Laser Amnc 3i Ref E01 201412
Laser Amnc 3i Ref E01 201412
Laser Amnc 3i Ref E01 201412
AMNC 3i LASER
REFERENCE MANUAL
LASER-AMNC3I REF-E01-201412
PREFACE
Before installing, operating, or maintaining this product, carefully read the manual(s)
and thoroughly understand the contents.
Strictly observe the Hazard Information on Machine and the warnings described in the
manual(s).
If you are not sure of how to operate this product, do not operate it by guesswork, but
be sure to reread the manual(s) and operate it correctly as described in the
manual(s).
Always keep the manual(s) near this product so that you can reread the manual(s).
When you transfer this product to another owner, be sure to hand it together with the
manual(s) to the new owner.
This manual classifies the hazardous situations into the following levels:
Reference Manual:
AMNC 3i Laser
© 2014 by AMADA CO., LTD.
No part of this publication may be photocopied or otherwise reproduced without the prior Dec. 2014
written permission of AMADA CO., LTD.
ii Printed in Japan
CONTENTS
iii
Part 4 Selecting Operating Mode............................... 4-1
1. Type of operating mode .................................................. 4-2
2. Selecting Program mode................................................. 4-3
3. Selecting Schedule mode ............................................... 4-3
iv
Part 9 Editing Programs ............................................. 9-1
1. Edit function..................................................................... 9-3
1-1. Creating new programs ............................................ 9-3
1-2. Immediately processing after editing program
in media .................................................................... 9-5
1-3. Editing program that you want to
run later during schedule operation.......................... 9-6
1-4. Editing program information ..................................... 9-6
1-5. Saving edited program to media .............................. 9-8
1-6. Discarding program during editing ........................... 9-8
1-7. Editing program ........................................................ 9-9
2. Draw mode ..................................................................... 9-10
2-1. Edit drawing functions ............................................. 9-10
2-1-1. MATERIAL ........................................................ 9-12
2-1-2. BASE POINT .................................................... 9-13
2-1-3. MULTIPLE-PART .............................................. 9-14
2-1-4. CHANGE CUT. COND...................................... 9-15
2-1-5. END VALUE...................................................... 9-17
2-1-6. REMNANT CUT................................................ 9-18
2-1-7. PARTS LAYOUT ............................................... 9-19
2-2. Creating programs that start from origin.................. 9-21
2-3. Creating programs that start
after positioning with guide light .............................. 9-22
2-4. Creating programs with parts nested as pairs ......... 9-24
3. G-code mode.................................................................. 9-28
3-1. Editing in G-code mode ........................................... 9-28
3-2. Search and replace ................................................. 9-29
3-2-1. Search............................................................... 9-30
3-2-2. Replace............................................................. 9-31
3-2-3. Multiple replace................................................. 9-32
3-3. Copy, cut, and paste ................................................ 9-34
3-4. Check functions ....................................................... 9-35
3-4-1. Searching for program line
that matches drawing element ......................... 9-35
3-4-2. Checking processing order ............................... 9-36
v
3. PANEL tab ...................................................................... 10-7
3-1. OPERATION button................................................. 10-8
3-2. LASER button.......................................................... 10-9
3-3. SETUP button......................................................... 10-10
3-4. MAINTENANCE button .......................................... 10-11
3-5. PERIPHERAL MACHINE button ............................ 10-12
4. LASER tab..................................................................... 10-14
4-1. LIST view................................................................ 10-14
4-2. COND. view............................................................ 10-15
4-3. DEVICE STATUS view ........................................... 10-16
vi
1-3. Utilities ..................................................................... 12-6
1-3-1. Automatic Reference Position Return: G50...... 12-6
1-3-2. Return to 2nd Machine Position........................ 12-7
1-3-3. Positioning (Rapid Traverse): G00 ................... 12-8
1-3-4. Change Shuttle ................................................. 12-9
1-3-5. Nozzle/Lens Change Position.......................... 12-10
1-3-6. Adjust Nozzle Centering .................................. 12-11
1-3-7. Adjust WACS ................................................... 12-13
1-3-8. Check Assist Gas............................................. 12-14
1-3-9. Adjust HS Sensor............................................. 12-15
1-3-10. Adjust Focus .................................................. 12-16
1-3-11. Adjust AIV....................................................... 12-18
1-3-12. Adjust Tool Offset ........................................... 12-19
1-3-13. Adjust Auto Gain ............................................ 12-21
1-3-14. User Program ................................................ 12-22
1-3-15. Unloading....................................................... 12-23
1-3-16. Oil Shot .......................................................... 12-24
1-3-17. Remnant Cut.................................................. 12-25
1-3-18. Clean Nozzle ................................................. 12-27
1-3-19. Change Nozzle .............................................. 12-28
vii
1-4. NETWORK SETTINGS view.................................. 14-17
1-4-1. vFactory tab ..................................................... 14-17
1-4-2. BarCode tab..................................................... 14-17
1-5. MAIL view ............................................................... 14-18
1-5-1. Setting procedure ............................................ 14-18
1-5-2. Sending emails ................................................ 14-20
1-6. INSPECTION view ................................................. 14-20
1-6-1. Schedule tab.................................................... 14-20
1-6-2. Completing inspections ................................... 14-22
1-6-3. Editing/adding/deleting inspection items ......... 14-23
1-6-4. Supply tab........................................................ 14-26
1-6-5. Options tab ...................................................... 14-26
1-7. BACKUP view......................................................... 14-27
1-7-1. Auto tab............................................................ 14-27
1-7-2. Manual tab ....................................................... 14-28
1-8. VERSION INFO. view ............................................ 14-29
viii
Part 1
Description
1-1
1. Description
AMNC 3i is a software application for running program and schedules you created on
a machine.
This operator's manual pertains to all laser cuttiing machines.
2. Features
User-friendly design and large display
You can perform on-site tasks with simple operation, improving the productivity.
After studying the operations in current and older AMNC software, frequently-used
functions and buttons are placed in accessible locations.
With a large screen, characters and buttons on the display are larger and easier to
see.
The user authentication allows you to customize the display language settings and
displays and restrict software functions.
1-2
3. Operation
AMNC 3i starts up and shuts down in conjunction with machines. Turn the power on
or off using the [POWER ON/OFF] button on the NC control panel.
The operation on AMNC 3i is performed by touching the screen. Use the keyboard to
enter characters and numbers. Two-point touch operation is supported, and you can
operate just like you would on a smartphone or tablet. (Use of mouse is supported.)
NOTE
If you touch to operate wearing gloves, AMNC 3i does not react correctly.
Operating with bare hands is recommended.
Click (tap)
Procedure
Touch a certain position on the screen with
your finger and release.
Use cases
Pressing a button.
Selecting an item in a list.
Starting an input to a grid cell.
Selecting a line segment or part in a
processing diagram.
1-3
Drag-and-drop
Procedure
Touch a certain position on the screen and
drag your finger. Release when you reach
the destination.
Use cases
Moving a part in program edit [PARTS
LAYOUT].
Changing the schedule list.
Scroll
Procedure
Drag your finger on the screen to display the
section of the list currently not displayed.
Drag up/down to scroll the screen in vertical
direction and drag left/right to scroll the
screen in horizontal direction.
You do not need to touch the scroll bar.
Use cases
Scrolling the LOAD display.
Scrolling the schedule list.
Zoom in/out
Procedure
Touch a certain position on the screen with
two fingers. Spread the fingers with
continuous contact with the screen to zoom
in. Pinch in with your fingers to zoom out.
Use cases
Adjusting the scale of a processing
diagram.
1-4
Rotate
Procedure
Touch an object on the screen with two
fingers. Rotate with your fingers while
keeping continuous contact with the screen
to rotate the object.
Use cases
Changing an angle of a part in program
edit [PARTS LAYOUT].
1-5
4. User authentication
Purpose of user authentication
Unique display settings for each user
You can change the display language and date format for each user. The software
also remembers the items and display orders that each user sets.
Privilege levels
More functions are restricted as the number of level decreases.
Level Description
Level 1 Able to perform minimum operations including power on/off,
zero-return, manual operation, and automatic operation.
NOTE
1-6
Part 2
Layout of Main
Display
2-1
1. Basic layout of main display
This is the main display of AMNC 3i. Information needed to operate the machine is
put together and shown in each area. The buttons on the display vary depending on
the operating mode, but the display basic layout is the same.
Program mode
[3]
[1]
[2]
[4]
[5]
Schedule mode
[3]
[1]
[2]
[4]
[5]
2-2
[1] Status Header area
This area shows the current NC status, alarm status, and operation status.
[Notification area] at the right shows the notification icons for the user and name of
the logged-in user.
2-3
2. Common area
Details of Status Header area
[1] [2] [3] [4] [5]
[6]
[1] Switching menu
The operating mode is changed here. The current operating mode is displayed.
If you press the area where the [Scheduled End Time] is displayed during operation,
the display changes to [Scheduled Remaining Time] -> [Elapsed Time] ->
[Scheduled End Time], in this order.
REFERENCE
2-4
[4] Device indicator
This shows the status of devices and functions that have direct effect on the
operation. Press the buttons to open the detail windows.
Button Device/Function
Peripheral equipment (Readiness of line unit)
REFERENCE
For details of the eco setting, refer to "1-4. Eco Setting window"
in Appendix.
Shutter
Axis speed
Press the button showing
the axis speed to open the
Axis Setting window.
2-5
[5] Notification area
Notification icons (buttons to check and change the status of peripheral equipment)
for users appear in this area.
REFERENCE
To log in, log out, or switch users, press [ ] in the [Notification area]. For details,
refer to "2. User login" in Part 3.
NOTICE
2-6
3. Program mode
The Program mode is suitable for performing operation of one program just using the
machine. This section explains the layout of the display in the Program mode. For
details, refer to Part 3, Operation, and Parts after it.
[6]
[1]
[2]
2-7
[4] List display method button (DRAWING button)
When the [DRAWING] button is set to ON, the programs list is shown with drawings.
When the [DRAWING] button is pressed to OFF, the programs are listed with
program information.
For details of the search function, refer to "4. Searching for programs" in part 5.
For details of the NC Data Import/Export function, refer to "3. Managing programs"
in Part 5.
2-8
3-2. EDIT PROGRAM display
There are two modes of the EDIT PROGRAM display in AMNC 3i.
[Draw Mode] allows you to change the laser processing condition or parts layout in
worksheet without looking at the G-code.
In [NC Data Mode] (G-code mode), you can edit the G-code program directly.
The edit modes can be changed based on your objective, by selecting the mode from
[Switch Display] menu at the top-right of the display.
[4] [5]
Draw mode
[1]
[10]
[3]
[2]
REFERENCE
For details of displays in these functions and how to use them, refer to "2-1. Edit
Drawing functions" in Part 9.
2-9
[5] PROGRAM INFO button
When the [PROGRAM INFO] button is pressed to set to ON, you can edit the
program information of the program you are editing.
2-10
G-code mode
[1]
[3]
[2]
REFERENCE
For details of functions in the G-code mode display, refer to "3. G-code mode" in
Part 9.
2-11
3-3. PROCESS MONITOR display
The PROCESS MONITOR display shows the processing status in real time. This is
the main display of the Program mode.
[3] [4]
[1]
[2]
For details of the PROCESS MONITOR display, refer to Part 6, Starting program
operations.
2-12
[4] PROGRAM INFO button
When the [PROGRAM INFO] button is set to ON, you can check the program
information of the program in the PROCESS MONITOR display.
The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
For details of the Reprocess Sheet function, refer to "6. Reprocessing sheets" in
Part 6.
For details of the Retry function, refer to "7. Retry" in Part 6.
For details of the Resume function, refer to "8. Resume" in Part 6.
2-13
4. Schedule mode
The Schedule mode is used for consecutive processing of worksheets and automatic
operation using peripheral equipment. The jobs (programs) are transferred according
to preset schedules. This section explains the layout of the display in the Schedule
mode. Descriptions that are the same as those of the Program mode are omitted. For
details, refer to Part 3, Operation, and Parts after it.
[1]
2-14
[2] NC DATA IMP./EXP. menu
There are two functions: [NC Data Save] and [NC Data Remove]. These functions
allow you to copy the program to another media or remove it. (This is not possible
with some media.)
REFERENCE
For details of the NC Data Import/Export function, refer to "3. Managing programs"
in Part 5.
The window opened after pressing the [GO TO SCHEDULE] button varies
depending on the device configuration.
If there is no peripheral equipment or when it is connected to LST (shuttle table) or
AS (pallet changer), the Process Quantity Input window opens.
If other peripheral equipment is connected, the JOB Settings window opens.
To add the program to the schedule list without opening the Process Quantity Input
window or JOB Settings window, change the settings by [OPTIONS] tab.
REFERENCE
For details of adding programs to the schedule list, refer to "2. Adding jobs" in Part
7.
The display shown after pressing the [GO TO SCHEDULE] button varies
depending on the device configuration.
If there is no peripheral equipment or when it is connected to a shuttle or AS, the
Process Quantity Input window opens.
If other peripheral equipment is connected, the JOB Settings window opens.
To add the program to the schedule list without opening the Process Quantity Input
window or JOB Settings window, change the settings by [OPTIONS] tab.
REFERENCE
For details of adding programs to the temporary list, refer to "2. Adding jobs" and
"3. Utilizing temporary list" in Part 7.
2-15
Load schedule display
[1]
2-16
4-2. EDIT PROGRAM display
In the Schedule mode, a schedule list is shown at the right side of the EDIT
PROGRAM display. You can view the progress of the schedule operation while you
are editing a program.
The edit function can be used in the same way as in the Program mode.
REFERENCE
For details of the Draw mode display, refer to "2. Draw mode" in Part 9.
For details of functions in the G-code mode display, refer to "3. G-code mode" in
Part 9.
[1] [2]
[1] GO TO SCHEDULE button
When you finish editing the program, press the [GO TO SCHEDULE] button. The
program before editing is replaced with the edited program.
2-17
4-3. SCHEDULE display
The SCHEDULE display allows you to view the progress of schedule operations and
edit schedules. This is the main display of the Schedule mode.
[1]
[3]
[2]
REFERENCE
NOTE
Jobs can be moved between the schedule list and temporary list. There are three
ways to do this.
In [EDIT LIST] menu, select [GO TO SCHEDULE] or [GO TO PROGRAM].
In the temporary list, press the [▲] or [▼] button.
Drag-and-drop the job to the destination list.
2-18
[3] Preview area
A preview is shown in this area when the [PREVIEW MODE] button is set to ON. You
can view the processing diagram of the selected job, worksheet information, and
size.
For details of the JOB Settings window, refer to "5. Editing on JOB Settings
window" in part 7.
2-19
[9] DELETE button
The DELETE window opens when you press the [DELETE] button. This deletes
selected jobs.
For details of the Setup window, refer to "2. Checking setup" in Part 6.
For details of the settings of setup conditions, refer to "1-2. SETUP CONFIG. view"
in Part 15.
2-20
4-4. PROCESS MONITOR display
In the Schedule mode, a schedule list is shown at the left side of the PROCESS
MONITOR display. You can view the progress of the schedule operation while
checking the processing status.
REFERENCE
For details of the PROCESS MONITOR display, refer to Part 8. Starting Schedule
Operations.
[1] [2]
[1] OPERATION menu
This allows you to load operation-related functions.
You can start the Reprocess Sheet function if the process stops in the middle of the
schedule operation. The job is divided, and the operation is restarted with the
worksheet clamped (Work On) on the machine.
NOTE
The Retry and Resume functions cannot be used in the Schedule mode.
REFERENCE
For details of the Reprocess Sheet function and job division, refer to "5.
Reprocessing sheets" in Part 8.
2-21
[2] GO TO EDIT PROGRAM button
Press the [GO TO EDIT PROGRAM] button to send the program loaded into the
PROCESS MONITOR display to the EDIT PROGRAM display.
NOTE
If another program is send to the EDIT PROGRAM display from the PROCESS
MONITOR display when you are editing program, what you edited in the program
will be deleted. Take care when sending a program edited for the Reprocess Sheet
function (a program not added to the schedule or temporary list) from the
PROCESS MONITOR display to EDIT PROGRAM display.
5. CNC mode
In addition to the Program mode and Schedule mode, there is the CNC mode.
Operations are performed using programs transferred to CNC.
NOTE
For more information on the operation settings, refer to "3. PANEL tab" in Part 10.
2-22
Part 3
Operation
NOTE
This Part explains the basic operations in AMNC 3i. Be sure to read this section if
you have never used AMNC 3i.
3-1
1. Starting AMNC 3i
This section explains the procedure of starting AMNC 3i when the machine is not
powered on.
1. Check the surrounding area for safety and then turn the circuit breaker switch for
the machine and oscillator to ON.
4. The warning window opens the first time you start AMNC 3i each day. Read the
message and press the [OK] button.
3-2
2. User login
Log in before using the machine. When you log in, a display appears based on the
user profile and you can operate with the level.
NOTE
If you will not be using the user authentication function, the following login
operation is unnecessary.
REFERENCE
3. Select a user name, enter the password, and then press the [LOG IN] button.
The display language and date/time format will change.
NOTE
[1]
[4]
[2] [3]
3-3
[1] LOG OUT button
Pressing the [LOG OUT] button clears the current user authentication. The
authentication level of AMNC 3i is set to the lowest level (level 1) when no user is
logged in.
3. Zero-returning
Use the RET. window to zero-return.
The machine starts in the RETRACT mode and the RET. window opens automatically.
Be sure to zero-return first.
[1]
[2]
[4]
[3]
[7]
[5] [6]
3-4
[1] RET. button
The [RET.] button is shown at the top-left on a display when the machine is in the
RETRACT mode. When the RET. button is set to on, the RET. window is
superimposed on to [Information Display area].
The [RET.] button and RET. window are hidden when the mode is changed to an NC
mode other than RETRACT.
3-5
[7] Action Select area
This area shows operation settings buttons that are frequently used when performing
zero-returns.
NOTE
The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
When zero-returning the peripheral equipment at the same time, set the
[PERIPHERAL MACHINE] button to ON.
4. Check the surrounding area for safety. (The machine and peripheral equipment
move when zero-return is performed.)
4. Set the [Axis Select] button to ON for axis which you want to be zero-returned.
To zero-return peripheral equipment only, press again the [Axis Select] button to
set it to OFF and select only the [PERIPHERAL MACHINE] button.
5. Check the surrounding area for safety. The machine and peripheral equipment
move when zero-return is performed.
3-6
6. To start the zero-return of axes, press the [START] button on the NC control
panel.
7. When the zero-return is completed, a check mark is placed on the [Axis Select]
button and [PERIPHERAL MACHINE] button.
4. Manual operation
When moving the axis to the processing start position or safely retracting the head or
worksheet, you can move the axis manually. User the MAN. window for the manual
operation.
NOTE
Each axis can be moved with the handwheel control box, but this is not shown on
the MAN. window.
[1]
[2]
[3]
[5]
[4]
[1] MAN. button
The [MAN.] button is shown at the top-left on a display when the machine is in the
MANUAL mode. When the MAN. button is set to on, the MAN. window is
superimposed on to [Information Display area]. The MAN. window is hidden when
the [MAN.] button is deselected.
The [MAN.] button and MAN. window are hidden when the NC mode is changed to a
mode other than MANUAL.
3-7
[2] ABSOLUTE POSITION button and MACHINE POSITION button
Select the coordinate system to be used in the display.
The types of operation settings buttons shown in this area vary depending on the
type of the machine and options used or not.
3-8
5. Running program operations
This section explains the procedure of selecting a program and running a program
operation.
NOTE
3-9
5. Press the [GO TO EDIT PROGRAM] button to show the EDIT PROGRAM
display.
Review the processing diagram and program information, and edit the
information as necessary.
6. When you finish editing, press the [GO TO PROCESS MON.] button.
NOTE
For details of the Setup window, refer to "2. Checking setup" in Part 6.
2. Check that items in [Operation Settings area] and [PANEL] in Common Tools are
set correctly.
3. Check setting of the controls on the NC control panel and the displayed value of
the [Override] button on the [Device indicator].
(1) If the Program starts from the zero-return position, make sure the
zero-return is completed.
(2) If the Program starts from another position, move the laser head. To do so,
you can use [Positioning (Rapid Traverse):G00] in utilities, switch the NC
mode to MANUAL, or use the handwheel control box.
5. When ready, start the operation. Press the [START] button on the NC control
panel.
6. The color of the [Integrated indicator bar] changes during operation. Wait until
the operation is completed.
3-10
6. Running schedule operations
This section explains the procedure of setting up a schedule from multiple programs
and running a schedule operation. The display layout varies depending on the
configuration of peripheral equipment, but the basic procedure is the same.
NOTE
3. Select the program (job). You can add up to 999 jobs to a schedule.
3-11
4. Select where to add the selected program to.
5. The Process Quantity Input window opens for each job added. The amount of
information displayed increases or decreases depending on the configuration of
peripheral equipment.
Enter the numbers at [Schedule] and [Normal Exit] of The Process Quantity
Input window and then press the [OK] button.
REFERENCE
All jobs can be added to the list by default without performing checks. For
details, refer to "2. Adding jobs" in Part 7.
6. When you finish adding jobs to the schedule list, the SCHEDULE display
appears.
7. To run the setup calculation, press the [SETUP CALCULATION] button. Icons
are placed on jobs that require setups.
8. The schedule can be edited. When doing so, consider the result of the setup
calculation.
(1) To fix the program, select a job and press the [GO TO EDIT PROGRAM]
button.
(2) To change the order in the schedule, use the [EDIT LIST] menu.
REFERENCE
2. Check that items in [Operation Settings area] and [PANEL] in Common Tools are
set correctly.
3. Check setting of the controls on the NC control panel and the displayed value of
the [Override] button on the [Device indicator].
3-12
4. Check the current position of the laser head.
(1) If the program starts from the zero-return position, make sure the
zero-return is completed.
(2) If the program starts from another position, move the laser head. To do so,
you can use [Positioning (Rapid Traverse):G00] in utilities, switch the NC
mode to MANUAL, or use the handwheel control box.
5. When ready, start the operation. Press the [START] button on the NC control
panel.
6 If necessary, the Program of the job for which the processing has not been
started yet can be edited. Open the SCHEDULE display.
(1) The job that is running or reserved (next job) cannot be edited.
(2) Select a job that is not reserved and be sure to finish editing before the job
is reserved.
7. Exiting AMNC 3i
The machine's power should be turned off while the AMNC 3i is still running.
1. Check that the machine and peripheral equipment are in the standby state.
(1) Check that there is no movement in the machine and peripheral equipment.
(2) To check the current status, look at [Device indicator] in [Status Header
area].
3. When you press the [POWER ON/OFF] button on the NC control panel, a
buzzer sounds several times. You can cancel the OFF process by pressing the
[POWER ON/OFF] button again while the buzzer is still sounding.
5. After several minutes, the circuit breaker switch of the machine is tripped
automatically.
3-13
3-14
Part 4
Selecting
Operating Mode
4-1
1. Type of operating mode
This section explains the features of each operating mode. Change the operating
mode based on what you want to do, before using the machine.
Program mode
Features
Runs programs transferred to the PROCESS MONITOR display.
Processes one sheet in each operation.
Schedule mode
Features
Runs while transferring programs set as jobs in the schedule list to the PROCESS
MONITOR display in sequence.
Processes scheduled number of sheets that are set as jobs.
Runs all specified jobs consecutively in each operation.
Coordinates with peripheral equipment. It is possible to just use the machine.
Suitable for mass production and continuous operation during night hours.
CNC mode
Features
Specifies programs added to NC with 0 numbers and runs these programs.
This mode is usually not used. Many of the functions in AMNC 3i become
unavailable in this mode.
Programs in the PROCESS MONITOR display are reset if you switch from the
CNC mode to another mode.
4-2
2. Selecting Program mode
To switch to the Program mode, select [Switching] ->
[Program].
The PROCESS MONITOR display appears.
The operating mode cannot be changed when an
operation is running.
4-3
4-4
Part 5
Preparing
Programs
5-1
1. Preparing to load programs
The processing is started by first loading a program. When you have determined
which operating mode to use, touch the [LOAD] tab to open the LOAD display.
5-2
2. Selecting media
Programs are saved not just in NC, but also in servers, external media, and folders of
servers and external media. To receive programs from these locations, you need to
set the media settings.
Press the [MEDIA SETTINGS] button to show the Media Settings window.
5-3
3. Managing programs
In the [NC DATA IMP./EXP.] menu, you can copy and
delete programs.
When selecting multiple programs, select [NC DATA
IMP./EXP.] -> [MULTIPLE SELECTION] to place a
check mark on it.
NOTE
[1]
[2] [3]
5-4
[1] REMOVED FROM LIST button
Place check marks for programs in the list and then press the [REMOVED FROM
LIST] button to indicate not to save the selected programs.
5-5
3-3. Managing folders
Functions available in [FOLDER MANAGER] menu vary depending on the type of
media selected. You cannot add or deleted folders in the case of servers or external
media (SDD format).
And the pop-up menu appears when you press directly and hold the folder icon in the
list. This menu provides the same functions.
Delete Folder
This deletes selected folders. The programs inside these folders are also deleted.
Add Folder
This adds a new folder. You can add a folder
in external media other than NC and SDD
format media.
You can not add a sub folder.
5-6
4. Searching for programs
When you search for a program, the search is run on the selected folder. After the
search, only the programs that match the search condition appear.
You can display up to 99 programs in the search result. If there are more programs in
the search result, only the first 99 programs are displayed. Narrow down the
programs to be displayed by adding search conditions.
NOTE
In case of NC
5-7
In case of servers (vSDD)
NOTE
2. Use the included barcode reader to read the bar code printed on the work
instruction.
5-8
5. Loading programs into PROCESS MONITOR display
When you have selected a program for a
program operation, press the [GO TO
PROCESS MON.] button to load the
program into the PROCESS MONITOR
display.
And pressing the [GO TO EDIT PROGRAM] button loads the program into the EDIT
PROGRAM display.
If the condition to load the program is not right, the Message Center window opens.
Follow the instructions in the message.
NOTE
When you load a program into the PROCESS MONITOR display, the program is
also transferred to NC.
If a laser condition specified by M102 instruction exists in the program, the laser
condition is also changed.
If the NC mode is set to other than MEMORY, the program cannot be loaded into
the PROCESS MONITOR display.
When an automatic operation is running, the program cannot be loaded into the
PROCESS MONITOR display.
If another program with the same name is already loaded into the PROCESS
MONITOR display or EDIT PROGRAM display, the Message Center window. The
content of the programs may vary between those saved in a media and those that
are loaded into a display.
5-9
5-10
Part 6
Starting Program
Operations
6-1
NOTE
●This part assumes that a program is already loaded into the PROCESS MONITOR
display. An explanation is provided on how to start a process with the loaded
program.
2. Checking setup
When a program is loaded into the process monitor, the Setup window may appear in
some cases. In this case, setup must be performed before starting the process.
The result of setup calculation is shown in different tabs for each type. The icon of the
setup that requires further work turns red. When the work for each tab is completed,
press the [COMPLETE SETUP] button to set it to ON at the bottom-right of the
window.
If there is an error during setup calculation, the [SETUP ERROR] tab is enabled.
Touch the tab and follow the instructions in the error information and remedy
displayed.
When all setups are completed, press the [CLOSE] button. If you press the [CLOSE]
button without completing the setup, you can open the PROCESS MONITOR display
with the setups not yet completed. However, there may be an alarm when you start
the operation.
6-2
REFERENCE
The settings of the Check Setup function can be changed in [SETUP CONFIG.] in
OPTIONS. For details, refer to "1-2. SETUP CONFIG. view" in Part 15.
To recalculate the setup for the program loaded into the PROCESS MONITOR
display, press the [SETUP CALCULATION] button.
3. Laser setup
If there is a laser setup, the [LASER] tab is enabled.
[1] [2] [3]
[4]
[5]
[6]
6-3
[5] COMPLETE SETUP button
The [COMPLETE SETUP] button is enabled when you finish all adjustments. To
finish the laser setup, press the [COMPLETE SETUP] button.
4. Worksheet setup
If there is a worksheet setup, the [MATERIAL] tab is enabled.
Set the worksheet shown in the [Setup Material] onto the machine. When this is done,
press the [COMPLETE SETUP] button.
6-4
5. Running program operations
Check the surrounding area for safety and then press
the [START] button on the NC control panel to start
the automatic operation.
With some programs, the automatic operation starts
after the head position is moved.
Check where a red cross symbol is displayed in the
processing diagram. This is the reference position
specified by the program.
The value of the reference position is shown in the
scale display in the processing diagram.
Use one of three methods below to move the head.
Use [Positioning (Rapid Traverse): G00] in utilities.
Press the axis feed buttons in the MANUAL mode.
Use the handwheel control box.
For more information on the Alarm window, refer to "1-1. Alarm window" in
Appexdix.
6-5
6. Reprocessing sheets
Reprocess Sheet is a function to create a program that starts a process from the
middle, based on the program that stopped during automatic operation.
The section where the processing was interrupted is indicated with a bold line,
and the corresponding line in the program is selected.
4. Select a line segment in the figure to specify that position as the resume
position.
6-6
6. When the resume position is determined, press the [GENERATE NC DATA]
button.
7. If you are satisfied with the program created, press the [REGISTER] button. The
program is sent to NC.
NOTE
If you want to correct the resume position, press the [RETURN TO CREATE]
button.
8. If you start the processing immediately, press the [START] button on the NC
control panel.
If you do not want to start the processing immediately, you can save the
program to a media. The Save window opens when you press the [SAVE]
button.
9. When the operation of the program created in Reprocess Sheet is finished, the
display returns to the original program.
6-7
7. Retry
The Retry is a function of specifying the resume position feeding or returning from the
middle or start position of the program on a part basis (pierce point) and on a block
basis (single block).
NOTICE
Before using the Retry function, the Z-axis must be raised to prevent the head from
striking an obstacle during its travel.
NOTE
6-8
Retry operation
1. If the machine stops, clear any alarm occurring
in the machine and peripheral equipment.
Remove any thing that may hinder the process.
5. To move an axis, set one of the buttons below to ON and then press the
[START] button on the NC control panel. Move the axes to the resume position
of the process.
8. To resume the process, press the [START] button on the NC control panel.
6-9
8. Resume
If the process stops when the [STOP] button is pressed or for other reasons, the
Resume function returns the axes swiftly to the stopped position, even after the axes
were moved from the stopped position.
NOTE
The Resume function should be used in the Program mode. It does not function
properly in the Schedule mode.
Never perform the following operations before using the Resume function.
Otherwise the machine may not operate properly.
(1) Load another program to operate the machine
(2) Edit the resume program
(3) Change the laser processing conditions
(4) Change the ON/OFF setting under [PANEL] in Common Tools -> [LASER] ->
[Tracing Sensor]
The following functions and commands do not operate properly:
(1) HS Edge Detection function (G121 and G122)
(2) OVS function (G140, G141, and G149)
(3) Measuring Probe function (G120)
(4) Repositioning (G25 and G27)
The Resume is an optional function. If the option is not enabled, the [Resume]
button is not shown on the display.
6-10
Resume operation
1. Reset the NC and clear the automatic operation
status.
5. To move the axes, set the [Resume] button in the window to ON, and then press
the [START] button on the NC control panel.
6. When the axes are moved to the stopped positions, the Resume window closes.
7. To resume the process, press the [START] button on the NC control panel again.
NOTE
Depending on the resume position, the machine may be unable to resume its
operation properly due to a processing defect, for example. In such a case, use the
Retry function to adjust the processing resume position.
The Resume function cannot be used if an automatic operation is under way. The
NC needs to be reset.
6-11
6-12
Part 7
Preparing
Schedules
7-1
1. Schedule list and temporary list
There are two types of list for managing jobs on the SCHEDULE display.
Schedule list
This list contains schedules that start when the [START] button on the NC control
panel is pressed in the Schedule mode.
This list is also used as the target of schedule setup.
The list with the same content is displayed also on the EDIT PROGRAM display and
PROCESS MONITOR display.
Temporary list
The temporary list is used to save jobs that should be excluded from the schedule
operation.
Jobs can be moved between the schedule list and temporary list.
Jobs in the temporary list are not included in the setup calculation.
You can use a drag-and-drop operation or press a button to display or hide these
jobs.
7-2
2. Adding jobs
To add a job to the schedule list and temporary list, you can either load a schedule or
select a program.
Loading schedule
1. Change the mode of the LOAD display to the
Schedule mode.
3. Press the [SCHEDULE DETAILS] button to open the settings window. And you
can view the information of jobs registered.
Displayed items shown in the settings window vary depending on the equipment
configuration.
(1) Press the [OK] button to add the job to the list. If you press the [CLOSE]
button, the job is not added, and a window for the next job opens.
(2) When the settings for all jobs are completed, the display changes to the
SCHEDULE display.
7-3
JOB Settings window (Storage unit, ASF, MP, etc.)
In addition to the setting items in the Process Quantity Input window, you can also
enter the settings for pallets and other items to be used.
NOTE
Select the material name from those registered in the material master. The
material type needs to be set on the material name.
For details of the material master, refer to “1-3. MATERIAL MASTER view” in Part
14.
(1) Press the [REGISTER] button to add the job to the list. If you press the
[CLOSE] button, the job is not added, and a window for the next job opens.
(2) When the settings for all jobs are completed, the display changes to the
SCHEDULE display.
7-4
3. If you touch [Selected Data] in the Media Selection area, the Process Quantity
Input window for each job opens. Enter the job settings on this window. (not the
program information)
You need to enter the settings for each program selected, but you can press the
[ALL OK] button if the programs can be added with the default values.
To change the settings later, call the JOB Settings window from the SCHEDULE
display.
4. Press the [OK] button to add the program to the list as a job. If you press the
[CLOSE] button, the job is not added, and a window for the next program opens.
5. When the settings for all programs are completed, the display changes to the
SCHEDULE display.
7-5
Moving/coping jobs
There is a function to move or copy a job in the [EDIT
LIST] menu. Select a job and then press the
respective button. Multiple jobs can be moved or
copied at the same time.
The [▲] and [▼] buttons in the temporary list have
the same functions as [Go Schedule] and [Go to
Registration].
You can also move a job directly by dragging it to the
destination. However you can only move one job at a
time.
Changing quantities
Only the columns shown below can be edited directly in the schedule list and
temporary list. Other changes in the settings are done on the JOB Settings window.
Column name Description
Process Scheduled number of sheets to be processed.
Quantity When the scheduled number of processing is completed, the
status changes to Normal Exit.
The counting method of process quantity can be found in
OPTIONS - Schedule Settings - [Line Control Settings] tab.
Normal Exit Number of sheets with the Normal Exit status.
Abnormal End Number of sheets that ended in the middle of the process.
Skip setting
Use the skip setting to exclude a job from the operation without removing it from the
list. Select a job and then press the [SKIP] button to add a skip setting to that job. The
skip icon (>>) appears and the color of the job changes to white in the schedule list.
To clear the skip setting, go through the same procedure again.
7-6
Start job and end job
Normally, the schedule is run in sequence from No.
001. By setting the start job and end job, you can run
just a part of the list. You can also set just the start
job or end job.
Select a job and then select [SCHEDULE
SETTINGS] -> [Specify Start] or [End Specified].
Once set, an icon (S: start or E: end) is placed on that
job.
NOTE
The [End Plan Specified] button appears only when the machine is connected to
peripheral equipment other than LST or AS.
Item Description
TAKE ONESHEET END The operation ends when the processing reaches the
sheet picked up with the single pickup unit.
SPECIFIED TIMEEND The job reservation and processing are performed until
the time specified and then the operation ends.
UNSET Press the [UNSET] button to clear the setting for
specifying end plan.
END SETTINGS Press the [END SETTINGS] button to set the setting for
specifying end plan.
CLOSE Press the [CLOSE] button to close the window.
7-7
Deleting jobs
Jobs can be deleted from the lists by selecting the jobs that are no longer necessary,
and then pressing the [DELETE] button.
Saving programs
The program of the selected job is
saved to a media.
Saving schedules
The selected job is saved as single
schedule data. The settings in the
job (quantity, storage unit
information, etc.) are included in
the schedule data.
7-8
5. Editing on JOB Settings window
The JOB Settings window opens when you select a job and then press the [JOB
SETTINGS] button. On the JOB Settings window, you can change the settings of
multiple jobs all at once.
NOTE
The layout of the JOB Settings window varies depending on the equipment
configuration of the machine. The following section provides the description of
common areas independent of the equipment configuration.
Single job
[1]
[2] [3]
[1] Scroll area
Use this area to switch the job shown on the JOB Settings window. You can also use
the [▲] and [▼] buttons to switch to the previous or next job.
7-9
Multiple jobs
The [Reference Information] that existed on the window for a single job is not shown.
[1]
[2] [3]
[1] Selected jobs list
These are jobs that you can apply the job settings to. What you set on this window is
applied to all jobs shown in the selected jobs list.
7-10
6. Checking setup
Failure to appropriately handle the setup in the schedule operation may cause
alarms and operation stops. We recommend performing the setup calculation before
starting the operation.
The Setup column appears in this list when the setup
settings in OPTIONS - [SETUP CONFIG.] are
enabled. If you see a white icon in this column, you
need to perform the setup calculation.
Press the [SETUP CALCULATION] button to run the setup calculation on the
schedule list. The calculation result appears as an icon in the Setup column. If you
select this icon, the Setup window opens.
Icon Description
Laser setup
Worksheet setup
Clamp setup
Pipe setup
Inventory setup
The setup work for the start job should be completed before the schedule operation
is started.
REFERENCE
For details of the Setup window, refer to “2. Checking setup” in Part 6.
The setups can be integrated or calculation target can be limited in setup settings.
For details, refer to “1-2. SETUP CONFIG. view” in Part 15.
7-11
7-12
Part 8
Starting Schedule
Operations
8-1
NOTE
The description in this Part assumes that jobs are already added to the schedule
list. An explanation is provided on the starting procedure of the schedule operation,
operation setup, and reprocessing of sheets.
Job progress
Left number: Number of jobs in the operation
Right number: Number of all jobs
→ →
↑ ↓
8-2
2. Running schedule operations
1. Select [Switching] -> [Schedule] to show the SCHEDULE display.
2. Check the programs in the job that are added to the schedule. Special attention
is needed if an icon appears at the left side of the program name.
3. If you press the [SETUP CALCULATION] button, the setup icon appears in the
Setup column.
(1) Be sure to complete the setup of the start job before the operation starts.
(2) If you select the setup icon, the Setup window opens.
NOTE
The first job that runs in the schedule is called the start job.
Conditions of the start job are:
(1) Its status must be either “Not Started”, “Abort”, or “Abnormal End”.
(2) Skip is not set.
(3) It comes after the job currently shown.
4. Check the ON/OFF setting under [PANEL] in Common Tools -> [PERIPHERAL
MACHINE] -> [Line Control].
5. Check the surrounding area for safety and then press the [START] button on the
NC control panel to start the schedule operation.
NOTE
The schedule list can be edited (e.g., quantity) after starting the operation.
However, the job that is running or reserved cannot be edited.
7. If the operation stops for an alarm or other reasons, you can create a program
for resuming the operation with the reprocess sheet function.
8-3
3. Editing program during schedule operation
The color of jobs in the schedule list changes according to the progress during
schedule operation.
[1]
[2]
[3]
[4]
8-4
4. Setup during schedule operation
The setup stop alarm occurs when the operation of the job with the setup icon is
started. Follow the instructions on the Setup window displayed and perform the setup.
The processing cannot be run normally if the setup is not completed.
Setup skip
Setup skip is a function that cancels the operation of the job, if setup is needed in the
job that you are attempting to run. If you could not prepare the worksheet or nozzle
needed in the job, you can add a skip setting to that job on the Setup window.
NOTE
Do not press the [COMPLETE SETUP] button when the setup is not or cannot be
completed. When the operation resumes, an alarm may occur.
5. The operation can be continued after performing the setup calculation again.
8-5
5. Reprocessing sheets
The reprocessing of sheets in the Schedule mode assumes that the process is
resumed in the work on condition.
NOTE
2. While the current job is shown on the PROCESS MONITOR display, select
[OPERATION] -> [Reprocess Sheet].
NOTE
You cannot press the [REGISTER] button unless the program created in
Reprocess Sheet matches the current job.
8-6
5. When the program is registered, a program for reprocessing the sheet is
inserted. The jobs added change as shown below.
The reprocess sheet program with the process quantity set as 1 is added to the
job. The job for processing the remaining process quantity is added following the
reprocess sheet program.
A skip setting is added to the job that led you to create the reprocess sheet
program, and this job is excluded from the operation.
NOTE
8. To resume the operation with the worksheet used in the stopped process set
onto the machine, set the setting to ON under [PANEL] in Common Tools ->
[PERIPHERAL MACHINE] -> [Work On].
8-7
8-8
Part 9
Editing
Programs
9-1
3-2. Search and replace ................................................. 9-29
3-2-1. Search .............................................................. 9-30
3-2-2. Replace............................................................. 9-31
3-2-3. Multiple replace ................................................ 9-32
3-3. Copy, cut, and paste................................................ 9-34
3-4. Check functions....................................................... 9-35
3-4-1. Searching for program line
that matches drawing element ......................... 9-35
3-4-2. Checking processing order............................... 9-36
9-2
1. Edit function
1-1. Creating new programs
Programs can be edited on site, before starting the processing.
This section explains the procedure using an example of creating a program that cuts
a round hole with laser.
2. If another program is already loaded into the EDIT PROGRAM display, press the
[NEW] button. If not, the New window opens.
9. Set the [HOME-POSITION] button to ON. This sets the processing to start from
the machine origin.
9-3
11. Change the mode to the G-code mode.
Select [Switch Display] -> [NC Data
Mode].
E003
G112X200.Y200.I30.Q-5.
14. The program that starts the processing from the machine origin is now created.
(1) If you prefer to run this program later for the processing, press the [SAVE]
button to save it to a media.
(2) To start the processing in the Program mode right away, press the [GO TO
PROCESS MON.] button.
(3) For the processing in the Schedule mode, press the [GO TO SCHEDULE]
button to add the program to a schedule, or press the [REGISTRATION]
button to add the program to the temporary list.
9-4
1-2. Immediately processing after editing program in
media
This section explains the single part processing in the Program mode.
1. Select [Switching] -> [Program] to switch the operating mode to the Program
mode.
3. If the program you selected on the LOAD display is already added to the
PROCESS MONITOR display or the schedule list or temporary list on the
SCHEDULE display, the Message Center window for confirmation of overwriting
the program.
Selection Description
OK button The program with the same name already loaded in AMNC 3i
will be overwritten. The program in the media will be loaded for
editing.
CANCEL button The program with the same name already loaded in AMNC 3i
will be shown in EDIT PROGRAM display. This program may
be different from the program in the media.
4. The editing operation before processing can be done in the Draw mode. When
the editing is finished, press the [APPLY] button to apply what you edited to the
G-code program. If you press the [CANCEL] button, the edit is not applied.
5. In the drawing of the processing diagram, check the relative positions of the
parts, worksheet, and clamps.
6. Press the [GO TO PROCESS MON.] button to send the program to the
PROCESS MONITOR display.
9-5
1-3. Editing program that you want to run later during
schedule operation
In the Schedule mode, the LOAD display cannot load programs to the EDIT
PROGRAM display. Also, the operating mode cannot be changed during automatic
operation.
To edit a program that you want to run later, we recommend utilizing the temporary
list.
Reserved job
(Blue gray, mark)
2. Select a job in the temporary list and press the [GO TO EDIT PROGRAM] button
to load it into the EDIT PROGRAM display.
4. To add the edited program as one of the jobs in the schedule operation, move
that job from the temporary list to the schedule list.
9-6
Item Description
Machine Name Machine name used in the program (cannot be edited)
Comment Comment for the program
Material Name Worksheet name used in the program
The name can be set using the material master when the
program is added to a schedule.
Thickness Worksheet thickness used in the program
Material Size Worksheet size used in the program
The size can also be edited in [MATERIAL] in the Draw
mode.
Parts Size Size of part including piercing (cannot be edited)
If the size changes when editing the program, the size is
recalculated when the program is registered.
Clamp Position Clamp position in the program
Estimated Cycle Time Scheduled process time in the program (cannot be
edited)
Creation Date Creation date of the program (cannot be edited)
Date Updated Modified date of the program (cannot be edited)
Sheet Flag Sheet flag of the program (cannot be edited)
This is set with automatic programming.
Processing Category Processing category of the program (cannot be edited)
This is set with automatic programming.
CLOSE button This closes the Program window.
9-7
1-5. Saving edited program to media
The program can be saved to a media on the EDIT PROGRAM display.
1. If the program is edited, press the [APPLY] button to apply the edited information
to the G-code program.
4. Select the save destination folder and then press the [OK] button.
NOTE
9-8
1-7. Editing program
Simple edit functions are available in program editing in AMNC 3i. For advanced
editing operations including changing the shape and setting the TK (takeout loader)
pickup position, use the automatic programming.
9-9
2. Draw mode
2-1. Edit drawing functions
In the Draw mode, users with no knowledge of G-code programming can perform
simple edit operations.
The edit drawing functions can be selected from the list at the left side of the display.
The edited information needs to be applied to the program before using a different
function.
Press the [APPLY] button at the right bottom to apply the edit.
Press the [CANCEL] button if you do not want to apply the edit.
The table below shows the edit drawing functions available on the laser cutting
machine.
NOTE
9-10
Edit drawing
Description
function
MATERIAL Use this function to edit the worksheet information to be used
in the processing and the laser processing conditions.
BASE POINT Use this function to edit the part reference point and origin
settings at the start of processing.
MULTIPLE-PART Use this function to create and edit multiple-part processing
programs.
CHANGE CUT. Use this function to set cutting conditions for the path selected
COND. in the processing diagram.
Multiple cutting conditions can be changed at the same time.
END VALUE Use this function to edit the motion after the end of cutting for
each path.
REMNANT CUT Use this function to insert/delete a cutting command according
to the unfold size and worksheet size.
PARTS LAYOUT This function allows you to move parts on the sheet anywhere
and create a program that has a different part added to open
space.
9-11
2-1-1. MATERIAL
Use this function to edit the worksheet information to be used in the processing and
laser processing conditions.
Item Description
Thickness Sets the thickness of the worksheet to be processed.
Laser Selects the laser processing conditions.
Conditions The characters turn red if the laser processing conditions
selected are not yet registered. Change the laser cutting
conditions to the conditions that are registered.
Size Sets the size of the worksheet to be processed.
You can enter the values directly, or you can use the combo
box to select the size of standard size worksheet.
9-12
2-1-2. BASE POINT
Use this function to edit the part reference point and origin settings at the start of
processing.
Item Description
HOME-POSITION button This sets the origin at the start of the processing to
become the machine origin. You can set the X and
Y of the reference point.
PART BASE POINT button This sets the origin at the start of the processing to
become one of the four corners of the part laid out.
Item Description
X and Y Specify the offset amount when the
[HOME-POSITION] button is set to ON.
UPPER LEFT, UPPER Select the origin from one of the four corners of the
RIGHT, LOWER LEFT, and part when the [PART BASE POINT] button is set to
LOWER RIGHT buttons ON.
9-13
2-1-3. MULTIPLE-PART
Use this function to create and edit multiple parts processing programs.
Item Description
Spacing Sets the web widths in the X- and Y-directions when the part is
laid out.
Number Displays the total quantity when you set the quantity in the X-
and Y-directions.
These are P and K values in the G98 command.
PIECE COUNT When the [PIECE COUNT] button is pressed, the multiple-part
button processing is set so that the layout fits within the worksheet.
Processing Sets the part cutting direction, sequence, and start position.
Sequence
Any Number Sets the resume position (P value in G75 and G76 commands)
and end position (R value in G75 and G76 commands) of the
multiple-part processing.
Processing sequence
9-14
2-1-4. CHANGE CUT. COND.
This function changes the cutting conditions. There are the IND. mode that
individually changes elements selected in the figure and the BATCH mode that
replaces all conditions at the same time.
IND. mode
Item Description
ELEMENT This is the mode to select an element.
SELECTION
button
SELECT PATH This is the mode to select a path from the start to end of the
button cutting.
SELECT This is the mode to select elements inside the rubberband.
RANGE button
E number Select the cutting conditions.
buttons
Procedure
1. Set the [IND.] button to ON.
3. In the figure, select the element for which you want to change the laser
processing conditions. Lines of the selected element become wider.
4. Press the [E number] button that you want to apply. The numbers on these
buttons are the cutting speeds (Feed) of laser processing conditions set in this
program.
9-15
BATCH mode
Item Description
Before button Sets the E numbers in the program that you want to change at
the same time.
After Change Sets the E numbers after the batch change.
button
CHANGE Replaces the E numbers before a change with those after the
button change.
E number Select the cutting conditions.
buttons
Procedure
1. Set the [BATCH] button to ON.
2. Press the [Before] button and then press the [E number] button for before a
change.
3. Press the [After Change] button and then press the [E number] button for after
the change.
9-16
2-1-5. END VALUE
Use this function to set the motion after the end of cutting for each path.
To set the end value, select a path in the figure and then press one of the end value
set buttons.
Item Description
NO button Sets no end value. The end value setting is cleared.
WORK CHUTE Sets the command to open the work chute.
button
WORK CHUTE Sets the command to open the work chute and turn off the work
SENSOR OFF chute sensor.
button
MACHINE Sets the machine stop (M00) command.
STOP
button
TK OUT button This cannot be set.
NOTE
The [WORK CHUTE] button and the [WOK CHUTE SENSOR OFF] button may
not be available depending on the machine model and options installed.
9-17
2-1-6. REMNANT CUT
Use this function to insert/delete a cutting command according to the unfold size and
worksheet size.
Item Description
Position Sets the position where remnant cut is inserted.
Spacing Sets the web width between the part and remnant cut.
Joint Quantity
Item Description
NO JOINT button Adds no joint to remnant cut.
JOINT 1 button Adds a joint to remnant cut in one location.
JOINT 2 button Adds joints to remnant cut in two locations.
Amount of Joint Sets the joint amount.
9-18
2-1-7. PARTS LAYOUT
This function allows you to move parts on the sheet anywhere and create a program
that has a different part added to open space.
The selected part is drawn in thick red lines, and the lines become thin when the part
is being moved. The part that is not selected is drawn in white.
To move a part, select and drag it to the destination. To rotate a part, touch and turn it
with two fingers. The part can also be moved or rotated with buttons.
Item Description
Base Point Shows the reference point of the selected program.
MOVE button Shows the functions for the move operation.
ROTATION Shows the functions for the rotation operation.
button
SPECIFY Set this button to ON to change the mode to the SPECIFY
PROCESS PROCESS ORDER mode.
ORDER
button
ADD. LOAD Loads a program from a media and lays it out onto the sheet.
button
COPY button Copies the selected program and lays it out onto the sheet.
DELETE button Deletes the selected program from the sheet.
NOTE
When parts layout is applied, multiple parts laid out on the sheet are treated as one
part. You cannot separate this into separate parts.
9-19
Move
Item Description
Move Pitch Sets and shows the amount the part is moved each time the
[Arrow] button is pressed.
Arrow buttons Move the part in up/down/left/right direction.
Rotation
Item Description
Rotation Angle Sets and shows the sum of part rotation angle.
Rotation Pitch Sets and shows the amount the part is moved each time the
[Rotation] button is pressed.
Rotation Turn the part in the clockwise or counter-clockwise direction.
buttons
4. The number of the part you touched changes to “1” and the numbers of other
parts shift forward in order. Touch the subsequent parts in order and change the
process order.
5. When you touch the last part, the [SPECIFY PROCESS ORDER] button is
automatically set to OFF. If you set the [SPECIFY PROCESS ORDER] button to
OFF in the middle of the procedure, the changes as far as you made are saved.
9-20
2-2. Creating programs that start from origin
This section explains how to create a program that start from the origin, using the
BASE POINT function.
Procedure
1. Load the program into the EDIT PROGRAM display.
(2) When the red cross symbol moves to the machine origin, press the [APPLY]
button.
4. The program is now created. Start the processing with the axes zero-returned.
9-21
2-3. Creating programs that start after positioning with
guide light
This section explains how to create a program that start with the guide light, using the
BASE POINT function.
Procedure
1. Load the program into the EDIT PROGRAM display.
(2) Press a button to select which of the four corners of the part should be the
reference point.
(3) When the red cross symbol moves, press the [APPLY] button.
9-22
4. The program is now created.
5. Position the head to where the red cross is located. For the positioning, you can:
9-23
2-4. Creating programs with parts nested as pairs
This section explains how to create a program with high utilization, using the PARTS
LAYOUT and MULTIPLE-PART functions. Here, U-shaped parts are combined to
create a multiple-part processing program, and then remnant cut is inserted in the
last step.
Procedure
1. Load the program into the EDIT PROGRAM display.
9-24
4. Copy the selected program.
5. Move or rotate the copied program to combine it with the original program.
9-25
9. Press the [APPLY] button.
10. Move the multiple-part to the far part of the worksheet, and select [PARTS
LAYOUT].
11. Move the multiple-part according to the frame of the worksheet. You can also
add another part to open space by pressing the [ADD. LOAD] button.
9-26
13. Select [BASE POINT].
14. Change the values at [Arrange Base Point], and press the [APPLY] button.
9-27
3. G-code mode
3-1. Editing in G-code mode
The G-Code mode allows you to edit the G-code program directly.
You can edit a program in the editor at the left side of the display, and save it.
The key input response may deteriorate as the graphic data is constantly
generated. The response can be improved by removing the check mark.
9-28
3-2. Search and replace
This section explains the function to search and
replace a certain character string in the G-code
program that you are editing.
Press the [SEARCH AND REPLACE] button to open
a window for performing search, replace, or multiple
replace of a character string. Select a function by
touching the respective tab.
Select one of the three buttons to select a direction to search for a character string in
each function.
If the target character string is found, that character string is shown in red.
9-29
3-2-1. Search
The [Search] tab is used to search for a certain character string.
9-30
3-2-2. Replace
The [Replace] tab is used to search for a character string and replace it with another
character string.
Item Description
String Before Enter the character string that you want to replace.
Conversion
String After Enter the character string that replaces the matching
Conversion character string.
START button Starts the search and replace operation and searches for
the first character string that matches what is entered at
[String Before Conversion] in the current search condition.
REPLACE button Replaces the current matching character string with what is
entered at [String After Conversion], and searches for the
next matching character string.
SKIP button Skips the replace operation of the current matching
character string and searches for the next matching
character string.
ABORT Button Aborts the search and replace operation.
REPLACE ALL Replaces all subsequent matching character strings in the
FROM NEXT current search direction.
button
9-31
3-2-3. Multiple replace
The [Multiple String Replace] tab is used to run multiple replace operations at the
same time.
Set the character strings before and after conversion in the list to create a
combination of strings to be used in the replace operation.
Use the check box at the left side of each combination item to set whether or not to
include it in the replace operation.
If a check mark is removed, that combination is excluded from the multiple replace.
9-32
Item Description
String Before Enter the character string that you want to replace.
Conversion
String After Enter the character string that replaces the matching
Conversion character string.
Comment You can enter a comment for the character string
combination.
START button Starts the search and replace operation and searches for
the first character string that matches what is entered at
[String Before Conversion] in the current search condition.
REPLACE button Replaces the current matching character string with what is
entered at [String After Conversion], and searches for the
next matching character string.
SKIP button Skips the replace operation of the current matching
character string and searches for the next matching
character string.
ABORT Button Aborts the search and replace operation.
REPLACE ALL Replaces all subsequent matching character strings in the
FROM NEXT current search direction.
button
CLEAR ALL Clears all entered replace combinations in the list.
INPUT
button
9-33
3-3. Copy, cut, and paste
This section explains the copy, cut, and paste functions that can be used for each line
in edit operation of the G-code program.
When you press the [COPY] button, the Specifying the Copy / Cut line window opens.
To change the range of what you want to copy or cut, change the line number in the
start line or end line.
If the range of what you want to copy or cut is correct, press the [COPY] button or the
[CUTTING] button. If you do not want to proceed, press the [CLOSE] button.
The Message Center window opens when you press the [PASTE] button. Press the
[OK] button if you want to paste the information, or press the [CANCEL] button if you
do not want to proceed.
9-34
3-4. Check functions
3-4-1. Searching for program line that matches drawing
element
To search for a program line that matches the
element shown in [Draw area], set the
[DRAWING->NC DATA] button to ON.
To use another function, press this button again to
set itself to OFF.
If you select a figure shown in [Draw area] while the [DRAWING->NC DATA] button is
set to ON, the program line for that processing is highlighted.
9-35
3-4-2. Checking processing order
To check the processing order of the G-code
program that you are editing, press the [STEP
DRAW] button.
When you press the [STEP DRAW] button, the processing information from the
beginning of the program to the current cursor position is drawn on the display.
Then, each time you press the [STEP DRAW] button, the drawing proceeds one line
in the program at a time.
9-36
Part 10
Common Tools
10-1
1. Description
This part explains the layout of common tools window.
You can bring the common tools window to the front, Process Monitor
even while working in another window. This is not
possible just during operation, but also when EDIT
PROGRAM display, UTILITIES display or Common Tools
MAINTENANCE display are shown.
10-2
2. MONITOR tab
When you touch the [MONITOR] tab on [Common Tools Window Open Buttons area],
the display changes to the MONITOR window.
TOTAL button
Press the [TOTAL] button to show the absolute position, machine position, relative
position and remain position.
10-3
RELATIVE button
Press the [RELATIVE] button to show the relative positions.
PRESET button
Preset changes the value of relative position.
1. Set the [PRESET] button to ON.
2. Select an axis to set the button to ON. Axes should be changed one by one.
3. The coordinate value becomes editable. After entering the value, press the
[ENTER] key on the keyboard to confirm.
ORIGIN button
Origin initializes the value of relative positions (sets the value to "0.000").
1. To initialize just the selected axis, press the button next to the axis name to ON.
3. When the Message Center window appears, determine whether to initialize all
axes or just the selected axis, and then press either the [YES] button, [ALL
AXIS] button or [NO] button. If the button next to the axis name is not pressed to
ON in the step 1, the [YES] button is not shown.
10-4
2-2. I/O
The I/O monitors the values of various addresses. Press one of the buttons from [1]
through [5] to change the grid.
SNAPSHOT button
The Snapshot is a function to output what is displayed on the grid as a CSV file.
1. Press the [SNAPSHOT] button.
3. Specify the save destination folder and then enter the file name.
10-5
2-3. PROCESS QTY.
This function sets the process quantity in the Program mode and counts the
completed quantity.
NOTE
Name Description
The Process Quantity and This is a function to reset the quantity when a
Completed Quantity are set to new program is transferred or when the
"0" when the program is operating mode is changed.
transferred.
Process Quantity Enter the process quantity. If the process
quantity is zero, the Process Quantity function is
disabled.
Completed Quantity The completed quantity is displayed. An alarm is
triggered when the completed quantity reaches
the process quantity, and the process
completion is notified.
10-6
3. PANEL tab
The buttons on the [PANEL] tab change by pressing the [OPERATION] button,
[LASER] button, [SETUP] button, [MAINTENANCE] button, and [PERIPHERAL
MACHINE] button.
And some function is optional depending on machine combination.
10-7
3-1. OPERATION button
Program Check
The machine dry runs when you press the [ON]
button at [Program Check] and start the program.
During the dry run, the machine coordinate values on
the display change, but the axes do not move, and
the M-codes are not executed. After the dry run, the
machine must be zero-returned.
Single Block
When you press the [ON] button at [Single Block] and
the machine executes one block of the program and
then stops each time you press the [START] button
the NC control panel.
Block Skip
When you press the [ON] button at [Block Skip], the
machine ignores each block with a slash (/) at the
beginning and reads the next block.
Optional Stop
If you press the [ON] button at [Optional Stop], the
machine pauses when M01 (optional stop command)
is read. The process is resumed by pressing the
[START] button on the NC control panel.
Schedule Resume
When you press the [ON] button at [Resume
Schedule] and the machine is stopped during
schedule operation, the operation can be resumed
from where the machine stopped.
NOTE
10-8
Multiple Settings
This is used when performing multiple-part
processing.
FIRST: First Part processes just one part at the
bottom-left.
REM: Remaining Parts processes remaining parts
except the part processed in First Part.
ALL: All Parts processes all parts.
FIRST REM ALL
NOTE
Multiple-part processing programs should be run while one of these buttons (the
[FIRST] button, [REM] button or [ALL] button) is illuminated. Normal execution of
the program is not possible if all buttons are extinguished.
No Material Alarm
Press the [ON] button at [No Material Alarm] to
enable the function of detecting the existence of
worksheet in piercing process.
10-9
Trace Deflection Alarm
Press the [ON] button at [Trace Deflection Alarm] to
enable the function of using the tracing sensor to
detect the abnormal rise of the Z-axis.
Laser Pause
Press the [ON] button at [Laser Pause] to pause the
machine with the Z-axis zero-returned, when the
cutting of single path is finished (M104). The process
is resumed by pressing the [START] button on the
NC control panel.
Side Blow
Press the [ON] button at [Side Blow] to enable the
Side Blow function.
This function blows air from the side during or after
the piercing process, and blows off spatters. It is
more effective when the Oil Shot function is used at
the same time.
NOTE
Dead Zone
Press the [ON] button at [Dead Zone] to enable the
Dead Zone Detection function that restricts the laser
head from entering an area where it may strike a
work clamp.
10-10
Clamp Deceleration
Press the [ON] button at [Clamp Deceleration] to
enable the Work Clamp Deceleration function.
Cooling Drainage
Press the [MANUAL] button on the NC control panel
and keep pressing the [ON] button at [Cooling
Drainage] when returning cooling water in the pipe
back to the tank.
10-11
3-5. PERIPHERAL MACHINE button
DNC
Press the [ON] button at [DNC] to operate the
machine in the DNC mode when CNC mode is
selected.
MP Remote Connection
This is for the MP remote schedule operation. Press
the [ON] button at [MP Remote Connection] to start
the communication with the MP unit.
Press the [OFF] button to force exit MP remote
schedule operation.
Line Control
These buttons change the operation between line
operation and single-program operation.
Press the [ON] button at [Line Control] to perform a
line operation using the line unit.
Press the [OFF] button to perform a single-program
operation.
MP Control
Press the [ON] button at [MP Control] to perform an
MP remote schedule operation.
Cycle Stop
These buttons are for pausing the Take OneSheet
process in the line operation.
Press the [ON] button at [Cycle Stop] to initiate the
cycle stop and pause the operation. When the [ON]
button is pressed, worksheet is processed if the Take
OneSheet process is already finished, and the
operation pauses after the processes are completed
up to the palleting of products.
Press the [OFF] button to resume the operation. If
you press the [START] button on the NC control
panel, only one sheet is processed.
10-12
Work On
These buttons are for performing manual feed
operation in the line operation.
Press the [ON] button at [Work On] to start the
operation with the worksheet set on the processing
machine. The cycle loader N does not perform the
Take OneSheet process and only does the
unloading.
NOTE
Line Mode3
These are buttons for selecting the line mode. For
more information, refer to the manual of the line unit.
10-13
4. LASER tab
With the [LASER] tab, you can load and edit processing condition files and add
device status.
[3]
REFERENCE
For the procedure on the [LIST] view, refer to "1. LIST view" in Part 11.
10-14
4-2. COND. view
When the [COND.] button on the [LASER] tab is pressed, the [COND.] view is shown.
The [COND.] view allows you to check the processing condition files being used and
edit them.
There are two types of display modes: [SIMPLE mode] and [DETAILS mode]. In the
[SIMPLE mode], only the frequently-used settings are shown.
[1]
[2]
REFERENCE
For the procedure on the [COND.] view , refer to "2. COND. view" in Part 11.
10-15
4-3. DEVICE STATUS view
When the [DEVICE STATUS] button on the [LASER] tab is pressed, the [DEVICE
STATUS] view is shown. The [DEVICE STATUS] view allows you to update the
nozzle and lens information.
NOTE
The function to automatically identify the current lens installed is not available in
some models.
Nozzle changer is optional. The [Station Setup] is not displayed if the nozzle
changer is not installed.
REFERENCE
For the procedure on the [DEVICE STATUS] view, refer to "3. DEVICE STATUS
view" in Part 11.
10-16
Part 11
Editing Laser
Processing Conditions
11-1
NOTE
Processing condition file is a file that contains laser processing conditions that
have the same material, gas, and lens.
A single processing condition file contains multiple cutting conditions, pierce
conditions, and edge conditions.
1. LIST view
1-1. Loading
To perform a laser process, the processing condition files data needs to be
transferred to the processing machine. The processing condition files can be loaded
on the [LIST] view.
1. Place a check mark on the processing condition file that you want to load. The
number of check marks selected is indicated at the header section of the [LIST]
view.
2. Press the [LOAD] button. You cannot load processing condition files during
automatic operation.
11-2
1-2. Searching
Be sure to use the laser processing conditions that are appropriate for the worksheet
to be processed.
You can set the search condition to find the suitable processing condition files. When
the search condition is set, the [LIST] view is filtered. To clear the filtered display,
press the [CLEAR] button.
1-3. Copying
The Copy function creates a copy of the processing condition files.
1. Select and place a check mark on the processing condition file that you want to
copy.
11-3
1-4. Renaming
The Rename function renames the processing condition file. Unlike the Copy
function, the number of processing condition files added does not increase.
1. Place check marks on names of the processing condition file that you want to
rename.
3. The Rename Laser Conditions window opens. For the new name, enter a name
that is not yet added as the laser conditions.
1-5. Deleting
The Delete function deletes the processing condition files. You can delete multiple
processing condition files at the same time.
11-4
1-6. Importing all
The Import All function adds all processing condition files. This function is used when
restoring the processing condition files or sharing the processing condition files
between multiple machines. Prepare a processing condition files in the JKAX or JKA
format.
11-5
1-7. Exporting all
The Export All function exports all processing condition files. This function is used
when backing up the processing condition files or sharing the processing condition
files between multiple machines. The processing condition file is exported in JKAX or
JKA format.
1-8. Importing
The Import function adds laser processing condition files in the folder one by one.
Prepare a processing condition files in the JKMX or JKM format.
4. Place check marks on the laser processing condition files that you want to
import.
11-6
1-9. Exporting
The Export function exports existing processing condition files one by one. The
processing condition file is exported in JKMX or JKM format.
11-7
2. COND. view
On the [COND.] view, you can check the current laser processing condition files and
edit them.
NOTE
The descriptions provided below are based on the display in the [DETAILS mode].
In the [SIMPLE mode], the edge conditions and other functions that are not used
often are hidden.
[1] [2]
[3]
[4]
11-8
[6] REPLACE ALL button
Press the [REPLACE ALL] button to apply all edited values to the lines below the
cursor position.
Value selection
NOTE
If a value is changed during automatic operation, the new value is applied when
the next path is cut.
Press the [REPLACE ALL] button to apply all edited values to the lines below the
cursor position. However, the values are not applied to E010 etching. This function is
useful when you want to set the same values at the same time.
The [SAVE] button is enabled when the settings are changed. Press the [SAVE]
button to save the changes to the processing conditions files. The changes are
discarded if you load another processing conditions files without saving the current
one or run the M102 command.
11-9
2-2. Canceling
Press the [REDO] button to undo
the value change. When a Cancel
Operation window opens, check
the information and then press the
[OK] button.
You can undo only one operation.
The batch command is considered
as one operation.
Item Description
Material Type Currently selected material type.
This parameter is used when searching for a certain material type
on the [LIST] view .
(Setting range: 8 or less characters)
(Characters to be used: Alphanumeric characters, hyphen "-", or
period ".")
Thickness Thickness of the worksheet to be processed.
Be sure that it matches the thickness of the worksheet to be
processed.
(Setting range: 0.00 to 199.99 mm)
NOZ Type Type of the nozzle to be used for processing.
The characters *.* indicate the nozzle diameter. Set the nozzle
diameter.
NOZ Dia. Diameter of the nozzle to be used for processing.
(Setting range: 0.00 to 99.99 mm)
Focus Focus position from the worksheet surface.
Lens Focal length of the lens to be used for processing.
11-10
Item Description
Cutting Type Select the cutting type.
STD: Oxygen cutting of mild steel (less than 6.0 mm in
thickness) and stainless steel
Aluminum: Aluminum
OPTIONS
Item Description
WACS Set this to ON when using WACS.
REFLET. Set this to ON when using the Reflection Detection function.
DETECT. Be sure to set this to ON when cutting aluminum.
Pre Gas Number of times to conduct the pre-gas flow.
If the gas type is changed, the pre-gas function conducts a gas
flow before the processing is started, to completely discharge the
old gas remaining in the pipe.
(Setting range: 0 to 99)
AC Pattern of AC (active cut) to be used for processing.
(Setting range: 1 to 20)
11-11
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
Item Description
Feed Rate [mm/min] Cutting speed.
(Setting range: 0 to 240000 mm/min)
Power [W] Laser power.
(Setting range: 0 to 9999 W)
Frequency [Hz] Pulse frequency.
(Setting range: 5 to 32767 Hz)
Duty [%] Pulse duty.
(Setting range: 0 to 100%)
Gas Press. [MPa] Pressure of assist gas.
(Setting range: 0.00 to 2.55 MPa)
Gas Type Type of assist gas.
1:Oxygen (Low): Low pressure oxygen
4:Nitrogen
5:Air
6:EZ: EZ cut
11-12
Item Description
Offset [mm] Tool offset amount.
(Setting range: 0.000 to 9.999 mm)
Edge Data Edge conditions.
(Setting range: 0 (none) and 201 and above)
App. Data Edge conditions to be applied to the approach section.
(Setting range: 0 (none) and 201 and above)
Fine Data Fine edge conditions.
(Setting range: 0 (none) and 901 and above)
Pierce Pierce condition.
(Setting range: 0 (none) and 101 and above)
Focus Offset [mm] Offset amount when cutting off the AC unit.
(Setting range: -5.00 to 5.00 mm)
Head Control How the head should be moved when the cutting is finished.
STD: Head is raised in the Z-axis direction and then the
axis is moved.
NOTE
NOTE
NOTE
11-13
2-5. Pierce tab
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
11-14
Item Description
No. of Steps This is the number of steps by which the step piercing pulse
frequency and duty increase.
Set this to 0 when step piercing is not used.
(Setting range: 0 to 99)
Pierce Time [sec] Pierce time.
(Setting range: 0.001 to 99.999 sec)
Gas Press. [MPa] Pressure of assist gas.
(Setting range: 0.00 to 2.55 MPa)
Gas Type Type of assist gas.
1:Oxygen (Low): Low pressure oxygen
4:Nitrogen
5:Air
6:EZ: EZ cut
11-15
Item Description
Blow Use this field to change the blow unit.
This field is irrelevant if the machine has no blow unit. The
table below indicates the relationship between the blow
settings and how the air blow functions.
(Setting range: OFF and 1 to 10)
Blow Oil shot Air blow
OFF None None
1 None As soon as piercing starts
2 Once As soon as piercing starts
3 Once 0.1 sec after piercing starts
4 Once 0.3 sec after piercing starts
5 3 times As soon as piercing starts
6 3 times 0.1 sec after piercing starts
7 3 times 0.3 sec after piercing starts
8 3 times 0.1 sec after piercing starts
9 None None
10 None None
Pre Pierce Conditions to conduct piercing prior to a piercing process.
(Setting range: OFF and 101 and above)
After Pierce CW piercing after normal piercing.
(Setting range: OFF, ON, and 101 and above)
Precut Dia. [mm] Diameter of the small hole to be processed after piercing.
(Setting range: 0.0 to 9.9 mm)
11-16
Item Description
Pierce Type Set the piercing type.
(Setting range: 0 to 29999)
Settings that are currently available
0: Standard pierce
3: Power pierce
6: Quick pierce
7: Peck pierce
10: No pierce
NOTE
11-17
2-6. Precut area
[Precut area] is shown at the bottom part in the [Pierce] tab. Set the power pierce
approach conditions for precut as shown below.
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
Item Description
Power [W] Precut Laser power.
(Setting range: 0 to 9999 W)
Frequency [Hz] Precut pulse frequency.
(Setting range: 5 to 32767 Hz)
Duty [%] Precut pulse duty.
(Setting range: 0 to 100%)
Gas Press. [MPa] Precut assist gas pressure and recover processing gas
pressure.
(Setting range: 0.00 to 2.55 MPa)
Gas Type Type of assist gas.
1:Oxygen (Low): Low pressure oxygen
4:Nitrogen
5:Air
6:EZ: EZ cut
11-18
2-7. Edge Data tab
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
The [Edge Data] tab is hidden in the [SIMPLE mode].
Item Description
Angle Angle at which to change from cutting conditions to edge
conditions.
The cutting conditions change to edge conditions at the
corner whose included angle is less than the set angle in the
program.
(Setting range: 0 to 180 degrees)
Edge Power [W] Edge piercing power and recover processing power.
(Setting range: 0 to 9999 W)
Edge Freq. [Hz] Edge piercing pulse frequency.
(Setting range: 5 to 32167 Hz)
Edge Duty [%] Edge piercing pulse duty.
(Setting range: 0 to 100%)
11-19
Item Description
Pierce Time [sec] Edge piercing time.
(Setting range: 0.000 to 99.999 sec)
Edge Gprs. [MPa] Edge piecing assist gas pressure and recover processing
gas pressure.
(Setting range: 0.00 to 2.55 MPa)
Edge Gas Type Type of assist gas.
0:Same as cutting
4:Nitrogen
5:Air
6:EZ: EZ cut
11-20
2-8. Fine Edge area
[Fine Edge area] is shown at the bottom part in the [Edge Data] tab. Fine Edge is a
function to lower the laser power in step with the deceleration at the edge section, to
reduce dross.
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
The [Edge Data] tab is hidden in the [SIMPLE mode].
Item Description
Power [W] Fine edge cutting laser power.
(Setting range: 0 to 9999 W)
Frequency [Hz] Fine edge cutting pulse frequency.
(Setting range: 5 to 32767 Hz)
Duty [%] Fine edge cutting pulse duty.
(Setting range: 0 to 100%)
Parameters Fine edge cutting parameter.
The conditions change to fine edge conditions when the
cutting speed decelerates by the value set in this parameter
[%].
(Setting range: 0 to 100%)
Example: If the parameter is set to 50 [%], the conditions
change to fine edge conditions when the cutting
speed 2000 [mm/min] decelerates to 1000 [mm/min]
at the edge section.
11-21
2-9. Monitoring area
[Monitoring area] is shown at the lower-right in the [Edge Data] tab. The Monitoring
function is an optional function.
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
The [Edge Data] tab is hidden in the [SIMPLE mode].
REFERENCE
For details of the Monitoring function, refer to the manual of process monitoring.
Item Description
Rate Rate at which the difference in number of photons is
corrected when different material or cutting type is used.
The rate is determined by using the [Adjust Auto Gain]
function in utilities.
(Setting range: 0 to 15)
NOTE
11-22
2-10. Append tab
The Append function is an optional function. This function sets the conditions used
with Nano Joint.
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
The [Append] tab is hidden in the [SIMPLE mode].
Item Description
Dist. [mm] Distance to cut after changing to the new extended format.
The conditions change from laser to new extended format
when the distance to the joint position (end of cutting) is less
than the setting value.
(Setting range: -99.99 to 99.99 mm)
Feed Rate [mm/min] Cutting speed.
(Setting range: 0 to 240000 mm/min)
Power [W] Laser power.
(Setting range: 0 to 9999 W)
Frequency [Hz] Pulse frequency.
(Setting range: 5 to 32767 Hz)
Duty [%] Pulse duty.
(Setting range: 0 to 100%)
Gas Press. [MPa] Pressure of assist gas.
(Setting range: 0.00 to 2.55 MPa)
11-23
Item Description
Gas Type Type of assist gas.
0:Same as cutting
4:Nitrogen
5:Air
6:EZ: EZ cut
11-24
2-11. Nano Joint tab
The Nano Joint function is an optional function. When the [NANO JOINT] button is
set to ON, the [Nano Joint] tab appears at the right side if the [Cut] tab or [Append]
tab is displayed.
NOTE
The setting range varies depending on the machine, device, and options.
The setting range appears in the tooltip if the value entered is out of range.
The [NANO JOINT] button and [Nano Joint] tab are hidden in the [SIMPLE mode].
11-25
Append tab
Item Description
Type 1 New extended format to be used with nano joint type 1 (end
of cutting).
(Setting range: 0 (none) and 801 and above)
Type 2 New extended format to be used with nano joint type 2
(middle of cutting).
(Setting range: 0 (none) and 801 and above)
Type 2 Pierce New extended format to be used with piercing of nano joint
type 2.
(Setting range: 0 (none) and 801 and above)
Type 2 Appr. Nano joint at approach section.
No: Nano joint type 2 is not used at the approach section.
11-26
3. DEVICE STATUS view
You can check and change the current device status. The device status is read when
performing a laser setup calculation.
If the optional nozzle changer is installed, the nozzle inside the nozzle changer is
also managed on this view.
Item Description
Manu. Setup This item appears when the nozzle changer is installed.
Select this item to edit the nozzle information. Update the
nozzle information if you changed the nozzle manually
without using the nozzle changer.
NOZ Type Type of nozzle that is currently installed.
NOTE
11-27
Current Lens area
Item Description
Automatic Ident This item appears only with models that can automatically
obtain the lens information.
Set this item to ON for registering the lens information
automatically.
Lens Focal length of the installed lens
NOTE
Item Description
NOZ Type Nozzle type.
NOZ Dia. Nozzle diameter.
11-28
Item Description
Station1 Act Time Total time of operation that used the registered nozzle
[Min] If the nozzle is changed with a new one, enter 0 in this field
to reset the time.
(Setting range: 0 to 99999999 min)
Change Time [Min] If the same type of nozzle is registered for multiple stations,
these nozzles are changed automatically when the nozzle
operating time reaches the change time.
The nozzles are not changed if you set the change time to 0.
(Setting range: 0 to 99999999 min)
11-29
11-30
Part 12
Utilities
12-1
1. UTILITIES display
Touch the [UTILITIES] tab to open the UTILITIES
display. The utilities are categorized. Change the
category to view other utilities.
[2]
[1]
[5]
[3] [4]
12-2
[5] Service category
The [Service] is the category of utilities for AMADA. This category is not available to
users. When selected, the Password window opens. This category does not appear
on the display when the user authentication is enabled.
NOTE
A category with a message "New utility has been added. Please move it to another
category." may appear in the category name. This occurs when there is a new
utility function available with the adding of a new option. To use the new utility
function, its utility buttons must be moved from the current category to another
category.
12-3
1-2. CHANGE LAYOUT button
When the [CHANGE LAYOUT] button is set to ON, the shapes of utility buttons
change.
Drag the utility button in this shape onto another button to change the order.
NOTE
The utilities function cannot be used while the [CHANGE LAYOUT] button is set to
ON.
12-4
3. The Change Layout window opens.
Item Description
MOVE button Moves the utility button to the category specified in
Destination.
COPY button Copies the utility button to the category specified in
Destination.
ERASE button Deletes the utility button from the current category.
NOTE
6. If you moved or copied the utilities button, the button is added to the destination
category, at the bottom-right.
7. When the layout change is finished, set the [CHANGE LAYOUT] button to OFF.
12-5
1-3. Utilities
To use the utilities function, the NC mode needs to be set to the MEMORY mode.
Item Description
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Peripheral Machine This appears when the peripheral equipment is
Return to Regular connected. Press the [ON] button to return the peripheral
Pos. equipment to its regular position at the same time.
Procedure
1. When you press the [START] button on the NC control panel, each axis returns
to the machine origin. The window closes when the zero-return motion is
completed.
NOTE
The [Peripheral Machine Return to Regular Pos.] appears when the machine is
connected to the peripheral equipment. Press the [ON] button to return the
peripheral equipment to its regular position at the same time.
12-6
1-3-2. Return to 2nd Machine Position
This function allows you to set any position as the second machine position and
make the axis return to that coordinate.
Item Description
CAPTURE button This button sets the current machine coordinate as the
machine position.
DEFAULT button This button initializes the machine position.
2nd Machine Position This sets the second machine position for each axis. The
axes displayed vary between different models.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Peripheral Machine This appears when the peripheral equipment is
Return to Regular connected. Press the [ON] button to return the peripheral
Pos. equipment to its regular position at the same time.
Procedure
1. When you press the [START] button on the NC control panel, the axes move
quickly to the second machine positions. The window closes when the motion is
completed.
NOTE
The [Peripheral Machine Return to Regular Pos.] appears when the machine is
connected to the peripheral equipment. Press the [ON] button to return the
peripheral equipment to its regular position at the same time.
12-7
1-3-3. Positioning (Rapid Traverse): G00
This function moves the axes to the specified positions. The positions are specified
by using the [ABSOLUTE POSITION] or [RELATIVE POSITION].
Item Description
X Position of the X axis.
Y Position of the Y axis.
ABSOLUTE Select this to specify the X and Y axes using absolute
POSITION positions.
RELATIVE Select this to specify the X and Y axes using relative
POSITION positions.
Z AXIS G50 BEFORE Select this to zero-return the Z-axis before starting the
MOVE moves.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. When you press the [START] button on the NC control panel, the axes move
quickly to the set coordinates. The window closes when the motion is
completed.
12-8
1-3-4. Change Shuttle
This function is available only on machines with shuttles installed. Two sheets of
pallets will be changed.
Item Description
X RETURN TO REF. After the shuttle is changed, the head retracts in the
POSITION button X-axis direction. This button is optional.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Check the following before starting this function.
2. When you press the [START] button on the NC control panel, the shuttle table is
changed. The window closes when the change is completed.
12-9
1-3-5. Nozzle/Lens Change Position
This function moves the nozzle and lens to the positions where they can be changed
with ease.
Item Description
CAPTURE button This sets the current machine coordinate as the change
position.
DEFAULT button This button initializes the change position.
Change Position This sets the positions of the X-, Y-, and Z-axis.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. When you press the [START] button on the NC control panel, the axes move
quickly to the set change positions. The window closes when the motion is
completed.
12-10
1-3-6. Adjust Nozzle Centering
This function makes adjustments so that the beam goes through the center of the
nozzle.
Item Description
MOVE Set this to ON to move the axes quickly to the adjust
positions.
ADJUST Set this to ON to run the Adjust Nozzle Centering
program.
CAPTURE button This sets the current machine coordinate as the adjust
position.
DEFAULT button This button initializes the settings.
Adjust Position This sets the positions of the X-, Y-, and Z-axis.
Output This sets the power command value to be used in the
adjustment.
Frequency This sets the pulse frequency command value to be used
in the adjustment.
Duty This sets the pulse duty command value to be used in the
adjustment.
Gas Type This sets the type of assist gas to be used in the
adjustment.
Gas Pressure This sets the pressure of assist gas to be used in the
adjustment.
Time This sets the centering time.
Focus Fine Fine adjustment amount of the focal point.
Adjustment This field is usually set to 1.5 mm.
12-11
Item Description
Lens Lens to be used.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Move the head to a position where the nozzle can be centered with ease. Set
the [MOVE] to ON and then press the [START] button on the NC control panel to
move the head to the adjust position.
3. Set the [ADJUST] to ON and then press the [START] button on the NC control
panel to discharge the beam for the specified duration.
4. Remove the cellophane tape from the nozzle and check if the beam goes
through the center of the hole. Repeat the adjustment procedure until the beam
is centered.
NOTE
When using the Adjust Nozzle Centering function, be sure to use a small-diameter
nozzle (diameter of 2 mm or less).
12-12
1-3-7. Adjust WACS
This function makes the adjustment for the Cooling Cut function.
NOTE
Item Description
MIST Set this to ON to run the program of adjusting the amount
of cooling water flow rate.
MOTION Set this to ON to run the program of checking the
operation of Cooling Cut.
The program is executed on an actual worksheet and is
used for checking the operation and making final
adjustment of the cooling water flow rate.
FLUSHING Set this to ON to run a program of flushing cooling water
out of the Cooling Cut head.
The program is used before calibrating the center of
Z-axis in the Cooling Cut head.
Gas Type This sets the type of assist gas to be used in the
adjustment.
Gas Pressure This sets the pressure of assist gas to be used in the
adjustment.
Actual Feed Rate Speed during adjustment.
DEFAULT button This button initializes the settings.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
12-13
Item Description
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. When the [START] button on the NC control panel is pressed, the selected
program ([MIST], [MOTION], or [FLUSHING]) is executed.
Item Description
Gas Type This sets the type of assist gas to be used in the
adjustment.
Gas Pressure This sets the pressure of assist gas to be used in the
adjustment.
Time Set the adjustment time (assist gas ejection time).
Actual Gas Pressure Actual gas output value.
DEFAULT button This button initializes the settings.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
12-14
Procedure
1. Set the [Gas Type], [Gas Pressure], and [Time].
2. When you press the [START] button on the NC control panel, the assist gas is
ejected.
Item Description
MOVE Set this to ON to move the axes quickly to the adjust
positions.
ADJUST Set this to ON to run the Adjust HS Sensor.
Adjust Position This sets the positions of the X- and Y-axis.
CAPTURE button This sets the current machine coordinate as the adjust
position.
DEFAULT button This button initializes the settings.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
12-15
Procedure
1. Move the head to a position where the HS sensor can be adjusted with ease.
Set the [MOVE] to ON and then press the [START] button on the NC control
panel to move the head to the adjust position. Check that the head is positioned
above the worksheet.
2. Set the [ADJUST] to ON and then press the [START] button on the NC control
panel to start the calibration.
NOTE
Item Description
Laser Conditions This sets the processing condition files.
Cut Conditions This sets the cut conditions to be used.
Start Focus Position This sets the focus position at which to start the
adjustment.
End Focus Position This sets the focus position at which to end the
adjustment.
Focus Change This sets the amount by which to adjust the focus.
Amount
Lens This sets which lens will be adjusted.
12-16
Item Description
Reference Focus This sets the focus reference position when there is a
Position lens and when no lens is set for use.
DEFAULT button This button initializes the settings.
AIV IN USE/ If you use AIV (OVS), set [AIV IN USE] to ON. When [AIV
AIV NOT IN USE IN USE] is set to ON, you do not need to select a lens
from the [Lens] menu and enter the values at [Start
Focus Position], [End Focus Position], and [Focus
Change Amount].
When [AIV IN USE] is set to ON, some controls are
inhibited.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Set the [Laser Conditions].
2. From the [Lens] menu, select the lens to be set at the focus reference position.
3. Set the [Cut Conditions], [Start Focus Position], [End Focus Position], and
[Focus Change Amount]. Or press the [DEFAULT] button.
5. Press the [START] button on the NC control panel. The head cuts 60-mm long
slits at a pitch of 8 mm, from the position set in the [Start Focus Position] to the
position set in the [End Focus Position], at the interval set in the [Focus Change
Amount].
6. Find the smallest slit width. The focus position where the narrowest slit can be
cut is the optimum focus position.
7. In the [Reference Focus Position], enter the focus height at which the narrowest
slit is cut.
12-17
1-3-11. Adjust AIV
This function makes the adjustment for OVS.
NOTE
Item Description
MOVE Set this to ON to move the axes quickly to the adjust
positions.
ADJUST Set this to ON to run the Adjust AIV program.
Laser Conditions This sets the processing condition files.
Adjust Position This sets the positions of the X- and Y-axis.
CAPTURE This sets the current machine coordinate as the adjust
position.
DEFAULT button This button initializes the settings.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Set the [MOVE] to ON and then press the [START] button on the NC control
panel to move the head to the adjust position.
2. Set the [ADJUST] to ON and then press the [START] button on the NC control
panel to run the Adjust AIV program.
12-18
1-3-12. Adjust Tool Offset
If the head moves as instructed by the program, the product size deviates by the
radius of the beam. The product can be processed to the correct size by adjusting
the beam left and right of the cutting direction. The Adjust Tool Offset is a function to
adjust the offset amount of the laser processing condition.
Item Description
Laser Conditions This sets the processing condition files.
Small Hole Condition This sets a small (5 mm diameter) hole cutting condition
No. number.
It uses the cutting conditions No. of the worksheet loaded
as reference.
Medium Hole This sets a medium (10 mm diameter) hole cutting
Condition No. condition number.
It uses the cutting conditions No. of the worksheet loaded
as reference.
Square Condition No. This sets a square (50 mm) hole cutting condition
number. It uses the cutting conditions No. of the
worksheet loaded as reference.
Amount of Joint When this is selected, the joint amount set in this field will
remain when the processing ends.
Small Hole Offset This sets the laser beam path compensation value for
small hole cutting.
Medium Hole Offset This sets the laser beam path compensation value for
medium hole cutting.
Square Offset This sets the laser beam path compensation value for
square cutting.
12-19
Item Description
DEFAULT button This button initializes the settings.
UPPER LEFT These set the processing start position.
UPPER RIGHT
LOWER LEFT
LOWER RIGHT
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Select either [UPPER LEFT], [UPPER RIGHT], [LOWER LEFT], or [LOWER
RIGHT] to set the processing start position.
3. Press the [START] button on the NC control panel to run the Adjust Tool Offset
function (for 50 mm square cutting).
4. After the worksheet is cut, measure the amount of error, and enter each
compensation value.
12-20
1-3-13. Adjust Auto Gain
This function automatically adjusts the parameters for process monitoring.
Item Description
MOVE Set this to ON to move to the starting slit position X, Y.
ADJUST Set this to ON to cut a slit and adjust the gain amount.
Cut Conditions This sets the cutting condition number.
Slit Position X and Y of the starting slit position.
Slit Length Calculated value is entered automatically.
Magnification Adjustment results are shown.
Adjustment Results
DEFAULT button Press this button to enter default values to the fields.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Enter the [Cut Conditions], [Slit Position X], and [Slit Position Y].
2. Set the [MOVE] to ON and then press the [START] button on the NC control
panel to move to the starting slit position.
3. Select the [ADJUST] to ON and then press the [START] button on the NC
control panel to cut the slit in the positive Y-axis direction.
12-21
4. The gain amount is adjusted and the result is displayed in the [Slit Length] and
[Magnification Adjustment Results].
Item Description
PROGRAM 1 Select this to run the program set to O8005.
PROGRAM 2 Select this to run the program set to O8006.
Parameter 1 to 8 Sets parameters 1 through 8.
Select Selects parameter 9.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Set the [parameter] (1 to 8) you need. If the parameter 9 is needed to set, select
the [Select].
2. Press the [START] button on the NC control panel to run the user program.
12-22
1-3-15. Unloading
This function moves the worksheet to the take out position.
NOTE
This is an optional function for types of processing machine that allows you to
move the worksheet.
Item Description
Work Dimensions Size X of the worksheet.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. When you press the [START] button on the NC control panel, the worksheet is
moved to the unloading position.
12-23
1-3-16. Oil Shot
This function applies oil onto the worksheet surface immediately before the piercing
process.
Item Description
ADJUST Set this to ON to run the Oil Shot function.
AIR EXTRACTION Set this to ON to extract air inside the oil shot tube.
This is performed only after the delivery of the machine.
Thickness This sets the thickness.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Manually move the X- and Y-axis to the position where you want perform the Oil
Shot function.
2. Set the [ADJUST] to ON and then press the [START] button on the NC control
panel to run the Oil Shot function.
3. Look at the result and adjust the position and direction of the tube.
12-24
1-3-17. Remnant Cut
This function cuts remnants away from processed worksheet.
Item Description
Laser Conditions This sets the processing condition files.
G50 AFTER Sets this button to ON to perform zero-return after
CUTTING button remnant cut. This button is optional.
Cut Length This sets the cut length when entering the X and Y cut
length.
X Cut Length This cuts the worksheet in the X-axis direction after
Measurement measuring the X cut length with the HS edge detection
function.
X Start Point This detects the edge in the positive X-axis direction with
Measurement the HS edge detection function and then cuts the
worksheet to the X0 position in the negative X-axis
direction.
X Cut Length Input This cuts the worksheet in the positive X-axis direction by
the preset cut length from the preset current position.
Y Cut Length This cuts the worksheet in the Y-axis direction after
Measurement measuring the Y cut length with the HS edge detection
function.
Y Start Point This detects the edge in the positive Y-axis direction with
Measurement the HS edge detection function and then cuts the
worksheet to the Y0 position in the negative Y-axis
direction.
12-25
Item Description
Y Cut Length Input This cuts the worksheet in the negative Y-axis direction
by the preset cut length from the preset current position.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Manually move the X- and Y-axis to the cut position.
3. Make the selection in the [Select Cut Pattern]. If you select the [X Cut Length
Input] or [Y Cut Length Input], enter a value in the [Cut Length].
4. Press the [START] button on the NC control panel to start the remnant cut
operation.
12-26
1-3-18. Clean Nozzle
This function cleans the nozzle automatically.
Item Description
CLEAN Set this to ON to clean the nozzle and conducting HS
calibration.
UNIT OPEN This can be selected when the machine has a nozzle
changer.
Select this button to open the nozzle changer unit.
UNIT CLOSED This can be selected when the machine has a nozzle
changer.
Select this button to close the nozzle changer unit.
G50 AFTER Set this to ON to zero-return when the cleaning is
CLEANING completed.
Coordinate Display The absolute coordinate position or machine coordinate
area position appears in this area.
ABSOLUTE/ This switches the coordinate display between absolute
MACHINE button position and machine position. If the display is
[ABSOLUTE], then the absolute position is shown.
Procedure
1. Set the [CLEAN] to ON and then press the [START] button on the NC control
panel to run the Clean Nozzle function. When the cleaning is completed, HS
calibration is conducted before returning to the original position.
12-27
1-3-19. Change Nozzle
This function changes the installed nozzle with the nozzle inside the nozzle changer.
Item Description
Attached Nozzle Information of the nozzle that is currently attached.
STATION Information of stations inside the nozzle changer.
NOTE
Procedure
1. Set to ON the button of the station for which you want to change the nozzle.
2. Press the [START] button on the NC control panel to start the nozzle change.
NOTE
12-28
Part 13
Results
Function
13-1
1. COMPLETED display
The COMPLETED display appears when you touch
the [COMPLETED] tab. When the [COMPLETED]
tab is not displayed, press button and then
select [COMPLETED].
You can check the results list, export the data in the results list, delete all the results
data, and perform operations using the data in the results list on the COMPLETED
display.
[1]
[2]
[3]
[4]
[5] [6]
[1] Search Conditions area
Sets the search condition.
Item Description
PERIOD button Displays the results in the selected period.
DATE button Displays the results in a period between two dates.
13-2
[2] Display area
Sets the display unit.
Item Description
SHEETS button Displays the results for each sheet.
JOBS button Displays the results for each sheet.
In the schedule operation, each registered job is displayed
as single data.
In other cases, programs that run consecutively are treated
as a job, and displayed as single data.
PROGRAMS button Displays consecutive identical programs as single data.
13-3
1-2. Exporting data in results list and deleting all results
data
You can export the data in the results list to external media or delete all the results
data.
13-4
1-3. Reprocessing using data in results list
You can perform an operation by re-transferring the
program from the results list to NC or adding the
program again from the results list to the schedule.
The programs which can be re-transferred to NC or
added to the schedule again have an icon at the left
side of the program name.
13-5
1-3-2. Schedule mode
1. Select [Switching] ->
[Schedule] to switch the
operating mode to the
Schedule mode.
13-6
Part 14
Maintenance
Function
14-1
1. MAINTENANCE display
The MAINTENANCE display appears with its menu
in the left side of the display when you touch the
[MAINTENANCE] tab. When the [MAINTENANCE]
tab is not displayed, press button and then
select [MAINTENANCE].
NOTE
14-2
1-1-1. Laser Prm. tab
Item Description
Trace Start Height Sets the height at which the Z-axis tracking sensor starts
tracing the worksheet during piercing (M103). Set this height
as measured from the worksheet surface. The actual tracing
start height is the sum of worksheet thickness, preset trace
start height, and Z command value in G93. (Setting range: 0
to 99999.99 mm)
Z Retract Height Sets the height to which the Z-axis retracts (rises) after
cutting a hole or part for each end value (unloading
method).
No End Value: Sets the Z-axis retract height without the
end value (M104).
M00: Sets the Z-axis retract height at the machine
stop command (M104M00).
M01: Sets the Z-axis retract height at the machine
stop command (M104M01).
Work Chute: Sets the Z-axis retract height at the work
chute command (M104M180) when the
machine is equipped with the work chute.
Set the retract height as measured from the worksheet
surface. The Z-axis retracts by the preset incremental
amount. The Z-axis retracts to the origin when its retract
amount is greater than the Z-axis maximum processing
range.
(Setting range: 0 to 99999.99 mm)
14-3
Item Description
Assist Gas Sets the height at which the assist gas is emitted.
Emission Height The assist gas is emitted according to the height of the
Z-axis.
Set the emission height as measured from the worksheet
surface.
The actual assist gas emission height is the sum of
worksheet thickness, preset assist gas emission height, and
Z command value in G93.
(Setting range: 0 to 99999.99 mm)
Pierce Height for Sets the nozzle rise amount during piercing with Clean Cut
Clean and or Aluminum Cut. Set the nozzle rise amount as increment
Aluminum Cuts from the cutting nozzle gap of 0.3.
(Setting range: 0 to 99999.99 mm)
This setting is applied only when the Z-axis tracking function
is disabled.
Focus Reference Sets the focal point reference position for the lens.
Position At the command of M100, the NC focal point control moves
the focal point to the focal point reference position plus the
values set at [Focus] and at the AC setting for the focal point
offset value in the Common Parameters area ([LASER] in
Common Tools -> [COND.]).
(Setting range: 0 to 99999.99 mm)
WACS On Time Sets in seconds the time during which the assist gas is
supplied after the WACS nozzle (option) is turned off. This
setting is irrelevant when the machine is not equipped with
the WACS nozzle (option) or when the WACS nozzle is not
used.
(Setting range: 0 to 99999.99 sec)
2nd Machine Sets the X, Y, and Z coordinates of [2nd Machine Position]
Position to which the machine returns. This depends on the [Return
to 2nd Machine Position] settings on the UTILITIES display.
The 2nd machine position (or origin) is used for moving
axes to a position different from the machine origin position
when you want to load worksheets and unload parts, for
example.
(Setting range: -99999.99 to 99999.99 mm)
14-4
Item Description
Tube Radius for Sets the radius of round pipe for jog cutting with a rotary
Jog Cutting table.
If the actual radius of pipe to be cut is different from the set
radius, the speed on the pipe surface will not match the
laser processing conditions, and cutting failure may occur.
(Setting range: 0 to 99999.99 mm)
Focus Reference Five focal point positions can be set by the type of lens.
Position Per Lens (Setting range: 0 to 99999.99 mm)
Vinyl Cutting Sets the Z-axis height for vinyl cutting.
Height (Setting range: 0 to 99999.99 mm)
Pierce Count Sets the pierce count at which to automatically clean the
nozzle.
(Setting range: 0 to 99999999 cycles)
Operating Time Sets the operating time at which to automatically clean the
nozzle.
(Setting range: 0 to 99999999 min)
Cutting Time Sets the cutting time at which to automatically clean the
nozzle.
(Setting range: 0 to 99999999 min)
Regular-shaped Regular-shaped hole (G111 to G117) is cut in reverse
Hole Macro rotation (clockwise direction).
Reverse (Setting range: 0 (Disabled) and 1 (Enabled))
14-5
AIV Measurement Results
Shows the results of program measurement using the AIV measurement function.
14-6
AIV Data
Makes the settings for the AIV unit.
Data
Item Description
AIV Camera Type Sets the type of camera to be used for AIV measurement.
(Automatically set)
Coordinate Type Sets the coordinate type of camera to be used for AIV
measurement. (Automatically set)
Camera Offset X Sets the X-coordinate of the camera installation position.
(Automatically set)
Camera Offset Y Sets the Y-coordinate of the camera installation position.
(Automatically set)
Allowable Bad Cut Sets the maximum number of bad cuts allowed when using
Freq. the bad cut measuring function.
Bad Cut Tolerance Sets the deviation tolerance amount of bad cuts when using
the bad cut measuring function.
Automatic Calibration
Item Description
Dot X Shows the X-length of one camera dot.
Dot Y Shows the Y-length of one camera dot.
Camera Position X Shows the X-coordinate of the camera with respect to the
hole to be measured.
Camera Position Y Shows the Y-coordinate of the camera with respect to the
hole to be measured.
14-7
1-1-3. HS Edge Detection tab
Rotation
Item Description
Rotation Angle Shows the angle measurement result.
Center Position X Shows the X-axis coordinate of the center position of
coordinate rotation.
Center Position Y Shows the Y-axis coordinate of the center position of
coordinate rotation.
Offset Value
Item Description
Offset Value X Shows the measurement result of X-axis compensation
value.
Offset Value Y Shows the measurement result of Y-axis compensation
value.
14-8
Measurement Value
Item Description
Measuring Shows the X- or Y-axis coordinate plus the compensation
Position value.
Measuring Shows the X-axis coordinate at which the machine stopped
Position X due to skip during measurement.
Measuring Shows the Y-axis coordinate at which the machine stopped
Position Y due to skip during measurement.
Calibration Data
Item Description
Calibration X0 Shows the calibration result.
Calibration Y0 Shows the calibration result.
Calibration X1 Shows the calibration result.
Calibration Y1 Shows the calibration result.
Calibration X2 Shows the calibration result.
Calibration Y2 Shows the calibration result.
14-9
1-1-4. Probe tab
Rotation
Item Description
Rotation Angle Shows the angle measurement result.
Center Position X Shows the X-axis coordinate of the center position of
coordinate rotation.
Center Position Y Shows the Y-axis coordinate of the center position of
coordinate rotation.
Calculation Values
Item Description
Calculation Value1 Shows the calculation value 1 in the probe measurement.
Calculation Value2 Shows the calculation value 2 in the probe measurement.
14-10
Probe Measurement Data
Makes the settings for the probe.
Offset Data
Item Description
Offset X Sets the X-axis offset value for the probe. (Automatically
set)
Offset Y Sets the Y-axis offset value for the probe. (Automatically set)
Offset Z Sets the Z-axis offset value for the probe. (Automatically
set)
3D Offset Z (5”) Sets the Z-axis offset value when a 5” lens is used in the 3D
probe.
3D Offset Z (7.5”) Sets the Z-axis offset value when a 7.5” lens is used in the
3D probe.
14-11
1-2. REGISTER USER view
The display changes to the [REGISTER USER] view when [REGISTER USER] is
selected from the menu of the MAINTENANCE display.
In the [REGISTER USER] view, you can make the settings for the user
authentication, and register, edit, and delete the user account.
NOTE
Some settings in the [REGISTER USER] view require certain level of operation
privilege to make changes.
You can set the user levels [1] through [4] to these user accounts. Higher number
has higher operation privilege.
14-12
Automatic Log Off
Place a check mark on [Automatic Log Off] to log off automatically when there is no
operation on the AMNC 3i for the time (minutes) set at the right side.
When the time is set to “0”, the automatic log off is disabled.
New window
14-13
Editing user account
Press the [EDIT] button to open the Edit window for
editing the selected user account.
Edit the items that you want to change on the the Edit
window.
Edit window
The user account whose [User Name] is [AMADA] and [Level] is [Manufacturer] is
used by AMADA and therefore cannot be deleted.
14-14
1-3-1. Material Type tab
The [Material Type] tab is used for managing the data regarding material
composition.
DELETE button
To delete the currently selected material type data,
press the [DELETE] button.
14-15
1-3-2. Material tab
The [Material] tab is used for managing the worksheet (or material) data, which
contains both material type and thickness information.
DELETE button
To delete the currently selected material data, press
the [DELETE] button.
14-16
1-4. NETWORK SETTINGS view
The display changes to the [NETWORK SETTINGS] view when [NETWORK
SETTINGS] is selected from the menu of the MAINTENANCE display.
In the [NETWORK SETTINGS] view, you can make the connection to vFactory and
change the barcode reader to be used.
To change the barcode reader to be used, select one from the list at [Use Device].
When a new barcode reader is connected, press the [LIST UPDATE] button before
viewing the list at [Use Device].
14-17
1-5. MAIL view
The display changes to the [MAIL] view when [MAIL] is selected from the menu of the
MAINTENANCE display.
In the [MAIL] view, you can make the settings for the mail function and send emails.
Set the mail settings using the provider's email software setting instructions as
reference.
COMMUNICATION tab
In the [COMMUNICATION] tab, set the items on use of the mail function.
Set the settings based on your network environment.
14-18
ACCOUNT tab
In the [ACCOUNT] tab, specify the name and email address of the sender and
recipient. Enter the information accordingly.
OPTION tab
In the [OPTION] tab, select the character code to be used in the email you send.
Select the character code that can be displayed by the recipient's software.
When you finish the settings, the connection should be tested. Press the [CHECK
CONNECT] button. If the connection fails, review the settings and check the
connection status in the network.
To save the settings, press the [SETUP COMPLETE] button.
14-19
1-5-2. Sending emails
Emails can be created and sent any time after completing the settings on the MAIL
SETTING window.
Enter the recipient's email address and email message, and then press the [SEND]
button.
14-20
The scheduled inspection dates for the inspection items are shown in red in the
calendar.
Inspection Range
To change the range of display, change the start or end date at [Inspection Range].
INIT button
To return the displayed range of inspection dates to
that of automatic settings, press the [INIT] button.
14-21
1-6-2. Completing inspections
When inspection of an item is done, place a check
mark on the item and then press the [COMPLETE]
button.
The Complete Inspection window opens.
Check that inspection of all the items shown on the window is completed, press the
[Complete] button. The scheduled inspection dates are updated based on the current
date.
14-22
1-6-3. Editing/adding/deleting inspection items
Editing inspection items
Select an inspection item and then press the [EDIT]
button to open the Edit Inspection window for making
the settings of the item.
[1]
[2]
[3]
[4]
[5]
[6] [7]
[1] Name and Description
[Name] and [Description] show the item name and the description of item.
NOTE
Note that the information of [Name] and [Description] can be edited only if they are
items added by the users.
14-23
[3] Last Date
Sets the base date of the inspection schedule.
14-24
Adding inspection items
Select an inspection item and then press the [ADD]
button to open the Add Inspection window for
creating an inspection item.
When the window opens, make the settings of the new inspection item and then
press the [Register] button to add it as a new inspection item. For details of each item
on the window, refer to “Editing inspection items” described earlier.
14-25
1-6-4. Supply tab
In the [Supply] tab, you can check the approximate change timing based on the
hours the managed consumables were used. Change the consumables using the
values at [Warning Time] and [Process Time] shown on the display as reference.
Clearing selections
To select a consumable item, place a check mark on
it. To clear all selections of inspection items, press
the [CLEAR SELECTIONS] button.
PowerOnTime By Week
At [PowerOnTime By Week], enter in hours the approximate operating time per week.
This value is used for calculation of the scheduled inspection dates when the [Time
Watch] button on the Edit Inspection window is set to ON.
14-26
1-7. BACKUP view
The display changes to the [BACKUP] view when [BACKUP] is selected from the
menu of the MAINTENANCE display.
In the BACKUP view, you can make the settings for creating backups of AMNC 3i
and perform the backup operation.
[1]
[2]
14-27
1-7-2. Manual tab
In the [Manual] tab, you can place a check mark on the backup items and save them
to NC or specific file immediately.
The save process is executed when the [SAVE] button is pressed.
SAVE button
Place a check mark on the item to be saved, and
then press the [SAVE] button.
Save window
When you select [SPECIFIED FILE] and then press the [SAVE] button, the Save
window to specify the save destination folder opens.
After specifying the save destination folder and backup file name, press the [SAVE]
button. The backup process starts.
14-28
1-8. VERSION INFO. view
The display changes to the [VERSION INFO.] view when [VERSION INFO.] is
selected from the menu of the MAINTENANCE display.
The [VERSION INFO.] view shows the version information of AMNC 3i components.
The different tabs show different items on the display.
Item Description
Version tab Shows versions of AMNC 3i components.
Parameters tab Shows versions of parameter settings used in the machine.
Open Source Shows the information of open source software used in
Software tab AMNC 3i.
14-29
14-30
Part 15
Optional
Functions
15-1
1. OPTIONS display
The OPTIONS display appears with its menu in the
left side of the display when you touch the
[OPTIONS] tab. When the [OPTIONS] tab is not
displayed, press button and then select
[OPTIONS].
NOTE
15-2
Schedule
Item Description
Clear the completed Select this check box to clear the completed quantity
quantity when loading when a schedule is loaded.
schedules
Counting method of Sets whether to count just the sheets with the Normal
completed quantity Exit status or both those with the Normal Exit status and
those with the Abnormal End status.
SDD Schedule Select this check box to notify the result to the SDD when
Performance an SDD schedule is loaded and executed.
15-3
1-2. SETUP CONFIG. view
The display changes to the [SETUP CONFIG.] view when [SETUP CONFIG.] is
selected from the menu of the OPTIONS display.
In the [SETUP CONFIG.] view, you can make the settings for the setup calculation.
Simulation Settings
Item Description
Simulation Target When you set the [All JOBs] button
to ON, all jobs from start to end
jobs are selected.
When you set the [Select JOB
Range] button to ON, the specified
number of jobs set at [Select JOB
Range] from the start job are
selected.
Laser Setup Place a check mark here when running a setup
calculation for the laser.
[Nozzle] and [Lens] are available.
NOTE
15-4
1-3. SWITCH LANGUAGE view
The display changes to the [SWITCH LANGUAGE] view when [SWITCH
LANGUAGE] is selected from the menu of the OPTIONS display.
In the [SWITCH LANGUAGE] view, you can set the display language and the
date/time format displayed in the Notification area.
[1]
[2]
[3]
15-5
15-6
Part 16
History
Function
16-1
1. HISTORY display
The HISTORY display appears when you touch the
[HISTORY] tab. When the [HISTORY] tab is not
displayed, press button and then select
[HISTORY].
You can check the history of display operation, alarms, and status of the machine
and peripheral equipment on the HISTORY display.
PERIOD button
Set the [PERIOD] button to ON, and select the period from [Today], [1 Week], [10
Days], or [1 Month] to show the history list of the selected period.
DATE button
Set the [DATE] button to ON, and specify the start and end dates to show the history
list of the period between the specified dates.
16-2
1-1. History list
Press the [LIST] button to show a history list.
[1] [2]
NOTE
The items are listed in the descending order of date and time.
Touch each header title to sort the list.
The history list is updated when the HISTORY display appears and when the
period of display is reset.
It may take some time to update the history list. Please wait.
[2] DispCount
Shows the number of history items in the list.
16-3
1-2. Operating history
When you press the [MACHINE HISTORY] button, the history of the categories
[MACHINE] and [PERIPHERAL] in the history list is shown graphically.
Legends
16-4
Graph contents
Operating ratio graph
Shows ratio of each status within the period when the
power is turned on.
Timeline
Shows the change in status. Drag
the sliders on the right and left at
the bottom to resize the upper part.
Sliders
16-5
16-6
Appendix
A-1
1. Windows opened from indicators
Here describes the windows that can be opened by pressing the buttons on the
indicators.
[1]
[2]
[3]
[1] Alarm Display area
Shows the list of occurring alarms or warnings.
A-2
1-2. Line Operation Readiness Status window
When the button indicating the status of the line
equipment on the Device indicator is pressed, the
Line Operation Readiness Status window opens.
NOTE
[1]
[2]
[3] [4]
[1] Readiness
Shows the status of line equipment.
A-3
1-3. Override window
When the button indicating the speed override value
on the Device indicator is pressed, the Override
window opens to show the status of each override
value.
[2] [3]
[1]
[4]
[1] Rate
Shows current override values.
The values are green when the override value is
100%, red when the value is above 100%, and yellow
when the value is 100% or below.
A-4
[2] Override Setting area
Use the scroll bars and buttons to adjust the override
values.
You can also make fine adjustment of the override
value by pressing the [+1]/[-1] buttons and [+10]/[-10]
buttons.
Press the [CLEAR] button to return the override
value back to 100%.
Use the dial on the NC control panel to adjust the speed override value.
AF oscillator
[1]
[2]
[3]
A-5
AJ oscillator and ENSIS oscillator
[1]
A-6
2. Removing USB flash drives
We advise removing USB flash drives when the power is turned off. If removing the
drive when the power is turned on, follow the procedure below.
4. When the window closes, check that the access indicator on the USB flash drive
is not illuminated, and then remove the drive.
A-7
A-8
200, Ishida, Isehara-shi, Kanagawa 259-1196, JAPAN