Image Dimension Measurement System

IM-6145 Series
High-precision Model
High-precision Model

Instant
Measurement
IM Series Image Dimension
Measurement System

0.1 µm
Repeatability
High-precision Model
2
 Disadvantages of
conventional systems

Measuring microscope

Faster and
More PRECISE
Just Place and Press
A Completely New Way of Measuring Dimensions
Alignment differences
Tedious focus adjustment
Image dimension
measurement system

A shorter inspection time is desired by everyone who plays

Considerable time
required for a role in inspection. How can we achieve this?
stage movement
Measurement following the capture of the entire target
image is the answer from KEYENCE.
Difficult setup and
operation This totally new optical measurement system solves
measurement-related problems in a completely different
way from conventional measuring microscopes or optical
CMM systems which conducted measurements by moving
the stage for each point.

Optical CMM

3
 Four Advantages

Drastically Reduced Eliminating

Measurement Time Operator Error

Conventional Conventional

Manual part positioning and focus adjustment are Measurement results vary depending on habits and skill
required. The more the measurement points, levels of individual operators such as a measurement point
the longer the time required for measurement. selection, part alignment procedure, and focus position.

Example: ? mm
When 300 or more seconds are required to measure Different results among different operators...
10 points with an optical comparator
Operator A Operator B Operator C

300 seconds or more

Optical
comparator Positioning time Focus adjustment time Measurement time

18.4 mm < 18.6 mm < 18.8 mm

IM Series IM Series

No individual differences!
5 seconds or less
Operator A Operator B Operator C

IM Series No need for focus adjustment and positioning

18.6 mm = 18.6 mm = 18.6 mm

Measurement requires only placing a target The location and orientation of a target are
on the stage and pressing the measurement automatically adjusted and measurement is
start button. This simple operation enables 99 performed using the specified points. Manual
features to be measured in seconds, leading to operations, which used to cause measurement
significant reduction in time required for dimension differences are not required such as measurement
measurement. point selection, edge alignment, and focus
adjustment.

4
Easy Data Easy Operation
Management for Everyone

Conventional Conventional

Data management requires time and effort such as The higher the magnification, the narrower the field
recording results on paper and entering data into of view, which decreases operation efficiency and
a PC. user friendliness.

1 MEASUREMENT COMPLETE

2 FILLOUT AN INSPECTION RECORD

Partial view of a target,
3 INPUT DATA TO A PC requiring point-by-point
measurement
4 PROCESS WITH SPREADSHEET SOFTWARE

5 PREPARE AN ANALYSIS/INSPECTION REPORT

IM Series IM Series

1 MEASUREMENT COMPLETE Industry first

Captures the entire

PREPARE AN ANALYSIS/ image of a target and
2
INSPECTION REPORT measures
simultaneously
Inspection report

Measurement results are saved automatically in The IM Series enables you to set measurement
the controller. Manual operations such as statistics points while checking the entire image of a target.
management of measurement results and data In addition, measurement points can be selected
transfer to a PC can also be done easily. simply with the mouse. This ensures simple
operation for everyone.

5
 Imaging the Entire Part makes Simultaneous
Measurement possible to achieve Significantly Shorter
Measurement Times and Easy Operation

Image an Entire Part

Eliminating Concerns for Placement Location and Focus

New stage design for reducing measurement time

Just place
a part on
the stage.

The stage is Y X
automatically moved in Even when the target
Z
XY directions to capture surface is uneven,
a target within the field the focus is automatically
of view. adjusted by moving
the stage up/down.

Even when the target is a small part, just place it on the stage. The stage moves
automatically to adjust the position and focus before measurement. The innovative
stage designed for reducing measurement time greatly improves work efficiency by
eliminating conventional procedures such as positioning a target and adjusting the
focus for each measurement.

6
 Simultaneous Measurement
Fast and Easy Measurement by Imaging the Entire Target

Conventional system IM Series

Measuring microscope Image measurement system

Point-by-point measurement
The greater number of measurement points,
the longer the measurement time required.

Industry first
Partial view of a target
· Finding the next point to measure is not easy.
Capture the entire image of
· Measurement setup is difficult. a target and measure
simultaneously
It took time to measure each point while The IM Series captures the entire image of a
moving the stage. The narrow field of view target and performs measurement
made it difficult to find the next point during simultaneously. It can measure 99 features in
measurement and setup. Consequently, just a few seconds, achieving significant time
more time was required and not everyone reductions. The setup is simple by just
could use the system. specifying points to be measured while
checking the entire image of a target. This
ensures easy use for everyone.

7
 Measurement Time Drastically Reduced through Unparalleled Speed
Just Place and Press to Complete Dimension Measurement

MEASUREMENT COMPLETE

8
Industry first

Automatic location/orientation adjustment

The innovative stage reduces
measurement time by detecting the
Y X
target location and adjusting so that
the target enters the field of view.
The orientation is also corrected by
the pattern search function. There is
no need for positioning of the target or Automatic position adjustment
The location and orientation of The position is automatically
preparation of a jig at the beginning of the target are detected. adjusted for measurement.
measurement.

Automatic focus adjustment of targets with height differences

The focus is also adjusted Only upper
automatically according to the portion
is in focus.
shape of the target. Even when the
target surface is uneven, the focus Z

is adjusted based on the recorded

height of each measurement point. Only lower
portion
The points at the same height are is in focus. Automatic height adjustment The focus is automatically
measured simultaneously, Even when the target is out of focus adjusted for measurement.
due to height differences...
ensuring minimum measurement
time.

Industry first

Batch measurement for further reduction in measurement times

The dimensions of all targets on the stage are
measured simultaneously. Even when the targets
are placed randomly, it is unnecessary to align
them in a jig because the location and orientation
of each target are automatically adjusted before
measurement. This further reduces measurement
time.

Even targets placed randomly are measured simultaneously.

Clicking each target shows its measurement result.

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 11.200 mm
11.200 mm

11.200 mm

11.200 mm

11.200 mm

Same Results no Matter who Carried Out the Measurement

Latest Image Processing Technology Eliminates Individual Differences

11.200 mm
11.200 mm
11.200 mm

11.200 mm

11.200 mm

10
Sub-pixel processing for measurement down to
one hundredth or less of one pixel
Sub-pixel processing allows one pixel One pixel of the light
receiving element
on the light receiving element to
essentially be processed as 100 or
more pixels. This allows for
One pixel is
high-resolution measurement even
divided into
with a wider field of view.
100 or more
squares
Without sub-pixel processing With sub-pixel processing
The target is measured by one pixel of the The target is measured by one hundredth or
light receiving element. less of a pixel of the light receiving element.

A line or circle is recognised using 100 or more points*

The shape of a line or circle used for
measurement is recognised by the
least square fit algorithm using
approximately 100 points detected
automatically. Using many points
ensures stable measurement.
* The exact number of points is user adjustable
for optimal detection.

About 100 points are detected automatically. The shape is recognised by the least square method
using the detected points.

Eliminating discrepancies in results caused by burrs and chips

During the extraction of a line or circle,
the system eliminates the influence of
burrs or chips by ignoring points at
abnormal locations in comparison with
other points. It is also possible to set
the system to interrupt measurement
when burrs or chips are found.

Options for processing abnormal points, Abnormal points (red points) are ignored during shape
burrs, and chips recognition.

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 EASY DATA
MANAGEMENT Automatic Saving of Measurement Values.
Statistics/Analysis Function for Further Use.

Conventional method
(Optical comparator) IM Series

Measurement complete
Measurement
complete
Repeated for
the number of
measurement
points

Fill out Just click

an inspection the menu
Log option.

Input Data
to a PC

Process with
spreadsheet
software

Inspection
Report
Analysis/
Data
inspection Report
list
Trend
graph

Considerable time and effort required Easy data analysis and

for recording and processing report preparation
Manual recording of results was necessary every The measurement values are saved automatically
time the operator completed measurement of one and can be easily organised and processed with
point. There were other tasks such as PC data entry the statistics/analysis function to create analysis of
and processing which required considerable time a statistical index, trend, variations or to prepare
and effort. In addition, manual data recording and inspection records.
input sometimes produced additional errors.

12
STATISTICS/ANALYSIS FUNCTIONS

Automatic calculation of major statistical values.

Group extraction is also easy.
Critical statistical values required for
inspection reports are automatically
calculated and displayed, including
maximum, minimum, average, σ, 3σ
and Cpk. You can also set various
conditions for group extraction for
Groups can be extracted on various
statistical, analysis, and inspection
conditions.
records.

Critical statistical values required for inspection reports are provided

by default.

Trend graph/histogram functions for on-site analysis of product trends

and variations
The trend graph/histogram function
allows on site analysis of production
trends and variations. Quick feedback
helps quality management prevent
production of defective parts.

The trend graph shows tendencies of a product at Histogram settings can be adjusted as required.
a quick glance.

Statistics/analysis viewer
With the statistics/analysis viewer,
the results of measurement with
the IM Series can be checked also on
a PC. This viewer can also be used for
aggregating operations such as
statistics/analysis and report
preparation.

Statistics/analysis viewer Statistical data

13
 EASY OPERATION
FOR EVERYONE

Easy Setup by Checking the Entire Target

Just click the points to be measured with the mouse

To set up feature inspections, just
select the desired tool from the menu
and roughly specify the measurement
points on the screen with the mouse.
Since the entire image of a target is
displayed, you can set details
intuitively through simple mouse
operations.

Select a desired measurement type from the menu. Roughly specify the measurement points with the
mouse.

Easy measurement using centre lines or virtual points

Various options are available for
facilitating the measurement using
centre lines or virtual points for which
complicated setup was required.
Moreover, a special menu is available
for measuring small rounded corners,
curved surfaces, and geometric
tolerances such as position or
concentricity.
Various options including a midline Various options from basic measurement to geometric dimensioning and
and intersection. tolerancing

Industry first

Measurement Guide and animated navigation for further ease of use

Each inspection tool built into the
onboard software comes with a step Animation
replay
by step Measurement Guide
displayed at the upper right corner of
the screen. Clicking the Play button
starts a simple video guide which
illustrates the procedure in a few
Measurement
easy steps. complete

The Measurement Guide displays the Animated navigation illustrates the procedure in a few easy to follow
next operation. steps.

14
SUPPORT TOOLS FOR INCREASING FUNCTIONALITY

Industry first

Automatic element extraction function

Just specify the points along the
perimeter of the target, and the
element required for measurement
such as a “line”, “circle” or “arc” is
automatically extracted. All you have to
do now is select an option for
measurement and click the extracted
element.

Highlight the target area. Any lines, circles, or arcs are extracted automatically.

Industry first

Depth composition function

Lower image
Using the depth composition
is out of focus.
function to create an all-focus
image allows easy setup of a
target with height differences.
The height information obtained
during the composition process is
saved in the settings and used for
automatic focus adjustment during Upper image
is out of focus.
measurement.
A target with height differences requires focus adjustment. All-focus image allows easy setup.

Linking to a PC/CAD for further convenience *Optional

Various application software is

available including editor software
which allows setup on a PC in the
same way as on the IM Series, and
import software for loading CAD
diagrams. These applications allow
smooth setup without interrupting
normal inspection schedules.

Editor software for enabling setup on a PC Import software for loading CAD diagrams

15
 Performance and Reliability for Field Use

Traceability system diagram

The reference scales used for National Metrology Institute of Japan (NMIJ) of National
manufacturing, inspection, and
International standard Institute of Advanced Industrial Science and Technology

calibration conform to the reference

JCSS accredited calibration laboratory Reference scale
scale of JCSS accredited calibration
laboratories to establish traceability
Secondary standard Precision coordinate measuring instrument
back to the national standard.

Common standard Reference scale

Measuring instrument to be calibrated IM Series image dimension measurement system

Highly rigid body and temperature sensor ensures

practical installation anywhere.
The highly rigid body and built-in
Built-in
temperature sensor have enabled temperature sensor
“installation anywhere”. Deformation
is limited as to not affect measurement
and temperature compensation
ensures accurate measurement in
the field.

Frame strength analysis diagram Temperature sensor ensures more stable measurement.

Space-saving design small footprint

In addition to the compact body,
the built-in monitor saves significant
space in the installation process. It can
be installed anywhere. These
important features allow you to take
your lab to the production line for Small
immediate part feedback. footprint

Image measurement system Image Measure IM Series Measuring microscope

16
Three types of illumination for a wide range of measurements
One target can be measured with different illumination types.

Coaxial transparent illumination

A high intensity green LED light is
Extension spring Pressed part
mounted at the bottom of the head
unit. Uniform, parallel light has been
achieved through KEYENCE’s
accumulated expertise in lens
development. Optimised illumination
ensures a wide field of view and stable
measurement of targets even with
significant height differences.
Parallel light enables stable measurement of even high-profile targets.

Coaxial illumination
A high intensity white LED light is Pressed part Optical part (transparent)
mounted at the top of the head unit for
coaxial illumination to provide
collimated, uniform intensity target
illumination. This is effective for
measurement of slanting surfaces
such as tapered sections or glossy
targets.

Even tapered sections or transparent targets can be measured in high contrast.

Ring illumination
A high intensity white LED ring light
Plastic moulding Ceramic capacitor
surrounds the image pickup lens.
The light is divided into four parts
along the circumference. These can
be turned on/off individually. These
settings are then retained as part of
the inspection routine, allowing each
individual feature to have individually
optimised lighting settings.
Changing the illumination direction allows stable measurement of
even low-contrast areas.

17
 CONVENIENT PC BASED DATA MANAGEMENT

Central data management

A LAN connection allows you to easily obtain
measurement data or setting files for IM Series Remote
factory
units located in remote locations. You can also PC
Setting file Setting file
send the setting files created on a PC or Server
Internal LAN
one IM Series unit to another IM Series unit.
Managing data centrally on a server reduces the
risk of data loss. Measurement data Measurement data

PC applications
Special PC software is available: A statistics/
analysis viewer for measurement data browsing,
statistics/analysis processing, and report
preparation; a measurement setup editor for
measurement setup; and a CAD import module
for converting CAD diagrams into IM
measurement data.
Statistics/analysis viewer
Measurement setup editor
IM-H1EE Optional CAD import module
IM-H1C Optional
Operating system environment
Windows XP Professional/Home Edition SP3 or later (32-bit version), CPU Intel Core 2 Duo 1.6 GHz or higher
Windows Vista Ultimate/Business/Home Premium/Home Basic SP2 or later Memory capacity 2 GB or more
Applicable OS
(32-bit version), Windows 7 Ultimate/Professional/Home Premium SP1 HDD free space 2 GB or more
(32/64-bit version), preinstalled version Display colour 32 bits or more

System configuration

Monitor
RGB
Head Controller
IM-6145 IM-6700

PC
LAN

Indicator, Inkjet
buzzer, etc. USB printer

Optional accessory

Sapphire glass for the measurement stage Foot

OP-87334 (Normal glass: OP-87333) switch

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Specifications
Controller IM-6700
Model
Head IM-6145
Image pickup device 1" 6.6 mega pixel CMOS
Display 10.4" LCD monitor (XGA: 1024 x 768), external monitor connectable (clone output)
Light receiving lens Double telecentric lens
Wide-field measurement mode ø25 mm
Field of view
High-precision measurement mode ø6 mm
Minimum display unit 0.1 μm
Wide-field measurement mode ±0.5 μm
Repetition accuracy
High-precision measurement mode ±0.1 μm
Wide-field measurement mode ±2 μm*1
Measurement accuracy
High-precision measurement mode ±0.7 μm*2
External remote input No-voltage input (with and without contact)
External output Comparator output (OK/NG/FAIL) Relay output / Rated load: 24 VDC 0.5 A / ON resistance: 50 mΩ or less
LAN RJ-45 (10BASE-T/100BASE-TX/1000BASE-T)
Interface
USB 2.0 series A 6 ports (Front: 2, Rear: 4)
Record Hard disk drive 250 GB
Operating ambient temperature +10 to 35°C
Resistance to environment
Operating ambient humidity 20% to 80% RH (no condensation)
Transparent Telecentric transparent illumination (green LED)
Illumination system Ring Four division (white LED)
External Externally connected illumination
Moving range along XY axes Within ø25 mm field
Stage Moving range along Z axis 20 mm
Withstand load 1 kg
Power supply voltage 100 to 240 VAC 50/60 Hz
Power supply
Power consumption 215 VA max.
Controller Approx. 8 kg
Weight
Head Approx. 25 kg
*1 ±2σ in the range of ø20 mm from the centre of the stage at the operating temperature range of +23 ±1°C at the focused focal point position
*2 ±2σ in the range of ø5 mm from the centre of the stage at the operating temperature range of +23 ±1°C at the focused focal point position

Measurement points 99 points max. (99 x 9 points possible when the measurement setting binding function is used)
Pattern search (profile tracking function) XYθ (with 360° rotary position compensation)
Registration of measurement configuration 1000 or more*3
Measurement time 2 sec*4
Distance measurement 8 types (point-point/line-point/line-line/circle-point/circle-line/circle-circle/circle/arc)
Basic measurement function Angle measurement Provided
Calculation Provided
Point Middle point/intersection
Conjunction edge Line conjunction/circular conjunction
Virtual line function
Line 6 types (midline/perpendicular line/parallel lines/tangent line/line passing through the point/approximate line)
Circle Middle circle/approximate circle/auxiliary circle/inscribed and circumscribed circle
Pitch measurement Line/circumference
Pitch angle Line/circumference
Application tool Width measurement Edge width
Thickness measurement Thickness measurement/gap measurement between inner and outer diameters
Special tool Rounded corner/curved surface/oval/reticle/point position/perimeter/area/screw
Shape tolerance Straightness/circularity/profile
GD&T Orientation tolerance Squareness/parallelism
Position tolerance Point position/concentricity
Point Point (on a line or arc) / maximum/minimum (rectangle, circle, arc)
Line Line/centreline/peak line
Element tool Circle Circle/arc/peak circle/peak arc
Profile extraction Provided
Special tool Automatic generation/gauge line
Manual measurement Provided
Coordinate system configuration Provided
Batch configuration of tolerance Provided
Element list editing Provided
Measurement setting data binding function Provided
DXF export function Provided
*3 Depending on the measurement setting data and number of data pieces being stored
*4 W/o pattern search, applied measurement, and stage movement

Dimensions
Unit: mm
Head Controller
IM-6145 IM-6700

583

343.3

222.5
264 482 173 322

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 WIDE-FIELD + ADJUSTABLE ILLUMINATION MODEL

Wide-field and adjustable illumination model of the image dimension measurement

system that enables illuminated place-and-press measurement

This model is equipped with an adjustable illumination unit that integrates multiple ring illumination functions
into a single unit.
The optimal illumination conditions can be reproduced, which enables even stable illuminated measurement.

Field of view: 200 mm

IM-6225

WIDE-FIELD MODEL

Wide-field model of the image dimension measurement system that enables place-and-
press measurement with a 200 mm field of view with basic illumination features

Achieves twice as wide a field of view as conventional systems so that large targets can be measured.
Just place and press to complete measurement easily and accurately.

Field of view: 200 mm

IM-6125

GENERAL-PURPOSE MODEL

Just place and press General-purpose type

image dimension measurement system

A dimension measurement system born from a new concept which eliminates the need for X-Y stages.
With a built-in ø100 optical lens, this model enables all points in the entire field of view to be measured
in a batch.

Field of view: ø100 mm

IM-6015/6025
IM-6015/6025

www.keyence.eu

Copyright (c) 2013 KEYENCE CORPORATION. All rights reserved. IM6145-KIB-C-GB 1105-2 626111 Printed in Japan * 6 2 6 1 1 1 *