DWM 10212 Case Study 1 Hirarc

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POLITEKNIK BANTING SELANGOR (PBS)

BORANG HIRARC

Lokasi / Kawasan G19 House Kota Damansara Nama Jabalradzman bin Rabidin

Proses Making of sticker/Embroidery Dilaksanakan Oleh Jawatan


1. Hazard Identification 2. Risk Assessment 3. Risk Control

Existing Risk
PIC
No Activity Hazard Effect Control Likelihood Severity Risk Recommendation Control
(if any)

PPE -Wear h
Cuts/Hand
Embroidery Pinch point Safe work procedure 1 1 1 Administrative control - Safe
1 injury
process work procedure to be review

Automated Machinery Hand injury 1 2 2


Administrative control
-
Tempreture Extremes (skin
Burn Check the machine
Work Briefing 1 4 4
contact)
connection before
Administrative using
control
-
Demonstration before
Electrical
Electrical wire worn work start 1 3 3
shock
Administrative control
-
Administrative control
2 Patch Detailing
-Read the manual/safe
work procedure
Check before
the machine
using the machine
connection before using
Heat(fire) Fire 1 4 4
'Administrative
control -
Schedule maintenance
provided

Administrative control
-
Heatpress to Caught in or
Machine Work Briefing 1 3 3
transfer design between
3 PPE -
powered by air Wear safety shoes
compressor
POLITEKNIK BANTING SELANGOR (PBS)

BORANG HIRARC

Lokasi / Kawasan G19 House Kota Damansara Nama Jabalradzman bin Rabidin

Proses Making of sticker/Embroidery Dilaksanakan Oleh Jawatan


1. Hazard Identification 2. Risk Assessment 3. Risk Control

PIC
No Activity Hazard Effect Risk Control Likelihood Severity Risk Additional Control

Sharp edges Cut/ Hand injury Administrative control - 1 1 1 PPE -Wear hand glove while handling the
Work Briefing material
Administrative control - Administrative control - Safe work procedure to
Demonstration before work start be review
Administrative control -
Read the manual/safe work
procedure before using the
machine

Fall object to foot Foot injury Administrative control - 1 2 2


Work Briefing
PPE -
Wear safety shoes
Machine switch not function Electrical shock Administrative control - 1 4 4
Check the machine connection
before using

Operate machine without safe operating procedure Machine damage Administrative control - 1 3 3
Work Briefing
Material cutting using
1 Administrative control -
Hacksaw Machine
Demonstration before work start
Administrative control -
Read the manual/safe work
procedure before using the
machine

Elecrical wire worn Electrical shock Administrative control - 1 4 4


Check the machine connection
before using

'Administrative control -
Schedule maintenance provided

Flying object Head/eye injury Administrative control - 1 3 3


Work Briefing
PPE -
Wear safety shoes
POLITEKNIK BANTING SELANGOR (PBS)
BORANG HIRARC

Lokasi / Kawasan G19 House Kota Damansara Nama JABALRADZMAN BIN RABIDIN
Dilaksanakan oleh
Proses Making of sticker/Embroidery NO.MATRIX 24DAM23F1032
1. Hazard Identification 2. Risk Assessment 3. Risk Control
Existing Risk
PIC
No Activity Hazard Effect Control Likelihood Severity Risk Recommendation Control
(if any)
PPE-Wear a glove
Cuts/Hand Administrative control-warning sign
Pinch point Safe work procedure 1 1 1
injury Engneering control-Install fixed guard

PPE-Wear a glove
1 Embroidery process Safe work Administrative control-warning
procedure,avoid sign,provide machine usage procedures
Automated Machinery Hand injury 1 3 3
working when
fatigue,always be alert

Tempreture PPE-Wear a glove


Extremes (skin Burn Safe work practise 4 1 4
contact)
PPE-Wear a glove
Administrative control-Check the
machine connection before using,avoid
working in wet condition
daily Engneering control-Build overcurrent
Electrical wire worn Electrical shock 1 2 2 protection devices (fuses, circuit
pre-use check
Patch Detailing breakers, relays, GFCIs) into your
2
using soldering iron electrical systems.

PPE-Wear a glove
Turn-on switch after Administrative control-Fire Safety
using,put back tools at Training,Fire Drills
Heat(fire) Fire the stand,keep away 1 4 4 Engneering control- Install automatic
from flammable sprinkler systems
materials
PPE-Wear a glove
Administrative control-warning sign
Caught in or Follow safe work Engneering control-install fixed guard
Machine 1 3 3
between procedure

Heatpress to
transfer design Eliminate-move away from work area
3
powered by air PPE-Wearing an ear protector
compressor Administrative control-schedule time of
usage limits
Air compressor noise Hearing loss Avoid prolonged use 1 3 3 Engneering control-put at sound
absorbent chamber

4 Making of Administrative control-limits working


Health problem Avoid prolonged hour at one time
sticker(Artwork Long working hour 4 2 8
working overtime
setup)
PPE-wear respirators with filters
Administrative control-warning sign
Dizzy Avoid prolonged Engneering control-proper ventilation
fume 5 1 5
exposure

Making of
5
sticker(printing) PPE-Wear a glove
Administrative control-warning sign
Cuts/Hand Follow safe work Engneering control-Install fixed guard
Pinch point 1 1 1
injury procedure

PPE-Wear a glove
Administrative control-warning
Safe work sign,provide safety training,keep the
Caught in or procedure,avoid machine always under maintenance
Rotating part 1 3 3
between working when Engneering control-apply
fatigue,always be alert fence,automatic braking system

Tempreture PPE-Wear a glove


Making of Extremes (skin Administrative control-warning
6 contact) Perform a safe work sign,provide machine usage procedures
sticker(laminating) Burn 2 1 2
practise Engneering control-apply fence

PPE-Wear a glove
Safe work Administrative control-provide machine
procedure,avoid usage procedures,machine manuals
Automated Machinery Entangled 1 3 3
working when
fatigue,always be alert

PPE-Wear a glove
Making of Cuts/Hand Peform a safe work
7 Sharp object 5 1 5
sticker(cutting) injury practise
POLITEKNIK BANTING SELANGOR

BORANG HIRARC

Lokasi / Kawasan POLITEKNIK BANTING SELANGOR (PBS)

Proses Kerja Praktikal Di Bengkel CNC

1. Pengenalpastian Hazard

Yang Boleh
No Aktiviti Kerja Hazard Mengakibatkan /
Kesan

Mengoperasikan angle grinder Bising / Pekak

Benda kerja terjatuh Terhempap kaki /


Patah tulang

Objek tersangkut di spindle Terpusing / Maut

Menggunakan Angle
1 Mata alat tercabut Terkena anggota
Grinder
badan / cedera parah

Wayar elektrik yang terkoyak Renjatan Elektrik /


Maut

Objek terserpih Terkena Mata / Buta


Wayar elektrik yang terkoyak Renjatan Elektrik /
Maut

Objek terserpih Terkena Mata / Buta

Mengoperasikan mesin Benda kerja terjatuh Terhempap kaki /


2
pemotong plet Patah tulang

Mesin tidak dibersihkan selepas digunakan Kerosakan mesin /


PDP terganggu
TEKNIK BANTING SELANGOR (PBS)

BORANG HIRARC

Nama

Dilaksanakan Oleh Jawatan


2. Analisa Risiko

Kawalan Risiko
Kemungkinan Keterukan Risiko
(Jika Ada)

Kawalan Pentadbiran - Taklimat sebelum 1 3 3


memulakan kerja
Kawalan Pentadbiran - Demo sebelum
memulakan kerja
PPE - Gunakan Ear Plug / Ear Muff

Kawalan Pentadbiran - Taklimat sebelum 1 2 2


memulakan kerja
PPE - Memakai kasut keselamatan
Kawalan Pentadbiran - Taklimat sebelum 1 4 4
memulakan kerja
Kawalan Pentadbiran - Demo sebelum
memulakan kerja
Kawalan Pentadbiran - Pakaian tidak terlalu
longgar, rambut diikat kemas

Kawalan Pentadbiran - Taklimat sebelum 1 3 3


memulakan kerja
Kawalan Pentadbiran - Demo sebelum
memulakan kerja
Kawalan Kejuruteraan - Pastikan mata alat
diikat dengan ketat sebelum memulakan kerja

Kawalan Pentadbiran - Memeriksa mesin


sebelum memulakan kerja
Kawalan Pentadbiran - Penyenggaraan
dilaksanakan

Kawalan Pentadbiran - Membaca SOP mesin 1 3 3


sebelum menggunakan mesin
PPE - Gunakan google / faceshield sewaktu
mengoperasikan mesin
Kawalan Pentadbiran - Memeriksa mesin 1 4 4
sebelum memulakan kerja
Kawalan Pentadbiran - Penyenggaraan
dilaksanakan

Kawalan Pentadbiran - Membaca SOP mesin 1 3 3


sebelum menggunakan mesin
PPE - Gunakan google sewaktu
mengoperasikan mesin

Kawalan Pentadbiran - Taklimat sebelum 1 2 2


memulakan kerja
Kawalan Pentadbiran - Penghadang digunakan
PPE - Memakai kasut keselamatan

Kawalan Pentadbiran - Taklimat sebelum 1 1 1


memulakan kerja
'Kawalan Pentadbiran - Pemeriksaan semasa
dan setelah selesai kerja
Effective Date : 13/11/2021

Revison No : Rev01. 13 November 2021

Penyelia Bengkel Gegas


3. Kawalan Risiko

Pegawai Bertugas
Langkah Kawalan Disarankan
(Tarikh Tamat / Status)

PPE - Pakai sarung tangan sewaktu


melaksanakan kerja

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