5 SM

Hillrom
Progressa and Progressa+

ICU HOSPITAL BED
Service Manual
Product No. P7500 and P7501
171748 REV 5
PATENTS / PATENT hillrom.com/patents.
May be covered by one or more patents. See the above Internet address.
The Hill-Rom companies are the proprietors of European, US, and other patents and pending patent
applications.
Legal Manufacturer: Authorized European Union Representative

HILL-ROM, INC. and EU Importer:
1069 STATE ROUTE 46 E HILL-ROM SAS
BATESVILLE, IN 47006-9167 USA B.P. 14 - Z.I. DU TALHOUET
56330 PLUVIGNER
FRANCE
TEL: +33 (0)2 97 50 92 12
Authorized Brazilian Representative: Authorized Australian Sponsor:
VR MEDICAL - MEDICAL DEVICES IMPORTER & HILL-ROM PTY LTD
DISTRIBUTOR, LTDA. 1 BAXTER DRIVE
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CJ 11-13, 8TH FLOOR AUSTRALIA
SÃO PAULO – SP – BRAZIL
CNPJ: 04.718.143/0001-94
Authorized Representative for Kazakhstan:
TOO ORTHODOX PHARM
ULY DALA AVENUE 7/4, APT 136, NUR-SULTAN 010000, KAZAKHSTAN
No part of this text shall be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or by any information or retrieval system without
written permission from Hill-Rom Services, Inc. (Hill-Rom).
The information in this manual is confidential and may not be disclosed to third parties without the
prior written consent of Hill-Rom.
The information in this manual is subject to change without notice. Hill-Rom makes no commitment to
update or keep current the information in this manual.
Hill-Rom reserves the right to make changes without notice in design, specifications, and models. The
only warranty Hill-Rom makes is the express written warranty extended on the sale or rental of its
products.
Notice to Users and/or Patients in EU—Any serious incident that has occurred in relation to this
device, should be reported to the manufacturer and the competent authority of the Member State in
which the user and/or patient is established.
This manual (171748) was originally released and supplied in English. For a list of available translations,
contact Hill-Rom Technical Support.
Product images and labels are for illustrative purposes only. Actual product and label may vary.
Fifth Edition, 2023-03
First Printing, 2013
Dartex is a trademark of Dartex Coatings Ltd.
Klixon is a trademark of Sensata Technologies Massachusetts, Inc.
Oilite is a trademark of Beemer Precision, Inc.
PLASTITE is a trademark of Research Engineering & Manufacturing, Inc.
Torx is a trademark of Acument Intellectual Properties, LLC.
Progressa and Progressa+ Bed Service Manual (171748 REV 5) i

VELCRO is a trademark of Velcro Industries, BVBA.
Baxter, Accella, Advanced Microclimate, Boost, Dining Chair, Envision, Experience Pod, FlexAfoot,
Graphical Caregiver Interface (GCI), Hillrom, IntelliDrive, MCM, Microclimate Management, Obstacle
Detect, Opti-Rest, Progressa, SafeView, SideCom, SmartSync, Voalte and WatchCare are trademarks of
Baxter International Inc. or its subsidiaries.
Replace this manual (171748) if it is damaged and/or can not be read.
For product support or to order additional copies of this manual (171748), contact your distributor, local
Hill-Rom representative, or go to hillrom.com.
For training on the use of this product, contact your distributor or local Hill-Rom representative.
Reference Documents
Progressa Bed Instructions for Use (P7500A Bed) (171528)
Progressa+ Bed Instructions for Use (P7501A Bed) (216321)
Progressa Bed (P7500A)—Unpacking Instructions (180421)
Progressa+ Bed (P7501A)—Unpacking Instructions (217631)
Progressa Bed with the Accella Therapy Mattress Upgrade Instructions and Instructions for Use (211993)
Accella Therapy Mattress Service Manual (199480)
Accella Therapy Mattress Spare Parts List (199481)
Accella Therapy Mattress Preventive Maintenance Instruction and Pre-Delivery Inspection (199472)
Accella Therapy Mattress Instructions for Use (199253)
WatchCare Incontinence Management System Instructions for Use and Service Manual (196414)
ii Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Table of Contents
Chapter 1: Introduction
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Document Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Warning and Caution Labels for P7500A Model Beds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Warning and Caution Labels for P7501A Model Beds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
Chapter 2: Troubleshooting
Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
Initial Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
Function Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
Troubleshoot the Wireless Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Error Codes on the GCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
WatchCare incontinence management system malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 25
Mattress Connection Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 26
Mattress Compatibility Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 28
Other Mattresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 32
Controller Check—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 33
Visual Inspection—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 35
Junction Board Debugging—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 36
Bed Will Not Drive (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 38
Bed Will Not Drive, Wheel Is Down (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . . . . 2 - 39
Wheel Will Not Stow (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 40
Battery Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 41
Steer Switch Check (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 42
PACM Board Power Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 43
PACM Board Deployment Check (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 44
PACM Board Drive Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 45
Motor Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 46
Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1

Table of Contents
PACM to Junction Board Cable Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . 2 - 47

Handle Enable Switch Check (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 48
Throttle Check (IntelliDrive Transport System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 49
Handle Gauge Check (IntelliDrive Transport System) (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . 2 - 50
No AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 53
AC Power, No Motor Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 54
No DC (Battery) Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 55
Experience Pod Device—Locknut Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 56
Chapter 3: Theory of Operation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Mechanical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Base Frame Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Hilow Lift Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Upper Frame Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
User Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
End Panel Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Upper Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Motor Position Sensing Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Power Source Transformer/Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Inrush Limiting Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Bed Power Control VMOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Logic Power In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
AC Power Control (Low Voltage Air Compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Lead Acid Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
IntelliDrive Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
SideCom Board Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Spare Board Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
2 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Table of Contents
UCB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
UCB Power Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
A/D Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
8.25 V Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
5 Volt Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3.3 Volt Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Foot Controls and Night light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Obstacle Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
AC Mains Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Brake Control SPI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
Graphical Caregiver Interface (GCI) Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
GCI Base Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
GCI POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
GCI Display Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
Caregiver Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
SideCom Communication System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Scale and Patient Position Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
IPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Push Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Junction Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Power Assist Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Experience Pod Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 14
WatchCare Incontinence Management System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 14
Internal Wireless Module (WAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 15
Progressa Therapy and Pulmonary Surfaces (P7520A)—Pneumatic System . . . . . . . . . . . . . . . 3 - 16
Progressa+ Advance and Accelerate Surfaces (P7540A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
Progressa+ Air System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
P&V System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
MCM Air System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 25

Table of Contents
Chapter 4: Procedures
Tool and Supply Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
Diagnostics—View and Clear Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
Update the Software (authorized persons only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Base Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A and P7540A)
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
Progressa Prevention/Essential Surface Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
To Install the Original Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
To Install a New Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
Seat, Thigh, and Deck Filler Panel Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
Remove the Seat Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
Remove the Thigh Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
Remove a Right or Left Deck Filler Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 13
Radiolucent Back Panel and Back Filler Panel Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14
Remove the Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14
Remove the Back Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14
Remove the Right or Left Back Side Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14
Caster Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16
Brake Link Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22
Head Siderail Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26
Intermediate Siderail Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 29
Siderail Internal Components Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32
Intermediate Siderail Patient Control Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32
GCI and Caregiver Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32
Head Siderail Speaker and Headrail Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 34
Upper Control Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Compressor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 44
Pneumatic Control Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 47
Air Control Board and Options Control Board Replacement (P7520A Surfaces) . . . . . . . . . . . . 4 - 49
Air Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 49
Options Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 51
Sleep Surface to Frame Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 52
Nurse Call Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 57

Table of Contents
Blower Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 58

Set the Blower Assembly Timer to Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 60
Find the Number of Hours the Blower Assembly has Operated . . . . . . . . . . . . . . . . . . . . . . . 4 - 61
Hilow Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 62
Foot Up/Down and Knee Motors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 64
Head Section Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 67
Final Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 72
Adjust the Head-Section Motor for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 72
CPR Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 73
CPR Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 79
Foot Extend/Retract Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 83
Load Beam Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 85
Lower Control Board Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 89
Lower Control Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 91
Bypass the LCB to Raise the Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 95
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 95
To Raise the Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 95
Bed Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 97
Battery Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 99
Transformer Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 100
SideCom Communication System Board and Cover Hardware Replacement . . . . . . . . . . . . . 4 - 102
Obstacle Detect System Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 104
Power and Junction Board Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . 4 - 106
Battery Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 108
PACM Board Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 112
Drive Motor Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 114
Drive Belt and Pulleys Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . 4 - 117
Transport Handle Replacement—IntelliDrive Transport System . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 120
Motor Controller Replacement—IntelliDrive Transport System. . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 123
Air Surface Bladders (P7520A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 125
Head and Seat, Foot, or Percussion Bladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 125
Turn Assist Bladder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 127
Percussion and Vibration Valve and Valve Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 130
Line Manager Replacement (P7512A, P7512B, and P7512C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 132

Table of Contents
Auxiliary Outlet—Cable and Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 135

Power Inlet Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 138
Scale Calibration (Non-EN 45501 Scale). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 140
Crunch Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 140
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 141
Zeroing the Scale and Test Weighing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 142
Scale Calibration—EN 45501 Class Scale (OIML) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 144
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 145
Crunch Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 145
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 146
Zeroing the Scale and Test Weighing Procedure (EN 45501 Scale) . . . . . . . . . . . . . . . . . . . 4 - 149
Scale Verification Report Form—EN 45501 Class Scale Only . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 150
Final Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 151
Report Form—EN 45501 Class Scale Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 152
Air Zero Capture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 156
Factory Offset Capture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 158
Scale Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds Only) . . . . . . . . . . . . . 4 - 160
Scale Units and BMI Height Units Lock/Unlock Instructions (Non-EN 45501 Class Scale
Beds). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 162
BMI Height Units Lock/Unlock Instructions (EN 45501 Class Scale Beds Only) . . . . . . . . . . . . 4 - 164
GCI Screen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 166
Surface Transducer Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 167
Bed Position Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 169
Enter Bed Position Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 169
Enter Chair Egress Data (if equipped). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 171
Head Section Articulation Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 173
Footboard Detection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 175
GCI Base Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 179
Scale Board Replacement—EN 45501 Class Scale (OIML) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 181
Configuring the WiFi Module (External Wireless Module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 184
Status Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 185
Configure Wireless Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 185
Configure the SmartSync System Client . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 187
Configuring the WiFi Module (Internal Wireless Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 189

Table of Contents
Status Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 190

Configure Wireless Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 190
Location Asset Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 193
Rental Shipping and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 194
Head-End Lift Arm Weldment—Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 195
Foot-End Lift Arm Weldment—Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 199
Oxygen Tank Holder (189973 and 189974)—Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 202
Accella Therapy Mattress Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 203
Accella Therapy Mattress—Lower Control Board (212336) Replacement . . . . . . . . . . . . . . . . 4 - 206
LCB (212336) Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 208
Accella Therapy Mattress—Connector Bracket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 209
Accella Therapy Mattress—PSMB Mattress Cable (211954) Replacement . . . . . . . . . . . . . . . . 4 - 211
Accella Therapy Mattress—PSMB Therapy Cable (212338) Replacement. . . . . . . . . . . . . . . . . 4 - 213
Experience Pod Device Components—Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 215
Remove all Power From the Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 217
Wireless Access Module (WAM) Components Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 219
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 219
WAM Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 219
WAM Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 223
WAM P.C. Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 226
Final Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 228
WatchCare Components Replacement (P00697906) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 229
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 230
WatchCare Smart pad Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 231
Antenna Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 232
Graphic Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 233
Indicator Light Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 235
Equipment Call Cable Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 237
Reader Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 239
Final Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 241
Switching or OPTI-REST Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 242
Replace the Switching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 248
Replace the Opti-Rest Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 248
Replace the Compressor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 249

Table of Contents
Head End Cover Removal (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 250

Advance and Accelerate Surface (P7540A)—Top Cover, MCM Assembly, Bottom Cover,
and Firebarrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 253
Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 253
MCM Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 254
Bottom Mattress Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 257
Firebarrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 260
Advance and Accelerate (P7540A) Air Bladders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 263
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 263
Foot Bladder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 264
Head and Seat Bladder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 267
Percussion Bladder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 268
Turn Assist and Working Cushion Bladder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 269
Advanced Articulation (AA) Bladder Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 270
Surface (P7540A) Enclosures Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 275
Manifold Enclosure Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 275
P&V Valve Enclosure Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 277
ACB Electronic Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 279
Blower Enclosure and Internal Components (P7540A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 282
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 282
Blower Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 285
Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 286
Daughter ACB Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 288
ALP Double Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 288
ALP Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 288
Chapter 5: Parts List
Service Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
North America: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
International:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Exchange Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
In-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Out-of-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

Table of Contents
Base Frame Covers (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8

Base Frame Covers (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Base Frame (P7500A)—Beds before Serial Number S159AW9192 . . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
Base Frame (P7500A)—Beds with Serial Number S159AW9192 and Higher . . . . . . . . . . . . . . . 5 - 16
Base Frame (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
CPR Assembly (P7500A Bed)—Beds before serial number Q083AW5268. . . . . . . . . . . . . . . . . . 5 - 24
CPR Assembly (P7500A Bed)—Beds with serial number Q083AW5268 and Higher . . . . . . . . 5 - 26
CPR Assembly (P7501A Bed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 28
Foot Lift Assembly—Beds before Serial Number S159AW9192 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 30
Foot Lift Assembly—Beds with Serial Number S159AW9192 To U282AW6027 . . . . . . . . . . . . 5 - 32
Foot Lift Assembly—Beds with Serial Number U282AW6028 To W138AW0306 . . . . . . . . . . . 5 - 34
Foot Lift Assembly (P7500A)—Beds with Serial Number W138AW0306 and Higher . . . . . . . 5 - 36
Foot Lift Assembly (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
Lower Control Board and Cables (P7500A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 40
Lower Control Board and Cables (P7501A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 42
Pneumatic Control Board, Transformer and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 43
Pneumatic Control Board, Hi-Flow, Transformer and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 44
Sidecom Communication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 45
Upper Frame—Beds Before Serial Number U282AW6028 (Sheet 1 of 2). . . . . . . . . . . . . . . . . . . 5 - 46
Upper Frame (P7500A)—Beds with Serial Number U282AW6028 and Higher (Sheet 1 of
3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 50
Upper Frame (P7500A)—Beds with Serial Number U282AW6028 and Higher (Sheet 2 of
3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 54
Upper Frame—(Sheet 3 of 3 for beds Before Serial Number U282AW6028 and sheet 3
of 3 for beds with Serial Number U282AW6028 and Higher). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 56
Upper Frame (P7501A)—(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 58
Upper Frame (P7501A)—(Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 62
Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 64
Obstacle Detect System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 66
Foot Controls (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 67
Foot Controls (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 68
Head Deck Module—Advanced Articulation (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 70
Head Deck Module—Non-Advanced Articulation (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 74
Head Deck Module—Advanced Articulation (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 78
Head Deck Module—Non-Advanced Articulation (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 82

Table of Contents
Air Module—(Sheet 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 84

Air Module—(Sheet 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 85
Siderails (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 86
Siderails (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 90
Foot Extension—P7500A Beds before Serial Number U127AW2266 . . . . . . . . . . . . . . . . . . . . . . 5 - 94
Foot Extension—Beds with Serial Number U127AW2266 and Higher . . . . . . . . . . . . . . . . . . . . . 5 - 98
Foot Extension (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 100
IV Pole—Permanent and Removable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 104
Head Panel and Foot Panel (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 106
Head Panel and Foot Panel (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 107
IntelliDrive Transport System (P7500A)—Drive Handles (Before Serial Number
Q352AW0289). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 108
IntelliDrive Transport System (P7500A)—Drive Handles (Serial Number Q352AW0289 and
After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 110
IntelliDrive Transport System (P7501A)—Drive Handles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 111
IntelliDrive Transport System—Drive Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 112
IntelliDrive Transport System—Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 116
5th Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 118
5th Wheel Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 121
Progressa Therapy and Pulmonary Surfaces (P7520A)—Valve Box Components, Air Control
Board, Options Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 122
Progressa Therapy and Pulmonary Surfaces (P7520A)—Air Control Board and Options
Control Board Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 124
Progressa Therapy and Pulmonary Surfaces (P7520A)—Surface Components. . . . . . . . . . . . 5 - 126
Progressa Therapy and Pulmonary Surfaces (P7520A)—Non-StayInPlace Surface
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 128
Progressa Therapy and Pulmonary Surfaces (P7520A)—StayInPlace Surface Components5 - 130
Progressa Prevention and Essential Surfaces—P7525A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 132
Accella Therapy Mattress—Installation Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 134
Auxiliary Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 136
Line Manager (P7512B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 138
Line Manager (P7512C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 139
Push Handle (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 140
Push Handle (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 141
Main Power Cord (Straight and Coiled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 142

Table of Contents
Auxiliary Outlet Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 144

Labels For P7500A Bed (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 146
Labels for P7500A Bed (Sheet 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 150
Labels for P7500A Bed—International (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 154
Labels For p7501A Bed—International (Sheet 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 170
Scale System—NAWI Compliant (EN 45501) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 176
Wireless Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 178
Oxygen Tank Holder (Before Serial Number Q352AW0289) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 179
Oxygen Tank Holder (Serial Number Q352AW0289 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 180
Transport Shelf—P7524A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 181
Head Extension—P7528, P752801, P752802, P752803 (P7500A Model Beds) . . . . . . . . . . . . 5 - 182
Proning Kit—P7529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 183
Power Cord Management Kit—P7550A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 184
Experience Pod Device—P7546A01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 185
Wireless Kit (WAM/Internal Wireless Access Module)—P7531A . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 186
WatchCare Incontinence System—P00697906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 187
Progressa+ Advance and Accelerate Surfaces (P7540A)—Surface Components . . . . . . . . . . 5 - 190
Progressa+ Air Mattress Blower Enclosure (P7540A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 194
Progressa+ Advance and Accelerate Mattresses (P7540A)—ACB Electronic Enclosure. . . . 5 - 196
Progressa+ Advance and Accelerate (P7540A)—Manifold Enclosure Assembly . . . . . . . . . . 5 - 197
Progressa+ Advance and Accelerate (P7540A)—P&V Valve Enclosure Assembly . . . . . . . . . 5 - 198
Chapter 6: Cleaning, Disinfecting, and Preventive Maintenance
Clean and Disinfect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Component Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
P.C. Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
Preventive Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
Preventive Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8

Table of Contents
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 9

Chapter 1
1
Introduction
PURPOSE
This manual contains instructions for the operation and maintenance of the Progressa and Progressa+
Beds. It also includes parts lists (in chapter 5) for you to order replacement parts.
AUDIENCE
This manual is intended for use only by facility-authorized persons. To ignore this restriction could cause
severe injury to people and serious damage to equipment.
REFERENCE DOCUMENTS
For more information (such as operating instructions, features, product symbols, and specifications),
refer to the applicable manual:
• Progressa Bed Instructions for Use (P7500A Model Beds) (171528)
• Progressa+ Bed Instructions for Use (P7501A Model Beds) (216321)
• Progressa Bed with the Accella Therapy Mattress Upgrade Instructions and Instructions for Use
(211993)
DOCUMENT SYMBOLS
This manual contains different typefaces and symbols to make the content easier to read and
understand:
• Standard text—used for regular data.
• Boldface text—emphasizes a word, phrase, or trademark.
• NOTE:—sets apart special data or important instruction clarification.
• WARNING or CAUTION
– A WARNING identifies situations or actions that may have an effect on patient or user safety.
To ignore a warning could cause patient or user injury.
– A CAUTION identifies special procedures or precautions that persons must obey to help
prevent equipment damage.
Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1-1

Model Identification
MODEL IDENTIFICATION
Model Number Description

P7500 Progressa Bed
P7501 Progressa+ Bed
P7520 Progressa Air Surface (Pulmonary and Therapy)
P7525 Progressa Prevention/Essential Mattress
P7540 a
Progressa+ Air Surface (Accelerate and Advance)
P00697906 WatchCare reader and antennas
a. Progressa P7500A bed can be upgraded to have the Progressa+ Advance or Accelerate Surfaces (mattress)
(P7540).
ACRONYMS
Acronym Description
AA Advanced articulation
ACB Air control board
ALP Alternating low pressure
AMT
a
Advanced Microclimate Technology
BMI Body mass index
CAN Controller area network
CLP Continuous low pressure
CLRT Continuous lateral rotational therapy
HOB Head of the bed
ICU Intensive care unit
IPS IntelliDrive power supply (board)
LCB Lower control board
LTA Left turn assist
LTWC Left turn working cushion
MCB Mattress control board (Accella Therapy Mattress)
MCM a
Microclimate Management
MVT Moisture vapor transmission
OCB Options control board
PACM Power assist control module
PCB Printed circuit board
PnCB Pneumatic control board
PSMB Power supply management board (Accella Therapy Mattress)
PWM Pulse width modulation
PWSP Patient weight set point
P&V Percussion and vibration
RAP Repair analysis procedure
1-2 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Acronyms
1
Acronym Description
RFID Radio frequency identification
RTA Right turn assist
RTLS Real-time locating system
RTWC Right turn working cushion
SCB SideCom control board
TA Turn assist
UCB Upper control board
Vdc Voltage, direct current
WC Working cushion
a. AMT and MCM both refer to the same system.

Safety Instructions
SAFETY INSTRUCTIONS
To help prevent the risk of hospital bed fires, make sure facility persons follow the safety tips in the FDA
Public Health Notification: Safety Tips for Preventing Hospital Bed Fires. (US only)
WARNING:
Obey all warnings throughout the manual and also those below to help prevent injury and/or
equipment damage:
• Warning—Only facility-authorized persons should service the Progressa and Progressa+
Beds.
• Warning—The potential for electrical shock exists with electrical equipment. Failure to follow
facility protocols may cause death or serious injury.
• Warning—Obey all applicable infection control policies and procedures. Failure to do so could
cause the spread of infection.
• Warning—Do not work under an unsupported load. Install applicable temporary supports.
• Warning—Incorrect use or handling of the power cord may cause damage to the power cord. If
damage has occurred to the power cord or any of its components, immediately remove the unit
from service, and contact the applicable maintenance persons. Failure to do so could cause
electrical shock or other injury or equipment damage.
• Warning—If battery fluid touches skin or clothing, immediately wash it off with clean water. If
battery fluid gets in your eyes, immediately flush them with water and consult a physician.
• Warning—Operating Percussion and Vibration and Rotation Therapy together at higher than
typical settings may cause elevated surface temperatures and patient harm, for example, the
combination of the following control settings:
• Rotation therapy programmed at 100% with a 1 minute center pause time
• Rotation therapy operating continuously
• Percussion and Vibration programmed at a high setting
• Percussion and Vibration operating for 1 hour periods, greater than the rate of 1 hour for
every 5 hours of Rotation therapy operation
• Warning—Two person lift recommended to move the P7540 surface (mattress). The
surface weighs approximately 60 lb (27 kg) up to 70 lb (32 kg) depending on the
surface model.
CAUTION:
Obey all cautions throughout the manual and also those below to help prevent equipment damage:
• Caution—Before you move the unit, make sure the power cord, hoses, and other equipment
are correctly stowed.
• Caution—Do not push or pull the unit by IV poles, siderails, or other equipment. Use the
transport handles, footboard, or other designated location.

Warning and Caution Labels for P7500A Model Beds
1
WARNING AND CAUTION LABELS FOR P7500A MODEL BEDS


1
WARNING AND CAUTION LABELS FOR P7501A MODEL BEDS


Chapter 2
Troubleshooting
GETTING STARTED
WARNING:
Warning—Only facility-authorized persons should service the Progressa Bed. Service by unauthorized
persons could cause injury or equipment damage.
2
Begin each procedure in this chapter with step 1. Follow the sequence outlined (each step assumes the
previous step has been completed). In each step, the normal operation of the product can be confirmed
by a Yes or No to the statement. Your response will lead to another step in the procedure, a repair
analysis procedure (RAP), or a component replacement. If more than one component is listed, replace
them in the given order.
To collect data about the problem, start with Initial Actions.
To identify a problem and to make sure of the repair after you complete each corrective action (part
replacement or adjustment, connector installation, etc.), do the Function Checks.
NOTE:
If troubleshooting procedures do not isolate the problem, contact Hill-Rom Technical Support.
INITIAL ACTIONS
Use Initial Actions to gather information from operators concerning problems with the bed. Note the
symptoms or other information concerning the problem that the operator describes. This information
helps identify the probable cause.
1. Someone who can explain the problem is available.
Yes No
↓ → See “Function Checks” on page 2-2.
2. Ask this person to demonstrate or explain the problem. The problem can be duplicated.
Yes No
3. The problem is a result of improper operator action.
Yes No
4. Instruct the operator to refer to the procedures in the Progressa Bed Instructions for Use (171528) or
Progressa+ Bed Instructions for Use (216321)and, if applicable, Progressa Bed with the Accella
Therapy Mattress Upgrade Instructions and Instructions for Use (211993). Do the “Function Checks” on
page 2-2 to make sure the bed works correctly.

Function Checks
FUNCTION CHECKS
Do the function checks below as applicable for your bed. If the bed passes all of the checks for its
configuration, do the necessary administrative tasks, and prepare the bed to be put into service. If the
bed does not pass all of the checks, repair or replace the part as applicable. Do not put the bed into
service until it passes all of the checks.
NOTE:
Use the controls on both sides of the bed to do the functions checks. Do the checks on one side, and
then the other until all control locations have been through the checks.
Pass/Fail Task
1. From all control areas, these bed controls and their indicators (as applicable) operate correctly:
Trendelenburg and Reverse Trendelenburg
Lockouts for head, knee, bed up/down, and foot
Bed, head, and knee sections raise and lower
StayInPlace technology (if equipped)—head section extends and retracts
Foot extend and retract
Dining Chair
Chair Egress (if equipped) or
Bed Flat
Nurse call
Boost Position System
CPR pedals
Brake pedals
Foot controls
2. These alarms (as applicable) operate correctly:
Brake Not Set Alarm
Head Angle Alarm
3. These features (as applicable) operate correctly:
Head Angle Display
IntelliDrive Transport System and 5th Wheel
SideCom Communication System
Obstacle Detect System
Voalte Nurse Call System
Wireless Connectivity
Bed Exit Alarm System
GCI
Scale: See “Scale System—Non-EN 45501 scale beds” on page 6-7 or “Scale System—
EN 45501 Scale beds” on page 6-6 for an accuracy check.

Troubleshoot the Wireless Connectivity
Pass/Fail Task
WatchCare Incontinence Management System
4. If the bed has a Progressa Therapy, Advance, Pulmonary, or Accelerate Surface, all of these sleep
surface controls operate correctly:
Maximum Inflation (Max-Inflate/P-Max)
Advanced Microclimate Technology (AMT)/MicroClimate Management (MCM)
StayInPlace Technology (if equipped) 2
Turn Assist Right and Left
Normal/Continuous Low Pressure (CLP)
Rotation (if equipped)
Percussion and Vibration (if equipped)
Alternating Low Pressure (ALP) (if equipped)
5. If the bed has an Accella Therapy Mattress, all of these sleep surface controls operate correctly:
Continuous Low Pressure (CLP)
Alternating Low Pressure (ALP)
Maximum Inflation (P-Max)
Deflate
MicroClimate Management (MCM)
Stop
TROUBLESHOOT THE WIRELESS CONNECTIVITY

Beds with Wireless Connectivity have the wireless
module installed underneath the head section.
When you plug the bed into AC power, the module’s
three indicators—Wireless, Connected, and
Location—will all flash red, green, and off for two
cycles. This lets you know that the initialization process
has started. The module first connects to the facility’s
wireless network, then to SmartSync System, and then
to the RTLS. When the initialization process is
complete, each indicator will either be green or red
depending on its connection status (see “GCI
Indicators—Wireless Status and Bed Location” on
page 2-4). The indicators will stay on until AC power is
disconnected or an issue occurs with the module or its
connections.
NOTE:
It may take up to 3 minutes for the initialization process to complete. During most of this time, the
indicators will be off.
If the bed is receiving AC power, the initialization process is complete (at least 3 minutes have passed
since power was connected), and any of the indicators are red, there is a network connection issue. If
any of the indicators are off, there is a software issue. If either of these conditions occur, see “GCI
Indicators—Wireless Status and Bed Location” on page 2-4 to troubleshoot the issue.

To configure the module, see “Configuring the WiFi Module (External Wireless Module)” on page 4-184.
Table 2-1. GCI Indicators—Wireless Status and Bed Location
Indicator Status Troubleshooting

Off/Off/Off The module either is 1. Confirm that the bed has AC power.
not receiving AC 2. Unplug the bed from the AC power and then plug
power, is initializing, back into AC power and confirm that the wireless
or is in an error LED sequence through RED and GREEN twice and
condition. wait for two minutes to see if the LEDs all turn on.
3. Check the wireless cable for damage: Replace the
wireless module if damaged.
4. Check the connection of the wireless cable to the
GCI board. Confirm that the pins are inserted into
connector housing.
5. Confirm that the GCI board is powered by cycling
the 4 green and yellow LEDs. Replace GCI if not
operating correctly.
6. Replace the wireless module if the GCI appears to
be working correctly.
7. Contact the Hill-Rom Clinical Workflow Solutions
service to properly configure the settings if the
wireless is replaced.
Red/Red/Red The module is not 1. Move the bed to a location where a working
connected to the wireless bed is located and apply AC power in
wireless network. that location and wait 2 minutes for the wireless
LED to turn Green. If the light turns Green, work
with the hospital IT to determine if there is a n
issue with the wireless access point in the original
location.
2. If the lights stay Red, work the Hill-Rom Clinical
Workflow Solutions service to properly configure
the settings.
3. Replace the wireless module if configuration does
not resolve the issue. This will also require
configuration of the new wireless module.
Green/Red/Red The module is Work with the Hill-Rom Clinical Workflow Solutions or
connected to the the hospital IT to determine if SmartSync System is
wireless network, but properly configured to work with this bed IP address.
is not communicating
with SmartSync
System and can not
identify the bed’s
location.

Indicator Status Troubleshooting

Green/Green/Red The module is
connected to the
wireless network and
1. Confirm that the RTLS tag is properly attached to
the bed and is not damaged.
2. Work with the Hill-Rom Clinical Workflow
2
is communicating Solutions or the hospital IT to determine if the
with SmartSync RTLS access point in the room is operating
System, but can not correctly.
identify the bed’s
location. 3. Work with the Hill-Rom Clinical Workflow
Solutions or the hospital IT to determine if the
SmartSync System is operating correctly and
configured to work with the RTLS tag on the bed.
4. Work with the Hill-Rom Clinical Workflow
Solutions or the hospital IT to determine if the
RTLS server is operating correctly and configured
to work with the RTLS tag on the bed.
When you plug the bed into AC power, the color of the Wireless Status and Bed Location indicators on
the GCI will identify the wireless connectivity status:
Wireless Status
• No indicator—the wireless
module is not operating
correctly or it is not
receiving power.
• White outline—the
wireless module is
operating correctly, but it is
not connected to the
wireless network or it has
not been configured.

• Green bars—the wireless

module is operating
correctly and is connected
the wireless network.
Bed Location
• No location text—the
wireless module is not
operating correctly or it is
not receiving power.
• White “Unknown” text—

the wireless module is
operating correctly, but it
has not received a location
or, it has not been
configured.
• Green location text—the

wireless module is
operating correctly, and the
bed’s location has been
received.

Error Codes on the GCI
ERROR CODES ON THE GCI
1. When the Service indicator on the Caregiver

control panel is On, get access to the Diagnostics
screen to determine what the issue is and the error
2
code associated with it (see “Diagnostics—View
and Clear Errors” on page 4-3).
2. Clear the error.
WARNING:
Warning—Failure to unplug the bed and the optional auxiliary outlet from their power sources
could cause injury or equipment damage.
3. Unplug the power cords for the bed and the auxiliary outlet (if installed). Wait until the GCI powers
off.
4. Plug the bed into power.
5. If the error still shows, refer to the applicable Error Code and Solutions table shown below. Do
solution (1) first, and then if necessary, do solution (2), and so on until the problem is fixed. If the
solutions do not fix the problem, contact Technical Support.
6. After you repair the bed, do the “Function Checks” on page 2-2.
NOTES:
• Before you replace components, do these actions to see if the error clears:
– Make sure all cables are not damaged and are connected correctly.
– Make sure there are no parts that are binding.
• If you replace the UCB, ACB, DCB, or SCB, make sure you update the software as necessary.
• For error codes related to the Accella Therapy Mattress, see “ACCELLA THERAPY MATTRESS
REPORTING ERRORS” on page 2-10.
Table 2-2. GCI Error Code Index
DTC Code Device Reporting the Error Table

1000 Series Upper Control Board (16830201) See Table 2-3 on page 2-8.
2000 Series SideCom Board (16010201) See Table 2-4 on page 2-12.
3000 Series Air Control Board (17172001) See Table 2-5 on page 2-13.
4000 Series GCI Baseboard (16678801) See Table 2-6 on page 2-20.
9000 Series Standalone Scale (OIML) (16795301) See Table 2-7 on page 2-20.
A000 Series Pneumatic Control Board (16805401/17209301) See Table 2-8 on page 2-21.
B000 Series Wireless Access Module See Table 2-9 on page 2-23.

Table 2-3. 16830201 UPPER CONTROL BOARD REPORTING ERRORS
DTC
GCI ERROR REPORT DESCRIPTION ACTION
Code
1040 DDIDIAG_BATT_ERR_ Battery voltage is less Charge the bed overnight. If that
BATT_VOLT_LOW than 18V: battery is dead, does not work, then replace
or no battery at all, or ADC batteries with new ones. If the error
for battery voltage is continues, replace Lower Control
broken Board.
1041 DDIDIAG_BATT_ERR_ Battery voltage is less Replace batteries with new ones. If
BATT_VOLT_LOWEST than 2V: no battery, or the error continues, replace Lower
battery disconnected, or Control Board.
ADC of LCB broken
1042 DDIDIAG_BATT_ERR_ Battery voltage is too Check cables to the batteries. If
BATT_VOLT_HIGH high: battery is cables are connected then replace
disconnected during Lower Control Board.
battery charging
1043 DDIDIAG_BATT_ Battery charging current Replace Lower Control Board.
ERR_CUR_MAX_LIMIT is over max limit
1044 DDIDIAG_BATT_ Battery charging current Replace Lower Control Board.
ERR_CUR_SENSOR_BK sensor or ADC is broken
1045 DDIDIAG_BATT_ LCB SPI communication is Check cable connection between
ERR_SPI_COMM lost Lower Control board and Upper
Control Board. If cabling is good,
replace Lower Control Board.
1046 DDIDIAG_BATT_ Charging time is over limit Replace batteries with new ones. If
ERR_CHRG_TIME_LIMIT in charging states the error continues, replace Lower
Control Board.
1047 DDIDIAG_BATT_ Battery voltage cannot Replace batteries with new ones. If
ERR_VOLT_NO_INC increase in constant the error continues, replace Lower
current charging state Control Board.
1048 DDIDIAG_BATT_ Temperature is outside of This error will not go away if the
ERR_TEMPERATURE the operating range of bed is outside the operational
10°C to 50°C range of 10°C to 50°C.
1049 DDIDIAG_BATT_ Bed is in transportation Plug bed into AC for 30 minutes to
TRANS_MODE mode disable transportation mode.
1080 DDIDIAG_EEPROM_ EEPROM writing error Replace Upper Control Board.
WRITE_ERROR
1081 DDIDIAG_EEPROM_ EEPROM read error Replace Upper Control Board.
READ_ERROR
1082 DDIDIAG_EEPROM_ EEPROM reading error for Replace Upper Control Board.
BACAL_ERR bed articulation data
1083 DDIDIAG_EEPROM_ EEPROM failed critical Replace Upper Control Board.
SOFTDIAG read compare
10C0 DDIDIAG_CPR_SWITCH_FA CPR switch failed Replace head drive (contains CPR
ILURE switch).

DTC
Code
10C1 DDIDIAG_PENDANT_ Pendant failed Replace Pendant.
FAILURE
1100 DDIDIAG_CAN_UCBHB Lost CAN communication Replace Upper Control Board.
1120
1140
INTERNAL ERROR
DDIDIAG_HBRIDGE_
FET_ERR
Replace Upper Control Board.
Motor FET short detection Replace Upper Control Board. 2
1141 DDIDIAG_HBRIDGE_ Motor over voltage Replace Upper Control Board.
VOL_ERR detection
1142 DDIDIAG_HILOHD_ HiLo head motor over Replace HiLo head drive. If error
OVERCUR_ERR current continues then replace Upper
Control Board.
1143 DDIDIAG_HILOFT_ HiLo foot motor over Replace HiLo foot drive. If error
Control Board.
1144 DDIDIAG_HEAD_ Head motor over current Replace Head Drive. If error
OVERCUR_ERR continues then replace Upper
Control Board.
1145 DDIDIAG_KNEE_ Knee motor over current Replace Knee Drive. If error
Control Board.
1146 DDIDIAG_FOOT_ Foot motor over current Replace FlexAfoot Drive. If error
Control Board.
1147 DDIDIAG_LEG_ Leg motor over current Replace Leg Drive. If error continues
OVERCUR_ERR then replace Upper Control Board.
1148 DDIDIAG_HD_HILO_ Head HiLo position error Replace Head HiLo drive (position
MOTOR_POSITION sensor is inside the drive).
1149 DDIDIAG_FT_HILO_ Foot HiLo position error Replace Foot HiLo drive (position
MOTOR_POSITION sensor is inside the drive).
114A DDIDIAG_HD_MOTOR_ Head position error Replace Head Drive (position sensor
POSITION is inside the drive).
114C DDIDIAG_KNEE_HW_ Knee hardware over Replace Knee Drive. If error
Control Board.
114D DDIDIAG_LEG_HW_ Leg hardware over current Replace Leg Drive. If error continues
OVERCUR_ERR then replace Upper Control Board.
114E DDIDIAG_HILOHD_HW_ Head HiLo hardware over Replace HiLo Head Drive. If error
Control Board.
114F DDIDIAG_HILOFT_HW_ Foot HiLo hardware over Replace HiLo Foot Drive. If error
Control Board.

DTC
Code
1150 DDIDIAG_HEAD_HW_ Head hardware over Replace Head Drive. If error
Control Board.
1151 DDIDIAG_FOOT_HW_ Foot hardware over Replace FlexAfoot Drive. If error
Control Board.
1153 DDIDIAG_KNEE_POSTION_ Knee position Error Replace Knee Drive. If error
ERR/DDIDIAG_ continues then replace Upper
THIGH_POSITION_ERR Control Board.
1154 DDIDIAG_FOOT_ Foot position Error Replace Leg Drive. If error continues
POSITION_CHK_ERR then replace Upper Control Board.
1155 DDIDIAG_FLEX_A_FOOT Flex a foot position Error Replace FlexAfoot Drive. If error
_POSITION_ERR continues then replace Upper
Control Board.
1156 DDIDIAG_HEAD_ANGLE Head angle position error Replace Head Drive. If error
continues then replace Upper
Control Board.
1157 DDIDIAG_BED_ Bed frame position Re-calibrate bed position. If error
CALIB_ERR calibration continues then replace Upper
Control board.
1158 DDIDIAG_CHAIR_EXIT_CA Bed chair exit position Re-calibrate scale. If error continues
LIB_ERR calibration then replace Upper Control board.
1180 DDIDIAG_SCA_ Scale Calibration Re-calibrate scale. If error continues
CALIB_ERR replace Upper Control board.
1181 DDIDIAG_SCALE The heartbeat is missing Replace Upper Control board.
LBERROR for 10 seconds.
1182 DDIDIAG_SCA_LB_ERR Scale Load Beam Data Replace Load Beam that has a red
/DDIDIAG_SCALE_LOAD_B Error LED turned on next to it on the
EAM_ERR Upper Control board.
1183 DDIDIAG_SCA_ADC_ERR Scale ADC Error Replace Upper Control board.
ACCELLA THERAPY MATTRESS REPORTING ERRORS
NOTE:
To check, replace, or order Accella Therapy Mattress parts, refer to these manuals:
• Accella Therapy Mattress Service Manual (199480)
• Accella Therapy Mattress Spare Parts List (199481)
1001 DDIDIAG_MATTRESS_LOW Low pressure error See “Mattress Leak Fault” in the
_ mattress service manual.
PRESSURE_ERROR
1002 DDIDIAG_MATTRESS_HIGH High pressure error See “Air Distribution Fault” in the
_ mattress service manual.
PRESSURE_ERROR
1003 DDIDIAG_MATTRESS_CAP Capacitor sensor error See “Sensor Fault” in the mattress
ACITIVE_SENSOR_ERROR service manual.
2 - 10 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

DTC
Code
1004 DDIDIAG_MATTRESS_PRES Pressure sensor error Replace the MCB (212418).
SURE_SENSOR_ERROR
1005 DDIDIAG_MATTRESS_ Error on the scales board See “Sensor Fault” in the mattress
1006
SCALE_BOARD_SENSOR_E
RROR
DDIDIAG_MATTRESS_PUM
sensor
Pump(s) error
service manual.
(1) Check that there are no leaks in

2
P_ERROR the mattress, sub-mattress, and
therapy mattress. Replace parts if
necessary.
(2) Replace the pump(s) (188842).
1007 DDIDIAG_MATTRESS_ Valve(s) error See “Air Distribution” in the
VALVE_ERROR mattress service manual.
1008 DDIDIAG_MATTRESS_BATT Battery voltage error See “Initialization Fault” in the
ERY_VOLTAGE_ERROR mattress service manual.
1009 DDIDIAG_MATTRESS_BATT Battery very low (1) Replace the battery (A39005).
ERY_VERY_LOW_ERROR (2) Replace the MCB (212418).
1010 DDIDIAG_MATTRESS_FUSE Fuse very low See “Initialization Fault” in the
_VERY_LOW_ERROR mattress service manual.
1011 DDIDIAG_MATTRESS_FAN_ Fan speed too low or See “Fan Fault” in the mattress
SPEED_LOW_ERROR disconnected service manual.
1012 DDIDIAG_MATTRESS_ Blower disconnected See “Blower Fault” in the mattress
BLOWER_DISCONNECTED_ service manual.
ERROR
1013 DDIDIAG_MATTRESS_ Valve(s) error (ALP mode) See “Air Distribution Fault” in the
VALVE_ALP_ERROR mattress service manual.
1014 DDIDIAG_MATTRESS_PMA P-Max not reached See “Inflation Fault” in the mattress
X_ERROR service manual.
1215 DDIDIAG_MATTRESS_ Connection lost with the (1) Check the cable connections at
CONN_LOST mattress board the mattress technical box (211955
connected to M08489).
(2) Check the mattress-to-bed cable
connection (211955 connected to
211954). Replace the cable if
necessary.
(3) Check the bed-to-PSMB cable
necessary.
(4) Check the PSMB-to-LCB cable
connections (212338 connected to
212336). Replace the cable
assembly if necessary.
(5) Replace the LCB (212336).
Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2 - 11

DTC
Code
1225 DDIDIAG_MATTRESS_ Mattress connection error (1) Check the cable connections at
CONN_ERROR the mattress technical box (211955
(2) Check the mattress-to-bed cable
necessary.
1228 DDIDIAG_MATTRESS_AC_ Mattress AC DETECT error (1) Reconnect the mattress cable
DETECT_ERROR on the PSMB (211955) on the power supply side
of the mattress technical box
(M08489). Replace the cable if
necessary.
(2) Reconnect the PSMB therapy
cable (212338) to P10 on the LCB
(212336). Replace the cable
assembly if necessary.
(3) Replace the PSMB mattress
cable (211954).
(4) Replace the AC-DC power
supply (181887).
1229 DDIDIAG_MATTRESS_ Mattress relay control (1) Check the cable connections at
RELAY_CONTROL_ERROR error on the PSMB the mattress technical box (211955
(2) Replace the mattress-to-bed
cable (211955).
(3) Check the bed-to-PSMB cable
necessary.
(4) Replace the AC-DC power
supply (181887).
(6) Replace the MCB (212418).
Table 2-4. 16010201 SIDECOM BOARD REPORTING ERRORS

2080 DDIDIAG_EEPROM_ EEPROM writing error Replace SideCom Board.
WRITE_ERROR
2081 DDIDIAG_EEPROM_ EEPROM read error Replace SideCom Board.
READ_ERROR
2083 DDIDIAG_EEPROM_ EEPROM failed Critical Replace SideCom Board.

DTC
Code
20C4 DDIDIAG_BIU_ COMPOSER The most likely condition is a
COMM_ERR COMMUNICATION ERROR communication issue with the
Voalte server. If the issue is not on
2
the hospital server side then
replace SideCom board.
2100 DDIDIAG_HEART_SCB_ Lost SCB Board Heart Beat Replace SideCom Board.
BEAT_FAILURE
2120 INTERNAL ERROR Replace SideCom Board.
Table 2-5. 17172001 and 21117501 AIR CONTROL BOARD REPORTING ERRORS
3084 DDIDIAG_EE_DATA If system is not able to Replace Air Control Board.
CORRUPT read or write from
Eeprom, or Eeprom values
written in triplicate do not
match
30C6 DDIDIAG_VALVE MCM Valve current over P7500A with P7520A air surfaces—
CURRENT_MCM_OVER maximum Check DS2 - on Options Control
or Board. Should come on when valve
MCM Blower Over Current is activated. If not on replace
Options Control Board. Measure
MCM Valve coil resistance should
be between 40 and 80 ohms. If not,
replace MCM valve.
P7500Aand P7501A with P7540A air
surfaces—Replace the blower. If
that does not fix the issue, replace
the ACB.
30C7 DDIDIAG_VALVE MCM Valve current under P7500A with P7520A air surfaces—
CURRENT_MCM_UNDER minimum Surface Configuration Check per
186929.
Check DS2 - on Options Control
Board. Should come on when valve
is activated. If not on then replace
MCM Valve coil resistance should
be between 40 and 80 ohms. If not,
replace MCM valve.
3100 DDIDIAG_HEART_ACB_ Air Control Board lost CAN P7500A with P7520A air surfaces—
BEAT_FAILURE, communication Check surface connector and cable.
Replace Air Control Board.
P7500Aand P7501A with P7540A air

surfaces—Check the surface
connector and both cables. Replace
the air control board.

DTC
Code
3120 INTERNAL ERROR Replace Air Control Board.
31C0 DDIDIAG_UNDER 12 volt supply net gets Replace Air Control Board. If that
SOLNDVOLTS pulled under 11 +/-1 volts does not fix the issue, the
or check/replace main manifold pack.
Supply Voltage under
limit
31C1 DDIDIAG_INFLATE HEAD Head bladder not able to Check for leaks or
inflate to set-point in 10 kinked/disconnected hoses, if none
+/- 1minutes present then check/replace main
manifold pack. Check bladders for
leaks and replace.
If the issue still remains then
replace air control board.
31C2 DDIDIAG_INFLATE SEAT Seat bladder not able to Check for leaks or
inflate to set-point in 10 kinked/disconnected hoses, if none
+/- 1 minutes present then check/replace main
manifold pack. Check bladders for
leaks and replace.
31C3 DDIDIAG_INFLATE HEEL Foot bladder not able to Check for leaks or
inflate to set-point in 10 kinked/disconnected hoses,
+/- 1 minutes bladder for leaks, if none present
then check/replace main manifold
pack. If the issue still remains then
31C4 DDIDIAG_VENT HEAD Head bladder not able to Check for leaks or
deflate to set-point in 10 kinked/disconnected hoses, if none
manifold pack. If the issue still
remains then replace air control
board.
31C5 DDIDIAG_VENT SEAT Seat bladder not able to Check for leaks or
board.
31C6 DDIDIAG_VENT HEEL Foot bladder not able to Check for leaks or
deflate to set-point in kinked/disconnected hoses, if none
10+/- 1 minutes present then check/replace main
board.

DTC
Code
31C7 DDIDIAG_INFLAT ETA RTA or LTA bladder(s) not Check for leaks or
able to inflate to set-point kinked/disconnected hoses,
in 10 +/- 1 minutes bladder leaks, if none present then
2
check/replace main manifold pack.
31C8 DDIDIAG_INFLAT EAA AA bladder not able to Check for leaks or
inflate to set-point in 10 kinked/disconnected hoses,
+/- 1 minutes bladder leaks, if none present then
check/replace main manifold pack.
31C9 DDIDIAG_VENT TA RTA or LTA bladder not Check for leaks or
able to deflate to set- kinked/disconnected hoses, if none
point in 10 +/- 1 minutes present then check/replace main
board.
31CA DDIDIAG_VENT AA AA bladder not able to Check for leaks or
board.
31CB DDIDIAG_OVER 12 volt supply net gets Replace Air control board. If the
SOLNDVOLTS pulled over 14.5 +/-1 volts issue still remains then replace the
or main manifold pack.
Supply voltage over limit
3200 DDIDIAG_OVER OFF Supervisory net gets Replace Air control board. If the
SUPERVISOR VOLTS pulled over 1.5 +/-1 volts issue still remains then replace the
when called to be main manifold pack.
disabled
3201 DDIDIAG_OVER ON Supervisory net gets Replace Air control board. If the
SUPERVISOR VOLTS pulled over 14.5 +/-1 volts issue still remains then replace the
enabled
or
Supervisory over voltage
3202 DDIDIAG_UNDER Supervisory net gets Replace Air control board. If the
SUPERVISOR VOLTS pulled under 11 +/-1 volts issue still remains then replace the
enabled
or
Supervisory under
voltage

DTC
Code
3203 DDIDIAG_OVER NOTE: There must be at Check DS2 - on Options Control
SOLND VOLTS least 70 lb (32 kg) on the Board. Should come on when valve
bed to troubleshoot this. is activated. If not on replace
MCM valve current counts MCM Valve coil resistance. It should
over MCMSO current be between 40 and 80 ohms. If not,
replace MCM valve.
3204 DDIDIAG_EXCESSIVELEAK Excessive Leak Algorithm Check bladders for leaks and
for head, seat, or foot replace. If there are no leaks then
zone is true check hoses for leaks or
or disconnections and replace or
Excessive Leak Algorithm connect as applicable. If there are
for any bladder is true still no leaks then check/replace
main manifold pack.
3205 DDIDIAG_VALVE The current counts are Check cable 215487 for a short.
CURRENT OVER less than the limits called Replace main manifold and if issue
out in support cushion persists, replace the ACB.
current limits table
or
Valve over current
3206 DDIDIAG_VALVE The current counts are Check that the manifold and cables
CURRENT UNDER less than the limits called are fully connected and if it is,
out in support cushion replace the manifold. If the issue
current limits table persists, replace the ACB.
or
Valve under current
3207 DDIDIAG_VALVE See support cushion P7500A with P7540A air surface—
CURRENT TA OVER current limits table Check bladders for leaks and
replace. If there are no leaks or
disconnections then check hoses
for leaks and replace. If there are
still no leaks then check/replace
main manifold pack.
P7500A and P7501A with P7540A
air surface—Check cable 215487
for a short. Replace main manifold
and if issues persists, replace the
ACB.

DTC
Code
3208 DDIDIAG_VALVE See support cushion P7500A with P7540A air surface—
CURRENT TA UNDER current limits table Check bladders for leaks and
replace. If there are no leaks or
2
disconnections then check hoses
for leaks and replace. If there are
still no leaks then check/replace
main manifold pack.
P7500A and P7501A with P7540A
air surface—Check that the
manifold cables are fully connected
and if it is, replace the manifold. If
issue persists, replace the ACB.
3209 DDIDIAG_VALVE P&V valve current counts Check DS1 - on Options Control
CURRENT_PV_UNDER under P&V current min Board. Should come on when valve
is activated. If not on replace
P&V Valve coil resistance; it should
be between 10 and 20 ohms. If not
then replace P&V valve.
320B DDIDIAG_VALVE P&V valve current counts P7500A with P7520A air surfaces—
CURRENT_PV_OVER over P&V current max Check DS1 - on Options Control
or Board. Should come on when valve
P&V valve over current is activated. If not on replace
P&V Valve coil resistance should be
between 10 and 20 ohms. If not
then replace P&V valve.
P7500A or P7501A with P7540A air
surfaces—Check DS1 on the Air
Control Board, should come on
when valve is activated. If not on
replace ACB. Measure P&V valve coil
resistance, should be between 10
and 20 ohms. If not. then replace
the P&V valve.
3300 DDIDIAG_INFLATE_RTW RTWC bladder is not able Check for leaks or kinked/
FAULT to inflate to the set-point disconnected hoses, if none present
in 10 +/- 1 minutes then check/ replace main manifold
replace ACB. Check bladders for
leaks and replace.

DTC
Code
3301 DDIDIAG_INFLATE_LTW LTWC bladder is not able Check for leaks or kinked/
FAULT to inflate to the set-point disconnected hoses, if none present
in 10+/- 1 minutes then check/ replace main manifold
replace ACB. Check bladders for
leaks and replace.
3302 DDIDIAG_DEFLATE_RTW RTWC bladder is not able Check for leaks or kinked/
FAULT to deflate to the set-point disconnected hoses, if none present
in 10 +/-1 minutes then check/ replace main manifold
replace ACB.
3303 DDIDIAG_DEFLATE_LTW LTWC bladder is not able Check for leaks or kinked/
FAULT deflate in 10 +/-1 minutes disconnected hoses, if none present
then check/ replace main manifold
replace ACB.
3304 DDIDIAG_TRANSDUCER Pressure transducer Check transducer hoses for loose
CALIBRATION_FAULT calibration is corrupted connections/ kinks. If none is
present, replace the ACB, if that
does not fix the issue, replace the
ALP board.
3305 DDIDIAG_ALP_SPI ALP board SPI 1. Verify cables from the ALP
COMMUNICATION_FAULT communication error/ALP board to the ACB board are
board not connected fully connected and not
damaged.
2. Replace cable 213806
3. Replace cable 215486
4. Replace ALP board
3307 DDIDIAG_ALP_EEPROM ALP board eeprom Replace the ALP board
FAULT communication failure
3308 DDIDIAG_SURFACE P7500A Progressa Frame Check frame configuration matches
FRAME_MISMATCH_FAULT, detected; Surface will not options present in GUI service
function screen, check surface configuration
matches options present in GUI
service screen. Check frame
product number is compatible with
surface product number, including
options. If not then replace surface
or frame with compatible item.
3309 DDIDIAG_SUBZONE_TIME Support Sub-zone Check for leaks or kinked/
OUT_FAULT pressure is not in disconnected hoses, if none present
balanced state then check/ replace ALP manifold
pack for the sub-zone impacted. If
the issue still remains then replace
ALP Board.

DTC
Code
Check the sense hoses are attached
correctly to the ALP board.
Check the hoses are attached
2
correctly to the outside of the ALP
enclosure.
3310 DDIDIAG_SUPPLY_15V Voltage is too high for 15V Replace the ACB
OVER_FAULT power supply
3311 DDIDIAG_SUPPLY_15V Voltage is too low for 15V 1. Check VMOT on P23 of the ACB
UNDER_FAULT power supply (26.3 to 42.5Vdc)
2. If within that range replace the
ACB
3. If not within that range check
cables 213899, 169800, and
166850 for continuity. replace
as needed.
4. If the cable continuity is good,
check for VMOT on P38 and P14
of the UCB.
5. If not present, check continuity
of 176177. Replace as needed
6. Replace the LCB
330A DDIDIAG_MCM_INTAKE MCM intake is blocked Make sure all connections to the
BLOCKAGE_FAULT blower enclosure and mattress vent
are fully connected. Make sure the
intake vents are not blocked.
330C DDIDIAG_MCM_OVER MCM blower assembly Check for blockage in the inlet
TEMPERATURE_FAULT internal temperature vents. Check for blockage in the
exceeds the maximum outlet vents. Check MCM connector
allowable temperature is fully connected. If no blockage,
then replace the blower. If the issue
still remains then replace the ALP
board.
330D DDIDIAG_MCM_LOCKED_ MCM blower is on with Make sure the blower operates
ROTOR_FAULT appropriate voltage correctly and outputs airflow. If
applied and the RPM of damaged, then replace the blower.
the blower is detected to If the issue still remains, then
be zero replace ACB board.

DTC
Code
330E DDIDIAG_MCM_TIME MCM cannot reach the Check for blockages in the inlet and
OUT_FAULT Transient Pressure within outlet vents. Make sure intake
a specified time hoses are fully connected to the
blower enclosure and vents. Make
sure the MCM connector is fully
connected (snapped in place) to
the blower enclosure. Make sure
the blower operates correctly and
outputs airflow.
If damaged then replace the
blower. If the issue still remains
then replace the ALP board.
Table 2-6. 16678801 GCI BASE BOARD REPORTING ERRORS

4100 DDIDIAG_HEART_GUI_ Lost GUI Board Heart Beat If the GCI screen is blank then
BEAT_FAILURE/ replace GCI Baseboard.
DDIDIAG_CAN_HEARTBEA
T_UI
Table 2-7. 16795301 STANDALONE SCALE (OIML) REPORTING ERRORS

9003 DDIDIAG_ACCEL_NOT_CA Accelerometer not Accelerometer calibration not
LIB_ERR calibrated possible in the field. Replace board
with a new standalone scale board.
9080 DDIDIAG_EEPROM_ EEPROM writing error Replace OIML board.
WRITE_ERROR
9081 DDIDIAG_EEPROM_ EEPROM read error Replace OIML board.
READ_ERROR
9083 DDIDIAG_EEPROM_ EEPROM failed Critical Replace OIML board.
90CF DDIDIAG_OIML_ OIML error affects PPM of Replace OIML board.
SCALE_ERR_PPM UCB
9100 DDIDIAG_HEART_ Lost OIML Board Heart Replace OIML board.
OMIL_BEAT_FAILURE Beat
9120 INTERNAL ERROR Replace OIML board.
9180 DDIDIAG_SCA_ Scale Calibration Re-calibrate scale. If error continues
CALIB_ERR replace Standalone scale board.
9181 DDIDIAG_SCALE The OIML heartbeat is Replace Standalone scale board.
LB-ERROR missing for 10 seconds.
Combined diagnostic
from UCB/OIML
9182 DDIDIAG_SCA_LB_ERR Scale Load Beam Data Replace Standalone Scale board if
Error bed is an OIML bed.

DTC
Code
0x DDIDIAG_SCALE_LOAD_B Load beam value out of Tighten the affected load beam
9182 EAM_ERR range more than 1 mounting screws (see Procedure
second. The affected load 4.26 on page 4-85; see the Note on
2
beam LED is ON. page 4-87).
9183 DDIDIAG_SCA_ADC_ERR Scale ADC Error Replace Load Beam that has a red
LED turned on next to it on the
Standalone Scale board.
9184 DDIDIAG_OVER_ Replace Standalone Scale board.
CURRENT_ERR
Table 2-8. 16805401/17209301 PNEUMATIC CONTROL BOARD REPORTING ERRORS

A080 DDIDIAG_EEPROM_ EEPROM writing error Replace Pneumatic Control Board.
WRITE_ERROR
A081 DDIDIAG_EEPROM_ EEPROM read error Replace Pneumatic Control Board.
READ_ERROR
A0C5 DDIDIAG_BLOWER_ If the following errors Pulmonary Blower only
ERR_PB associated with the PB 1. Check for kinked sense hose.
blower are true 2. Check DS2 - Should come on for
or 30 seconds after blower is
Pneumatic Board - Blower activated. If not on, replace
Pressure or Current or Pneumatic Control Board.
Voltage is out of limit - this 3. Replace Blower.
error is present if 0x2A01
bits are set
A0C8 DDIDIAG_BLOWER_PRESS 1 = Blower Pressure Under Pulmonary Blower only
_UNDER_PB Limit 1. Check for kinked sense hose.
2. Check DS2 - Should come on for
30 seconds after blower is
activated. If not on, replace
Pneumatic Control Board.
3. Replace Blower.
A0C9 DDIDIAG_BLOWER_ 1 = Blower Pressure Over Pulmonary Blower only
PRESS_OVER_PB Limit 1. Check for kinked sense hose.
2. Check DS2 - Should come on for
3. Replace Blower.
A0CA DDIDIAG_BLOWER_ 1 =Blower Current Under Woundcare Blower only
CURRENT_UNDER_PB Current Limit 1. Check DS1 - Should come on for
2. Replace Blower.

DTC
Code
A0CB DDIDIAG_BLOWER_ 1 =Blower Current Over Woundcare Blower only
CURRENT_OVER_PB Current Limit 1. Check DS1 - Should come on for
2. Replace Blower.
A0CC DDIDIAG_BLOWER_ 1 =Blower Voltage Under Woundcare Blower only
VOLTAGE_UNDER_PB Voltage Limit 1. Check DS1 - Should come on for
2. Replace Blower.
A0CD DDIDIAG_BLOWER_ 1 =Blower Voltage Over Woundcare Blower only
VOLTAGE_OVER_PB Voltage Limit 1. Check DS1 - Should come on for
2. Replace Blower.
A0CE DDIDIAG_CRITICAL_PB Critical Error Reported Replace Pneumatic Control Board.
from Pneumatic Board
A100 DDIDI-AG_HEART_ Lost Pneumatic Board Replace Pneumatic Control Board.
PNEU_BEAT_FAILURE Heart Beat
A20A DDIDIAG_SWITCHINGVALV If any of the following bits Check DS32 - Should come on
EERR_PB are set in the following when valve is activated. If not on
CAN index: 0x2A0 replace Pneumatic Control Board.
or Measure Switching Valve coil
Pneumatic Board - Valve resistance, it should be between 80
Current Over/ Under limit and 120 ohms. If not, replace
- this error is present if switching valve.
0x2A01 bit 13 or bit 12 is
set
A20C DDIDIAG_SWITCHINGVALV 1 =Valve Current Over Check DS32 - Should come on
EERROR_PB Limit when valve is activated. If not on,
replace Pneumatic Control Board.
Measure Switching Valve coil
resistance, it should be between 80
and 120 ohms. If not, replace
switching valve.
A20D (Opti-Rest valve) 1 =Valve Current Under Check DS32 - Should come on
Limit when valve is activated. If not on,
DDIDIAG_VALVE_ replace Pneumatic Control Board.
CURRENT_OVER_PB
A20E (Opti-Rest valve) 1 =Critical data in External Replace Pneumatic Control Board.
EEPROM has been
DDIDIAG_VALVE_ corrupted
CURRENT_UNDER_PB

DTC
Code
Table 2-9. Wireless Access Module
B001 WAM Heartbeat Error Integration Wireless Check cable connection between
Access Module (WAM) has WAM board and Upper Control
B006 GCI OS Upgrade Failed

lost the heart beat with
the bed
Remote Firmware
Board, GCI Board. If the cable is
good, replace the WAM board.
Update the Firmware of the bed
2
updated of the GCI from the bed side. If the GCI
Operating system has Operating System update fails,
failed replace the GCI board.
B007 Upper Control Board Remote Firmware update Update the Firmware of the bed
Upgrade Failed of the Upper Control from the bed side. If the Upper
Board has failed Control Board update fails, replace
the Upper Control board.
B008 SideCom Board Upgrade Remote Firmware update Update the Firmware of the bed
Failed of the SideCom Board has from the bed side. If the Upper
failed Control Board update fails, replace
the Upper Control board.
B009 Air control Board Upgrade Remote Firmware update Update the Firmware of the bed
Failed of the Air Control Board from the bed side. If the Air Control
has failed Board update fails, replace the Air
Control board.

Table 2-10. Firmware update Status Messages

SmartCare Remote Management
The Remote Firmware update supports the update of the following boards and software:
• GCI App
• GCI OS
• UCB
• SideCom
• Air Control Board
The Remote update does not support the following boards:
• OIML
• Pneumatic Control Board
Status Description
Downloading The firmware is downloading on the bed.
Downloading Complete The firmware is downloaded on the bed. User input at the bed side
is needed to proceed with the firmware update.
Mounting The firmware is mounting on the virtual USB drive to initiate update.
Mounting Complete The firmware is mounted on the virtual USB drive to initiate update.
Initializing The bed is preparing the firmware update process after user input is
received on the bed side.
Staging GCI is distributing the firmware to the other boards.
Updating WAM The bed is updating the new firmware to the WAM board.
Upgrade Success The bed successfully updated to the new firmware.
Download Failure A failure occurred when downloading the firmware.
Inconsistent Software Error The downloaded firmware is inconsistent OR does not support
Remote Service. Check the firmware release notes and attempt the
firmware update process again.
Initializing Failure A failure occurred when initializing the firmware update, after a user
input is received on the bed side. Check the firmware release notes
and attempt the firmware update process again.
Mounting Failure A failure occurred when mounting the firmware to the board. Check
to the firmware release notes and attempt the firmware update
process again.
Staging Failure A failure occurred when distributing the firmware to the board. See
the DTC code of the failure for more troubleshooting instructions.
WAM Update Failure A failure occurred when updating the firmware to the WAM board.
Attempt the firmware update process again.
Local Upgrade Performed An update at the bedside was initiated. The remove firmware
update is canceled.

WatchCare incontinence management system malfunctions
WATCHCARE INCONTINENCE MANAGEMENT SYSTEM MALFUNCTIONS
CAUTION:
Caution—The bed needs to bed fully powered down (AC and battery power off ) on the bed before the
2
USB cable (215918) and the WatchCare power cable (198184) are connected, see “Remove all Power
From the Bed” on page 4-217. To connect the cables with bed power will cause equipment damage to
the SOM.
Malfunction Solution
The WatchCare indicator light is off even (1) Check the GCI for an error code.
though the bed is plugged in. (2) Do Step 3 through Step 5 on page 2-7 to reset
the bed.
(3) Remove all power (AC and battery) from the
bed (see “Remove all Power From the Bed” on
page 4-217), and make sure the WatchCare power
cable is fully connected to P14 on the MCB.
(4) Replace the SOM.
An alert call was not sent for an incontinence (1) At the GCI, make sure the correct nurse call
event. selection was made (see “Nurse Call Configuration”
on page 4-57).
(2) Make sure the SideCom cable (bed with the
Voalte Nurse Call System) or WatchCare adapter
cable (bed without the Voalte Nurse Call System) is
not damaged and is fully connected to the facility’s
37-pin ASBC or equipment call jack. Replace the
cable as necessary.
(3) If the bed has the Voalte Nurse Call System,
make sure that messages are being sent.
Troubleshoot the SideCom Communication System
or Voalte Nurse Call System as necessary.
A new smart pad is not detected; the light is (1) Make sure the pad is in the correct orientation.
white. (2) Try a different pad.
(3) Make sure the antenna cables are not damaged
and are fully connected to the antenna-reader
cables.
(4) Power cycle the bed to reset the bed.

Mattress Connection Troubleshooting
MATTRESS CONNECTION TROUBLESHOOTING

Message Problem Solution
Not Compatible Mattress— Install a mattress that is
Not all Progressa air compatible with the bed. See
mattresses will operate on all “Mattress Compatibility Table”
Progressa+ bed frames. on page 2-28.
For example—
• A wide (Xtend)
NOTE:
Progressa+ mattress will
not operate on a narrow If the correct mattress is installed
(non-Xtend) Progressa+ and this error shows, contact the
bed frame. facility maintenance department
for assistance.
• A StayInPlace mattress
will not operate on a non-
StayInPlace bed frame.
ACB/UCB not Configured— Contact your facility
The air control board (ACB) or maintenance person.
the upper control board
(UCB) is not properly
configured.
Mattress Issue—Some Do as applicable:

Progressa air mattresses • Replace the mattress with
operate on multiple types of the correct mattress. See
Progressa+ bed frames. “Mattress Compatibility
However, all of the mattress Table” on page 2-28.
functions may not be
available. Or,
• To use the current mattress,
For example— select No by Remind Me.
• A Progressa+ Accelerate This prevents the message
mattress will connect to a from showing each time the
Progressa+ Advance bed bed with the current
frame, but the Graphical mattress is plugged in. Then
Caregiver Interface press Accept.
(GCI) will not display the
pulmonary features
(Rotation and P&V) on
the menu.

Message Problem Solution

Mattress Connection Issue— Do as applicable:
The bed frame does not • If an integrated air mattress
detect the mattress. is installed, make sure the
hose on the underside of the
2
If you use an integrated air mattress is fully connected
mattress, the mattress hose to the bed frame. After the
under the mattress may not connection is made, press
be connected to the bed. Retry on the screen and
follow the on-screen
directions.
• If a foam mattress or a non-
integrated mattress is
installed, press Other
Mattress on the screen.
Press Accept on the
following screen, if using an
approved mattress.
• If the mattress was removed
or disconnected to service
the bed, press No Mattress
on the screen to clear the
error screen.

MATTRESS COMPATIBILITY TABLE

Accelerate Surface
Compatible Mattress
Compatible Mattress
Frame Xtend Frame Product Numbers
Product Numbers
(see the mattress product label
(see the mattress product label at
the head end of the at the head end of the
mattress) mattress)
P7540A0010000 P7540A1010000
P7540A0020000 P7540A1020000
P7540A0011000 P7540A1011000
P7540A0021000 P7540A1021000
Dining Chair Dining Chair

(40" (102 cm) wide
Xtend)
P7540A0010000 P7540A1010 000
P7540A0020000 P7540A1020 000
P7540A0011000 P7540A1011 000
P7540A0021000 P7540A1021 000
Chair Egress Chair Egress

(40" (102 cm) wide
Xtend)
P7540A0110000 P7540A1110000
P7540A0120000 P7540A1120000
P7540A0111000 P7540A1111000
P7540A0121000 P7540A1121000
Chair Egress with Chair Egress with

StayInPlace Feature StayInPlace Feature
(40" (102 cm) wide
Xtend)

Accelerate Surface
Compatible Mattress
Compatible Mattress
Frame Xtend Frame Product Numbers
Product Numbers
(see the mattress product label
(see the mattress product label at
the head end of the at the head end of the
2
mattress) mattress)
Progressa Therapy and Pulmonary P7520A Surfaces

The P7520A surfaces must not be used with an Xtend (wide) bed.
The P7520A surfaces may only be used with narrow (non-Xtend) beds with P&V therapy.
If a P7520A surface is detected on a Progressa+ bed (P7501A) that is

not configured as a full pulmonary bed, the software will provide an
audible and visual indication to the user since the bed will be unable
to provide airflow for the MicroClimate Management (MCM). The
following screen will appear on the Graphical Caregiver Interface
(GCI).

Advance Surface
Compatible Mattress Compatible Mattress
Frame Product Numbers Xtend Frame Product Numbers
(See the mattress product label (See the mattress product label
at the head end of the at the head end of the
mattress.) mattress.)
P7540A0000000 P7540A1000000
P7540A0001000 P7540A1001000
Dining Chair Dining Chair
(40" (102 cm) wide
Xtend)
P7540A0000000 P7540A1000000
P7540A0001000 P7540A1001000
Chair Egress Chair Egress
(40" (102 cm) wide
Xtend)
P7540A0100000 P7540A1100000
P7540A0101000 P7540A1101000
Chair Egress with Chair Egress with
StayInPlace StayInPlace Feature
Feature (40" (102 cm) wide
Xtend)

Essential Surface
Frame Compatible Mattress Product Numbers
(See the mattress product label at the head end of the mattress.)
2
P7525A1
Dining Chair
P7525A1
Chair Egress
P7525A1
Chair Egress with StayInPlace Feature

Other Mattresses
WARNING:
Warning—The Envision E700 surface on the Progressa and Progressa+ Bed narrow frame is not fully
compliant to the IEC 60601-2-52:2009 standard; however, it is compliant with the FDA Guidance:
Hospital Bed System Dimensional and Assessment Guidance to Reduced Entrapment [Issued March 10,
2006] standard. Use of a mattress in combination with the product that is not fully compliant to the IEC
60601-2-52:2009 standard may increase the risk of patients becoming trapped. In such cases, the
patient must be monitored closely. The Envision E700 is only compatible with the narrow Progressa+
Bed frame.
WARNING:
Warning—The following surfaces can be used with the Progressa and Progressa+ Bed (narrow bed
frame only) with the Dining Chair feature option. Do not use the following surfaces with the Chair
Egress option. Do not use the FlexAfoot feature with the following surfaces:
• P500 MRS
• NP100—flat deck 36" x 84" (91 cm x 213 cm)
• AccuMax Surface—flat deck 36" x 84" (91 cm x 213 cm)
• Accella Therapy MCM P006788A—flat deck 36" x 84" (91 cm x 213 cm)

2.1 Controller Check—IntelliDrive Transport System
WARNING:
Warning—Failure to disconnect the bed from its power source could cause injury or equipment
damage.
1. Unplug the bed from AC power.
2. Remove the cover from the drive box.
3. Make sure the bed cables that go into the box are connected.
2
4. Locate DS 1 on the PACM board.
5. Press the Enable switch, and monitor these on DS 1:
• LED DS 1 is off—The controller is either not powered or is not getting a KSI signal (which should be
present if the wheel is deployed).
• LED DS 1 is on and steady—Controller is operating correctly.
• LED DS 1 is flashing—Record the flash pattern. Use the brake and steer pedal to cycle the drive belt.
Observe the LED DS 1. If LED DS 1 is still flashing, refer to table 2-8 on page 2-18 for error codes.
Table 2-11. Controller Error Codes
Flash Code Description Possible Cause

¤¤ Thermal Cutback 1) Make sure the bed temperature is within the
normal operating range: Progressa Therapy or
Pulmonary Surface—50°F to 86°F (10°C to 30°C);
Progressa Prevention Surface—50°F to 104°F (10°C to
40°C).
2) Check for mechanical binding or item stuck in drive
train or belt.
3) Replace Controller.
¤ ¤¤ Throttle Fault 1 1) Make sure the controller is getting approximately
2.5 V input when the handles are neutral, 4.0 V when
they are pushed forward, and 1.0 V when they are pulled
back. If these voltages are not present, the problem is in
either the junction board, the cable from controller to
PACM board, or the cable from PACM to junction.
2) If voltages are OK, replace controller.
¤ ¤¤¤ SPD Limit Pot Fault 1) Check the cable from controller to PAC board and
cable from PACM to Junction board.
2) Replace controller.
3) Replace junction board.
¤ ¤¤¤¤ Low Battery Voltage 1) Make sure the controller is getting correct battery
voltage.
¤ ¤¤¤¤¤ Overvoltage 1) Make sure the controller is getting correct battery
voltage.

Flash Code Description Possible Cause

¤¤ ¤ Main OFF Fault 1) Check motor wiring.
2) Make sure the controller is getting correct battery
voltage.
¤¤ ¤¤¤ Main Cont FLTS 1) Check motor wiring.
voltage.
¤¤ ¤¤¤¤ Main ON Fault 1) Check motor wiring.
voltage.
¤¤¤ ¤ PROC/Wiring Fault 1) Replace controller.
¤¤¤ ¤¤ Brake ON Fault 1) Replace controller.
¤¤¤ ¤¤¤ Precharge Fault 1) Make sure the controller is getting correct battery
voltage.
¤¤¤ ¤¤¤¤ Brake OFF Fault 1) Replace controller.
¤¤¤ ¤¤¤¤¤ HPD 1) Replace controller.
¤¤¤¤ ¤ Current Sense Fault 1) Check motor wiring.
voltage.
¤¤¤¤ ¤¤ HW Failsafe 1) Check motor wiring.
¤¤¤¤ ¤¤¤ EEPROM Fault 1) Replace controller.
¤¤¤¤ ¤¤¤¤ Power Section Fault 1) Check motor wiring.
voltage.

2.2 Visual Inspection—IntelliDrive Transport System

Tools: Flashlight Inspection mirror
1. Check the unit for external damage.
2. Using the mirror and flashlight, check for debris around the pulleys and levers.
2
3. Check the belt for damage and proper engagement on the pulleys.
4. Remove the drive unit cover.
5. Inspect the links and levers in the motor area for damage.
6. Remove the drive mechanism cover.
7. Check the tension on the drive belt.
8. Check overall condition of all components in the drive box.
9. Install the drive unit cover.

2.3 Junction Board Debugging—IntelliDrive Transport System

NOTE:
When working on IntelliDrive Transport System use extreme caution when servicing the product.
Whenever you are measuring voltages or making adjustments to the junction board, it is suggested that
you take the bed out of steer which will raise the wheel and prevent the bed from moving.
Enable Switches
The enable switches are installed in the handles at the handle grip. If either switch is depressed, while
force is applied to the handles, the bed will move. If the handles are pushed towards the patient, the
bed will move forward. If the handles are pulled, the bed will move backwards. It is fairly simple to check
the enable switches. First remove power supply cover so you can see the junction board. Make sure
both enable switches are plugged into the junction board at P2 and P5. The switches are connected in
parallel, or combined on the junction board. These voltages will be monitored on a working system.
P6.1—4.0 - 5.1 V
P6.3—0.0 - 0.7 V when switch is opened
P6.3—4.0 - 5.1 V when switch is depressed or closed
If you suspect a switch is not working correctly, the switches can be unplugged at P2 and P5. A meter
can be used to measure switch continuity from the end of the switch cable. A working switch will close
only when the switch is depressed. If it is always opened, or always closed, the switch or cable is
defective. In either case replace the handle assembly. The bed will operate if only one switch functions.
You can unplug the defective switch from the junction board and verify the bed power unit operates
when using the working switch.
If there is not a voltage of 4.0 - 5.1 V at P6.1, verify the battery voltage or the battery charging voltage is
present. The battery voltage can be measured at P6.8. This voltage will be greater than 32 V when the
bed is plugged into the AC wall outlet. When the bed is unplugged from the AC outlet, the battery
voltage at P4.8 will be greater than 22 V, if the batteries are charged. If no voltage is present, or the
battery voltage is low, go to the Battery Checkout procedure.
If the switches check out correctly, and the voltage at P6.3 does not toggle when the switch is
depressed, there may be a problem on the junction board or the 14-pin connector at P6. Unplug the
cable connected to P6, and inspect the connector pins at P6 on the junction board. Also, check
connectors P2 and P5 where the enable switches plug into the junction board.
The combined enable switch signal connects to the PACM board via the Junction-PACM board cable. To
verify the signal is being received at the PACM board, unplug the 14-pin cable from the PACM board and
measure continuity across pins 1 and 3. When either switch is pressed, the switch closure can be
measured across the pins. When neither switch is pressed, an open switch should be measured across
the pins.
Throttle Debugging
The base part of the handle that connects to the frame contains a strain element that provides an
output signal proportional to the force applied to the handle. The handles are very similar to the load
beams used in the scale system. The junction board amplifies the signal and provides an output to the
PACM board.
Verify the output signal is correct at P6.10. P6. 4 is used as a ground reference for measuring signals.
When no force is applied to the handle the output signal should measure 2.4 V to 2.6 V DC. The voltage
output can be adjusted by turning potentiometer R1 until the output signal measures 2.5 V. When either

handle is pushed, the output signal will increase until it reaches 4.0 V to 4.5 V. When either handle is
pulled the output signal will decrease until it reaches 0.5 V to 1.5 V. This indicates the throttle circuit
working correctly.
Before making any adjustments verify the supply voltages. The supply voltage at P6.8 will measure more
than 22 V on a working system. If no voltage is present, or the battery voltage is low, go to the battery
2
checkout procedure.
The excitation voltage, P3.5 and P7.5 (red wire) will measure 10 V to 12 V on a working board. Also, the
signal voltages at P3.3, P7.3, P3.4, and P7.4 will be approximately ½ the voltage measured at P3.5 and
P7.5. These are the green and white wires on the handle connectors P3 and P7. If the excitation voltage
is lower than 10 V, unplug the connectors P3 and P7 one at a time to see if the voltage comes into range.
If this occurs, one of the handles is probably damaged and needs to be replaced. If the voltage never
comes into range, verify the 12 V supply at U2.2 to P6.4 on the junction board. If a bad strain element is
suspected, unplug the bad handle, readjust the zero output to 2.5 V with potentiometer R1. Verify the
bed power unit operates using the good handle. Replace the damaged handle.
If the output voltage at P1.1 cannot be adjusted to within 2.4 V to 2.6 V using the potentiometer R1, with
no force applied to the handles, the strain element may be damaged. The bed will operate with a single
handle after the output is adjusted. To check the handles, unplug one of the handles and see if R6 can
be adjusted so the output signal is 2.5 V. The handle that will not allow adjustment of the potentiometer
to bring the output signal to 2.5 V is the damaged handle.
The motor controller will not operate unless it sees the connection to the 4700 ohm resistor on the
junction board. To verify the signal is being received at the PACM board, unplug the 14-pin cable from
the PACM board and measure the resistance across pins 12 and 13. The resistance needs to measure
4700 ohms +/- 5%. If this measurement fails check the cable for continuity and inspect the junction
board. The cable connections are the same on both ends. If the cable checks out, inspect the connector
P6 on the Junction board. If the cable is bad, replace the cable, otherwise replace the Junction board.

2.4 Bed Will Not Drive (IntelliDrive Transport System)

2.5 Bed Will Not Drive, Wheel Is Down (IntelliDrive Transport System)

2.6 Wheel Will Not Stow (IntelliDrive Transport System)

2.7 Battery Check (IntelliDrive Transport System)

2.8 Steer Switch Check (IntelliDrive Transport System)

2.9 PACM Board Power Check (IntelliDrive Transport System)

2.10 PACM Board Deployment Check (IntelliDrive Transport System)

2.11 PACM Board Drive Check (IntelliDrive Transport System)

2.12 Motor Check (IntelliDrive Transport System)

2.13 PACM to Junction Board Cable Check (IntelliDrive Transport System)

2.14 Handle Enable Switch Check (IntelliDrive Transport System)

2.15 Throttle Check (IntelliDrive Transport System)

2.16 Handle Gauge Check (IntelliDrive Transport System) (Sheet 1 of 3)



2.19 No AC Power

2.20 AC Power, No Motor Power

2.21 No DC (Battery) Power

2.22 Experience Pod Device—Locknut Adjustment

Tools: Needle nose pliers
1. Make sure the brake is set.
WARNING:
Warning—Failure to unplug the Experience Pod Device could cause injury and equipment damage.
2. Unplug the Experience Pod Device.
3. Determine which arm needs adjusted: swivel arm (A) or pod’s flex arm (B) (see Figure 2-1 on
page 2-56).
Figure 2-1. Locknut Adjustment
4. With the Experience Pod Device arm installed on the bed, gently pry the applicable upper pivot
cap (C) free from the swivel arm (A):
NOTE:
The bumper plug can pulled free from the upper pivot cap if necessary.
• Removal of the upper pivot cap (C) that is closer to the flex arm (B) permits adjustment of the
flex arm.
• Removal of the upper pivot cap (C) that is closer to the base tube (D) permits adjustment of the
swivel arm (A).
5. Put the needle nose pliers into the slots of the locknut.

6. Turn the locknut clockwise in small increments until the swivel arm (A) or flex arm (B) has the correct
amount of stability.

NOTES:

Chapter 3
Theory of Operation
INTRODUCTION
There are three subsystems that make up the Progressa and Progressa+ Beds:
• Mechanical
• Electrical
• Pneumatic
The interaction between these subsystems lets all the operational functions be used.
Each of the subsystems is described separately in the sections that follow. The schematic diagrams are
at the end of this chapter.
MECHANICAL SYSTEM 3
The mechanical subsystem includes these connected systems:
• Base Frame Module
• Hilow Lift Module
• Upper Frame Module
• User Interface Module
• End Panel Module
BASE FRAME MODULE

The base frame module consists of the base frame, casters, brake and steer components, power supply
and communication electronics, caregiver foot controls, Obstacle Detect System components, power
supply and battery back-up, communications, and night light. It also provides a mounting location for
the power transport system.
The base frame provides mounting locations for these:
Headboard, patient helper, Experience Pod Device, manual and power transport push handles, IV
pole, head-end bumpers, equipment sockets, proning positioner, auxiliary outlet and its AC inlet
connector, bed mains AC inlet connector, sip-n-puff connector, SideCom 37-pin connector, power
transport, 5th wheel steer, and night light.
HILOW LIFT MODULE

The hilow lift module consists of two lift arms, hilow DC drives, and intermediate frame. The lift arms
connect to the base by a sliding joint on the foot-end of the bed and are secured to the base with a
ground link. The hilow lift module connects to the upper frame through load cell blocks for beds with
scale, PPM and/or air. Components attached to the intermediate frame and below are not weighed by
the scale system.
The hilow lift module also controls the Trendelenburg and reverse Trendelenburg function by activating
the hilow drives in opposite directions to control the angle of the bed. Each hilow DC drive includes a
potentiometer to provide position feedback to the control system.

Electrical System
UPPER FRAME MODULE

The upper frame module consists of a segmented deck, on which the sleep surface rests, and a
supporting tubular steel weigh frame. The deck is segmented into four sections: head, knee, seat, and
retracting foot. These sections may be moved by the caregiver or patient to change the bed positioning.
The bed system is equipped with a scale, any item placed on the upper frame will be weighed. The load
beams are mounted longitudinally on the weigh frame.
USER INTERFACE MODULE

The user interface module consists of left and right head siderails, left and right intermediate siderails. In
the up position, the siderails are intended to make the patient aware of the proximity of the sleep
surface edge. The siderails may be lowered below the patient surface to permit the patient to enter or
exit the bed, and to give a caregiver unobstructed access to the patient. Caregiver controls, patient
controls, and entertainment controls are mounted on the siderails. The head siderails are mounted to
the articulating deck head section, and the intermediate siderails are mounted to the weigh frame.
END PANEL MODULE

The end panel module consists of a head panel and a foot panel. The head panel is a flat non-stationary
panel vertically affixed to the upper frame near the head end.
The head panel can be quickly removed by a caregiver for CPR or to gain access to the patient's head
from the head end.
The foot panel is located at the foot end. It is affixed to the foot section of the articulating deck in such a
way that it remains perpendicular to the surface of the foot section. The footpanel's intended functions
are:
• To support the bottoms of the patient's feet in the chair and bed modes to prevent foot drop.
• To provide a support for patients to reposition themselves.
• To provide grip areas for caregivers to use during transport.
• To keep the patient from slipping off the foot end.
• To deter unauthorized patient exit from the foot end.
ELECTRICAL SYSTEM
The electrical subsystem includes these connected systems:
• Upper Control Board (UCB)
• Lower Control Board (LCB)
• Power Supply
• User Interface
• Graphical Careciver Interface (GCI) Control
• SideCom Communication System
• Scale and Patient Position Monitor
• IntelliDrive Transport System
• WatchCare System
• Internal Wireless Module

Electrical System
UPPER CONTROL BOARD

The UCB incorporates these functions: logic control, motor control, and scale. Details about the UCB are
given in this section.
Logic
Power is supplied to the UCB from the power supply module through the LCB by way of connector P18
on the UCB. This connection supplies a regulated 8.25 V DC and an unregulated 21-42 V DC. The 8.25 V
DC supplies power to all the logic circuits through additional regulators and also supplies power to the
op-amp positive rails. It gets regulated down through linear regulators to supply 5 V DC, 3.3 V DC, -3.3 V
DC, and 2.0 V DC. U45 is a LM1117 linear regulator which outputs 5 V DC. This voltage is then regulated
down to the 3.3 V DC and 2.0 V DC through U28, a TPS70102 power chip which supplies the correct
voltages for the microcontroller circuit as well as the 3.3 V CMOS logic on the board. U28 also handles
the power-up and power-down sequence for the microcontroller circuit. The final voltage rail is a -3.3 V
3
DC rail which is an inverting switched-mode regulator that supplies a negative rail for the LM324 op-
amps in the board.
The embedded microcontroller used on the UCB is a 32-bit RISC microcontroller that offers high
performance using the ARM7TDMI RISC CPU. The B768 device has these modules:
• 768 Kbyte flash
• 48 Kbyte SRAM
• Zero-pin Phase-Locked Loop (ZPLL) clock module
• Analog Watch Dog (AWD) timer
• Real-Time Interrupt module
• Five Serial Peripheral Interface (SPI) modules
• Two Serial Communications Interface (SCI) modules
• Three High-End CAN Controller (HECC) modules
• 10-bit Multi-buffered MibADC with 16 input channels
• High-End Timer (HET) that controls 32 I/Os
• External Clock Prescale (ECP) module
• Up to 86 I/O pins and 1 input-only pin
A 7 MHz ± 50 ppm crystal is used with the microcontroller. The net clock frequency of the
microcontroller is 56 MHz. The microcontroller also supplies these functions: expanded interrupt
capability with prioritization for all internal interrupt sources, device clock control, reset and abort
exception management, and parallel signature analysis.
The GIO port-A is used for the motor overcurrent detection. The motor control highside is done by use
of SPI, GIO, and CAN channels. The motor control lowside, load beam, scale, Hardware ID and Alarm
controls are done using the HET channels. The microcontroller also uses other ports such as the GIOB,
GIOC, SPI to analyze Input signals and determine the correct responses to those signals.
The microcontroller uses a 2 V power supply for the core, and a 3.3 V power supply for the I/O. The
microcontroller should meet certain powering and timing requirements which are explained and taken
care of in the 2 V and 3.3 V power supply section. The microcontroller is powered by the TPS70102PWP
dual regulator. In any of the cases where the microcontroller violates the requirements, TPS701012PWP
has monitoring circuit inbuilt which sends a PORESETn signal to the microcontroller.

Electrical System
The microcontroller has thermal resistance of 43°C/W. The maximum current drawn by the
microcontroller is around 260 mA and expected maximum power dissipation is around 1.1 W (this is in
continuous mode operation). This results in a junction temperature rise of 47.3°C. Assuming an ambient
temperature of 50°C, it seems that no additional heat sinking is necessary. This gives enough margin,
because a power dissipation of 1.74 W is needed to result in a temperature rise of 75°C (which is the
maximum rise permitted).
The microcontroller has a built in ADC which is used for reading motor currents, accelerometer outputs,
and position sensing potentiometers. The Analog voltage reference is on pin 118 (VCCAD). This voltage
is supplied by the board 3.3 V voltage rail. Therefore, any errors in the reference voltage will be
ratiometric with the measurements. A ferrite (L1) has been placed in series with VCCAD to attenuate any
digital switching noise that may be present on the supply.
The UCB has a number of serial buses that permit it to communicate with components both on and off
the board. The primary means of communication between the UCB and other boards (such as the SCB
and ACB) is its primary CAN interface. The UCB also supports a secondary CAN interface which is not
currently used but is available for expansion. One of the microcontroller's SPI modules is used to
communicate to components on the UCB, which includes the EEPROM, scale, and I/O interface circuit. A
secondary SPI module is used for communication with external components, which includes the
siderails, pods, and pendant(s). A third dedicated SPI bus is used for communication between the UCB
and the LCB. All Off-board SPI communications occur at 100 kbps.
Motor Control
The H-bridge used on the UCB consists of 2 P-channel FETs to control the high side of the motor and 2
N-channel FETs to control the low side. The board contains 6 H-bridge circuits, each which have been
identically designed. The H-bridge circuits are designed to permit forward and reverse control of each
drive assembly by turning on the opposite P-channel and N-channel FETs.
A single 24 V supervisory relay circuit is used to switch voltage to all the H-bridge circuits when a motor
is requested to turn on. The supervisory circuit makes sure voltage is removed from the H-bridges in the
event of a FET failure.
Current sensing is accomplished by use of LM324 op-amps in a traditional instrumentation amplifier
design. The instrumentation amplifier supplies a high impedance input to the current being measured,
which is critical to measure the current accurately. The instrumentation amplifier uses 8.25 V for the
positive rail and -3.3 V for the negative rail. These values were selected to make sure of a correct
dynamic range given the poor rail performance of the LM324. A 0.0125 Ohm low-side shunt resistor
supplies the voltage for each amplifier circuit.
Motor Position Sensing Interface

The Motor Position Sensing Interface's purpose is to provide voltage feedback to the microcontroller
about the position of the motor potentiometer. The motor potentiometers, located in the HILO Head,
HILO Foot, and Head section motors, are supplied 3.3Vdc and Vss. The "wiper" line is the voltage line that
changes as the motor actuates in and out. The wiper voltage is then buffered through a single LM324
op-amp and interfaced to the microcontroller. Each of these interfaces has a provision to interface to a
Hall-Pot input as well.
The Hall-Pot is powered by the 8.25_SW rail and provides a voltage back to the op-amp buffer from 0.0V
to 3.3V. The Leg, Knee and Foot motors all rely on Hall-Pot technology to provide positional feedback to
the micro controller. The Hall-pot side of the position sense circuit uses a 2-pole low-pass filter for
additional noise immunity for the hall-pot signal.

Electrical System
This interface is identical across all motors with the exception that the physical connector for the Head,
Head HILO and Foot HILO is a Molex MiniFit style connector, and the physical connector for the Leg,
Knee, and Foot motors is a Molex MicroFit style connector with the addition of a 4-pin MTE connector
for the Hall-pot circuit interface.
Scale
The Scale circuit has its own power regulator, U30, which can be enabled or disabled by the
microcontroller. The scale circuits measure patient weight with 4 load beams and 4 differential 24-bit
A/D channels. The channels are periodically calibrated as a system on the bed to null out any DC errors.
There are three tactile switches on the PCB for service persons to do the calibration procedure. Each
load beam channel is supplied with an LED that indicates error status, as well as a DIP switch that
satisfies OIML requirements. The DIP switch is not populated for non-OIML applications. Since the scale
load beams require a significant amount of current, the microprocessor has the ability to power down
the circuits when not in use. A dual axis accelerometer is also included to measure bed tilt. Patient
Position monitoring is accomplished by use of the scale circuitry. There are no Force Sense Resistors or
tape switches in this design.
3
POWER SUPPLY
The power supply consists of the transformer, line filter, and LCB.
Power Source Transformer/Batteries

The bed is powered from 100, 110, 115, 120, 127, 220, 230, or 240 V AC, 50/60 Hz single phase power,
and 24 V DC internal battery power. When AC power is available, the bed is powered by the transformer
and the battery is being charged. When AC power is removed, the bed will shut down.
To use the battery back-up, the user must press any one of these controls: any Nurse Call control or any
articulation control located on the caregiver control panel. If the control is held for 0.5 seconds, the bed
will turn on. After 1 minute of no control activity, the bed will shut down. This method is used to save
battery power.
The two primary fuses are 15 A, 250 V, TD, IEC, 5 x 20 for 100, 110, 115, 120, and 127 V beds and a 6.3 A,
250 V TD, IEC, 5 x 20 mm fuse for the 220, 230, and 240 V beds.
The transformer is designed to supply nominal 27 V AC. The AC is rectified and filtered to supply 38 V DC
at node VMOT and DC+.
A secondary fuse located in-line from the transformer is a 20 A, 250 V, TD, UL.
For ESD immunity and to meet the insulation diagram, the system ground (VSS) is not connected to
earth ground (applies only to P7500A beds and not the P7501A bed).
The batteries are two 4.5 Amp Hour connected in series for 24 V DC. The battery fuse is 15 A, 250 V, FB,
UL, 3AB.
Inrush Limiting Circuit

Inrush is limited by putting a 5 Ω, 5 W resistor, R115, in series with the AC line. This resistor is switched
out of the circuit by a relay K1. To protect against damage due to failure of the relay, a positive
temperature coefficient (PTC) resistor, RT114, is also put in series with the 5 Ω resistor. Should the relay
contacts fail to open, the PTC will eventually heat up and cut off all AC power to the bed. The PTC is
rated for 240 V AC and trips at 1.4 A after 60 seconds at 68°F (20°C). All AC power passes through the
relay, K1, during normal operation. Thus, the relay is rated for 250 V AC and 16 A. The relay is powered

Electrical System
through an independent full-wave rectifier circuit D3, D4, D5 and D10 on the transformer secondary
winding. A pair of 470 Ω resistors, R175 and R178, drop the voltage to the relay to less than its rated 24 V
and makes sure that power consumption is kept below the relay's rated 400 mW. A 330 μF capacitor C63
delays the power to the relay such that the relay remains off for at least the first AC cycle (16.67 micro
seconds), which is the period during which most inrush current occurs.
Bed Power Control VMOT

VMOT is 38 V DC derived from secondary of the transformer and is derived from a full wave rectified by
35 A bridge and filtered by the 45000 uF capacitor. Resistors, R150 and R151, discharge the filter
capacitors when AC power is removed. Maximum discharge time is 2 minutes. Relay, K3, supplies
isolation between VBAT and VMOT. The microprocessor will close the relay when the bed is operating on
battery power.
Logic Power In
LOGIC_POWER_IN is a nominal 38 V DC when operating from AC Mains. When operating from Battery
power, the voltage will be the current battery voltage minus a diode drop. The DC+ and VBAT are diode
or'ed to create the LOGIC_POWER_IN and are protected with inline 6 amp PTCs.
AC Power Control (Low Voltage Air Compressor)

The circuitry of RT4, Q1, U15, Q3, and P17 supply switched AC power for the air compressor. The pump
draws 3Amps maximum. The nominal voltage of the pump is 26 V AC. The AC will be switched through
commands generated from the SPI bus connected to the UCB.
Lead Acid Battery Charger

The circuitry around RT13, K4, Q13, R207, and D4 make up the high current parts of the battery charger.
Relay, K4, is a supervisory switch for the charger. The charge voltage and current are regulated by Q2,
Q4, Q5, Q6,or Q8 through Q13. Resistor, R207, is used to sense the charge current. R127 and R137 supply
a scaled voltage for the A to D to read.
IntelliDrive Interface
Connector, P12, supplies the 1.1 A DC path to the IntelliDrive Transport System switching regulator
board. P12-3 supplies feedback to the UCB that the IntelliDrive Transport System cable is connected.
SideCom Board Interface

The SideCom board is connected to the LCB by connector P16. The LCB supplies 8.25 V DC protected by
a PTC and ground to the SideCom board. The LCB also supplies the CAN connections to the bed
network for the SideCom board.
Spare Board Interface

The connector P14 is for future use and is not populated at this time.
UCB Interface
The connector P15 is used to interface to the UCB. The interface supplies SPI communication to and
from the LCB and UCB. This connector also supplies the interface to the CAN bus from the UCB.
Additionally, the battery wakeup line is on this connector. A ground closure on the battery wakeup line
from the siderails will turn the bed on when it operates without AC Mains.

Electrical System
UCB Power Interface

The connector P17 supplies the power interface to the rest of the bed electronics. VMOT is supplied to
the UCB to run the linear actuators. The 8.25 V DC is supplied to power the UCB, ACB, siderails, and
pendants. The switched 26 V AC is supplied to the UCB for the air compressor that is used by the air
system.
A/D Interface
The A/D is used to sense these signals: OB Detect Left, OB Detect Right, OB Detect Foot, Battery
Charging Current, ambient temperature internal to the power supply, monitoring of the 3.3 V, battery
voltage DC+ and +5 V DC. The communication is supplied on the SPI bus to the UCB.
8.25 V Regulator
The 8.25 V DC is generated from the input 24 V DC to 43 V DC. The 8.25 V uses a DC-DC converter to
generate the 8.25 V output. The 8.25 V can supply up to 6 amps. The controller chip is U17.
5 Volt Power Supply

3
U27 regulates 8.25 V DC to 5 V DC. The net is called +5 V.
3.3 Volt Power Supply

U16 regulates 8.25 V DC to 3.3 V DC. The net is called 3.3 V.
Foot Controls and Night light

Connectors P1 and P2 through U11 read the foot control (Hall Effect) switches. The resistors and
capacitors provide ESD protection. The night lights are supplied by the regulated 8.25 V DC and driven
by U2 pin 4. Each night light draws approximately 65 mA.
Obstacle Detection
The obstacle detect sensor for the Progressa Bed is a pressure sensitive switch, and consists of two
independent switches. There is one for the left side of the bed that connects to P5 on the Lower Control
Board and one for the right side of the bed that connects to P6. The obstacle detect switches are
normally open (no detected obstacle) and closed when an obstacle is detected.
AC Mains Detection
The AC Mains Detection circuit is designed to detect the presence of AC Mains.
When AC is present at a minimum of 90% nominal voltage, the transistor, Q7, will be turned on some of
the time, pulling the inverter input, U6.13, low (and draining the capacitor, C13), thus outputting a logic
high signal to the microprocessor through the SPI bus. The diode, D2, acts as a half-wave rectifier, so
that the transistor base only sees positive voltages, while the zener diode, D37, limits voltages at which
the transistor will turn on, which makes sure that a loss of AC power will be detected quickly.
Brake Control SPI Interface

The brake signal comes on to the board by P7-2 and P7-3. The snap-action type switch is excited with 5
V DC from P7-1 and P7-4. The signal is buffered and fed into U9-6. The UCB will read the brake switch
status through the SPI communication.

Electrical System
LEDs
U1 drives 3 green LEDs used to indicate obstacle detect errors and communication with the UCB.
• D43, UCB communication blink at 1 hertz rate
• D19, Right Control Obstacle detect error OFF OK, ON Fault
• D20, Left Control Obstacle detect error OFF OK, ON Fault
USER INTERFACE
The power for the Head, Caregiver, Patient, and Entertainment boards come from the UCB. It supplies
the Patient and head rail board with a pre-regulated 8.2 V DC supply referenced to VSS. The Patient
board then distributes the voltage to the Caregiver and entertainment boards. This voltage is then
regulated to 3.3 V DC by the use of a low-dropout regulator (U10) on the Patient board. This voltage is
then supplied to the Caregiver board through a 500mA protection PTC on pin 7 of P3.
These boards use SPI communication to relay data back and forth from the UCB. SPI_CLOCK is a signal
that shifts data in and out of the shift registers. The SPI_MISO line is the data from the boards that will be
read by the UCB such as switch closure data. The SPI_MOSI line is the data from the UCB to control
components such as turn on an LED. The Caregiver, Head, and Patient boards share the SPI_CLOCK,
SPI_MISO, and SPI_MOSI lines, but have different chip enable lines (SPI_CE1 and SPI_CE2). The chip
enable lines determine which board will be communicating on the MISO and MOSI lines at a time. The
Patient SPI data is chained together with the Caregiver SPI data allowing both boards to use the same
chip enable.
The Entertainment board does not have any shift registers on the board itself. Instead, it sends and
receives hard signals from the shift registers on the Patient board. There are two types of shift registers
on the boards: one is a parallel in, serial out (PISO) and the other is serial in, parallel out (SIPO). The PISO
shift registers send the switch statuses out through the SPI_MISO line. The SIPO shift registers receive a
serial message through the SPI_MOSI line and convert that to drive individual outputs like LEDs.
U20 on the Caregiver board is a watchdog reset. If it does not see SPI communication, U20 sends a signal
that will put specific LEDs into a safe state. Those specific LEDs will be off except the Service Required
LED.
BAT_WAKE_UP is located on pin 3 of the P4 connector on the Patient board and pin 3 of the P1
connector on the head rail controls. This battery wakeup line is routed off the patient and onto the
caregiver board.When any switches are pressed on the caregiver or head rail, a closure to ground is
made and current flows from the LCB. This turns on battery power to the bed. The Nurse Call control on
the patient rail plugs into the Patient controls and will also turn on the battery power to the bed.
GRAPHICAL CAREGIVER INTERFACE (GCI) CONTROL

The GCI module consists of GCI base board, GCI POD and GCI display cable. The base board incorporates
all the key functions: graphical user interface, network communication and driving two LCD display with
duplicated video signals. The GCI POD is a display unit that receives serial video signal from base board
and transmits the touch panel signal to base board. Between the base board and GCI POD is the display
cable which transmits serial video signal and touch panel signal.
GCI Base Board

A multimedia processor iMX35 including an ARM11 core, image processor and peripherals implements
digital video, audio, Ethernet, CAN network, USB host and other GCI functions. 256M bytes external
SDRAM is used for data RAM, 512M byte NAND flash is used to store user's non-volatile application

Electrical System
program and data. The switching DC-DC power supply converts input +8.2 V to multiple voltage levels
used by system.
Each base board drives two GCI PODs. The video output interface of iMX35 is a standard parallel
RGB666, The video serializer chips convert the parallel video into LVDS (low voltage differential signal)
video signal. Each base board consists two serializer chips so that one base board can drive two GCI
PODs with duplicated video signals. The LVDS also carries the touch panel signal that is transmitted
from GCI POD through the LVDS back channel.
GCI POD
The GCI POD receives the LVDS signal from base board and converts the signal from LVDS to parallel
RGB666 video signal through a deserializer. The LCD module receives the RGB666 video from
deserializer and outputs to its 800x480 resolution display panel. On the top of the display is the touch
panel, a touch sense controller interfaces with touch panel and converts the analogue touch panel
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signal into digital touch panel signal. The deserializer interfaces with touch panel controller, receives the
digital signal from touch panel controller and transmits the digital touch panel signal to base board
through LVDS back channel.
The GCI POD also receives +5 V DC from base board and converts +5 V DC to multiple voltage levels for
LCD backlight and other circuits in the POD.
GCI Display Cable

The GCI display cable is 4 wire cable which carries LVDS video signal and +5 V DC power, the cable
impedance for LVDS is 100 ohms.
CAREGIVER PENDANT
The caregiver pendant works with SPI communication. The pendant has a universal clock connected at
pin 1 of the P2 connector. The clock supplies a rising logic edge to move data into and out of the
pendant.
SPI_CS is the pendant select line, which is connected at pin 2 of the P2 connector. The SPI_CS line
permits the user request to be read.
BAT_WAKE_UP is located on pin 3 of the P2 connector. When any switch is pressed, a closure to ground
is made and current flows from the LCB. This turns on battery power to the bed.
VSS is pin 5 of the P2 connector; this is logic ground for the pendant.
Power is supplied to the pendant on pin 6 of the P2 connector by the UCB. The UCB supplies a pre-
regulated 8.2 V DC referenced to signal VSS. By way of a low-dropout regulator, the voltage is regulated
to 3.3 V DC for logic power.
SPI_MOSI is the write data line for the pendant. This is on pin 7 of the P2 connector. Write data will
control LEDs.
SPI_MISO located on pin 8 of the P2 connector is the serial data being read from the pendant. This line
supplies the caregiver commands to the bed such as enable, trend, reverse trend, max inflate, bed flat,
chair, hilo up/down, head up/down, and knee up/down. The output also has a tri-state buffer attached
to the line. This buffer permits the data to be sent to the UCB or to be held if the pendant is not selected
by the pendant CS line.

Electrical System
SIDECOM COMMUNICATION SYSTEM

Power is supplied to the SideCom Communication System by the P7500 central power supply. The
power supply gives a pre-regulated 8.2 ± 0.2 V DC referenced to signal GND at 1500 mA max, 250 mA
typical. The GND is common among all nodes in the bed.
All of the Nurse Call, Entertainment, and Bed Status functions revolve around the microprocessor on the
control board. This is a microcontroller variant with internal 512K flash program and 256 + 1.2K EEPROM
data memory. External to the microprocessor are the CAN transceiver, UTV chip, watch dog reset circuit,
SideCom Communication System relays, and audio attenuator with 16 volume settings.
SCALE AND PATIENT POSITION MONITOR

Power is supplied to the Scale/Patient Position Monitor (PPM) system by the P7500 central power
supply. The power supply provides a pre-regulated 8-9 V DC referenced to signal GND at 400 mA max,
200 mA typical. The GND is common among all nodes in the bed. This is important to the network
transceiver explained later.
The analog circuitry is a single chip solution specially designed for scale transducers. It is located in the
frame of the bed as close to the load beams as possible. The load beams are resistive bridge sensors
excited by a regulated DC voltage. This regulated voltage is supplied to the beams and to the A/D
converter reference input to minimize the effects of variations.
Each beam is connected to the differential input on the A/D. The Mux and Gain (up to 128) is internally
configurable through software. The A/D has the ability to detect open or shorted sensors. The part has a
second stage sigma-delta converter. The serial interface is SPI compatible which transfers the data to
the embedded controller.
The raw digital information is translated and further filtered in software before being placed on the
network. If needed, the accelerometer or motor position can be used to detect the level of the bed with
respect to the floor and then correct for the cosine error.
The scale system sends a network variable for the GCI to display. Functions on the GCI are available to
the user to initiate scale functions. When activated the network variable gets updated and read by the
scale system.
All of the Scale and PPM functions revolve around the microprocessor on the control board. External to
the microprocessor are the CAN transceiver, accelerometer, watch dog reset circuit, 16K EEPROM and
audio annunciator with three volume settings.
If the AC power is removed from the bed and the PPM system is armed a priority and Nurse call are
placed as well as a local alarm. If for any reason the scale system goes away or cannot communicate the
SideCom Communication System board monitors the scale system’s heartbeat and places the alarm if
PPM was armed. Under battery power neither the scale nor PPM systems work.
INTELLIDRIVE TRANSPORT SYSTEM
IPS Board
The IPS board is a switching power supply. The board takes 22 V to 43 V DC as input voltage from the
LCB and outputs a regulated 38 V DC to the Junction board.
NOTE:
The IPS board is incorporated into a new PACM board (183394) that provides the same function.

Electrical System
Push Handles
The push handles incorporate strain gauge elements to sense the force applied by a caregiver in either a
forward or reverse direction. The strain gauges are connected to the junction board. Each push handle
also incorporates an enable switch. The enable switches are connected to the junction board.
Junction Board
The junction board produces a regulated 12 V DC signal from the battery voltage to excite the strain
gauges in the push handles to produce a signal in response to applied pressure. The strain gauge signals
are then combined such that the forces applied to each handle are added together. A net push causes a
positive signal, a net pull causes a negative signal. The junction board also contains amplifier circuitry to
convert these signals from the strain gauges into a throttle signal for the drive motor controller. A
positive signal results in a forward throttle signal to the motor controller. A negative signal yields a
reverse throttle signal to the motor controller. The full scale forward throttle signal is about 4.0 volts and
3
the full scale reverse throttle signal is about 1.0 volt. A signal of 2.4 -2.6 V is neutral. These levels make
sure that the throttle signal to the motor controller is never out of range for a correctly connected
system.
The junction board has connectors for the enable switches in the handles, paralleling the enable
switches to produce one enable signal to the IntelliDrive Transport System box. There is also a
connector on the junction board for a steer switch.
Finally, the junction board contains a connector to receive bed power to charge the battery and to raise
the drive wheel if deployed, regardless of the condition of the battery.
Power Assist Control Module

The Power Assist Control Module (PACM) consists of a printed circuit board mounted to a heat-sink
plate. The plate provides essential heat sinking for power components of the circuit board and
secondarily provides for mounting the assembly inside the box. The PACM supplies these functions:
• 34 V DC regulator
• Battery charger
• Battery gas gauge
• Deployment control
• Enable switch logic and relay
• Drive motor over-temperature protection
• Battery shut-off
Battery Charger
The battery charger operates from a regulated 34 V DC supply. The 34 V DC supply powers the charger.
This charger has three modes of operation: trickle charge, bulk charge, and float charge.
The trickle charge mode produces a current of 20 to 30 milliamps to bring the battery voltage up to 22.5
volts. In the event a battery has a defective cell, this low level current will not produce a hazardous
situation. If the battery is capable of taking a charge, its voltage will eventually come up to 22.5 V. (If the
battery has been deeply discharged, this may take several days.) Once the voltage is above the trickle
threshold, the charger circuit changes to mode 2. In this mode, bulk charging occurs during which
current is limited to a constant level. The charger stays in this mode until the battery voltage is
approximately 29 - 30 volts. At this point the current slowly drops off as the battery nears full charge.

Electrical System
When the current drops to 10% of the constant current level, the charger enters mode 3, the float
charge mode. In this mode the charger output drops to 27.8 volts to keep the battery topped off. A
STATUS output of the charger goes high indicating that charging is complete.
The 34 V DC powers the PACM's logic which, upon sensing correct battery polarity, energizes the battery
relay, thereby connecting the battery to the charger and to the IntelliDrive System circuitry.
Battery Gas Gauge

The battery gas gauge monitors the voltage across a low value resistor in series with the battery as a
function of time, interpreting positive voltages as current into the battery (charging) and negative
voltages as current out of the battery (discharging). The gas gauge indicates battery capacity on five
output signals, each representing approximately 20% of the nominal battery capacity.
Deployment Control
There are three inputs to the deployment control circuitry: DC power from the bed, the steer switch, and
the enable switch. Also, the deployment motor must provide limit switch output to reflect the extended
(deployed or down) and retracted (stowed or up) positions of the deployment motor.
If bed power is absent, the steer switch has been closed, neither handle enable switch is closed and the
drive mechanism is not down, the logic turns on the deployment motor to lower the mechanism. The
logic subsequently turns the motor off when the extended limit switch opens or a twelve second timer
times out, or if bed power is applied or the steer switch opens.
Similarly, if the bed power is applied or the steer switch is open and the drive mechanism is not up, the
logic turns on the motor to raise the mechanism. The logic subsequently turns the motor off when the
retracted limit switch opens or the timer times out, or if bed power is removed or the steer switch closes.
Whenever the mechanism is not down or bed power is present or the steer switch is open, the logic
asserts an /INHIBIT signal to the motor controller to prevent it from driving the drive motor. Conversely,
if the mechanism is down, bed power is absent and the steer switch is closed, the /INHIBIT signal is
removed allowing the motor controller to drive the drive motor.
Enable Switch Logic and Relay

The enable switch, when closed while the drive mechanism is fully down, provides an input to the logic
which removes the /INHIBIT input to the motor controller. At the same time, a relay is energized which
connects the drive motor to the motor controller output allowing the controller to drive the drive
motor. When the enable switch is subsequently opened, the logic again asserts the /INHIBIT signal to
the motor controller, causing it to decelerate the drive motor to a stop. The relay opens after a six
second delay, allowing the motor controller time to stop the motor before disconnecting the motor
from the controller. As a back-up, the normally closed relay contact shorts the motor producing a
further braking effect. This effect will slow or stop the drive motor even if the battery becomes
disconnected.
Drive Motor Over-Temperature Protection

The PACM includes a connection for a normally closed thermal switch. The opening of such a switch
produces an input to the logic that causes the /INHIBIT signal to the motor controller to be asserted. The
motor controller will bring the drive motor to a stop in this case. In situations where the drive motor is
operated under high load (such as powering the bed up a ramp) for more than a minute or so, self-
resetting fuses (PTCs) interrupt the power connection to the motor controller. As with the switch
opening, the motor controller will bring the drive motor to a stop. To manually push the bed in either of

Electrical System
these circumstances, the drive wheel can be stowed or the manual override switch can disconnect the
motor from the short to release the brake. Upon sufficient cool off time for either the thermal switch to
close or the PTCs to reset, if the override switch is closed, power assist can be resumed.
Battery Shut-Off
The gas gauge chip monitors the battery voltage. When the chip detects the battery at its end of
discharge voltage, the logic de-energizes the battery connect relay. This disconnects the battery to
prevent it from further discharging.
Also, the PACM includes an input for a manual shut-down switch. If this switch is closed for
approximately 6 seconds, the shut-down logic is armed. Opening the switch causes the logic to de-
energize the battery connect relay. This disconnects the battery from the electronics. In the event of a
stuck shut-down switch, that is, one failed closed, the logic will be armed but never triggered,
preventing nuisance shut-downs.
Deployment Motor
The deployment motor is a 24 V DC linear actuator with internal normally closed limit switches to
3
indicate full travel in the extended and the retracted position. The motor circuit is separate from the
limit switch circuit so that the driver circuit can shunt the motor to provide higher holding force. The
logic can monitor the limit switches to correctly control the driver circuit.
Drive Motor
The drive motor is a 24 V DC, insulation class H, permanent magnet gear motor producing
approximately 180 in-lb. of torque at 35 A. The drive motor incorporates a Klixon YS11 style thermal
switch attached to the inside of the motor housing and characterized to open if the temperature of the
motor housing reaches 212° F (100° C). This temperature was chosen to track the motor winding at a
safe operating temperature.
Battery Capacity Indicator

The battery capacity indicator contains one amber LED to indicate bed power applied or an energized
battery relay and five green LEDs to indicate the remaining charge in the battery, each successive LED
representing approximately 20 percent of the battery capacity.
The battery capacity indicator also includes a shutdown switch to signal the PACM logic to disconnect
the battery.

Electrical System
Experience Pod Device

The Experience Pod Device electronics provide an integral USB/personal device charger port for the
patient.
Figure 3-1. Experience Pod Device Block Diagram (P7546A01)
WatchCare Incontinence Management System

The wireless access module (WAM) to the WatchCare reader (reader) interface consists of 6 signals on
J7.
The communication channel to the reader is a USB bus running at 2.0 MBPS. Power to reader is supplied
via a +29 V DC connection.
The WatchCare System sounder uses the bed’s integrated speaker, and the WatchCare status indicator
uses the WatchCare status indicator assembly.
The communication between the WAM board with SOM and the WatchCare reader board enable the
WatchCare system functionality on the bed.
The status indicator communication comes from the interface on the WAM board through
communication on the SOM.

Electrical System
Internal Wireless Module (WAM)

The Wireless Access Module (WAM), Hillrom/Baxter part number 216215 integrates 2.4 GHz/5 GHz WiFi
access with RFID based incontinence detection hardware and software (WatchCare) in a single module
on the Progressa bed frame. A block diagram of the WAM and associated cabling is shown in Figure 3-2
on page 3-15.
Figure 3-2. Wireless Access Module (WAM)
The WAM connects to the Progressa bed through cables 215918 and 215919. These cables connect the
WAM to the Progressa bed’s CAN bus and provide power for the System On Module (SOM) computer
contained in the WAM which communicates with the WatchCare module and is WiFi enabled via a dual
band WiFi access module.
The WAM communicates to the WatchCare reader via a USB port through cable 215906. This cable also
supplies power to the WatchCare module. The RFID radio is controlled via this USB port and the
WatchCare reader reports pad data to the WAM on this USB port. The WatchCare module reads the
RFID tag on the WatchCare incontinence pad which is configured to detect the presence of electrically
conductive biofluids.
The status of the incontinence pad on the bed is displayed locally at the bed via the WatchCare LED
Assembly, 216898, and is connected to the WAM module via cable 215907. The WAM drives the Green,
Amber and White LEDs on the foot-end indicator which shows locally the status of the incontinence pad
(White = no pad, Green = dry pad, Flashing Amber = wet pad).
The WAM also connects to the Progressa’s GCI graphic display interface via cable 215918. This allows
data to be transferred to/from the WAM and GCI module.

Progressa Therapy and Pulmonary Surfaces (P7520A)—Pneumatic System
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—PNEUMATIC SYSTEM

NOTE:
For the theory of operation for the Accella Therapy Mattress, see the Accella Therapy Mattress Service
Manual (199480).
The pneumatic system consists of the following: Air surface, air control board (ACB), dynamic air
manifold, pneumatic control board (PnCB), compressor, switching valve, optirest valve, and high-flow or
low-flow blower. Optional equipment includes the options control board (OCB), optirest valve, micro
climate management shut-off valve (MCM), percussion and vibration valve (P&V), and the advanced
articulation valve (AA).
The air surface contains support bladders, the ACB, the dynamic air manifold, and where applicable the
OCB, and the following valves, MCM, P&V, and AA. There are five support bladders: head, seat, heel, left
turn assist, and right turn assist. The head, seat, and heel bladders are used to support the patient. The
left and right turn assist bladders are used to aid the caregiver in turning the patient. The ACB is the
main controller for the pneumatic system. The OCB and the PnCB operate as extensions of the ACB. The
ACB communicates with the OCB through the ACB extension port which contains a SPI bus and several
GPIO lines, communication with the PnCB is through the CAN bus. The ACB controls the dynamic air
manifold directly and the compressor, through the PnCB, to inflate and deflate the support bladders. On
Woundcare surfaces the ACB controls the low-flow blower through the PnCB. This blower operates at
one speed and is used to provide airflow under the patient for cooling. On Pulmonary surfaces the ACB
controls the high-flow blower through the PnCB. This blower operates at multiple speeds. In MCM
mode the blower provides airflow for patient cooling. In P&V mode, patient cooling is suspended by
activating the MCM valve. This ensures maximum available airflow for P&V therapy. The ACB controls
P&V valve through the OCB. This valve turns on and off at a low frequency to inflate and deflated a series
of bladders located under the patient's chest. A Proportional-integral-derivative (PID) controller
monitors pressure in the bladders and adjusts the blower's speed maintain consistent P&V therapy. If
the bed is equipped with Advanced Articulation the ACB controls an additional bladder to fill voids
between the head and seat section of the surface during articulations. The ACB's hardware also detects
valve current, support bladder pressures, supply voltages, and supply currents. The ACB instructs the
Upper Control Board (UCB) to provide an audible alarm to the caregiver in certain events (such as the
activation of turn assist when a siderail is down). Operating variables are stored in nonvolatile memory,
so the bed should resume its previous operation when power is removed and then restored.
While much of the pneumatic system is contained in the surface, the pneumatic control board (PnCB),
compressor, switching valve, optirest valve, and high-flow or low-flow blower are located in the base
frame. A single connection between the PnCB and surface provides positive airflow, vacuum, and CAN
communication. The PnCB contains a microprocessor; however, it only executes commands received
from the ACB.

Progressa+ Advance and Accelerate Surfaces (P7540A)
PROGRESSA+ ADVANCE AND ACCELERATE SURFACES (P7540A)
THEORY OF OPERATION
The Progressa+ air surface (P7540A) is intended to be used on a Progressa+ bed (P7501A) to provide a
comfortable support to patients in an ICU environment. The Progressa+ air surface (P7540A) is also
intended to be used on a Progressa bed (P7500A) that has had the surface upgrade kit installed
(P7541A01 or P7541A02).
The air surface uses powered air-filled bladders to provide pressure redistribution to the patient. A
pneumatic system controls the air pressure in the various bladder zones. The pneumatic system consists
of a blower, compressor, and valves. The air bladders are divided into head, seat, and foot zones to allow
for varying pressure adjustments based on patient loading and comfort settings. An option is provided
to further subdivide the support head, seat, and foot zones with the addition of valves to provide an ALP
3
pressure distribution.
Additional air zones are included in the surface to aide in providing the therapeutic functions of MCM,
turn assist, CLRT, and P&V. The MCM system has a dedicated blower in the surface that provides air flow
through a layer of material to reduce patient skin moisture and temperature and reduce skin
breakdown.
The turn assist function uses a set of turn bladders and working cushion bladders to aid the caregiver
rotating the patient for general care functions. A CLRT option is provided to allow the caregiver to
continuously rotate the patient between left and right sides to aide in raising the patient lungs
alternatively to help keep the lungs clear of fluids. An additional option provides P&V functionality to
the surface with a separate dedicated blower that provides metered powered air into a bladder under
the patient’s chest that helps loosen secretions in the lungs for easier removal.
An additional air zone is provided on surfaces used in conjunction with frames equipped with the
Advanced Articulation feature. This zone fills a region in the lower lumbar area created when the head
of bed is raised and the head section ‘grows’ in length, helping the surface to conform to the deck
during articulation.
Certain components of the air surface are in the frame base due to space constraints, including the main
compressor, switching valve, Opti-Rest valve, and P&V blower. A tethered umbilical connects the
surface to the frame, which connects the compressor and blower air supply to the supply lines in the
surface. The umbilical also connects power and communications between the surface and the frame.
An X-Ray Sleeve is included in the surface just below the MCM layer to allow for a cassette to be easily
inserted as close as possible under a patient. The X-Ray sleeve is positioned to allow for images to be
taken in the chest, neck, and head region. The mattress and frame also allow the use of a C-arm style
X-Ray machine by having a radiolucent region in the chest and neck area, where metal products are
prohibited.
Knobs on the bottom of the surface attach the surface to the frame deck at the head, seat, and foot
areas. They aid the mattress in conforming to the deck to get the maximum benefit of the deck
articulation intended to prevent patient migration.
The functional block diagram of the Progressa+ air surface details the major components of the
product (see Figure 3-3 on page 3-18).

Figure 3-3. Progressa+ Air Surface (P7540A)
PROGRESSA+ AIR SYSTEM

The P7501A bed and P7540A surface air system is based on the P7500A system, with minor changes.
The air system diagram is defined on drawing 214040 to detail how each function interacts within the
surface and frame. The diagram includes the optional P&V and MCM air systems for completeness. Refer
to Figure 3-4 on page 3-19 and Figure 3-5 on page 3-20 for the Air Surface Pneumatic Diagrams.

Figure 3-4. Air Mattress Pneumatic Diagram (Sheet 1 of 2)

Figure 3-5. Air Mattress Pneumatic Diagram (Sheet 2of 2)

The air system provides pressurized air to dedicated zones to achieve patient comfort and provide
therapeutic pressure redistribution to the patient. There are three primary air sources:
• A compressor and switching valve mounted in the base frame of the bed that supplies air
(pressure and vacuum) to all the mattress bladder zones.
• A low-flow blower mounted inside the foot end of the mattress that supplies air to the MCM
system.
• An optional high-flow blower mounted in the bed frame base that supplies pressurized air to
the P&V bladder.
The compressor supplies high-flow, pressurized air from an outlet port. The compressor draws air from
the atmosphere or as vacuum from the air bladders through the inlet port. A 4-way, 2-position switching
valve is connected to the compressor outlet and inlet ports. The outlet side of the switching valve is
connected to a muffler and to the mattress supply line. When de-energized, the switching valve is
positioned to flow air into the mattress by connecting the compressor outlet port to the mattress
3
supply line, and the compressor inlet port to the muffler. When energized, the switching valve reverses
the air flow direction to vacuum air out of the mattress by connecting the compressor outlet port to the
muffler, and the compressor inlet port to the mattress supply line. An optional 3-way, 2-position Opti-
Rest valve connects the mattress supply line and the muffler. This valve allows for a slow venting of the
connected mattress air flow. During Opti-Rest, the valve slowly reduces the pressure in a zone, then
allows for that zone pressure to return before slowly reducing the pressure in another zone to provide a
wave-like action. The Opti-Rest valve is also used during certain vacuum operations to allow an air path
to atmosphere to prevent the compressor from running with no air available to the inlet port.
The main manifold with isolation valves controls the air supply from the compressor to the appropriate
bladder zones to provide pressure redistribution. The main manifold is in the head end of the mattress
to reduce the number of hose connections between the frame and the mattress. The main manifold
contains 14 or 16 valves (only beds with advanced articulation will have 16 valves) to control air flow to
the mattress air zones. Each zone has a fill and vent valve. Each zone uses a 2-way, 2-position normally
closed fill valve that isolates the zone and holds pressure within the bladder. When energized, the fill
valve opens to allow the compressor to inflate or deflate the zone. Each zone except for the turn assist
zones use a 2-way, 2-position normally closed vent valve that isolates the zone and holds pressure
within the bladder. When energized, the vent valve opens to atmosphere to release pressure from the
bladder. Each turn assist zone uses a 2-way, 2-position normally open vent valve that is open to
atmosphere to release pressure from the bladder. When energized, the vent valve closes to isolate the
zone and hold pressure within the bladder. The turn assist zones use a normally open vent valve to
make sure that a patient does not remain in a turned position if there is a power failure.
During operation, the bladder zone fill valves are energized (opened) to increase pressure in a zone
when the switching valve is in the pressure position, and to decrease pressure in a zone if the switching
valve is in the vacuum position. During operation, the bladder zone vent valves are energized (opened)
to decrease pressure in a zone. During operation, the turn bladder fill valve is energized (opened) and
the vent valve is energized (closed) to increase pressure in the bladder when the switching valve is in
the pressure position, and to decrease pressure in the bladder if the switching valve is in the vacuum
position. The turn bladder vent valve remains energized (closed) and the turn bladder fill valve is de-
energized (closed) to maintain a constant pressure in the turn bladder. The turn bladder vent valve is de-
energized (opened) to decrease pressure in the turn bladder. All bladder zones have a sense line from
the zone connected to a pressure transducer to provide the software with input for pressure control.
An optional set of ALP manifolds between the main manifold and the head, seat, and foot zones allows
each of these to be subdivided into two separate zones. ALP is a therapy system that pressurizes every
other air bladder and vents the others to atmosphere. Each main zone has a dedicated ALP manifold
with two 3-way, 2-position normally open valves. Each valve connects a common supply line from the

main manifold and a dedicated sub-zone. When de-energized, the ALP valves allow air to flow from the
main manifold to the sub-zone. When energized, each valve closes the air supply to the sub-zone and
vents the sub-zone to atmosphere. Each sub-zone has a dedicated sense line and pressure transducer to
provide the software with input for pressure control.
P&V SYSTEM
The optional P&V blower supplies high-flow, pressurized air to the P&V bladder through a dedicated
supply line. A 3-way, 2-position Normally Closed isolation valve controls and meters the air flow from
the high flow blower to the P&V bladder. When energized, the valve opens the supply from the P&V
blower to inflate the P&V bladder and closes to atmosphere. When de-energized, the valve opens to
atmosphere to deflate the P&V bladder and closes the supply from the P&V blower. During P&V
operation, the blower runs continuously, and a pulse width modulation (PWM) control cycles the valve
between open and closed positions to provide a ‘pulse’ of air to the P&V bladder. At a low frequency, this
pulse simulates a repetitive slapping on the patients back. At a high frequency, this pulse simulates a
repetitive vibration on the patient’s back.
MCM AIR SYSTEM

The primary function of the MCM pneumatic enclosure is to pull air from outside of the mattress and
force it through the MCM layer. The MCM pneumatic enclosure has two versions. One for the ALP
assembly and one for the CLP assembly.
The ALP version contains only the blower, MCM/ ALP board, ALP manifolds, and electrical cables for
power and communication (see Figure 3-6 on page 3-23).
The CLP version contains only the blower, MCM/ ALP board, and electrical cables for power and
communication (see Figure 3-7 on page 3-24).
The pneumatic enclosure is attached to the bottom cover assembly using Velcro and located between
the knee and foot section of the mattress below the bladders.
The enclosure provides a retaining feature for the respective mattress ALP manifold interface
connectors. It also prevents the direct access to the electrical components without a tool (see Figure 3-6
on page 3-23).

Figure 3-6. MCM Air System (ALP)

Figure 3-7. MCM Air System (CLP)
The enclosure assembly has three major compartments. The intake compartment, the discharge
compartment (also referred as blower chamber in this document) and the manifold compartment.
The intake compartment allows atmospheric air to enter the MCM system. It is attached to two flexible
hoses on either side. The hoses are also connected to a single barbed fitting in the bottom cover.
The discharge contains the blower, MCM/ ALP board, and cables. The MCM/ ALP board has pressure
transducers that monitor the discharge pressure for MCM and for beds equipped with ALP, two pressure
transducers for the head, seat, and foot zones.
The manifold compartments are located on either side of the blower compartment. They are isolated
from the discharge and intake compartments with a gasket and grommets. The ALP manifolds are
attached to the walls of the manifold compartments with screws. The cables from the ALP manifolds
pass through a rubber grommet into the blower compartment. The rubber grommet blocks most of the
air flow between the blower compartment and the manifold compartments. There is a serial
communication connector attached to the enclosure wall of the head manifold compartment. This
provides power and communication between the MCM/ ALP board and the main ACB board, and to the
blower.

Schematics
SCHEMATICS
These schematics are on fold-out pages at the rear of this manual:
Schematic Foldout Number

P7500A Bed Electrical Schematic (Beds before Serial Number 3-1.1 through 3-1.3
Q305AW9658)
P7500A Bed Electrical Schematic (Beds with Serial Number 3-2.1 through 3-2.4
Q305AW9658 and after, manufactured before December 10, 2018)
P7500A Bed Electrical Schematic (Beds manufactured December 10, 3-3.1 through 3-3.3
2018 and after)
P7500A Beds with the Internal Wireless Module or Upgraded with the 3-4.1 through 3-3.5
Wireless Module P7531A
P7501A Bed Electrical Schematic 3-5.1 through 3-5.4
3

Schematics
NOTES:

Chapter 4
Procedures
TOOL AND SUPPLY REQUIREMENTS
• Ratchet
• Extension, 6" and 12"
• 7/16" deep well socket
• 7/16" open end wrench
• 3/4" wrench
• Adjustable wrench
• 7, 13, and 17 mm wrenches
• 1/4" box end wrench
• 7 mm open end wrench
• 10 and 13 mm socket
• T10, T15, T20, T25, and T30 Torx screwdrivers
• T15 and T25 Torx bits
• Bit socket
• Small and regular screwdrivers
•
•
Thin-blade screwdriver
#2 phillips head screwdriver 4
• Needle nose pliers
• 1/4", 3/8", and 5/16" nut drivers
• 2.5, 3, and 5 mm hex wrenches
• 3/32" hex wrench
• Wire cutters
• Rubber mallet
• Hammer
• Punch
• Pry tool
• Dowel puller
• Wheel chocks
• (2) Set of jack stands with crossbar
• Scissor jack
• White petroleum jelly (approx. 400 g)
• Lubricant
• 2" x 4" x 6" piece of wood
• Antistatic strap
• Multimeter
• Window cleaner

Tool and Supply Requirements
• Cloths
• Stylus or blunt pen
• Electrical tape
• Cable ties
• Weight, 100 to 250 lb (45 to 113 kg) in 25 lb (11 kg) increments
• 18 V to 27 V battery pack from a cordless tool
• Safety glasses
• Dry WatchCare smart pad
• Isopropyl alcohol
• Torque wrench with a range of 5-15 in-lbs (0.5-1.5 N-m)
• Cable tie gun
These tools and supplies are required for EN 45501 scale beds:
• Weight set, 250 kg, Class M1 or better
• Marked zone board, with maximum weight of 10 kg
• Thin-blade screwdriver
• Window cleaner
• White gloves with rubber facing
• Calculator
• Tape measure
The weight set, 250 kg, should include the following:
• Ten 50 g weights
• One 500 g weight
• Four 5 kg weights
• Twenty 10 kg weights

4.1 Diagnostics—View and Clear Errors
4.1 Diagnostics—View and Clear Errors
1. On any GCI screen, press Settings/Preferences to go

to the Preferences screen.
2. Press Enter Service Code.
3. Enter 812, and press Enter.
4. Press Diagnostics. 4
5. The Error Code screen shows with a description of the

error(s) and the error code associated with the error.
Make sure Active is selected in the drop down list for
Error Log.
6. Select each board to see the active errors:
• Air Control Board or Accella Mattress
• Sidecom
• Upper Control Board
• OIML Scale Board
• Pneumatic Control Board
7. Press Clear Error Codes to clear all of the active errors.
8. Press the Home menu control to return to the Home Screen.

4.2 Update the Software (authorized persons only)
4.2 Update the Software (authorized persons only)

To upgrade the software, you will need the software upgrade kit, P006907. This kit includes a USB flash
drive with the software application installed and the Progressa Bed and VersaCare Bed—Software
Upgrade Instructions (192779).
If your bed is connected to the SmartCare Remote Management, wireless software updates can be
performed.

4.3 Base Covers
4.3 Base Covers

Tools: T25 Torx screwdriver
REMOVAL
1. Make sure the brakes are set.
2. Raise the bed to the highest position.
WARNING:
3. Unplug the bed and the auxiliary outlet (if installed).
4. Remove the three screws (A), one from the head-end cover (B), and two from the main (middle)
cover (C) (see Figure 4-1 on page 4-6).
5. Remove the two spacers (D) from the base cover (C).
NOTE:
Only the main (middle) base cover has the spacers.
6. Remove the two screws (E) from the foot-end base cover (F).
7. Remove the base covers (B, C, and F).
REPLACEMENT
CAUTION:
4
Caution—Make sure that the spacers for the main cover are installed correctly. Otherwise, equipment
damage could occur.
1. Do the removal procedure in reverse order. When you install the main (middle) cover (C), make sure
to install the spacers (D) correctly.
2. Do the applicable “Function Checks” on page 2-2.

4.3 Base Covers
Figure 4-1. Cover Removal

4.4 Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A and P7540A) Replacement
4.4 Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A

and P7540A) Replacement
Tools: None
REMOVAL
2. Raise the bed to a comfortable working height.
3. Lower the siderails, and raise the head and foot sections of the bed to more easily remove the
surface.
WARNING:
5. Do as follows on each end of the surface:
a. Push the corners of the surface towards the center of the bed until the white knobs slide out of
the slots to disconnect the surface hooks from the sleep deck (see Figure 4-2 on page 4-7).
b. Fold the surface over itself, and push the side of the surface towards the center of the bed until
the black knobs release out of the seat panel.
4
6. Disconnect the air hose from the bottom of the surface.
WARNING:
Warning—Failure to fully connect the dust cap could cause fluid ingress during cleaning
procedures. Injury and/or equipment damage could occur.
7. Put the dust cap on the air hose. Make sure the dust cap is fully connected.
Figure 4-2. Surface and Air Hose Removal
WARNING:
Warning—Use a minimum of two people to lift or move the Advance and Accelerate
surfaces. Those surfaces weigh approximately 60 lb (27 kg) up to 70 lb (32 kg) depending
on the surface model.

4.4 Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A and P7540A) Replacement
8. Remove the surface from the sleep deck of the bed.

9. If you remove the surface for a procedure that has
the bed plugged in, the service warning wrench
light will activate.
10. A Communication Lost message will show on the

GCI, press Close.
REPLACEMENT
WARNING:
Warning—Failure to fully connect the dust cap could cause fluid ingress during cleaning
procedures. Injury and/or equipment damage could occur.
1. Do the removal procedure in reverse order. When you install the dust cap, make sure that it is fully
connected.
2. Do the “Sleep Surface to Frame Configuration” on page 4-52.

4.5 Progressa Prevention/Essential Surface Replacement

Tools: To remove and replace the original surface: None
To replace the surface with a new one: 5 mm hex wrench

Adjustable wrench
REMOVAL
3. Lower the siderails.
WARNING:
5. Do as follows on each end of the surface:
Push the corners of the surface towards the center of the bed
until the white knobs slide out of the slot to disconnect the
surface hooks from the sleep deck.
4
6. Do as follows to detach the surface from the center of the sleep
deck:
• For a surface with straps that buckle to each other, reach
under the surface and unbuckle the straps that are wrapped
around the seat panel of the sleep deck.
• For a surface with straps that buckle to straps (A) attached to
the frame, reach under the surface and unbuckle the two
straps that attach the surface to the head section frame of the sleep deck (see Figure 4-3 on
page 4-11).
7. Remove the Progressa Prevention/Essential Surface.
REPLACEMENT
To Install the Original Surface:
WARNING:
Warning—Failure to route (if applicable) and connect the surface straps correctly could cause injury
and/or equipment damage.
1. Do the removal procedure in reverse order. Make sure of the following:
• For a surface with straps that buckle to each other, make sure to route the straps correctly and
to fully connect them to each other.
• For a surface with straps that buckle to straps (A) attached to the frame, make sure to fully
connect the straps on the bed frame to the straps on the surface.
2. Adjust the straps to tighten the fit.

To Install a New Surface:

NOTE:
The Progressa Prevention/Essential Surface was upgraded in February 2016. To install a new Progressa
Prevention/Essential Surface on a bed built before February 2016, you must install a back filler panel
with notches first. If the bed does not have the notched back filler panel (F) and straps (A) installed
around the head deck frame as shown in Figure 4-3 on page 4-11, get and install the conversion kit
(P006923).
On non-AA beds after serial number R278AW5485, the back filler panel was eliminated and the cable
underneath is secured by two P-clips.
CAUTION:
Caution—When you replace the surface, always replace the frame end straps with the ones that
come with the new surface to ensure compatibility.
1. Turn the new surface so that the bottom side is up.
2. Unbuckle both of the straps (A) on the new surface, and remove the lock nut (B), bolt (C), and
washers (D) from each strap.
NOTE:
It is not necessary to remove the back panel or the notched back filler panel to attach the straps. You
will see the notches if the head section is raised. If the head section is not raised, there is still a
sufficient gap under the back panel to pull the strap through.
WARNING:
Warning—Failure to install and connect the surface straps correctly could cause injury and/or
equipment damage.
3. Put the end of a strap (A) through each of the notches in the back filler panel (F) with the
adjustment loop (E) on the top side of the buckle.
4. Put the end of the strap down and around the frame (G), and align the holes in each end of the
strap. Install a bolt (C) with a washer (D) through the holes, and then install a washer (D) and lock
nut (B) to attach the strap to the frame.
5. Install the surface, and fully connect the straps (A) on the bed frame to the straps on the surface.
6. Adjust the two straps to tighten the fit.

Figure 4-3. Strap Installation

4.6 Seat, Thigh, and Deck Filler Panel Replacement

Tools: T30 Torx screwdriver Small flathead screwdriver
REMOVAL
4. Fully extend the foot section.
5. Raise the head of the bed.
WARNING:
7. Remove the sleep surface. See the applicable procedure:
• “Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A and P7540A)
Replacement” on page 4-7
• “Progressa Prevention/Essential Surface Replacement” on page 4-9
• “Accella Therapy Mattress Replacement” on page 4-203
Remove the Seat Panel
1. Remove the air hose dust cap from the air hose in the seat
panel channel, if installed.
2. Release the two tabs (A) on the seat panel (B) and lift up. Disengage the two brackets (C), hold the
air hose up, and remove the seat panel (see Figure 4-4 on page 4-13).
Remove the Thigh Panel

1. Remove the two screws (D) from the thigh panel (E), and lift the edge up just enough to clear the
frame.
2. Slide the thigh panel toward the foot end to disengage the three pins (F), on the inside of the thigh
panel, from the three holes in the frame.
3. Remove the thigh panel.

Remove a Right or Left Deck Filler Panel

1. Remove the three screws (G) that attach the filler panel (I) to the frame, and disengage the tab (H).
2. Remove the deck filler panel (I).
Figure 4-4. Seat, Thigh, and Filler Deck Panels
4
REPLACEMENT
1. Do the removal procedure in reverse order. Make sure of these:
• All of the cables from the GCI base board below the thigh panel (E) go through a notch to
prevent the panel from pinching the cables.
• The three plastic pins (F) on the thigh panel (E) are correctly engaged in their holes. The tabs
can break if they are not in the correct location.

4.7 Radiolucent Back Panel and Back Filler Panel Replacement

Tools: T15 and T30 Torx screwdrivers
NOTES:
• When you install service kit 200547, which includes the back panel, drive lugs, and wire guide
screws, the wire guide screws must be replaced so that the screws do not come in contact with
the screws that attach the replacement back panel.
• On Advanced Articulation (AA) beds, when you install service kit 200548, which includes the
back filler panel and spacers, the spacers must be installed so that the back filler panel fits
correctly.
REMOVAL
3. Adjust the bed to the flat position.
WARNING:
Remove the Back Panel

7. Remove the four screws (A) and drive lugs (B) from the back panel (C) (see Figure 4-5 on page 4-15).
Remove the back panel.
Remove the Back Filler Panel

8. Remove the four screws (D) from the back filler panel (E). Remove the back filler panel.
NOTE:
Some non-AA beds may have a back filler panel or two clamps with screws installed (to help
prevent the cables underneath the head panel from being pinched). The back filler panel and
clamps with screws are no longer used; the cables are routed through the wire guides.
Remove the Right or Left Back Side Filler Panel

9. Remove the three screws (H) from the side filler panel (I). Remove the side filler panel.

Figure 4-5. Back Panel and Back Filler Panel
REPLACEMENT
4
• The four slots and labels in the back panel (C) are at the head end of the bed and that the
counter sunk holes are up.
• The four wire guide screws (G) are replaced with those included in service kit 200547.
• The cables are routed through the wire guides (J).
AA Beds Only
• Make sure to install the spacers (F) included in service kit 200548 before you install the back
filler panel (E).
• If the back filler panel (E) has notches in the edge, the notches should be toward the foot end of
the bed.
• Make sure the back filler panel (E) does not pinch the cable that is underneath the panel along
the side of the frame. The cable should be in the slot underneath the edge of the panel.

4.8 Caster Replacement

Tools: T30 and T25 Torx screwdrivers Scissor jack
13 mm socket and wrench Extension, 6"
Ratchet Pliers Hex wrench
Hammer Lubricant Large punch
Wheel chocks 1/2" drive socket Safety glasses
Flat file
For beds before S/N S159AW9192, go to “Removal—P7500A Beds Before S/N S159AW9192” on
page 4-16.
For beds with S/N S159AW9192 and higher, go to “Removal—P7500A Beds with S/N S159AW9192 and
Higher and P7501A Beds” on page 4-18.
REMOVAL—P7500A BEDS BEFORE S/N S159AW9192

WARNING:
3. Remove the base covers (see “Base Covers” on page 4-5).
WARNING:
Warning—When the bed is in the neutral position, the bed is free to move. Use wheel chocks to
make sure that the bed does not move. Injury or equipment damage can occur.
4. Put the wheel chocks in position at the opposite end of the bed from the caster that will be
replaced.
5. Put the brake/steer pedal in the level neutral position.
6. Raise the corner of the bed for the caster that will be replaced.
7. Do as applicable for the caster (M) being removed (see Figure 4-6 on page 4-17):
• Head-end caster—remove the two screws (A and B) that attach the plastic mount (C) to the bed.
• Foot-end caster—remove the screws (A and B) from the foot end as follows:
NOTE:
After you remove the brake pedal, you will have access to the screw (A) through the hole (D).
a. Remove the two screws (E) to remove the brake pedal bushing (F).
b. Remove the screw at the head end of the Obstacle Detect strip, and slide the strip toward
the head end to disengage the hooks that hold it to the frame. Set the strip aside (see
“Obstacle Detect System Replacement” on page 4-104).
c. If the pedal brake link (O) has a set screw (G), loosen, but do not remove, the set screw on
the pedal brake link.
NOTE:
Not all brake links have a set screw.

d. Slide the brake pedal (H) out from the plastic mount (C). You may need to use a penetrating
lubricant with a hammer and punch to drive the pedal out.
e. For the foot-end left caster, you will also need to remove the auxiliary outlet box to get
access to the screw (B) (see Step 12 on page 4-136).
Figure 4-6. Caster—P7500A Beds Before S/N S159AW9192
4
8. Remove the screw (I) from the hex rod (J).
9. Remove the nut (K) and bolt (L).
10. Slide the mount (C) with the caster (M) out of the bed. If the mount (C) will not slide out of the bed
do as follows:
a. Remove the screw (N) from the inside end of the hex rod (J).
b. Install the screw (I) and a large washer on the outside end of the hex rod (J).
c. Loosen, but do not remove, the set screw (G) on the caster brake link (R).
d. With a pair of pliers, grip the large washer under the screw (I), and pull the hex rod (J) out of the
mount (C).
11. Pull the caster (M) down, out of the mount (C).

REMOVAL—P7500A BEDS WITH S/N S159AW9192 AND HIGHER AND P7501A BEDS
Do the applicable procedure:
• “Head-End Caster Removal” on page 4-18
• “Foot-End Caster Removal” on page 4-19
Head-End Caster Removal
WARNING:
4. Remove the two screws at the head end of the Obstacle Detect strip, and slide the strip toward the
head end to disengage the hooks holding it to the frame. Set the strip aside (see “Obstacle Detect
System Replacement” on page 4-104).
WARNING:
replaced.
8. Loosen the set screw (G), do not remove, from the head-end brake/steer torque tube (Q) (see
Figure 4-7 on page 4-19).
9. Remove the screw (I) from the hex rod (J).
10. Hold the brake link (S) in place and pull the hex rod (J) from
the caster (M). If the hex rod (J) cannot be removed, do one
of the following:
• Use a dowel puller to remove the hex rod (J) from the
caster (M).
or
• Use a 1/2"drive socket as a spacer and a long screw or
bolt to screw into the hex rod (J), hold the brake link and
pull out the hex rod (J).
or
• If the hex rod (J) cannot be removed from by the other
methods, then use a hammer to hammer the hex rod (J)
into the torque tube (Q). Then use a long screw to pull it
back out into the new caster.
11. Remove the screw (P) from the caster (M).
12. Remove the caster (M) from the bed.

Figure 4-7. Caster (Head End View)—Beds with S/N S159AW9192 and Higher
Foot-End Caster Removal

4
WARNING:
4. Remove the two screws at the head end of the Obstacle Detect strip, and slide the strip toward the
head end to disengage the hooks holding it to the frame. Set the strip aside (see “Obstacle Detect
WARNING:
replaced.
8. Remove the screw (P) from the caster (M) (see Figure 4-8 on page 4-20).
9. Remove the screw (N) from the hex rod (J).

10. Remove the hex rod from the caster (M).

11. Remove the caster (M) from the bed.
Figure 4-8. Caster (Foot End View)—Beds with S/N S159AW9192 and Higher
REPLACEMENT
1. Make sure the new caster is the same style as the one removed.
NOTE:
New casters are shipped in the neutral position.
2. Make sure that the new caster is in the neutral position.
WARNING:
Warning—Make sure to wear safety glasses when you use the file, and clean up the metal shavings.
Metal shavings can get in your eyes. Personal injury can occur.
3. Use a file to remove the burrs from the set screw indent on
the hex rod. Make sure the surface of the hex rod is flush.
4. Clean up the metal shavings.

CAUTION:
Caution—Do not use a ratchet driver or drill to tighten the set screws, if equipped, on the brake
links. Only use hand tools. Equipment damage can occur.
5. Do the removal procedure in reverse order.
• Install the hex rod (J) and tighten the screw (N) before you tighten the set screw (G), if
applicable, on the caster brake link (R).
NOTE:
• Only use hand-tools to tighten the set screw (G). Do not use a ratchet driver or drill to tighten
the set screw.
• If the brake link (O, Q, or R) does not have a set screw (G), make sure to install the brake link with
the flat side up (towards the opening in the bed frame; see the detail view in Figure 4-8 on
page 4-20).

4.9 Brake Link Replacement

Tools: T30 and T25 Torx screwdrivers Scissor jack
13 mm socket and wrench Ratchet
Hex wrench Extension, 6"
Hammer Wheel chocks
Large Punch Pry tool
Safety glasses Support blocks
Lubricant Pliers
Bed with S/N S159AW9192 and Higher
Right-angle snap-ring pliers (small size) File
Soft cloth
REMOVAL
WARNING:
Warning—Failure to unplug the bed and the optional auxiliary outlet from their power sources could
cause injury or equipment damage.
4. On the side where the brake links will be replaced, remove the screw at the head end of the
Obstacle Detect strip and slide the strip toward the head end to disengage the hooks holding it to
the frame. Do not disconnect the electrical connector. Set the strip aside (see “Obstacle Detect
WARNING:
Warning—When the bed is in the steer position, the bed is free to move. Use wheel chocks to make
sure that the bed does not move. Injury or equipment damage can occur.
5. Put the wheel chocks in position at the casters to make sure that the bed does not move.
6. Put the steer pedal in the steer position.
CAUTION:
Caution—Do not remove the set screw from the brake link. Equipment damage can occur.
7. If the brake link (B) has a set screw (A), loosen, but do not remove, the set screw (A) at all four brake
links (B) on the same side of the bed as the brake links that will be replaced (see Figure 4-9 on
page 4-23).
NOTE:
On a bed before serial number S159AW9192, make sure to replace the brake links with part number
168601 which has a set screw.

Figure 4-9. Brake Links
8. Remove the hex rods (C) from the casters (D) on the same side of the bed as the brake links that will
be replaced as follows:
a. Loosen, but do not remove the set screw (E) on the head-end brake/steer torque tube (F).

b. Remove the screw (G) from the hex rod (C) on the foot-end caster (D).
WARNING:
Warning—If you use the pry tool, wear safety glasses and do not use the pry tool towards your
body. Personal injury can occur.
c. If you use the pry tool, put on your safety glasses.
d. Remove the hex rods (C) from the head-end and foot-end casters (D). Make sure that you do not
lose the bushings (H).
NOTE:
To remove the hex rod from the caster, use a pry tool to apply force to the flanged screw in the end
of the hex rod so that you can pull the hex rod out. Or, use a hammer and punch to push the hex rod
out.
9. Remove the mid-frame pedal (I) as follows:
Patient-Left Side
a. On the patient-left side of the bed, remove the screw (G) and bushing (H) from the pedal (I).
b. Remove the pedal (I) from the bed. Make sure that you do not lose the bushing (H).
Patient-Right Side
a. On the patient-right side of the bed, remove the two screws (J) that attach the brake/steer
switch assembly (K) to the bed, and remove the brake/steer switch assembly.
b. If necessary, remove the snap-ring (P).
c. Make a note of the orientation of the brake/steer switch cam (L), and remove it from the pedal
(I).
d. Remove the pedal (I) from the bed. Make sure that you do not lose the bushings (H).
10. Remove the foot-end pedal (I) as follows:
a. If necessary, remove the screw (G) and bushing (H) from the pedal (I).
b. Remove the pedal (I) from the bed. Make sure that you do not lose the bushings (H).
11. Remove the brake bar (M) from the bed.
12. Remove the brake/steer bushings (N) and the pins (O).
13. Remove the brake links (B).
REPLACEMENT
WARNING:
Warning—Make sure to wear safety glasses when you use the file, and clean up the metal shavings.
Metal shavings can get in your eyes. Personal injury can occur.
1. Put on your safety glasses.
2. If necessary, use the file to remove any burrs or high metal from the hex rods (C) or the hex rod
portion of the pedals (I) (see Figure 4-9 on page 4-23). Make sure that you clean up the metal
shavings.
3. Install the new brake links (B) on the brake bar (M). Make sure that the hole for the pin is down and
toward the foot end of the brake bar. The foot end is the end with two slots close to together.

4. Install the pins (O) and the brake/steer bushings (N) into the brake links (B).
5. Install the brake bar (M) into the bed.
6. Install the bushing (H) on the foot-end pedal (I), and install the foot-end pedal on the bed. Make
sure that the orange brake pedal is pointed up.
7. Install the second bushing (H) on the foot-end pedal (I).
8. Install the bushing (H) on the head-end hex rod (C), and install the hex rod in the head-end caster
(D) and the brake/steer torque tube (F). Make sure that the brake/steer pedals are in the steer
position. In the steer position, the orange brake pedal is pointed up and the green steer pedal is
pointed down.
CAUTION:
Caution—Do not use a ratchet driver or drill to tighten the set screw on the brake/steer torque
tube. Only use hand tools. Equipment damage can occur.
9. Use hand tools to tighten the set screw (E) on the brake/steer torque tube (F).
10. Install the mid-frame pedal (I) as follows:
Patient-Left Side
a. Install the bushing (H) on the pedal (I), and install the pedal on the bed. Make sure that the
green steer pedal is pointed down.
b. Install the second bushing (H) on the pedal (I), and install the screw (G) in the pedal.
4
Patient-Right Side
a. Put the brake/steer pedal in the neutral position.
b. Install the bushing (H) on the mid-frame pedal (I).
c. Install the pedal on the bed. Make sure that the green steer pedal is level.
d. Install the second bushing (H) on the pedal (I).
e. Install the brake steer switch cam (L) on the pedal (I). Make sure that the cam is oriented so that
the lobes on the cam are down and level.
f. Install the snap-ring (P) on the pedal (I). Make sure that the snap ring can move freely around
the pedal hex rod.
g. Install the brake/steer switch assembly (K) on the bed, and install the screws (J).
h. Put the brake/steer pedal in the steer position.
11. Install the bushing (H) on the foot-end caster hex rod (C), and install the hex rod in the foot-end
caster (D).
12. Install the second bushing (H) on the foot-end caster hex rod (C), and install the screw (G).
13. Install the Obstacle Detect strip in the bed frame, slide it towards the foot end of the bed to engage
the hooks that secure the strip to the frame, and install the screw (see “Obstacle Detect System
Replacement” on page 4-104).
14. Install the base covers (see “Base Covers” on page 4-5).
15. Install the second bushing (H) on the foot-end pedal (I) (see Figure 4-9 on page 4-23).

4.10 Head Siderail Replacement

Tools: T10 and T30 Torx screwdrivers Wire cutters
Thin-blade screwdriver
Parts: Cable ties (P/N 156672)
REMOVAL
2. Raise the head to at least 30°.
WARNING:
4. Remove the two screws (A) and cover (B) from the cable junction box (see Figure 4-10 on
page 4-26).
5. Disconnect the siderail cable from the bed cable inside the junction box.
6. Cut and remove the cable tie that attaches the cable to the head section. Make a note of the cable
routing through the siderail notch in the lower mount.
7. Use the thin-blade screwdriver to release the two hook tabs (C) on the siderail hinge covers (D).
Rotate the top of the covers down, and lift the tab (E) out of the slot to remove the siderail hinge
covers (D) (see Figure 4-11 on page 4-27).

8. Do as applicable to remove the siderail from bed frame weldment:

Serial Number before U282AW6028
a. Remove the two screws (F) and lower mounts (G) from the lower pin.
b. Remove the upper two screws (H).
c. Remove the siderail (I) from the siderail mounting tabs on the bed.
Serial Number U282AW6028 and Higher
WARNING:
Warning—Make sure to support the siderail as you remove the screws. Failure to do so could cause
injury or equipment damage.
a. As you support the siderail, loosen the upper two screws (H).
b. Remove the two screws (F) and lower mounts (G) from the lower pin.
c. Lift to remove the siderail (I) from the bed.
NOTE:
On the wide (40" (1016 mm)) bed, there is a spacer (J) between the siderail and the upper frame.
Figure 4-11. Head Siderail Removal

REPLACEMENT
2. When you replace the retainers (G), make sure the grooves on each end of the lower pin show
equally on both sides.
3. Route the cable as noted earlier, and replace the cable ties.

4.11 Intermediate Siderail Replacement

Tools: T25 and T30 Torx screwdrivers Thin-blade screwdriver
Wire cutters
REMOVAL
WARNING:
5. Remove the seat and thigh panels of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
4
6. Disconnect the siderail cable from the junction under the thigh panel.
7. Cut and remove the cable tie that holds the siderail cable to the bed frame. Make a note of the cable
routing through the siderail notch in the lower mount and under the thigh frame. The cables for the
right-hand side go through the two notches (A) in siderail mount (see Figure 4-12 on page 4-30).
8. Use a thin-blade screwdriver to release the two hook tabs (B) on the siderail hinge covers (C). Rotate
the top of the covers down, and lift the tab (D) out of the slot to remove the siderail hinge covers (C).
9. Remove the two screws (E) and two retainers (F) from the lower pin.
10. Do as applicable for your bed:
Serial Number before U282AW6028
a. Remove the four screws (G).
b. Remove the siderail (H) from the siderail mounting tabs on the bed.
Serial Number U282AW6028 and Higher
WARNING:
Warning—Make sure to support the siderail as you remove the screws. Failure to do so could cause
a. As you support the siderail, loosen the top two screws (G), remove the bottom two screws.
b. Lift and remove the siderail (H) from the bed.
NOTE:
On the wide (40" (1016 mm)) bed, there is a spacer (J) between the siderail and the upper frame.

Figure 4-12. Intermediate Siderail Removal

REPLACEMENT
2. When you replace the retainers (F), make sure the grooves on each end of the lower pin show
equally on both sides.
3. Route the cable as noted earlier, and replace the cable ties.

4.12 Siderail Internal Components Replacement

Tools: T10 and T30 Torx screwdrivers 3/8" nut driver
Antistatic strap
REMOVAL
WARNING:
4. Lower the applicable siderail.
CAUTION:
Caution—Failure to wear an antistatic strap could cause equipment damage.
5. Put on the antistatic strap and make sure it is correctly grounded.
Intermediate Siderail Patient Control Boards

1. Remove the 5 screws (A) and drainage bag holder (B) (see Figure 4-13 on page 4-33).
2. Remove the siderail cover (C) from the siderail (D), and lay it in a safe location on the bed.
3. Disconnect any cables on the board (E) being replaced.
4. Remove the screws (F) from the board (E) to the siderail (D).
5. Remove the board (E).
GCI and Caregiver Control Pod

1. Remove the 5 screws (A) and drainage bag holder (B) (see Figure 4-13 on page 4-33).
2. Remove the siderail cover (C) from the siderail (D), and lay it in a safe location on the bed.
3. Remove the hinge pin (G) and bushing (H) from the GCI or caregiver control pod (I).
4. For the GCI, remove the two screws (J) and panel (K) on the back of the pod.
5. Disconnect the cable from the GCI.
6. For the caregiver control pod, disconnect the cable from the patient board (E) and remove from the
siderail.

Figure 4-13. Internal Components

Head Siderail Speaker and Headrail Board

1. Remove the two screws (L) that attach the cover (M) to the siderail (N) (see Figure 4-13 on
page 4-33).
2. For the speaker, do as follows:
a. Remove the four nuts (O) that attach the speaker (P) to the siderail, and then remove the
speaker.
b. Disconnect the wires from the speaker (P).
3. For the caregiver control board, do as follows:
NOTE:
You do not need to remove the siderail cover when you replace the caregiver control board.
a. Remove the control label (Q).
b. Remove the four screws (R) and mount bracket (S).
c. Disconnect the cable from the board (T) and remove the mount bracket (S) and board (T) from
the siderail.
d. Remove the six screws (U) that attach the board (T) to the bracket (S).
REPLACEMENT

2. Do the removal procedure in reverse order. If you are replacing the GCI, make sure to do these:
• Put the shielded section of the GCI cable in the
ground clip (V).
• Route the GCI cable around the posts (W).
• Install the GCI pod cover so that it is aligned with the GCI housing and there are no sharp edges
after you install the screws.

• As you route the GCI cable through the siderail

housing, put the cable in the cable retainers. There
are marks on the cable to identify where the cable
should be put in the retainers.

4.13 Upper Control Board Replacement

Tools: T25 Torx screwdriver Needle nose pliers Antistatic strap
REMOVAL
NOTE:
If you replace the air control board (ACB) along with the upper control board (UCB), you must complete
the air control board replacement first. See the service manual for the ACB replacement procedure. If
the ACB is replaced, you do not have to do the Sleep Surface to Frame Config (per the instructions in the
service manual) until the UCB replaced.
WARNING:
Warning—If the OIML board is installed, do not break the seal on the scale board housing. This will
invalidate the bed’s compliance with the NAWI directive.
3. Raise the head section to the highest position.
4. Remove the headboard.
WARNING:
5. Disconnect the bed and the auxiliary outlet (if installed).
6. Do the “Remove all Power From the Bed” on page 4-217 procedure.
CAUTION:
8. Go to the section for applicable bed:
• For P7500A model beds, go to “STEP1: P7500A Beds” on page 4-38.
• For P7501A model beds, go to “STEP 1: P7501A Beds” on page 4-39.

Figure 4-14. Upper Control Board (P7500A Beds Before Serial Number Q352AW0289)

STEP1: P7500A Beds

1. Remove the two screws (A) and cover (B) (see Figure 4-14 on page 4-37).
2. Put the cover to the side.
3. Go to the applicable serial number:
• For beds before serial number Q352AW0289, do as follows:

a. Disconnect the cables from the UCB (F).
NOTE:
If the IntelliDrive Transport System is installed, you do not have to disconnect the battery charge
indicator P.C. board cable.
b. If the IntelliDrive Transport System is installed, remove the two screws (C) that attach the
power supply/junction board bracket (D) to the casting (E).
c. Move the power supply/junction board bracket (D) to the side.
d. If the EN 45501 (OIML) scale is installed—
WARNING:
Warning—Do not break the seal on the EN 45501 (OIML) scale board housing. This will invalidate
the bed’s compliance with the NAWI directive.
• Do not touch the seal on the screw (G).
• Do not remove the OIML scale board (H).
e. Remove the three screws (I) that attach the UCB bracket (J) to the casting.
f. Remove the UCB bracket (J). Do not touch the OIML scale board (H) if it is installed.
g. Use the needle nose pliers to press in the tab on the standoffs (K) while you lift and remove the
UCB (F) from the UCB bracket (J).
• For beds with serial number Q352AW0289 and after, do as follows:

a. Disconnect the cables from the UCB (F) (see Figure 4-15 on page 4-39).
b. If the EN 45501 (OIML) scale is installed—
WARNING:
Warning—Do not break the seal on the scale board housing. This will invalidate the bed’s
compliance with the NAWI directive.
• Do not touch the seal (L) that extends from the OIML scale board cover (M) to the side of
the weldment cover (N).
• Do not remove the OIML scale board.
• Do not remove the UCB bracket (O) from the head-end weldment cover (N). This will break
the seal.
c. Use the needle nose pliers to press in the tab on the standoffs (K) while you lift and remove the
UCB (F) from the bracket (O).

Figure 4-15. Upper Control Board (P7500A Bed Serial Number Q352AW0289 and After)
STEP 1: P7501A Beds

4
1. Remove the four screws (A) and cover (B) (see Figure 4-16 on page 4-40).
2. Put the cover (B) to the side.
3. Disconnect the cables from the UCB (C).
NOTE:
If the IntelliDrive Transport System is installed, you do not have to disconnect the battery charge
indicator P.C. board cable.
a. If the IntelliDrive Transport System is installed, remove the one screw (D) that attaches the
power supply/junction board bracket (E) to the head-end weldment cover (F).
b. Move the power supply/junction board bracket (E) to the side.
c. If the EN 45501 (OIML) scale is installed—
WARNING:
Warning—Do not break the seal on the EN 45501 (OIML) scale board housing. This will invalidate
the bed’s compliance with the NAWI directive.
• Do not touch the seal (G) on the screw (H).
• Do not remove the OIML scale board (I).
4. Use the needle nose pliers to press in the tab on the standoffs (J) while you lift and remove the UCB
(C) from the head-end weldment cover (F).

Figure 4-16. Upper Control Board (P7501A Beds)

REPLACEMENT
2. Do the removal procedure in reverse order. When you connect the cables to the UCB, make sure to
fully connect them at the correct locations (see Figure 4-17 on page 4-41 and Table 4-1 on
page 4-42).
WARNING:
Warning—After you replace the UCB, you must complete all associated procedures for the bed to
operate correctly. Failure to do so could cause patient injury.
3. See Table 4-2 on page 4-43 and complete all of the procedures (in the order shown) that apply to
your bed configuration.
4. When you have completed all of the applicable procedures, do the “Function Checks” on page 2-2.
Figure 4-17. UCB Cable Connections

Table 4-1. UCB Connections
Callout / Callout /
Cable Cable
Connector Connector
Cable identifier, red color band A To LCB P13
Cable identifier, blue color band B LCB (VMOT 29VDC /Grd) P14
Lift arm cable, lh C External speaker P15
Weigh frame cable, lh D ACB P16
Hilow motors cable E Leg position P17
Weigh frame cable, rh F From LCB P18
a
Load beam 1 (left head) P1 b
CPR P19
Load beam 2 (left foot) P2 Footboard detect P20
Load beam 3 (right foot) P3 Knee position P22
Load beam 4 (right head) P4 FlexAfoot position P23
Head motor P5 SafeView P24
Foot hilow motor P6 SafeView P25
Head hilow motor P7 Right siderail P26
Knee motor P8 Left siderail P27
Leg motor P9 Left pendant P28
FlexAfoot motor P10 Right pendant P29
OIML scale board
c
P30 (or P37) ACB (VMOT 29 VDC /Grd) P38
Advanced SideCom / GCI P36
a. The load beam cable numbers are shown on the cables.
b. The connection location numbers are printed on the P.C. board.
c. If connector P30 is not present on the UCB, use P37 (spare CAN) instead.

Table 4-2. Procedures after UCB Replacement
Non-EN45501 Class Scale Bed with an Air Surface

1. “Sleep Surface to Frame Configuration” on page 4-52
2. “Bed Position Sensor Calibration” on page 4-169
3. “Scale Calibration (Non-EN 45501 Scale)” on page 4-140
4. “Zeroing the Scale and Test Weighing Procedure” on page 4-142
5. “Air Zero Capture” on page 4-156
6. “Factory Offset Capture” on page 4-158
Non-EN45501 Class Scale Bed with a Foam Surface

3. “Scale Calibration (Non-EN 45501 Scale)” on page 4-140
4. “Zeroing the Scale and Test Weighing Procedure” on page 4-142
EN 45501 Class Scale (OIML) Bed with an Air Surface and a Broken Scale Board Seal
3. “Scale Calibration—EN 45501 Class Scale (OIML)” on page 4-144
4
4. “Zeroing the Scale and Test Weighing Procedure (EN 45501 Scale)” on page 4-149
EN 45501 Class Scale (OIML) Bed with an Air Surface and an Intact Scale Board Seal
EN45501 Class Scale (OIML) Bed with a Foam Surface and a Broken Scale Board Seal
3. “Scale Calibration—EN 45501 Class Scale (OIML)” on page 4-144
4. “Zeroing the Scale and Test Weighing Procedure (EN 45501 Scale)” on page 4-149
EN45501 Class Scale (OIML) Bed with a Foam Surface and an Intact Scale Board Seal

4.14 Compressor Replacement

Tools: T25 and T30 Torx screwdrivers 3/32" hex wrench
Dowel puller
Parts: Gasket (P/N 181128) (if originally installed)
NOTE:
Make sure the correct compressor is being installed for the P7500A or P75001A beds. The bed and
surface combination require different compressors.
REMOVAL
WARNING:
5. Remove both Obstacle Detect switches (see “Obstacle Detect System Replacement” on
page 4-104).
6. Do as follows on each end of the brake link bar (D) (see Figure 4-18 on page 4-45):
a. Remove the screw (A) and capture nut (B).
b. Loosen, do not remove, the screw (C).
c. Disconnect the link (D).
d. If the brake link has a set screw, loosen, do not remove, the set screw (E).
NOTE:
e. Use the dowel puller to remove the hex rod (F) far enough so the brake link bar (D) can be
removed.
f. Remove the brake link bar (D).
7. Remove the blower (see “Blower Assembly Replacement” on page 4-58).
8. Remove the four screws (G) from the lower control board box (H).
9. Rotate the box forward.
10. Make a detailed note of the position and connection of all cables and hoses.

Figure 4-18. Brake Bar

11. Disconnect all cables and hoses from the compressor (I) (see Figure 4-19 on page 4-46).
NOTE:
To disconnect the air hose, rotate the hose clockwise.
Figure 4-19. Compressor
12. Remove the two screws (J) that attach the compressor (I) to the bed (K) or remove the compressor
from the hook-and-loop fastener.
13. Remove the compressor (I).
REPLACEMENT
NOTE:
If you removed the blower in Step 7, replace the blower before you replace the brake link bar.
2. Install the gasket (L) on the brake link bar (D) on both sides of the
bed, if a gasket was originally installed (see Figure 4-18 on
page 4-45).
NOTE:
Only install the gasket (L) if it was originally installed. The new
base covers do not use them.

4.15 Pneumatic Control Board Replacement

Tools: T25 Torx screwdriver Antistatic strap
REMOVAL
WARNING:
CAUTION:
6. Disconnect all cables from the pneumatic control board (A). They mount through the cover. Make a
note of their positions for reassembly (see Figure 4-20 on page 4-47).
7. Remove the screw (B) and cover (C).
8. Remove the pneumatic control board (A) from the standoffs.
Figure 4-20. Board Removal 4

REPLACEMENT
NOTE:
Make sure to do the following procedures as part of the “Sleep Surface to Frame Configuration”
procedure:
• “Air Zero Capture” on page 4-156
• “Factory Offset Capture” on page 4-158

4.16 Air Control Board and Options Control Board Replacement (P7520A Surfaces)
4.16 Air Control Board and Options Control Board Replacement (P7520A
Surfaces)
REMOVAL
3. Make sure the sleep deck is in the flat position.
WARNING:
5. Go to “Percussion and Vibration Valve and Valve Box” on page 4-130, and complete the necessary
steps to get access to the valve box, or to remove the valve box from the surface, if desired.
6. Remove the screw (B) from the end of the valve box cover (C), and release the other end of the cover
from the two tabs (D) (see Figure 4-21 on page 4-50).
CAUTION:
4
8. To remove the air control board, continue with Step 9. To remove the options control board, go to
Step 16 on page 4-51.
Air Control Board

9. Disconnect the three cables (E) and two cables (F) from the air control board (G) (see Figure 4-22 on
page 4-51).
10. If the options control board (H) is installed, disconnect the ribbon cable plug (I) and plug (J) from
the air control board (G).
11. If the advanced articulation valve is installed, disconnect the plug (K) from the air control board (G).
12. Remove the six sensor tubes (L) from the air control board (G) (see Figure 4-22 on page 4-51). When
you install the tubes, locate them according to their labeled positions (L1 to L6) as shown in Figure
4-21 on page 4-50.
13. Carefully pull back the two tabs (M) on either side of the air control board (G) to release it (see Figure
4-21 on page 4-50).
14. Lift the air control board (G) off of the standoffs (N) and from under the third tab (O) at the other end
of the board (G).
15. Remove the air control board (G) from the valve box (A).

Figure 4-21. Air Control Board and Options Control Board

Figure 4-22. Air Control Board and Options Control Board Cables
Options Control Board

16. Disconnect the two plugs (P) and the one ribbon cable plug (Q) from the options control board (H)
4
(see Figure 4-22 on page 4-51).
17. Carefully pull back the two tabs (R) on either side of the options control board (H) to release it (see
18. Lift the options control board (H) off of the standoffs (M) and from under the third tab (S) at the
other end of the options control board (H).
REPLACEMENT
NOTE:
Make sure to do the following procedures as part of the “Sleep Surface to Frame Configuration”
procedure:
• “Air Zero Capture” on page 4-156
• “Factory Offset Capture” on page 4-158
4. “Do the applicable “Function Checks” on page 2-2.

4.17 Sleep Surface to Frame Configuration

Tools: None
1. Make sure the bed is plugged in.

3. Raise the bed to the full up position.
7. Select Surface Configuration, and press Continue.
8. Locate and make note of the surface (mattress) model

number on the law label that is at the head-end of the
surface.
9. Go to the applicable section to configure the bed for
the sleep surface:
• P7500A Bed with P7520 Surface
• P7500A Bed with P7540 Surface

P7500A Bed with P7520A Surface

a. See Table 4-3 on page 4-54, and make sure that the
configuration options as identified in the table row
for the surface model number, match the options
selected on the screen.
b. If necessary, make changes to the selections on the
screen to match Table 4-3 on page 4-54, then press
the Apply button(s).
c. Press Close.
P7500A Bed with P7540A Surface
a. See Table 4-4 on page 4-55 and Table 4-5 on
page 4-56, and make sure that the configuration
options as identified in the table row for the
surface model number, match the options selected
on the screen.
b. If necessary, make changes to the selections on the
screen to match Table 4-4 on page 4-55 and Table
4-5 on page 4-56, then press Apply.
c. Press Close.
10. Press Close to return to the Preferences screen.
4

Table 4-3. Configuration by Surface Model Number
Surface Components Included in Each Model Number

Surface
Model HF Optirest Switching Compressor CLRT Advanced
MCM
P&V
Number Shutoff
Equipped Valve Valve Equipped Equipped Articulation Valve
Valve
P7525A1 (Nothing will be selected on screen for this configuration)
P7520A1 X X
P7520A2S X X
P7520A3 X X X
P7520A4S X X X
P7520A5 X X
P7520A7 X X X
P7520A9 X X
P7520A11 X X X
P7520A13 X X
P7520A15 X X X
P7520A17 X X X X
P7520A18S X X X X
P7520A19 X X X X X
P7520A20S X X X X X
P7520A21 X X X X X X X
P7520A22S X X X X X X X
P7520A23 X X X X X X X X
P7520A24S X X X X X X X X
P7520A25 X X X X
P7520A27 X X X X X
P7520A33 X X X X
P7520A35 X X X X X
P7520A41 X X X X X X
P7520A43 X X X X X

Table 4-4. Frame Configuration by Sleep Surface Model Number
Frame Configuration
Surface Model
HF Optirest Advanced
Number Switching Compressor
Equipped Valve Articulation 40” Wide
Valve Equipped
(P&V) (CLRT)
P7525A (Nothing will be selected on screen for this configuration)
P7540A0000000 X X
P7540A0001000 X X
P7540A0100000 X X X
P7540A0101000 X X X
P7540A0020000 X X X X
P7540A0021000 X X X X
P7540A0120000 X X X X X
P7540A0121000 X X X X X
P7540A0010000 X X X
P7540A0011000 X X X
P7540A0110000 X X X X
P7540A0111000 X X X X
P7540A1000000 X X X
P7540A1001000
P7540A1100000
X
X
X
X X
X
X 4
P7540A1101000 X X X X
P7540A1020000 X X X X X
P7540A1021000 X X X X X
P7540A1120000 X X X X X X
P7540A1121000 X X X X X X
P7540A1010000 X X X X
P7540A1011000 X X X X
P7540A1110000 X X X X X
P7540A1111000 X X X X X

Table 4-5. Surface Configuration by Surface Model Number
Surface Configuration
Surface Model
Number CLRT Advanced P&V
40” Wide ALP
Equipped Articulation Valve
P7525A (Nothing will be selected on screen for this configuration)

P7540A0000000
P7540A0001000 X
P7540A0100000 X
P7540A0101000 X X
P7540A0020000 X X
P7540A0021000 X X X
P7540A0120000 X X X
P7540A0121000 X X X X
P7540A0010000 X
P7540A0011000 X X
P7540A0110000 X X
P7540A0111000 X X X
P7540A1000000 X
P7540A1001000 X X
P7540A1100000 X X
P7540A1101000 X X X
P7540A1020000 X X X
P7540A1021000 X X X X
P7540A1120000 X X X X
P7540A1121000 X X X X X
P754010010000 X X
P7540A1011000 X X X
P7540A1110000 X X X
P7540A1111000 X X X X

4.18 Nurse Call Configuration
4.18 Nurse Call Configuration

Tools: None

4
7. Press Bed Configuration.
8. Press the Nurse Call drop down menu and select

Nurse Call.
9. Press Save changes.
10. Press Close to return to the Preferences screen.

4.19 Blower Assembly Replacement

NOTES:
• If you need to replace an aluminum case blower, a blower attached by a “C” bracket, or a blower
attached by hook-and-loop fasteners, you will need to order either the 191279 kit (pulmonary)
or 208486S kit (non-pulmonary). These kits include replacement instructions.
• The P7501A beds only have the blower in the bed frame for beds with the Full Pulmonary (P&V)
therapies (P7540A).
REMOVAL
WARNING:
5. Disconnect the blower assembly cable (A) from the PnCB (B) (see Figure 4-23 on page 4-59). The
pulmonary blower connects to P2 on the PnCB and the non-pulmonary blower connects to P3.
6. Remove the three screws (C) and three washers (D) that attach the blower (E) to the bed.
7. Do one of these:
• For beds with a pulmonary blower, disconnect the clear hose, sense line, and ribbed hose from
the blower hose connector (F).
NOTE:
You will need to turn the blower approximately 3 times clockwise to get the ribbed hose out of the
connector.
• For beds with a non-pulmonary blower, disconnect the ribbed hose from the blower hose
connector (F).
8. Remove the blower (E).

Figure 4-23. Blower Assembly Removal
REPLACEMENT
4
WARNING:
Warning—Failure to correctly connect the blower hose connector may cause injury.
CAUTION:
Caution—Failure to install a washer on each mounting screw could cause equipment damage.
1. Do the removal procedure in reverse order. Make sure to do these:
• Install a washer (D) under the head of each of the mounting screws (C) (see Figure 4-23 on
page 4-59).
• Correctly connect the blower hose.
2. Plug the bed in.
3. Set the blower assembly timer to zero (see “Set the Blower Assembly Timer to Zero” on page 4-60).

SET THE BLOWER ASSEMBLY TIMER TO ZERO

NOTE:
This procedure applies to these beds (blower in the bed frame):
• P7500A beds with P7520A surfaces and beds upgraded with P7540A full pulmonary (P&V)
surfaces
• P7501A beds with P7540A full pulmonary (P&V) surfaces

4. Press Blower Reset.
5. Press Reset Blower Hours. The Resettable Blower

Hours will reset to 0.0.
6. Press Home to exit the service screens.

FIND THE NUMBER OF HOURS THE BLOWER ASSEMBLY HAS OPERATED

4. Press Blower Reset. 4
5. Do not reset the blower hours.

6. Look at the Resettable Blower Hours.
7. Replace the blower if the hours are more than 30,000.
8. Press Home to exit the service screens.

4.20 Hilow Motor Replacement

Tools: T25 Torx screwdriver Jack stands and crossbar
13 mm wrench and socket with ratchet
REMOVAL
WARNING:
Warning—Failure to support the weight of the bed could cause injury and/or equipment damage.
2. If accessible, put the crossbar on the jack stands under the upper frame, centered under the load
beams.
3. If the motor has failed with the bed in too low a position to access the load beams, put the jack
stands under the head-end casting.
NOTE:
If the bed has a head end with a steel weldment and plastic cover, remove the oxygen tank holders
before you put the jack stands under the head-end weldment.
4. Raise the jack stands so the weight of the upper frame is on the jack stands.
WARNING:
7. Disconnect the motor cable from the motor.
NOTE:
The connection is a twist-lock and twists counter-clockwise to disconnect.
8. Remove the nut (A) and bolt (B) from each end of the motor (see Figure 4-24 on page 4-63).
9. Remove the motor from the mount brackets (C).
REPLACEMENT
1. Install one end of the motor in the bed.
2. Connect the new motor to the motor cable.
3. Plug the bed in.
4. Extend the motor (raise the bed) as needed to align with the mount brackets.

Figure 4-24. Hilow Motor Removal

4.21 Foot Up/Down and Knee Motors Replacement

Tools: T25 and T30 Torx screwdrivers Jack stand
Needle nose pliers Wire cutters
REMOVAL
WARNING:
Warning—Failure to support the weight of the bed could cause injury and/or equipment damage.
3. For replacement of the Foot Up/Down motor, put the jack stand under the foot section and lower
the bed onto the jack stand.
WARNING:
6. Remove the seat and thigh sections of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
7. Disconnect the motor cable (A or B) from the motor that is to be removed (see Figure 4-25 on
page 4-65).
WARNING:
Warning—Do not remove the pins from the Foot Up/Down motor unless the foot section is
supported. If you remove the pins while the foot section is unsupported, it can fall. Personal injury
or death, and equipment damage can occur.
8. Remove the retaining clips (C) and pins (D) from each end of the motor that is to be removed.
9. Remove the motor from the bed.

Figure 4-25. Foot Up/Down and Knee Motors Removal

The knee motor details are shown at the top, and the foot up/down motor details are shown at the
bottom.

REPLACEMENT
2. If the new motor is the incorrect length to install, do as follows:
a. Use a retaining clip (C) and pin (D) to install one end of the new motor on the bed.
NOTE:
If the old motor has spacers in the opening for the pin and the new motor does not, then the
spacers are not needed.
WARNING:
Warning—Use extreme caution when you operate the motor when it is not fully installed on the
bed. Make sure that your body is not in a location where it can be caught between the motor and
the bed. Personal injury could occur.
CAUTION:
Caution—Make sure that the motor does not come into contact with any other parts of the bed
when you operate it while it is not installed in the bed. Equipment damage could occur.
b. Connect the motor cable to the new motor.
c. Plug the bed in.
d. Extend or retract the motor as needed to align with the mount brackets.

4.22 Head Section Motor Replacement

Tools: T15, T20, T25, and T30 Torx sockets Socket driver
Phillips head screwdriver Wire cutters
REMOVAL
3. Lower the head section to the lowest position.
4. Raise the knee section to the highest position.
WARNING:
7. Remove the seat and thigh sections of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
8. Disconnect the head section motor cables (A) from the GCI base board connections (B) below the
4
thigh section (see Figure 4-26 on page 4-68).

Figure 4-26. Head Motor Cable Disconnections
9. Cut and remove the cable tie (C) that attaches the head section motor cables (A) to the bed (D).
10. Remove the head section motor cables (A) from the cable holders (E).
11. Remove the screw (F), and open the CPR actuator cover (G) (see Figure 4-27 on page 4-69).

Figure 4-27. CPR Cable and Head Motor
12. Remove the ball end of the CPR cable (H) from the CPR actuator (I).

WARNING:
Warning—Do not remove the pins from the head motor unless the head section is in the lowest
position. If you remove the pins while the head section is elevated, it can fall. Personal injury or
death, and equipment damage can occur.
13. Remove the retaining clips (J) and pins (K) from the foot end and then the head end of the head
section motor (L).
NOTE:
You may need to use an upward force against the head section to remove the pins from the motor.
14. Remove the head section motor (L).
REPLACEMENT
1. Put the head section motor in position, and install the shorter of the two pins (K) and a retaining clip
(J) at the foot-end mounting location.
2. Install the longer of the two pins (K) and a retaining clip (J) at the head-end mounting location. The
pin (K) mounts both the motor and the damper. If the mounting holes in the head-end motor and
the bed frame do not align, see “Adjust the Head-Section Motor for Installation” on page 4-62.
NOTE:
You may need to use an upward force against the head section to install the pins into the motor.
3. For beds before serial number R340AW6400, do as follows:
a. Install the head section motor CPR cable (H, thinner cable) into the third hole/slot from the
bottom of each set of cable holders (E) (see detail BB in Figure 4-28 on page 4-71). If the cable
holders (E) only have three holes/slots, the third hole/slot from the bottom will be the top
hole/slot.
b. Install two cable ties (M, from the kit), to secure the motor cable (N, thicker cable) to the CPR
cable (H) next to each of the two cable holders (E) and inside the space between the two cable
holders. The motor cable (N, thicker cable) does not fit into the cable holders (E).
c. Insert the barb of a push mount cable tie (O, from the kit) into the hole (P) in the bed, and install
the cable tie around the head section motor cables and other adjacent cables (do not include
the green ground wire). The mounting hole (P) is on the bottom side of the cross-member
above the cables.
4. For beds with serial number R340AW6400 and later, do as follows:
a. Install the head section motor cables into the cable holders (E): install the CPR cable (H, thinner
cable) in the third hole/slot from the bottom, and install the motor cable (N, thicker cable)
below the CPR cable in the second hole/slot from the bottom (see detail CC in Figure 4-28 on
page 4-71).
b. Insert the barb of a push mount cable tie (O, from the kit) into the hole (P) in the bed, and install
the cable tie around the head section motor cables and other adjacent cables (do not include
the green ground wire). The mounting hole (P) is on the bottom side of the cross-member
above the cables.

Figure 4-28. Head Motor Cable Connections
5. Connect the head section motor cables (A) to the control board connections (B).
6. Install the ball and spring end of the CPR cable (H) into the CPR actuator (I). Make sure that the ball
and spring install fully into the actuator (see Figure 4-27 on page 4-69).
7. Close the CPR actuator cover (G), and install the cover screw (F).

8. Replace the seat and thigh sections of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
FINAL STEPS
1. Install the sleep surface (see “Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A
and P7540A) Replacement” on page 4-7 or “Progressa Prevention/Essential Surface Replacement”
on page 4-9).
2. Plug the bed in.
3. Raise the head and knee sections (if not already raised) of the bed to the highest positions.
4. To do a function check, step down and hold the red CPR pedal with your foot. Make sure that these
conditions occur:
• The head section reaches the flat position, and you hear the audible tone.
NOTE:
If you release the CPR pedal before the bed is flat, the head section will stop.
• The foot and knee sections move to a flat position from any position including chair.
• If applicable, the air surface goes into Max-Inflate for 60 minutes.
NOTE:
After 60 minutes the surface will go into Normal/Standard mode. To stop Max-Inflate before the 60
minutes have passed, press Surface on the GCI home screen, then press Normal.
5. Return the bed to a fully flat position.
ADJUST THE HEAD-SECTION MOTOR FOR INSTALLATION

Only do this procedure if the head section motor can not be installed in Step 2 on page 4-70.
1. Connect the head section motor cables (A) to the GCI base board connections (B) below the thigh
section (see Figure 4-28 on page 4-71).
WARNING:
Warning—Use extreme caution when you operate the head section motor when it is not fully
installed on the bed. Make sure that your body is not in a location where it can be caught between
the motor and the bed. Personal injury could occur.
CAUTION:
Caution—Make sure that the head section motor does not come into contact with any other parts
of the bed when you operate it while it is not fully installed on the bed. Equipment damage could
occur.
2. Use the head up/down controls to adjust the motor (L) until it is the correct length to install (see
3. Install the longer of the two pins (K) and a retaining clip (J) in the head-end mounting location. The
pin (K) mounts both the motor and the damper.
4. Disconnect the cables (A), and go to Step 3 on page 4-70.

4.23 CPR Cable Replacement

Tools: Phillips head screwdriver Wire cutters
T15, T20, T25, and T30 Torx sockets Socket driver
REMOVAL
1. Determine the bed serial number from the product identification label.
4. Raise the head deck to the highest position.
6. Press the knee up or down control and the lock control at the same time to lock the knee control. All
of the lockout indicators will flash, and the knee lockout indicator will remain on when the knee
section is locked out.
WARNING:
4
9. Remove the middle base cover from the bed (see “Base Covers” on page 4-5). If the bed is equipped
with an auxiliary outlet, make sure not to damage the auxiliary outlet when you remove the cover.
10. Remove the seat panel and the thigh panel of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
11. Remove the two screws (A) that attach the head-end lift arm cover (B) to the lift arm (C). Remove the
head-end lift arm cover (B) (see Figure 4-29 on page 4-74).
NOTE:
Some beds have a ground wire that attaches to one of the head-end lift arm cover screws. Make
sure that you keep the screws with the lift arm cover.
12. Cut the cable tie (D) that holds the air hose (E), CPR cable (F), and other wires to the free link (G) at
the end of the lift arm (C).
13. Disconnect the eyelet end of the CPR cable (F) from the CPR assembly (H):
a. Remove the cotter pin (I) and the clevis pin (J) from the eyelet end of the CPR cable (F).
b. Remove the screw (K) that attaches the cable latch plate (L) to the CPR assembly (H).
14. Remove the CPR cable (F) up and out of the lift arm (C).

Figure 4-29. Covers and CPR Assembly
15. Disconnect the ball end of the CPR cable (F) from the CPR actuator as follows (see Figure 4-30 on
page 4-75):
a. Remove the screw (M), and open the CPR actuator cover (N).

b. For beds before serial number R141AW2667 that do not have the upgraded CPR cable from kit
195633 installed, remove the ball-end of the CPR cable (F) from the round CPR actuator cavity
(O).
c. For beds with serial number R141AW2667 and after, or beds that have had upgrade kit 195633
or 195535 installed, remove the ball and spring end of the CPR cable (F) from the rectangular
CPR actuator cavity (P).
Figure 4-30. Head Section Motor CPR Actuator
16. Remove the ball end of the CPR cable (F) from under the head section gas spring brackets (Q) and
through the slot in the CPR cable guide (R) (see Figure 4-31 on page 4-76).
17. Remove the screw (S) from the cable clip (T) and tab (U) on the weigh frame side tube (V). Mark the
location on the cable.
18. Remove the cable (F) from above and below the cable retaining brackets (W) on either side of the
cable clip (T).
19. Remove the screw (X) that attaches the right-hand hose cover (Y). Remove the hose cover.
20. Cut the cable tie (Z) that holds the air hose (E), CPR cable (F) and other wires.
21. Remove the CPR cable (F) from below the cable retaining bracket (AA).
22. Pull either end of the CPR cable (F) through the bracket (AB).
NOTE:
If a new CPR cable is to be installed, the old CPR cable can be cut in the middle and each end
removed separately.

Figure 4-31. CPR Cable Routing

REPLACEMENT
1. Route the ball end of the CPR cable to the head section motor CPR actuator as follows:
a. Install the cable clip (T) on the new cable (F) in the same location as the mark on the old cable,
and put the cable clip (T) over the tab (U) on the weigh frame side tube (V) (see Figure 4-31 on
page 4-76).
b. Route the CPR cable (F) above and below the cable retaining brackets (W), as shown, on either
side of the cable clip (T) at the hip articulation point.
c. For P7500A beds before serial number U282AW6028, route the ball end of the CPR cable (F)
through the slot in the CPR cable guide (R) below the thigh section of the bed. For P7500A beds
with serial number U282AW6028 and higher and P7501A beds, ignore this step.
d. Route the ball end of the CPR cable (F) below the gas spring brackets (Q).
e. If the CPR cable (F) only has a ball on its end, install the ball into the round CPR actuator cavity
(O). Make sure that the ball installs fully into the actuator (see Figure 4-30 on page 4-75).
f. If the CPR cable (F) has a ball and spring, install the ball and spring into the rectangular CPR
actuator cavity (P). Make sure that the ball and spring install fully into the actuator
g. Put the channel of the cable terminator (AC) into the CPR actuator case.
h. Install the CPR actuator cover (N) and the cover screw (M).
i. For P7500A beds before serial number U282AW6028, install the screw (S) into the cable clip (T)
and tab (U), but do not tighten the screw at this time (see Figure 4-31 on page 4-76). For P7500A
beds with serial number U282AW6028 and higher and P7501A beds, ignore this step.
2. Route the eyelet end of the CPR cable (F) to the CPR assembly (H) as follows:
a. Route the eyelet end of the CPR cable (F) through the bracket (AB). 4
b. Put the CPR cable (F) under the cable holder (AA) on the weigh frame side tube (V) as you pull
the cable through the bracket (AB).
c. Route the CPR cable (F) on the right-hand side of the weigh frame. If the bed is equipped with
an air surface, follow the routing of the right-hand air hose. Make sure that the CPR cable is
toward the frame.
d. Loosely install a cable tie (Z) around the CPR cable (F), air hose (E), and other wires at the
location where the cable tie was removed in Step 20 on page 4-75. Do not tighten the cable tie
at this time.
e. Route the eyelet end of the CPR cable (F) down to the free link (G) at the top of the lift arm (C)
f. Route the CPR cable (F) through channel in the head-end lift arm (C) and out the bottom to the
CPR assembly (H).
g. Loosely install a cable tie (D) around the CPR cable (F), air hose (E), and other wires (do not
include the green ground wire) at the bend in the free link (G) at the location where the cable tie
was removed in Step 12 on page 4-73. Do not tighten the cable tie at this time.
h. Install the cable latch plate (L) onto the eyelet end of the CPR cable (F).
i. Install the clevis pin (J) into the eyelet end of the CPR cable (F) and the tabs on the CPR
assembly (H).
j. Install the cotter pin (I) into the clevis pin (J).
k. Install the screw (K) that attaches the cable latch plate (L) to the CPR assembly (H).

l. Make sure the CPR cable (F) is distributed evenly along its routing and that there are no tight
bends in the cable (see Figure 4-31 on page 4-76).
m. For P7500A beds before serial number U282AW6028, adjust the cable clip (T) so that the CPR
cable (F) does not rub on the edges of the brackets (W), and tighten the screw (S). For P7500A
beds with serial number U282AW6028 and higher and P7501A beds, ignore this step.
n. Tighten the cable ties (Z and D) installed in Step d and Step g above.
3. Install the right-hand hose cover (Y) and its screw (X).
NOTE:
Some beds have a ground wire that attaches at one of the head-end lift arm cover screws. Make
sure that the ground wire is securely installed.
4. Install the head-end lift arm cover (B) and its two screws (A) (see Figure 4-29 on page 4-74).
5. Install the middle base cover on the bed (see “Base Covers” on page 4-5). If the bed is equipped with
an auxiliary outlet, make sure not to damage the auxiliary outlet when you install the cover.
6. Install the seat panel and the thigh panel of the sleep deck (see “Seat, Thigh, and Deck Filler Panel
7. Install the sleep surface (see “Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces (P7520A
and P7540A) Replacement” on page 4-7 or “Progressa Prevention/Essential Surface Replacement”
on page 4-9).
8. Plug the bed in.
9. Raise the head and knee sections (unlock the knee section if necessary) of the bed to the highest
positions.
conditions occur:
NOTE:
NOTE:
11. Put the bed in the fully flat position.

4.24 CPR Assembly Replacement

Tools: Phillips head screwdriver Jack stands and crossbar
T15, T20, T25, and T30 Torx sockets Socket driver
Wire cutters Push-pin rivet tool
Drill
REMOVAL
1. Determine the serial number from the product identification label.
5. Press the knee up or down control and the lock control at the same time to lock the knee control. All
of the lockout indicators will flash, and the knee lockout indicator will remain on when the knee
section is locked out.
WARNING:
Replacement” on page 4-7 4
WARNING:
Warning—Do not work under an unsupported load. Install applicable temporary supports. Failure
to do so could cause injury or equipment damage.
8. If the bed has the IntelliDrive feature, raise the bed and suitably support the bed so that the head-
end casters are at least 1.5" (3.8 cm) above the floor.
9. Remove the head-end and middle base covers from the bed (see “Base Covers” on page 4-5). If the
bed is equipped with an auxiliary outlet, make sure not to damage the auxiliary outlet when you
remove the cover.
NOTE:
It is not necessary to remove the head-end cover or the drip pan buckets on P7500A beds before
serial number Q083AW5268.
10. For P7500A beds before serial number Q083AW5268, go to Step 12 on page 4-81.
11. Remove the drip pan buckets. Use the steps that follow for the applicable serial number:
P7500A Beds before S/N S159AW9192
a. Remove the four screws (A and B) that attach the cable clip (C) and the left and right splash
shield buckets (D) to the drip pan buckets (E). Remove the left and right splash shield buckets

b. Remove the tool-removable push-pin rivet (F).

Figure 4-32. Drip Pan Buckets and CPR Assembly
c. If necessary on the left-hand drip pan bucket (E), remove the air system hose (G) from the
mounting location in the drip pan bucket.
d. Adjust the wires so that they do not interfere with the removal of the drip pan buckets (E).

e. Tilt the drip pan buckets (E) so that the foot end is above the head end and remove both drip
pan buckets.
P7500A Beds S/N S159AW9192 and Higher and P7501A Beds
Remove the screws (B) that attach the cable clips (C) and the left and right drip pan buckets (E) to
the base frame. Remove the left and right drip pan buckets from the base frame (see Figure 4-33 on
page 4-81).
Figure 4-33. Drip Pan Buckets—Beds with S/N S159AW9192 and Higher and P7501A Beds
12. Remove the cotter pin (H) and the clevis pin (I) from the eyelet end of the CPR cable (J) (see Figure 4-
32 on page 4-80).
13. Remove the screw (K) that attaches the cable latch plate (L) to the CPR assembly (M).
14. For P7500A beds before serial number Q083AW5268, remove the four screws (N) that attach the
CPR assembly (M) to the bed. Keep the screws.
NOTE:
On P7500A beds before serial number Q083AW5268, the mounting screws (N) attach from the foot
end, through the CPR assembly (M) and thread into the bed frame. On beds with that serial number
and later, the screws (O) are reversed and attach from the head end, through the bed frame and
thread into the CPR assembly (M).
15. For P7500A beds with serial number Q083AW5268 and after and P7501A beds, remove the four
screws (O) that attach the CPR assembly (M) to the bed. Discard the screws if you are installing a new
CPR assembly.

REPLACEMENT
NOTE:
If you install a new CPR assembly on a P7500A bed with serial number Q083AW5268 or after and
P7501A beds, the assembly comes without threads in the mounting holes.
1. Install and remove the four new screws (O) in the four holes in the new CPR assembly (M) to pre-cut
threads in the holes (see Figure 4-32 on page 4-80).
NOTE:
Install and remove all four of the new screws to cut the threads. Do not use the screws that were
removed from the old CPR assembly. Do not use one new screw to cut threads in all four holes. Use
a drill to install the screws when you cut the threads.
3. If the bed has the IntelliDrive feature, lower the bed onto the floor.
4. Install the sleep surface.
5. Plug the bed in.
6. Raise the head and knee sections (if not already raised) of the bed to the highest positions.
NOTE:
You may need to unlock the knee section.
conditions occur:
NOTE:
NOTE:
8. Put the bed in the fully flat position.

4.25 Foot Extend/Retract Motor Replacement

Tools: T25 Torx screwdriver Screwdriver
REMOVAL
WARNING:
5. Disconnect the motor cable from the motor.
NOTE:
The motor connection is a friction fit and slides in to a slot on the motor.
6. Remove the four screws (A) and end panel (B) from the foot section (see Figure 4-34 on page 4-84).
7. If the motor does not operate and it is in the retracted position, go to Step 8 on page 4-83.
Otherwise, do as follows:
4
a. Remove the 12 or 14 screws (C) that attach the foot section cover (D) to the bed. The number of
screws increased for P7500A beds with serial number U127AW2266 and higher and P7501A
beds.
b. Remove the foot section cover (D).
8. Disconnect the footboard sensor switch cable.
9. Remove the retainer clips (F) and pins (G) that attach the motor (E) to the bed.
10. Remove the motor (E) from the bed.
REPLACEMENT
1. Install one end of the motor into the bed.
NOTE:
If the old motor has spacers in the opening for the pin and the new motor does not, then the
spacers are not needed.
2. Connect the new motor to the upper control board.
3. Plug the bed in.
4. Extend the motor as needed to align with the mount brackets.

Figure 4-34. Motor Removal

4.26 Load Beam Replacement

Tools: T15 and T25 Torx screwdrivers and bits Bit socket
Torque wrench 12" extension
Screwdriver Jack stands with crossbar
Antistatic strap
REMOVAL
WARNING:
Failure to obey these warnings could cause patient injury:
• Warning—A representative or certified person from the Notified Body for NAWI scales or from
the Authority Having Jurisdiction (AHJ) in the country must re-certify the OIML EN 45501 class
scale, if installed.
• Warning—Incorrect calibration or repair of the scale system may cause harm to the patient
when the scale is used to determine critical medication dosing or other therapy.
NOTES:
• This procedure cannot be done with a patient on the bed and may take up to 60 minutes to
complete.
• If you also replace the ACB at this time, replace it first and make sure to do the associated “Sleep
Surface to Frame Configuration” on page 4-52 before you do this procedure.
2. Raise the bed to the highest position. 4
3. Fully raise the head section.
4. Fully raise the knee section, and fully lower the foot section.
WARNING:
CAUTION:
7. Remove the two screws (A) and cover (B) (see Figure 4-35 on page 4-86).
8. Disconnect the affected load beam cable from the UCB or the OIML scale board, if installed. The
connection location numbers are the same for both boards (see Table 4-6 on page 4-86).

Table 4-6. Load Beam Cable Connection Location
Cable—Connection Location Cable—Connection Location

a
Load beam 1 (left head) P1
b
Load beam 3 (right foot) P3
Load beam 2 (left foot) P2 Load beam 4 (right head) P4
a. The cable numbers are circled on the load beam cables.
Figure 4-35. Load Beam

WARNING:
9. To off-load the weight of the bed from the load beam, put the jack stands and crossbar under the
foot- or head-end weigh frame as applicable.
10. Lower the bed onto the crossbar to off-load the bed from the load beam.
11. Do as follows for the head-end load beams:
a. Remove the screw (C) and cover (D) from the inside of the weigh frame.
CAUTION:
Caution—Do not remove one load beam screw without first loosening the other. Equipment
damage could occur.
b. Alternately loosen, then remove the two screws (E) from the top of the load beam (F).
c. Remove the two screws (L) from the plastic weigh bearing (G).
d. Remove the load beam (F) from the bed (H).
e. Inspect the plastic weigh bearing (G) to make sure it is not worn or damaged. Replace it if
necessary.
12. Do as follows for the foot-end load beams:
4
a. Use a screwdriver to pry open the cable channel (I) on the side of the bed the where the load
beam is being replaced.
b. Remove the thigh panel and the GCI base board (see “GCI Base Board” on page 4-179).
c. Remove the panel from the bottom of the GCI base board bay to get access to the foot-end load
beam screws.
CAUTION:
Caution—Do not remove one load beam screw without loosening the other first. Equipment
damage could occur.
d. If necessary, use the 12" extension to alternately loosen, then remove the two screws (J) from
the top of the load beam (K).
e. Remove the two screws (L) from the plastic weigh bearing (M).
f. Remove the load beam (K) from the bed (H).
g. Inspect the plastic weigh bearing (M) to make sure it is not worn or damaged. Replace it if
necessary.
REPLACEMENT
NOTE:
It is important to tighten the load beam screws (E or J) to 10.0 N•m (88.5 in-lb) (± 10%) of torque or
the scale may show an error during calibration.

15. After you replace the load beam, make sure that the resistance values are correct in the connector at
the scale board.
Table 4-7. Load Beam Resistance Values
Wire Connection Colors Expected Resistance (ohms)

Red to Black 1000 +/– 200
Green to White 1000 +/– 200
Red to Green 750
Red to White 750
Black to Green 900 +/– 50
Black to White 900 +/– 50
WARNING:
Warning—A representative or certified person from the Notified Body for NAWI scales or from the
Authority Having Jurisdiction (AHJ) in the country must re-certify the OIML EN 45501 class scale, if
installed.
16. For the standard scale, do the “Scale Calibration (Non-EN 45501 Scale)” on page 4-140. For the OIML
scale, do the “Scale Calibration—EN 45501 Class Scale (OIML)” on page 4-144.
17. Make sure to do the “Air Zero Capture” on page 4-156 as part of the scale calibration when
indicated.

4.27 Lower Control Board Fuse Replacement

Parts: For beds that use a 100 V AC, 110 V AC, 115 V AC, 120 V AC, or 127 V AC power source:
(2) 172351 Fuse, slow blow, 15 A, 250 V AC
or
For beds that use a 220 V AC, 230 V AC, or 240 V AC power source:
(2) 202956 Fuse, slow blow, 6.3 A, 250 V AC
(longer delay)
REMOVAL
1. Remove the patient from the bed.
WARNING:
Warning—Failure to unplug the bed and optional auxiliary outlet from their power sources could
4. Unplug the bed and auxiliary outlet (if installed).
5. Remove the head-end cover and the main (middle) base cover. It is not necessary to remove foot-
end cover (see “Base Covers” on page 4-5).
6. Remove the two screws (A), and remove the LCB cover (B) (see Figure 4-36 on page 4-89).
Figure 4-36. Lower Control Board Cover and Fuses
4

7. Remove both fuses (C) from the LCB (D), and do one of these:
a. For beds that use a 100 V AC, 110 V AC, 115 V AC, 120 V AC, or 127 V AC power source:
– Test each fuse with a multimeter to determine the faulty fuse. Discard the faulty fuse.
b. For beds that use a 220 V AC, 230 V AC, or 240 V AC power source:
– Discard both of the fuses. They will both be replaced.
REPLACEMENT
1. Do the removal procedure in reverse order. Use new replacement fuses as required for the
application listed in the parts required in this procedure.
NOTE:
When you replace the fuses (C) in beds that use a 220 V AC, 230 V AC, or 240 V AC power source, use
fuse number 202956. Always replace both fuses.

4.28 Lower Control Board Replacement

NOTE:
If the bed has an Accella Therapy Mattress, see “Accella Therapy Mattress—Lower Control Board
(212336) Replacement” on page 4-206.
REMOVAL
NOTE:
If the bed will not raise to allow access to the LCB, see “Bypass the LCB to Raise the Bed” on
page 4-95.
WARNING:
CAUTION:
4
6. Remove the two screws (A) and LCB cover (B) (see Figure 4-37 on page 4-92).

Figure 4-37. LCB
7. Disconnect the cables from the LCB (C).
NOTE:
Record the position of the cables as you remove them to reference for assembly (see Figure 4-38 on
page 4-93 and Table 4-8 on page 4-93).
CAUTION:
Caution—Make sure the correct LCB part is used with the bed and surface combination or the
compressor could be damaged.
8. Make a note of the LCB part number. Depending on the bed and the surface used on the bed
determines which LCB is used:
• P7500A Progressa Bed with Progressa P7520A surface uses LCB 175175
• P7500A Progressa Bed with the Progressa+ P7540A surface uses LCB 213833
• P7501A Progressa+ Bed with the Progressa P7520A surface or Progressa+ P7540A surface
uses LCB 213833
9. If applicable, remove the screw (D) in the middle of the LCB.
10. Remove the LCB (C) from the standoffs.

REPLACEMENT
NOTE:
Reference your cable position notes and Figure 4-38 on page 4-93 and Table 4-8 on page 4-93 for
assembly.
Figure 4-38. LCB Cable Connection Locations
Table 4-8. Lower Control Board Connection Locations
Cable Callout / Connector Location

Cable identifier, red color band A
Cable identifier, blue color band B
Lift arm cable, lh C
Hilow, and head motor, rh P1
Hilow, and head motor, lh P2
Not used P3
Not used P4
Obstacle Detect, rh P5
Obstacle Detect, lh P6
Brake switch P7

Cable Callout / Connector Location

Transformer Primary P8
Battery cable P9
LCB to PnCB, dom P10
PE, Filter to LCB P11
Intl PS to LCB P12
Transformer AC P13
Spare CAN P14
UCB to LCB, left lift arm cable P15
SideCom CAN P16
UCB to LCB, left lift arm cable P17
Not used P18
Not used P19
Not used P20
LCB to PnCB, Intl P21
Not used P22

4.29 Bypass the LCB to Raise the Bed

Tools: Test leads from a multimeter18 V to 27 V battery pack from a cordless tool
WARNING:
Warning—This procedure is to be done by Hill-Rom trained persons only. Otherwise, injury or
equipment damage could occur.
CAUTION:
Caution—The travel limits are being by-passed. To prevent damage, this procedure should only be used
to raise the bed high enough for access to the covers and LCB.
INTRODUCTION
This procedure will work if the bed is in the lowest position and the hilow motors are operational. It is
assumed the AC and DC power distribution from the LCB to the UCB is faulty. This procedure will allow
you to raise the bed just enough to remove the lower covers and access the LCB.
TO RAISE THE BED
WARNING:
2. Remove the UCB cover (see Step 7 in “Upper Control Board Replacement” on page 4-36).
4
3. Disconnect the red Head hilow motor connector (P7) and the white Foot hilow motor connector
(P6) from the patient-right side of the UCB (see Figure 4-39 on page 4-95). (See “UCB Cable
Connections” on page 4-41 for more information.)
Figure 4-39. Head Hilow and Foot Hilow Motor Connectors
Note the power pins on each connector. The power pins are identified by the red and black wires.
The wires also have a heavier gauge for power compared to the positioning data pins. Pin 3 for each
connector is the positive lead and pin 6 is the negative lead.

CAUTION:
Caution—The travel limits logic is being by-passed. To prevent damage, only raise the bed high
enough for access to the covers and LCB.
4. Put the “female” ends of the multimeter leads on each terminal of the cordless tool battery pack (as
shown), and put the “male” ends of the multimeter leads into the power pins for the head motor
(red). Alternate the head connection and foot connection as necessary to raise the bed “evenly” (see
NOTE:
If the bed lowers, reverse the connections (polarity) so the bed raises.
Figure 4-40. Using the Cordless Tool Battery Pack

4.30 Bed Battery Replacement

REMOVAL
NOTE:
The batteries must be replaced in pairs.
WARNING:
5. Remove the screw (A) that attaches the battery bracket cover (B) to the bed (see Figure 4-41 on
page 4-97).
Figure 4-41. Batteries
6. Remove the bracket cover (B).

7. Make note of the position of the cables (C) on the batteries (D).
8. Disconnect the cables (C) from the batteries (D).

WARNING:
Warning—If battery fluid touches skin or clothing, immediately wash it off with clean water. If
battery fluid gets in your eyes, immediately flush them with water and consult a physician. Failure to
do so could cause injury.
9. Remove the batteries (D).
WARNING:
Warning—Failure to discard the battery in accordance with local regulations could cause
environmental damage or personal injury.
10. Discard the batteries in accordance with local regulations.
REPLACEMENT

4.31 Battery Fuse Replacement
4.31 Battery Fuse Replacement

REMOVAL
WARNING:
5. Remove the fuse (A) from the battery cable harness (B) (see Figure 4-42 on page 4-99).
Figure 4-42. Battery Fuse
REPLACEMENT

4.32 Transformer Fuse Replacement

Tools: T25 Torx screwdriver Wire cutters
Parts: Cable ties
REMOVAL
NOTE:
The transformer has an internal self resetting thermal fuse in addition to the transformer power fuse. Let
the transformer cool before you replace the transformer power fuse to see if the thermal fuse is the
problem.
WARNING:
5. Locate the transformer (A) (see Figure 4-43 on page 4-101).
6. Disconnect the cable (B) and cut and remove the cable tie next to the lower control board.
NOTE:
If the fuse holder is visible, go to Step 9.
7. Cut and remove the cable tie (C).
8. Slide the cover (D) up the cable to expose the fuse holder.
9. Open the fuse holder (E) and remove the fuse.
REPLACEMENT

Figure 4-43. Transformer Power Fuse

4.33 SideCom Communication System Board and Cover Hardware Replacement
4.33 SideCom Communication System Board and Cover Hardware

Replacement
Tools: T15 and T25 Torx screwdrivers 1/4" nut driver
Phillips screwdriver Antistatic strap
REMOVAL
WARNING:
4. If the communication cable is connected to the bed, disconnect the cable.
6. Disconnect or remove the 1/4" phone jack plug (A) or Nurse Call cord (see Figure 4-44 on
page 4-102).
7. If the SideCom connector is damaged, remove its components as follows. Otherwise, go to Step 8.
a. Remove the four screws (B) from the SideCom faceplate (C).
b. Remove the SideCom cover (D) and gasket (E).
Figure 4-44. SideCom Board

4.33 SideCom Communication System Board and Cover Hardware Replacement
CAUTION:
9. Disconnect the cables from the SideCom board (F).
NOTE:
Record the position of the cables as you remove them to reference for assembly.
10. Remove the two lock screws (G) that attach the board (F) to the bed.
11. Remove the board (F) from the bed.
REPLACEMENT
3. Install the 1/4" phone jack plug (A) if an external Nurse Call cord is not installed.

4.34 Obstacle Detect System Replacement

Tools: T25 Torx screwdriver Small screwdriver Wire cutters
REMOVAL
WARNING:
5. Make note of how the Obstacle Detect switch cable is placed in the bed.
6. Remove the LCB cover.
7. Remove the screw (A) that attaches the switch (B) to the head end of the bed (see Figure 4-45 on
page 4-104).
Figure 4-45. Obstacle Detect Switch
8. Slide the switch (B) toward the head end of the bed to disengage the seven tabs on the bottom of
the Obstacle Detect switch.
9. Remove the two P-clamps that attach the switch cable to the bed.
10. Disconnect the switch cable (C) from the LCB.

11. Remove the switch (B) from the bed.
REPLACEMENT

4.35 Power and Junction Board Replacement—IntelliDrive Transport System

REMOVAL
WARNING:
CAUTION:
5. Remove the two screws (A) that attach the UCB cover (B) to the bed, and then remove the cover (see
Figure 4-46. Junction Board
The junction and power boards on P7500A beds before serial number Q352AW0289 are on the left. The
junction board for P7500A beds with serial number Q352AW0289 and after is on the right.
OR

6. Disconnect all the cables from the junction board (C) or power board (D).
NOTES:
• Record the position of the cables as you remove them to reference for assembly.
• Beds with serial number Q352AW0289 and after, do not have a separate power board. It has
been incorporated into a new PACM board that provides the same function.
7. For the junction board (C), do as follows:
a. Remove the three screws (E) that attach the junction board (C) to the bracket (F or G).
b. Remove the junction board (C) and standoffs (G).
8. For the power board (D), remove it from the standoffs (H).
REPLACEMENT
2. For the junction board (C), install the three screws (E) and standoffs (G) to attach the board to the
applicable mounting bracket (F).
3. For the power board (D), mount it to the standoffs (H).
4. Connect the applicable cables to the board.
5. Install the two screws (A) to attach the cover (B) to the bed.
6. Calibrate the transport handles. Go to “Junction Board Debugging—IntelliDrive Transport System”
on page 2-36.
4

4.36 Battery Replacement—IntelliDrive Transport System

Tools: T25 Torx screwdriver Electrical tape
REMOVAL
WARNING:
Warning—Failure to turn the IntelliDrive Transport System circuit breaker to the Off position
3. Press the power button to turn off power to the

IntelliDrive Transport System.
4. Adjust the bed height to a position just above mid Figure 4-47. Motor Placement
height so that the foot-end hilow actuator will not be
in the way of the access cover for the drive box.
WARNING:
6. Remove the screw (A) that attaches the battery bracket Figure 4-48. Bed Batteries
cover (B) to the bed, and remove the cover (Figure 4-
48).
7. Make a note of the position of the cables on the
batteries.
8. Disconnect the cables from the batteries.
9. If Y-connectors are installed on the battery terminals,
remove the connectors.

WARNING:
battery fluid gets in your eyes, immediately flush them with water and consult a physician. Failure
to do so could cause injury.
10. Remove the batteries from the bed and set them aside.
11. Remove the cable tie (C; if installed) that attaches the cables to the drive box (Figure 4-49).
12. Remove the gasket or grommet (D) from around the cables.
Figure 4-49. Access Cover
13. Remove the two screws (E; one has a ground strap installed) that attach the access cover (F) to the
drive box.
14. Remove the access cover (F).
4
16. Remove the three screws (G) that attach the drive box to the bed. Two screws are near the foot-end
hilow motor and the third screw is on the bed battery plate (Figure 4-50).
Figure 4-50. Screw Locations
17. Disconnect the IntelliDrive cable inside the drive box.

18. Slide the drive box to the patient left side of the bed far enough to get access to the drive box
batteries (J) (see Figure 4-51 on page 4-110).

Figure 4-51. Battery Removal (the end panel is removed for clarity)
19. Remove the four screws (H) that attach the battery retainer bracket (I) to the drive box.
20. Make note of the cable connections on the batteries (J).
21. Disconnect the battery cables (K).
WARNING:
battery fluid gets in your eyes, immediately flush them with water and consult a physician. Failure to
do so could cause injury.
22. Remove the batteries (J) from the drive box.
NOTE:
If the batteries are difficult to remove, firmly hold them and remove them with a rotating motion.
WARNING:
Warning—Failure to discard the batteries in accordance with local regulations could cause
environmental damage or personal injury.
23. Discard the batteries (J) in accordance with local regulations.
REPLACEMENT

WARNING:
Warning—Make sure the black wire on the battery is connected to the negative terminal on the
battery and the red wire is connected to the positive terminal on the battery. Failure to do could
2. Connect the black wire to the negative terminal and the red wire to the positive terminal on the
battery (J).

4.37 PACM Board Replacement—IntelliDrive Transport System

NOTE:
To replace the PACM board on beds before serial number Q305AW9658, order and install the
compatible parts in kit 211159. Follow the installation instructions in the kit.
REMOVAL
WARNING:
5. To get access to the drive box (A), do Step 4 through Step 17 of “Battery Replacement—IntelliDrive
Transport System” on page 4-108.
6. Slide the drive box (A) to the patient-right side of the bed (see Figure 4-52 on page 4-112).
Figure 4-52. PACM Board Removal
CAUTION:


8. Disconnect the four wires (B) that connect the PACM board (C) to the motor controller (D). Note the
color of the wires in order from inside to outside: red, black, white, and green at the controller and
red, black, green, and white at the PACM board.
9. Disconnect these cables from the PACM board (C):
• Motor controller harness (E)
• Linear actuator cable (F)
• Two drive motor cables (G and H)
• Battery cable (I)
• Battery indicator cable (J)
• Two junction board cables (K and L)
10. Remove the two screws (M) that attach the PACM board (C) to the drive box (A), and then remove
the PACM board.
REPLACEMENT

4.38 Drive Motor Replacement—IntelliDrive Transport System

Tools: T25 Torx screwdriver #2 phillips head screwdriver
7/16" deep well socket Ratchet
REMOVAL
WARNING:
5. Do Step 4 through Step 17 of “Battery Replacement—IntelliDrive Transport System” on page 4-108.
6. Remove the drive box (A) from the patient-right side of the bed.
7. Disconnect these from the PACM board (B) (see Figure 4-53 on page 4-116):
• Two drive motor cables (C)
• Four controller wires (D)
• Controller harness (E)
• Battery cable (F)
8. Remove the cover (G).
9. Remove the 12 screws (H) that attach the drive assembly (I) to the drive box (A).
NOTE:
It may be necessary to loosen the remaining screws on the box so that the drive assembly can be
easily removed.
10. Remove the drive assembly (I) from the drive box (A).
11. Loosen the nut (J) on the linear actuator lever (K).
12. Disconnect the linear actuator lever (K) from the drive assembly rod (L).
13. Remove the drive assembly (I) from the motor mounting plate (M).
14. Remove the drive motor coupler (N) from the drive motor (O).
15. Remove the four screws (P) that attach the drive motor (O) to the motor mounting plate (M).
16. Remove the drive motor (O) from the motor mounting plate (M).
REPLACEMENT
WARNING:
When you install the drive box, obey these warnings to help prevent injury and/or equipment damage:
• Warning—Be careful that you do not activate the CPR control.
• Warning—Be careful that you do not pinch your fingers.

1. Do the removal procedure in reverse order. When you install the drive box, use care not to activate
the CPR control or pinch your fingers.
NOTE:
The battery end of the drive box goes toward the patient-left side of the bed.

Figure 4-53. Drive Motor

4.39 Drive Belt and Pulleys Replacement—IntelliDrive Transport System

Tools: Pry tool Rubber mallet Screwdriver
T25 Torx screwdriver or bit Locking pliers
File (fine) Safety glasses
REMOVAL
1. Do Step 1 through Step 17 of “Battery Replacement—IntelliDrive Transport System” on page 4-108.
2. Remove the drive box (A) from the patient-right side of the bed.
3. If the drive box (A) has a spring hood (B), remove the two screws (C) and hood from the drive box
Figure 4-54. Drive Assembly
4. Remove the six screws (D) that attach the side plate (E) to the drive box (A).
5. Use the rubber mallet or pry tool to remove the side plate (E) from the drive box (A).
6. Loosen, but do not remove, the set screw (F) on the linear actuator lever (G).
7. Use the pry tool to disconnect the linear actuator lever (G) from the drive assembly rod (H).
WARNING:
Warning—Make sure that you do not drop the drive box when you are working on it. Personal
injury and equipment damage could occur.
8. Put the drive box (A) on its side so that the motor (I) is up.
9. Push the drive assembly (J) down to the deployed position.

NOTE:
It may be easier to pull on the spring lever to move the drive assembly to the deployed position.
10. Remove the chain and spring assemblies (K or L) from the spring lever (M) and the hook on the
pulley side plates (N) (see Figure 4-55 on page 4-118):
• For exposed-spring type assemblies (K), remove the end of the spring from the post on the
spring lever.
• For enclosed-spring type assemblies (L), remove the mounting tabs on the spring body from
the post on the spring lever.
Figure 4-55. Drive Belt and Pulleys
11. Remove the drive assembly (J) from the motor mounting plate (O) (see Figure 4-54 on page 4-117).
Do not remove the drive coupler (P) from the motor (I). If the drive coupler comes off the motor,
install it on the motor.
12. Put the drive box (A) on its bottom side.
13. Remove the shoulder bolt (Q) that attaches the return link (R) to the pulley plate (N) (see Figure 4-54
on page 4-117). It is only necessary to do this on the side opposite the motor mounting plate. Do
not lose the bushing (S).
14. Rotate the return link (R) and the spring lever (M) up and out of the way.
15. Remove the three screws (T) that attach the left-side pulley plate (N) to the axle (U) and spacer (V or
W).
16. Remove the left-side pulley plate (N).
17. Remove the pulleys (X and Y) and drive belt (Z) from the drive assembly as follows:
a. Hold the small pulley (X) by the drive shaft (AA).

b. Hold the drive belt (Z) on the outside between the pulleys (X and Y) and squeeze the belt.
c. Remove the pulleys (X and Y) and drive belt (Z) from the drive assembly.
REPLACEMENT
1. Examine the drive belt (Z) for damage. Replace it if necessary.
2. If necessary, replace the upper spacer (V or W) as follows:
a. Use the locking pliers to hold the spacer (V or W). Do not remove the axle (U).
b. Remove the screw (AB) from the spacer (V or W).
c. Remove the spacer (V or W).
d. Install the new spacer (W) in the same location as the old spacer. Make sure that the shoulder
on the spacer is fully installed into the side plate (N).
CAUTION:
Caution—When you install a screw or bolt, start the threads by hand. Make sure that you do not
cross-thread the screw or bolt. Equipment damage could occur.
e. Use the locking pliers to hold the spacer (W), and install the screw (AB).
3. Install the drive belt (Z) and pulleys (X and Y) as follows:
a. Install the drive belt (Z) around the pulleys (X and Y).
b. Hold the drive belt (Z) on the outside between the pulleys (X and Y) and squeeze the belt.
c. Install the large pulley (Y) on the axle (U).
d. Hold the small pulley (X) by the drive shaft (AA) and push the drive shaft towards the large
pulley (Y).
4
e. Insert the small pulley (X) into the drive assembly. You may need to push the drive shaft (AA)
away from the large pulley (Y) to fully install the small pulley.
WARNING:
Warning—Wear eye protection when you use the file. Failure to do so could cause injury.
4. Put on the eye protection.
5. Examine the drive assembly for any burrs. Use the file to remove any burrs. Make sure that you clean
up the metal shavings.
6. Do Step 3 on page 4-117 through Step 16 on page 4-118 in reverse order to assemble drive
assembly (J) and install it in the drive box (A) (see Figure 4-54 on page 4-117).
NOTES:
• Make sure that the spring lever (M) is in the correct orientation and inside the pulley plate
(N) (see Figure 4-55 on page 118).
• Make sure that you do not damage the bushing (S) when you install the shoulder bolt (Q).
• Install the six screws (J) loosely into the side plate (K) by hand before you tighten them (see
Figure 4-54 on page 4-117). Then, tighten the two screws on the bottom of the drive box (A)
before you tighten the four screws on the sides.
7. Do the Replacement steps of “Battery Replacement—IntelliDrive Transport System” on page 4-108
to install the drive box on to the bed.

4.40 Transport Handle Replacement—IntelliDrive Transport System

Tools: T25 Torx screwdriver Multimeter Jewelers screwdriver
Antistatic strap
REMOVAL
WARNING:
4. Remove the two or four screws (A) that attach the cover (B) to the bed. Determine the bed model
and go to the appropriate figure:
• P7500A Model Beds—see Figure 4-56 on page 4-121
• P7501A Model Beds— see Figure 4-57 on page 4-121
CAUTION:
6. Disconnect the handle cables (C) from the junction board (D or G).
7. On the bottom side of the bed, pinch the snap button (E) so the buttons disengage from the bed.
8. Remove the handle (F) from the bed.
NOTE:
If the bed has a cord holder and you are replacing both transport handles, note which side the
holder is installed on. When you remove the transport handle, the holder may fall.

Figure 4-56. P7500A Beds Transport Handle
Figure 4-57. P7501A Beds Transport Handle 4

REPLACEMENT
1. Install the snap button (E) on to the base of the new transport handle (F).
2. If applicable, install the cord holder (H) into the handle socket (I).
3. Align the handle (F) with the handle socket (I) so that the pin head (J) will go into the notch in the
socket.
NOTE:
Make sure the handle is installed in the correct socket. The handle grips have left “L” and right “R”
indicators below the enable switch.
4. Thread the transport handle cables (C) through the handle socket (I).
5. Install the transport handle (F) in the bed.
6. Align the snap button (E) with the grooves in the handle socket (I).
7. Make sure the snap button (E) pops out and the handle (F) is secure in the bed.
9. Route and connect the transport handle cables (C) to the junction board (D or G):
• Left handle enable switch cable (two-

pin)—P2
• Left handle strain gauge cable (five-
pin)—P7
• Right handle enable switch cable (two-
pin)—P5
• Right handle strain gauge cable (five-
pin)—P3
10. Use a common ground to make sure the voltage on the junction board (D or G) at P6, pin 1, is
between 2.49 V DC and 2.51 V DC. If necessary, adjust R1.
11. Install the cover (B) onto the bed (see Figure 7 on page 4-120).
12. Install the two screws (A) to attach the cover (B) to the bed.

4.41 Motor Controller Replacement—IntelliDrive Transport System

Tools: T15 and T25 Torx screwdrivers Antistatic strap
REMOVAL
1. Get access to the IntelliDrive drive box (see “Battery Replacement—IntelliDrive Transport System”
on page 4-108).
2. Slide the drive box (A) to the patient-right side of the bed until the motor controller (B) is exposed
Figure 4-58. Motor Controller
CAUTION:
4. Disconnect the cables from the motor controller (B) and the LED battery indicator cable from the
PACM board.
5. Remove the four screws (C) that attach the end plate (D) to the drive box (A).
6. Remove the end plate (D) from the drive box (A).
NOTE:
There is no need to disconnect the cables from the override switch in the end plate.
7. Remove the two screws (E) that attach the motor controller (B) to the end plate (D).
8. Remove the motor controller (B) from the end plate (D).

REPLACEMENT

4.42 Air Surface Bladders (P7520A)

Tools: Isopropyl alcohol Wire cutters Rags
Pliers
REMOVAL
CAUTION:
Caution—Use care when you disconnect the hose from the fitting. Excessive force can damage the
fitting.
In these procedures, you will need to disconnect hoses from the bladder fittings, use care when you do
this. For easier removal, use the pliers on the hose by the fittings, and then wiggle the pliers back and
forth to loosen the hose.
WARNING:
2. Unzip, and remove, the topper (A) (see Figure 4-59 on page 4-126).
3. Unzip, and remove, the ticking (B) from the lower ticking (C).
4
4. Pull the fire barrier (D) to the foot end of the surface.
5. Go to the applicable procedure:
• “Head and Seat, Foot, or Percussion Bladder” on page 4-125
• “Turn Assist Bladder Assembly” on page 4-127
HEAD AND SEAT, FOOT, OR PERCUSSION BLADDER

1. Disconnect the air hose for the applicable bladder section (foot (E), head and seat (F), or percussion
(G)).
2. Disconnect the snaps on each end of each bladder.
3. Remove the bladder section (E, F, or G) from the surface.

Figure 4-59. Bladder Replacement

TURN ASSIST BLADDER ASSEMBLY

1. Disconnect the snaps (H) on the head and seat bladder section (F) (see Figure 4-60 on page 4-127).
Figure 4-60. Turn Assist Bladder Replacement

2. Disconnect the snaps (I) on the turn assist bladder assembly (Non-StayInPlace Surface (J) or
StayInPlace Surface (K)).
3. Remove the bladder assembly (J or K) from the surface.
REPLACEMENT
WARNING:
Warning—You will need to use isopropyl alcohol. Isopropyl alcohol is flammable and toxic to skin, eyes,
and respiratory tract. Do not use the cleaner near an open flame or in confined areas.
1. Lightly spray the ends of the fitting with isopropyl alcohol.
2. Do the removal procedure in reverse order. Make sure the fittings are fully connected.
3. Make sure the hoses are connected to the correct location on the valve box (see Figure 4-61 on
page 4-129).

Figure 4-61. Hose Connections
Table 4-9. Hose Connections 4

Tube Description
A Used on Advanced Articulation Surface only
B Purple fill tube, Advanced Articulation bladder
C Purple sensor tube, Advanced Articulation bladder
Used on Advanced and Non-Advanced Articulation Surfaces
D Yellow sensor tube - right turn assist
E Red sensor tube - seat treatment cushion
F Green sensor tube - left turn assist
G Clear sensor tube - foot treatment cushion
H White sensor tube - head treatment cushion
I White fill tube - head treatment cushion
J Red fill tube - seat treatment cushion
K Clear fill tube - foot treatment cushion
L Green fill tube - left turn assist
M Yellow fill tube - right turn assist
N Black marking line indicated on tubes, to line up with holes strap on head foam assembly

4.43 Percussion and Vibration Valve and Valve Box

Tools: None
REMOVAL
WARNING:
4. Unzip, and remove, the coverlet.
5. Unzip, and pull down, the upper ticking.
6. Pull down the fire barrier far enough to get access to the P&V valve and valve box.
CAUTION:
Caution—Disconnect the power cable before you remove the valve from the surface. Failure to do
so could cause equipment damage.
7. For the P&V valve, do as follows:
a. Disconnect the hoses (A) from the P & V valve (B) (see Figure 4-62 on page 4-131).
b. Disconnect the P&V valve power cable (C) from the P&V valve (B).
c. Remove the P&V valve (B).
8. For the valve box, do as follows:
a. Open the retainer (E) that attaches the valve box (F) to the surface.
b. Refer to the disconnect instruction label on the hose connector (G), and disconnect it from the
valve box (F).
c. Disconnect the three cables that come from the valve box (F).
d. Remove the valve box (F) from the surface.

Figure 4-62. P&V Valve and Valve Box
REPLACEMENT
4
Do the removal procedure in reverse order.
NOTE:
Make sure that the retainer is between the two hinge tabs on the left side of the valve box.

4.44 Line Manager Replacement (P7512A, P7512B, and P7512C)

Tools: 3/4" (19 mm) wrench T30 Torx screwdriver
REMOVAL
1. Raise the head section to at least 15°.
WARNING:
4. To remove a P7512A line manager:
a. Remove the nut (A) and remove the line manager (C) (see Figure 4-63 on page 4-133, block A).
b. Remove and discard the two flat screws (D) and the line manager socket (B).
5. To remove a P7512B line manager:
a. From underneath the head deck of the bed, remove the nut (A) and washer (E) that attaches the
line manager (C) to the bed (see Figure 4-63 on page 4-133, block B).
b. Remove the line manager (C) and second washer (E).
6. To remove a P7512C line manager:
a. From underneath the head deck of the bed, remove the line manager mount:
• From underneath the line manager mount (F), remove the locknut (I) and then remove the
washer (H) and pan head screw (G), two flat screws (D), and line manager mount (F) (see
Figure 4-63 on page 4-133, block C).
b. Remove the line manager from the line manager mount:
c. From underneath the line manager mount (F), remove the nut (A) and washer (E) and then
remove the second washer (E) and line manager (C).

Figure 4-63. Line Manager Replacement

P7512A P7512B P7512C
4
REPLACEMENT
NOTE:
When you install the nut, install it up to the washer (B), and then tighten the nut an additional 1/4 turn.
1. If you are replacing a P7512A line manager, do Step 4 on page 4-132 in reverse order.
2. If you are replacing a P7512B line manager, do Step 5 on page 4-132 in reverse order.
3. If you are replacing a P7512C line manager, do Step 6 on page 4-132 in reverse order.
4. If you are replacing a P7512A line manager with a P7512B, do these:
a. Install a washer (E) on the line manager (see Figure 4-63 on page 4-133).
b. Install the line manager (C) through the back panel.
c. Install a washer (E) and nut (A) on the line manager (C).
5. If you are replacing a P7512A or P7512B line manager with a P7512C, do these:
a. Install a washer (E) on the line manager (C) and install the line manager on the line manger
mount (F).
b. From underneath the line manager mount, install the second washer (E) and nut (A).
c. Install the line manager mount (F) to the head deck with two flat head screws (D), pan head
screw (G) and washer (H).

d. From underneath the line manager mount, install the locknut (I).
NOTE:
The two screws (D) and socket (B) are not reused when installing P7512B or P7512C.

4.45 Auxiliary Outlet—Cable and Component Replacement

Phillips head screwdriver Multimeter
REMOVAL
CAUTION:
Caution—Starting with bed serial number R200AW3660, the power inlet cable and the auxiliary outlet
cable, as well as their mounting faceplates and attaching screws, were changed and are not backward
compatible. This makes it necessary to change all of the related parts if any one of these parts needs to
be replaced on a bed before this serial number. Failure to do so could cause equipment damage.
To tell if an upgrade kit has been installed, look at the two mounting screws used to attach the cable
receptacle to the faceplate. The old screws are painted and countersunk, and the new screws are silver
color pan head screws.
To replace the auxiliary outlet cable on beds before serial number R200AW3660, order and install the
compatible parts in kit 194881 (P7500A beds) or 19488121 (P7500A beds) (for beds without the
auxiliary outlet) or 194886 (P7500A beds) or 19488621 (P7501A beds) (for beds with the auxiliary
outlet). Follow the installation instructions in the kit.
To replace the auxiliary outlet cable on beds with serial number R200AW3660 and after or with the
upgrade kit 194886 or 19488621 installed, do as follows:
2. Raise the bed to the highest position. 4
WARNING:
Warning—Failure to unplug the bed and the auxiliary outlet from their power sources could cause
3. Unplug the bed and the auxiliary outlet.
5. Remove the screw (A) from the cable clamp (B) that attaches the auxiliary outlet cable (C) to the
frame (D) (see Figure 4-64 on page 4-136).
NOTE:
The auxiliary outlet cable can not be separated from its inlet receptacle. The end of the cable must
be disconnected from the bed at the outlet box, and the cable with its inlet receptacle must be
removed as a unit.
6. Remove the four screws (E), and carefully remove the protective cover (F) from the outlet box (G).
(See the large detail.)
7. Remove the screw (H) to remove the gasket (I) and cover plate (J).
8. Pull the cover plate (J) partway out, and disconnect the brown wire (K) of the auxiliary outlet cable
(C) from the back of the circuit breaker (L).
9. Remove the two screws (M) that attach the duplex outlet (N) to the outlet box (G), and pull it
partway out of the box.
10. Loosen the green ground screw (O), and remove the green/yellow stripe wire from the duplex
outlet (N).

Figure 4-64. Outlet Component Removal
11. Loosen the silver screw (P), and remove the blue wire from the duplex outlet (N). Remove the
auxiliary outlet cable (C) from the outlet box (G).
12. If the outlet box needs to be removed, remove the screw (Q). Rotate that side of the outlet box (G)
up to disengage the pin, located on the opposite side of the box, from the bed.

13. At this point the outlet box (G), duplex outlet (N), circuit breaker (L), and any of the covers can be
replaced if that is what is needed. Go to “Replacement” on page 4-137. Otherwise, do as follows to
remove the auxiliary outlet cable:
a. Remove the push-in cable tie (R), located 14" (355.6 mm) from the outlet box (G), that attaches
the auxiliary outlet cable (C) to the bed (D). Move the cable toward the front of the bed, noting
the routing of the cable underneath and beside the frame.
b. Remove the two screws (S) from the auxiliary outlet cable inlet receptacle (T).
c. Remove the auxiliary outlet cable (C) out through the faceplate (U).
REPLACEMENT
2. Make sure there is no continuity between the Line, Neutral, and Ground lines on the auxiliary outlet
to the bed frame.

4.46 Power Inlet Cable Replacement

Phillips head screwdriver Multimeter
REMOVAL
CAUTION:
Caution—Starting with bed serial number R200AW3660, the power inlet cable and the auxiliary outlet
cable, as well as their mounting faceplates and attaching screws, were changed and are not backward
compatible. This makes it necessary to change all of the related parts if any one of these parts needs to
be replaced on a bed before this serial number. Failure to do so could cause equipment damage.
To tell if an upgrade kit has been installed, look at the two mounting screws used to attach the cable
receptacle to the faceplate. The old screws are painted and countersunk, and the new screws are silver
To replace the power inlet outlet cable on beds before serial number R200AW3660, order and install the
compatible parts in kit 194881 (for beds without the auxiliary outlet) or 194886 (for beds with the
auxiliary outlet). Follow the installation instructions in the kit.
To replace the power inlet cable on beds with serial number R200AW3660 and after or with an upgrade
kit already installed, do as follows:
WARNING:
5. Disconnect the two connectors (A) of the power inlet cable (B) from the line filter assembly (C) (see
NOTE:
The power inlet cable can not be separated from its inlet receptacle. The end of the cable must be
disconnected from the bed, and the cable with its inlet receptacle must be removed as a unit.
6. For ease of access to line filter assembly connectors (A), remove and keep the four screws (D) (two
per side) that attach the lower control board box (E) to its mounting brackets (F).
7. Move the lower control board box (E) toward the foot end of the bed to expose the connectors.
8. Remove, and keep, the screw (G) to disconnect the power inlet cable ground wire (H) from the bed.
9. Remove the two screws (I) from the power inlet cable receptacle (J).
10. Remove the power inlet cable (B) out through the faceplate (K).

Figure 4-65. Power Inlet Cable
REPLACEMENT
4
2. Make sure there is no continuity between the Line, Neutral, and Ground lines on the auxiliary outlet
to the bed frame.

4.47 Scale Calibration (Non-EN 45501 Scale)

Tools: Weight, 100 to 250 lb (45 to 113 kg) (in 25 lb (11 kg) increments)
The scale calibration weight must be between 100 and 250 lb (45.0 kg and 113.0 kg).
If you also replace the ACB at this time, replace it first and make sure to do the associated “Sleep Surface
to Frame Configuration” on page 4-52 before you do this procedure.
WARNING:
Warning—Incorrect calibration or repair of the scale system may cause harm to the patient when the
scale is used to determine critical medication dosing or other therapy.
2. Remove any optional accessories that may affect the scale reading, such as traction equipment.
3. Plug the bed in.
4. Wait for the bed to power up and for the Home screen to appear on the GCI.
5. If error messages appear, click Close until the Home screen appears.
6. Remove the sleep surface. See the applicable

procedure:
• “Progressa Therapy, Advance, Pulmonary,
Accelerate Surfaces (P7520A and P7540A)
• “Progressa Prevention/Essential Surface
• “Accella Therapy Mattress Replacement” on
page 4-203
7. Make sure the bed is in this configuration:
• Put the bed in the flat and highest positions.
• The foot is fully extended.
• The headboard and footboard are removed. The
siderails are lowered.
NOTES:
• It is only necessary to do the Crunch Procedure if a load beam or other weigh frame part
has been replaced. If parts were not replaced, ignore the Crunch Procedure, and go to
“Calibration Procedure” on page 4-141.
• Do not move the bed during the crunch and calibration procedures.
CRUNCH PROCEDURE
1. Put 200 lb (90 kg) at location A for 5 seconds (see Figure 4-66 on page 4-141).
2. Remove the weight.
3. Put 200 lb (90 kg) at location B for 5 seconds.
5. Put 200 lb (90 kg) at location C for 5 seconds.

7. Put 200 lb (90 kg) at location D for 5 seconds.

Figure 4-66. Weight Locations
CALIBRATION PROCEDURE
NOTE:
Do not move the bed during the calibration procedure.

4

4. Press Calibrate Scale.
5. Make sure the setting is lb, and enter 100 in the weight
empty field.
6. Press Start Calibration.
7. Follow the on-screen instructions. Move the weights around to each location as the screen
prompts.
NOTE:
Completely remove all of the weights from the bed and listen for the beeps before you place the
weights in the new location.
8. When the screen shows Scale Successfully Calibrated, go to “Zeroing the Scale and Test Weighing
Procedure” on page 4-142.
ZEROING THE SCALE AND TEST WEIGHING PROCEDURE
1. On any GCI screen, press Scale to go to the Scale

screen.
2. Press Zero.

3. Press Zero.
4. Follow the on-screen instructions.

5. Press OK when the screen shows Scale Zeroed.
6. Go to the Home screen.
7. Put a minimum of 100 lb (45 kg) of weight on the bed, and take a reading as follows:
a. On any GCI screen, press Scale to go to the Scale
screen.
b. Press Scale.
4
c. Press Weigh Patient. Follow the on-screen
instructions.
d. Make sure the weight shown on the GCI matches
the weight on the bed.
NOTE:
Look at the weight shown on the screen. The difference
of the measured weight and the weight shown on the
GCI should be less than ± 1.1 lb (0.5 kg). If the
difference is more than ± 1.1 lb (0.5 kg), look for cable
or hose routing interference on the bed upper frame,
then calibrate the scale again.
e. Remove the weight.
8. If the bed has an air surface, do the “Air Zero Capture” on page 4-156 and “Factory Offset Capture”
on page 4-158.

4.48 Scale Calibration—EN 45501 Class Scale (OIML)

Tools: Verification Weight set, 250 kg, Class M1 or better
White gloves with rubber facing Calculator
Thin blade screwdriver Window cleaner
T25 Torx screwdriver Tape measure
Parts: Replacement OIML scale board seal
WARNING:
the Authority Having Jurisdiction (AHJ) in the country must re-certify the EN 45501 class scale.
NOTE:
A replacement OIML scale board seal and verification of the weights will be provided by the Notified
Body or AHJ representative.
The recommended verification weight set, 250 kg, should include the following:
• Ten 50 g weights
• Twenty 10 kg weights
The recommended weights can be substituted with equivalent incremental weight amounts given the
totals are equivalent. For example, one 100 gram weight may be substituted for two 50 gram weights.
If you also replace the ACB at this time, replace it first, and make sure to do the associated “Sleep Surface
to Frame Configuration” on page 4-52 before you do this procedure.
The Scale Calibration procedure includes the following:
• Setup
• Crunch Procedure (only if a load beam has been replaced)
• Calibration Procedure
• Weighing Procedure and Zeroing the Scale
• Scale Verification Report Form
• Final Steps
• Air Zero Capture
• Factory Offset Capture

SETUP
2. Remove any optional accessories that may affect the scale reading, such as traction equipment.
3. Plug the bed in.
4. If error messages appear on the GCI, click Close until the home screen appears.
5. Remove the sleep surface. See the applicable

procedure:
• “Progressa Therapy, Advance, Pulmonary,
Accelerate Surfaces (P7520A and P7540A)
• “Progressa Prevention/Essential Surface
• “Accella Therapy Mattress Replacement” on
page 4-203
6. Put the bed in the flat position.
7. Fully extend the foot section.
8. Remove the headboard and footboard.
4
NOTES:
• It is only necessary to do the Crunch Procedure if a load beam or other weigh frame part has
been replaced. If parts were not replaced, ignore the Crunch Procedure, and go to “Calibration
Procedure” on page 4-146.
• Do not move the bed during the crunch and calibration procedures.
CRUNCH PROCEDURE
1. Put 200 kg (441 lb) at location A for 5 seconds (see Figure 4-67 on page 4-146).
3. Put 200 kg (441 lb) at location B for 5 seconds.
5. Put 200 kg (441 lb) at location C for 5 seconds.
7. Put 200 kg (441 lb) at location D for 5 seconds.

Figure 4-67. Weight Locations
CALIBRATION PROCEDURE
NOTE:
Do not move the bed during the calibration procedure.
1. Remove the two screws (A) that attach the UCB cover (B) to the bed, and remove the cover (see
WARNING:
Warning—A broken seal on the scale board housing invalidates the bed’s compliance with the
NAWI directive.
2. Break the seal (C) on the scale board housing cover (D).
3. Remove the screw (E) that attaches the cover (D) to the base (F) and remove cover.
4. On the scale board, move switch 1 (G) on dip switch SW4 (H) to the ON position (to the outside edge
of the board (I)). The LED for D3 (J) will turn ON.
5. Make sure that the other switches (K), 2, 3, and 4, are all in the OFF position (to the middle of the
board (I)) and that the other LEDs are OFF.


Figure 4-68. OIML Scale Board Dip Switch—Calibration Position Shown

The scale board assembly for serial number Q352AW0289 and after is shown in detail (AA), and the scale
board assembly before serial number Q352AW0289 is shown in detail (BB).

9. Press Calibrate Scale.
10. Make sure that the setting is kg (the default), and enter
100 in the weight field.
CAUTION:
Caution—Only use 100 kg for the scale calibration.
Using a different weight could affect repeatability of
the scale system.
12. Follow the on-screen instructions. Move the weights around to each location as the screen
prompts.
NOTE:
Remove all of the weights from the bed and listen for the beeps before you place the weights in the
new location.
13. When the screen shows Scale Successfully Calibrated, go to “Zeroing the Scale and Test Weighing
Procedure (EN 45501 Scale)” on page 4-149.

ZEROING THE SCALE AND TEST WEIGHING PROCEDURE (EN 45501 SCALE)

screen.
2. Press Zero/Tare.
3. Press Zero/Tare.

5. Press OK when the screen shows Scale Zeroed.
4
6. Put a minimum of 100 kg weight on the bed, and take a reading as follows:
a. On any GCI screen, press Scale to go to the Scale
screen.
b. Press Scale.
c. Look at the weight shown on the screen. The

difference of the measured weight and the weight
shown on the GCI should be less than ± 0.5 kg (1.1
lb). If the difference is more than ± 0.5 kg (1.1 lb),
look for cable or hose interference on the bed
upper frame, then calibrate the scale again.

d. Remove the weight.

7. Complete the “Scale Verification Report Form—EN 45501 Class Scale Only” on page 4-150. The
certified 3rd party must complete the header and test sections of the form.
SCALE VERIFICATION REPORT FORM—EN 45501 CLASS SCALE ONLY
WARNING:
Warning—A representative or certified person from the Notified Body for NAWI scales or from the
Authority Having Jurisdiction (AHJ) in the country must re-certify the EN 45501 class scale.
1. Make sure that the bed is in this configuration for the

start of this procedure:
• The sleep surface is removed.
• The bed is fully raised.
• The bed is in the flat position.
• The foot section is fully extended.
• The headboard and footboard are removed.
NOTE:
The bed must be in this configuration for the Scale Accuracy Test to collect data for the Scale
Verification Report Form on page 4-152.
2. Make sure that switch 1 on dip switch SW4 on the OIML scale board is in the ON position (to the
outside edge of the board; see Figure 4-68 on page 147). The D3 LED will be ON.
NOTE:
Not all steps for 3rd party certification need to have switch 1 in the ON position. The table title will
identify the switch (SW) position needed to complete each table. Turn the switch on and off as
identified.


6. Select Scale Accuracy Test, and press Continue.
A scale reading will show in the Scale Accuracy Test

screen.
4
7. Once the data is collected for the Scale Verification Report Form, complete the “Final Steps” on
page 4-151. The certified 3rd party must install the scale seal.
FINAL STEPS
NOTE:
The certified 3rd party must complete Step 3.
1. Technician: On the scale board, move switch 1 (G) of dip switch SW4 (H) to the OFF position (to the
middle of the board (I), and make sure that all of the other switches (K) are OFF (to the middle of the
board) (see Figure 4-68 on page 4-147). The D3 LED (J) will turn OFF.
2. Technician: Install the screw (E) to attach the scale board housing cover (D) to the base.
3. Certified 3rd party: Install the cover seal (C).
4. Technician: Install the two screws (A) to attach the UCB cover (B) to the bed.
5. Technician: If the bed has an air surface, do the “Air Zero Capture” on page 4-156 and “Factory
Offset Capture” on page 4-158.
6. Technician: Do the applicable “Function Checks” on page 2-2.

REPORT FORM—EN 45501 CLASS SCALE ONLY
Bed Model # Date
Bed Serial # Time
Inspector #
Temperature Humidity
Latitude Altitude
Gravity Constant
Visual Inspection (Requirement 8.3.2)

Pass Fail
Table 4-10. Repeatability (Requirement 3.6.1, Test A.4.10)—SW 1 ON
Load of ½MAX = 125 kg Load of MAX = 250 kg

Indication of Scale Reading/ P = I - I0 Indication of Scale Reading/ P = I - I0
zero (I0) Indication (I) zero (I0) Indication (I)
1 4
2 5
3 6
PMAX - PMIN = PMAX - PMIN =
MPE MPE
0.25 kg 0.25 kg
PASS (PMAX - PMIN for either test < MPE)
FAIL (PMAX - PMIN for either test > MPE)

Table 4-11. Discrimination (Requirement 3.8, Test A.4.8)—SW 1 OFF
Load Indication Removed Added Extra Load Indication

I2 - I1
(L) (I1) Load (ΔL) 1/10d 1.4d (I2)
10.5 kg 50 g 700 g
125.5 kg 50 g 700 g
250.5 kg 50 g 700 g
PASS (I2 - I1 equals d for each load)

FAIL (I2 - I1 does not equal d for each load)
Table 4-12. Accuracy of Tare Device (Requirement 4.7.3, Test 4.6.2)—SW 1 OFF
Scale
Load Pre-Tare Error
Reading/ ΔL MPE
(L) Indication (E = 250 g - ΔL)
Indication (I)
25 kg 125 kg
PASS (E < MPE)
4
FAIL (E > MPE)
Table 4-13. Eccentricity (Requirement 3.6.2, Test A.4.7)—SW 1 ON
Scale Corrected Error

Error
Zone Load (L) Reading/ (EC = E - E0, with E0 = MPE
(E = I - L)
Indication (I) Error calculated at 0)
0 E0
1 75 kg -75.00 -75.00 0.25 kg
2 75 kg -75.00 -75.00 0.25 kg
3 75 kg -75.00 -75.00 0.25 kg
4 75 kg -75.00 -75.00 0.25 kg
5 75 kg -75.00 -75.00 0.25 kg
PASS (EC < MPE)

FAIL (EC > MPE)

Table 4-14. Tare (Weighing Test)—First Tare Load at 20 kg

(Requirements 3.5.3.3 and 3.5.3.4, Tests A.4.6.1 and A.4.6.3)—SW 1 ON
Indication of 20 kg before tare:

Interval Corrected Error
Load (L) Load Error MPE
Weights (EC = E - E0, with E0 = Error
Indication (I) (E = I - L)
calculated at 0)
0 kg 0 E0 0.125 kg
5 kg +5 -5.00 -5.00 0.25 kg
25 kg +20 -25.00 -25.00 0.25 kg
100 kg +50, +10, +10, -100.00 -100.00 0.25 kg
+5
210 kg +100, +10 -210.00 -210.00 0.25 kg
100 kg -100, -10 -100.00 -100.00 0.25 kg
25 kg -50, -10, -25.00 -25.00 0.25 kg
-10, -5
5 kg -20 -5.00 -5.00 0.25 kg
0 kg -5 0.00 0.00 0.125 kg
Table 4-15. Tare (Weighing Test)—Second Tare Load at 50 kg
(Requirements 3.5.3.3 and 3.5.3.4, Tests A.4.6.1 and A.4.6.3)—SW 1 ON

Weights (EC = E - E0, with E0 = Error
calculated at 0)
0 kg 0 E0 0.125 kg
5 kg +5 -5.00 -5.00 0.25 kg
25 kg +20 -25.00 -25.00 0.25 kg
100 kg +50, +20, +5 -100.00 -100.00 0.25 kg
180 kg +50, +10, +10, -180.00 -180.00 0.25 kg
+10
100 kg -50, -10, -100.00 -100.00 0.25 kg
-10, -10
25 kg -50, -20, -25.00 -25.00 0.25 kg
-5
5 kg -20 -5.00 -5.00 0.25 kg
0 kg -5 0.00 0.00 0.125 kg
PASS (EC < MPE)
FAIL (EC > MPE)

Table 4-16. Errors of Indication (Weighing Performance Test)

(Requirements 3.5.1, 3.5.3, and 3.5.3.4, Tests A.4.4 to A.4.6)—SW 1 ON

Weights (EC = E - E0, with E0 =
Error calculated at 0)
0 kg 0 E0 0.125 kg
5 kg +5 -5.00 -5.00 0.25 kg
25 kg +20 -25.00 -25.00 0.25 kg
50 kg +20, +5 -50.00 -50.00 0.25 kg
100 kg +50 -100.00 -100.00 0.25 kg
150 kg +50 -150.00 -150.00 0.25 kg
250 kg +100 -250.00 -250.00 0.25 kg
150 kg -100 -150.00 -150.00 0.25 kg
100 kg -50 -100.00 -100.00 0.25 kg
50 kg -50 -50.00 -50.00 0.25 kg
25 kg -20, -5 -25.00 -25.00 0.25 kg
5 kg -20 -5.00 -5.00 0.25 kg
4
0 kg -5 0.00 0.00 0.125 kg
PASS (EC < MPE)
FAIL (EC > MPE)
Sealing, Stamping, and Markings:

Pass Fail
Conformity (Requirement 8.3.1 and EC-type approval):
Pass Fail
PASS (values of corrected error for all loads are

less than or equal to the MPE)
FAIL (value of corrected error for any load is
greater than the MPE)
Results of all tests within specified limits Yes or No
Signature of Observer

4.49 Air Zero Capture

Tools: None
1. Make sure the bed is in this configuration for the start

of this procedure:
• The sleep surface is not on the bed.
• The headboard and footboard are installed.
• The bed is in the flat and fully raised position.
• The siderails are lowered.

5. Press Surface Service.

6. Press UCB (or OIML) Air Zero Capture.
NOTE:
The Air Zero Capture calibration does not impact the
factory load cell calibration.
7. Press Start Calibration. The on-screen instructions will

show the progress of the calibration.
NOTE:
Do not touch the bed or the GCI screen until the GCI
shows Success.
8. When the GCI screen shows Success, press Close.

4.50 Factory Offset Capture

NOTE:
These instructions apply to the Pulmonary and Therapy surfaces (P7520A).
1. Make sure that the bed is in this configuration for the

start of this procedure:
• The sleep surface is on the bed.
• The headboard and footboard are installed.
• The bed is in the flat and fully raised position.
• The siderails are lowered.
2. Make sure that the sleep surface, headboard, and
footboard are the only items on the bed.


7. Press Factory Offsets.
8. Select the Auto Offset check box, and press Capture

Offset.
9. The Sum of Beams and Factory Offset should both

show approximately 45 for a pulmonary surface or 40
for a therapy surface.
If the Sum of Beams and Factory Offset are not
between 40 and 45, do the “Air Zero Capture” on
page 4-156 and make sure that the Sum of Beams and
Factory Offset are correct.
4

4.51 Scale Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds Only)
4.51 Scale Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds
Only)
Some beds have the option to lock/unlock the BMI height units along with the scale units. To determine
if your bed has this option, look at the available tasks on the Service screen (see Step 4 below). If a task
shows “Units,” the bed has the option; see page 4-162. If the task shows “Scale Units,” the bed does not
have the option.
WARNING:
WARNING—Do not unlock or change the scale units without facility authorization. Patient injury could
occur.
To change the scale units per facility authorization, do as follows:

4. Press Scale Units.

4.51 Scale Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds Only)
5. Press the Toggle Scale Units Locked button to

Unlocked.
6. When unlocked, press Close.

screen.
8. Press Options.
9. Press the lb/kg button, and press the scale units as

applicable.
WARNING:
4
Warning—Do not leave the scale units unlocked when
you put the bed into service. Patient injury could occur.
10. Repeat Step 1 through Step 6; however, in Step 6, lock the scale units.

4.52 Scale Units and BMI Height Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds)
4.52 Scale Units and BMI Height Units Lock/Unlock Instructions (Non-EN
45501 Class Scale Beds)
Some beds have the option to lock/unlock the BMI height units along with the scale units. To determine
if your bed has this option, look at the available tasks on the Service screen (see Step 4 below). If a task
shows “Scale Units,” the bed does not have the option; see page 4-160 to change the scale units. If the
task shows “Units,” the bed has the option.
WARNING:
WARNING—Do not unlock or change the scale units and/or BMI height units without facility
authorization. Patient injury could occur.
To change the scale units and/or BMI height units per facility authorization, do as follows:

4. Press Units.
WARNING:
Warning—Do not leave the scale units and/or BMI height units unlocked when you put the bed
into service unless authorized by the facility. Patient injury could occur.

4.52 Scale Units and BMI Height Units Lock/Unlock Instructions (Non-EN 45501 Class Scale Beds)
5. If the facility authorizes that the scale and/or BMI

height units are unlocked so that the caregiver can
change the unit of measure on the scale screens—
a. Press Unlock to unlock the applicable unit.
b. Press Close.
6. If the facility authorizes that you change and lock the default units for scale and/or BMI height—
a. Press Unlock to unlock the applicable unit. A down
arrow will show next to the unit.
b. Press the down arrow and select the applicable
unit:
• BMI height unit options—centimeters (cm) or
inches (in)
• Scale unit options—kilograms (kg), pounds
(lb), or both kilograms and pounds (kg/lb)
c. Press Lock to lock the selected unit.
d. Press Close.

4.53 BMI Height Units Lock/Unlock Instructions (EN 45501 Class Scale Beds Only)
4.53 BMI Height Units Lock/Unlock Instructions (EN 45501 Class Scale Beds
Only)
Some beds have the option to lock/unlock the BMI height units. To determine if your bed has this
option, look at the available tasks on the Service screen (see Step 4 below). If a task shows “Scale Units,”
the bed does not have the option. If the task shows “Units,” the bed has the option.
WARNING:
WARNING—Do not unlock or change the BMI height units without facility authorization. Patient injury
could occur.
To change the BMI height units per facility authorization, do as follows:

4. Press Units.
WARNING:
Warning—Do not leave the BMI height units unlocked when you put the bed into service unless
authorized by the facility. Patient injury could occur.

4.53 BMI Height Units Lock/Unlock Instructions (EN 45501 Class Scale Beds Only)
5. Press Unlock to temporarily unlock the units.
6. Press the down arrow and select the applicable unit:

centimeters (cm) or inches (in). Then, press Lock.
7. Press Close.

4.54 GCI Screen Calibration
4.54 GCI Screen Calibration

Tools: Stylus or blunt pen
1. Make sure the bed is connected to mains power.
3. Activate the GCI screen.

7. Press Calibrate Screen.
NOTE:
The escape (Esc) key referenced on the screen to cancel
is not available.

4.55 Surface Transducer Calibration

Tools: None
CAUTION:
Caution—Do not move the bed, add or remove weight from the surface while the calibration is in
process. Incorrect transducer readings could occur.
2. Make sure the bed is unoccupied and does not have anything on the surface.
4. Activate the GCI screen.

4

9. Press Calibrate Surface.

12. The test will take approximately 7 minutes to finish.

4.56 Bed Position Sensor Calibration

Tools: Tape measure
WARNING:
Warning—Incorrect calibration of the head of the bed angle display could cause patient injury.
1. Make sure the bed is plugged in to power.
Enter Bed Position Data

NOTE:
When the bed enters service mode, the Service Required LED flashes and a triple beep sounds.
2. Enter service mode—press and HOLD the Lockout

control (A) for 10 seconds or until the Service Required
LED (B) flashes and you hear a triple beep.
3. To start the bed position calibration —press the

Foot In, Foot Up, and Foot Out controls
simultaneously (one beep sounds).
4
4. Exit service mode—press and RELEASE the Lockout control. You will hear a triple beep. The
Service Required LED will be ON to indicate that bed is not finished with calibration.
5. Adjust the bed—
• Fully raise the bed.
• Fully raise the head section.
• Fully raise the thigh section.
• Fully lower the foot section and fully extend it.
6. Enter service mode—press and HOLD the Lockout control for 10 seconds or until the Service
Required LED flashes and you hear a triple beep.

7. To take a calibration reading—press the Foot In,

Foot Up, and Chair controls simultaneously to enter
the bed calibration data at the maximum position
(one beep sounds).
8. Exit service mode—press and RELEASE the Lockout control. You will hear a triple beep.
9. Adjust the bed—
• Fully lower the head section.
• Fully lower the thigh section.
• Fully raise the foot section and retract it.
• Lower the bed so the top of the intermediate frame tube is between 13-3/8" (34 cm) and 13-
1/2" (34.3 cm) from the floor at or near both ends of the tube. Make sure the intermediate frame
is around 0° relative to ground (bed is level). Use the Trendelenburg or reverse Trendelenburg
controls if needed.
11. Take a calibration reading—press the Foot In, Foot

Up, and Bed Flat controls simultaneously to enter the
bed calibration data at the minimum position.
12. Determine if successful—listen for the bed to beep:

• If one beep sounds, the bed frame calibration is successful. Go to Step 13.
• If three beeps sound, the bed frame calibration failed. Check the bed position, and repeat
Step 3 through Step 12.
NOTE:
If the bed does not have the Chair Egress feature, you are finished after Step 13;
Step 14 to Step 22 are not required. Make sure the Service Required LED is no longer
illuminated.
Chair Egress

Enter Chair Egress Data (if equipped)

14. Remove the footboard.
15. If applicable, install a compatible surface if one is not already installed.
17. To start the Chair Egress calibration—press the

Chair, Trendelenburg, and Reverse Trendelenburg
controls simultaneously (one beep sounds).
19. Position the bed—press and HOLD the Chair control until you hear one beep (full chair position).
RELEASE the control, then press and HOLD the Chair control again until you hear one beep (full
chair egress position).
4
NOTE:
Make sure that the bed lowers into the FullChair position
and tilts into a reverse Trendelenburg position. This will
take approximately one minute as the bed raises, deflates
the seat, tilts, etc. (It is possible you may hear a triple beep
during this time.) Do not release the Chair control until
you hear the single beep that will sound when the bed is
in the position shown in the photo.
Press the Bed Down control to move the bed down until
the lowest edge of foot end is between 1.5" and 1.75" (38
mm to 44.5 mm) from the floor and then RELEASE the Bed
Down control.
20. Enter service mode—press and HOLD the Lockout
control for 10 seconds or until the Service Required
LED flashes and you hear a triple beep.
1.5" to 1.75"
(38 mm to 44.5 mm)

21. Take a calibration reading—press the Chair, Bed

Flat, and Boost controls simultaneously to enter the
Chair Egress calibration data.
22. Determine if successful—listen for the bed to beep:

• If one beep sounds, the Chair Egress calibration is successful. Do not press any controls for 30
seconds so that the bed will exit the Service Mode. Make sure the Service Required LED is OFF.
• If three beeps sound, the Chair Egress calibration failed. Check the bed position, and repeat
Step 17 through Step 22.

4.57 Head Section Articulation Mechanism

Tools: T25 and T30 Torx screwdrivers Needle nose pliers
5/16" nut driver 2" x 4" x 6" piece of wood
REMOVAL
2. Remove the four screws (A) and bushings (B) from the head sleep deck section (C) (see Figure 4-69
on page 4-174).
3. Remove the head sleep deck section (C).
4. Remove the plastic spacers (D).
5. Remove the three screws (E) and deck extension (F) on each side of the head section.
7. Remove the two nuts (G) and screws (H).
8. Lower the head section fully.
WARNING:
10. Remove the seat panel of the sleep deck (see “Seat, Thigh, and Deck Filler Panel Replacement” on
page 4-12).
11. Remove the two nuts (I) and screws (J).
4
12. Remove the retaining clip (K) and pin (L).
13. Put the piece of wood between the head section weldment (M) and the intermediate frame where
the pin (L) was removed.
14. Remove the screw (N), spacer (O) and pin (P) from each side of the bed.
15. Remove the gear housing (Q) and either the cassette assembly (R; AA bed) or the spacer (S; non AA
bed) from the head section weldment (M).

Figure 4-69. Articulation Mechanism
REPLACEMENT
2. Raise and lower the head section to make sure it operates correctly.

4.58 Footboard Detection Switch

REMOVAL
2. Adjust the bed to the flat position.
3. Extend the foot section.
WARNING:
5. Remove the footboard.
6. Remove the 12 or 14 screws (A) that attach the foot section cover (B) to the bed (see Figure 4-70 on
page 4-175).
Figure 4-70. Footboard Switch
NOTE:
The FlexAfoot sliding tube can either be square or round depending on the bed’s serial number.
7. Remove the foot section cover (B).
8. Remove the two screws (C) and the switch holder (D) from the foot section cover (B).
9. Disassemble the switch (E) from the switch holder (D).

NOTE:
The cable and switch come as an assembly with the cable connected to the common (COM) and
normally closed (NC) terminals of the switch.
10. Remove the two screws (F) and the cover (G) from the junction box (H) (see Figure 4-71 on
page 4-176).
Figure 4-71. Footboard Switch Junction Box
11. Unplug the cable assembly (I) from the plug in the junction box (H).
12. Remove the cable assembly (I) with the switch.

REPLACEMENT
NOTES:
• The foot detect switch cable routes as shown below.
Foot End

• Make sure the ground strap is not damaged and attached in the correct orientation on the
cross-tube.
• Make sure the ground strap is not damaged and attached in the correct orientation at the
foot end of the bed.

4.59 GCI Base Board
4.59 GCI Base Board

REMOVAL
WARNING:
5. Remove the seat panel (A) and the thigh panel (B) of the sleep deck (see Figure 4-72 on page 4-179
and “Seat, Thigh, and Deck Filler Panel Replacement” on page 4-12).
Figure 4-72. GCI Base Board

4.59 GCI Base Board
CAUTION:
7. Disconnect the cables from the GCI base board (C). Note the cable connections on the board for
replacement.
8. Remove the GCI base board (C) from the stand-offs and remove it from the bed.
REPLACEMENT
• All of the cables from the GCI base board below the thigh panel (B) go through a notch to
prevent the panel from pinching the cables.
• The three plastic pins on the thigh panel (B) are correctly engaged in their holes. The tabs can
break if they are not in the correct location.

4.60 Scale Board Replacement—EN 45501 Class Scale (OIML)

Tools: T25 Torx screwdriver Needle nose pliers Antistatic strap
REMOVAL
WARNING:
the Authority Having Jurisdiction (AHJ) in the country must re-certify the OIML EN 45501 class
scale, if installed.
NOTES:
• This procedure cannot be done with a patient on the bed and may take up to 60 minutes to
complete.
• If you replace the ACB at the same time, replace it first and make sure to do the associated
“Sleep Surface to Frame Configuration” on page 4-52 before you do this procedure.
WARNING:
4
CAUTION:
5. Remove the head-end cover (see “Base Covers” on page 4-5).
CAUTION:
Caution—A broken seal on the scale board housing invalidates the bed’s compliance with the
NAWI directive and must be re-certified.
6. Break the seal (A) on the scale board housing (see Figure 4-73 on page 4-182).
7. Remove the screw (B) that attaches the cover (C) to the bracket (D or J).
8. Disconnect the UCB to OIML scale board interconnect cable (E) from the scale board (F).
9. Disconnect the load beam cables (G) from the scale board (F).
10. For beds before serial number Q352AW0289, do the following:
a. Remove the five screws (H).
b. Remove the scale board (F) and spacers (I).
11. For beds with serial number Q352AW0289 and after, use the needle nose pliers to press in the tab
on the standoffs (K), as you lift and remove the scale board (F).

Figure 4-73. Scale Board—NAWI Compliant (EN 45501)

The scale assembly before serial number Q352AW0289 is shown on the right, and scale assembly for
serial number Q352AW0289 and after is shown on the left.
REPLACEMENT
2. Do the removal procedure in reverse order. See Figure 4-74 on page 4-183 and Table 4-17 on
page 4-183 for cable (E and G) connection locations.
3. Make sure that all four of the switches in DIP SW4 (L) are in the OFF position (towards the middle of
the board or patient left when installed) and all four of the LEDS in front of P1 to P4 are OFF (see
4. Do not install the scale board cover (C), it will be installed after the scale calibration.
5. Calibrate the scale. See “Scale Calibration—EN 45501 Class Scale (OIML)” on page 4-144.
6. Make sure to do the “Air Zero Capture” on page 4-156 as part of the Scale calibration when
indicated.

Figure 4-74. OIML Cable Connection Locations
Table 4-17. Load Beam Cable Connection Location

4
Cable—Connection Location Cable—Connection Location
a
Load beam 1 (rh head) P1
b
Load beam 3 (rh foot) P3
Load beam 2 (lh foot) P2 Load beam 4 (lh head) P4
UCB to OIML scale board cable (E)
UCB connection location P30 or OIML scale board connection location P9
P37
a. The cable numbers are circled on the load beam cables.

4.61 Configuring the WiFi Module (External Wireless Module)

Tools: None
These instructions are for GCI application software version 1.8.0.13 or later. For the SmartSync System
configuration, a SmartSync System server will need to be deployed.
There are two different wireless modules, an external wireless module or an internal wireless module.
The two modules support different features, see “Module Location Option” on page 4-189 to determine
which wireless module you have, if applicable.
Module Location Option

External Wireless Module—To determine if the bed has the external wireless module, raise the head of
the bed and look for the wireless box is located on the bed frame.
Internal Wireless Module—To determine if the bed has the internal wireless module installed, look at
the left foot-end lift arm. If there is a wireless antenna mounted on the left foot-end lift arm, the bed has
the internal wireless module installed.
External Wireless Module Internal Wireless Module
NOTE:
For the External Wireless Module, see “Configuring the WiFi Module (Internal Wireless Module)” on
page 4-189.

STATUS IDENTIFICATION
As you are configuring the module you will see these statuses.
Status Description
AP-mode Module is in open access point mode. The module has not been configured.
Disabled Module is currently disabled. The module will be in this state when the GCI
is not running.
Not associated Module is currently active, but the associated WiFi access point is not avail-
able or in range.
Associated Module is able to connect to the WiFi access point. If the WiFi WEP security
is open, this is the fully connected state. If the WiFi WEP security is anything
else, the WiFi is accessible but login or the security key information is incor-
rect.
Authenticated Module is able to fully connect and log into the WiFi access point.
CONFIGURE WIRELESS PROFILE

NOTE:
The screens shown here may differ from what you see on your display; however, the button names are
the same, just in a different location.
4
3. Enter 812, and press the enter symbol.

4. Press Wireless Config.
5. A list of current wireless profiles will show. The profile

highlighted yellow is the currently active profile.
On a new module, only “Default” will show and is a
blank profile that can be edited.
To add a new profile, press Add Profile.
6. Use the keyboard to enter a new wireless profile name.

This is not the SSID. It is just a name for the profile. Press
OK.
7. Press Scan to auto fill the fields.

or
A page for each wireless field will show. Click into each
field, and enter the information for the wireless
network being connected to. Press OK (or Close).
8. Press Save.
9. A new profile will be created, but will not be the active

profile. Select the profile on the list, and press Activate
Profile.

10. The added profile will now be the active profile.
11. The Home screen will show the current wireless status.
The status should be “authenticated”, and the wireless
indicator on the top right should be filled bars.
On the WiFi module, the first indicator should be green.
The second indicator is for the SmartSync System
status. If it stays red for 30 seconds, the SmartSync
System client needs to be configured.
CONFIGURE THE SMARTSYNC SYSTEM CLIENT

4

4. Press the + and - buttons to enter the IP address of the

SmartSync System server, and press OK.
5. Reset the bed. When the bed restarts and has been on for 3 minutes, the middle indicator on the
WiFi module should turn green if the system is able to communicate with the SmartSync System
server.

4.62 Configuring the WiFi Module (Internal Wireless Module)

Tools: None
These instructions are for GCI application software version 1.27.0.0 or later. For the SmartSync System
configuration, a SmartSync System server will need to be deployed.
There are two different wireless modules, an external wireless module or an internal wireless module.
The two modules support different features, see “Module Location Option” on page 4-189 to determine
which wireless module you have, if applicable.
Module Location Option

External Wireless Module—To determine if the bed has the external wireless module, raise the head of
the bed and look for the wireless box is located on the bed frame.
Internal Wireless Module—To determine if the bed has the internal wireless module installed, look at
the left foot-end lift arm. If there is a wireless antenna mounted on the left foot-end lift arm, the bed has
the internal wireless module installed.
External Wireless Module Internal Wireless Module
NOTE:
For the External Wireless Module, see “Configuring the WiFi Module (External Wireless Module)” on
page 4-184.

STATUS IDENTIFICATION
As you are configuring the module you will see these statuses.
Status Description
AP-mode Module is in open access point mode. The module has not been configured.
Disabled Module is currently disabled. The module will be in this state when the GCI
is not running.
Not associated Module is currently active, but the associated WiFi access point is not avail-
able or in range.
Associated Module is able to connect to the WiFi access point. If the WiFi WEP security
is open, this is the fully connected state. If the WiFi WEP security is anything
else, the WiFi is accessible but login or the security key information is incor-
rect.
Authenticated Module is able to fully connect and log into the WiFi access point.
CONFIGURE WIRELESS PROFILE

NOTE:
The screens shown here may differ from what you see on your display; however, the button names are
the same, just in a different location.

4. Press Wireless Config.
5. A list of current wireless profiles will show. The profile

highlighted yellow is the currently active profile.
On a new module, only “Default” will show and is a
blank profile that can be edited.
To add a new profile, press Add Profile.
6. Use the keyboard to enter a new wireless profile name.

This is not the SSID. It is just a name for the profile. Press
OK.
4
7. Press Scan to auto populate the wireless field.
or
A page for each wireless field will show. Click into each
field, and enter the information for the wireless
network being connected to.
8. Select the SSID to connect to.
9. Press Save.
10. A new profile will be created, but will not be the active
profile. Select the profile on the list, and press Activate
Profile.

11. The added profile will now be the active profile.
12. The Home screen will show the current wireless status.
The status should be “authenticated”, and the wireless
indicator on the top right should be filled bars.
On the WiFi module, the first indicator should be green.
The second indicator is for the SmartSync System
status. If it stays red for 30 seconds, the SmartSync
System client needs to be configure
Select the network, and the press Delete Profile.

4.63 Location Asset Tag
4.63 Location Asset Tag
CAUTION:
Failure to obey these cautions could prevent the equipment from operating correctly:
• Caution—The Wireless Connectivity feature is configured for the Hill-Rom approved Location
Asset tag. The location feature may not operate correctly if you use a different manufacturer’s
asset tag. Contact your local Hill-Rom representative for more information.
• Caution—Do not have other wireless devices within 8" (20 cm) of the Location Asset Tag. If
their locations are too close, the devices may not communicate properly.
This tag is used along with the Wireless Connectivity option to identify the bed’s location.
The tag is located at the head end.
P7500A Bed Model P7501A Bed Model
For more information about the Location Asset Tag and detailed installation instructions, refer to the
manufacturer’s instructions included with the tag.

4.64 Rental Shipping and Handling
4.64 Rental Shipping and Handling

Refer to these documents:
• Truck Transport Procedure Using Universal Transport Brackets Work Instruction (QS12114).
• Progressa Bed (Rental)—Skate System Installation (Internal Use Only) (203070)

4.65 Head-End Lift Arm Weldment—Replacement

Tools: T25 and T30 Torx screwdrivers 8 mm and 13 mm sockets
(2) sets of jack stands with crossbar Antistatic strap
REMOVAL
2. Raise the head section to the highest position
WARNING:
4. Remove the base covers (see page 4-5).
5. If the bed has a head end with a steel weldment and plastic cover, remove the oxygen tank holders
before you put the jack stands under the head-end weldment (see page 4-202).
WARNING:
4
6. Put the jack stands with crossbars under the foot-end and head-end of the upper frame.
7. Lower the bed on to the crossbars.
8. Adjust the bed height or jack stands so that the top of the Figure 4-75. Bed Height
upper frame is 28" ± 1/2" (71 cm ± 1 cm) from the floor
(Figure 4-75).
9. Remove any screws (A) that attach ground straps to the lift arms (see Figure 4-76).
NOTE:
Some beds have a ground strap that attaches to one of the head-end lift arm cover screws. Make
sure that you keep the screw with the lift arm cover.
10. Remove the two screws (B) that attach the cover (C) to each lift arm, then remove the cover.

Figure 4-76. Head-End Lift Arm Weldment

11. Remove the two or four screws (D) that attach the UCB cover (E) Figure 4-77. UCB
to the bed, then remove the cover (Figure 4-77).
CAUTION:
13. Make a note of the cables that are routed through both lift arms. Then, disconnect the cables from
the P.C. boards in the electronics box.
14. Remove the nut (F) and bolt (G) from the rod end of the hilow actuator (see Figure 4-76 on
page 4-196).
15. Remove the two screws (H) that attach the lift arm strap (I) to each lift arm.
16. Remove the two pivot bushings (J) from each lift arm. 4
17. As you support the lift arm weldment (K), remove the nut (L) and bolt (M) that attach each lift arm to
the upper frame.
18. Remove the lift arm weldment (K) from the bed.
REPLACEMENT
NOTES:
• Before you install the pivot bushings (J; Step 16), examine them for damage and replace them if
necessary.
• Make sure the cutout in each lift arm strap (I) aligns with the Figure 4-78. Lift Arm Strap
notch in the pivot bushing (J) (Figure 4-78).

• For cable connections to the UCB, see Figure 4-17 and Table 4-1 on page 4-42.
• If the bed has the IntelliDrive feature, see “Junction Board Connections” on page 4-198 for
cable connections to the junction board.
Junction Board Connections

– Left handle enable switch cable
(70134; two-pin)—P2
– Left handle strain gauge cable
(68349; five-pin)—P7
– Right handle enable switch cable
(70134; two-pin)—P5
– Right handle strain gauge cable
(68349; five-pin)—P3
– Steer switch cable (171159)—P9
– LED board cable—P6

4.66 Foot-End Lift Arm Weldment—Replacement

Tools: T25 and T30 Torx screwdrivers 13 mm socket
(2) sets of jack stands with crossbar
REMOVAL
WARNING:
5. Remove the base covers (see page 4-5).
WARNING:
to do so can cause injury or equipment damage.
6. Put the jack stands with crossbars under the foot-end and head-end upper frame.
4
7. Lower the bed on to the crossbars.
8. Remove the screws (A) that attach the ground straps to the patient-right lift arm (see Figure 4-79 on
page 4-200).
9. On the outward side of each foot-end lift arm, remove the screw (B) with bushing that attaches the
foot crank weldment (C) to the bed.
10. On the inward side of each foot-end lift arm, do these:
a. Remove the screw (D) and attaching hardware that attach the other end of the foot crank
weldment (C) and the hybrid lift arm (E) to the parallel support bracket (F).
b. Remove the pin (G) and attaching hardware that attach the other end of the parallel support
bracket (F) to the lift arm.
11. Remove the screw (H) and attaching hardware that attach each lift arm to the weigh frame.
12. Remove the two screws (I) that attach the lift arm strap (J) to each lift arm.
13. Remove the two pivot bushings (K) from each lift arm.
14. Remove the nut (L) and bolt (M) from the rod end of the hilow actuator (N).
15. Remove the lift arm weldment (O) from the bed.

Figure 4-79. Foot-End Lift Arm Weldment

REPLACEMENT
1. Examine the pivot bushings (K). If they are damaged, replace them (see Figure 4-79 on page 4-200).
2. Put the lift arm weldment (O) in its location on the bed.
3. On both sides of the lift arm weldment (O), do these:

a. Raise the weldment (O) enough for you to install the lower pivot bushing (K) on the upright
bracket (P). Make sure the tab on the bushing aligns with the notch in the bracket.
b. Carefully, set the weldment (O) on the lower bushing (K), then install the upper pivot bushing
(K) on the weldment (O). Make sure the wider side of the bushing is toward the inside of the
bed.
c. Put the lift arm strap (J) on the pivot bushing (K). Make Figure 4-80. Lift Arm Strap
sure the cutout in the strap aligns with the notch in the
bushing, then install the two screws (I) to attach the
strap to the lift arm (Figure 4-80).
NOTE:
The lift arm straps are side specific; the cutout in the strap
must be toward the outside of the bed.
4
d. Install the screw (H) and attaching hardware to attach the weldment (O) to the weigh frame (see
e. Put the parallel support bracket (F) inside the lift arm, and install the pin (G) and attaching
hardware to attach the bracket to the lift arm.
f. Align the bottom holes in the parallel support bracket (F) with the holes in the hybrid lift arm
(E), Then, as you hold the hybrid lift arm up, put the pin end of the foot crank weldment (C)
through the parallel support bracket (F) and hybrid lift arm (E).
g. Install the screw (D) and attaching hardware to attach the foot crank weldment (C) to the
parallel support bracket (F) and hybrid lift arm (E).
h. Adjust the lift arm weldment (O) as necessary so that you can install the screw (B) with bushing
to attach the free end of the foot crank weldment (C) to the bed.
4. Adjust the lift arm weldment (O) as necessary so that you can install the bolt (M) and nut (L) to
attach the hilow actuator (N) to the weldment (O).
5. Put the ground strap on the screw (A), then install the screw to the attach the ground strap to the
patient- right lift arm.
6. Raise the bed enough so that you can remove the crossbars and jack stands.
7. Install the base covers. See page 4-5.
8. Plug in the bed and auxiliary outlet (if installed).

4.67 Oxygen Tank Holder (189973 and 189974)—Removal
4.67 Oxygen Tank Holder (189973 and 189974)—Removal

Tools: Vise-grip T9DR locking C-clamps (not a supplied tool)
REMOVAL
CAUTION:
Caution—Do not use a screwdriver. Equipment damage could occur.
1. Open the vise-grip to approximately 4" (10 cm).

2. Put the vise-grip on the oxygen tank holder tabs that are below
the bumper.
3. Close the vise-grip enough to compress the tabs.
4. Slightly lower the bumper to help keep the tabs compressed.
5. Remove the vise-grip, and then lift the holder out from the top
of the casting.

4.68 Accella Therapy Mattress Replacement

Tools: None
REMOVAL
1. Make sure the bed is plugged into power.

3. If there is a patient in the bed, remove the patient.
WARNING:
Warning—Make sure hands, arms, legs, and feet are not under the bed or between the sleep deck
sections as they move. Injury could occur.
5. Press the Mattress menu control.
6. Press Stop. 4
7. Wait until the GCI shows that the mattress can be

disconnected. Press Close.
NOTE:
The Mattress menu control will no longer show.
8. Raise the head and foot sections of the bed to the highest position.

WARNING:
12. As you lift the head section of the mattress, push the
corners of the mattress towards the center of the bed
until the white knobs slide out of the slots.
13. As you lift the foot section of the mattress, push the
corners of the mattress towards the center of the bed
until the white knobs slide out of the slots.
14. At the middle section of the bed, reach under the

mattress and unbuckle the two straps that attach the
mattress to the bed.
15. Fold the mattress over itself, and at the seat panel,
disconnect the mattress cable from the bed connector.
16. Remove the mattress from the bed.

REPLACEMENT
WARNING:
Warning—Failure to connect the mattress straps correctly could cause injury and/or equipment
damage.
1. Do the removal procedure in reverse order. When you install the mattress, make sure to fully
connect the straps on the bed to the straps on the mattress.

4.69 Accella Therapy Mattress—Lower Control Board (212336) Replacement

Tools: T25 Torx screwdriver Antistatic strap 3 mm hex wrench
REMOVAL
2. Raise the siderails.
NOTE:
If the bed will not raise to allow access to the LCB, see “Bypass the LCB to Raise the Bed” on page 4-95.
WARNING:
6. Remove the two screws (A) that attach the LCB cover (B) to the bed, then remove the cover (see
Figure 4-81. LCB

CAUTION:
8. Disconnect the cables from the LCB.
9. Remove the four screws (C) that attach the LCB box to the bed, then remove the box.
10. If applicable, remove the screw (D) from the center of the LCB (E).
11. Remove the LCB (E) from its standoffs.
REPLACEMENT
3. Connect the cables to the LCB, see “LCB (212336) Connections” on page 4-208.

LCB (212336) Connections
Cable Callout Cable Callout

Cable identifier, red color band A PE, Filter to LCB P11
Cable identifier, blue color band B Intl PS to LCB P12
Lift arm cable, lh C Transformer AC P13
Hilow, and head motor, rh P1 PSMB Accella therapy cable P14
Hilow, and head motor, lh P2 UCB to LCB, left lift arm cable P15
Not used P3 SideCom CAN P16
Not used P4 UCB to LCB, left lift arm cable P17
Obstacle Detect, rh P5 Not used P18
Obstacle Detect, lh P6 Not used P19
Brake switch P7 Not used P20
Transformer Primary P8 Not used P21
Battery cable P9 Not used P22
PSMB Accella therapy cable P10

4.70 Accella Therapy Mattress—Connector Bracket Replacement

Tools: 2.5 mm hex wrench 7 mm open end wrench
10 mm socket and ratchet
REMOVAL
1. Remove the mattress—do the Removal steps of the “Accella Therapy Mattress Replacement” on
page 4-203.
2. Remove the seat panel.
3. Remove the two nuts and screws from the mattress

connector bracket.
4. Remove the nut from the screw on the bracket.

5. Remove the mattress connector bracket.
REPLACEMENT

4.71 Accella Therapy Mattress—PSMB Mattress Cable (211954) Replacement

Tools: T25 Torx screwdriver 2.5 mm hex wrench
7 mm open end wrench Wire cutters
REMOVAL
1. Remove the mattress—do the Removal steps of the “Accella Therapy Mattress Replacement” on
page 4-203.
WARNING:
Warning—Make sure hands, arms, legs, and feet are not under the bed or between the sleep deck
sections as they move. Injury could occur.
3. Make sure the bed is in its highest position and the head and foot sections are in their highest
positions.
WARNING:
5. Remove the two screws from the right, head-end lift
arm cover, then remove the cover.
4
6. Remove the seat panel.

7. Remove the two nuts and screws that attach the PSMB
mattress cable (mattress cable) to the connector
bracket.
8. Remove the cable tie that attaches the mattress cable

to the bed.
9. Remove the cable ties that attach the mattress cable

to the other cables at the head end of the bed.
10. Disconnect the mattress cable from the control unit on

the PSMB therapy cable.
11. Make a note of the mattress cable routing, and remove
the cable from the bed.
REPLACEMENT

4.72 Accella Therapy Mattress—PSMB Therapy Cable (212338) Replacement

REMOVAL
WARNING:
6. Remove the two screws (A) that attach the LCB cover (B) to the bed, then remove the cover (see
7. Disconnect the PSMB Accella therapy cable (therapy cable) from P10 and P14 on the LCB.
Figure 4-82. LCB Connection

8. Disconnect the PSMB mattress cable from the control

unit on the therapy cable.
9. Remove the screw that attaches the therapy cable

assembly to the bed.
10. Remove the therapy cable assembly from the bed.
REPLACEMENT

4.73 Experience Pod Device Components—Replacement

Tools: 2.5 mm hex wrench Small screwdriver
REMOVAL
1. Make sure the brake is set.
WARNING:
Warning—Failure to unplug the bed could cause injury or equipment damage.
2. Unplug the bed.
3. Disconnect the power cord (A) from its power supply (see Figure 4-83 on page 4-216).
4. Do as applicable:
Upper or Lower Pivot Cap—gently pry the upper cap (B) free from the frame assembly (C).
NOTE:
The bumper plug can be pulled free from the upper pivot cap if necessary.
Pod Housing Assembly
a. Remove the lower pivot cap (B) that is closer to the pod housing assembly (D) to get access to
the cable connector (E).
b. Disconnect the cable connector (E).
c. Remove the two screws (F) that attach the pod housing assembly (D) to the frame assembly (C).
d. Pull the top fitting of the pod housing assembly (D) out from the frame assembly (C). 4
Frame Assembly
a. Remove the pod housing assembly (D) from the frame assembly (C) (see the procedure above).
b. P7945A01—remove the frame retaining ring (G) and pin (H) from underneath the mounting
location on the bed frame.
c. Lift the frame assembly (C) out from its opening on the bed.

Figure 4-83. Experience Pod Device
REPLACEMENT
Do the applicable procedure in reverse order. Make sure of these:
• Pod housing assembly (D)—make sure all of its controls operate correctly.
• Pivot cap (B)—the cap is secure in its opening.
• Frame assembly (C)—the frame assembly is secure in its opening.
• P7945A01—the frame retaining ring (G) and clip (H) are securely installed.

4.74 Remove all Power From the Bed

For some replacement or upgrade procedures, you must unplug the bed and disconnect the battery
backup to protect electrical components from damage, and so that if a control gets pressed
inadvertently, the bed will not operate.
REMOVAL
WARNING:
4. Remove the two screws (A) from the base cover (B) (see Figure 4-84 on page 4-218).
5. Remove the two spacers (C) from the base cover (B).
6. Remove the base cover (B).
7. Remove the fuse from the battery fuse cable (D).
4
REPLACEMENT
CAUTION:
Caution—Make sure that the spacers for the main cover are installed correctly. Otherwise, equipment
damage could occur.
1. Do the removal procedure in reverse order. When you install the main (middle) cover (C), make sure
to install the spacers (D) correctly.

Figure 4-84. Remove All Power From the Bed

4.75 Wireless Access Module (WAM) Components Replacement

Tools: T15, T20, and T25 Torx screwdrivers
SETUP
3. Use the Bed Up button to raise the bed to the highest position.
5. Remove the mattress. Refer to “Progressa Therapy, Advance, Pulmonary, Accelerate Surfaces
(P7520A and P7540A) Replacement” on page 4-7.
6. Use the Head Up button to raise the head section to the highest position.
7. Remove the thigh panel. Refer to “Remove the Thigh Panel” on page 4-12.
WARNING:
Warning—Failure to unplug the bed and the optional auxiliary outlet from their power sources and
remove all power from the bed could cause injury or equipment damage.
8. Remove all power from the bed. Equipment damage will occur if all power is not removed. Refer to
“Remove all Power From the Bed” on page 4-217.
9. Refer to the applicable section.
•
•
•
To replace the WAM power cable, go to “WAM Power cable” on page 4-219.
To replace the WAM antenna, go to “WAM Antenna” on page 4-223.
To replace the WAM P.C. board, go to “WAM P.C. Board” on page 4-226.
4
WAM POWER CABLE
REMOVAL
CAUTION:
Caution—Failure to wear an antistatic strap could cause equipment damage
1. Put on the antistatic strap and make sure that it is properly grounded.
2. Remove the upper control board (UCB) cover (see “Upper Control Board Replacement” on
page 4-36).
3. At the thigh section of bed, disconnect the WAM power
cable (A) from P2 on the WAM P.C. board (WAM board) (B).

4. Remove the screw (C) that attaches the left hose cover (D) to
the bed, and remove the hose cover (D).
5. Pull the WAM power cable (A) through the hole in the left side
of the UCB housing (E).
6. Disconnect the WAM power cable (A) from P38 on the UCB.
7. Disconnect the WAM power cable (A) from P29 on the UCB.
8. Disconnect the connectors (F) from the WAM power cable (A).
REPLACEMENT
1. Insert the WAM end of the WAM power cable (A) through the
hole in the left side of the UCB housing (E). The WAM end of
the cable has only one connector.
2. Make sure to look at the mark on the WAM power cable (A) to
show how much cable should be left in the UCB housing (E).
3. Connect the WAM power cable (A) to P38 and P29 on the UCB.
4. Connect the connectors (F) to the WAM power cable (A).
5. Put a new cable tie around the original cables and the WAM
cable at the approximately the same location as the cable tie
that is already install.
6. Use the wire cutter to remove the excess material from the
cable tie.
7. Route the cable below the
intermediate frame into the
area where the air hose is
routed.

8. Route the WAM cable to

toward the middle of the
bed along the side of the air
hose.
9. Route the WAM cable with

the other wires towards the
foot end of the bed.
10. Put a new cable tie around the original cables and the WAM
cable at the approximately the same location as the cable tie
4
that is already install.
cable tie.
12. Route the WAM cable (A) to the WAM enclosure (G). Make sure
that the wire goes through one of the notches in the WAM
enclosure (G).

13. Install the hose cover (D).

14. Install the screw (C) to attach the hose cover (D) to the bed.
15. Connect the WAM end of the power cable (A) to P2 on the
WAM board (B).
16. Install the UCB housing cover.
17. Install the upper control board (UCB) cover (see “Upper
Control Board Replacement” on page 4-36.
18. Go to “Final Steps” on page 4-228.

WAM ANTENNA
REMOVAL
CAUTION:
1. Put on the antistatic strap and make sure that it is properly grounded.
2. Disconnect the antenna cable (H) from ANT1 on the SOM.
3. Remove the push-mount wire tie (I) from the SideCom and
WAM enclosure (G).
4. Remove the wireless antenna cable (H) and sheath from the
notch in the WAM enclosure (G).

5. Remove the screw (J) from the left foot-end lift arm (K) and
remove the wireless antenna (L).
REPLACEMENT
1. Put the wireless antenna (L) on the left foot-end lift arm (K).
2. Install the screw (J) in the lift arm (K).
3. Route the wireless antenna cable (H) and sheath to the WAM
enclosure (G) and put the cable sheath into the notch in the
enclosure (G).
NOTE:
Route the WAM cable and sheath above the thigh section
frame. Make sure that it does not interfere with the cables
already installed on the bed.
4. Remove the SOM (M) from the slot on the WAM board (B).

5. Connect the antenna cable (H) to ANT1 on the SOM.
6. Install the SOM (M) into the

socket on the WAM board
(B). Make sure that the
antenna does not
disconnect from the SOM
(M). If the antenna
disconnects from the SOM
(M), remove the SOM (M)
and repeat Step 5.
7. Install a new push-mount wire tie (I).

8. Put the push-mount wire tie (I) around the wireless antenna
4
cable (H).
9. Lightly pull the antenna cable (H) tight and tighten the wire
tie.
wire tie.

WAM P.C. BOARD
WARNING:
Warning—Failure to unplug the bed and the optional auxiliary outlet from their power sources and
remove all power from the bed could cause injury or equipment damage.
1. Make sure all power is removed from the bed. Equipment damage will occur if all power is not
removed. Refer to “Remove all Power From the Bed” on page 4-217.
REMOVAL
2. Remove the SOM (M) from the slot on the WAM P.C. board
(WAM board) (B).
3. Disconnect the USB cable (N) from the micro-USB plug on the
WAM board (B).
4. Disconnect the WAM power cable (A) from P2 on the WAM

board (B).
5. If WatchCare is installed, do the following steps:
a. Disconnect the WatchCare indicator light cable from the
WAM board (B).
b. Disconnect the WatchCare power cable from the WAM
board (B).
6. Gently press the retainers (O) away from the WAM board (B)
and remove the WAM board (B) from its standoffs.

REPLACEMENT
1. Install the WAM board (B) into the enclosure (G). Make sure
that it is correctly installed on the standoffs.
2. Connect the WAM end of the WAM power cable (A) to P2 on

the WAM board (B).
3. Connect the USB cable (N) to the micro-USB plug on the WAM
4
board (B).

4. Install the SOM (M) into

the slot on the WAM
board (B). Make sure that
the antenna does not
disconnect from the SOM
(M). If the antenna
disconnects from the
SOM (M), remove the
SOM (M) and attach the
antenna to the SOM (see
Step 5 on page 4-225).
5. Go to “Final Steps” on
page 4-228.
FINAL STEPS
1. Install the thigh panel. Refer to “Seat, Thigh, and Deck Filler Panel Replacement” on page 4-12. Make
sure of these:
• All of the cables from the GCI base board below the thigh panel go through a notch to prevent
the panel from pinching the cables.
• The three plastic pins on the thigh panel are correctly engaged in their holes. The tabs can
2. Return all power to the bed. Refer to “Remove all Power From the Bed” on page 4-217.
3. Install the mattress. Refer to the applicable procedure:
4. Install the headboard and footboard.

4.76 WatchCare Components Replacement (P00697906)

Tools: Wire cutters Alcohol-based cleaner
Soft cloth Antistatic strap
T10, T20, and T25 Torx screwdrivers
Tape measure Dry smart pad
There are two different versions of the WatchCare System for the Progressa bed. To determine which
WatchCare System is installed, look at the reader on the patient’s left side of the bed between the wrist
restraint bracket and the head end of the bed (see below).
For the P00697903 WatchCare System, see the WatchCare Incontinence Management System
Instructions for Use and Service Manual (196414) for the replacement procedures.
4
If you need to replace a smart pad, go to “WatchCare Smart pad Replacement” on page 4-231.
Otherwise, go to “Setup” on page 4-230.

SETUP
WARNING:
To help prevent injury and/or equipment damage, obey these warnings:
• Warning—Only facility-authorized persons should service the system.
• Warning—Do not replace service parts while a patient is on the bed.
• Warning—With the exception of the WatchCare smart pad, before you remove and replace
components of the system, make sure to unplug the bed.
• Warning—Make sure that hands, arms, legs, and feet are not under the bed or between the
sleep deck sections as they move.
• Warning—During the replacement procedures, you will need to use an alcohol-based cleaner.
Such cleaners are flammable and toxic to skin, eyes, and respiratory tract. Do not use the
cleaner near an open flame or in confined areas.
• Warning—Recycle or discard no longer used parts in accordance with local regulations.
3. Use the Bed Up control to raise the bed to a comfortable working height.
5. Remove the mattress. Refer to the applicable procedure:
6. Use the Head Up control to raise the head section to the highest position.
WARNING:
Warning—Make sure all power is removed from the bed. Equipment damage will occur if all power
is not removed. Refer to “Remove all Power From the Bed” on page 4-217.
7. Remove all power from the bed. Refer to “Remove all Power From the Bed” on page 4-217.
• The power cable can not be replaced. If the power cord is damaged, replace the reader.
• “Antenna Assembly Replacement” on page 4-232
• “Graphic Replacement” on page 4-233
• “Indicator Light Assembly Replacement” on page 4-235
• “Equipment Call Cable Assembly Replacement” on page 4-237
• “Reader Replacement” on page 4-239

WATCHCARE SMART PAD REPLACEMENT

2. Use the Bed Up control to raise the bed to a comfortable working height.
4. Remove the soiled smart pad(s), and discard the pad(s) at least 2 feet (61 cm) from the bed so that
the reader no longer detects the soiled pad(s).
5. Put a smart pad(s) in the middle of the bed with the head icon toward the head end of the bed and
foot icon toward the foot end (see Figure 4-85 on page 4-231). Listen for a single beep to make sure
the new pad is being monitored.
• If there is no beep, look at the indicator light. If the light is white, the smart pad is not detected.
Make sure the pad is in the correct head/foot orientation and intended location.
• If you are using more than one smart pad, make sure the indicator light is green after the soiled
pad is removed.
Figure 4-85. WatchCare smart pad Placement
NOTE:
When the new pad is detected, the alert will clear in the WatchCare System.

ANTENNA ASSEMBLY REPLACEMENT

NOTE:
This replacement procedure is for the P00697906 WatchCare Incontinence System, see the WatchCare
Incontinence Management Instructions for Use and Service Manual (196414) for P00697903.
1. Make a note of these:

• The antenna’s location.
• The antenna’s orientation.
• The indicator color on the antenna’s cable.
NOTES:
• The antenna cable lengths are different. The indicator
color on the cable will help to make sure the new
antenna is correct for its location.
• The location and orientation of the antenna are very
important for the operation of the system.
2. Remove the antenna from the sleep deck, and set the antenna aside.
3. Use the alcohol-based cleaner to clean the area where the antenna was removed. Let the area dry.
CAUTION:
Caution—Make sure to install the new antenna in the correct orientation and location. Otherwise,
the antenna may not operate as intended.
4. Remove the adhesive covering from the gasket on the bottom of the new antenna, and then install
the antenna in the correct orientation and location on the sleep deck. Firmly press the antenna
into position for 10 seconds with approximately 75 lb (34 kg) of force.
5. Follow the routing of the antenna cable to the reader, and then use the same routing for the new
antenna cable. Remove and install cable ties as necessary.
6. For the head section antenna, put a service loop in the cable, and loosely secure the new cable tie
to allow cable movement (see below).
With StayInPlace Feature Without StayInPlace Feature
NOTE:
To determine if your bed has the StayInPlace Feature, look at the bottom of the Progressa
Therapy label on the intermediate siderail. A bed with the StayInPlace™ Feature will have the
StayInPlace™ logo on the label,

7. Near the reader, remove the cable tie(s) that holds the antenna cable with the other cables on the
bed.
8. At the antenna-reader cable to antenna cable connection,
remove the heat shrink or insulated tape.
9. Disconnect the antenna-reader cable from the antenna cable.

10. Connect the antenna cable to the antenna-reader cable.
11. Put insulated tape over the cable connection.
12. At the cable tie mount near the reader, install a cable tie to hold the cables on to the bed.
GRAPHIC REPLACEMENT
NOTE:
1. Head, seat, or thigh section graphic only—remove the

antenna(s) from the applicable graphic. 4
• The antenna gasket(s) (199672) must be replaced.

2. Remove the graphic from the sleep deck.
3. Use the alcohol-based cleaner to clean the area where the graphic was removed. Let the area dry.
CAUTION:
Caution—Make sure to install the new graphic in the correct orientation and location. Otherwise,
the antennas may not operate as intended.
4. Remove the adhesive covering from the bottom of the new
graphic, and then install the graphic in the correct orientation
and location on the sleep deck.
5. Head, seat, or thigh section graphic only—do as follows:

a. Remove the gasket and any tape residue from the bottom of the antenna.
b. Use the alcohol-based cleaner to clean the bottom of the antenna and the blue area of the
graphic where the antenna is to be installed.
c. Let the antenna bottom and the blue area of the graphic dry.
d. Remove the adhesive covering from one side of the new antenna gasket, and install the gasket
on the bottom of the antenna.

CAUTION:
Caution—Make sure to install the antenna in the correct orientation and location. Otherwise, the
antenna may not operate as intended.
e. Remove the other adhesive covering from the new
antenna gasket. Make sure the antenna is in the correct
orientation and location on the graphic. Then, firmly press
the antenna into position for 10 seconds with
approximately 75 lb (34 kg) of force.
INDICATOR LIGHT ASSEMBLY REPLACEMENT 4

NOTE:
1. Remove the thigh panel. Refer to “Seat, Thigh, and Deck Filler Panel Replacement” on page 4-12.
2. At the indicator light assembly, cut the light assembly cable to free it from the light assembly.
3. Remove the indicator light assembly from the bed.
4. Use the alcohol-based cleaner to clean these areas, and then let the areas dry:
• The area where the indicator light was installed.
• If the new indicator light is being replaced on a bed in the
state of California, the area on the new indicator light
assembly where the Prop 65 label is to be installed.
• The area on the back of the new indicator light assembly
where a cable tie mount is to be installed.
5. Install the Prop 65 label (if applicable) and cable tie mount on to the indicator light assembly.
6. Remove the adhesive covering from the top of the new indicator light, and install the indicator
light so the label on the indicator light is toward the outside of the bed. Firmly press the indicator
light into position for 10 seconds with approximately 75 lb (34 kg) of force.

CAUTION:
Caution—When you set the sliding foot cover on the foot section of the bed, be careful not to
accidentally disconnect the footboard sensor switch cable. Equipment damage could occur.
7. Remove the fourteen screws (C) that attach the sliding foot cover (D) to the bed, and set the cover
on the foot section of the bed.
8. Follow the routing of the old indicator light assembly cable to the WAM board, and then use the
same routing for the new light assembly cable. Remove and install cable ties as necessary.
NOTE:
At the head end of the guide tube, you may need to use a pry
tool to move the plastic cover enough to get access to the old
and new cables.
• After you route the new cable through the guide tube, do these:
a. Remove the old cable out from the guide tube.
b. Make sure that the footboard sensor switch is fully connected, and then install the sliding
foot cover (D) and its fourteen screws (C) on to the bed.

9. Connect the new indicator light assembly cable to P4 on the

WAM board.
EQUIPMENT CALL CABLE ASSEMBLY REPLACEMENT

NOTES:
• This replacement procedure is for the P00697906 WatchCare Incontinence System, see the
WatchCare Incontinence Management Instructions for Use and Service Manual (196414) for
P00697903.
• The equipment call cable assembly includes the WatchCare equipment call cable and the
4
WatchCare 1/4" communication cable (209924). Only the 1/4" communication cable can be
replaced. If the equipment call cable is damaged, the reader must be replaced. Go to “Reader
Replacement” on page 4-239.
1. Disconnect the WatchCare 1/4" communication cable from the equipment call jack.
2. Raise the head section of the bed to its highest position.
3. Remove the screw that attaches the hose cover to the bed, and
remove the cover. The cable assembly is routed along with the
air hose.
4. Remove the cable tie that attaches the black connector to the
air hose.
5. Disconnect the 1/4" communication cable from the equipment
call cable.
6. Connect the new 1/4" communication cable to the equipment call cable.
7. Install a cable tie to attach the black connector to the air hose.
8. As you remove the 1/4" communication cable from its routing to the head-left equipment socket,
route the new cable. Remove and install cable ties as necessary.

9. At the equipment socket, remove the cotter pin (A) from the
pin (B). Then, remove the pin from the bed.
10. Remove the 1/4" communication cable (C) from the pin, and
install the new cable on the pin.
11. Install the pin (B) into its location on the bed. Then, install the
cotter pin (A) on the pin.
12. Route the cable to follow the air hose routing

toward the middle of the bed.
13. Put the hose cover in its location on the bed, and install the screw to attach the cover to the bed.
14. Connect the WatchCare 1/4" communication cable to the equipment call jack.

READER REPLACEMENT
NOTE:
1. Remove the thigh panel. Refer to “Seat, Thigh, and Deck Filler
Panel Replacement” on page 4-12.
2. Disconnect the power cable from P8 on the WAM board.
3. Remove the power cable from the bed. Follow the cable
routing back to the reader.
4. Remove the screw that attaches the left hose cover to the bed,
and remove the hose cover.
4
5. Remove the cable tie that attaches the black connector to the
air hose.
6. Disconnect the 1/4" communication cable from the equipment
call cable.
7. Remove the equipment call cable from the bed. Follow the cable routing back to the reader.
8. Near the reader, remove the cable tie that holds the cables on the bed.
9. Remove the heat shrink or insulated tape from the antenna
cable connections.
10. Disconnect the antenna-reader cables from the antenna cables.

11. Remove the reader from the bed.
12. Remove any tape residue from the bed.

13. Use the alcohol-based cleaner to clean the area where the reader was installed on the bed. Let the area
dry.
NOTE:
When you install the reader, make sure that it is centered top to bottom on the weigh frame.
14. Remove the adhesive covering from the gasket, and install the
reader on the bed so that its label is toward you, not the bed.
Firmly press the reader into position for 10 seconds with
approximately 75 lb (34 kg) of force.
15. Route the power cable into the SideCom enclosure. Make sure that:
• The cable goes behind the air hose.
• The cable follows the routing of the other cables that go to the SideCom enclosure.
16. Connect the power cable to P8 on the WAM board.
17. Connect the 1/4" communication cable to the equipment call

cable.
18. Install a cable tie to attach the black connector to the air hose.

19. Install the hose cover.

20. Install the screw to attach the hose cover to the bed.
21. Connect the antenna-reader cables to the antenna cables.

22. Put insulated tape over the cable connections.
FINAL STEPS
1. If necessary, install the thigh panel. Refer to “Seat, Thigh, and Deck Filler Panel Replacement” on
page 4-12. Make sure of these:
• All of the cables from the GCI base board below the thigh panel go through a notch to prevent
the panel from pinching the cables.
• The three plastic pins on the thigh panel are correctly engaged in their holes. The tabs can
2. Return all power to the bed. Refer to “Remove all Power From the Bed” on page 4-217.
3. Install the mattress. Refer to the applicable procedure:
4
4. Install the headboard and footboard.

4.77 Switching or OPTI-REST Valve Replacement

Tools: T25 and T30 Torx screwdrivers 3/32" hex wrench
Torque wrench with a range of 5-15 in-lbs (0.5-1.5 N-m)
Dowel puller
Parts: Gasket (P/N 181128) (if originally installed)
REMOVE THE COMPRESSOR ASSEMBLY

WARNING:
4. Remove the three screws (A), one from the head-end cover (B), and two from the main (middle)
cover (C) (see Figure 4-86 on page 4-243).
5. Remove the two spacers (D) from the base cover (C). Make sure that you do not lose the spacers. If
the spacers are damaged, replace them.
6. If necessary, remove the two screws (E) from the foot-end base cover (F).
7. Remove the base covers (B, C, and F).
NOTE:
When you remove the main base cover (C), it is easier to remove if you start at the foot end, pull up, then
towards the head end of the bed to remove.

8. Make note of how the Obstacle Detect switch cable is placed in the bed.
9. Remove the LCB cover.

10. Remove the screw (G) that attaches the switch (I) to the head end of the bed (see Figure 4-87 on
page 4-244).
Figure 4-87. Obstacle Detect Switch
11. Slide the switch (H) toward the head end of the bed to disengage the seven tabs on the bottom of
the Obstacle Detect switch.
12. Remove the two P-clamps that attach the switch cable to the bed.
13. Disconnect the switch cable (I) from the LCB.
14. Remove the switch (H) from the bed.
15. Do as follows on each end of the brake link bar (M) (see Figure 4-88 on page 4-245):
a. Remove the screw (J) and capture nut (K).
b. Loosen, do not remove, the screw (L).
c. Disconnect the link (M).
d. If the brake link has a set screw, loosen, do not remove, the set screw (N).
NOTE:
e. Use the dowel puller to remove the hex rod (O) far enough so the brake link bar (M) can be
removed.
f. Remove the brake link bar (M).

Figure 4-88. Brake Link Bar

16. Remove the blower assembly by disconnecting the blower assembly cable (P) from the PnCB (Q)
(see Figure 4-23 on page 4-59). The pulmonary blower connects to P2 on the PnCB and the non-
pulmonary blower connects to P3.
17. Remove the three screws (R) and three washers (S) that attach the blower (T) to the bed.
18. Do one of these:
• Pulmonary blower—For beds with a pulmonary blower, disconnect the clear hose, sense line,
and ribbed hose from the blower hose connector (U).
NOTE:
You will need to turn the blower approximately 3 times clockwise to get the ribbed hose out of the
connector.
• Non-pulmonary blower—For beds with a non-pulmonary blower, disconnect the ribbed hose
from the blower hose connector (U).
19. Remove the blower (T).
Figure 4-89. Blower Assembly Removal
20. Disconnect all cables and hoses from the compressor (V) (see Figure 4-90 on page 4-247).
NOTE:
To disconnect the air hose, rotate the hose clockwise.

Figure 4-90. Compressor
21. Remove the two screws (W) that attach the compressor (V) to the bed (X) or remove the compressor
from the hook-and-loop fastener.
4
22. Remove the compressor (V).
REPLACE THE VALVE

1. Put the compressor on a work bench or similar working surface.
2. Examine the pneumatic assembly mount bracket to
determine which screws to use.
• 17577901S and 17264101S use #8-32 screws
• 17577902S and 17264102S use M4 x 0.7 screws
Switching valve PN151296 17577901S 17577902S

Opti-Rest valve PN171975 17264101S 17264102S
3. Replace the applicable valve:
• To replace the switching valve, go to “Replace the Switching Valve” on page 4-248
• To replace the Opti-Rest valve, go to ““Replace the Opti-Rest Valve” on page 4-248

Replace the Switching Valve

1. Disconnect the tubing and electrical connection from the
switching valve assembly.
2. Remove and discard the screws from the switching valve

assembly.
3. Remove the switching valve assembly from the bracket of the
compressor.
4. Install the new valve to the bracket and reconnect the tubing and electrical connection.
NOTE:
Use the new screws with the new valve.
5. Tighten the new screws to 11 in-lbs (1.25 N-m).
6. Go to “Replace the Compressor Assembly” on page 4-249
Replace the Opti-Rest Valve

1. Disconnect the tubing and electrical connection from the Opti-
Rest valve assembly.

2. Remove and discard the screws from the Opti-Rest valve

assembly.
3. Remove the Opti-Rest assembly from the bracket of the
compressor.
4. Install the new valve to the bracket and reconnect the tubing and electrical connection.
NOTE:
Use the new screws with the new valve.
5. Tighten the new screws to 11in-lbs (1.25 N-m).
6. Go to “Replace the Compressor Assembly” on page 4-249.
REPLACE THE COMPRESSOR ASSEMBLY

1. Do the removal procedure in reverse order—
• Install the blower before you install the brake link bar.
• Install the gasket (L) on the brake link bar (D) on both sides
of the bed, if a gasket was originally installed (see Figure 4-9
on page 4-23).
4
NOTE:
Only install the gasket (L) if it was originally installed. The new
base covers do not use them.
2. Do the applicable “Function Checks” in the Service Manual.

4.78 Head End Cover Removal (P7501A)

Tools: T25 Torx screwdriver Vise-grip T9DR locking C-clamps (not a supplied tool)
REMOVAL
3. Remove the headboard
WARNING:
5. Remove the 4 screws (A) from the UCB cover (B) and remove the cover (B) (see Figure 4-91 on
page 4-251).
CAUTION:
7. Remove the transport handles (F):
a. Disconnect the handle cables (C) from the junction board (D).
b. On the bottom side of the bed, pinch the snap button (E) so the buttons disengage from the
bed.
c. Remove the handle from the bed.
NOTE:
If the bed has a cord holder (H) note which side the holder is installed on. When you remove the
transport handle, the holder may fall.

Figure 4-91. P7501A Transport Handles
8. Remove the IV pole—

a. Bed with removable IV pole:
4
• Grasp and hold the upper section of the pole (A) and
rotate a quarter-turn counter clockwise.
b. Bed with permanent IV pole:
• From underneath, remove the cotter pin (C) from the IV
pole pin (B).
• Remove the IV pole pin (B).
• Grasp the IV pole (A) and pull up to remove the pole.

9. Slightly lift on the head end cover and slide the cover off the
bed to remove.
10. Open the vise-grip to approximately 4" (10 cm).

11. Put the vise-grip on the oxygen tank holder tabs that are below
the bumper.
12. Close the vise-grip enough to compress the tabs.
13. Slightly lower the bumper to help keep the tabs compressed.
14. Remove the vise-grip, and then lift the holder out from the top
of the casting.

4.79 Advance and Accelerate Surface (P7540A)—Top Cover, MCM Assembly, Bottom Cover, and Firebarrier
4.79 Advance and Accelerate Surface (P7540A)—Top Cover, MCM Assembly,

Bottom Cover, and Firebarrier
Tools: Cable tie gun Wire cutters
Flat head screwdriver 1/2" wrench
REMOVAL
Go to the applicable removal procedure:
• “Top Cover” on page 4-253
• “MCM Assembly” on page 4-254
• “Bottom Mattress Cover” on page 4-257
• “Firebarrier” on page 4-260
NOTE:
See “Replacement” on page 4-262 or “Surface (P7540A) Enclosures Assembly Replacement” on
page 4-275 for bladder replacement procedures.
TOP COVER
REMOVAL
1. Make sure the brake is set on the bed.
2. Adjust the bed to a comfortable working height.
3. Fully extend the foot section of the bed.
4
WARNING:
Warning—Failure to remove power the bed could cause injury or equipment damage.
4. Unplug the bed and the auxiliary outlet (if applicable).
7. At the head end of the mattress, remove the cable tie from
the zipper tabs on the top cover assembly and bottom cover.
8. Unzip the top cover assembly from the bottom cover. Do not remove the top cover.
NOTE:
MCM assembly is attached to the blower enclosure, make sure the MCM is removed from the top
cover.

9. Unzip the MCM assembly from the top cover and remove.
You will need to reach through the x-ray sleeve to unzip the
MCM assembly from the top cover.
10. Carefully pull the MCM assembly through the x-ray sleeve
and remove the top cover.
REPLACEMENT
WARNING:
Warning—Make sure the cable tie closure is installed on the top and bottom cover zipper tabs.
Failure to do so could cause injury or equipment damage.
• Cable tie—Make sure to install the cable tie to the top and bottom cover zipper tabs. Do not
trim the cable tie.
MCM ASSEMBLY
REMOVAL
WARNING:
Warning—Failure to remove power to the bed could cause injury or equipment damage.
8. Unzip and remove the top cover assembly from the bottom cover.

9. At the head end of mattress, pull the firebarrier down to

access the main manifold.
10. Push in the tab on the side of the hose connector plate and
disconnect the connector from the main manifold. This will
deflate the bladders.
11. Fold the top cover assembly towards the head end of the bed
to access the bottom of the blower enclosure.
4
12. Reach through the firebarrier, under the blower enclosure
and unfasten the hook and loop fastener from the blower
enclosure.

13. Align a flat head screwdriver with plastic circle on the blower
enclosure.
14. Use a flathead screwdriver to push the clip to disconnect the
MCM connector from the blower enclosure as shown in the
picture.
15. Unzip the MCM assembly from the top cover. You will need
to reach through the x-ray sleeve to unzip the MCM assembly
from the top cover.
16. Carefully pull the MCM assembly through the x-ray sleeve
and remove the top cover.
REPLACEMENT
Do the removal procedure in reverse order. Step 14 on page 4-256 will be skipped.
WARNING:
trim the cable tie.
NOTE:
Listen for an audible click when you install the MCM assembly connector to the blower enclosure to
ensure the connection of the connector.

BOTTOM MATTRESS COVER

6. At each end of the mattress, push the corners of the mattress towards the center of the bed until the
white knobs slide out of the slots to disconnect the mattress hooks from the sleep deck (see Figure
4-92 on page 4-257).
7. Fold the foot end of the mattress on to the head end and push the side of the mattress towards the
center of the bed until the black knobs release from the seat panel to detach the mattress from the
sleep deck.
8. Disconnect the air hose from the bottom of the mattress.
Figure 4-92. Mattress and Air Hose Removal
4
9. Lay the foot end of the mattress back on to the sleep deck so the mattress lays flat on the sleep
deck.
10. At the head end of the mattress, remove the cable tie from the
zipper tabs on the top and bottom covers.
11. Unzip the top cover from the bottom cover.
12. At the head end of mattress, pull the firebarrier down to access
the main manifold.
13. Push in the tabs on the side of the hose connector plate and pull
to disconnect the connector from the main manifold. This will
deflate the bladders.

14. Disconnect the blower enclosure hoses on each side of the

mattress by the thigh/foot sections of the mattress.
15. Lift the foot-end bladders and remove the nut, washer, screw
and white knobs on each side of the attachment plate.
16. Remove the attachment plate from the bottom cover.
17. At the head end, access the two manifold boxes and unfasten
the hook and loop fastener on each box.
18. Lift each manifold box and remove the nuts, washers, screws, and white knobs.

19. At the thigh section, remove these:

• Three white snaps
• Two nuts
• Two washers
• Two screws
• Two black knobs
20. Lay the top cover flat over the mattress.
21. From the foot end of the mattress, fold the mattress on to the
head end of the mattress.
22. Remove the four screws from the air hose connector cover.
23. Disconnect the cables and hoses from the air hose connector
cover and remove.
24. Remove and gather the bottom cover from the foot end of the
mattress.
25. Lower the foot end of the mattress.
26. From the head end of the mattress, carefully pull to slide the
4
bottom cover from under the mattress and remove the bottom
cover.
REPLACEMENT
WARNING:
trim the cable tie.
NOTE:
Make sure all air hose connections are attached and secured.

FIREBARRIER
REMOVAL
WARNING:
Warning—Failure to remove power to the bed could cause injury or equipment damage.
8. Unzip and remove the top cover assembly from the bottom
cover.
9. At the head end of mattress, pull the firebarrier down to

access the main manifold.
pull to disconnect the connector from the main manifold.
This will deflate the bladders.
11. Fold the top cover assembly towards the head end of the bed
to access the bottom of the blower enclosure.

12. Reach through the firebarrier, under the blower enclosure

and unfasten the hook and loop fastener from the blower
enclosure.
enclosure.
14. Remove and set aside the top cover assembly.
15. Disconnect the blower enclosure hoses on each side of the

mattress by the thigh/foot sections of the mattress.
16. Remove the firebarrier.

REPLACEMENT
Do the removal procedure in reverse order. Step 14 on page 4-258 will be skipped.
WARNING:
trim the cable tie.

4.80 Advance and Accelerate (P7540A) Air Bladders

Tools: Wire cutters Rags Cable tie gun
Isopropyl alcohol Pliers Flat head screw driver
CAUTION:
Caution—Use care when you disconnect the hose from the fitting. Excessive force can damage the
fitting.
In these procedures, you will disconnect hoses from the bladder fittings, use care when you do this. For
easier removal, use the pliers on the hose by the fitting, and then wiggle the pliers back and forth to
loosen the hose.
SETUP
1. Adjust the bed to the flat position and to a comfortable working height.
WARNING:
3. Lower the IV pole(s) and push handles, if applicable.
4
the zipper tabs on the top cover/MCM assembly (A) and
bottom cover (See Figure 4-93 on page 265).
7. Unzip and remove the top cover/MCM assembly (A) from the
bottom cover.
8. At the head end of the mattress, pull the firebarrier (B) down
toward the foot end of the mattress.
9. Lift the head foam bladder assembly (C) to access the

manifold (H).
10. Push in the tabs on the side of the hose connector and pull
the connector to disconnect the connector from the
manifold enclosure (H). This will deflate the bladders.
Go to the applicable procedure:

• “Foot Bladder Removal” on page 4-264
• “Head and Seat Bladder Removal” on page 4-267
• “Percussion Bladder Removal” on page 4-268
• “Bladder Replacement” on page 4-265
• “Advanced Articulation (AA) Bladder Removal” on page 4-270

FOOT BLADDER REMOVAL

1. Fold the top cover/MCM assembly (A) towards the foot end
of the bed to access the bottom of the blower enclosure (G)
(see Figure 4-93 on page 265).
2. Reach through the firebarrier (B), under the blower enclosure

(G) and air hose, and unfasten the hook and loop fastener
strap from the blower enclosure (G).
3. Align a flat head screwdriver with the plastic circle on the

blower enclosure (G).
4. Use the flat head screwdriver to push the clip to disconnect
the MCM connector from the blower enclosure (G) as shown
in the photo.
5. Remove and set aside the top cover/MCM assembly (A).
6. Pull the fire barrier (B) to the foot end of the surface.

Figure 4-93. Bladder Replacement

7. Disconnect these foot bladder hoses:

• The foot supply hose (clear) from the manifold enclosure
(H).
• The foot zone 1 sense hose (clear) from the ACB electronic
enclosure (I).
• If applicable for ALP featured surfaces, disconnect these

hoses from the blower enclosure (G)—
– Foot zone 2 supply (clear/black)
– Foot supply (clear)
– Foot zone 1 supply (clear/gray)
– Foot zone 2 sense (clear/black)
8. Disconnect the MCM inlet hoses from the bottom cover

fitting.
9. Disconnect the three snaps that attach the foot bladder

substrate (E) to the seat foam section.
10. Disconnect the turn assist and working cushion hoses from
the bladders towards the foot end of the mattress.
11. Slide the turn assist and working cushion hoses from the
substrate loop.
12. Remove the foot bladder section (E) from the mattress.

HEAD AND SEAT BLADDER REMOVAL

1. Disconnect these head and seat bladder hoses from the
manifold enclosure (H):
• Head supply (white)
• The seat supply (red)
2. Disconnect these head and seat bladder hoses from the ACB
electronic enclosure (I):
• Head zone 1 sense (white)
• Seat zone 1 sense (red)
3. If applicable for ALP featured surfaces, disconnect these

hoses from the blower enclosure (G)—
• Head zone 1 supply (white/grey)
• Head supply (white)
• Head zone 2 supply (white/black)
• Head zone 2 sense (white/black)
• Seat zone 2 supply (red/black)
•
•
Seat supply (red)
Seat zone 1 supply (red/grey)
4
• Seat zone 2 sense (red/black)
4. Disconnect the head and seat bladder snaps from the substrate on each side of the bladder.
If the mattress has P&V, unsnap the strap under the head bladder.
5. Unfasten the hook and loop fastener from the substrate

assembly. Remove the pink foam (J) and set it aside. The
foam will be installed in the new assembly.
6. Remove the head and seat bladder (D) section from the mattress.

PERCUSSION BLADDER REMOVAL

1. Disconnect the 3 snaps that attach the percussion and
vibration (P&V) bladder substrate (F) to the substrate (see
2. Lift the percussion and vibration bladder (F) and disconnect

the snap on the strap on each side of the bladder.
3. Disconnect the straight hoses from the P&V bladder fittings.
4. Remove the P&V bladder section (F) from the mattress.

TURN ASSIST AND WORKING CUSHION BLADDER REMOVAL

1. Remove the head and seat bladder (see “Head and Seat Bladder Removal” on page 4-267).
2. Disconnect the snaps that attach the turn assist and working
cushion bladder substrate (J) from the seat (K) and chest (L
foam assemblies (see Figure 4-94 on page 4-271).
3. Disconnect these turn assist and working cushion hoses from ACB electronic enclosure the (G):
• Right turn working cushion sense hose (orange)
• Right turn assist sense hose (yellow)
• Left turn working cushion sense hose (blue)
• Left turn assist sense hose (green)
4. Disconnect these turn assist and working cushion hoses from

the manifold enclosure (H):
•
•
Left turn assist fill (green)
Right turn assist fill (yellow) 4
• Right working cushion fill tube (orange)
• Left working cushion fill tube (blue)
5. As applicable to remove the turn assist and working cushion substrate, disconnect hoses from the
head and seat bladder substrate (D) and P&V bladder (C) from the blower enclosure.
6. Disconnect the two snaps that attach the head foam assembly (C) to the substrate at the head
end and set aside. This will be installed with the new assembly.
7. Unfasten the hook and loop fastener from the substrate
assembly. Remove the pink foam (J) and set it aside. The
foam will be installed in the new assembly.
8. Remove the turn assist and working cushion bladder section (F) from the mattress.

ADVANCED ARTICULATION (AA) BLADDER REMOVAL

1. Disconnect the snaps (as necessary) on the head and seat bladder section (D) (see Figure 4-94 on
page 4-271).
2. Disconnect these advanced articulation hoses:
• The AA sense hose (purple) from the electronic
enclosure (G).
• The AA hose (blue) from the manifold enclosure (H).
3. Disconnect the snaps on the AA bladder assembly (E).

4. Remove the AA bladder assembly (E) from the mattress.

Figure 4-94. Turn Assist and AA Bladder Replacement

REPLACEMENT
WARNING:
Warning—You will need to use isopropyl alcohol. Isopropyl alcohol is flammable and toxic to skin, eyes,
and respiratory tract. Do not use the cleaner near an open flame or in confined areas.
1. Lightly put isopropyl alcohol on the ends of the fitting.
2. Do the removal procedure in reverse order. Step 4 on page 4-264 will be skipped.
3. Make sure the fittings are fully connected.
4. Make sure the hoses are connected to the correct location on the head end manifold enclosure and
mattress electric enclosure (see Figure 4-95 on page 4-273).
5. Make sure the hoses are connected to the correct location on the blower enclosure (see Figure 4-96
on page 4-274).
NOTES:
• Foot bladder—make sure to route the foot zone 2 sense tube (clear/black) (E) between the
top rafts and through the MCM opening down to the blower enclosure, (see Figure 4-96 on
page 4-274).
• Head seat bladder—make sure to route the head sense tube (white/black) (G) in the
blower enclosure groove on the foot end, then over the seat and foot supply lines into the
substrate.
Make sure to route the seat supply zone 1 (red/gray) (K) under the seat main supply and
seat supply zone 2 (red/black). All three seat supply lines route above the MCM inlet hose.
• Make sure the connectors are fully secured on the blower enclosure and are snapped in
place.
WARNING:
Warning—Make sure the cable tie closure is installed on to the top and bottom cover zipper tabs.
• Cable tie (19124)—Make sure to install the cable tie to the top and bottom cover zipper tabs.
Do not trim.

Figure 4-95. Head End Hose Connections
Table 4-18. Head End Hose Connections 4

Tube Description
A Orange sense tube - right turn working cushion
B Yellow sense tube - right turn assist
C Clear sense tube - foot zone 1
D Purple sense tube - AA cushion (if applicable)
E White sense tube- head zone 1
F Red sense tube - seat zone 1
G Blue sense tube - left turn working cushion
H Green sense tube - left turn assist
I Green fill tube - left turn assist
J Black fill tube - main supply
K Yellow fill tube - right turn assist
L Orange fill tube - right turn working cushion
M White fill tube - head supply
N Red fill tube - seat supply
O Clear fill tube - foot supply
P Blue fill tube - left turn working cushion
Q Purple fill tube - AA cushion

Figure 4-96. Blower Enclosure Hose Connections
Table 4-19. Blower Enclosure Hose Connections
Tube Description
A White/gray tube - head zone 1
B White tube - head supply
C White/black tube - head zone 2
D No tube sense - MCM
E Clear/black sense tube - foot zone 2
F Red/black sense tube - seat zone 2
G White/black sense tube - head zone 2
H Clear/gray tube - foot zone 1 supply
I Clear tube - foot supply
J Clear/black tube - foot zone 2
K Red/gray tube - seat zone 1 supply
L Red tube - seat supply
M Red/black tube - seat zone 2 supply

4.81 Surface (P7540A) Enclosures Assembly Replacement

Tools: Small flat head screwdriver T10, T15, T20 Torx screwdriverss
3/16" hex socket or small pliers Wire cutters
Cable tie gun
REMOVAL
Go to the applicable procedure:
• “Manifold Enclosure Removal” on page 4-275
• “P&V Valve Enclosure Assembly Removal” on page 4-277
• “Manifold Enclosure Removal” on page 4-275
MANIFOLD ENCLOSURE REMOVAL

3. Fully extend the foot end of the bed.
WARNING:
5. Unplug the bed and the auxiliary outlet (if installed). 4
7. If applicable, lower the IV pole(s) and push handles.
bottom cover (B) (see Figure 4-97 on page 4-276).
9. Unzip the top cover/M CM assembly (A) to have enough
room to access the manifold enclosure (C).
10. At the head end of mattress, pull the firebarrier (D) down to
access the manifold enclosure (C).
11. Lift up the head foam (E) and head bladder to access the
manifold enclosure (C).
pull the connector to disconnect the connector from the
manifold enclosure (C). This will deflate the bladders.

Figure 4-97. Head End Enclosures

13. Unfasten the three hook and loop fasteners from the top of
the manifold enclosure (C).
14. Loosen two manifold cable screws and unplug the manifold
cable from the manifold enclosure (C).
NOTE:
Make sure the screw in the manifold cable are loosened and
not removed and the connector screws are not loosened.
15. Remove the manifold enclosure (C) from the mattress.
REPLACEMENT
2. Make sure the manifold connector is attached to the manifold enclosure. Listen for a click.
WARNING:
• Cable tie —Make sure to install the cable tie to the top and bottom cover zipper tabs. Do
not trim.
P&V VALVE ENCLOSURE ASSEMBLY REMOVAL

4
WARNING:
7. If applicable, lower the IV pole(s) and the push handles.
the zipper tabs on the top cover /MCM assembly and bottom
cover.
9. Unzip the top cover /MCM assembly (A) from the bottom
cover (B) (see Figure 4-97 on page 4-276).
10. Pull down the fire barrier (D) far enough to get access to the
P&V Valve Enclosure (F).

11. Lift up the head foam (E) and head bladder to access the P&V valve enclosure (D).
12. Disconnect the cable to P&V valve enclosure (F).
13. Push the tabs in on the side of the top hose connector and
disconnect the connector from the P&V valve enclosure (F).
14. Remove the hose from the inlet fitting.

15. Unfasten the P&V enclosure (F) from the hook and loop on
the side of the foam and remove.
REPLACEMENT
2. Make sure the manifold connector is attached to the manifold enclosure. Listen for a click.
WARNING:
trim.

ACB ELECTRONIC ENCLOSURE ASSEMBLY
REMOVAL
WARNING:
7. If applicable, lower the IV pole(s) and push handles.
the zipper tabs on the top cover/MCM assembly and bottom
cover.
9. Unzip the top cover /MCM assembly (A) from the bottom
cover (B) (see Figure 4-98 on page 4-280).
4
10. Pull down the fire barrier (C) far enough to get access to the
ACB electronic enclosure (D) and the blower enclosure (E).
11. From the patient’s right side, access the blower enclosure (E).
12. Disconnect cable (F) from the blower enclosure (E) and
remove straps that secure the hoses to the foam bucket.
13. Lift up the head foam (G) and bladder assembly to gain access to the ACB electronic enclosure (D).

Figure 4-98. ACB Electronic Enclosure

14. Disconnect these cables from the ACB electronic enclosure

(D):
• The cable to the manifold enclosure.
• The power cable to the electronic enclosure.
• If applicable, the cable from the P&V enclosure.
4
15. Disconnect the hoses from the ACB electronic enclosure (D).
16. Unfasten the three hook and loop fastener from the top of the ACB electronic enclosure (D).
REPLACEMENT

4.82 Blower Enclosure and Internal Components (P7540A)

Tools: Small flathead screwdriver Antistatic strap
T10, T20 Torx screwdriver Philips screwdriver
NOTES:
• There are two versions of the blower enclosure, CLP and ALP. The ALP blower enclosure is
shown in these instructions.
• If any of the gaskets inside the enclosure need replaced, order the gasket kit (219399).
REMOVAL
SETUP
2. Make sure the bed is plugged into AC power.
4. Put the bed in the flat position.
WARNING:
Warning—Failure to remove power from the bed could cause injury or equipment damage.
8. Unplug the bed and auxiliary outlet (if applicable) from their power source.
9. If applicable, lower the IV pole(s) and transport handles.
bottom cover (B) (see Figure 4-99 on page 4-285).
11. Unzip the top cover/MCM assembly (A) from the bottom
cover (B).
12. At the head end of mattress, pull the firebarrier (B) down to
access the manifold enclosure (C).
13. Lift up the head foam (D) and head bladder to gain access to
the manifold enclosure (C).
14. Push in the tabs on the side of the hose connector and pull
the connector to disconnect the connector from the
manifold enclosure. This will deflate the bladders.

15. Fold the top cover/MCM assembly (A) towards the head end
of the bed to access the bottom of the blower enclosure.
16. Reach through the firebarrier (C), under the blower enclosure
(D) and unfasten the hook and loop fastener strap from the
blower enclosure.
enclosure (D).
18. Remove and set aside the top cover/MCM assembly (A).
19. Use a flathead screwdriver to push the clip to disconnect the
MCM connector from the blower enclosure (D) as shown in
the photo.

20. Pull the firebarrier (C) to the foot end of the mattress to
access the blower enclosure under the foot bladders (F).
21. Unfasten the two hook-and-loop straps from the blower p
enclosure.

• “Blower Enclosure” on page 4-285
• “Blower” on page 4-286
• “Daughter ACB Board” on page 4-288
• “ALP Double Manifold” on page 4-288
• “ALP Manifold” on page 4-288

Figure 4-99. Mattress Assembly
BLOWER ENCLOSURE
4
1. Disconnect the blower enclosure hoses (G) on each side of the mattress between the thigh and
foot sections of the mattress (see Figure 4-99 on page 4-285).
2. Disconnect the sense lines from the connector.

3. If applicable, push the tabs on the side of the ALP double

manifold connector and pull the connector from the blower
enclosure.
4. If applicable, push the tabs on the side of the ALP single

manifold connector and pull the connector to remove from
the blower enclosure.
5. Use a small flathead screwdriver to remove the D-sub cable
connector from the blower enclosure.
6. Remove the blower enclosure from the mattress.
Blower
1. Remove eight screws (A) from the blower enclosure lid (B) (see Figure 4-100 on page 4-287).
2. Remove the blower enclosure lid (B) and disconnect
the blower cable.
3. Disconnect the blower cable from the cable connector
(see photo).
4. Remove two screws (C) from the blower (D) (see Figure
on page 4-288).
5. Remove the blower (D) from the blower enclosure (E).

Figure 4-100. Blower Enclosure (ALP)

DAUGHTER ACB BOARD

1. Disconnect the cables and hoses from the daughter
ACB board (F) (see Figure 4-100 on page 4-287).
2. Push the tabs to release and remove the daughter ACB
board (F) from the blower enclosure (E).
ALP Double Manifold

1. Disconnect the ALP double manifold (G) cable from the
daughter ACB board (F) (see Figure 4-100 on
page 4-287 and photo).
2. Remove four screws (H) from the blower enclosure (E).
3. Remove the ALP manifold (G) from the blower
enclosure (E).
ALP Manifold
1. Disconnect the ALP manifold (I) cable from the
daughter ACB board (F) (see Figure 4-100 on
page 4-287 and photo).
2. Remove two screws (J) from the blower enclosure (E).

REPLACEMENT
1. Do the removal procedure in reverse order. Make sure the fittings are fully connected.
2. Make sure the hoses are connected to the correct location on the valve box (see Figure 4-101 on
page 4-289). Refer to the two photos and table notes below.
Figure 4-101. Blower Enclosure Replacement Notes

Notes
A ALP cable assembly/board location
B Place the excess slack of the cable from blower as a loop in this location. Connect the mating
connectors of the blower and the cable assembly.
C Secure the power cable under the lip.
D Cable tie (215486) needs to be inside the surface.
E Make sure that no cable ties are in the grommets.
F Make sure the cables and hoses around the perimeter are under the lip of the daughter ACB
bracket.
G MCM sense line
H-J Sense hose daughter ACB board connections
K Assy, Manifold ALP
L Assy, Manifold ALP, double
M Spread the individual cables when the cables are put into the slit of the wire gasket. Do this for
both the ALP and the double ALP manifold wires.
N ALP cable assembly in the hole of the wire gasket.

Chapter 5
Parts List
SERVICE PARTS ORDERING
Use the parts lists in this manual to identify the necessary part number(s). Find the product number and
serial number on the product identification label. The label is on either the head-left or head-right side
of the upper frame (see Figure 5-1 on page 5-1).
Figure 5-1. Product Label Location (head-left location shown)
Contact Hill-Rom Technical Support with this data:

• Customer account number
• Purchase order number
•
•
•
Product number
Serial number
Part number(s)
5
NORTH AMERICA:
To promptly order parts, request part prices and availability, or follow up on a service order, use this Hill-
Rom fax number:
812-934-8472
Terms:
• Net 30 days
• F.O.B. Batesville, IN
• Prepaid shipping charges added to invoice
• All orders shipped by ground transportation unless specified

Exchange Policy
Address all inquiries to:

ATTN TECHNICAL SUPPORT—PARTS
HILL-ROM, INC.
1069 STATE ROUTE 46 E
BATESVILLE IN 47006-9167
Address all return goods to:
ATTN SERVICE STORES
RITTER PLANT EAST END DOOR R33
HILL-ROM, INC.
COUNTY ROAD 300E
BATESVILLE IN 47006-9167
NOTE:
To eliminate possible delays or incorrect billings, do not return any items without a Return Material
Authorization (RMA) number. When a return is requested, an RMA packet is included with each order.
This packet includes an RMA number, instructions, and a shipping label. If an RMA number is not
available, contact Hill-Rom Technical Support.
INTERNATIONAL:
Contact your distributor, local Hill-Rom representative, or go to www.hill-rom.com.
EXCHANGE POLICY
The policies that follow are for in-warranty and out-of-warranty exchanges from Hill-Rom. These policies
apply to those cases where Hill-Rom requests that parts / products be returned for inspection.
IN-WARRANTY EXCHANGES
In some cases, Hill-Rom will request that parts/products be returned for inspection. When this occurs,
you are expected to return parts/products within 30 days of receipt of the exchange part. If you fail to
return the inoperative parts/products within the 30 day period, Hill-Rom will invoice your facility for the
full selling price of the parts/products.
NOTE:
The preceding billing procedure pertains only to parts/products that Hill-Rom requests to be returned.
In some cases, the invoice accompanying the parts will show the full selling price (only for internal use at
Hill-Rom). Do not confuse this price with your price.
Do not return any parts without an RMA number. When parts/products have been requested to be
returned, Hill-Rom will include an RMA packet with the parts/products shipment. If an RMA number is
not available, contact Hill-Rom Technical Support.
The exchange price is determined by Hill-Rom.
OUT-OF-WARRANTY EXCHANGES
You are expected to return the inoperative parts/products within 30 days of receipt of the exchange
part. Hill-Rom will include an RMA packet with the parts/products shipment. If an RMA number is not
available, contact Hill-Rom Technical Support. Hill-Rom will invoice your facility for the full selling price

Exchange Policy
of the parts/products. Upon return of the inoperative parts/products, Hill-Rom will issue a credit to your
facility for the difference between the exchange price and the full selling price of the
parts/products.

Limited Warranty
LIMITED WARRANTY
HILL-ROM COMPANY, INC.

LIMITED WARRANTY
Hill-Rom Company, Inc. (Hill-Rom) has a long tradition of providing superior products and service to our customers. Our
goal is “Total Customer Satisfaction”. In that spirit, Hill-Rom is proud to offer the following warranty.
GENERAL WARRANTY (APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED)
Hill-Rom warrants to the original purchaser that its products and replacement parts shall be free from defects in material
and workmanship for a period of one (1) year from date of delivery. Hill-Rom’s obligation under this warranty is expressly
limited to supplying replacement parts and/or service for, or replacing, at its option, any product which is, in the sole
discretion of Hill-Rom, found to be defective. In addition to the foregoing one year warranty, Hill-Rom warrants to the
original purchaser that the frame and welds on its products will be free from structural defects for the life of the product.
Any product upgrade or modification initiated by Hill-Rom does not affect the original product warranty.
SPECIFIC WARRANTIES
MATTRESS WARRANTIES
Hill-Rom warrants to the original purchaser that its mattress product shall be free from defects in material and
workmanship for a period of two (2) years from date of delivery. However, electro mechanical mattress components
(compressors, valves, printed circuit boards, hoses, and couplers) are covered by the general one (1) year warranty.
EXPENDABLES WARRANTIES
A sixty (60) day limited warranty from date of delivery applies to expendable parts such as cushions, coverlets, software
diskettes, locator badge batteries, dome light incandescent bulbs, overhead fluorescent tubes, heating elements,
temperature probes, filter sheets, and microspheres. This warranty is limited to replacement of the parts covered.
TO OBTAIN PARTS AND SERVICE
In the United States, call Hill-Rom Technical Support Department at (800) 445-3720, Monday through Friday. In Canada,
call Hill-Rom Technical Support Department at (800) 267-2337, Monday through Friday. Outside the United States and
Canada, call your authorized Hill-Rom Distributor. In order to expedite service, we request you furnish the following
information: customer identification number, product model number, serial number, and description of problem. A
qualified specialist will provide, via telephone (United States and Canada), or FAX (Outside the United States and Canada),
troubleshooting assistance for facility personnel and provide necessary parts to make repairs. If troubleshooting
determines the need for on-site technical service, a qualified service representative will be dispatched. Replacement of
non-technical items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a
warranty claim is made shall be returned prepaid to Hill-Rom’s factory.
OUT OF WARRANTY EXCHANGE POLICY
After the expiration of the original warranty, upon request, Hill-Rom will ship as a replacement, components such as
selected: motors and printed circuit boards, for like units returned to Hill-Rom by the original purchaser at a substantial
savings. Please call Hill-Rom Technical Support Department for current pricing.
PARTS AVAILABILITY POLICY
Hill-Rom will offer parts for new and remanufactured products for ten (10) years from date of sale; for communications
products for five (5) years from date of sale.
Note: Some original component parts and assemblies may not be available; functional equivalents may be substituted.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
OF PURPOSE. HILL-ROM’S OBLIGATION UNDER THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS
OF PROFITS, DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAYS. Some states, provinces, or countries do
not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not
apply. Any improper or negligent use, any alterations or repairs not in accordance with Hill-Rom’s manuals or performed
by others in such manner as in Hill-Rom’s sole judgment affects the product materially and adversely, shall void these
warranties. These warranties do not cover failures due to misuse, abuse, neglect, or lack of routine maintenance. No
employee or representative of Hill-Rom is authorized to change these warranties in any way or grant any other warranty

Limited Warranty
unless in writing and signed by a Hill-Rom officer. These warranties provide specific legal rights; but, there may be other
available rights, which vary from state to state, province to province, or country to country.
ADM004 REV 4 July 2010
Hill-Rom Company, Inc., 1069 State Route 46 E, Batesville, IN 47006-9167

Recommended Spare Parts
RECOMMENDED SPARE PARTS

The list below is for five or more Progressa Beds.
Part Number Description Quantity

71046 Label, oiml scale seal 1
72299P PCB, junction-IntelliDrive 1
139105 Battery, 12 volt, 12ahr (IntelliDrive) 2
161519 Battery, lead acid, 12v, 4.5ah (bed) 2
161528 PCB assy, IntelliDrive, pwr, vcep, before bed serial 1
number Q305AW9658
166172S Pneumatic box, treatment 1
171412S Pneumatic box, pulmonary 1
166650 P & V valve enclosure assembly 1
16678801S PCB assy, GCI 1
167876 GCI pod 1
170977 PCB assy,8 series, fifthwheel 1
191279 Service kit, P & V blower 1
208486 Progressa MCM blower assembly 1
175177 Lower control board (LCB) (P7500A bed) 1
213833 Lower control board (LCB) (P7501A bed or upgraded 1
P7500A bed)
202956 Fuse, LCB, slow blow, 6.3A, 250v, (220v bed) 1
172351 Fuse, LCB, slow blow, 15A, 120v, (120v bed) 1
4302338 Fuse, xfmr, slow blow, 20A, 250v, (all) 1
181759 10-32 unf x 3/16 set screw 8
13775701 Oiml load beam-jr, 600 lb, foot end (International) 2
16910501 Oiml load beam-jr, short cbl, head end (International) 1
16010201S PCB assy, sidecom 4
16461301 Caster, brake 4
16461302 Caster, brake/steer non-IntelliDrive 2
16795301S PCB assy, standalone scale m 2
16830201S Upper control board 1
17209301S PCB assy, pncb, iso, 240vac m 1
17892301S Compressor assy, pulmonary, 8s 1
17892302S Compressor assy, treatment, 8s 1
VI0367 Nut, nyloc, m8-1.25, st, zn 10
162754 Actuator, hilo 1
164882 Head actuator 1
164806 Foot extend actuator 1

Recommended Spare Parts
164805 Foot up/down actuator 1

164730 Thigh actuator 1
70342 Screw, mach, pan, tx, m5, .394, stl 2

Base Frame Covers (P7500A)
BASE FRAME COVERS (P7500A)

Item Part Number Description Quantity

1 192204
a
Service kit, shroud replacement 1
185157 Head-end base cover 1
2 192204
a
188230 Middle base cover 1
3 180816 or Foot-end base cover (Serial number 1
199204 b
Q194AW7301 and before)
187328 Foot-end base cover (Serial number 1
a
Q194AW7302 and after)
4 163082 Screw, m5, flange head 3
5 169827 Bushing, spacer 2
6 71993 Screw, roll, pan, tx m5 x.8, 603 2
a. The kit 192204 includes items 1, 2, and 3, P/Ns 185157, 188230, and 187328.
b. When the current stock of 180816 for serial number Q194AW7301 and before is gone, order the kit 192204.

BASE FRAME COVERS (P7501A)

Base Frame Covers
Beds


1 19220479
a
Service kit, shroud replacement P7501A 1
18515779 Head-end base cover 1
2 213803 Middle base cover 1
3 213802 Foot-end base cover 1
4 71993 Screw, roll, pan, tx m5 x.8, 603 3
6 169827 Shroud bushing 2
7 17025521 Head lift arm cover 2
a. The kit 19220479 includes items 1, 2, and 3, P/Ns 18515779, 213802, and 213803.

Base Frame (P7500A)—Beds before Serial Number S159AW9192
BASE FRAME (P7500A)—BEDS BEFORE SERIAL NUMBER S159AW9192


1 Reference only Weldment, base frame 1
a
171400
2 169066 Caster mount 4
3 168599 Brake steer bushing -through 12
4 169061 Shouldered hex rod 2
5 168595 Brake steer tube 2
6 168597 Brake steer glide 8
7 70450 Screw, cap, hex, flg, m8-1.25, 80, zn 4
8 168601 Brake steer link 8
9 172503 Shouldered hex rod 2
10 169470S Head hilo lift arm weldment (serial number before 1
U282AW6028)
11 172311S Pedal blank brake side 1
12 174163S Pedal blank steer side 1
13 169541 Box, power supply board (LCB) 1
14 217770 Cover, lower control board 1
15 171620S Torque tube weldment 1
16 172309 Pedal linkage brake side 2
17 170157 Pedal linkage 2
18 16983305 Rolled head D-pin 4
19 169202 Dp4 bushing 12
20 168883 Bushing, pivot arm, head 4
21 142918 Cap, pivot block 4
22 176600 Pivot block/nut assembly 4
23
24
70780
152316
Pedal, brake/steer, bottom, lh, small, orange
Pedal, brake/steer, bottom, rh, small, green
3
3 5
25 70781 Pedal, brake/steer, top, lh, small, orange 3
26 152317 Pedal, brake/steer, top, rh, small, green 3
27 170486 Switch rocker 1
28 172130S Steer pedal, rh weldment 1
29 172129S Steer pedal, lh weldment 1
30 17195001S Brake pedal, lh weldment 1
31 17195002S Brake pedal, rh weldment 1
32 171619 Battery bracket clamp 1
33 70341 Screw,rlg,pan,tx,m5,.472,stl 9
34 70762 Screw, m6, thread rolling, pan head 4
36 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl 2
37 VI0367 Nut, nyloc m8-1.25, st, zn 6


38 70342 Screw, mach, pan, tx, m5, .394, stl 4
39 179011 Screw, 1/4 x 5/8 pan hd 10
40 167880 Night light assembly 2
41 169067 Brake steer pin 8
43 17088601 Bracket, bearing cap swing arm 1
44 17088602 Bearing cap swing arm bracket 1
45 9001820 Screw, 1/4-20, 1.250, hex 8
46 170061 Bushing (serial number before U282AW6028) 4
47 17918901 Drip pan bucket left 1
48 17918902 Drip pan bucket right 1
49 17918801 Splash shield bucket left 1
50 17918802 Splash shield bucket right 1
51 162754 Actuator, hilo 1
52 71993 Screw, roll, pan, tx, m5x.8, .630 2
53 161244 Rivet, push pin, tool removable 2
54 161519 Battery, lead acid, 12v, 4.5AH 2
55 199204 b
56 181759 Set screw, 10-32, unf x 3/16" 8
57 182504
c
Vent plate, inside 1
58 182347
c
Vent plate 1
59 217826 Gasket, IntelliDrive cover 1
60 217774 Weldment, IntelliDrive cover 1
61 218485 Grommet, IntelliDrive cables 1
a. To replace the base frame weldment (171400) on beds before Serial Number S159AW9192, you must install
the parts on the Base Frame Upgrade List. Refer to “Base Frame Upgrade List for Beds before Serial Number
S159AW9192” on page 5-15.
b. The 181128 gasket is no longer available, order the shroud service kit, 199204.
c. To replace the vent, order items 57 and 58.
NOTE:
When you replace the base frame weldment (171400) with a new base frame weldment (196900) on
beds before Serial Number S159AW9192, it is necessary to individually order all of the parts on the list
below. Several of the parts have been revised and although they are the same part number and are
backwards compatible with the original base frame weldment, only the revised part will work with the
new base frame weldment.

Table 5-1. Base Frame Upgrade List for Beds before Serial Number S159AW9192
a
1 196900S Weldment, base frame 1
3 168599 Brake steer bushing-through 2
4 197587 Foot end caster hex rod 2
5 196875 Brake / steer tube 2
6 17195001 Brake pedal weldment lh 1
7 17195002 Brake pedal weldment rh 1
8 196874 Brake / steer link 8
9 172503 Hex rod head end 2
11 196876 Pedal blank brake side 1
12 196877 Pedal blank steer side 1
15 169563 Torque tube weldment 1
16 197585S Pedal linkage brake side 2
18 196879 Bolt,shldr,hxst,.312-18,1.125 4
19 9025910 Assembly, night light 2
27 137655 M6 x 8 bhcs 4
30 63166 Screw, #10-32, pan hd, special 8
31 69548 Bushing, brake / steer 16
33 70341 Screw, rlg, pan, tx, m5, .472, stl 13
35 163082 M5 flange head screw 7
38 70346 Pin, 1/4" x 1.000" 8
39 19689901 Drip pan bucket lh 1
40
50
19689902
44464
Drip pan bucket rh
Label, potential equalization
1
1 5
51 27873 Cable clamp 2
53 196898 Drip pan gasket 1
54 72209 Nut, 5/16-18 nyloc flange 4
55 46416 Hex bushing, brake / steer 10
56 6314304 Pin, clv, .371, 1.107, cs 2
57 4540 Washer, fl, .391, .875, .063, stl 2
58 61615 Retain, rue, 3/8, .054 2
a. For references, see “Base Frame (P7500A)—Beds with Serial Number S159AW9192 and Higher” on page 5-16.

Base Frame (P7500A)—Beds with Serial Number S159AW9192 and Higher
BASE FRAME (P7500A)—BEDS WITH SERIAL NUMBER S159AW9192 AND HIGHER


1 196900S Weldment, base frame 1
2 170486 Switch rocker 1
6 17195001S Brake pedal weldment lh 1
7 17195002S Brake pedal weldment rh 1
10 169470S Head hilo lift arm weldment (serial number before 1
U282AW6028)
202490 Head hilo lift arm weldment (serial number 1
U282AW6028 to W138AW0306)
214831 Head hilo lift arm weldment (serial number before 1
W138AW0306)
13 169541 Box, power supply board 1
14 217770 Cover, lower control board 1
18 9025910 Bolt, shldr, hxst, .312-18, 1.125 4
19 197590S Assembly, night light 2
20
21
22
168883
142918
176600
Pivot arm head bushing
Cap, pivot block
Pivot block/nut assembly
4
4
4
5
23 70780 Brake/steer pedal, bottom, orange 3
24 152316 Pedal, brake/steer, bottom, small, green 3
25 70781 Brake/steer pedal, top (small), orange 3
26 152317 Pedal, brake/steer, top (small), green 3
27 137655 M6 x 8 bhcs 4
28 172130S Steer pedal weldment rh 1
29 172129S Steer pedal lh 1
30 43552 Retain, ring, ext. .461, .035, ph 1


36 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl (serial numbers 2
before W138AW0306)
165534 Bolt, crg, rnd, m8-1.25, 51, stl (serial numbers after 2
W138AW0306)
37 VI0367 Nut, nyloc, m8-1.25, st,zn 2
38 70346 Pin, 1/4" x 1.000" 8
40 17088602 Bracket bearing cap swing arm 1
41 9001820 Screw, 1/4-20, 1.25l hex 8
42 170061 Lift arm to upper bushing (serial number before 4
U282AW6028)
181782 Bearing, flange, 10 mm id, 12 mm od (serial number 4
U282AW6028 and after)
44 19689902 Drip pan bucket rh 1
45 162754 Actuator hilo 1
46 44125 Plug, eur ground 1
47 44126 Nut, hex, m6, .205, brs 1
48 44127 Washer, fl, .244, .657, .059, brass 1
49 44128 Washer, lk, .252, .406, .055, stl 1
50 44464 Label, potential equalization 1
52 168329 Foam, spacer i-drive (k-rev) 2
54 72209 Nut, 5/16-18 nyloc flange 4
56 6314304 Pin, clv, .371, 1.107, cs 2
57 4540 Washer, fl, .391, .875, .063, stl 2
58 61615 Retainer, rue, 3/8, .054 2

NOTES:

Base Frame (P7501A)
BASE FRAME (P7501A)

Base Frame (P7501A)

1 211345 Weldment, base frame 1
2 170486 Brake switch rocker 1
6 1719500121 Brake pedal weldment lh 1
7 1719500221 Brake pedal weldment rh 1
10 169470 Head hilo lift arm weldment (serial number before 1
U282AW6028)
20249021 Head hilo lift arm weldment (serial number 1
13 169541 Box, power supply board 1
14 169563 Cover, power supply box 1
18 9025910 Bolt, shldr, hxst, .312-18, 1.125 4
19 197590S Assembly, night light (P7500A beds) 2
213801S Assembly, night light (P7501A beds) 2
5
20 168883 Pivot arm head bushing 4
23 70780 Brake/steer pedal, bottom, orange 3
24 152316 Pedal, brake/steer, bottom, small, green 3
25 152317 Brake/steer pedal, top (small), green 3
26 70781 Pedal, brake/steer, top (small), orange 3
27 137655 M6 x 8 bhcs 4
28 17213021 Steer pedal weldment rh 1
29 17212921 Steer pedal lh 1
30 43552 Retain, ring, ext. .461, .035, ph

Base Frame (P7501A)

36 165534 Bolt, crg, rnd, m8-1.25, 13 stl 2
37 VI0367 Nut, nyloc, m8-1.25, st,zn 2
38 70346 Pin, 1/4" x 1.000" 8
40 1708860221 Bracket bearing cap swing arm 1
41 9001820 Screw, 1/4-20, 1.25l hex 8
42 170061 Lift arm to upper bushing (serial number before 4
U282AW6028)
181782 Bearing, flange, 10 mm id, 12 mm od (serial number 4
44 19689902 Drip pan bucket rh 1
45 162754 Actuator hilo 1
46 44125 Plug, eur ground 1
47 44126 Nut, hex, m6, .205, brs 1
48 44127 Washer, fl, .244, .657, .059, brass 1
49 44128 Washer, lk, .252, .406, .055, stl 1
50 44464 Model 1
52 168329 Foam, spacer i-drive (k-rev) 2
54 72209 Nut, 5/16-18 nyloc flange 4
56 6314304 Pin, clv, .371, 1.107, cs 2
57 4540 Washer, fl, .391, .875, .063, stl 2
58 61615 Retainer, rue, 3/8, .054 2

Base Frame (P7501A)
NOTES:

CPR Assembly (P7500A Bed)—Beds before serial number Q083AW5268
CPR ASSEMBLY (P7500A BED)—BEDS BEFORE SERIAL NUMBER Q083AW5268

CPR Assembly (P7500A Bed)—Beds before serial number Q083AW5268

2 176600 Pivot block, nut assembly 2
3 9001820 Screw, 1/4-20, 1.250, hex 4
4 169731 Spring, extension 1
5 70762 Screw, M6, thread rolling, pan head 4
6 170648 CPR bushing 2
7 176745 Cable latch plate 1
8 172480 CPR pedal molding 2
9 181224 Screw, roll, pan, tx, M5 x .8, 12, stl, zn 2
10 757 Pin, clevis, 3/16, 5/8 1
11 44352 Hair pin cotter 1
12 Reference only Cable, CPR release 1
a
164799
13 195633
b
Kit, CPR assembly, replacement upgrade 1
14 195735
c
CPR assembly, applies only to kit 195633 1
Not shown 182193
b
Wire tie, push mount 1
Not shown 19124 b
Cable tie, reg, 8.5, 0.15, 40, nylon 2
Not shown 195632 CPR main weldment, as part of assembly 1
195735 only
a. The 164799 CPR release cable is no longer available, order service kit 195633.
b. The CPR assembly upgrade replacement kit (195633) includes CPR assembly (195735) and the upgraded head
section motor (164882) that is compatible with the CPR cable (195533) provided in the kit. A push mount wire
tie (182193) and 2 regular wire ties (19124) are included also (not shown). For parts to service the upgrade, see
“CPR Assembly (P7500A Bed)—Beds with serial number Q083AW5268 and Higher” on page 5-26.
c. CPR assembly (195735) is configured with the CPR main weldment (195632) to allow installation in beds
before serial number Q083AW5268 only.

CPR Assembly (P7500A Bed)—Beds with serial number Q083AW5268 and Higher
CPR ASSEMBLY (P7500A BED)—BEDS WITH SERIAL NUMBER Q083AW5268 AND

HIGHER

CPR Assembly (P7500A Bed)—Beds with serial number Q083AW5268 and Higher

1 185628S CPR main weldment 1
3 176600 Pivot block, nut assembly 2
4 9001820 Screw, cap, hex, 1/4-20, 1.250 4
5 169731 Spring, extension 1
6 176745 Cable latch plate 1
7 70762 Screw, RLG, pan, tx, M6,.630, stl 1
8 757 Pin, clevis, 3/16, 5/8 1
9 44352 Hair pin, cotter 1
10 Reference only Cable, CPR release, before serial number 1
164799 a
R141AW2667
195533 Cable, CPR release, serial number R141AW2667
b
and after or with kit 195535 or 195735
installed
11 185629S Primary CPR weldment 1
12 172480 CPR pedal molding 2
13 181224 Screw, roll, pan, tx, M5 x .8, 12, stl, zn 2
14 195535
c
Kit, CPR assembly, replacement upgrade, serial 1
number Q083AW5268 and after
15 195534S CPR assembly, applies only to kit 195535 1
Not shown 182193
c
Wire tie, push mount 1
Not shown 19124
c
Cable tie, reg, 8.5, 0.15, 40, nylon 2
a. The 164799 CPR release cable is no longer available. Order service kit 195633; see page 5-25.
b. The new CPR cable (195533) was also used in the following earlier serial number beds: R091AW1780 through
R091AW1789 and R091AW1795 through R091AW1799.
5
c. The CPR assembly upgrade replacement kit (195535) includes CPR assembly (195534) and the upgraded head
section motor (164882) that is compatible with the CPR cable (195533) provided in the kit. A push mount wire
tie (182193) and 2 regular wire ties (19124) are included also (not shown).

CPR Assembly (P7501A Bed)
CPR ASSEMBLY (P7501A BED)

1 172480 CPR pedal moulding 2
2 211587 Weldment CPR 1
3 62050 Rue ring cotter, 1/4" pin 1
4 148954 Screw, roll, pan, tx, m5-.8, 16, zn 2
5 195533 Cable, cpr release 1
6 176745 Plate, cpr cable latch 1
8 169731 Spring,extension 1
9 211592 Spring retainer, cpr 1
10 9001820 Screw, 1/4-20,1.25L hex 12
12 181224 Scr, rlg, pan, tx, m5, 12, sp, stl, zn 2
14 757 Pin, clevis, 3/16, 5/8 1

CPR Assembly (P7501A Bed)
NOTES:

Foot Lift Assembly—Beds before Serial Number S159AW9192
FOOT LIFT ASSEMBLY—BEDS BEFORE SERIAL NUMBER S159AW9192

Foot Lift Assembly—Beds before Serial Number S159AW9192

1 Reference only Slide frame weldment 1
a
172570
2 170030 Front wheel mount weldment 2
3 169312 Roller 6
4 169000S Foot lift arm weldment 1
5 162754 Actuator, hilo 1
8 169311 Hybrid lift arm 2
9 166200S Parallel support bracket 2
10 168771 Bushing, 10 mm square 6
11 171780 Screw, shoulder 2
13 163082 Screw, m5 flange head 6
14 170061 Bushing 4
15 168770S Foot crank weldment 2
16 174164 Cover, lift arm, foot 2
17 174190 Cap, tube, 30mm id 4
18 179011 Screw, 1/4 x 5/8 pan hd 2
19 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl 2
20 VI0367 Nut, nyloc m8-1.25, st, zn 2
21 41344 Bumper, plug 4
22 17123501 Foot lift arm strap 1
24 36570 Oilite bushing 4
a. When you need to replace the Slide frame weldment on beds before Serial Number S159AW9192, you must
install the parts listed below:
5
1 196880 Slide frame weldment 1
11 9025912 Shoulder screw 2

Foot Lift Assembly—Beds with Serial Number S159AW9192 To U282AW6027
FOOT LIFT ASSEMBLY—BEDS WITH SERIAL NUMBER S159AW9192 TO U282AW6027

Foot Lift Assembly—Beds with Serial Number S159AW9192 To U282AW6027

2 170030S Front wheel mount weldment 2
3 169312 Roller 6
4 169000S Foot lift arm weldment 1
5 162754 Actuator hi-low 1
9 166200 Parallel support bracket 2
10 168771 10 mm square bushing 6
12 16983301 Rolled head dpin 2
15 168770S Foot crank weldment 2
17 174190 Cap, tube, 30mm id 4
18 179011 Screw, 1/4 x 5/8 pan hd 2
19 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl 2
20 VI0367 Nut,nyloc,m8-1.25,st,zn 2
21 41344 Rivet,barb,.250,.185,fl,nyl 4
24 36570 Bushing, Oilite,.502,.250,.377 12

Foot Lift Assembly—Beds with Serial Number U282AW6028 To W138AW0306
FOOT LIFT ASSEMBLY—BEDS WITH SERIAL NUMBER U282AW6028 To W138AW0306

Foot Lift Assembly—Beds with Serial Number U282AW6028 To W138AW0306

2 170030S Front wheel mount weldment 2
3 169312 Roller 6
4 202470 Foot lift arm weldment 1
12 165534 Rolled head dpin, serial number 2
U282AW60278 and higher
14 181782 Bearing, flng, 10mm id, 12mm od, serial num- 8
ber U282AW60278 and higher
15 168770 Foot crank weldment 2
17 174190 Cap, tube, 30mm id 4
18 179011 Screw, 1/4 x 5/8 pan hd 2
19 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl 2
21 41344 Rivet,barb,.250,.185,fl,nyl 4
22 17123501 Foot lift arm strap, lh 1
5
23 17123502 Foot lift arm strap, rh 1
24 36570 Bushing, Oilite,.502,.250,.377 8

Foot Lift Assembly (P7500A)—Beds with Serial Number W138AW0306 and Higher
FOOT LIFT ASSEMBLY (P7500A)—BEDS WITH SERIAL NUMBER W138AW0306 AND

HIGHER

Foot Lift Assembly (P7500A)—Beds with Serial Number W138AW0306 and Higher

2 202498 Slide block, slide frame hilo 2
216207 Service kit slide block 1
3 169312 Roller 2
214830 Service kit foot lift arm 1
12 165534 Bolt, crg, rnd, m8-1.25, 13 stl 4
14 181782 Bearing, flng, 10mm id, 12mm od 8
17 174190 Cap, tube, 30mm id 4
18 179011 Screw, 1/4 x 5/8 pan hd 2
19 36570 Bushing, Oilite,.502,.250,.377 8
21 41344 Rivet,barb,.250,.185,fl,nyl 4
23 17123502 Foot lift arm strap, rh 1
5

Foot Lift Assembly (P7501A)
FOOT LIFT ASSEMBLY (P7501A)

Foot Lift Assembly (P7501A)

2 202498 Slide block, slide frame hilo 2
216207 Service kit slide block 1
3 169312 Roller 2
21483021 Service kit foot lift arm 1
8 19689621 Progressa lift arm 2
9 20250321 Foot end lift arm link 2
12 165534 Bolt, crg, rnd, m8-1.25, 13 stl 4
17 17419021 Cap, tube, 30mm id 4
18 179011 Screw, 1/4 x 5/8 pan hd 2
19 36570 Bushing, Oilite,.502,.250,.377 8
21 41344 Rivet,barb,.250,.185,fl,nyl 4
23
24
25
1712350221
70762
VI0367
Foot lift arm strap, rh
Screw, rlg, pan, tx, m6,.630,stl
Nut, nyloc, m8-1.25, st, zn
1
9
6
5
26 165534 Bolt, crg, rnd, m8-1.25, 13, stl 6
27 36570 Busing, Oilite,.502, .250, .377 8

Lower Control Board and Cables (P7500A)
LOWER CONTROL BOARD AND CABLES (P7500A)

2 168435 a
Cable assy, PE, inlet/filter 1
3 168436 Cable assy, PE, filter/LCB 1
4 168437 Cable assy, battery power, PE 1
5 3976301S
b
Standoff, rnd, snp/snp, .213, .766 (before bed 9
serial number Y032AW9963)
3976302 Standoff, rnd, snp/snp, .213, .866 (after bed 9
6 69988 Screw, roll, pan, tx, m4-.7, .12, zn 1
7 69725 Standoff, rnd, f/snp, #8, .25, nyl (before bed 1
218951 b
Standoff, rnd, f/snp, #8, .375, nyl (after bed 1
8 175177 PBC assy, 8-series, lower control board, Therapy 1
and Pulmonary Mattresses (P7520A)
213833 PBC assy, 8-series, lower control board, 1
Advance and Accelerate Mattresses (P7540A)
212336 PCB assembly, lower control, Accella Therapy 1
Mattress
9 171513 Line filter assy 1


10 69458 Cable assy, battery fuse 1
13 217772 Cover, line filter 1
a. Item 2 (cable assy. PE inlet) changed with serial number R200AW3660 and is not backward compatible with
the previous faceplate mount. Order service kit 194881 or 194886 (P7500A beds) or 19488121 and 19488621
(P7501A beds) on page 5-136 for the cable and compatible parts for beds before serial number R200AW3660.
To tell if a service kit has been installed, look at the two mounting screws used to attach the cable receptacle
to the faceplate. The old screws are painted and countersunk, and the new screws are silver color pan head
screws.
b. Item 5 (standoff, part number 3976302) and Item 7 (standoff, part number 218951) changed with beds with
serial number Y032AW9963 and after and is backward compatible with the previous beds. Replace all of the
standoffs with 3976302 (qty. 9) and 218951 (qty. 1) to ensure the LCB will mount as intended.

LOWER CONTROL BOARD AND CABLES (P7501A)

2 168435 Cable assy, PE, inlet/filter 1
3 168436 Cable assy, PE, filter/LCB 1
4 168437 Cable assy, battery power, PE 1
5 3976302 Standoff, rnd, snp/snp, .213, .866 9
6 69988 Screw, roll, pan, tx, m4-.7, .12, zn 1
7 218951 Standoff, rnd, f/snp, #8, .375, nyl 1
8 213833 PBC assy, 8-series, lower control board 1
212336 PCB assembly, lower control, Accella Therapy 1
Mattress
9 171513 Line filter assy 1
10 69458 Cable assy, battery fuse 1
13 70750 Nut, cage, m8, stl 1
14 70342 Screw, rollpan, tx, m5-.8,.394,st 2
15 215608 Cable assy, vss/frame 1
16 217772 Cover, line filter 1

Pneumatic Control Board, Transformer and Cables
PNEUMATIC CONTROL BOARD, TRANSFORMER AND CABLES

1 170390 Cable assy, LCB/PnCB 1
2 167519 Cable assy, LCB/PnCB, dom 1
3 16805401S PCB assy, PnCB, 8 series 1
4
5
6
172093
217771
4214101
PCB assy, PnCB, iso, 220-240vac
Box, lid, icb pneumatic
Screw, hilo, pan. tx, 6-19, .33, stl
1
1
1
5
7 171514 Transformer, 120vac, pwr supply, dom 1
168731 Transformer, 100vac, 110vac, 115vac, 127vac, 1
pwr supply
8 172351 Fuse, 15A, 5x20mm, 100vac, 110vac, 115vac, 1 or 2
120vac, 127vac, pwr supply
9 162134 Cable assy, 100vac xfmr, adp, vc-pe 1
162602 Cable assy, 110vac xfmr, adp, vc-pe 1

Pneumatic Control Board, Hi-Flow, Transformer and Cables
PNEUMATIC CONTROL BOARD, HI-FLOW, TRANSFORMER AND CABLES

1 171627 Cable assy, LCB/PnCB, int, hiflow 1
2 172093 PCB assy, PnCB, iso, 220-240vac 1
3 168732 Transformer, 220vac, 230vac, 240vac 1
4 202956 Fuse, slow blow, 6.3A, 250vac 2
5 162136 Cable assy, 220vac xr, adp, vc-pe 1
6 217771 Cover, air control board 1
7 4214101 Screw, hilo, pan. tx, 6-19, .33, stl 1

Sidecom Communication System
SIDECOM COMMUNICATION SYSTEM

1 16010201S PCB assy, sidecom 1
2 182099 Gasket, sidecom 1
3 69593 Cover, sidecom (P7500A beds) 1
5
6959321 Cover, sidecom (P7501A beds) 1
4 42006 Screw, lock 2
6 34512P Dummy plug 1
7 66661 Screw, mach, pan, tx, 4-40, .500 2
8 182296 Cover, sidecom (P7500A beds) 1
18229621 Cover, sidecom (P7501A beds) 1
9 172687S Faceplate, sidecom (P7500A beds) 1
17268721 Faceplate, sidecom (P7501A beds) 1
Not shown 168438 Cable assy, pe, sidecom 1
Not shown 213425 a
Kit, sidecom repair (P7500A beds) 1
21342521 Kit, sidecom repair (P7501A beds) 1
a. The kit includes items 1, 2, 3, 5, and 9.

Upper Frame—Beds Before Serial Number U282AW6028 (Sheet 1 of 2)
UPPER FRAME—BEDS BEFORE SERIAL NUMBER U282AW6028 (SHEET 1 OF 2)


1 Reference only Weldment - weigh frame 1
2 164689S Weldment, intermediate frame 1
191470S Service kit, intermediate frame Q352AW0289 a
to U282AW6027
3 164832 b
Head end, casting 1
189969S Head end, weldment, serial number
a
Q352AW0289 to U282AW6027
4 168779S Scale bearing weldment lh 1
19146901S Scale bearing weldment lh, serial number
a
Q352AW0289 to U282AW6027
5 168780S Scale bearing weldment rh 1
19146902S Scale bearing weldment rh, serial number
a
Q352AW0289 to U282AW6027
6 164835 Weigh bearing 4
7 164731S Thigh weldment 1
8 164726 Thigh link upper 1
9 164727 Thigh link lower 1
10 164728 Thigh panel 1
11 164729 Spacer - m10 x 15 x 7.5 2
12 164815 O2 guide stop 2
189972 O2 guide stop, blue, serial number
a
Q352AW0289 to U282AW6027
13 164823 Roller bumper 2
189965 Roller bumper, serial number Q352AW0289 to
a
14
15
16482402
16482401
U282AW6027
D-pin 75mm
D-pin 65mm
1
2
5
16 164827 Pin - 10mm x 50 4
17 164828 Pin - 10mm x 60 1
18 164805 Foot actuator 1
19 166318 Seat panel - air 1
20 165676 Wireway lh 1
21 165677 Wireway rh 1
22 209737 Pivot sleeve 8
23 164812 Pivot stud 8
24 170792 Pivot cap 8
25 168867 Cord holder 1
26 164831 Electronics cover 1
27 49124PL Post, head panel 2


28 QD1545A Stop 2
29 16527401 Deck filler panel lh 1
30 16527402 Deck filler panel rh 1
31 168943 Free link bushing, white 2
189975 Free link bushing, black, serial number
a
Q352AW0289 to U282AW6027
32 216602 Sidecom enclosure 1
33 169148 UCB bracket 1
191473 UCB bracket, serial number Q352AW0289 to
a
U282AW6027
34 169150 USB cover 1
35 70060 Bolt, mach, hex, m8-1.25, 16, zn 6
36 202512 Foot articulation weldment 1
37 164730 Thigh actuator 1
38 16538702S Drainage bag weldment rh 1
39 16538701S Drainage bag weldment assy, lh 1
40 36570 Oilite bushing 6
41 169570 Screw, m5, mach thd, flat hd 2
189979 Screw, m5, mach thd, flat hd, serial number
a
Q352AW0289 to U282AW6027
42 70341 Screw, m5, thd rolling, pan hd 8
43 3976301S Standoff, rnd, snp/snp, .213, .766 7
44 138076 Screw, flat, m6 x 16 2
45 42142 Hi-lo screw 8
46 168965 Bolt, mach, hex, m8-1.25, 16, zn 4
48 35325 Retain, e-ring, ph 2
49 61615 Retainer, rue ring 9
50 16643101 Plug, frame tube 2
52 49521 Bolt, mach, pan, tx 8
53 18567101 Hose cover lh 1
54 18567102 Hose cover rh 1
55 171551 U-clip 4
56 169063 Traction adapter 4
57 148954 Screw, roll, pan, tx, m5-.8, 16, zn, before serial 8
a
number Q352AW0289 only
58 VI0426 Screw, form, pan, tx, k40-1.79, 10 2
59 173443 Scale shield 1


60 16983303 Rolled head d-pin 2
61 16983304 Rolled head d-pin 2
62 189971 Head end weldment cover 1
63 190599 Rivet, barb, 0.4, 0.820,dm, nyl 2
64 176610 Screw, tap, pan, ph 8-18, 5/16 6
65 4430802 Nut exp, #10, 0.512 6
66 186474 Enclosure, manual (rental beds only) 1
Not shown 178822 c
Kit, seat, thigh, and deck filler panels 1
a. The following earlier serial number beds have the head-end weldment and are included: Q341AW0107,
Q341AW0108, Q341AW0109 and Q342AW0120, Q342AW0121, Q342AW0122, Q342AW0123, Q342AW0124,
Q342AW0125, Q342AW0126, Q342AW0127.
b. The head-end casting (164832) is no longer available. Individually order the head-end weldment and all of its
associated parts. See the note below for a complete listing.
c. The Kit (178822) includes items 10, 19, 30, and 31.
NOTE:
When you replace a head-end casting (164832) with a head-end weldment (189969), it is necessary to
individually order all of the parts on this list. Several of the parts have been revised and although they
are backwards compatible with the original head-end casting, only the revised part will work with the
new head-end weldment
Item Part Number Quantity Item Part Number Quantity

See “Upper Frame—Beds Before Serial Number U282AW6028 (Sheet 1 of 2)” on page 5-46.
2 191470S 1 41 189979 2
3 189969S 1 42 70341 2
4 19146901S 1 43 3976301S 7 or 12 a
5 19146902S 1 46 168965 4
12
13
26
189972
189965
164831
2
2
1
59
62
63
173443
189971
190599
1
1
2
5
31 189975 2 64 176610 6
33 191473 1 65 4430802 6
35 70060 6
See “Oxygen Tank Holder (Before Serial Number Q352AW0289)” on page 5-179.
5 189974 1 or 2 b
6 189973 1 or 2 b
See “Labels for P7501A Bed (Sheet 1 of 3)” on page 5-162.

4 191474 1
a. The normal number required is 7; 12 are required if an OIML scale is installed.
b. Choose 2 sized for steel tanks, or 2 for aluminum, or one of each.

Upper Frame (P7500A)—Beds with Serial Number U282AW6028 and Higher (Sheet 1 of 3)
UPPER FRAME (P7500A)—BEDS WITH SERIAL NUMBER U282AW6028 AND HIGHER

(SHEET 1 OF 3)


1 178822
a
Kit of components, covers 1
2 138076 Screw, frmg, fl, tx, m6 x10,16.000 2
3 216602 SideCom enclosure 1
4 18567102 Hose cover, rh 1
5 202530 Post, head panel 2
7 20246002 Pin, clevis, 10.00, 52.00, cs 2
8 20246003 Pin, clevis, 10.00, 60.00, cs 1
12 202505 Thigh link, lower 1
13 202430 Slide rail bracket, lh, comm 1
14 202428 Slide rail bracket, rh usb, comm 1
15 69812 Screw, roll, pan, tx, m4, .315, stl 4
16 18567101 Hose cover, lh 1
17 49521 Bolt, mach, pan, tx, .250-20, .61 8
18 202400 Weldment, weigh frame 1
19 165676 Wireway, lh 1
22 16538701S Drainage bag weldment, lh 1
24 176737 Bolt, crg, rnd, m8-1.25, 60.25, stl 2
25
26
42142
VI0367
Screw, hilo, pan, tx, 10-16, .500
8
2 5
27 202390S Weldment, intermediate frame 1
28 16538702S Drainage bag weldment, rh 1
29 20246001 Pin, clevis, 10.00, 41.00, cs 1
31 61615 Retain, rue, 3/8, .054 9
32 170792 Pivot cap 8
34 169150 USB cover 1
36 165677 Wireway, rh 1
38 202506 Thigh link, upper 1
39 QD1545A Stop 2


40 202370 Thigh weldment 1
41 164827 Pin - 10mm X 50 3
Not shown 39172 Adhesive, Loctite 414 As required
a. 178822 includes these components:

164728 Thigh panel 1
164831 Electronics cover 1
16527401 Deck filler panel, lh 1
16527402 Deck filler panel, rh 1
166318 Seat panel, air 1
16795401 Cover, siderail arm, lh 4
16795402 Cover, siderail arm, rh 4
170255 Head lift arm cover 2

NOTES:

UPPER FRAME (P7500A)—BEDS WITH SERIAL NUMBER U282AW6028 AND HIGHER

(SHEET 2 OF 3)


1 191473 UCB bracket 1
2 176610 Screw, tap, pan, ph, 8-18, 5/16 6
3 4430802 Nut, exp, #10, .512 6
4 3976301S Standoff, rnd, snp/snp, .213, .766 7
5 178822 a
Kit of components, covers 1
6 189971 Head end cover 1
7 189979 Screw, m5x20, flat head 2
10 20257001S Scale bearing weldment, LH 1
12 202433 Bolt, mach, hex, m8-1.25, 16, zn 4
13 4729601 Bolt, hex, flg, 5/16-18, 3/4, zn 4
14 20257002S Scale bearing weldment, RH 1
16 20246004 Rolled head dpin 2
17 202411 Split bearing, flng, 10mm id 4
18 202540 Head end weldment 1
19 190599 Rivet, barb, 0.406, 0.820, dm, nyl 2
21 186474 Enclosure, manual (rental beds only) 1
a. The 178822 kit includes these components:

164728
164831
Thigh panel
Electronics cover
1
1 5
16527401 Deck filler panel, lh 1
16527402 Deck filler panel, rh 1
166318 Seat panel, air 1
16795401 Cover, siderail arm, lh 4
16795402 Cover, siderail arm, rh 4
170255 Head lift arm cover 2

Upper Frame—(Sheet 3 of 3 for beds Before Serial Number U282AW6028 and sheet 3 of 3 for beds with Serial Number
U282AW6028 and Higher)
UPPER FRAME—(SHEET 3 OF 3 FOR BEDS BEFORE SERIAL NUMBER U282AW6028

AND SHEET 3 OF 3 FOR BEDS WITH SERIAL NUMBER U282AW6028 AND HIGHER)

1 16830201S Upper control board 1
2 16678801S Advanced sidecom, GCI control board 1

Upper Frame—(Sheet 3 of 3 for beds Before Serial Number U282AW6028 and sheet 3 of 3 for beds with Serial Number
U282AW6028 and Higher)
NOTES:

Upper Frame (P7501A)—(Sheet 1 of 2)
UPPER FRAME (P7501A)—(SHEET 1 OF 2)


1 16472821 Thigh panel 1
2 138076 Screw, frmg, fl, tx, m6 x1,16.000 2
3 216602 SideCom enclosure 1
4 20237021 Thigh weldment 1
5 1856710221 Hose cover, rh 1
6 202530 Post, head panel 2
8 20246001 Pin, clevis, 10.00, 41.00, cs 1
9 20246002 Pin, clevis, 10.00, 52.00, cs 2
13 202505 Thigh link, lower 1
14 20243021 Slide rail bracket, lh, comm 1
15 20242821 Slide rail bracket, rh usb, comm 1
17 1856710121 Hose cover, lh 1
18 49521 Bolt, mach, pan, tx, .250-20, .61 8
19 211253 Weldment, weigh frame 1
20 165676 Wireway, lh 1
23 16538701S Drainage bag weldment, lh 1
25
26
27
176737
42142
VI0367
Bolt, crg, rnd, m8-1.25, 60.25, stl
Screw, hilo, pan, tx, 10-16, .500
1
8
2
5
28 20239021 Weldment, intermediate frame 1
29 16538702S Drainage bag weldment, rh 1
30 164827 Pin - 10mm X 50 3
32 61615 Retain, rue, 3/8, .054 9
33 170792 Pivot cap 8
35 16915021 USB cover 1
37 165677 Wireway, rh 1
39 202506 Thigh link, upper 1


40 QD1545A Stop 2
41 21084402 Deck filler panel, rh - wide 1
42 1652740221 Deck filler panel, rh - narrow 1
43 21084401 Deck filler panel, lh - wide 1
44 1652740121 Deck filler panel, lh - narrow 1
45 16631821 Seat panel, air 1
Not shown 39172 Adhesive, Loctite 414 As required

NOTES:

UPPER FRAME (P7501A)—(SHEET 2 OF 2)


2 21095802 Cover, head end, right 1
3 210965 Enclosure lid head end elect 1
4 169185 Screw, m6-1,30 fh, T30 4
5 21095801 Cover, head end, left 1
6 210957 Weldment, head end 1
7 70341 Screw, rlg, pan, tx, m5, .472.stl 6
8 202460003 Pin, clv, 10.00, 60.00, cs 3
211963 Roller bumper (wide) 2
11 2025700121 Scale bearing weldment, lh 1
12 202433 Bolt, mach, hex, m8-1.25,55 zn 4
13 20246002 Pin, clv, 10.00, 52.00, cs 2
14 3976301S Standoff, rnd, snp/snp .213, .766 2
15 2025700221 Scale bearing weldment, rh 1
17 202411 Split bearing, fling, 10mm id 4
18 61615 Retain 2

Casters
CASTERS

Casters

1 16461301 Caster, brake (P7500A beds) 3 or 4
1646130179 Caster, brake (P7501A beds) 3 or 4
2 16461302 Caster, brake/steer (non-IntelliDrive beds) 1
(P7500A Beds)
16461330279 Caster, brake/steer (non-IntelliDrive beds) 1
(P7501A beds)

Obstacle Detect System
OBSTACLE DETECT SYSTEM

1 70341 Screw, rlg, pan, tx, m5, .472, stl 2 or 4
2 179004S Obstacle detect switch assy (P7500A beds) 2
213794 Obstacle detect switch assy (P7501A beds) 2

Foot Controls (P7500A)
FOOT CONTROLS (P7500A)

1 179213S Footpedal control 8 series 2
2 70342 Screw, m5, mach., pan hd 4

FOOT CONTROLS (P7501A)

1 212038S Footpedal control 8 series 2
2 70341 Screw, m5, mach., pan hd 4

NOTES:

Head Deck Module—Advanced Articulation (P7500A)
HEAD DECK MODULE—ADVANCED ARTICULATION (P7500A)


1 202444S Weldment, back 1
2 218898 Compression link 2
3 200318 Spacer 2
4 21360001S Sprocket housing assembly lh 1
5 21360002S Sprocket housing assembly rh 1
6 16909701S Cassette assembly lh 1
7 16909702S Cassette assembly rh 1
8 164870 Gear axle 2
9 200547 a
Service kit, back panel 1
10 200208 Drive lug 4
11 179354 Panel, back filler kit 1
12 209738 Pivot washer 4
13 166483 Wire guide 2
14 169616 Pin - 10mm x 40 1
15 168942 Pin - 10mm x 95 1
16 164871 Bushing, sprocket 4
17 214993 Thrust washer 2
18 164874 Slide block 4
19 164875 Slide block guide 2
20 200548 b
Service kit, back panel filler 1
21 170792 Pivot cap 2
22 VI0601A Screw, form, pan, tx, k60-2.69, 16 6
23 169858 Junction box, base 2
5
24 169859 Junction box, cover 2
25 164827 Pin - 10mm x 50 1
26 4214102 Hi-lo screw 4
28 164882 Head actuator 1
29 209747 Clip, clevis pin 4
30 180409 Head deck damper/spring 1
34 179073 Label, StayInPlace deck 1
35 171500 Screw, M4X20, flat, torx, trlob 4
36 138076 Screw, flat, m6 x 16 4
37 QD1545A Stop 2
38 70341 Screw, rlg, pan, tx,m5, .472, stl 6


39 214800 Screw, rlg, t30, m6-1, 25 zn 4
40 69812 Screw,roll,pan,tx,m4,.315,stl 4
Not shown 218404 c
Upgrade kit, compression link 1
a. Service kit 200547 includes the back panel, drive lugs (item 10), and replacement screws (item 40) for the
wire guides (item 13). These screws must be replaced so that the screws do not come in contact with the
screws that attach the replacement back panel.
b. Service kit 200548 includes the back filler panel and spacers (item 3). The spacers must be installed so that
the back filler panel fits correctly.
c. Upgrade kit 218404 includes the pivot sleeve (168569), washers (209738), clevis pin clip (209747), and
compression link (218898).

NOTES:

Head Deck Module—Non-Advanced Articulation (P7500A)
HEAD DECK MODULE—NON-ADVANCED ARTICULATION (P7500A)


1 202444 Weldment, back 1
2 164870 Gear axle 2
3 218898 Compression link 2
4 200547 a
5 200208 Drive lug 4
6 164874 Slide block 4
7 214932S Spacer non-aa 2
8 179354 Panel, back side filler kit 1
9 166483 Wire guide 2
10 168942 Pin - 10mm x 95 1
11 169859 Junction box, cover 2
12 169858 Junction box, base 2
13 214933S Assy, slide non-aa 2
14 170792 Pivot cap 2
15 163082 Screw, m5 flange head 6
17 214800 Screw, m6-1, 30 fh, t30 4
18 QD1545A Stop 2
19 138076 Screw, flat, m6 x 16 4
23 4214102 Hi-lo screw 4
24
25
70341
180409
Screw, rlg, pan, tx, m5, .472, stl
Head deck damper/spring
6
1 5
26 164882 Actuator, back section 1
27 169616 Pin - 10mm x 40 1
28 164827 Pin - 10mm x 50 1
29 209747 Clip, clevis pin 4
30 209738 Washer, flat, 22.4, 32.2, 1.9 4
32 69812 Screw, roll, pan, tx m4, .315, stl 4
33 164813 Pivot washer 4
Not shown 218404
b
a. Service kit 200547 includes the back panel, drive lugs (item 6), and replacement screws (item 44) for the wire
guides (item 11). These screws must be replaced so that the screws do not come in contact with the screws
that attach the replacement back panel. Also, some beds may have two clamps with screws that hold the
cable under the head panel; the clamps and screws are no longer used. The cable is now routed through the
wire guide.

b. Upgrade kit 218404 includes the sleeve pivot (item 40), washer (item 39), clevis pin (item 38), compression
link (item 3),

NOTES:

HEAD DECK MODULE—ADVANCED ARTICULATION (P7501A)


2 164870 Gear Axle 2
3 218404
a
Service kit, compression link 1
4 169616 Pin - 10mm x 40 1
5 164827 Pin - 10mm x 50 1
6 164874 Slide block, back 4
7 200548 b
Service kit, back panel filler 1
8 16648321 Wire retainer 2
9 168942 Pin - 10mm x 95 1
10 16985921 Junction box lid 2
11 16985821 Junction box base 2
12 180409 Head deck damper/spring 1
13 170792 Pivot cap 2
14 163082 Screw, mach, t25ph, pwsems, m5x12 zn 2
15 164882 Actuator, back section 1
17 QD1545A Stop 2
21 4214102 Hi-lo screw 4
22 138076 Screw, flat, m6 x 16 4
23 21780101S Sprocket housing assembly, lh 1
24
25
21780102S
21780301S
Sprocket housing assembly, rh
Cassette assembly, lh
1
1 5
26 21780302S Cassette assembly, rh 1
27 164871 Bushing, sprocket 4
28 21499321 Thrust washer 2
30 171500 Screw, m4x20, flat, torx, trilob 4
31 213938 Label, Stayin place deck 1
32 c
210846 Panel - back (wide) 1
33 200547
c
Service kit, panel, back (narrow) 1
34 164881 Drive lug (wide) 1
35 214800 Screw, m6-1, 25fh, t30 4
169185 Screw, m6-1, 30fh, t30 4


37 211294 Screw, rlg, pan, tx, m6-1,52,zn 8
a. Service kit 218404 includes the pivot sleeve (168569), washers (209738), clevis pin clip (209747), pivot
washer (164813), and compression link (218898).
b. Service kit 200548 includes the back filler panel (164879) and spacers (200318). The spacers must be
installed so that the back filler panel fits correctly.
c. Service kit 200547 is for a narrow bed and includes the back panel (164880), drive lugs (200208), and
replacement screws (69812) for the wire guides. These screws must be replaced so that the screws do not
come in contact with the screws that attach the replacement back panel.

NOTES:

HEAD DECK MODULE—NON-ADVANCED ARTICULATION (P7501A)


2 164870 Gear Axle 2
3 218404
a
4 164880 Panel - back 1
5 169616 Pin - 10mm x 40 1
6 164827 Pin - 10mm x 50 1
7 164874 Slide block, back 4
8 200208 Drive lug 1
9 179534 b
Service kit, back side filler 1
10 166483 Wire retainer 2
11 169859 Junction box lid 2
12 169858 Junction box base 2
13 170792 Pivot cap 2
14 163082 Screw,m5, head 2
16 214800 Screw, rlg, t30, m6-1 4
17 QD1545A Stop 2
18 138076 Screw, flat, m6 x 16 4
22 4214102 Hi-lo screw 4
24
25
180409
164882
Head deck damper/spring
Actuator, back section
1
1 5
26 214932 Pin, 10mm x 40 1
27 214933 Pin, 10mm x 50 1
28 168942 Pin, 10mm x 95 1
Not shown 200547 c
a. Service kit 218404 includes the pivot sleeve (209737), washers (209738), clevis pin clip (209747), and
compression links (218898).
b. Service kit 179354 includes the back side filler, lh (16531001) and back side filler, rh (16531002).
c. Service kit 200547 includes the back panel (164880), drive lugs (200208), and replacement screws (69812)
for the wire guides. These screws must be replaced so that the screws do not come in contact with the screws
that attach the replacement back panel.

Air Module—(Sheet 1 of 2)
AIR MODULE—(SHEET 1 OF 2)

1 21640001S Compressor assy, pulmonary 1
21640002S Compressor assy, therapy 1
2 70762 Screw, rlg, pan, tx, m6, .630, stl 4 or 5
3 190039 Washer, m6 x 12 x 1.2 3
4 191279 Blower, pulmonary, plastic, service kit 1
208486S a
Blower service assy, MCM (non-pulmonary) 1
(P7500A beds)
5 16805401S PnCB, iso, 120vac 1
17209301S PnCB, iso, 240vac, hi-flow 1
Not shown 212444 Air filter, tubular 1
Not shown 153288 Air filter, square 1
Not shown 170207 Adapter, blower tube, exhaust hose, filter 1
a. For P7500A beds that have the non-pulmonary (MCM) blower assembly attached with a “C” bracket or hook-
and-loop fasteners, the “C” bracket or hook-and-loop fasteners must be removed from the base frame before
you install the 208486S MCM blower assembly.

Air Module—(Sheet 2 of 2)
AIR MODULE—(SHEET 2 OF 2)

1 166850 Hose connector 1
2 175187 Air coupler (P7500A beds) 1
17518721 Air coupler (P7501A beds) 1
5
3 175760 Hose, tpu, wire, .750" id 1

Siderails (Sheet 1 of 2)
SIDERAILS (SHEET 1 OF 2)


1 202824 Screw, 1/4 x .750, Torx pan serr 4
2 16575201 Head siderail lh (P7500A bed) 1
1657520179 Head siderail lh (P7501A bed) 1
3 16575202 Head siderail rh (P7500A bed) 1
1657520279 Head siderail rh (P7501A bed) 1
4 16575601 Head rail cover lh (P7500A bed) 1
1657560179 Head rail cover lh (P7501A bed) 1
5 16575602 Head rail cover rh (P7500A bed) 1
1657560279 Head rail cover rh (P7501A bed) 1
6 16762901 Caregiver controls cover lh (P7500A bed) 1
1676290179 Caregiver controls cover lh (P7501A bed) 1
7 16762902 Caregiver controls cover rh (P7500A bed) 1
1676290279 Caregiver controls cover rh (P7501A bed) 1
8 179011 Pan head screw 8
9 165650 PCB assy, head rail controls 2
10 17074501 Assembly, siderail wing, lh hd siderail (P7500A 2
bed)
21315501 Assembly, siderail wing, lh hd siderail (P7501A 2
bed)
11 17074502 Assembly, siderail wing, rh hd siderail (P7500A 2
bed)
21315502 Assembly, siderail wing, rh hd siderail (P7501A 2
bed)
12 4214101 Screw, hilo, pan, tx, 6-19,.35, zn 18
13 49453 Label, blank speaker (P7500A bed) 2
14
213633
16942302
Label, blank speaker (P7501A bed)
Label, head angle indicator rh (P7500A bed)
2
1
5
21297702 Label, head angle indicator rh (P7501A bed) 1
15 16942301 Label, head angle indicator lh (P7500A bed) 1
21297701 Label, head angle indicator rh (P7501A bed) 1
16 47272 Ball, angle, indicator 2
17 170847 PCB assy, siderail detection 2
18 16939801 Label, cg headrail control air lh (P7500A bed) 1
21297101 Label, cg headrail control air lh (P7501A bed) 1
19 16939802 Label, cg headrail control air rh (P7500A bed) 1
21297102 Label, cg headrail control air rh (P7501A bed) 1
20 16939803 Label, cg headrail control no air lh (P7500A 1
bed)
21297103 Label, cg headrail control no air lh (P7501A 1
bed)


21 16939804 Label, cg headrail control no air rh (P7500A 1
bed)
21297104 Label, cg headrail control no air rh (P7501A 1
bed)
22 175786 Label kit (vest restraint lh) 1
17578611 Label kit (vest restraint), simplified Chinese 1
17578612 Label kit (vest restraint), Japan 1
23 16941501 Label, lung position indicator lh 1
24 16941502 Label, lung position indicator rh 1
25 18734701 Head siderail assembly with speaker, lh 1
(P7500A bed)
18734702 Head siderail assembly without speaker, lh 1
(P7500A bed)
1873470179 Head siderail assembly with speaker, lh 1
(P7501A bed)
1873470279 Head siderail assembly without speaker, lh 1
(P7501A bed)
26 18734801 Head siderail assembly with speaker, rh 1
(P7500A bed)
18734802 Head siderail assembly without speaker, rh 1
(P7500A bed)
1873480179 Head siderail assembly with speaker, rh 1
(P7501A bed)
1873480279 Head siderail assembly without speaker, rh 1
(P7501A bed)
27 18734901 Intermediate siderail with nc, without ent, lh 1
(P7500A bed)
18734902 Intermediate siderail with nc, with ent, lh 1
(P7500A bed)
18734903 Intermediate siderail without nc, without ent, 1
lh (P7500A bed)
18734904 Intermediate siderail with ent without nc, lh 1
(P7500A bed)
1873490179 Intermediate siderail with nc, without ent, lh 1
(P7501A bed)
1873490279 Intermediate siderail with nc, with ent, lh 1
(P7501A bed)
lh (P7501A bed)
1873490479 Intermediate siderail with ent without nc, lh 1
(P7501A bed)


28 18735001 Intermediate siderail with nc, without ent, rh 1
(P7500A bed)
18735002 Intermediate siderail with nc, with ent, rh 1
(P7500A bed)
rh (P7500A bed)
18735004 Intermediate siderail with ent without nc, rh 1
(P7500A bed)
1873500179 Intermediate siderail with nc, without ent, rh 1
(P7501A bed)
1873500279 Intermediate siderail with nc, with ent, rh 1
(P7501A bed)
rh (P7501A bed)
1873500479 Intermediate siderail with ent without nc, rh 1
(P7501A bed)

SIDERAILS (SHEET 2 OF 2)


1 169935 Bed frame mechanism weldment 4
2 Reference only, Center arm 4
3 not available sepa- Cover, center arm upper 4
rately.
4 Handle 4
See item 60, kit
5 178824. Middle link 4
6 Lower link 4
7 Cover, center arm lower 4
8 16575201 Head siderail lh (P7500A bed) 1
1657520179 Head siderail lh (P7501A bed) 1
9 16575202 Head siderail rh (P7500A bed) 1
1657520279 Head siderail rh (P7501A bed) 1
10 16575401 Intermediate siderail lh (P7500A bed) 1
1657540179 Intermediate siderail lh (P7501A bed) 1
11 16575402 Intermediate siderail rh (P7500A bed) 1
1657540279 Intermediate siderail rh (P7501A bed) 1
12 16575601 Head rail cover lh (P7500A bed) 1
1657560179 Head rail cover lh (P7501A bed) 1
13 16575602 Head rail cover rh (P7500A bed) 1
1657560279 Head rail cover rh (P7501A bed) 1
14 16575801 Intermediate cover lh (P7500A bed) 1
1657580179 Intermediate cover lh (P7501A bed) 1
15 16575802 Intermediate cover rh (P7500A bed) 1
1657580279 Intermediate cover rh (P7501A bed) 1
16 16762901 Caregiver controls cover, lh (P7500A bed) 1
17
1676290179
16762902
1676290279
Caregiver controls cover, lh (P7501A bed)
Caregiver controls cover rh (P7500A bed)
Caregiver controls cover rh (P7501A bed)
1
1
1
5
18 16795401 Rail mechanism cover, lh 4
19 16795402 Rail mechanism cover, rh 4
20 165500 Outer arm 8
21 165537 Upper pin 4
22 165527U Frame latch 4
23 167489U Upper mount 4
24 179011 a
Screw, 1/4 x 5/8, pan hd 12
25 208358 Siderail damper 4
26 169725 Lower mount 8
27 166517 Lower pin 4
28 4214101 Six lobe (Torx), pan hd, dual thread 34
29 165533 Pin 4


31 170060 Latch pin weldment 4
32 165502 Iglide bushing 24
33 165529 Pin 4
34 165504 Pin, link to center arm 4
35 49111 Spring, siderail release lever bias 4
36 41344 Bumper, plug 4
37 207394 Clevis pin 8
38 6029403 Hair pin cotter 8
39 170998 Spring, latch pin 4
41 47272 Ball, angle, indicator 2
42 17074501 Assembly, siderail wing, lh hd siderail 2
205871b
Kit, siderail wing, lh hd siderail with screw 1
43 17074502 Assembly, siderail wing, rh hd siderail 2
205874b
Kit, siderail wing, rh hd siderail with screw 1
44 17074601 Assembly, siderail wing, lh hd int siderail 1
205878b
Kit, siderail wing, lh hd int siderail with screw 1
45 17074602 Assembly, siderail wing, rh hd int siderail 1
205879
b
Kit, siderail wing, rh hd int siderail with screw 1
46 17074701 Assembly, siderail wing, lh foot int siderail 1
205880
b
Kit, siderail wing, lh foot int siderail with screw 1
47 17074702 Assembly, siderail wing, rh foot int siderail 1
205881b
Kit, siderail wing, rh foot int siderail with screw 1
48 168499 Drainage holder 2
49 16768102 Pan head screw 10
50 165650 PCB assy, head rail controls 2
51 165653 PCB assy, patient controls 2
52 170847 PCB assy, siderail detection 4
53 167635 Caregiver pod assembly, rh 1
54 167644 Caregiver pod assembly, lh 1
55 171204 Bushing, GCI pivot, siderail 4
56 167876 GCI pod 2
57 69839 Shaft, GCI pin 4
58 181266 Label, screw cover, caregiver pod 2
59 169427 Label, screw cover, siderail 20


60 178824
c
Kit, center arm assembly 4
61 202824 Screw, 1/4 x .750, Torx pan serr 8 d
a. See “Labels For P7500A Bed (Sheet 1 of 3)” on page 5-146 for additional locations for the cover stickers for
screw 179011 (item 24).
b. The siderail wing kits include the siderail wing (17074501, 17074502, 17074601, 17074602, 17074701, or
17074702), screw (202824), and label (169427).
c. The center arm assembly kit does not include the hardware which we recommend to replace when you install
the kit. Make sure to order these parts along with the kit: (1) 165504 (item 34), (1) 165529 (item 33), (2) 70762
(item 30), and (2) 165502 (item 32).
d. This quantity includes the head and intermediate siderails (2 per rail).

Foot Extension—P7500A Beds before Serial Number U127AW2266
FOOT EXTENSION—P7500A BEDS BEFORE SERIAL NUMBER U127AW2266


1 202457
a
Service kit, fixed foot frame 1
2 184432S Foot sliding weldment 1
3 164803 Fixed panel 1
4 184431 Foot panel, sliding 1
5 166474 Limit switch holder 1
6 47217PLF Tube, slide, outer 2
7 47218PL Tube slide, inner 2
8 72435 Split bushing, front outer slide 4
9 171039 Retaining plate weldment lh 1
10 171040S Retaining plate weldment rh 1
11 168625 Cable assy, ft bd detect 1
12 169940 Limit switch retainer 1
13 169859 Junction box cover 1
14 165963 Spacer - m10 x 22 x 5 2
15 164806 Flexafoot actuator 1
16 138076 Screw, flat, m6 x 16 2
19 4214102 Hi-lo screw 4
20 164827 Pin - 10mm x 50 2
22 16940718 Ground strap 1
23 69917 Terminator, foot slide 4
24 47207 Bushing, split, 1.706, 3.44, 1.574 4
25
26
47208
47209
Bushing, split, 1.356, 3.06, 1.258
Bushing, split, 1.280, 3.06, 1.136
4
4 5
27 164802 Foot link 2
28 170792 Pivot cap 2
Not shown 184906 b
Kit, service, flexafoot, sect, domestic 1
184907
b
Kit, service, flexafoot, sect, international 1
a. This kit includes all components necessary for the replacement of the fixed foot frame (see page 5-96).
b. The kit includes items 2, 4, 17, 18, and replacement labels.

Components in the Fixed Foot Frame Service Kit (202457)

171039 Retaining plate weldment, lh 1
171040S Retaining plate weldment, rh 1
202364 Foot link 2
202365 Bushing, split, 1.280, 3.06, 1.136 4
202367 Flexafoot sliding member 2
202368 Terminator, foot slide 4
202369 Split bushing, front outer slide 4
202380 Fixed foot frame 1
210629 Replacement instructions 1

NOTES:

Foot Extension—Beds with Serial Number U127AW2266 and Higher
FOOT EXTENSION—BEDS WITH SERIAL NUMBER U127AW2266 AND HIGHER

Foot Extension—Beds with Serial Number U127AW2266 and Higher

1 202380 Fixed foot frame 1
2 184432 Foot sliding weldment 1
4 184431 Foot panel, sliding 1
6 202367 Flexafoot sliding member 2
7 Reference only Retainer bar, foot slide 2
49176
8 171039 Retaining plate weldment lh 1
9 171040 Retaining plate weldment rh 1
13 165963 Spacer - m10 x 22 x 5 2
15 138076 Screw, flat, m6 x 16 2
18 4214102 Hi-lo screw 4
19 164827 Pin - 10mm x 50 2
21 218037 Plate, wire routing, foot 1
23 202365 Bushing split, 1.280, 3.06, 1.136 4
24
25
26
202364
170792
168569
Foot link
Pivot cap
Pivot sleeve
2
2
2
5
Not shown 219253 a
Kit, service, flexafoot, sect 1
30 218035 Bracket, wire routing, foot 1
31 218038 Bracket, wire mounting, foot 1
32 185178 Grommet, Heyco 3128 1
33 14450 Cable tie, reg, 4, 18 lbs, nyl 2
34 19124 Wire tie 3
35 218036 Guide, wiring routing, foot 1
a. The kit includes items 2, 4, 17, 18, and replacement labels.

Foot Extension (P7501A)
FOOT EXTENSION (P7501A)


1 20238021 Fixed foot frame 1
3 202365 Bushing split, 1.280, 3.06, 1.136 4
5 202367 Flexafoot sliding member 2
6 Reference only Retainer bar, foot slide 2
49176
10 165963 Spacer - m10 x 22 x 5 2
12 138076 Screw, flat, m6 x 16 2
14 4214102 Hi-lo screw 4
15 164827 Pin - 10mm x 50 2
17 20236421 Foot link 2
18 170792 Pivot cap 2
22 64565 Cable tie mount, adhesive back 1
23 185178 Grommet, Heyco 3128 1
24
25
26
19124
218035
218038
Cable tie, reg, 8.5, .15,40 nyl
Bracket, wire routing, foot
Bracket, wire mounting, foot
3
1
1
5
27 14450 Cable tie, reg, 4, 18 lbs, nyl 2
28 (35) 218036 Guide, wiring routing, foot 1
30 18443221S Foot sliding weldment 1
211202S Weldment, sliding foot, wide 1
211189 Fixed panel - wide 1
32 18443121 Sliding panel 1
210914 Sliding panel - wide 1
33 17103921S Retaining plate weldment lh 1
21071901S Foot slide brkt, lh, wide 1


34 17104021S Retaining plate weldment rh 1
21071902S Foot slide brkt, rh, wide 1
Screw, form, pan, tx, k60-2.69, 16 - wide 13
36 219150 Kit, flexafoot guide 1
Not shown a
219253 a
Kit, service, flexafoot, sect 1
a. The kit includes items 2, 4, 17, 18, and replacement labels.

NOTES:

IV Pole—Permanent and Removable
IV POLE—PERMANENT AND REMOVABLE

IV Pole—Permanent and Removable
ITEM PART NO. DESCRIPTION QTY.

1 171529 IV pole assy, permanent, (P7511A) 1
17152912 IV pole assy, permanent, (P7511A12, Japan only) 1
171739 IV pole assy, removable, (P7510A) 1
17173912 IV pole assy, removable, (P7510A12, Japan only) 1
P2217A IV pole assy, rem, hd and ft mount 1
P2217A12 IV pole assy, rem, hd and ft mount (Japan only) 1
P158A IV pole assy, infusion support system (ISS) 1
P158A12 IV pole assy, infusion support system (ISS, Japan 1
only)
2 169062 IV pole pin, 0.1875" x 2.5" 2
3 4179 Hair pin, cotter 2
4 167136 Bushing (for P158A ISS IV pole) (P7500A bed) 1
16713679 Bushing (for P158A ISS IV pole) (P7501A bed) 1
167135 Bushing (for P2217A IV pole) (P7500A bed) 1
16713579 Bushing (for P2217A IV pole) (P7501A bed) 1
5 P7511A Kit, assy, Progressa permanent IV pole 1
P7511A12 Kit, assy, Progressa permanent IV pole (Japan 1
only)
P7510A Kit, assy, Progressa removable IV pole 1
P7510A12 Kit, assy, Progressa removable IV pole (Japan 1
only)
6 P7514A Adapter kit, IV pole, (P2217A) (P7500A bed) 1
P7514B Adapter kit, IV pole, (P2217A) (P7501A bed) 1
P7515A Adapter kit, ISS IV pole (P158A) (P7500A bed) 1
5
P7515B Adapter kit, ISS IV pole (P158A) (P7501A bed 1

Head Panel and Foot Panel (P7500A)
HEAD PANEL AND FOOT PANEL (P7500A)

1 167662 Headboard 1
2 167663 Footboard assembly 1
16766312 Footboard assembly, (Japan only) 1
3 P7507A01 Pendant, high-end, air 1
P7507A02 Pendant, high-end, no air 1
P7507A03 Pendant, low-end, air 1
P7507A04 Pendant, low-end, no air 1
4 174528S Pendant hook 1
5 P7513A Head and footboard kit 1
P7513A12 Head and footboard kit (Japan only) 1

Head Panel and Foot Panel (P7501A)
HEAD PANEL AND FOOT PANEL (P7501A)
5
1 217485 Headboard assembly 1
210850 Headboard assembly (wide) 1
2 217486 Footboard assembly 1
210854 Footboard assembly (wide) 1
21748612 Footboard assembly, (Japan only) 1
3 P7507B01 Pendant, high-end, air 1
P7507B02 Pendant, high-end, no air 1
P7507B03 Pendant, low-end, air 1
P7507B04 Pendant, low-end, no air 1
4 174528S Pendant hook 1
Not shown P7513B Headboard and footboard kit 1
P7513B01 Headboard and footboard kit (wide) 1
P7513B1201 Headboard and footboard kit (Japan only) 1
(wide)
P7513B12 Headboard and footboard kit (Japan only) 1

IntelliDrive Transport System (P7500A)—Drive Handles (Before Serial Number Q352AW0289)
INTELLIDRIVE TRANSPORT SYSTEM (P7500A)—DRIVE HANDLES (BEFORE SERIAL

NUMBER Q352AW0289)

IntelliDrive Transport System (P7500A)—Drive Handles (Before Serial Number Q352AW0289)

1 15113501S Assembly, push handle, lh 1
2 15113502S Assy, IntelliDrive, push handle, vc, rh 1
3 130815 Button, snap 2
4 161528
a
PCB assy, IntelliDrive, pwr, vc-pe, before serial 1
5 164829 Intellidrive PCB bracket 1
6 167440 Cable assy, Intellidrive led bd 1
183710 Cable assy, IntelliDrive led bd, serial number
Q305AW9658 and after
7 72299P PCB, junction -IntelliDrive 1
8 6944502 PCB, IntelliDrive batt indicator 1
9 4214101 Six lobe (Torx) pan hd dual thread 2
10 3976301S Standoff, rnd snp/snp, .213, .766, before serial 4
11 69725 Standoff, ehw, PCB, .25, plastic 3
12 70344 Screw, form, pan, tx, m4-.7, 16, zn 3
13 167445 Cable assy, int ps/lcb 1
184660
b
Cable assy, int ps/lcb, serial number
14 70341 Screw, m5, thd rolling, pan hd 2
15 159961 Cable assy, int ps/pag, vc-pe, before serial 1
16 171159 Cable assy, steer switch 1
a. Items 4, 10, and 15 are not used in beds serial number Q305AW9658 and after.
b. For beds after serial number Q305AW9657, item 13, the cable 184660, connects directly from the LCB to the
PACM board.
5

IntelliDrive Transport System (P7500A)—Drive Handles (Serial Number Q352AW0289 and After)
INTELLIDRIVE TRANSPORT SYSTEM (P7500A)—DRIVE HANDLES (SERIAL NUMBER

Q352AW0289 AND AFTER)

1 15113501 Assembly, push handle, lh 1
2 15113502 Assy, IntelliDrive, push handle, vc, rh 1
4 72299P PCB, junction - IntelliDrive 1
5 6944502 PCB, IntelliDrive batt indicator 1
6 4214101 Screw, hilo, pan, tx, 6-19, 0.33, stl 2
7 69725 Standoff, ehw, PCB, .25, plastic 3
Not shown 183710 Cable assy, IntelliDrive led bd 1
Not shown 171159 Cable assy, steer switch 1

IntelliDrive Transport System (P7501A)—Drive Handles
INTELLIDRIVE TRANSPORT SYSTEM (P7501A)—DRIVE HANDLES

1 21098801S Assy, push handle, intelli, lh 1
2 21098802S Assy, push handle, intelli, rh 1
5
4 72299P PCB, junction - IntelliDrive 1
5 6944502 PCB, Intellidrive batt indicator 1
6 4214101 Screw, hilo, pan, tx, 6-19, 0.33, stl 2
7 69725 Standoff, rnd, PCB, .25, plastic 3
Not shown 183710 Cable assy, IntelliDrive led bd 1
Not shown 171159 Cable assy, steer switch 1

IntelliDrive Transport System—Drive Box
INTELLIDRIVE TRANSPORT SYSTEM—DRIVE BOX


1 69739 Linear actuator 1
2 7046748 Mounting strap, linear 1
3 43728 Socket head cap screw 5
4 211159 a
PACM service kit, before serial number 1
Q305AW9658 only
186753
b
PCB assy, PACM, w/bracket, serial number 1
5 170671
a
PCB assy, IntelliDrive daughter, before serial 1
6 Reference only Screw, tap, pan, tx 2
166165
7 3976301S a
Standoff, rnd, snp/snp, .213, .766, before serial 4
8 Reference only Insulator w/adhesive, before serial number 1
176744 a
Q305AW9658 only
9 Reference only IntelliDrive bracket 1
172145
10 35306PL Hinge pin 2
11 70056 Cable, battery indicator 1
12 70411PL Actuator lever weldment 1
13 70052 Guide, linear actuator 1
14 128983 Link, linear actuator 1
15 35325 E-ring 1
16 166183 Gear motor, planetary, 24vdc 1
17 Reference only Boot, toggle switch 1
5
166011
18 128990S Assembly, motor mount 1
19 166010 Bracket, switch mount 1
20 68306 Sprocket 2
21 69824 Shoulder bolt, .375 x .750 2
22 69077 Screw, tap, pan, tx, 10-32, 5/8, zn 21
23 7046848 Cover, drive mechanism 1
24 SA3351 Grease, red lithium As required
25 42140 Hi-low screw 8
26 128991 Gasket, actuator lever 1
27 128989 Actuator lever cover 1
28 30252 Label, blank direct thermal 1
29 139121 Battery bracket assy 1
30 139105 Battery 2
31 165664 Circuit breaker 1


32 69932 Motor end plate 1
33 69931 Battery end plate (salvaged) 1
34 68869 Battery pad 1
35 128984 Pan 1
36 68865 Sound reducing kit 1
37 49508 Screw, form, hexwash, tx, 6-32, 3/4 2
38 150254 Motor controller 1
39 4214101 Hi-lo screw 4
40 72300P PCB, battery indicator 1
Not shown 167445 Cable assy, int ps/LCB, before serial number 1
Q305AW9658
Not shown Reference only Cable assy, int ps/LCB, serial number 1
184660 Q305AW9658 and after
a. The PACM service kit (211159) includes the power assist P.C. board assembly (186753), LED board cable
(183710), power supply / LCB cable (184660), EMC ferrite clamp (166039), and replacement instructions
(211172).
b. Items 5, 7, and 8, are not used with the new PACM (186753).

NOTES:

IntelliDrive Transport System—Drive Belt
INTELLIDRIVE TRANSPORT SYSTEM—DRIVE BELT

IntelliDrive Transport System—Drive Belt

1 68809 Screw 4
2 70636PL Return link 2
3 68808 Bearing 4
4 69316 Spring/chain assembly 2
5 6974301PL Weldment, spring lever 1
6 68291P Drive shaft 1
7 68284 Bearing 5
8 6974502PL Pulley, side plate, rh 1
9 68306 Sprocket 2
10 69824 Screw 2
11 49521 Screw 6
12 6974501PL Pulley side plate, lh 1
13 68290 Shaft, drive pulley 6
14 210296 Pulley assembly, 32 teeth flange 1
15 162397 Pulley, 24 teeth 1
16 162396 Belt 1
17 68292 Coupling drive 1
19 Reference only Spacer 1
a
210932
Not shown 210975 Service kit, belt retainer (includes items 14 1
and 19)
a. Order the belt retainer service kit (210975) which includes the 210932 spacer.

5th Wheel
5TH WHEEL

5th Wheel

1 Reference only Pan, IntelliDrive 1
181092
2 Reference only Plate, drive compartment 1
128985
3 Reference only Plate, actuator mounting 1
168790
4 7046748 Mounting strap, linear 1
5 69739 Linear actuator - hiwin 1
6 6974301PL Weldment, spring lever 1
7 70411PL Actuator lever weldment 1
8 70052 Guide, linear actuator 1
9 68284 Bearing flange, 1.375 x .500 4
10 68290 Driven shaft 2
11 Reference only Pulley side plate lh 1
17185301PL
12 Reference only Pulley side plate rh 1
17185302PL
13 Reference only Drive shaft 1
168794S
14 Reference only Return link 2
70636PL
15 68808 Nyliner bearing - 1/4" i.d. 4
16 68809 Screw, shldr, hexwash, 10-32, .530 4
17 35306PL Hinge pin 2
18 128983 Link, linear actuator 1
5
19 Reference only Wheel shaft 1
168791
20 128991 Gasket, actuator lever 1
21 128989 Actuator lever cover 1
22 69931 Battery end plate 2
23 7046848 Cover, drive mechanism 1
24 69077 Screw, tap, pan, tx, 10-32, 5/8, zn 17
25 42140 Hi-low screw 8
26 69824 Bolt, shoulder, .375 x .750 2
27 68306 Sprocket 2
28 49521 Bolt, mach, pan, tx 6
29 69316 Assembly, spring/chain 2
30 43728 Socket head cap screw 1
31 35325 Retain, e-ring, ph 1
32 70342 Screw, mach, pan, tx, m5, .394, stl 3

5th Wheel

33 Reference only Groove-pin type 2a 1
68705
34 SA3351 Grease, red lithium As required
35 Reference only Wheel, 5th 1
168792
36 Reference only PCB bracket 5th wheel 1
170144
37 3976305 Stand off 4
38 170977 PCB assy, 8 series, 5th wheel 1
39 Reference only Label, 5th wheel serial number 1
168793
40 Reference only Spacer, 5th wheel 2
178140
41 16940701 Ground strap 1

5th Wheel Cables
5TH WHEEL CABLES

1 171598 Cable assy, 5th wheel control 1
2 171599 Cable assy, 5th wheel bat 1
5
3 171159 Cable assy, steer switch 1
4 158582 Screw, tap, pan, ph, #4, .625, stl 2

Progressa Therapy and Pulmonary Surfaces (P7520A)—Valve Box Components, Air Control Board, Options Control Board
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—VALVE BOX

COMPONENTS, AIR CONTROL BOARD, OPTIONS CONTROL BOARD

Progressa Therapy and Pulmonary Surfaces (P7520A)—Valve Box Components, Air Control Board, Options Control Board

1 17172001S PCB assy, air control board 1
2 159960 Dynamic air manifold 1
3 172125 Label, nurse call, blank 2
4 172575 Velcro, hook, 2" x 14" (0115 psa) 1
5 159024 Gasket, plate, dynamic air manifold 1
6 70943 Label, disconnect instruction 1
7 69941 Connector, plate, dynamic air manifold 1
8 69988 Screw, roll, pan, tx, m4-.7, .12, zn 8 or 12
9 168892 PCB assy, options control board (Pneu box 1
assy 172249 or 171412 only)
10 147253 Bushing, strain relief, .25-.60 1
11 172511 Fitting, 1/8" x 3/32", barbed, conn, AA (valve 1
box assy, 172249 or 171402 only)
12 170494 Valve pack, AA (valve box assy, 172249 or 1
171402 only)
13 171364 Hose, elbow, AA (valve box assy, 172249 or 1
171402 only)
14 171577 Hose, assy, attachment, non-AA (valve box 1
assy 171412 or 166172 only)
15 70752 Sensor tube 5 or 6
16 180452
a
Kit, empty valve box and lid 1
a. For the valve box assembly numbers, see “Progressa Therapy and Pulmonary Surfaces (P7520A)—Surface
Components” on page 5-126.

Progressa Therapy and Pulmonary Surfaces (P7520A)—Air Control Board and Options Control Board Cables
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—AIR CONTROL

BOARD AND OPTIONS CONTROL BOARD CABLES

1 175246 Cable, ACB, 8 series 1
2 171176 Cable, ACB to OCB 1
3 170350 Cable, ribbon, ACB to OCB 1
4 170352 Cable, MCM, 8 series 1

Progressa Therapy and Pulmonary Surfaces (P7520A)—Air Control Board and Options Control Board Cables
NOTES:

Progressa Therapy and Pulmonary Surfaces (P7520A)—Surface Components
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—SURFACE

COMPONENTS
21

Progressa Therapy and Pulmonary Surfaces (P7520A)—Surface Components

1 170001 MCM topper, Dartex, pulmonary (North 1
America)
170000 MCM topper, Dartex, therapy (North Amer- 1
ica)
166152 MCM topper, nylon, pulmonary (North Amer- 1
ica)
166150 MCM topper, nylon, therapy (North America) 1
17589704 MCM topper, Dartex, pulmonary (UK, Italy, 1
and Western Europe)
17589701 MCM topper, Dartex, therapy (UK, Italy, and 1
Western Europe)
2 171777 Top cover assembly 1
3 173739 P&V connector assembly 1
4 0010310010 Screw 4
5 170008 Supply hose 1
6 167344 Internal pulmonary hose assembly 1
7 172249S Valve box, pulmonary, AA, StayInPlace 1
171402S Valve box, treatment, AA, StayInPlace 1
171412S Valve box, pulmonary 1
166172S Valve box, treatment 1
8 153913S Interface connector 1
9 166650 P&V valve 1
10 167446 Head foam assembly 1
170635 Head foam assembly, vinyl coated, UK 1
11 171179 Washer 6
12 166153
170627
Bottom cover assembly, non-StayInPlace
Bottom cover assembly, StayInPlace
1
1 5
13 169702 Attachment knob, seat 2
165876 Attachment knob, head and foot 4
14 138083 Receptacle hood 1
15 169800 Cable, receptacle 1
16 171369 Fire barrier 1
17 170009 Frame interface to topper assembly 1
18 170331 Pulmonary/MCM hose assembly, foot 1
19 166990S Foot cushion assembly 1
20 174505 Head cushion assembly 1
21 169882 MCM valve 1
22 167447 Seat and thigh foam assembly 1
170634 Seat and thigh foam assembly, vinyl coated, 1
UK

Progressa Therapy and Pulmonary Surfaces (P7520A)—Non-StayInPlace Surface Components
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—NON-STAYINPLACE

SURFACE COMPONENTS

Progressa Therapy and Pulmonary Surfaces (P7520A)—Non-StayInPlace Surface Components

1 165870 P&V bladder assembly 1
2 192884 Bladder, cushion, single port 13
192885 Bladder, cushion, double port 4
3 162613 Bladder, turn assist 1
4 0010080019 Snap rivet, female 79
5 0010080021 Snap rivet, male 77
6 167268 Head/thigh substrate 1
8 167467 Mounting substrate 1
9 0010080022 Snap rivet, male, long 10

Progressa Therapy and Pulmonary Surfaces (P7520A)—StayInPlace Surface Components
PROGRESSA THERAPY AND PULMONARY SURFACES (P7520A)—STAYINPLACE

SURFACE COMPONENTS

Progressa Therapy and Pulmonary Surfaces (P7520A)—StayInPlace Surface Components

1 198373 P&V bladder assembly 1
2 192884 Bladder, cushion, single port 8
192885 Bladder, cushion, double port 2
3 170003 Chest turn assist bladder assembly 1
4 170004 Seat turn assist bladder assembly 1
5 0010080019 Snap rivet, female 80
0010080021 Snap rivet, male 95
6 169737 Mounting substrate, head 1
8 167467 Mounting substrate 1
9 170442 Advanced articulation bladder 1
10 169784 Mounting substrate, seat/thigh 1
11 166990S Foot cushion assembly 1

Progressa Prevention and Essential Surfaces—P7525A
PROGRESSA PREVENTION AND ESSENTIAL SURFACES—P7525A

1 P7525A1
a
Progressa Prevention/Essential Surface with 1
Chair Egress
2 190400 Cover ASM S8 1
3 192644 Nut, hex, lk, m8 2
4 165876 Attachment knob, surface 4
5 192639 b
Strap, assembly 2
6 190527 Bolt, cap, button, m8 x 1.25, 20mm 4
7 190413 Washer, flat, 8.4mm ID, 24mm OD 6
Not shown P006923 Kit, conversion 1
a. New straps (item 5) with attaching hardware come with each new surface. When you order a new surface,
first determine if the bed frame is set up to accept the new style surface. See “To Install a New Surface:” on
page 4-10. If it is not, order the conversion kit P006923 which contains a new back filler panel and 4 screws.
b. The strap assembly (item 5, 192639) includes items 6, 7, and 8.

Progressa Prevention and Essential Surfaces—P7525A
NOTES:

Accella Therapy Mattress—Installation Hardware
ACCELLA THERAPY MATTRESS—INSTALLATION HARDWARE

NOTE:
For replacement parts for the mattress, see the Accella Therapy Mattress Spare Parts List (199481).

Accella Therapy Mattress—Installation Hardware

1 190413 Washer, flat, 8.4mm ID, 24mm OD 4
2 190527 Bolt, cap, button, m8x1.25, 20mm 2
3 192644 Nut, hex lk, m8 2
4 196984 Nylon insert nut m6 1
5 203915 Screw, mach, rnd, hxst, m4, 40, zn 2
6 211938 Bracket, Accella connection 1
7 211954 Cable, PSMB Mattress 1
8 212334 Label, Accella on Progressa, siderail 2
9 212350 Label, Accella on Progressa, frame 1
10 70398 Nut, hex/lk, m4x.700, stl 2
11 212338 Cable, PSMB Accella Therapy 1
12 202956 Fuses 2
13 212336 PCB assembly, lower control, Accella Therapy 1
Mattress
14 3091401 Connector, UMNL, cap, 03P, 94V0, HSG 1
Not shown 19124 Cable tie 8

Auxiliary Outlet
AUXILIARY OUTLET

Auxiliary Outlet

1 169912 Backbox, single gang, plastic 1
2 171696 a
Face plate, dual opening (P7500A beds) 1
17169621 a
Face plate, dual opening (P7501A beds 1
3 182257 Auxiliary outlet cover (P7500A beds) 1
18225721 Auxiliary outlet cover (P7501A beds) 1
4 28439 Outlet - duplex, 20a, ivory 1
5 180530 Protective cover (P7500A beds) 1
18053021 Protective cover (P7501A beds) 1
6 146368 Circuit breaker, 12 amp 1
7 168741 a
Cable assy, aux outlet/inlet 1
8 4214102 Screw, HiLo, pan, tx, 6-19, .58, stl 6
9 70341 Screw, rlg, pan, tx, m5, .472 5 or 6
10 144319 Wire assembly, receptacle 1
11 20312 P-clip 1
12 180527 Gasket 1
13 172474 Cover, blank (P7500A beds) 1
17247479 Cover, blank (P7501 beds) 1
14 172966 a
Face plate, single opening 1
15 70348 a
Screw, rlg, pan, tx, m3, .787, stl 2 or 4
16 20021501 Screw, mach, flat, ph, 6-32 x 3/8", ss 1
17 4214101 Screw, HiLo, pan, tx, 6-19, .33, stl 4
18 183728 Non-auxiliary blank box assembly (P7500A 1
beds)
213874 Non-auxiliary blank box assembly (P7501A 1
19 182762
213875
b
beds)
Auxiliary outlet assembly (P7500A beds)
Auxiliary outlet assembly (P7501A beds)
1
1
5
Not shown 194881 c
Kit, service, non-aux outlet (P7500A beds) 1
Not shown 19488121 c
Kit, service, non-aux outlet (P7501A beds) 1
Not shown 194886
d
Kit, service, aux outlet (P7500A beds) 1
Not shown 19488621
d
Kit, service, aux outlet (P7501A beds) 1
a. Items 2, 7, 14, 15, and the PE cable (item 2 - p/n 168435 on page 5-36), changed with bed serial number
R200AW3660 and after and are not backward compatible. Order service kit 194881 or 194886 for the
compatible parts. To tell if a service kit has been installed, look at the two mounting screws used to attach the
cable receptacle to the faceplate. The old screws are painted and countersunk, and the new screws are silver
b. If assembly 182762 is ordered for a bed before serial number R200AW3660, you will also need to order the PE
cable (item 2 - p/n 168435 on page 5-36), but not the service kit.
c. Kit 194881 or 19488121 includes items 14, 15, and PE cable (item 2 - p/n 168435) on page 5-36.
d. Kit 194886 or 19488621 includes items 2, 7, 15, and PE cable (item 2 - p/n 168435) on page 5-36.

Line Manager (P7512B)
LINE MANAGER (P7512B)

1 P7512B Line manager kit 1
2 195315 Assembly, lm flex arm 2
3 195287 Hardware kit (2 nuts, 4 washers) 1

Line Manager (P7512C)
LINE MANAGER (P7512C)

1 P7512C Line manager kit 1
2 216139 Assembly, lm flex arm, lt gray 2
3 217873 Mount, line manager hardware 1

Push Handle (P7500A)
PUSH HANDLE (P7500A)

1 17896601 Assembly, lh push handle 1
2 17896602 Assembly, rh push handle 1

Push Handle (P7501A)
PUSH HANDLE (P7501A)

1 21098803S Assy, push handle, lh 1
2 21098804S Assy, push handle, rh 1

Main Power Cord (Straight and Coiled)
MAIN POWER CORD (STRAIGHT AND COILED)

Main Power Cord (Straight and Coiled)

1 16878801 Coiled power cord, USA 1
16878802 Coiled power cord, Australia 1
16878803 Coiled power cord, Cont. Europe 1
16878804 Coiled power cord, UK - Ireland 1
16878805 Coiled power cord, Switzerland 1
16878806 Coiled power cord, Denmark 1
16878807 Coiled power cord, China 1
16878808 Coiled power cord, Chile, Italy 1
16878809 Coiled power cord, Israel 1
16878810 Coiled power cord, Argentina 1
16878811 Coiled power cord, Japan 1
16878812 Coiled power cord, Guam, Mexico 1
16878813 Coiled power cord, Brazil 1
16878814 Coiled power cord, South Africa 1
6342201 Power cord, straight, USA,110V 1
6342202 Power cord, straight, Australia, 220V 1
6342203 Power cord, straight, Cont. Europe 1
6342204 Power cord, straight, UK - Ireland 1
6342205 Power cord, straight, Switzerland 1
6342206 Power cord, straight, Denmark 1
6342207 Power cord, straight, China 1
6342208 Power cord, straight, Chile, Italy 1
6342209 Power cord, straight, Israel 1
6342210 Power cord, straight, Argentina 1
6342211
6342212
6342213
Power cord, straight, Japan
Power cord, straight, Guam, Mexico
Power cord, straight, Brazil
1
1
1
5
6342214 Power cord, straight, South Africa 1
6342215 Power cord, straight, Denmark (red) 1
2 180397 Kit, screw and clamp 1
3 18197301 Label, bed pwr/gnd warning, domestic 1
18197302 Label, bed pwr/gnd warning, international 1

Auxiliary Outlet Power Cord
AUXILIARY OUTLET POWER CORD

1 16874001 Aux power cord, straight, USA,110V 1
16874002 Aux power cord, straight, Australia, 220V 1
16874003 Aux power cord, straight, Cont. Europe 1
16874004 Aux power cord, straight, UK - Ireland 1
16874005 Aux power cord, straight, Switzerland 1
16874006 Aux power cord, straight, Denmark 1
16874007 Aux power cord, straight, China 1
16874008 Aux power cord, straight, Chile, Italy 1
16874009 Aux power cord, straight, Israel 1
16874010 Aux power cord, straight, Argentina 1
16874011 Aux power cord, straight, Japan 1
16874012 Aux power cord, straight, Guam, Mexico 1
16874013 Aux power cord, straight, Brazil 1
16874014 Aux power cord, straight, South Africa 1
2 180397 Kit, screw and clamp 1
3 18197301 Label, bed pwr/gnd warning, domestic 1
18197302 Label, bed pwr/gnd warning, international 1

Auxiliary Outlet Power Cord
NOTES:

Labels For P7500A Bed (Sheet 1 of 3)
LABELS FOR P7500A BED (SHEET 1 OF 3)


1 17173401 No oxygen tent, domestic 1
17173402 No oxygen tent, international 1
2 169427 Rail, cover dot 8
3 16942102 Entertainment control label, rh 1
16942101 Entertainment control label, lh 1
4 16941702 Hip indicator, rh 1
5 175786 Label kit (vest restraint, locator) 1
17578611 Label kit (vest restraint, locator), simplified Chinese 1
17578612 Label kit (vest restraint, locator, Japan) 1
7 175786 Label kit (surface replacement) 1
17578611 Label kit (surface replacement), simplified Chinese 1
17578612 Label kit (surface replacement), Japan 1
8 1781381 Kit, IntelliDrive label 1
9 177816101 Head end control box 1
10 16942301 Head angle indicator, lh 1
11 16939801 CG hd control air, lh 1
16939803 CG hd control no air, lh 1
12 1758571 Kit, shroud and base labels 1
13 16941201 Chair ID, lh 1
16941203 Chair ID, lh, therapy 1
16941205 Chair ID, lh, pulmonary 1
16941601 Chair egress ID, lh 1
16941603 Chair egress ID, lh, therapy 1
16941605
17880001
17880003
Chair egress ID, lh, pulmonary
Chair egress w/AA ID, lh
Chair egress w/AA ID, lh, therapy
1
1
1
5
17880005 Chair egress w/AA ID, lh, pulmonary 1
1694121101 Chair ID, lh, simplified Chinese 1
1694121103 Chair ID, lh, therapy, simplified Chinese 1
1694121105 Chair ID, lh, pulmonary, simplified Chinese 1
1694161101 Chair egress ID, lh, simplified Chinese 1
1694161103 Chair egress ID, lh, therapy, simplified Chinese 1
1694161105 Chair egress ID, lh, pulmonary, simplified Chinese 1
1788001101 Chair egress w/AA ID, lh, simplified Chinese 1
1788001103 Chair egress w/AA ID, lh, therapy, simplified Chinese 1
1788001103 Chair egress w/AA ID, lh, pulmonary, simplified Chi- 1
nese


14 17581701 Kit, control label, nc, lh 1
17581703 Kit, control label, no nc, lh 1
17581705 Kit, control label, air, nc, lh 1
17581707 Kit, control label, no air nc, lh 1
17581709 Kit, control label, air, no nc, lh 1
17581711 Kit, control label, no air, no nc, lh 1
15 17745401 Voltage (110 V) 1
17745402 Voltage (115 V) 1
17745403 Voltage (120 V) 1
17745404 Voltage (127 V) 1
17745405 Voltage (220 V) 1
17745406 Voltage (230 V) 1
17745407 Voltage (240 V) 1
17745408 Voltage (100 V) 1
16 172126101 Warning label, aux. rec. 1
18 17581702 Kit, control label, nc, rh 1
17581704 Kit, control label, no nc, rh 1
17581706 Kit, control label, air, nc, rh 1
17581708 Kit, control label, no air nc, rh 1
17581710 Kit, control label, air, no nc, rh 1
17581712 Kit, control label, no air, no nc, rh 1


19 16941202 Chair ID, rh 1
16941204 Chair ID, rh, therapy 1
16941206 Chair ID, rh, pulmonary 1
16941602 Chair egress ID, rh 1
16941604 Chair egress ID, rh, therapy 1
16941606 Chair egress ID, rh, pulmonary 1
17880002 Chair egress w/AA ID, rh 1
17880004 Chair egress w/AA ID, rh, therapy 1
178800056 Chair egress w/AA ID, rh, pulmonary 1
1694121102 Chair ID, rh, simplified Chinese 1
1694121104 Chair ID, rh, therapy, simplified Chinese 1
1694121106 Chair ID, rh, pulmonary, simplified Chinese 1
1694161102 Chair egress ID, rh, simplified Chinese 1
1694161104 Chair egress ID, rh, therapy, simplified Chinese 1
1694161106 Chair egress ID, rh, pulmonary, simplified Chinese 1
1788001102 Chair egress w/AA ID, rh, simplified Chinese 1
1788001104 Chair egress w/AA ID, rh, therapy, simplified Chinese 1
1788001106 Chair egress w/AA ID, rh, pulmonary, simplified Chi- 1
nese
20 16939802 CG hd control air, rh 1
16939804 CG hd control no air, rh 1
21 16942302 Head angle indicator, rh 1

Labels for P7500A Bed (Sheet 2 of 3)


1 Reference only UL compliance, 120Vac-12A-60Hz 1
UL compliance, 110Vac-12A-50/60Hz 1
UL compliance, 220Vac-6A-50/60Hz, simplified 1
Chinese
2 180554 Label, foot pinch caution (rh) 1
3 Label, foot pinch caution (lh) 1
4 1758571 Kit, shroud and base 1
6 Reference only PSE compliance, (Japan only) 1
7 126498 Label, caster rental, package of 8 (rental beds 1
only)
8 209378 Label, California prop 65 1
Order label kit 175786, 17578611 (simplified Chinese), or 17578612 (Japan) if you need to replace any
of the following labels:
9 Patent 1
10 Vest restraint, rh 1
11 Wrist/vest restraint, rh 1
5
12 Wrist restraint, rh 1
13 Not on weigh frame 2
14 Patient swl, rh 1
15 Foot restraint, rh 1
16 Foot restraint, lh 1
17 Patient swl, lh 1
18 Wrist restraint, lh 1
19 Wrist/vest restraint, lh 1
20 Vest restraint lh 1



1 175786 Label kit (fuse warning) 1
17578611 Label kit (fuse warning), simplified Chinese 1
17578612 Label kit (fuse warning), Japan 1
2 175786 Label kit (battery caution) 1
17578611 Label kit (battery caution), simplified Chinese 1
17578612 Label kit (battery caution), Japan 1
3 44002 Protective earth 1
4 18197301 Bed ind, dom 1
18197302 Bed ind, int 1
5 17264301 Aux outlet ind, dom 1
17264302 Aux outlet ind, int 1

Labels for P7500A Bed—International (Sheet 1 of 2)
LABELS FOR P7500A BED—INTERNATIONAL (SHEET 1 OF 2)


1 1758572 Kit, shroud and base, German 1
1758573 Kit, shroud and base, French 1
1758574 Kit, shroud and base, Spanish 1
1758575 Kit, shroud and base, Portuguese 1
1758576 Kit, shroud and base, Italian 1
1758577 Kit, shroud and base, Dutch 1
1758578 Kit, shroud and base, Swiss 1
17585710 Kit, shroud and base, Chinese, traditional 1
17585711 Kit, shroud and base, Chinese, simplified 1
17585712 Kit, shroud and base, Japanese 1
17585713 Kit, shroud and base, Greek 1
17585714 Kit, shroud and base, Russian 1
17585717 Kit, shroud and base, Danish 1
17585718 Kit, shroud and base, Hungarian 1
17585719 Kit, shroud and base, Norwegian 1
17585720 Kit, shroud and base, Slovenian 1
17585721 Kit, shroud and base, Czech 1
17585722 Kit, shroud and base, Slovakian 1
17585723 Kit, shroud and base, Bulgarian 1
17585724 Kit, shroud and base, Finnish 1
17585725 Kit, shroud and base, Polish 1
17585726 Kit, shroud and base, Romanian 1
17585727 Kit, shroud and base, Croatian 1
17585728 Kit, shroud and base, Turkish 1
17585729
17585733
17585737
Kit, shroud and base, Brazilian Portuguese
Kit, shroud and base, Serbian
Kit, shroud and base, Lithuanian
1
1
1
5
17585738 Kit, shroud and base, Latvian 1
17585739 Kit, shroud and base, Estonian 1
2 1781382 Kit, IntelliDrive, German 1
1781383 Kit, IntelliDrive, French 1
1781384 Kit, IntelliDrive, Spanish 1
1781385 Kit, IntelliDrive, Portuguese 1
1781386 Kit, IntelliDrive, Italian 1
1781387 Kit, IntelliDrive, Dutch 1
1781388 Kit, IntelliDrive, Swiss 1
1781389 Kit, IntelliDrive, Chinese, traditional 1
17813811 Kit, IntelliDrive, Chinese, simplified 1
17813812 Kit, IntelliDrive, Japanese 1


2 (cont.) 17813813 Kit, IntelliDrive, Greek 1
17813814 Kit, IntelliDrive, Russian 1
17813817 Kit, IntelliDrive, Danish 1
17813818 Kit, IntelliDrive, Hungarian 1
17813819 Kit, IntelliDrive, Norwegian 1
17813820 Kit, IntelliDrive, Slovenian 1
17813821 Kit, IntelliDrive, Czech 1
17813822 Kit, IntelliDrive, Slovakian 1
17813823 Kit, IntelliDrive, Bulgarian 1
17813824 Kit, IntelliDrive, Finnish 1
17813825 Kit, IntelliDrive, Polish 1
17813826 Kit, IntelliDrive, Romanian 1
17813827 Kit, IntelliDrive, Croatian 1
17813828 Kit, IntelliDrive, Turkish 1
17813829 Kit, IntelliDrive, Brazilian Portuguese 1
17813833 Kit, IntelliDrive, Serbian 1
17813837 Kit, IntelliDrive, Lithuanian 1
17813838 Kit, IntelliDrive, Latvian 1
1781383901 Kit, IntelliDrive, Estonian 1
only)
4 211515 Label, authorized representative and EU 1
importer
5 216831 Label, Authorized Australian Sponsor 1

NOTES:



17813813 Kit, IntelliDrive, Greek 1
17813829
17813833
17813837
Kit, IntelliDrive, Brazilian Portuguese
Kit, IntelliDrive, Serbian
Kit, IntelliDrive, Lithuanian
1
1
1
5
2 177816201 Kit, head end control box, German 1
177816301 Kit, head end control box, French 1
177816401 Kit, head end control box, Spanish 1
177816501 Kit, head end control box, Portuguese 1
177816601 Kit, head end control box, Italian 1
177816701 Kit, head end control box, Dutch 1
177816801 Kit, head end control box, Swedish 1
1778161001 Kit, head end control box, Chinese, traditional 1
1778161101 Kit, head end control box, Chinese, simplified 1
1778161201 Kit, head end control box, Japanese 1


2 (cont.) 1778161301 Kit, head end control box, Greek 1
1778161701 Kit, head end control box, Danish 1
1778161801 Kit, head end control box, Hungarian 1
1778161901 Kit, head end control box, Norwegian 1
1778162001 Kit, head end control box, Slovenian 1
1778162201 Kit, head end control box, Slovakian 1
1778162301 Kit, head end control box, Bulgarian 1
1778162401 Kit, head end control box, Finnish 1
1778162501 Kit, head end control box, Polish 1
1778162601 Kit, head end control box, Romanian 1
1778162701 Kit, head end control box, Croatian 1
1778162801 Kit, head end control box, Turkish 1
1778162901 Kit, head end control box, Brazilian Portu- 1
guese
1778163301 Kit, head end control box, Serbian 1
1778163701 Kit, head end control box, Lithuanian 1
1778163801 Kit, head end control box, Latvian 1
1778163901 Kit, head end control box, Estonian 1
1778164301 Kit, head end control box, Domestic 1
1778164302 Kit, head end control box, International 1
3 172126201 Kit, warning aux recpt, German 1
172126301 Kit, warning aux recpt, French 1
172126401 Kit, warning aux recpt, Spanish 1
172126501 Kit, warning aux recpt, Portuguese 1
172126601 Kit, warning aux recpt, Italian 1
172126701 Kit, warning aux recpt, Dutch 1
172126801 Kit, warning aux recpt, Swiss 1
1721261001 Kit, warning aux recpt, Chinese, traditional 1
1721261101 Kit, warning aux recpt, Chinese, simplified 1
1721261201 Kit, warning aux recpt, Japanese 1
1721261301 Kit, warning aux recpt, Greek 1
1721261401 Kit, warning aux recpt, Russian 1
1721261701 Kit, warning aux recpt, Danish 1
1721261801 Kit, warning aux recpt, Hungarian 1
1721261901 Kit, warning aux recpt, Norwegian 1
1721262001 Kit, warning aux recpt, Slovenian 1
1721262101 Kit, warning aux recpt, Czech 1
1721262201 Kit, warning aux recpt, Slovakian 1
1721262301 Kit, warning aux recpt, Bulgarian 1
1721262401 Kit, warning aux recpt, Finnish 1


3 (cont.) 1721262501 Kit, warning aux recpt, Polish 1
1721262601 Kit, warning aux recpt, Romanian 1
1721262701 Kit, warning aux recpt, Croatian 1
1721262801 Kit, warning aux recpt, Turkish 1
1721262901 Kit, warning aux recpt, Brazilian, Portuguese 1
1721263301 Kit, warning aux recpt, Serbian 1
1721263701 Kit, warning aux recpt, Lithuanian 1
1721263801 Kit, warning aux recpt, Latvian 1
1721263901 Kit, warning aux recpt, Estonian 1



1 17173401 No oxygen tent, domestic 1
17173402 No oxygen tent, international 1
2 213947* Label kit, Vest restraint edge 2
3 21297601 Entertainment control label, rh 1
21297602 Entertainment control label, lh 1
5 213947 Label kit (vest restraint, locator) 1
21394711 Label kit (vest restraint, locator), simplified Chinese 1
21394712 Label kit (vest restraint, locator, Japan) 1
7 213947 Label kit (surface replacement) 1
21394711 Label kit (surface replacement), simplified Chinese 1
21394712 Label kit (surface replacement), Japan 1
9 213641101 Head end control box 1
10 21297701 Head angle indicator, lh 1
11 21297101 CG hd control air lh 1
21297103 CG hd control air rh 1
12 2137981 Kit, shroud and base labels 1
13 21358901 Chair ID, lh 1
21358903 Chair ID, lh, therapy 1
21358905 Chair ID, lh, pulmonary 1
21359001 Chair egress ID, lh 1
21359003 Chair egress ID, lh, therapy 1
21359005
21359101
21359103
Chair egress ID, lh, pulmonary
Chair egress w/AA ID, lh
Chair egress w/AA ID, lh, therapy
1
1
1
5
21359105 Chair egress w/AA ID, lh, pulmonary 1
21628005 Chair ID, lh, pulmonary, wide
21628101 Chair egress ID, lh, wide 1
21628103 Chair egress ID, lh, therapy, wide 1
21628105 Chair egress ID, lh, pulmonary, wide 1
21628201 Chair egress w/AA ID, lh, wide
21628203 Chair egress w/AA ID, lh, therapy, wide 1
21628205 Chair egress w/AA ID, lh, pulmonary, wide 1
2135891101 Chair ID, lh, simplified Chinese 1
2135891103 Chair ID, lh, therapy, simplified Chinese 1
2135891105 Chair ID, lh, pulmonary, simplified Chinese 1
2135901101 Chair egress ID, lh, simplified Chinese 1


2135901103 Chair egress ID, lh, therapy, simplified Chinese 1
2135901105 Chair egress ID, lh, pulmonary, simplified Chinese 1
2135911101 Chair egress w/AA ID, lh, simplified Chinese 1
2135911103 Chair egress w/AA ID, lh, therapy, simplified Chinese 1
2135911105 Chair egress w/AA ID, lh, pulmonary, simplified Chi- 1
nese
14 21298401 Kit, control label, nc, lh 1
21298403 Kit, control label, no nc, lh 1
21298405 Kit, control label, air, nc, lh 1
21298407 Kit, control label, no air nc, lh 1
21298409 Kit, control label, air, no nc, lh 1
21298411 Kit, control label, no air, no nc, lh 1
15 21364001 Voltage (110 V) 1
21364002 Voltage (115 V) 1
21364003 Voltage (120 V) 1
21364004 Voltage (127 V) 1
21364005 Voltage (220 V) 1
21364006 Voltage (230 V) 1
21364007 Voltage (240 V) 1
21364008 Voltage (100 V) 1
16 213919101 Warning label, aux. rec. 1
17 21297301 Hip indicator, lh 1
18 21298402 Kit, control label, nc, rh 1
21298404 Kit, control label, no nc, rh 1
21298406 Kit, control label, air, nc, rh 1
21298408 Kit, control label, no air nc, rh 1
21298410 Kit, control label, air, no nc, rh 1
21298412 Kit, control label, no air, no nc, rh 1
19 21358902 Chair ID, rh 1
21358904 Chair ID, rh, therapy 1
21358906 Chair ID, rh, pulmonary 1
21359002 Chair egress ID, rh 1
21359004 Chair egress ID, rh, therapy 1
21359006 Chair egress ID, rh, pulmonary 1
21359102 Chair egress w/AA ID, rh 1
21359104 Chair egress w/AA ID, rh, therapy 1
21359106 Chair egress w/AA ID, rh, pulmonary 1
2135891102 Chair ID, rh, simplified Chinese 1
2135891104 Chair ID, rh, therapy, simplified Chinese 1
2135891106 Chair ID, rh, pulmonary, simplified Chinese 1


2132581102 Chair egress ID, rh, simplified Chinese 1
2135901104 Chair egress ID, rh, therapy, simplified Chinese 1
2135901106 Chair egress ID, rh, pulmonary, simplified Chinese 1
2135911102 Chair egress w/AA ID, rh, simplified Chinese 1
2135911104 Chair egress w/AA ID, rh, therapy, simplified Chinese 1
2135911106 Chair egress w/AA ID, rh, pulmonary, simplified Chi- 1
nese
20 21297102 CG hd control air, rh 1
21297104 CG hd control no air, rh 1
21 21297702 Head angle indicator, rh 1
22 21351202 Head side rail stripe, lh (narrow and wide)
21556801 Head side rail stripe rental, lh (narrow and wide) 1
23 21351302 Footrail stripe, lh (narrow) 1
21351402 Footrail stripe wide, lh 1
21556901 Footrail rental, lh 1
21557001 Footrail, rental, wide, lh 1
24 21351201 Head side rail stripe, rh (narrow and wide) 1
21556802 Head side rail stripe rental, rh (narrow and wide) 1
25 21351301 Footrail stripe, rh (narrow) 1
21351401 Footrail stripe wide, rh 1
21556902 Footrail rental, rh 1
21557002 Footrail, rental, wide, rh 1



1 Reference only UL compliance, 120Vac-12A-60Hz 1
UL compliance, 220Vac-6A-50/60Hz, simplified 1
Chinese
2 213939 Label, foot pinch caution (rh) 1
3 Label, foot pinch caution (lh) 1
4 2137981 Kit, shroud and base 1
6 Reference only PSE compliance, (Japan only) 1
only)
8 217484 Label, California prop 65 1
9 Reference only OIML labels 4
10 186474 Enclosure, manual, plastic 1
11 Reference only Label, Anvisa Brazil 1
12 Reference only Brazil Inmetro mark label 1
Order label kit 213947, 21394711 (simplified Chinese), or 21394712 (Japan) if you need to replace any
5
of the following labels:
13 Patent 1
14 Vest restraint, rh 1
15 Wrist/vest restraint, rh 1
16 Wrist restraint, rh 1
17 Not on weigh frame 2
18 Patient swl, rh 1
19 Foot restraint, rh 1
20 Foot restraint, lh 1
21 Patient swl, lh 1
22 Wrist restraint, lh 1
23 Wrist/vest restraint, lh 1
24 Vest restraint lh 1
25 Restraint Hanger IND 4



1 213947 Label kit (fuse warning) 1
21394711 Label kit (fuse warning), simplified Chinese 1
21394712 Label kit (fuse warning), Japan 1
2 213947 Label kit (battery caution) 1
21394711 Label kit (battery caution), simplified Chinese 1
21394712 Label kit (battery caution), Japan 1
3 44002 Protective earth 1
4 18197301 Bed ind, dom 1
18197302 Bed ind, int 1
5 17264301 Aux outlet ind, dom 1
17264302 Aux outlet ind, int 1

Labels For p7501A Bed—International (Sheet 1 of 2)


1 2137982 Kit, shroud and base, German 1
2137983 Kit, shroud and base, French 1
2137984 Kit, shroud and base, Spanish 1
2137985 Kit, shroud and base, Portuguese 1
2137986 Kit, shroud and base, Italian 1
2137987 Kit, shroud and base, Dutch 1
2137988 Kit, shroud and base, Swiss 1
21379810 Kit, shroud and base, Chinese, traditional 1
21379811 Kit, shroud and base, Chinese, simplified 1
21379812 Kit, shroud and base, Japanese 1
21379813 Kit, shroud and base, Greek 1
21379814 Kit, shroud and base, Russian 1
21379817 Kit, shroud and base, Danish 1
21379818 Kit, shroud and base, Hungarian 1
21379819 Kit, shroud and base, Norwegian 1
21379820 Kit, shroud and base, Slovenian 1
21379821 Kit, shroud and base, Czech 1
21379822 Kit, shroud and base, Slovakian 1
21379823 Kit, shroud and base, Bulgarian 1
21379824 Kit, shroud and base, Finnish 1
21379825 Kit, shroud and base, Polish 1
21379826 Kit, shroud and base, Romanian 1
21379827 Kit, shroud and base, Croatian 1
21379828 Kit, shroud and base, Turkish 1
21379829
21379833
21379837
Kit, shroud and base, Brazilian Portuguese
Kit, shroud and base, Serbian
Kit, shroud and base, Lithuanian
1
1
1
5
21379838 Kit, shroud and base, Latvian 1
21379839 Kit, shroud and base, Estonian 1


2 (cont.) 21299013 Kit, IntelliDrive, Greek 1
only)



21299013 Kit, IntelliDrive, Greek 1
2 213641201 Kit, head end control box, German 1
213641301 Kit, head end control box, French 1
213641401 Kit, head end control box, Spanish 1
213641501 Kit, head end control box, Portuguese 1
213641601 Kit, head end control box, Italian 1
213641701 Kit, head end control box, Dutch 1
213641801 Kit, head end control box, Swedish 1
2136411001 Kit, head end control box, Chinese, traditional 1
2136411101 Kit, head end control box, Chinese, simplified 1
2136411201 Kit, head end control box, Japanese 1


2 (cont.) 2136411301 Kit, head end control box, Greek 1
2136411401 Kit, head end control box, Russian 1
2136411701 Kit, head end control box, Danish 1
2136411801 Kit, head end control box, Hungarian 1
2136411901 Kit, head end control box, Norwegian 1
2136412001 Kit, head end control box, Slovenian 1
2136412101 Kit, head end control box,Czech 1
2136412201 Kit, head end control box, Slovakian 1
2136412301 Kit, head end control box, Bulgarian 1
2136412401 Kit, head end control box, Finnish 1
2136412501 Kit, head end control box, Polish 1
2136412601 Kit, head end control box, Romanian 1
2136412701 Kit, head end control box, Croatian 1
2136412801 Kit, head end control box, Turkish 1
2136412901 Kit, head end control box, Brazilian Portu- 1
guese
2136413301 Kit, head end control box, Serbian 1
2136413701 Kit, head end control box, Lithuanian 1
2136413801 Kit, head end control box, Latvian 1
2136413901 Kit, head end control box, Estonian 1
3 213919301 Label, warning aux recpt, French 1
213919401 Label, warning aux recpt, Spanish 1

Scale System—NAWI Compliant (EN 45501)
SCALE SYSTEM—NAWI COMPLIANT (EN 45501)

The scale assembly before serial number Q352AW0289 is on the right, and the scale assembly for serial
number Q352AW0289 and after is on the left.

Scale System—NAWI Compliant (EN 45501)

1 16795301S PCB assy, standalone scale 1
2 169149 Oiml PCB bracket, before serial number 1
Q352AW0289 only
3 169766 Cable assy, oiml to UCB 1
4 171418 Oiml cover 1
191474 Oiml cover
serial number Q352AW0289 and after
5 38052 Ball stud 4
6 49164 5/16" long plastic spacer p100 5
3976301S Standoff, rnd, snp/snp, .213, .766, Serial num-
ber Q352AW0289 and after
7 71046 Label, oiml scale seal 1
8 13775701 Load beam - jr., 600 lb, foot end 2
9 16910501 Load beam - jr., 600 lb, head end 2
11 47161 Screw, tap, pan, tx, 6-32, before serial number 5
Q352AW0289 only
12 172540 Label, oiml scale cert. 1
13 179699 Label, oiml scale location 1
14 70341 Screw, rlg, pan, tx, m5, .472, stl, before serial 2
15 64068 Label, CE, with UL ID and MD 1
16 211215 Label, authorized representative and EU 1
importer

Wireless Kit
WIRELESS KIT
NOTE:
For replacement, refer to the Progressa and VersaCare Beds—Wireless Kit Installation Instructions
(188791).

1 M06908 Assembly, WiFi module 1
2 Reference only Label, wireless module 1
185936
3 187564 Screw 1
Not shown 19124 Cable tie 3

Oxygen Tank Holder (Before Serial Number Q352AW0289)
OXYGEN TANK HOLDER (BEFORE SERIAL NUMBER Q352AW0289)
5
1 164821 O2 wire boss 2
2 164820 O2 retainer 2
3 170673 O2 wire assembly 8
4 169186 Screw, M4 x 8, flat head 2
5 164836 Sleeve, aluminum oxy tank 1 or 2
6 169857 Sleeve, steel oxy tank 1 or 2

Oxygen Tank Holder (Serial Number Q352AW0289 and After)
OXYGEN TANK HOLDER (SERIAL NUMBER Q352AW0289 AND AFTER)

1 189974 Sleeve, aluminum oxy tank 1 or 2
a
2 189973 Sleeve, steel oxy tank 1 or 2 a
a. Choose 2 sized for steel tanks, or 2 for aluminum, or one of each.

Transport Shelf—P7524A
TRANSPORT SHELF—P7524A

1 186567 Shelf 1
2 18657302 Shelf mount RH 1
3 186568 Tie rod 2
4
5
18657301
137657
Shelf mount LH
M6 x 20 SHCS
1
4
5
6 175714 Label, Hill-Rom logo 1
7 169427 Label, rail cover dot 4
8 37238 Equipment strap 2
9 37290 Grommet male 2
10 37291 Grommet female 2

Head Extension—P7528, P752801, P752802, P752803 (P7500A Model Beds)
HEAD EXTENSION—P7528, P752801, P752802, P752803 (P7500A MODEL BEDS)

1 209931S Cushion assembly, English 1
20993101S Cushion assembly, French 1
20993102S Cushion assembly, Spanish 1

Proning Kit—P7529
PRONING KIT—P7529

1 214963 Bracket, Head Adapter, Proning 1
2 214243 Adapter Frame Bumper 2
5
3 214941 Label, Proning warning 1
4 129623 Rivet, Barb, .25, 1.05, DM, NYL 2
5 131641 Button, Snap, Single 2

Power Cord Management Kit—P7550A
POWER CORD MANAGEMENT KIT—P7550A

1 199093 Screw, Roll, Pan, TX, M5-.8, 20, ZN 1
2 29890 Clamp, Cable, .375, .5, NYL 2

Experience Pod Device—P7546A01
EXPERIENCE POD DEVICE—P7546A01

1 21459001 Assembly, Frame 1
2 21459101 Assembly, Pod Housing 1
3 201798 Screw, set, HXST, M5-8,6,SS 2
5
4 201796 Cap, Pivot, Lower 2
5 207624 Cap, Pivot, Upper 2
6 14840 Plug, Bumper 2
7 201889 Clip, Storage, Flex Arm 1
8 201886 Cover, Cable, Base Tube 1
9 63166 Screw, Cut, Pan, TX, 10-32, .563 2
10 214912 Pin, with Retaining Ring, Basic 1
11 216012 Power supply, 24 VDC, OHA 1

Wireless Kit (WAM/Internal Wireless Access Module)—P7531A
WIRELESS KIT (WAM/INTERNAL WIRELESS ACCESS MODULE)—P7531A

NOTE:
For replacement, refer to the Progressa Bed—Wireless Kit Installation Instructions (217306).

1 216602 Sidecom enclosure 1
2 217410 Antenna assembly 1
3 215919 Cable assy, WAM power cord 1
4 215918 Cable assy, WAM USB 1
5 20013521 Progressa SOM card 1
6 196113 Label, FCC wireless 1
7 186023 Wire tie, push mount 1
8 70341 screw, RLG, pan, tx M5, .472, STL 1
9 216215 PCB assy, WAM PCB 1

WatchCare Incontinence System—P00697906
WATCHCARE INCONTINENCE SYSTEM—P00697906

For the P00697903 WatchCare System, see the WatchCare Incontinence Management System
Instructions for Use and Service Manual (196414) for the replacement parts.


1 216898 Status Indicator Assembly 1
2 216912 Reader Assembly (includes reader, gasket, and 1
antennas)
20863405 Reader Assembly (includes reader and gasket) 1
3 199673 Reader gasket 1
4 20086004 Antenna Assembly, 905 mm (red indicator) 2
5 20086005 Antenna Assembly, 705 mm (yellow indicator) 2
6 199672 Antenna gasket 4
7 206911 Head section graphic 1
8 206912 Seat section graphic 1
9 206913 Thigh section graphic 1
10 206914 Deck filler graphic 1
11 215906 WAM to WatchCare Cable 1
12 21093803 Equipment Call Assembly 1
Not shown 207840 WatchCare Progressa Label 1
Not shown 209378 WatchCare Prop 65 Label 1
Not shown 64565 Cable Tie Mount 7
Not shown 19124 Cable Tie, regular , 8.5, .15, 40 lb, nylon 15
Not shown P006980 Smart Pad (package of 40 pads) As required

NOTES:

Progressa+ Advance and Accelerate Surfaces (P7540A)—Surface Components
PROGRESSA+ ADVANCE AND ACCELERATE SURFACES (P7540A)—SURFACE

COMPONENTS


1 21155201S Assy, top cvr, pulmonary, 36" 1
21155202S Assy, top cvr, pulomoanry, 40" 1
21155203S Assy, top cvr, therapy, 36" 1
21155204S Assy, top cvr, therapy, 40" 1
21155205S Assy, top cvr, pulm, 36", rent 1
21155206S Assy, top cvr, pulm, 40", rent 1
2 213020S Assembly, full mcm, narrow 36" 1
213442S Assembly, full mcm, wide 40" 1
3 213454S P&V bladder assy 1
4 217357 Assy, viscofoam substrate 1
5 21378301S Assy, head/seat bladders CLP 1
21378302S Assy, head/seat bladders ALP 1
6 211531S Assy, p&v valve encl 1
7 214381 Assy, single head fill top 1
8 211369S
a
Assy, mattress elec encl 1
214829S Assy, mattress elec encl (pulmonary) 1
9 214163S
b
Assy, manifold encl sp 1
211361S Assy, manifold encl aa 1
10 214956S Assy, manifold attach 1
11 218829S Hose strap assy - 8 series 4
12 0010080019 Rivet, nap, f, .3, sm nyl 40
13 165876 Attachment knob, mattress 4
14 0010080021 Rivet, nap, m, 5/8, .23, sm nyl 53
15 0010310010 Screw, mach, .6-32 X 1/2 bh 4
16
17
159030
169702
Receptacle, hose P500 mrs
Mattress attachment knob, seat
1
2 5
18 21152901S Assy, btom cvr, 36", aa 1
21152902S Assy, btm cvr, 36" 1
21152903S Assy, btm cvr, 40", aa 1
21152904S Assy, btm cvr, 40" 1
21152905S Assy, btm cvr, 36", aa, alp 1
21152906S Assy, btm cvr, 36", alp 1
21152907S Assy, btm cvr, 40", aa, alp 1
21152908S Assy, btm cvr, 40", alp 1
19 165877 FT attachment plate, mattress 1
20 171179 Washer, 9, 39, 2 4
21 216202S Assy, alp connector, seat/foot 1
22 214655S
c
Assy, blower enclosure clp 1
214089S Assy, blower enclosure alp 1


23 216206S Assy, alp connector, head 1
24 214341 Internal pulmonary hose 1
25 213361 Assy, seat/thigh foam (narrow) 1
213360 Assy, seat/thigh foam (wide) 1
26 211379 Assy, helios head foam (narrow) 1
211725 Assy, helios head foam (wide) 1
27 214646S Assy, wc and ta main seat 1
28 214647S Assy, wc and ta main chest 1
29 21309101S Assy, foot cushion clp 1
21309102S Assy, foot cushion alp 1
30 214269S Assembly, fire barrier 1
31 213449S AA bladder assembly 1
32 20881701S Hose, xp, w/cuffs id 38mm,.280mm 2
33 211359 Plate, mattress attach 2
Not shown 211533 P&V connector assembly 1
Not shown 21437401 Hose, seat supply red 1
Not shown 21437405 Hose, main supply black 1
Not shown 169800 Cable, receptacle 1
Not shown 208706S Fitting, barb air inlet 2
Not shown 216536 Hose assy, head supply alp 1
Not shown 208756S Connector, MCM to enclosure 1
Not shown 209469 Seal, mcm to box 1
Not shown 66262 Fitting, .375" x .375" barbed 1
Not shown 66264 Fitting, .375" x .375" barbed 1
Not shown 1600030079 1/4" I.D. elbow fitting barbed 1
Not shown 46117 Cable tie, reg, 14.5, nyl, orn 2
a. For the mattress ACB electronic enclosure, see “Progressa+ Advance and Accelerate Surfaces (P7540A)—
Surface Components” on page 5-190.
b. For the manifold enclosure, see “Progressa+ Advance and Accelerate (P7540A)—Manifold Enclosure
Assembly” on page 5-197.
c. For the blower enclosure part numbers, see “Progressa+ Air Mattress Blower Enclosure (P7540A)” on
page 5-194.

NOTES:

Progressa+ Air Mattress Blower Enclosure (P7540A)
PROGRESSA+ AIR MATTRESS BLOWER ENCLOSURE (P7540A)

NOTE:
The ALP blower shows below.

Progressa+ Air Mattress Blower Enclosure (P7540A)

1 Reference only Blower seal 1
a
208799
2 214008 Assy, manifold ALP, double 1
3 21214001 PCB, assy daughter ACB CLP 1
21214002 PCB, assy daughter ACB ALP 1
4 Reference only Grommet, slit 1
214975
5 21720701S Assy, adapter 4 port sense ALP 1
21720702S Assy, adapter 4 port sense CLP 1
6 Reference only Gasket, sense adaptor 1
215955
7 28968 Screw, cap, hex, hxst, 4-40,.250 2
8 Reference only Grommet, 7 mm id 1
214973
9 207899S Blower, 24 vdc 1
10 213521 Assy, manifold ALP 1
11 215486 Cable assy, ALP/encl 1
12 Reference only Gasket, alp encl, 3mm 1
216163
13 4214102 Screw, hilo, pan, tx, 6-19,.58,stl 11
Not shown 219399 Gasket kit 1
a. Order the gasket kit (219399). The gasket kit includes these parts: MCM gasket (208754), blower seal
(208799), grommet slit (214973), grommet slit (214975), sense adapter gasket (215955), and ALP enclosure
gasket (216163).

Progressa+ Advance and Accelerate Mattresses (P7540A)—ACB Electronic Enclosure
PROGRESSA+ ADVANCE AND ACCELERATE MATTRESSES (P7540A)—ACB

ELECTRONIC ENCLOSURE

1 214829S Assy, mattress elec encl w/P&V 1
211369S Assy, mattress elec encl 1
2 21601101S Assy, adapter sense elec front 1
3 21601102S Assy, adptor sense elect side 1
4 213652 Cable, P&V extension (pulmonary mattress) 1
5 213899 Cable, recept ext, p2 1
6 213806 Cable, alp/MCM 1
7 215487 Cable assy, main valve ext 1
8 21117501S PCB Assy, ACB + Software 1
9 4214102 Screw, hilo, pan tx, 6-19 11

Progressa+ Advance and Accelerate (P7540A)—Manifold Enclosure Assembly
PROGRESSA+ ADVANCE AND ACCELERATE (P7540A)—MANIFOLD ENCLOSURE

ASSEMBLY

1 214163S Assy, manifold encl sp 1
211361S Assy, manifold encl aa 1
2
3
28968
21148701
Screw, cap, hex, hxst, 4-20,.250
Assy, manifold pneumatic 16vlv (aa)
2
1 5
21148702 Assy, manifold pneumatic 14 vlv (sp) 1
4 4214102 Screw, hilo, pan, tx, 6-19 11

Progressa+ Advance and Accelerate (P7540A)—P&V Valve Enclosure Assembly
PROGRESSA+ ADVANCE AND ACCELERATE (P7540A)—P&V VALVE ENCLOSURE

ASSEMBLY

1 211531 P&V valve enclosure assembly 1
2 66476 P&V valve 1

Chapter 6
Cleaning, Disinfecting,
and Preventive Maintenance
CLEAN AND DISINFECT
For cleaning and disinfecting instructions, refer to appropriate document:
• P7500A beds—Cleaning/Disinfecting in the Progressa Bed Instructions for Use (171528)
• P7501A beds—Cleaning/Disinfecting in the Progressa+ Bed Instructions for Use (216321)
• If applicable, Accella Therapy Mattress Instructions for Use (199253).
COMPONENT HANDLING
CAUTION:
To help prevent component or equipment damage, obey the cautions below:
• Caution—Make sure your hands are clean, and only handle the P.C. board by its edges.
• Caution—When you handle electronic components, wear an antistatic strap.
• Caution—For shipping and storage, put the removed P.C. board in an antistatic protective bag.
P.C. BOARD
Be careful with the P.C. board when you service it, or these problems may occur:
• P.C. board damage
• Shortened P.C. board life
• Unit malfunctions
When you service the P.C. board, do as follows:
• Make sure hands are clean and free of moisture, oily liquids, etc.
• Only handle the P.C. board by its outer edges.
• Do not touch the P.C. board components. Finger contact with the board surface and/or with its
components can leave a deposit that will cause board (and component) deterioration.
• When you work with electronics, wear an applicable antistatic strap, and make sure it is
correctly grounded.
6
• Service the removed P.C. board at a static-free workstation that is correctly grounded.
• For shipping and storage, put the removed P.C. board in an antistatic protective bag.

Preventive Maintenance
PREVENTIVE MAINTENANCE
WARNING:
Warning—Only facility-authorized persons should service the Progressa and Progressa+ Beds.
Service by unauthorized persons could cause injury or equipment damage.
It is necessary for the Progressa and Progressa+ Beds to have an effective maintenance program. We
recommend that you do annual preventive maintenance (PM) and testing for Joint Commission
certification. PM and testing not only meet Joint Commission requirements but can help make sure of a
long, operative life for the bed. PM will minimize downtime due to excessive wear.
The PM schedule that follows guides you through a normal PM procedure on the bed. During this PM
process, examine each item on the schedule, and make the necessary adjustments.
Follow the PM schedule with the corresponding PM checklist. This checklist is designed to keep a
running maintenance history and subsequent repair costs for one bed. However, your facility can
modify this checklist or design another to fit your needs. Two effective ways to reduce downtime and
make sure the patient remains comfortable are to keep close records and maintain the bed.
The blower should be replaced every 30,000 hours. (This applies to the blower in the bed frame.)
Every 3 years, the bed batteries should be replaced by a facility-authorized maintenance person.
Every 3 years, the IntelliDrive Transport System batteries should be replaced by a facility-authorized
maintenance person.
NOTE:
Discard or recycle the batteries in accordance with local regulations.
PREVENTIVE MAINTENANCE SCHEDULE

NOTE:
For the Accella Therapy Mattress, see the Accella Therapy Mattress Preventive Maintenance Instruction
and Pre-Delivery Inspection (199472).
Function Procedure
Overall condition, Examine the overall aspect of the bed.
frame and welded Examine all visible surfaces for cosmetic damages; replace as necessary.
assemblies Examine that the structure and welded assemblies are in good working con-
dition and that there are no impacts or corrosion.
Do any necessary repairs or paint retouches; replace if necessary.
Look at the symmetry of the bed and make sure the bed frame and base are
not twisted. Do any necessary repairs or paint retouches.
Examine for worn or damaged components; replace as necessary.
Examine that all labels are installed and can be read; replace them if neces-
sary.
Head and foot panels Examine the appearance, attachment, and safety of the headboard and foot-
board. Replace if necessary.

Function Procedure
AC power cord Examine the plug for damage. Make sure the plug is a one-piece molded
plug assembly. If it is not, replace the plug cord assembly. Replace any plug
cord assembly that shows any of these:
• Discoloration of the plug molding around the plug blades; this could
occur if the plug blades have overheated or arced.
• Any signs of cracking; this could occur if the plug has been bent and
straightened to a point past its useful life.
• Loose fit of the plug blade (the plug blade moves in the molding); this
could occur if the molding has overheated or the blades have been bent
and straightened to a point past their useful life.
• Verify that the strain relief P-clip is present; replace as necessary.
Replace the power cord, if damaged.
Caregiver pendant If the pendant is not installed, make sure the connector port covers are
installed.
Disconnect the patient pendant and examine the condition of the connector.
Then connect or replace the pendant.
Press each of the controls to make sure that they engage the correct function
and they do not work intermittently. Each movement must be continuous.
Replace the pendant if necessary.
Verify all pendant components are present (pendant clip, strain relief P-clip,
etc.); replace as necessary.
Troubleshoot in the event of a doubt.
Leakage current Disconnect the power connector from the power outlet.
Connect the power connector of the bed to the test device and connect this
device to the power outlet.
Connect the tester ground to a ground strap on the lift arms or intermediate
frame.
Make sure the bed is correctly supplied by the test device: control unit LEDs
are on (unlock the functions if necessary).
Take leakage current measures without operating any function.
The value must be less than 100 μA.
Measure the ground resistance.
Make sure the electrical ground resistance reading is not more than the max-
imum specification of 200 milliohms.
Examine the AC power cable and power supply unit if the value is outside of
the specifications.
Replace the AC power cable or power supply unit if necessary.
Hilo motors Examine the motors for the presence and tightness of the attachment hard-
ware. Replace as necessary.
Fully raise and lower the bed.
6
Make sure there is no friction or abnormal noises and no audible overload
indication can be heard during the movement.
Make sure the Bed Not Down LED lights up on the control pendant and goes
out when the bed is in low position.
Replace the defective motor(s) in the event of a malfunction.
Troubleshoot in the event of a doubt.

Function Procedure
Head section motor Examine the motor for the presence and tightness of the attachment hard-
ware. Replace as necessary.
Fully raise and lower the head section. Make sure there is no friction or
abnormal noises and no audible overload indication can be heard during the
movement.
Replace in the event of a malfunction.
Sleep deck Fully raise and lower the head section.
Inspect the head section damper for oil leaks. Replace if leaks are found.
Examine for binding during the head section movement.
Make sure the hard surface and its drive system under the head section are in
good condition.
Make sure there is no friction or abnormal noises.
Replace any damaged parts.
Replace if necessary.
CPR release Examine the pedals, cables, and CPR mechanism on the head motor.
Make sure the screws are installed and fully tightened.
Examine the condition of the two CPR release pedals, CPR cable, and CPR
mechanism on the head motor.
Operate the head section to the high position, then engage one of the CPR
releases. Make sure the head section lowers.
Do the same tests on the other side of the bed.
After you release the CPR pedals, make sure the mechanism locks correctly
when you operate the Head Up control for a few seconds. The head section
must rise.
Replace the head section motor in the event of a malfunction or the CPR
cable if broken.
Knee section motor Examine the knee section motor. Examine for presence and tightness of the
attachment hardware. Replace as necessary.
Fully raise and lower the knee section. Make sure there is no friction or
abnormal noises and no audible overload indication can be heard during the
movement.
Replace in the event of a malfunction.
Automatic Contour Make sure the knee section rises up to mid-height when the head section is
raised from the low position, and it lowers automatically when the head sec-
tion lowers and the head section reaches the low position.
Troubleshoot and replace the actuator or defective unit if necessary.
Foot section motor Raise the knee section to the mid-height position.
Examine the assembly of the foot actuator. Examine for presence and tight-
ness of the attachment hardware. Replace as necessary.
Fully raise and lower the foot section.
Make sure there is no friction or abnormal noises and that no audible over-
load indication can be heard during the movement.
Replace in the event of a malfunction or abnormal noises.

Function Procedure
Chair position Make sure the Chair, head section, thigh section and foot section functions
are not locked out.
Engage the chair function, and make sure the three sections move to the cor-
rect position and the bed goes into the applicable Chair position for that
model bed.
Press the Bed Flat control, and make sure the sleep deck returns to the flat
position.
Troubleshoot in the event of a malfunction.
Trendelenburg/ Engage the Trendelenburg function on the caregiver control panel.
Reverse Make sure there is no friction or abnormal noises and no audible overload
Trendelenburg indication can be heard during the movement.
Engage the Reverse Trendelenburg function on the caregiver controls.
Replace the defective part in the event of a malfunction or abnormal noises.
Bed Battery Make sure the bed is unplugged from the power outlet.
Use the caregiver controls to operate all the functions.
Charge the batteries or replace them if necessary.
In all cases examine the date shown on the battery. Replace the battery if the
date is over three years.
Siderails Make sure the head and intermediate siderails are not bent or twisted.
Make sure the siderails lock correctly in the high position and you hear the
latch click.
Gently pull on each siderail to make sure it latched correctly. If the siderail is
difficult to latch, make sure the latch components are clean, and look for
obstructions.
Release each siderail from the up position, and let it fall freely. The siderail
should lower slowly and smoothly.
Remove the center arm cover, and examine the cable routing for pinching,
binding, or damage.
Make sure the latch mechanism of each siderail is in good condition.
Inspect the siderail dampers for oil leaks. Replace if leaks are found.
Make sure all functions on the caregiver control work correctly.
Repair or replace the siderails as necessary.
Repair or replace the siderail components as necessary (siderail wings, cov-
ers, etc.).
Foot extension Examine the foot motor. Examine for presence and tightness of the attach-
ment hardware. Replace as necessary.
Fully extend and retract the foot section.
6
Replace in the event of a malfunction or abnormal noises.
Pivot points Make sure the bed articulates without making any noise. Lubricate as neces-
sary with lubri-film spray (Hill-Rom P/N 36958).
Casters Examine for cuts, wear and quality of the tread, etc. Replace if necessary.

Function Procedure
Head Angle display Raise the bed to its highest position, and fully lower the head section. The
display should show approximately 0°. Fully raise the head section. The dis-
play should show approximately 68°. If the angles shown are not correct, cal-
ibrate all angle sensors.
Braking and steering Examine the brakes to see whether the bed moves when the brakes are set.
Replace as necessary.
Examine the steering mechanism. Replace or adjust the steering control ele-
ments of the steering caster if necessary. Replace the caster if necessary.
Accessories Make sure any accessories installed on the bed work correctly.
Replace any missing or damaged parts if necessary.
SideCom Communica- Examine and test the communication junction box.
tion System Make sure the SideCom Communication System feature works correctly.
Examine the communication cable, include the male and female pins in the
plug.
Scale System— Where required, do as follows:
EN 45501 Scale beds
CAUTION:
Caution—Local country laws or regulations may require mandatory
verification of OIML scales that are certified in accordance to the NAWI
Directive.
1. Fully raise the bed.
2. Make sure the bed is flat and foot fully extended.
3. Zero the scale.
4. Use calibrated weights to do as follows:
a. Put 100 kg (220 lb) on the bed distributed between the seat and
chest sections.
b. Take a weight reading. The reading must be between 99.5 kg (219 lb)
and 100.5 kg (221 lb). If it is not, do as follows:
Examine the weigh frame for interference. Repair as necessary and
repeat steps 2 to 4. If no interference is found, calibrate the scale.
c. If any repairs or adjustments were made, or if mandatory verification
after inspection is required by local law, have a qualified and
approved person verify the scale.

Function Procedure
Scale System—Non- Do as follows:
EN 45501 scale beds 1. Fully raise the bed.
2. Make sure the bed is flat and foot fully extended.
3. Zero the scale.
4. Use calibrated weights to do as follows:
a. Put 200 lb (90.7 kg) on the bed distributed between the seat and
chest sections.
b. Take a weight reading. If the reading is between 198 lb (89.8 kg) and
202 lb (91.6 kg), no further action is required. If it is not, do as follows:
Examine the weigh frame for interference. Repair as necessary and
repeat steps 2 to 4. If no interference is found, calibrate the scale.
Make sure all scale functions operate correctly.
Drive belt Examine for damage. Replace if any of these have occurred:
(IntelliDrive • Belt is off of the pulley
Transport System)
• Divot is greater that ½" (12.7 mm) in length
• Internal steel belt is broken and protrudes out of the surface of the belt
• Material breakdown due to unknown foreign substance
Battery (IntelliDrive Examine the date on the batteries. Replace the battery if the date is over
Transport System) three years.
Transport handle zero See “Throttle Check (IntelliDrive Transport System)” on page 2-49.
(IntelliDrive
Transport System)
Sleep surface Examine for punctures, rips, tears, or other damage to the upper and lower
ticking. Replace as necessary.
Accelerate/Advance/Pulmonary/Therapy surface—make sure all connec-
tors are installed and are not damaged or loose. Replace as necessary.
Blower Assembly This applies to the blower in the bed frame. Find the number of hours the
Hours blower has operated (see “Find the Number of Hours the Blower Assembly
has Operated” on page 4-61). If the blower has operated 30,000 hours or
more, replace the blower.
Intake/exhaust Examine the intake/exhaust filter for cleanliness and condition. Clean or
assembly replace as necessary.
Experience Pod 1. If the bed has this option, do as follows:
Device
6
a. Use your personal electronic device (PED) and its charger to make
sure the USB port operates correctly.
b. Examine the condition of the PED holder mechanism.
c. Make sure the storage feet are present and the arms latches
correctly.

PREVENTIVE MAINTENANCE CHECKLIST

Table 6-1. Preventive Maintenance Checklist
Date Functions
Overall condition
Hill-Rom
Manufacturer
Head and foot panels

AC power cord
Leakage current
Caregiver pendant
Hilow motors
Head section motor
Sleep deck
CPR release
Model Number
Knee section motor

Automatic contour
Foot section motor
Chair position
Trendelenburg/Reverse
Trendelenburg
Bed Battery
Siderails
Serial Number
Foot extension
Pivot points
Casters
Braking and steering
Accessories
SideCom
Scale
IntelliDrive Belt
IntelliDrive Battery
IntelliDrive Handle
this Page
Total Cost for
Sleep surface
Head angle display
Blower assembly
Labor Time:
Repair Cost:
Inspected by:
Applicable
N=Not
O=Okay
Replace
R=Repair or
A=Adjust
C=Clean
L=Lube
Legend

Storage
STORAGE
CAUTION:
Caution—If the bed is disconnected from mains power for longer than 6 months and the IntelliDrive
Transport System is installed, transport system battery performance may be affected.
If the bed is disconnected from mains power for longer than 6 months and the bed has the IntelliDrive
Transport System installed, reduced battery performance, along with the inability to charge, may result.
Disconnect the bed battery and IntelliDrive Transport System batteries for periods of storage longer
than 6 months.
CAUTION:
Caution—If the bed is disconnected from mains power for longer than 4 days and the IntelliDrive
Transport System is installed and activated, transport system battery performance may be affected.
If the bed is disconnected from mains power for longer than 4 days and the bed has the IntelliDrive
Transport System installed and activated, reduced transport system battery performance, along with
the inability to charge, may result.

Storage
NOTES:

Schematics
Bed Electrical Schematic (Beds Before Serial Number Q305AW9658) (Sheet 1 of 3)

Bed Electrical Schematic (Beds with Serial Number Q305AW9658 and After, Manufactured before December 10, 2018) (Sheet 1 of 4)
Bed Electrical Schematic (Beds Manufactured December 10, 2018 and After) (Sheet 1 of 3)
Bed Electrical Schematic with the Internal Wireless Module or Upgraded with the Wireless Module P7531A (Sheet 1 of 5)
Bed Electrical Schematic for P7501A Beds with the Internal Wireless Module or Upgraded with the Wireless Module P7531A (Sheet 1 of 4)
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Hillrom

Progressa and Progressa+

Legal Manufacturer: Authorized European Union Representative

Progressa and Progressa+ Bed Service Manual (171748 REV 5) i

ii Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1

PACM to Junction Board Cable Check (IntelliDrive Transport System). . . . . . . . . . . . . . . . . . . . . 2 - 47

2 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 3

4 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Blower Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 58

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 5

Auxiliary Outlet—Cable and Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 135

6 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Status Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 190

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 7

Head End Cover Removal (P7501A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 250

8 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Base Frame Covers (P7500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 9

Air Module—(Sheet 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 84

10 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Auxiliary Outlet Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 144

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 11

12 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1-1

Model Number Description

1-2 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1-3

1-4 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

WARNING AND CAUTION LABELS FOR P7500A MODEL BEDS

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1-5

1-6 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

WARNING AND CAUTION LABELS FOR P7501A MODEL BEDS

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 1-7

1-8 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2-1

Chair Egress (if equipped) or

2-2 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

TROUBLESHOOT THE WIRELESS CONNECTIVITY

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2-3

Indicator Status Troubleshooting

2-4 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Indicator Status Troubleshooting

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2-5

• Green bars—the wireless

• White “Unknown” text—

• Green location text—the

2-6 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

ERROR CODES ON THE GCI

1. When the Service indicator on the Caregiver

2. Clear the error.

DTC Code Device Reporting the Error Table

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2-7

Table 2-3. 16830201 UPPER CONTROL BOARD REPORTING ERRORS

2-8 Progressa and Progressa+ Bed Service Manual (171748 REV 5)

Progressa and Progressa+ Bed Service Manual (171748 REV 5) 2-9

2 - 10 Progressa and Progressa+ Bed Service Manual (171748 REV 5)