Dura Mastic

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Technical Data

DURAMASTIC

Product description
Duramastic is a two-pack, high solids modified epoxy coating.

Recommended use
Anti-corrosive primer for non-submerged steel structures. It can be used on steel where blast
cleaning may not be possible.

Film thickness and spreading rate


Minimum Maximum Typical
Film thickness, dry (µm) 100 250 125
Film thickness, wet (µm) 130 320 160
Theoretical spreading rate 7,8 3,1 6,2
(m²/l)

Physical properties
Colour Limited number
Solids (vol %)* 78 ± 2

Flash point 35ºC ± 2 (Setaflash)

Gloss Semigloss
Gloss retention Fair
Water resistance Good
Abrasion resistance Very good
Solvent resistance Good
Chemical resistance Good
Flexibility Good
*Measured according to ISO 3233:1998 (E)

Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and
treated in accordance with ISO 8504.

Bare steel
Cleanliness: Power tool cleaning to min. St 2, mill scale free (ISO 8501-1:1988). Improved surface
treatment (blast cleaning to Sa 2½) will improve the performance.

Shopprimed steel
Clean, dry and undamaged approved blast-primer.

Coated surfaces
Clean, dry and undamaged compatible primer. Contact your local Jotun office for more information.
For maintenance UHPWJ to WJ3 (NACE No.5/SSPC-SP 12) or Power tool cleaning to min. St 2 for
rusted areas

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Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more
information.

Condition during application


The temperature of the substrate should be minimum 10°C and at least 3°C above the dew point of
the air, temperature and relative humidity measured in the vicinity of the substrate. Good ventilation
is usually required in confined areas to ensure proper drying.

Application methods
Spray Use airless spray
Brush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.
Roller May be used for small areas but not recommended for first primer coat, however
when using roller application care must be taken to apply sufficient material in order to
achieve the specified dry film thickness.

Application data
Mixing ratio (volume) 7 parts by volume Comp. A (base) to 1 part Comp. B (hardener)

Pot life (23°C) 2 hours

Thinner/Cleaner Jotun Thinner No. 17


Guiding data airless spray
Pressure at nozzle 15 MPa (150 kp/cm², 2100 psi)
Nozzle tip 0.58-0.79 mm (0.023-0.031 ")
Spray angle 40-80°
Filter Check to ensure that the filters are clean
Note *The temperature of the mixture of base and curing agent is
recommended to be at least 15°C, otherwise extra solvent may be
required to obtain correct viscosity.
* Too much solvent results in lower sag resistance and slower cure.
* If extra solvent is necessary, this should be added after mixing of
the two components

Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats,
and will be affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate

Substrate temperature 10°C 23°C 40°C


Surface dry 8h 4h 2h
Through dry 48 h 14 h 5h
Cured 14 d 7d 2d
Dry to recoat, minimum 48 h 14 h 5h
Dry to recoat, maximum 1

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The given data must be considered as guidelines only. The actual drying time/times before recoating
may be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint system,
requirement for early handling and mechanical strength etc. A complete system can be described on
a system sheet, where all parameters and special conditions could be included.

Typical paint system


Duramastic 2 x 125 microns (Dry Film Thickness)
Futura AS 1 x 40 microns (Dry Film Thickness)

Other systems m a y be specified, depending on area of u s e

Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep
the containers in a dry, cool, well ventilated space and away from source of heat and ignition.
Containers must be kept tightly closed.

Handling
Handle with care. Stir well before use.

Packing size
17.5 L Comp. A and 2.5 L Comp. B
Packing may vary from country to country according to local requirements.

Health and safety


Please observe the precautionary notices displayed on the container. Use under well ventilated
conditions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately
be removed with suitable cleanser, soap and water. Eyes should be well flushed with water and
medical attention sought immediately.

For detailed information on the health and safety hazards and precautions for use of this
product, we refer to the Material Safety Data Sheet.

DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and
practical experience. However, as the product is often used under conditions beyond our control, we
cannot guarantee anything but the quality of the product itself. We reserve the right to change the given
data without notice.

Head Office & Nordic Europe Middle East South East A s i a


Jotun A /S Jotun P aints (Europe) Ltd. Jotun U .A .E Ltd. LLC . Jotun (Singapore) P te. Ltd.
P .O . Box 2021 Stather Road, Flixborough No 11-15, Sixth Lok Y ang

N-3248 Sandefjord North Lincolnshire DN15 8RR A l Q uoz Industrial A rea Road

Norway U nited Kingdom P .O Box 3671 Jurong


Dubai U .A .E Singapore 628 111
P hone +47 33 45 70 00 P hone +44 172 44 00 000
Fax +47 33 46 46 13 Fax +44 172 44 00 100 P hone +65 6265 4711
P hone +971 4 3 39 50 00 Fax +65 6265 7484
Fax +971 4 3 38 06 66

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Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your
nearest local Jotun address please contact the nearest regional office or visit our website at www.jotun.com

ISSUED 10 AUGUST 2004 BY JOTUN


THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

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