TAIE FY Series Manual

FY Series Digital PID Controller
Operation Manual
FY101 FY100
90X90mm 175X110mm
FY400 FY700 FY800 FY900 FY600

48x48mm 72X72mm 48X96mm 96X96mm 96X48mm
(DIN 1/16) (DIN 3/16) (DIN 1/8) (DIN 1/4) (DIN 1/8)
February, 2007
FY_OPER_EN_V6
TAIE
CONTENT
1 Notice before start- up ……………………………………………………… Page 3
2 Specifications ………………………………………………………………… Page 4
3 Terminal arrangement
3.1 FY400 Terminals ……………………………………………………… Page 6
4 External dimension and panel cutout
4.1 FY100-FY101…………………………………………………………… Page 13
4.2 FY400-FY900…………………………………………………………… Page 14
5 Parts description…………… ………………………………………………… Page 15
6 Operations
6.1 Power On …………………………………………………………….. Page 16
6.2 Change the Set Value (SV) ………………………………………… Page 16
6.3 Change The Alarm Value…………………………………………… Page 16
6.4 Autotuning (AT) ……………..………………………………………… Page 17
6.5 Programmable RAMP / SOAK ……………………………………….. Page 18
7 Operation levels
7.1 Levels diagram ………………………………………………………. Page 19
7.2 Lock function ……………………………..……………………..…… Page 19
8 Parameters
8.1 Level 1 (User Level) ………………………………………………… Page 20
8.2 Level 2 (PID Level)
8.2.1 Level 2 parameters display / hiding condition…..……... Page 21
8.2.2 Description of parameters………………………………… Page 22
8.3 Level 3 (Input Level) ………………………………………………… Page 23
8.4 Level 4 (SET Level)
8.4.1 How to hide parameters (Use SET1~SET7) …………… Page 25
8.4.2 Special functions (Use SET8 / SET9 / SET0)………..… Page 26
8.4.3 Remote SV type selection…………………………………… Page 27
8.4.4 Output mode selection (Use OUTY) ……………………… Page 27
8.4.5 Modify caution……………………………………………… Page 27
8.5 Program Level

8.5.1 Description of parameters ………………………………… Page 28
1
8.5.2 Description of operation…………………………………… Page 29
9 Input type table ………………………………………………………………… Page 30
10 Alarm
10.1 Alarm time……………………………………………………………… Page 32
10.2 SETA …………………………………………………………………… Page 32
10.3 Alarm mode …………………………………………………………… Page 33
11 Heater Break Alarm(HBA) ……………………………………………….… Page 34
11.1 HBA Wiring Example……………………….…………………….….. Page 34
11.2 HBA Function Description………………………………………..….. Page 34
11.3 HBA setting procedure…………………………………………….…. Page 35
11.4 Parameters for HBA function………………………………....….….. Page 35
11.5 Activated conditions of HBA …………………………………….. Page 36
11.6 Remarks…………………………………………………………...….. Page 36
11.7 CT specifications
11.7.1 SC-80T Specifications………………………..….……….. Page 37
11.7.2 SC-100T Specifications……………………..…………… Page 37
11.7.3 SC-80T Linear Diagram.................................................... Page 38
12 Error codes ………………………………………………………………… Page 39
13 Modify input type: TC, RTD
13.1 FY400~FY900………………………………………………………… Page 40
13.2 FY100~FY101………………………………………………………… Page 41
14 Modify input type: Linear Input (mA ,V)
14.1 FY400~FY900 Hardware ……………………………………………… Page 43
14.2 FY100~FY101 Hardware……………………………………………… Page 44
14.3 Calibration ……………………………………………………………… Page 45
15 Modify output type: Relay, SSR, 4~20mA ………………………………… Page 46
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… Page 46
17 Applications
17.1 RAMP & SOAK ………………………..……………………………… Page 47
17.2 TTL Communication：SV output and RATE function……………… Page 48
17.3 1ψ Phase angle control (By SCR module) ………………………… Page 49
17.4 1ψPhase angle control (By TRIAC) …………...…………………… Page 50
17.5 3ψPhase angle control ( By DIODE/SCR module)……………….. Page 51
17.6 1ψZero crossing control (By SCR Module) ………………..……… Page 52
17.7 1ψZero crossing control (By TRIAC) ……………….……………… Page 53
17.8 3ψZero crossing control (By SCR module) ……………………… Page 54
17.9 3ψZero crossing control (By TRIAC) ……………………………… Page 55
17.10 3 wires proportional motor valve control ……………..………… Page 56
17.11 Wiring diagram of PC Communication …………………………. Page 57
2
1. Notice before start-up
FY series controller has got the CE approvals as below:
LVD： D/N EN61010-1
EMC： EN 55 022 1994 /A1：1995/ A2：1997
EN 61 000-3-2： 1995 / -3-3： 1995
EN 61 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6
1996 / -4-8： 1993 / -4-11：1996/ EN 50 204： 1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1. Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY100/FY101/FY600/700/800/900 with Pin 1 and 2).
2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
3. Please confirm wires are connected with correct terminal (Input, Output).
4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm 3.2mm
Torque : 0.4 N.m (4kgf.cm)
5. Avoid installing controller in following spaces:

I. A place where the ambient temperature may reach beyond the range
from 0 to 50℃
II. A place where the ambient humidity may reach beyond the range
from 20 to 90% RH.
III. A place where the controller likely to come into contact with water, oil,
chemicals, steam and vapor.
IV. A place where the controller is subject to interface with static
electricity, magnetism and noise.
6. For thermocouple (TC) input, use shield compensating lead wire.
7. For RTD input, use shield wires which have low resistance and no
resistance difference between the 3 wires.
3
1. Specifications
z Standard spec.
Model FY400 FY600 FY700 FY800 FY900 FY100 FY101
Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm 175X110mm 90X90mm
Supply voltage AC 85~265V，DC 15~50V (Option) AC 85~265V

Frequency 50 / 60 HZ
Power approx approx approx approx approx approx approx
consumption 3VA 4VA 3VA 4VA 4VA 4VA 3VA
Accuracy 0.2 % FS ± 1digit
Sample time 250ms
TC K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L
RTD PT100,JPT100,JPT50
Input
mA dc 4~20mA ,0~20mA
mV / V dc 0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Decimal point 0000 , 000.0 , 00.00 , 0.000
position Available for linear input (mA / mV / V)
Relay SPST type SPDT type SPST type SPDT type SPDT type SPDT type SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)

Output 1
Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc 4~20mA, 0~20mA. Maximum load resistance:560 Ω
Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm PID，PI，PD，P，ON / OFF(P=0)，FUZZY。
PID range P: 0.0 ~ 200.0 %，I: 0~3600s，D: 0~900s
Isolation Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance 10MΩ or more between input and case (ground) at DC 500 V
10MΩ or more between output and case (ground) at DC 500 V
Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating 0~50℃
temperature
Humidity range 20~90%RH
Weight 150g 225g 225g 225g 300g 130g 80g
Display Height PV:7mm PV:7mm PV:14mm PV:7mm PV:14mm
SV:7mm SV:7mm SV:10mm SV:7mm SV:10mm
4
z Optional Spec.
Output 2 For heating and cooling control use.
Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V
Alarm 2 Available Available Available Available Available Available Not
SPST type SPDT type SPST type SPDT type SPDT type SPDT type available

Not Available Available Available Available Available Not
Alarm 3 available SPST type SPST type SPST type SPST type SPST type available

Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS
(HBA) Included CT : SC-80-T (5.8mm dia , 0.0~80.0A)
or SC-100-T (12mm dia , 0.0~99.9A)
Alarm relay : AL1
Transmission Available for PV or SV transmission
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Communication Protocol : MODBUS RTU , MODBUS ASCII , TAIE
RS232 , RS485 , TTL
Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.
Water/Dust proof IP65
z Special control output (OUT1)

1φ zero crossing Available Not Available Not Available Not Not
control(1φSSR) available available available available
3φ zero crossing Not Available Not Not
control(3φSSR) available available available
Motor valve control Available
1φ phase angle Not Available Available Not
control(1φSCR) available available
3φ phase angle Not available Available Not Not
control(3φSCR) available available
Programmable RAMP/SOAK
Model PFY400 PFY600 PFY700 PFY800 PFY900 PFY100 PFY101
Programmable 2 patterns with 8 segments each.
RAMP/SOAK The 2 patterns can be linked together as 16 segments use.
5
3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
H.CT Input
11
CT
12
B.Control Output C.Input

mA,V RTD TC,mV
OUT1 OUT2
Relay SSR mA,V Relay SSR mA,V
D.Alarm
(Use OUT1 & OUT2)
(Option) AL 1 AL 2 (Proportional Motor
Valve Control)
OUT1 OUT1
2 13 11
(1ΦZero Cross (Proportional Motor AL 1
Control) Valve Control)
3 14 12
G1
K1 CLOSE E.Transmission F.Communication

TRS RS232 RS485 TTL
G2 OPEN 11
RD 11 Dx- 11 RD
K2 COM Dx+ SD 12
SD 12 12
SG 13 SG 13
6
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15

mA,V RTD TC,mV
OUT1 OUT2
17 17 17
18 18 18
6
19 19 19
7
20 20 20
D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1ΦPhase
Valve Control) Angle Control)
6 7 K2
7 CLOSE 8 G2 G.Communication F.Remote

8 OPEN 9 K1 RS232 RS485 TTL Remote SV
RD 14 Dx- 14 RD 14 14
9 10 G1
SD 15 Dx+
15 SD 15 15
10 COM
SG 16 SG 16
7
3.3 FY700 Terminals ( 72mm x 72mm)
A.Power Supply
1 15 8
2 16 9
AC 85~265V
3 17 10
DC 15 ~50V(Option)
4 18 11 H.CT Input
5 19 12 15
6 20 13 CT
7 21 14 16

mA,V RTD TC,mV
OUT1 OUT2
11 11 11
12 12 12
5 3
13 13 13
6 4
14 14 14
7
AL 1 AL 2 TRS
(Option) COM
3 8 18
OUT1 OUT1 OUT1
(Proportional Motor (1ΦZero Cross (1ΦPhase Angle NO 19
Control) Control) 4 9
Valve Control)
3 15 G1 15 G1
NC 10
4 CLOSE 17 G2 16 K1
G.Communication F.Remote
5 OPEN 19 17 G2
RS232 RS485 TTL Remote SV
6 20 18 K2 RD 15 Dx- 15 RD 15 9
PROT
7 COM 20 SD 16 Dx+
16 SD 16 10
21 SG 17 SG 17
PROT
8
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15

mA,V RTD TC,mV
OUT1 OUT2
17 17 17
18 18 18
6
19 19 19
7
20 20 20
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1ΦPhase
Valve Control) Angle Control)
6 7 K2
7 CLOSE 8 G2 G.Communication F.Remote

8 OPEN 9 K1 RS232 RS485 TTL Remote SV
RD 14 Dx- 14 RD 14 14
9 10 G1
SD 15 Dx+
15 SD 15 15
10 COM
SG 16 SG 16
9
A.Power Supply
1 21 31 11 E.Transmission
TRS
2 22 32 12
39
AC 85~265V
DC 15 ~50V(Option) 3 23 33 13
40
4 24 34 14
5 25 35 15
6 26 36 16
H.CT Input 7 27 37 17 F.Remote

8 Remote SV
14 28 38 18
14
CT 9 29 39 19
15 10 30 40 20 15

OUT1 OUT1 mA,V RTD TC,mV
OUT1 Relay SSR mA,V (1ΦZero (3ΦZero 17 17 17
Cross Control) Cross Control)
31 G1 31 RG1 18 18 18
33 G2 33 RG2 19 19 19
39 35 TG1 20 20 20
OUT2 Relay SSR mA,V 40 D.Alarm

PROT 37 TG2
6
39 AL 1 AL 2 AL 3
7 6
40
PROT
OUT1 OUT1 OUT1 7
(Proportional Motor (1ΦPhase (3ΦPhase
Valve Control) Angle Control) Angle Control)
6 31 G1 31 G1
G.Communication
7 CLOSE 32 K1 32 K1 RS232 RS485 TTL
RD 14 Dx- 14 RD 14
8 OPEN 33 G2 33 G2
SD 15 Dx+
15 SD 15
9 34 K2 34 K2
SG 16 SG 16
10 COM 35 35 G3
( Remote SV )
36 36 K3 RS232 RS485
PROT
RD 31 Dx- 31
39
Dx+
SD 32 32
40
PROT
SG 33
10
3.6 FY100 Terminals ( 175mm x 110mm )
11
3.7 FY101 Terminals ( 90mm x 90mm )
12
4. External dimension and panel cutout〈Unit：mm〉
13
4.3 FY400-900
44.5+0.5
50
70 44.5+0.5
FY400
Y1
Y2
AT
AL1
AL2
PRO
50
65
90.5+0.5
96
FY600 50
70
44.5+0.5
111
68.5+0.5
74
68.5+0.5
FY700 94
74
89
44.5+0.5
50
90.5+0.5
FY800 96
116
65
90.5+0.5
96
90.5+0.5
116
FY900 96
111
14
5. Parts description
FY400 FY600 FY800 FY700 / FY900/ FY100/101
1 2 External Interface Unit
8 9 10 11 12 13 14 15
8 11 8 9 12 16 5 7 9 10
9
1
Y1
Y2
8 11 1
AT
10
AL1
12 15
2 11
AL2
PRO 13 14
2
12
16
15 7
4 16
3 5 6 7 1 2 13 10 15 14 4 3 6
3 5 6
3 4 5 6 7
SYMBOL NAME FUNCTION

PV 1 Measured value Displays PV or various parameter symbols
(PV) display (Red)
SV 2 Set value Displays SV or various parameter set values
(SV) display (Green)
SET 3 Set key Used for parameter calling up and set value
registration
A/M 4 Auto/Manual key Switches between Auto(PID) output mode and
Manual output mode.
5 Shift key Shift digits when settings are changed
6 Down key Decrease numbers (-1000,-100,-10,-1)
*Program hold * Program hold〈Programmable controller〉
7 Up key Decrease numbers (+1000,+100,+10,+1)
*Program run * Program run〈Programmable controller〉
OUT1 8 OUT1 lamp Lights when OUT1 is activated (Green)
OUT2 9 OUT2 lamp Lights when OUT2 is activated (Green)。
AT 10 Auto tuning lamp Lights when Auto tuning is activated (Orange)
AL1 11 Alarm 1 lamp Lights when Alarm 1 is activated (Red)
MAN 14 Manual output lamp Lights when manual output is activated
(Orange)
PRO 15 *Program running *Flashes when program is running
lamp 〈Programmable controller〉。
OUT1% 16 OUT% bar-graph Output% is displayed on 10-dot LED.
display
15
6. Operations
6.1 Power On
Controller will display as below
All LED and 7 segment Display input type Display range Ready for use
displays will be lighted (K2) (0.0~400.0)
6.2 Change the Set Value (SV)

Change SV from 0.0 to 100.0
Press key. The SV Press key Press key Press SET key
number started to flash. to select the hundreds digit. to change the number to 1 to store the new
The flashing digit indicates set value.
which digit can be set.
6.3 Change the Alarm Value

Change AL1 value to “5.0” (AL1 active, if PV exceeds SV over 5.0)
Press SET key

Press SET key Press key Press key store the new value
to display parameter AL1 to change AL1 value increase AL1 value of AL1
* The are total 16 alarm mode types, please referred with “alarm mode” in page 30
* To change alarm mode, press SET + key 5 seconds to enter Level 3 (Input
Level) and then change ALD1/ALD2/ALD3 value.
16
6.4 Autotuning (AT)
Use AT function to automatically calculate and set the optimize PID value for your system.
Press SET key Press key Press key Press SET key
to display parameter AT. to change AT setting change AT to “YES＂ Start auto tuning
(AT lamp will be
lighted on)
Autotuning
Autotuning
ATVL=20
ATVL=0 *Set ATVL to prevent overshoot occurred during
autotuning process.
To set ATVL ,press SET key 5 seconds to enter
(Overshoot )
Level 2 (PID Level) and then change the value.
PV
SV SV
SV - 20
PV
100% 100%
Output% ON OFF ON OFF Output% ON OFF ON OFF
0% 0%
ON / OFF Control PID Control ON / OFF Control PID Control

(Autotuning) (After Autotuning) (Autotuning) (After Autotuning)
Autotuning failure
Possible cause 1： ATVL is too big. (If not sure，set ATVL=0)
Possible cause 2：Calculation time is too long.
(Set PID parameter manually)
17
6.5 Programmable RAMP / SOAK (Only available for PFY model)
*For detail of the programmable instruction, please refer with page 25.
Assume the temperature profile is as below (use total 4 segments )

SV 200
120
RAMP SOAK RAMP SOAK
30 50 1 hour and TIME

1 hour
minutes minutes 20 minutes
Please operate conroller as following steps:
Press SET key Set SV_1 to 200.0 Set TM_1 to 01.00 Set OUT1 to 100.0
to display SV_1 (1 hour)
Set TM_2 to 00.30

Set SV_2 to 200.0 (30 minutes) Set OUT2 to 100.0
Set TM_3 to 00.50

Set SV_3 to 120.0 (50 minutes) Set OUT3 to 100.0
Press key
Set SV_4 to 120.0 Set TM_4 to 01.20 Set OUT4 to 100.0 to run program
(1 hour and 20 minutes) (PRO LED start lighting)
18
7. Operation levels
7.1 Levels diagram
Level 1
(User Level)
LCK = 0000
Press SET Key 5 seconds Press SET Key+ 5 seconds
Level 2 Level 3
Press SET (PID Level) (Input Level) Press SET Key+ 5 seconds
Key 5 seconds
LCK = 1111
Press SET Key+ 5 seconds
* The controller returns to Level 1 if there

Level 4 is no key operation within 60 seconds.
(SET Level)
* In any Level ,press A/M key
twice will return to Level 1.
Press SET Key+ 5 seconds
7.2 Lock function
To use lock function, please set parameter “LCK” in level 2.
LCK Levels entering available Parameters which can be

Level 1 Level 2 Level 3 Level 4 changed
(User) (PID) (Input) (SET)
◎ ◎ ◎ ------ All parameters
(Factory set value)
◎ ◎ ------ ◎ All parameters
◎ ◎ ------ ------ All parameters except level 3
◎ ◎ ------ ------ Parameters in level 1
◎ ◎ ------ ------ “SV” and “LCK”
◎ ◎ ------ ------ Only “LCK”
19
8. Parameters
8.1 Level 1 (User Level)
PV Process Value
SV Set Value
Set
Output Limt
Set
Autotuning
Set
Alarm 1 set value
Set
( ) Heater current display

HBA set value
Set
Alarm 2 set value

Set
Alarm 3 set value
20
8.2 LEVEL 2 (PID Level)
To enter level 2, press SET key 5 seconds in level 1
8.2.1 Level 2 parameters display / hiding condition

1. Press SET key 5 seconds to enter level 2. 1. Press SET key 5 seconds to enter level 2.
2. Set LCK to “1111＂. 2. Set LCK to “1111＂.
3. Press SET key and key 5 seconds, 3. Press SET key and key 5 seconds,
to enter level 4 (Set level). to enter level 4 (Set level).
4. Set OUTY to “0＂ (Single output-P1) . 4. Set OUTY to “1＂ (Dual output - P1/P2) .
Single output - P1 Dual output - P1/P2
P1＝0 P1＝0 P1≠0 P1≠0

P1＝0 P1≠0
P2＝0 P2≠0 P2＝0 P2≠0
Set Set Set Set Set Set
Set Set Set Set Set
Set Set Set Set Set
Set Set Set Set Set
Set Set Set

Set Set
Set Set Set
Set Set Set
Set Set
Set
Set
Set
Set
21
8.2.2 Description of parameters
Proportional band 1 Range：0.0~200.0%
(For output 1) ON/OFF control if set to 0 (0.0)
Set
Integral time 1 Range：0~3600 seconds
(For output 1) PD control if set to 0
Set
Derivative time 1 Range：0~900 seconds
(For output 1) PI control if set to 0
Set
Reserved Reserved
Set
Auto tuning offset value Range：0~USPL
Set
Range：0~150 seconds
Output 1 cycle time Relay output : 10
Display Set Voltage pulse output : 1 , mA output: 0
If P1=0.0 Hysteresis for output 1
ON/OFF control Range：0~1000
Set
Proportional band 2
(For output 2) The same with P1
Set
Integral time 2
The same with I1
(For output 2)
Display if output2 is provided
Set
Derivative time 2
The same with D1
(For output 2)
Set
Output 2 Cycle time The same with CYT1
Display Set
If P2=0.0
Hysteresis for output 2
The same with HYS1
ON/OFF control
Set
Control gap 1 Set point of output 1 (Heating side)
(For output 1) =SV - GAP1
Set
Control gap 2
(For output 2) =SV + GAP2
Set
Function lock
Return to “P1＂
LCK Levels entering available Parameters which can be

Level 1 Level 2 Level 3 Level 4 changed
(User) (PID) (Input) (SET)
◎ ◎ ◎ ------ All parameters (default value)
◎ ◎ ------ ◎ All parameters
◎ ◎ ------ ------ All parameters except level 3
◎ ◎ ------ ------ Parameters in level 1
◎ ◎ ------ ------ “SV” and “LCK”
◎ ◎ ------ ------ Only “LCK”
22
8.3 LEVEL 3 (Input Level)
To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 5 seconds.
Input type selection

Set
Analog input low limit calibration
Range：-1999 ~ 9999
(Used for mA and V input)
Set
Analog input high limit calibration
Range：0 ~ 9999
(Used for mA and V input)
Set
Decimal point position
0000，000.0，00.00，0.000
(Available for mA and V input)
Set
Lower Set-Point Limit Scaling Low Limit

Set
Upper Set-Point Limit Scaling High Limit

Set
Remote input low limit calibration Range：-1999 ~ 9999

Set
Remote input high limit calibration Range：0 ~ 9999
Set
Range:00~19
Alarm mode of AL1 Refer to “Alarm mode type＂
Set
Range：0~99 Min 59 Secs
Alarm time of AL1 0=Flicker Alarm，99:59=Continued
Others=On delay time
Set (If ALD=07 , ALT means alarm on time)
Alarm mode of AL2 The same with ALD1
Set
Alarm time of AL2 The same with ALT1
Set
Alarm mode of AL3 The same with ALD1

Set
Alarm time of AL3 The same with ALT1

Set
Hysteresis of all Alarm Range：0~1000

Set
Output 1 low limit calibration Range：0 ~ 9999
(Used for mA and V output)
Set
Output 1 low limit calibration Range：0 ~ 9999
Set
23
Output 2 low limit calibration
The same with CLO1
Set
Output 2 high limit calibration The same with CHO1
Set
Retransmission low limit calibration The same with CLO1
Set
Retransmission high limit calibration The same with CHO1
Set
Full run time of proportional motor
( Used for proportional motor valve Range：5~200 seconds
control output)
Set
Used for programmable controller 0=Not wait
to wait continued operation Others=Wait value
Set
Set MODBUS RTU /

Communication Protocol Selection MODBUS ASCII /
TAIE
Set
Communication Bits Configuration O_81 /O_82/E_81/
E_82
Set
ID number Range：0 ~ 255
Set
Baudrate 2400 / 4800 / 9600 /
19200 / 38400 bps
Set
SV compensation Range：-1000~1000
Set
PV compensation Range：-100.0~500.0
Set
Unit of PV & SV C(℃) / F(℉) / A(Analog)
Set
PV will responese faster if
PV Filter
PVFT is smaller.
Set
Reserved
Set
Control mode Heat / Cool

Set
Control algorithm PID / Fuzzy

Set
Frequency 50 / 60HZ
Set
Return to “INP1＂
24
8.4 Level 4 (SET level)
To enter level 4, set LCK to ”1111”and then press SET key + Shift( ) key 5 seconds.
Press SET Key
Press SET Key SET SET SET SET SET
Remote SVOutput mode

Setting selection
Display/hiding Special functions
parameters
8.4.1 How to hide parameters (Use SET1~SET7)

0：Hide this parameter
PV
1：Display this parameter
SV
SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET Display / hiding Level SET Display / hiding Level
1_ 1 Level 1 5_ 1 , Level 3
1_ 2 Level 1 5_ 2 , Level 3
1_ 3 Level 1 5_ 3 , , Level 3
1_ 4 Level 1 5_ 4 , , , Level 3
2_ 1 Level 1 6_ 1 Level 3
2_ 2 , , Level 3 6_ 2 Level 3
2_ 3 , Level 3 6_ 3 Level 3
2_ 4 , Level 3 6_ 4 Level 3
4_ 1 Level 3
4_ 2 Level 3
4_ 3 Level 3
4_ 4 , Level 3
25
8.4.2 Special functions (Use SET8 / SET9 / SET0)
SET 8 Remark
8_ 1 0 : Program not repeat
1 : Program repeat
8_ 2 0 : No power failure option Only available for
1 : With power failure option programmable
8_ 3 0 : Program starts from 0 controller
1 : Program starts from PV
8_ 4 0 : Reserved (Don’t change it)
SET 9 Remark
9_ 1 0 : Reserved (Don’t change it)
9_ 2 0 : Timer Unit = “Hour : Minute” Only available for
programmable
1 : Timer Unit = “Minute : Second”
controller
9_ 3 0 : Disable transmission Used for transmission
1 : SV Transmission output
9_ 4 0 : Disable transmission
1 : PV Transmission
SET 0 Remark
0_ 1 0 : TTL Communication (Slave) Used for TTL
1 : TTL Communication (Master) communication
0_ 2 0 : Hide parameter “RATE”

1 : Display parameter “RATE” AL3 will be replaced
by “RATE”
0_ 3 0 : Disable Remote SV function Used for Remote SV
1 : Enable Remote SV function function
0_ 4 0 : use output relay “b” contact when Used for 3 wire

motor valve closed proportional motor
1 : use output relay “a” contact when valve control
motor valve closed
26
Please don't operate SET 8_4，otherwise the controller's process will be in confusion.
If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.
Displayed alternately
PV EMPTY
SV
To rectify the problem please press the SHIFT KEY ( ) and change the setting value to
“0000”.
8.4. 3 Remote SV type selection

INP2=0 None
INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V
INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V
INP2=4 CT input
※Remote SV function is not available for programmable controller
8.4. 4 Output mode selection (Use OUTY)

OUTY=0 Single output (OUT1)
OUTY=1 Dual output (OUT1 / OUT2)
OUTY=2 Reserved
OUTY=3 3 wire proportional motor valve control
OUTY=4 1ψPhase angle control (1ψSCR)
OUTY=5 3ψPhase angle control (3ψSCR)
8.4.5 Modify caution

If change parameter “BAUD”, “BITS”, “RUCY”, “OUTY” the power must be reset
27
8.5 Program Level (Only displayed in programmable controller)
8.5.1 Description of parameters
LEVEL 1
Set
Program Pattern Setting value of Seg.5
Range：0~2
Set Set
Program Segment display
Set time for Seg.5
( Pattern _ Segment )
Set Set
Program countdown display
Output Limit of Seg.5
Range：0~99 hour 59 min
Set Set
Setting value of Seg.1
Setting value of Seg.6
Range：LSPL~USPL
Set Set
Set time for Seg.1
Set time for Seg.6
Range：0~99 hour 59 min
Set Set
Range：0~100% Output Limit of Seg.6
If OUT=0，program will end.
Set Set
Setting value of Seg.2 Setting value of Seg.7
Set Set
Set time for Seg.2 Set time for Seg.7
Set Set
Output Limit of Seg.2 Output Limit of Seg.7
Set Set
Setting value of Seg.3 Setting value of Seg.8
Set Set
Set time for Seg.3 Set time for Seg.8
Set Set
Output Limit of Seg.3 Output Limit of Seg.8
Set Set
Setting value of Seg.4 Return LEVEL 1
Set
Set time for Seg.4
Set
Set
28
8.5.2 Description of operation
1. There are 2 patterns can be used，each pattern contains 8 segments.
2. Terminologies
Pattern ：A program consists of some steps.
Ramp status：The status with changing SV.
Soak status ：The status with fixed SV.
3. Operating
I. "KEY" function (no changing parameter)
(RUN) ：Start program procedure，PRO LED in panel start flicking.
(HOLD) ：Suspend program procedure，PRO LED in panel will stop
flicker but still light on.
+ SET(JUMP) ：Jump to previous segment.
+ SET (RESET)：Reset program procedure，PRO LED in panel will off.
II. Alarm Function：
ALD1 = “07”(Segment end alarm)，
AL1 =“2”(It means when segment 2 end,AL1 will act)，
ALT1 =“00:10”(Relay on time is 10 seconds).
＊ In this case，when program proceeds to segment 2 end，the relay of AL1 will
be on 10 seconds.
III. END function：
The Controller doesn’t have END order, so if program procedure is less than 8
segments, please set the last segment’s OUT to “0”. Program will end in this
segment. Otherwise，it will proceed 8 or 16 segments.
IV. Linking Function：
PTN=1 proceed pattern 1，contains 8 segments.
PTN=2 proceed pattern 2，contains 8 segments.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.
(Please set PTN1 and PTN2 at first，and then set PTN to 0)
V. Other function(＊refer to LEVEL 4)
SET 8_1=1 Program repeats.
SET 8_2=0 No power failure function.
SET 8_2=1 Enable power failure function.
(When power shut down and on again，the controller will start from the
segment which is near PV)
SET 8_3=0 Program starts from 0.
SET 8_3=1 Program starts from PV.
SET 9_2=0 Timer Unit = “Hour : Minute”

SET 9_2=1 Timer Unit = “Minute : Second”
29
9. Input type table (INP1 selection)
TYPE CODE RANGE
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 600℃ / 0 ~1112℉
K 0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 600℃ / 0 ~1112℉
J 0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
0 ~ 1600℃ / 0 ~2912℉
R 0 ~ 1769℃ / 0 ~3216℉
0 ~ 1600℃ / 0 ~2912℉
S 0 ~ 1769℃ / 0 ~3216℉
B 0 ~ 1820℃ / 0 ~3308℉
0 ~ 800℃ / 0 ~1472℉
E 0 ~ 900℃ / 0 ~1652℉
0 ~ 1200℃ / 0 ~2192℉
N 0 ~ 1300℃ / 0 ~2372℉
-199.9 ~ 400.0℃ /-199.9 ~752.0℉
T -199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 350.0℃ / 0.0 ~662.0℉
0 ~ 2000℃ / 0 ~3632℉
W5Re/W26Re 0 ~ 2320℃ / 0 ~4208℉
0 ~ 1300℃ / 0 ~2372℉
PLⅡ 0 ~ 1390℃ / 0 ~2534℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
U -199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 400℃ / 0 ~752℉
L 0 ~ 800℃ / 0 ~1472℉
30
TYPE CODE RANGE
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
DIN -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT50 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
AN1 -10 ~ 10mV / -1999~9999
AN2 0 ~ 10mV / -1999~9999
AN3 0 ~ 20mV / -1999~9999
AN4 0 ~ 50mV / -1999~9999
AN5 10 ~ 50mV /-1999~9999
＊The initial setting in factory is “K2”.
31
10. Alarm
10.1 Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm
ALT1=99.59 Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time
10.2 SETA
*SETA is in Level 3 (Input level)
If SETA_1=1，AL1 relay will be action reversely
}
When "b" contact
If SETA_2=1，AL2 relay will be action reversely (normal close) is
If SETA_3=1，AL3 relay will be action reversely needed
If SETA_4=0 ，program run alarm

If SETA_4=1，program end alarm } Only available for
programmable controller
32
10.3 Alarm mode (ALD1 / ALD2 / ALD3)
( :SV :Alarm set value)
Deviation high alarm Process low alarm
with hold action* with hold action*
01 OFF ON 06 ON OFF
HIGH PV PV
LOW HIGH
Deviation high alarm Process low alarm

11 OFF ON 16 ON OFF
PV PV
HIGH LOW HIGH
Deviation low alarm Segment End alarm

with hold action* (Only for Programmable controller)
02 ON OFF (1) ALD1~3 , set 07
PV (2) ALD1~3=Alarm Segment
HIGH 07 (3) ALT1~3 defines as follows:
0 =flicker alarm
99.59 =continued alarm
Deviation low alarm others =alarm ON time
12 ON OFF Program Run alarm
PV
HIGH (Only for Programmable controller)
17 Run Stop
Deviation high/low alarm
with hold action* ON OFF
AL
03 ON OFF ON
PV System failed alarm* (ON)
LOW HIGH
08 Normal Failed
Deviation high/low alarm OFF ON
AL
13 ON OFF ON
LOW HIGH
PV System failed alarm* (OFF)
18 Normal Failed
Band alarm ON OFF
04 AL
14 OFF ON OFF
PV Heater Break Alarm
LOW HIGH Heater Break Alarm
09 (HBA)
(HBA)
Process high alarm Please
Pleaserefer
refer with HBAFunction
with HBA function
with hold action* Description in Page34
description in page 31.
05 OFF ON 00
LOW HIGH
PV
10 No alarm
Process high alarm

15 OFF ON
PV
LOW HIGH
*Hold action:
When Hold action is ON ,the alarm action is suppressed at start-up until the measured
value(PV) enters the non-alarm range.
*System failed:
It means that the controller display error message with one of following :
”UUU1” or “NNN1” or “CJCE”
33
11. Heater Break Alarm (HBA)
11.1 HBA Wiring Example
(CT Input)
AL1
(HBA Relay)
(Sensor Input)
OUT1
+ -
SSR
Sensor
AC POWER
Heater
CT
11.2 HBA Function Description

HBA function detects the AC current flowing through the heater by a Current Transformer
(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT
input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1
is not activated.
The AC current flowing through heater can also be monitored in HBA setting mode.
34
11.3 HBA setting procedure
SV
Press SET Key Press SET Key Press SET Key
SV
(HBA Setting Mode)
Heater Current
HBA Set Value To select To adjust

HBA set value HBA set value
Press SET Key Press Key Press Key
※ Means current
To store new
HBA set value
Press SET Key
11.4 Parameters for HBA function

Name Value Operation Level
AL1 HBA Set Value Level 1
ALD1 9 Level 3
SET0 X1XX Level 4
INP2 4 Level 4
¾ How to enter Level 3：Set parameter “LCK”to 0000 in Level 2 , and then press “SET”
key + “Shift” key 5 seconds to enter operation Level 3.。
¾ How to enter Level 4：Set parameter “LCK”to 1111 in Level 2 , and then press “SET”
key + “Shift” key 5 seconds to enter operation Level 4.
¾ ‘X’ value available 0 or 1
35
11.5 Activated conditions of HBA
Condition
1. OUT1 is ON
2. Heater current is less the HBA set value
3. Condition1 and 2 continued more than 5 seconds
AL1 will be activated, if condition 1&2&3 are all “true”.
11.6 Remarks
¾ Available output(OUT1) type for HBA
I. Relay
II. Voltage pulse (SSR drive)
¾ Since HBA function uses AL1 as alarm relay, please set temperature alarms in AL2 or
AL3.
36
11.7 CT specifications
11.7.1 SC-80T Specifications
Rated Primary Current(Amp.)：0.1A~80.0A
Turns Ratio： 800：1
D.C.Resistance Max.at 20 ℃(Ω)：45Ω
Accuracy ( Linearity )：3%
Dielectric Withstanding Voltage(Hi-pot)：2500Vrms / 1 minute
Approx.Weight：12g
15.0
6.0
5.9
b K
Vout
L
Epoxy
30.0
40.0
SC-80T Mechanical Dimensions(mm) Test Circuit
11.7.2 SC-100T Specifications

Rated Primary Current(Amp.)：0.1A~100.0A
Turns Ratio： 1000：1
D.C.Resistance Max.at 20 ℃(Ω)：150Ω
Accuracy ( Linearity )：3%
Dielectric Withstanding Voltage(Hi-pot)：4000Vrms / 1 minute
Approx.Weight：55g
38 MAX 15MAX
Ep oxy
39.5MAX
6 .0+1
0
1 .0
25 .2±0 .3
1 3±0 .3
32 .8± 0 .3
Front vie w Side vie w E pox y
1 2
4 3
Botto m view 100ohm
SC-100T Mechanical Dimensions(mm) Test Circuit
37
11.7.3 SC-80T Linear Diagram
80
75
70
65
60
55
FY900 Controller Current Value(A)
50
45
40
35
Japan CTL-6-S
30
TAIE-1
25
TAIE-2
20
TAIE-3
15
TAIE-4
10 TAIE-5
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Current Generator(A)
38
12. Error codes
DISPLAY DESCRIPTION
Open circuit of main control sensor.(INP1)
＊ A/D convert failed.
＊ Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
＊ RAM failed.
Interface failed.
Auto tuning failed.
NOTE：If the “＊” marked error comes up，the controller needs to be repaired.
Please send it to the nearest sales office or retail dealer.
39
13. Modify input type (“TC” “RTD”)
If the controller needs to modify input type from TC or mV to RTD ，please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrary，modify from RTD to TC or mV，make PAD open.
13.1 FY400~FY900
FY900,FY800,FY600
RTD : Short pads TC or mV : Open pads
FY700
FY400
40
13.2 FY100~FY101
FY100
No short Pin is
TC(mV)
RTD TC or mV
Short pin insert to left Short pin insert to right or remove
41
FY101
TC or mV RTD
42
14. Modify input type : Linear Input (mA ,V)
14.1 FY400,FY600,FY700,FY800,FY900 Hardware：

FY900，FY600，FY800 FY700 FY400
INPUT ( + ) PIN 17 PIN 11 PIN 7
INPUT ( - ) PIN 20 PIN 14 PIN 10
0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT)
0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1＆S4 SHORT)
96×96，48×96，96×48 96×96，48×96，96×48
( PC Board ) ( PC Board )
FRONT BACK
R1
R4 R2 S1
S2 S4
R5 R3
S3 S5
20 19 ................ 11 11 ............ 19 20
72×72 72×72
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
14 13 .... 8 8 .... 13 14
48×48 48×48
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
10 9 .... 6 6 .. 9 10
43
14.2 FY100/101 Hardware：
FY100 FY101
INPUT ( + ) PIN 14 PIN 10
INPUT ( - ) PIN 11 PIN 8
44
14.3 Calibration：
To display ANL1 &
SET 2.2 = 1 ANH1
ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level to view
the changing of PV
Inputs 4mA
Adjusts "ANL1" until PV Display = 0
Inputs 20mA
Adjusts "ANH1" until PV Display = 5000
Inputs 4mA to CHECK LOW

Inputs 20mA to CHECK HIGH
NO
OK ?
YES
Set the range you want：

LOW =LSPL， HIGH =USPL
Ex：Low = -20.0，High = 50.0

SET LSPL = -20.0，USPL = 50.0，DP：000.0
45
Modify Output type : Relay , SSR , 4~20mA
15. It just needs to change a module at the same position，
and modify parameter CYT1 in LEVEL 2 .
ÎRelay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0
16. Modify output mode: OUT1/ALARM, OUT1/OUT2
OUT1 / ALARM OUT1 /OUT2
FY600 , FY800 , FY900

96×96，48×96，96×48
FY600 , FY800 , FY900
96×96，48×96，96×48
( CPU Board ) ( CPU Board )
PAD of OUT2：
PAD of OUT2：OPEN
SHORT
PAD of AL3：SHORT
PAD of AL3：OPEN
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
FY700
72×72 FY700
72×72
PAD of OUT2： PAD of OUT2：

OPEN SHORT
PAD AL1： PAD of AL1：

SHORT OPEN
8 9 10 11 12 13 14 8 9 10 11 12 13 14
FY400 FY400
48×48 48×48
PAD of OUT2： PAD of OUT2：

OPEN SHORT
PAD of AL1：
PAD of AL1：
SHORT
OPEN
6 7 8 9 10 6 7 8 9 10
46
17. Applications
17.1 RAMP & SOAK
z RAMP：
I. SET2.1=1ÎTo display AL3
II. SET4.1=1ÎTo display ALD3
III. ALD3=9ÎOpen RAMP option
IV. Then, AL3 will not display. It was replaced by RAMP.
RAMP Range：00.00 ~ 99.99(℃/ min)

(If RAMP is not used，please set
0 0.0 0 ALD3 to 0)
z SOAK：
I. ALD1 / ALD2=19 Î To use Sock Timer.
II. AL1 / AL2 will display as below:
AL1
Range：00.00 ~ 99.59(Hour.Minute)
00.00
z Example：
SV=100℃，RAMP=10.00 (℃/min)，AL1=00.10 min，PV=25℃
℃
Time on Time up
if PV > = SV(100℃) AL1 on
100℃
AL1 00.01 Sock Timer
00.10 00.10 counts
1sec.
SV=SV+RAMP
PV=25℃ SV=PV (When start RAMP function)
ｔ
Power on 5 seccons(Start RAMP function)
47
17.2 TTL Communication：SV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 ：SET2.1=1
Display ALD3：SET4.1=1
Display RATE(AL3 will be replaced) ：SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE÷9999)×master SV
z Example：
Connection Diagram
RD
RD
SD
SG
SG
SG
PFY900 FY900 FY900
Master Slave 1 Slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=1 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400(SET5.4=1) (SET5.4=1) (SET5.4=1)
open RATE function open RATE function
Time Chart
Master Slave 1 Slave 2

1000
900 800
SV SV SV
Time Time 1 hour Time

1 hour 1 hour
SV_1=1000 RATE = 9000 RATE =8000

TM_1=01:00 SV=900 SV=800
OUT_1=100%
( Three controllers reach to the max value at the same time )
48
17.3 1ψ Phase angle control (By SCR module)
z Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800

FY100 / PFY100
z OUT1: 1ψSCR phase angle control
z Parameter setting： OUTY=4
CLO1=0，CHO1=4500 if use for resistance load
CLO1=0，CHO1=4000 if use for inductor load
S R
FAST
FUSE CONTROLLER
K2
G1
G2
SCR
Module K1
G1
G2
K1
K2
Short
PROT
U V
LOAD
** Controller source phase must be same as load source phase
49
17.4 1ψ Phase angle control (By TRIAC)
z Available Models：FY900 / PFY900，FY700 / PFY700，FY800 / PFY800

FY100 / PFY100
CLO1=0，CHO1=4500 if use for resistance load
S R
FAST
FUSE CONTROLLER
G1
T2
TRIAC
K1
Module
G1
G2
T1
K2
Short
PROT
U V
LOAD
** Controller source phase must be same as load source phase
U V
1/2W
100Ω 0.1uf/630V
A
C
50
17.5 3ψ Phase angle control (By DIODE/SCR module)
z Available Models：FY900 / PFY900

CLO1=0，CHO1=4500 only if use for resistance load
R S T
CONTROLLER
FAST G1
FUSE
K1
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2
K2
G3
K3
U V W
PROT
Short
3φ LOAD
51
17.6 1ψZero crossing control (By SCR module)
z Available Models： FY900 / PFY900，FY700 / PFY700

FY400 / PFY400
z OUT1: 1ψSCR zero cross control
CYT1=1
R S
FAST
FUSE CONTROLLER
G1
G1
SCR
Module
G2
G2
Short
PROT
U V
TIME CHART:
OFF
ON
CYCLE TIME = 200 mSEC.
52
17.7 1ψZero crossing control (By TRIAC)

FY400 / PFY400
z Data Change： OUTY=0
CYT1=1
S R
Fast Fuse Controller
T2
G1
TRIAC
T1
G1 G2
Short
U V PROT
Load
53
17.8 3ψZero crossing control (By SCR module)

CYT1=1
R S T CONTROLLER
FAST RG 1
FUSE
SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2
TG 2
U V W
WE CAN SUPPLY
HEATER SINK
PROT
Short
TIME CHART:
OFF
ON
CYCLE TIME = 200 mSEC.
54
17.9 3ψZero crossing control (By TRIAC)

CYT1=1
R S T Controller
(RG 1)
Fast Fuse
T2 T2
(RG 1) (TG 1) (RG 2)
(RG 2) (TG 2) (TG 1)

T1 G1 T1 G1
(TG 2)
U V W
Short
PROT
55
17.10 3 wires proportional motor valve control

FY800 / PFY800，FY600 / PFY600
FY400 / PFY400，FY100 / PFY100
FY101 / PFY101

CYT1=1 ~ 100sec.
(Manufacturing default setting “5” seconds.)
RUCY=5 ~ 200 seconds.
※After change “RUCY” the controller must be reset
1. CYT1 is the cycle time of Open / Close

2. RUCY is the 0 ~ 100% running time of motor valve
MOTOR VALVE
COM
R CONTROLLER
CLOSE OUT2
Relay
CLOSE
OPEN
OPEN
COM OUT1
Relay
56
17.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE ) Controller
Pin 3 (T)
RD
Pin 2 (R)
SD
Pin 5 (G)
SG
PC
COM PORT :
25PIN ( DTE ) Controller
Pin 2 (T)
RD
Pin 3 (R) SD
Pin 7 (G) SG
PC
NOTE:
1.The length of cable be connected between controller and PC can't exceed 15 meter.
2.One Com Port can only be connected to one controller.

If more than one controller is connected to one Com Port，communication will be failed.
3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.
4.For the software communication format please refer to communication manual.
RS485 Connection Diagram
Converter Cable Controller

Com Port
DCE DX -
(Cable) 1 (T+) DX +
2 (T-)
TxON 3 (R-)
PC RxO 4 (R+)
N
NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".
2.One Com Port can be connected up to a maximum of 30 Controllers.
3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.
4.For the software communication format ,please refer to communication manual.
57

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FY Series Digital PID Controller

FY400 FY700 FY800 FY900 FY600

8.5 Program Level

Torque : 0.4 N.m (4kgf.cm)

5. Avoid installing controller in following spaces:

Supply voltage AC 85~265V，DC 15~50V (Option) AC 85~265V

3A , 220V , electrical life:100,000 times or more (under rated load)

SV:7mm SV:7mm SV:10mm SV:7mm SV:10mm

3A , 220V , electrical life:100,000 times or more (under rated load)

3A , 220V , electrical life:100,000 times or more (under rated load)

z Special control output (OUT1)

control(1φSSR) available available available available

3φ zero crossing Not Available Not Not

control(3φSSR) available available available

Motor valve control Available

1φ phase angle Not Available Available Not

control(1φSCR) available available

3φ phase angle Not available Available Not Not

control(3φSCR) available available

B.Control Output C.Input

K1 CLOSE E.Transmission F.Communication

B.Control Output C.Input

7 CLOSE 8 G2 G.Communication F.Remote

B.Control Output C.Input

B.Control Output C.Input

7 CLOSE 8 G2 G.Communication F.Remote

H.CT Input 7 27 37 17 F.Remote

B.Control Output C.Input

OUT2 Relay SSR mA,V 40 D.Alarm

SYMBOL NAME FUNCTION

6.2 Change the Set Value (SV)

6.3 Change the Alarm Value

Press SET key

ON / OFF Control PID Control ON / OFF Control PID Control

Assume the temperature profile is as below (use total 4 segments )

RAMP SOAK RAMP SOAK

30 50 1 hour and TIME

Set TM_2 to 00.30

Set TM_3 to 00.50

* The controller returns to Level 1 if there

Press SET Key+ 5 seconds

7.2 Lock function

To use lock function, please set parameter “LCK” in level 2.

LCK Levels entering available Parameters which can be

( ) Heater current display

Alarm 2 set value

Alarm 3 set value

8.2.1 Level 2 parameters display / hiding condition

Single output - P1 Dual output - P1/P2

P1＝0 P1＝0 P1≠0 P1≠0

Set Set Set Set Set Set

Set Set Set Set Set Set

Set Set Set Set Set Set

Set Set Set Set Set

Set Set Set Set Set

Set Set Set Set Set

Set Set Set

Set Set Set

Set Set Set

LCK Levels entering available Parameters which can be