MasterTop 1205
MasterTop 1205
MasterTop 1205
Index
2. Method Statement
3. Job References
4. Test Report
5. LEED Certificate
6. Approvals
Technical Data Sheet
MasterTop® 1205
Three component solvent free high build epoxy floor coating
DESCRIPTION COLOURS
MasterTop 1205 is a pigmented, solvent-free, Available in standard colours and with colour
high build epoxy floor coating system designed to matching or RAL / BS colours depending on
offer seamless durable floor protection at applied quantity required. Contact your Saudi BASF
thicknesses between 0.2 to 0.50mm. representative for more details.
With the addition of MasterTop SR No. 3 (slip
resistant aggregates) between coats, anti-slip TYPICAL PROPERTIES
resistant applications can be achieved in system
build-up thicknesses between 0.50 to 2.0mm. Laboratory tests carried at 25°C 40°C
Pot Life Approx. 35 mins 20 mins.
PRIMARY USES Initial Cure 24 hours 18 hours.
MasterTop 1205 exhibits excellent wear, abrasion Max. overcoating time 36 hours 24 hours.
and chemical resistance and is suitable for use in Final cure 7 days 5 days
a wide variety of industrial and commercial Full chemical resistance 7 days 5 days
applications. It can be used to provide a surface Mixed density 1.6 approx.
coating with a high gloss hygienic finish or a slip Max. service temp. 60°C
resistant coating system. Compressive strength 75 N/mm²
Flexural strength 40 N/mm²
MasterTop 1205 provides impermeable protection
Tensile strength 20 N/mm²
against common oils, greases, lubricants, aviation
Bond strength In excess of the cohesive strength
fuels and hydraulic oils such as Skydrol. As in all of parent concrete.
corrosive situations, a full analysis of operating
and exposure conditions is required, followed by
GUIDE TO APPLICATION
reference to chemical resistance data to ensure
product suitability. Remove all surface laitance, oil, grease or any
defective concrete that will reduce the bond of the
MasterTop 1205 can be used extensively in but is MasterTop 1205.
not limited to the following areas of application: The surface to which the MasterTop 1205 is to be
applied must be flat.
• Chemical manufacturing plants.
• Pharmaceutical and other medical facilities. Surface irregularities must be ground down or
filled out with MasterBrace ADH 2200 or repair
• Car production and showroom facilities.
materials from MasterEmaco range.
• Aircraft hangers and maintenance areas.
• Warehouses with high density traffic. A light etch giving the profile of medium grit
• Food and beverage production areas. sandpaper is the ideal surface for the application
• Vehicle movement areas. of MasterTop 1205, this can be achieved by light
grit blasting, captive blasting or surface grinding.
ADVANTAGES
• Excellent wear and abrasion resistance. After all preparation has been completed, ensure
• Superior chemical resistance. dust is removed from the surface. This is best
• Smooth high gloss finish for hygienic achieved using an industrial vacuum.
applications.
• Slip resistant finish in trafficable applications.
• Easy application by brush, roller or squeegee.
PACKAGING
MasterTop 1205 is supplied in 4 litre packs.
MasterTop® 1205
PRMING / SEALING: EXPANSION JOINTS
MasterTop 1205 does not require a priming coat. Expansion joints in the existing substrate floor
must continue through the MasterTop 1205
MIXING: coating. Contact your local BASF representative
Add the entire contents of colour pack to base and for advise on BASF sealants.
mix for 3-5 minutes after homogeneity of base
colour add the entire content of the reactor CHEMICAL RESISTANCE
container into the base container and mix the two Fully cured MasterTop 1205 samples have been
components for 2 minutes using a slow speed drill tested for chemical resistance to the following
fitted with a special mixing head until all striations chemicals for 7 days @ 25°C:
have disappeared and a uniform colour is
obtained. Lactic Acid 10% Resistant (colour change)
Citric Acid 10% Resistant
Acetic Acid 10% Resistant
APPLICATION
Hydrochloric Acid 18% Resistant (colour change)
MasterTop 1205 is a versatile product and can be Sulphuric Acid 50% Resistant (colour change)
applied in various application thicknesses from Nitric Acid 20% Resistant (colour change)
200 microns to 300 microns per coat giving DFT Sodium Hydroxide 50% Resistant
thickness of 0.4 to 0.6mm when applied as a two Ammonia (0.880) 10% Resistant
coat system. Petrol Resistant
Mineral Oil Resistant
To achieve a smooth finish at application between Butanol Resistant
Skydrol Resistant
200 microns to 300 microns per coat, a short hair Saturated Sugar Resistant
roller or brush is suitable. Solution
Saturated Urea Solution Resistant
For slip resistant finishes, apply the base coat first.
This coat can then be scattered with COVERAGE
MasterTop SR No. 3 aggregate by completely
blinding at approximately 0.5-1.0kg/m². Apply
aggregate to wet base coat. After initial cure (12 SMOOH FINISH
hours at 40°C) the excess aggregate should be 4 litre pack of MasterTop 1205 covers 20m² @ a
removed by brushing or vacuuming. dft of 200 microns (two coats required).
SAFETY PRECAUTIONS
As with all chemical products, care should be
taken during use and storage to avoid contact
with eyes, mouth, skin and foodstuffs (which
could be tainted during the curing/ drying phase
of the product). Treat splashes to eyes and skin
immediately. If accidentally ingested, seek
medical attention. Reseal the containers after
use.
NOTE
Field service, where provided, does not
constitute supervisory responsibility. For
additional information contact your local BASF
representative.
Saudi_BASF_06_2012_rev_07/2014
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
NOTE BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
1. SUBSTRATE PREPARATION:
1.1. Prior to starting preparation, close the area to be prepared to all traffic and other trades.
1.2. The preferred methods of substrate preparation are; captive blasting using fine shot or
surface grinding. Acid etching is not recommended.
1.4. If any part of the floor is contaminated by oil, grease or fat, the contamination shall be
removed before other forms of preparation are undertaken.
1.5. Prepare the concrete substrate using the chosen method, removing all weak or friable
laitance and concrete. The finished surface should have the texture of fine to medium grade
sandpaper.
1.6. Surface defects such as shrinkage cracks, blow holes, minor honeycombing, minor damage
to joint arrises etc. shall be filled with MasterTop 2200 a thixotropic two component epoxy
surface filler.
1.7. When floor preparation is complete, vacuum the area to remove all dust and debris.
2. APPLICATION:
2.1. MasterTop 1205 is applied by short hair roller or brush.
2.3. Do not apply when relative humidity is 90% or more, or when the dew point is reached.
2.4. Do not apply when the temperature of the substrate is less than 10°C.
3. FIRST COAT:
3.1. Providing the substrate is mechanically prepared and is good quality dense concrete no
prime coat is required.
3.2. Pour the reactor into the base component and mix for 2 minutes, using a slow speed drill
(300-400 RPM) fitted with a paint mixing head or a spiral mixer.
3.3. Apply the first coat to the surface at minimum 0.2litre/m² depending on surface porosity and
absorption, and allow to become tack-free before over coating. Allow a minimum of 6 hours
at 20°C before overcoating with subsequent coats.
3.4. Inspect the surface for defects such as blow holes, pin holes etc. and fill as required, using
MasterTop 2200.
Page 1 of 2
MS - MasterTop 1205 - 10/2013
4. SECOND COAT:
4.1. Mix as 3.2, and apply at an equivalent coverage rate, ensuring total coverage of the
substrate. Apply the second coat at right angles to the first coat. Further coats can be
applied if required.
4.2. Allow to cure for 24 hours before allowing access to traffic. Full chemical cure at 72-96
hours.
Note: Any masking tape used during the application process should be removed before the
resin hardens.
Page 2 of 2
Job Reference
INTERNATIONAL JOB REFERENCES – MasterTop 2200 (Formerly knwn as Mastertop Filler 2200)
Page 1 of 1
INTERNATIONAL JOB REFERENCES – MasterTop 1205
Notation Area Project Consultant Contractor
1. 02MT1205 2500 m2 ABB Research and Development Centre ABB SAHARA Contracting
2nd Industrial Area
2. 03MT1205 1800 m2 King Saud University – Qasim branch Warehouse KSU Project Dept. RTCC
3. 03MT1205 2000 m2 PEPSICOLA can making Factory PEPSI Maintenance Dept. Khalid Al Shathry
Riyadh 2nd Industrial City
6. 03MT1205 800 m2 Al Fanar – Electrical Products Factory Maintenance Dept. Fahd Al Zouman
7. 03MT1205 2000m2 College of Architecture (KSU) KSU Projects Dept. Al-Rashid Mangour
9. 03MT1205 1000 m2 Toyota Maint. Centre, Olaya Toyota Engg. Dept. Bassam Est.
10. 03MT1205 700 m2 SIMAT Medical Factory Techint Fahd Al Zouman Cont.
Riyadh2nd Industrial Area
11. 03MT1205 2000 m2 Toyota Maint. Centre, Malaz Toyota Engg. Dept. Sakhratain Est.
12. 03MT1210 7000 m2 Saudi French Bank - Riyadh Dabab Street Engineering Dept. Khalid Al Shathry
13. 03MT1210 1500 m2 SABIC Headquarters - VIP Car parking Zuhair Al Fayez BMC
14. 03MT1210 1500 m2 Irrigation Piper Factory (Tankeet) Client Khalid Al Shathry
Page 1 of 3
INTERNATIONAL JOB REFERENCES – MasterTop 1205
Notation Area Project Consultant Contractor
15. 03MT1210 25000 m2 King Fahd Mosque, Hail United Consultants Binjarallh Group
16 04MT1210 2500 m2 Demah Biscuit Factory - Second extension Client Fahd Al Zouman Cont.
Riyadh 2nd Industrial area
18. 04/MT1205 15000 m2 Al Rajhi Mosque, Riyadh Exit 15 Sulaiman Al Rajhi. Al Hazem Co.
19. 04MT1205 2500 m2 Gulf Hygene Factory, Riyadh 2nd Industrial City Talal Al Taher Consulting Mazen Ergosa
20. 04MT1205 4000 m2 Pepsi Cola Al Jomaih Riyadh & Qasim Factory Pepsi cola Maint. Dept. Khalid Al Shatry
21. 04MT1205 7000 m2 APU –Hyper Market, Panda Al Otaishan Consulting SPACE CO.
22. 04MT1205 25000m2 Centria Project Projacs First Saudi Contg. Co.
24. 04MT1210 6000 m2 Al Waha Juice Factory SAK, Jeddah United Saudi Contracting
25. 04MT1330 17,000 m2 Khurais Road Plaza, Carrefour Centre Al Saad Contg. Co. Saudi Diyar
26. 04MT1205 7,000 m2 Al Kharj Air base (Aircraft Hangers) Client Modern Building Merchant
27. 04MT1205 10,000 m2 Riyadh Air base (Aircraft Hangers) Client Al Shareef Co.
Page 2 of 3
INTERNATIONAL JOB REFERENCES – MasterTop 1205
Notation Area Project Consultant Contractor
29. 05MT1205 6000 m2 Al Jomaiha Centre Khatb Al Alami Redco
31. 05MT1205 6,000 m2 Sure beam Food Product Factory Client First Saudi
35. 05MT1205 6000 m2 King Abdul Aziz University Hospital Shamal Al Khalej University Engg.
38 06MT1205 10,000 m2 System Support and Training Facility – Riyadh GDMW / MODA Al Jabreen Est.
Page 3 of 3
INTERNATIONAL JOB REFERENCES – MasterTop 1205
DATE PROJECT / CONTRACT CONTRACTOR CONSULTANT
G+3 RESIDENTIAL & COMMERCIAL COMPLEX ON PLOTS 322-217, 206, 291 & 220, AL HUDAIBA, ARKITEKNIK INTERNATIONAL
2005/03 ASCON
SATWA, DUBAI, UAE CONSULTING ENGINEERS
2005/01 MALL OF THE EMIRATES- MAIN MALL CONTRACT, DUBAI, UAE KHANSAHEB CIVIL ENGINEERING LLC HOLFORD ASSOCIATES
PROJACTS / GHD
2004 KHALIFA STADIUM SPORTS CITY, QATAR CCIC / SIX CO JV
APPLICATOR: BAHAR & BARDAWIL
2004/11 G+10 BUILDING AT AL NAHDA SECOND PROJECT NO. 538, DUBAI, UAE AL SHAFAR CONTRACTING CO. L.L.C ARCHON ENGINEERING CONSULTANTS
PROSCAPE LANDSCAPE DESIGN &
2004/11 ARABIAN RANCHES DEVELOPMENT IRRIGATION PUMPING STATIONS IPS2 & IPS3, DUBAI, UAE PARSONS INTERNATIONAL LTD
CONSTRUCTION
PATRIOT PROJECT, RIYADH, SAUDI ARABIA AL JABREEN MODA
COLLEGE OF ARCHITECTURE (KSU), RIYADH, SAUDI ARABIA AL RASHED MANGOUR KSU PROJECTS DEPT.
STABLE – KHALIDIYAH FARM, RIYADH, SAUDI ARABIA FAHD AL ZOUMAN MAINTENANCE DEPT.
AL FANAR – ELECTRICAL PRODUCTS FACTORY, RIYADH, SAUDI ARABIA FAHD AL ZOUMAN MAINTENANCE DEPT.
AL RAJHI MOSQUE, RIYADH EXIT 15, SAUDI ARABIA AL HAZEM CO. SULAIMAN AL RAJHI EST.
TALAL AL TAHER CONSULTING
GULF HYGIENE FACTORY, RIYADH 2ND INDUSTRIAL CITY, SAUDI ARABIA MAZEN ERGOSA
ENGINEERS
PEPSI COLA AL JOMAIH, RIYADH & QASSIM FACTORY, SAUDI ARABIA KHALID AL SHATHRY EST. PEPSI COLA MAINT. DEPT.
SIMAT MEDICAL SUPPLIES, RIYADH, SAUDI ARABIA FAHD AL ZOMAN SIMAT CO.
VET FACTORY, 2ND INDUSTRIAL CITY, DAMMAM, SAUDI ARABIA DIRECT WITH OWNER DIRECT WITH OWNER
AL OSAIS WAX FACTORY – 2ND INDUSTRIAL CITY, DAMMAM, SAUDI ARABIA DIRECT WITH OWNER DIRECT WITH OWNER
MASLOUM COLA FACTORY (CHUBBY) – 2ND INDUSTRIAL CITY, DAMMAM, SAUDI ARABIA KHALIFA AL HILAL CONTRACTING DIRECT WITH OWNER
ARABIAN FOOD SUPPLY, DAMMAM, SAUDI ARABIA TRACO DIRECT WITH OWNER
Page 1 of 2
INTERNATIONAL JOB REFERENCES – MasterTop 1205
DATE PROJECT / CONTRACT CONTRACTOR CONSULTANT
PEPSI COLA BOTTLING PLANT, AL KHOBAR, SAUDI ARABIA DIRECT WITH OWNER DIRECT WITH OWNER
KHUSHAIM & MOHAMMED JAMAL FACTORY, 2ND INDUSTRIAL CITY, DAMMAM, SAUDI ARABIA DIRECT WITH OWNER DIRECT WITH OWNER
Page 2 of 2
Test Reports
Exova (Saudi Arabia) Co. Ltd. T: +966 3 812 7750
PO Box 31775 F:+966 3 8121837
AI Khobar 31952 E:[email protected]
Kingdom of Saudi Arabia W: www.exova.com
COMPRESSIVESTRENGTHTESTRESULTS:
Compressive
Test Age length Width Height Max load
Sample No Date Tested Strength Average Strength (N/mm2)
(Days) (mm) (mm) (mm) (KN) 2
(N/mm )
Client Information: For and on-behalf of Exova (Saudi Arabia) Co. ltd
- BASF
P.O. Box 1884 AI Khobar 31952
Dammam Second Industrial ~rJ~I~#~~~rll
Tel: +966 3 812 1140
U •.••••
Erovo~SoudiArobla\co
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lid
~IIIII (01)
Fax '.+966 3 812 1822 '. Pl) &0. 3 775. AI Khabar 31952.
KIngdom of Saudi/' robla
lel.966 3 e 12 7750 Fax:+9663812 1837
KSA/C12/0135
Tested by: MK Page 1 of 1
This Document may not be reproduced other than in full, except with the prior written approval of the Issuing laboratory.
These resuns pertain only to the nem(s) tested as sampled by the client unless otherwise indicated.
The content of this report is governed by our standard terms and conditions.
Registered office: Exova (Saudi Arabia) Co. Ud. P.O. Box 31775. AI Khobar 31952. Kingdom of Saudi Arabia. Registration No. 2051037581
Exova (Saudi Arabia) Co. Ltd. T: +966 3 812 7750
PO Box 31775 F:+96638121837
AI Khobar 31952 E:[email protected]
Kingdom of Saudi Arabia W: www.exova.com
PULL OFF STRENGTH OF COATINGS USING PORTABLE ADHESION TESTER TEST REPORT
ASTM 04541-09
Cohesive Failure
Epoxy on
1 Vertical A 49.95 3.6 1.84 within the
Concrete
substrate
Cohesive Failure
Epoxy on
2 Vertical B 50.01 3.2 1.63 within the
Concrete
substrate
Cohesive Failure
Epoxy on
3 Vertical C 50.02 3.8 1.93 within the
Concrete
substrate
Client Information: For and on-behalf of Exova (Saudi Arabia) Co. Ltd
(Oi}
BASF ~~IIIIIII
L .•J....-..JI (':- ..•.".-....JI ~rJl)u,....s.:I;"s:.."..:.
\,e\\\"'0~o(\ agel
P.O, Box 1884 AI Khobar 31952 .0('
. E.xova ~SoUdlArabia) Co LId t'-CWOI,
~o\ell
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Oammam Second industrial Area, K$1b go. 3 775. AI Khabar ~IQ52.
Kln~dom of Saudi " rco.o , :l(\,\IUC
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Tel: +9663812 1140
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lei .9663 12 7750 Fox:~9.~6 3 8121837 , SO I ~
Fax: +966 3 812 1822 c)l.O" 0 Adrian Pettitt
Laboratory Manager - Civils
This report shall only be reproduced in full. Approval of the testing laboratory is required for partial reproduction.
Samples will be retained for a period of one month only, unless otherwise requested. -
The test results relate only to the samples tested.
KSA/C12/0137
This Document may not be reproduced other than in fun, except with the prior written approval of the issuing laboratory.
These rasuHspertain only to !he nem(s)testedas sampled by the clienf unlessotherwiseIndicated.
The content of this report is governed by our standard terms and conditions.
Registeredoffice:Exova(SaudiArabia) Co. Lid.P.O. Box31775.AIKhobar31952.Kingdom of SaudiArabia. RegistrationNo. 2051037581
Leed Certificate
Approvals