MARU-A PARTS MONTHLY DATA Date: 01.11.
23
Part Name: PIPE,MA SEC TO FR BK HOSE,R Supplier Name: M/s ALBA
Part Number: 51410-67L40 Date of issue:
For the month of Oct.23
MARU-A item Method Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Appearance Visual check 100% / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Vernier
Flaring Size Caliper/P.Projecto n=5/Lot / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
r
Air Pressure Air Gun 100% / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Pressure Resistance Sanoh Report Sanoh Report Attached
OK: NG：✕ No production：/
Prepared By Checked By Verified By
ALBA ENGINEERING
Appearance & Flaring Check sheet
PART NAME: PIPE,MA SEC TO FR BK HOSE,R MARU A SPOT QTY.: DATE: 01.11.23
PART NUMBER: 51410-67L40 STD. REFERENCE: PART STAGE: Regular
MODEL: YR-9 MONTH: Oct LOT QTY:
Sr.#. Description Standard Sample Method Result Remarks
Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
APPEARANCE
Outer PVDF coating
crack, Flaws, Rust
1
&sticking of foreign
100% / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Visual OK
bodies not allowed
2
Flaring As per Drawing n=5/Lot / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Vernier Caliper/ OK
Size P.Projector
3
Air Cleaning of pipe at 80 100% / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Air Gun OK
Pressure psi
Prepared By Checked By Verified By
ALBA ENGINEERING COMPANY
Purpose:
1- Inspection & MARU "A" Check sheet.
Tube Dia: Ø4.76mm
Part Name: _____PIPE,MA SEC TO FR BK HOSE,R
Part N0. 51410-67L20
Model: ______YR9
Date :
07.09.23
Inspection Sample Units mm
Sr.No. Standard Tool Frequency
Items 1 2 3 4 5 Remarks
Appearance Section
No Burr, No Crack, No
i Scratch,Surface
1 Appearance Finishing OK
ii forign body sticking
Visual 100%
OK
2 Hardware Quantity Nut (M10x1.0) OK
Dimension Section
3 Tube Dia 4.68~4.84 VC 4.73 4.75 4.77 4.79 4.81 OK
5 A 6.6~7.1 VC 5 Psc Per Lot 6.66 6.69 6.74 6.81 6.86 OK
First 2 pcs,
6 B 3.0~3.7 VC Middle 1 pc, 3.12 3.16 3.21 3.26 3.31 OK
7 C 1.2~1.6 VC Last 2 pcs 1.24 1.27 1.32 1.38 1.43 OK
8 Thickness T 0.7±0.08 VC 0.71 0.72 0.74 0.72 0.72 OK
9 Degree 90±30'
1 Piece
90.17 - - - - OK
10 Degree 45±2 P. Projector Per Lot 45.09 - - - - OK
11 Radius 0.7~1.3 0.7 - - - - OK
12 Leakage Test 1.96 MPa OK Sanoh Report Attached
Air Pressure Cleaning
13 80 psi Air Gun 100% OK
14 Bending Should Qualify on CF CF 5 Psc Per Lot OK
Approved By: Inspected By:
ALBA ENGINEERING COMPANY
GAP ANALYSIS REPORT
PART NAME: PIPE,MA SEC TO FR BK HOSE,R PART No: 51410-67L20
MODEL: YR-9 CUSTOMER: PAK SUZUKI
DATE: ITEM CODE: 07.09.23
D E
b a
c
B
C
LOCAL LOCAL LOCAL LOCAL LOCAL
SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5
Sr. No. CHECKING ITEM INSTRUMENT STD
ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL JUD
1 BLOCK A CLAMP 0±0 0.0 0.0 0.0 Ok
BLOCK B (a) 2.5 3.6 3.8 Ok
2 b Taper Gauge 3±3 3.5 2.4 2.2 Ok
c 3.3 3.1 2.8 Ok
BLOCK C (a) 2.5 2.9 2.4 Ok
3 b Taper Gauge 3±3 3.5 3.1 3.6 Ok
c 2.4 2.5 2.2 Ok
4 BLOCK D CLAMP 0±0 0 0 0 Ok
BLOCK E (a) 2.1 2.8 2.5 Ok
5 b Taper Gauge 3±3 3.9 3.2 3.5 Ok
c 2.0 3.2 2.9 Ok
BLOCK F CLAMP 0±0 0.0 0.0 0.0 Ok
6
Length block 3±3
(F)
ON CF 0.0 0.0 0.0 Ok
INSPECTED BY :
