GE OEC Fluorostar Compact / Series: Mobile Digital C-Arm Service Manual

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GE Healthcare

GE OEC Fluorostar Compact / Series


Mobile Digital C-Arm
Service Manual
DOC1790584 REV11
GE OEC Medical Systems GmbH
© December 2017
GE OEC Medical Systems GmbH
Wilhelm-Maisel-Str. 14
90530 Wendelstein, Germany
Table of Contents

Table of Contents

1 Introducing the GE OEC FLUOROSTAR


Compact / Series17
1.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.1.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.1.3 Target Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.2 Product Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.2.1 GE OEC Fluorostar Compact . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.2.2 GE OEC Fluorostar Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.3.1 Warnings, Cautions and Notes. . . . . . . . . . . . . . . . . . . . . . . 20

2 Copyright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3 General Information . . . . . . . . . . . . . . . . . . . . 23
3.1 Language Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.1 Trained Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.2 Ingress of Water and Solutions . . . . . . . . . . . . . . . . . . . . . . 33
4.1.3 Patient Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.4 Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1.5 Explosion Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1.6 X-Radiation Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.7 Motorized Mechanical Motion Hazard . . . . . . . . . . . . . . . . 37
4.1.8 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Job Card Log Out / Tag Out (LOTO) - JC_SAF01 . . . . . . . 38
4.3 Warning Labels and Symbols . . . . . . . . . . . . . . . . . . . . . . . . 40

1790584 REV11 GE OEC Fluorostar Compact / Series 3


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4.4 Unauthorized Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 40


4.5 Long Term Shutdown Procedures . . . . . . . . . . . . . . . . . . . . 41
4.5.1 System Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.2 Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5 System Overview . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6 Theory of Operation. . . . . . . . . . . . . . . . . . . . . 47
6.1 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.2 Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3 System boot-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.3.1 IPC 2100/2200 boot-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.3.2 IPC 2100/2200 boot-up diagram . . . . . . . . . . . . . . . . . . . . . 51
6.4 Power OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.4.1 Safety Check Emergency OFF . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5 System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.1 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.2 Power Supply LPS 105M 24V . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.5.3 Power Supply LPT 62M 5V/12V/-12V. . . . . . . . . . . . . . . . . . 56
6.5.4 B837 DC Low Voltage Distribution . . . . . . . . . . . . . . . . . . . . 57
6.5.5 B379 Input current limiter + Generator power . . . . . . . . . 59
6.5.6 Tri Mode 9/6/4.5-inch Image Intensifier. . . . . . . . . . . . . . . 61
6.5.7 Job Card Image Intensifier Calibration - JC_CMP38 . . . 61
6.6 Collimator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.6.1 Circuit/Mechanical Descriptions. . . . . . . . . . . . . . . . . . . . . . 64
6.6.2 Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.7 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.7.1 Circuit/Mechanical Descriptions. . . . . . . . . . . . . . . . . . . . . . 66
6.8 Generator Maxiplus 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.8.1 Circuit/Mechanical Descriptions. . . . . . . . . . . . . . . . . . . . . . 66
6.8.2 B708. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4 GE OEC Fluorostar Compact / Series 1790584 REV11


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6.8.3 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.8.4 Geometry of X-ray beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.8.5 Collimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.8.6 Film Cassette Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.8.7 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.8.8 X-ray Source Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.8.9 Stray Radiation in compliance with
EN 60601-1-3:2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.8.10 Environmental and Transportation
Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.8.11 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.8.12 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.8.13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.8.14 Labels and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.9 Auto Exposure Rate Control (AERC) . . . . . . . . . . . . . . . . . . . 77
6.9.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.9.2 Test Auto tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.10 Motorized Motions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.10.1 Circuit/Mechanical Descriptions . . . . . . . . . . . . . . . . . . . . . 78
6.11 User Interface B767/B710 . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.11.1 B767 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.12 Laser on Image Intensifier (II) . . . . . . . . . . . . . . . . . . . . . . . . 86
6.13 Laser on Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.14 Dose Area Product (DAP) Chamber . . . . . . . . . . . . . . . . . . . 90
6.15 DICOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.16 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.17 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.17.1 Job Card Software Update - Requirements and
Preparation- JC_SIN20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.17.2 Job Card Software Update - Software Upload to USB Stick
Fluorostar 4, SN range FxxxxxYYMMxxxx- JC_SIN22 . . 93
6.17.3 Job Card Software Update JC_SIN23. . . . . . . . . . . . . . . . . 94
6.18 Service Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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7 System Installation . . . . . . . . . . . . . . . . . . . . 121


7.1 Tools, Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.1.1 Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.2 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .122
7.2.1 Remove Protective Shipping Material . . . . . . . . . . . . . . . .123
7.2.2 De-pallet the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
7.2.3 De-pallet optional Monitor Cart . . . . . . . . . . . . . . . . . . . . .124
7.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
7.3.1 Trained Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . .124
7.3.2 Ingress of Water and Solutions. . . . . . . . . . . . . . . . . . . . . .125
7.3.3 Patient Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
7.3.4 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
7.3.5 Explosion Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
7.4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
7.5 Job Card Log Out / Tag Out (LOTO) - JC_SAF01. . . . . . .129
7.5.1 X-Radiation Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
7.5.2 Motorized Mechanical Motion Hazard . . . . . . . . . . . . . . .131
7.5.3 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
7.6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
7.6.1 Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
7.6.2 ELECTRICAL RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
7.6.3 Installation Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
7.6.4 Job Card Mainframe Cover Removal - JC_SIN01 . . . . .134
7.6.5 Job Card Mechanical Checks - JC_SIN02 . . . . . . . . . . . .135
7.6.6 Job Card Inspection and Setup - JC_IMPMP02 . . . . . . .136
7.6.7 Job Card Line Voltage Compatibility
Check - JC_SIN04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
7.6.8 Job Card Isolation of Transformer Wiring - JC_SIN05 .137
7.6.9 Checking System Operation. . . . . . . . . . . . . . . . . . . . . . . . .138
7.6.10 Job Card System Power Supply Voltages - JC_SIN07 .138
7.6.11 Job Card Measure Line Voltage Regulation - J
C_SIN08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
7.6.12 Job Card Hardware Buttons/ Touch Screen -
JC_SIN11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

6 GE OEC Fluorostar Compact / Series 1790584 REV11


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7.6.13 Job Card X-Ray Lamp, X-Ray Sound, LIH - JC_SIN12 . 140
7.6.14 Job Card Exposure Check - JC_SIN13 . . . . . . . . . . . . . . . 141
7.6.15 Job Card Post Processing Check - JC_SIN14 . . . . . . . . . 143
7.6.16 Thermal Printer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
7.6.17 Job Card Fluoroscopic Image Test - JC_SIN15 . . . . . . . 144
7.6.18 Job Card Maximum Skin Entrance Dose Rate Check -
JC_SIN16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
7.6.19 Job Card Dose Settings Test - JC_SIN17 . . . . . . . . . . . . . 146
7.6.20 Job Card Beam Alignment Test - JC_SIN18 . . . . . . . . . . 149
7.6.21 Job Card Check Measured DAP Accuracy - JC_SIN19 149
7.7 Complete Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

8 Planned Maintenance Procedures . . . . . . . 155


8.1 Time Needed for this Procedure . . . . . . . . . . . . . . . . . . . . 155
8.2 Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
8.2.1 Trained Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . 155
8.2.2 Ingress of Water and Solutions . . . . . . . . . . . . . . . . . . . . . 156
8.2.3 Patient Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
8.2.4 Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.2.5 Explosion Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
8.2.6 X-Radiation Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
8.2.7 Motorized Mechanical Motion Hazard . . . . . . . . . . . . . . . 159
8.2.8 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
8.3 Tools, Test Equipment & Parts . . . . . . . . . . . . . . . . . . . . . . 160
8.4 DICOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
8.5 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
8.6 Job Card Log Out / Tag Out (LOTO) - JC_SAF01 . . . . . . 161
8.7 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
8.7.1 Job Card Mainframe Cover Removal - JC_SIN01 . . . . . 163
8.7.2 Job Card Mechanical Checks - JC_PMP01 . . . . . . . . . . . 164
8.8 Inspection and Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
8.8.1 Job Card Inspection and Setup - JC_IMPMP02 . . . . . . . 166
8.8.2 Job Card Grease Gear Worm - JC_PMP03 . . . . . . . . . . . 166

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8.9 Battery Checks / Replacement . . . . . . . . . . . . . . . . . . . . . .168


8.9.1 Job Card Opening IPC Housing - JC_CMP26 . . . . . . . . .168
8.9.2 Job Card Inspect and Clean Fans - JC_PMP04 . . . . . . .169
8.9.3 Job Card Changing Lithium Battery IPC2100/2200 -
JC_PMP06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
8.9.4 Job Card Testing/Changing SSC Battery IPC2100/2200 -
JC_PMP07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
8.9.5 Close System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
8.9.6 Job Card Line Voltage Compatibility Check -
JC_SIN04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
8.9.7 Job Card Power ON System - JC_SIN06. . . . . . . . . . . . . .173
8.9.8 Job Card Electrical Safety Tests - JC_PMP08 . . . . . . . . .174
8.10 System Operational Verification . . . . . . . . . . . . . . . . . . . . .177
8.10.1 Job Card Hardware Buttons/ Touch Screen -
JC_SIN11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
8.10.2 Job Card X-Ray Lamp, X-Ray Sound, LIH - JC_SIN12. .178
8.10.3 Job Card Exposure Check - JC_SIN13. . . . . . . . . . . . . . . .178
8.10.4 Job Card Post Processing Check - JC_SIN14 . . . . . . . . .181
8.10.5 Thermal Printer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
8.10.6 Job Card Fluoroscopic Image Test - JC_SIN15 . . . . . . .182
8.10.7 Job Card Maximum Skin Entrance Dose Rate Check -
JC_SIN16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
8.10.8 Job Card Dose Settings Test - JC_SIN17 . . . . . . . . . . . . .184
8.10.9 Job Card Beam Alignment Test - JC_SIN18 . . . . . . . . . .186
8.10.10 Job Card Check Measured DAP Accuracy - JC_SIN19.187
8.11 Complete Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191

9 Corrective Maintenance Procedures . . . . . 193


9.1 Job Card Log Out / Tag Out (LOTO) - JC_SAF01. . . . . . .193
9.2 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
9.3 Replacement of Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
9.3.1 B887/B888/EDID dongle . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
9.3.2 B767/B768 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
9.3.3 B767/B768 Motorized Lateral Movement (with and
without Collision Detection) . . . . . . . . . . . . . . . . . . . . . . . . .220

8 GE OEC Fluorostar Compact / Series 1790584 REV11


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9.3.4 B837 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221


9.3.5 B791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
9.3.6 B891 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
9.3.7 B892 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
9.4 Generator Troubleshooting Guide. . . . . . . . . . . . . . . . . . . 226
9.4.1 Error case 1: Generator is arcing . . . . . . . . . . . . . . . . . . . . 227
9.4.2 B708 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
9.4.3 Power part fuse and pins . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
9.4.4 B351 LEDs (green) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
9.4.5 B352 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
9.4.6 Error case 4: Dose not correct . . . . . . . . . . . . . . . . . . . . . . 231
9.4.7 More help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
9.5 Generator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9.5.1 Preparations for X-ray Generator Replacement. . . . . . 232
9.5.2 Generator Radiation Exit Window . . . . . . . . . . . . . . . . . . . 233
9.5.3 Job Card Remove old Generator - JC_CMP01. . . . . . . . 235
9.5.4 Job Card Mount new Generator JC_CMP02. . . . . . . . . . 237
9.5.5 Job Card Close Generator - JC_CMP03 . . . . . . . . . . . . . . 238
9.5.6 Job Card Generator Warm-up - JC_CMP03 . . . . . . . . . . 239
9.5.7 Job Card kV & mA Calibration - JC_CMP04 . . . . . . . . . . 240
9.5.8 Job Card kV/mA Measurement Setup - JC_CMP05 . . . 244
9.5.9 Job Card Half Value Layer Measurement - JC_CMP06246
9.5.9.1 Tools & Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
9.5.9.2 HVL Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
9.5.9.3 HVL Measurement Procedure. . . . . . . . . . . . . . . . . . . . . . . 247
9.5.9.4 HVL Failed test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
9.5.10 Job Card Constancy and Linearity - JC_CMP07 . . . . . . 248
9.5.10.1 Tools & Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
9.5.10.2 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
9.5.10.3 Constancy and Linearity setup. . . . . . . . . . . . . . . . . . . . . . 249
9.5.10.4 Constancy and Linearity procedure . . . . . . . . . . . . . . . . . 250
9.5.10.5 Constancy and Linearity failed test . . . . . . . . . . . . . . . . . 250
9.5.11 B708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
9.5.12 Job Card Collimator Iris Calibration - JC_CMP08 . . . . . 251
9.5.13 Job Card Preview Collimator Setup - JC_CMP10 . . . . . 259

1790584 REV11 GE OEC Fluorostar Compact / Series 9


Table of Contents

9.5.14 Job Card kV & mA Calibration - JC_CMP04. . . . . . . . . . .261


9.5.15 DAP Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266
9.5.16 Job Card DAP Calibration - JC_CMP11 . . . . . . . . . . . . . . .267
9.5.17 Job Card Check DAP Calibration - JC_CMP12 . . . . . . . .270
9.5.18 DAP Unit (measured Default DAP Value) . . . . . . . . . . . . .272
9.5.19 Job Card DAP/AK/AKR start Calibration - JC_CMP13. .272
9.5.20 Reference Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
9.5.21 Show AK/AKR Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
9.5.22 Show DAP (measured) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
9.5.23 Show DAP (calculated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
9.6 IPC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
9.6.1 Job Card Mainframe Cover Removal - JC_SIN01 . . . . .277
9.6.2 Job Card Replace IPC2100/2200 - JC_CMP24 . . . . . . . .278
9.6.3 Job Card Init Camera JC_CMP77 . . . . . . . . . . . . . . . . . . . .281
9.6.4 Job Card Opening IPC Housing - JC_CMP26 . . . . . . . . .283
9.6.5 Job Card Replacing IPC Power Supply - JC_CMP27 . . .284
9.6.6 Job Card Replacing Graphic Card - JC_CMP28 . . . . . . .294
9.6.7 Job Card Changing Motherboard - JC_CMP29 . . . . . . .294
9.6.8 Job Card Changing SD-Card - JC_CMP30 . . . . . . . . . . . .296
9.6.9 Job Card Checking BIOS Settings - JC_CMP37 . . . . . . .298
9.6.10 Job Card Changing Safe Shutdown Circuit Battery -
JC_CMP32299
9.6.11 Job Card Changing Hard Drive - JC_CMP33. . . . . . . . . .300
9.6.12 Job Card WADI Restore complete hard disk -
JC_CMP76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
9.6.13 Job Card Init Camera JC_CMP77 . . . . . . . . . . . . . . . . . . . .306
9.6.14 Job Card Checking BIOS Settings - JC_CMP37 . . . . . . .307
9.6.15 Job Card WADI Restore operating system only -
JC_CMP34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
9.6.16 Job Card Init Camera JC_CMP77 . . . . . . . . . . . . . . . . . . . .313
9.7 Image Intensifier Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
9.7.1 B335 II Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
9.7.2 CCD Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318
9.7.3 Camera Alignment CCD Camera . . . . . . . . . . . . . . . . . . . .318
9.7.4 Job Card Init Camera JC_CMP77 . . . . . . . . . . . . . . . . . . . .319

10 GE OEC Fluorostar Compact / Series 1790584 REV11


Table of Contents

9.7.5 Job Card Replacing CMOS Camera- JC_CMP80 . . . . . . 320


9.7.6 Job Card Image Intensifier Entrance Dose Rate
Adjustment - JC_CMP39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
9.7.7 Job Card Maximum Skin Entrance Dose Rate Check -
JC_SIN16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
9.7.8 Grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
9.7.9 Job Card Image Intensifier Calibration - JC_CMP38 . . 329
9.8 Monitor and X-Ray Warning Lamp . . . . . . . . . . . . . . . . . . 333
9.8.1 Job Card Replacing a Display Components -
JC_CMP40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
9.8.2 Job Card Replacing a Display Panel- JC_CMP41 . . . . . 337
9.8.3 Job Card Display Checks + Adjustment - JC_CMP42 . 339
9.8.4 Setup of D10/D11 monitor. . . . . . . . . . . . . . . . . . . . . . . . . . 340
9.8.5 Job Card Display Factory Reset - JC_CMP78. . . . . . . . . 341
9.8.6 Job Card Display Settings - JC_CMP43 . . . . . . . . . . . . . . 344
9.9 Mainframe Printer Installation . . . . . . . . . . . . . . . . . . . . . . 346
9.9.1 Job Card Preparation of Printer Shelf - JC_CMP51 . . . 346
9.9.2 Job Card Preparations of Printer UP 971 - JC_CMP52 347
9.9.3 Job Card Printer Installation - JC_CMP54 . . . . . . . . . . . . 348
9.10 Monitor Cart Printer Installation. . . . . . . . . . . . . . . . . . . . . 349
9.10.1 Job Card Monitor Cart Printer Installation -
JC_CMP55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
9.11 User interface B710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
9.11.1 Job Card Changing B767 - JC_CMP58. . . . . . . . . . . . . . . 353
9.11.1.1 B767 Motorized Lateral Movement (with and without
Collision Detection). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
9.11.2 Job Card Touch Screen Calibration - JC_CMP59 . . . . . 355
9.12 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
9.12.1 Job Card Wheel Cover - JC_CMP60 . . . . . . . . . . . . . . . . . 356
9.12.2 Job Card Dismounting Horizontal Cross Arm -
JC_CMP62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
9.12.3 End Switch lift motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
9.12.4 JC_CMP66 - Change Lower End Switch. . . . . . . . . . . . . . 359
9.12.5 JC_CMP67 - Change Upper End Switch. . . . . . . . . . . . . . 361
9.12.6 JC_CMP68 - Adjustment Lower End Switch . . . . . . . . . . 362

1790584 REV11 GE OEC Fluorostar Compact / Series 11


Table of Contents

9.12.7 JC_CMP69 - Adjustment Upper End Switch . . . . . . . . . .365


9.12.8 Job Card Wheel Replacement - JC_CMP70 . . . . . . . . . .366
9.12.9 Job Card Main Wheel Brakes - JC_CMP71 . . . . . . . . . . .369
9.12.10 Job Card C-Orbital Brake - JC_CMP72 . . . . . . . . . . . . . . .379
9.12.11 Steering Chain Replacement . . . . . . . . . . . . . . . . . . . . . . . .382
9.12.12 JC_CMP73 - Uninstalling old chain . . . . . . . . . . . . . . . . . .383
9.12.13 JC_CMP74 - Installing new Steering Chain . . . . . . . . . . .395
9.12.14 Job Card Service Kit Axial Fan - JC_CMP75. . . . . . . . . . .403
9.12.15 Job Card Tightening screwed connection of monitor
support arm - JC_CMP63 . . . . . . . . . . . . . . . . . . . . . . . . . . .405

10 Upgrade Procedures . . . . . . . . . . . . . . . . . . . 407


10.1 Laser on X-ray generator . . . . . . . . . . . . . . . . . . . . . . . . . . .407
10.1.1 Job Card Laser on X-Ray Generator - JC_UPG01 . . . . .407
10.1.2 Job Card Laser X-Ray Generator Software Setup and Test
- JC_UPG02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411
10.1.3 System Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .412
10.2 DAP Upgrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .412
10.2.1 Job Card DAP Upgrade - JC_UPG03 . . . . . . . . . . . . . . . . .412
10.2.2 Job Card DAP Software Setup - JC_UPG04. . . . . . . . . . .414
10.2.3 Job Card DAP Calibration - JC_CMP11 . . . . . . . . . . . . . . .414
10.3 Laser II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418
10.3.1 Job Card II Laser Mechanical Installation - JC_UPG05418
10.3.2 Job Card II Laser Software Installation - JC_UPG06 . .421
10.3.3 Job Card II Laser Adjustment - JC_UPG07 . . . . . . . . . . .422
10.3.4 Job Card Image Intensifier Entrance Dose Rate
Adjustment - JC_CMP39 . . . . . . . . . . . . . . . . . . . . . . . . . . . .424
10.4 Compact Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .427
10.4.1 Job Card Upgrade Compact Plus - JC_UPG08. . . . . . . .427
10.4.2 Job Card Test - JC_UPG09 . . . . . . . . . . . . . . . . . . . . . . . . . .431
10.5 DVD Writer S9410DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .432
10.5.1 Job Card Mechanical Installation Flap - JC_UPG10 . . .432
10.5.2 Job Card Assembly Writer - JC_UPG11 . . . . . . . . . . . . . .436
10.5.3 Job Card DVD Writer Installation - JC_UPG12 . . . . . . . .439

12 GE OEC Fluorostar Compact / Series 1790584 REV11


Table of Contents

10.6 Upgrade CINE/VAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440


10.6.1 Job Card Activating CINE/VAS - JC_UPG13 . . . . . . . . . . 440
10.6.2 Job Card Testing CINE/VAS - JC_UPG14 . . . . . . . . . . . . . 442
10.7 Printer shelf Upgrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
10.7.1 Job Card Printer Shelf - JC_UPG15 . . . . . . . . . . . . . . . . . . 443
10.8 Pediatric Option Upgrade. . . . . . . . . . . . . . . . . . . . . . . . . . . 444
10.9 WiFi module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
10.9.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
10.9.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.9.3 Using Enterprise Authentication . . . . . . . . . . . . . . . . . . . . 456

11 Backing up IPC and DICOM Settings . . . . . 461


11.1 Making Notes of Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
11.2 Patient Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

1790584 REV11 GE OEC Fluorostar Compact / Series 13


Table of Contents

14 GE OEC Fluorostar Compact / Series 1790584 REV11


Revision History
Manual Revision Revision Date Change Description

DOC1790584 see MyWorkshop Initial release


REV1

DOC1790584 see MyWorkshop Updated with reviewer


REV2 comments

DOC1790584 see MyWorkshop Updated product name


REV3

DOC1790584 see MyWorkshop Added details to WI-FI, B335


REV4

DOC1790584 see MyWorkshop Updated WiFi chapter, added


REV5 Enterprise Authentication,
updated Display Factory Reset,
added information for D10-G,
D11-G displays

DOC1790584 see MyWorkshop Changed procedure for


REV6 measured DAP calibration check

DOC1790584 see MyWorkshop Added job card and changed


REV7 torque for monitor support arm
replacement

DOC1790584 see MyWorkshop Added new Error messages,


REV8 added selection of system type
to WADI installation, added
replacement of new camera,
added board B768.

DOC1790584 see MyWorkshop Added board B888 description.


REV9

1790584 REV11 GE OEC Fluorostar Compact / Series 15


Manual Revision Revision Date Change Description

DOC1790584 see MyWorkshop Added a task to check the


REV10 monitor cart wheels to periodic
maintenance.
Added information about
differences in part replacement
for different X-ray generator
versions.
Added a task to check the display
support arm to periodic
maintenance.
Added job card how to tighten
the screws of the monitor
support arm to corrective
maintenance.

DOC1790584 see MyWorkshop Added Description how to


REV11 update SW REV07.00.01 to
REV07.00.02 to Chapter Upgrade
Procedures. Added EDID dongle.

16 GE OEC Fluorostar Compact / Series 1790584 REV11


Introducing the GE OEC FLUOROSTAR Compact / Series

1 Introducing the GE OEC FLUOROSTAR


Compact / Series

1.1 General

1.1.1 Purpose
This manual contains service information that will assist
trained service personnel to isolate failures and initiate
repairs on the GE OEC Fluorostar Compact / Series Mobile
C-Arm.
It also contains instructions for system installation as well
as planned maintenance.
In addition, it contains instructions how to perform
system upgrades.

1.1.2 Scope
The information within this manual refers to systems
currently being manufactured.

1.1.3 Target Audience


Individuals that benefit the most from the information
provided are those service personnel specifically trained
to perform the suggested services. Reading this manual
without proper training does not qualify the reader to
service the GE OEC Fluorostar Compact / Series Digital
Mobile C-Arm.

1790584 REV11 GE OEC Fluorostar Compact / Series 17


Introducing the GE OEC FLUOROSTAR Compact / Series

1.2 Product Configurations


Two different GE OEC Fluorostar products are available:
GE OEC Fluorostar Compact and GE OEC Fluorostar
Series.
Please note that not all products and configurations may
be available in your country or region.
For Country Specific Setups please refer to DOC1793590.

1.2.1 GE OEC Fluorostar Compact


The GE OEC Fluorostar Compact is available with either
one or two monitors on the C-Arm. With two monitors, it
is called GE OEC Fluorostar Compact². It can also be
equipped with an optional Monitor Cart MC6, in which
case it is called GE Fluorostar Compact Plus.

Figure 2 Fluorostar Compact² with separate printer shelf (option)

18 GE OEC Fluorostar Compact / Series 1790584 REV11


Introducing the GE OEC FLUOROSTAR Compact / Series

1.2.2 GE OEC Fluorostar Series


The GE OEC Fluorostar Series is equipped with a Monitor
Cart MC6 with two monitors.

Figure 1 Fluorostar Series with Monitor cart MC6

1.2.3 Configurations
The following configurations are distinguished, for each
of which Motorized Lateral Movement is an option.

Configuration Name Monitors


Fluorostar Series 2
(on Monitor Cart)
Fluorostar Compact 1
(on C-Arm)
Fluorostar Compact² 2
(on C-Arm)
Fluorostar Compact Plus 3
(1 on C-Arm, 2 on
Monitor Cart)
Fluorostar Compact² Plus 4
(2 on C-Arm, 2 on
Monitor Cart)

1790584 REV11 GE OEC Fluorostar Compact / Series 19


Introducing the GE OEC FLUOROSTAR Compact / Series

1.3 How to Use This Manual

1.3.1 Warnings, Cautions and Notes


The following warning, caution and note conventions
appear throughout the manual to indicate where death,
serious injury or equipment damage may be possible.
Strict attention to the procedures provided in the
warnings and cautions are essential.

WARNING: Warnings indicate the threat of death or


serious personal injury

CAUTION: Cautions indicate the threat of minor


personal injury or equipment damage

NOTE: Notes indicate useful information that should


be taken into consideration

20 GE OEC Fluorostar Compact / Series 1790584 REV11


Copyright

2 Copyright
This manual may not be reproduced, in whole or in part,
without the written permission of GE OEC Medical
Systems GmbH.
GE OEC Fluorostar is a registered trademark of GE OEC
Medical Systems GmbH.
Other product and company names mentioned herein
are the property of their respective owners.
The contents of this document are accurate at the time of
publication. However, changes in design and additional
features can, at any time, be incorporated in the
hardware and software and may not be reflected in this
version of the document. Contact GE OEC Technical
Support for clarification, if discrepancies arise.
© 2017
GE OEC Medical Systems GmbH, a General Electric
Company, going to market as GE Healthcare
Wilhelm-Maisel-Str.14
90530 Wendelstein
Germany

All rights reserved

1790584 REV11 GE OEC Fluorostar Compact / Series 21


Copyright

22 GE OEC Fluorostar Compact / Series 1790584 REV11


General Information

3 General Information
This chapter contents general information for the use of
this manual.

3.1 Language Warnings

Warning This Service Manual is available in English only.


(EN) If a customer's service provider requires a language
other than English, it is the customer's responsibility
to provide translation services.
Do not attempt to service the equipment unless
this service manual has been consulted and is
understood.
Failure to heed this warning may result in injury to
the service provider, operator, or patient from electric
shock, or from mechanical or other hazards.
警告 本维修手册仅提供英文版本 .
(ZH-CN) 如果客户的维修服务人员需要非英文版本,则客户
需自行提供翻译服务。
未详细阅读和完全理解本维修手册之前,不得进行
维修。
忽略本警告可能对维修服务人员、操作人员或患者
造成电击、机械伤害或其他形式的伤害

1790584 REV11 GE OEC Fluorostar Compact / Series 23


General Information

VÝSTRAHA Tento provozní návod existuje pouze v anglickém


jazyce.
(CS)
V případě, že externí služba zákazníkům potřebuje
návod v jiném jazyce, je zajištění překladu do
odpovídajícího jazyka úkolem zákazníka.
Nesnažte se o údržbu tohoto zařízení, aniž byste si
přečetli tento provozní návod a pochopili jeho obsah.
V případě nedodržování této výstrahy může dojít
k poranění pracovníka prodejního servisu,
obslužného personálu nebo pacientů vlivem
elektrickéhop proudu, respektive vlivem
mechanických či jiných rizik.
ADVARSEL DENNE ServiceManual FINDES KUN PÅ ENGELSK.
(DA) HVIS en kundes TEKNIKER HAR BRUG FOR ET ANDET
SPROG END ENGELSK, ER DET KUNDENS ANSVAR AT
SØRGE FOR OVERSÆTTELSE.
FORSØG IKKE AT SERVICERE UDSTYRET MEDMINDRE
DENNE servicemanual har vÆRET KONSULTERET OG
ER FORSTÅET.
MANGLENDE OVERHOLDELSE AF DENNE ADVARSEL
KAN MEDFØRE SKADE PÅ GRUND AF ELEKTRISK,
MEKANISK ELLER ANDEN FARE FOR TEKNIKEREN,
OPERATØREN ELLER PATIENTEN.
WAARSCHUWING DEZE ONDERHOUDSHANDLEIDING IS ENKEL IN HET
ENGELS VERKRIJGBAAR.
(NL)
ALS HET ONDERHOUDSPERSONEEL EEN ANDERE
TAAL VEREIST, DAN IS DE KLANT
VERANTWOORDELIJK VOOR DE VERTALING ERVAN.
PROBEER DE APPARATUUR NIET TE ONDERHOUDEN
VOORDAT DEZE ONDERHOUDSHANDLEIDING WERD
GERAADPLEEGD EN BEGREPEN IS.
INDIEN DEZE WAARSCHUWING NIET WORDT
OPGEVOLGD, ZOU HET ONDERHOUDSPERSONEEL,
DE OPERATOR OF EEN PATIËNT GEWOND KUNNEN
RAKEN ALS GEVOLG VAN EEN ELEKTRISCHE SCHOK,
MECHANISCHE OF ANDERE GEVAREN.

24 GE OEC Fluorostar Compact / Series 1790584 REV11


General Information

HOIATUS See teenindusjuhend on saadaval ainult inglise


keeles.
(ET)
Kui klienditeeninduse osutaja nõuab juhendit inglise
keelest erinevas keeles, vastutab klient tõlketeenuse
osutamise eest.
Ärge üritage seadmeid teenindada enne eelnevalt
käesoleva teenindusjuhendiga tutvumist ja sellest
aru saamist.
Käesoleva hoiatuse eiramine võib põhjustada
teenuseosutaja, operaatori või patsiendi vigastamist
elektrilöögi, mehaanilise või muu ohu tagajärjel.
VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.
(FI) Jos asiakkaan huoltohenkilöstö vaatii muuta kuin
englanninkielistä materiaalia, tarvittavan
käännöksen hankkiminen on asiakkaan vastuulla.
Älä yritä korjata laitteistoa ennen kuin olet varmasti
lukenut ja ymmärtänyt tämän huolto-ohjeen.
Mikäli tätä varoitusta ei noudateta, seurauksena voi
olla huoltohenkilöstön, laitteiston käyttäjän tai
potilaan vahingoittuminen sähköiskun, mekaanisen
vian tai muun vaaratilanteen vuoksi.
ATTENTION Ce Manuel de service n'est disponible qu'en anglais.
(FR) Si le technicien du client a besoin de ce manuel dans
une autre langue que l'anglais, c'est au client qu'il
incombe de le faire traduire.
Ne pas tenter d'intervenIR sur les équipements
tant que le manuel Service n'a pas été consulté et
compris
Le non-respect de cet avertissement peut entraîner
chez le technicien, l'opérateur ou le patient des
blessures dues à des dangers électriques,
mécaniques ou autres.

1790584 REV11 GE OEC Fluorostar Compact / Series 25


General Information

Warnung Diese Serviceanleitung existiert nur in englischer


Sprache.
(DE)
Falls ein fremder Kundendienst eine andere Sprache
benötigt, ist es Aufgabe des Kunden für eine
entsprechende Übersetzung zu sorgen.
Versuchen Sie nicht diese Anlage zu warten, ohne
diese Serviceanleitung gelesen und verstanden zu
haben.
Wird diese Warnung nicht beachtet, so kann es zu
Verletzungen des Kundendiensttechnikers, des
Bedieners oder des Patienten durch Stromschläge,
mechanische oder sonstige Gefahren kommen.
ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ ∆ΙΑΤΙΘΕΤΑΙ ΣΤΑ
ΑΓΓΛΙΚΑ ΜΟΝΟ.
(EL)
ΕΑΝ ΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ ΕΝΟΣ ΠΕΛΑΤΗ
ΑΠΑΙΤΕΙ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕ ΓΛΩΣΣΑ ΕΚΤΟΣ
ΤΩΝ ΑΓΓΛΙΚΩΝ, ΑΠΟΤΕΛΕΙ ΕΥΘΥΝΗ ΤΟΥ ΠΕΛΑΤΗ ΝΑ
ΠΑΡΕΧΕΙ ΥΠΗΡΕΣΙΕΣ ΜΕΤΑΦΡΑΣΗΣ.
ΜΗΝ ΕΠΙΧΕΙΡΗΣΕΤΕ ΤΗΝ ΕΚΤΕΛΕΣΗ ΕΡΓΑΣΙΩΝ
ΣΕΡΒΙΣ ΣΤΟΝ ΕΞΟΠΛΙΣΜΟ ΕΚΤΟΣ ΕΑΝ ΕΧΕΤΕ
ΣΥΜΒΟΥΛΕΥΤΕΙ ΚΑΙ ΕΧΕΤΕ ΚΑΤΑΝΟΗΣΕΙ ΤΟ ΠΑΡΟΝ
ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ.
ΕΑΝ ∆Ε ΛΑΒΕΤΕ ΥΠΟΨΗ ΤΗΝ ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ ΑΥΤΗ,
ΕΝ∆ΕΧΕΤΑΙ ΝΑ ΠΡΟΚΛΗΘΕΙ ΤΡΑΥΜΑΤΙΣΜΟΣ ΣΤΟ
ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ, ΣΤΟ ΧΕΙΡΙΣΤΗ Ή ΣΤΟΝ
ΑΣΘΕΝΗ ΑΠΟ ΗΛΕΚΤΡΟΠΛΗΞΙΑ, ΜΗΧΑΝΙΚΟΥΣ Ή
ΑΛΛΟΥΣ ΚΙΝ∆ΥΝΟΥΣ.

26 GE OEC Fluorostar Compact / Series 1790584 REV11


General Information

FIGYELMEZTETÉS EZEN KARBANTARTÁSI KÉZIKÖNYV KIZÁRÓLAG


ANGOL NYELVEN ÉRHETŐ EL.
(HU)
HA A VEVŐ SZOLGÁLTATÓJA ANGOLTÓL ELTÉRŐ
NYELVRE TART IGÉNYT, AKKOR A VEVŐ FELELŐSSÉGE
A FORDÍTÁS ELKÉSZÍTTETÉSE.
NE PRÓBÁLJA ELKEZDENI HASZNÁLNI A
BERENDEZÉST, AMÍG A KARBANTARTÁSI
KÉZIKÖNYVBEN LEÍRTAKAT NEM ÉRTELMEZTÉK.
EZEN FIGYELMEZTETÉS FIGYELMEN KÍVÜL HAGYÁSA
A SZOLGÁLTATÓ, MŰKÖDTETŐ VAGY A BETEG
ÁRAMÜTÉS, MECHANIKAI VAGY EGYÉB
VESZÉLYHELYZET MIATTI SÉRÜLÉSÉT
EREDMÉNYEZHETI.
AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku.
(IS) Ef að þjónustuveitandi viðskiptamanns þarfnast
annas tungumáls en ensku, er það skylda
viðskiptamanns að skaffa tungumálaþjónustu.
Reynið ekki að afgreiða tækið nema að þessi
þjónustuhandbók
hefur verið skoðuð og skilin.
Brot á sinna þessari aðvörun getur leitt til meiðsla á
þjónustuveitanda, stjórnanda eða sjúklings frá
raflosti, vélrænu eða öðrum áhættum.
Avvertenza Il presente manuale di manutenzione è disponibile
soltanto in inglese.
(IT)
Se un addetto alla manutenzione esterno alla GEMS
richiede il manuale in una lingua diversa, il cliente è
tenuto a provvedere direttamente alla traduzione.
Si proceda alla manutenzione dell'apparecchiatura
solo dopo aver consultato il presente manuale ed
averne compreso il contenuto
Il non rispetto della presente avvertenza potrebbe
far compiere operazioni da cui derivino lesioni
all'addetto alla manutenzione, all'utilizzatore ed al
paziente per folgorazione elettrica, per urti
meccanici od altri rischi.

1790584 REV11 GE OEC Fluorostar Compact / Series 27


General Information

• このサービスマニュアルには英語版しかあり
ません。
(JA) • サービスを担当される業者が英語以外の言語を
要求される場合、翻訳作業はその業者の責任で行
うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、
装置のサービスを行わないでください。
• この警告に従わない場合、サービスを担当され
る方、操作員あるいは患者さんが、感電や機械的
又はその他の危険により負傷する可能性があり
ます。
?? ? ??? ???? ???? ???? ? ???? .
(KO) ??? ??? ???? ?? ??? ??? ??? ?? , ?? ???? ???? ?? ???
????? .
? ??? ???? ???? ???? ?? ?? ?? ??? ????? ???? ???? .
? ??? ???? ??? ?? ?? , ???? ?? ?? ?????? ??? ??? , ???
?? ???? ??? ?? ? ???? .
BRĪDINĀJUMS ŠĪ APKALPES ROKASGRĀMATA IR PIEEJAMA TIKAI
ANGĻU VALODĀ.
(LV)
JA KLIENTA APKALPES SNIEDZĒJAM NEPIECIEŠAMA
INFORMĀCIJA CITĀ VALODĀ, NEVIS ANGĻU, KLIENTA
PIENĀKUMS IR NODROŠINĀT TULKOŠANU.
nEVEICIET APRĪKOJUMA APKALPI BEZ APKALPES
ROKASGRĀMATAS IZLASĪŠANAS UN SAPRAŠANAS.
ŠĪ BRĪDINĀJUMA NEIEVĒROŠANA VAR RADĪT
ELEKTRISKĀS STRĀVAS TRIECIENa, MEHĀNISKU VAI
CITU RISKU IZRAISĪTU TRAUMU APKALPES
SNIEDZĒJAm, OPERATORAM VAI PACIENTAM.

28 GE OEC Fluorostar Compact / Series 1790584 REV11


General Information

ĮSPĖJIMAS ŠIS EKSPLOATAVIMO VADOVAS YRA PRIEINAMAS TIK


ANGLŲ KALBA.
(LT)
JEI KLIENTO PASLAUGŲ TIEKĖJAS REIKALAUJA
VADOVO KITA KALBA – NE ANGLŲ, NUMATYTI
VERTIMO PASLAUGAS YRA KLIENTO ATSAKOMYBĖ.
NEMĖGINKITE ATLIKTI ĮRANGOS TECHNINĖS
PRIEŽIŪROS, NEBENT ATSIŽVELGĖTE Į ŠĮ
EKSPLOATAVIMO VADOVĄ IR JĮ SUPRATOTE.
JEI NEATKREIPSITE DĖMESIO Į ŠĮ PERSPĖJIMĄ, GALIMI
SUŽALOJIMAI DĖL ELEKTROS ŠOKO,
MECHANINIŲ AR KITŲ PAVOJŲ PASLAUGŲ TIEKĖJUI,
OPERATORIUI AR PACIENTUI.
ADVARSEL DENNE SERVICEHÅNDBOKEN FINNES BARE PÅ
ENGELSK.
(NO)
HVIS KUNDENS SERVICELEVERANDØR TRENGER ET
ANNET SPRÅK, ER DET KUNDENS ANSVAR Å SØRGE
FOR OVERSETTELSE.
IKKE FORSØK Å REPARERE UTSTYRET UTEN AT DENNE
SERVICEHÅNDBOKEN ER LEST OG FORSTÅTT.
MANGLENDE HENSYN TIL DENNE ADVARSELEN KAN
FØRE TIL AT SERVICELEVERANDØREN, OPERATØREN
ELLER PASIENTEN SKADES PÅ GRUNN AV ELEKTRISK
STØT, MEKANISKE ELLER ANDRE FARER.
OSTRZEŻENIE NINIEJSZY PODRĘCZNIK SERWISOWY DOSTĘPNY
JEST JEDYNIE W JĘZYKU ANGIELSKIM.
(PL)
JEŚLI DOSTAWCA USŁUG KLIENTA WYMAGA JĘZYKA
INNEGO NIŻ ANGIELSKI, ZAPEWNIENIE USŁUGI
TŁUMACZENIA JEST OBOWIĄZKIEM KLIENTA.
NIE PRÓBOWAĆ SERWISOWAĆ WYPOSAŻENIA BEZ
ZAPOZNANIA SIĘ I ZROZUMIENIA NINIEJSZEGO
PODRĘCZNIKA SERWISOWEGO.
NIEZASTOSOWANIE SIĘ DO TEGO OSTRZEŻENIA
MOŻE SPOWODOWAĆ URAZY DOSTAWCY USŁUG,
OPERATORA LUB PACJENTA W WYNIKU PORAŻENIA
ELEKTRYCZNEGO, ZAGROŻENIA MECHANICZNEGO
BĄDŹ INNEGO.

1790584 REV11 GE OEC Fluorostar Compact / Series 29


General Information

ATENÇÃO Este manual de assistência técnica só se encontra


disponível em inglês.
(PT)
Se qualquer outro serviço de assistência técnica
solicitar este manual noutro idioma, é da
responsabilidade do cliente fornecer os serviços de
tradução.
Não tente reparar o equipamento sem ter
consultado e compreendido este manual de
assistência técnica.
O não cumprimento deste aviso pode colocar em
perigo a segurança do técnico, do operador ou do
paciente devido a choques eléctricos, mecânicos ou
outros.
ATENŢIE ACEST MANUAL DE SERVICE ESTE DISPONIBIL NUMAI
ÎN LIMBA ENGLEZĂ.
(RO)
DACĂ UN FURNIZOR DE SERVICII PENTRU CLIENŢI
NECESITĂ O ALTĂ LIMBĂ DECÂT CEA ENGLEZĂ, ESTE
DE DATORIA CLIENTULUI SĂ FURNIZEZE O
TRADUCERE.
NU ÎNCERCAŢI SĂ REPARAŢI ECHIPAMENTUL DECÂT
ULTERIOR CONSULTĂRII ŞI ÎNŢELEGERII ACESTUI
MANUAL DE SERVICE.
IGNORAREA ACESTUI AVERTISMENT AR PUTEA DUCE
LA RĂNIREA DEPANATORULUI, OPERATORULUI SAU
PACIENTULUI ÎN URMA PERICOLELOR DE
ELECTROCUTARE, MECANICE SAU DE ALTĂ NATURĂ.

30 GE OEC Fluorostar Compact / Series 1790584 REV11


General Information

ОСТОРОЖНО! Данное руководство по обслуживанию


предлагается только на английском языке.
(RU)
Если сервисному персоналу клиента необходимо
руководство не на английском, а на каком-то
другом языке, клиенту следует самостоятельно
обеспечить перевод.
Перед техническим обслуживанием
оборудования обязательно обратитесь к данному
руководству и поймите изложенные в нем
сведения.
Несоблюдение требований данного
предупреждения может привести к тому, что
специалист по обслуживанию, оператор или
пациент получат удар электрическим током,
механическую травму или другое повреждение.
Upozornenie Tento návod na obsluhu je k dispozícii len v
angličtine.
(SK)
Ak zákazníkov poskytovateľ služieb vyžaduje iný
jazyk ako angličtinu, poskytnutie prekladateľských
služieb je zodpovednosťou zákazníka.
Epokúšajte sa o obsluhu zariadenia skôr, ako si
neprečítate návod na obluhu a neporozumiete mu.
Zanedbanie tohto upozornenia môže vyústiť do
zranenia poskytovateľa služieb, obsluhujúcej osoby
alebo pacienta elektrickým prúdom, do
mechanického alebo iného nebezpečenstva.

1790584 REV11 GE OEC Fluorostar Compact / Series 31


General Information

ATENCION Este Manual de Servicio sólo existe en inglés.


(ES) Si algún proveedor de servicios ajeno a GEMS solicita
un idioma que no sea el inglés, es responsabilidad
del cliente ofrecer un servicio de traducción
No se deberá dar servicio técnico al equipo,
sin haber consultado y comprendido este manual de
servicio
La no observancia del presente aviso puede dar
lugar a que el proveedor de servicios, el operador o
el paciente sufran lesiones provocadas por causas
eléctricas, mecánicas o de otra naturaleza.
Varning DEN HÄR SERVICEHANDBOKEN FINNS BARA
TILLGÄNGLIG PÅ ENGELSKA.
(SV)
OM EN KUNDS SERVICETEKNIKER HAR BEHOV AV ETT
ANNAT SPRÅK ÄN ENGELSKA ANSVARAR KUNDEN
FÖR ATT TILLHANDAHÅLLA
ÖVERSÄTTNINGSTJÄNSTER.
FÖRSÖK INTE UTFÖRA SERVICE PÅ UTRUSTNINGEN
OM DU INTE HAR LÄST OCH FÖRSTÅR DEN HÄR
SERVICEHANDBOKEN.
OM DU INTE TAR HÄNSYN TILL DEN HÄR VARNINGEN
KAN DET RESULTERA I SKADOR PÅ
SERVICETEKNIKERN, OPERATÖREN ELLER PATIENTEN
TILL FÖLJD AV ELEKTRISKA STÖTAR, MEKANISKA
FAROR ELLER ANDRA FAROR.
DİKKAT BU SERVİS KILAVUZUNUN SADECE İNGİLİZCESİ
MEVCUTTUR.
(TR)
EĞER MÜŞTERİ TEKNİSYENİ BU KILAVUZU İNGİLİZCE
DIŞINDA BİR BAŞKA LİSANDAN TALEP EDERSE, BUNU
TERCÜME ETTİRMEK MÜŞTERİYE DÜŞER.
SERVİS KILAVUZUNU OKUYUP ANLAMADAN
EKİPMANLARA MÜDAHALE ETMEYİNİZ.
BU UYARIYA UYULMAMASI, ELEKTRİK, MEKANİK VEYA
DİĞER TEHLİKELERDEN DOLAYI TEKNİSYEN,
OPERATÖR VEYA HASTANIN YARALANMASINA YOL
AÇABİLİR.

32 GE OEC Fluorostar Compact / Series 1790584 REV11


Safety

4 Safety
The following sections contain information relating to
safe procedures when servicing the GE OEC Fluorostar
Compact / Series.

4.1 Safety Precautions


Under no circumstances should the safety interlocks in
the system be bypassed, jumped or otherwise disabled.

4.1.1 Trained Service Personnel


Personal injury or property damage can result from
incorrectly performed service procedures.
Observe all operating and safety procedures contained
within this manual.

WARNING: Only service personnel specifically trained by


GE OEC Medical Systems, Inc., should
perform the procedures to service the
Fluorostar Systems.

CAUTION: Federal law restricts this device to sale by, or


in the order of, a physician.

CAUTION: Service personnel should always be prepared


that systems might be contaminated and
need to be disinfected.

4.1.2 Ingress of Water and Solutions


Always unplug the AC power cable from the wall outlet
before cleaning the equipment. Do not allow water, soap
or other liquids to drip into the equipment and possibly
cause short circuits, electric shock and fire hazards.
Do not operate or store the system where conductive
fluids, like water or saline solutions, might spill on the
equipment unless you drape or bag the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 33


Safety

4.1.3 Patient Environment


Medical electrical equipment operated within the patient
environment shall meet the same level of safety as
equipment complying with IEC 60601-1. Equipment
operated outside of the patient environment shall meet
the level of safety appropriate for non-medical electrical
equipment complying with other IEC or ISO safety
standards. Interconnection of the equipment shall not
result in a safety level for the patient that is inferior to the
level given in IEC 60601-1.
Following are considerations for externally connecting
equipment that is connected to an external power
source:
• Located within the patient area: Verify that the
enclosure leakage current of combined devices does
not exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)
• Located outside the patient area: Verify that the
leakage current of the combined devices does not
cause any equipment within the patient environment
to exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)

NOTE: If any situation causes the equipment to exceed


the leakage current limits as described above, an
additional ground (protective earth) conductor, or
an isolation transformer, floating power supply, or
other separation device must be installed.
Determine which piece of equipment is causing
the system to exceed the leakage current limits
and disconnect it from the system. Contact OEC
Medical Systems, Inc., Technical Support, to
report the problem and to determine if the
equipment can be connected using an
appropriate separation method.

34 GE OEC Fluorostar Compact / Series 1790584 REV11


Safety

4.1.4 Electrical Safety


Electrical circuits inside the equipment use voltages that
are capable of causing serious injury or death from
electrical shock.

WARNING: This equipment contains high power


electrical components and should only be
serviced by personnel familiar with the
circuits and operation. At certain locations
these voltages are present EVEN WHEN THE
POWER CORD IS UNPLUGGED.

Areas where dangerous voltages exist:


• Monoblock - 110,000 volts
• Image Intensifier Assembly - 25,000 - 30,000 volts
• Image Intensifier - 50,000 volts
• Line Voltage - 120/230 VAC
• Transformers - 100 - 240 volts
• Video Monitors - 100 - 240 volts
• Generator - 110,000 volts

Observe the following precautions when you remove


system covers:
- Observe the two-person rule when working near
lethal voltages. A person who is familiar with the
emergency power removal procedure must be in
attendance. This person must remain clear of the
machine and be prepared to turn it off in an emer-
gency.
- Be familiar with the components being serviced
and the locations of hazardous voltages in the as-
sembly where you work.

1790584 REV11 GE OEC Fluorostar Compact / Series 35


Safety

- High voltage cables and capacitors can retain a


charge even when you remove all power from the
system. Avoid touching these unless you are cer-
tain the charge has dissipated to ground.
- Some high energy capacitors in the system should
be shorted to ground through an adequate resis-
tance to avoid a burn hazard.
- A protective earth ground stud, located on the bot-
tom left side of the system base, and marked with
the international symbol shown below on the left.
It also has a distinctly colored decal at the base of
the stud as shown below on the right.

4.1.5 Explosion Hazards


WARNING: Never operate the system in the presence of
flammable anesthetics or other flammable
or explosive liquids, vapors, or gases. Vapors
and gases can ignite by electrical arcs that
can occur during the normal operation of
switches, circuit breakers, push buttons and
other circuit components.

If flammable substances are present before the system


is turned on:
• Do not plug the system in.
• Do not turn the system on.

If flammable substances are detected after the system


has been turned ON:
• Do not touch of the controls or switches.
• Do not turn it OFF. Do not unplug it.
• Evacuate all personnel immediately.
• Ventilate the room to clear the air of the flammable
vapor or gas.

36 GE OEC Fluorostar Compact / Series 1790584 REV11


Safety

• Remove any volatile liquids that are producing flam-


mable vapors to a safe storage area.

4.1.6 X-Radiation Hazard


WARNING: The X-Ray tube (Monoblock) assembly
produces X-radiation when energized. Never
operate this device without X-ray shielding in
place. Use lead shielding and draping to
protect personnel.

4.1.7 Motorized Mechanical Motion Hazard


The vertical column is motorized. Observe it continuously
while operating this feature to avoid collision with people
or equipment.
If you remove the covers, use extreme care when
operating motorized features. Do not wear loose clothing
that may become tangled in gears and chains. Do not
operate motorized features when fingers and hands are
near motorized equipment.
The same applies for an (optional) motorized lateral
movement.

WARNING: The vertical spindle of the worm gear is


secured with a self-locking nut. Do not use
this nut a second time when once has been
opened.

4.1.8 Spare Parts


As for every Medical device only original spare parts are
allowed to be used. Otherwise, the system may operate in
an unpredictable way or licenses may be become invalid.
............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 37


Safety

4.2 Job Card Log Out / Tag Out (LOTO) -


JC_SAF01
This LOTO Procedure is used to verify potential electri-
cal hazards.
When servicing this equipment’s power it requires that
you remove covers or guards to access the power entry
points. Energy Control Procedures apply. When servicing
the Monitor Cart alone, verify the C-Arm is disconnected
by removing the Main Interconnect Cable. For the 7900
system service, the following procedures are mandatory
and must be implemented by “Authorized Employees.”

SPECIFIC
SOURCES OF TYPE SOURCE STORED
ENERGY
ELECTRICAL 100 – 240 VAC None
(see rating label)
BATTERIES None None

ENERGY 1 Notify all affected individuals of a shutdown.


CONTROL
2 Verify safety of work area.
PROCEDURES
3 Identify all electrical sources.
4 Position C-Arm for service.
5 Shut down system via black main power switch.
6 Remove A/C plug from wall power.
7 Apply the red lock and tag to the AC plug.

Red Lock

8 Remove C-arm main cover.

38 GE OEC Fluorostar Compact / Series 1790584 REV11


Safety

9 In the C-arm verify zero volts A/C between the brown


and blue wires of the line filter. Be sure to take your
measurement on the contact, which is protected by a
plastic part.

brown and blue wires

Line Filter

10 Verify zero volts DC across C1 on main power supply.

C1

11 Power is now locked out.

RESTORE 1 Re-inspect work area for hazards.


POWER AFTER
2 Install covers.
SERVICE
3 Notify all affected personnel that power being re-
stored.
4 Remove red lock and tag.
5 Energize the system.
6 Verify proper system operation.

1790584 REV11 GE OEC Fluorostar Compact / Series 39


Safety

7 Inform customer that system is ready to be returned


to service.

4.3 Warning Labels and Symbols


For warning labels and symbols please refer to the
Operator Manual in the respective language version.

4.4 Unauthorized Modifications


Unauthorized changes or modifications could have
hazardous consequences. Do not make changes or
modifications unless specifically authorized by GE OEC.
Obtaining a field modification request form from GE OEC
Medical Systems makes modification requests.

NOTE: This GE OEC Fluorostar system complies with


International Electro-technical Commission
safety standard IEC-60601 3rd edition.Do not
connect any external device to the system that
does not meet the requirements of IEC-60601 3rd
edition. Only devices provided or approved by GE
OEC Medical Systems, Inc. should be connected to
the system. Never remove any part of the housing
or beam-limiting device. Never adjust any part of
the beam limiting device unless under direction of
the manufacturer. All hardware (i.e. screws, nuts,
bolts, etc.) must be re-installed on the equipment.
All EMI-RFI shielding components must be re-
installed on the equipment. Replace any
damaged shielding gaskets to assure that the
system complies with EMI-RFI regulations.

40 GE OEC Fluorostar Compact / Series 1790584 REV11


Safety

4.5 Long Term Shutdown Procedures

4.5.1 System Storage


1 To prepare the system for storage, remove power
plugs and set the brakes and locks on all movable as-
semblies.
2 Cover the C-Arm with a dust cover
3 The system should be stored under suitable environ-
mental conditions
4 It should not be stored in any location where there is a
change of it becoming wet or damp
5 Before initial operation or after a lengthy time not in
use (10 weeks or more) the X-ray generator must go
through a re-initialization process in accordance with
table under Running in the X-Ray Generator.
6 When returning from long-term storage, perform all
the inspections and confidence checks. If sufficient
time has elapsed since the last use, it may be neces-
sary to perform the annual inspection
7 When the system has been stored for more than six
months it should be switched on for at least one hour
prior to use. The system should only be switched on
and left in this condition. There is no need to activate
the X-ray system during the one hour warm up period.
These measures significantly prolong the life of the
image intensifier system.

1790584 REV11 GE OEC Fluorostar Compact / Series 41


Safety

4.5.2 Preparation for Shipment


To prepare the system for shipment, observe the
following recommendations:
1 Image intensifier, X-ray tubes, control panel and mon-
itor should all be wrapped with bubble packing.
2 All cables and the film cassette holder should be
packed securely.
3 Cover the C-Arm assembly and the Monitor cart. Fas-
ten down both system components and enclose them
in a protective container (adequate for shipment or
long term storage)

42 GE OEC Fluorostar Compact / Series 1790584 REV11


System Overview

5 System Overview

5.1 Options
• GE OEC Fluorostar Series with Monitor Cart MC6

Dual Monitor Image Intensifier

Printer C-Arm

Mainframe

Generator
Monitor Cart

• Fluorostar Compact Single Monitor with printer shelf


(option) and double footswitch (option)

Single Monitor

Printer Shelf

Double Footswitch

1790584 REV11 GE OEC Fluorostar Compact / Series 43


System Overview

• Fluorostar Compact² (² = Dual Monitor) with printer


shelf (option) and double footswitch (option)

Dual Monitor

• Fluorostar Compact Plus (Plus = Compact + MC6) with


printer shelf (option) and double footswitch (option)

Single Monitor

Monitor Cart

44 GE OEC Fluorostar Compact / Series 1790584 REV11


System Overview

• Fluorostar Compact Dual Plus

Dual Monitor

Monitor Cart

1790584 REV11 GE OEC Fluorostar Compact / Series 45


System Overview

46 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6 Theory of Operation
This chapter deals with various parts of the Fluorostar
including the system power, the communication, the
collimator, the generator.

6.1 System Architecture

6.2 Power ON
Power supply Press ON Button on UIF CL or UIF CR.
ON Button sends signal to B767, then to B111, which
turns on the main power supply – all components get
power.
• 230V AC for IPC / LPT / LPS

1790584 REV11 GE OEC Fluorostar Compact / Series 47


Theory of Operation

• 150V AC for Generator


• LPT –12V +12V +5V
• LPS +24V
• Power distribution through B837 (including LED and
Fuse for each module)

6.3 System boot-up


When you press the ON button, the system boots up
within 120 sec. The user interfaces remain dark until the
boot-up sequence controlled by the IPC has been
concluded and the system is operational – it will then
show the preconfigured mask (Patient Management
control panel by default). Boot-up is indicated by the LEDs
on the right side of the user interfaces flashing in
ascending order.

Boot Screen

During boot-up, the monitors show:


1 GE Logo shows shortly on the monitor(s).
2 Black screen(s) for some seconds.
3 Boot screen (shown below).

48 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

4 Then (progress bar):

5 And finally (Fluoro symbol moving from the center to


the right upper corner to show readiness for X-rays):

1790584 REV11 GE OEC Fluorostar Compact / Series 49


Theory of Operation

6.3.1 IPC 2100/2200 boot-up


The IPC boots up after power input = 230 VAC.
Boot time approx. 120 sec.
Successful boot-up is indicated by monitor „A“ displaying
CCD circle and text.

50 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6.3.2 IPC 2100/2200 boot-up diagram

1790584 REV11 GE OEC Fluorostar Compact / Series 51


Theory of Operation

Failure during
IPC2100/2200
boot-up

6.4 Power OFF


To start the Power off procedure press OFF Button on UIF.
The following procedure is running now:
B710 sends the shutdown signal to the IPC. The IPC
prepares the system shutdown by closing all running
applications, then closes the communication to the B767
and shuts down the operating system. B767 checks by
means of the CTS signal if the IPC has shut down; if yes,
B767 completely turns off the system.
Case 1: CTS signal is low while B767 does the check:
this is the normal case.
When B767 detects a low signal on CTS, the B767
switches off the system immediately.
In the EEPROM it is stored that shutdown was successful.

52 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Case 2: B767 check completed and CTS is still high:


this is the error case which can occur if the operating
system crashes during shutdown. The system will have to
be made powerless and the IPC will have to be turned off
manually in this case.

6.4.1 Safety Check Emergency OFF


Switch off system - press and keep depressed the
EMERGENCY STOP button. While you keep this button
depressed, try to switch on the system by pressing the ON
button. The green LED in the ON button must light up
quickly and then turn back to red again, and the system
must not boot up, as long as the EMERGENCY STOP
button is kept depressed. Only if the EMERGENCY STOP
button is released, the system can be powered on by
pressing the ON button again. Please note that you have
to wait 90 seconds before switching on the system again
to allow the Safe Shutdown Circuit to shut down the IPC
in a controlled manner.

1790584 REV11 GE OEC Fluorostar Compact / Series 53


Theory of Operation

6.5 System Power


Circuit/Mechanical Descriptions

6.5.1 Fuses

Fuse Where Value Type P/n Voltage


F1 Mainframe 12A 12AT 6.3x32; n/a 200-240V
(main fuse) 15A 326012.HXP Little 100-120V
Fuse
15AT 6.3x32;
326015.HXP Little
Fuse
F2 Mainframe 12A 12AT 6.3x32; n/a 200-240V
(main fuse) 15A 326012.HXP Little 100-120V
Fuse
15AT 6.3x32;
326015.HXP Little
Fuse
F3 Mainframe 2A 2AT 6.3x32; 189 n/a 100-240V
Main Power 500.2
Supply
F4 Mainframe 10A 10AT 6.3x32; n/a 24V
Main Power 189140.10
Supply
F5 Mainframe 1.6A 1.6AT 5x20; 179 n/a 230V
Main Power 500.1.6
Supply
F1 Mainframe 50mA 50mAT 5x20; 179 n/a 100-240V
B111 120.0.05
F2 Mainframe 50mA 50mAT 5x20; 179 n/a 100-240V
B111 120.0,05
F2 Mainframe 0.5 A 500mAT 5x20; n/a + 12VDC
(B335) 179 500.0.5
F3 Mainframe 1A 1AT/250V 5x20 n/a + 24 VDC
(B335) 179 500.1
SI1 Mainframe 2A 2AT 5x20; 179 n/a + 24 VDC
(B124) 500.2

54 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

F1 MC6 12A 12AT 6.3x32; n/a 200-240V


15A 326012.HXP Little 100-120V
Fuse
15AT 6.3x32;
326015.HXP Little
Fuse
F2 MC6 12A 12AT 6.3x32; n/a 200-240V
15A 326012.HXP Little 100-120V
Fuse
15AT 6.3x32;
326015.HXP Little
Fuse
F3 MC6 3.15A 3.15AT 5x20; 179 n/a 200-240V
120.3.15

F4 MC6 2A 2AT 5x20; 179 n/a 100-240V


500.2
F5 MC6 6.3A 6.3AT 5x20; 179 n/a 100-120V
120.6.3
Kit Mainframe + 00-450103-01 all
MC6

6.5.2 Power Supply LPS 105M 24V


+24V = min. 0.0A / 4.2A / forced air 6.3A / Peak 7A
(ARTESYN LPS105M)
.
NOTE: The power supply can not be adjusted. If the
voltage is out of the limits, the power supply must
be replaced.

1790584 REV11 GE OEC Fluorostar Compact / Series 55


Theory of Operation

LPS 105M +24V

6.5.3 Power Supply LPT 62M 5V/12V/-12V


+5V = min. 0.7A / 7.0A / forced air8.0A / Peak 10.0A
(ASTEC LPT62-M)
+12V = min. 0.3A / 3.0A / forced air 3.5A / Peak 6.0A
(ASTEC LPT62-M)
-12V = min. 0.0A / 0.7A / forced air 1.0A / Peak 1.5A
(ASTEC LPT62-M)

LPT 62M +5V/+12V/-12V

56 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

All supplied voltages can only be adjusted via a single


potentiometer as marked in the image below.

LPT62M - Adjustment

For measurement of power supply voltages, please refer


to 6.5.4 B837 DC Low Voltage Distribution.

6.5.4 B837 DC Low Voltage Distribution

B837

1790584 REV11 GE OEC Fluorostar Compact / Series 57


Theory of Operation

B837 Test Points

58 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Fuse Value Type P/n Voltage Tole- Test-


rance point
F1 4A 1.6AT N/A +24VDC +/- TP1
5x20; 10%
179 500.1.6
F2 5A 5AT N/A +5.2VDC + 2% TP2
5x20;
179 120.5
F3 0.5A 500mAT N/A -12VDC +/- TP3
5x20; 10%
179 500.0.5
F4 1A 500mAT N/A +12VDC +/- TP4
5x20; 10%
179 500.0.5
F5 5A 2AT N/A +12VDC +/- TP5
5x20; 10%
179 500.2
F6 4A 4AT N/A +25VDC +/- TP6
5x20; 10%
179 120.4

6.5.5 B379 Input current limiter + Generator power

Input current When power is first applied, the transformer generates a


limiter high inrush current that is limited by this circuit to avoid
damage. A resistor (10 Ohm for 240VAC, 5Ohm for
120VAC) in series to the transformer limits the inrush
current. A R/C timing circuit (R3 and C1) causes a delayed
switch of relay K1 to bypass the current limiter for regular
application. K1 and R4 cause a discharge of C1 when the
system is turned off.

1790584 REV11 GE OEC Fluorostar Compact / Series 59


Theory of Operation

Generator On X3-1 and X3-2, the DC voltage (GL1) is connected that


Power Supply loads the external capacitor C1 (X3-5 and X3-6) through
inductor L1 and diode D10. C13 is charged through
resistors R10 and R11 until U1 reaches its trigger point
and starts. Q1 charges inductor L1 and the load is
discharged through D10 to capacitor C1. The auxiliary
winding on L1 takes over the supply of U1. The output
voltage is regulated through the dividers R19, R18 and
R21. The mirrored input voltage is supplied to the
multiplier in U1 through the resistors R16 and R17 to
generate a sinusoidal current. When the system is turned
off, capacitor C1 is discharged through R2 and K2B.
Thermo switch S1 protects the resistor R2 from over
current in case of failure.

B379

Electrical Supply Frequency 50/60 Hz


Ratings

VOLTAGE (V) STANDBY (A) LONG-TIME (A) *MOMENTARY (A)


100 5 12 25
110 5 12 25
120 5 12 25
200 2.5 8 17
220 2.5 8 17
230 2.5 8 17
240 2.5 8 17
*Momentary (max.) rating is for maximum radiographic ex-
posure and is limited to 4 seconds.

60 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6.5.6 Tri Mode 9/6/4.5-inch Image Intensifier


The System uses a Tri-mode Image Intensifier tube
capable of producing 9-inch, 6-inch or 4.5-inch images.
The I.I. power supply allows for Tri-mode operation.
Tri-Mode Power Supply (B335)
The Tri-Mode Power Supply (B335) used on the System
has unique camera connectors to prevent its use on any
other system. The single power supply PCB provides all
voltages and signals for the Image Intensifier tube and
CCD Camera.
............................................................................................................................................................................

6.5.7 Job Card Image Intensifier Calibration - JC_C-


MP38
This job card describes the image intensifier calibration.

NOTE: Use a high voltage probe to measure the voltages.

1 Check G4 (only Thales II): desired value 2.25 kV +/- 0.05


kV. If necessary adjust with P7 (pre-adjusted by facto-
ry.)

2 Check G1: desired value


- 200 V for Thales II (adjust with P8)
- 250 V for Toshiba II (adjust with P8)
In order to find out whether the system uses Toshiba
or Thales, check the II label on the II housing under
“Tube Type”:
Thales: TH 9439HX
Toshiba: E5830SDS4

1790584 REV11 GE OEC Fluorostar Compact / Series 61


Theory of Operation

3 Switch Blanking off


(Service Menu -> IPC Setup 2 -> Blanking)

Diameter Adjustment

NOTE: For locations of potentiometers to be adjusted,


refer to the picture below.

4 Use P4, P5, and P6 for diameter adjustment.

62 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

5 Attach a transparent geometry test plate to the II in


such a way that it is centered with the crosshairs (turn
crosshairs on in normal Fluoro mode) on the screen.

6 Adjust the diameter in normal Fluoro mode with P4 to


21cm - 21,5cm. Each vertical line on the screen rep-
resents 1cm.
7 Adjust the diameter in mag1 mode with P5 to 15cm.
(Tolerance: +/- 0,5cm)
Each vertical line on the screen represents 1cm.
8 Adjust the diameter in mag2 mode with P6 to 11cm.
(Tolerance: +/- 0,5cm)
Each vertical line on the screen represents 1cm.

Sharpness adjustment
9 Position the geometry resolution tool in such a way
that that the fine lines for sharpness adjustment (see
below) become visible on the screen in Fluoro mode.

1790584 REV11 GE OEC Fluorostar Compact / Series 63


Theory of Operation

10 Adjust sharpness to best fit in normal mode with P1.


11 Adjust sharpness to best fit in mag1 mode with P2.
12 Adjust sharpness to best fit in mag2 mode with P3.
____________________________________________________________________

6.6 Collimator
This chapter describes the collimator function.

6.6.1 Circuit/Mechanical Descriptions

Beam Limiting DAC-8 is designed to control the geometry of the X-ray


Device DAC-8 beam (digitally controlled, asymmetric collimator with 8
leaves) DAC-8 consists of an iris collimator and a slot
collimator. The control unit B708 limits the angle of the X-
ray beam automatically to the field size of the image
intensifier, depending on the selected operating mode of
the X-ray system. The opening size of the iris collimator
can also be adjusted manually as required. The slot
collimator consists of two parallel-assembled blades. The
blades can be manually opened, closed and moved
asymmetrically in parallel. The slot collimator can be
turned by 180° max. The X-ray beam is limited to the
required field size of the image intensifier relating to the
source-to-image distance (SID) of the X-ray system to
prevent excess radiation.

64 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

B708 Interface This PCB controls the entire generator including the
for Generator/ collimator. The B708 is controlled through a CAN-Bus. The
DAC-Controller functions are separated into these areas:
- Collimator Control
- Temperature/Voltage control with safety circuit
- Generator control
- Copper prefilter recognition in case the pediatric
option is installed

6.6.2 Fault Isolation

Symptom with In the event that the actual collimator position is not
HW failure reported to the controller due to a defective port or cable,
the corresponding part will drive to its mechanical limit.
Since all motors are current regulated, there will be no
damage to the motors or mechanics.

Symptom with A possible SW failure could be that SW does not read the
SW failure actual collimator position and min/max limits, causing
the collimator to drive to the mechanical limits.
In case of a SW crash, the watch-dog-timer activates the
safety circuit and turns off all collimator motors, keeping
it in its current position. The trigger pulses on the
controller output (X2/22A) cause the input to the watch-
dog-timer to go low. The outputs of the data latch (IC3/
12-19) are switched to high impedance through signal OE
(Output Enable) causing all inputs on IC1 and IC2 to go
high. The output of the analog switch interrupts all PWM
lines, disabling the drives to motors M1 – M4.

1790584 REV11 GE OEC Fluorostar Compact / Series 65


Theory of Operation

6.7 Communication
This chapter describes the communication between B767
and other system components.

6.7.1 Circuit/Mechanical Descriptions

CAN-Bus The CAN-Bus provides communication for the generator


control between B708 on the generator and the B767
central control unit. Its functionality controls and
monitors kV, mA, filament, collimator (iris, slot), and X-ray.
The B355 establishes the 5kV isolation between B708 and
B767.

COM 1 COM 1 is the serial communication between the B767


central control unit and the IPC. It controls the user
interface menus and touch screen overlay.

COM 2 COM 2 is the serial communication between the B767


central control unit and the IPC. It controls X-ray and
dose.

6.8 Generator Maxiplus 3000


This chapter deals with the Generator Maxiplus 3000 and
describes it’s component functions.

6.8.1 Circuit/Mechanical Descriptions

Monoblock Maxiplus 3000 is an X-ray source in Monoblock design.


Maxiplus 3000
Equipped with a two focus fixed anode X Ray tube for
Fluoroscopy and Radiography.
As X Ray source for use in mobile X Ray systems for
Fluoroscopy and Radiography.

66 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

B350, HV Power The B350 supplies the HV transformer. The power


Supply amplifier consists of five transistors. The transistors T2 –
T5 form the output stage. They generate the AC for the HV
transformer. The transformers TR1 and TR2 drive the
transistors with the signals PUSH and PULL. Transistor T1
switches power to the output stage and is driven by the
signal BUCK. Transformer TR3 is the current sensor of the
output stage. Its signal is evaluated on B708 for current
balancing and output limiting.

B351, Generator The B351 provides the Generator auxiliary supply and the
Supply filament output.
The B351 features 2x2 MOSFET stages for the 2 filaments.

6.8.2 B708
The B708 controls and regulates the generator. It
combines anode voltage. heating current regulation and
control of the generator. The frequency to control the
heating is at 20 kHz max.

D405 D202
D406 D200
D203
D201
D204

D20
D20
D20
D20
D20
D20

B708

1790584 REV11 GE OEC Fluorostar Compact / Series 67


Theory of Operation

The LEDs on the B708 have the following meaning:

D200 Green DEVICE_OK (active if no errors are


present)
D201 Red OVER_KV (active if the desired
anode voltage is exceeded)
D202 Yellow FPGA_PROG (active if the FPGA is
activated by controller)
D203 Red ERROR (active if any error is
present)
D204 Red OVER_MA (active if the desired
anode current is exceeded)
D205 Blue XRAY (active if X-ray is emitted)
D405 Yellow DAP (active if DAP meter pulses
are present)
D406 Green DEBUG (can be activated for µC
purposes)

B355 Signal The B355 provides the galvanic isolation of the following
distribution and interfaces / signals:
5KV Isolation
• CAN-Bus (RX_CAN, TX_CAN)
• X-ray On
• Laser activation (Laser_ON)
The galvanic isolation provides a 5KV isolation of the
signals to the generator. In addition, the B355 distributes
power to the generator.
X-ray ON
The B355 distributes the X-ray On command to the B708.
The galvanic isolation is realized through an optical
isolator (IC4/3 – 6). The following transistors (T1/T2)
provide additional switching security. If one transistor
fails, the second transistor can control the X-ray on
command independently.
The signal runs from ST11/5, 6 through the isolator and
transistors to ST10/3,4.

68 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

CAN-Bus
The CAN-Bus is also isolated on the B355 and then routed
to the B708. The optical isolators IC2, IC3 realize the
isolation. The CAN-Rx signal is sent through IC2/3 >6 to
ST10/7,8 and the CAN-TX signal is received through IC3/3
>6 from ST10/5,6.
The signal runs from ST9/2,3 to the CAN controller (IC1),
through the isolators (IC2, IC3), to ST10/5,6,7,8.
Laser ON
The laser on signal is isolated by IC5. The signal enters at
ST11/4, runs through IC5/2 >5 and via T3 to ST12/2.

Temperature Monitoring and Control in Maxiplus 3000


Solid State Temperature Sensor Type National LM35D
Bi-metal Temperature Switch Type Microtherm R27

Temperature
Switching
Levels
Tempe- Tempe- Program Moni- Action
rature on rature on -able toring
sensor plastic cap Device
55°C 36°C 45°C- LM35D After cooling down, all
65°C modes possible.
60°C 39°C 50°C- LM35D Reset ERR after cooling
70°C down.
65°C 42°C 55°C- LM35D 0,5mA Mode, no
70°C radiography, no Snap
shot.
70°C 47°C 50°C- LM35D ERROR line active.
80°C
80°C- fix R27 ERROR, reset only
85°C manually.
The above listed switching levels were defined to make
sure that a temperature of 50°C at the plastic cap atop of
the housing of the Maxiplus 3000 is not exceeded.

1790584 REV11 GE OEC Fluorostar Compact / Series 69


Theory of Operation

If the plastic cap is at 50°C/122°F the skin spacer tube is


around 46°C/114°F and the side of the housing is around
65°C/149°F.

6.8.3 Miscellaneous
Please refer to the Operator Manual in its current version
for more detailed information concerning the following
topics.

Regulatory Please refer to the Operator Manual for Compliance


Compliance information.

Modifications Unauthorized changes or modifications on the Maxiplus


3000 or on parts of the Maxiplus 3000 may cause
hazardous consequences and may cause violation of
applicable standards or legal regulations. Changes or
modifications are not permitted by GE OEC Medical
Systems.

Electro- The Maxiplus 3000 has been tested and found to comply
magnetic with the electromagnetic compatibility standard EN
Compatibility 60601-1-2. The Declaration of Conformity can be
Statement requested at GE OEC Medical Systems GmbH. The
manufacturer of the X-ray system, in which the Maxiplus
3000 is used as X- Ray source, is responsible to guarantee
compliance with IEC 60601-1-2 for an integrated (mobile)
X-ray system.

Non-Anesthetic Maxiplus 3000 is not approved to be operated in the


Proof presence of flammable anesthetic or other flammable or
(Explosion) explosive liquids, vapors or gases.

Safety Notes Radiation Safety


The Maxiplus 3000 can be hazardous for patients and
personnel. The owner of the X-ray system, in which the
Maxiplus 3000 is used as X-ray source, is responsible to
provide safety instructions and operating instructions for
the professional use of the system. The distance to the X-
ray beam outlet should be kept as far as possible.

70 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Hazardous Temperature
- In continued operation, the housing of the
Maxiplus 3000 heats up.
- A plastic cap and a skin spacer atop of the housing
protects the patient from direct contact of with the
housing.
- A maximum temperature of 50°C / 122°F may oc-
cur.
- Please take care that patient and personnel have
no direct contact to the housing.
- At 45°C / 113°F at the skin spacer, a safety circuit
limits the anode current to 0.5mA.
- At 50°C / 122°F at the skin spacer, a safety circuit
disables radiation.
- If the temperature control circuitry fails, a bi-metal
temperature sensor switch terminates radiation at
80°C / 176°F to protect the equipment from dam-
age. The bi-metal switch can only be reset manu-
ally by service personnel.

Source-to-skin distance
The distance to the X-ray beam outlet should be kept as
far as possible. A skin spacer tube atop of the housing
ensures a minimum distance of 30cm to the focal spot.
By removing the skin spacer tube, the minimum source to
skin distance will be decreased from 30cm to 20cm.
Removal of the skin spacer tube should be done only on
the instruction of a physician for special procedures. It
must be reassembled immediately following the special
procedure.
Three versions of the skin spacer are available:
• Part Number 00-419163-01 regular skin spacer.
• Part Number 00-419173-01 pediatric skin spacer with
copper prefilter (red color)

1790584 REV11 GE OEC Fluorostar Compact / Series 71


Theory of Operation

Classification Type
Please refer to the Operator Manual > Technical Data

Generic - 210 VDC +/- 10%


- 15 A max. current consumption (@ 110kV, 20mA
for max. 4 Seconds)
- 110kVp max.
- 20mA Anode Current in Radiography Mode
- 8 mA Anode Current in Snap Shot Mode
- 5.4 mA Anode Current in continuous Fluoroscopy
Mode
- Total Filtration > 3.9mm Al equivalent
- Heat Storage Minimum Anode (see X-ray tubes da-
ta)
- Cooling Minimum Anode (see X-ray tubes data)
- 1.000 k Joule / 750 kHU max. Heat Storage Hous-
ing
- 36W continuous heat dissipation
- Beam angle 14°
- for 1000 mm SID
- Beam axis fixed

Maxiplus3000 including Beam Limiting Device DAC-8


complies with IEC 60601-2-28:2010
Maxiplus 3000 is designed and produced in compliance
with IEC 60601-2-43:2010.
The following data comply with these standards.

72 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Reference: 60601-2-43
1. Maxi Anode Current 3.0 mA@110 kV
@nominal kV:
Dense objects fluoro:
4.8 mA@110 kV
5.4 mA@80 kV
Pulsed fluoro: 3.0 mA@110 kV
Fast Pulse Mode: 8.0 mA@110kV
Snap Shot (fluoro): 8.0 mA@110 kV
Radiography: 20.0 mA@110 kV
2. Max. Tube Voltage: 110 kV
3. Maximum Power -
Snap Shot (fluoro): 0.88 kW@110kV, 8mA
Radiography: 2.20 kW@110kV,
20mA
4. Nominal Power for 0,1
seconds in Radiography
mode:
2.20 kW 110 kV@20
Radiography:
mA
5. mAs @ 50% nominal
Power:
2.0 mAS@ 55kV
Radiography: (20mA, 0.1s)
6. shortest Radiography: 0.1 Seconds

Fluoroscopy
Mode
Focal Spot 0.5 (see X-ray tube data)
High Voltage Range 36 kV to 110 kV manually
selectable
Anode Current Range Normal Fluoro 3 mA max.
Dense objects fluoro 6 mA continuous
Snap Shot 8 mA

1790584 REV11 GE OEC Fluorostar Compact / Series 73


Theory of Operation

Duty Cycle 70kV@2,4 mA


1 pulse / sec.: >8h
2 pulses / sec.: >8h
4 pulses / sec.: >8h
8 pulses / sec.: 2 h 20min
continuous / 58 min.
Collimator Nominal iris collimator for image intensifier
input field size
Normal 22 cm normal
Magnification 1 15 cm Zoom
Magnification 2 11 cm Hand Mode + Zoom
The Iris Collimator is continuously variable to a minimum
opening of 5 cm in diameter
The Slot can be manually opened, closed and moved
asymmetrically in parallel. Slot collimator can be turned
at maximum of 180°.

NOTE: The above-mentioned measurements are valid


for a 9“ (23cm) image intensifier and a SID of
980mm.

Pulsed
Fluoroscopy
Focal spot 0.5 (see X-ray tube data)
Mode
kV-Range 36 kV – 110 kV
mA-Range 0.2 – 3 mA
Pulse-Frequency 1 Pulse per second

Fast pulsed
Fluoroscopy
Focal spot 0.5 (see X-ray tube data)
Mode
kV-Range 36 kV – 110 kV
mA-Range 0.2 – 8 mA
Pulse-Frequency 1,2,4,8 Pulses per second

Radiography
Mode
Focal Spot 1.5

74 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

kV-Range 36 kV – 110 kV
mA-Range 20 mA constant
Irradiation Time 0.1 – 4 seconds
Duty Cycle 110 kV @ 20 mA max. for 4.0
seconds.

6.8.4 Geometry of X-ray beam


Valid for an SID of 980mm.
For details of geometry refer to the Operator Manual.

6.8.5 Collimation
Nominal aperture diameter: 24 cm (9.5 inches) at the
image receptor.
Continuously variable to a minimum of 5 cm diameter,
measured at the image receptor.
The Slot can be manually opened, closed and moved
asymmetrically in parallel. Slot collimator can be turned
at maximum of 180°.

6.8.6 Film Cassette Holder


24 cm x 30 cm
10 x 12 x 5/8-inch nominal

6.8.7 Accuracy

kVp: ± 10%
mA: ± 10%
Timer: ± 10%

1790584 REV11 GE OEC Fluorostar Compact / Series 75


Theory of Operation

6.8.8 X-ray Source Assembly


Toshiba DF-151R

Manufacturer Toshiba
Anode Type Fix Anode
Focal Spot 0.5 / 1.5
Inherent Filtration 0.8 mm Al equivalent
Heat Capacity 34kJoule / 46kHU
Cooling Rate 550W
Nominal Power 110 kVp / 20 mA
Max. High Voltage 110 kVp
Anode Angle 16°

6.8.9 Stray Radiation in compliance with EN 60601-


1-3:2008
Remark: For details refer to the Operator manual chapter
“Radiation Safety”.

6.8.10 Environmental and Transportation


Requirements
Temperature
- Operating 10°C to 40°C / 50°F to 104°F
- Extended term storage 0°C to 40°C / 32°F to 104°F
and transportation
- Short term storage -10°C to 55°C / 14°F to 131°F
and transportation Altitude
- Operating max. 3,000 Meter
- Transport max. 12,200 Meter
Humidity
- Operating 20 to 80% relative humidity, non con-
densing
- Transport 10 to 90% relative humidity, non con-
densing
- Shock and Vibration 1G @i 5–200 Hz for 2 hours

76 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6.8.11 Service
The Maxiplus 3000 is maintenance free.
Repairs are conducted on module level.

6.8.12 Cleaning
Please refer to the Operator Manual.

6.8.13 Disposal
The Maxiplus 3000 contains lead, oil, electronic, and
electrical components.
It must be disposed in compliance with the legal
regulations valid for the site of installation or it may be
returned to the manufacturer. Refer to the Recycling
Passport in MyWorkshop DOC1767349.

6.8.14 Labels and Symbols


For labels and symbols as well as their locations on the
system, please refer to the Operator Manual in the
respective language version.

6.9 Auto Exposure Rate Control (AERC)


This chapter deals with the Auto Exposure Rate
Control (AERC) function.

6.9.1 Function
Because all communication is digital via different bus
systems and time shared with other system information
it is only possible to monitor the different responses of the
system with a logic analyzer.

1790584 REV11 GE OEC Fluorostar Compact / Series 77


Theory of Operation

6.9.2 Test Auto tracking


Select AUTO FLUORO NORMAL mode.
Verify that the kVp tracks up and down during X-rays as
the material thickness increases and decreases per the
ranges below:
FILTERS kVp RANGE
1 Copper Filter 57 – 64 kV
2 Copper Filters 67 – 73 kV
3 Copper Filters 75 – 82 kV

NOTE: Each Copper filter is 1mm Cu.

6.10 Motorized Motions


This chapter deals with the Motorized Motions
and it’s signal routing.

6.10.1 Circuit/Mechanical Descriptions

Lift Operation C-Arm Lift Up:


When you press the up-switch, you generate a signal
LMOTUP. This signal travels to PCB B767 through U901
and exits through X105/5,6 to PCB B105. The signal
passes through the upper limit switch to the normally
closed contacts of relay K5 pin 3 on PCB B105. The signal
energizes the current control relay K1, direction control
up relay K2 and current enable up relay K4. These three
relays, along with the normally closed contacts of the
direction control down relay K3, provide a path for the
+24VDC out of BR1, located in the power plate assembly,
to activate the motor.
C-Arm Lift Down:

78 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

When you press the down-switch, you generate a signal


LMODWN. This signal travels to PCB B767 through U901
and exits through X105/7,8 to PCB B105. The signal
passes through the lower limit switch to the normally
closed contacts of relay K4 pin 3 on PCB B105. The signal
energizes the current control relay K1, direction control
up relay K3 and current enable up relay K5. These three
relays, along with the normally closed contacts of the
direction control down relay K2, provide a path for the
+24VDC out of BR1, located in the power plate assembly,
to activate the motor

C-Arm Lift No Movement:


The normally closed contacts of the direction control

1790584 REV11 GE OEC Fluorostar Compact / Series 79


Theory of Operation

• RJ45 In: User Interface Left receives the display signal


from the User Interface Right
• RJ45 Out: User Interface Right provides the display
signal for the User Interface Left
• USB: sends user input to the IPC

RJ45 RJ45 USB


DP In Out

The LED on the ON button shines red as soon as the Fluo-


rostar is connected to the power supply.
There is no self test screen and no bootup shown on the
touch panel.

82 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6.11.1 B767
B767 features an external door contact and the Fluoro
buzzer.
See below picture for the locations and meaning of the
LEDs.

103
102
101

511, 510, 512

3
2
1

701
700 612
301

B767

Indicators:
Voltage indicators:
LED100 green +12V

LED101 green -12V

LED102 green +5V

LED103 green +3.3V

Software status indicators:


• LED1 red
Status of software flashing (1 flash/sec)=system error,
flashing simultaneously with yellow(1 flash/sec)=system
status connection lost

1790584 REV11 GE OEC Fluorostar Compact / Series 83


Theory of Operation

• LED2 yellow
Status of software flashing (1 flash/sec)=system
initializing, flashing alternately with green (3xgreen,
1xyellow)=system shutdown, flashing simultaneously
with red(1 flash/sec)=system status connection lost,
flashing (2 flashes, break)
• LED3 green
Status of software flashing (1 flash/sec)=system running,
alternately with yellow (3xgreen, 1xyellow)=system
shutdown
Communication indicators:
• LED300 yellow
Flashes in case of communication on XIPC (EDAP
interface)
• LED301 yellow
Flashes in case of communication on (EDAP interface)
• LED700 yellow
Flashes in case of communication on UART0 (SW Update
B767)
• LED701 yellow
Flashes in case of communication on UART0 (SW Update
B767)

X-ray protection circuit:


• D512 red
Is active when X-ray line was voluntarily activated.
• D511 green
Same as D512, but is also active when there is a short-
circuit on the X-ray ON line against earth. In this case the
generator would emit X-rays. System then switches off
via software.
• D510 yellow

84 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Post-emission time active


In-system programming:
• LED612 green
Off in normal operation. Green if IPC can reset and
program B767. In case of malfunction, jumper JP1 can be
repositioned (do not forget to return it to its normal
position after programming).

Connections - To Maxiplus 3000

1790584 REV11 GE OEC Fluorostar Compact / Series 85


Theory of Operation

- To IPC

6.12 Laser on Image Intensifier (II)


The two II lasers only need +5V supply. This supply is
switched on/off by B767. This activated current leaves
B767 on X335/3 pin 16, enters B335 on X3 pin 16 and
leaves it directly on X6 pin 2 to B336 ST1 pin 2. On B336,
the signal is divided for both lasers and leaves on ST2 pin1
for Laser 1 and ST3 pin1 for Laser 2.
To use the II laser, it must be enabled in the software.
(Setup / Service Menu / FS Setup Page / Options)

86 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Laser II Setup

Only if the laser is enabled it is possible for the user to


activate the laser.

Laser II activate

1790584 REV11 GE OEC Fluorostar Compact / Series 87


Theory of Operation

Laser II activate

6.13 Laser on Generator


This item is available in two versions:
Laser (only), cross
Laser (cross) with DAP Unit
The Laser is connected via a three wire cable to B355. Pin
1 is ground and pin 3 is +5V for the power supply. Pin 2
provides the LASER_ON signal. If pin 2 is low the laser
lights up. The LASER_ON signal comes from the B767 via
ST11 pin 4.
To use the laser, it must be enabled in the software. (Setup
/ Service Menu / FS Setup Page / Options)

88 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Laser X-ray Setup

Only if the laser is enabled, it is possible for the user to


activate the laser.

Laser X-ray activate

1790584 REV11 GE OEC Fluorostar Compact / Series 89


Theory of Operation

Laser X-ray activate

6.14 Dose Area Product (DAP) Chamber


This is an optional part.
An existing machine can also be upgraded with a DAP
chamber. Please use the Update kit (see spare part list) to
do this.
The DAP unit is connected via a 4-wire connection to the
B708 board. Pin 1 is ground and pin 2 is +15V for the
power supply. Pin 3 and 4 are the RS422 interface. This
will transfer the measured value to the microprocessor on
the B708 board.
On Pin 15 of the microprocessor, U302A sends a low
signal while turning on the item. In this case CT301 is not
active and the internal LED of Q300 is lightning. In this
case, the contact of Q300 is closed and the DAP unit
performs a self-test. The result from the self-test is pulses
on the RS422 lines. If the DAP unit is correctly installed
software-wise, and the hardware is working properly, you
will get the following message on the user interface while
starting the system: “DAP V xx” (next to the last X-ray
date/time).

90 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

If the DAP option is installed, the different DAP functions


are available. For example, the dose accumulated in
every picture on the main monitor.

DAP

6.15 DICOM
Dicom = Digital Imaging and Communications in Medicine
For a detailed documentation, please refer to the
following documents in MyWorkshop (and on the Service
CD):
DOC1297792:
FluorostarDicomInstallationGuide_3rd_Edition
00-441024-xx_FluorostarDicomConfStat
Dicom Installation Checklist Fluorostar

6.16 Printer
The Printer gets the necessary signal from the IPC USB
output. This signal enters the B891 and B892 board
(Series + Compact Plus). Those boards split up the signal.
The output signal enters the Printer via USB.
In the case of a Compact system, the printer signal goes
directly from the IPC‘s USB output to the printer‘s USB
input.

1790584 REV11 GE OEC Fluorostar Compact / Series 91


Theory of Operation

When you press “print” this will create a signal PRTOUT.


This signal leaves IPC2100 and the printer answers with
- BUSY.

6.17 Software
During every boot-up, the version control module checks
the SW revisions for each module IPC2100/2200, B767/
B768 and B708.
If a module has a wrong SW REV, a warning message will
be displayed and a SW update should be performed.
.

............................................................................................................................................................................

6.17.1 Job Card Software Update - Requirements


and Preparation- JC_SIN20
This job card describes the requirements and how to
prepare a Software Update

Requirements

USB Stick 00-906853-01 USB Flash Drive or older version.

Software The Software Packages are available on the Advanced


Package for Service CD:
Fluorostar

Part P/N
Advanced Fluorostar Service CD 00-441203-02

Software Packages are stored in the subfolders of folder


“software_update”.
The Advanced Fluorostar Service CD can also be
downloaded from
\\3.249.59.115\public\download\Fluorostar_Service\

92 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Preparation

USB Stick Please use the tested USB stick you can order via GE. Any
other active USB device is not supported and must not be
connected.
The GE USB Stick is FAT32 formatted, is not password
protected and has a partition table.
____________________________________________________________________

............................................................................................................................................................................

6.17.2 Job Card Software Update - Software Upload


to USB Stick Fluorostar 4, SN range
FxxxxxYYMMxxxx- JC_SIN22
This job card describes how to upload the correct
Software Update file to a USB Stick.
1 Connect your USB Stick to your PC/Notebook and lo-
cate the USB drive.

USB stick location: example F:

2 Create a folder “janus4” in the root directory of the


USB Stick. Create a subfolder “update”.

NOTE: Folder and file names are case sensitive.


Please use the same spelling as found on the
Service CD.

1790584 REV11 GE OEC Fluorostar Compact / Series 93


Theory of Operation

3 Copy the required janus4.update file to your USB stick


including its “REV” folder. The structure should be as
in below example:

[USB_STICK]:
\janus4\update\REV06.00.01\janus4.update

Eject your USB Stick from your PC/Notebook and connect


it to the Fluorostar.

NOTE: Please read the respective SW release letter


(can be found on the Service CD under
\Software_Docs) before installing the
software.

____________________________________________________________________

............................................................................................................................................................................

6.17.3 Job Card Software Update JC_SIN23


This job card describes how to upload the Software
Update file to the Fluorostar.
System Power “ON”

Uploading Software Package to Fluorostar

1 Choose PI Patient Information on the user interface.


2 Press Setup.

94 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

1790584 REV11 GE OEC Fluorostar Compact / Series 95


Theory of Operation

3 Press Service Menu.

4 Enter the Service Password.

5 Press button Next Page several times

96 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6 Press SW Update.

7 Press USB Stick.

1790584 REV11 GE OEC Fluorostar Compact / Series 97


Theory of Operation

8 Press Start to copy the SW packages from the USB


Stick to the system.
NOTE: This is not yet the actual SW update!

Starting Software Update

NOTE: This can only be done if the software package


is already uploaded on the system.

98 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

1 Choose PI Patient Information on the user Interface.


2 Press Setup.

3 Press Service Menu.

4 Enter the Service Password.

1790584 REV11 GE OEC Fluorostar Compact / Series 99


Theory of Operation

5 Press button Next Page several times

6 Press SW Update.

100 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

7 Press available Versions.

8 Select the required SW package with the arrow keys


and press OK.

1790584 REV11 GE OEC Fluorostar Compact / Series 101


Theory of Operation

9 Press Start Update to start the update process.

A check is performed which modules must be updat-


ed.
10 After the process is completed, you have to shut down
the system.
Do NOT use the emergency off button!

102 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

NOTE: Please allow some time for the update


progress to finish, even if the system indicates
no progress. Please don’t press the
emergency off button in such cases.

Software Check: during boot-up


During boot-up, the system checks the currently loaded
SOFTWARE REV for each module.
If one or more modules are not updated correctly, the
system will display SW update error messages.

Please restart the SW update in such cases.

Software Check: manually

1 Choose PI Patient Information on the user Interface.


2 Press Setup.

1790584 REV11 GE OEC Fluorostar Compact / Series 103


Theory of Operation

3 Press Service Menu.

4 Enter the Service Password.

104 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

5 Press Next Page.

6 Press SW Version.

1790584 REV11 GE OEC Fluorostar Compact / Series 105


Theory of Operation

7 Use the arrow key to scroll down the pages.

ATTENTION: If the SW REVXX.XX.XX shows in blue color,


then the SW is installed correctly.
If the SW REVXX.XX.XX flashes in red color,
then the SW is not installed correctly ->
please update the SW again.

____________________________________________________________________

106 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

6.18 Service Menu Structure


User Setup Fields can be selected with up or down arrow. The setting
can be changed with left or right arrow. A new setting is
confirmed with the OK button.
Change language
Select this button to change the user interface language
Password
CHECK:
Master password = 3107PW
The master password can be used to access the system
for service when the user password is not available. It will
not affect the assigned user password.
It can also be used to delete or assign a new password.

System Configuration 1
• cm/inch/°C/°F/K/°Ra
- cm / Celsius
- cm / Fahrenheit
- inch / Celsius
- inch / Fahrenheit
- cm / Kelvin
- cm / Rankine
• Mode
- Normal Mode (default)
- Hand Mode
- Fluoro with Reduce Dose Rate
- Hip-Mode
- Thorax Mode
• Crosshair
- ON

1790584 REV11 GE OEC Fluorostar Compact / Series 107


Theory of Operation

- OFF (default)

• Image Mirroring
- off (default)
- up / down mirror
- left / right mirror
- up / down and left / right mirror
• Start mask
- Patient Information (default)
- new Patient
- Image

System Configuration 2
• Autosave
- off (default)
- on
• Autoswap
- not available
• Default Rotation
- 0-359
• Fluoro Sound
- Off (default)
- 200 / 800 ms
- 200 / 1350 ms
- 500 / 500 ms
- permanent
• Radiography Sound

108 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

- 50 / 100 ms
- 200 / 200 ms
- 100 / 300 ms
- permanent
- off
• Dose Warning [mGy]
- 20.0

Preview Setup
• Preview Time (0-999s)
• Display of:
- Iris and Slot Collimation
- Used Collimation

Lamps / Sound / Tests


• X-ray Lamps Test
• X-ray Button Text
• Buzzer Test
• Sound Volume (1 = Off to 10)
• Select Test Pattern (different test patterns available)
• Test Pattern on/off (shows the selected test pattern on
the monitors

Service Menu
Entry to Super User and Field Service screens

Please select Next Page for the following points:

1790584 REV11 GE OEC Fluorostar Compact / Series 109


Theory of Operation

• HDD Statistics
Shows used capacity and allows to automatically or
manually delete content from the HDD.
• SW Version
Displays the installed SW and firmware versions.

NOTE: Use up/down on touch to scroll.

• Save Logfile
Saves the logfile on a connected USB stick. Please be
aware that Fluorostar logfiles may contain PHI data
and adhere to applicable legal provisions in dealing
with them.
• Slideshow
Here you can start a slide show on the touch screen
and on monitor A and B. For details please see Oper-
ator Manual.
It is also possible to create your own slide show (for
example for training, presentation etc.). For details
please see Advanced Service manual.

Service Menu There are three levels for service menu. Level 1 (Super
User SU) can also be accessed by advanced users. The
Super User password (“SU”) is described also in the
operator manual.

Super User Setup level 1


Set Time / Date
System Information

Title Bar „GE-OEC Fluorostar“


Hospital name Here you can enter the hospital’s/
doctor’s name
Ward Department
System Type Compact / Series (fixed)
System S/N Serial number of the system

110 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

Delete all Patient Data


Are you sure -> Yes/No
Delete all Physician Data
Are you sure -> Yes/No
Please select Next Page for the following points:
Network Setup
• Link speed
- auto (default)
- 10 Mbit / Full Duplex
- 100 Mbit / Full Duplex
- 10 Mbit / Half Duplex
- 100 Mbit / Half Duplex
• Subnet Mask
• IP Address
• Gateway
• Host
• Domain
REWORK
Remark: For details please refer to DOC1297792
FluorostarDicomInstallationGuide_3rd_Edition.pdf

Cross Hair Setup

Line Length (0-1024) default = 120


Line Size (0...32) default = 4
Center Radius (0...1024) default = 48
Dynamic Size (ON/OFF) default = OFF
Point Size (0...32) default = 16
Point Distance (0...1024) default = 472

1790584 REV11 GE OEC Fluorostar Compact / Series 111


Theory of Operation

NOTE: To turn off the points set Point Size to 0.


Dynamic Size: when you set it to on, the crosshair
is getting bigger in mag1 and even bigger in
mag2.

Lateral Setup
Adjust limits for motorized rotation

System Configuration

Footswitch Type - SFS-D Single Footswitch


System Sound ON (default)
OFF
Motorized Sound ON (default)
OFF
Toggle Menu Off, 500 (1000) ms, 1000 (1000)
ms, 1500 (1000) ms, 2000 (1000)
ms, 2500 (1000) ms

DICOM Setup
enters the menu for DICOM
REWORK
Remark: For details please refer to DOC1297792
FluorostarDicomInstallationGuide_3rd_Edition.pdf"

kV / mA Accuracy
Displays kV and mA desired and measured values.
Shows tube temperature

112 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

kV/mA Accuracy

License Management
Remark: For details please refer to DOC1297792
FluorostarDicomInstallationGuide_3rd_Edition.pdf"

Field Service (FS) Setup Level 2


Collimator Iris Size“ Setup
Mechanical Calibration
Normal Mode, MAG1, and MAG2 adjustment
Collimator Preview Setup
Starts the preview setup procedure
DAP / AK /AKR Setup
Refer to Job Card Check DAP Calibration - JC_SIN19
Display / Touch Calibration
starts Calibration for both touch screens (refer to Touch
Screen calibration )

IPC Setup 1
• Monitor
- automatic detection (fixed)
• CCD Camera

1790584 REV11 GE OEC Fluorostar Compact / Series 113


Theory of Operation

- 1k CCD-1300 QFxx (2500)


• Video OUT (only up to SW REV03.XX:XX)
- CCIR 50Hz and Monitor 1280 x 1024
- EIA 60Hz and Monitor 1280 x 1024 (default)
• CD Select
- None
- CDRW
- DVD Dual
IPC Setup 2 (SW)
• Overlay level TEXT (0...255
- color for text on the monitor (0 =black … 255
=white)
• Overlay level Cross Hair (0...255)
- color for Cross hair on monitor (0 =black … 255
=white)
• Image Rotation
- rotates the monitor picture. Input in degrees
• Blanking (ON/OFF)
- disables blanking, automatically turned back ON
after reboot
• Sampling Window
- Makes dose alignment and exposure window visi-
ble on monitor/uif (only for service belongings)
• Screensaver 0 ...999min
- (no function)

Please select the second page for the following points:


Options
Allows enabling or disabling of options

114 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

X-ray Laser Setup

Options

KV-Range Setup
Select required kV settings according to applicable
regulations.

1790584 REV11 GE OEC Fluorostar Compact / Series 115


Theory of Operation

kV Range Setup

Radiography Setup
Select correct mA limit for radiography or disable film
mode.

NOTE: When Radiography mode was disabled and you


enable it again be sure to perform a Constancy
and Linearity test.

Radiography Setup

116 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

System Backup
Remark: these menu items are only available when a USB
stick is present! Selectable items appear with a blue
background.

Store B767/B768 -Data


Re-Store B767/B768-Data
Store IPC Data
Re-Store IPC Data
Store DICOM Data
Re-store DICOM Data
Store System Data (cpl.)
Re-Store System Data (cpl)
Device Update

kV mA Offset
Necessary for kV and mA adjustment.
See chapter Adjustments for details.
SW Update
Select USB (not installed).
Display available SW revisions on system.

1790584 REV11 GE OEC Fluorostar Compact / Series 117


Theory of Operation

Timing Setup

Boot Time set Boot up default 300


Counter seconds,
not visible during
bootup
Shutdown set Shutdown default 25
Time Counter seconds,
not visible during
shutdown
Turn OFF Time set Turn OFF default 25 seconds
time
(see for details /
Theory of
Operation /Power
H

OFF)H

X-ray warning after this time default 5 minutes,


Time uninterrupted X-ray an acoustic
warning appears
X-ray OFF Time after this time default 10minutes,
uninterrupted X-ray stops

HIP Mode Setup


Set max dose

118 GE OEC Fluorostar Compact / Series 1790584 REV11


Theory of Operation

HIP Mode Setup

1790584 REV11 GE OEC Fluorostar Compact / Series 119


Theory of Operation

120 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

7 System Installation
This chapter describes the installation of the GE OEC
Fluorostar system and defines the responsibilities and
instructions for reporting, safety, unpacking, moving and
verifying system operation.
Remark: For the installation of optional components such
as printers, please refer to chapter 10 Upgrade
Procedures.

7.1 Tools, Test Equipment


In addition to standard FSE tools and test equipment, the
following special tools and test equipment are required to
complete this PM procedure.

Tool Qty p/n


Copper Filters, 1mm thick 3 00-877682-01
Converging Lines Resolution 1 00-900860-01
Tool
Beam Alignment Tool (BAFT) 1 00-877680-01
or equivalent

7.1.1 Responsibility
The customer must provide the labor and equipment
necessary to unload the system from the transport
vehicle and move it to the final location. It is the
customer’s responsibility to obtain all permits necessary
to meet all requirements of state and local codes,
regulations and ordinances with respect to the
installation and operation of the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 121


System Installation

A qualified service technician should perform the


following:
- Installation Report/Checklist. Safety procedures
should be in effect at all times during the installa-
tion process. By law, complete reports within 15
days from the date of assembly (installation).
- Return the assembler's copy of the Report of As-
sembly of Diagnostic X-ray, the Beam Alignment
Radiographs (films), and the Installation Report/
Checklist to OEC Medical Systems, Inc., Attention:
Technical Support, in the stamped, mail envelope
provided in the Field Service Documentation Pack-
age.
- Distribute the various remaining copies of the Re-
port of Assembly of Diagnostic X-ray, following the
documentation instructions included in the Field
Service Documentation Package.
- The OEC Medical Systems, Inc. Representative
MUST sign the last page of the Installation Report
and Checklist, verifying Field Service acceptance
of the unit. If, for any reason, the installation re-
mains incomplete, notify the Hospital that the sys-
tem is not yet ready for use.

7.2 Unpacking and Inspection


Prior to unpacking, the shock indicator on the outer
packaging must be checked. If it is red, the system was
subject to non-permissible loads.

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The customer should inspect the shipping containers and


exposed system components for any apparent damage
prior to unpacking. Unpack any shipping containers that
appear damaged with the carrier's agent present. The
customer should ensure that all equipment specified in
the purchase order has been delivered.
If any part of the shipment shows damage or parts are
missing, immediately notify the carrier and the nearest
OEC Medical Systems, Inc. regional service office. Retain
the shipping container and packing material for the
carrier's inspection.
Use the Installation Report/Checklist for reporting
shipping damage to the equipment. Indicate the location
of damage on the drawing view or views as appropriate
and describe parts lost or damaged in shipment.

7.2.1 Remove Protective Shipping Material


1 Remove the banding from the shipping carton(s).
2 Remove and discard the packaging materials.

7.2.2 De-pallet the System


1 Remove the three u-shaped metal brackets that hold
the system to the pallet.
2 Remove the tape or banding that attaches the x-ray
tube to the metal brace on the front of the pallet.
3 Carefully lift the system and remove the three rubber-
covered shipping blocks from underneath the system.
4 Carefully roll the system off the pallet using the ramp
supplied with the system.
5 If necessary, attach the monitor to the system using
the supplied hardware.

1790584 REV11 GE OEC Fluorostar Compact / Series 123


System Installation

7.2.3 De-pallet optional Monitor Cart


1 Remove the metal brackets that hold the system to
the pallet.
2 Carefully lift the system and remove the rubber-
covered shipping blocks from underneath the system.
3 Carefully roll the system off the pallet using the ramp
supplied with the system.

As you perform the steps in this procedure check them


off on the Installation Report/Checklist. Additional
information needed for operating the Fluorostar can be
found in the Operator Manual.

7.3 Safety Precautions

7.3.1 Trained Service Personnel


Personal injury or property damage can result from
incorrectly performed service procedures.
Observe all operating and safety procedures contained
within this manual.

WARNING: Only service personnel specifically trained by


GE OEC Medical Systems, Inc., should
perform the procedures to service the
Fluorostar Systems.

CAUTION: Federal law restricts this device to sale by, or


in the order of, a physician.

CAUTION: Service personnel should always be prepared


that systems might be contaminated and
need to be disinfected.

124 GE OEC Fluorostar Compact / Series 1790584 REV11


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7.3.2 Ingress of Water and Solutions


Always unplug the AC power cable from the wall outlet
before cleaning the equipment. Do not allow water, soap
or other liquids to drip into the equipment and possibly
cause short circuits, electric shock and fire hazards.
Do not operate or store the system where conductive
fluids, like water or saline solutions, might spill on the
equipment unless you drape or bag the system.

7.3.3 Patient Environment


Medical electrical equipment operated within the patient
environment shall meet the same level of safety as
equipment complying with IEC 60601-1. Equipment
operated outside of the patient environment shall meet
the level of safety appropriate for non-medical electrical
equipment complying with other IEC or ISO safety
standards. Interconnection of the equipment shall not
result in a safety level for the patient that is inferior to the
level given in IEC 60601-1.
Following are considerations for externally connecting
equipment that is connected to an external power
source:
• Located within the patient area: Verify that the
enclosure leakage current of combined devices does
not exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)
• Located outside the patient area: Verify that the
leakage current of the combined devices does not
cause any equipment within the patient environment
to exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)

1790584 REV11 GE OEC Fluorostar Compact / Series 125


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NOTE: If any situation causes the equipment to exceed


the leakage current limits as described above, an
additional ground (protective earth) conductor, or
an isolation transformer, floating power supply, or
other separation device must be installed.
Determine which piece of equipment is causing
the system to exceed the leakage current limits
and disconnect it from the system. Contact OEC
Medical Systems, Inc., Technical Support, to
report the problem and to determine if the
equipment can be connected using an
appropriate separation method.

7.3.4 Electrical Safety


Electrical circuits inside the equipment use voltages that
are capable of causing serious injury or death from
electrical shock.

WARNING: This equipment contains high power


electrical components and should only be
serviced by personnel familiar with the
circuits and operation. At certain locations
these voltages are present EVEN WHEN THE
POWER CORD IS UNPLUGGED.

Areas where dangerous voltages exist:


• Monoblock - 110,000 volts
• Image Intensifier Assembly - 25,000 - 30,000 volts
• Image Intensifier - 50,000 volts
• Line Voltage - 120/230 VAC
• Transformers - 100 - 240 volts
• Video Monitors - 100 - 240 volts
• Generator - 110,000 volts

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Observe the following precautions when you remove


system covers:
- Observe the two-person rule when working near
lethal voltages. A person who is familiar with the
emergency power removal procedure must be in
attendance. This person must remain clear of the
machine and be prepared to turn it off in an emer-
gency.
- Be familiar with the components being serviced
and the locations of hazardous voltages in the as-
sembly where you work.
- High voltage cables and capacitors can retain a
charge even when you remove all power from the
system. Avoid touching these unless you are cer-
tain the charge has dissipated to ground.
- Some high energy capacitors in the system should
be shorted to ground through an adequate resis-
tance to avoid a burn hazard.
- A protective earth ground stud, located on the bot-
tom left side of the system base, and marked with
the international symbol shown below on the left.
It also has a distinctly colored decal at the base of
the stud as shown below on the right.

1790584 REV11 GE OEC Fluorostar Compact / Series 127


System Installation

7.3.5 Explosion Hazards


WARNING: Never operate the system in the presence of
flammable anesthetics or other flammable
or explosive liquids, vapors, or gases. Vapors
and gases can ignite by electrical arcs that
can occur during the normal operation of
switches, circuit breakers, push buttons and
other circuit components.

If flammable substances are present before the system


is turned on:
• Do not plug the system in.
• Do not turn the system on.

If flammable substances are detected after the system


has been turned ON:
• Do not touch of the controls or switches.
• Do not turn it OFF. Do not unplug it.
• Evacuate all personnel immediately.
• Ventilate the room to clear the air of the flammable
vapor or gas.
• Remove any volatile liquids that are producing flam-
mable vapors to a safe storage area.

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7.4 Preparation
............................................................................................................................................................................

7.5 Job Card Log Out / Tag Out (LOTO) -


JC_SAF01
This LOTO Procedure is used to verify potential electri-
cal hazards.
When servicing this equipment’s power it requires that
you remove covers or guards to access the power entry
points. Energy Control Procedures apply. When servicing
the Monitor Cart alone, verify the C-Arm is disconnected
by removing the Main Interconnect Cable. For the 7900
system service, the following procedures are mandatory
and must be implemented by “Authorized Employees.”

SPECIFIC
SOURCES OF
TYPE SOURCE STORED
ENERGY
ELECTRICAL 100 – 240 VAC None
(see rating label)
BATTERIES None None

ENERGY 1 Notify all affected individuals of a shutdown.


CONTROL
2 Verify safety of work area.
PROCEDURES
3 Identify all electrical sources.
4 Position C-Arm for service.
5 Shut down system via black main power switch.
6 Remove A/C plug from wall power.
7 Apply the red lock and tag to the AC plug.

1790584 REV11 GE OEC Fluorostar Compact / Series 129


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Red Lock

8 Remove C-arm main cover.


9 In the C-arm verify zero volts A/C between the brown
and blue wires of the line filter. Be sure to take your
measurement on the contact, which is protected by a
plastic part.

brown and blue wires

Line Filter

10 Verify zero volts DC across C1 on main power supply.

C1

11 Power is now locked out.

130 GE OEC Fluorostar Compact / Series 1790584 REV11


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RESTORE 1 Re-inspect work area for hazards.


POWER AFTER
2 Install covers.
SERVICE
3 Notify all affected personnel that power being re-
stored.
4 Remove red lock and tag.
5 Energize the system.
6 Verify proper system operation.
7 Inform customer that system is ready to be returned
to service.

7.5.1 X-Radiation Hazard


WARNING: The X-Ray tube (Monoblock) assembly
produces X-radiation when energized. Never
operate this device without X-ray shielding in
place. Use lead shielding and draping to
protect personnel.

7.5.2 Motorized Mechanical Motion Hazard


The vertical column is motorized. Observe it continuously
while operating this feature to avoid collision with people
or equipment.
If you remove the covers, use extreme care when
operating motorized features. Do not wear loose clothing
that may become tangled in gears and chains. Do not
operate motorized features when fingers and hands are
near motorized equipment.
The same applies for an (optional) motorized lateral
movement.

WARNING: The vertical spindle of the worm gear is


secured with a self-locking nut. Do not use
this nut a second time when once has been
opened.

1790584 REV11 GE OEC Fluorostar Compact / Series 131


System Installation

7.5.3 Spare Parts


As for every Medical device only original spare parts are
allowed to be used. Otherwise, the system may operate in
an unpredictable way or licenses may be become invalid.

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7.6 Installation
The following sections describe the actual installation
procedures for the Fluorostar system.

7.6.1 Site Requirements


There are three major considerations for installing a
system. They are:
• Electrical power requirements
• Environmental conditions
• Safety precautions.
The system requires an input power source capable of
providing nominal voltage (long-time) inputs shown
below:

7.6.2 ELECTRICAL RATINGS


Supply Frequency 50/60 Hz.

VOLTAGE STANDB LONG- *MOMENTARY


(V) Y (A) TIME (A) (A)
100 5 12 28
110 5 12 28
120 5 12 28
200 2.5 8 17
220 2.5 8 17
230 2.5 8 17
240 2.5 8 17
*Momentary (max.) rating is for maximum radiographic
exposure and is limited to 4 seconds.
The site must meet the line voltage regulation
requirements as described in the Installation Report/
Checklist.
The customer is responsible for preparing the building,
equipment, environment and services required to install
and operate the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 133


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7.6.3 Installation Kit Contents


Verify that the following materials arrived in the
Installation Kit. Note any shortages on the Checklist.
• Installation Procedure (This Document)
• Installation Report/Checklist
Compact /
............................................................................................................................................................................

7.6.4 Job Card Mainframe Cover Removal -


JC_SIN01
This job card describes the cover removal of the
mainframe.
1 Unplug the system power cord from the AC power re-
ceptacle.
2 Remove the two screws located on the lower front
section of the rear cover and the screw located on
each side of the cover.
3 If CDRW installed then remove CDRW Cover (two
screws).
Remove CDRW Holder from Rear Cover (two screws)
Move CDRW inside C-Arm.
4 Move the cover straight back from the rear of the ma-
chine.
5 Pull the cover away from the system.

134 GE OEC Fluorostar Compact / Series 1790584 REV11


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6 Remove the ground wire and unplug the fan connec-


tor.
____________________________________________________________________

............................................................................................................................................................................

7.6.5 Job Card Mechanical Checks - JC_SIN02


This job card deals with the mechanical checks while
installing the Fluorostar.

In the steps below, check for ease of movement without


excessive play.
1 Check the Locking Pedals of the system for proper op-
eration. Lock the system in place by pressing the lock-
ing pedals down completely.
2 Check the Wig Wag movement of the system from
side to side. Verify proper operation of the wig wag
lock.
3 Check the Cross Arm movement of the system. Verify
proper operation of the cross arm lock.
4 Check the Orbital Movement of the system and verify
there is adequate resistance to stop the C-Arm when
the brake is applied.

1790584 REV11 GE OEC Fluorostar Compact / Series 135


System Installation

5 Check the Steering Handle of the C-Arm for proper


operation.
____________________________________________________________________

............................................................................................................................................................................

7.6.6 Job Card Inspection and Setup - JC_IMPMP02


This job card explains the inspection and the setup during
the planned maintenance.

1 Verify or mount the skin spacer and (optional) pediat-


ric skin spacer and removable grid as directed by
state regulation.
2 Inspect the AC power cable and interconnect cable
for proper strain relief.
Inspect the power cable assembly and interconnect
cable assembly for any shipping damage. Look for
any signs of damage or abrasion to the cable jacket
and inspect each plug for loose pins.
3 Inspect the monitor(s) for damage or blurred display.
____________________________________________________________________

............................................................................................................................................................................

7.6.7 Job Card Line Voltage Compatibility Check -


JC_SIN04
This job card is for checking the compatibility of the line
voltage.
1 Check the line voltage in each room where the equip-
ment operates. Do not assume the line voltage will be
constant throughout the hospital.

136 GE OEC Fluorostar Compact / Series 1790584 REV11


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2 Verify voltage compatibility in all hospital rooms


where this machine will operate. If a particular room is
unavailable, write "N/A" in the location, voltage and
plug compatibility blanks on the checklist. A room is
not plug compatible when the plug requires an adapt-
er. Notify the hospital if any rooms are not plug com-
patible.
____________________________________________________________________

............................................................................................................................................................................

7.6.8 Job Card Isolation of Transformer Wiring -


JC_SIN05
This job card deals with the isolation of transformer
wiring.

1 The isolation transformer(s) of the Fluorostar reside in


the lower left portion of the cabinet.
2 Directly above the isolation transformer is the isola-
tion transformer terminal block. The isolation trans-
former has input taps for 90, 100, 110, and 120V or
200, 220, 230, and 240VAC.
3 Unplug the system from the wall receptacle and mea-
sure the AC voltage at the wall receptacle. Move the
brown wire on the isolation transformer terminal
blocks to the appropriate input tap as described on
the label located on the left side of the transformer.
_______________________________________________
_______________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 137


System Installation

7.6.9 Checking System Operation


1 Plug the AC power cord into the system and then the
wall receptacle.
2 Turn the system on by pressing the green START but-
ton on the control panel.
3 The system will display the fluoro screen on the mon-
itors when the system has initialized.
4 Verify that the elapsed time indicator operates.
5 Verify that the cooling fans operate.

............................................................................................................................................................................

7.6.10 Job Card System Power Supply Voltages -


JC_SIN07
This job card deals with system power supply voltages.

1 Use chassis as ground.


2 The power supplies reside in a perforated metal en-
closure on the left side of the cabinet. There are two
separate power supplies.
3 Locate the B837 voltage distribution above the power
supplies. Measure the voltages listed below and re-
cord them on the installation checklist.

F1 1.6 A +24VDC +/- 10% TP1


F2 5A +5.2 VDC + 2% TP2
F3 0.5 A -12 VDC +/- 10% TP3
F4 0.5 A +12 VDC +/- 10% TP4
F5 2A +12 VDC +/- 10% TP5
F6 4A +25 VDC +/- 10% TP6
____________________________________________________________________

138 GE OEC Fluorostar Compact / Series 1790584 REV11


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............................................................................................................................................................................

7.6.11 Job Card Measure Line Voltage Regulation -


JC_SIN08
This job card describes the measure line voltage
regulation.

NOTE: This test is only required if Radiography Mode is


enabled.

1 Measure the AC line voltage at the wall receptacle.

NOTE: In the next step, the voltage measured at the wall


receptacle will drop immediately after the
exposure terminates. Read the meter at this time.

2 Measure the line voltage at the wall receptacle again


while making a radiographic exposure (80 mAs @ 110
kVp).
3 Calculate the percentage line voltage regulation using
the following formula and record the results on the In-
stallation Report/Checklist.
100x (Vn – Vl)/VI where: Vn = No load voltage Vl = Max
load Voltage
4 If the results above do not fall within the range of 0 to
15 percent, inform the hospital that an in-house wir-
ing problem exists.
____________________________________________________________________

............................................................................................................................................................................

7.6.12 Job Card Hardware Buttons/ Touch Screen -


JC_SIN11
This job card describes testing hardware buttons and
touch screen.

1790584 REV11 GE OEC Fluorostar Compact / Series 139


System Installation

1 Press the C-Up and C-Down buttons and verify that


the C-arm lifts smoothly from the top to the bottom
limits.
2 Press Timer button (> 5 sec). Timer menu should pop
up.
3 Press Menu buttons. Check system switch to correct
menus.
4 Check both touches. For example select new patient
and key in test patient datas with virtual keyboard.
____________________________________________________________________

............................................................................................................................................................................

7.6.13 Job Card X-Ray Lamp, X-Ray Sound, LIH -


JC_SIN12
This job card is for checking the X-ray lamp, X-ray sound
and the LIH.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

Select Auto Fluoro (Manual key unlocked)and verify


that the LED lights up. Press the x-ray button on hand
switch and verify that:
1 The yellow x-ray lamp on C-arm (Compact systems
only) and/or on monitor cart lights
2 Check if a sound during X-ray appears

NOTE: Can be adjusted in setup -> System Configuration


1 ->Fluoro Buzzer ON

3 Check after X-ray that you can see a last image hold
(LIH) on monitor A.
____________________________________________________________________

140 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

............................................................................................................................................................................

7.6.14 Job Card Exposure Check - JC_SIN13


This job card describes checking the exposure modes and
the hand and footswitch.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Use Auto Fluoro (Manual key unlocked). Press the X-


ray button and verify that the kV automatically servos
by monitoring the kV display and that an image ap-
pears on the monitor. Verify that the mAs are dis-
played while X-rays are being taken.
2 Select High Performance Pulsed Fluoro and verify
that the LED lights up. Press the X-ray button and ver-
ify that the system produces pulsed X-rays and that
an image appears on the monitor.
3 Select the Snapshot and verify that the LED lights up.
Press the x-ray button and verify that an exposure ini-
tiates and then automatically terminates. The image
should remain on the monitor until you take the next
exposure.
4 Select Manual Fluoro and then the kV button and ver-
ify that the LED lights up. Press the kV up/down button
and verify that the kV can be adjusted from 36kV to
110kV.
5 Select Film mode (if enabled) and verify that the LED
lights up. Press the Film Timer up/down button and
verify that you can select a time from 0.1 sec. to 4 sec.
as shown on the seconds display. Take several film
shots at various kV settings to verify the film mode op-
eration.

1790584 REV11 GE OEC Fluorostar Compact / Series 141


System Installation

6 Take X-rays in the Auto Fluoro mode and press the


Slot Collimator open and close buttons and verify
that the collimator opens and closes.
7 Take X-rays in the Auto Fluoro mode and press the
Slot Collimator rotate buttons and verify that the col-
limator rotates in both directions.
8 Take X-rays in the Auto Fluoro mode and mode press
the Iris Collimator open and close buttons and verify
that the iris opens and closes.
9 Press the Magnification (MAG1) button and verify
that the LED lights up. Verify the image on the monitor
changes to the 6-inch (15cm) field mode when X-rays
initiate.
10 Press the Magnification (MAG2) button and verify
that the LED lights up. Verify the image on the monitor
changes to the 4.5-inch (11cm) field when X-rays initi-
ate.
11 Press the Image Reversal button and verify that the
LED lights up. Verify the image reverses horizontally
when X-rays initiate.
12 Press the Image Rotation buttons and verify that the
image on the monitor rotates in both directions.
13 Place some lead aprons on the image intensifier to at-
tenuate the beam. Press the Thorax Fluoroscopy
Mode button and verify that the LED lights up.
14 Press the Fluoro for Hand Surgery button and verify
that the LED lights up.
15 Press the Hip Fluoro Mode button and verify that the
LED lights up. Take an X-ray and verify that the mA in-
creases to a maximum of 5.4 mA @ 80 kV.
16 Obtain an image on the monitor and press the Save
button. Verify that the image saves by noting the im-
age storage number that will appear on the monitor.

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17 Press the Autowindow button and verify that the LED


lights up. Verify that when the Autowindow is active
the X-ray images are optimized for contrast and
brightness automatically.
18 Press the Low Dose button and verify that the LED
lights up. Verify that the technique reduces in compar-
ison to a normal Auto Fluoro exposure.
19 Press and hold the Alarm Reset button for at least 2
seconds and verify that the accumulated fluoro time
shown on the display is cleared to zero.
20 Verify that x-rays initiate using the footswitch.
If double footswitch: confirm storage of image with
right pedal.
21 Verify that handswitch and footswitch must be
pressed continuously to produce fluoro X-rays.
____________________________________________________________________

............................................................................................................................................................................

7.6.15 Job Card Post Processing Check - JC_SIN14


This job card describes the post processing check.
1 Make an X-ray exposure.
2 Press the Auto Windowing button to turn off the auto
windowing function.
3 Press the Home button to return the window levels to
the standard settings.
4 Press the Technique Lock button to lock the kV value.
5 Press the Zoom button to digitally magnify the image
four times.
6 Press the Edge Enhancement button to sharpen edge
definition.

1790584 REV11 GE OEC Fluorostar Compact / Series 143


System Installation

7 Press the Image Negate button to reverse the display


of light and dark values in an image. Press it a second
time to return the image to the original display.
8 Press the Thumbnails button to minimize the left
monitor image to one-quarter size and display on the
right monitor. Simultaneous display of up to four im-
ages is possible. Text will not display in the minified
images.
9 Press the Save button to save the image.
10 Press the Save to USB Stick button to save the image
to a USB stick.
11 Press the Save to CD/DVD button to save the image
to the CD/DVD contents folder (if aCD/DVD writer is in-
stalled).
____________________________________________________________________

7.6.16 Thermal Printer (option)


Press the Print button to print the left monitor image to
the thermal printer.

............................................................................................................................................................................

7.6.17 Job Card Fluoroscopic Image Test - JC_SIN15


This job card describes the testing of the fluoroscopic
image.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Use AUTO FLUORO mode (Manual key unlocked).

144 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

2 Select Standard Fluoroscopy Mode.

3 Verify that the kVp tracks up and down during X-rays


as material thickness increases and decreases per the
ranges below:
FILTERS kVp RANGE
1 Copper Filter 57 – 64
2 Copper Filters 67 – 73
3 Copper Filters 75 – 82
4 Refer to Dose Calibration if this check fails.
5 Remove the copper filters.
6 Place the Converging Lines Resolution Tool (00-
900860-01) on the image intensifier assembly. Select
NORMAL field size, then MAG mode. Check image res-
olution in line-pairs-per millimeter (lp/mm) during live
imaging (auto fluoro mode) for each field size. Mini-
mum acceptable resolution is:
FIELD SIZE 1k x 1k
23 cm min. 2.0 LP/mm
15 cm min. 2.8 LP/mm
11 cm min. 3.2 LP/mm
7 Calibrate the resolution if LP/mm are outside range.
____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 145


System Installation

............................................................................................................................................................................

7.6.18 Job Card Maximum Skin Entrance Dose Rate


Check - JC_SIN16
This job card describes the dose rate check of the
Fluorostar.
Entrance exposure is the amount of radiation available at
the entrance point of patient anatomy. Entrance
exposure is measured 30 cm above the surface of the
Image Intensifier in the center of the X-ray beam. This
measurement is used to represent the average thickness
of patient anatomy. Calibrate the Entrance Exposure as
required.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Select HIP mode.


2 Select 110 kV. Wait until the value settles on the dose-
meter.
3 Read the dose rate from the dosemeter. Limit is 81
mGy/min.
____________________________________________________________________

............................................................................................................................................................................

7.6.19 Job Card Dose Settings Test - JC_SIN17


This job card describes the testing of the dose settings.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

NOTE: Necessary equipment: dose meter.

146 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

1 Select AUTO Fluoro Mode (Manual key unlocked).

2 Select Standard Fluoroscopy Mode.

3 Use 25mm AL + 1.5mm CU tool p/n 00-452154-01 di-


rect on generator side.
4 Go to Setup -> Service Menu - > IPC Setup 2.
5 Set Sampling Window on “BOTH ON”.
6 Accept with OK.

Setup Sampling Window

7 Place the metering chamber on the image intensifier


outside the measurement circle. Control it via an X-ray
image.

1790584 REV11 GE OEC Fluorostar Compact / Series 147


System Installation

Dose
Chamber

Measurement Circle

Measurement Circle

8 Trigger X-ray and measure with your dosemeter. Ac-


ceptance criteria see following tables.

9 Select Standard Fluoroscopy Mode


Normal Mag 1 Mag2
Dose [µGy/s] Limits < 0.6 < 1.2 < 2.5

10 Select low dose mode


Normal
Dose [µGy/s] Limits < 0.2

11 Go to Setup -> Service Menu - > IPC Setup 2.


12 Set Sampling Window on “OFF”.
13 Accept with OK.
____________________________________________________________________

............................................................................................................................................................................

148 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

7.6.20 Job Card Beam Alignment Test - JC_SIN18


This job card describes the beam alignment test.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

CAUTION: If local regulations require a different


procedure than the one below, adhere to
these regulations.

1 Install beam alignment tool.


2 Check that the normal field is within the A ring (22cm).
3 Check that Mag 1 is within the B ring (15cm).
4 Check that Mag 2 is within the C ring (11cm).
5 Verify that the collimator is centered.
6 Remove beam alignment tool.
____________________________________________________________________

............................................................................................................................................................................

7.6.21 Job Card Check Measured DAP Accuracy -


JC_SIN19
This job card describes checking measured DAP
accuracy.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

NOTE: Only if a DAP chamber is installed, an accuracy


check is required.
For calculated DAP, no check is necessary.

1790584 REV11 GE OEC Fluorostar Compact / Series 149


System Installation

CAUTION: Please make sure there are no objects in the


beam.

Accuracy Check:
7 On the User Interface, open Service Menu > 2x Next
Page > DAP/AK/AKR Setup.

8 Press DAP Unit (measured) Default DAP Value.

9 Verify that the value entered for DAP is 100. If it is not,


please change it to 100.

150 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

10 Return to the previous screen and select Show DAP


(measured)

11 Return to Service Menu > 1x Next Page > kV/mA Ac-


curacy.
12 Select Snapshot and 4s.

1790584 REV11 GE OEC Fluorostar Compact / Series 151


System Installation

13 Trigger X-ray, wait until radiation is terminated by the


system after 4 seconds and take note of the DAP value
shown on the monitor.

14 Press the Reset/Alarm off button for more than 3


seconds, then press Reset DAP on the screen.

15 Return to DAP/ AK / AKR Setup and select Show DAP


(calculated)

152 GE OEC Fluorostar Compact / Series 1790584 REV11


System Installation

16 Return to Service Menu > 1x Next Page > kV/mA Ac-


curacy.
17 Select Snapshot and 4s.

18 Trigger X-ray, wait until radiation is terminated by the


system after 4 seconds and take note of the DAP value
shown on the monitor.
The value for measured DAP may not differ by more than
25% from the reference calculated DAP value.
If the deviation is within the 25% tolerance or below,
please select Pass for all three kVp settings in the CHECK
DAP CALIBRATION section of the checklist.
If the values differ by more than 25%, the reason may be

1790584 REV11 GE OEC Fluorostar Compact / Series 153


System Installation

• collimator calibration wrong


• calculated DAP calculation wrong
• DAP chamber defect
• kV/mA calibration wrong
Please try to eliminate these possible causes before you
change the DAP chamber.
____________________________________________________________________

7.7 Complete Checklist


1 Make sure that all sections of the IM Checklist are
completed.
2 Please return the IM Checklist to GE OEC Medical Sys-
tems GmbH immediately or use the upload to server
function.
(e-mail: [email protected])

154 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

8 Planned Maintenance Procedures


This chapter describes the periodic maintenance of the
GE OEC Fluorostar system and contains a definition of the
responsibilities as well as instructions for reporting, and
verifying system operation.

8.1 Time Needed for this Procedure


The time needed for periodic maintenance should not
exceed 4 hours (repairs not included).

8.2 Safety Procedures


Under no circumstances should the safety interlocks in
the system be bypassed, bridged or otherwise disabled.

8.2.1 Trained Service Personnel


Personal injury or property damage can result from
incorrectly performed service procedures.
Observe all operating and safety procedures contained
within this manual.

WARNING: Only service personnel specifically trained by


GE OEC Medical Systems, Inc., should
perform the procedures to service the
Fluorostar Systems.

CAUTION: Federal law restricts this device to sale by, or


in the order of, a physician.

CAUTION: Service personnel should always be prepared


that systems might be contaminated and
need to be disinfected.

1790584 REV11 GE OEC Fluorostar Compact / Series 155


Planned Maintenance Procedures

8.2.2 Ingress of Water and Solutions


Always unplug the AC power cable from the wall outlet
before cleaning the equipment. Do not allow water, soap
or other liquids to drip into the equipment and possibly
cause short circuits, electric shock and fire hazards.
Do not operate or store the system where conductive
fluids, like water or saline solutions, might spill on the
equipment unless you drape or bag the system.

8.2.3 Patient Environment


Medical electrical equipment operated within the patient
environment shall meet the same level of safety as
equipment complying with IEC 60601-1. Equipment
operated outside of the patient environment shall meet
the level of safety appropriate for non-medical electrical
equipment complying with other IEC or ISO safety
standards. Interconnection of the equipment shall not
result in a safety level for the patient that is inferior to the
level given in IEC 60601-1.
Following are considerations for externally connecting
equipment that is connected to an external power
source:
• Located within the patient area: Verify that the
enclosure leakage current of combined devices does
not exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)
• Located outside the patient area: Verify that the
leakage current of the combined devices does not
cause any equipment within the patient environment
to exceed 100µA in normal condition and 300µA with
any ground (protective earth) conductor open. (500µA
outside the U.S. with any ground open.)

156 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

NOTE: If any situation causes the equipment to exceed


the leakage current limits as described above, an
additional ground (protective earth) conductor, or
an isolation transformer, floating power supply, or
other separation device must be installed.
Determine which piece of equipment is causing
the system to exceed the leakage current limits
and disconnect it from the system. Contact OEC
Medical Systems, Inc., Technical Support, to
report the problem and to determine if the
equipment can be connected using an
appropriate separation method.

8.2.4 Electrical Safety


Electrical circuits inside the equipment use voltages that
are capable of causing serious injury or death from
electrical shock.

WARNING: This equipment contains high power


electrical components and should only be
serviced by personnel familiar with the
circuits and operation. At certain locations
these voltages are present EVEN WHEN THE
POWER CORD IS UNPLUGGED.

Areas where dangerous voltages exist:


• Monoblock - 110,000 volts
• Image Intensifier Assembly - 25,000 - 30,000 volts
• Image Intensifier - 50,000 volts
• Line Voltage - 120/230 VAC
• Transformers - 100 - 240 volts
• Video Monitors - 100 - 240 volts

1790584 REV11 GE OEC Fluorostar Compact / Series 157


Planned Maintenance Procedures

Observe the following precautions when you remove


system covers:
- Observe the two-person rule when working near
lethal voltages. A person who is familiar with the
emergency power removal procedure must be in
attendance. This person must remain clear of the
machine and be prepared to turn it off in an emer-
gency.
- Be familiar with the components being serviced
and the locations of hazardous voltages in the as-
sembly where you work.
- High voltage cables and capacitors can retain a
charge even when you remove all power from the
system. Avoid touching these unless you are cer-
tain the charge has dissipated to ground.
- Some high energy capacitors in the system should
be shorted to ground through an adequate resis-
tance to avoid a burn hazard.
- A protective earth ground stud, located on the bot-
tom left side of the system base, and marked with
the international symbol shown below on the left.
It also has a distinctly colored decal at the base of
the stud as shown below on the right.

8.2.5 Explosion Hazards


WARNING: Never operate the system in the presence of
flammable anesthetics or other flammable
or explosive liquids, vapors, or gases. Vapors
and gases can ignite by electrical arcs that
can occur during the normal operation of
switches, circuit breakers, push buttons and
other circuit components.

If flammable substances are present before the system


is turned on:
• Do not plug the system in.

158 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

• Do not turn the system on.

If flammable substances are detected after the system


has been turned ON:
• Do not touch of the controls or switches.
• Do not turn it OFF. Do not unplug it.
• Evacuate all personnel immediately.
• Ventilate the room to clear the air of the flammable
vapor or gas.
• Remove any volatile liquids that are producing flam-
mable vapors to a safe storage area.

8.2.6 X-Radiation Hazard


WARNING: The X-Ray tube (Monoblock) assembly
produces X-radiation when energized. Never
operate this device without X-ray shielding in
place. Use lead shielding and draping to
protect personnel.

8.2.7 Motorized Mechanical Motion Hazard


The vertical column is motorized. Observe it continuously
while operating this feature to avoid collision with people
or equipment.
If you remove the covers, use extreme care when
operating motorized features. Do not wear loose clothing
that may become tangled in gears and chains. Do not
operate motorized features when fingers and hands are
near motorized equipment.
The same applies for an (optional) motorized lateral
movement.

WARNING: The vertical spindle of the worm gear is


secured with a self-locking nut. Do not use
this nut a second time when once has been
opened.

1790584 REV11 GE OEC Fluorostar Compact / Series 159


Planned Maintenance Procedures

8.2.8 Spare Parts


As for every Medical device only original spare parts are
allowed to be used. Otherwise, the system may operate in
an unpredictable way or licenses may be become invalid.

8.3 Tools, Test Equipment & Parts


In addition to standard FSE tools and test equipment, the
following special tools and test equipment are required to
complete this PM procedure.
Tool Qty p/n
Copper Filters, 1mm thick 3 00-877682-01
Converging Lines Resolution Tool 1 00-900860-01
Beam Alignment Tool 1 00-877680-01

Parts Qty p/n


Seal for skin space holder w/o 1 00-419156-01
Laser X-ray
Seal for skin space holder with 1 00-419155-01
Laser X-ray
Seal tape 1 00-906419-01
Grease 1 00-904587-01
SSC Battery (for IPC2100/2200, if 1 5492182
3-year period has elapsed)
Lithium Battery Type BR2032 (for 1 5495760
IPC2100/2200)
Label for Battery Replacement 1 5346729

8.4 DICOM
If the site uses the DICOM option, please recommend
using the RJ45 adaptor for the Fluorostar 7900, which
features a quick release mechanism to disconnect the
Ethernet patch cable without damage to components
when the cable is being pulled roughly.

160 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

The RJ45 adaptor (quick release) can be ordered for all


Fluorostar systems as a replacement part. This option
can easily be installed by the user in accordance with the
instructions provided in Technical Bulletin 12TB001.
The RJ45 adaptor is also shipped as part of the different
DICOM upgrade kits. A Field Engineer is required to install
this kit.

8.5 Preparation
............................................................................................................................................................................

8.6 Job Card Log Out / Tag Out (LOTO) -


JC_SAF01
This LOTO Procedure is used to verify potential electri-
cal hazards.
When servicing this equipment’s power it requires that
you remove covers or guards to access the power entry
points. Energy Control Procedures apply. When servicing
the Monitor Cart alone, verify the C-Arm is disconnected
by removing the Main Interconnect Cable. For the 7900
system service, the following procedures are mandatory
and must be implemented by “Authorized Employees.”

SPECIFIC
SOURCES OF
TYPE SOURCE STORED
ENERGY
ELECTRICAL 100 – 240 VAC None
(see rating label)
BATTERIES None None

ENERGY 1 Notify all affected individuals of a shutdown.


CONTROL
2 Verify safety of work area.
PROCEDURES
3 Identify all electrical sources.
4 Position C-Arm for service.
5 Shut down system via black main power switch.
6 Remove A/C plug from wall power.

1790584 REV11 GE OEC Fluorostar Compact / Series 161


Planned Maintenance Procedures

7 Apply the red lock and tag to the AC plug.

Red Lock

8 Remove C-arm main cover.


9 In the C-arm verify zero volts A/C between the brown
and blue wires of the line filter. Be sure to take your
measurement on the contact, which is protected by a
plastic part.

brown and blue wires

Line Filter

10 Verify zero volts DC across C1 on main power supply.

C1

162 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

11 Power is now locked out.

RESTORE 1 Re-inspect work area for hazards.


POWER AFTER
2 Install covers.
SERVICE
3 Notify all affected personnel that power being re-
stored.
4 Remove red lock and tag.
5 Energize the system.
6 Verify proper system operation.
7 Inform customer that system is ready to be returned
to service.

8.7 Inspection
The following sections show information about
inspections.

............................................................................................................................................................................

8.7.1 Job Card Mainframe Cover Removal -


JC_SIN01
This job card describes the cover removal of the
mainframe.
1 Unplug the system power cord from the AC power re-
ceptacle.
2 Remove the two screws located on the lower front
section of the rear cover and the screw located on
each side of the cover.
3 If CDRW installed then remove CDRW Cover (two
screws).
Remove CDRW Holder from Rear Cover (two screws)
Move CDRW inside C-Arm.

1790584 REV11 GE OEC Fluorostar Compact / Series 163


Planned Maintenance Procedures

4 Move the cover straight back from the rear of the ma-
chine.
5 Pull the cover away from the system.

6 Remove the ground wire and unplug the fan connec-


tor.
____________________________________________________________________

............................................................................................................................................................................

8.7.2 Job Card Mechanical Checks - JC_PMP01


This job card describes the mechanical checks before
proceeding the planned maintenance.

NOTE: In the steps below, check for ease of movement


without excessive play.

1 Check the Locking Pedals of the system for proper op-


eration. Lock the system in place by pressing the lock-
ing pedals down completely. Check the same for the
monitor cart if the systems features a monitor cart.
2 Only if a Monitor Cart exists: Inspect the monitor cart
wheels for tightness of the screwed connection and
cracks or other damage on wheels or screws.

164 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

3 Check the Wig Wag movement of the system from


side to side. Verify proper operation of the wigwag
lock.
4 Check the Cross Arm movement of the system. Verify
proper operation of the cross arm lock.
5 Check the Orbital Movement of the system and verify
there is adequate resistance to stop the C-Arm when
the brake is applied.
6 Check the Steering Handle of the C-Arm for proper
operation.
7 Inspect seals of the X-ray generator
• Inspect seal for skin space holder:
- Is there any and in good condition?
- Otherwise mount / replace
- Seal 00-419156-01 for skin space holder w/o Laser
X-ray
- ~Seal 00-419155-01 for skin space holder with La-
ser X-ray
• Inspect seal tape below bumper around X-ray gener-
ator cover
- Is there any and in good condition?
- Otherwise mount / replace
~p/n 00-906419-01
8 Move the monitor support arm to its end stops to
check for freedom of movement.
9 Check for excessive play and tightness of the screwed
connections when moving the monitor support arm
up and down.

NOTE: If movement is blocked or irregular, or excessive


play is found, please refer to 9.12.15 Job Card
Tightening screwed connection of monitor support
arm - JC_CMP63

1790584 REV11 GE OEC Fluorostar Compact / Series 165


Planned Maintenance Procedures

____________________________________________________________________

8.8 Inspection and Setup


The following sections show information about the
inspection and setup.
............................................................................................................................................................................

8.8.1 Job Card Inspection and Setup - JC_IMPMP02


This job card explains the inspection and the setup during
the planned maintenance.

1 Verify or mount the skin spacer and (optional) pediat-


ric skin spacer and removable grid as directed by
state regulation.
2 Inspect the AC power cable and interconnect cable
for proper strain relief.
Inspect the power cable assembly and interconnect
cable assembly for any shipping damage. Look for
any signs of damage or abrasion to the cable jacket
and inspect each plug for loose pins.
3 Inspect the monitor(s) for damage or blurred display.
____________________________________________________________________

............................................................................................................................................................................

8.8.2 Job Card Grease Gear Worm - JC_PMP03


This job card describes greasing the gear worm.

Use special grease 00-904587-01 only.


1 Turn system on.
2 Lift system to maximum down position.
3 Grease gear worm.

166 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

Grease Gear Worm

4 Lift system to maximum top position and again to


down position.
5 Repeat up/down movement 3 times.
6 Reduce over amount of grease.

Reduce over Amount of Grease

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 167


Planned Maintenance Procedures

8.9 Battery Checks / Replacement


Please check the battery label on the IPC to see whether
the batteries must be replaced before opening the IPC
cover.

............................................................................................................................................................................

8.9.1 Job Card Opening IPC Housing - JC_CMP26


The following job cards describes the opening of an IPC
housing.
1 Open the following screws:

2 Slide the housing open.

168 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

____________________________________________________________________

............................................................................................................................................................................

8.9.2 Job Card Inspect and Clean Fans - JC_PMP04


This job card describes how to inspect and clean fans.
1 Locate system fans and IPC fans.
2 Clean fans.
____________________________________________________________________

............................................................................................................................................................................

8.9.3 Job Card Changing Lithium Battery IPC2100/


2200 - JC_PMP06
This job card explains the changing of the IPC2100/2200
lithium battery.
The CMOS battery must be replaced every 3 years. Look
for a label on the IPC when the battery was last replaced.
If there is none, replace the battery, write the current date
on label P/N 5346729 and attach it to the IPC housing.
1 Open the IPC2100/2200.
2 Replace the battery (Type BR2032).

1790584 REV11 GE OEC Fluorostar Compact / Series 169


Planned Maintenance Procedures

Lithium Cell on Mainboard IPC2100/2200

3 Close the IPC2100/2200.


4 Write the battery type and current date on label P/N
5346729 and attach it to the IPC housing.

Please make sure to dispose of the battery in accordance


with local laws and regulations for the disposal of
hazardous waste or local EHS rules. Please consult your
local EHS GE representative before disposal.
____________________________________________________________________

............................................................................................................................................................................

8.9.4 Job Card Testing/Changing SSC Battery


IPC2100/2200 - JC_PMP07
This job card describes changing of the SSC battery.

170 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

The Secure Shutdown Circuit (SSC) battery must be


changed every 3 years. Look for a label on the IPC when
the battery was last replaced.
1 Open the 2 screws on the back of the already disas-
sembled IPC cover.

2 Cut cable ties and open the 2 screws on the inside of


the housing.

1790584 REV11 GE OEC Fluorostar Compact / Series 171


Planned Maintenance Procedures

3 Remove the battery and proceed in reverse order to


install the new one. Please do not forget to install new
cable ties.
4 Write the battery type and current date on label P/N
5346729 and attach it to the IPC housing.

Please make sure to dispose of the battery in accordance


with local laws and regulations for the disposal of
hazardous waste or local EHS rules. Please consult your
local EHS GE representative before disposal.
____________________________________________________________________

8.9.5 Close System


Re-install the cover.
............................................................................................................................................................................

172 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

8.9.6 Job Card Line Voltage Compatibility Check -


JC_SIN04
This job card is for checking the compatibility of the line
voltage.
1 Check the line voltage in each room where the equip-
ment operates. Do not assume the line voltage will be
constant throughout the hospital.
2 Verify voltage compatibility in all hospital rooms
where this machine will operate. If a particular room is
unavailable, write "N/A" in the location, voltage and
plug compatibility blanks on the checklist. A room is
not plug compatible when the plug requires an adapt-
er. Notify the hospital if any rooms are not plug com-
patible.
____________________________________________________________________

............................................................................................................................................................................

8.9.7 Job Card Power ON System - JC_SIN06


This job card describes the power ON procedure.

1 Plug the AC power cord into the system and then the
wall receptacle.
2 Turn the system on by pressing the green START but-
ton on the control panel.
3 The system will display the fluoro screen on the mon-
itors when the system has initialized.
4 Verify that the elapsed time indicator operates.
5 Verify that the cooling fans operate.
____________________________________________________________________

............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 173


Planned Maintenance Procedures

8.9.8 Job Card Electrical Safety Tests - JC_PMP08


This job card explains the electrical safety tests needed
during works at the Fluorostar.

General Electrical safety tests provide a method of determining if


potential electrical health hazards to the patient or
operator of the device exist. After performance of
electrical safety testing a functional test of the device
must be passed. Described tests and acceptance criteria
are based on IEC62353:2007.
Perform these tests depending on the local regulatory
requirements. Some country agencies do require these
tests after field equipment repairs (e.g. Germany). Skip
this test if it is not required by your country (go to Safety
check Emergency OFF).
• upon receipt of the device
• every twelve months thereafter, and
• each time the main enclosure is disassembled or a
circuit board is removed, tested, repaired, or replaced.

Test conditions Perform electrical safety tests under normal ambient


conditions of temperature, humidity, and pressure.

Test equipment
Item Specification
Leakage Current Tester* equivalent to the circuits
shown below.
Digital Multimeter (DMM) AC volts, Ohm
*able to deliver a current of at least 200mA into 500mΩ. Open circuit
voltage shall not exceed 24V

Pretests Power outlet test

174 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

Verify that the power outlet is wired correctly per the


country’s electrical code standard before starting the
following electrical safety tests. The results of the
following tests will be inaccurate unless a properly wired
power outlet is used.

Power cord and plug


Verify the power cord being used with the C-arm and/or
Monitor Cart is good. Following are a couple of things to
check for in this regard:
• Failure of the power cord strain relief is very common.
Often times users of the equipment pull on the power
cord itself, rather than the power cord plug, to unplug
the patient monitor from a wall receptacle. If in doubt,
test for continuity through each conductor of the
power cord connector and plug.
• Verify line, neutral, and ground conductors are prop-
erly connected to the power cord plug and are not
short-circuited. Rewire and tighten these, or replace
the power cord, as necessary.
Verify the same for the interconnect cable between C-
arm and Monitor

Tests Electrical Safety Test shall be performed as required by


IEC 62353 “Medical electrical equipment – Recurrent test
and test after repair of medical electrical equipment”.
Consult your country/local safety agency if in question.
Connection lines such as data lines or functional earth
conductors need to be disconnected to prevent incorrect
measurements.

1790584 REV11 GE OEC Fluorostar Compact / Series 175


Planned Maintenance Procedures

If the measured values are between 90 % and 100 % of


the acceptable limit, previously measured values shall be
taken into consideration for the assessment of the
electrical safety of the device. A significant increase could
indicate a problem. If such previous data values are not
available, reduced intervals between electrical safety
tests shall be taken into account.

Protective Earth Resistance


The Fluorostar system is available in different configura-
tions. The following limits are applicable.
Limits:
Configura- Detachable Protective Earth
tion Power Cord Resistance
Compact Yes 200mΩ for System
100mΩ for power cord
or 300mΩ if measured
together
Monitor Cart Yes 300mΩ
Compact Plus Yes 300mΩ
Series Yes 300mΩ

Equipment Leakage Currents


According to IEC 62353 one of the following methods of
measuring the equipment leakage currents may be used:
• Alternative method
• Direct method
• Differential method
For Fluorostar mobile C-arms the differential method is
recommended. The maximum allowed current in normal
condition is for 200-240V - 1000 μA and for 100–120V –
500 µA.

176 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

Measurement of insulation resistance


Insulation resistance shall be measured between the
mains part and protective earth. Insulation resistance
measurements shall be performed with 500 V (D.C.). The
insulation resistance shall be at minimum 2 MΩ..

Safety check Emergency OFF


Switch off system - press and keep depressed the
EMERGENCY STOP button. While you keep this button
depressed, try to switch on the system by pressing the ON
button. The green LED in the ON button must light up, but
the system must not switch on the power, as long as the
EMERGENCY STOP button is kept depressed. Only if the
EMERGENCY STOP button is released, the system can be
powered on by pressing the ON button. Confirm
Emergency OFF function.
____________________________________________________________________

8.10 System Operational Verification


The following sections contains information about
system operational verification.

............................................................................................................................................................................

8.10.1 Job Card Hardware Buttons/ Touch Screen -


JC_SIN11
This job card describes testing hardware buttons and
touch screen.
1 Press the C-Up and C-Down buttons and verify that
the C-arm lifts smoothly from the top to the bottom
limits.
2 Press Timer button (> 5 sec). Timer menu should pop
up.

1790584 REV11 GE OEC Fluorostar Compact / Series 177


Planned Maintenance Procedures

3 Press Menu buttons. Check system switch to correct


menus.
4 Check both touches. For example select new patient
and key in test patient datas with virtual keyboard.
____________________________________________________________________

............................................................................................................................................................................

8.10.2 Job Card X-Ray Lamp, X-Ray Sound, LIH -


JC_SIN12
This job card is for checking the X-ray lamp, X-ray sound
and the LIH.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

Select Auto Fluoro (Manual key unlocked)and verify


that the LED lights up. Press the x-ray button on hand
switch and verify that:
1 The yellow x-ray lamp on C-arm (Compact systems
only) and/or on monitor cart lights
2 Check if a sound during X-ray appears

NOTE: Can be adjusted in setup -> System Configuration


1 ->Fluoro Buzzer ON

3 Check after X-ray that you can see a last image hold
(LIH) on monitor A.
____________________________________________________________________

............................................................................................................................................................................

8.10.3 Job Card Exposure Check - JC_SIN13


This job card describes checking the exposure modes and
the hand and footswitch.

178 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Use Auto Fluoro (Manual key unlocked). Press the X-


ray button and verify that the kV automatically servos
by monitoring the kV display and that an image ap-
pears on the monitor. Verify that the mAs are dis-
played while X-rays are being taken.
2 Select High Performance Pulsed Fluoro and verify
that the LED lights up. Press the X-ray button and ver-
ify that the system produces pulsed X-rays and that
an image appears on the monitor.
3 Select the Snapshot and verify that the LED lights up.
Press the x-ray button and verify that an exposure ini-
tiates and then automatically terminates. The image
should remain on the monitor until you take the next
exposure.
4 Select Manual Fluoro and then the kV button and ver-
ify that the LED lights up. Press the kV up/down button
and verify that the kV can be adjusted from 36kV to
110kV.
5 Select Film mode (if enabled) and verify that the LED
lights up. Press the Film Timer up/down button and
verify that you can select a time from 0.1 sec. to 4 sec.
as shown on the seconds display. Take several film
shots at various kV settings to verify the film mode op-
eration.
6 Take X-rays in the Auto Fluoro mode and press the
Slot Collimator open and close buttons and verify
that the collimator opens and closes.
7 Take X-rays in the Auto Fluoro mode and press the
Slot Collimator rotate buttons and verify that the col-
limator rotates in both directions.

1790584 REV11 GE OEC Fluorostar Compact / Series 179


Planned Maintenance Procedures

8 Take X-rays in the Auto Fluoro mode and mode press


the Iris Collimator open and close buttons and verify
that the iris opens and closes.
9 Press the Magnification (MAG1) button and verify
that the LED lights up. Verify the image on the monitor
changes to the 6-inch (15cm) field mode when X-rays
initiate.
10 Press the Magnification (MAG2) button and verify
that the LED lights up. Verify the image on the monitor
changes to the 4.5-inch (11cm) field when X-rays initi-
ate.
11 Press the Image Reversal button and verify that the
LED lights up. Verify the image reverses horizontally
when X-rays initiate.
12 Press the Image Rotation buttons and verify that the
image on the monitor rotates in both directions.
13 Place some lead aprons on the image intensifier to at-
tenuate the beam. Press the Thorax Fluoroscopy
Mode button and verify that the LED lights up.
14 Press the Fluoro for Hand Surgery button and verify
that the LED lights up.
15 Press the Hip Fluoro Mode button and verify that the
LED lights up. Take an X-ray and verify that the mA in-
creases to a maximum of 5.4 mA @ 80 kV.
16 Obtain an image on the monitor and press the Save
button. Verify that the image saves by noting the im-
age storage number that will appear on the monitor.
17 Press the Autowindow button and verify that the LED
lights up. Verify that when the Autowindow is active
the X-ray images are optimized for contrast and
brightness automatically.
18 Press the Low Dose button and verify that the LED
lights up. Verify that the technique reduces in compar-
ison to a normal Auto Fluoro exposure.

180 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

19 Press and hold the Alarm Reset button for at least 2


seconds and verify that the accumulated fluoro time
shown on the display is cleared to zero.
20 Verify that x-rays initiate using the footswitch.
If double footswitch: confirm storage of image with
right pedal.
21 Verify that handswitch and footswitch must be
pressed continuously to produce fluoro X-rays.
____________________________________________________________________

............................................................................................................................................................................

8.10.4 Job Card Post Processing Check - JC_SIN14


This job card describes the post processing check.
1 Make an X-ray exposure.
2 Press the Auto Windowing button to turn off the auto
windowing function.
3 Press the Home button to return the window levels to
the standard settings.
4 Press the Technique Lock button to lock the kV value.
5 Press the Zoom button to digitally magnify the image
four times.
6 Press the Edge Enhancement button to sharpen edge
definition.
7 Press the Image Negate button to reverse the display
of light and dark values in an image. Press it a second
time to return the image to the original display.
8 Press the Thumbnails button to minimize the left
monitor image to one-quarter size and display on the
right monitor. Simultaneous display of up to four im-
ages is possible. Text will not display in the minified
images.
9 Press the Save button to save the image.

1790584 REV11 GE OEC Fluorostar Compact / Series 181


Planned Maintenance Procedures

10 Press the Save to USB Stick button to save the image


to a USB stick.
11 Press the Save to CD/DVD button to save the image
to the CD/DVD contents folder (if aCD/DVD writer is in-
stalled).
____________________________________________________________________

8.10.5 Thermal Printer (option)


Press the Print button to print the left monitor image to
the thermal printer.

............................................................................................................................................................................

8.10.6 Job Card Fluoroscopic Image Test - JC_SIN15


This job card describes the testing of the fluoroscopic
image.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Use AUTO FLUORO mode (Manual key unlocked).

2 Select Standard Fluoroscopy Mode.

3 Verify that the kVp tracks up and down during X-rays


as material thickness increases and decreases per the
ranges below:
FILTERS kVp RANGE
1 Copper Filter 57 – 64
2 Copper Filters 67 – 73
3 Copper Filters 75 – 82
4 Refer to Dose Calibration if this check fails.

182 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

5 Remove the copper filters.


6 Place the Converging Lines Resolution Tool (00-
900860-01) on the image intensifier assembly. Select
NORMAL field size, then MAG mode. Check image res-
olution in line-pairs-per millimeter (lp/mm) during live
imaging (auto fluoro mode) for each field size. Mini-
mum acceptable resolution is:
FIELD SIZE 1k x 1k
23 cm min. 2.0 LP/mm
15 cm min. 2.8 LP/mm
11 cm min. 3.2 LP/mm
7 Calibrate the resolution if LP/mm are outside range.
____________________________________________________________________

............................................................................................................................................................................

8.10.7 Job Card Maximum Skin Entrance Dose Rate


Check - JC_SIN16
This job card describes the dose rate check of the
Fluorostar.
Entrance exposure is the amount of radiation available at
the entrance point of patient anatomy. Entrance
exposure is measured 30 cm above the surface of the
Image Intensifier in the center of the X-ray beam. This
measurement is used to represent the average thickness
of patient anatomy. Calibrate the Entrance Exposure as
required.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Select HIP mode.


2 Select 110 kV. Wait until the value settles on the dose-
meter.

1790584 REV11 GE OEC Fluorostar Compact / Series 183


Planned Maintenance Procedures

3 Read the dose rate from the dosemeter. Limit is 81


mGy/min.
____________________________________________________________________

............................................................................................................................................................................

8.10.8 Job Card Dose Settings Test - JC_SIN17


This job card describes the testing of the dose settings.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

NOTE: Necessary equipment: dose meter.

1 Select AUTO Fluoro Mode (Manual key unlocked).

2 Select Standard Fluoroscopy Mode.

3 Use 25mm AL + 1.5mm CU tool p/n 00-452154-01 di-


rect on generator side.
4 Go to Setup -> Service Menu - > IPC Setup 2.
5 Set Sampling Window on “BOTH ON”.
6 Accept with OK.

184 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

Setup Sampling Window

7 Place the metering chamber on the image intensifier


outside the measurement circle. Control it via an X-ray
image.

Dose
Chamber

Measurement Circle

Measurement Circle

8 Trigger X-ray and measure with your dosemeter. Ac-


ceptance criteria see following tables.

9 Select Standard Fluoroscopy Mode


Normal Mag 1 Mag2

1790584 REV11 GE OEC Fluorostar Compact / Series 185


Planned Maintenance Procedures

Dose [µGy/s] Limits < 0.6 < 1.2 < 2.5

10 Select low dose mode


Normal
Dose [µGy/s] Limits < 0.2

11 Go to Setup -> Service Menu - > IPC Setup 2.


12 Set Sampling Window on “OFF”.
13 Accept with OK.
____________________________________________________________________

............................................................................................................................................................................

8.10.9 Job Card Beam Alignment Test - JC_SIN18


This job card describes the beam alignment test.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

CAUTION: If local regulations require a different


procedure than the one below, adhere to
these regulations.

1 Install beam alignment tool.


2 Check that the normal field is within the A ring (22cm).
3 Check that Mag 1 is within the B ring (15cm).
4 Check that Mag 2 is within the C ring (11cm).
5 Verify that the collimator is centered.
6 Remove beam alignment tool.
____________________________________________________________________

186 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

............................................................................................................................................................................

8.10.10 Job Card Check Measured DAP Accuracy -


JC_SIN19
This job card describes checking measured DAP
accuracy.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

NOTE: Only if a DAP chamber is installed, an accuracy


check is required.
For calculated DAP, no check is necessary.

CAUTION: Please make sure there are no objects in the


beam.

Accuracy Check:
7 On the User Interface, open Service Menu > 2x Next
Page > DAP/AK/AKR Setup.

8 Press DAP Unit (measured) Default DAP Value.

1790584 REV11 GE OEC Fluorostar Compact / Series 187


Planned Maintenance Procedures

9 Verify that the value entered for DAP is 100. If it is not,


please change it to 100.

10 Return to the previous screen and select Show DAP


(measured)

188 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

11 Return to Service Menu > 1x Next Page > kV/mA Ac-


curacy.
12 Select Snapshot and 4s.

13 Trigger X-ray, wait until radiation is terminated by the


system after 4 seconds and take note of the DAP value
shown on the monitor.

14 Press the Reset/Alarm off button for more than 3


seconds, then press Reset DAP on the screen.

1790584 REV11 GE OEC Fluorostar Compact / Series 189


Planned Maintenance Procedures

15 Return to DAP/ AK / AKR Setup and select Show DAP


(calculated)

16 Return to Service Menu > 1x Next Page > kV/mA Ac-


curacy.
17 Select Snapshot and 4s.

190 GE OEC Fluorostar Compact / Series 1790584 REV11


Planned Maintenance Procedures

18 Trigger X-ray, wait until radiation is terminated by the


system after 4 seconds and take note of the DAP value
shown on the monitor.
The value for measured DAP may not differ by more than
25% from the reference calculated DAP value.
If the deviation is within the 25% tolerance or below,
please select Pass for all three kVp settings in the CHECK
DAP CALIBRATION section of the checklist.
If the values differ by more than 25%, the reason may be
• collimator calibration wrong
• calculated DAP calculation wrong
• DAP chamber defect
• kV/mA calibration wrong
Please try to eliminate these possible causes before you
change the DAP chamber.
____________________________________________________________________

8.11 Complete Checklist


1 Make sure that all portions of the PM Checklist are
completed.

1790584 REV11 GE OEC Fluorostar Compact / Series 191


Planned Maintenance Procedures

2 Please return the PM Checklist to GE OEC Medical Sys-


tems GmbH immediately; e-mail: [email protected]
or use the upload to server function.

192 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9 Corrective Maintenance Procedures


This chapter describes the localization of errors and the
corrective maintenance procedures relating to
components of the Fluorostar.

CAUTION: You will need to perform LOTO for some of


the procedures described in this chapter

............................................................................................................................................................................

9.1 Job Card Log Out / Tag Out (LOTO) -


JC_SAF01
This LOTO Procedure is used to verify potential electri-
cal hazards.
When servicing this equipment’s power it requires that
you remove covers or guards to access the power entry
points. Energy Control Procedures apply. When servicing
the Monitor Cart alone, verify the C-Arm is disconnected
by removing the Main Interconnect Cable. For the 7900
system service, the following procedures are mandatory
and must be implemented by “Authorized Employees.”

SPECIFIC
SOURCES OF TYPE SOURCE STORED
ENERGY ELECTRICAL 100 – 240 VAC None
(see rating label)
BATTERIES None None

ENERGY 1 Notify all affected individuals of a shutdown.


CONTROL
2 Verify safety of work area.
PROCEDURES
3 Identify all electrical sources.
4 Position C-Arm for service.
5 Shut down system via black main power switch.
6 Remove A/C plug from wall power.

1790584 REV11 GE OEC Fluorostar Compact / Series 193


Corrective Maintenance Procedures

7 Apply the red lock and tag to the AC plug.

Red Lock

8 Remove C-arm main cover.


9 In the C-arm verify zero volts A/C between the brown
and blue wires of the line filter. Be sure to take your
measurement on the contact, which is protected by a
plastic part.

brown and blue wires

Line Filter

10 Verify zero volts DC across C1 on main power supply.

C1

194 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

11 Power is now locked out.

RESTORE 1 Re-inspect work area for hazards.


POWER AFTER
2 Install covers.
SERVICE
3 Notify all affected personnel that power being re-
stored.
4 Remove red lock and tag.
5 Energize the system.
6 Verify proper system operation.
7 Inform customer that system is ready to be returned
to service.

9.2 Error Messages


The following table shows existing error codes with the
matching description and explains the root cause, what
to do and provides useful references.

Error Description Root Cause What to Do? Reference


Code

00002 Snapshot function Maybe system Please restart


(F11) could not be was not turned system.
carried out. off correctly.

00004 Logfile could not


be opened.

00007 No updates found


or updates not
found in correct
folder.

00013 No USB stick found. Please remove See EC 00015.


device and try
again OR use a
different device.

00014 Image could not be Database error


saved. or HDD full

1790584 REV11 GE OEC Fluorostar Compact / Series 195


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00015 No USB stick found. Please insert USB


stick.

00016 Error when starting Failure creating Please retry OR


to burn CD/DVD. a CD/DVD reinstall image on
IPC with WADI.

00018 Incompatible
interface between
image processing
and display
control.

00019 Problems with HW modules Try a software


version numbers have been update. Identify
have been replaced or are the failed software.
detected. defective.

00022 Timeout. Please retry.


Update canceled.

00023 File could not be


deleted.

00024 CD ROM folder too Please delete data.


large.

00025 Camera Timeout. Please restart


No triggered system.
frames received.
Inform GE Service
if error persists.

00026 Thumbnails Please restart


system and retry.
cannot be
displayed.

00028 Not all programs Please restart


have passed on system.
their version
Perform SW
number. update.

00029 Operating System stored Please keep


temperature has too cold. system switched
fallen below on to warm up.
minimum. System
is in standby mode.

196 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00030 DICOM Echo: Inform DICOM


Connection could administrator.
not be established!
Error message
announced by
device/DICOM
(internal)

00031 DICOM Worklist

00032 DICOM Echo:


Connection has
been established.

00033 DICOM Print Inform DICOM


administrator.

00034 DICOM QUERY Inform DICOM


administrator.

00035 DICOM STORE Connection Check the network


problems/ connection.
configuration
Inform DICOM
problems administrator.

00036 Device already Inform DICOM


exists. administrator

00037 No Ping after mask


has been called.

00038 Error in .wkl Filter-


File.

00050 Ping was Please check


unsuccessful. network settings
and network
connection.

00051 Ping was


successful.

00099 Update successful. Please reboot


system.

1790584 REV11 GE OEC Fluorostar Compact / Series 197


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00101 Export/Converting
to bmb/jpg/DICOM
failed.

00102 Hard disc is full. Please perform


system cleanup.

00103 Modifications are Restart system


only accepted after immediately or
a system restart. later.

00105 Wrong update

00106 Image can be


exported in RAW
Format but first it
has to be saved to
the hard disc.

00108 script error

00109 Hardware
interface (B767<->
PC), wrong version
numbers.

00110 File setup_sel not Please restart


found. system.

00112 PC-Guard wrong Please use the


hardware version. newest version.

00113 No PC-Guard
found.

00114 Bitmap not found.

00115 Please restart


automatic PRE-
HEATING
calibration.

00116 Invalid date. Please use correct


date format.

198 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00119 Abort! DICOM


action (store/print/
...) aborted by user.

00120 Function not No images or Please retry.


available. data base not
ready.

00121 Failure during


component
initialization B767.

00123 Failure during


component
initialization on one
or both user
interface(s).

00124 No communication Please restart


between IPC and system OR check
user interface. connection.
Inform GE Service.

00125 Communication Defective Check cabling on


problem: Com1 interface or COM1 of the IPC.
cable (IPC/B767/ Please restart
Please confirm
B768) system.
with OK.

00150 Error while loading Cine does not Contact


cine. exist. engineering.

00151 Error while saving


cine.

00152 X-ray time to short


for cine.

00153 Saving cine in Please try again


progress! Shut after saving cine is
down not possible. completed.

00154 Cine child could Please retry.


not be saved!

00155 Cine child could Please retry.


not be deleted.

1790584 REV11 GE OEC Fluorostar Compact / Series 199


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00156 Cine parent could Please retry.


not be deleted.

00157 Error while loading Reinstall image on


image. IPC with WADI.
Please retry.

00158 LIH could not be HDD full or read Please retry.


saved. only.

00159 Image could not be HDD read only. Reinstall image on


deleted. IPC with WADI.
Please retry.

00163 DICOM Device


Import/Export
successful

00165 Open tasks exist Continue without


for MPPS. How do sending the tasks.
you want to Send MPPS tasks.
proceed.

00166 Open tasks exist System shut down


for MPPS. How do without sending
you want to MPPS tasks. Send
proceed? MPPS tasks.

00168 Open tasks exist Continue without


for RDSR. How do sending the tasks.
you want to Send RDSR tasks.
proceed?

00169 Open tasks exists System shutdown


for RDSR. How do without sending
you want to RDSR tasks. Send
proceed? RDSR task.

00170 DICOM MPPS


Action successful

00171 DICOM MPPS Please restart


system.
Error with dll or ini-
file.

200 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00172 DICOM MPPS


Server not ready.

00173 DICOM MPPS Inform DICOM


Service reports administrator.
errors.

00174 DICOM MPPS


End of action.

00175 DICOM MPPS Inform DICOM


administrator.
Too many results
after database
query.

00176 DICOM MPPS Please restart


File access error. system.

00177 DICOM MPPS Inform DICOM


administrator.
Server transfer
error.

00178 DICOM MPPS Inform DICOM


administrator.
Transfer ok, but
store not possible.

00179 DICOM MPPS Inform DICOM


administrator.
Data wrong or
incomplete.

00180 DICOM MPPS Inform DICOM


administrator.
Server transfer
error.

00190 DICOM RDSR


Action successful.

00191 DICOM RDSR Please restart


Error with dll or ini- system.
file.

00192 DICOM RDSR


Server not ready.

1790584 REV11 GE OEC Fluorostar Compact / Series 201


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00193 DICOM RDSR Inform DICOM


administrator.
Service reports
errors.

00194 DICOM RDSR


End of action.

00195 DICOM RDSR Inform DICOM


Too many results administrator.
after database
query.

00196 DICOM RDSR Please restart


system.
File access error.

00197 DICOM RDSR Inform DICOM


Server transfer administrator.
error.

00198 DICOM RDSR Inform DICOM


Transfer ok, but administrator.
store not possible.

00199 DICOM RDSR Inform DICOM


Data wrong or administrator.
incomplete.

00200 DICOM RDSR Inform DICOM


Server transfer administrator.
error.

00220 Battery low. To guarantee safe


Safe shutdown shutdown leave
the system
circuit battery is
powered on to
low on power.
load the battery.
Ignore: Shut down
OK: Load battery

202 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

00221 Power loss.


Power loss
detected. System
will shut down
automatically in a
few seconds.

01002 Your CD is being


prepared, this may
take a few
moments. Duration
up to 10 minutes.
CD will be ejected
automatically.

01004 %.02f%% are Please insert an


occupied. Do not empty CD.
occupy more than
100%%
Write CD
Back

01005 CD has been Please remove CD.


written.
Write same CD
image again.
Back

03032 Failure during Please restart


camera system.
initialization Inform GE Service
if error persists.

03033 Camera cannot be Please restart


found system.
Inform GE Service
if error persists.

03034 Camera already in Please restart


use system.
Inform GE Service
if error persists.

1790584 REV11 GE OEC Fluorostar Compact / Series 203


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

03038 System cannot Please restart


close the camera system.
connection
Inform GE Service
if error persists.

03041 System cannot Please restart


retrieve camera system.
parameters Inform GE Service
if error persists.

03043 System cannot set Please restart


up camera system.
parameters
Inform GE Service
if error persists.

03044 System cannot set Please restart


up camera system.
parameters
Inform GE Service
if error persists.

03047 System cannot set Please restart


up camera system.
parameters Inform GE Service
if error persists.

03048 System cannot set Please restart


up camera system.
parameters
Inform GE Service
if error persists.

03049 System cannot set Please restart


up camera system.
parameters
Inform GE Service
if error persists.

03050 System cannot set Please restart


up camera system.
parameters Inform GE Service
if error persists.

204 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

03053 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03054 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03055 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03056 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03057 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03058 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03059 Camera failure Please restart


during acquisition system.
Inform GE Service
if error persists.

03060 System cannot Please restart


retrieve camera system.
statistics Inform GE Service
if error persists.

04001 Internal script Please restart


error! Parameter system.
entry not valid.

1790584 REV11 GE OEC Fluorostar Compact / Series 205


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

04002 Insufficient Please restart


memory space system.
available.

04010 No USB stick found. Please remove


medium and try
04011 again OR use a
different medium.

04012 Access to USB stick Please remove


not possible. medium and try
again OR use a
different medium.

04016 Export of DICOM insufficient


device failed. memory

04017 Import of DICOM File structure or


device failed. name changed?

04018 USB stick full.

04019 Reload from back


up failed.
Example: File not
found.

05002 Do you really want


to delete this
update?
°Delete Update
°Cancel

06001 CD/DVD Failure in Please update the


software software. Please
Internal script
error! Parameter package on IPC. restart system.
entry not valid.

06002 CD/DVD Please restart


Insufficient system.
memory space
available.

206 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

06033 CD/DVD
Medium is write-
06039 protected or
06048 medium contains
data.

06050 CD/DVD
Writing CD was
canceled.

06058 CD/DVD
No disk/Wrong disc

06502 CD/DVD
CD ROM image too
large.

06521 CD/DVD Please insert


medium and retry.
NO CD ROM
medium found.

06522 CD/DVD
Medium not empty.

06533 See EC 06033.

06539
06548

06550 See EC 06050.

06558 See EC 06058.

06600 CD/DVD Bad CD/DVD Please try again.


drive or cable
General CD/DVD Check cabling for
06615 error.
failure.
CD/DVD or replace
CD/DVD cable or
dive.

08001 Internal script Please restart


error! Parameter system.
entry not valid.

1790584 REV11 GE OEC Fluorostar Compact / Series 207


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

08002 Insufficient Please restart


memory space system.
available.

08003 No IPC update


found!

08050 PING not OK.

08051 PING OK.

10006 EEPROM Error Please restart


B767. system.

10016 Unauthorized kV and mA Check XRAY_ON


radiation has values from signal between
occurred. System is generator B767 and x-ray
shutting down. detected generator.
without pressed
x-ray switch.

10018 Communication Defective Check connection


problem: COM“. interface or between IPC and
Please confirm cable (IPC/ B767/B768.
B767).
with OK. Troubleshoot IPC.
Please restart
system.

10020 Radiation too long. X-ray was not Check XRAY_ON


terminated in signal between
the right time. B767 and x-ray
generator.

10023 Image processing Signal was not Check connection


not ready for acknowledged between IPC and
radiation. by IPC. B767/B768
(COM2).

10027 Minutes safety


termination is
active.
Please confirm
with OK to enable
radiation again.

208 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10028 DAP test pulses DAP chamber Check connection


outside tolerance. was not found. for DAP or
Please confirm configuration if no
with OK. DAP is installed.

10029 No DAP test pulses DAP sends no Check connection


received. test values. for DAP or
configuration if no
Please confirm
with OK. DAP is installed.

10031 Motorized height Check buttons.


adjustment button
was pressed during
bootup or
motorized height
adjustment button
is stuck.
Please confirm
with okay.

10032 Hand switch was Check hand switch


pressed during button and
bootup or hand cabling.
switch is stuck.
Please confirm
with OK.

10033 Foot switch was Check foot switch


pressed during button and
bootup or foot cabling.
switch is stuck.
Please confirm
with OK.

10035 Preheating values Reboot System.


outside tolerance.
Please confirm
with OK.

1790584 REV11 GE OEC Fluorostar Compact / Series 209


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10040 Generator error, Check preheating


over kV flag set. values. Refer to
Generator
Please confirm
with OK. Troubleshooting.
Replace X-ray
generator.

10041 Generator error, Check preheating


over mA flag set. values. Refer to
Generator
Please confirm
Troubleshooting.
with OK.
Replace X-ray
generator.

10042 General generator


error.
Please confirm
with OK.

10043 Generator error; Recalibrate kV


kV tolerance error offset.
in target/ actual kV
comparison.
Please confirm
with OK.

10044 Generator error; Recalibrate mA


offset.
mA tolerance error
in target/ actual
mA comparison.
Please confirm
with OK.

10045 Slit collimator error Recalibrate


(left) during min/ collimator or
max detection. replace collimator.
Please confirm
with OK.

10046 Slit collimator error Recalibrate


(right) during min/ collimator or
max detection. replace collimator.
Please confirm
with OK.

210 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10047 Iris collimator error Iris cannot Recalibrate


during min/max reach end value. collimator or
detection. replace collimator.
Please confirm
with OK.

10048 Aperture rotation Recalibrate


error during min/ collimator or
max detection. replace collimator.
Please confirm
with OK.

10050 Target/actual kV Recalibrate kV/mA


comparison (B767/ offset.
B708) OR Target/
actual mA
comparison (B767/
B708) outside
tolerance.
Please confirm
with OK.

10052 Error in kV/mA Check cabling


table. between B767/
B768 and IPC.
Please restart
system OR
perform SW
update again and
restart.

10053 Operating May be a defect Check


temperature has temperature temperature
fallen below min. sensor. sensor and cabling
on X-ray
Please keep the System stored
system switched too cold. generator.
on to warm up.
(Radiation is
deactivated)

1790584 REV11 GE OEC Fluorostar Compact / Series 211


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10054 Radiation Keys witch Check key switch


forbidden through defect or setup and cabling. Check
key switch. problem. setup for key
Please release switch if no key
switch is installed.
system with key
switch.

10055 CAN BUS problem. Communication Check cabling


on CAN-BUS between B767 and
lost. X-ray generator.
Please refer to
Generator
Troubleshooting.
Please restart
system.

10060 Generator error; May be a defect Check cabling on


over kV error. Test x-ray generator. x-ray generator.
radiation failed. Check tube setup.
Please confirm Check kV/mA
offset. Please refer
with OK.
to Generator
Troubleshooting.

10061 Generator error; Check cabling on


over mA error. Test x-ray generator.
radiation failed. Check tube setup.
Please confirm Check kV/mA
offset.
with OK.
Please refer to
Generator
Troubleshooting.

10066 Max. generator May be a defect Check


operating temperature temperature
temperature has sensor. sensor and cabling
been reached. on x-ray generator.
Generator must
cool down to 45°C.
Radiation is locked.

212 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10067 B767 error May be a defect Check cabling


cable in C-Arm. between B767 and
XRAY-P-READ-
x-ray generator.
BACKFAILURE.
Please confirm
with okay.

10068 Error DAP May be a defect Check calibration


calculated. DAP EEprom or and recalibrate
calculated has to decalibration. DAP.
be calibrated.

10069 No x-ray detected. X-ray was not Check cabling


activated while between
x-ray switch is B767B768 and x-
pressed. ray generator.

10070 DAP error, CRC failure. Check cabling


DAP_CRC_ERROR between B708 and
DAP chamber.
Replace DAP or
B708.

10071 DAP error; Negative value. Check cabling


DAP_NEGATIVE between B708 and
DAP chamber.
Replace DAP or
B708.

10072 DAP error; Firmware Check cabling


DAP_FIRMWARE_ failure. between B708 and
ERROR DAP chamber.
Replace DAP or
B708.

10073 DAP error; Zerocheck Check cabling


DAP_ZEROCHECK_ failure. between B708 and
ERROR DAP chamber.
Replace DAP or
B708.

10074 DAP error; HV-check Check cabling


DAP_HVCHECK_ failure. between B708 and
ERROR DAP chamber.
Replace DAP or
B708.

1790584 REV11 GE OEC Fluorostar Compact / Series 213


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10075 DAP error; SN failure. Check cabling


DAP_SN_ERROR between B708 and
DAP chamber.
Replace DAP or
B708.

10076 DAP error; Test failure. Check cabling


DAP_TE_ERROR between B708 and
DAP chamber.
Replace DAP or
B708.

10077 DAP error; DAP-Rate Check cabling


DAP_RATE_ overflow failure. between B708 and
OVERFLOW DAP chamber.
Replace DAP or
B708.

10079 B767 ROM failure. .

10080 B767 RAM failure. Replace B767/


B768.

10081 Timeout, Check cabling on


communication COM1 of the IPC.
break not lifted.
Please restart
system.

10179 See EC 10052.

10180 Memory error on Please restart


generator. system.
10181

10184 Temperature Please restart


sensor error. system.

10185 See 10180

10186 EEPROM Error Check setup


B767, set to settings.
defaults.

10187 EEPROM error


B767, value does
not exist.

214 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10188 Incorrect system Please only shut


shut down. down the system
using the OFF
button.

10189 Generator error; Please refer to


over kV and over Generator
mA error. Test Troubleshooting.
radiation failed.
Please confirm
with OK.

10190 Temperature Please wait for


sensor switch system to cool
terminated down.
radiation. Hardware switch
Radiation no
inside generator
longer possible.
housing needs to
Please confirm be reset by field
with OK. service.

10191 Setup with copper Please remove


pre-filter not filter and restart
allowed. system.

10256 Short circuit for left Please remove


hand switch hand switch.
detected Inform GE Service.

10257 Short circuit for Please remove


right hand switch hand switch.
detected Inform GE Service.

10258 Short circuit for Please remove


foot switch foot switch.
detected Inform GE Service.

10259 Connection with Reconnect hand


left hand switch switch.
lost Please confirm
with OK.
Inform GE Service
if problem persists.

1790584 REV11 GE OEC Fluorostar Compact / Series 215


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

10260 Connection with Reconnect hand


right hand switch switch.
lost
Please confirm
with OK.
Inform GE Service
if problem persists.

10261 Connection with Reconnect foot


foot switch lost switch.
Please confirm
with OK.
Inform GE Service
if problem persists.

10262 Left hand switch Please release


pressed during hand switch to
connection with continue X-rays.
the system.
Please confirm
with OK.
Inform GE Service
if problem persists.

10263 Right hand switch Please release


pressed during hand switch to
connection with continue X-rays.
the system.
Please confirm
with OK.
Inform GE Service
if problem persists.

10264 Foot switch Please release foot


pressed during switch to continue
connection with X-rays.
the system. Please confirm
with OK.
Inform GE Service
if problem persists.

20006 Memory error user Please restart


interface. system.

216 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Error Description Root Cause What to Do? Reference


Code

20031 Motor movement Remove obstacles.


blocked.

9.3 Replacement of Boards


This chapter describes corrective maintenance
procedures relating to circuit boards.

9.3.1 B887/B888(','GRQJOH
This section describes replacing circuit board B887/B888.
NOTE:
‘ B887 is the standard PCB for external video
out. During boot-up, the Fluorostar
recognizes the connected analog or digital
device and adapts the resolution of the video
signal accordingly.
In contrast, the optional B888 deliver a video
signal that is digital only and has a fixed
resolution of 1024 x 1280 p. The same is true
for the EDID dongle, which can simply be
plugged into the external video out.
1 Remove two screws below the left User Interface.

2 Fold the user interface open and secure it with a cable


or similar, so it stays open.

1790584 REV11 GE OEC Fluorostar Compact / Series 217


Corrective Maintenance Procedures

3 Open 9 screws on B887.

218 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

4 Disconnect all cables and re-connect them to the new


board.
5 Attach the new board with the 9 screws.
6 Fold down the user interface and secure it with the 2
screws from below.

9.3.2 B767/B768
This section describes how to change circuit board B767/
B768 including the special case of an EDAP version.
1 Remove two screws below the right User Interface
(left and right of the connectors) and pull it up.
2 Remove all screws from PCB B767/B768.
3 Disconnect all cables.
4 Pull the board out of the bracket.
Bracket

5 Connect all cables to the new board.


6 If the buzzer is still sealed as shown in the picture be-
low, please remove the seal.

1790584 REV11 GE OEC Fluorostar Compact / Series 219


Corrective Maintenance Procedures

7 When screwing down the new B767/B768, make sure


it sits properly in the attachment bracket.

9.3.3 B767/B768 Motorized Lateral Movement (with


and without Collision Detection)

The switches have the following functions:

1 2 3 4 Function
OFF OFF OFF OFF No MLM, no CD

220 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

OFF ON OFF OFF MLM without CD


OFF OFF ON OFF MLM with CD
MLM = Motorized Lateral Movement
CD = Collision Detection

CAUTION: Wrong settings can cause short circuit.

____________________________________________________________________

9.3.4 B837
This section describes the replacement of B837 DC Low
Voltage Distribution Board.
1 Disconnect all cables from the board.
2 Pinch off the plastic spacer bolt below the board.
3 Remove the board.
4 Insert 4 new spacer bolts from below the metal plate.
5 Click new board into place.
6 Re-connect all cables.

Spacer bolts

1790584 REV11 GE OEC Fluorostar Compact / Series 221


Corrective Maintenance Procedures

9.3.5 B791
This chapter deals with the replacement of B791 Video
Module for Compact systems. It converts the display port
connector to Cat.6/RJ45.
1 Disconnect 5 cables.
2 Open 4 screws.
3 Attach new board with 4 screws.
4 Re-connect cables.

222 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.3.6 B891
This chapter deals with the replacement of B891 Video
Module for Series / Compact+. B891 converts display
port to DVI-D and splits the DVI-D signal. Additionally, a
USB hub is implemented on the board. It is used as a
transmitter for video and USB signals to the MC6.
1 Open the 4 screws and remove the cover plate.

2 Disconnect the cables.


3 Remove the 4 bolts.

1790584 REV11 GE OEC Fluorostar Compact / Series 223


Corrective Maintenance Procedures

4 Replace the board, attach it with the 4 bolts and re-at-


tach the cover plate.

9.3.7 B892
This chapter deals with the replacement of B892 Video
Module in the MC6.
It receives the video signal via Cat.6 and converts it to
DVI.
1 Open 6 screws and remove the MC6 rear cover.

224 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Disconnect all cables.

1790584 REV11 GE OEC Fluorostar Compact / Series 225


Corrective Maintenance Procedures

3 Open the 4 screws and remove the board.


4 Attach the new board with the 4 screws and re-con-
nect the cable.
5 Close the MC6 housing.

9.4 Generator Troubleshooting Guide


This chapter deals with the troubleshooting of the
generator Maxiplus 3000. This guide is for identifying
problems around the generator more easily and helps
finding the proper remedy quickly and efficiently.
Some of the following information contains content that
can also be found in PSDB (Problem Solution DataBase):
http://psdb2.health.ge.com/knowledgecentral (internal)
http://psdb2.gehealthcare.com/knowledgecentral
(external)

226 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Please help us improve this troubleshooting guide by


notifying us about problems you may notice (write to
[email protected])
Service Generator will be delivered without any electronic
boards. Only “Power part” is installed.

9.4.1 Error case 1: Generator is arcing


If arcing inside the generator housing can be heard
repeatedly, possibly also producing an error message,
please replace the generator, maybe even if the
generator is still functional.

9.4.2 B708 Troubleshooting


Position and meaning of LEDs on B708:

D202 (yellow)
D405 (yellow) D200 (green)
D406 (green) D203 (red)
D201 (red)
D204 (red)
D205 (blue)

1790584 REV11 GE OEC Fluorostar Compact / Series 227


Corrective Maintenance Procedures

LED Function

D405 DAP Pulse

D406 Software related

D202 active: FPGA* is released Both LEDs must be


activated in operation.
D200 active: FPGA is not in RESET
state

D203 active: over temperature if


only this LED is active, but is
also active with over kV and
over mA Errors are recognized by
hardware and
D201 active: over kV confirmed by SW.

D204 active: over mA

D205 active: Radiation active

* FPGA: Field Programmable Gate Array = main electronic programma-


ble master chip set of board U1 000
Operational states
D202
D200
D203
D201
D204
D205

State

FPGA is not released. -> B708

FPGA is released, but an error is


present. --> Check temperature
switch

Ready for operation.

Over kV, error is active until


confirmation.

Over mA, error is active until


confirmation.

228 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

D202
D200
D203
D201
D204
D205
State

Over temperature, error is active


until confirmation. -> Check
temperature switch.

FPGA is in RESET state. -> Change


B708

Radiation active.

9.4.3 Power part fuse and pins

T1 outer pins

20 mA fuse

1790584 REV11 GE OEC Fluorostar Compact / Series 229


Corrective Maintenance Procedures

9.4.4 B351 LEDs (green)

D204 +30V
D205 +15V
D206 -15V
D207 +5V

9.4.5 B352 LEDs

LED4 red= over mA


LED2 red= over kV

LED1 red= Error


LED3 green= X-ray on

230 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.4.6 Error case 4: Dose not correct


If the tolerance error pops up, you can verify the kV and
mA settings in the Service Menu > kV/mA Accuracy.

Initiate radiation and check whether Soll (=set) and Ist


(=actual) of kV and mA are within tolerance (Tol, +/- 10%).

kV and mA within 10% Not within Change


tolerance? tolerance. B356 (systems lower than S/N 10,000)
B708 (systems higher than S/N 10,000)

Within tolerance. Still not within tolerance.

Change generator. Change generator.

9.4.7 More help


If you have not found help in this Troubleshooting Guide,
you may also want to look at the PSDB:
http://psdb2.health.ge.com/knowledgecentral (internal)
http://psdb2.gehealthcare.com/knowledgecentral
(external)

1790584 REV11 GE OEC Fluorostar Compact / Series 231


Corrective Maintenance Procedures

9.5 Generator Replacement

9.5.1 Preparations for X-ray Generator Replace-


ment

NOTE: The replacement generator is shipped with a


mounting bracket. For easier replacement do not
disassemble this bracket on the C-arm.
Disassemble the bracket from the replacement
generator (no need for mechanical adjustment of
generator).

NOTE: Replacement X-ray generators are shipped


without collimator. Use the complete collimator
from the previous generator.
Replacement X-ray generators are shipped
without any electronic boards. Only the Power
Part Cpl. is pre-installed.

Preparation: Look for a box or similar approx. 25cm high


for easier handling of the dismounted generator.
1 Place this box below the generator.
2 Position C-arm ca. 3cm higher than the box.
3 Turn off the machine, disconnect from power.

WARNING: By disconnecting connectors from the


generator dangerous voltages are open to
the touch, if power is not disconnected.

4 Lock all brakes!

WARNING: Mechanical hazards by dismounting the


generator are present if brakes are not
locked.

232 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.2 Generator Radiation Exit Window


Since the introduction of a new Radiation Exit Window on
the generator including aluminum attenuation, the
aluminum attenuation plate on top of the collimator is no
longer needed. When replacing a generator, please
proceed as follows:
1 Please read the generator serial number from the
generator label attached to the generator hous-
ing.

Generator Maxiplus
3000

Old radiation Exit S/N 10,000-15,000


Window

New radiation Exit S/N > 15,000


Window

This means there are two cases:


a) If the generator serial number is between 10,000
and 15,000, an aluminum attenuation plate of the
collimator is needed.

1790584 REV11 GE OEC Fluorostar Compact / Series 233


Corrective Maintenance Procedures

b) If the generator serial number is above 15,000


NO aluminum attenuation plate on the collimator
is needed.

S/N 10,000-15,000 S/N > 15,000

IMPORTANT: Collimator without aluminium


Please remove the aluminium attenuation plate.
attenuation plate when replacing a
generator and keeping the
collimator. Open the two screws
and pull out the aluminium plate.

NOTE When changing the generator, please perform all steps


described in the Service Manual including the HVL test
to make sure the filtration in the beam is as intended.

............................................................................................................................................................................

234 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.3 Job Card Remove old Generator - JC_CMP01


This job card describes how to remove an old X-ray
generator Maxiplus 3000.
1 Remove rubber bumper (4 screws).
2 Remove upper generator cover (4 screws) and
grounding on cover.
3 Unplug the reed contact on the B708.
4 If DAP is installed, remove DAP unit.
5 Remove collimator unit.
6 Remove all connectors coming out from C-arm.
7 Remove B355/B708 electronic block (if you have a
socket wrench, dismounting the B355/B708 is not re-
quired).

Maxiplus 3000 removal

8 Open two nuts M16 and dismount generator block.

1790584 REV11 GE OEC Fluorostar Compact / Series 235


Corrective Maintenance Procedures

Dismounting from C-Arm

9 You can now place it on the box.

Dismounting from C-Arm

____________________________________________________________________

236 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

............................................................................................................................................................................

9.5.4 Job Card Mount new Generator JC_CMP02


This job card describes how to mount a new x-ray
generator Maxiplus 3000.
1 New generator: Remove metallic bracket of the new
generator and dismount electronic block.
2 Mount new generator block with two M16 nuts.
3 Mount Electronic block. Connect cables from C-arm.
4 Mount Collimator unit.
5 If existing mount DAP unit.
6 Check seal of skin spacer holder. If it does not exist or
is damaged mount new seal.

Seal 00-419156-01 for skin spacer holder w/o Laser X-ray

1790584 REV11 GE OEC Fluorostar Compact / Series 237


Corrective Maintenance Procedures

Assembling seal

7 Connect the power cable and turn the machine on.

NOTE: If a B708 software error comes up, the B708


software and device software do not match. In
this case, update to the latest software, which is
installed on the system. In this case, B708 will be
automatically get the right software version.
(See also: Software Installation.)

8 Calibrate the collimator unit. (See Collimator adjust-


ment.)
9 Turn the machine off.
10 Fix cabling with cable straps.
____________________________________________________________________

............................................................................................................................................................................

9.5.5 Job Card Close Generator - JC_CMP03


This job card explains how to close the x-ray generator
Maxiplus 3000.
1 Mount the top cover of generator and the grounding
of the cover.
2 Guide new seal tape around top cover.

238 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Seal tape 00-906419-01

3 Mount rubber bumper.

After generator replacement, generator warm-up is


required.

............................................................................................................................................................................

9.5.6 Job Card Generator Warm-up - JC_CMP03


1 Turn System on.

2 Select Manual Fluoro Mode (Manuel key locked.)


3 Select 80 kV.

4 Select Standard Fluoroscopy Mode.


5 Make an X-ray exposure for 5 minutes.
6 If there is any arcing, repeat from step 5, if no: pro-
ceed.
7 Select 100 kV.
8 If there is any arcing, repeat from step 10, if no: pro-
ceed.
9 Select 110 kV.

1790584 REV11 GE OEC Fluorostar Compact / Series 239


Corrective Maintenance Procedures

10 Activate X-ray until mA drops down to 0.5 mA mode.


11 If there is any arcing, repeat from step 5, if no: positive
generator test result.
____________________________________________________________________

............................................................................................................................................................................

9.5.7 Job Card kV & mA Calibration - JC_CMP04


This section includes the adjustments to ensure the
proper system output and reduced patient dose.
Complete this procedure after tube replacement.

CAUTION: This procedure requires you to make X-Ray


exposures. Take proper precautions to
protect yourself and others.

SD5 SD7
Reed Contact DAP

B708

240 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

The reed contact contained in the x-ray beam outlet


cover enables an optional pediatric skin spacer with
copper prefilter to be recognized by the system. It is
installed in all systems, no matter if a pediatric option is
part of the system or not. Be careful not to rip out the
cable when removing the beam outlet cover.
1 To measure kV connect the DVM to TB307 (+) and GND
(-) on B708.

kV Test Points

2 On the FS Setup Page 2, choose kV-/mA-Offset.

1790584 REV11 GE OEC Fluorostar Compact / Series 241


Corrective Maintenance Procedures

3 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 4.0V (± 0.2V) as read on
the user interface using the – and + buttons. Then
press Next.

kV/mA Offset Setup

4 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 8.0V (± 0.1V) as read on
the user interface using the – and + buttons. Then
press Next.

kV/mA-Offset Setup (80kV)

5 To measure mA remove the jumper and connect the


DVM as shown below.

242 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

mA Test Points

6 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 0.2mA (± 0.01mA) as
read on the DVM using the – and + buttons. Then press
Next.

kV/mA-Offset Setup (0.2mA)

7 To complete select save and exit.


8 Do not forget to re-plug the jumper.

1790584 REV11 GE OEC Fluorostar Compact / Series 243


Corrective Maintenance Procedures

kV/mA Offset Setup.

CAUTION: If you discover any irregularities with this


setup, please perform the kV-/mA-
Measurement procedure as shown in the
following section and restart this procedure
afterwards.

____________________________________________________________________

............................................................................................................................................................................

9.5.8 Job Card kV/mA Measurement Setup - JC_C-


MP05
This procedure helps to prevent misadjustments during
the kV-/mA-Offset setup.

CAUTION: This procedure requires you to make X-Ray


exposures. Take proper precautions to
protect yourself and others.

1 On the FS Setup Page 2, choose kV-/mA-Measure-


ment Setup.

244 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 0.2 mA (± 0.01 mA) using
the – and + buttons. Then press Next.

3 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 36 kV (± 0.1 kV) using the
– and + buttons. Then press Save and exit.

1790584 REV11 GE OEC Fluorostar Compact / Series 245


Corrective Maintenance Procedures

4 You can now return to the kV-/mA-Offset Setup.


____________________________________________________________________

............................................................................................................................................................................

9.5.9 Job Card Half Value Layer Measurement -


JC_CMP06
This job card describes the half value layer measurement
procedure.
.
NOTE: HVL (Half value layer) test must be performed
after every replacement of FRU in the beam.

CAUTION: This procedure requires you to make X-Ray


exposures. Take proper precautions to pro-
tect yourself and others.

9.5.9.1 Tools & Test equipment


• Standard service tools
• Dosimeter
• Aluminum filters, for example p/n 00-480917-01

246 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.9.2 HVL Setup


1 Position the C-Arm with the X-Ray Tube up and the Im-
age Intensifier down.
2 Set up the dosimeter to measure dose.
3 Set the system to 110 kV and 3 mA in Manual Tech-
nique mode (Standard Fluoro, 110kV).
4 Using the mounting bracket and stand provided with
the meter, mount the ion chamber 30 cm +/- 1 cm
from the Image Intensifier.
5 Trigger X-rays and center the ion chamber as viewed
on the monitor.

9.5.9.3 HVL Measurement Procedure


1 With no aluminum (0mm) filters in the path of the
beam, take a shot. Let the dose on the Dosimeter sta-
bilize for a few seconds.
2 Record the (0mm) dose reading.
3 Divide the dose reading by 2 and record the ½ dose.
4 Add aluminum filters until the ½ dosage is reached:
Add filters, 1.0 mm at a time, into the path of the beam
(On the x-ray tube port) After each filter is added, take
a shot, let the dose on the Dosimeter stabilize for a
few seconds, and note the dose.
Continue to add filters1.0 mm or 0.1 mm at a time. Af-
ter each additional filter is added, take a shot, let the
dose on the Dosimeter stabilize for a few seconds, and
note the dose.
5 When the dosage reaches the ½ dose value calculat-
ed in step 3 record the total thickness of filters placed
in the path of the beam
(This is the systems “Half Value)
Pass / Fail Criteria
(IEC 60601-1-3:2008)3.9mm or higher

1790584 REV11 GE OEC Fluorostar Compact / Series 247


Corrective Maintenance Procedures

9.5.9.4 HVL Failed test


If the HVL test has failed check following hardware:
• Is the pre-filter (aluminum plate) on the collimator
installed?
• Is the thickness of the Al filters correctly calculated?
____________________________________________________________________

............................................................................................................................................................................

9.5.10 Job Card Constancy and Linearity - JC_CMP07


.
NOTE: Constancy and Linearity test must be performed
after every replacement of FRU which can
influence Constancy and Linearity to check
compliance with IEC 60601-2-43:2010.

NOTE: This test is only necessary on systems, where


radiography mode is enabled.

CAUTION: This procedure requires you to make X-Ray


exposures. Take proper precautions to
protect yourself and others

9.5.10.1 Tools & Test equipment


• Standard service tools
• Dosimeter (must be able to measure exposed time)

9.5.10.2 Preparation
To calculate the necessary values the Excel template “00-
441165-02_Constancy+Linearity1.xls” on the Service CD
has to be used.

248 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.10.3 Constancy and Linearity setup


1 Put the probe of your dosemeter 30cm below of II in
the center of the beam.

2 Open Monoblock housing.


Open measurement mA test bridge on B708.
Connect your Ampere meter in between.

mA Test points

3 To measure mA with DVM remove jumper and con-


nect.

1790584 REV11 GE OEC Fluorostar Compact / Series 249


Corrective Maintenance Procedures

9.5.10.4 Constancy and Linearity procedure


1 Select radiography mode.
2 Select 80kV @ 4.0 sec.
3 Start X-Ray and measure mA.
4 Put the result in the Excel spread sheet cell C6.
5 Disconnect Ampere meter.
6 Select 80kV @ 0.1 sec.
7 Start X-Ray and measure dose and exposed time and
fill in the excel spread.
sheet column E
8 Select kV to 50 kV during the 1 minute recovery time.
9 Repeat steps 6-9 10 times.
10 Select 80kV @ 0.2 sec.
11 Start X-Ray and measure dose and exposed time and
fill in the excel spread sheet.
12 Set kV to 50 kV during the 1 minute recovery time.
13 Repeat steps 10-12 10 times.
14 Select 110kV @ 0.1 sec.
15 Start X-Ray and measure dose and exposed time and
fill in the excel spread sheet.
16 Set kV to 50 kV during the 1 minute recovery time.
17 Repeat steps 14-16 10 times.
18 Check the results of the excel spread sheet. There
must be 4 times PASS

9.5.10.5 Constancy and Linearity failed test


If the Constancy and Linearity test has failed check
following hardware and adjustments
• B708
• kV and mA Calibration

250 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

____________________________________________________________________

9.5.11 B708
• P/n 00-451210-01
The following adjustments must be made after
replacing this part :
PI - Setup - Service Menu - “enter Service Password”

- Collimator "Iris Size" Setup, refer to 9.5.11 Job Card


Collimator Iris Calibration - JC_CMP08
- Collimator Preview Setup, refer to 9.5.12 Job Card
Preview Collimator Setup - JC_CMP10
- kV / mA Adjustment, refer to 9.5.13 Job Card kV &
mA Calibration - JC_CMP04
............................................................................................................................................................................

9.5.12 Job Card Collimator Iris Calibration - JC_C-


MP08
This job card describes the mechanical adjustment of the
Iris and Slot Collimator and the sizing of the collimator iris
in all three Fluoro modes. You will need a collimator
centering tool for DAC-8.

Preparation
1 Remove the generator cover. Refer to the applicable
section for Removal and Replacement procedures.
Utilize a level and position of the C-arm so that the I.I.
is on top and level. Be sure that crosshair is ON.
2 Start Calibration
- Setup / Service Menu / FS Setup Page 1 / Collimator
Iris Size Setup
- IRIS will open automatically

1790584 REV11 GE OEC Fluorostar Compact / Series 251


Corrective Maintenance Procedures

Collimator adjustment menu

3 Mount the Collimator Centering Tool on the Collimator


DAC-8 Unit.

Collimator with Adjustment Tool

4 Make an X-Ray exposure and check if the Collimator


needs mechanical adjustment.
5 Select “Not done” if Collimator needs to be adjusted
mechanically.
6 Select “Done” to adjust Iris Collimator for Normal
Mode, MAG 1 and MAG 2.
7 If “Not done” is selected.

252 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

8 Open the 4 lowest screws.

Screws for Centering Slot

9 Adjust Slot Collimator to the center so that the middle


of the monitor and the point created by the tools is
identical.
10 Tighten screws. Remove beam alignment tool.
11 Now adjust Iris to the center (use Button Iris/- Iris/+).
In this case open the 4 above screws.

Screws for Centering Iris

1790584 REV11 GE OEC Fluorostar Compact / Series 253


Corrective Maintenance Procedures

Circle on Main Monitor

Adjust it in such a way that the visible X-Ray image is


in the inner circle.
12 Reassemble the Alu plate (pre-filter).

Finished assembled Collimator with Alu Pre-Filter

13 Press OK to move to the Collimator Setup page.

254 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

14 Press OK.

Menu Collimator Setup

15 To start calibration, press button OK.

1790584 REV11 GE OEC Fluorostar Compact / Series 255


Corrective Maintenance Procedures

Menu Collimator Setup

16 “Please wait” indicates that collimator self-test is run-


ning test for min max position for Slot 1, Slot 2, Slot Ro-
tation and Iris. This takes approx. 40 seconds. The
progress is indicated by changing colors. When the
self-test is completed, the next window appears.

Menu Collimator Setup

256 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Result on Main Monitor

17 Follow the instructions on the screen for each mode


and continue with OK.

Menu Collimator Setup

1790584 REV11 GE OEC Fluorostar Compact / Series 257


Corrective Maintenance Procedures

Menu Collimator Setup

Menu Collimator Setup

18 To finish collimator calibration press button Save &


Exit.
19 Perform HVL test (refer to HVL Measurement Proce-
dure).
____________________________________________________________________

............................................................................................................................................................................

258 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.13 Job Card Preview Collimator Setup - JC_C-


MP10
This job card includes all adjustments for the slot
collimator (Slot 1, Slot 1 Rotation) and iris collimator. After
calibration, the collimator function during Live and during
LIH (Last Image hold) enables collimator preview.

Precondition: CCD position must be OK

1 Menu: - Setup / Service Menu / FS Setup Page 1 / Col-


limator Preview Setup

2 Start Preview calibration with button “Start: Step 1“.

1790584 REV11 GE OEC Fluorostar Compact / Series 259


Corrective Maintenance Procedures

3 Adjust Collimation to the preview line.

NOTE: Start with Slot 1 and Slot 2, then Rotation, then Iris.

4 When Collimator position is ok, press button “End:


Step 1“.

260 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

5 Adjust Collimator to the preview line.


TIP: Start with Slot 1 and Slot 2, then Rotation, then Iris.
6 To complete preview calibration press button “save
and exit”.
____________________________________________________________________

............................................................................................................................................................................

9.5.14 Job Card kV & mA Calibration - JC_CMP04


This section includes the adjustments to ensure the
proper system output and reduced patient dose.
Complete this procedure after tube replacement.

1790584 REV11 GE OEC Fluorostar Compact / Series 261


Corrective Maintenance Procedures

CAUTION: This procedure requires you to make X-Ray


exposures. Take proper precautions to
protect yourself and others.

SD5 SD7
Reed Contact DAP

B708

The reed contact contained in the x-ray beam outlet


cover enables an optional pediatric skin spacer with
copper prefilter to be recognized by the system. It is
installed in all systems, no matter if a pediatric option is
part of the system or not. Be careful not to rip out the
cable when removing the beam outlet cover.
1 To measure kV connect the DVM to TB307 (+) and GND
(-) on B708.

262 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

kV Test Points

2 On the FS Setup Page 2, choose kV-/mA-Offset.

3 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 4.0V (± 0.2V) as read on
the user interface using the – and + buttons. Then
press Next.

1790584 REV11 GE OEC Fluorostar Compact / Series 263


Corrective Maintenance Procedures

kV/mA Offset Setup

4 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 8.0V (± 0.1V) as read on
the user interface using the – and + buttons. Then
press Next.

kV/mA-Offset Setup (80kV)

5 To measure mA remove the jumper and connect the


DVM as shown below.

264 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

mA Test Points

6 Trigger X-ray, keep the X-ray button depressed and


adjust the displayed value to 0.2mA (± 0.01mA) as
read on the DVM using the – and + buttons. Then press
Next.

kV/mA-Offset Setup (0.2mA)

7 To complete select save and exit.


8 Do not forget to re-plug the jumper.

1790584 REV11 GE OEC Fluorostar Compact / Series 265


Corrective Maintenance Procedures

kV/mA Offset Setup.

CAUTION: If you discover any irregularities with this


setup, please perform the kV-/mA-
Measurement procedure as shown in the
following section and restart this procedure
afterwards.

____________________________________________________________________

9.5.15 DAP Alignment


This chapter explains the DAP alignment.

NOTE: Only if a DAP unit is installed, a calibration check


will be necessary. For calculated DAP there is no
calibration check necessary.

NOTE: Necessary equipment: external x-ray measure-


ment, for instance PTW-DIADOS with BMS.

CAUTION: To start with the adjustment, no objects


between the x-ray generator and II are
allowed.

266 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

DAP Alignment Menu

............................................................................................................................................................................

9.5.16 Job Card DAP Calibration - JC_CMP11


This job card describes the DAP calibration.

NOTE: This calibration is necessary if a hardware DAP


measurement unit is installed.

1 Place the measurement probe exactly in the middle


on II side. Set your equipment to dose (Dosis).

Probe Placement

1790584 REV11 GE OEC Fluorostar Compact / Series 267


Corrective Maintenance Procedures

2 Open “Service Menu” -> “DAP/AK/AKR Setup”.

DAP Alignment Menu

3 Open “DAP Unit (measured) Start calibration” and fol-


low the instructions. Start with 75 kV.

Start DAP Test

4 Press “DAP-Test Start”. In the next menu, select 75 kV


and start x-ray. Stop x-ray when your external mea-
surement displays 2500 µG +/- 100 µG. Press OK.

268 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Select kV and Activate X-Ray

5 On the next screen, type in the exact value from your


external measurement. Press OK.

Screen for Valuation Calculation Preparation

The system shows the following information on the


last screen:

1790584 REV11 GE OEC Fluorostar Compact / Series 269


Corrective Maintenance Procedures

Fluorostar Shows DAP Correction Values

Limits
DAP correction value: 1.2 - 1.6

CAUTION: If the DAP correction values are not in the


above range, repeat the calibration
procedure.
If the values are still outside the limits:
1 Check cabling.
2 Replace DAP and repeat calibration proce-
dure.

____________________________________________________________________

............................................................................................................................................................................

9.5.17 Job Card Check DAP Calibration - JC_CMP12


This job card describes the checking of the DAP
calibration.

1 The calibration can be checked. Procedure is equal to


Start DAP Calibration, but doesn’t store any new ad-
justments. Check the calibration with 75 kV.

270 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

The last screen shows following information:

DAP Results

2 Repeat the procedure with 50kV and 110 kV.

Limits:
Valuation: Display Error [%]:

- 75 kV +/- 10%
- 50 kV +/- 30%
- 110 kV +/- 30%
DAP correction value:
- 1.2-1.6

CAUTION: If the DAP correction values are not in the


above range, repeat the calibration
procedure.
If the values are still outside the limits:
1 Check cabling.
2 Replace DAP and repeat calibration proce-
dure.

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 271


Corrective Maintenance Procedures

9.5.18 DAP Unit (measured Default DAP Value)


Here you can display and modify the DAP correction value
manually. Normally, use the calibration procedure to set
this value.

DAP Correction Value Manual Input

............................................................................................................................................................................

9.5.19 Job Card DAP/AK/AKR start Calibration -


JC_CMP13
This job card deals with the start of the DAP/AK/AKR
calibration.
This calibration is necessary if no hardware DAP
measurement is installed. The dose rate must be
measured here with the dosemeter as described in
section DAP Unit (measured) Start Calibration.

1 Open Service Menu > DAP/AK/AKR Setup.


2 Press DAP / AK / AKR (calc.) calibration.

272 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

3 Press Start.

4 Press the X-Ray button, read your measuring device


and enter the measured value by means of the +/-
buttons. Then press Next.

1790584 REV11 GE OEC Fluorostar Compact / Series 273


Corrective Maintenance Procedures

5 Repeat this procedure for 50, 80, and 110 kV, then
press save and exit.

____________________________________________________________________

274 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.20 Reference Location


Shows the reference location. Cannot be modified.

Reference Location for DAP

9.5.21 Show AK/AKR Value


You can turn on/off the AK/AKR on monitor A. The values
are shown when the menu bar is highlighted.

AK/AKR On/Off Switch

1790584 REV11 GE OEC Fluorostar Compact / Series 275


Corrective Maintenance Procedures

Show AK/AKR Vaue and Show DAP (calculated) can both


be activated, while Show DAP (measured) and Show DAP
(calculated) exclude each other.

9.5.22 Show DAP (measured)


You can turn on/off the DAP on monitor A. The values are
shown when the menu bar is highlighted.

DAP (measured) On/Off Switch

.
NOTE: Measured OR Calculated DAP can be shown. If
you turn on DAP measured, DAP calculated is
turned off automatically and vice versa.

276 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.5.23 Show DAP (calculated)


You can turn on/off the DAP on monitor A. The values are
shown when the menu bar is highlighted.

DAP (calculated) On/Off Switch

NOTE: Measured OR Calculated DAP can be shown. If


you turn on DAP measured, DAP calculated is
turned off automatically and vice versa.

9.6 IPC
This chapter describes corrective maintenance
procedures relating to the IPC.

............................................................................................................................................................................

9.6.1 Job Card Mainframe Cover Removal -


JC_SIN01
This job card describes the cover removal of the
mainframe.
1 Unplug the system power cord from the AC power re-
ceptacle.

1790584 REV11 GE OEC Fluorostar Compact / Series 277


Corrective Maintenance Procedures

2 Remove the two screws located on the lower front


section of the rear cover and the screw located on
each side of the cover.
3 If CDRW installed then remove CDRW Cover (two
screws).
Remove CDRW Holder from Rear Cover (two screws)
Move CDRW inside C-Arm.
4 Move the cover straight back from the rear of the ma-
chine.
5 Pull the cover away from the system.

6 Remove the ground wire and unplug the fan connec-


tor.
____________________________________________________________________

............................................................................................................................................................................

9.6.2 Job Card Replace IPC2100/2200 - JC_CMP24


This job card describes how to replace an IPC2100/2200.
1 Disconnect all cables on IPC side. Keep them in place
on system side.
2 Remove the screws on the lower and upper mounting
angles and remove the IPC.
3 Install the upper mounting angle on the IPC2100/2200
using the provided 4 torx screws.

278 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

The following image shows the layout of the back of the


IPC.

Display, User Interface, External Video Connection


Connect the DP cables as shown in the table below. The
cables are labeled to avoid wrong connections.

DP 1 = B887 (ext. Video)


DP 2 = Display A
DP 3 = User Interface
DP 4 = Display B

1790584 REV11 GE OEC Fluorostar Compact / Series 279


Corrective Maintenance Procedures

DP 5 = not connected
DP 6 = not connected

USB Connections
Connect the USB cables as shown in the table below. The
cables are labeled to avoid wrong connections.

0 = B887 (X106)
1 = B891 (X200)
2 = Printer
3 = B767/B768 (XIPCUPD)
8 = B767/B768 (XIPC)
9 = B887 (X102)
10 = B710 (XUSB)
11 = B710 (XUSB)

DVD Drive Connection (if available)


Connect the eSATA cable to the connector shown below.

280 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Camera and Network Connection


Connect the RJ45 camera and network cables to the con-
nectors shown below.

COM Port Connection


Connect the COM Port cables to the connectors shown
below. The cables are labeled to avoid wrong connections

Final Steps
1 Connect the power cable to the IPC.
2 Connect the ground wire to lower left corner of the
IPC.
3 Tighten the IPC in place by means of the upper and
lower mounting angles.
4 Switch on the system
5 Install the latest SW-Version
6 After booting, the system will show a Camera ERROR
message (see section Init Camera JC_CMP77).
____________________________________________________________________

............................................................................................................................................................................

9.6.3 Job Card Init Camera JC_CMP77


This job card describes the Initialization of the CCD
camera for the IPC2100. For SW REV07.00.xx and the
CMOS camera (IPC2200), initialization is not required.

1790584 REV11 GE OEC Fluorostar Compact / Series 281


Corrective Maintenance Procedures

When rebooting the system, after using WADI tool restore


functions or changing Camera, IPC or hard drive the
following ERROR message appears: Press OK.

1 Go to Servicemenu -> FS Setup Page 1


-> Init new Camera

282 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Press Restart system immediately.

____________________________________________________________________

............................................................................................................................................................................

9.6.4 Job Card Opening IPC Housing - JC_CMP26


The following job cards describes the opening of an IPC
housing.
1 Open the following screws:

2 Slide the housing open.

1790584 REV11 GE OEC Fluorostar Compact / Series 283


Corrective Maintenance Procedures

____________________________________________________________________

............................................................................................................................................................................

9.6.5 Job Card Replacing IPC Power Supply - JC_C-


MP27
1 Take off the side panel, unplug the SSC battery.
Remove the 2 screws of the resistor board and
clip off the cable tie.

284 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Unplug the mainboard - power supply connec-


tors as well as the 2 fan connectors
and clip off the 2 cable ties.

1790584 REV11 GE OEC Fluorostar Compact / Series 285


Corrective Maintenance Procedures

3 Unplug the 2 HDD connectors (SATA, Power) and


clip off the 2 marked cable ties.

4 Remove the 4 screws of the HDD and take it out.

5 Unplug the marked connectors and clip off the 2


cable ties.

286 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

6 Clip off the backside cable ties and open the SD-Card
cover.

7 Unplug the connection pair at the backside and pull


out the unplugged connectors through the cover.

1790584 REV11 GE OEC Fluorostar Compact / Series 287


Corrective Maintenance Procedures

288 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

8 Remove the 6 screws of the power supply.

9 Pull out the power supply.

10 Install the power supply.


11 Tighten the 6 power supply screws.

1790584 REV11 GE OEC Fluorostar Compact / Series 289


Corrective Maintenance Procedures

290 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

12 Plug in the connection pair at the backside and put


them in the cover.

1790584 REV11 GE OEC Fluorostar Compact / Series 291


Corrective Maintenance Procedures

13 Plug in the marked connectors

14 Install the HDD and tighten the screws

15 Plug in the 2 HDD connectors (SATA,power)

292 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

16 Plug in the mainboard - power supply and the 2 fan


connectors

17 Install the SCC battery and tighten the 2 screws on the


resistor board

18 Attach at least 2 cable ties at the backside and close


the covers.

____________________________________________________________________

............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 293


Corrective Maintenance Procedures

9.6.6 Job Card Replacing Graphic Card - JC_CMP28


This job card explains how to replace the graphic card of
an IPC2100/2200.
19 Slide open the white plastic bracket.

20 Open the screw attaching the graphic card to the


housing and remove the graphic card.

21 Install the new graphic card by proceeding in reverse


order.
____________________________________________________________________

............................................................................................................................................................................

9.6.7 Job Card Changing Motherboard - JC_CMP29


This job card describes how to change a motherboard
with a CPU.

294 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

1 Remove the graphic card first (see section Replacing


grahic card) JC_CMP28.
2 Disconnect all cables, open the 4 screws at the
corners of the motherboard and remove it.

3 Remove the SD card from the back of the mother-


board, keep it and re-install it later.

4 Proceed in reverse order to install the new mother-


board.
5 Start the system. Check the BIOS as described in sec-
tion Checking BIOS Settings.
____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 295


Corrective Maintenance Procedures

............................................................................................................................................................................

9.6.8 Job Card Changing SD-Card - JC_CMP30


This job card explains how to change the SD-card of an
IPC2100/2200. The SD card is a full embedded service
tool.

The SD card is an important component of the IPC2100/


2200:

DICOM Devices: System stores the DICOM devices on


the SD-card.

Licenses: System stores the licenses on the SD-


card.

Configuration System stores the file setup_sel on the


File: SD-card.

Restore opera- Restore the Fluorostar operating


ting system: system only. All saved images, patients
are still available after the process.

Embedded Restore the complete system on the


image: HDD after a hard disk replacement.

296 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

NOTE: No need to configure the Fluorostar after a hard


disk failure again.

To replace the SD-card, proceed as following:


1 Open the 8 screws and remove the plate on the back
of the IPC housing.

2 Remove the SD card and proceed in reverse order to


install the new one.

3 Switch on the system. Check the BIOS as described in


section Checking BIOS settings.
____________________________________________________________________

............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 297


Corrective Maintenance Procedures

9.6.9 Job Card Checking BIOS Settings - JC_CMP37


This job card explains how to check the BIOS settings.

Checking the BIOS settings is necessary if you change:


- Hard drive
- SD card
- DVD writer
1 Connect a keyboard to the system.
2 Start the system and press DEL on the keyboard im-
mediately.
3 On the BIOS screen, go to the Boot menu and select
Hard Drive BBS Priorities.

4 Select the SD Card (Ultra HS-COMBO ) as Boot Option


1 and the hard disk as Boot Option 2 as shown in the
image below.

298 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

5 Save and exit.


____________________________________________________________________

............................................................................................................................................................................

9.6.10 Job Card Changing Safe Shutdown Circuit


Battery - JC_CMP32
This job card describes how to change the safe shutdown
circuit battery of an IPC2100/2200.
1 Open the 2 screws on the back of the already disas-
sembled IPC cover.

1790584 REV11 GE OEC Fluorostar Compact / Series 299


Corrective Maintenance Procedures

2 Cut cable binders and open the 2 screws on the inside


of the housing.

3 Remove the battery and proceed in reverse order to


install the new one. Please do not forget to install new
cable binders.
____________________________________________________________________

............................................................................................................................................................................

9.6.11 Job Card Changing Hard Drive - JC_CMP33


This job card describes changing he hard drive of an
IPC2100/2200.
1 Open the following screws on the back of the housing.

2 Disconnect the cables and remove the hard disk.

300 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

1 Remove the USB service connector cover by using a


slotted screwdriver.

2 Connect an external keyboard on the USB service


connector.

NOTE: Do not use the USB port on the right (disabled


during boot phase).

3 Switch on the system.


4 Repeatedly press the left Shift key on the keyboard
until the boot menu is displayed.

5 Select Item Fluorostar Rescue and proceed with the


Return key. The WADI TOOL system will boot.

NOTE: The following screen will also be shown


automatically after booting when a new hard disk
was installed.

6 Enter the service password I2p1C00 (case sensitive).


Press OK.

302 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

NOTE: You just have 20 seconds to enter the service


password, after that time the IPC will reboot.

7 The following screen will be shown. Press OK.

8 On the following screen, select option 2 Restore


complete hard disk. Press OK.

1790584 REV11 GE OEC Fluorostar Compact / Series 303


Corrective Maintenance Procedures

9 On the following screen, please select the system to


install the operating system in accordance with the
serial number as seen on the system label.

NOTE: Please select the correct system type, otherwise


the operating system will not work.

10 Confirm the safety query now displayed with Yes if


you have selected the correct system type.

304 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

11 Enter the IPC serial number. Press OK.

12 Enter the IPC part number. Press OK.

13 Please wait 5 minutes or longer until loading process


is completed.

NOTE: The loading process does not show any progress


until it is completely finished.

14 After the process has finished you will get back to the
main menu. Now you can Reboot the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 305


Corrective Maintenance Procedures

15 Install the latest SW-Version (see SW Update


DOC1625128)
16 After booting, the system will show a Camera ERROR
message (see section Init Camera JC_CMP77).
____________________________________________________________________

............................................................................................................................................................................

9.6.13 Job Card Init Camera JC_CMP77


This job card describes the Initialization of the CCD
camera for the IPC2100. For SW REV07.00.xx and the
CMOS camera (IPC2200), initialization is not required.
When rebooting the system, after using WADI tool restore
functions or changing Camera, IPC or hard drive the
following ERROR message appears: Press OK.

306 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

1 Go to Servicemenu -> FS Setup Page 1


-> Init new Camera

2 Press Restart system immediately.

____________________________________________________________________

............................................................................................................................................................................

9.6.14 Job Card Checking BIOS Settings - JC_CMP37


This job card explains how to check the BIOS settings.

Checking the BIOS settings is necessary if you change:


- Hard drive

1790584 REV11 GE OEC Fluorostar Compact / Series 307


Corrective Maintenance Procedures

- SD card
- DVD writer
1 Connect a keyboard to the system.
2 Start the system and press DEL on the keyboard im-
mediately.
3 On the BIOS screen, go to the Boot menu and select
Hard Drive BBS Priorities.

4 Select the SD Card (Ultra HS-COMBO ) as Boot Option


1 and the hard disk as Boot Option 2 as shown in the
image below.

308 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

5 Save and exit.


____________________________________________________________________

............................................................................................................................................................................

9.6.15 Job Card WADI Restore operating system only


- JC_CMP34
This job card describes the WADI Restore operating
system only function of an IPC2100/2200.
To call up the WADI menu, please proceed as follows:
1 Remove the USB service connector cover by using a
slotted screwdriver.

2 Connect an external keyboard on the USB service


connector.

1790584 REV11 GE OEC Fluorostar Compact / Series 309


Corrective Maintenance Procedures

NOTE: Do not use the USB port on the right (disabled


during boot phase).

3 Switch on the system.


4 Repeatedly press the left Shift key on the keyboard
until the boot menu is displayed.

5 Select Item Fluorostar Rescue and proceed with the


Return key. The WADI TOOL system will boot.
6 Enter the service password I2p1C00 (case sensitive).
Press OK.

NOTE: You just have 20 seconds to enter the service


password, after that time the IPC will reboot.

310 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

7 The following screen will be shown. Press OK.

8 On the following screen, select option 1 Restore oper-


ating system only.

NOTE: If this does not solve the problem, select 2 Restore


complete hard disk.

9 On the following screen, please select the system to


install the operating system in accordance with the
serial number as seen on the system label.

NOTE: Please select the correct system type, otherwise


the operating system will not work.

1790584 REV11 GE OEC Fluorostar Compact / Series 311


Corrective Maintenance Procedures

10 Confirm the safety query now displayed with Yes if


you have selected the correct system type.

11 Please wait 3 minutes or longer until loading process


is completed.

NOTE: The loading process does not show any progress


until it is completely finished.

12 After the process has finished you will get back to the
main menu. Now you can Reboot the system.
13 After booting, the system will show a Camera ERROR
message (see section Init Camera JC_CMP77).
____________________________________________________________________

312 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

............................................................................................................................................................................

9.6.16 Job Card Init Camera JC_CMP77


This job card describes the Initialization of the CCD
camera for the IPC2100. For SW REV07.00.xx and the
CMOS camera (IPC2200), initialization is not required.
When rebooting the system, after using WADI tool restore
functions or changing Camera, IPC or hard drive the
following ERROR message appears: Press OK.

1 Go to Servicemenu -> FS Setup Page 1


-> Init new Camera

1790584 REV11 GE OEC Fluorostar Compact / Series 313


Corrective Maintenance Procedures

2 Press Restart system immediately.

____________________________________________________________________

9.7 Image Intensifier Unit


This chapter describes corrective maintenance proce-
dures relating to the image intensifier. This also includes
the Camera, the B335 and the Grid.

9.7.1 B335 II Power supply


Remove II Cover

B335 to be removed

314 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Location of Potentiometers

NOTE: Image Intensifier adjustment is done on B335


power supply only.

B335: Locations of potentiometers for adjustment


P1 - G2 Sharpness of Normal 9-inch mode
P2 - G2 Sharpness in 6-inch mode
P3 - G2 Sharpness in 4.5-inch mode
P4 - G3 Diameter in Normal 9-inch mode: adjust to
21cm - 21,5cm
P5 - G3 Diameter in 6-inch mode: adjust to
15.0 cm +/- 0,5cm
P6 - G3 Diameter in 4.5-inch mode: adjust to
11.0 cm +/- 0,5cm
NOTE: For locations of potentiometers to be adjusted,
refer to the picture below.

Adjustment Location

1790584 REV11 GE OEC Fluorostar Compact / Series 315


Corrective Maintenance Procedures

Connections
The following example shows the connections for a
Toshiba II.

316 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Toshiba II tube Thales II tube

1 G1 G1

2 G2 G2

3 G3 G3

4 N/A G4

5 GND image intensifier housing Cable E

6 Cable PC Cable PC

7 GND coming from image GND image intensifier housing


intensifier tube

8 C-arm cable 4-pole (supply C-arm cable 4-pole (supply


voltage for B335) voltage for B335)

9 Supply voltage for 1k camera 2- Supply voltage for 1k camera 2-


pole (12 V) pole (12 V)

10 Gigalink for 1k camera 10-pole Gigalink for 1k camera 10-pole

11 0.5k camera 26-pole 0.5k camera 26-pole

12 C-arm cable 16-pole C-arm cable 16-pole

13 II anode II anode

1790584 REV11 GE OEC Fluorostar Compact / Series 317


Corrective Maintenance Procedures

9.7.2 CCD Camera


Remove II Cover

RJ45
GigEVision
Interface

1k camera

After booting, the system will show a Camera ERROR


message (see section Init Camera JC_CMP77).

9.7.3 Camera Alignment CCD Camera

318 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

............................................................................................................................................................................

9.7.4 Job Card Init Camera JC_CMP77


This job card describes the Initialization of the CCD
camera for the IPC2100. For SW REV07.00.xx and the
CMOS camera (IPC2200), initialization is not required.
When rebooting the system, after using WADI tool restore
functions or changing Camera, IPC or hard drive the
following ERROR message appears: Press OK.

1 Go to Servicemenu -> FS Setup Page 1


-> Init new Camera

1790584 REV11 GE OEC Fluorostar Compact / Series 319


Corrective Maintenance Procedures

2 Press Restart system immediately.

____________________________________________________________________

............................................................................................................................................................................

9.7.5 Job Card Replacing CMOS Camera- JC_CMP80


This job card describes how to replace the CMOS camera
found in systems with S/Ns containing an A and SW
REV07.00.xx.

NOTE: Please make sure the system has a serial


number as in this example:
FCDPxA16120002.

1 Make sure the system is powerless.


2 Remove the image intensifier housing (be careful -
ground wire attached to housing).
3 Disconnect all cables from the camera to be replaced.
4 Unscrew camera and lens assembly from the image
intensifier (3 screws as in below picture).

320 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

5 Re-use the plastic spacer disks found below the cam-


era assembly (you may need to add more or remove
one depending on the image size with the new cam-
era). You can also re-use the black ring with the
screws.
6 Carefully put the black ring over the camera with the
cutout facing down.

7 Remove the protective cap from the lens assembly of


the new camera. Make sure no dirt collects on the
lens.

1790584 REV11 GE OEC Fluorostar Compact / Series 321


Corrective Maintenance Procedures

8 Attach the camera to the image intensifier, but don‘t


tighten the screws yet.

9 Align the camera with the C-arm and tighten the


screws lightly.

322 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

10 Re-connect the 2 cables.


11 Turn on the system.
12 On the user interface, go to Setup > Service Menu
[password] > Next Page > Next Page > IPC Setup 2,
scroll down to Blanking and select Off.
13 Make an exposure.
14 If the image is too large on the display (image larger
than ring on display), use another plastic ring below
the camera assembly (different thicknesses available).
If the image is too small, remove plastic ring(s).

15 Re-align the camera if needed.

1790584 REV11 GE OEC Fluorostar Compact / Series 323


Corrective Maintenance Procedures

16 On the user interface, go to Setup > Service Menu


[password] > Next Page > Next Page > IPC Setup 2,
scroll down to Blanking and select On.
17 Tighten the screws.
18 Adjust dose rate and sharpness (see Job Card Image
Intensifier Entrance Dose Rate Adjustment).
19 Close the image intensifier.

............................................................................................................................................................................

9.7.6 Job Card Image Intensifier Entrance Dose


Rate Adjustment - JC_CMP39
This job card explains the dose rate adjustment by means
of the camera iris. This procedure is identical for both
camera types (CCD and CMOS, image further down
shows a CCD camera).

WARNING: This procedure produces X-rays. Take appro-


priate precautions to protect yourself and
others from unnecessary exposure.

324 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

NOTE: Necessary equipment: external x-ray measure-


ment, for instance PTW-DIADOS with BMS.

1 Put the Test tool (25mm AL/1.5mmCu p/n 00-452154-


01) on the generator.
2 Go to Setup -> Service Menu -> IPC Setup 2.
3 Set Sampling Window to “BOTH ON”.
4 Accept with OK.

Setup Sampling Window

5 Place the dose metering chamber outside the mea-


surement circle directly on the image intensifier. Con-
trol it via an X-Ray image (see image below).

1790584 REV11 GE OEC Fluorostar Compact / Series 325


Corrective Maintenance Procedures

Dose
Chamber

Measurement Circle

Measurement Circle

6 Use AUTO Fluoro Mode (Manual key unlocked).

7 Select Standard Fluoroscopy Mode.


8 Make an X-Ray exposure.
9 Now adjust the dose rate with iris 0.500µGy/s (+/-
0.02µGy/s).

Sharpness Dose Rate

10 Go to Setup -> Service Menu - > IPC Setup 2.


11 Set Sampling Window on “OFF”.
12 Accept with OK.

326 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Control sharpness
Control mode: Fluoro / KV Automatic
If necessary, adjust the sharpness with the aid of
resolution test tool (DIN 6868). Do not forget the fixing
bolt!
To do this, open the aperture, then adjust the sharpness,
then close the aperture again.
_______________________________________________

............................................................................................................................................................................

9.7.7 Job Card Maximum Skin Entrance Dose Rate


Check - JC_SIN16
This job card describes the dose rate check of the
Fluorostar.
Entrance exposure is the amount of radiation available at
the entrance point of patient anatomy. Entrance
exposure is measured 30 cm above the surface of the
Image Intensifier in the center of the X-ray beam. This
measurement is used to represent the average thickness
of patient anatomy. Calibrate the Entrance Exposure as
required.

WARNING: This procedure produces X-rays. Take


appropriate precautions to protect yourself
and others from unnecessary exposure.

1 Select HIP mode.


2 Select 110 kV. Wait until the value settles on the dose-
meter.
3 Read the dose rate from the dosemeter. Limit is 81
mGy/min.
____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 327


Corrective Maintenance Procedures

9.7.8 Grids
There are two main Grid versions available:
• Standard Grid
• Grid for Pediatric Option

Standard Grid
There are two versions of the Standard Grid available:

p/n 00-452003-xx II Grid without Laser


00-453343-xx II Grid for integrated Laser

Pay attention to install the Grid in the correct position. You


will find a marker on the grid. See figure below.

Marker on Grid

In the figure below you can see the position of the


marker on the installed grid. (The marker is on the
bottom side.)

328 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Position of marker on installed grid

Grid for Pediatric Option


Please refer to Technical Bulletin 11TB005_Pedi-
atric_Option.

............................................................................................................................................................................

9.7.9 Job Card Image Intensifier Calibration - JC_C-


MP38
This job card describes the image intensifier calibration.

NOTE: Use a high voltage probe to measure the voltages.

1 Check G4 (only Thales II): desired value 2.25 kV +/- 0.05


kV. If necessary adjust with P7 (pre-adjusted by facto-
ry.)

1790584 REV11 GE OEC Fluorostar Compact / Series 329


Corrective Maintenance Procedures

2 Check G1: desired value


- 200 V for Thales II (adjust with P8)
- 250 V for Toshiba II (adjust with P8)
In order to find out whether the system uses Toshiba
or Thales, check the II label on the II housing under
“Tube Type”:
Thales: TH 9439HX
Toshiba: E5830SDS4

3 Switch Blanking off


(Service Menu -> IPC Setup 2 -> Blanking)

Diameter Adjustment

NOTE: For locations of potentiometers to be adjusted,


refer to the picture below.

330 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

4 Use P4, P5, and P6 for diameter adjustment.


5 Attach a transparent geometry test plate to the II in
such a way that it is centered with the crosshairs (turn
crosshairs on in normal Fluoro mode) on the screen.

6 Adjust the diameter in normal Fluoro mode with P4 to


21cm - 21,5cm. Each vertical line on the screen rep-
resents 1cm.

1790584 REV11 GE OEC Fluorostar Compact / Series 331


Corrective Maintenance Procedures

7 Adjust the diameter in mag1 mode with P5 to 15cm.


(Tolerance: +/- 0,5cm)
Each vertical line on the screen represents 1cm.
8 Adjust the diameter in mag2 mode with P6 to 11cm.
(Tolerance: +/- 0,5cm)
Each vertical line on the screen represents 1cm.

Sharpness adjustment
9 Position the geometry resolution tool in such a way
that that the fine lines for sharpness adjustment (see
below) become visible on the screen in Fluoro mode.

10 Adjust sharpness to best fit in normal mode with P1.


11 Adjust sharpness to best fit in mag1 mode with P2.
12 Adjust sharpness to best fit in mag2 mode with P3.
____________________________________________________________________

332 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.8 Monitor and X-Ray Warning Lamp


This chapter explains corrective maintenance proce-
dures relating to the monitor (D10 single D11 dual
displays) and the x-ray warning lamps.

IMPORTANT D10-G or D11-G displays (-G means they


NOTE: comply with German standard DIN6868-
157) may only be replaced with D10-G or
D11-G FRUs.

............................................................................................................................................................................

9.8.1 Job Card Replacing a Display Components -


JC_CMP40
This job card describes how to replace components of a
dual or single display.

IMPORTANT For D10-G or D11-G displays (-G means they


NOTE: comply with German standard DIN6868-
157), only the whole display panel including
the boards may be replaced with the
corresponding D10-G/D11-G FRU.

1 Carefully remove the rear cover after dismounting the


screws as the ground wire is mounted inside the rear
plate.

Rear View of Mounted Dual Display

1790584 REV11 GE OEC Fluorostar Compact / Series 333


Corrective Maintenance Procedures

2 Dismount the ground wire from the rear cover as re-


quired.

Replacing Controller Board


1 Disconnect all cables from the controller board.

2 Open the 4 screws at the corners of the board.


3 Attach the new board and re-connect all cables.

Replacing OSD
1 Disconnect the cable and open the 2 screws.

2 Attach the new OSD and re-connect the cable.

Replacing X-ray Warning Lamp


1 Disconnect the X-ray warning lamp cable and remove
the adhesive tape.

334 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

1 Open the screws shown below (for a dual display: on


both display sides). Loosen the lower screws only a lit-
tle, so you can tilt the display units without having
them fall off.

2 Tilt the display unit(s).

1790584 REV11 GE OEC Fluorostar Compact / Series 335


Corrective Maintenance Procedures

3 Remove the plastic screws of the X-ray lamp board


from below.

4 Install the new X-ray warning lamp, connect the cable


and guide the cable along the metal plate of the dis-
play unit using adhesive tape.
5 Re-attach the display units.

Replacing Display Panel only


This refers to the panel without the metal plate and
control board or OSD.
1 Open the screws and disconnect the cable shown be-
low.

336 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Open the screws shown below - also on the bottom.

3 Install the new panel in reverse order.


____________________________________________________________________

............................................................................................................................................................................

9.8.2 Job Card Replacing a Display Panel- JC_C-


MP41
This job card describes how to replace a display panel.

1790584 REV11 GE OEC Fluorostar Compact / Series 337


Corrective Maintenance Procedures

1 Carefully remove the rear cover after dismounting the


screws as the ground wire is mounted inside the rear
cover.

Image of Rear Cover

2 Dismount the ground wire from the rear cover as re-


quired.
3 Open the four screws and remove the connector if you
want to remove the controller plate or get access to
the display panel below it.

338 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

____________________________________________________________________

............................................................................................................................................................................

9.8.3 Job Card Display Checks + Adjustment - JC_C-


MP42
This job card describes the monitor checks plus the
adjustent of them.
After replacing the display(s), switch on Fluorostar. The
regular boot-up sequence should appear.
1 In the startup mask press Setup.

2 In the next mask press Lamps/Sounds/Test Pattern.

1790584 REV11 GE OEC Fluorostar Compact / Series 339


Corrective Maintenance Procedures

3 Press Test pattern ON.


4 Choose SELECT Test pattern > SMTP Picture.
The following Test picture should appear on the mon-
itors:

____________________________________________________________________

9.8.4 Setup of D10/D11 monitor


With the test picture displayed on the monitor(s), press
the Auto button on the OSD Panel on the back side of
each monitor. See picture below. If the rear cover is
already re-installed, press the button through the
provided hole.

340 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Key Description
On/Off
Menu/Enter Starts the OSD Menu.
Access and control functions of the sub-
menu when the OSD is shown.
Up Press the key to select sub-menu items or
increase adjustment when the OSD is shown.
Down Press the key to select sub-menu items or
decrease adjustment when the OSD is shown.
Auto / Exit Automatically adjust the Clock, Phase, H-
Position, V-Position settings of the image.
Exit the OSD Menu.

............................................................................................................................................................................

9.8.5 Job Card Display Factory Reset - JC_CMP78


This job card describes how to reset the Monitors to
factory settings.

NOTE: The selected Menu items appear in grey color.

1 Press the Menu control button.

1790584 REV11 GE OEC Fluorostar Compact / Series 341


Corrective Maintenance Procedures

Key Description
On/Off
Menu/Enter Starts the OSD Menu.
Access and control functions of the sub-
menu when the OSD is shown.
Up Press the key to select sub-menu items or
increase adjustment when the OSD is shown.
Down Press the key to select sub-menu items or
decrease adjustment when the OSD is shown.
Auto / Exit Automatically adjust the Clock, Phase, H-
Position, V-Position settings of the image.
Exit the OSD Menu.
The OSD menu appears on the display.
2 Use the Up/Down buttons to navigate through the
OSD menu. Go to Management and press the Enter
button.

342 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

3 Navigate to the Recall Menu item then press Enter.

4 The next query appears. Confirm with Yes and press


Enter.

5 Press the Exit button to exit menus and submenus.

____________________________________________________________________

............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 343


Corrective Maintenance Procedures

9.8.6 Job Card Display Settings - JC_CMP43


This job card describes individual settings of the D10/D11
display.
If the institution does not want to use standard settings,
please proceed as follows:
1 Press the Menu (2) control button.

N Key Description
o.
1 On/Off
2 Menu/Enter Starts the OSD Menu.
Access and control functions of the sub-
menu when the OSD is shown.
4 Down Press the key to select sub-menu items or
decrease adjustment when the OSD is shown.
5 Up Press the key to select sub-menu items or
increase adjustment when the OSD is shown.
3 Auto / Exit Automatically adjust the Clock, Phase, H-
Position, V-Position settings of the image.
Exit the OSD Menu.
The OSD menu appears on the display.
You can only change Brightness and Contrast.

344 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

2 Use the Navigation (4, 5) buttons to navigate through


the OSD menu now shown on the screen and make
changes.
3 Press the Enter(2) button to enter menus and sub-
menus.
For example: To increase/decrease brightness
- Press the Down button until Brightness is select-
ed.
- Press the Enter button to enter the Brightness
menu.
- Press the Down button to decrease or the Up but-
ton to increase Brightness.
4 Press the Exit (3) button to exit menus and submenus.

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 345


Corrective Maintenance Procedures

9.9 Mainframe Printer Installation

Monitor arm with separate printer shelf, printer shelf is optional

............................................................................................................................................................................

9.9.1 Job Card Preparation of Printer Shelf - JC_C-


MP51
This job card describes the installation of the printer shelf.
1 Unscrew the two screws on the bottom of the printer
shelf as shown below.

346 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Screws

2 Remove the cover for the printer cabling, remove the


plastic bag with the mounting material and pull out
the connection cables for the printer.

____________________________________________________________________

............................................................................................................................................................................

9.9.2 Job Card Preparations of Printer UP 971 -


JC_CMP52
This job card deals with the preparation of the printer UP
971.
3 Install the two provided mounting angles with the pro-
vided screws (contained in the plastic bag inside the
printer shelf) on the printer as shown in the image be-
low.

4 Remove the screws of the two printer feet shown be-


low.

1790584 REV11 GE OEC Fluorostar Compact / Series 347


Corrective Maintenance Procedures

5 Scrap the screws and re-attach the feet in their origi-


nal positions with a glue or adhesive tape.
____________________________________________________________________

............................................................................................................................................................................

9.9.3 Job Card Printer Installation - JC_CMP54


This job card describes the installation of the printer.

Connect Printer
with necessary
Connections

Printer Connection

Put Printer in 6 Fix the printer with 4 screws (contained in the plastic
the Printer Shelf bag inside the printer shelf).

348 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Installed Printer

Size:
4x M3 x 12.
4x S3

Screws for fixing Printer

____________________________________________________________________

9.10 Monitor Cart Printer Installation


This chapter deals with the installation of the monitor cart
printer. There are three versions available: Printer UP 971,
UP991 and Printer UP898.

............................................................................................................................................................................

1790584 REV11 GE OEC Fluorostar Compact / Series 349


Corrective Maintenance Procedures

9.10.1 Job Card Monitor Cart Printer Installation -


JC_CMP55
This job card describes the installation of the printers into
the monitor cart.
1 Remove printer shelf cover (2 screws from down
below) for getting access to the printer cables.

Printer Shelf Cover Screws

2 Inside, you will find the printer cables and a plastic


bag with 2 screws.
3 Connect the Power Supply and USB cable to the
Printer.
4 Bring printer to install position.

Printer UP971 / UP991

350 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Printer UP898

5 Fix printer with 2 screws.

UP971 and UP991 / UP898

____________________________________________________________________

9.11 User interface B710


This chapter describes the left and right user interface
with the B710.

1790584 REV11 GE OEC Fluorostar Compact / Series 351


Corrective Maintenance Procedures

Right and left user interface are identical, only the cable
connections are different (see below), because data,
video signal and power are passed on from the right to
the left user interface.

User Interface Right User Interface Left

Adjust the stop screws in such a way that the pressure on


the rubber seal of the user interface frame is equally
distributed.

Wrong Right

............................................................................................................................................................................

352 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.11.1 Job Card Changing B767 - JC_CMP58


This job card decribes how to change circuit board
B767including the special case of an EDAP version.
1 Remove two screws below the right User Interface
(left and right of the connectors) and pull it up.
2 Remove all screws from PCB B767.
3 Disconnect all cables.
4 Pull the board out of the bracket.
Bracket

5 Connect all cables to the new board.

6 When screwing down the new B767, make sure it sits


properly in the attachment bracket.

1790584 REV11 GE OEC Fluorostar Compact / Series 353


Corrective Maintenance Procedures

9.11.1.1 B767 Motorized Lateral Movement (with and


without Collision Detection)

The switches have the following functions:

1 2 3 4 Function
OFF OFF OFF OFF No MLM, no CD
OFF ON OFF OFF MLM without CD
OFF OFF ON OFF MLM with CD
MLM = Motorized Lateral Movement
CD = Collision Detection

CAUTION: Wrong settings can cause short circuit.

____________________________________________________________________

............................................................................................................................................................................

354 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.11.2 Job Card Touch Screen Calibration - JC_C-


MP59
This job card describes the touch sceen calibration.

CAUTION: Only calibrate the touch screen if this is


absolutely necessary. If calibrated incorrectly,
you will lose control of this touch screen and
have to re-start calibration from the other
panel. New touch panels are delivered pre-
calibrated and don’t require calibration.
Please also be aware that display 1 and 2 may
be on the left or on the right side.
Showing Display 1 or Display 2 will hide the
other display.

1 Enter the Service Menu.


2 Press Display Touch Calibration.
3 Press Show Display 1 or Show Display 2 to find out
which display you calibrate in the next step.

4 On the display now active, press Calibrate Touch 1 or


Calibrate Touch 2 depending on your previous selec-
tion.

1790584 REV11 GE OEC Fluorostar Compact / Series 355


Corrective Maintenance Procedures

5 Touch the crosshairs right in the center to make sure


the calibration is exact. The mask closes without fur-
ther notice after crosshair 4 has been touched.
____________________________________________________________________

9.12 Mechanical
This chapter describes corrective maintenance proce-
dures of mechanical components.

............................................................................................................................................................................

9.12.1 Job Card Wheel Cover - JC_CMP60


1 Loosen the two screws, located on the rear of the cov-
er, that secure the cover and the retaining plate to the
chassis.
2 Loosen the two screws located underneath the wheel
cover near the outer edge of the cover.

356 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

____________________________________________________________________

............................................................................................................................................................................

9.12.2 Job Card Dismounting Horizontal Cross Arm -


JC_CMP62
This job card explains how to dismount the horizontal
cross arm of a Fluorostar.

Horizontal
Cross Arm

1790584 REV11 GE OEC Fluorostar Compact / Series 357


Corrective Maintenance Procedures

NOTE: You need at least two persons to dismount the


horizontal cross arm with the attached C-arm and
possibly the monitor since the components are
very heavy.

1 Provide adequate means to put down the dismounted


components, so they don’t get damaged.
2 Have one person hold the C-Arm.
3 Make sure the cross-arm break is in its lock position.

4 Remove the 4 screws of the cross arm cover and take


it off.

5 Release the brake.

358 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

6 Have one person hold the cross arm and one person
hold the C-Arm and with a forward motion pull the
cross arm away from the mainframe.
____________________________________________________________________

9.12.3 End Switch lift motor


p/n 00-903837-01

Upper End Switch

Lower End Switch

Overview: position upper and lower end switch

............................................................................................................................................................................

9.12.4 JC_CMP66 - Change Lower End Switch


This job card explains how to change the lower end
switch of the lift motor.

1 Turn system on.


2 Move system on middle lift up position.

1790584 REV11 GE OEC Fluorostar Compact / Series 359


Corrective Maintenance Procedures

3 Turn system off.


4 Open front cover.
5 Mark position of metal plate where switch is mounted
(left and upper).

Marking Position of Metal Plate

6 Open two hexagon screws. Use hexagon screwdriver


no. 5.

Open Hexagon Screws

7 Open two screws on the switch.


8 Remove switch.
9 Connect cabling to new switch.

360 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

10 Mount switch on metal plate with two screws.


11 Mount metal plate on original position.
12 Follow the adjustment procedure.
____________________________________________________________________

............................................................................................................................................................................

9.12.5 JC_CMP67 - Change Upper End Switch


This job card explains how to change the upper end
switch of the lift motor.

1 Turn system on.


2 Move system on middle lift up position.
3 Turn system off.
4 Open front cover.
5 Mark position of metal plate where switch is mounted
(left and upper).

Marking Position of Metal Plate

6 Open two hexagon screws. Use hexagon screwdriver


no. 5.

1790584 REV11 GE OEC Fluorostar Compact / Series 361


Corrective Maintenance Procedures

Open Hexagon Screws

7 Open two screws on the switch.


8 Remove switch.
9 Connect cabling to new switch.
10 Mount switch on metal plate with two screws.
11 Mount metal plate on original position.
12 Follow the adjustment procedure.
____________________________________________________________________

............................................................................................................................................................................

9.12.6 JC_CMP68 - Adjustment Lower End Switch


This job card explains the adjustment of the lower end
switch.

1 Turn system on.


2 Bring system in following test position:

362 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Test Position 1: II Down on worst Position

Test Position 2: Horizontal at Zero

3 Move lift carefully down. Watch the distance between


II and footprint.
Stop immediately before II touches footprint.
Check the distance between II and footprint when lift
motor stops automatically. Distance should be 10mm
+ 5mm.

1790584 REV11 GE OEC Fluorostar Compact / Series 363


Corrective Maintenance Procedures

Distance

Distance between II and Footprint

4 If the distance is OK, the adjustment is finished.


5 Otherwise open two hexagon screws again, so that
you can move the metal plate.

New Position

Old Position

Lower End Switch Adjustment

6 Move the metal plate along the line up or down.


7 Fix the hexagon screws.
8 Start with distance check again.
____________________________________________________________________

364 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

............................................................................................................................................................................

9.12.7 JC_CMP69 - Adjustment Upper End Switch


This job card describes the adjustment of the upper end
switch.

1 Turn system on.


2 Move lift carefully up. Watch the distance between
white metal plate and jacket.
Stop immediately before white metal plate touches
jacket.
Check distance between white metal plate and jacket
when lift motor stops automatically. Distance should
be 10mm + 5mm

Jacket

White Metal Plate

Distance Check between Jacket and white Metal Plate

3 If the distance is OK, the adjustment is finished.


4 Otherwise open the two hexagon screws again, so
that you can move the metal plate.

1790584 REV11 GE OEC Fluorostar Compact / Series 365


Corrective Maintenance Procedures

Marking of Position

Upper end switch adjustment

5 Move the metal plate along the line up or down.


6 Fix the hexagon screws
7 Start with distance check again.
____________________________________________________________________

............................................................................................................................................................................

9.12.8 Job Card Wheel Replacement - JC_CMP70


If you need to replace the wheel of a Fluorostar system,
please proceed as follows.
1 Disconnect the system from the power supply.
2 Remove the front housing of the Fluorostar (see Main
wheel brakes).
3 If you need to replace the IPC side wheel, disassemble
the IPC to get access to the wheel.
4 Disassemble the wheel covers situated above the
wheels as well as the covers on the sides of the
wheels.
5 Jack up the Fluorostar in such a way that the wheel to
be replaced is 5 cm above ground level.

366 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

6 Loosen the steering chain in one of the places indicat-


ed below just enough to be able to stretch it over the
gear wheel of the wheel to be replaced.

7 Loosen the lock nut (6), then the stopper plate (22) and
take it off.
8 Unscrew the 4 screws (14) and remove them along
with the washers (20).

NOTE: The picture below does not identify the state of


assembly of the wheel, it is only intended to
identify the parts concerned.

1790584 REV11 GE OEC Fluorostar Compact / Series 367


Corrective Maintenance Procedures

9 Stretch the steering chain over the gear wheel and re-
move the wheel.
10 Proceed in reverse order to install the new wheel.
11 Take care when re-installing the stopper plate (22)
that is has the correct position to stop the brake
movement.
____________________________________________________________________

............................................................................................................................................................................

368 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

9.12.9 Job Card Main Wheel Brakes - JC_CMP71


This job card explains how to replace the main wheel
brakes.

Item Description Quantity


1 Disc 1
2 M10 A2 DIN934 1
3 Wheel support, 1
welded
4 Thrust washer 1
S12 Schnorr A2
5 M12 A2 DIN439 1
6 M12x70 A2 1
DIN933
7 Pressure spring 1
VD283 A-16

1790584 REV11 GE OEC Fluorostar Compact / Series 369


Corrective Maintenance Procedures

Item Description Quantity


8 Brake pad rear 1
wheel
9 Colson wheel 1

1 Dismount the housing. Do not forget to unplug the fan


connectors and unscrew the ground wires.

2 Dismount the left foot cover.

3 Remove 4 screws M6 of the IPC and pull out the IPC


until the screws of the foot cover on the right are ac-
cessible.

370 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

4 Dismount the right foot cover.

5 Place the Fluorostar on 2 wood blocks (or similar) left


and right. The wheels should not have contact to the
ground.

1790584 REV11 GE OEC Fluorostar Compact / Series 371


Corrective Maintenance Procedures

6 Remove the 4 wheel cover plugs left and right.

7 Dismount the wheels covers of both wheels.

372 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

8 Dismount the disk.

9 Screw down nut M10 as far as it will go to lift the


brake.

10 Dismount pivot.

1790584 REV11 GE OEC Fluorostar Compact / Series 373


Corrective Maintenance Procedures

11 Remove wheel.

12 Unscrew nut M10 and remove old brake.


13 Grease new brake with new pressure spring at the
shaft of the threaded pin M10.

374 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

14 Insert new brake through wheel support and screw


down nut M10 as far as it will go.

15 Re-install wheel and tightly fasten pivot.

1790584 REV11 GE OEC Fluorostar Compact / Series 375


Corrective Maintenance Procedures

16 Place disk on threaded bolt of the new brake.

17 Screw down disk until the 2mm gauge still slides easily
between disk and ball bearing. The brake must be
closed doing this.

376 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

18 Re-install the wheel covers and secure the disk with


nut M10.

19 Mount the foot covers.

1790584 REV11 GE OEC Fluorostar Compact / Series 377


Corrective Maintenance Procedures

20 Mount the IPC with 4 screws M6.

21 Remove the blocks under the Fluorostar.

378 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

22 Mount the housing after the ground has been re-in-


stalled and the fan has been re-connected.

____________________________________________________________________

............................................................................................................................................................................

9.12.10 Job Card C-Orbital Brake - JC_CMP72


This job card describes changing the C-Orbital brake.

NOTE: Before you remove the X-ray generator, find a


support where you can put down the x-ray
generator (see image below).

1790584 REV11 GE OEC Fluorostar Compact / Series 379


Corrective Maintenance Procedures

1 Open the X-ray generator and disconnect all cabling


from the X-ray generator.
2 Unscrew 2 hexagon socket screws (images below).
3 Remove the X-ray generator with adapter blade.

CAUTION: When the screws are open the X-ray genera-


tor is loose and can fall down (X-ray generator
is heavy).

4 Move the C-Arm in horizontal direction on the table.

380 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

5 Move C-Arm carefully, pull out from the C-arm support


and put it on the table. Observe the cabling.

6 Unscrew 4 crosshead screws and change the brake,


tighten the 4 screws and assemble the C-Arm in re-
verse order.

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 381


Corrective Maintenance Procedures

9.12.11 Steering Chain Replacement


The steering chain of the Fluorostar runs through the
system in the following way:

NOTE: Please leave the new chain for installation as


delivered, which means separated only at one
turnbuckle.

To replace the old chain, proceed as described in these


sections:
• 9.12.12 JC_CMP73 - Uninstalling old chain
• 9.12.13 JC_CMP74 - Installing new Steering Chain
Preparation:
Bring steering wheels into the following position with the
steering lever.

382 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

............................................................................................................................................................................

9.12.12 JC_CMP73 - Uninstalling old chain


This job card explains how to uninstall the old chain of the
steering chain.
1 Brake the wheels.
2 Lift the lifting column by 10cm.
3 Open the housing.

4 Disconnect ground wire and fan from housing.

1790584 REV11 GE OEC Fluorostar Compact / Series 383


Corrective Maintenance Procedures

5 Remove IPC screws and fan cable clip.

6 Pull out IPC to be able to remove IPC-side foot cover.

384 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

7 Remove screws at bottom of foot covers.


8 Remove foot covers.

9 If an old foot cover is installed, remove this plate.

10 Unscrew left user interface.

1790584 REV11 GE OEC Fluorostar Compact / Series 385


Corrective Maintenance Procedures

11 Disconnect cables and remove user interface.

12 Unscrew right user interface, do NOT disconnect any


cables, lift user interface and secure in a similar way
as seen in the image (right).

386 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

13 Unscrew and remove B387.

14 Remove clamp/bracket.

1790584 REV11 GE OEC Fluorostar Compact / Series 387


Corrective Maintenance Procedures

15 Unscrew 4 left brass bar screws (B766).

16 The same applies to the right brass bar.

388 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

17 Remove both hexagon socket screws on the left and


right side – be careful, the lock nut on the other side
may come loose and fall into the housing, making it
difficult to retrieve it.

1790584 REV11 GE OEC Fluorostar Compact / Series 389


Corrective Maintenance Procedures

18 Remove two cover screws.

19 Remove four swivel cable screws.

390 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

20 Slide plastic ring approx. 15 cm down the cable.

21 Take cable out of cable duct.

1790584 REV11 GE OEC Fluorostar Compact / Series 391


Corrective Maintenance Procedures

22 Unplug B387 connectors.

23 Take off front housing and attach it to Cross-Arm.

24 Remove chain protector front /IPC-side.

392 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Front

IPC Side

25 Open IPC side turnbuckle.

1790584 REV11 GE OEC Fluorostar Compact / Series 393


Corrective Maintenance Procedures

26 Pull out this part of the chain.

27 Open left turnbuckle.

394 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

28 Pull out this part of the chain.

29 Pull out lower part of the chain.

____________________________________________________________________

............................................................................................................................................................................

9.12.13 JC_CMP74 - Installing new Steering Chain


This job card explains how to install a new steering chain
after uninstalling the old one.

1 The tensioning screws of the turnbuckle of the NEW


chain must be flush with the openings.

1790584 REV11 GE OEC Fluorostar Compact / Series 395


Corrective Maintenance Procedures

2 Insert the new chain in this way.

NOTE: The two tensioning screws must be at the same


height.

3 Push the provided wire above the gear wheel through


the duct. It will come out at the other end as shown in
the image.
4 Hook the wire into the tensioning screw.
5 Pull the chain through the duct.

396 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Result

1790584 REV11 GE OEC Fluorostar Compact / Series 397


Corrective Maintenance Procedures

NOTE: The position of the coupling must be exactly as


seen in the image. Adjust if required.

This bolt exactly between...

...these two holes.

6 Completely pull through the other end.

398 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

7 Pull through completely. Let hang down. (Thread as


shown.)

1790584 REV11 GE OEC Fluorostar Compact / Series 399


Corrective Maintenance Procedures

400 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

8 Bring to the top using the wire.

9 Connect at turnbuckle.

1790584 REV11 GE OEC Fluorostar Compact / Series 401


Corrective Maintenance Procedures

10 Tighten until a moderate tension is achieved.

402 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

11 Check tension. Chain must not touch the housing.

12 Reassemble all dismounted parts.


____________________________________________________________________

............................................................................................................................................................................

9.12.14 Job Card Service Kit Axial Fan - JC_CMP75

Position of Axial Fan

1 Fixation of axial fan by 4 screws, to change axial fan


the following screws have to be removed.

1790584 REV11 GE OEC Fluorostar Compact / Series 403


Corrective Maintenance Procedures

Location of Screws (axial fan)

2 To install the fan correctly the arrows have to be in the


right position.

Position of Arrows (axial fan)

CAUTION: Left arrow hast to point to cover side, right


arrow to left hand side.

3 Power cable to be connected.

404 GE OEC Fluorostar Compact / Series 1790584 REV11


Corrective Maintenance Procedures

Power Cable Connection (axial fan)

____________________________________________________________________

............................................................................................................................................................................

9.12.15 Job Card Tightening screwed connection of


monitor support arm - JC_CMP63
If movement of the monitor support arm is blocked or
irregular, or excessive play is found, please disassemble
the monitor arm by first removing the four screws from
below the cross arm.

NOTE: A second person is needed to support the weight


of the monitors and/or printer shelf. If a printer is
present, please disconnect and remove it and
align the printer shelf with the monitor support
arm.

1790584 REV11 GE OEC Fluorostar Compact / Series 405


Corrective Maintenance Procedures

1 Tilt the disassembled arm to the side so you can see


the screwed connection of the arm to its support
base, but be careful not to damage the cables.
2 If any of the screws are not fastened properly, please
unscrew them completely and fasten them again, us-
ing Loctite 270 and a torque of 5.5 Nm.

(image shows monitor support arm from below without cables)

3 Re-assemble the monitor support arm with the cross-


arm.
____________________________________________________________________

406 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10 Upgrade Procedures
This chapter deals with various upgrade procedures.

10.1 Laser on X-ray generator


This chapter contains the Laser on X-ray generator
upgrade.

............................................................................................................................................................................

10.1.1 Job Card Laser on X-Ray Generator -


JC_UPG01
This job card is for upgrading the Laser on the X-ray
generator.

Upgrade kit : S9410PC


1 Uninstall the generator housing (seal tape, 4 screws
and ground cable) and remove the skin spacer retain-
er or, if a cross laser is already installed and should be
replaced, uninstall the cross laser.
2 Install the supplied ground wire at the laser module
with the supplied M4x8 screw and 2 Schnorr washers.
3 Attach the supplied seal to the beam outlet.

4 Place the laser module on the seal with the ground


wire facing towards the ground bolt of the generator
housing.

1790584 REV11 GE OEC Fluorostar Compact / Series 407


Upgrade Procedures

5 Turn the generator housing upside down, fasten the


laser module with the supplied M3x8 screws and
Schnorr washers, using a torque screwdriver (recom-
mended) with a torque of 0.2 Nm and install the
ground wire to the generator housing, using the last
loc washer.

6
7

7
6

6 Connect the laser module to B355.


7 Connect the Reed contact to B708.
8 Close the generator housing after reconnecting the
ground wire, fasten it with the screws and seal it with
the adhesive tape.
9 Attach the laser label in the required language version
on both sides of the image intensifier. If there is al-
ready an image intensifier side laser label there, keep
it and attach the new label additionally.

408 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10 Install your centering tool on the image intensifier.

11 Switch on the Fluorostar.


12 In case of an upgrade of the laser, activate Cross Hair
under System Configuration 1, then open the Service
menu using the field service password, and activate
X-ray Laser under Options.
13 Activate the laser and the crosshairs at the X-ray con-
trol panel. Adjust the centering tool to the electrical
center as shown by the crosshairs on the monitor.

14 Adjust the laser with the setting screws on the laser


module so that a 90° cross is shown in the center of
the centering tool. Make sure you use the correct
screws.

1790584 REV11 GE OEC Fluorostar Compact / Series 409


Upgrade Procedures

15 Seal the screws on the outside of the generator hous-


ing with the supplied seals against the ingress of hu-
midity and accidental misadjustment.

16 Please refer to the appropriate sections in the Service


Manual for dose rate adjustment and HVL measure-
ments.
____________________________________________________________________

410 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

............................................................................................................................................................................

10.1.2 Job Card Laser X-Ray Generator Software


Setup and Test - JC_UPG02
This jobcard is for testing the X-Ray Laser.

1 Enable laser in the software. (Setup / Service Menu / FS


Setup Page / Options)

Enable

Check Laser Upgrade: Software Setup

2 Now the function is available

Here you can check if X-Ray LASER is


enabled

Laser Upgrade: Software

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 411


Upgrade Procedures

10.1.3 System Checks


After installation, the following tests must be performed:
• Check dose rate (refer to Dose Rate Adjustment)
• Check HVL (refer to Half Value layer Measurement
Procedure)

10.2 DAP Upgrade


This chapter contains the Dose Area Product upgrade.

............................................................................................................................................................................

10.2.1 Job Card DAP Upgrade - JC_UPG03


This job card is for upgrading the Dose Area Product.

S9410BB
These components are required:

Main Ring

DAP Chamber

Cover Ring
Mounting
Material

The larger ring has a rectangular opening for possible


laser, ground or reed contact lines.

412 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

1 For attachment, use 2 opposite openings of the 4


openings in the generator cover. Mount assymetrically
to the cover, so that the semi-circular opening points
to the full generator cover wall.
2 Place the DAP chamber into the milled guide ring and
tighten it with the second cover ring.

DAP Chamber
Main Ring
Cover Ring

3 Tighten just slightly, so that the chamber can still be


turned in all directions, so that connections can be
made. After correct positioning, secure the DAP cham-
ber with a drop of silicone on the inside against invol-
untary turning.
____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 413


Upgrade Procedures

............................................................................................................................................................................

10.2.2 Job Card DAP Software Setup - JC_UPG04


This job card is for setting up the software.

1 Go to Setup / Service Menu / FS Setup Page / Options


/ B766 and set “DAP installed”

DAP Upgrade: Software Setup

____________________________________________________________________

............................................................................................................................................................................

10.2.3 Job Card DAP Calibration - JC_CMP11


This job card describes the DAP calibration.

NOTE: This calibration is necessary if a hardware DAP


measurement unit is installed.

1 Place the measurement probe exactly in the middle


on II side. Set your equipment to dose (Dosis).

414 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Probe Placement

2 Open “Service Menu” -> “DAP/AK/AKR Setup”.

DAP Alignment Menu

3 Open “DAP Unit (measured) Start calibration” and fol-


low the instructions. Start with 75 kV.

1790584 REV11 GE OEC Fluorostar Compact / Series 415


Upgrade Procedures

Start DAP Test

4 Press “DAP-Test Start”. In the next menu, select 75 kV


and start x-ray. Stop x-ray when your external mea-
surement displays 2500 µG +/- 100 µG. Press OK.

Select kV and Activate X-Ray

5 On the next screen, type in the exact value from your


external measurement. Press OK.

416 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Screen for Valuation Calculation Preparation

The system shows the following information on the


last screen:

Fluorostar Shows DAP Correction Values

Limits
DAP correction value: 1.2 - 1.6

1790584 REV11 GE OEC Fluorostar Compact / Series 417


Upgrade Procedures

CAUTION: If the DAP correction values are not in the


above range, repeat the calibration
procedure.
If the values are still outside the limits:
1 Check cabling.
2 Replace DAP and repeat calibration proce-
dure.

____________________________________________________________________

10.3 Laser II
There is an upgrade kit available in S9410DC.

............................................................................................................................................................................

10.3.1 Job Card II Laser Mechanical Installation -


JC_UPG05
This job card describes the mechanical installation of the
Laser II.
1 Please do not tighten the screws of the Laser holder
now.
2 Disconnect the power cable.
3 Bring the Image Intensifier to its down position.

418 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

4 Remove II safety cover (4 screws). Keep the screws, as


they are necessary for installation of the new ring.

5 Remove the ring (8 screws). Keep the screws, as they


are necessary for installation of the laser ring.

1790584 REV11 GE OEC Fluorostar Compact / Series 419


Upgrade Procedures

On the inside, you will find a 6-pin connector, covered


by a heat shrink tubing.
6 Please remove the heat shrink tubing.
7 Plug the 6-pin connector to the B335 ST1 on the sup-
plied Laser tray.
8 Fix the Laser tray (8 screws)
9 Bring the II to its top position.
10 Connect the power cable and switch on the machine.
11 Add two safety labels to every side of the II including
lamination

12 Continue with the Software Installation


____________________________________________________________________

420 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

............................................................................................................................................................................

10.3.2 Job Card II Laser Software Installation -


JC_UPG06
This job card describes the software installation of the
Laser II.

1 Go to Setup / Service Menu / FS Setup Page / Options


and set Laser II and enable Laser II

Software Setup

You can activate the LASER AIMER (II) here

1790584 REV11 GE OEC Fluorostar Compact / Series 421


Upgrade Procedures

Software Check!

WARNING: Do not look directly into the Laser light

2 Activate the Laser aimer (II). You should now see the
Laser light.
3 Now start the adjustment procedure.
____________________________________________________________________

............................................................................................................................................................................

10.3.3 Job Card II Laser Adjustment - JC_UPG07


This job card describes the adjustment of Laser II.

You need the following tools:

• 90 0 angle pattern
• coin, screw or equal with up to 4mm diameter

The angle between both lasers should be exactly 90 0.


1 To adjust it, rotate the laser manually until both lasers
have exactly an 90 0 angle.

422 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

CAUTION: This adjustment must be done very carefully,


since this has critical influence on the exact-
ness of the Laser crosshairs in every height.

2 Fix the laser with the outer and the inner screw with-
out using force.
3 Place the coin in the center of the X-ray crosshairs.
4 The height should be chosen to be as close as possible
to the generator side (when in hospital use: patient ta-
ble).
5 Make an X-ray exposure and position the machine so
that the coin is exactly in the crosshair center on mon-
itor A.
6 Now adjust now the crosshairs of the lasers on the ac-
tual coin so that they exactly match those on the
monitor. Use the left and right screws for this adjust-
ment. If necessary, open one screw and tighten the
other until the target is exactly in the center.

7 Now change the height so that the coin is in the mid-


dle between generator and II.
8 Make an X-ray exposure and position the machine so
that the coin is exactly in the crosshair center on mon-
itor A.

1790584 REV11 GE OEC Fluorostar Compact / Series 423


Upgrade Procedures

9 Check if the laser crosshairs are still on the center of


the actual coin. If not, the angle adjustment was not
exact enough. In this case, repeat the angle adjust-
ment.
10 Mount the new II safety cover (with two windows for
the Laser). Assemble it in such a way that the windows
are exactly above the two lasers.
11 Perform Dose Rate Adjustment.
____________________________________________________________________

............................................................................................................................................................................

10.3.4 Job Card Image Intensifier Entrance Dose


Rate Adjustment - JC_CMP39
This job card explains the dose rate adjustment by means
of the camera iris. This procedure is identical for both
camera types (CCD and CMOS, image further down
shows a CCD camera).

WARNING: This procedure produces X-rays. Take appro-


priate precautions to protect yourself and
others from unnecessary exposure.

NOTE: Necessary equipment: external x-ray measure-


ment, for instance PTW-DIADOS with BMS.

1 Put the Test tool (25mm AL/1.5mmCu p/n 00-452154-


01) on the generator.
2 Go to Setup -> Service Menu -> IPC Setup 2.
3 Set Sampling Window to “BOTH ON”.
4 Accept with OK.

424 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Setup Sampling Window

5 Place the dose metering chamber outside the mea-


surement circle directly on the image intensifier. Con-
trol it via an X-Ray image (see image below).

Dose
Chamber

Measurement Circle

Measurement Circle

6 Use AUTO Fluoro Mode (Manual key unlocked).

1790584 REV11 GE OEC Fluorostar Compact / Series 425


Upgrade Procedures

7 Select Standard Fluoroscopy Mode.


8 Make an X-Ray exposure.
9 Now adjust the dose rate with iris 0.500µGy/s (+/-
0.02µGy/s).

Sharpness Dose Rate

10 Go to Setup -> Service Menu - > IPC Setup 2.


11 Set Sampling Window on “OFF”.
12 Accept with OK.

Control sharpness
Control mode: Fluoro / KV Automatic
If necessary, adjust the sharpness with the aid of
resolution test tool (DIN 6868). Do not forget the fixing
bolt!
To do this, open the aperture, then adjust the sharpness,
then close the aperture again.
_______________________________________________

426 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10.4 Compact Plus


The interface upgrade is necessary if you want to connect
a monitor cart.
For upgrade you can use the upgrade kit S9410DE.

............................................................................................................................................................................

10.4.1 Job Card Upgrade Compact Plus - JC_UPG08


This job card describes the mechanical installation of the
Compact Plus Upgrade.
1 Disconnect the power cable.
2 Remove the front cover.
3 Unscrew the four inner screws of the Harting connec-
tor.

Harting Connector

4 Disconnect the power wires of the Harting cable from


the line filter.
5 Disconnect the ground cable of the Harting cable
from the housing.
6 Remove the complete old Harting Cable assembly.

1790584 REV11 GE OEC Fluorostar Compact / Series 427


Upgrade Procedures

7 Screw the new Harting cable to the Harting socket


(see picture below).

8 Connect the ground cable.


9 Connect the power wires to line filter.
10 Disconnect the cables attached to B791 and unmount
B791.

11 Mount B891. Re-connect the power cable and the Dis-


play Port cables (Monitor A and B IN) as shown by the
circles below.

428 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

B891

12 Re-connect the two RJ45 cables (monitor A, monitor


B) previously disconnected from B791, as well as the
two RJ45 cables (monitor A, monitor B) coming from
the new Harting connector (see diagram below).
13 Connect the third RJ45 cable coming from the new
Harting connector to the Printer MC6 port of B891.
14 Disconnect the printer USB cable going to the main-
frame cross-arm from the IPC and connect it to one of
the B891 USB OUTs (see diagram below).

15 Connect a new USB cable to USB2 of the IPC and USB


IN of B891 (see picture below).

1790584 REV11 GE OEC Fluorostar Compact / Series 429


Upgrade Procedures

16 Close the cover of B891.

17 Connect the 6-pole connector coming from the Hart-


ing connector to B767/B768 / X4/1
Tip: If you cannot make this connection, unmount the
User Interface on the right-hand side, unmount B767/
B768 (9 screws), connect B767/B768 / X4/1 and reas-
semble B767/B768 and UIF.

430 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

B392 Connections

18 Fix all cables and be sure that they are in safe places
for mechanical movement.
19 Reassemble front cover.
20 Connect the P0 cable to the MC6.
____________________________________________________________________

............................................................................................................................................................................

10.4.2 Job Card Test - JC_UPG09


This job card is for testing the Compact Plus.

1 Turn the machine ON.


2 Check picture on User interfaces.
3 Check picture on Monitor A and B on C-arm (if exist).
4 Check picture on Monitor A and B on monitor cart (if
exist).
5 Check printer on monitor cart (if exists).

1790584 REV11 GE OEC Fluorostar Compact / Series 431


Upgrade Procedures

6 Check X-ray lamp on C-arm and on monitor cart (if ex-


ist).

NOTE: There is no adjustment or software installation


necessary.

____________________________________________________________________

10.5 DVD Writer S9410DD

NOTE: The upgrade kit S9400DD contains two DVD


writers. Please use the SATA version.

CAUTION: System must be positioned in an absolutely


horizontal position.

............................................................................................................................................................................

10.5.1 Job Card Mechanical Installation Flap -


JC_UPG10
This job card describes the mechanical installation of the
DVD writer S9410DD.
1 Open front cover.
The Fluorostar is shipped with a shield, which covers the
hole for the writer.
2 Dismount cap.

432 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Dismount Shield

Dismount Situation

3 Mount now new loader mechanism.

Mount Place

4 Check from outside, if distance around mechanism


and cover is everywhere equal.

Check Mechanism

5 Check if loader opens correct.

1790584 REV11 GE OEC Fluorostar Compact / Series 433


Upgrade Procedures

Check Mechanism

6 Mount now with 4x plates, 4x lock washer and 4x nut


M4.

Fix Screws

7 Clean now from cover outside the area round the flap
(approx. 5cm) with alcohol.

Clean before Mounting Ornamental Frame

8 Now mount ornamental frame round the flap. Check


opening mechanism once again.

434 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Mounted Ornamental Frame

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 435


Upgrade Procedures

............................................................................................................................................................................

10.5.2 Job Card Assembly Writer - JC_UPG11


This job card deals with the assembly writer of the DVD
writer S9410DD.

1 Mount writer with 4 x screws M3x6 on carrier.

Recorder and Carrier

Writer Mounted on Carrier

436 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

2 Mount power cable and SATA interface cable to the


writer. Fix them with cable strap. Now mount carrier
with 3 x screws M4x6.

Cable Fixing

3 Now mount carrier with 3 x screws M4x6.

Screws for Fixing Carrier

4 Adjust recorder in absolute horizontal positions. For


this open 2 x screws from power plate.

1790584 REV11 GE OEC Fluorostar Compact / Series 437


Upgrade Procedures

Screws for Adjustment Horizontal Level

5 Check if recorder is in horizontal position. Use a level


to check. Fix screws from power plate.

Check Horizontal Level

6 Assemble front cover.

438 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

Assembled Recorder

If an IPC2100 is installed in the system, please check the


BIOS settings as described in the respective section of the
IPC2100 replacement.
____________________________________________________________________

............................................................................................................................................................................

10.5.3 Job Card DVD Writer Installation - JC_UPG12


This job card describes the software installation of the
DVD writer S9410DD.

1 Restart system. System automatically installs writer.


2 Check now if installation was successful. Select menu
1 “CD content/info”. The buttons should now be en-
abled.

1790584 REV11 GE OEC Fluorostar Compact / Series 439


Upgrade Procedures

CD Content/Info Menu, Open/Close Button

3 Push open/close button to open loader. Check if the


mechanical installation is OK.

Open Loader

____________________________________________________________________

10.6 Upgrade CINE/VAS


This chapter contains the CINE/VAS upgrade.

............................................................................................................................................................................

10.6.1 Job Card Activating CINE/VAS - JC_UPG13


This job card deals with the activating of CINE/VAS.

440 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

1 Key in both license keys.

License Management

2 If license key was valid, field should display now OK


(see figure above).
3 Press OK.
4 Activate Fast Pulse mode.
Select in Service Mode Options
5 Enable Fast Pulse Mode

Fast Pulse Enabled

6 Leave Service Mode.

1790584 REV11 GE OEC Fluorostar Compact / Series 441


Upgrade Procedures

7 Shut down and restart system.


____________________________________________________________________

............................................................................................................................................................................

10.6.2 Job Card Testing CINE/VAS - JC_UPG14


This job card deals with the testing of CINE/VAS.

1 Check if CINE and/or VAS are available.


For this go to mode menu and check if buttons are en-
abled.

CINE/VAS Pulse Mode Enabled

____________________________________________________________________

10.7 Printer shelf Upgrade


Upgrade kit S9410PT is used to install a printer shelf on
the monitor support arm.
............................................................................................................................................................................

442 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10.7.1 Job Card Printer Shelf - JC_UPG15


This chapter explains how to install the printer shelf.

1 Uninstall the protective cover. (You will now see the


cabling required to connect a printer: 230V Power
Supply, USB)

Protective Cover

2 Install the printer shelf adaptor provided with the up-


grade kit to the monitor support arm.
To do this, run the cables through the hole in the
adapter, place the adapter on the monitor arm with its
longer side facing towards the monitor and tighten it
using 3 of the provided cheese head screws and
washers.
3 Run the cables through the hole in the printer shelf
and install the printer shelf using the provided 6 coun-
tersunk head screws.
4 Install the back cover using the 4 provided screws.

1790584 REV11 GE OEC Fluorostar Compact / Series 443


Upgrade Procedures

Installation of Back Cover

5 If you don’t want to install a printer right now, please


install the cable cover, tightening it with the two pro-
vided screws from below the printer shelf.

Cable Cover

NOTE: If you would like to install a printer now, please


refer to section printer installation JC_CMP54.

____________________________________________________________________

10.8 Pediatric Option Upgrade


Please refer to Technical Bulletin
11TB005_Pediatric_Option.

444 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10.9 WiFi module


This chapter deals with the installation of the WiFi
module.

Technical Data:

Network 10Base-T, 100Base-TX, 1000Base-T (automatic detection)


Interface

WiFi IEEE 802.11a/b/g/n (11n:2-Stream)

Safety WEP (64/128)


WPA-PSK (TKIP/AES)
WPA2-PSK (AES)
IEEE 802.1X (EAP-PEAP, EAP-TLS, EAP-TTLS, EAP-FAST,
EAP-LEAP)

Max. Power 3.75W


Consumption
Complying VCCI / FCC / CE Class B
Norms

Center
Frequency 11a 5180 - 5825 MHz

11na HT20 5180 - 5825 MHz

11na HT40 5190 - 5795 MHz

11b 2412 - 2472 MHz

11g 2412 - 2472 MHz

11ng HT20 2412 - 2472 MHz

11ng HT40 2422 - 2462 MHz

Channel
Spacing 11a 20 MHz
11na HT20

1790584 REV11 GE OEC Fluorostar Compact / Series 445


Upgrade Procedures

11b 5 MHz
11g
11ng HT20
11ng HT40

11na HT40 40 MHz

Modulation
Type 11a OFDM (64QAM,
11na 16QAM, QPSK,
BPSK)

11b DSSS (CCK,


DQPSK, DBPSK)

11g DSSS-OFDM
11ng (64QAM, 16QAM,
QPSK, BPSK)

446 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

10.9.1 Installation
1 Unscrew the 4 screws securing the IPC and pull it out
until you have access to its backside connectors.

1790584 REV11 GE OEC Fluorostar Compact / Series 447


Upgrade Procedures

2 Unscrew the 3 screws securing the wheel cover


and remove it.

3 The WiFi module has 3 connectors (2x RJ45, 1x USB).

448 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

4 Connect the USB plug to the IPC.

NOTE: If you have a Compact+ system, you will have to


remove the Printer USB cable from the IPC and
connect it to a USB-Out port of B891 (green cable
as shown in the 2 images below), so you have a
free USB port at the IPC.
Please make sure you re-plug the green printer
USB cable, not any other USB cable.

1790584 REV11 GE OEC Fluorostar Compact / Series 449


Upgrade Procedures

5 Remove the RJ45 network cable between B767 X1


and the IPC network socket.

450 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

6 Connect the blue RJ45 plug of the WiFi module to the


IPC network socket and the gray one to B767 X1.

7 Now secure the cables with the cable clamps and


secure the WiFi module with the 3 screws from the
wheel cover.

10.9.2 Configuration
This section helps you establish a connection to the
access point(s) in the institution.
1 Go to the Fluorostar Setup > Next Page > SW Version
menu.
2 Scroll down until you see the MAC address and take a
note of it.
If the MAC address is not visible, please proceed as
follows:

1790584 REV11 GE OEC Fluorostar Compact / Series 451


Upgrade Procedures

• Go to the Fluorostar Setup > Service Menu, enter SU


for super user mode, press Next Page > Network
Setup
• Please take a note of the IP address of the Fluorostar
system

• Change your network settings on your laptop. You


have to disable DHCP and enter a static IP address.
The IP address needs to be in the same IP range and
subnet mask as the Fluorostar system. (i.e. Fluorostar
IP = 192.168.0.68. Your laptop IP address has to be in
the 192.168.0.XXX range).
• Connect a laptop directly to the network connector of
the Fluorostar system (below right user interface)
• Press the Windows Start button on your laptop, enter
“cmd” in the Search programs/files field and press
Return.
• Type “arp -a” (blank in front of “-a”) in the command
console now opened and press Return.
• Look up the IP address of the Fluorostar in the left
column and take a note of the MAC address (middle
column).

452 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

3 With the laptop connected, set the network settings of


your laptop to DHCP again (automatic IP)..
4 Make sure the WiFi module is turned off (LED on Power
button off) and wait for 15 sec before you go to the
next step.
5 Switch the WiFi module 5 times on and 4 times off (9
button presses) within 10 seconds. The blue status
LED should now be permanently on.

NOTE: If the LED is not permanently on, the WiFi module


is not ready. Please switch off the module, wait 15
sec and do the 9 button presses again.

6 Insert a pin or a screwdriver into the hole on the bot-


tom of the WiFi module (wheel cover) to push the con-
figuration button 10-15 sec (until the status LED starts
flashing).

1790584 REV11 GE OEC Fluorostar Compact / Series 453


Upgrade Procedures

7 Wait until your laptop connects to the WiFi module


(symbol shows in status bar).

8 Open the web browser on your laptop, enter “silex” in


the address bar and press Enter. If the configuration
screen is displayed in Japanese, please select English
from the drop-down menu in the top left corner.
9 Go to Advanced Configuration, enter the MAC ad-
dress of the IPC into the field Network Device Address
(only alphanumeric values without dots, example
00045FB17976) and press Submit.
10 Important: Press Cancel in the following query.

11 Go to Wireless LAN Configuration.

454 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

12 Select the available wireless network, enter the net-


work key and press Submit.

NOTE: If a wireless network is not displayed in the


Wireless Networks List, go to tab Detailed
Configuration and enter the required date
manually. If required, use HELP.

13 If a query dialog is opened, please confirm it.


14 Close the configuration window, disconnect your
laptop and press the WiFi power button on the wheel
cover to switch off the module.
15 Switch on the WiFi unit to see if it connects to the
wireless network. The status LED flashes blue if a
connection to an access point has been established.
This may take several minutes.
16 Try sending something to the DICOM device.
Prerequesite: DICOM capabilities must be installed
(see DICOM Installation Guide) and the Fluorostar
must have been restarted.

1790584 REV11 GE OEC Fluorostar Compact / Series 455


Upgrade Procedures

NOTE: You can reset the WiFi module to factory settings,


- by pressing the configuration button
(by inserting a pin into the hole on the
bottom of the WiFi module) while turning
on the module. -OR-
- by selecting Initialize System Configura-
tion from the configuration menu.

10.9.3 Using Enterprise Authentication


WPA2 Enterprise authentication uses IEEE 802.1X with
Extensible Authentication Protocol (EAP) security for
authentication. EAP is a standard that provides an
infrastructure for network access points (authenticators)
and authentication servers to communicate with each
other to secure network device client (supplicant) access.
The most commonly used EAP methods are EAP-TLS
(802.1x), EAP-TTLS (802.1x), EAP-PEAP (802.1x), EAP-FAST
(802.1x), and Cisco LEAP. The Ethernet to Wireless Bridge
solution you want to use to connect the Fluorostar device
to the wireless network must support the same method
to connect to the network.

IEEE802.1X (Enterprise) Authentication Settings


To use an authentication method that requires a
certificate, import the certificate file.

456 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

1 In the Web configuration interface of the WiFi module,


click Wireless LAN Configuration - Detailed
Configuration.
2 On the Detailed Configuration page, enter the
settings for the IEEE802.1X authentication and the
MAC address of the IPC in Network Device Address
and click Submit.

* Settings will vary depending on the IEEE802.1X


authentication mode you select.
The message below is displayed after the setting is
updated. If a certificate is used for the selected
authentication type, click OK. If not, click Cancel and
proceed to step 6.

3 In the certificate configuration page, click Browse to


specify the certificate file to use.

1790584 REV11 GE OEC Fluorostar Compact / Series 457


Upgrade Procedures

4 After the certificate file is specified, click Submit.

* The certificate will differ depending on the IEEE802.1X


authentication type you select.

5 After the certificate is registered, the message below


will be displayed. Click Cancel.

(If you need to continue configuration, click OK. If OK is


clicked, the WiFi module will not be restarted.)

458 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

6 The WiFi module will be restarted and the IEEE802.1X


authentication will take effect.

10.10 Upgrading from SW REV07.00.01 to


REV07.00.02
Upgrading from SW REV07.00.01 to REV07.00.02 will add
the following new DICOM functionality to the Fluorostar,
provided a valid DICOM license was acquired:
- Query / Retrieve
- Storage Commitment
- Saving multiframe recordings (“Cine Save”)
For prequisites and restrictions, please see SW Release
Letter DOC2098287.
You will need the following material:
- SD Card 5716370 Rev2 to install a new operating
system
- Latest Service CD and a USB stick to install SW
REV07.00.02
............................................................................................................................................................................

10.10.1 Job Card Changing SD-Card - JC_CMP30


This job card explains how to change the SD-card of an
IPC2100/2200. The SD card is a full embedded service
tool.

The SD card is an important component of the IPC2100/


2200:

1790584 REV11 GE OEC Fluorostar Compact / Series 459


Upgrade Procedures

DICOM Devices: System stores the DICOM devices on


the SD-card.

Licenses: System stores the licenses on the SD-


card.

Configuration System stores the file setup_sel on the


File: SD-card.

Restore opera- Restore the Fluorostar operating


ting system: system only. All saved images, patients
are still available after the process.

Embedded Restore the complete system on the


image: HDD after a hard disk replacement.

NOTE: No need to configure the Fluorostar after a hard


disk failure again.

To replace the SD-card, proceed as following:


1 Open the 8 screws and remove the plate on the back
of the IPC housing.

460 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

2 Remove the SD card and proceed in reverse order to


install the new one.

3 Switch on the system. Check the BIOS as described in


section Checking BIOS settings.
____________________________________________________________________

............................................................................................................................................................................

10.10.2 Job Card WADI Restore complete hard disk -


JC_CMP76
This job card describes the WADI Restore complete hard
disk function of an IPC2100/2200.

1790584 REV11 GE OEC Fluorostar Compact / Series 461


Upgrade Procedures

NOTE: Prior to upgrading the system with a new SD card


and restoring the default configuration on the
hard disk, it is mandatory to back up IPC and
DICOM data on a USB stick and restore this
afterwards (see section Backing up IPC and
DICOM Settings)

To call up the WADI menu, please proceed as follows:


1 Remove the USB service connector cover by using a
slotted screwdriver.

2 Connect an external keyboard on the USB service


connector.

NOTE: Do not use the USB port on the right (disabled


during boot phase).

3 Switch on the system.


4 Repeatedly press the left Shift key on the keyboard
until the boot menu is displayed.

462 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

5 Select Item Fluorostar Rescue and proceed with the


Return key. The WADI TOOL system will boot.

NOTE: The following screen will also be shown


automatically after booting when a new hard disk
was installed.

6 Enter the service password I2p1C00 (case sensitive).


Press OK.

NOTE: You just have 20 seconds to enter the service


password, after that time the IPC will reboot.

7 The following screen will be shown. Press OK.

8 On the following screen, select option 2 Restore


complete hard disk. Press OK.

1790584 REV11 GE OEC Fluorostar Compact / Series 463


Upgrade Procedures

9 On the following screen, please select the system to


install the operating system in accordance with the
serial number as seen on the system label.

NOTE: Please select the correct system type, otherwise


the operating system will not work.

10 Confirm the safety query now displayed with Yes if


you have selected the correct system type.

464 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

11 Enter the IPC serial number. Press OK.

12 Enter the IPC part number. Press OK.

13 Please wait 5 minutes or longer until loading process


is completed.

NOTE: The loading process does not show any progress


until it is completely finished.

14 After the process has finished you will get back to the
main menu. Now you can Reboot the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 465


Upgrade Procedures

15 Install the latest SW-Version (see SW Update


DOC1625128)
16 After booting, the system will show a Camera ERROR
message (see section Init Camera JC_CMP77).
____________________________________________________________________

............................................................................................................................................................................

10.10.3 Job Card Software Update - Requirements


and Preparation- JC_SIN20
This job card describes the requirements and how to
prepare a Software Update

Requirements

USB Stick 00-906853-01 USB Flash Drive or older version.

Software Pack- The Software Packages are available on the Advanced


age for Fluoro- Service CD:
star

Part P/N
Advanced Fluorostar Service CD 00-441203-02

Software Packages are stored in the subfolders of folder


“software_update”.
The Advanced Fluorostar Service CD can also be
downloaded from
\\3.249.59.115\public\download\Fluorostar_Service\

Preparation

USB Stick Please use the tested USB stick you can order via GE. Any
other active USB device is not supported and must not be
connected.
The GE USB Stick is FAT32 formatted, is not password
protected and has a partition table.
____________________________________________________________________

466 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

............................................................................................................................................................................

10.10.4 Job Card Software Update - Software Upload


to USB Stick Fluorostar 4, SN range
FxxxxxYYMMxxxx- JC_SIN22
This job card describes how to upload the correct
Software Update file to a USB Stick.
1 Connect your USB Stick to your PC/Notebook and lo-
cate the USB drive.

USB stick location: example F:

2 Create a folder “janus4” in the root directory of the


USB Stick. Create a subfolder “update”.

NOTE: Folder and file names are case sensitive.


Please use the same spelling as found on the
Service CD.

3 Copy the required janus4.update file to your USB stick


including its “REV” folder. The structure should be as
in below example:

[USB_STICK]:
\janus4\update\REV06.00.01\janus4.update

Eject your USB Stick from your PC/Notebook and connect


it to the Fluorostar.

1790584 REV11 GE OEC Fluorostar Compact / Series 467


Upgrade Procedures

NOTE: Please read the respective SW release letter


(can be found on the Service CD under
\Software_Docs) before installing the
software.

____________________________________________________________________

............................................................................................................................................................................

10.10.5 Job Card Software Update JC_SIN23


This job card describes how to upload the Software
Update file to the Fluorostar.
System Power “ON”

Uploading Software Package to Fluorostar

1 Choose PI Patient Information on the user interface.


2 Press Setup.

468 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

3 Press Service Menu.

4 Enter the Service Password.

5 Press button Next Page several times

1790584 REV11 GE OEC Fluorostar Compact / Series 469


Upgrade Procedures

6 Press SW Update.

7 Press USB Stick.

470 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

8 Press Start to copy the SW packages from the USB


Stick to the system.
NOTE: This is not yet the actual SW update!

Starting Software Update

NOTE: This can only be done if the software package


is already uploaded on the system.

1790584 REV11 GE OEC Fluorostar Compact / Series 471


Upgrade Procedures

1 Choose PI Patient Information on the user Interface.


2 Press Setup.

3 Press Service Menu.

4 Enter the Service Password.

472 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

5 Press button Next Page several times

6 Press SW Update.

1790584 REV11 GE OEC Fluorostar Compact / Series 473


Upgrade Procedures

7 Press available Versions.

8 Select the required SW package with the arrow keys


and press OK.

474 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

9 Press Start Update to start the update process.

A check is performed which modules must be updat-


ed.
10 After the process is completed, you have to shut down
the system.
Do NOT use the emergency off button!

1790584 REV11 GE OEC Fluorostar Compact / Series 475


Upgrade Procedures

NOTE: Please allow some time for the update


progress to finish, even if the system indicates
no progress. Please don’t press the
emergency off button in such cases.

Software Check: during boot-up


During boot-up, the system checks the currently loaded
SOFTWARE REV for each module.
If one or more modules are not updated correctly, the
system will display SW update error messages.

Please restart the SW update in such cases.

Software Check: manually

1 Choose PI Patient Information on the user Interface.


2 Press Setup.

476 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

3 Press Service Menu.

4 Enter the Service Password.

1790584 REV11 GE OEC Fluorostar Compact / Series 477


Upgrade Procedures

5 Press Next Page.

6 Press SW Version.

478 GE OEC Fluorostar Compact / Series 1790584 REV11


Upgrade Procedures

7 Use the arrow key to scroll down the pages.

ATTENTION: If the SW REVXX.XX.XX shows in blue color,


then the SW is installed correctly.
If the SW REVXX.XX.XX flashes in red color,
then the SW is not installed correctly ->
please update the SW again.

____________________________________________________________________

1790584 REV11 GE OEC Fluorostar Compact / Series 479


Upgrade Procedures

480 GE OEC Fluorostar Compact / Series 1790584 REV11


Backing up IPC and DICOM Settings

11 Backing up IPC and DICOM Settings


Insert a USB stick into the Fluorostar.
Boot the Fluorostar and go to
Setup > Service Menu(enter service password)
> System Backup > Store IPC Data
A folder fluorostar_backup will be created on the USB
Stick with the zip file setup_sel.zip in a subfolder.

If the Fluorostar is in a DICOM network, go to Service


Menu (enter service password)> System Backup > Store
DICOM Data. Another sub folder will be created on the
USB Stick with two zip files dicom_config.zip and
dicom_setup.zip in it.

Insert the USB stick into your laptop, create a folder called
fluorostar_import on the USB stick and copy the zip file
setup_sel.zip as well as the two DICOM zip files to it.

1790584 REV11 GE OEC Fluorostar Compact / Series 461


Backing up IPC and DICOM Settings

11.1 Making Notes of Settings


Go to Service Menu > Network Setup and make notes of
the settings there. You will need to enter them manually
after the image update. Also, ask the customer for the
license keys. You will have to enter them again. (The
license key label should be located close to the serial
number label on the system).

11.2 Patient Data


Please note that all patient data only stored on the
Fluorostar (i.e. non-DICOM data) will be lost. If required,
make a backup on CDR or USB stick. Now shut down the
system.

462 GE OEC Fluorostar Compact / Series 1790584 REV11


Backing up IPC and DICOM Settings

1790584 REV11 GE OEC Fluorostar Compact / Series 463

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