18

266095/2021/FSIP-IPMFM113
AA10108
CORPORATE PURCHASING Rev No. 11
SPECIFICATION PAGE 1 of 2

STRUCTURAL STEEL-STANDARD QUALITY

(PLATES, SECTIONS, STRIPS, FLATS & BARS)

(ORDERING DESCRIPTION)

1.0 GENERAL:
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

This specification governs the quality requirements of structural steel plates, strips, flats,
It must not be used directly or indirectly in any way detrimental to the Interest of the company.

bars and sections such as angles, beams, channels and tees etc. of IS: 2062 – 2011, Gr:
E250, Quality A

2.0 APPLICATION:

For general engineering purpose.

3.0 CONDITION OF DELIVERY:

COPYRIGHT AND CONFIDENTIAL

Plates, Bars & Sections: Hot rolled in straight lengths without twists & Bends

4.0 COMPLIANCE WITH NATIONAL STANDARDS:

Material shall comply with the requirements of IS: 2062 – 2011, Gr: E250, Quality A

Material offered to EN 10025-2:2004 Gr. S275JR is also acceptable. The tolerance on

dimensions for plates shall comply with EN 10029.

5.0 DIMENSIONS AND TOLERANCES:

5.1 DIMENSIONS:

5.1.1 Sizes

Material shall be supplied to the dimensions specified on BHEL Order.

5.1.2 Length

Unless otherwise specified, hot rolled bars and sections shall be supplied in 3 to 6 metres
length.
5.2 Tolerances:

5.2.1 The tolerances on hot rolled material shall comply with IS: 1852. However, no plate shall
be under the specified thickness at any point.

Revisions: APPROVED:
As per Cl. No. 38.1 of MOM of MRC-S&GPS INTERPLANT MATERIAL RATIONALISATION
COMMITTEE – MRC(S&GPS)
Rev No.11 Amd No. Reaffirmed Prepared Issued Dt. of 1st Issue
Dt:22-02-2014 Dt: Year: HPEP, Hyderabad Corp.R&D July, 1976
 19
266095/2021/FSIP-IPMFM113
AA10108
Rev No. 11
CORPORATE PURCHASING
PAGE 2 of 2
SPECIFICATION
5.2.2 Straight for hot rolled bars:

Unless otherwise specified, the permissible deviation in straightness shall not exceed 5
mm in any 1000 mm length.

6.0 HARDNESS (BRINELL):

When tested in accordance with IS: 1500, the material shall show a brinell hardness in
the range of 120-156 HB.

Note: Hardness test shall be conducted only when tensile test cannot be performed.

7.0 TEST CERTIFICATES:

Unless otherwise specified, three copies of test certificates shall be supplied.

In addition, the supplier shall ensure to enclose one copy of the test certificate along with
their dispatch documents to facilitate quick clearance of the material.

The test certificate shall bear the following information.

AA10108 Rev.11 / IS:2062 Grade: E250 Quality A / EN 10025-2 Gr. S275JR,

BHEL order no., Melt no. Size, Results of chemical analysis and Mechanical tests,
Supplier’s name, Identification no. TC no., Signature of competent authority etc.

8.0 PACKING AND MARKING:

Plates shall be transported suitably to avoid damage during transit.

For plates below 10 mm thick, each pile (preferably of 16 plates) and each plate 10 mm
thick & over shall be marked with melt no. AA10108, BHEL order no., Supplier’s name,
Identification no., Size & weight on any one corner and encircled with paint preferably of
white colour.

9.0 REFERRED STANDARDS (Latest publications including amendments):

1) IS: 1500 2) IS: 1852 3) EN 10029
 22
266095/2021/FSIP-IPMFM113
AA10119
CORPORATE PURCHASING Rev No. 15
SPECIFICATION PAGE 1 of 2

STRUCTURAL STEEL - WELDABLE QUALITY

(PLATES, SECTIONS, STRIPS, FLATS AND BARS)

ORDERING DESCRIPTION

1.0 GENERAL:

The material shall conform to IS 2062 – 2011, E250-Gr.BR (with mandatory Impact Test)
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the Interest of the company.

or DIN EN 10025-2:2005, Gr. S275JR and comply with following additional requirements.

2.0 APPLICATION:

For general engineering purposes, suitable for welding.

3.0 CONDITION OF DELIVERY:

COPYRIGHT AND CONFIDENTIAL

3.1 Bars & Sections shall be supplied in Hot rolled in straight lengths without twists and
bends.

3.2 The material shall be supplied as per IS: 2062 – 2011, E250 Gr.BR (with mandatory
Impact Test) or as per DIN EN 10025-2:2005 Gr. 275JR.

3.3 Any other additional requirement as per BHEL Purchase order.

4.0 DIMENSIONS AND TOLERANCES:

4.1 Sizes:

Material shall be supplied to the dimensions specified in BHEL Order.

4.2 Tolerances:

The tolerances on hot rolled material shall comply with IS: 1852 or any other equivalent
national standard.

4.3 Straightness for hot rolled bars:

Unless otherwise specified, the permissible deviation in straightness shall not exceed 5
mm in any 1000 mm length.

5.0 TEST SAMPLES:

The selection of test pieces for all tests like Chemical, Mechanical etc. shall be as per IS:
2062, E250-Gr.BR or DIN EN 10025-2, Gr. S275JR.

Revisions: APPROVED:
Clause No. 1, 3, 5 & 8 revised (as per MOM of 38th INTERPLANT MATERIAL RATIONALISATION
MRC meeting), Clause 10 added COMMITTEE – MRC(S&GPS)
Rev No.15 Amd No. Reaffirmed Prepared Issued Dt. of 1st Issue
Dt:11-03-2014 Dt: Year: HPEP, Hyderabad Corp.R&D June, 1976
 23
266095/2021/FSIP-IPMFM113
AA10119
Rev No. 15
CORPORATE PURCHASING
PAGE 2 of 2
SPECIFICATION
6.0 ULTRASONIC EXAMINATION:

Plates shall be ultrasonically examined in accordance with BHEL standard AA0850120

(or ASTM-A435) as detailed below and shall comply with the acceptance standards
specified therein.
6.1 For plates above 40 mm thick:
Shall be ultrasonically examined unless when otherwise specified in order.

7.0 TEST CERTIFICATES:

Unless otherwise specified, three copies of test certificates shall be supplied.
In addition, the supplier shall ensure to enclose one copy of the test certificate along with
their dispatch documents to facilitate quick clearance of the material.
The test certificate shall bear the following information:
AA10119 - Rev.No.15/ IS: 2062-Gr: BR (with mandatory Impact test) or DIN EN 10025-2,
Gr. S275JR,
BHEL order No.
Melt No, Size & Quantity, Batch No with heat treatment details, Results of Chemical
analysis,
Mechanical tests & NDT, Supplier’s name, Identification No, TC No, Signature of
Competent Authority, etc.

8.0 PACKING AND MARKING:

Plates shall be transported suitably to avoid damage during transit.
Each plate shall be marked with Melt No. Material grade and specification, BHEL Order
No, Supplier’s Name Identification No, Size & weight, on any one corner and encircled
with paint preferably of white colour.

9.0 REJECTION AND REPLACEMENT

If the material does not comply with the requirements of this specification during receipt
inspection at BHEL or if any defect is found during further processing of material, BHEL
reserves the right to reject the whole consignment and the supplier shall replace the
material free of cost. The rejected material shall be taken back by the supplier after
fulfilling the commercial terms and conditions.

10.0 REFERRED STANDARDS (Latest publications including amendments):

1) IS: 1852 2) ASTM - A435 3) AA0850120
 12
266095/2021/FSIP-IPMFM113

v AA 102 08
CORPORATE PURCHASE SPECIFICATION Rev. No. 07

PAGE 1 OF 4

HOT ROLLED / FORGED CARBON STEEL BARS, Gr: 40 C8-NORMALISED

1.0 GENERAL

This specification governs the quality requirements of Hot Rolled / forged Carbon Steel Bars,
Normalised.
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

2.0 APPLICATION

Production of machined parts for general engineering purposes.

3.0 CONDITION OF DELIVERY

Hot Rolled / forged and Normalised.

Note: Sizes upto 100mm in hot rolled
COPYRIGHT AND CONFIDENTIAL

>100 to 180mm in hot rolled or forged

abov 180mm in forged.

Bars shall be supplied in straight lengths with ends square and true.

4.0 COMPLIANCE WITH NATIONAL STANDARDS:

Material shall comply with the requirements of the following National Standards and also
meet the requirements of this specification.

IS : 1570-Part II, Section 1-1979 : Schedule for wrought Steels-Carbon steels

Gr:40C8 (C40), Normalised : (Unalloyed Steels)

5.0 DIMENSION AND TOLERANCES

5.1 Sizes

Bars shall be supplied to the dimensions in BHEL order.

5.2 Length:

Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length and
forged bars shall be supplied in lengths of 1.5 to 3 metres

Revisions :
APPROVED :
INTERPLANT MATERIAL RATIONALISATION
Cl 26.6.18 of MOM of MRC-S&GPS COMMITTEE-MRC (S&GPS)

Rev. No. 07 Amd.No. Reaffirmed Prepared Issued Dt. of 1st Issue

Dt: 15.01.2004 Dt : BHOPAL Corp. R&D AUGUST, 1976
Year: 2013
 13
266095/2021/FSIP-IPMFM113

AA 102 08
Rev. No. 07 CORPORATE PURCHASE SPECIFICATION

PAGE 2 OF 4

5.2 Tolerances:

5.2.1 For Forged bars: The tolerances shall be as per Cl 5.2.2 for bars ≤100mm.
The tolerances shall be +8 mm -0 mm for bars > 100 mm

5.2.2 Tolerances on hot rolled bars shall comply with those of Grade 2 of IS:3739: Dimensional
Tolerances for Carbon and Alloy Constructional Steel Products, reproduced below:

5.2.2.1 Round Square Bars:

---------------------------------------------------------------------------------------------------------------------------
Nominal Size mm Tolerances, mm
--------------------------------- ----------------------------------------------
Over Up to & Permissible Out of round /
Including deviation square
-----------------------------------------------------------------------------------------------------------------------------

-- 25 ± 0.50 0.50
25 50 ± 0.75 0.75
50 80 ± 1.00 1.00
80 100 ± 1.25 1.25
> 100 ± 1.6% of 75 % of total
diameter or tolerance (+ and -)
width of side
-----------------------------------------------------------------------------------------------------------------------------

5.2.2.2 Flats:
---------------------------------------------------------------------------------------------------------------------------
Nominal width, mm Tolerance, mm
Over Up to & On width On thickness
Including -----------------------------------------------
6 to 13 Over Over
13 to 25 25 to 50
including including
-----------------------------------------------------------------------------------------------------------------------
-- 50 ± 1.0 ± 0.5 ± 0.8 ± 1.0

50 100 ± 2.0 ± 0.5 ± 1.0 ± 1.5

100 150 ± 3.0 --- --- ± 2.0

________________________________________________________________________

5.2.3 Straightness:

Unless otherwise agreed to, the permissible deviation shall not exceed 5mm in any 1000mm
length.
6.0 MANUFACTURE:

Material shall be manufactured from fully killed steel.

 14
266095/2021/FSIP-IPMFM113

AA 102 08
CORPORATE PURCHASE SPECIFICATION Rev. No. 07

PAGE 3 OF 4

7.0 FREEDOM FROM DEFECTS :

The bars shall be sound, straight and free from internal and surface defects such as
. seams, laps, cracks or any other defects which may impair the end use.

Bars shall be free from twists and bends.

8.0 HEAT TREATMENT :

The bars shall be normalised at a temperature of 830 - 8600C

9.0 CHEMICAL COMPOSITION :

The melt analysis of steel and the permissible variation in the composition of the material
from the melt analysis shall be as specified below :
___________________________________________________________________
Element Melt analysis, perecnt Permissible Variation, percent
Min. Max.
---------------------------------------------------------------------------------------------------------------
Carbon 0.35 0.45 + 0.02
Silicon 0.10 0.35 + 0.03
Manganese 0.60 0.90 + 0.04
Sulphur --- 0.035 + 0.005
Phosphorus --- 0.035 +0.005
__________________________________________________________________
10.0 TEST SAMPLES :

10.1 One sample shall be taken from each melt for chemical analysis.

10.2 One sample shall be taken from each heat treatment batch for testing of mechanical
properties. Test pieces for mechanical tests shall be taken in the longitudinal direction of the
piece.

10.3 For ruling section upto & including 40mm, the test piece shall be machined coaxially from the
test bars. For ruling section above 40mm the longitudinal axis shall be atleast 12.5 mm from
surface of the test bars.
Test methods for determining mechanical properties shall be as per IS:1608 (For tensile test).

11.0 MECHANICAL PROPERTIES (IN NORMALISED CONDITION) :

Mechanical properties of the material shall be as follows:
Tensile strength : 580 - 680 N/mm2
Yield strength : 320 N/mm2, min
Elongation on 5.65 √So : 18%, min.
 15
266095/2021/FSIP-IPMFM113

AA 102 08
Rev. No. 07 CORPORATE PURCHASE SPECIFICATION

PAGE 4 OF 4

12.0 ULTRASONIC TEST:

12.1 Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard
AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as
per category 2 of the above standard.
12.2 Optional tests: If specified on order, each bar > 40 to 100mm shall be tested ultrasonically in
accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects and
the norms of acceptance shall be as per category 2.
13.0 TEST CERTIFICATES :
Three copies of test certificates shall be supplied, unless otherwise stated on the order.
In addition, the supplier shall ensure to enclose one copy of the test certificate along with their
despatch documents to facilitate quick clearance of the material.
The test certificate shall bear the following information :
AA 102 08; Rev. No. 07: Hot rolled /forged carbon steel bars, Gr.:40 Normalised
BHEL order No,
Supplier's Reference :
Name
Identification No.
Melt No.
Details of heat treatment.
Results of Tests :
Results of Dimensional inspection.
Results of chemical analysis, mechanical tests & Ultrasonic test.

14.0 PACKING AND MARKING :

The material shall be suitably packed in bundles-hessian wrapped to prevent sagging,

corrosion and damage during transit. A suitable clear temporary rust preventive shall be
applied on all the bars. Each bar of 50 mm and above shall be stamped with AA 102 08, melt
no, BHEL order no, at one end or on the end face.
Bars below 50mm shall be bundled together and tied with wire at 3 to 4 places along the
length of the bars.
A metal label shall be securely attached to each bundle and shall bear the following
information :
AA 102 08 : Hot Rolled / Forged Carbon Steel Bars, 40C8-Normalised.
BHEL Order No.
Consignment/Identification No.
Melt No.
Size and Weight.
Supplier's Name.

15.0 REFERRED STANDARDS (Latest Publications Including amendments):

1. IS : 1570 Part II 2. IS : 1608 3. IS : 3739 4. AA 085 01 18

 24
266095/2021/FSIP-IPMFM113

AA 712 21 01
CORPORATE STANDARD Rev. No. 05

PAGE 1 OF 3

SCREWS, SLOTTED, COUNTERSUNK HEAD, COARSE PITCH, STEEL PRODUCT

Gr: A, PROPERTY CLASS 4.8 (M1.6 - M20)

1.0 DESIGNATION:
A Product Gr: A slotted, countersunk head, steel screw of thread M8, length 20mm,
coarse pitch, and conforming to property class 4.8 shall be designated as:
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

1.1 On drawings:
i) Material specification column : AA 712 21 01
ii) Description column : SCRU SLT CSK A M8x20-4.8.

1.2 On indents:
Screw Slotted Countersunk Head A , M8 X 20 - 4.8: AA 712 21 01.
COPYRIGHT AND CONFIDENTIAL

1.3 For issuing enquiries and on purchase orders:

While issuing enquiries and purchase orders, delete BHEL standard number from
above description and add the information given under clause 2.0.

2.0 COMPLIANCE WITH STANDARDS:

2.1 Dimensions, Tolerances & General Requirements:

As per IS:1365 - 1978.

2.2 Mechanical properties:

To conform to property Cl. 4.8, as specified in table 3 of IS: 1367, Part.3-2002.
Permissible hardness 124-250 HB for sizes M 1.6 to M 10.

2.3 Threads:
Pitch-coarse to IS:4218, Part 2.
Tolerance quality - Medium.
Tolerance class - 6g.

2.4 Identification and Marking:

As per clause 9 of IS:1367, part 3.

2.5 Finish: Plated as specified in BHEL order.

APPROVED :
Revisions : INTERPLANT
Cl. 25.2.9 of MOM of WG-F STANDARDIZATION COMMITTEE (WG-F)

Rev. No. 05 Amd.No. Prepared Issued Dt. of 1st Issue

Dt:01.10.2004 Dt : Year : BHOPAL Corp. R&D January, 1977
 25
266095/2021/FSIP-IPMFM113

AA 712 21 01
Rev. No. 05 CORPORATE STANDARD
PAGE 2 OF 3

3.0 NOTE:

3.1 Length and diameter combination (refer Table 1 in page 3 of 3) between the bold lines should
only be used.

3.2 In table-1 sizes to the left side of broken stepped line are threaded upto the head.

3.3 For screw threads, general (Metric) refer to BHEL standard AA 023 18 00.

3.4 For tolerance grade, position and class refer to BHEL standard AA 023 02 01.

3.5 For slotted, counter sunk head, brass screws refer to BHEL standard AA 712 21 03.

3.6 Screws to this standard would be unplated, divisions wishing to have plated Screws would
have to get them plated.
3.7 Weights given in this standard are for general reference only and are not meant for
commercial transaction.
3.8 When the fasteners are to be tested, within BHEL, the sampling and acceptance shall be as per
IS:1367, Part.17
4.0 REFERRED STANDARDS (Latest publications including amendment):

1) IS:1365 2) IS: 1367 (Pt.3&17) 3) IS: 4218, Pt.2 4) AA 023 02 01

5) AA 023 18 00 6) AA 023 18 50 7) AA 023 18 52 8) AA 712 21 03

EXPLANATORY NOTE:
The following changes have been made in this revision:

- In clause 2.2 , year of IS:1367-part 3 is modified.

 26
266095/2021/FSIP-IPMFM113

AA 712 21 01
CORPORATE STANDARD Rev. No. 05

PAGE 3 OF 3
1
2
3
4

1
 27
266095/2021/FSIP-IPMFM113
AA7151115

CORPORATE STANDARD Rev. No. 08

PAGE 1 of 3

NUTS, HEXAGON, PRODUCT GRADE 'A' COARSE PITCH,

STEEL PROPERTY CLASS 8 (M1.6 - M16)
1.0 DESIGNATION
A product Gr.A, hexagon, Steel, nut thread M10, coarse pitch and conforming to property
class 8 shall be designated as:
1.1 On drawings
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the Interest of the company.

i) Material specification column : AA7151115

ii) Description column : NUT HEX A M10 – 8
1.2 On indents
Nut Hex A M10 – 8; AA7151115
1.3 For issuing enquiries and on purchase orders
While issuing enquiries and purchase orders, delete BHEL standard number form the
COPYRIGHT AND CONFIDENTIAL

above description and add the information given under clause 2.0

2.0 COMPLIANCE WITH STANDARDS

2.1 Dimensions, Tolerances & General Requirements
As per IS: 1364, Part 3-2002, Reaffirmed 2007
2.2 Mechanical Properties
To conform to property class 8 as specified in Table-5 & 6 of IS: 1367, Part 6, Permissible
Hardness 188 to 330 HB for sizes M3 to M10
2.3 Threads
Pitch - Coarse to IS: 4218, Part 2
Tolerance quality - Medium
Tolerance class - 6H
2.4 Identification Marking
As stated in clause 9 of IS: 1367, Part 6
2.5 Surface Discontinuity
As per IS: 1367, Part 9
2.6 Finish
As specified in BHEL order.

Revisions: APPROVED:
As per Clause 32.4.6 of MOM of MRC-F INTERPLANT MATERIAL RATIONALISATION
COMMITTEE – MRC (F)
Rev. No. 08 Amd. No. Reaffirmed Prepared Issued Dt. of 1st Issue
Dt: 06-09-2014 Dt: Year: HEEP, Haridwar Corp. R&D 01-01-1977
 28
266095/2021/FSIP-IPMFM113
AA7151115
Rev. No. 08 CORPORATE STANDARD
PAGE 2 of 3

3.0 NOTE
3.1 For nuts, hexagon, product Gr.A, coarse pitch, brass (M1.6 - M16) refer to BHEL standard
AA7151113
3.2 For screw threads, general (Metric) refer to BHEL standard AA0231800
3.3 For tolerance grade, position and class refer to BHEL standard AA0230201
3.4 Nuts to this standard would be unplated, divisions wishing to have plated nuts would
have to get them plated.
3.5 Weights given in this standard are for general reference only and are not for commercial
transactions.
3.6 When fasteners are to be tested with in BHEL, the sampling and acceptance plan shall be
as per IS: 1367, Part 17

4.0 REFERRED STANDARDS (Latest Publications including Amendments)

1) IS: 1367, Part 6, 9 & 17
2) IS: 4218, Part 2
3) AA0230201
4) AA0231800
5) AA7151113

EXPLANATORY NOTE
The following major changes have been made in the present revision
− Clause 2.1: “Reaffirmation 2007” has been added at end of the clause.
− Clause 2.2: The “Part 6-1994” has been modified as “Part 6”
− Clause 3.6: “Sampling Plan” has been modified in accordance with IS: 1367, Part 17
− Clause 4 has been modified accordingly.
− On Page-3: Table-1: The dimension of “Wrenching height” m’ has been corrected from
2.32 to 2.3 for thread size M4 in accordance with IS: 1364, Part 3-2002, Reaffirmed
2007
− On Page-3: Table-1 & Fig.-1 have been modified and made more visible.
 29
266095/2021/FSIP-IPMFM113
AA7151115

CORPORATE STANDARD Rev. No. 08

PAGE 3 of 3

Table – 1
All dimensions in mm

Thread Wrenching
Flats Corners Thickness
Size Height
Sub-
Weight
d s e m m' dw da Code
Nom. Max. Min. Min. Max. Min. Min. Min. Min. Max.
M1.6 3.2 3.02 3.41 1.3 1.05 0.8 2.4 1.6 1.84 091
M2 4.0 3.82 4.32 1.6 1.35 1.1 3.1 2.0 2.3 105
M2.5 5.0 4.82 5.45 2.0 1.75 1.4 4.1 2.5 2.9 113
M3 5.5 5.32 6.01 2.40 2.15 1.7 4.6 3.0 3.45 067 0.39
M4 7.0 6.78 7.66 3.2 2.90 2.3 5.90 4.0 4.6 075 0.82
M5 8.0 7.78 8.79 4.7 4.40 3.5 6.90 5.0 5.75 083 1.24
M6 10.0 9.78 11.05 5.20 4.90 3.9 8.90 6.0 6.75 016 2.52
M8 13.0 12.73 14.38 6.8 6.44 5.2 11.6 8.0 8.75 024 5.40
M10 16.0 15.73 17.77 8.4 8.04 6.4 14.6 10.0 10.8 032 11.69
M12 18.0 17.73 20.03 10.8 10.37 8.30 16.6 12.0 13.0 040 17.69
M16 24.0 23.67 26.75 14.8 14.1 11.3 22.5 16.0 17.3 059 33.58
 30
266095/2021/FSIP-IPMFM113
AA7164002

CORPORATE STANDARD Rev. No. 06

PAGE 1 of 3

WASHERS, SPRING LOCK, SINGLE COIL, RECTANGULAR

SECTION, TYPE-B (WITH FLAT ENDS), STEEL
1.0 DESIGNATION
A single coil, rectangular section, spring lock washer, Type-B (with flat ends) for right
hand threads, of nominal size 5 mm, and made of steel shall be designated as
1.1 On Drawings
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

i) Material specification column - AA7164002

It must not be used directly or indirectly in any way detrimental to the Interest of the company.

ii) Description column - WASHER SPRING LOCK SC B5 – St

1.2 On Indents
Washer Spring Lock B5; AA7164002
1.3 For issuing enquiries and on purchase orders
While issuing enquiries and purchase orders, delete the BHEL Standard No. from the
COPYRIGHT AND CONFIDENTIAL

above description and add the information given under clause 2.0

2.0 COMPLIANCE WITH STANDARDS

2.1 Dimensions, Tolerances and General Requirements
To IS: 3063-1994, Reaffirmed 2010 Type-B (Table – 1A)
2.2 Material
Spring steel Gr.3 to Gr.6, as specified in IS: 4072
2.3 Heat Treatment and Hardness
Spring washer after coiling shall be suitably heat treated, so as to result in the finished
washer having hardness in the range of 430-530 HV
2.4 Finish
Unplated.

Revisions: APPROVED:
As per clause 32.2 of MOM of MRC-F INTERPLANT MATERIAL RATIONALISATION
COMMITTEE – MRC (F)
Rev. No. 06 Amd. No. Reaffirmed Prepared Issued Dt. of 1st Issue
Dt: 06-09-2014 Dt: Year: HPEP, Hyderabad Corp. R&D 01-01-1977
 31
266095/2021/FSIP-IPMFM113
AA7164002
Rev. No. 06 CORPORATE STANDARD
PAGE 2 of 3

3.0 NOTE
3.1 For washers spring lock, Type–A refer BHEL Corporate Standard AA7164001
3.2 Lock washers to this standard would be unplated, divisions wishing to have plated
washers would have to get them plated.
3.3 Weights given in this standard are for general reference only and are not meant for
commercial transactions.
3.4 When the fasteners are to be tested within BHEL, the following sampling and acceptance
plan based on IS: 6821 (Table-1) shall be followed as detailed below for physical
properties.
Sample
Lot Size Acceptance No.
Size
Up to 1000 5 0

1001-3000 8 0

3001-10000 13 0
10001-35000 20 0

Over 35000 32 1

4.0 Referred standards (Latest Publications including Amendments)

1) IS: 4072
2) AA7164001
3) IS: 6821
 32
266095/2021/FSIP-IPMFM113
AA7164002

CORPORATE STANDARD Rev. No. 06

PAGE 3 of 3

FIG-1
Note:
1) Corporate sub code numbers only are shown in Table-1
2) Weights have been shown in kg per 1000 Nos.
TABLE-1
All dimensions are in ‘mm’

Outside
Internal Dia. Width Thickness Radius For
Dia.
Nom d1 b s r Bolt, Nut Sub-
d2 Weight
size or Screw Code
Tol Tol Tol size
Basic Max. Basic Basic Nom.
+ ± ±
2 2.1 0.3 4.4 0.9 0.1 0.5 0.1 0.1 M2 0.033
2.2 2.3 0.3 4.8 1.0 0.1 0.6 0.1 0.1 M2.2 0.050
2.5 2.6 0.3 5.1 1.0 0.1 0.6 0.1 0.1 M2.5 0.053
3.0 3.1 0.3 6.2 1.3 0.1 0.8 0.1 0.2 M3 010 0.11
4.0 4.1 0.3 7.6 1.5 0.1 0.9 0.1 0.2 M4 029 0.18
5.0 5.1 0.3 9.2 1.8 0.1 1.2 0.1 0.2 M5 037 0.36
6.0 6.1 0.4 11.8 2.5 0.15 1.6 0.1 0.3 M6 045 0.83
8.0 8.1 0.4 14.8 3.0 0.15 2.0 0.1 0.5 M8 053 1.60
10.0 10.2 0.5 18.1 3.5 0.2 2.2 0.15 0.5 M10 061 2.53
12.0 12.2 0.5 21.1 4.0 0.2 2.5 0.15 1.0 M12 070 3.82
16.0 16.2 0.8 27.4 5.0 0.2 3.5 0.2 1.0 M16 088 8.91
20.0 20.2 1.0 33.6 6.0 0.2 4.0 0.2 1.0 M20 096 15.2
24.0 24.5 1.0 40.0 7.0 0.25 5.0 0.2 1.6 M24 100 26.2
30.0 30.5 1.2 48.2 8.0 0.25 6.0 0.2 1.6 M30 118 44.3
36.0 36.5 1.2 58.2 10.0 0.25 6.0 0.2 1.6 M36 126 67.3
42.0 42.5 1.2 68.2 12.0 0.25 7.0 0.25 2.0 M42 111
48.0 49.0 1.5 75.0 12.0 0.25 7.0 0.25 2.0 M48 123
52.0 53.0 1.5 83.0 14.0 0.25 8.0 0.25 2.0 M52 182
56.0 57.0 1.5 87.0 14.0 0.25 8.0 0.25 2.0 M56 193
60.0 61.0 1.5 91.0 14.0 0.25 8.0 0.25 2.0 M60 203
64.0 65.0 1.5 95.0 14.0 0.25 8.0 0.25 2.0 M64 218
 33
266095/2021/FSIP-IPMFM113
AA7171001

CORPORATE STANDARD Rev. No. 06

PAGE 1 of 3

PINS, CYLINDRICAL, STEEL, UNHARDENED

(TOLERANCE m6)
1.0 DESIGNATION
A cylindrical pin of nominal diameter 8 mm, tolerance on diameter m6 and nominal
length 65 mm shall be designated as:
1.1 On drawings:
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the Interest of the company.

i) Material specification column : AA7171001

ii) Description column : PIN CYL RND END 8 m 6 x 65-St
1.2 On indents:
Pin cylindrical 8 m 6 x 65: AA7171001
1.3 For issuing enquiries and on purchase orders:
While issuing enquiries and purchase orders, delete BHEL standard number from the
COPYRIGHT AND CONFIDENTIAL

above description and add the information given under clause 2.0.

2.0 COMPLIANCE WITH STANDARDS:

2.1 Dimensions, Tolerances and General requirements:
As per IS: 2393-2010 Table-1.
2.2 Material:
Carbon steel with minimum tensile strength of 500 N/mm2 as specified in IS: 5517.
2.3 Finish:
Free from burrs, scales and tool marks. The surface finish of the various surfaces shall be
as shown in Table-1 of IS: 2393.

Revisions: As per Clause 32.4 of MOM of APPROVED:

MRC-F INTERPLANT MATERIAL RATIONALISATION
COMMITTEE – MRC (F)
Rev. No. 06 Amd. No. Reaffirmed Prepared Issued Dt. of 1st Issue
Dt: 08-12-2014 Dt: Year: EDN, Bangalore Corp. R&D 01-01-1977
 34
266095/2021/FSIP-IPMFM113
AA7171001
Rev. No. 06 CORPORATE STANDARD
PAGE 2 of 3

3.0 NOTE
3.1 Sizes (refer Table-1 on page 3 of 3) between the bold lines should only be used.
3.2 Weights given in this standard are for general reference only and are not meant for
commercial transactions.
3.3 When the fasteners are to be tested within BHEL, the following sampling plan based on
IS: 6821 (Table-1) shall be followed as detailed below for physical properties.
LOT SIZE SAMPLE SIZE ACCEPTANCE NOS.

Up to 1000 5 0
1001 – 3000 8 0
3001 – 10000 13 0
10001 – 35000 20 0
over 35000 32 1

4.0 REFERRED STANDARDS (Latest publications including amendment):

1) IS: 5517 2) IS: 6821

EXPLANATORY NOTE:
The following changes have been made in this revision:
− In Clause 2.1, year of IS: 2393 is changed to 2010.
− In Clause 2.2, year of IS: 5517 is removed.
− Table-1 and figures modified

Note:
1) *** Radius and dimpled pin end permissible.
2) Corporate sub-code numbers are shown in Table-1.
3) Weights have been shown in kg per 1000 Nos.
 266095/2021/FSIP-IPMFM113
All dimensions are in mm
TABLE-1 Note: 1) Corporate Sub-Code Nos. are shown below
2) Weights has been shown in kg / 1000 Nos.
d Length (L js15)
c
m6
≈ 4 5 6 8 10 12 14 16 18 20 22 24 25 26 28 30 32 35 40 45 50 55 60 65 70 75 80 85 90 95 100 120 140 160 180 200
Nom.
Sub-code
1.5 0.3
weight
Sub-code 130
2 0.35

CORPORATE STANDARD
weight 0.39
Sub-code
2.5 0.4
weight
Sub-code 148 156 164 172 180
3 0.5
weight 0.55 0.88 1.10 1.38 1.66
Sub-code 016 199 202 210
4 0.63
weight 0.98 1.96 2.45 2.95
Sub-code 237 245 253
5 0.8
weight 4.60 5.37 6.91
Sub-code 024 032 091 040 105 059
6 1.2
weight 3.05 4.38 5.49 6.60 7.71 8.82
Sub-code 270 288 296 300 318 326 067 334
8 1.6
weight 7.76 9.73 11.70 15.64 17.62 19.59 25.50 31.42
Sub-code 075 342 083 350 369 121 377
10 2
weight 12.07 18.23 21.31 24.39 30.56 36.72 49.04
Sub-code
12 2.5
weight
Sub-code 385
16 3
weight 109.50
Sub-code
20 3.5
weight
Sub-code
25 4

PAGE 3 of 3
Rev. No. 06
AA7171001
weight
Sub-code
30 5
weight
Sub-code
40 6.3
weight
Sub-code
50 8
weight

35
 36
266095/2021/FSIP-IPMFM113

PLANT PURCHASING HY 10576

SPECIFICATION REV. NO: 03
HYDERABAD PAGE 1 OF 2
HIGH HARDNESS, QUENCHED AND TEM PERED STEEL PLATES SUITABLE FOR W ELDING

1.0 GENERAL:

This specification governs the quality requirem ents of high hardness, quenched and t empered,
alloy / micro-alloy steel plates having high hardness of minimum 370 BHN suitable for w elding.

2.0 APPLICATION:

For pulverising mills’ components w hich require high abrasion/ w ear resistance.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

3.0 CONDITION OF DELIVERY:

It must not be used directly or indirectly in any way detrimntal to the interest of the company.

Plates shall be supplied in hot rolled, quenched and t empered condition w ith minimum hardness
of 370 BHN.

4.0 COM PLIANCE W ITH STANDARDS:

There is no National or International standard w hich meets the requirement of this standard.
Copyright and Confidential

4.1 Equivalent grades: Hardox 400, XAR 400, Dillidur 400V etc. are equivalent grades.

5.0 DIM ENSIONS AND TOLERANCES:

5.1 Dimensions: The dimensions shall be as specified in the order.

5.2 Tolerances: The tolerance shall be as per ASTM A6 (the latest).

6.0 M ANUFACTURE:

The steel shall be manufactured in open-hearth or basic elect ric furnace or by basic oxygen
process. Any other m ethod of manufacture of st eel is acceptable subject to mutual agreement
w ith the manufacturer.

The st eel shall be fully killed.

7.0 CHEM ICAL COM POSITION:

7.1 Chemical composition is left t o the discretion of the manufacturer. How ever, complet e chemical
composition of the m elt shall be report ed in the test certificat e.

7.2 Carbon Equivalent , CE (%):

a. For plates thickness upto 20mm (inclusive) = 0.46max.

b. For plates above 20 - 32 mm (inclusive) thickness= 0.56max.
c. For plates above 32mm, CE values shall be mutually agreed w ith BHEL
The actual values of CE shall be reported in the test certificate.

Revisions: Revised Cl. 7.2 & Cl.11.0 Issued : STANDARDS ENGINEERING & IPR COORDINATION
DEPARTM ENT

st
Rev.No. 03 Amd No. Reaffirmed Prepared: Approved: Date of 1 Issue:
ENGINEER,
Dt. SEP. 2014 Dt. Year: M ATLS.ENGG. Sr. DGM (TS) SEP., 1989
 37
266095/2021/FSIP-IPMFM113
HY 10576 PLANT PURCHASING
Rev. No.03 SPECIFICATION
PAGE 2 OF 2 HYDERABAD

8.0 FREEDOM FROM DEFECTS:

The plates shall be free from cracks, scabs, laminations and other harmful defect s.

9.0 HEAT TREATM ENT:

Suitable heat treat m ent (quenching and t empering) cycle shall be select ed t o achieve the hardness.
The sam e shall be reported in the test certificat e.

10.0 M ECHANICAL PROPERTIES (Hardness):

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimntal to the interest of the company.
The plat es shall conform t o the minimum hardness of 370 BHN. Each plate shall be test ed for
hardness and the hardness values shall be reported in the t est certificate.

11.0 W ELDING CHARACTERISTICS:

11.1 Carbon equivalent (CE) shall be as per Cl. 7.2 of this specification.

11.2 The suppliers shall furnish the bending det ails and full w elding details including electrode

Copyright and Confidential

composition (Brand & M ake) preheating temperature, PWHT (if req.), et c. for each size of the plat e
offered, along w it h technical offer. These details w ill be review ed by BHEL for its suitabilit y.

12.0 TEST CERTIFICATES:

Five copies of the t est certificat e w ith the following details shall be furnished.

a) BHEL Order No.

b) HY10576 Rev.03
c) Name of the M ill
d) Size & Weight
e) Heat No.
f) Heat treat m ent details
g) Results of chemical analysis
h) Results of hardness test on each plate.

13.0 M ARKING:

Each plate shall be identified (hard punched/ stenciled) w ith the follow ing details:

a) BHEL Order No.

b) HY10576 Rev. 03
c) Heat / M elt No.
d) Supplier’s name & trade mark

14.0 REJECTION AND REPLACEM ENT:

In t he event of any plat e proving defective during the course of further processing or t esting, such
mat erial shall be reject ed and the supplier shall make imm ediat e arrangem ents to replace the sam e
at free of cost .