Acgm0084end Fp0 Hardware

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FP0 Hardware Manual Matsushita Electric Works, Ltd. ACGM0084END V3.

3 2/2000
is a global brand name of Matsushita Electric Works.

PROGRAMMABLE CONTROLLER

FP0
Hardware Manual

BEFORE BEGINNING
This manual and everything described in it are copyrighted. You may not copy this manual, in whole or part, without written consent of Matsushita Electric Works, Ltd. Matsushita Electric Works, Ltd. pursues a policy of continuous improvement of the design and performance of its products, therefore, we reserve the right to change the manual/product without notice. In no event will Matsushita Electric Works, Ltd. be liable for direct, special, incidental, or consequential damage resulting from any defect in the product or its documentation, even if advised of the possibility of such damages.

LIMITED WARRANTY
All implied warranties on the product, including merchantability and fitness, are limited to one year from the date of purchase. If physical defects caused by distribution are found, Matsushita Electric Works, Ltd., will replace/repair the product free of charge. Exceptions include: D When physical defects are due to different usage/treatment of the product other than described in the manual. D When physical defects are due to defective equipment other than the distributed product. D When physical defects are due to modifications/repairs by someone other than Matsushita Electric Works, Ltd. D When physical defects are due to natural disasters.

EMSDOS and Windows are registered trademarks of Microsoft Corporation. EIBM Personal Computer AT is registered trademark of the International Business Machines Corporation.

Before You Start


Installation environment Do not use the unit where it will be exposed to the following: D Direct sunlight and ambient temperatures outside the range of 0_C to 55_C/32_F to 131_F. D Ambient humidity outside the range of 30% to 85% RH and sudden temperature changes causing condensation. D Inflammable or corrosive gas. D Excessive vibration or shock. D Excessive airborne dust or metal particles. D Water in any form including spray or mist. D Benzine, paint thinner, alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda. D Influence from power transmission lines, high voltage equipment, power cables, power equipment, radio transmitters, or any other equipment that would generate high switching surges. Static electricity D In dry locations, excessive static electricity can cause problems. Before touching the unit, always touch a grounded piece of metal in order to discharge static electricity. Cleaning D Do not use thinnerbased cleaners because they deform the unit case and cause the colors to fade. Power supplies D An insulated power supply with an internal protective circuit should be used. The power supply for the FP0 control unit operation is a non-insulated circuit, so if an incorrect voltage is directly applied, the internal circuit may be damaged or destroyed. If using a power supply without a protective circuit, power should be supplied through a protective element such as a fuse.

Power supply sequence D Have the power supply sequence such that the power supply of the FP0 control unit turns OFF before the power supply for I/O. D If the power supply for I/O is turned OFF before the power supply of FP0 control unit, the FP0 control unit will detect the input fluctuations and may begin an unscheduled operation. Before turning ON the power When turning ON the power for the first time, be sure to take the precautions given below. D When carrying out assembly, check to make sure that there are no scraps of wiring, particularly conductive fragments, adhering to the unit. D Verify that the power supply wiring, I/O wiring, and power supply voltage are all correct. D Sufficiently tighten the installation screws and terminal screws. D Set the mode switch to PROG. mode.

Important Symbols
The following symbols are used in this manual:

Whenever the warning triangle is used, especially important safety instructions are given. If they are not adhered to, the results could be: personal injury and/or significant damage to instruments or their contents, e.g. data

+ Note ,

Contains important additional information or indicates that you should proceed with caution.

Example: Contains an illustrative example of the previous text section.

* next page Indicates that the text will be continued on the next page.

Table of Contents
Chapter 1
1.1

Overview
13 13 14 14 15 16

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2 Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2.1 Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2.2 Intelligent Unit and Link Unit . . . . . . . . . . . . . . . . . . . . . 1.1.3 FP0 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 1.3 1.4

Expansion with Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 Combination of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 Programming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10

Chapter 2
2.1

Control Units
2 2 2 2 2 3 4 6 6 6

Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Control Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.1 Status Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.2 Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.3 Tool Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1.1 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1.2 Current Consumed by the Control Unit . . . . . . . . . . . . 2 8 2.2.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 2.2.3 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 2.2.3.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 15 2.2.4 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 16 2.2.4.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 16 2.2.4.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 2.3.2.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 18 18 19 19 21

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2.4

Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 C10RS/C10CRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 C14RS/C14CRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3 C16T/C16CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.4 C16P/C16CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.5 C32T/C32CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 C32P/C32CP/T32CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 2 2 2 2 2 2

22 22 22 23 24 25 26

Chapter 3
3.1 3.2

Expansion I/O Units

Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3.1.1 Expansion I/O Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.2.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.3 Expansion Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Expansion Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.4.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 E8RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 E16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3 E16T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.4 E16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.5 E32T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.6 E32P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.7 E8X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.8 E16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.9 E8YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.10 E8YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.11 E16YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.12 E16YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 36 36 3 3 3 3 7 8 8 9

3.3

3 10 3 10 3 11 3 11 3 13 3 14 3 15 3 15 3 17 3 3 3 3 3 3 3 3 3 3 3 3 3 18 18 19 20 21 22 23 24 25 26 26 27 28

3.4

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Table of Contents

Chapter 4
4.1

Analog I/O Unit

Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 4.1.1 Analog Mode Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4.1.2 Analog I/O Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Analog Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 5 5 6 8

4.2

4.3 4.4 4.5

A/D Conversion Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 D/A Conversion Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.1 Analog Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.2 Analog Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 14 Boosting the Precision of the Thermocouple Range . . . . . . . . . . . . . . . . . 4 16 Averaging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 4.7.1 Averaging for Voltage Ranges and Current Ranges . . . . . . . . . . 4 17 4.7.2 Averaging for a Thermocouple Range . . . . . . . . . . . . . . . . . . . . . . 4 18

4.6 4.7

Chapter 5
5.1

FP0 I/O Link Unit (MEWNETF)


5 5 5 5 3 3 4 4

FP0 I/O Link Unit (MEWNETF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1 Operating Condition Display LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 Station Number Selection Switches . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.3 Operation Mode Selection Switches . . . . . . . . . . . . . . . . . . . . . . . .

5.2 5.3

Precautions for Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.2.1 Master and Slave Stations . . . . . . . . . . . . . . . . . . . . . . 5 7 5.3.2.2 Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . 5 7 5.3.2.3 Terminal Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8 5.3.2.4 Communication Line Wiring Diagram . . . . . . . . . . . . . 5 9 5.3.3 Related Product Names and Numbers . . . . . . . . . . . . . . . . . . . . . 5 10 Using the FP0 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1.1 Terminal Station Selection . . . . . . . . . . . . . . . . . . . . . . 5.4.1.2 Communication Error Output Mode . . . . . . . . . . . . . . 5.4.2 Parallel Versus Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 FP0 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Remote I/O System Communication Error Flag (FP0) . . . . . . . . 5.4.5 I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 11 5 11 5 11 5 11 5 11 5 12 5 13 5 13
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Chapter 6
6.1 6.2

Power Supply Unit

Power Suppy Unit, FP0PSA2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4

Chapter 7
7.1 7.2 7.3 7.4 7.5

I/O Allocation

I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 Expansion I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 6 Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7

Chapter 8
8.1 8.2 8.3 8.4 8.5

Installation

Adding Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 Attachment to DIN Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 Installation Using FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . 8 9 Installation Using FP0 Flat Type Mounting Plate . . . . . . . . . . . . . . . . . . . . 8 10

Chapter 9
9.1

Wiring
9 9 9 9 9 9 3 3 3 3 4 4

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.1 Interlock Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.2 Emergency Stop Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.3 Start Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.4 Momentary Power Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.5 Protecting Power Supply and Output Sections . . . . . . . . . . . . . . .

9.2 9.3 9.4

Wiring the Power Supply to the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . 9 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.2 LED-Equipped Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 9.4.3 Two-Wire Type Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 9.4.4 LED-Equipped Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10 Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.1 Protective Circuit for Inductive Loads . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.2 Precautions for Using Capacitive Loads . . . . . . . . . . . . . . . . . . . . 9 12
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9.6 9.7 9.8

Wiring the Terminal Block Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 13 Wiring the MIL Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 15 9.7.1 Contact Puller Pin for Rewiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 16 Wiring the RS232C Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 17

Chapter 10 Connecting the I.O.P. Display Panel


10.1 Connecting the I.O.P. D01/D30/M01/M30 . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 10.1.1 Connection Using the RS232C Port . . . . . . . . . . . . . . . . . . . . . . . 10 3 10.1.2 Connection Using the Tool Port . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4 10.2 Connecting the I.O.P. B01/B30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5 10.2.1 Connection Using the RS232C Port . . . . . . . . . . . . . . . . . . . . . . . 10 5 10.2.2 Connection Using the Tool Port . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6

Chapter 11

Trial Operation

11.1 Before Turning ON the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 11.2 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4

Chapter 12 Self-Diagnostic and Troubleshooting


12.1 Self-Diagnostic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3 12.1.1 Allowing Duplicated Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 12.1.2 Continuing After an Operation Error . . . . . . . . . . . . . . . . . . . . . . . 12 4 12.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 12.2.1 ERROR/ALARM LED is Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 12.2.2 ERROR/ALARM LED is ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 12.2.3 All LEDs are OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 12.2.4 Diagnosing Output Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8 12.2.5 Communication Error with Programming Software . . . . . . . . . . 12 10 12.2.6 PROTECT ERROR is Displayed . . . . . . . . . . . . . . . . . . . . . . . . . 12 11 12.2.7 Program Mode does not Change to RUN . . . . . . . . . . . . . . . . . . 12 11 12.3 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3.1 Total-Check Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3.1.1 Syntax Check Error . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3.1.2 Self-Diagnostic Error . . . . . . . . . . . . . . . . . . . . . . . . . 12.3.2 Syntax Check Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3.3 Self-Diagnostic Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12 12 12 12 12 12

12 12 12 13 14 15
v

Table of Contents

FP0 Hardware

Appendix A System Registers


A.1 System A.1.1 A.1.2 A.1.3 A.1.4 Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types of System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking and Changing System Register Settings . . . . . . . . . . . Precautions When Setting System Registers . . . . . . . . . . . . . . . . . Content of System Register Settings . . . . . . . . . . . . . . . . . . . . . . . . A3 A3 A4 A5 A5

A.2

Tables of System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 7

Appendix B Special Internal Relays


B.1 Special Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3

Appendix C Special Data Registers


C.1 Special Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3

Appendix D Dimensions
D.1 D.2 D.3 D.4 D.5 D.6 D.7 D.8 D.9 C10RS10CRS14RS14CRS/E8RS16RS . . . . . . . . . . . . . . . . . . . . . . . . D 3 C16T16CT16P16CP/E16T16P8X8YT8YP .................. D 4 C32T32CT32P32CP/E32T32P16X16YT16YP . . . . . . . . . . . . . . . D 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 6 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 8 Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 9 FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 10 D.8.1 Dimensions When Using FP0 Slim Type Mounting Plate . . . . . . D 11 FP0 Flat Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 12

Index

Record of Changes

vi

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Chapter 1 Overview
1.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1.1.1 1.1.2 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . 1 4 1.1.2.1 1.1.2.2 1.1.3 1.2 1.3 1.4 Expansion I/O Units . . . . . . . . . . 1 4 Intelligent Unit and Link Unit . . . 1 5

FP0 Power Supply Unit . . . . . . . . . . . . . . . . . 1 6

Expansion with Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 Combination of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 Programming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10

Overview

FP0 Hardware

12

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FP0 Hardware 1.1

Overview Components

1.1

Components

The FP0 PLC provides several CPU types, several in/output units and one analog unit.

1.1.1

Control Units

The in/output units provide different amount of points, are equipped with/without RS232C port and with terminals or MIL connectors. Terminal type
10 points 10 points with RS232C 14 points 14 points with RS232C port

6 ( Input: output: 4 ) Relay

8 ( Input: output: 6 ) Relay

FP0-C10RS

FP0-C10CRS

FP0-C14RS

FP0-C14CRS

MIL type
16 points 16 points with RS232C port

( Input: 8 output: 8 ) Transistor


NPN open collector: FP0-C16T PNP open collector: FP0-C16P 32 points with RS232C port

(Input: 8 output: 8 ) Transistor


NPN open collector: FP0-C16CT PNP open collector: FP0-C16CP

32 points

32 points with RS232C port

( Input: 16 output: 16 ) Transistor


NPN open collector: FP0-C32T PNP open collector: FP0-C32P

( Input: 16 output: 16 ) Transistor

PNP open collector: FP0-T32CP

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13

Overview 1.1 Components

FP0 Hardware

1.1.2

Expansion Units

Expansion units provide digital and analog in/outputs.

1.1.2.1

Expansion I/O Units

There are combined in/output units, input units, and transistor output units. They are either equipped with terminals or with MIL connectors. Terminal type
8 points 16 points

4 ( Input: output: 4 ) Relay

8 ( Input: output: 8 ) Relay

FP0-E8RS

FP0-E16RS

MIL type
16 points 32 points

(Input: 8 output: 8 ) Transistor


NPN open collector: FP0-E16T PNP open collector: FP0-E16P

(Input: 16 output: 16 ) Transistor


NPN open collector: FP0-E32T PNP open collector: FP0-E32P

8 inputs

16 inputs

FP0-E8X

FP0-E16X

14

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FP0 Hardware 1.1

Overview Components

MIL type, continued


8 transistor outputs 16 transistor outputs

NPN open collector: FP0-E8YT PNP open collector: FP0-E8YP

NPN open collector: FP0-E16YT PNP open collector: FP0-E16YP

1.1.2.2

Intelligent Unit and Link Unit

The analog unit provides 2 inputs and 1 output.


Analog I/O unit

( Input: 2 channels ) Output: 1 channel

FP0-A21

The FP0 I/O Link Unit works as the slave station of a remote I/O system. The FP0 I/O Link Unit exchanges I/O information with the master unit.
FP0 I/O Link Unit points ( Input: 3232 points ) Output:

FP0IOL

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15

Overview 1.1 Components

FP0 Hardware

1.1.3

FP0 Power Supply Unit

The power supply unit FP0PSA2 provides stabile 24V DC distribution voltage for a broad spectrum of applications.
FP0 Power Supply Unit

OUTPUT

+ + +

INPUT

FP0PSA2

16

FP0PSA2

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FP0 Hardware 1.2

Overview Expansion with Units

1.2

Expansion with Units

Be sure to check that the units are added according to the restrictions below.

+ Notes

D A maximum of three expansion I/O units, analog I/O units, or I/O link units can be connected to one control unit.
Control unit (CPU) First expansion unit Second expansion unit Third expansion unit

Maximum possible expansion: total of 3 units

D There are no restrictions on the combination of different types of control and expansion units. D A combination of relay output types and transistor output types is also possible. D The expansion unit can be attached directly to the control unit easily. Special expansion cables, backplanes, and so forth, are unnecessary as the expansion unit employs a stacking system that uses expansion connector and expansion hooks on the surface of the unit itself.
Controllable I/O Points
CPU type C10R C14R C16T/C16P C32T/C32P CPU only 10 points 14 points 16 points 32 points Expansion unit is of the same output type as CPU max. 58 points max. 62 points max. 112 points max. 128 points Expansion unit is a transistor output type max. 106 points max. 110 points max. 112 points max. 128 points

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17

Overview 1.3 Combination of Units

FP0 Hardware

1.3

Combination of Units

Relay Output Units


Total number of I/O points 10
Input: 6 Output: 4

= = = = = = =

Control unit 10
Input: 6 Output: 4

First expansion I/O unit

Second expansion I/O unit

Third expansion I/O unit

14
Input: 8 Output: 6

14
Input: 8 Output: 6

18
Input: 10 Output: 8

10
Input: 6 Output: 4

+ + + + + + + + + + + + + + + + + +

8
Input: 4 Output: 4

22
Input: 12 Output: 10

14
Input: 8 Output: 6

8
Input: 4 Output: 4

26
Input: 14 Output: 12

10
Input: 6 Output: 4

16
Input: 8 Output: 8

10
Input: 6 Output: 4

8
Input: 4 Output: 4

8
Input: 4 Output: 4

30
Input: 16 Output: 14

= =

14
Input: 8 Output: 6

16
Input: 8 Output: 8

14
Input: 8 Output: 6

8
Input: 4 Output: 4

+ + + + + + + + + + + + +

8
Input: 4 Output: 4

34
Input: 18 Output: 16

= =

10
Input: 6 Output: 4

16
Input: 8 Output: 8

8
Input: 4 Output: 4

10
Input: 6 Output: 4

8
Input: 4 Output: 4

8
Input: 4 Output: 4

8
Input: 4 Output: 4

38
Input: 20 Output: 18

= =

14
Input: 8 Output: 6

16
Input: 8 Output: 8

8
Input: 4 Output: 4

14
Input: 8 Output: 6

8
Input: 4 Output: 4

8
Input: 4 Output: 4

8
Input: 4 Output: 4

42
Input: 22 Output: 20

= =

10
Input: 6 Output: 4

16
Input: 8 Output: 8

16
Input: 8 Output: 8

10
Input: 6 Output: 4

16
Input: 8 Output: 8

8
Input: 4 Output: 4

8
Input: 4 Output: 4

46
Input: 24 Output: 22

= =

14
Input: 8 Output: 6

16
Input: 8 Output: 8

16
Input: 8 Output: 8

14
Input: 8 Output: 6

16
Input: 8 Output: 8

8
Input: 4 Output: 4

+ + + + +

8
Input: 4 Output: 4

50
Input: 26 Output: 24

= = = =

10
Input: 6 Output: 4

16
Input: 8 Output: 8

16
Input: 8 Output: 8

8
Input: 4 Output: 4

54
Input: 28 Output: 26

14
Input: 8 Output: 6

16
Input: 8 Output: 8

16
Input: 8 Output: 8

8
Input: 4 Output: 4

58
Input: 30 Output: 28

10
Input: 6 Output: 4

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

62
Input: 32 Output: 30

14
Input: 8 Output: 6

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

18

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FP0 Hardware 1.3

Overview Combination of Units

Transistor Output Units


Total number of I/O points 16
Input: 8 Output: 8

= = = =

Control unit 16
Input: 8 Output: 8

First expansion I/O unit

Second expansion I/O unit

Third expansion I/O unit

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

+ + + + + + + + + + + + + + + + + +

16
Input: 8 Output: 8

48
Input: 24 Output: 24

= = =

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

64
Input: 32 Output: 32

= = = =

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

+ + + + + + + + + + + + +

16
Input: 8 Output: 8

16
Input: 8 Output: 8

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

80
Input: 40 Output: 40

= = = =

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

16
Input: 8 Output: 8

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

96
Input: 48 Output: 48

= = =

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

+ + + + +

16
Input: 8 Output: 8

16
Input: 8 Output: 8

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

112
Input: 56 Output: 56

= =

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

16
Input: 8 Output: 8

16
Input: 8 Output: 8

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

128
Input: 64 Output: 64

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

32
Input: 16 Output: 16

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19

Overview 1.4 Programming Tools

FP0 Hardware

1.4
Type

Programming Tools
Description
NAiS Control 1131 Program editing windows software for use with commercially available computers. (System required: IBM compatible with Pentium 1 processor, 60MB free hard disk, CDROM drive, 32MB RAM (recommended), and Windows 3.11, Windows 95 or Windows NT) Program editing software for windows for use with commercially available computers. (System required: IBM PC486/66 or up with 8MB RAM, 7MB disk free space, and Windows 3.1 or higher) Program editing software for use with commercially available computers. (System required: IBM PC-AT or 100% compatible with 800KB or more EMS, 2MB or more hard disk space, MS-DOS Ver.6.2 or later, and EGA or VGA display mode) Cable needed for connection between the tool port of FP0 control unit and the RS232C port (25 pins) of RS232C port adapter. Handheld programming device Cable needed for connection between the tool port of FP0 control unit and the FP programmer IIs communication port.

Order number AFP266511

PC software

FPSOFT Ver.1

AFP266511

NPST-GR software Ver.4 NPST-GR software Ver.3 (* note 1) FP PC cable

AFP266541 AFP266538

AFC8513 (3m/9.84ft.) (* note 2) AFP1114V2 AFC8521 (1m/3.28ft.) AFC8523 (3m/9.84ft.)

Programmer

FP programmer II Ver. 2 FP peripheral cable

+ Notes
1) When NPST-GR Ver.3 and previous FP programmers (AFP1112A/AFP1114) are used, reading and writing of the following FP0 instructions are not possible and the functions cannot be used. Highspeed counter function (related instructions: F166/F167) Pulse output function (related instructions: F168/F169) PWM output function (related instruction: F170) 1ms unit timer instruction (TML) 32bit auxiliary timer instruction (F183) Changing the communication baud rate to 19,200bps (factory setting is 9600bps) 2) If the FP PC cable (AFC8513) is to be connected to a computer (IBM PC/AT compatible), use a commercially available 9 pin 25 pin port adapter.
1 10 Matsushita Electric Works (Europe) AG

Chapter 2 Control Units


2.1 Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 2.1.1 Control Unit Types . . . . . . . . . . . . . . . . . . . . . . 2 4 2.1.1.1 2.1.1.2 2.1.1.3 2.2 Status Indicator LEDs . . . . . . . . 2 6 Mode Switch . . . . . . . . . . . . . . . . 2 6 Tool Port . . . . . . . . . . . . . . . . . . . . 2 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1 General Specifications . . . . . . . . . . . . . . . . . . 2 7 2.2.1.1 2.2.1.2 2.2.2 2.2.3 Weight . . . . . . . . . . . . . . . . . . . . . . 2 7 Current Consumed by the Control Unit . . . . . . . . . . . . . . . . . 2 8

Performance Specifications . . . . . . . . . . . . . 2 10 Input Specifications . . . . . . . . . . . . . . . . . . . . 2 14 2.2.3.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . 2 15

2.2.4

Output Specifications . . . . . . . . . . . . . . . . . . 2 16 2.2.4.1 2.2.4.2 Relay Output Type . . . . . . . . . . 2 16 Transistor Output Type . . . . . . . 2 17

2.3

Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . 2 18 2.3.1 2.3.2 Relay Output Type . . . . . . . . . . . . . . . . . . . . 2 18 Transistor Output Type . . . . . . . . . . . . . . . . . 2 19 2.3.2.1 2.3.2.2 NPN Open Collector Type . . . . 2 19 PNP Open Collector Type . . . . 2 21

Control Units

FP0 Hardware

2.4

Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 C10RS/C10CRS . . . . . . . . . . . . . . . . . . . . . . 2 22 C14RS/C14CRS . . . . . . . . . . . . . . . . . . . . . . 2 22 C16T/C16CT . . . . . . . . . . . . . . . . . . . . . . . . . 2 23 C16P/C16CP . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 C32T/C32CT . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 C32P/C32CP/T32CP . . . . . . . . . . . . . . . . . . 2 26

22

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FP0 Hardware 2.1

Control Units Parts and Terminology

2.1

Parts and Terminology


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. C10RS terminal type C14RS terminal type C10CRS (with RS232C port) terminal type C14CRS (with RS232C port) terminal type C16T C16P C16CT (with RS232C port) C16CP (with RS232C port) C32T C32P C32CT (with RS232C port) C32CP (with RS232C port) T32CP (with RS232C port)

There are thirteen different control unit types available:

In the next sections you will find a detailed description of each control unit.

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23

Control Units 2.1 Parts and Terminology

FP0 Hardware

2.1.1

Control Unit Types


C10RS/C14RS C10CRS/C14CRS (terminal type) All control unit types

7 1 5 2
EXPANSION CONNECTOR

3 9 4 10

C16T/C16CT C16P/C16CP

C32T/C32CT C32P/C32CP/T32CP

Control unit with RS232C port

11 15 12

17 21 18

16

22

13

19

14

20 23

24

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FP0 Hardware 2.1

Control Units Parts and Terminology

1 11 17

Status indicator LEDs Mode switch Tool port (RS232C) Power supply connector

display the operation mode and error statuses (* section 2.1.1.1).


2 12 18

changes the operation mode (* section 2.1.1.2).


3 13 19

is used to connect a programming tool (* section 2.1.1.3).


4 14 20

Supply 24 V DC. It is connected using the power supply cable (AFP0581) that comes with the unit.
5 6

Input terminal (9-pin) Output terminal (9-pin)


24 25 26 27

The input and output terminals use a terminal block socket made by Phoenix Contact Co. (product number: 1840434) (* section 9.6).
7 10

Expansion hook

is used to secure expansion units. The hook is also used for installation on FP0 flat type mounting plate (AFP0804).
8

Expansion connector
connects an expansion unit to the internal circuit of the control unit (* section 8.1).

DIN rail attachment lever

28 29 30 31 32

allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).
15 16

Input connector (10-pin) Output connector (10-pin) 33 34 35 36


Use a MIL type connector for the input and output connectors (15 and
16 )

(* section 9.7)).

21 22

Input connectors (10-pin Output connectors (10-pin RS232C port

2) 2)
22 )

Use a MIL type connector for the input and output connectors ( 21 and
23

(* section 9.7)).

Use this port to connect to devices with an RS232C port, such as an I.O.P., a bar code reader, or an image checker, enabling data input and output. (* section 9.8).

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25

Control Units 2.1 Parts and Terminology

FP0 Hardware

2.1.1.1

Status Indicator LEDs

These LEDs display the current mode of operation or the occurrence of an error.
LED
RUN (green) PROG. (green) ERROR/ALARM (red)

Description
Illuminates when in the RUN mode and indicates the execution of a program. It flashes during forced input/output. Illuminates when in the PROG. mode and indicates that operation has stopped. Flashes when an error is detected during the self-diagnostic function. Illuminates if a hardware error occurs, or if operation slows because of the program, and the watchdog timer is activated.

2.1.1.2

Mode Switch

This switch turns ON and OFF (RUN/PROG.) the operation of the FP0. The FP0 can also be turned ON and OFF by the programming tool.
Switch position
RUN (upward) PROG. (downward)

Operation mode
This sets the RUN mode. The program is executed and operation begins. This sets the PROG. mode.

When performing remote switching from the programming tool, the position of the mode switch and the actual mode of operation may differ. Verify the mode with the status indicator LED. Otherwise, restart the FP0 and change the mode of operation with the mode switch.

2.1.1.3

Tool Port

The tool port is used to connect a programming tool.


1 2

Pin no. Abbreviation


1 2 3 4 5 SD (TXD) SG RD (RXD) +5V

3 5 4

Pin assignment

26

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FP0 Hardware 2.2

Control Units Specifications

2.2

Specifications

2.2.1
Item

General Specifications

Ambient humidity Ambient temperature Allowed momentary power off time Breakdown voltage C10/C14

C16/C32/T32

Insulation resistance Noise immunity Operating condition Operating voltage range Rated operating voltage Rated current consumption Shock resistance Storage humidity Storage temperature Vibration resistance

2.2.1.1
Type

Weight

C10RS/C10CRS C14RS/C14CRS C16T/C16CT/C16P/C16CP C32T/C32CT/C32P/C32CP T32CP E8RS/E8RM E8X/E8YT/E8YP E16RS/E16RM E16T/E16P/E16X/E16YT/E16YP E32T/E32P

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30% to 85% RH (non-condensing) 0C to +55C/32F to +131F 5ms at 21.6V, 10ms at 24V 10ms at 21.6V, 10ms at 24V 500V AC for 1 minute between I/O terminal and power supply/ground terminal 1500V AC for 1 minute between I/O terminal and power supply/ground terminal (relay output type only) min. 100MW (measured with a 500V DC megger) between I/O terminal and ground terminal Free from corrosive gases and excessive dust 21.6V to 26.4V DC 24V DC 1,000Vp-p with pulse widths 50ns and 1s (based on in-house measurements) 300mA or less (* section 2.2.1.2) Shock of 98m/s2 or more, 4 times on 3 axes 30% to 85% RH (non-condensing) 20C to +70C/4F to +158F 10Hz to 55Hz, 1 cycle/min: double amplitude of 0.75mm/ 0.030in., 10min. on 3 axes

Description

Weight


approx. 100g/3.53oz approx. 105g/3.70oz approx. 85g/3.00oz approx. 115g/4.06oz approx. 90g/3.17oz approx. 65g/2.29oz approx. 70g/2.47oz approx. 85g/3.00oz approx. 130g/4.59oz. approx. 105g/3.70oz

27

Control Units 2.2 Specifications

FP0 Hardware

2.2.1.2

Current Consumed by the Control Unit

The current consumed at the power supply connector of the control unit is the sum of the current consumed by of the various units being used.
Type
Control unit C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP Expansion I/O unit E8X E8YT, E8YP E8RS, E16RS, E16X E16YT, E16YP, E16T, E16P E32T, E32P Analog I/O unit A21 FP Programmer II Ver. 2 (AFP1114V2) C-NET adapter S2 type (AFP15402)

Current consumption (at 24V DC)

C32T, C32CT, C32P, C32CP, T32CP

Current consumed when the unit requires an external power supply With a relay output type of expansion I/O unit and an analog I/O unit, it is necessary to provide a power supply to drive internal circuits.
Type
Expansion I/O unit Analog I/O unit E8RS E16RS A21

Current consumption (at 24V DC)

28

50mA

100mA 100mA


100mA or less 100mA or less 40mA or less 60mA or less 10mA or less 15mA or less 20mA or less 25mA or less 40mA or less 20mA or less 50mA or less 50mA or less

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.2

Control Units Specifications

Example: Current consumption


C14RS E32T E16T E16RS

At power supply connector of expansion I/O unit FP0 E16RS

Type
FP0 E16RS

Current consumption

At power supply connector of control unit

Type
FP0 C14RS FP0 E32T FP0 E16T FP Programmer II Ver. 2 FP0 E16RS FP Programmer II Ver. 2 Total current consumption

Matsushita Electric Works (Europe) AG


100mA

Current consumption
100mA 40mA 25mA 20mA 50mA

235mA or less

29

Control Units 2.2 Specifications

FP0 Hardware

2.2.2

Performance Specifications
Relay output type Transistor output type
C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CP

Item

C10RS C10CRS

C14RS C14CRS

Programming method/Control method Controllable I/O points Control unit only

When the expansion unit is the same output type as the control unit When the expansion unit is a transistor output type Program memory

Program capacity Numbers of instruction Basic instruction High-level instruction Operation speed I/O update time and Base time Operation memory points Relays Internal relay (R) Special internal relay (R)

Timer/Counter (T/C)

+ Notes

D The proportion of timer points to counter points can be changed using a system register 5. * FP0 Programming Manual. D FP0T32CP is only programmable with NAiS Control 1131 Ver. 2.3 or higher.

2 10


Relay symbol/Cyclic operation total: 10 Input: 6 Output: 4 max. 58 total: 14 Input: 8 Output: 6 total: 16 Input: 8 Output: 8 max. 112 total: 32 Input: 16 Output: 16 max. 62 max. 128 max. 106 max. 110 max. 112 max. 128 Built in EEPROM (no back-up battery required) RAM, battery backup 2,720 steps 83 types 5,000 steps 10,000 steps 114 types 115 types 0.9s/step (basic instruction) Without expansion: 0.3ms With expansion: 0.3ms + (1 1,008 points (R0 to R62F) Number of expansion unit) ms 64 points (R9000 to R903F) 144 points (initial setting is 100 timer points, T0 to T99 / 44 counter points, C100 to C143 (* notes) Timer range: 1ms, 10ms, 100ms, 1s; selected by instruction

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FP0 Hardware 2.2

Control Units Specifications

Relay output type Item


C10RS C10CRS Memory areas Data register (DT) C14RS C14CRS

Transistor output type


C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CP 16,383 words (DT0 to DT16382)

Operation memory points

Special data register (DT)

Index registers (IX, IY) Differential points Master control relay points (MCR) Number of labels (JP and LOOP) Number of step ladders Number of subroutines Number of interrupt programs Self-diagnostic function Memory backup (* notes) Timer Counter Non-hold type Hold type

Internal relay

Non-hold type

Hold type

Data registers

Non-hold type

Hold type

+ Notes

D The program, system registers and the hold type areas (internal relay, data register and counter) are backed up by the built in EEPROM. D For T32CP, all data registers are backed up by storage battery. Once charged (at least 22 hours), backup lasts for 15 days at 25C/77F.

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1,660 words (DT0 to DT1659) 6,144 words (DT0 to DT6143) 112 words (DT9000 to DT9111, for T32CP DT90000 to DT90111) 2 words Unlimited number of points 32 points 64 labels 255 labels 100 sub routines 128 stages 704 stages 16 subroutines 7 programs (external: 6, internal: 1) Non-hold type: all points From set value to C139 Such as watchdog timer, program syntax check, runtime error Set with system From set registers 5 value to C127 (border between 4 points (elapsed values) C140 to C143 16 points timer and (elapsed values) C128 counter) and 6 to C143 976 points (R0 to R60F) 61 words (WR0 to WR60) 880 points (R0 to R54F) 55 words (WR0 to WR54) 128 points (R550 to R62F) 8 words (WR55 to WR62) 32 points (R610 to R62F) 2 words (WR61 to WR 62) Set with system register 7 1652 words (DT0 to DT1651) 6112 words (DT0 to DT6111) 32 words (DT6112 to DT6143) 8 words (DT1652 to DT1659) Set with system register 8

2 11

Control Units 2.2 Specifications

FP0 Hardware

Relay output type Item


C10RS C10CRS Pulse catch input Interrupt input RS232C port (* note 1) C14RS C14CRS

Transistor output type


C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CP

Special functions

Periodical interrupt Constant scan High-speed counter function (* note 2, 3)

Pulse Output point output number function (* note 3) Output frequency

2 12


Total 6 points X0 and X1: 50s X2 to X5: 100s Available unit: FP0-C10CRS, C10CRM, C14CRS, C14CRM, C16CT, C16CP, C32CT, C32CP, and T32CP Baud rate: 300, 600, 1200, 2400. 4800, 9600, and 19200bps Transmission distance: 3m/9.84ft. Terminal block: 3-pin, made by Phoenix Contact Co. (product number: MKDS 1/3-3.5) Communication method: half-duplex 0.5ms to 30s interval Available

Counter mode: Addition/subtraction (one phase) S Input point number: 4 channels maximum S Maximum counting speed: 10kHz maximum for all 4 channels (* note 4) X0: count input (ch 0) S Input contacts used:
X1: count input (ch 1) X2: reset input (* note 5) X3: count input (ch 2) X4: count input (ch 3) X5: reset input (* note 5)

S Minimum input pulse width: X0, X1.. 50s <10kHz> X3, X4 ..100s <5kHz>

Counter mode: Two-phase/individual/direction decision (two phase) S Input point number: 2 channels maximum S Maximum counting speed: kHz maximum for all 2 channels X0: count input (ch 0) S Input contacts used:
X1: count input (ch 0) X2: reset input X3: count input (ch 2) X4: count input (ch 2) X5: reset input

S Minimum input pulse width: X0, X1.. 50s <10kHz> X3, X4 ..100s <5kHz>
Two independent points (Y0 and Y1) (No interpolation function) 40Hz to 10kHz (Y0/Y1: one-point output) 40Hz to 5kHz (Y0/Y1: two-point output)

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.2

Control Units Specifications

Relay output type Item


C10RS C10CRS PWM Output point output number function Output frequency (* Note 3) C14RS C14CRS

Transistor output type


C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CP

Special functions

+ Notes

1) When using the RS232C port for communication, retransmission is recommended. The driver IC for the RS232C port conforms completely to EIA/TIA-232E and CCITT V28 standards. 2) The combinations 1 phase 2 channels and 2 phases channel are also possible for the high-speed counter. 1

3) For details and limitations on the high-speed counter, pulse output, and PWM output functions. * FP0 Programming Manual. 4) The max. counting speed (10kHz) is the counting speed with a rated input voltage of 24V DC and an ambient temperature of 25C/77F. The counting speed (frequency) will decrease depending on the voltage and temperature. 5) If the unit is equipped with both reset inputs X0 and X1, X2 serves as the reset input for X1. If X3 and X4 are used, X5 serves as the reset input for X4. 6) With control units CPU that is Ver.2.0 or a subsequent version, the frequency will be 0.15Hz to 1kHz.

Matsushita Electric Works (Europe) AG



Two points (Y0 and Y1) Frequency: 0.15Hz to 38Hz (* note 6) Duty: 0.1% to 99.9%

2 13

Control Units 2.2 Specifications

FP0 Hardware

2.2.3

Input Specifications

Item
Insulation method Rated input voltage Rated input current Input impedance Operating voltage range Input points per common (* note 1) C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP, T32CP ON voltage/ON current OFF voltage/OFF current Response time (at 24V DC and 25 C/66 F) 25C/66F) OFF ON

Description

ON OFF Operating mode indicator

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) X0 through X5 are inputs for the high-speed counter and have a fast response time. If used as normal inputs, we recommend inserting a timer in the ladder program as chattering and noise may be interpreted as an input signal.

2 14


optical coupler 24V DC approx. 4.3mA (at 24V DC) approx. 5.6kW 21.6 to 26.4V DC 6 points/common 8 points/common 8 points/common 16 points/common 19.2V or less/3mA or less 2.4V or more/1mA or more 50s or less (at X0, X1) (* note 2) 100s or less (at X2 to X5) (* note 2) 2ms or less (at X6 to XF) the same as above LED

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.2

Control Units Specifications

2.2.3.1

Limitations on Number of Simultaneous Input ON Points

Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature.
FP0C14RS/C14CRS
at 24V DC 8 Number of input points per common 5 which are simultaneously 3 ON at 26.4V DC

35/ 45/ 55/ 95 113 131 Ambient temperature (5C/5F)

FP0C16T/C16CT/C16P/C16CP
at 26.4V DC Number of input points per common which are 4 simultaneously ON 8 at 24V DC

45/ 50/ 55/ 113 122 131 Ambient temperature (5C/5F)

FP0C32T/C32CT/C32P/C32CP/T32CP
at 26.4V DC 16 Number of input points per common which are 8 simultaneously 6 ON 23/ 31/ 73.4 87.8 at 24V DC

55/ 131

Ambient temperature (5C/5F)

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2 15

Control Units 2.2 Specifications

FP0 Hardware

2.2.4

Output Specifications

2.2.4.1

Relay Output Type C10RS, C10CRS,C14RS, C14CRS

FP0 relay output types:


Item
Output type Rated control capacity Output points per common C10RS, C10CRS C14RS, C14CRS Response time Mechanical life time Electrical life time Surge absorber Operating mode indicator OFF ON ON OFF

2 16


Normally open (1 Form A) relay output 2A 250V AC, 2A 30V DC (4.5A maximum per common) 2 points/common )1 point/common +1 point/common 4 points/common + 1 point/common + 1 point/common approx. 10ms approx. 8ms 20,000,000 operations or more 100,000 operations or more None LED

Description

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.2

Control Units Specifications

2.2.4.2

Transistor Output Type

FP0 transistor output types: C16T, C16CT, C16P, C16CP, C32T, C32CT, C32P, C32CP, T32CP

Insulation method Output type Rated load voltage Operating load voltage range Max. load current Max. surge current Output points per common

C16T, C16CT, C16P, C16CP

C32T, C32CT, C32P, C32CP, T32CP OFF state leakage current ON state voltage drop External power supply for driving internal circuit Response time Surge absorber Operating mode indicator Voltage Current OFF ON ON OFF

+ Notes

D The T32CP control unit uses only the PNP open collector. D For NPN open collector type, able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit.
(+) Yn Load Ground for load voltage and for external power supply for driving internal circuit External power supply for driving internal circuit (21.6V to 26.4V DC) Rated load voltage (5V to 24V DC)

Internal circuit

Matsushita Electric Works (Europe) AG


optical coupler open collector NPN open collector type: 5 to 24V DC (* notes) PNP open collector type: 24V DC NPN open collector type: 4.75 to 26.4V DC (* notes) PNP open collector type: 21.6 to 26.4V DC 0.1A 0.3A 8 points/common 16 points/common 100A or less 1.5V or less 21.6 to 26.4V DC Y0 and Y1: 5mA/1 point, except Y0 and Y1: 3mA/1 point 1ms or less (Y0 and Y1 only: 50s or less) 1ms or less (Y0 and Y1 only: 50s or less) Zener diode LED ()

Item

Description

2 17

Control Units 2.3 Internal Circuit Diagram

FP0 Hardware

2.3
2.3.1

Internal Circuit Diagram


Relay Output Type

FP0-C10RS/C10CRS/C14RS/C14CRS

Input side 5.6kW Internal circuit

X0

(* note 1)

5.6kW

Xn

Internal circuit

(* note 1)

COM

24V DC (* note 2)

Output side Internal circuit

Y0 Load

Yn Internal circuit COM

Load

Power supply

+ Notes

1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 and X7. 2) Either positive or negative polarity is possible for the input voltage supply.

2 18

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.3

Control Units Internal Circuit Diagram

2.3.2

Transistor Output Type

2.3.2.1

NPN Open Collector Type

When the load voltage and external power supply are the same. This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-C16T/C16CT/C32T/C32CT
Input side 5.6kW Internal circuit X0

(* note 1)

5.6kW Internal circuit

Xn

(* note 1)

COM

24V DC (* note 2)

Output side

(+)

Internal circuit

Y0

Load

Internal circuit

Yn Load

() 24V DC (External power supply and load voltage)

+ Notes

1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.

Matsushita Electric Works (Europe) AG

2 19

Control Units 2.3 Internal Circuit Diagram

FP0 Hardware

When the load voltage differs from the 24V DC external power supply for the driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-C16T/C16CT/C32T/C32CT
Input side 5.6kW Internal circuit X0

(* note 1)

5.6kW Internal circuit


(* note 1)

X1

5.6kW Internal circuit

Xn 24V DC (* note 2) COM

(* note 1)

Output side Internal circuit

(+) Y0 Load (for 5V )

Internal circuit

Y1

Load (for 5V )

Internal circuit

Yn

Load (for 24V )


5V DC (Rated load voltage)

()

24V DC (External power supply for driving internal circuit)

+ Notes

1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.

2 20

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.3

Control Units Internal Circuit Diagram

2.3.2.2

PNP Open Collector Type

FP0-C16P/C16CP/C32P/C32CP/T32CP

Input side 5.6kW Internal circuit


(* note 1)

X0

5.6kW

Xn 24V DC (* note 2) COM

Internal circuit

(* note 1)

Output side

()

Internal circuit

Y0

Load

Internal circuit

Yn

Load
24V DC (Load voltage and external power supply)

(+)

+ Notes
1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.
Matsushita Electric Works (Europe) AG 2 21

Control Units 2.4 Pin Layouts

FP0 Hardware

2.4
2.4.1
Inputs

Pin Layouts
C10RS/C10CRS
X05
X0
X05

X1 X2 X3 X4 X5 (NC) (NC) COM

X0

X5 COM Y0 (* note)
Y03

Outputs

Y0 Y1 (NC) (NC) COM Y2 COM Y3 COM

Load Load

Y03

Y3 COM

Power supply

Load Load
Power supply

2.4.2
Inputs

C14RS/C14CRS
X07
X0 X1 X2 X3 X4 X5 X6 X7 COM
X07

X0

X7 COM Y0 (* note)
Y05

Outputs

Y0 Y1 Y2 Y3 COM Y4 COM Y5 COM

Load Load Load Load


Power supply

Y05

Y5 COM

Load
Power supply

Load
Power supply

+ Note
2 22

Either positive or negative polarity is possible for the input voltage supply.
Matsushita Electric Works (Europe) AG

FP0 Hardware 2.4

Control Units Pin Layouts

2.4.3
Inputs

C16T/C16CT

X07 X0 X1 X2 X3 X4 X5 X6 X7 COM COM


(* note 1)

Outputs

Load Load Load Load

+ Notes

Matsushita Electric Works (Europe) AG

A A

X0

X1

COM

COM

Y0

Y1

Y07 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 (+) ()

Load Load Load Load

(+)

()

1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminal (X07) are connected internally, however they should be externally connected as well.

2 23

Control Units 2.4 Pin Layouts

FP0 Hardware

2.4.4
Inputs

C16P/C16CP

X07 X0 X1 X2 X3 X4 X5 X6 X7 COM COM


(* note 1)

Outputs

Load Load Load Load

+ Notes

2 24

A A

X0

X1

COM

COM

Y0

Y1

Y07 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 (+) ()

Load Load Load Load

(+)

()

1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminal (X07) are connected internally, however they should be externally connected as well.

Matsushita Electric Works (Europe) AG

FP0 Hardware 2.4

Control Units Pin Layouts

2.4.5
Inputs

C32T/C32CT
Inputs X0 X1 X8 X9

COM (* note 1) Outputs Outputs Y0 Y1

COM Y8 Y9

(+)

(+)

(+)

()

(+) ()

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals (X07 and X8F) are connected internally, however they should be externally connected as well. 3) The (+) terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well. 4) The () terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well.

Matsushita Electric Works (Europe) AG

2 25

Control Units 2.4 Pin Layouts

FP0 Hardware

2.4.6
Inputs

C32P/C32CP/T32CP
Inputs X0 X1 X8 X9

COM (* note 1) Outputs Outputs Y0 Y1

COM Y8 Y9

(+)

()

(+)

()

(+) ()

(+)

()

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals (X07 and X8F) are connected internally, however they should be externally connected as well. 3) The (+) terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well. 4) The () terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well.

2 26

Matsushita Electric Works (Europe) AG

Chapter 3 Expansion I/O Units


3.1 Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3.1.1 3.2 Expansion I/O Unit Types . . . . . . . . . . . . . . . 3 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 3.2.1 3.2.2 General Specifications . . . . . . . . . . . . . . . . . . 3 6 Input Specifications . . . . . . . . . . . . . . . . . . . . . 3 6 3.2.2.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . 3 7

3.2.3

Output Specifications . . . . . . . . . . . . . . . . . . . 3 8 3.2.3.1 3.2.3.2 Relay Output Type . . . . . . . . . . . 3 8 Transistor Output Type . . . . . . . . 3 9

3.3

Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . 3 10 3.3.1 3.3.2 Relay Output Type . . . . . . . . . . . . . . . . . . . . 3 10 Transistor Output Type . . . . . . . . . . . . . . . . . 3 11 3.3.2.1 3.3.2.2 3.3.3 3.3.4 NPN Open Collector Type . . . . 3 11 PNP Open Collector Type . . . . 3 13

Expansion Input Units . . . . . . . . . . . . . . . . . . 3 14 Expansion Output Units . . . . . . . . . . . . . . . . 3 15 3.3.4.1 3.3.4.2 NPN Open Collector Type . . . . 3 15 PNP Open Collector Type . . . . 3 17

Expansion I/O Units

FP0 Hardware

3.4

Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 18 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 E8RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 18 E16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 19 E16T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 20 E16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 21 E32T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 22 E32P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 23 E8X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 24 E16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25 E8YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 26 E8YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 26 E16YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 27 E16YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 28

32

Matsushita Electric Works (Europe) AG

FP0 Hardware 3.1

Expansion I/O Units Parts and Terminology

3.1

Parts and Terminology

There are twelve different expansion I/O unit types available: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. E8RS terminal type E16RS terminal type E16T E16P E32T E32P E8X input type E16X input type E8YT output type E8YP output type E16YT output type E16YP output type

In the next sections you will find a detailed description of each expansion I/O unit.

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33

Expansion I/O Units 3.1 Parts and Terminology

FP0 Hardware

3.1.1

Expansion I/O Unit Types

Side view of all expansion I/O unit types 8 9

10 11 E8RS/E16RS (terminal type)

E16T/E16P

E32T/E32P

E8X

E16X

E8YT/E8YP

E16YT/E16YP

12

13

14

15

34

Matsushita Electric Works (Europe) AG

FP0 Hardware 3.1

Expansion I/O Units Parts and Terminology

Power supply connector


Supply 24V DC. It is connected using the power supply cable (AFP0581) that comes with the unit.

2 3

Input terminal (9-pin) Output terminal (9-pin)


The input and output terminals ( 2 and 3 ) use a terminal block socket made by Phoenix Contact Co. (product number: 1840434) (* section 9.6).

4 12 5 14 6 13 7 15

Input connector (10-pin) Output connector (10-pin) Input connector (10-pin Output connector (10-pin Expansion hook 2) 2)

Use a MIL type connector for the input and output connectors ( 4 to 15 ) (* section 9.7).
8 11

is used to secure expansion units.


9

Expansion connector
connects an expansion unit to the internal circuit of the expansion I/O unit (* section 8.1).

10

DIN rail attachment lever

16

allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).

Matsushita Electric Works (Europe) AG

35

Expansion I/O Units 3.2 Specifications

FP0 Hardware

3.2

Specifications

3.2.1

General Specifications

For more details on the general specifications, refer to section 2.2.1.

3.2.2

Input Specifications

Item
Insulation method Rated input voltage Rated input current Input impedance Operating voltage range Input points per common (* note) E8RS E16RS, E16T, E16P, E8X E32T, E32P, E16X ON voltage/ON current OFF voltage/OFF current Response time (at 24V DC and 25C/66F) OFF ON ON OFF

Description

Operating mode indicator

+ Note

Either positive or negative polarity is possible for the input voltage supply.

36


24V DC approx. 4.3mA (at 24V DC) approx. 5.6kW 21.6 to 26.4V DC 4 points/common 8 points/common 16 points/common 19.2V or less/3mA or less 2ms or less 2.4V or more/1mA or more the same as above LED

optical coupler

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.2 Specifications

3.2.2.1

Limitations on Number of Simultaneous Input ON Points

Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature.
FP0E16RS
at 24V DC Number of 8 input points per common 6 which are simultaneously ON at 26.4V DC

47/ 55/ 116.6 131 Ambient temperature (5C/5F)

FP0E16T/E16P/E8X
at 26.4V DC Number of 8 input points per common 5 which are 4 simultaneously ON at 24V DC

34/ 43/ 55/ 93.2 109.4 131 Ambient temperature (5C/5F)

FP0E32T/E32P/E16X

at 26.4V DC Number of 16 input points per common 9 which are 8 simultaneously ON 26/ 34/ 78.8 93.2 at 24V DC

55/ 131 Ambient temperature (5C/5F)

Matsushita Electric Works (Europe) AG

37

Expansion I/O Units 3.2 Specifications

FP0 Hardware

3.2.3

Output Specifications

3.2.3.1

Relay Output Type

FP0 relay output types: E8RS and E16RS

Output type Rated control capacity Output points per common Response time Mechanical life time Electrical life time Surge absorber Operating mode indicator E8RS E16RS OFF ON ON OFF

38


Normally open (1 Form A) relay output 4 points/common 8 points/common approx. 10ms approx. 8ms 2A 250V AC, 2A 30V DC (4.5A maximum per common) 20,000,000 operations or more 100,000 operations or more None LED

Item

Description

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.2 Specifications

3.2.3.2

Transistor Output Type

FP0 transistor output types: E16T, E16P, E32T, E32P, E8YT, E8YP, E16YT, E16YP

Insulation method Output type Rated load voltage Operating load voltage range Max. load current Max. surge current Output points per common

E16T, E16P, E8YT, E8YP

E32T, E32P, 16 points/common E16YT, E16YP OFF state leakage current ON state voltage drop External power supply for driving internal circuit Response time Surge absorber Operating mode indicator Voltage Current OFF ON ON OFF 100A or less 1.5V or less

+ Note

For NPN open collector type, able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit.
(+) Yn External power supply for driving internal circuit (21.6V to 26.4V DC) Rated load voltage (5V to 24V DC)

Internal circuit

Matsushita Electric Works (Europe) AG


optical coupler open collector NPN open collector type: 5 to 24V DC (* note) PNP open collector type: 24V DC NPN open collector type: 4.75 to 26.4V DC PNP open collector type: 21.6 to 26.4V DC 0.1A 0.3A 8 points/common 21.6 to 26.4V DC Y0 and Y1: 5mA/1 point, except Y0 and Y1: 3mA/1 point 1ms or less (Y0 and Y1 only: 50s or less) 1ms or less (Y0 and Y1 only: 50s or less) Zener diode LED Load () Ground for load voltage and for external power supply for driving internal circuit

Item

Description

39

Expansion I/O Units 3.3 Internal Circuit Diagram

FP0 Hardware

3.3
3.3.1

Internal Circuit Diagram


Relay Output Type

FP0-E8RS/E16RS
Input side 5.6kW Internal circuit

X20

1kW

5.6kW

X2n

Internal circuit

1kW COM

24V DC (* notes)

Output side Internal circuit

Y20 Load

Y2n Internal circuit COM

Load

Power supply

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).

3 10

Matsushita Electric Works (Europe) AG

FP0 Hardware 3.3

Expansion I/O Units Internal Circuit Diagram

3.3.2
3.3.2.1

Transistor Output Type


NPN Open Collector Type

When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-E16T/E32T
Input side 5.6kW Internal circuit

X20

1kW

5.6kW Internal circuit

X2n

1kW COM

24V DC (* notes)

Output side

(+)

Internal circuit

Y20

Load

Internal circuit

Y2n Load

() 24V DC (External power supply and load voltage)

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).
3 11

Matsushita Electric Works (Europe) AG

Expansion I/O Units 3.3 Internal Circuit Diagram

FP0 Hardware

When the load voltage differs from the 24V DC external power supply for driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-E16T/E32T
5.6kW Internal circuit X20

1kW 5.6kW

X21

Internal circuit

1kW

5.6kW Internal circuit 1kW

X2n 24V DC (* notes)

COM

(+) Internal circuit Y20 Load (for 5 V )

Internal circuit

Y21

Load (for 5 V )

Internal circuit

Y2n

Load (for 24 V ) 5V DC
(Rated load voltage)

24V DC
(External power supply for driving internal circuit)

()

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).

3 12

Matsushita Electric Works (Europe) AG

FP0 Hardware 3.3

Expansion I/O Units Internal Circuit Diagram

3.3.2.2

PNP Open Collector Type

FP0-E16P/E32PT
Input side 5.6kW Internal circuit

X20

1kW

5.6kW Internal circuit

X2n 24V DC (* notes) COM

1kW

Output side

()

Internal circuit

Y20

Load

Internal circuit

Y2n

Load
24V DC

(+)

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).

Matsushita Electric Works (Europe) AG

3 13

Expansion I/O Units 3.3 Internal Circuit Diagram

FP0 Hardware

3.3.3

Expansion Input Units

FP0-E8X/E16X

Input side 5.6kW

X20

Internal circuit

1kW

5.6kW

X2n

Internal circuit

1kW COM

24V DC (* notes)

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The input number given above is the input number when the expansion input unit is installed as the first expansion unit (* section 7.3).

3 14

Matsushita Electric Works (Europe) AG

FP0 Hardware 3.3

Expansion I/O Units Internal Circuit Diagram

3.3.4

Expansion Output Units

3.3.4.1

NPN Open Collector Type

When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-E8YT/E16YT

Output side

(+) Y20

Internal circuit

Load

Internal circuit

Y2n

Load

() 24V DC (External power supply and load voltage)

+ Note

The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).
3 15

Matsushita Electric Works (Europe) AG

Expansion I/O Units 3.3 Internal Circuit Diagram

FP0 Hardware

When the load voltage differs from the 24V DC external power supply for driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-E8YT/E16YT

Output side Internal circuit

(+) Y20 Load (for 5V )

Y21 Internal circuit

Load (for 5V )

Internal circuit

Y2n

Load (for 24V DC) 5V DC 24V DC


(External power supply for driving internal circuit) (Rated load voltage)

()

+ Note
3 16

The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).
Matsushita Electric Works (Europe) AG

FP0 Hardware 3.3

Expansion I/O Units Internal Circuit Diagram

3.3.4.2

PNP Open Collector Type

FP0-E8YP/E16YP

Output side (*)

Internal circuit

Y20

Load

Internal circuit

Y2F Load 24V DC

(+)

+ Note

The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).

Matsushita Electric Works (Europe) AG

3 17

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4

Pin Layouts

3.4.1
Inputs
X20 X21 X22 X23 (NC) (NC) (NC) (NC) COM

E8RS

X03

X20 X23

COM

Y03

Y20 Y23

(* notes) Outputs
Y20 Y21 Y22 Y23 (NC) (NC) (NC) (NC) COM Load Load Load Load

COM

Power supply

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

3 18

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.4 Pin Layouts

3.4.2
Inputs
X20 X21 X22 X23 X24 X25 X26 X27 COM

E16RS

X20

X27 COM

Y20 (* notes)

Outputs
Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 COM Load Load Load Load Load Load Load Load
Power supply

Y27 COM

+ Notes

D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

3 19

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4.3
Inputs

E16T

Outputs

Load Load Load Load

+ Notes

3 20

A A

X20 X22 X24 X26 COM

X21 X23 X25 X27 COM


(* note 1)

X20

X21

COM

COM

Y20

Y21

Y20 Y22 Y24 Y26 (+)

Y21 Y23 Y25 Y27 ()

Load Load Load Load

(+)

()

1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.4 Pin Layouts

3.4.4
Inputs

E16P

Outputs

Load Load Load Load

+ Notes

Matsushita Electric Works (Europe) AG

A A

X20 X22 X24 X26 COM

X21 X23 X25 X27 COM


(* note 1)

X20

X21

COM

COM

Y20
Load Load Load Load

Y21

Y20 Y22 Y24 Y26 (+)

Y21 Y23 Y25 Y27 ()

(+)

()

1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

3 21

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4.5
Inputs

E32T
Inputs X20
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM

X21

X28 X29

COM (* note 1) Outputs


Y20 Y22 Y24 Y26 (+) Y21 Y23 Y25 Y27

COM Y28 Y29

Outputs
Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F

Y20

Y21

(+)

()

(+) ()

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The two (+) terminals of output terminals are connected internally, however they should be externally connected as well. 4) The two () terminals of the output terminals are connected internally, however they should be externally connected as well. 5) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

3 22

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.4 Pin Layouts

3.4.6
Inputs

E32P
Inputs X20 X21
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM

X28

X29

COM (* note 1) Outputs


Y20 Y22 Y24 Y26 (+) Y21 Y23 Y25 Y27 ()

COM Y28 Y29

Output
Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F ()

Y20 Y21

(+) ()

(+)

()

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The two (+) terminals of output terminals are connected internally, however they should be externally connected as well. 4) The two () terminals of the output terminals are internally connected, however they should be externally connected as well. 5) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

3 23

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4.7
Inputs

E8X
X20 X21

+ Notes

3 24

X20 X22 X24 X26 COM

X21 X23 X25 X27 COM


(* note 1)

COM

COM

1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The input number given above is the input number when the expansion input unit is installed as the first expansion unit. The input numbers for the expansion input units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.4 Pin Layouts

3.4.8
Inputs

E16X
X20
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM

X21

X28

X29

COM

COM

(* note 1)

+ Notes

1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The input number given above is the input number when the expansion input unit is installed as the first expansion unit. The input numbers for the expansion input units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

3 25

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4.9

E8YT

Outputs

Load Load Load Load

3.4.10

Outputs

Load Load Load Load

+ Note

3 26

A A

Y20 Y22 Y24 Y26 (+)

Y21 Y23 Y25 Y27 ()

Load Load Load Load

Y20

Y21

(+)

()

E8YP

Y20 Y22 Y24 Y26 (+)

Y21 Y23 Y25 Y27 ()

Load Load Load Load

Y20

Y21

(+)

()

The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

FP0 Hardware

Expansion I/O Units 3.4 Pin Layouts

3.4.11

E16YT

Outputs

Outputs

Y20 Y21 Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F ()
Load Load Load Load

Load Load Load Load

Y20 Y22 Y24 Y26 (+)

Y21 Y23 Y25 Y27 ()

Y28 Y29

Load Load Load Load

Load Load Load Load

+ Notes

D The two (+) terminals of the output terminals are connected internally, however they should be externally connected as well. D The two () terminals of the output terminals are connected internally, however they should be externally connected as well. D The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).

Matsushita Electric Works (Europe) AG

(+)

()

3 27

Expansion I/O Units 3.4 Pin Layouts

FP0 Hardware

3.4.12

E16YP

Outputs
Load Load Load Load

Outputs

Y20 Y21 Y20 Y22 Y24 Y26 (+) Y21 Y23 Y25 Y27 ()
Load Load Load Load Load Load Load Load

Y28 Y29

+ Notes

D The two (+) terminals of the output terminals are connected internally, however they should be externally connected as well. D The two () terminals of the output terminals are connected internally, however they should be externally connected as well. D The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).

3 28

Y28 Y2A Y2C Y2E (+)

Y29 Y2B Y2D Y2F ()

Load Load Load Load

(+)

()

Matsushita Electric Works (Europe) AG

Chapter 4 Analog I/O Unit


4.1 Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 4.1.1 4.1.2 4.2 Analog Mode Switch Setting . . . . . . . . . . . . . 4 4 Analog I/O Terminal . . . . . . . . . . . . . . . . . . . . 4 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 4.2.1 4.2.2 4.2.3 General Specifications . . . . . . . . . . . . . . . . . . 4 5 Analog Input Specifications . . . . . . . . . . . . . . 4 6 Analog Output Specifications . . . . . . . . . . . . 4 8

4.3 4.4 4.5

A/D Conversion Characteristics . . . . . . . . . . . . . . . . . . 4 9 D/A Conversion Characteristics . . . . . . . . . . . . . . . . . 4 12 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.1 4.5.2 Analog Input Wiring . . . . . . . . . . . . . . . . . . . . 4 13 Analog Output Wiring . . . . . . . . . . . . . . . . . . 4 14

4.6 4.7

Boosting the Precision of the Thermocouple Range 4 16 Averaging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 4.7.1 4.7.2 Averaging for Voltage Ranges and Current Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 Averaging for a Thermocouple Range . . . . 4 18

Analog I/O Unit

FP0 Hardware

42

Matsushita Electric Works (Europe) AG

FP0 Hardware 4.1

Analog I/O Unit Parts and Terminology

4.1

Parts and Terminology

4 1

5 6

Analog mode switch


is used to switch between input and output modes (voltage/current). With the analog I/O unit, both input channels are operated in the same range (* section 4.1.1).

Analog I/O terminal (9-pin)


Use a terminal block socket made by Phoenix Contact Co. (product number: 1840434) (* sections 4.1.2 and 9.6).

Expansion hook

is used to secure expansion units.


4

Expansion connector
connects an expansion unit to the internal circuit of the analog I/O unit (* section 8.1).

DIN rail attachment lever

allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).

Matsushita Electric Works (Europe) AG

43

Analog I/O Unit 4.1 Parts and Terminology

FP0 Hardware

4.1.1

Analog Mode Switch Setting

Mode

Switch Range number


0 to 5V 0 to 20mA
No With averaging averaging (* (* note 2) note 1)

Analog input range switching 1 to 3, 5

10 to +10V
No aver aging (* note 1) With av eraging (* note 2)

K type thermo couple (* note 3)


Temper ature of terminal to 1000C 100C to temper ature of terminal

J type thermo T type thermo couple (* note 3) couple (* note 3)


Temper ature of terminal to 750C 100C to temper ature of terminal Temper ature of terminal to 350C 100C to temper ature of terminal

1 2 3 5 ON

Analog 4 output range switching


4 ON

0 to 20mA

10 to +10V

+ Notes

1) No averaging: Conversion data is set for the specified input contact point area for each A/D conversion, on each channel. 2) With averaging: On each channel, for each A/D conversion, the maximum and minimum values from the data of the last ten times are excluded, and the data from the other eight times is averaged, and the result set (* section 4.7.1). 3) If a thermocouple setting is used, averaging is carried out, regardless of the switch settings (* section 4.7.2).

4.1.2

Analog I/O Terminal

1 2 3 4 5 6 7 8 9

IN/V 0 IN/I 0 IN/COM IN/V 1 IN/I 1

OUT/V OUT/I OUT/COM

44


Analog input (channel 0), voltage input Analog input (channel 0), current input Analog input (channel 0 and 1), analog input common Analog input (channel 1), voltage input Analog input (channel 1), current input Ground for analog cable Voltage output Current output Analog output common

Pin number

Name

Description

Matsushita Electric Works (Europe) AG

FP0 Hardware 4.2

Analog I/O Unit Specifications

4.2

Specifications

4.2.1
Item

General Specifications

Rated operation voltage Operating voltage range Rated current consumption Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown voltage

Allowed momentary power off time

Insulation resistance

Vibration resistance Shock resistance Noise immunity Operating condition Weight

Matsushita Electric Works (Europe) AG


24V DC 21.6 to 26.4V DC 10ms 100mA or less (* section 2.2.1.2) 0C to +55C/32F to +131F 20C to +70C/4F to +158F 30% to 85% RH (non-condensing) 30% to 85% RH (non-condensing) 500V AC for 1 minute between I/O terminal and power supply/ground terminal 500V AC for 1 minute between input and output terminals min. 100MW (measured with a 500V DC megger) for between I/O terminal and power supply/ground terminal min. 100MW (measured with a 500V DC megger) for between input and output terminals 10Hz to 55Hz, 1 cycle/min: double amplitude of 0.75mm/ 0.030in., 10min. on 3 axes Shock of 98m/s2 or more, 4 times on axes 1,000Vp-p with pulse widths 50ns and 1s (based on in-house measurements) Free from corrosive gases and excessive dust appox. 100g/3.53oz

Description

45

Analog I/O Unit 4.2 Specifications

FP0 Hardware

4.2.2
Item

Analog Input Specifications


Description

Number of input points Input range Voltage range Current range Thermocouple range Digital output 0 to 5V/ 0 to 20mA 10 to +10V Thermo couple (units in C) K type J type T type

Resolution Conversion speed Overall precision Voltage/ current range Thermocouple range Voltage/ current range Thermocouple range

Input impedance Absolute maximum input

Voltage range Current range Voltage range Current range

Insulation method (* note 5)

Number of input contact points

+ Notes

1) A temperature lower than the terminal temperature of the analog I/O unit cannot be measured. 2) A temperature higher than the terminal temperature of the analog I/O unit cannot be measured.
46 Matsushita Electric Works (Europe) AG


2 channels/unit
0 to 20mA 0 to 5V/10 to +10V K, J and T type thermocouples K0 to K4000 (H0 to H0FA0) K 2000 to K + 2000 (HF830 to H07D0) K (temperature of terminal) to K1000 (* note 1) K 100 to K (temperature of terminal) (* note 2) K (temperature of terminal) to K750 (* note 1) K 100 to K (temperature of terminal) (* note 2) K (temperature of terminal) to K350 (* note 1) K 100 to K (temperature of terminal) (* note 2) When disconnected: K 20000 1/4000 1ms/channel (* note 3) 560ms (fixed) "1% F.S. or less (0 to 55C/32 to 131F) "0.6% F.S. or less (25C/77F) Offset error (0 to 55C/32 to 131F): "2% F.S. or less (K type thermocouple) (* note 4) "2.7% F.S. or less (J type thermocouple) (* note 4) "5.8% F.S. or less (T type thermocouple) (* note 4) Linearity error: "1% F.S. or less(0 to 55C/32 to 131F) 1MW or more 250W "15V +30mA Between analog input terminal to FP0 internal circuit: photocoupler insulation (non-insulated between analog inputs) Between analog input terminal to analog I/O unit external power supply: insulation-type DC/DC converter Between analog input terminal to analog output terminal: insulation-type DC/DC converter 32 input contact points: 16 points for 1st half: analog input CH0 data (WX2) (* note 6) 16 points for last half: analog input CH1 data (WX3) (* note 6)

FP0 Hardware 4.2

Analog I/O Unit Specifications

3) The time noted below is required before the analog data is reflected in the control unit input.
10V Analog input 0V K2000 WX2 K0 Conversion time: (1ms) Refresh Refresh standby 1ms number of 0ms to expansion units scan time

4) Refer to section 4.6, Boosting the Precision of the Thermocouple Range. 5) Refer to the schematic diagram of insulation methods below.
Analog I/O unit CH0 Bus Photocoupler insulation Analog input DC/DC converter insulation I/F DC/DC converter insulation Photocoupler insulation Analog output 24V DC CH1

FP0 Control unit

+5V

6) The number for the input contact point being used varies depending on the expansion location (* section 7.4).

Matsushita Electric Works (Europe) AG

47

Analog I/O Unit 4.2 Specifications

FP0 Hardware

4.2.3
Item

Analog Output Specifications


Description
Voltage range Current range 10 to +10V 0 to 20mA

Number of output points Output range Digital input Resolution Conversion speed Overall precision Output impedence Maximum output current Allowable output load resistance Voltage range Voltage range Current range

Insulation method (* note 2)

Number of output contact points

+ Notes

1) The time noted below is required before the analog data is reflected in the control unit output.
K2000 WY2 K0 10V Analog output 0V Refresh 1ms number of expansion units Waiting for Conversion time processing (500ms) 0ms to scan time

2) Refer to the schematic diagram of insulation methods on the previous page. 3) The number for the output contact point being used varies depending on the expansion location (* section 7.4).

48


1 channel/unit 10 to +10V 0 to 20mA K 2000 to K + 2000 (HF830 to H07D0) K0 to K4000 (H0 to H0FA0) 1/4000 500ms (* note 1) "1% F.S. or less (0 to 55C/32 to 131F) "0.6% F.S. or less (25C/77F) 0.5W "10mA 300W or less Between analog output terminal to FP0 internal circuit: Photocoupler insulation Between analog output terminal to analog I/O unit external power supply: insulation-type DC/DC converter Between analog output terminal to analog input terminal: insulation-type DC/DC converter 16 output contact points: analog output data (WY2) (* note 3)

Matsushita Electric Works (Europe) AG

FP0 Hardware 4.3

Analog I/O Unit A/D Conversion Characteristics

4.3
(K) 4000

A/D Conversion Characteristics


Corresponding table of A/D conversion values
Input current (mA) 0.0 A/D conversion value 0 500 1000 1500 2000 2500 3000 3500 4000

Current range: 0 to 20mA DC input

A/D conversion value

3000

2.5 5.0

2000

7.5 10.0

1000

12.5 15.0

0 5 10 15 20(mA)

17.5
Analog input range

20.0

Processing if the range is exceeded


Input value 0mA or less (including negative value) 20mA or more Converted value 0 4000

Voltage range: 0 to 5V DC input


(K) 4000

Corresponding table of A/D conversion values


Input voltage (V) 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 A/D conversion value 0 400 800 1200 1600 2000 2400 2800 3200 3600 4000

A/D conversion value

3000

2000

1000

0 1 2 3 4 5(V)

4.5 5.0

Analog input range

Processing if the range is exceeded Input value Converted value


0V or less (including negative value) 5V or more 0 4000

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49

Analog I/O Unit 4.3 A/D Conversion Characteristics

FP0 Hardware

Voltage range: 10 to +10V DC input


(K) 2000

Corresponding table of A/D conversion values


Input voltage (V) 10.0 A/D conversion value 2000 1500 1000 500 0 +500 +1000 +1500 +2000

A/D conversion value

1000

7.5 5.0

0 10 5 1000 5 10 (V)

2.5 0.0 +2.5 +5.0

2000

+7.5 +10.0

Analog input range

Processing if the range is exceeded


Input value 10V or less +10V or more Converted value 2000 +2000

Thermocouple input: Setting a temperature higher than the temperature of the terminal using the analog mode switch (* section 4.1.1)
(K) 1000 (K type thermocouple)

Corresponding table of A/D conversion values


Temperature (C) A/D conversion value Temperature of terminal 25 250 350 500 750 1000 Temperature of terminal 25 250 350 500 750 1000

A/D conversion value

750

(J type thermocouple)

500 (T type thermocouple) 350 250 Temp. of terminal 0 Temp. of terminal

250 350 500

750

1000 (C)

Thermocouple input range

Processing if the range is exceeded


Input value Temperature of terminal or less Upper limit 3505C or more (with T type thermocouple) 7505C or more (with J type thermocouple) Converted value Temperature of terminal 350

750

10005C or more 1000 (with K type thermocouple) Disconnected 20000 If the measured temperature exceeds the upper limit of the range, a value higher than the upper limit value is not output.

4 10

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FP0 Hardware 4.3

Analog I/O Unit A/D Conversion Characteristics

Thermocouple input: Setting a temperature lower than the temperature of terminal using the analog mode switch (* section 4.1.1)
Thermocouple input range
100(C) 75 50 25 Temp. of terminal 0 Temp. of terminal 25

Corresponding table of A/D conversion values Temperature (C)


Temperature of terminal
A/D conversion value

A/D conversion value


Temperature of terminal 0 25 50 75 100

0 25 50 75 100

50

75

100 (K)

Processing if the range is exceeded Input value


Temperature of terminal or more Lower limit with T type thermocouple with J type thermocouple with K type thermocouple Disconnected

Converted value
Temperature of terminal 250 200 250 20000

A value is output even if the boundary of the measured value (100C) is exceeded, but the measurement accuracy cannot be guaranteed.

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4 11

Analog I/O Unit 4.4 D/A Conversion Characteristics

FP0 Hardware

4.4

D/A Conversion Characteristics


Corresponding table of D/A conversion values
Digital input value 2000 Output voltage (V) 10.0 7.5 5.0 2.5 0.0 +2.5 +5.0 +7.5 10.0

Voltage range: 10 to +10V DC output


(V) 10

Output signal range

1500 1000

0 2000 1000 5 1000 2000(K)

500 0 +500 +1000

10

Digital input

+1500 +2000

Processing if the range is exceeded


Digital input value 2001 or less +2001 or more Analog output value Constant (value just before 2001 is input) Constant (value just before +2001 is input)

Current range: 0 to 20mA output


(mA) 20

Corresponding table of D/A conversion values


Digital input value 0 500 1000 1500 2000 2500 3000 3500 4000 Output current (mA) 0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0

Output signal range

15

10

0 1000 2000 3000

4000 (K)

Digital input

Processing if the range is exceeded


Digital input value Negative value Analog output value Constant (value just before negative value is input) Constant (value just before 4001 is input)

4001 or more

4 12

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FP0 Hardware

Analog I/O Unit 4.5 Wiring

4.5

Wiring

4.5.1

Analog Input Wiring


Current input
Input instrument (CH0)
IN V0 I0 COM V1 I1

Voltage input
V0 IN I0 COM V1 I1 V OUT I COM

Input instrument (CH0)

Input instrument (CH1)

V OUT I COM

Input instrument (CH1)

Connect input instrument between IN/V and


IN/COM terminal.

First, connect both IN/V terminal and IN/I terminal. And then connect input instrument between it and IN/COM terminal.

Thermocouple input (when measured at temperature higher than the temperature of the terminal)
(+) V0 IN I0 COM V1 I1 V OUT I COM (+) ()

Thermocouple input (when measured at temperature lower than the temperature of the terminal)
() V0 IN I0 COM V1 I1 () (+)

Thermocouple (CH0)

Thermocouple (CH0)

Thermocouple (CH1)
OUT

V I COM

Thermocouple (CH1)

Connect IN/V terminal to the (+) side of the thermocouple, and connect IN/COM terminal to the () side of the thermocouple.

Connect IN/V terminal to the () side of the thermocouple, and connect IN/COM terminal to the (+) side of the thermocouple.

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4 13

Analog I/O Unit 4.5 Wiring

FP0 Hardware

4.5.2

Analog Output Wiring


Current output
V0 IN I0 COM V1 I1 V OUT I COM

Voltage output
V0 IN I0 COM V1 I1 V OUT I COM

Output instrument

Output instrument

Connect output instrument between OUT/V and OUT/COM terminal.

Connect output instrument between OUT/I and OUT/COM terminal.

+ Notes

D Always make sure the switch settings and the terminal base wiring connections match. For output, in particular, if the settings and the wiring connections are wrong, the control unit will output values like those shown below, even in the PROG. mode. (For information on switch settings, * section 4.1.1.)
Item
0mA output based on current range setting 0V output based on voltage range setting

Output terminal (OUT)


Current terminal (I) 0mA 10mA

4 14

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Voltage terminal (V) 10V 0V

FP0 Hardware

Analog I/O Unit 4.5 Wiring

D DA internal block diagram A voltage amplifier and current amplifier are connected in parallel to a single DA converter IC.
Voltage amplifier Terminal Current amplifier DA converter Microcomputer

Also, the digital value that is sent to the DA converter IC to achieve a voltage output of 0V is different from that input to the DA converter IC to achieve a current output of 0mA. As a result, if the voltage output is set to 0V, 10mA is output from the current output terminal, and conversely, if the current output is set to 0mA, 10V is output from the voltage output terminal. D For voltage output
Value of WY
Digital value to DA converter Analog output

K2000
0 10V

K0
2047 0V

K2000
4095 +10V

D For current output


Value of WY
Digital value to DA converter Analog output

K0
0 0mA

K2000
2047 10mA

K4000
4095 20mA

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4 15

Analog I/O Unit 4.6 Boosting the Precision of the Thermocouple Range

FP0 Hardware

4.6

Boosting the Precision of the Thermocouple Range

When a high degree of precision is required, we recommend correcting the offset using the program.

Example:
Temperature (5C) of terminal Offset error 200 Logical Value 100 Measured value K100 K107 K200 K207 Digital value (WX2)

In the above case, seven should be subtracted from the value of WX2.
Program example R9010 F27 (), WX2, K7, DT100

The value with the offset value of 7 subtracted is stored at DT100.

+ Note

We recommend initiating correction using the offset value taken approximately 5 minutes after power is turned ON in order to take into consideration the heat generated by the unit itself.

4 16

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FP0 Hardware 4.7

Analog I/O Unit Averaging Function

4.7

Averaging Function

4.7.1

Averaging for Voltage Ranges and Current Ranges

When the input range is set to a voltage range or current range, processing like that shown below is carried out internally by analog I/O unit.
Operation item
Analog input value for ch0 Reading time
ch0

Time chart
2.3V (0 to 5V range) 125mV (0 to 5V range) 18msec
1m 1m 1m 1m sec sec sec sec ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1

100

90

110

100

1800

1850

1900

1830

1870

1910

1780 1810

1950

Internal processing for analog I/O unit ch0

Averaging of results from 8 times, with maximum/minimum values deleted


100 90 min 110 100 1800 1850 1900 1830 1870 1910 max

(100+110+100+1800+1850+1900+1830+ 1870)B8=1195

90 min

110

100

1800

1850

1900

1830

1870 1910 max

1780

(110+100+1800+1850+1900+1830+ 1870+1780)B8=1405 (110+1800+1850+1900+1830+ 1870+1780+1810)B8=1618.75

110

100 min

1800

1850

1900

1830

1870 1910 max

1780

1810

100 min

1800

1850

1900

1830

1870

1910

1780

1810 1950 max

(1800+1850+1900+1830+ 1870+1910+1780+1810)B8 =1843.75

Digital output value for ch0


18msec

K1618 K1405 K1195

K1843

Starting with the most recent data, the data from the last ten times is taken. The maximum and minimum values are deleted, and then averaging is carried out on the remaining eight items. The value obtained from the most recent averaging is normally used as the value output at this time. (If a fraction results from the calculation, it is rounded off.)

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4 17

Analog I/O Unit 4.7 Averaging Function

FP0 Hardware

4.7.2

Averaging for a Thermocouple Range

When the input range is set to a thermocouple (K, J or T type), processing like that shown below is carried out internally in the analog I/O unit.
Operation item
Analog input value ch0
(thermocouple input) 4mV (K type thermocouple, 100C) 560msec
70m 70m 70m sec sec sec

Time chart
41mV (K type thermocouple, 1000C)

Reading time

(* note) ch1 ch0 ch0 1000 ch1 ch0 1000 ch1 ch0 ch1 ch0

ch1 ch0 100 100 90 100

ch1 ch0 1000

ch1

1000

Internal processing for analog I/O unit ch0

Averaging of results from 3 times, with maximum/minimum values deleted 100 100 90 min 100 1000 max (100+100+100)B3=100

100

90 min

100

1000

1000 max

(100+100+1000)B3=400

90 min

100

1000

1000

1000 max

(100+1000+1000)B3=700

100 min

1000

1000

1000

1000 max K700

(1000+1000+1000)B3=1000 K1000

Digital output value (WX)


(temperature C) K100 560msec K400

Starting from the most recent data, the data from the last five times is taken. The maximum and minimum values are deleted, and then averaging is carried out on the remaining three items. The value obtained from the most recent averaging is normally used as the value output at this time. (If a fraction results from the calculation, it is rounded off.)

4 18

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FP0 Hardware 4.7

Analog I/O Unit Averaging Function

+ Note

In the read timing, the minimum and maximum values are subtracted from the data from the last ten times, just as in averaging processing of section 4.7.1, and the data from the remaining eight times is used for the averaging.

70msec ch1

70msec ch1

ch0 Data from 8 times used for averaging Check for disconnected wiring

If a disconnected wire is detected, a value of K20000 is output.

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4 19

Analog I/O Unit 4.7 Averaging Function

FP0 Hardware

4 20

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Chapter 5 FP0 I/O Link Unit (MEWNETF)


5.1 FP0 I/O Link Unit (MEWNETF) . . . . . . . . . . . . . . . . . 5 3 5.1.1 5.1.2 5.1.3 5.2 5.3 Operating Condition Display LEDs . . . . . . . . 5 3 Station Number Selection Switches . . . . . . . 5 4 Operation Mode Selection Switches . . . . . . 5 4

Precautions for Handling . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.1 5.3.2 General Specifications . . . . . . . . . . . . . . . . . . 5 6 Performance Specifications . . . . . . . . . . . . . . 5 6 5.3.2.1 5.3.2.2 5.3.2.3 5.3.2.4 5.3.3 Master and Slave Stations . . . . 5 7 Recommended Cables . . . . . . . 5 7 Terminal Pin Layouts . . . . . . . . . 5 8 Communication Line Wiring Diagram . . . . . . . . . . . . . . . . . . . . 5 9

Related Product Names and Numbers . . . 5 10

5.4

Using the FP0 I/O Link Unit . . . . . . . . . . . . . . . . . . . . 5 11 5.4.1 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . 5 11 5.4.1.1 5.4.1.2 5.4.2 5.4.3 5.4.4 5.4.5 Terminal Station Selection . . . . 5 11 Communication Error Output Mode . . . . . . . . . . . . . . . . . . . . . . 5 11

Parallel Versus Serial Connection . . . . . . . 5 11 FP0 Connections . . . . . . . . . . . . . . . . . . . . . . 5 12 Remote I/O System Communication Error Flag (FP0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 13 I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 13

FP0 I/O Link Unit (MEWNETF)

FP0 Hardware

52

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FP0 Hardware 5.1

FP0 I/O Link Unit (MEWNETF) FP0 I/O Link Unit (MEWNETF)

5.1

FP0 I/O Link Unit (MEWNETF)

The FP0 I/O Link Unit (MEWNETF) works as the slave station of a Remote I/O System. The FP0 I/O Link Unit exchanges I/O information with the Master Unit. Use a twoconductor cable to connect the master unit and the FP0 I/O Link Unit. To connect the FP0 I/O Link Unit to the FP0 Control Unit or FP0 Expansion Unit, use the expansion connector. The FP0 I/O Link Unit functions as a buffer. The output from the master unit is sent to the input of the FP0 through the FP0 I/O Link Unit. The output from the FP0 is sent to the input of the master unit from the FP0 I/O Link Unit. Be sure to connect the FP0 I/O Link Unit with a master unit. Without a master station, the slave station (including FP0 I/O Link Unit) will not work.
Operating condition display LEDs

Station number selection switches

STATION No.

COM. ALARM

0 0 1 2 3 4

5 5

Operation mode selection switch

MODE

OFF ON RS485

RS485 transmission line terminals

Sunken terminal fixing screws

FP0IOL

Power supply connector

5.1.1

Operating Condition Display LEDs


COM (Green) Displays communication condition. : Standby : Normal communication mode : Communication stop mode : Communication error Flashing slowly (Once / second) Unlit ALARM (Red) Displays the units trouble condition : Unit trouble : Selection error : Normal

Lit
COM.

Flashing quickly (5 times / second)

ALARM

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53

FP0 I/O Link Unit (MEWNETF) 5.1 FP0 I/O Link Unit (MEWNETF)

FP0 Hardware

5.1.2
STATION No.

Station Number Selection Switches


upper
0 0 5 5

Functional description
Sets the station number of the FP0 I/O Link Unit. The working range is 0132 .

lower

If the switches are not within this range, a selection error will occur and communication will be impossible.

+ Note
5.1.3

In case of a selection error, the ALARM LED will flash.

Operation Mode Selection Switches


Switch No. Function OFF
Not a terminal station. Not retained. Invalid.

ON
Operates as a terminal station. Retained. Valid.

1 MODE 2 3 4 OFF ON

1 2 3 4 Terminal station selection. Output condition during a communication error. I/O Link error flag.

+ Notes

Switches 1 and 2 must always be set the same (ON or OFF). In case I/O Link error flag is valid, the MSB (most significant bit) of the 2 words allocated [32 bit: WX (n, n+1)] is assigned as an error flag to the Control Unit (0: normal, 1: abnormal).

54

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.2 Precautions for Handling

5.2

Precautions for Handling

In addition to the precautions taken for all FP0 components (* Before You Start), adhere to the following:

When handling numerical data, have the FP0 I/O Link Unit read the data twice because the unit does not guarantee the simultaneity of data. Turn OFF the power when wiring the FP0 I/O Link Unit or when adding an FP0 I/O Link Unit. Be careful not to leave wire wastes inside the units when wiring. Do not touch the units expansion connector with your hand. This may result in a poor contact, and the static electricity from your hand may damage the components. Do not bang or drop the FP0 I/O Link Unit as its case is made of resin. Keep the unit as far away as possible from highvoltage or highcurrent cables, high tension equipment, power generating equipment and radio equipment. Separate the wiring for the power supply lines and the transmission lines in separate conduits. At the very least they should be separated as far away from each other as possible.

w w w

w w

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55

FP0 I/O Link Unit (MEWNETF) 5.3 Specifications

FP0 Hardware

5.3

Specifications

5.3.1
Item

General Specifications
Specification
24V DC 21.6 to 26.4V DC I/O Link unit: max. 40mA / 24V DC Control unit: max. 30mA / 24V DC

Rated supply voltage Supply voltage range Consumption current

Allowed momentary power off time Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown voltage Insulation resistance Vibration resistance

10ms (max) 0_C to 55_C (32_F to 131_F) 20_C to 70_C (4_F to 158_F) 30% to 85% RH (noncondensing) 30% to 85% RH (noncondensing) RS485 terminals Power supply / function earth terminals: AC500V 1minute RS485 terminals Power supply / function earth terminals: min. 100MW (measured with a 500V DC megger) 10Hz to 55Hz, 1 cycle/min.: double amplitude 0.75mm (0.03in.), 10 minutes on 3 axes. Minimum 98m/s2, 4 times on 3 axes. 1000Vpp with pulse widths 50ns and 1s (based on inhouse measurements) Free from corrosive gases and excessive dust Approx. 85g

Shock resistance Noise immunity Operating condition Weight

5.3.2
Item

Performance Specifications
Specifications
Twoline, halfduplex Asynchronization system 0.5Mbps RS485 CRC (Cyclic Redundancy Check) 32X / 32Y

Communication method Synchronous method Communication rate Interface Communication error check method I/O map of FP0 I/O Link Unit

56

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.3 Specifications

5.3.2.1

Master and Slave Stations

Master and Slave Stations


Number of master units per CPU Number of slave stations per Master unit Number of I/O points per CPU FP3, FPC FP10S FP10SH Number of I/O points per Master unit CPU unit Ver.: Lower Ver. than below CPU unit Ver.: FP3 Ver. 4.6 or higher FPC Ver. 4.6 or higher Master unit Ver. Ver. 1.4 or lower Master unit Ver. Ver. 1.5 or higher Max. 4 units. Max. 32 units. Max. 2,048 points Max. 4,096 points Max. 8,192 points Max. 1,024 points Max. 2,048 points

CPU unit Ver.: Master unit Ver. FP10S Ver. 1.9 or higher Ver. 1.5 or higher FP10SH Ver. 1.0 or higher Number of I/O points per one I/O Link unit

Max. 4,096 points

64 points (Input 32 points + Output 32 points) (* note)

+ Note
5.3.2.2

If the I/O Link error flag is on (valid), there are 63 I/O points (Input 31 points + Output 32 points).

Recommended Cables

Recommended Cables for FP Remote I/O System [MEWNETF]


Cable Size Twisted pair cable with shield Min.1.25mm2 (AWG16 or larger) Min.0.5mm2 (AWG20 or larger) Min.0.75mm2 (AWG18 or larger) Conductor Resistance (at 20_C) Max. 16.8 W /km Max. 33.4 W/km Max. 25.1 W /km Insulator Material Thickness Diameter of cable Communication distance (Total extension) 700m (300m * note 5) 600m (300m * note 5) 400m (200m * note 5)

Polyethylene Max. 0.5mm Polyethylene Max. 0.5mm Polyvinyl Chloride Max. 0.6mm

Approx. 8.5mm Approx. 7.8mm Approx. 6.6mm

Vinyl Cabtyre Cable (VCTF)

* next page

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57

FP0 I/O Link Unit (MEWNETF) 5.3 Specifications

FP0 Hardware

Cable
Twisted pair with shield

Crosssection
shield jacket

conductor VCTF

insulator molding jacket

conductor

insulator

+ Notes

1) The electric characteristic of polyvinyl chloride is inferior to polyethylene, so the maximum communication distance is short. 2) Twisted pair cable should be a shielded type. 3) Use only one type of communication cable, i.e. do not mix cable types. 4) Twisted pair cable should especially be used in an environment with extensive noise. 5) If AFP3740, AFP87441, AFP87442, AFP3741 are in the network, the communication distance should be limited as stated above.

5.3.2.3

Terminal Pin Layouts Each  and terminal is connected internally. The ground terminal is connected internally to the power supplys top pin on the side of the unit. Using relayed wiring, the ingoing cable should be connected to the upper terminal and the outgoing cable should be connected from the lower terminal (* 5.3.2.4).

58

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.3 Specifications

5.3.2.4

Communication Line Wiring Diagram


I/O Link Unit

Slave station

(Shield)

(Shield)

Slave station

(Shield)

FG

Communication cable

Communication cable

FG

Communication cable

When connecting the communication cable, be sure to connect the  side terminal of a slave station to the  side terminal of the FP0 I/O Link Unit, and the side terminal of a slave station to the side terminal of the FP0 I/O Link Unit. No more than two pairs of cables should be connected to one RS485 port.

Correct
slave station slave station slave station slave station

slave station

slave station

slave station

Be sure to follow the wiring diagram and the terminal symbol sheet when setting up your system. Tightening torque for both terminals and fixing screws must be 0.5 to 0.6 Nm (5.1 to 6.1 kgfcm).

Matsushita Electric Works (Europe) AG

59

FP0 I/O Link Unit (MEWNETF) 5.3 Specifications

FP0 Hardware

5.3.3

Related Product Names and Numbers


Product name Specifications
FP2 MultiWire Link Unit FP3 Remote I/O Master Unit FPC CPU with MEWNETF Board FPC MEWNETF Master Board Slave Unit FP I/O Terminal Board Connector type FP I/O Terminal board Screw terminal board type FP I/O Terminal Unit FP3 Remote I/O Slave Unit Operating voltage: 12V DC, 0.2A Tr. Output Operating voltage: 24V DC, 0.2A Tr. Output Operating voltage: 24V DC, 0.2A Tr. Output Operating voltage: 24V DC, 2A Ry. Output Basic Unit DC Input 0.5A Tr. Output Expansion Unit DC Input 0.5A Tr. Output FP1 I/O Link Unit 8point input unit 16point input unit 8point output unit 16point output unit 8point input unit 16point input unit 8point output unit 16point output unit

Order number
FP2MW AFP3742 AFC3224 AFC3740 AFP3743 AFP87445 AFP87446 AFP87444 AFP87432 AFP87421 AFP87422 AFP87423 AFP87424 AFP87425 AFP87426 AFP87427 AFP87428 AFP1732 AFP1736 AFC1732

Sl lave stat tion

Master r station

Master Unit

Operating voltage: 24V DC Operating voltage: 100 to 240V AC

FPM I/O Link Board

Operating voltage: 24V DC

5 10

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

5.4

Using the FP0 I/O Link Unit

In this section, the operation mode, master unit and slave connections, the remote I/O system communication error flag and I/O numbers are explained.

5.4.1

Operation Mode

The operation mode is set with the operating mode selection switch. 5.4.1.1 Terminal Station Selection

The terminal station is located at each end of the communication line. If it is not set up properly, a communication error may occur. (For more details, * ACGM0028END, REMOTE I/O SYSTEM.) 5.4.1.2 Communication Error Output Mode

If the communication error occurs in the Remote I/O System, the FP0 I/O Link Unit will select either the Output OFF or Output HOLD mode. (In the case below, the output of the FP0 I/O Link Unit is the output from the FP3 / FP10SH to the FP0. This is the input for the FP0.) However, if system register No. 27 in the FP3 / FP10SH CPU is set to 0 and a communication error occurs with a slave station, the output mode will be set to Output OFF.

5.4.2

Parallel Versus Serial Connection

In a parallel setup, the input and output of the FP0 are directly connected to the input and output of the FP3/FP10SH, for example. I/O information can be exchanged asynchronously between the FP3/FP10SH and the FP0.
FP3/FP10SH

Parallel connection (multiconductor cable)

FP0

FP0

* next page
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FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

FP0 Hardware

Using the serial connector, the FP0 I/O Link Unit works as the slave station of the Remote I/O System. The FP0 I/O Link Unit exchanges I/O information with the FP3/FP10SH. Use a twoconductor cable to connect the FP3/FP10SH and the FP0 I/O Link Unit. To connect the FP0 I/O Link Unit and the FP0 Control Unit or FP0 Expansion Unit, use an expansion connector. The FP0 I/O Link Unit functions as a buffer. The output from the FP3/FP10SH is sent to the input of the FP0 through the FP0 I/O Link Unit. The output from the FP0 is sent to the input of the FP3/FP10SH from the FP0 I/O Link Unit. Be sure to connect the FP0 I/O Link Unit with one FP3/FP10SH Master Unit. Without a master station, the slave station (including FP0 I/O Link Unit) will not work.
FP3/FP10SH

Master Unit Serial connection (twoconductor cable)

I/O Link Unit FP0

I/O Link Unit FP0

5.4.3

FP0 Connections
Communication line (RS485) to the Master Unit or another slave station

Power supply FP0 Control Unit FP0 I/O Link Unit FP0 I/O Link Unit

To connect the FP0 I/O Link Unit to the FP0, add an expansion unit to the main (or another) unit. Three FP0 I/O Link Units can be connected to one FP0 Control Unit.
WX2,3,WY2,3 oneunit expansion: FP0 Control Unit FP0 I/O Link Unit WX2,3,WY2,3 threeunit expansion: FP0 Control Unit FP0 I/O Link Unit WX4,5,WY4,5 FP0 I/O Link Unit WX6,7,WY6,7 FP0 I/O Link Unit

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

5.4.4

Remote I/O System Communication Error Flag (FP0)

The communication condition of the Remote I/O System can be checked from the FP0 side. This is only valid when operation mode selection switch No.4 is ON.
Communication condition
I/O link error flag

Normal
0

Trouble
1

+ Notes

This flag indicates the state of the communication condition between the FP0 I/O Link Unit and the Master Unit. If a communication error occurs at other slave stations while the Master Units operation mode switch No. 7 (communication error operation mode) is set to 0 (operation stop mode), this flag turns on. This flag is assigned the MSB (most significant bit) of Input 2 words [32bits: WX (n, n+1)] in the FP0 I/O Link Unit. For details, * 5.4.5, Example 1.

5.4.5

I/O Number

Example 1: Below is an example of the Remote I/O System connected to the FP0 I/O Link Unit. (I/O link error flag is invalid.)
FP3/FP10SH Power supply Master Unit

CPU

The base word number that the Master Unit at the left can control is 64.

I/O

Communication cable Station No. 1 (first FP0 I/O Link Unit expan sion) WX64,65 WY66,67 (FP3/FP10SH)

To other slave stations Station No. 2 (first FP0 I/O Link Unit expan sion) WX68,69 WY70,71 (FP3/FP10SH)

FP0 Control Unit WY2,3 WX2,3 (X20~3F) (FP0)

FP0 Control Unit WY2,3 WX2,3 (X20~3F) (FP0)

The I/O Link Unit is identified by the Master Unit in the FP3/FP10SH as a slave station. The total number of I/O points is 64 (32X, 32Y, i.e input: 32 points, output: 32 points). * next page
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FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

FP0 Hardware

Accordingly, the I/O number of the individual FP0 I/O Link Unit identified by the FP3/FP10SH is determined by the base word number of the Master Unit and the station number of the FP0 I/O Link Unit. In the remote I/O map, the Input numbers are allocated first. For example, in the drawing shown above, when the FP0 I/O Link Unit of station no. 1 is connected to a Master Unit whose base word number is 64, the input number from the FP3/FP10SH to the FP0 I/O Link Unit is WX64 and 65 (X640 to 65F), and the output number is WY66 and 67 (Y660 to 67F). When the FP0 I/O Link Unit of station no. 2 is connected in the same manner, the input number from FP3/FP10SH to the FP0 I/O Link Unit is WX68 and 69 (X680 to 69F), and the output number is WY70 and 71 (Y700 to 71F). The relationship between the input/output of the FP3/FP10SH and that of the FP0 from the illustration above is shown below:
FP3/FP10SH I/O map Input WX64,65 (X640 to 65F) Output WY66,67 (Y660 to 67F) Input WX68,69 (X680 to 69F) Output WY70,71 (Y700 to 71F) Station No. 2 (first expansion) WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3F) Input Station No. 1 (first expansion) I/O Link Unit FP0 I/O map WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3F) Input

For example, when the Y20 in the FP0 at station no. 1 turns ON, the X640 in the FP3/FP10SH turns ON. When the Y660 in the FP3/FP10SH turns ON, the X20 in the FP0 at station no. 1 turns ON. Similarly, when the Y20 in the FP0 at station no. 2 turns ON, the X680 in the FP3/FP10SH turns ON. When the Y700 in the FP3/FP10SH turns ON, the X20 in the FP0 at station no. 2 turns ON. In this way, the FP0 I/O Link Unit can exchange I/O information between the FP3/FP10SH and the FP0.

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FP0 Hardware

FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

Example 2: Remote I/O system in which the FP0 Control Unit has one FP0 I/O Link Unit. (I/O Link error flag is valid.)
FP3/FP10SH Power supply Master Unit

CPU

The base word number that the Master Unit at the left can control is 64.

I/O

Communication cable Station No. 1 (first FP0 I/O Link Unit expan sion)

Station No. 2 Station No. 2 (first FP0 I/O Link Unit expan sion)

FP0 Control Unit

FP0 Control Unit

WX64,65 WY2,3 WX2,3 WY66,67 (X20~3E) (FP0) (FP3/FP10SH) [X3F is an I/O Link error flag]

WY2,3 WX68,69 WY70,71 WX2,3 (X20~3E) (FP3/FP10SH) (FP0) [X3F is an I/O Link error flag]

The difference from example 1 is that the MSB (most significant bit) of 2 words input (here X3F) is the I/O Link error flag. This error flag indicates the communication condition between this I/O Link Unit and the master unit. The relationship of Inputs/Outputs between FP3/FP10SH and FP0 in the above figure is shown below.
FP3/FP10SH I/O map Input WX64,65 (X640 to 65F) Output WY66,67 (Y660 to 67E) Input WX68,69 (X680 to 69F) Output WY70,71 (Y700 to 71E) WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3E) Input (Y67 and Y71F will be invalid) X3F is an I/O Link error flag Station No. 2 (first expansion) I/O Link Unit FP0 I/O map WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3E) Input Station No. 1 X3F is an I/O Link error flag (first expansion)

As this X3F is allocated as the I/O Link error flag in the FP0 I/O map, Y67F and Y71F in the FP3/FP10SH I/O map are invalid.

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5 15

FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit

FP0 Hardware

Example 3: Remote I/O system in which the FP0 Control Unit has 3 FP0 I/O Link Units.
FP3/FP10SH Power supply Master Unit

CPU

The base word number that the Master Unit at the left can control is 64. Communication cable To other slave stations

FP0 Control Unit

I/O

I/O Link Unit

I/O Link Unit

I/O Link Unit

FP0 Control Unit

I/O Link Unit

1st expansion 2nd expansion 3rd expansion Station No. 1 Station No. 2 Station No. 3

1st expansion Station No. 4

I/O Number at FP0 Control Unit

WY2,3 WX2,3

WY4,5 WX4,5

WY6,7 WX6,7

WY2,3 WX2,3

I/O Number at Remote WY64,65 Master WX66,67 Unit

WY68,69 WX70,71

WY72,73 WX74,75

WY76,77 WX78,79

Here the Remote I/O Master Unit recognizes I/O numbers such that 2 words of input are allocated first. A total of 4 words are allocated per station. Each FP0 Control Unit can be expanded by three FP0 I/O Link Units. All exchanges between the Master Unit and FP0 I/O Link Unit are carried out via allocated Inputs and Outputs.

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FP0 Hardware

Power Supply Unit

Chapter 6 Power Supply Unit


6.1 6.2 Power Suppy Unit, FP0PSA2 . . . . . . . . . . . . . . . . . . . 6 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3

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Power Supply Unit

FP0 Hardware

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FP0 Hardware 6.1

Power Supply Unit Power Suppy Unit, FP0PSA2

6.1

Power Suppy Unit, FP0PSA2


1

OUTPUT

LED is ON, when the output is on 24V DC output terminals, 0,7A 0V DC output terminals, 0,7A N: 100240V AC input terminal, 0,4A L: 100240V AC input terminal, 0,4A DIN hook

24V 0.7A

+ + +

2 3

5
INPUT
100240VX 0.4A 5060Hz

4
N L

5 FP0PSA2

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Power Supply Unit 6.2 Specifications

FP0 Hardware

6.2

Specifications

Performance Specifications
Primary Side Rated operating voltage Operating voltage range Rated operating frequency Operating frequency range Inrush current Current consumption Over voltage protection Secondary Rated output voltage Side Output voltage range Nominal output current Output current range Output ripple Short circuit protected Over voltage protected Over load protected Holding time 115/230V AC 85 to 265V AC 50/50Hz 40 to 70Hz <50A at 555C/131_F 145A (at 230V and 0.7A output current) PROTECTED 24V DC 23.5V to 24.5V DC 0.7A 0 to 0.7A <60mVpp electronic, automatic restart mode Yes Yes (switch off at ~0.8A and more) min. 20ms at 230V AC

General Specifications
Characteristics Ambient temperature Storage temperature Ambient humidity Storage humidity Vibration resistance Shock resistance Life time min. Mounting Size Input connector AC side Output connector Status display primary switched, temperature and current peak controlled 05C/32_F to +555C/131_F 205C/4_F to +705C/158_F 5 to 95% non condensing 5 to 95% non condensing 10 to 55Hz, 1 cycle/min., double amplitude of 0.75mm, 10 min. on 3 axes 10g min., 4 times on 3 axes 7 years at nom. load, 255C/77_F ambient temperature, 20000h at 555C/131_F with full load/continuous operation DIN rail or FPO flat attachment plate 90 60 30.4mm MC connector, 2 pin DC connector, 6 pin, 3 pins for + and 3 pins for LED (green) at the front side for the secondary voltage indication

+ Note
64

Before you turn the power on, * section 11.1.


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Chapter 7 I/O Allocation


7.1 7.2 7.3 7.4 7.5 I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 Expansion I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 6 Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7

I/O Allocation

FP0 Hardware

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FP0 Hardware 7.1

I/O Allocation I/O Number

7.1

I/O Number

Since input relay (X) and output relay (Y) are handled in units of 16 points, they are expressed as a combination of decimal and hexadecimal numbers as shown below.

Example: External input relay (X)

Decimal 1, 2, 3 . . . . . . . . Hexadecimal 0, 1, 2, 3 . . . . . . . . A,B . . . . F

X0, X1 . . . . . . . . . . . . . . . . . . . . . . . . XF X10, X11 . . . . . . . . . . . . . . . . . . . . . . X1F X20, X21 . . . . . . . . . . . . . . . . . . . . . . X2F

Specifying X and Y numbers On the FP0, the same numbers are used for input and output. Example: The same number X20 and Y20 can be used for input and output

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I/O Allocation 7.2 Control Unit

FP0 Hardware

7.2

Control Unit

The I/O allocation of the FP0 control unit is fixed.

C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP, T32CP

Input: Input: Input: Input:

6 points 8 points 8 points 16 points

Output: 4 points Output: 6 points Output: 8 points Output: 16 points

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X0 to X5 Y0 to Y3 X0 to X7 Y0 to Y5 X0 to X7 Y0 to Y7 X0 to XF Y0 to YF

Type

I/O number

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FP0 Hardware 7.3

I/O Allocation Expansion I/O Unit

7.3

Expansion I/O Unit

Up to three expansion I/O units can be added. I/O numbers do not need to be set as I/O allocation is performed automatically by the FP0 control unit when an expansion I/O unit is added. The I/O allocation of expansion I/O unit is determined by the installation location.
I/O number Type
E8RS E8X E8YT/E8YP E16RS/E16T/E16P E16X E16YT/E16YP E32T/E32P Input: Input: Input: Input: Input: 4 points 8 points 8 points 16 points 16 points First expansion X20 to X23 Y20 to Y23 X20 to X27 Y20 to Y27 X20 to X27 Y20 to Y27 Output: 4 points Output: 8 points Output: 8 points Output: 16 points Output: 16 points Second expansion X40 to X43 Y40 to Y43 X40 to X47 Y40 to Y47 X40 to X47 Y40 to Y47 Third expansion X60 to X63 Y60 to Y63 X60 to X67 Y60 to Y67 X60 to X67 Y60 to Y67

Third expansion Second expansion First expansion Control unit

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X20 to X2F Y20 to Y2F X20 to X2F Y20 to Y2F X40 to X4F Y40 to Y4F X40 to X4F Y40 to Y4F X60 to X6F Y60 to Y6F X60 to X6F Y60 to Y6F

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I/O Allocation 7.4 Analog I/O Unit

FP0 Hardware

7.4

Analog I/O Unit

Up to three analog I/O units can be added. The I/O allocation of the analog I/O unit is determined by the installation location.
I/O number Type
A21 Input channel 0: 16 points Input channel 1: 16 points First expansion WX2 (X20 to X2F) WX3 (X30 to X3F) WY2 (Y20 to Y2F) Second expansion WX4 (X40 to X4F) WX5 (X50 to X5F) WY4 (Y40 to Y4F) Third expansion WX6 (X60 to X6F) WX7 (X70 to X7F) WY6 (Y60 to Y6F)

Output: 16 points

Control unit

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Third expansion Second expansion First expansion

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FP0 Hardware

I/O Allocation 7.5 Link Unit

7.5

Link Unit

For explanations and examples on I/O allocation for the FP0 I/O Link Unit, * 5.4.5.

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I/O Allocation 7.5 Link Unit

FP0 Hardware

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Chapter 8 Installation
8.1 8.2 8.3 8.4 8.5 Adding Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 Attachment to DIN Rails . . . . . . . . . . . . . . . . . . . . . . . . 8 8 Installation Using FP0 Slim Type Mounting Plate . . . 8 9 Installation Using FP0 Flat Type Mounting Plate . . 8 10

Installation

FP0 Hardware

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FP0 Hardware 8.1

Installation Adding Expansion Units

8.1

Adding Expansion Units


1. Peel the seal on the side of the unit so that the internal connector is exposed.

Procedure:

Seal

When peeling the seal on the side of the initial lot products, the shaded part is exposed. Cut off the shaded part with a pair of nippers or similar tool so that the internal connector is exposed.

Shaded part

Cut here.

When removing the shaded part, use a sharp cutting object, making sure that the shaded part is removed leaving a smooth surface. Note that failure to remove the shaded part completely can result in damage to the connector.

* next page

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Installation 8.1 Adding Expansion Units

FP0 Hardware

2.

Raise the expansion hooks on the top and bottom sides of the unit with a screwdriver.
Expansion hook

3.

Align the pins and holes in the four corners of the control unit and expansion unit, and insert the pins into the holes so that there is no gap between the units.
Control unit

Expansion unit

4.

Press down the expansion hooks raised in step 2 to secure the unit.

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FP0 Hardware 8.2

Installation Important Notes

8.2

Important Notes

Please, read the following notes carefully before installing your FP0.

+ Notes

D Avoid installing the unit in the following locations: Ambient temperatures outside the range of 0C to 55C/32F to 131F Ambient humidity outside the range of 30% to 85% RH Sudden temperature changes causing condensation Inflammable or corrosive gases Excessive airborne dust or metal particles Benzine, paint thinner, alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Excessive vibration or shock Direct sunlight Water in any form including spray or mist D Avoid noise interference from the following items: Influence from power transmission lines, high voltage equipment, power cables, power equipment, radio transmitters, or any other equipment that would generate high switching surges If noise occurs in the power supply line even after the above countermeasures are taken, it is recommended to supply power through an insolated transformer, noise filter, or the like.

* next page

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Installation 8.2 Important Notes

FP0 Hardware

D Measures regarding heat discharge Always install the unit orientated with the tool port facing outward on the bottom in order to prevent the generation of heat.

Tool port

Do not install the FP0 control unit as shown below.

Upside-down

I/O connectors or I/O terminals on top

Installation which blocks the air duct

Installations such that the I/O connectors or I/O terminals face down

Horizontal installation of the unit

Do not install the unit above devices which generate heat such as heaters, transformers or large scale resistors.

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FP0 Hardware 8.2

Installation Important Notes

D Installation space Leave at least 50mm/1.97in. of space between the wiring ducts of the unit and other devices to allow heat radiation and unit replacement.

Maintain a minimum of 100mm/3.937in. between devices to avoid adverse affects from noise and heat when installing a device or panel door to the front of the FP0 unit.

FP0

Keep the first 100mm/3.937in. from the front surface of the FP0 control unit open in order to allow room for programming tool connections and wiring.

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FP0

50mm/1.97in. or more

50mm/1.97in. or more


100mm/3.937in. or more

Other device or panel door

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Installation 8.3 Attachment to DIN Rails

FP0 Hardware

8.3

Attachment to DIN Rails

The FP0 unit enables one-touch attachment to DIN rails. Procedure: 1. 2. Fit the upper hook of the FP0 unit onto the DIN rail. Without moving the upper hook, press on the lower hook to fit the FP0 unit into position.
1 Mounting panel FP0 unit DIN rail 2

You can easily remove the FP0 unit as described below. Procedure: 1. 2. 3. Insert a slotted screwdriver into the DIN rail attachment lever. Pull the attachment lever downwards. Lift up the FP0 unit and remove it from the rail.

FP0 unit DIN rail 3 DIN rail attachment lever

1 Slotted screwdriver

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FP0 Hardware

Installation 8.4 Installation Using FP0 Slim Type Mounting Plate

8.4

Installation Using FP0 Slim Type Mounting Plate

Use M4 size panhead screws for attachment of FP0 slim type mounting plate (AFP0803) to mounting panel. For a diagram showing detailed dimensions of the FP0 slim type mounting plate, * section D.8.
FP0 slim type mounting plate
Screw 60mm/2.362in. Mounting panel

Screw 6.0mm/0.236in.

Procedure: 1. 2. Fit the upper hook of the FP0 unit onto the FP0 slim type mounting plate. Without moving the upper hook, press on the lower hook to fit the FP0 unit into position.
1 FP0 slim type mounting plate FP0 unit

When using an expansion unit, tighten the screws after joining all of the FP0 slim type mounting plate to be connected. Tighten the screws at each of the four corners. , Example: Two expansion units
FP0 slim type mounting plate Dia. 5.0/0.197 Dia. 5.0/0.197 60.0/2.362

Dia. 5.0/0.197 50.0/1.968

Dia. 5.0/0.197 (unit: mm/in.)

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Installation 8.5 Installation Using FP0 Flat Type Mounting Plate

FP0 Hardware

8.5

Installation Using FP0 Flat Type Mounting Plate

Use M4 size panhead screws to attach FP0 flat type mounting plate (AFP0804) and install according to the dimensions shown below. For a diagram showing detailed dimensions of the FP0 flat type mounting plate, * section D.9.
FP0 flat type mounting plate screws Mounting panel 60.mm/2.362in.

Procedure: 1. 2. 3. Raise the expansion hooks on the top and bottom of the unit. Install the FP0 unit on the FP0 flat type mounting plate. Align the expansion hooks with the plate and press the hooks back down.
1 3 FP0 flat type mounting plate

3 1

8 10

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FP0 Hardware

Installation 8.5 Installation Using FP0 Flat Type Mounting Plate

+ Notes

D The FP0 flat type mounting plate (AFP0804) cannot be used for an expansion unit. D An FP0 unit with an attached FP0 flat type mounting plate can also be installed sideways on a DIN rail.
1

DIN rail

FP0 flat type mounting plate

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8 11

Installation 8.5 Installation Using FP0 Flat Type Mounting Plate

FP0 Hardware

8 12

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Chapter 9 Wiring
9.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 Interlock Circuit . . . . . . . . . . . . . . . . . . . . . . . . 9 3 Emergency Stop Circuit . . . . . . . . . . . . . . . . . 9 3 Start Up Sequence . . . . . . . . . . . . . . . . . . . . . 9 3 Momentary Power Failures . . . . . . . . . . . . . . 9 4 Protecting Power Supply and Output Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4

9.2 9.3 9.4

Wiring the Power Supply to the Control Unit . . . . . . . 9 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.1 9.4.2 9.4.3 9.4.4 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 LED-Equipped Reed Switch . . . . . . . . . . . . . 9 9 Two-Wire Type Sensor . . . . . . . . . . . . . . . . . . 9 9 LED-Equipped Limit Switch . . . . . . . . . . . . . 9 10

9.5

Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.1 9.5.2 Protective Circuit for Inductive Loads . . . . 9 11 Precautions for Using Capacitive Loads . . 9 12

9.6 9.7

Wiring the Terminal Block Socket . . . . . . . . . . . . . . . 9 13 Wiring the MIL Connector . . . . . . . . . . . . . . . . . . . . . . 9 15 9.7.1 Contact Puller Pin for Rewiring . . . . . . . . . . 9 16

9.8

Wiring the RS232C Port . . . . . . . . . . . . . . . . . . . . . . . 9 17

Wiring

FP0 Hardware

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FP0 Hardware 9.1

Wiring Safety Instructions

9.1

Safety Instructions

In certain applications, malfunction may occur for the following reasons: D Power ON timing differences between the FP0 control unit and I/O or motorized devices D An operation time lag when a momentary power drop occurs D Abnormality in the FP0 unit, power supply circuit, or other devices In order to prevent a malfunction resulting in system shutdown choose the adequate safety circuits or other safety measures listed in the following:

9.1.1

Interlock Circuit

When a motor clockwise/counter-clockwise operation is controlled, provide an interlock circuit that prevents clockwise and counter-clockwise signals from being input into the motor at the same time.

9.1.2

Emergency Stop Circuit

Add an emergency stop circuit to controlled devices in order to prevent a system shutdown or an irreparable accident when malfunction occurs.

9.1.3

Start Up Sequence

The FP0 should be operated after all of the outside devices are energized. To keep this sequence, the following measures are recommended: D Set the mode switch from PROG. mode to RUN mode after power is supplied to all of the outside devices D Program the FP0 so as to disregard the inputs and outputs until the outside devices are energized

+ Note

When stopping the operation of FP0, also have the I/O devices turned OFF after the FP0 has stopped operating.

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Wiring 9.1 Safety Instructions

FP0 Hardware

9.1.4

Momentary Power Failures

If the duration of the power failure is less than 5ms, the FP0 continues to operate. If the power is OFF for 5ms or longer, operation changes depending on the combination of units, the power supply voltage, and other factors. (In some cases, operation may be the same as that for a power supply reset.) If operation is to be continued following recovery from the momentary power failure, use an automatic retaining sequence program that uses a hold type internal relay.

9.1.5

Protecting Power Supply and Output Sections

An insulated power supply with an internal protective circuit should be used. The power supply for the control unit operation is a non-insulated circuit, so if an incorrect voltage is directly applied, the internal circuit may be damaged or destroyed. If using a power supply without a protective circuit, power should be supplied through a protective element such as a fuse. If current exceeding the rated control capacity is being supplied in the form of a motor lock current or a coil shorting in an electromagnetic device, a protective element such as a fuse should be attached externally.

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FP0 Hardware 9.2

Wiring Wiring the Power Supply to the Control Unit

9.2

Wiring the Power Supply to the Control Unit

Use the power supply cable (AFP0581) that comes with the unit to connect the power supply.

FP0 control unit

Power supply connector Power supply cable (AFP0581)

Green: Function earth (Frame ground) Blue: 0V Brown: 24V DC

Item
Rated voltage Operating voltage range

Descriptions
24V DC 21.6 to 26.4V DC

+ Notes

D To minimize adverse effects from noise, twist the brown and blue wires of the power supply cable. D To protect the system against erroneous voltage from the power supply line, use an insulated power supply with an internal protective circuit. D The regulator on the FP0 unit is a non-insulated type. D If using a power supply device without an internal protective circuit, always make sure power is supplied to the unit through a protective element such as a fuse.

* next page

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95

Wiring 9.2 Wiring the Power Supply to the Control Unit

FP0 Hardware

D Isolate the wiring systems to the FP0, input/output devices, and motor devices.
Circuit breaker Motor devices

Insulated DC power supply Insulated DC power supply

I/O devices

FP0

D The power supply sequence should be set up so that power to the control unit is turned OFF before the input/output power supplies. D If the input/output power supplies are turned OFF before the power to the control unit, the FP0 control unit may detect a drop in the input level, and malfunction. D Be sure to supply power to a control unit and an expansion unit from the same power supply, and turn the power ON and OFF simultaneously for both.

96

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FP0 Hardware 9.3

Wiring Grounding

9.3

Grounding

Under normal conditions, the inherent noise resistance is sufficient. However, in situations of excess noise, ground the instrument to increase noise suppression. For grounding purposes, use wiring with a minimum of 2mm2. The grounding connection should have a resistance of less than 100W.

FP0

Other device

FP0

Other device

CORRECT

+ Notes

D The point of grounding should be as close to the FP0 control unit as possible. The ground wire should be as short as possible. D If two devices share a single ground point, it may produce an adverse effect. Always use an exclusive ground for each device. D Depending on the surroundings in which the equipment is used, grounding may cause problems.

Example: Since the power supply line (24V DC and GND terminal) of the FP0 power supply connector is connected to the frame ground (F.G.) through a varistor, the varistor may be shorted out if there is an irregular potential between the power supply line (24V DC and GND) and ground.
Power supply connector of FP0 control unit

GND Varistor F.G.

Varistor (39V DC)

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24V DC

Power supply lines

97

Wiring 9.4 Input Wiring

FP0 Hardware

9.4

Input Wiring

+ Notes

D Be sure to select the thickness (dia.) of the input wires while taking into consideration the required current capacity. D Arrange the wiring so that the input and output wiring are separated, and so that the input wiring is separated from the power wiring, as much as possible. Do not route them through the same duct or wrap them up together. D Separate the input wires from the power and high voltage wires by at least 100mm/3.937in.

In this section you find some examples for wiring sensors, an LED-equipped reed switch, a two-wire type sensor and a LED-equipped limit switch.

9.4.1

Sensors
NPN open collector output type
Input terminal Input terminal
Vcc Output 0V

Relay output type

Sensor Relay Internal circuit Power supply for sensor

COM FP0

Sensor Internal circuit

FP0 COM

Power supply for input

Power supply for input

Universal output type


Input terminal Sensor Internal circuit
Vcc Output 0V

Two-wire type (* next page)


Input terminal Sensor COM Internal circuit Power supply for input

FP0 COM

FP0

Power supply for input

PNP open collector output type


Input terminal Sensor COM Internal circuit Power supply for input

FP0

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FP0 Hardware 9.4

Wiring Input Wiring

9.4.2

LED-Equipped Reed Switch

When a LED is connected to an input contact such as LED-equipped reed switch, make sure that the ON voltage applied to the FP0 input circuit is greater than 19.2V DC. In particular, take care when connecting a number of switches in series.

Input terminal

LED-equipped reed switch

19.2V DC or more

FP0
COM

24V DC

9.4.3

Two-Wire Type Sensor

If the input of the FP0 does not turn OFF because of leakage current from the two-wire type sensor, the use of a bleeder resistor is recommended, as shown below.
Input terminal

Two-wire type sensor


Internal circuit

Bleeder resistor

FP0
COM

I: Sensors leakage current (mA) R: Bleeder resistor (kW) The OFF voltage of the FP0 input is 2.4V, therefore, select an R value so that the voltage between the COM terminal and the input terminal will be less than 2.4V. The impedance of the FP0 input terminal is 5.6kW. The resistance R of the bleeder resistor is: R x The wattage W of the resistor is: W+ 5.6 R 13.44 I *2.4 (kW)

(Power supply voltage)2

In the actual selection, use a value that is 3 to 5 times the value of W.

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99

Wiring 9.4 Input Wiring

FP0 Hardware

9.4.4

LED-Equipped Limit Switch

If the input of the FP0 does not turn OFF because of the leakage current from the LED-equipped limit switch, the use of a bleeder resistor is recommended, as shown below.
LED-equipped limit switch
Input terminal Bleeder resistor COM

FP0

Internal circuit r: Internal resistor of limit switch (kW) R: Bleeder resistor (kW) The OFF voltage of the FP0 input is 2.4V, therefore when the power supply voltage is 24V, select R so 24 - 2.4 that the current will be greater than I = r 13.44 The resistance R of the bleeder resistor is: R x (kW) 5.6 I 2.4 The wattage W of the resistor is: W = (Power supply voltage)2 R

In the actual selection, use a value that is 3 to 5 times the value of W.

9 10

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FP0 Hardware 9.5

Wiring Output Wiring

9.5

Output Wiring

+ Notes

D There is no fuse protection built into the output circuit. Therefore, in order to protect against overheating of the output circuitry caused by possible short circuits, install an external fuse at each point. However, in case of a short circuit, the control unit itself may not be protected. D Be sure to select the thickness (dia.) of the output wires while taking into consideration the required current capacity. D Arrange the wiring so that the input and output wiring are separated, and so that the output wiring is separated from the power wiring, as much as possible. Do not route them through the same duct or wrap them up together. D Separate the output wires from the power and high voltage wires by at least 100mm/3.937in.

Protect the outputs as described below:

9.5.1

Protective Circuit for Inductive Loads

With an inductive load, a protective circuit should be installed in parallel with the load. When switching DC inductive loads with FP0 relay output type, be sure to connect a diode across the ends of the load.
When using an AC inductive load Surge absorber (*) Example of surge absorber: [R: 50W, C: 0.47mF] Output terminal FP0 COM AC inductive load Varistor

Output terminal FP0 COM AC inductive load

* next page
Matsushita Electric Works (Europe) AG 9 11

Wiring 9.5 Output Wiring

FP0 Hardware

When using a DC inductive load Diode (*)

Output terminal FP0 COM DC inductive load

(*) Diode: Reverse voltage (VR): 3 times the load voltage Average rectified forward current (I0): Load current or more

9.5.2

Precautions for Using Capacitive Loads

When connecting loads with large in-rush currents, connect a protection circuit as shown below to minimize their effect.
Resistor Output terminal FP0 COM Inductor Load Load

Output terminal FP0 COM

9 12

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FP0 Hardware 9.6

Wiring Wiring the Terminal Block Socket

9.6

Wiring the Terminal Block Socket

A screw-down connection type terminal block socket for the terminal of the FP0 control unit and analog I/O unit is used. The terminal block socket and suitable wires are given below.
Terminal block socket

Suitable wire

Terminal block socket


Item
Manufacturer Model Product number

Description
Phoenix Contact Co. MC1,5/9-ST-3,5 1840434

Suitable wires (twisted wire)


Item
Control unit Analog I/O unit

Description
Size: AWG #24 to 16 Conductor cross-sectional area: 0.3 to 1.25mm2 Size: AWG #28 to 16 Conductor cross-sectional area: 0.08 to 1.25mm2

Pole terminal with a compatible insulation sleeve If a pole terminal is being used, the following models are marketed by Phoenix Contact Co.
Manufacturer
Phoenix Contact Co.

Cross-sectional area (mm2)


0.25 0.50 0.75 1.00

Size
AWG #24 AWG #20 AWG #18 AWG #18

Product number
AI 0,256YE AI 0,56WH AI 0,756GY AI 16RD

Pressure welding tool for pole terminals


Manufacturer Type Product number Phoenix Contact Co. CRIMPFOX UD6 12 04 43 6

When tightening the terminals of the terminal block socket, use a screwdriver (Phoenix Contact Co., Product no. 1205037) with a blade size of 0.4 2.5. The tightening torque should be 0.22 to 0.25Nm (2.3 to 2.5kgfcm) or less.
Matsushita Electric Works (Europe) AG 9 13

Wiring 9.6 Wiring the Terminal Block Socket

FP0 Hardware

Procedure: 1. Remove a portion of the wires insulation.

7mm/0.276in.

Suitable wire

2.

Insert the wire into the terminal block socket until it contacts the back of the block socket, and then tighten the screw clockwise to fix the wire in place.
Clockwise

Wire

+ Notes

D When removing the wires insulation, be careful not to scratch the core wire. D Do not twist the wires to connect them. D Do not solder the wires to connect them. The solder may break due to vibration. D After wiring, make sure stress is not applied to the wire. D In the terminal block socket construction, if the wire closes upon counter-clockwise rotation, the connection is faulty. Disconnect the wire, check the terminal hole, and then re-connect the wire.
Clockwise Wire Counter clockwise

Wire

CORRECT

INCORRECT
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9 14

FP0 Hardware 9.7

Wiring Wiring the MIL Connector

9.7

Wiring the MIL Connector

The housings, semi-cover and pressure welders listed below come supplied with the FP0. Use the wires given below. Also, use the required pressure connection tools for connecting the wires. Supplied connector
Unit
C16/C32 E16/E32

Type/Order number
Housing Semi-cover Welder (contact) 10-pin type only AXW61001 AXW7221

C16/E16
2 pieces 2 pieces 5-pin 4

C32/E32
4 pieces 4 pieces 5-pin 8

Suitable wires (twisted wire)


Size
AWG#22 AWG#24

Conductor cross-sectional area


0.3mm2 0.2mm2

Insulation thickness
dia. 1.5 to dia. 1.1

Rated current
3A

Pressure connection toolorder number: AXY52000 The wire end can be directly crimped without removing the wires insulation, saving labor. Procedure: 1. Bend the welder (contact) back from the carrier, and set it in the pressure connection tool.

2.

Insert the wire without removing its insulation until it stops, and lightly grip the tool.

* next page
Matsushita Electric Works (Europe) AG 9 15

Wiring 9.7 Wiring the MIL Connector

FP0 Hardware

3.

After press-fitting the wire, insert it into the housing.

4.

When all wires has been inserted, fit the semi-cover into place.
semi-cover

+ Note

If using a MIL connector for flat cables, please specify the order number AXM110915.

9.7.1

Contact Puller Pin for Rewiring

If there is a wiring mistake or the cable is incorrectly pressure-connected, the contact puller pin provided with the fitting can be used to remove the contact.

Press the housing against the pressure connection tool so that the contact puller pin comes in contact with this section.

9 16

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FP0 Hardware 9.8

Wiring Wiring the RS232C Port

9.8

Wiring the RS232C Port

When using the RS232C port, use the screw-down connection type terminal and the wire according to the following procedures.
FP0 Control unit with RS232C port (FP0 C10CRS/C14CRS/C16CT/C16CP/C32CT/C32CP/T32CP)

Item
Baud rate Transmission distance Terminal block

Specification
300/600/1200/2400/4800/9600/19 200bps 3m/9.84ft. Made by Phoenix Contact Co. (3-pin) Product number: MKDS 1/3-3.5 half-duplex

Communication method RS232C port terminal layout

Settings when shipped from the factory These are changed using system registers 412 to 414. The settings in effect when the unit is shipped from the factory are noted below.

RD: Receive Data SD: Send Data

413

414

Suitable wires (twisted wire)

Size: AWG #28 to 16 Conductor cross-sectional area: 0.08 to 1.25mm2

Use a shielded wire of the above wiring. We recommend grounding the shield section. Also, if using a pole terminal, * section 9.6.

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Character bit: 8 bits Parity check: odd Stop bit: 1 bit Header: without STX code Terminator: CR Baud rate: 9600bps

SG: Signal Ground

412

RS232C port is not used.

9 17

Wiring 9.8 Wiring the RS232C Port

FP0 Hardware

When tightening the RS232C port, use a screwdriver (Phoenix Contact Co., Product no. 1205037) with a blade size of 0.4 2.5. The tightening torque should be 0.22 to 0.25 Nm (2.3 to 2.5kgfcm) or less. Procedure: 1. Remove a portion of the wires insulation.

Suitable wire 7mm/0.276in.

2.

Insert wire into the RS232C port until it contacts the back of the RS232C port.

RS232C port

Suitable wire

3.

Tighten the screw clockwise to fix the wire in place.


Clockwise

9 18

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FP0 Hardware 9.8

Wiring Wiring the RS232C Port

+ Notes

D When removing the wires insulation, be careful not to scratch the core wire. D Do not twist the wires to connect them. D Do not solder the wires to connect them. The solder may break due to vibration. D After wiring, make sure stress is not applied to the wire. D In the RS232C port terminal construction, if the wire closes upon counter-clockwise rotation, the connection is faulty. Disconnect the wire, check the terminal hole, and then re-connect the wire.

Clockwise Wire

Counter clockwise

Wire

CORRECT

INCORRECT

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9 19

Wiring 9.8 Wiring the RS232C Port

FP0 Hardware

9 20

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Chapter 10 Connecting the I.O.P. Display Panel


10.1 Connecting the I.O.P. D01/D30/M01/M30 . . . . . . . . 10 3 10.1.1 10.1.2 Connection Using the RS232C Port . . . . . 10 3 Connection Using the Tool Port . . . . . . . . . 10 4

10.2 Connecting the I.O.P. B01/B30 . . . . . . . . . . . . . . . . . 10 5 10.2.1 10.2.2 Connection Using the RS232C Port . . . . . 10 5 Connection Using the Tool Port . . . . . . . . . 10 6

Connecting the I.O.P. Display Panel

FP0 Hardware

10 2

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FP0 Hardware 10.1

Connecting the I.O.P. Display Panel Connecting the I.O.P. D01/D30/M01/M30

10.1 Connecting the I.O.P. D01/D30/M01/M30

10.1.1

Connection Using the RS232C Port

It is possible to input data and output data with an external device (I.O.P. D01/D30/M01/M30) using the RS232C port. When connecting to the I.O.P., set the system registers 412 to 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. D01

System register
412 413

Setting
K1 (Computer Link) Header: without STX code Terminator: CR Stop bit: 1 bit Parity check: Odd Character bits: 8 bits Baud rate: 19,200bps

RS232C port

414

Serial communication cable


Pin no. Abbreviation Wire color Orange Orange Gray Gray White Dotted line color Red Blue Red Blue Red

1 2
6 7 8 9 1 2 3 4 5

N.C. SD RD RS CS N.C. SG N.C. N.C.

3 4 5 6

White

Blue

Length Serial communication cable

50mm/1.97in.

7 8 9

Order number
AIP81841 AIP81842

Length
FP0 (RS232C port) I.O.P.
Pin no. Abbreviation D01 D30 M30 M01

1m/3.28ft 2m/6.56ft

FP0 (RS232C port)


Pin no. Abbreviation

I.O.P.
Pin no. 3 (Wire: Gray/Dotted:Red) 6 7 8 9 1 2 3 4 5 Pin no. 2 (Wire: Orange/ Dotted: Blue) Pin no. 7 (Wire: White/Dotted:Blue) Pin no. 4 (Wire: Gray/Dotted: Blue) Short circuit

Pin no. 5 (Wire:White/Dotted: Red)

1 2 3 4 5 6 7 8 9

N.C. SD RD RS CS SG SG N.C. N.C.

N.C. SD RD RS CS N.C. SG N.C. ER

N.C. SD RD RS CS N.C. SG N.C. N.C.

S R G

SD RD SG

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10 3

Connecting the I.O.P. Display Panel 10.1 Connecting the I.O.P. D01/D30/M01/M30

FP0 Hardware

10.1.2

Connection Using the Tool Port

It is possible to input data and output data with an external device (I.O.P. D01/D30/M01/M30) using the tool port. When connecting to the I.O.P., set the system registers 411 and 414 according to the following chart. For more complete details, refer to the * FP0 Programming Manual.
FP0 control unit I.O.P. D01

System register
411 414

Setting
Modem communication: Enabled Character bits: 8 bits Baud rate: 19,200bps

Tool port Serial communication cable

2m/6.56ft.

1 2 3 4 5

6 7 8 9

Serial communication cable (order number: AIP 81862M)

I.O.P.
Abbreviation Pin no. D01 D30 M30 M01

FP0 (Tool port)


Pin no. Abbreviation

1 2 3 4 5 6 7 8 9

N.C. SD RD RS CS SG SG N.C. N.C.

N.C. SD RD RS CS N.C. SG N.C. ER

N.C. SD RD RS CS N.C. SG N.C. N.C.

1 2 3 4 5

SG SD RD N.C. +5V

10 4

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FP0 Hardware

Connecting the I.O.P. Display Panel 10.2 Connecting the I.O.P. B01/B30

10.2 Connecting the I.O.P. B01/B30


10.2.1 Connection Using the RS232C Port

It is possible to input data and output data with an external device (I.O.P. B01/B30) using the RS232C port. When connecting to the I.O.P., set the system registers 412 to 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. B30 RS232C port

System register
412 413

Setting
K1 (Computer Link) Header: without STX code Terminator: CR Stop bit: 1 bit Parity check: Odd Character bits: 8 bits Baud rate: 19,200bps

414 Serial communication cable


Pin no.
2 4 6 8 0 1 3 5 7 9 50mm/1.97in.

Abbreviation

Wire color
Orange Orange Yellow Yellow Pink Pink Gray Gray White White

Dotted line color Blue Red Blue red Blue Red Blue Red Blue Red

1 2 3 4 5 6

N.C. N.C. SD RD CS RS SG SG +5V +5V

Length Serial communication cable

7 8 9 10

Length
FP0 (RS232C port) 1m/3.28ft 2m/6.56ft I.O.P.
Pin no. Abbreviation

Order number
AIB81201 AIB81202 FP0 (RS232C port)
Pin no. Abbreviation

I.O.P.
Pin no. 4 (Wire: Yellow/Dotted: Red) 2 4 6 8 10 1 3 5 7 9 Pin no. 3 (Wire: Yellow/ Dotted: Blue) Pin no. 8 (Wire: Gray/Dotted: Red) Pin no. 5 (Wire: Pink/Dotted: Blue)

Pin no. 6 (Wire: Pink/Dotted: Red)

Short circuit

1 2 3 4 5 6 7 8 9 10

N.C. N.C. SD RD CS RS SG SG +5V +5V

S R G

SD RD SG

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10 5

Connecting the I.O.P. Display Panel 10.2 Connecting the I.O.P. B01/B30

FP0 Hardware

10.2.2

Connection Using the Tool Port

It is possible to input data and output data with an external device (I.O.P. B01/B30) using the tool port. When connecting to the I.O.P., set the system registers 411 and 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. B01

System register
411 414

Setting
Modem communication: Enabled Character bits: 8 bits Baud rate: 19,200bps

Tool port

Serial communication cable

2 4 6 8 10

1 3 5 7 9

2m/6.56ft

Serial communication cable (order number:AIB81222)

I.O.P.
Pin no. Abbreviation

FP0 (Tool port)


Pin no. Abbreviation

1 2 3 4 5 6 7 8 9 10

N.C. N.C. SD RD CS RS SG SG +5V +5V

1 2 3 4 5

SG SD RD N.C. +5V

10 6

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Chapter 11 Trial Operation


11.1 Before Turning ON the Power . . . . . . . . . . . . . . . . . . . 8 3 11.2 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4

Trial Operation

FP0 Hardware

11 2

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FP0 Hardware 11.1

Trial Operation Before Turning ON the Power

11.1 Before Turning ON the Power


After wiring, be sure to check the items below before turning ON the power supply to the programmable controller.
Item
Unit mounting status

Description

Power supply

Check input/output terminals

Setting of control unit

+ Note

These precautions concern the FP0PSA2 power supply unit specifically.

Matsushita Electric Works (Europe) AG


S Are all of the units firmly attached? S Is operating voltage supplied correctly? S Is the power supply cable properly connected? S Are both voltage and polarity connected correctly for each connection? S Protection against excess current: when overloaded, output voltage lowers. Although the output voltage will return to normal when the load returns to normal, be careful as long overloads or shortcircuits will cause deterioration or destruction of internal elements. (* note) S When output voltage decreases due to a generation of excess voltage within the power supply, turn off the AC input for at least one minute. After that turn the input on again. (* note) S Attaching additional power supply units in parallel is not allowed! It may destroy internal elements and the load of the power supply. (* note) S Does the wiring of connector and terminal match? S Is the operating voltage of I/O correct? S Are the connectors of I/O properly connected? S Is the wire size correct? S Is the mode switch set to the PROG. mode?

S Does the unit type match the device list during the design stage?

11 3

Trial Operation 11.2 Turning the Power ON

FP0 Hardware

11.2 Turning the Power ON


After checking the items given on the previous page, perform the trial operation by adhering to the following procedure. Procedure: 1. 2. 3. 4. Before turning ON the power, check the items described on the previous page Turn ON the power Check that the control units PROG. LED is ON Enter the program
When using a programming tool, perform the operation Clear Program before inputting. Enter the program using NPST-GR software or the FP programmer II Ver.2. Use the programming tools total check function to check for syntax errors.

5. 6.

Check output wiring


Use the forced output function to check the output wiring.

Check input wiring


Check the input wiring by watching the ON/OFF status of the input state LEDs or by using the monitoring function of the programming tool.

7. 8. 9.

Switch the mode switch from PROG. to RUN mode If the RUN LED turns ON, check the operation of the program Edit the program (debug) if necessary
If there is an error in the operation, check the program using the monitoring function of the programming tool. And then correct the program.

10.

Save the edited program


We highly recommend to save the newly created program onto a floppy disk.

11 4

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Chapter 12 Self-Diagnostic and Troubleshooting


12.1 Self-Diagnostic Function . . . . . . . . . . . . . . . . . . . . . . . 12 3 12.1.1 12.1.2 Allowing Duplicated Output . . . . . . . . . . . . . 12 4 Continuing After an Operation Error . . . . . 12 4

12.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 12.2.1 12.2.2 12.2.3 12.2.4 12.2.5 12.2.6 12.2.7 ERROR/ALARM LED is Flashing . . . . . . . . 12 5 ERROR/ALARM LED is ON . . . . . . . . . . . . 12 7 All LEDs are OFF . . . . . . . . . . . . . . . . . . . . . 12 7 Diagnosing Output Malfunction . . . . . . . . . . 12 8 Communication Error with Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 10 PROTECT ERROR is Displayed . . . . . . . 12 11 Program Mode does not Change to RUN 12 11

12.3 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12.3.1 Total-Check Function . . . . . . . . . . . . . . . . . 12 12 12.3.1.1 12.3.1.2 12.3.2 12.3.3 Syntax Check Error . . . . . . . . 12 12 Self-Diagnostic Error . . . . . . . 12 13

Syntax Check Error Codes . . . . . . . . . . . . 12 14 Self-Diagnostic Error Codes . . . . . . . . . . . 12 15

Self-Diagnostic and Troubleshooting

FP0 Hardware

12 2

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.1 Self-Diagnostic Function

12.1 Self-Diagnostic Function


The FP0 control unit has a self-diagnostic function which identifies errors and stops operation if necessary. When an error occurs, the status of the status indicator LEDs on the FP0 control unit change, as shown in the table.

Status indicator LEDs

Condition

LED status
RUN ON PROG. OFF ON ERROR/ALARM OFF OFF OFF

Description
Normal operation in RUN mode Normal operation in PROG. mode Forcing ON/OFF in RUN mode When a self-diagnostic error occurs When a system watchdog timer error occurs

Program execution status

Normal condition

OFF

Blink ON OFF

OFF OFF ON

Blink Blink ON

Abnormal condition

Varies

Varies

Normally, if an error occurs, operation of FP0 stops. The user may select whether operation is to be continued or stopped if a duplicate output error or operation error occurs by setting the system registers. You can set the system registers with NPST-GR software.

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Operation Stop Operation Operation Stop Stop

12 3

Self-Diagnostic and Troubleshooting 12.1 Self-Diagnostic Function

FP0 Hardware

12.1.1

Allowing Duplicated Output

When you change system register 20 settings (ENAB) using the programming software, duplicated output is not regarded as an error and the FP0 continues to operate.

12.1.2

Continuing After an Operation Error

When you change system register 26 settings (CONT) using the programming software, the FP0 continues to operate. In this case, even if the FP0 continues to operate, this is regarded as an error.

12 4

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

12.2 Troubleshooting

12.2.1

ERROR/ALARM LED is Flashing

<Condition>

The self-diagnostic error occurs.


<Procedure 1 >

Check the error code using the programming tool. Using NPST-GR software In the ONLINE mode, select STATUS DISPLAY. At the bottom of the STATUS DISPLAY window, you can find the error code. SLF DIAGN ERR CD ( )
Error code

[
Content of error

Using FPSOFT In the ONLINE mode, select Monitor from the menu bar of FPSOFT. And then select Status Display. At the PLC Error Flag field, self-diagnostic error code is displayed. Using FP programmer II Press the keys on the FP programmer II as shown on the right.
ACLR () OP 1 1 0 ENT READ

When self-diagnostic error occurs, the screen shown on the right is displayed. Using NAiS Control Online " Status display Error code is 1 to 9
<Condition>

OP 110 FUNCTION ERR E45

There is a syntax error in the program.

<Procedure 1 >

Change to PROG. mode and clear the error.


<Procedure 2>

Execute a total-check function to determine the location of the syntax error. Refer to your software manual for details about the total-check method. * next page
Matsushita Electric Works (Europe) AG 12 5

Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

FP0 Hardware

Error code is 20 or higher


<Condition>

A self-diagnostic error other than a syntax error has occurred.

<Procedure 1 >

Use the programming tool in PROG. mode to clear the error. Using NPST-GR software Press the <F3> key in the status display menu described on the previous page. Error code 43 and higher can be cleared. Using FPSOFT Click the Clear Error button in the status display menu described on the previous page. Using FP programmer II Press the keys as shown on the right. Using NAiS Control Click the Clear Error button D In the PROG. mode, the power supply can be turned OFF and then ON again to clear the error, but all of the contents of the operation memory except hold type data are cleared. D An error can also be cleared by executing a self-diagnostic error set instruction F148 (ERR).
<Procedure 2>
ACLR () OP 1 1 2 ENT SHIFT SC (DELT) INST

Error code 43 and higher can be cleared.

Follow the procedures described in the table of error codes (* section 12.3.3).

+ Note

When an operation error (error code 45) occurs, the address at which the error occurred is stored in special data registers DT9017 and DT9018. If this happens, monitor the address at which the error occurred before cancelling the error.

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

12.2.2

ERROR/ALARM LED is ON

<Condition>

The system watchdog timer has been activated and the operation of FP0 has been stopped.
<Procedure 1 >

Set the mode switch from RUN to PROG. and turn the power OFF and then ON. If the ERROR/ALARM LED is turned ON again, there is probably an abnormality in the FP0. Please contact your dealer. If the ERROR/ALARM LED is blinking, go to section 12.2.1.
<Procedure 2>

Set the mode switch from PROG. to RUN. If the ERROR/ALARM LED is turned ON, the program execution time is too long. Check: D if instructions such as JP or LOOP are programmed in such a way that a scan can never finish. D that interrupt instructions are executed in succession.

12.2.3

All LEDs are OFF

<Procedure 1 >

Check the power supply wiring.


<Procedure 2>

Check if the power supplied to the FP0 control unit is in the range of the rating. Be sure to check the fluctuation in the power supply.
<Procedure 3>

Disconnect the power supply wiring to the other devices if the power supplied to the FP0 control unit is shared with them. If the LEDs on the FP0 control unit turn ON at this moment, the capacity of the power supply is not enough to control other devices as well. Prepare another power supply for other devices or increase the capacity of the power supply.
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Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

FP0 Hardware

12.2.4

Diagnosing Output Malfunction

Check of output condition (output indicator LEDs are ON)


<Procedure 1 >

Check the wiring of the loads.


<Procedure 2>

Check if the power is properly supplied to the loads. If the power is properly supplied to the load, there is probably an abnormality in the load. Check the load again. If the power is not supplied to the load, there is probably an abnormality in the FP0s output circuit. Please contact your dealer.

Check of output condition (output indicator LEDs are OFF)


<Procedure 1 >

Monitor the output condition using a programming tool. If the output monitored is turned ON, there is probably a duplicated output error.

<Procedure 2>

Forcing ON the output using a programming tool. If the output indicator LED is turned ON, go to input condition check. If the output indicator LED remains OFF, there is probably an abnormality in the FP0s output circuit. Please contact your dealer.

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

Check of input condition (input indicator LEDs are OFF)


<Procedure 1 >

Check the wiring of the input devices.


<Procedure 2>

Check that the power is properly supplied to the input terminals. If the power is properly supplied to the input terminal, there is probably an abnormality in the FP0s input circuit. Please contact your dealer. If the power is not properly supplied to the input terminal, there is probably an abnormality in the input device or input power supply. Check the input device and input power supply.

Check of input condition (input indicator LEDs are ON)


<Procedure >

Monitor the input condition using a programming tool. If the input monitored is OFF, there is probably an abnormality in the FP0s input circuit. Please contact your dealer. If the input monitored is ON, check the program again. Also, check the leakage current at the input devices (e.g., two-wire type sensor) and check for the duplicated use of output or the program flow when a control instruction such as MC or JP is used. Check the settings of the I/O allocation.

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Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

FP0 Hardware

12.2.5

Communication Error with Programming Software

<Procedure 1 >

Check if the baud rate and character bits settings of the FP0 and the software are the same. Using NPST-GR software baud rate setting <If you are using MENU 1 screen type> <If you are using MENU 2 screen type> Open [NPST MENU] by pressing Open [NPST FUNCTION MENU] by <Esc>, then select NPST CONpressing <Esc>, then select Z. FIGURATION to skip to the [NPST NPST CONFIGURATION. CONFIGURATION] subwindow. In the [NPST CONFIGURATION] subwindow, select 1. NPST CONFIGURATION.

In this window, you can find the baud rate as shown below: TRNS RATE (bps) [19200 / 9600 / 4800 / 2400 / 1200 / 600 / 300 ] Select a baud rate (9600), press <F1> and select SAVE DISK? YES to register this change onto the disk. Using NAiS Control Online " Communication Parameters Settings on the FP0 side The baud rate of the FP0 control unit is factory set to 9,600bps.
<Procedure 2>

Check the FP PC cable and RS232C port adapter. RS232C port adapter : Needs to be customized to match your computer.
<Procedure 3>

Confirm the setting of the computer referring to the manual for your computer. Set your computers RS232C parameter to asynchronous.

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.2 Troubleshooting

12.2.6

PROTECT ERROR is Displayed

When a password is set for the programmable controller


<Procedure >

Enter a password in the password setting menu. Using NPST-GR software Open [NPST MENU] by pressing <Esc>, and then select PLC CONFIGURATION to skip to the [PLC CONFIGURATION] window. In the [PLC CONFIGURATION] window, select SET PLC PASSWORD Enter the password and select enable (ENAB). Using NAiS Control Online " Change Password PLC

12.2.7

Program Mode does not Change to RUN

<Condition>

A syntax error has occurred.


<Procedure >

Execute a total-check function to determine the location of the syntax error. Refer to your software manual for details about the total-check method.

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Self-Diagnostic and Troubleshooting 12.3 Error Codes

FP0 Hardware

12.3 Error Codes

12.3.1

Total-Check Function

When the ERROR/ALARM LED on the FP0 control unit is blinking, a self-diagnostic error or syntax check error has occured. Verify the contents of the error and take the appropriate steps. Error confirmation procedure: 1. Use the programming tool to call up the error code
D Using NPST-GR software: By executing the STATUS DISPLAY, the error code and content of error are displayed. D Using FP programmer II Ver. 2: With the syntax check error, the error code and message is displayed by simply connecting the unit. With the self-diagnostic error, press the folowing keys.
ACLR () OP 1 1 0 ENT READ

Then the self-diagnostic error code will be displayed. D Using NAiS Control software in Online mode: Monitor " PLC Status (* NAiS Control V2.3 Reference Manual) The self-diagnostic error code will be displayed.

2.

Check the error contents in the error code list of section 12.3.2 and 12.3.3 using the error code ascertained above.

12.3.1.1

Syntax Check Error

This is an error detected by the total-check function when there is a syntax error or incorrect setting written in the program. When the mode switch of control unit is switched to the RUN mode, the total-check function automatically activates and eliminates the possibility of incorrect operation from syntax check errors in the program. When a syntax check error is detected D ERROR/ALARM LED begins blinking. D Operation will not begin even after switching to the RUN mode. D Remote operation cannot be used to change to RUN mode. Clearing a syntax error By changing to the PROG. mode, the error will clear and the ERROR/ALARM LED will turn OFF.
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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.3 Error Codes

Steps to take for syntax error D Change to PROG. mode, and then execute the total-check function while on-line with the programming tool connected. This will call up the error contents and the address at which the error occurred. D Correct the program while referring to the error contents.

12.3.1.2

Self-Diagnostic Error

This error occurs when the contollers self-diagnostic function detects the occurence of an abnormality in the system. The self-diagnostic function monitors the memory abnormal detection, I/O abnormal detection, and other devices. When the self-diagnostic error occurs D ERROR/ALARM LED begins blinking. D The operation of the controller might stop depending on the content of error and the system resistor setting. D The error codes will be stored in the special data resister DT9000. D In the case of operation error, the error address will be stored in the DT9017 and DT9018. Clearing the self-diagnostic error D Using NPST-GR software
At the STATUS MENU, press <F3>. Error codes 43 and higher can be cleared.

D Using FP programmer II Ver. 2


Press the keys as shown below. Error codes 43 and higher can be cleared.

D Using NAiS Control in Online mode


Monitor " PLC Status " Clear

D Errors can also be cleared by turning OFF an ON the power. However, memory contents not stored with the hold type data will also be cleared. D The error can also be cleared depending on the self-diagnostic error set instruction F148(ERR). Steps to take for self-diagnostic error The steps to be taken will differ depending on the error contents. For more details, use the error code obtained above and refer to section 12.3.3.

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Self-Diagnostic and Troubleshooting 12.3 Error Codes

FP0 Hardware

12.3.2
Error code
E1

Syntax Check Error Codes


Name of error
Syntax error (SYNTAX) Duplicated output error (DUP USE)

Operation status
Stops

Description and steps to take


A program with a syntax error has been written. Change to PROG. mode and correct the error.

E2

Stops

Two or more OT(Out) instructions and KP(Keep) instructions are programmed using the same relay. This error also occurs if you have the same timer/counter numbers. Correct the program so that one relay is not used for two or more OT(Out) instructions and KP(Keep) instructions. Or, set the double output to K1: enable in system register 20.

E3

Not paired error (PAIR)

Stops

For instructions which must be used in a pair such as jump (JP and LBL), one instruction is either missing or in an incorrect position. Change to PROG. mode and enter the two instructions which must be used in a pair in the correct positions.

E4

System register parameter error (Mismatch)

Stops

An instruction has been written which does not agree with system register settings. For example, the number specification in a program does not agree with the timer/counter range setting. Change to PROG. mode, check the system register settings, and adjust so that the settings and the program agree.

E5

Program area error (PRG AREA)

Stops

An instruction which must be written to a specific area (main program area or subprogram area) has been written to a different area (for example, a subroutine SUB to RET is placed before an ED instruction). Change to PROG. mode and enter the instruction into the correct area.

E8

Operand error (OPR COMBI)

Stops

There is an incorrect operand in an instruction which requires a specific combination operands (for example, the operands must all be of a certain type). Enter the correct combination of operands.

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FP0 Hardware

Self-Diagnostic and Troubleshooting 12.3 Error Codes

12.3.3
Error code
E31

Self-Diagnostic Error Codes


Name of error
Interrupt error 1

Operation status
Stops

Description and steps to take


An interrupt occurred without an interrupt request. A hardware problem or error due to noise is possible. Turn OFF the power and check the noise conditions. An interrupt occurred without an interrupt request. A hardware problem or error due to noise is possible. Turn OFF the power and check the noise conditions. There is no interrupt program for an interrupt which occurred. Check the number of the interrupt program and change it to agree with the interrupt request.

E32

Interrupt error 2

Stops

E45

Operation error

Selects

Operation became impossible during a high-level instruction. The cause of the operation error varies depending on the instruction. In system register 26, select 1: Continue operation or 0: Stop The error set using high-level instruction F148(ERR) has occurred. Clear the error based on the set detection conditions

E100 to E199 E200 to E299

Self-diagnostic error set by F148 (ERR) instruction

Stops

Continues

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Self-Diagnostic and Troubleshooting 12.3 Error Codes

FP0 Hardware

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Appendix A System Registers


A.1 System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 A.1.1 A.1.2 A.1.3 A.1.4 A.2 Types of System Registers . . . . . . . . . . . . . . A 3 Checking and Changing System Register Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 Precautions When Setting System Registers A 5 Content of System Register Settings . . . . . . A 5

Tables of System Registers . . . . . . . . . . . . . . . . . . . . . A 7

System Registers

FP0 Hardware

A2

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FP0 Hardware A.1

System Registers System Registers

A.1

System Registers

System registers are used to set values (parameters) which determine operation ranges and functions used. Set values based on the use and specifications of your program. There is no need to set system registers for functions which will not be used. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.

Decimal values do not require a K prefix.

Moreover in NAiS Control, there is an Additional Information column for each System Register that briefly explains its use.

A.1.1

Types of System Registers

Allocation of timers and counters (System register 5) The number of timers and counters is set by specifying the leading counter number. Hold types and nonhold type settings (System register 6 to 8 and 14) With the FP0, the areas held in the event of a power supply interruption are fixed, and the settings for system register 6 to 8 and 14, will be invalid. Operation mode settings for errors (System register 20, 23 ,26 and 27) Set the operation mode effective when errors such as duplicated use of output, operation, and I/O verification errors occur. Time settings (System register 31 and 34) Set the timeout error detection time and the constant scan time. Input settings (System register 400 to 403) When using the highspeed counter function, pulse catch function or interrupt function, set the operation mode and the input number to be used as a special input. Tool port settings (System register 410, 411 and 414) Set the tool port parameters when computer link will be used. RS232C port settings (System register 412 to 418) Only applicable for unit with RS232C port. Modem connection setting (System register 411) Set to Modem connection when the tool port will be used for modem communication.

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System Registers A.1 System Registers

FP0 Hardware

A.1.2

Checking and Changing System Register Settings

System register values (parameters) can be set with decimal or hexadecimal constants. If you are going to use a value which is already set (the value which appears when read), there is no need to write it again.

Using NAiS Control 1131 Version 2.1 or higher


Procedure: 1. 2. 3. 4. 5. Set the mode of the FP0 control unit to PROG. Project Navigator " PLC Configuration " System Register. To change a set value, write the new value as indicated in the system register table. Go Online by clicking the Online button or selecting Online mode under Online. Download Project
Online " Project Download, or click Download button. This downloads the project and the system registers. To download system registers only: Online " PLC Configuration " activate System Registers box " Download to PLC

Using NPST-GR software Ver. 4


Procedure: 1. 2. 3. Set the mode of the FP0 control unit to PROG. Select the 1. SYSTEM REGISTER in PLC CONFIGURATION option from the NPST menu. Select the function to be set in the 1. SYSTEM REGISTER in PLC CONFIGURATION screen. The value set in the selected system register will appear. To change a set value, write the new value as indicated in the system register table. Execute [Register] (f1) to write the data to the PC.

4. 5.

Using FPSOFT
For more details about system register settings, refer to FPSOFT Manual.

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FP0 Hardware A.1

System Registers System Registers

Using FP programmer II
Procedure: 1. 2. 3. Set the mode of the FP0 control unit to PROG. Press the keys on the FP programmer II, as shown on the right. Specify the register number (e.g. No.20) for the parameter to be set and read the parameter. The value set in the selected register will be displayed. To change the set value, press the <CLR (clear)> key and write the new value as indicated in the system register table.
ACLR () OP 5 0 2 0

ENT

READ

4.

A.1.3

Precautions When Setting System Registers

System register settings are effective from the time they are set. However, input, Tool port, RS232C port, and modem connection settings become effective when the mode is changed from PROG. to RUN. With regard to the modem connection setting, when the power is turned on or when the mode is changed from PROG. to RUN, the controller sends a command to the modem which enables it for reception. When the initialized operation is performed, all set system register values (parameters) will be initialized.

A.1.4

Content of System Register Settings

Setting the timers and counters (System register 5)


By indicating the counter start number, the timer and counter are split into two areas. The timer and counter together total 144 points, and the default value for the split is 100. Thus the point allotment is as shown in the table below.
Timer Counter 100 points (No. 0 to No. 99) 44 points (No. 100 to No. 143)

Setting example
To increase the number of timers to 120, change the value of system register 5 to K120.
0 Timer Set value: n Counter 144 MIN (0): All counter Set value < n Counter size increases Set value > n Timer size increases MAX (144): All timer

* next page
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System Registers A.1 System Registers

FP0 Hardware

Hold types and nonhold type settings (System registers 6 to 8 and 14)
With the FP0, the areas held in the event of a power supply interruption are fixed at the areas shown in the table below, and the settings for system registers 6 to 8 and 14, will be invalid. C10/C14/C16 series
Timer Counter Non-hold type: All points Non-hold type: From the set value to C139 Hold type: 4 points (elapsed values) C140 to C143 Internal relay Non-hold type: 976 points (R0 to R60F) 61 words (WR0 to WR60) Hold type: Data register 32 points (R610 to R62F) 2 words (WR61 to WR62)

Non-hold type: 1652 words (DT0 to DT1651) Hold type: 8 words (DT1652 to DT1659)

C32 series
Timer Counter Non-hold type: All points Non-hold type: From the set value to C127 Hold type: 16 points (elapsed values) C128 to C143 Internal relay Non-hold type: 880 points (R0 to R54F) 55 words (WR0 to WR54) Hold type: Data register 128 points (R550 to R62F) 8 words (WR55 to WR62)

Non-hold type: 6112 words (DT0 to DT6111) Hold type: 32 words (DT6112 to DT6143)

+ Note

For more information on performance specifications, also for the T32CP unit, * section 2.2.2.

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FP0 Hardware A.2

System Registers Tables of System Registers

A.2

Tables of System Registers

C10, C14, C16 and C32 in the table respectively indicate 10-point, 14-point, 16-point and 32-point type FP0 control units. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.

Decimal values do not require a K prefix.

Moreover in NAiS Control, there is an Additional Information column for each System Register that briefly explains its use.
Address
Allocation of user memory 0

Name of system register


Sequence program area capacity

Default value

Set value (parameter)


The set values are fixed and cannot be changed. The stored values vary depending on the model and type. K3: 3 K words (FP0 C10, C14, C16) K5: 5 K words (FP0 C32)

1 to 3 Hold/ Non hold 5

Unused Timer and counter division (setting of leading counter number) Unused Unused Unused Unused Disable or enable setting for duplicated output Unused Operation setting when an I/O verification error occurs Unused Operation setting when an operation error occurs Unused Unused With the FP0, values set with the programming tool become invalid. K0 K0: Stop K1: Continuation K0 K0: Stop K1: Continuation (* note) K0 K0: Disable (will be syntax error) K1: Enable (will not be syntax error) With the FP0, values set with the programming tool become invalid. K100 K0 to K144 For detailed information, * section A.1.4. With the FP0, values set with the programming tool become invalid.

6 to 8 9 to 13 14 15 Action on error 20 21, 22 23 24, 25 26 27 to 29 4

+ Note

NPSTGR Ver.4 or later or FPSOFT Ver.1 or later must be used to set system register 23 and 27. * next page

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System Registers A.2 Tables of System Registers

FP0 Hardware

Address
Time setting 30 31

Name of system register


Unused Wait time setting for multi-frame communication

Default value

Set value (parameter)

K2600 K4 to K32760: 10ms to 81900ms (6500ms) Use of default setting (K2600/ 6500ms) is recommended. set value 2.5ms = Wait time setting for multiframe communication (ms)

In NAiS Control or NPSTGR, enter the time (a number divisible by 2.5). In FP Programmer II, enter the set value (equal to the time divided by 2.5). 32, 33 34 Unused Constant value settings for scan time K0 With the FP0, values set with the programming tool become invalid. K1 to K64 (2.5ms to 160ms): Scans once each specified time interval. K0: Normal scan set value 2.5ms = Constant value setting for scan time (ms)

In NAiS Control or NPSTGR, enter the time (a number divisible by 2.5). In FP Programmer II, enter the set value (equal to the time divided by 2.5).

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FP0 Hardware A.2

System Registers Tables of System Registers

Address
Input setting 400

Name of system register


High-speed counter mode settings (X0 to X2) Setting by NAiS Control, NPST-GR Ver. 4, or FPSOFT

Default value
H0

Set value (parameter)


CH0 0: Do not set input X0 as high-speed counter. 1: 2-phase input (X0, X1) 2: 2-phase input (X0, X1), Reset input (X2) 3: Incremental input (X0) 4: Incremental input (X0), Reset input (X2) 5: Decremental input (X0) 6: Decremental input (X0), Reset input (X2) 7: Individual input (X0, X1) 8: Individual input (X0, X1), Reset input (X2) 9: Direction decision (X0, X1) 10:Direction decision (X0, X1), Reset input (X2) CH1 0: Do not set input X1 as high-speed counter. 3: Incremental input (X1) 4: Incremental input (X1), Reset input (X2) 5: Decremental input (X1) 6: Decremental input (X1), Reset input (X2)

+ Notes

If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH1 is invalid. If reset input settings overlap, the setting of CH1 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.

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System Registers A.2 Tables of System Registers

FP0 Hardware

Address
Input setting 400

Name of system register


High-speed counter mode settings (X0 to x2) Setting by FP programmer II

Default value
H0

Set value (parameter)


CH0/ CH1 H 0

0: Do not use highspeed counter. 1: 2-phase input (X0, X1) 2: 2-phase input (X0, X1), Reset input (X2) 3: Incremental input (X0) 4: Incremental input (X0), Reset input (X2) 5: Decremental input (X0) 6: Decremental input (X0), Reset input (X2) 7: Individual input (X0, X1) 8: Individual input (X0, X1), Reset input (X2) 9: Direction dicision (X0, X1) A: Direction dicision (X0, X1), Reset input (X2) 0: Do not use highspeed counter. 3: Incremental input (X1) 4: Incremental input (X1), Reset input (X2) 5: Decremental input (X1) 6: Decremental input (X1), Reset input (X2)

+ Notes

If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH1 is invalid. If reset input settings overlap, the setting of CH1 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
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FP0 Hardware A.2

System Registers Tables of System Registers

Address
Input setting 401

Name of system register


High-speed counter mode settings (X3 to X5) Setting by NAiS Control, NPST-GR Ver. 4, or FPSOFT

Default value
H0

Set value (parameter)


CH2 0: Do not set input X3 as high-speed counter. 1: 2-phase input (X3, X4) 2: 2-phase input (X3, X4), Reset input (X5) 3: Incremental input (X3) 4: Incremental input (X3), Reset input (X5) 5: Decremental input (X3) 6: Decremental input (X3), Reset input (X5) 7: Individual input (X3, X4) 8: Individual input (X3, X4), Reset input (X5) 9: Direction decision (X3, X4) 10:Direction decision (X3, X4), Reset input (X5) 0: Do not set input X4 as high-speed counter. 3: Incremental input (X4) 4: Incremental input (X4), Reset input (X5) 5: Decremental input (X4) 6: Decremental input (X4), Reset input (X5)

CH3

+ Notes

If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH3 is invalid. If reset input settings overlap, the setting of CH3 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.

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System Registers A.2 Tables of System Registers

FP0 Hardware

Address
Input setting 401

Name of system register


High-speed counter mode settings (X3 to X5) Setting by FP programmer II

Default value
H0

Set value (parameter)


CH2/ CH3

H 0

0: Do not use high-speed counter. 1: 2-phase input (X3, X4) 2: 2-phase input (X3, X4), Reset input (X5) 3: Incremental input (X3) 4: Incremental input (X3), Reset input (X5) 5: Decremental input (X3) 6: Decremental input (X3), Reset input (X5) 7: Individual input (X3, X4) 8: Individual input (X3, X4), Reset input (X5) 9: Direction dicision (X3, X4) A: Direction dicision (X3, X4), Reset input (X5) 0: Do not use high-speed counter. 3: Incremental input (X4) 4: Incremental input (X4), Reset input (X5) 5: Decremental input (X4) 6: Decremental input (X4), Reset input (X5)

+ Notes

If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH3 is invalid. If reset input settings overlap, the setting of CH3 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
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FP0 Hardware A.2

System Registers Tables of System Registers

Address
Input setting 402

Name of system register


Pulse catch input function settings

Default value
H0

Set value (parameter)


X5 X4 X3 X2 X1 X0

0 0 0 0 0 0

0: Standard input 1: Pulse catch input

In NAiS Control, select items from the menu. In FP Programmer II, enter the above settings in hexadecimal. When X3 and X4 are set to pulse catch input 15 402: 0 00011000
X5 X4 X3 X2 X1 X0

H1

H8

Input H18
In the case of FP0, settings X6 and X7 are invalid. 403 Interrupt input settings H0 Using NPSTGR ver. 4 X5 X4 X3 X2 X1 X0 Specify the input contacts used as interrupt inputs in the upper byte. (0: Standard input/1: Interrupt input) X5 X4 X3 X2 X1 X0 Specify the effective interrupt edge in the lower byte. (When 0: on/When 1: off) In NAiS Control, select items from the menu. FP programmer II: When setting inputs X0, X1, X2, and X3 as interrupts, and X0 and X1 are set as interrupt inputs when going from on to off. Specify edge 15 403: 000011
X5 X4 X3 X2 X1 X0

Specify interrupt 0 0011 11


X5 X4 X3 X2 X1 X0

H0

H3

H0

HF

Input H30F
404 to 407 Unused With the FP0, values set with the programming tool become invalid.

* next page
Matsushita Electric Works (Europe) AG A 13

System Registers A.2 Tables of System Registers

FP0 Hardware

+ Notes

With the NPSTGR, 0 or 1 is set for each bit on the screen in the setting for system register 403. If system register 400 to 403 are set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. When the highspeed counter is being used in the incremental input mode, even if input X0 is specified as an interrupt input and as pulse catch input, those settings are invalid, and input X0 functions as counter input for the highspeed counter. No. 400: H1 a This setting will be valid. No. 402: H1 No. 403: H1

A 14

Matsushita Electric Works (Europe) AG

FP0 Hardware A.2

System Registers Tables of System Registers

Address
Tool port setting 410

Name of system register


Unit number setting for tool port (when connecting CNET) Communication format setting for tool port Setting item S Default setting value S Modem communication: Disabled S Data length (character bits): 8 bits

Default value
K1

Set value (parameter)


K1 to K32 (Unit No. 1 to 32)

411

H0

Using NAiS Control or NPSTGR Select items from the menu. Using FP programmer II Specify the setting contents using H constants. 15 6 0

Modem communication 0: Disabled 1: Enabled Data length (character bits) 0: 8 bits 1: 7 bits When connecting a modem, set the unit number to 1 with system resister 410. 414 Baud rate setting for tool port Setting by NAiS Control or NPSTGR ver. 4 Setting by FP programmer II H0 0: 9600 bps 1: 19200 bps

Tool port/ RS232C port setting

414

Baud rate setting for tool port and RS232C port

H1

H 0
Tool port

0
RS232C port H0: 19200 bps H1: 9600 bps H2: 4800 bps H3: 2400 bps H4: 1200 bps H5: 600 bps H6: 300 bps

H0: 9600 bps H1: 19200 bps If anything other than H0 or H1 is set for the tool port baud rate, the baud rate will be 9600 bps.

If 19,200 bps is set for both the tool port and RS232C port ' H100 should be written.

+ Note

NPSTGR ver. 4 or later or FPSOFT ver. 1 or later must be used to set system register 414.

* next page
Matsushita Electric Works (Europe) AG A 15

System Registers A.2 Tables of System Registers

FP0 Hardware

Address
RS232C port setting 412

Name of system register


Communication method setting for RS232C port

Default value
K0

Set value (parameter)


Using NAiS Control or NPSTGR, select items from the menu. Using FP programmer II: K0: RS232C port is not used. K1: Computer link mode (when connecting CNET) K2: Serial data communication mode (general port)

413

Communication format setting for RS232C port Setting item/Default setting value Start code: None Terminal code: CR Stop bit: 1 bit Parity check: With odd Data length: 8 bits

H3

Using NAiS Control or NPSTGR, select items from the menu. Using FP programmer II: Specify the setting contents using H constants.
15 6 0

Start code

0: No STX

1: STX 01: CR+LF 11: ETX

Terminal code 00: CR 10: None

Stop bit Parity check

0: 1 bit 00: None

1: 2 bits 01: With odd 11: With even 1: 8 bits

Data length

0: 7 bits

414

Baud rate setting for RS232C port

Setting by NAiS Control or NPSTGR ver. 4

H1

0: 19200 bps 1: 9600 bps 2: 4800 bps 3: 2400 bps 4: 1200 bps 5: 600 bps 6: 300 bps K1 to K32 (unit No. 1 to 32)

415

Unit number setting for RS232C port (when connecting CNET) Modem compatibility setting for RS232C port

K1

416

H0

Using NAiS Control or NPSTGR, select items from the menu. Using FP programmer II. H0: Modem disabled H8000: Modem enabled

417 RS232C port setting 418

Starting address setting for reception buffer Capacity setting for reception buffer C10C/ C14C/ C16C type C32C/ T32CP type

K0 K1660 K6144

C10C/C14C/C16C type: K0 to K1660 C32C type: K0 to K6144 K0 to K1660 K0 to K6144

+ Note
A 16

NPSTGR ver. 4 or later or FPSOFT ver. 1 or later must be used to set system register 414.
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Appendix B Special Internal Relays


B.1 Special Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . B 3

Special Internal Relays

FP0 Hardware

B2

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FP0 Hardware B.1

Special Internal Relays Special Internal Relays

B.1

Special Internal Relays

The special internal relays turn on and off under special conditions. The on and off states are not output externally. Writing is not possible with a programming tool or an instruction.
Address
R9000 R9001 to R9003 R9004 I/O verification error flag

Name
Selfdiagnostic error flag

Description
Turns on when a selfdiagnostic error occurs. The selfdiagnostic error code is stored in DT9000. Not used Turns on when an I/O verification error occurs. The position number of the I/O where the verification error was occured is stored in DT9010. Not used

R9005, R9006 R9007 Operation error flag (hold) Operation error flag (non-hold) Carry flag

Turns on and keeps the on state when an operation error occurs. The address where the error occurred is stored in DT9017 (indicates the first operation error which occurred). Turns on for an instant when an operation error occurs. The address where the operation error occurred is stored in DT9018. The contents change each time a new error occurs. Turns on for an instant, when an overflow or underflow occurs. when 1 is set by one of the shift instructions.

R9008

R9009

R900A R900B

> flag = flag

Turns on for an instant when the compared results become larger in the F60 (CMP) to F63 (DWIN) comparison instructions. Turns on for an instant, when the compared results are equal in the comparison instructions (F60 to F63). when the calculated results become 0 in the arithmetic instructions.

R900C R900D

< flag Auxiliary timer contact Tool port error flag Constant scan error flag Always on relay Always off relay Scan pulse relay

Turns on for an instant when the compared results become smaller in the F60 (CMP) to F63 (DWIN) comparison instructions. Turns on when the set time elapses (set value reaches 0) in the timing operation of the F137 (STMR)/F183 (DSTM) auxiliary timer instruction. It turns off when the trigger for auxiliary timer instruction turns off. This turns on when an error occurs during communication with a programming tool. Turns on when scan time exceeds the time specified in system register 34 during constant scan execution. Always on. Always off. Turns on and off alternately at each scan.

R900E R900F R9010 R9011 R9012

* next page

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B3

Special Internal Relays B.1 Special Internal Relays

FP0 Hardware

Address
R9013 R9014 R9015 R9016, R9017 R9018

Name
Initial on pulse relay Initial off pulse relay Step ladder initial on pulse relay

Description
Turns on only at the first scan in the operation. Turns off from the second scan and maintains the off state. Turns off only at the first scan in the operation. Turns on from the second scan and maintains the on state. Turns on for an instant only in the first scan of the process the moment step ladder process is opened. Not used

0.01s clock pulse relay

Repeats on/off operations in 0.01s cycles. (on : off = 0.005s : 0.005s) 0.01s Repeats on/off operations in 0.02s cycles. (on : off = 0.01s : 0.01s) 0.02s Repeats on/off operations in 0.1 s cycles. (on : off = 0.05s : 0.05s) 0.1s Repeats on/off operations in 0.2s. cycles (on : off = 0.1s : 0.1s) 0.2s Repeats on/off operations in 1s cycles. (on : off = 0.5s : 0.5s) 1s

R9019

0.02s clock pulse relay

R901A

0.1s clock pulse relay

R901B

0.2s clock pulse relay

R901C

1s clock pulse relay

R901D

2s clock pulse relay

Repeats on/off operations in 2s cycles. (on : off = 1s : 1s) 2s

R901E

1min clock pulse relay

Repeats on/off operations in 1 min cycles. (on : off = 30s : 30s) 1min. Not used

R901F R9020 R9021 to R9025 R9026 (* note) R9027 (* note) R9028 Message flag Remote mode flag RUN mode flag

Turns off while the mode selector is set to PROG. Turns on while the mode selector is set to RUN. Not used Turns on while the F149 (MSG) instruction is executed. Turns on while the mode selector is set to REMOTE. Not used

+ Note

Used by the system.

B4

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FP0 Hardware B.1

Special Internal Relays Special Internal Relays

Address
R9029 (* note) R902A (* note) R902B (* note) R902C to R902F R9030, R9031 R9032 R9033 R9034

Name
Forcing flag External interrupt enable flag Interrupt error flag

Description
Turns on during forced on/off operation for I/O relay and timer/counter contacts. Turns on while the external interrupt trigger is enabled by the ICTL instruction. Turns on when an interrupt error occurs. Not used Not used

RS232C port mode flag Printout instruction flag Rewrite during RUN flag RS232C communication error flag RS232C reception completed flag RS232C transmission completed flag High-speed counter control flag for ch0 High-speed counter control flag for ch1 High-speed counter control flag for ch2 High-speed counter control flag for ch3

When Generaluse port is selected, K2 goes on. Turns on while a F147 (PR) instruction is executed. Turns off when a F147 (PR) instruction is not executed. This is a special internal relay that goes on for only the first scan following the completion of rewriting in the RUN mode. (CPU Ver. 2.0 or later available) Turns on when the serial data communication error occurs.

R9037

R9038 R9039

Turns on when a terminator is received during the serial data communicating. Turns on while data is not send during the serial data communicating. Turns off while data is being sent during the serial data communicating. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Not used

R903A R903B R903C R903D R903E, R903F

+ Note

Used by the system.

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B5

Special Internal Relays B.1 Special Internal Relays

FP0 Hardware

B6

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Appendix C Special Data Registers


C.1 Special Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . C 3

Special Data Registers

FP0 Hardware

C2

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FP0 Hardware C.1

Special Data Registers Special Data Registers

C.1

Special Data Registers

The special data registers are one word (16-bit) memory areas which store specific information. With the exception of registers for which Writing is possible is indicated in the Description column, these registers cannot be written to. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.

Decimal values do not require a K prefix.


Description
Selfdiagnostic error code The self-diagnostic error code is stored here when a self-diagnostic error occurs. Monitor the error code using decimal display. For detailed information, * section 12.3. I/O verify error unit The position of the I/O for which an error occurred is stored in bits 0 to 3. Auxiliary register for operation One shift-out hexadecimal digit is stored in bit positions 0 to 3 when an F105 (BSR) or F106 (BSL) instruction is executed. Auxiliary register for operation The divided remainder (16-bit) is stored in DT9015 when an F32 (%) or F52 (B%) instruction is executed. The divided remainder (32-bit) is stored DT9015 and DT9016 when an F33 (D%) or F53 (DB%) instruction is executed. Operation error address (hold) After commencing operation, the address where the first operation error occurred is stored. Monitor the address using decimal display. Operation error address (non-hold) The address where a operation error occurred is stored. Each time an error occurs, the new address overwrites the previous address. At the beginning of scan, the address is 0. Monitor the address using decimal display. 2.5 ms ring counter The data stored here is increased by one every 2.5 ms. (H0 to HFFFF) Difference between the values of the two points (absolute value) Elapsed time between the two points. 2.5 ms =

Addresses
T32CP DT90000 Other Types DT9000

DT90010 DT90014

DT9010 DT9014

DT90015 DT90016 DT90017

DT9015 DT9016 DT9017

DT90018

DT9018

DT90019

DT9019

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C3

Special Data Registers C.1 Special Data Registers Addresses


T32CP DT90022 Other Types DT9022

FP0 Hardware

Description
Scan time (current value) (* note 1) The current scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K50 indicates 5 ms. Scan time (minimum value) (* note 1) The minimum scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K50 indicates 5 ms. Scan time (maximum value) (* note 1) The maximum scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K125 indicates 12.5 ms. Mask condition monitoring register for interrupts(INT 0 to 5) The mask conditions of interrupts using ICTL instruction can be monitored here. Monitor using binary display. 15 11 7 3 0 (Bit No.) 23 19 16 (INT No.)

DT90023

DT9023

DT90024

DT9024

DT90025

DT9025

0: interrupt disabled (masked) 1: interrupt enabled (unmasked) DT90026 DT90027 DT9026 DT9027 Not used Periodical interrupt interval (INT 24) The value set by ICTL instruction is stored. K0: periodical interrupt is not used K1 to K3000: 10 ms to 30 s DT90028 DT90029 DT90030 DT90031 DT90032 DT90033 DT90034 DT90035 DT90036 DT90037 DT9028 DT9029 DT9030 (* note2 ) DT9031 (* note2) DT9032 (* note2) DT9033 (* note2) DT9034 (* note2) DT9035 (* note2) DT9036 DT9037 Not used Work 1 for F96 (SRC) instruction The number of data that match the searched data is stored here when an F96 (SRC) instruction is executed. Not used Not used Message 0 Message 1 Message 2 Message 3 Message 4 Message 5 The contents of the specified message are stored in these special data registers when an F149 (MSG) instruction is executed.

+ Notes

1) Scan time display is only possible in RUN mode, and shows the operation cycle time. The maximum and minimum values are cleared when each the mode is switched between RUN mode and PROG. mode. 2) Used by the system.
Matsushita Electric Works (Europe) AG

C4

FP0 Hardware C.1

Special Data Registers Special Data Registers

Addresses
T32CP DT90038 Other Types DT9038

Description
Work 2 for F96 (SRC) instruction The position of the first matching data, counting from the starting 16-bit area, is stored here when an F96 (SRC) instruction is executed. Not used High-speed counter elapsed value for ch0 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9044 and DT9045. The value can be written by executing a DMV (F1) instruction. High-speed counter target value for ch0 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. High-speed counter elapsed value area for ch1 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9048 and DT9049. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch1 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written.

DT90039 to DT90043 DT90044 DT90045 DT90046

DT9039 to DT9043 DT9044 DT9045 DT9046

DT90047

DT9047

DT90048 DT90049 DT90050

DT9048 DT9049 DT9050

DT90051

DT9051

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C5

Special Data Registers C.1 Special Data Registers

FP0 Hardware

Addresses
T32CP DT90052 Other Types DT9052

Description
High-speed counter control flag A value can be written with an MV (F0) instruction to reset the high-speed counter, disable counting, stop high-speed counter instruction (F168), and clear the highspeed counter. Control code setting Control code = j j j j (Binary) Software reset 0: Yes / 1: No Count 0: Enable / 1: Disable Hardware reset 0: Enable / 1: Disable Highspeed counter clear Software is not reset: H0 (0000) Perform software reset: H1 (0001) Disable count: H2 (0010) Disable hardware reset: H4 (0100) Stop pulse output (clear instruction): H8 (1000) Perform software reset and stop pulse output: H9 (1001) The 16 bits of DT9052 are allocated in groups of four to high-speed channels 0 to 3 as shown below. bit 15 DT9052 12 11 8 7 4 3 0 0: Continue / 1: Clear

for ch3

for ch2

for ch1

for ch0

A hardware reset disable is only effective when using the reset inputs (X2 and X5). In all other cases it is ignored. When using pulse output, a hardware reset input is equivalent to an home point proximate input. Clock/calendar monitor (hour/minute) Hour and minute data of the clock/calendar are stored here. This data is read-only data; it cannot be overwritten. Higher 8 bits Lower 8 bits

DT90053 (* note)

+ Note

An expansion memory unit is necessary.

C6


Hour data H00 to H23 (BCD) Minute data H00 to H59 (BCD)

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FP0 Hardware C.1

Special Data Registers Special Data Registers

Addresses
T32CP DT90054 (* note) Other Types

Description
DT90054, Clock/calendar monitor and setting (minute/second) DT90055, Clock/calendar monitor and setting (day/hour) DT90056, Clock/calendar monitor and setting (year/month) DT90057, Clock/calendar monitor and setting (day-of-the-week) The year, month, day, hour, minute, second, and day-of-the-week data for the calendar timer is stored. The built-in calendar timer will operate correctly through the year 2099 and supports leap years. The calendar timer can be set (the time set) by writing a value using a programming tool or a program that uses the F0 (MV) transfer instruction. Higher 8 bits Lower 8 bits

DT90055 (* note)

DT90054 DT90056 (* note) DT90055

Minute H00 to H59 (BCD) Day H01 to H31 (BCD) Year H00 to H99 (BCD)

Second H00 to H59 (BCD) Hour H00 to H23 (BCD) Month H01 to H12 (BCD) Day-of-the-week H00 to H06 (BCD)

DT90056 DT90057 DT90057 (* note)

+ Note

An expansion memory unit is necessary.

Matsushita Electric Works (Europe) AG

C7

Special Data Registers C.1 Special Data Registers

FP0 Hardware

Addresses
T32CP DT90058 (* note ) Other Types

Description

+ Note

An expansion memory unit is necessary.

C8


Clock/calendar time setting and 30s correction The clock/calendar is adjusted as follows. When setting the clock/calendar by program that uses F0 (MV) instructions By setting the the highest bit of DT90058 to 1, the time becomes that written to DT90054 to DT90057 by F0 (MV) instruction. After the time is set, DT90058 is cleared to 0. (Cannot be performed with any instruction other than F0 (MV) instruction.)

, Example: NPSTGR Set the time to 12:00:00 on the 5th day when the X0 turns ON.
X0 ( DF ) 1

[ F0 MV, H

0, DT90054 ]

[ F0 MV, H 512, DT90055 ]

[ F0 MV, H8000, DT90058 ]

. . . Inputs 0 minutes and 0 seconds . . . Inputs 12th hour 5th day . . . Sets the time

* note

If you changed the values of DT90054 to DT90057 with the data monitor functions of NPST-GR software, the time will be set when the new values are written. Therefore, it is unnecessary to write to DT90058.

When the correcting times less than 30 seconds By setting the lowest bit of DT90058 to 1, the value will be moved up or down and become exactly 0 seconds. After the correction is completed, DT90058 is cleared to 0.

, Example: NPSTGR Correct to 0 seconds with X0 turns ON


X0 ( DF )

[ F0 MV, H

1, DT90058 ]

Correct to 0 second.

At the time of correction, if between 0 and 29 seconds, it will be moved down, and if the between 30 and 59 seconds, it will be moved up. In the example above, if the time was 5 minutes 29 seconds, it will become 5 minutes 0 second; and, if the time was 5 minutes 35 seconds, it will become 6 minutes 0 second.

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FP0 Hardware C.1

Special Data Registers Special Data Registers

Addresses
T32CP DT90059 Other Types DT9059

Description
Serial communication error code bit 15 DT90059/DT9059 Error flag of RS232C port S Tool port bit 0 = 1: Over run error bit 1 = 1: Framing error bit 2 = 1: Parity error S RS232C port bit 8 = 1: Over run error bit 9 = 1: Framing error bit 10 = 1: Parity error Error flag of tool port 12 11 8 7 4 3 0

* next page

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C9

Special Data Registers C.1 Special Data Registers

FP0 Hardware

Addresses
T32CP DT90060 Other Types DT9060

Description
Process number: 0 to 15 Process number: 16 to 31 Process number: 32 to 47 Process number: 48 to 63 Process number: 64 to 79 Process number: 80 to 95 Process number: 96 to 111 Process number: 112 to 127 High-speed counter elapsed value area for ch2 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9104 and DT9105. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch2 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. High-speed counter elapsed value area for ch3 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9108 and DT9109. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch3 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. Step ladder process Indicates the startup condition of the step ladder process. When the proccess starts up, the bit corresponding to the process number turns on 1. Monitor using binary display.

DT90061

DT9061

DT90062

DT9062

15 DT9060 15

11 11

7 7

0 (Bit No.)

DT90063

DT9063

3 0 (Process No.) 0: notexecuting 1: executing

DT90064

DT9064

A programming tool can be used to write data.

DT90065

DT9065

DT90066

DT9066

DT90067

DT9067

DT90104 DT90105 DT90106

DT9104 DT9105 DT9106

DT90107

DT9107

DT90108 DT90109 DT90110

DT9108 DT9109 DT9110

DT90111

DT9111

C 10

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Appendix D Dimensions
D.1 C10RS10CRS14RS14CRS/ E8RS16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3 C16T16CT16P16CP/ E16T16P8X8YT8YP . . . . . . . . . . . . . . . . . . . . . . . D 4 C32T32CT32P32CP/ E32T32P16X16YT16YP . . . . . . . . . . . . . . . . . . . . D 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 6 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 8 Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . D 9 FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . D 10 A.8.1 Dimensions When Using FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . D 11

D.2

D.3

D.4 D.5 D.6 D.7 D.8

D.9

FP0 Flat Type Mounting Plate . . . . . . . . . . . . . . . . . . D 12

Dimensions

FP0 Hardware

D2

Matsushita Electric Works (Europe) AG

FP0 Hardware

Dimensions D.1 C10RS10CRS14RS14CRS/E8RS16RS

D.1
3.5/0.138

C10RS10CRS14RS14CRS/E8RS16RS
(8.5/0.335) 60.0/2.362 25.0/0.984 Approx. 100.0/3.937 60.0/2.362

90.0/3.543

(9/0.354)

(7.5/0.295)

DIN rail (DIN EN50022, 35/1.378) attachment gap

(unit: mm/in.)

Matsushita Electric Works (Europe) AG

D3

Approx. 130.0/5.118

90.0/3.543

Dimensions D.2 C16T16CT16P16CP/E16T16P8X8YT8YP

FP0 Hardware

D.2
3.5/0.138

C16T16CT16P16CP/E16T16P8X8YT8YP
(18/0.709) 60.0/2.362 25.0/0.984 Approx. 78.0/3.071 60.0/2.362

90.0/3.543

(3.5/0.138)

(unit: mm/in.)

D4

Matsushita Electric Works (Europe) AG

90.0/3.543

FP0 Hardware

Dimensions D.3 C32T32CT32P32CP/E32T32P16X16YT16YP

D.3
3.5/0.138

C32T32CT32P32CP/E32T32P16X16YT16YP
(18/0.709) 60.0/2.362 30.0/1.181 Approx. 78.0/3.071 60.0/2.362

90.0/3.543

(3.5/0.138)

(unit: mm/in.)

Matsushita Electric Works (Europe) AG

D5

90.0/3.543

Dimensions D.4 Analog I/O Unit

FP0 Hardware

D.4

Analog I/O Unit


60.0/2.362 3.5/0.138 25.0/0.984

90.0/3.543

(unit: mm/in.)

D6

Matsushita Electric Works (Europe) AG

FP0 Hardware D.5

Dimensions I/O Link Unit

D.5

I/O Link Unit


25.0/0.984 60.0/2.362 3.5/0.138

90.0/3.543

(unit: mm/in.)

Matsushita Electric Works (Europe) AG

D7

Dimensions D.6 Power Supply Unit

FP0 Hardware

D.6
30.4/1.197

Power Supply Unit


(8.5/0.335) 60.0/2.362

90.0/3.543

4,5/0.177

(unit: mm/in.)

D8

90.0/3.543

Matsushita Electric Works (Europe) AG

FP0 Hardware D.7

Dimensions Mounting on DIN Rail

D.7

Mounting on DIN Rail


DIN rail

A 27.5/1.083

DIN rail

35.0/1.378

60.0/2.362 27.5/1.083 90.0/3.543

67.5/2.657

(unit: mm/in.)

+ Note

A + B +C + D dimensions (Unit: mm/in.)


Control unit type
A (Control unit only) A+B (1 expansion unit connected) A+B+C (2 expansion units connected) A+B+C+D (3 expansion units connected)

C10RS, C10CRS, C14RS, C14CRS, C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP

25/0.984 30/1.181

50/1.969 55/2.165

75/2.953 80/3.150

100/3.937 105/4.134

Matsushita Electric Works (Europe) AG

D9

Dimensions D.8 FP0 Slim Type Mounting Plate

FP0 Hardware

D.8

FP0 Slim Type Mounting Plate

4/0.157

25.0/0.984

10.0/0.394 6.0/0.236

90.0/3.543

60.0/2.362 dir. 10.0/0.394

dir. 5.0/0.197

2.5/0.098 (unit: mm/in.)


Figure 1 : One plate

3.5/0.138

(unit: mm/in.)

100/3.937 25.0/ 0.984

75.0/2.953 25.0/ 0.984 25.0/ 0.984

90.0/3.543

60.0/2.362

dir. 5.0/0.197

dir. 5.0/2.362 dir. 10.0/0.394 After joining all of the FP0 slim type mounting plates to be connected, tighten the corner screws. (unit: mm/in.)
Figure 3 : Mounting hole dimensions

Figure 2 : Four plates in series

D 10

60.0/2.362

Matsushita Electric Works (Europe) AG

FP0 Hardware D.8

Dimensions FP0 Slim Type Mounting Plate

D.8.1

Dimensions When Using FP0 Slim Type Mounting Plate

60.0/2.362

70.0/2.756

(unit: mm/in.)

Matsushita Electric Works (Europe) AG

D 11

Dimensions D.9 FP0 Flat Type Mounting Plate

FP0 Hardware

D.9
6.2/2.441

FP0 Flat Type Mounting Plate


60.0/2.362

90.0/3.543

dir. 5.0/ 0.197

4.0/0.157 dir. 10.0/0.394 2.2/0.087 (unit: mm/in.)

A B

Unit type
C10RS C10CRS C14RS C14CRS C16T C16CT C16P C16CP C32T C32CT C32P C32CP

A (mm/in.)

60.0/2.362

B (mm/in.)

60.0/2.362

31.2/1.23

25/0.98

90.0/3.543

36.2/1.43

30/1.18

dir. 5.0/0.197

Figure 4 : Mounting hole dimensions

Figure 5 : Dimensions when mounted on rail

+
D 12

(unit: mm/in.)

Note
Cannot be used if system is expanded
Matsushita Electric Works (Europe) AG

Index
A
A/D conversion characteristics, 4 9 always off relay, B 3 always on relay, B 3 analog I/O unit, 1 5 analog input range, 4 4 analog input wiring, 4 13 analog mode switch, 4 4 analog output range, 4 4 analog output wiring, 4 14 averaging function, 4 17

E
equal (=) flag, B 3 error, 9 3, 9 12 error codes, 9 12 ERROR/ALARM LED, 9 3, 9 5, 9 7 expansion I/O units, 1 4

F
FP programmer II Ver. 2, 1 10 FP0 I/O Link Unit, 5 3 Operating Condition Display LEDs, 5 3 Operation Mode Selection Switches, 5 4 Station Number Selection Switches, 5 4 FP0 Power Supply Unit, 1 6

B
baud rate, 6 17, 9 10, A 15, A 16

C
carry flag, B 3 clock pulse relay, B 4 communication error, 9 10 connecting the I.O.P., 7 3, 7 5 control units, 1 3 current consumption, 2 8

G
grounding, 6 7

H
hold type, A 6

D
D/A conversion characteristics, 4 12 disable or enable setting for duplicated output, A 7 duplicated output error, 9 14

I
I/O allocation, 4 4, 4 5, 4 6 I/O number, 4 34 6 I/O points, 1 7, 1 8, 1 9 initial off pulse relay, B 4 initial on pulse relay, B 4 input wiring, 6 8 installation, 5 5 internal circuit diagram, 2 18, 3 10

Matsushita Electric Works (Europe) AG

I1

Index

FP0 Hardware

L
larger than (<) flag, B 3

S
safety instructions, 6 3 screwdriver, 6 13, 6 18 selfdiagnostic error code, C 3 selfdiagnostic error flag, B 3 self-diagnostic error, 9 3, 9 13 self-diagnostic error codes, 9 15 self-diagnostic function, 9 3, 9 13 sensors, 6 8 smaller than (>) flag, B 3 special data registers, C 3 special internal relays, B 3 suitable wires, 6 13, 6 15, 6 17 supplied connector, 6 15 syntax check error, 9 12 syntax check error codes, 9 14

M
MIL connector, 6 15 mode switch, 2 5, 2 6 modem compatibility setting, A 16 momentary power failures, 6 4 mounting plate, 5 9, 5 10

N
noise, 6 7 nonhold type, A 6

O
operation error flag, B 3 output wiring, 6 11

T
terminal block socket, 6 13 tool port, 2 5, 2 6 tool port, A 15 total-check function, 9 12

P
pin layouts, 2 22, 3 18 pressure connection tool, 6 15 PROTECT ERROR, 9 11

W
watchdog timer, 9 7 wiring the power supply, 6 5

R
RS232C port, 2 5, 6 17

I2

Matsushita Electric Works (Europe) AG

Record of Changes
Manual No.
ACGM00841

Date
Jan. 1997 First edition Second edition

Description of Changes

ACGM00842

Jul. 1997

format change, A5 to B5 new addition of FP0 transistor output type information Third edition descriptions for FP0 control units with RS232C port are added

ACGM00843

Jun. 1998

descriptions for FP0 input only and output only type expansion units are added descriptions for FP0 analog I/O unit is added

European edition Molex type units removed ACGM0084END V3.1 Jan. 1999 T32CP control unit information added power supply unit information added AGGM0084END V3.2 ACGM0084END V3.3 Sept. 1999 Feb. 2000 FP0 I/O Link Unit information added System registers, special internal relays, and special data registers added

GLOBAL NETWORK

North America
Aromat Corporation

Europe
Matsushita Electric Works Group

Asia Pacific
Matsushita Electric Works (Asia Pacific)

China
Matsushita Electric Works

Japan
Matsushita Electric Works Ltd. Automation Controls Group

Europe
H Austria H Benelux H France H Germany H Ireland H Italy H Portugal H Scandinavia H Spain H Switzerland H UK Matsushita Electric Works Austria GmbH
Stojanstrae 12, 2344 Maria Enzersdorf, Austria, Tel. (02236) 2 68 46, Fax (02236) 46133, http://www.matsushita.at

Matsushita Electric Works Benelux B. V.


De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 37 2727, Fax (0499) 372185, http://www.matsushita.nl

Matsushita Electric Works France S.A.R.L.


B.P. 44, 91371 Verrires le Buisson CEDEX, France, Tel. 01 60 13 57 57, Fax 01 60 13 57 58, http://www.matsushitafrance.fr

Matsushita Electric Works Deutschland GmbH


RudolfDieselRing 2, 83607 Holzkirchen, Germany, Tel. (08024) 6480, Fax (08024) 648555, http://www.matsushita.de

Matsushita Electric Works Ltd., Irish Branch Office


Waverley, Old Naas Road, Bluebell, Dublin 12, Republic of Ireland, Tel. (01) 460 09 69, Fax (01) 460 11 31

Matsushita Electric Works Italia s.r.l.


Via del Commercio 35 (Z.I. Ferlina), 37012 Bussolengo (VR), Italy, Tel. (045) 675 27 11, Fax (045) 670 04 44, http://www.matsushita.it

Matsushita Electric Works Portugal, Portuguese Branch Office


Avda 25 de Abril, Edificio Alvorada 5 E, 2750 Cascais, Portugal, Tel. (351) 1482 82 66, Fax (351) 1482 74 21

Matsushita Electric Works Scandinavia AB


Sjngsvgen 10, 19272 Sollentuna, Sweden, Tel. +46 8 59 47 66 80, Fax (+46) 8 59 47 66 90, http://www.maceurope.com

Matsushita Electric Works Espaa S.A.


Parque Empresarial Barajas, San Severo, 20, 28042 Madrid, Spain, Tel. (91) 329 38 75, Fax (91) 329 29 76

Matsushita Electric Works Schweiz AG


Grundstrasse 8, 6343 Rotkreuz, Switzerland, Tel. (041) 799 70 50, Fax (041) 799 70 55, http://www.matsushita.ch

Matsushita Electric Works UK Ltd.


Sunrise Parkway, Linford Wood East, Milton Keynes, MK14 6LF, England, Tel. (01908) 231 555, Fax (01908) 231 599, http://www.matsushita.co.uk

North & South America


H USA Aromat Corporation Head Office USA
629 Central Avenue, New Providence, N.J. 07974, USA, Tel. 19084643550, Fax 19084648513, http://www.aromat.com

Asia
H China H Hong Kong H Japan H Singapore Matsushita Electric Works, Ltd. China Office
2013, Beijing Fortune, Building 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, China, Tel. 861065908646, Fax 861065908647

Matsushita Electric Works Ltd. Hong Kong


Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (852) 29563118, Fax (852) 29560398

Matsushita Electric Works Ltd. Automation Controls Group


1048 Kadoma, Kadomashi, Osaka 5718686, Japan, Tel. 0669081050, Fax 0669085781, http://www.mew.co.jp/eacg/

Matsushita Electric Works Pte. Ltd. (Asia Pacific)


101 Thomson Road, #2503/05, United Square, Singapore 307591,Tel. (65) 2555473, Fax (65) 2535689

COPYRIGHT E

1999 All Rights Reserved

ARCT1F0000ABC V1.x 12/99 Printed in Europe

Specifications are subject to change without notice.

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