Acgm0084end Fp0 Hardware
Acgm0084end Fp0 Hardware
Acgm0084end Fp0 Hardware
3 2/2000
is a global brand name of Matsushita Electric Works.
PROGRAMMABLE CONTROLLER
FP0
Hardware Manual
BEFORE BEGINNING
This manual and everything described in it are copyrighted. You may not copy this manual, in whole or part, without written consent of Matsushita Electric Works, Ltd. Matsushita Electric Works, Ltd. pursues a policy of continuous improvement of the design and performance of its products, therefore, we reserve the right to change the manual/product without notice. In no event will Matsushita Electric Works, Ltd. be liable for direct, special, incidental, or consequential damage resulting from any defect in the product or its documentation, even if advised of the possibility of such damages.
LIMITED WARRANTY
All implied warranties on the product, including merchantability and fitness, are limited to one year from the date of purchase. If physical defects caused by distribution are found, Matsushita Electric Works, Ltd., will replace/repair the product free of charge. Exceptions include: D When physical defects are due to different usage/treatment of the product other than described in the manual. D When physical defects are due to defective equipment other than the distributed product. D When physical defects are due to modifications/repairs by someone other than Matsushita Electric Works, Ltd. D When physical defects are due to natural disasters.
EMSDOS and Windows are registered trademarks of Microsoft Corporation. EIBM Personal Computer AT is registered trademark of the International Business Machines Corporation.
Power supply sequence D Have the power supply sequence such that the power supply of the FP0 control unit turns OFF before the power supply for I/O. D If the power supply for I/O is turned OFF before the power supply of FP0 control unit, the FP0 control unit will detect the input fluctuations and may begin an unscheduled operation. Before turning ON the power When turning ON the power for the first time, be sure to take the precautions given below. D When carrying out assembly, check to make sure that there are no scraps of wiring, particularly conductive fragments, adhering to the unit. D Verify that the power supply wiring, I/O wiring, and power supply voltage are all correct. D Sufficiently tighten the installation screws and terminal screws. D Set the mode switch to PROG. mode.
Important Symbols
The following symbols are used in this manual:
Whenever the warning triangle is used, especially important safety instructions are given. If they are not adhered to, the results could be: personal injury and/or significant damage to instruments or their contents, e.g. data
+ Note ,
Contains important additional information or indicates that you should proceed with caution.
* next page Indicates that the text will be continued on the next page.
Table of Contents
Chapter 1
1.1
Overview
13 13 14 14 15 16
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2 Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2.1 Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2.2 Intelligent Unit and Link Unit . . . . . . . . . . . . . . . . . . . . . 1.1.3 FP0 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2
2.1
Control Units
2 2 2 2 2 3 4 6 6 6
Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Control Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.1 Status Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.2 Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1.3 Tool Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1.1 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1.2 Current Consumed by the Control Unit . . . . . . . . . . . . 2 8 2.2.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 2.2.3 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 2.2.3.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 15 2.2.4 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 16 2.2.4.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 16 2.2.4.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 2.3.2.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 18 18 19 19 21
2.3
Table of Contents
FP0 Hardware
2.4
Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 C10RS/C10CRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 C14RS/C14CRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3 C16T/C16CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.4 C16P/C16CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.5 C32T/C32CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 C32P/C32CP/T32CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 2 2 2 2 2 2
22 22 22 23 24 25 26
Chapter 3
3.1 3.2
Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3.1.1 Expansion I/O Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Relay Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Transistor Output Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.2.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.3 Expansion Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Expansion Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4.1 NPN Open Collector Type . . . . . . . . . . . . . . . . . . . . . . 3.3.4.2 PNP Open Collector Type . . . . . . . . . . . . . . . . . . . . . . Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 E8RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 E16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3 E16T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.4 E16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.5 E32T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.6 E32P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.7 E8X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.8 E16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.9 E8YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.10 E8YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.11 E16YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.12 E16YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 36 36 3 3 3 3 7 8 8 9
3.3
3 10 3 10 3 11 3 11 3 13 3 14 3 15 3 15 3 17 3 3 3 3 3 3 3 3 3 3 3 3 3 18 18 19 20 21 22 23 24 25 26 26 27 28
3.4
ii
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Table of Contents
Chapter 4
4.1
Parts and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 4.1.1 Analog Mode Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4.1.2 Analog I/O Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Analog Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 5 5 6 8
4.2
A/D Conversion Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 D/A Conversion Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.1 Analog Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.2 Analog Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 14 Boosting the Precision of the Thermocouple Range . . . . . . . . . . . . . . . . . 4 16 Averaging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 4.7.1 Averaging for Voltage Ranges and Current Ranges . . . . . . . . . . 4 17 4.7.2 Averaging for a Thermocouple Range . . . . . . . . . . . . . . . . . . . . . . 4 18
4.6 4.7
Chapter 5
5.1
FP0 I/O Link Unit (MEWNETF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1 Operating Condition Display LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 Station Number Selection Switches . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.3 Operation Mode Selection Switches . . . . . . . . . . . . . . . . . . . . . . . .
5.2 5.3
Precautions for Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.2.1 Master and Slave Stations . . . . . . . . . . . . . . . . . . . . . . 5 7 5.3.2.2 Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . 5 7 5.3.2.3 Terminal Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8 5.3.2.4 Communication Line Wiring Diagram . . . . . . . . . . . . . 5 9 5.3.3 Related Product Names and Numbers . . . . . . . . . . . . . . . . . . . . . 5 10 Using the FP0 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1.1 Terminal Station Selection . . . . . . . . . . . . . . . . . . . . . . 5.4.1.2 Communication Error Output Mode . . . . . . . . . . . . . . 5.4.2 Parallel Versus Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 FP0 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Remote I/O System Communication Error Flag (FP0) . . . . . . . . 5.4.5 I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 11 5 11 5 11 5 11 5 11 5 12 5 13 5 13
iii
5.4
Table of Contents
FP0 Hardware
Chapter 6
6.1 6.2
Chapter 7
7.1 7.2 7.3 7.4 7.5
I/O Allocation
I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 Expansion I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 6 Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7
Chapter 8
8.1 8.2 8.3 8.4 8.5
Installation
Adding Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 Attachment to DIN Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 Installation Using FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . 8 9 Installation Using FP0 Flat Type Mounting Plate . . . . . . . . . . . . . . . . . . . . 8 10
Chapter 9
9.1
Wiring
9 9 9 9 9 9 3 3 3 3 4 4
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.1 Interlock Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.2 Emergency Stop Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.3 Start Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.4 Momentary Power Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.5 Protecting Power Supply and Output Sections . . . . . . . . . . . . . . .
Wiring the Power Supply to the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . 9 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.2 LED-Equipped Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 9.4.3 Two-Wire Type Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 9.4.4 LED-Equipped Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10 Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.1 Protective Circuit for Inductive Loads . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.2 Precautions for Using Capacitive Loads . . . . . . . . . . . . . . . . . . . . 9 12
Matsushita Electric Works (Europe) AG
9.5
iv
FP0 Hardware
Table of Contents
Wiring the Terminal Block Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 13 Wiring the MIL Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 15 9.7.1 Contact Puller Pin for Rewiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 16 Wiring the RS232C Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 17
Chapter 11
Trial Operation
12 12 12 12 12 12
12 12 12 13 14 15
v
Table of Contents
FP0 Hardware
A.2
Appendix D Dimensions
D.1 D.2 D.3 D.4 D.5 D.6 D.7 D.8 D.9 C10RS10CRS14RS14CRS/E8RS16RS . . . . . . . . . . . . . . . . . . . . . . . . D 3 C16T16CT16P16CP/E16T16P8X8YT8YP .................. D 4 C32T32CT32P32CP/E32T32P16X16YT16YP . . . . . . . . . . . . . . . D 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 6 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 8 Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 9 FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 10 D.8.1 Dimensions When Using FP0 Slim Type Mounting Plate . . . . . . D 11 FP0 Flat Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 12
Index
Record of Changes
vi
Chapter 1 Overview
1.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1.1.1 1.1.2 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . 1 4 1.1.2.1 1.1.2.2 1.1.3 1.2 1.3 1.4 Expansion I/O Units . . . . . . . . . . 1 4 Intelligent Unit and Link Unit . . . 1 5
Overview
FP0 Hardware
12
Overview Components
1.1
Components
The FP0 PLC provides several CPU types, several in/output units and one analog unit.
1.1.1
Control Units
The in/output units provide different amount of points, are equipped with/without RS232C port and with terminals or MIL connectors. Terminal type
10 points 10 points with RS232C 14 points 14 points with RS232C port
FP0-C10RS
FP0-C10CRS
FP0-C14RS
FP0-C14CRS
MIL type
16 points 16 points with RS232C port
32 points
13
FP0 Hardware
1.1.2
Expansion Units
1.1.2.1
There are combined in/output units, input units, and transistor output units. They are either equipped with terminals or with MIL connectors. Terminal type
8 points 16 points
FP0-E8RS
FP0-E16RS
MIL type
16 points 32 points
8 inputs
16 inputs
FP0-E8X
FP0-E16X
14
Overview Components
1.1.2.2
FP0-A21
The FP0 I/O Link Unit works as the slave station of a remote I/O system. The FP0 I/O Link Unit exchanges I/O information with the master unit.
FP0 I/O Link Unit points ( Input: 3232 points ) Output:
FP0IOL
15
FP0 Hardware
1.1.3
The power supply unit FP0PSA2 provides stabile 24V DC distribution voltage for a broad spectrum of applications.
FP0 Power Supply Unit
OUTPUT
+ + +
INPUT
FP0PSA2
16
FP0PSA2
1.2
Be sure to check that the units are added according to the restrictions below.
+ Notes
D A maximum of three expansion I/O units, analog I/O units, or I/O link units can be connected to one control unit.
Control unit (CPU) First expansion unit Second expansion unit Third expansion unit
D There are no restrictions on the combination of different types of control and expansion units. D A combination of relay output types and transistor output types is also possible. D The expansion unit can be attached directly to the control unit easily. Special expansion cables, backplanes, and so forth, are unnecessary as the expansion unit employs a stacking system that uses expansion connector and expansion hooks on the surface of the unit itself.
Controllable I/O Points
CPU type C10R C14R C16T/C16P C32T/C32P CPU only 10 points 14 points 16 points 32 points Expansion unit is of the same output type as CPU max. 58 points max. 62 points max. 112 points max. 128 points Expansion unit is a transistor output type max. 106 points max. 110 points max. 112 points max. 128 points
17
FP0 Hardware
1.3
Combination of Units
= = = = = = =
Control unit 10
Input: 6 Output: 4
14
Input: 8 Output: 6
14
Input: 8 Output: 6
18
Input: 10 Output: 8
10
Input: 6 Output: 4
+ + + + + + + + + + + + + + + + + +
8
Input: 4 Output: 4
22
Input: 12 Output: 10
14
Input: 8 Output: 6
8
Input: 4 Output: 4
26
Input: 14 Output: 12
10
Input: 6 Output: 4
16
Input: 8 Output: 8
10
Input: 6 Output: 4
8
Input: 4 Output: 4
8
Input: 4 Output: 4
30
Input: 16 Output: 14
= =
14
Input: 8 Output: 6
16
Input: 8 Output: 8
14
Input: 8 Output: 6
8
Input: 4 Output: 4
+ + + + + + + + + + + + +
8
Input: 4 Output: 4
34
Input: 18 Output: 16
= =
10
Input: 6 Output: 4
16
Input: 8 Output: 8
8
Input: 4 Output: 4
10
Input: 6 Output: 4
8
Input: 4 Output: 4
8
Input: 4 Output: 4
8
Input: 4 Output: 4
38
Input: 20 Output: 18
= =
14
Input: 8 Output: 6
16
Input: 8 Output: 8
8
Input: 4 Output: 4
14
Input: 8 Output: 6
8
Input: 4 Output: 4
8
Input: 4 Output: 4
8
Input: 4 Output: 4
42
Input: 22 Output: 20
= =
10
Input: 6 Output: 4
16
Input: 8 Output: 8
16
Input: 8 Output: 8
10
Input: 6 Output: 4
16
Input: 8 Output: 8
8
Input: 4 Output: 4
8
Input: 4 Output: 4
46
Input: 24 Output: 22
= =
14
Input: 8 Output: 6
16
Input: 8 Output: 8
16
Input: 8 Output: 8
14
Input: 8 Output: 6
16
Input: 8 Output: 8
8
Input: 4 Output: 4
+ + + + +
8
Input: 4 Output: 4
50
Input: 26 Output: 24
= = = =
10
Input: 6 Output: 4
16
Input: 8 Output: 8
16
Input: 8 Output: 8
8
Input: 4 Output: 4
54
Input: 28 Output: 26
14
Input: 8 Output: 6
16
Input: 8 Output: 8
16
Input: 8 Output: 8
8
Input: 4 Output: 4
58
Input: 30 Output: 28
10
Input: 6 Output: 4
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
62
Input: 32 Output: 30
14
Input: 8 Output: 6
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
18
= = = =
Control unit 16
Input: 8 Output: 8
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
+ + + + + + + + + + + + + + + + + +
16
Input: 8 Output: 8
48
Input: 24 Output: 24
= = =
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
64
Input: 32 Output: 32
= = = =
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
+ + + + + + + + + + + + +
16
Input: 8 Output: 8
16
Input: 8 Output: 8
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
80
Input: 40 Output: 40
= = = =
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
16
Input: 8 Output: 8
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
96
Input: 48 Output: 48
= = =
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
+ + + + +
16
Input: 8 Output: 8
16
Input: 8 Output: 8
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
112
Input: 56 Output: 56
= =
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
16
Input: 8 Output: 8
16
Input: 8 Output: 8
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
128
Input: 64 Output: 64
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
32
Input: 16 Output: 16
19
FP0 Hardware
1.4
Type
Programming Tools
Description
NAiS Control 1131 Program editing windows software for use with commercially available computers. (System required: IBM compatible with Pentium 1 processor, 60MB free hard disk, CDROM drive, 32MB RAM (recommended), and Windows 3.11, Windows 95 or Windows NT) Program editing software for windows for use with commercially available computers. (System required: IBM PC486/66 or up with 8MB RAM, 7MB disk free space, and Windows 3.1 or higher) Program editing software for use with commercially available computers. (System required: IBM PC-AT or 100% compatible with 800KB or more EMS, 2MB or more hard disk space, MS-DOS Ver.6.2 or later, and EGA or VGA display mode) Cable needed for connection between the tool port of FP0 control unit and the RS232C port (25 pins) of RS232C port adapter. Handheld programming device Cable needed for connection between the tool port of FP0 control unit and the FP programmer IIs communication port.
PC software
FPSOFT Ver.1
AFP266511
AFP266541 AFP266538
Programmer
+ Notes
1) When NPST-GR Ver.3 and previous FP programmers (AFP1112A/AFP1114) are used, reading and writing of the following FP0 instructions are not possible and the functions cannot be used. Highspeed counter function (related instructions: F166/F167) Pulse output function (related instructions: F168/F169) PWM output function (related instruction: F170) 1ms unit timer instruction (TML) 32bit auxiliary timer instruction (F183) Changing the communication baud rate to 19,200bps (factory setting is 9600bps) 2) If the FP PC cable (AFC8513) is to be connected to a computer (IBM PC/AT compatible), use a commercially available 9 pin 25 pin port adapter.
1 10 Matsushita Electric Works (Europe) AG
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 2.2.1 General Specifications . . . . . . . . . . . . . . . . . . 2 7 2.2.1.1 2.2.1.2 2.2.2 2.2.3 Weight . . . . . . . . . . . . . . . . . . . . . . 2 7 Current Consumed by the Control Unit . . . . . . . . . . . . . . . . . 2 8
Performance Specifications . . . . . . . . . . . . . 2 10 Input Specifications . . . . . . . . . . . . . . . . . . . . 2 14 2.2.3.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . 2 15
2.2.4
Output Specifications . . . . . . . . . . . . . . . . . . 2 16 2.2.4.1 2.2.4.2 Relay Output Type . . . . . . . . . . 2 16 Transistor Output Type . . . . . . . 2 17
2.3
Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . 2 18 2.3.1 2.3.2 Relay Output Type . . . . . . . . . . . . . . . . . . . . 2 18 Transistor Output Type . . . . . . . . . . . . . . . . . 2 19 2.3.2.1 2.3.2.2 NPN Open Collector Type . . . . 2 19 PNP Open Collector Type . . . . 2 21
Control Units
FP0 Hardware
2.4
Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 C10RS/C10CRS . . . . . . . . . . . . . . . . . . . . . . 2 22 C14RS/C14CRS . . . . . . . . . . . . . . . . . . . . . . 2 22 C16T/C16CT . . . . . . . . . . . . . . . . . . . . . . . . . 2 23 C16P/C16CP . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 C32T/C32CT . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 C32P/C32CP/T32CP . . . . . . . . . . . . . . . . . . 2 26
22
2.1
In the next sections you will find a detailed description of each control unit.
23
FP0 Hardware
2.1.1
7 1 5 2
EXPANSION CONNECTOR
3 9 4 10
C16T/C16CT C16P/C16CP
C32T/C32CT C32P/C32CP/T32CP
11 15 12
17 21 18
16
22
13
19
14
20 23
24
1 11 17
Status indicator LEDs Mode switch Tool port (RS232C) Power supply connector
Supply 24 V DC. It is connected using the power supply cable (AFP0581) that comes with the unit.
5 6
The input and output terminals use a terminal block socket made by Phoenix Contact Co. (product number: 1840434) (* section 9.6).
7 10
Expansion hook
is used to secure expansion units. The hook is also used for installation on FP0 flat type mounting plate (AFP0804).
8
Expansion connector
connects an expansion unit to the internal circuit of the control unit (* section 8.1).
28 29 30 31 32
allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).
15 16
(* section 9.7)).
21 22
2) 2)
22 )
Use a MIL type connector for the input and output connectors ( 21 and
23
(* section 9.7)).
Use this port to connect to devices with an RS232C port, such as an I.O.P., a bar code reader, or an image checker, enabling data input and output. (* section 9.8).
25
FP0 Hardware
2.1.1.1
These LEDs display the current mode of operation or the occurrence of an error.
LED
RUN (green) PROG. (green) ERROR/ALARM (red)
Description
Illuminates when in the RUN mode and indicates the execution of a program. It flashes during forced input/output. Illuminates when in the PROG. mode and indicates that operation has stopped. Flashes when an error is detected during the self-diagnostic function. Illuminates if a hardware error occurs, or if operation slows because of the program, and the watchdog timer is activated.
2.1.1.2
Mode Switch
This switch turns ON and OFF (RUN/PROG.) the operation of the FP0. The FP0 can also be turned ON and OFF by the programming tool.
Switch position
RUN (upward) PROG. (downward)
Operation mode
This sets the RUN mode. The program is executed and operation begins. This sets the PROG. mode.
When performing remote switching from the programming tool, the position of the mode switch and the actual mode of operation may differ. Verify the mode with the status indicator LED. Otherwise, restart the FP0 and change the mode of operation with the mode switch.
2.1.1.3
Tool Port
3 5 4
Pin assignment
26
2.2
Specifications
2.2.1
Item
General Specifications
Ambient humidity Ambient temperature Allowed momentary power off time Breakdown voltage C10/C14
C16/C32/T32
Insulation resistance Noise immunity Operating condition Operating voltage range Rated operating voltage Rated current consumption Shock resistance Storage humidity Storage temperature Vibration resistance
2.2.1.1
Type
Weight
C10RS/C10CRS C14RS/C14CRS C16T/C16CT/C16P/C16CP C32T/C32CT/C32P/C32CP T32CP E8RS/E8RM E8X/E8YT/E8YP E16RS/E16RM E16T/E16P/E16X/E16YT/E16YP E32T/E32P
30% to 85% RH (non-condensing) 0C to +55C/32F to +131F 5ms at 21.6V, 10ms at 24V 10ms at 21.6V, 10ms at 24V 500V AC for 1 minute between I/O terminal and power supply/ground terminal 1500V AC for 1 minute between I/O terminal and power supply/ground terminal (relay output type only) min. 100MW (measured with a 500V DC megger) between I/O terminal and ground terminal Free from corrosive gases and excessive dust 21.6V to 26.4V DC 24V DC 1,000Vp-p with pulse widths 50ns and 1s (based on in-house measurements) 300mA or less (* section 2.2.1.2) Shock of 98m/s2 or more, 4 times on 3 axes 30% to 85% RH (non-condensing) 20C to +70C/4F to +158F 10Hz to 55Hz, 1 cycle/min: double amplitude of 0.75mm/ 0.030in., 10min. on 3 axes
Description
Weight
approx. 100g/3.53oz approx. 105g/3.70oz approx. 85g/3.00oz approx. 115g/4.06oz approx. 90g/3.17oz approx. 65g/2.29oz approx. 70g/2.47oz approx. 85g/3.00oz approx. 130g/4.59oz. approx. 105g/3.70oz
27
FP0 Hardware
2.2.1.2
The current consumed at the power supply connector of the control unit is the sum of the current consumed by of the various units being used.
Type
Control unit C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP Expansion I/O unit E8X E8YT, E8YP E8RS, E16RS, E16X E16YT, E16YP, E16T, E16P E32T, E32P Analog I/O unit A21 FP Programmer II Ver. 2 (AFP1114V2) C-NET adapter S2 type (AFP15402)
Current consumed when the unit requires an external power supply With a relay output type of expansion I/O unit and an analog I/O unit, it is necessary to provide a power supply to drive internal circuits.
Type
Expansion I/O unit Analog I/O unit E8RS E16RS A21
28
50mA
100mA 100mA
100mA or less 100mA or less 40mA or less 60mA or less 10mA or less 15mA or less 20mA or less 25mA or less 40mA or less 20mA or less 50mA or less 50mA or less
Type
FP0 E16RS
Current consumption
Type
FP0 C14RS FP0 E32T FP0 E16T FP Programmer II Ver. 2 FP0 E16RS FP Programmer II Ver. 2 Total current consumption
100mA
Current consumption
100mA 40mA 25mA 20mA 50mA
235mA or less
29
FP0 Hardware
2.2.2
Performance Specifications
Relay output type Transistor output type
C16T C16CT C16P C16CP C32T C32CT C32P C32CP T32CP
Item
C10RS C10CRS
C14RS C14CRS
When the expansion unit is the same output type as the control unit When the expansion unit is a transistor output type Program memory
Program capacity Numbers of instruction Basic instruction High-level instruction Operation speed I/O update time and Base time Operation memory points Relays Internal relay (R) Special internal relay (R)
Timer/Counter (T/C)
+ Notes
D The proportion of timer points to counter points can be changed using a system register 5. * FP0 Programming Manual. D FP0T32CP is only programmable with NAiS Control 1131 Ver. 2.3 or higher.
2 10
Relay symbol/Cyclic operation total: 10 Input: 6 Output: 4 max. 58 total: 14 Input: 8 Output: 6 total: 16 Input: 8 Output: 8 max. 112 total: 32 Input: 16 Output: 16 max. 62 max. 128 max. 106 max. 110 max. 112 max. 128 Built in EEPROM (no back-up battery required) RAM, battery backup 2,720 steps 83 types 5,000 steps 10,000 steps 114 types 115 types 0.9s/step (basic instruction) Without expansion: 0.3ms With expansion: 0.3ms + (1 1,008 points (R0 to R62F) Number of expansion unit) ms 64 points (R9000 to R903F) 144 points (initial setting is 100 timer points, T0 to T99 / 44 counter points, C100 to C143 (* notes) Timer range: 1ms, 10ms, 100ms, 1s; selected by instruction
Index registers (IX, IY) Differential points Master control relay points (MCR) Number of labels (JP and LOOP) Number of step ladders Number of subroutines Number of interrupt programs Self-diagnostic function Memory backup (* notes) Timer Counter Non-hold type Hold type
Internal relay
Non-hold type
Hold type
Data registers
Non-hold type
Hold type
+ Notes
D The program, system registers and the hold type areas (internal relay, data register and counter) are backed up by the built in EEPROM. D For T32CP, all data registers are backed up by storage battery. Once charged (at least 22 hours), backup lasts for 15 days at 25C/77F.
1,660 words (DT0 to DT1659) 6,144 words (DT0 to DT6143) 112 words (DT9000 to DT9111, for T32CP DT90000 to DT90111) 2 words Unlimited number of points 32 points 64 labels 255 labels 100 sub routines 128 stages 704 stages 16 subroutines 7 programs (external: 6, internal: 1) Non-hold type: all points From set value to C139 Such as watchdog timer, program syntax check, runtime error Set with system From set registers 5 value to C127 (border between 4 points (elapsed values) C140 to C143 16 points timer and (elapsed values) C128 counter) and 6 to C143 976 points (R0 to R60F) 61 words (WR0 to WR60) 880 points (R0 to R54F) 55 words (WR0 to WR54) 128 points (R550 to R62F) 8 words (WR55 to WR62) 32 points (R610 to R62F) 2 words (WR61 to WR 62) Set with system register 7 1652 words (DT0 to DT1651) 6112 words (DT0 to DT6111) 32 words (DT6112 to DT6143) 8 words (DT1652 to DT1659) Set with system register 8
2 11
FP0 Hardware
Special functions
2 12
Total 6 points X0 and X1: 50s X2 to X5: 100s Available unit: FP0-C10CRS, C10CRM, C14CRS, C14CRM, C16CT, C16CP, C32CT, C32CP, and T32CP Baud rate: 300, 600, 1200, 2400. 4800, 9600, and 19200bps Transmission distance: 3m/9.84ft. Terminal block: 3-pin, made by Phoenix Contact Co. (product number: MKDS 1/3-3.5) Communication method: half-duplex 0.5ms to 30s interval Available
Counter mode: Addition/subtraction (one phase) S Input point number: 4 channels maximum S Maximum counting speed: 10kHz maximum for all 4 channels (* note 4) X0: count input (ch 0) S Input contacts used:
X1: count input (ch 1) X2: reset input (* note 5) X3: count input (ch 2) X4: count input (ch 3) X5: reset input (* note 5)
S Minimum input pulse width: X0, X1.. 50s <10kHz> X3, X4 ..100s <5kHz>
Counter mode: Two-phase/individual/direction decision (two phase) S Input point number: 2 channels maximum S Maximum counting speed: kHz maximum for all 2 channels X0: count input (ch 0) S Input contacts used:
X1: count input (ch 0) X2: reset input X3: count input (ch 2) X4: count input (ch 2) X5: reset input
S Minimum input pulse width: X0, X1.. 50s <10kHz> X3, X4 ..100s <5kHz>
Two independent points (Y0 and Y1) (No interpolation function) 40Hz to 10kHz (Y0/Y1: one-point output) 40Hz to 5kHz (Y0/Y1: two-point output)
Special functions
+ Notes
1) When using the RS232C port for communication, retransmission is recommended. The driver IC for the RS232C port conforms completely to EIA/TIA-232E and CCITT V28 standards. 2) The combinations 1 phase 2 channels and 2 phases channel are also possible for the high-speed counter. 1
3) For details and limitations on the high-speed counter, pulse output, and PWM output functions. * FP0 Programming Manual. 4) The max. counting speed (10kHz) is the counting speed with a rated input voltage of 24V DC and an ambient temperature of 25C/77F. The counting speed (frequency) will decrease depending on the voltage and temperature. 5) If the unit is equipped with both reset inputs X0 and X1, X2 serves as the reset input for X1. If X3 and X4 are used, X5 serves as the reset input for X4. 6) With control units CPU that is Ver.2.0 or a subsequent version, the frequency will be 0.15Hz to 1kHz.
Two points (Y0 and Y1) Frequency: 0.15Hz to 38Hz (* note 6) Duty: 0.1% to 99.9%
2 13
FP0 Hardware
2.2.3
Input Specifications
Item
Insulation method Rated input voltage Rated input current Input impedance Operating voltage range Input points per common (* note 1) C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP, T32CP ON voltage/ON current OFF voltage/OFF current Response time (at 24V DC and 25 C/66 F) 25C/66F) OFF ON
Description
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) X0 through X5 are inputs for the high-speed counter and have a fast response time. If used as normal inputs, we recommend inserting a timer in the ladder program as chattering and noise may be interpreted as an input signal.
2 14
optical coupler 24V DC approx. 4.3mA (at 24V DC) approx. 5.6kW 21.6 to 26.4V DC 6 points/common 8 points/common 8 points/common 16 points/common 19.2V or less/3mA or less 2.4V or more/1mA or more 50s or less (at X0, X1) (* note 2) 100s or less (at X2 to X5) (* note 2) 2ms or less (at X6 to XF) the same as above LED
2.2.3.1
Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature.
FP0C14RS/C14CRS
at 24V DC 8 Number of input points per common 5 which are simultaneously 3 ON at 26.4V DC
FP0C16T/C16CT/C16P/C16CP
at 26.4V DC Number of input points per common which are 4 simultaneously ON 8 at 24V DC
FP0C32T/C32CT/C32P/C32CP/T32CP
at 26.4V DC 16 Number of input points per common which are 8 simultaneously 6 ON 23/ 31/ 73.4 87.8 at 24V DC
55/ 131
2 15
FP0 Hardware
2.2.4
Output Specifications
2.2.4.1
2 16
Normally open (1 Form A) relay output 2A 250V AC, 2A 30V DC (4.5A maximum per common) 2 points/common )1 point/common +1 point/common 4 points/common + 1 point/common + 1 point/common approx. 10ms approx. 8ms 20,000,000 operations or more 100,000 operations or more None LED
Description
2.2.4.2
FP0 transistor output types: C16T, C16CT, C16P, C16CP, C32T, C32CT, C32P, C32CP, T32CP
Insulation method Output type Rated load voltage Operating load voltage range Max. load current Max. surge current Output points per common
C32T, C32CT, C32P, C32CP, T32CP OFF state leakage current ON state voltage drop External power supply for driving internal circuit Response time Surge absorber Operating mode indicator Voltage Current OFF ON ON OFF
+ Notes
D The T32CP control unit uses only the PNP open collector. D For NPN open collector type, able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit.
(+) Yn Load Ground for load voltage and for external power supply for driving internal circuit External power supply for driving internal circuit (21.6V to 26.4V DC) Rated load voltage (5V to 24V DC)
Internal circuit
optical coupler open collector NPN open collector type: 5 to 24V DC (* notes) PNP open collector type: 24V DC NPN open collector type: 4.75 to 26.4V DC (* notes) PNP open collector type: 21.6 to 26.4V DC 0.1A 0.3A 8 points/common 16 points/common 100A or less 1.5V or less 21.6 to 26.4V DC Y0 and Y1: 5mA/1 point, except Y0 and Y1: 3mA/1 point 1ms or less (Y0 and Y1 only: 50s or less) 1ms or less (Y0 and Y1 only: 50s or less) Zener diode LED ()
Item
Description
2 17
FP0 Hardware
2.3
2.3.1
FP0-C10RS/C10CRS/C14RS/C14CRS
X0
(* note 1)
5.6kW
Xn
Internal circuit
(* note 1)
COM
24V DC (* note 2)
Y0 Load
Load
Power supply
+ Notes
1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 and X7. 2) Either positive or negative polarity is possible for the input voltage supply.
2 18
2.3.2
2.3.2.1
When the load voltage and external power supply are the same. This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-C16T/C16CT/C32T/C32CT
Input side 5.6kW Internal circuit X0
(* note 1)
Xn
(* note 1)
COM
24V DC (* note 2)
Output side
(+)
Internal circuit
Y0
Load
Internal circuit
Yn Load
+ Notes
1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.
2 19
FP0 Hardware
When the load voltage differs from the 24V DC external power supply for the driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-C16T/C16CT/C32T/C32CT
Input side 5.6kW Internal circuit X0
(* note 1)
X1
(* note 1)
Internal circuit
Y1
Load (for 5V )
Internal circuit
Yn
()
+ Notes
1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.
2 20
2.3.2.2
FP0-C16P/C16CP/C32P/C32CP/T32CP
X0
5.6kW
Internal circuit
(* note 1)
Output side
()
Internal circuit
Y0
Load
Internal circuit
Yn
Load
24V DC (Load voltage and external power supply)
(+)
+ Notes
1) The resistor in the control unit is 2kW for X0 through X5, and 1kW for X6 through XF. 2) Either positive or negative polarity is possible for the input voltage supply.
Matsushita Electric Works (Europe) AG 2 21
FP0 Hardware
2.4
2.4.1
Inputs
Pin Layouts
C10RS/C10CRS
X05
X0
X05
X0
X5 COM Y0 (* note)
Y03
Outputs
Load Load
Y03
Y3 COM
Power supply
Load Load
Power supply
2.4.2
Inputs
C14RS/C14CRS
X07
X0 X1 X2 X3 X4 X5 X6 X7 COM
X07
X0
X7 COM Y0 (* note)
Y05
Outputs
Y05
Y5 COM
Load
Power supply
Load
Power supply
+ Note
2 22
Either positive or negative polarity is possible for the input voltage supply.
Matsushita Electric Works (Europe) AG
2.4.3
Inputs
C16T/C16CT
Outputs
+ Notes
A A
X0
X1
COM
COM
Y0
Y1
Y07 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 (+) ()
(+)
()
1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminal (X07) are connected internally, however they should be externally connected as well.
2 23
FP0 Hardware
2.4.4
Inputs
C16P/C16CP
Outputs
+ Notes
2 24
A A
X0
X1
COM
COM
Y0
Y1
Y07 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 (+) ()
(+)
()
1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminal (X07) are connected internally, however they should be externally connected as well.
2.4.5
Inputs
C32T/C32CT
Inputs X0 X1 X8 X9
COM Y8 Y9
(+)
(+)
(+)
()
(+) ()
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals (X07 and X8F) are connected internally, however they should be externally connected as well. 3) The (+) terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well. 4) The () terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well.
2 25
FP0 Hardware
2.4.6
Inputs
C32P/C32CP/T32CP
Inputs X0 X1 X8 X9
COM Y8 Y9
(+)
()
(+)
()
(+) ()
(+)
()
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals (X07 and X8F) are connected internally, however they should be externally connected as well. 3) The (+) terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well. 4) The () terminals of output terminals (Y07) and output terminals (Y8F) are connected internally, however they should be externally connected as well.
2 26
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 3.2.1 3.2.2 General Specifications . . . . . . . . . . . . . . . . . . 3 6 Input Specifications . . . . . . . . . . . . . . . . . . . . . 3 6 3.2.2.1 Limitations on Number of Simultaneous Input ON Points . . . . . . . . . . . . . . . . . . . . . . 3 7
3.2.3
Output Specifications . . . . . . . . . . . . . . . . . . . 3 8 3.2.3.1 3.2.3.2 Relay Output Type . . . . . . . . . . . 3 8 Transistor Output Type . . . . . . . . 3 9
3.3
Internal Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . 3 10 3.3.1 3.3.2 Relay Output Type . . . . . . . . . . . . . . . . . . . . 3 10 Transistor Output Type . . . . . . . . . . . . . . . . . 3 11 3.3.2.1 3.3.2.2 3.3.3 3.3.4 NPN Open Collector Type . . . . 3 11 PNP Open Collector Type . . . . 3 13
Expansion Input Units . . . . . . . . . . . . . . . . . . 3 14 Expansion Output Units . . . . . . . . . . . . . . . . 3 15 3.3.4.1 3.3.4.2 NPN Open Collector Type . . . . 3 15 PNP Open Collector Type . . . . 3 17
FP0 Hardware
3.4
Pin Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 18 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 E8RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 18 E16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 19 E16T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 20 E16P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 21 E32T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 22 E32P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 23 E8X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 24 E16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25 E8YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 26 E8YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 26 E16YT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 27 E16YP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 28
32
3.1
There are twelve different expansion I/O unit types available: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. E8RS terminal type E16RS terminal type E16T E16P E32T E32P E8X input type E16X input type E8YT output type E8YP output type E16YT output type E16YP output type
In the next sections you will find a detailed description of each expansion I/O unit.
33
FP0 Hardware
3.1.1
E16T/E16P
E32T/E32P
E8X
E16X
E8YT/E8YP
E16YT/E16YP
12
13
14
15
34
2 3
4 12 5 14 6 13 7 15
Input connector (10-pin) Output connector (10-pin) Input connector (10-pin Output connector (10-pin Expansion hook 2) 2)
Use a MIL type connector for the input and output connectors ( 4 to 15 ) (* section 9.7).
8 11
Expansion connector
connects an expansion unit to the internal circuit of the expansion I/O unit (* section 8.1).
10
16
allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).
35
FP0 Hardware
3.2
Specifications
3.2.1
General Specifications
3.2.2
Input Specifications
Item
Insulation method Rated input voltage Rated input current Input impedance Operating voltage range Input points per common (* note) E8RS E16RS, E16T, E16P, E8X E32T, E32P, E16X ON voltage/ON current OFF voltage/OFF current Response time (at 24V DC and 25C/66F) OFF ON ON OFF
Description
+ Note
Either positive or negative polarity is possible for the input voltage supply.
36
24V DC approx. 4.3mA (at 24V DC) approx. 5.6kW 21.6 to 26.4V DC 4 points/common 8 points/common 16 points/common 19.2V or less/3mA or less 2ms or less 2.4V or more/1mA or more the same as above LED
optical coupler
FP0 Hardware
3.2.2.1
Keep the number of input points per common which are simultaneously ON within the following range as determined by the temperature.
FP0E16RS
at 24V DC Number of 8 input points per common 6 which are simultaneously ON at 26.4V DC
FP0E16T/E16P/E8X
at 26.4V DC Number of 8 input points per common 5 which are 4 simultaneously ON at 24V DC
FP0E32T/E32P/E16X
at 26.4V DC Number of 16 input points per common 9 which are 8 simultaneously ON 26/ 34/ 78.8 93.2 at 24V DC
37
FP0 Hardware
3.2.3
Output Specifications
3.2.3.1
Output type Rated control capacity Output points per common Response time Mechanical life time Electrical life time Surge absorber Operating mode indicator E8RS E16RS OFF ON ON OFF
38
Normally open (1 Form A) relay output 4 points/common 8 points/common approx. 10ms approx. 8ms 2A 250V AC, 2A 30V DC (4.5A maximum per common) 20,000,000 operations or more 100,000 operations or more None LED
Item
Description
FP0 Hardware
3.2.3.2
FP0 transistor output types: E16T, E16P, E32T, E32P, E8YT, E8YP, E16YT, E16YP
Insulation method Output type Rated load voltage Operating load voltage range Max. load current Max. surge current Output points per common
E32T, E32P, 16 points/common E16YT, E16YP OFF state leakage current ON state voltage drop External power supply for driving internal circuit Response time Surge absorber Operating mode indicator Voltage Current OFF ON ON OFF 100A or less 1.5V or less
+ Note
For NPN open collector type, able to be used with different voltages for the load voltage and the external power supply for driving the internal circuit.
(+) Yn External power supply for driving internal circuit (21.6V to 26.4V DC) Rated load voltage (5V to 24V DC)
Internal circuit
optical coupler open collector NPN open collector type: 5 to 24V DC (* note) PNP open collector type: 24V DC NPN open collector type: 4.75 to 26.4V DC PNP open collector type: 21.6 to 26.4V DC 0.1A 0.3A 8 points/common 21.6 to 26.4V DC Y0 and Y1: 5mA/1 point, except Y0 and Y1: 3mA/1 point 1ms or less (Y0 and Y1 only: 50s or less) 1ms or less (Y0 and Y1 only: 50s or less) Zener diode LED Load () Ground for load voltage and for external power supply for driving internal circuit
Item
Description
39
FP0 Hardware
3.3
3.3.1
FP0-E8RS/E16RS
Input side 5.6kW Internal circuit
X20
1kW
5.6kW
X2n
Internal circuit
1kW COM
24V DC (* notes)
Y20 Load
Load
Power supply
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).
3 10
3.3.2
3.3.2.1
When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-E16T/E32T
Input side 5.6kW Internal circuit
X20
1kW
X2n
1kW COM
24V DC (* notes)
Output side
(+)
Internal circuit
Y20
Load
Internal circuit
Y2n Load
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).
3 11
FP0 Hardware
When the load voltage differs from the 24V DC external power supply for driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-E16T/E32T
5.6kW Internal circuit X20
1kW 5.6kW
X21
Internal circuit
1kW
COM
Internal circuit
Y21
Load (for 5 V )
Internal circuit
Y2n
Load (for 24 V ) 5V DC
(Rated load voltage)
24V DC
(External power supply for driving internal circuit)
()
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).
3 12
3.3.2.2
FP0-E16P/E32PT
Input side 5.6kW Internal circuit
X20
1kW
1kW
Output side
()
Internal circuit
Y20
Load
Internal circuit
Y2n
Load
24V DC
(+)
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit (* section 7.3).
3 13
FP0 Hardware
3.3.3
FP0-E8X/E16X
X20
Internal circuit
1kW
5.6kW
X2n
Internal circuit
1kW COM
24V DC (* notes)
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The input number given above is the input number when the expansion input unit is installed as the first expansion unit (* section 7.3).
3 14
3.3.4
3.3.4.1
When the load voltage and external power supply are the same This example is when the values of the rated load voltage and external power supply for driving the internal circuit are the same. In this setup, there is only one power supply.
FP0-E8YT/E16YT
Output side
(+) Y20
Internal circuit
Load
Internal circuit
Y2n
Load
+ Note
The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).
3 15
FP0 Hardware
When the load voltage differs from the 24V DC external power supply for driving the internal circuit Other than 24V DC load voltage, 5V DC and 12V DC and other load voltages can be connected.
FP0-E8YT/E16YT
Load (for 5V )
Internal circuit
Y2n
()
+ Note
3 16
The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).
Matsushita Electric Works (Europe) AG
3.3.4.2
FP0-E8YP/E16YP
Internal circuit
Y20
Load
Internal circuit
(+)
+ Note
The output number given above is the output number when the expansion output unit is installed as the first expansion unit (* section 7.3).
3 17
FP0 Hardware
3.4
Pin Layouts
3.4.1
Inputs
X20 X21 X22 X23 (NC) (NC) (NC) (NC) COM
E8RS
X03
X20 X23
COM
Y03
Y20 Y23
(* notes) Outputs
Y20 Y21 Y22 Y23 (NC) (NC) (NC) (NC) COM Load Load Load Load
COM
Power supply
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
3 18
FP0 Hardware
3.4.2
Inputs
X20 X21 X22 X23 X24 X25 X26 X27 COM
E16RS
X20
X27 COM
Y20 (* notes)
Outputs
Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 COM Load Load Load Load Load Load Load Load
Power supply
Y27 COM
+ Notes
D Either positive or negative polarity is possible for the input voltage supply. D The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
3 19
FP0 Hardware
3.4.3
Inputs
E16T
Outputs
+ Notes
3 20
A A
X20
X21
COM
COM
Y20
Y21
(+)
()
1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
FP0 Hardware
3.4.4
Inputs
E16P
Outputs
+ Notes
A A
X20
X21
COM
COM
Y20
Load Load Load Load
Y21
(+)
()
1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
3 21
FP0 Hardware
3.4.5
Inputs
E32T
Inputs X20
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM
X21
X28 X29
Outputs
Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F
Y20
Y21
(+)
()
(+) ()
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The two (+) terminals of output terminals are connected internally, however they should be externally connected as well. 4) The two () terminals of the output terminals are connected internally, however they should be externally connected as well. 5) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
3 22
FP0 Hardware
3.4.6
Inputs
E32P
Inputs X20 X21
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM
X28
X29
Output
Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F ()
Y20 Y21
(+) ()
(+)
()
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The two (+) terminals of output terminals are connected internally, however they should be externally connected as well. 4) The two () terminals of the output terminals are internally connected, however they should be externally connected as well. 5) The I/O number given above is the I/O number when the expansion I/O unit is installed as the first expansion unit. The I/O numbers for the expansion I/O units will differ depending on the location where they are installed (* section 7.3).
3 23
FP0 Hardware
3.4.7
Inputs
E8X
X20 X21
+ Notes
3 24
COM
COM
1) Either positive or negative polarity is possible for the input voltage supply. 2) The two COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The input number given above is the input number when the expansion input unit is installed as the first expansion unit. The input numbers for the expansion input units will differ depending on the location where they are installed (* section 7.3).
FP0 Hardware
3.4.8
Inputs
E16X
X20
X20 X22 X24 X26 COM X21 X23 X25 X27 COM X28 X2A X2C X2E COM X29 X2B X2D X2F COM
X21
X28
X29
COM
COM
(* note 1)
+ Notes
1) Either positive or negative polarity is possible for the input voltage supply. 2) The four COM terminals of input terminals are connected internally, however they should be externally connected as well. 3) The input number given above is the input number when the expansion input unit is installed as the first expansion unit. The input numbers for the expansion input units will differ depending on the location where they are installed (* section 7.3).
3 25
FP0 Hardware
3.4.9
E8YT
Outputs
3.4.10
Outputs
+ Note
3 26
A A
Y20
Y21
(+)
()
E8YP
Y20
Y21
(+)
()
The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).
FP0 Hardware
3.4.11
E16YT
Outputs
Outputs
Y20 Y21 Y28 Y2A Y2C Y2E (+) Y29 Y2B Y2D Y2F ()
Load Load Load Load
Y28 Y29
+ Notes
D The two (+) terminals of the output terminals are connected internally, however they should be externally connected as well. D The two () terminals of the output terminals are connected internally, however they should be externally connected as well. D The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).
(+)
()
3 27
FP0 Hardware
3.4.12
E16YP
Outputs
Load Load Load Load
Outputs
Y20 Y21 Y20 Y22 Y24 Y26 (+) Y21 Y23 Y25 Y27 ()
Load Load Load Load Load Load Load Load
Y28 Y29
+ Notes
D The two (+) terminals of the output terminals are connected internally, however they should be externally connected as well. D The two () terminals of the output terminals are connected internally, however they should be externally connected as well. D The output number given above is the output number when the expansion output unit is installed as the first expansion unit. The output numbers for the expansion output units will differ depending on the location where they are installed (* section 7.3).
3 28
(+)
()
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 4.2.1 4.2.2 4.2.3 General Specifications . . . . . . . . . . . . . . . . . . 4 5 Analog Input Specifications . . . . . . . . . . . . . . 4 6 Analog Output Specifications . . . . . . . . . . . . 4 8
A/D Conversion Characteristics . . . . . . . . . . . . . . . . . . 4 9 D/A Conversion Characteristics . . . . . . . . . . . . . . . . . 4 12 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 4.5.1 4.5.2 Analog Input Wiring . . . . . . . . . . . . . . . . . . . . 4 13 Analog Output Wiring . . . . . . . . . . . . . . . . . . 4 14
4.6 4.7
Boosting the Precision of the Thermocouple Range 4 16 Averaging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 4.7.1 4.7.2 Averaging for Voltage Ranges and Current Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17 Averaging for a Thermocouple Range . . . . 4 18
FP0 Hardware
42
4.1
4 1
5 6
Expansion hook
Expansion connector
connects an expansion unit to the internal circuit of the analog I/O unit (* section 8.1).
allows simple attachment to a DIN rail. The lever is also used for installation on FP0 slim type mounting plate (AFP0803).
43
FP0 Hardware
4.1.1
Mode
10 to +10V
No aver aging (* note 1) With av eraging (* note 2)
1 2 3 5 ON
0 to 20mA
10 to +10V
+ Notes
1) No averaging: Conversion data is set for the specified input contact point area for each A/D conversion, on each channel. 2) With averaging: On each channel, for each A/D conversion, the maximum and minimum values from the data of the last ten times are excluded, and the data from the other eight times is averaged, and the result set (* section 4.7.1). 3) If a thermocouple setting is used, averaging is carried out, regardless of the switch settings (* section 4.7.2).
4.1.2
1 2 3 4 5 6 7 8 9
44
Analog input (channel 0), voltage input Analog input (channel 0), current input Analog input (channel 0 and 1), analog input common Analog input (channel 1), voltage input Analog input (channel 1), current input Ground for analog cable Voltage output Current output Analog output common
Pin number
Name
Description
4.2
Specifications
4.2.1
Item
General Specifications
Rated operation voltage Operating voltage range Rated current consumption Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown voltage
Insulation resistance
24V DC 21.6 to 26.4V DC 10ms 100mA or less (* section 2.2.1.2) 0C to +55C/32F to +131F 20C to +70C/4F to +158F 30% to 85% RH (non-condensing) 30% to 85% RH (non-condensing) 500V AC for 1 minute between I/O terminal and power supply/ground terminal 500V AC for 1 minute between input and output terminals min. 100MW (measured with a 500V DC megger) for between I/O terminal and power supply/ground terminal min. 100MW (measured with a 500V DC megger) for between input and output terminals 10Hz to 55Hz, 1 cycle/min: double amplitude of 0.75mm/ 0.030in., 10min. on 3 axes Shock of 98m/s2 or more, 4 times on axes 1,000Vp-p with pulse widths 50ns and 1s (based on in-house measurements) Free from corrosive gases and excessive dust appox. 100g/3.53oz
Description
45
FP0 Hardware
4.2.2
Item
Number of input points Input range Voltage range Current range Thermocouple range Digital output 0 to 5V/ 0 to 20mA 10 to +10V Thermo couple (units in C) K type J type T type
Resolution Conversion speed Overall precision Voltage/ current range Thermocouple range Voltage/ current range Thermocouple range
+ Notes
1) A temperature lower than the terminal temperature of the analog I/O unit cannot be measured. 2) A temperature higher than the terminal temperature of the analog I/O unit cannot be measured.
46 Matsushita Electric Works (Europe) AG
2 channels/unit
0 to 20mA 0 to 5V/10 to +10V K, J and T type thermocouples K0 to K4000 (H0 to H0FA0) K 2000 to K + 2000 (HF830 to H07D0) K (temperature of terminal) to K1000 (* note 1) K 100 to K (temperature of terminal) (* note 2) K (temperature of terminal) to K750 (* note 1) K 100 to K (temperature of terminal) (* note 2) K (temperature of terminal) to K350 (* note 1) K 100 to K (temperature of terminal) (* note 2) When disconnected: K 20000 1/4000 1ms/channel (* note 3) 560ms (fixed) "1% F.S. or less (0 to 55C/32 to 131F) "0.6% F.S. or less (25C/77F) Offset error (0 to 55C/32 to 131F): "2% F.S. or less (K type thermocouple) (* note 4) "2.7% F.S. or less (J type thermocouple) (* note 4) "5.8% F.S. or less (T type thermocouple) (* note 4) Linearity error: "1% F.S. or less(0 to 55C/32 to 131F) 1MW or more 250W "15V +30mA Between analog input terminal to FP0 internal circuit: photocoupler insulation (non-insulated between analog inputs) Between analog input terminal to analog I/O unit external power supply: insulation-type DC/DC converter Between analog input terminal to analog output terminal: insulation-type DC/DC converter 32 input contact points: 16 points for 1st half: analog input CH0 data (WX2) (* note 6) 16 points for last half: analog input CH1 data (WX3) (* note 6)
3) The time noted below is required before the analog data is reflected in the control unit input.
10V Analog input 0V K2000 WX2 K0 Conversion time: (1ms) Refresh Refresh standby 1ms number of 0ms to expansion units scan time
4) Refer to section 4.6, Boosting the Precision of the Thermocouple Range. 5) Refer to the schematic diagram of insulation methods below.
Analog I/O unit CH0 Bus Photocoupler insulation Analog input DC/DC converter insulation I/F DC/DC converter insulation Photocoupler insulation Analog output 24V DC CH1
+5V
6) The number for the input contact point being used varies depending on the expansion location (* section 7.4).
47
FP0 Hardware
4.2.3
Item
Number of output points Output range Digital input Resolution Conversion speed Overall precision Output impedence Maximum output current Allowable output load resistance Voltage range Voltage range Current range
+ Notes
1) The time noted below is required before the analog data is reflected in the control unit output.
K2000 WY2 K0 10V Analog output 0V Refresh 1ms number of expansion units Waiting for Conversion time processing (500ms) 0ms to scan time
2) Refer to the schematic diagram of insulation methods on the previous page. 3) The number for the output contact point being used varies depending on the expansion location (* section 7.4).
48
1 channel/unit 10 to +10V 0 to 20mA K 2000 to K + 2000 (HF830 to H07D0) K0 to K4000 (H0 to H0FA0) 1/4000 500ms (* note 1) "1% F.S. or less (0 to 55C/32 to 131F) "0.6% F.S. or less (25C/77F) 0.5W "10mA 300W or less Between analog output terminal to FP0 internal circuit: Photocoupler insulation Between analog output terminal to analog I/O unit external power supply: insulation-type DC/DC converter Between analog output terminal to analog input terminal: insulation-type DC/DC converter 16 output contact points: analog output data (WY2) (* note 3)
4.3
(K) 4000
3000
2.5 5.0
2000
7.5 10.0
1000
12.5 15.0
0 5 10 15 20(mA)
17.5
Analog input range
20.0
3000
2000
1000
0 1 2 3 4 5(V)
4.5 5.0
49
FP0 Hardware
1000
7.5 5.0
0 10 5 1000 5 10 (V)
2000
+7.5 +10.0
Thermocouple input: Setting a temperature higher than the temperature of the terminal using the analog mode switch (* section 4.1.1)
(K) 1000 (K type thermocouple)
750
(J type thermocouple)
750
1000 (C)
750
10005C or more 1000 (with K type thermocouple) Disconnected 20000 If the measured temperature exceeds the upper limit of the range, a value higher than the upper limit value is not output.
4 10
Thermocouple input: Setting a temperature lower than the temperature of terminal using the analog mode switch (* section 4.1.1)
Thermocouple input range
100(C) 75 50 25 Temp. of terminal 0 Temp. of terminal 25
0 25 50 75 100
50
75
100 (K)
Converted value
Temperature of terminal 250 200 250 20000
A value is output even if the boundary of the measured value (100C) is exceeded, but the measurement accuracy cannot be guaranteed.
4 11
FP0 Hardware
4.4
1500 1000
10
Digital input
+1500 +2000
15
10
4000 (K)
Digital input
4001 or more
4 12
FP0 Hardware
4.5
Wiring
4.5.1
Voltage input
V0 IN I0 COM V1 I1 V OUT I COM
V OUT I COM
First, connect both IN/V terminal and IN/I terminal. And then connect input instrument between it and IN/COM terminal.
Thermocouple input (when measured at temperature higher than the temperature of the terminal)
(+) V0 IN I0 COM V1 I1 V OUT I COM (+) ()
Thermocouple input (when measured at temperature lower than the temperature of the terminal)
() V0 IN I0 COM V1 I1 () (+)
Thermocouple (CH0)
Thermocouple (CH0)
Thermocouple (CH1)
OUT
V I COM
Thermocouple (CH1)
Connect IN/V terminal to the (+) side of the thermocouple, and connect IN/COM terminal to the () side of the thermocouple.
Connect IN/V terminal to the () side of the thermocouple, and connect IN/COM terminal to the (+) side of the thermocouple.
4 13
FP0 Hardware
4.5.2
Voltage output
V0 IN I0 COM V1 I1 V OUT I COM
Output instrument
Output instrument
+ Notes
D Always make sure the switch settings and the terminal base wiring connections match. For output, in particular, if the settings and the wiring connections are wrong, the control unit will output values like those shown below, even in the PROG. mode. (For information on switch settings, * section 4.1.1.)
Item
0mA output based on current range setting 0V output based on voltage range setting
4 14
Voltage terminal (V) 10V 0V
FP0 Hardware
D DA internal block diagram A voltage amplifier and current amplifier are connected in parallel to a single DA converter IC.
Voltage amplifier Terminal Current amplifier DA converter Microcomputer
Also, the digital value that is sent to the DA converter IC to achieve a voltage output of 0V is different from that input to the DA converter IC to achieve a current output of 0mA. As a result, if the voltage output is set to 0V, 10mA is output from the current output terminal, and conversely, if the current output is set to 0mA, 10V is output from the voltage output terminal. D For voltage output
Value of WY
Digital value to DA converter Analog output
K2000
0 10V
K0
2047 0V
K2000
4095 +10V
K0
0 0mA
K2000
2047 10mA
K4000
4095 20mA
4 15
Analog I/O Unit 4.6 Boosting the Precision of the Thermocouple Range
FP0 Hardware
4.6
When a high degree of precision is required, we recommend correcting the offset using the program.
Example:
Temperature (5C) of terminal Offset error 200 Logical Value 100 Measured value K100 K107 K200 K207 Digital value (WX2)
In the above case, seven should be subtracted from the value of WX2.
Program example R9010 F27 (), WX2, K7, DT100
+ Note
We recommend initiating correction using the offset value taken approximately 5 minutes after power is turned ON in order to take into consideration the heat generated by the unit itself.
4 16
4.7
Averaging Function
4.7.1
When the input range is set to a voltage range or current range, processing like that shown below is carried out internally by analog I/O unit.
Operation item
Analog input value for ch0 Reading time
ch0
Time chart
2.3V (0 to 5V range) 125mV (0 to 5V range) 18msec
1m 1m 1m 1m sec sec sec sec ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1 ch0 ch1
100
90
110
100
1800
1850
1900
1830
1870
1910
1780 1810
1950
(100+110+100+1800+1850+1900+1830+ 1870)B8=1195
90 min
110
100
1800
1850
1900
1830
1780
110
100 min
1800
1850
1900
1830
1780
1810
100 min
1800
1850
1900
1830
1870
1910
1780
K1843
Starting with the most recent data, the data from the last ten times is taken. The maximum and minimum values are deleted, and then averaging is carried out on the remaining eight items. The value obtained from the most recent averaging is normally used as the value output at this time. (If a fraction results from the calculation, it is rounded off.)
4 17
FP0 Hardware
4.7.2
When the input range is set to a thermocouple (K, J or T type), processing like that shown below is carried out internally in the analog I/O unit.
Operation item
Analog input value ch0
(thermocouple input) 4mV (K type thermocouple, 100C) 560msec
70m 70m 70m sec sec sec
Time chart
41mV (K type thermocouple, 1000C)
Reading time
(* note) ch1 ch0 ch0 1000 ch1 ch0 1000 ch1 ch0 ch1 ch0
ch1
1000
Averaging of results from 3 times, with maximum/minimum values deleted 100 100 90 min 100 1000 max (100+100+100)B3=100
100
90 min
100
1000
1000 max
(100+100+1000)B3=400
90 min
100
1000
1000
1000 max
(100+1000+1000)B3=700
100 min
1000
1000
1000
(1000+1000+1000)B3=1000 K1000
Starting from the most recent data, the data from the last five times is taken. The maximum and minimum values are deleted, and then averaging is carried out on the remaining three items. The value obtained from the most recent averaging is normally used as the value output at this time. (If a fraction results from the calculation, it is rounded off.)
4 18
+ Note
In the read timing, the minimum and maximum values are subtracted from the data from the last ten times, just as in averaging processing of section 4.7.1, and the data from the remaining eight times is used for the averaging.
70msec ch1
70msec ch1
ch0 Data from 8 times used for averaging Check for disconnected wiring
4 19
FP0 Hardware
4 20
Precautions for Handling . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 5.3.1 5.3.2 General Specifications . . . . . . . . . . . . . . . . . . 5 6 Performance Specifications . . . . . . . . . . . . . . 5 6 5.3.2.1 5.3.2.2 5.3.2.3 5.3.2.4 5.3.3 Master and Slave Stations . . . . 5 7 Recommended Cables . . . . . . . 5 7 Terminal Pin Layouts . . . . . . . . . 5 8 Communication Line Wiring Diagram . . . . . . . . . . . . . . . . . . . . 5 9
5.4
Using the FP0 I/O Link Unit . . . . . . . . . . . . . . . . . . . . 5 11 5.4.1 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . 5 11 5.4.1.1 5.4.1.2 5.4.2 5.4.3 5.4.4 5.4.5 Terminal Station Selection . . . . 5 11 Communication Error Output Mode . . . . . . . . . . . . . . . . . . . . . . 5 11
Parallel Versus Serial Connection . . . . . . . 5 11 FP0 Connections . . . . . . . . . . . . . . . . . . . . . . 5 12 Remote I/O System Communication Error Flag (FP0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 13 I/O Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 13
FP0 Hardware
52
FP0 I/O Link Unit (MEWNETF) FP0 I/O Link Unit (MEWNETF)
5.1
The FP0 I/O Link Unit (MEWNETF) works as the slave station of a Remote I/O System. The FP0 I/O Link Unit exchanges I/O information with the Master Unit. Use a twoconductor cable to connect the master unit and the FP0 I/O Link Unit. To connect the FP0 I/O Link Unit to the FP0 Control Unit or FP0 Expansion Unit, use the expansion connector. The FP0 I/O Link Unit functions as a buffer. The output from the master unit is sent to the input of the FP0 through the FP0 I/O Link Unit. The output from the FP0 is sent to the input of the master unit from the FP0 I/O Link Unit. Be sure to connect the FP0 I/O Link Unit with a master unit. Without a master station, the slave station (including FP0 I/O Link Unit) will not work.
Operating condition display LEDs
STATION No.
COM. ALARM
0 0 1 2 3 4
5 5
MODE
OFF ON RS485
FP0IOL
5.1.1
Lit
COM.
ALARM
53
FP0 I/O Link Unit (MEWNETF) 5.1 FP0 I/O Link Unit (MEWNETF)
FP0 Hardware
5.1.2
STATION No.
Functional description
Sets the station number of the FP0 I/O Link Unit. The working range is 0132 .
lower
If the switches are not within this range, a selection error will occur and communication will be impossible.
+ Note
5.1.3
ON
Operates as a terminal station. Retained. Valid.
1 MODE 2 3 4 OFF ON
1 2 3 4 Terminal station selection. Output condition during a communication error. I/O Link error flag.
+ Notes
Switches 1 and 2 must always be set the same (ON or OFF). In case I/O Link error flag is valid, the MSB (most significant bit) of the 2 words allocated [32 bit: WX (n, n+1)] is assigned as an error flag to the Control Unit (0: normal, 1: abnormal).
54
FP0 Hardware
5.2
In addition to the precautions taken for all FP0 components (* Before You Start), adhere to the following:
When handling numerical data, have the FP0 I/O Link Unit read the data twice because the unit does not guarantee the simultaneity of data. Turn OFF the power when wiring the FP0 I/O Link Unit or when adding an FP0 I/O Link Unit. Be careful not to leave wire wastes inside the units when wiring. Do not touch the units expansion connector with your hand. This may result in a poor contact, and the static electricity from your hand may damage the components. Do not bang or drop the FP0 I/O Link Unit as its case is made of resin. Keep the unit as far away as possible from highvoltage or highcurrent cables, high tension equipment, power generating equipment and radio equipment. Separate the wiring for the power supply lines and the transmission lines in separate conduits. At the very least they should be separated as far away from each other as possible.
w w w
w w
55
FP0 Hardware
5.3
Specifications
5.3.1
Item
General Specifications
Specification
24V DC 21.6 to 26.4V DC I/O Link unit: max. 40mA / 24V DC Control unit: max. 30mA / 24V DC
Allowed momentary power off time Ambient temperature Storage temperature Ambient humidity Storage humidity Breakdown voltage Insulation resistance Vibration resistance
10ms (max) 0_C to 55_C (32_F to 131_F) 20_C to 70_C (4_F to 158_F) 30% to 85% RH (noncondensing) 30% to 85% RH (noncondensing) RS485 terminals Power supply / function earth terminals: AC500V 1minute RS485 terminals Power supply / function earth terminals: min. 100MW (measured with a 500V DC megger) 10Hz to 55Hz, 1 cycle/min.: double amplitude 0.75mm (0.03in.), 10 minutes on 3 axes. Minimum 98m/s2, 4 times on 3 axes. 1000Vpp with pulse widths 50ns and 1s (based on inhouse measurements) Free from corrosive gases and excessive dust Approx. 85g
5.3.2
Item
Performance Specifications
Specifications
Twoline, halfduplex Asynchronization system 0.5Mbps RS485 CRC (Cyclic Redundancy Check) 32X / 32Y
Communication method Synchronous method Communication rate Interface Communication error check method I/O map of FP0 I/O Link Unit
56
FP0 Hardware
5.3.2.1
CPU unit Ver.: Master unit Ver. FP10S Ver. 1.9 or higher Ver. 1.5 or higher FP10SH Ver. 1.0 or higher Number of I/O points per one I/O Link unit
+ Note
5.3.2.2
If the I/O Link error flag is on (valid), there are 63 I/O points (Input 31 points + Output 32 points).
Recommended Cables
Polyethylene Max. 0.5mm Polyethylene Max. 0.5mm Polyvinyl Chloride Max. 0.6mm
* next page
57
FP0 Hardware
Cable
Twisted pair with shield
Crosssection
shield jacket
conductor VCTF
conductor
insulator
+ Notes
1) The electric characteristic of polyvinyl chloride is inferior to polyethylene, so the maximum communication distance is short. 2) Twisted pair cable should be a shielded type. 3) Use only one type of communication cable, i.e. do not mix cable types. 4) Twisted pair cable should especially be used in an environment with extensive noise. 5) If AFP3740, AFP87441, AFP87442, AFP3741 are in the network, the communication distance should be limited as stated above.
5.3.2.3
Terminal Pin Layouts Each and terminal is connected internally. The ground terminal is connected internally to the power supplys top pin on the side of the unit. Using relayed wiring, the ingoing cable should be connected to the upper terminal and the outgoing cable should be connected from the lower terminal (* 5.3.2.4).
58
FP0 Hardware
5.3.2.4
Slave station
(Shield)
(Shield)
Slave station
(Shield)
FG
Communication cable
Communication cable
FG
Communication cable
When connecting the communication cable, be sure to connect the side terminal of a slave station to the side terminal of the FP0 I/O Link Unit, and the side terminal of a slave station to the side terminal of the FP0 I/O Link Unit. No more than two pairs of cables should be connected to one RS485 port.
Correct
slave station slave station slave station slave station
slave station
slave station
slave station
Be sure to follow the wiring diagram and the terminal symbol sheet when setting up your system. Tightening torque for both terminals and fixing screws must be 0.5 to 0.6 Nm (5.1 to 6.1 kgfcm).
59
FP0 Hardware
5.3.3
Order number
FP2MW AFP3742 AFC3224 AFC3740 AFP3743 AFP87445 AFP87446 AFP87444 AFP87432 AFP87421 AFP87422 AFP87423 AFP87424 AFP87425 AFP87426 AFP87427 AFP87428 AFP1732 AFP1736 AFC1732
Master r station
Master Unit
5 10
FP0 Hardware
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
5.4
In this section, the operation mode, master unit and slave connections, the remote I/O system communication error flag and I/O numbers are explained.
5.4.1
Operation Mode
The operation mode is set with the operating mode selection switch. 5.4.1.1 Terminal Station Selection
The terminal station is located at each end of the communication line. If it is not set up properly, a communication error may occur. (For more details, * ACGM0028END, REMOTE I/O SYSTEM.) 5.4.1.2 Communication Error Output Mode
If the communication error occurs in the Remote I/O System, the FP0 I/O Link Unit will select either the Output OFF or Output HOLD mode. (In the case below, the output of the FP0 I/O Link Unit is the output from the FP3 / FP10SH to the FP0. This is the input for the FP0.) However, if system register No. 27 in the FP3 / FP10SH CPU is set to 0 and a communication error occurs with a slave station, the output mode will be set to Output OFF.
5.4.2
In a parallel setup, the input and output of the FP0 are directly connected to the input and output of the FP3/FP10SH, for example. I/O information can be exchanged asynchronously between the FP3/FP10SH and the FP0.
FP3/FP10SH
FP0
FP0
* next page
Matsushita Electric Works (Europe) AG 5 11
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
FP0 Hardware
Using the serial connector, the FP0 I/O Link Unit works as the slave station of the Remote I/O System. The FP0 I/O Link Unit exchanges I/O information with the FP3/FP10SH. Use a twoconductor cable to connect the FP3/FP10SH and the FP0 I/O Link Unit. To connect the FP0 I/O Link Unit and the FP0 Control Unit or FP0 Expansion Unit, use an expansion connector. The FP0 I/O Link Unit functions as a buffer. The output from the FP3/FP10SH is sent to the input of the FP0 through the FP0 I/O Link Unit. The output from the FP0 is sent to the input of the FP3/FP10SH from the FP0 I/O Link Unit. Be sure to connect the FP0 I/O Link Unit with one FP3/FP10SH Master Unit. Without a master station, the slave station (including FP0 I/O Link Unit) will not work.
FP3/FP10SH
5.4.3
FP0 Connections
Communication line (RS485) to the Master Unit or another slave station
Power supply FP0 Control Unit FP0 I/O Link Unit FP0 I/O Link Unit
To connect the FP0 I/O Link Unit to the FP0, add an expansion unit to the main (or another) unit. Three FP0 I/O Link Units can be connected to one FP0 Control Unit.
WX2,3,WY2,3 oneunit expansion: FP0 Control Unit FP0 I/O Link Unit WX2,3,WY2,3 threeunit expansion: FP0 Control Unit FP0 I/O Link Unit WX4,5,WY4,5 FP0 I/O Link Unit WX6,7,WY6,7 FP0 I/O Link Unit
5 12
FP0 Hardware
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
5.4.4
The communication condition of the Remote I/O System can be checked from the FP0 side. This is only valid when operation mode selection switch No.4 is ON.
Communication condition
I/O link error flag
Normal
0
Trouble
1
+ Notes
This flag indicates the state of the communication condition between the FP0 I/O Link Unit and the Master Unit. If a communication error occurs at other slave stations while the Master Units operation mode switch No. 7 (communication error operation mode) is set to 0 (operation stop mode), this flag turns on. This flag is assigned the MSB (most significant bit) of Input 2 words [32bits: WX (n, n+1)] in the FP0 I/O Link Unit. For details, * 5.4.5, Example 1.
5.4.5
I/O Number
Example 1: Below is an example of the Remote I/O System connected to the FP0 I/O Link Unit. (I/O link error flag is invalid.)
FP3/FP10SH Power supply Master Unit
CPU
The base word number that the Master Unit at the left can control is 64.
I/O
Communication cable Station No. 1 (first FP0 I/O Link Unit expan sion) WX64,65 WY66,67 (FP3/FP10SH)
To other slave stations Station No. 2 (first FP0 I/O Link Unit expan sion) WX68,69 WY70,71 (FP3/FP10SH)
The I/O Link Unit is identified by the Master Unit in the FP3/FP10SH as a slave station. The total number of I/O points is 64 (32X, 32Y, i.e input: 32 points, output: 32 points). * next page
Matsushita Electric Works (Europe) AG 5 13
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
FP0 Hardware
Accordingly, the I/O number of the individual FP0 I/O Link Unit identified by the FP3/FP10SH is determined by the base word number of the Master Unit and the station number of the FP0 I/O Link Unit. In the remote I/O map, the Input numbers are allocated first. For example, in the drawing shown above, when the FP0 I/O Link Unit of station no. 1 is connected to a Master Unit whose base word number is 64, the input number from the FP3/FP10SH to the FP0 I/O Link Unit is WX64 and 65 (X640 to 65F), and the output number is WY66 and 67 (Y660 to 67F). When the FP0 I/O Link Unit of station no. 2 is connected in the same manner, the input number from FP3/FP10SH to the FP0 I/O Link Unit is WX68 and 69 (X680 to 69F), and the output number is WY70 and 71 (Y700 to 71F). The relationship between the input/output of the FP3/FP10SH and that of the FP0 from the illustration above is shown below:
FP3/FP10SH I/O map Input WX64,65 (X640 to 65F) Output WY66,67 (Y660 to 67F) Input WX68,69 (X680 to 69F) Output WY70,71 (Y700 to 71F) Station No. 2 (first expansion) WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3F) Input Station No. 1 (first expansion) I/O Link Unit FP0 I/O map WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3F) Input
For example, when the Y20 in the FP0 at station no. 1 turns ON, the X640 in the FP3/FP10SH turns ON. When the Y660 in the FP3/FP10SH turns ON, the X20 in the FP0 at station no. 1 turns ON. Similarly, when the Y20 in the FP0 at station no. 2 turns ON, the X680 in the FP3/FP10SH turns ON. When the Y700 in the FP3/FP10SH turns ON, the X20 in the FP0 at station no. 2 turns ON. In this way, the FP0 I/O Link Unit can exchange I/O information between the FP3/FP10SH and the FP0.
5 14
FP0 Hardware
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
Example 2: Remote I/O system in which the FP0 Control Unit has one FP0 I/O Link Unit. (I/O Link error flag is valid.)
FP3/FP10SH Power supply Master Unit
CPU
The base word number that the Master Unit at the left can control is 64.
I/O
Communication cable Station No. 1 (first FP0 I/O Link Unit expan sion)
Station No. 2 Station No. 2 (first FP0 I/O Link Unit expan sion)
WX64,65 WY2,3 WX2,3 WY66,67 (X20~3E) (FP0) (FP3/FP10SH) [X3F is an I/O Link error flag]
WY2,3 WX68,69 WY70,71 WX2,3 (X20~3E) (FP3/FP10SH) (FP0) [X3F is an I/O Link error flag]
The difference from example 1 is that the MSB (most significant bit) of 2 words input (here X3F) is the I/O Link error flag. This error flag indicates the communication condition between this I/O Link Unit and the master unit. The relationship of Inputs/Outputs between FP3/FP10SH and FP0 in the above figure is shown below.
FP3/FP10SH I/O map Input WX64,65 (X640 to 65F) Output WY66,67 (Y660 to 67E) Input WX68,69 (X680 to 69F) Output WY70,71 (Y700 to 71E) WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3E) Input (Y67 and Y71F will be invalid) X3F is an I/O Link error flag Station No. 2 (first expansion) I/O Link Unit FP0 I/O map WY2,3 (Y20 to 3F) Output WX2,3 (X20 to 3E) Input Station No. 1 X3F is an I/O Link error flag (first expansion)
As this X3F is allocated as the I/O Link error flag in the FP0 I/O map, Y67F and Y71F in the FP3/FP10SH I/O map are invalid.
5 15
FP0 I/O Link Unit (MEWNETF) 5.4 Using the FP0 I/O Link Unit
FP0 Hardware
Example 3: Remote I/O system in which the FP0 Control Unit has 3 FP0 I/O Link Units.
FP3/FP10SH Power supply Master Unit
CPU
The base word number that the Master Unit at the left can control is 64. Communication cable To other slave stations
I/O
1st expansion 2nd expansion 3rd expansion Station No. 1 Station No. 2 Station No. 3
WY2,3 WX2,3
WY4,5 WX4,5
WY6,7 WX6,7
WY2,3 WX2,3
WY68,69 WX70,71
WY72,73 WX74,75
WY76,77 WX78,79
Here the Remote I/O Master Unit recognizes I/O numbers such that 2 words of input are allocated first. A total of 4 words are allocated per station. Each FP0 Control Unit can be expanded by three FP0 I/O Link Units. All exchanges between the Master Unit and FP0 I/O Link Unit are carried out via allocated Inputs and Outputs.
5 16
FP0 Hardware
61
FP0 Hardware
62
6.1
OUTPUT
LED is ON, when the output is on 24V DC output terminals, 0,7A 0V DC output terminals, 0,7A N: 100240V AC input terminal, 0,4A L: 100240V AC input terminal, 0,4A DIN hook
24V 0.7A
+ + +
2 3
5
INPUT
100240VX 0.4A 5060Hz
4
N L
5 FP0PSA2
63
FP0 Hardware
6.2
Specifications
Performance Specifications
Primary Side Rated operating voltage Operating voltage range Rated operating frequency Operating frequency range Inrush current Current consumption Over voltage protection Secondary Rated output voltage Side Output voltage range Nominal output current Output current range Output ripple Short circuit protected Over voltage protected Over load protected Holding time 115/230V AC 85 to 265V AC 50/50Hz 40 to 70Hz <50A at 555C/131_F 145A (at 230V and 0.7A output current) PROTECTED 24V DC 23.5V to 24.5V DC 0.7A 0 to 0.7A <60mVpp electronic, automatic restart mode Yes Yes (switch off at ~0.8A and more) min. 20ms at 230V AC
General Specifications
Characteristics Ambient temperature Storage temperature Ambient humidity Storage humidity Vibration resistance Shock resistance Life time min. Mounting Size Input connector AC side Output connector Status display primary switched, temperature and current peak controlled 05C/32_F to +555C/131_F 205C/4_F to +705C/158_F 5 to 95% non condensing 5 to 95% non condensing 10 to 55Hz, 1 cycle/min., double amplitude of 0.75mm, 10 min. on 3 axes 10g min., 4 times on 3 axes 7 years at nom. load, 255C/77_F ambient temperature, 20000h at 555C/131_F with full load/continuous operation DIN rail or FPO flat attachment plate 90 60 30.4mm MC connector, 2 pin DC connector, 6 pin, 3 pins for + and 3 pins for LED (green) at the front side for the secondary voltage indication
+ Note
64
I/O Allocation
FP0 Hardware
72
7.1
I/O Number
Since input relay (X) and output relay (Y) are handled in units of 16 points, they are expressed as a combination of decimal and hexadecimal numbers as shown below.
Specifying X and Y numbers On the FP0, the same numbers are used for input and output. Example: The same number X20 and Y20 can be used for input and output
73
FP0 Hardware
7.2
Control Unit
C10RS, C10CRS C14RS, C14CRS C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP, T32CP
74
X0 to X5 Y0 to Y3 X0 to X7 Y0 to Y5 X0 to X7 Y0 to Y7 X0 to XF Y0 to YF
Type
I/O number
7.3
Up to three expansion I/O units can be added. I/O numbers do not need to be set as I/O allocation is performed automatically by the FP0 control unit when an expansion I/O unit is added. The I/O allocation of expansion I/O unit is determined by the installation location.
I/O number Type
E8RS E8X E8YT/E8YP E16RS/E16T/E16P E16X E16YT/E16YP E32T/E32P Input: Input: Input: Input: Input: 4 points 8 points 8 points 16 points 16 points First expansion X20 to X23 Y20 to Y23 X20 to X27 Y20 to Y27 X20 to X27 Y20 to Y27 Output: 4 points Output: 8 points Output: 8 points Output: 16 points Output: 16 points Second expansion X40 to X43 Y40 to Y43 X40 to X47 Y40 to Y47 X40 to X47 Y40 to Y47 Third expansion X60 to X63 Y60 to Y63 X60 to X67 Y60 to Y67 X60 to X67 Y60 to Y67
X20 to X2F Y20 to Y2F X20 to X2F Y20 to Y2F X40 to X4F Y40 to Y4F X40 to X4F Y40 to Y4F X60 to X6F Y60 to Y6F X60 to X6F Y60 to Y6F
75
FP0 Hardware
7.4
Up to three analog I/O units can be added. The I/O allocation of the analog I/O unit is determined by the installation location.
I/O number Type
A21 Input channel 0: 16 points Input channel 1: 16 points First expansion WX2 (X20 to X2F) WX3 (X30 to X3F) WY2 (Y20 to Y2F) Second expansion WX4 (X40 to X4F) WX5 (X50 to X5F) WY4 (Y40 to Y4F) Third expansion WX6 (X60 to X6F) WX7 (X70 to X7F) WY6 (Y60 to Y6F)
Output: 16 points
Control unit
76
Third expansion Second expansion First expansion
FP0 Hardware
7.5
Link Unit
For explanations and examples on I/O allocation for the FP0 I/O Link Unit, * 5.4.5.
77
FP0 Hardware
78
Chapter 8 Installation
8.1 8.2 8.3 8.4 8.5 Adding Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 Attachment to DIN Rails . . . . . . . . . . . . . . . . . . . . . . . . 8 8 Installation Using FP0 Slim Type Mounting Plate . . . 8 9 Installation Using FP0 Flat Type Mounting Plate . . 8 10
Installation
FP0 Hardware
82
8.1
Procedure:
Seal
When peeling the seal on the side of the initial lot products, the shaded part is exposed. Cut off the shaded part with a pair of nippers or similar tool so that the internal connector is exposed.
Shaded part
Cut here.
When removing the shaded part, use a sharp cutting object, making sure that the shaded part is removed leaving a smooth surface. Note that failure to remove the shaded part completely can result in damage to the connector.
* next page
83
FP0 Hardware
2.
Raise the expansion hooks on the top and bottom sides of the unit with a screwdriver.
Expansion hook
3.
Align the pins and holes in the four corners of the control unit and expansion unit, and insert the pins into the holes so that there is no gap between the units.
Control unit
Expansion unit
4.
Press down the expansion hooks raised in step 2 to secure the unit.
84
8.2
Important Notes
Please, read the following notes carefully before installing your FP0.
+ Notes
D Avoid installing the unit in the following locations: Ambient temperatures outside the range of 0C to 55C/32F to 131F Ambient humidity outside the range of 30% to 85% RH Sudden temperature changes causing condensation Inflammable or corrosive gases Excessive airborne dust or metal particles Benzine, paint thinner, alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Excessive vibration or shock Direct sunlight Water in any form including spray or mist D Avoid noise interference from the following items: Influence from power transmission lines, high voltage equipment, power cables, power equipment, radio transmitters, or any other equipment that would generate high switching surges If noise occurs in the power supply line even after the above countermeasures are taken, it is recommended to supply power through an insolated transformer, noise filter, or the like.
* next page
85
FP0 Hardware
D Measures regarding heat discharge Always install the unit orientated with the tool port facing outward on the bottom in order to prevent the generation of heat.
Tool port
Upside-down
Installations such that the I/O connectors or I/O terminals face down
Do not install the unit above devices which generate heat such as heaters, transformers or large scale resistors.
86
D Installation space Leave at least 50mm/1.97in. of space between the wiring ducts of the unit and other devices to allow heat radiation and unit replacement.
Maintain a minimum of 100mm/3.937in. between devices to avoid adverse affects from noise and heat when installing a device or panel door to the front of the FP0 unit.
FP0
Keep the first 100mm/3.937in. from the front surface of the FP0 control unit open in order to allow room for programming tool connections and wiring.
FP0
50mm/1.97in. or more
50mm/1.97in. or more
100mm/3.937in. or more
87
FP0 Hardware
8.3
The FP0 unit enables one-touch attachment to DIN rails. Procedure: 1. 2. Fit the upper hook of the FP0 unit onto the DIN rail. Without moving the upper hook, press on the lower hook to fit the FP0 unit into position.
1 Mounting panel FP0 unit DIN rail 2
You can easily remove the FP0 unit as described below. Procedure: 1. 2. 3. Insert a slotted screwdriver into the DIN rail attachment lever. Pull the attachment lever downwards. Lift up the FP0 unit and remove it from the rail.
1 Slotted screwdriver
88
FP0 Hardware
8.4
Use M4 size panhead screws for attachment of FP0 slim type mounting plate (AFP0803) to mounting panel. For a diagram showing detailed dimensions of the FP0 slim type mounting plate, * section D.8.
FP0 slim type mounting plate
Screw 60mm/2.362in. Mounting panel
Screw 6.0mm/0.236in.
Procedure: 1. 2. Fit the upper hook of the FP0 unit onto the FP0 slim type mounting plate. Without moving the upper hook, press on the lower hook to fit the FP0 unit into position.
1 FP0 slim type mounting plate FP0 unit
When using an expansion unit, tighten the screws after joining all of the FP0 slim type mounting plate to be connected. Tighten the screws at each of the four corners. , Example: Two expansion units
FP0 slim type mounting plate Dia. 5.0/0.197 Dia. 5.0/0.197 60.0/2.362
89
FP0 Hardware
8.5
Use M4 size panhead screws to attach FP0 flat type mounting plate (AFP0804) and install according to the dimensions shown below. For a diagram showing detailed dimensions of the FP0 flat type mounting plate, * section D.9.
FP0 flat type mounting plate screws Mounting panel 60.mm/2.362in.
Procedure: 1. 2. 3. Raise the expansion hooks on the top and bottom of the unit. Install the FP0 unit on the FP0 flat type mounting plate. Align the expansion hooks with the plate and press the hooks back down.
1 3 FP0 flat type mounting plate
3 1
8 10
FP0 Hardware
+ Notes
D The FP0 flat type mounting plate (AFP0804) cannot be used for an expansion unit. D An FP0 unit with an attached FP0 flat type mounting plate can also be installed sideways on a DIN rail.
1
DIN rail
8 11
FP0 Hardware
8 12
Chapter 9 Wiring
9.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 Interlock Circuit . . . . . . . . . . . . . . . . . . . . . . . . 9 3 Emergency Stop Circuit . . . . . . . . . . . . . . . . . 9 3 Start Up Sequence . . . . . . . . . . . . . . . . . . . . . 9 3 Momentary Power Failures . . . . . . . . . . . . . . 9 4 Protecting Power Supply and Output Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4
Wiring the Power Supply to the Control Unit . . . . . . . 9 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 9.4.1 9.4.2 9.4.3 9.4.4 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8 LED-Equipped Reed Switch . . . . . . . . . . . . . 9 9 Two-Wire Type Sensor . . . . . . . . . . . . . . . . . . 9 9 LED-Equipped Limit Switch . . . . . . . . . . . . . 9 10
9.5
Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 11 9.5.1 9.5.2 Protective Circuit for Inductive Loads . . . . 9 11 Precautions for Using Capacitive Loads . . 9 12
9.6 9.7
Wiring the Terminal Block Socket . . . . . . . . . . . . . . . 9 13 Wiring the MIL Connector . . . . . . . . . . . . . . . . . . . . . . 9 15 9.7.1 Contact Puller Pin for Rewiring . . . . . . . . . . 9 16
9.8
Wiring
FP0 Hardware
92
9.1
Safety Instructions
In certain applications, malfunction may occur for the following reasons: D Power ON timing differences between the FP0 control unit and I/O or motorized devices D An operation time lag when a momentary power drop occurs D Abnormality in the FP0 unit, power supply circuit, or other devices In order to prevent a malfunction resulting in system shutdown choose the adequate safety circuits or other safety measures listed in the following:
9.1.1
Interlock Circuit
When a motor clockwise/counter-clockwise operation is controlled, provide an interlock circuit that prevents clockwise and counter-clockwise signals from being input into the motor at the same time.
9.1.2
Add an emergency stop circuit to controlled devices in order to prevent a system shutdown or an irreparable accident when malfunction occurs.
9.1.3
Start Up Sequence
The FP0 should be operated after all of the outside devices are energized. To keep this sequence, the following measures are recommended: D Set the mode switch from PROG. mode to RUN mode after power is supplied to all of the outside devices D Program the FP0 so as to disregard the inputs and outputs until the outside devices are energized
+ Note
When stopping the operation of FP0, also have the I/O devices turned OFF after the FP0 has stopped operating.
93
FP0 Hardware
9.1.4
If the duration of the power failure is less than 5ms, the FP0 continues to operate. If the power is OFF for 5ms or longer, operation changes depending on the combination of units, the power supply voltage, and other factors. (In some cases, operation may be the same as that for a power supply reset.) If operation is to be continued following recovery from the momentary power failure, use an automatic retaining sequence program that uses a hold type internal relay.
9.1.5
An insulated power supply with an internal protective circuit should be used. The power supply for the control unit operation is a non-insulated circuit, so if an incorrect voltage is directly applied, the internal circuit may be damaged or destroyed. If using a power supply without a protective circuit, power should be supplied through a protective element such as a fuse. If current exceeding the rated control capacity is being supplied in the form of a motor lock current or a coil shorting in an electromagnetic device, a protective element such as a fuse should be attached externally.
94
9.2
Use the power supply cable (AFP0581) that comes with the unit to connect the power supply.
Item
Rated voltage Operating voltage range
Descriptions
24V DC 21.6 to 26.4V DC
+ Notes
D To minimize adverse effects from noise, twist the brown and blue wires of the power supply cable. D To protect the system against erroneous voltage from the power supply line, use an insulated power supply with an internal protective circuit. D The regulator on the FP0 unit is a non-insulated type. D If using a power supply device without an internal protective circuit, always make sure power is supplied to the unit through a protective element such as a fuse.
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95
FP0 Hardware
D Isolate the wiring systems to the FP0, input/output devices, and motor devices.
Circuit breaker Motor devices
I/O devices
FP0
D The power supply sequence should be set up so that power to the control unit is turned OFF before the input/output power supplies. D If the input/output power supplies are turned OFF before the power to the control unit, the FP0 control unit may detect a drop in the input level, and malfunction. D Be sure to supply power to a control unit and an expansion unit from the same power supply, and turn the power ON and OFF simultaneously for both.
96
Wiring Grounding
9.3
Grounding
Under normal conditions, the inherent noise resistance is sufficient. However, in situations of excess noise, ground the instrument to increase noise suppression. For grounding purposes, use wiring with a minimum of 2mm2. The grounding connection should have a resistance of less than 100W.
FP0
Other device
FP0
Other device
CORRECT
+ Notes
D The point of grounding should be as close to the FP0 control unit as possible. The ground wire should be as short as possible. D If two devices share a single ground point, it may produce an adverse effect. Always use an exclusive ground for each device. D Depending on the surroundings in which the equipment is used, grounding may cause problems.
Example: Since the power supply line (24V DC and GND terminal) of the FP0 power supply connector is connected to the frame ground (F.G.) through a varistor, the varistor may be shorted out if there is an irregular potential between the power supply line (24V DC and GND) and ground.
Power supply connector of FP0 control unit
24V DC
97
FP0 Hardware
9.4
Input Wiring
+ Notes
D Be sure to select the thickness (dia.) of the input wires while taking into consideration the required current capacity. D Arrange the wiring so that the input and output wiring are separated, and so that the input wiring is separated from the power wiring, as much as possible. Do not route them through the same duct or wrap them up together. D Separate the input wires from the power and high voltage wires by at least 100mm/3.937in.
In this section you find some examples for wiring sensors, an LED-equipped reed switch, a two-wire type sensor and a LED-equipped limit switch.
9.4.1
Sensors
NPN open collector output type
Input terminal Input terminal
Vcc Output 0V
COM FP0
FP0 COM
FP0 COM
FP0
FP0
98
9.4.2
When a LED is connected to an input contact such as LED-equipped reed switch, make sure that the ON voltage applied to the FP0 input circuit is greater than 19.2V DC. In particular, take care when connecting a number of switches in series.
Input terminal
19.2V DC or more
FP0
COM
24V DC
9.4.3
If the input of the FP0 does not turn OFF because of leakage current from the two-wire type sensor, the use of a bleeder resistor is recommended, as shown below.
Input terminal
Bleeder resistor
FP0
COM
I: Sensors leakage current (mA) R: Bleeder resistor (kW) The OFF voltage of the FP0 input is 2.4V, therefore, select an R value so that the voltage between the COM terminal and the input terminal will be less than 2.4V. The impedance of the FP0 input terminal is 5.6kW. The resistance R of the bleeder resistor is: R x The wattage W of the resistor is: W+ 5.6 R 13.44 I *2.4 (kW)
99
FP0 Hardware
9.4.4
If the input of the FP0 does not turn OFF because of the leakage current from the LED-equipped limit switch, the use of a bleeder resistor is recommended, as shown below.
LED-equipped limit switch
Input terminal Bleeder resistor COM
FP0
Internal circuit r: Internal resistor of limit switch (kW) R: Bleeder resistor (kW) The OFF voltage of the FP0 input is 2.4V, therefore when the power supply voltage is 24V, select R so 24 - 2.4 that the current will be greater than I = r 13.44 The resistance R of the bleeder resistor is: R x (kW) 5.6 I 2.4 The wattage W of the resistor is: W = (Power supply voltage)2 R
9 10
9.5
Output Wiring
+ Notes
D There is no fuse protection built into the output circuit. Therefore, in order to protect against overheating of the output circuitry caused by possible short circuits, install an external fuse at each point. However, in case of a short circuit, the control unit itself may not be protected. D Be sure to select the thickness (dia.) of the output wires while taking into consideration the required current capacity. D Arrange the wiring so that the input and output wiring are separated, and so that the output wiring is separated from the power wiring, as much as possible. Do not route them through the same duct or wrap them up together. D Separate the output wires from the power and high voltage wires by at least 100mm/3.937in.
9.5.1
With an inductive load, a protective circuit should be installed in parallel with the load. When switching DC inductive loads with FP0 relay output type, be sure to connect a diode across the ends of the load.
When using an AC inductive load Surge absorber (*) Example of surge absorber: [R: 50W, C: 0.47mF] Output terminal FP0 COM AC inductive load Varistor
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Matsushita Electric Works (Europe) AG 9 11
FP0 Hardware
(*) Diode: Reverse voltage (VR): 3 times the load voltage Average rectified forward current (I0): Load current or more
9.5.2
When connecting loads with large in-rush currents, connect a protection circuit as shown below to minimize their effect.
Resistor Output terminal FP0 COM Inductor Load Load
9 12
9.6
A screw-down connection type terminal block socket for the terminal of the FP0 control unit and analog I/O unit is used. The terminal block socket and suitable wires are given below.
Terminal block socket
Suitable wire
Description
Phoenix Contact Co. MC1,5/9-ST-3,5 1840434
Description
Size: AWG #24 to 16 Conductor cross-sectional area: 0.3 to 1.25mm2 Size: AWG #28 to 16 Conductor cross-sectional area: 0.08 to 1.25mm2
Pole terminal with a compatible insulation sleeve If a pole terminal is being used, the following models are marketed by Phoenix Contact Co.
Manufacturer
Phoenix Contact Co.
Size
AWG #24 AWG #20 AWG #18 AWG #18
Product number
AI 0,256YE AI 0,56WH AI 0,756GY AI 16RD
When tightening the terminals of the terminal block socket, use a screwdriver (Phoenix Contact Co., Product no. 1205037) with a blade size of 0.4 2.5. The tightening torque should be 0.22 to 0.25Nm (2.3 to 2.5kgfcm) or less.
Matsushita Electric Works (Europe) AG 9 13
FP0 Hardware
7mm/0.276in.
Suitable wire
2.
Insert the wire into the terminal block socket until it contacts the back of the block socket, and then tighten the screw clockwise to fix the wire in place.
Clockwise
Wire
+ Notes
D When removing the wires insulation, be careful not to scratch the core wire. D Do not twist the wires to connect them. D Do not solder the wires to connect them. The solder may break due to vibration. D After wiring, make sure stress is not applied to the wire. D In the terminal block socket construction, if the wire closes upon counter-clockwise rotation, the connection is faulty. Disconnect the wire, check the terminal hole, and then re-connect the wire.
Clockwise Wire Counter clockwise
Wire
CORRECT
INCORRECT
Matsushita Electric Works (Europe) AG
9 14
9.7
The housings, semi-cover and pressure welders listed below come supplied with the FP0. Use the wires given below. Also, use the required pressure connection tools for connecting the wires. Supplied connector
Unit
C16/C32 E16/E32
Type/Order number
Housing Semi-cover Welder (contact) 10-pin type only AXW61001 AXW7221
C16/E16
2 pieces 2 pieces 5-pin 4
C32/E32
4 pieces 4 pieces 5-pin 8
Insulation thickness
dia. 1.5 to dia. 1.1
Rated current
3A
Pressure connection toolorder number: AXY52000 The wire end can be directly crimped without removing the wires insulation, saving labor. Procedure: 1. Bend the welder (contact) back from the carrier, and set it in the pressure connection tool.
2.
Insert the wire without removing its insulation until it stops, and lightly grip the tool.
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Matsushita Electric Works (Europe) AG 9 15
FP0 Hardware
3.
4.
When all wires has been inserted, fit the semi-cover into place.
semi-cover
+ Note
If using a MIL connector for flat cables, please specify the order number AXM110915.
9.7.1
If there is a wiring mistake or the cable is incorrectly pressure-connected, the contact puller pin provided with the fitting can be used to remove the contact.
Press the housing against the pressure connection tool so that the contact puller pin comes in contact with this section.
9 16
9.8
When using the RS232C port, use the screw-down connection type terminal and the wire according to the following procedures.
FP0 Control unit with RS232C port (FP0 C10CRS/C14CRS/C16CT/C16CP/C32CT/C32CP/T32CP)
Item
Baud rate Transmission distance Terminal block
Specification
300/600/1200/2400/4800/9600/19 200bps 3m/9.84ft. Made by Phoenix Contact Co. (3-pin) Product number: MKDS 1/3-3.5 half-duplex
Settings when shipped from the factory These are changed using system registers 412 to 414. The settings in effect when the unit is shipped from the factory are noted below.
413
414
Use a shielded wire of the above wiring. We recommend grounding the shield section. Also, if using a pole terminal, * section 9.6.
Character bit: 8 bits Parity check: odd Stop bit: 1 bit Header: without STX code Terminator: CR Baud rate: 9600bps
412
9 17
FP0 Hardware
When tightening the RS232C port, use a screwdriver (Phoenix Contact Co., Product no. 1205037) with a blade size of 0.4 2.5. The tightening torque should be 0.22 to 0.25 Nm (2.3 to 2.5kgfcm) or less. Procedure: 1. Remove a portion of the wires insulation.
2.
Insert wire into the RS232C port until it contacts the back of the RS232C port.
RS232C port
Suitable wire
3.
9 18
+ Notes
D When removing the wires insulation, be careful not to scratch the core wire. D Do not twist the wires to connect them. D Do not solder the wires to connect them. The solder may break due to vibration. D After wiring, make sure stress is not applied to the wire. D In the RS232C port terminal construction, if the wire closes upon counter-clockwise rotation, the connection is faulty. Disconnect the wire, check the terminal hole, and then re-connect the wire.
Clockwise Wire
Counter clockwise
Wire
CORRECT
INCORRECT
9 19
FP0 Hardware
9 20
10.2 Connecting the I.O.P. B01/B30 . . . . . . . . . . . . . . . . . 10 5 10.2.1 10.2.2 Connection Using the RS232C Port . . . . . 10 5 Connection Using the Tool Port . . . . . . . . . 10 6
FP0 Hardware
10 2
10.1.1
It is possible to input data and output data with an external device (I.O.P. D01/D30/M01/M30) using the RS232C port. When connecting to the I.O.P., set the system registers 412 to 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. D01
System register
412 413
Setting
K1 (Computer Link) Header: without STX code Terminator: CR Stop bit: 1 bit Parity check: Odd Character bits: 8 bits Baud rate: 19,200bps
RS232C port
414
1 2
6 7 8 9 1 2 3 4 5
3 4 5 6
White
Blue
50mm/1.97in.
7 8 9
Order number
AIP81841 AIP81842
Length
FP0 (RS232C port) I.O.P.
Pin no. Abbreviation D01 D30 M30 M01
1m/3.28ft 2m/6.56ft
I.O.P.
Pin no. 3 (Wire: Gray/Dotted:Red) 6 7 8 9 1 2 3 4 5 Pin no. 2 (Wire: Orange/ Dotted: Blue) Pin no. 7 (Wire: White/Dotted:Blue) Pin no. 4 (Wire: Gray/Dotted: Blue) Short circuit
1 2 3 4 5 6 7 8 9
S R G
SD RD SG
10 3
Connecting the I.O.P. Display Panel 10.1 Connecting the I.O.P. D01/D30/M01/M30
FP0 Hardware
10.1.2
It is possible to input data and output data with an external device (I.O.P. D01/D30/M01/M30) using the tool port. When connecting to the I.O.P., set the system registers 411 and 414 according to the following chart. For more complete details, refer to the * FP0 Programming Manual.
FP0 control unit I.O.P. D01
System register
411 414
Setting
Modem communication: Enabled Character bits: 8 bits Baud rate: 19,200bps
2m/6.56ft.
1 2 3 4 5
6 7 8 9
I.O.P.
Abbreviation Pin no. D01 D30 M30 M01
1 2 3 4 5 6 7 8 9
1 2 3 4 5
SG SD RD N.C. +5V
10 4
FP0 Hardware
Connecting the I.O.P. Display Panel 10.2 Connecting the I.O.P. B01/B30
It is possible to input data and output data with an external device (I.O.P. B01/B30) using the RS232C port. When connecting to the I.O.P., set the system registers 412 to 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. B30 RS232C port
System register
412 413
Setting
K1 (Computer Link) Header: without STX code Terminator: CR Stop bit: 1 bit Parity check: Odd Character bits: 8 bits Baud rate: 19,200bps
Abbreviation
Wire color
Orange Orange Yellow Yellow Pink Pink Gray Gray White White
Dotted line color Blue Red Blue red Blue Red Blue Red Blue Red
1 2 3 4 5 6
7 8 9 10
Length
FP0 (RS232C port) 1m/3.28ft 2m/6.56ft I.O.P.
Pin no. Abbreviation
Order number
AIB81201 AIB81202 FP0 (RS232C port)
Pin no. Abbreviation
I.O.P.
Pin no. 4 (Wire: Yellow/Dotted: Red) 2 4 6 8 10 1 3 5 7 9 Pin no. 3 (Wire: Yellow/ Dotted: Blue) Pin no. 8 (Wire: Gray/Dotted: Red) Pin no. 5 (Wire: Pink/Dotted: Blue)
Short circuit
1 2 3 4 5 6 7 8 9 10
S R G
SD RD SG
10 5
Connecting the I.O.P. Display Panel 10.2 Connecting the I.O.P. B01/B30
FP0 Hardware
10.2.2
It is possible to input data and output data with an external device (I.O.P. B01/B30) using the tool port. When connecting to the I.O.P., set the system registers 411 and 414 according to the following chart. For more complete details, * FP0 Programming Manual.
FP0 control unit I.O.P. B01
System register
411 414
Setting
Modem communication: Enabled Character bits: 8 bits Baud rate: 19,200bps
Tool port
2 4 6 8 10
1 3 5 7 9
2m/6.56ft
I.O.P.
Pin no. Abbreviation
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5
SG SD RD N.C. +5V
10 6
Trial Operation
FP0 Hardware
11 2
Description
Power supply
+ Note
S Are all of the units firmly attached? S Is operating voltage supplied correctly? S Is the power supply cable properly connected? S Are both voltage and polarity connected correctly for each connection? S Protection against excess current: when overloaded, output voltage lowers. Although the output voltage will return to normal when the load returns to normal, be careful as long overloads or shortcircuits will cause deterioration or destruction of internal elements. (* note) S When output voltage decreases due to a generation of excess voltage within the power supply, turn off the AC input for at least one minute. After that turn the input on again. (* note) S Attaching additional power supply units in parallel is not allowed! It may destroy internal elements and the load of the power supply. (* note) S Does the wiring of connector and terminal match? S Is the operating voltage of I/O correct? S Are the connectors of I/O properly connected? S Is the wire size correct? S Is the mode switch set to the PROG. mode?
S Does the unit type match the device list during the design stage?
11 3
FP0 Hardware
5. 6.
7. 8. 9.
Switch the mode switch from PROG. to RUN mode If the RUN LED turns ON, check the operation of the program Edit the program (debug) if necessary
If there is an error in the operation, check the program using the monitoring function of the programming tool. And then correct the program.
10.
11 4
12.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 12.2.1 12.2.2 12.2.3 12.2.4 12.2.5 12.2.6 12.2.7 ERROR/ALARM LED is Flashing . . . . . . . . 12 5 ERROR/ALARM LED is ON . . . . . . . . . . . . 12 7 All LEDs are OFF . . . . . . . . . . . . . . . . . . . . . 12 7 Diagnosing Output Malfunction . . . . . . . . . . 12 8 Communication Error with Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 10 PROTECT ERROR is Displayed . . . . . . . 12 11 Program Mode does not Change to RUN 12 11
12.3 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12.3.1 Total-Check Function . . . . . . . . . . . . . . . . . 12 12 12.3.1.1 12.3.1.2 12.3.2 12.3.3 Syntax Check Error . . . . . . . . 12 12 Self-Diagnostic Error . . . . . . . 12 13
FP0 Hardware
12 2
FP0 Hardware
Condition
LED status
RUN ON PROG. OFF ON ERROR/ALARM OFF OFF OFF
Description
Normal operation in RUN mode Normal operation in PROG. mode Forcing ON/OFF in RUN mode When a self-diagnostic error occurs When a system watchdog timer error occurs
Normal condition
OFF
Blink ON OFF
OFF OFF ON
Blink Blink ON
Abnormal condition
Varies
Varies
Normally, if an error occurs, operation of FP0 stops. The user may select whether operation is to be continued or stopped if a duplicate output error or operation error occurs by setting the system registers. You can set the system registers with NPST-GR software.
Operation Stop Operation Operation Stop Stop
12 3
FP0 Hardware
12.1.1
When you change system register 20 settings (ENAB) using the programming software, duplicated output is not regarded as an error and the FP0 continues to operate.
12.1.2
When you change system register 26 settings (CONT) using the programming software, the FP0 continues to operate. In this case, even if the FP0 continues to operate, this is regarded as an error.
12 4
FP0 Hardware
12.2 Troubleshooting
12.2.1
<Condition>
Check the error code using the programming tool. Using NPST-GR software In the ONLINE mode, select STATUS DISPLAY. At the bottom of the STATUS DISPLAY window, you can find the error code. SLF DIAGN ERR CD ( )
Error code
[
Content of error
Using FPSOFT In the ONLINE mode, select Monitor from the menu bar of FPSOFT. And then select Status Display. At the PLC Error Flag field, self-diagnostic error code is displayed. Using FP programmer II Press the keys on the FP programmer II as shown on the right.
ACLR () OP 1 1 0 ENT READ
When self-diagnostic error occurs, the screen shown on the right is displayed. Using NAiS Control Online " Status display Error code is 1 to 9
<Condition>
<Procedure 1 >
Execute a total-check function to determine the location of the syntax error. Refer to your software manual for details about the total-check method. * next page
Matsushita Electric Works (Europe) AG 12 5
FP0 Hardware
<Procedure 1 >
Use the programming tool in PROG. mode to clear the error. Using NPST-GR software Press the <F3> key in the status display menu described on the previous page. Error code 43 and higher can be cleared. Using FPSOFT Click the Clear Error button in the status display menu described on the previous page. Using FP programmer II Press the keys as shown on the right. Using NAiS Control Click the Clear Error button D In the PROG. mode, the power supply can be turned OFF and then ON again to clear the error, but all of the contents of the operation memory except hold type data are cleared. D An error can also be cleared by executing a self-diagnostic error set instruction F148 (ERR).
<Procedure 2>
ACLR () OP 1 1 2 ENT SHIFT SC (DELT) INST
Follow the procedures described in the table of error codes (* section 12.3.3).
+ Note
When an operation error (error code 45) occurs, the address at which the error occurred is stored in special data registers DT9017 and DT9018. If this happens, monitor the address at which the error occurred before cancelling the error.
12 6
FP0 Hardware
12.2.2
ERROR/ALARM LED is ON
<Condition>
The system watchdog timer has been activated and the operation of FP0 has been stopped.
<Procedure 1 >
Set the mode switch from RUN to PROG. and turn the power OFF and then ON. If the ERROR/ALARM LED is turned ON again, there is probably an abnormality in the FP0. Please contact your dealer. If the ERROR/ALARM LED is blinking, go to section 12.2.1.
<Procedure 2>
Set the mode switch from PROG. to RUN. If the ERROR/ALARM LED is turned ON, the program execution time is too long. Check: D if instructions such as JP or LOOP are programmed in such a way that a scan can never finish. D that interrupt instructions are executed in succession.
12.2.3
<Procedure 1 >
Check if the power supplied to the FP0 control unit is in the range of the rating. Be sure to check the fluctuation in the power supply.
<Procedure 3>
Disconnect the power supply wiring to the other devices if the power supplied to the FP0 control unit is shared with them. If the LEDs on the FP0 control unit turn ON at this moment, the capacity of the power supply is not enough to control other devices as well. Prepare another power supply for other devices or increase the capacity of the power supply.
Matsushita Electric Works (Europe) AG 12 7
FP0 Hardware
12.2.4
Check if the power is properly supplied to the loads. If the power is properly supplied to the load, there is probably an abnormality in the load. Check the load again. If the power is not supplied to the load, there is probably an abnormality in the FP0s output circuit. Please contact your dealer.
Monitor the output condition using a programming tool. If the output monitored is turned ON, there is probably a duplicated output error.
<Procedure 2>
Forcing ON the output using a programming tool. If the output indicator LED is turned ON, go to input condition check. If the output indicator LED remains OFF, there is probably an abnormality in the FP0s output circuit. Please contact your dealer.
12 8
FP0 Hardware
Check that the power is properly supplied to the input terminals. If the power is properly supplied to the input terminal, there is probably an abnormality in the FP0s input circuit. Please contact your dealer. If the power is not properly supplied to the input terminal, there is probably an abnormality in the input device or input power supply. Check the input device and input power supply.
Monitor the input condition using a programming tool. If the input monitored is OFF, there is probably an abnormality in the FP0s input circuit. Please contact your dealer. If the input monitored is ON, check the program again. Also, check the leakage current at the input devices (e.g., two-wire type sensor) and check for the duplicated use of output or the program flow when a control instruction such as MC or JP is used. Check the settings of the I/O allocation.
12 9
FP0 Hardware
12.2.5
<Procedure 1 >
Check if the baud rate and character bits settings of the FP0 and the software are the same. Using NPST-GR software baud rate setting <If you are using MENU 1 screen type> <If you are using MENU 2 screen type> Open [NPST MENU] by pressing Open [NPST FUNCTION MENU] by <Esc>, then select NPST CONpressing <Esc>, then select Z. FIGURATION to skip to the [NPST NPST CONFIGURATION. CONFIGURATION] subwindow. In the [NPST CONFIGURATION] subwindow, select 1. NPST CONFIGURATION.
In this window, you can find the baud rate as shown below: TRNS RATE (bps) [19200 / 9600 / 4800 / 2400 / 1200 / 600 / 300 ] Select a baud rate (9600), press <F1> and select SAVE DISK? YES to register this change onto the disk. Using NAiS Control Online " Communication Parameters Settings on the FP0 side The baud rate of the FP0 control unit is factory set to 9,600bps.
<Procedure 2>
Check the FP PC cable and RS232C port adapter. RS232C port adapter : Needs to be customized to match your computer.
<Procedure 3>
Confirm the setting of the computer referring to the manual for your computer. Set your computers RS232C parameter to asynchronous.
12 10
FP0 Hardware
12.2.6
Enter a password in the password setting menu. Using NPST-GR software Open [NPST MENU] by pressing <Esc>, and then select PLC CONFIGURATION to skip to the [PLC CONFIGURATION] window. In the [PLC CONFIGURATION] window, select SET PLC PASSWORD Enter the password and select enable (ENAB). Using NAiS Control Online " Change Password PLC
12.2.7
<Condition>
Execute a total-check function to determine the location of the syntax error. Refer to your software manual for details about the total-check method.
12 11
FP0 Hardware
12.3.1
Total-Check Function
When the ERROR/ALARM LED on the FP0 control unit is blinking, a self-diagnostic error or syntax check error has occured. Verify the contents of the error and take the appropriate steps. Error confirmation procedure: 1. Use the programming tool to call up the error code
D Using NPST-GR software: By executing the STATUS DISPLAY, the error code and content of error are displayed. D Using FP programmer II Ver. 2: With the syntax check error, the error code and message is displayed by simply connecting the unit. With the self-diagnostic error, press the folowing keys.
ACLR () OP 1 1 0 ENT READ
Then the self-diagnostic error code will be displayed. D Using NAiS Control software in Online mode: Monitor " PLC Status (* NAiS Control V2.3 Reference Manual) The self-diagnostic error code will be displayed.
2.
Check the error contents in the error code list of section 12.3.2 and 12.3.3 using the error code ascertained above.
12.3.1.1
This is an error detected by the total-check function when there is a syntax error or incorrect setting written in the program. When the mode switch of control unit is switched to the RUN mode, the total-check function automatically activates and eliminates the possibility of incorrect operation from syntax check errors in the program. When a syntax check error is detected D ERROR/ALARM LED begins blinking. D Operation will not begin even after switching to the RUN mode. D Remote operation cannot be used to change to RUN mode. Clearing a syntax error By changing to the PROG. mode, the error will clear and the ERROR/ALARM LED will turn OFF.
12 12 Matsushita Electric Works (Europe) AG
FP0 Hardware
Steps to take for syntax error D Change to PROG. mode, and then execute the total-check function while on-line with the programming tool connected. This will call up the error contents and the address at which the error occurred. D Correct the program while referring to the error contents.
12.3.1.2
Self-Diagnostic Error
This error occurs when the contollers self-diagnostic function detects the occurence of an abnormality in the system. The self-diagnostic function monitors the memory abnormal detection, I/O abnormal detection, and other devices. When the self-diagnostic error occurs D ERROR/ALARM LED begins blinking. D The operation of the controller might stop depending on the content of error and the system resistor setting. D The error codes will be stored in the special data resister DT9000. D In the case of operation error, the error address will be stored in the DT9017 and DT9018. Clearing the self-diagnostic error D Using NPST-GR software
At the STATUS MENU, press <F3>. Error codes 43 and higher can be cleared.
D Errors can also be cleared by turning OFF an ON the power. However, memory contents not stored with the hold type data will also be cleared. D The error can also be cleared depending on the self-diagnostic error set instruction F148(ERR). Steps to take for self-diagnostic error The steps to be taken will differ depending on the error contents. For more details, use the error code obtained above and refer to section 12.3.3.
12 13
FP0 Hardware
12.3.2
Error code
E1
Operation status
Stops
E2
Stops
Two or more OT(Out) instructions and KP(Keep) instructions are programmed using the same relay. This error also occurs if you have the same timer/counter numbers. Correct the program so that one relay is not used for two or more OT(Out) instructions and KP(Keep) instructions. Or, set the double output to K1: enable in system register 20.
E3
Stops
For instructions which must be used in a pair such as jump (JP and LBL), one instruction is either missing or in an incorrect position. Change to PROG. mode and enter the two instructions which must be used in a pair in the correct positions.
E4
Stops
An instruction has been written which does not agree with system register settings. For example, the number specification in a program does not agree with the timer/counter range setting. Change to PROG. mode, check the system register settings, and adjust so that the settings and the program agree.
E5
Stops
An instruction which must be written to a specific area (main program area or subprogram area) has been written to a different area (for example, a subroutine SUB to RET is placed before an ED instruction). Change to PROG. mode and enter the instruction into the correct area.
E8
Stops
There is an incorrect operand in an instruction which requires a specific combination operands (for example, the operands must all be of a certain type). Enter the correct combination of operands.
12 14
FP0 Hardware
12.3.3
Error code
E31
Operation status
Stops
E32
Interrupt error 2
Stops
E45
Operation error
Selects
Operation became impossible during a high-level instruction. The cause of the operation error varies depending on the instruction. In system register 26, select 1: Continue operation or 0: Stop The error set using high-level instruction F148(ERR) has occurred. Clear the error based on the set detection conditions
Stops
Continues
12 15
FP0 Hardware
12 16
System Registers
FP0 Hardware
A2
A.1
System Registers
System registers are used to set values (parameters) which determine operation ranges and functions used. Set values based on the use and specifications of your program. There is no need to set system registers for functions which will not be used. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.
Moreover in NAiS Control, there is an Additional Information column for each System Register that briefly explains its use.
A.1.1
Allocation of timers and counters (System register 5) The number of timers and counters is set by specifying the leading counter number. Hold types and nonhold type settings (System register 6 to 8 and 14) With the FP0, the areas held in the event of a power supply interruption are fixed, and the settings for system register 6 to 8 and 14, will be invalid. Operation mode settings for errors (System register 20, 23 ,26 and 27) Set the operation mode effective when errors such as duplicated use of output, operation, and I/O verification errors occur. Time settings (System register 31 and 34) Set the timeout error detection time and the constant scan time. Input settings (System register 400 to 403) When using the highspeed counter function, pulse catch function or interrupt function, set the operation mode and the input number to be used as a special input. Tool port settings (System register 410, 411 and 414) Set the tool port parameters when computer link will be used. RS232C port settings (System register 412 to 418) Only applicable for unit with RS232C port. Modem connection setting (System register 411) Set to Modem connection when the tool port will be used for modem communication.
A3
FP0 Hardware
A.1.2
System register values (parameters) can be set with decimal or hexadecimal constants. If you are going to use a value which is already set (the value which appears when read), there is no need to write it again.
4. 5.
Using FPSOFT
For more details about system register settings, refer to FPSOFT Manual.
A4
Using FP programmer II
Procedure: 1. 2. 3. Set the mode of the FP0 control unit to PROG. Press the keys on the FP programmer II, as shown on the right. Specify the register number (e.g. No.20) for the parameter to be set and read the parameter. The value set in the selected register will be displayed. To change the set value, press the <CLR (clear)> key and write the new value as indicated in the system register table.
ACLR () OP 5 0 2 0
ENT
READ
4.
A.1.3
System register settings are effective from the time they are set. However, input, Tool port, RS232C port, and modem connection settings become effective when the mode is changed from PROG. to RUN. With regard to the modem connection setting, when the power is turned on or when the mode is changed from PROG. to RUN, the controller sends a command to the modem which enables it for reception. When the initialized operation is performed, all set system register values (parameters) will be initialized.
A.1.4
Setting example
To increase the number of timers to 120, change the value of system register 5 to K120.
0 Timer Set value: n Counter 144 MIN (0): All counter Set value < n Counter size increases Set value > n Timer size increases MAX (144): All timer
* next page
Matsushita Electric Works (Europe) AG A5
FP0 Hardware
Hold types and nonhold type settings (System registers 6 to 8 and 14)
With the FP0, the areas held in the event of a power supply interruption are fixed at the areas shown in the table below, and the settings for system registers 6 to 8 and 14, will be invalid. C10/C14/C16 series
Timer Counter Non-hold type: All points Non-hold type: From the set value to C139 Hold type: 4 points (elapsed values) C140 to C143 Internal relay Non-hold type: 976 points (R0 to R60F) 61 words (WR0 to WR60) Hold type: Data register 32 points (R610 to R62F) 2 words (WR61 to WR62)
Non-hold type: 1652 words (DT0 to DT1651) Hold type: 8 words (DT1652 to DT1659)
C32 series
Timer Counter Non-hold type: All points Non-hold type: From the set value to C127 Hold type: 16 points (elapsed values) C128 to C143 Internal relay Non-hold type: 880 points (R0 to R54F) 55 words (WR0 to WR54) Hold type: Data register 128 points (R550 to R62F) 8 words (WR55 to WR62)
Non-hold type: 6112 words (DT0 to DT6111) Hold type: 32 words (DT6112 to DT6143)
+ Note
For more information on performance specifications, also for the T32CP unit, * section 2.2.2.
A6
A.2
C10, C14, C16 and C32 in the table respectively indicate 10-point, 14-point, 16-point and 32-point type FP0 control units. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.
Moreover in NAiS Control, there is an Additional Information column for each System Register that briefly explains its use.
Address
Allocation of user memory 0
Default value
Unused Timer and counter division (setting of leading counter number) Unused Unused Unused Unused Disable or enable setting for duplicated output Unused Operation setting when an I/O verification error occurs Unused Operation setting when an operation error occurs Unused Unused With the FP0, values set with the programming tool become invalid. K0 K0: Stop K1: Continuation K0 K0: Stop K1: Continuation (* note) K0 K0: Disable (will be syntax error) K1: Enable (will not be syntax error) With the FP0, values set with the programming tool become invalid. K100 K0 to K144 For detailed information, * section A.1.4. With the FP0, values set with the programming tool become invalid.
+ Note
NPSTGR Ver.4 or later or FPSOFT Ver.1 or later must be used to set system register 23 and 27. * next page
A7
FP0 Hardware
Address
Time setting 30 31
Default value
K2600 K4 to K32760: 10ms to 81900ms (6500ms) Use of default setting (K2600/ 6500ms) is recommended. set value 2.5ms = Wait time setting for multiframe communication (ms)
In NAiS Control or NPSTGR, enter the time (a number divisible by 2.5). In FP Programmer II, enter the set value (equal to the time divided by 2.5). 32, 33 34 Unused Constant value settings for scan time K0 With the FP0, values set with the programming tool become invalid. K1 to K64 (2.5ms to 160ms): Scans once each specified time interval. K0: Normal scan set value 2.5ms = Constant value setting for scan time (ms)
In NAiS Control or NPSTGR, enter the time (a number divisible by 2.5). In FP Programmer II, enter the set value (equal to the time divided by 2.5).
A8
Address
Input setting 400
Default value
H0
+ Notes
If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH1 is invalid. If reset input settings overlap, the setting of CH1 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
* next page
A9
FP0 Hardware
Address
Input setting 400
Default value
H0
0: Do not use highspeed counter. 1: 2-phase input (X0, X1) 2: 2-phase input (X0, X1), Reset input (X2) 3: Incremental input (X0) 4: Incremental input (X0), Reset input (X2) 5: Decremental input (X0) 6: Decremental input (X0), Reset input (X2) 7: Individual input (X0, X1) 8: Individual input (X0, X1), Reset input (X2) 9: Direction dicision (X0, X1) A: Direction dicision (X0, X1), Reset input (X2) 0: Do not use highspeed counter. 3: Incremental input (X1) 4: Incremental input (X1), Reset input (X2) 5: Decremental input (X1) 6: Decremental input (X1), Reset input (X2)
+ Notes
If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH1 is invalid. If reset input settings overlap, the setting of CH1 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
Matsushita Electric Works (Europe) AG
A 10
Address
Input setting 401
Default value
H0
CH3
+ Notes
If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH3 is invalid. If reset input settings overlap, the setting of CH3 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
* next page
A 11
FP0 Hardware
Address
Input setting 401
Default value
H0
H 0
0: Do not use high-speed counter. 1: 2-phase input (X3, X4) 2: 2-phase input (X3, X4), Reset input (X5) 3: Incremental input (X3) 4: Incremental input (X3), Reset input (X5) 5: Decremental input (X3) 6: Decremental input (X3), Reset input (X5) 7: Individual input (X3, X4) 8: Individual input (X3, X4), Reset input (X5) 9: Direction dicision (X3, X4) A: Direction dicision (X3, X4), Reset input (X5) 0: Do not use high-speed counter. 3: Incremental input (X4) 4: Incremental input (X4), Reset input (X5) 5: Decremental input (X4) 6: Decremental input (X4), Reset input (X5)
+ Notes
If the operation mode is set to 2phase, individual, or direction differentiation, the setting for CH3 is invalid. If reset input settings overlap, the setting of CH3 takes precedence. If system register 400 to 403 have been set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. If the NPSTGR is used, Ver. 4.0 or a subsequent version is required for the settings of system register 400 to 403.
Matsushita Electric Works (Europe) AG
A 12
Address
Input setting 402
Default value
H0
0 0 0 0 0 0
In NAiS Control, select items from the menu. In FP Programmer II, enter the above settings in hexadecimal. When X3 and X4 are set to pulse catch input 15 402: 0 00011000
X5 X4 X3 X2 X1 X0
H1
H8
Input H18
In the case of FP0, settings X6 and X7 are invalid. 403 Interrupt input settings H0 Using NPSTGR ver. 4 X5 X4 X3 X2 X1 X0 Specify the input contacts used as interrupt inputs in the upper byte. (0: Standard input/1: Interrupt input) X5 X4 X3 X2 X1 X0 Specify the effective interrupt edge in the lower byte. (When 0: on/When 1: off) In NAiS Control, select items from the menu. FP programmer II: When setting inputs X0, X1, X2, and X3 as interrupts, and X0 and X1 are set as interrupt inputs when going from on to off. Specify edge 15 403: 000011
X5 X4 X3 X2 X1 X0
H0
H3
H0
HF
Input H30F
404 to 407 Unused With the FP0, values set with the programming tool become invalid.
* next page
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FP0 Hardware
+ Notes
With the NPSTGR, 0 or 1 is set for each bit on the screen in the setting for system register 403. If system register 400 to 403 are set simultaneously for the same input relay, the following precedence order is effective: [Highspeed counter] ' [Pulse catch] ' [Interrupt input]. When the highspeed counter is being used in the incremental input mode, even if input X0 is specified as an interrupt input and as pulse catch input, those settings are invalid, and input X0 functions as counter input for the highspeed counter. No. 400: H1 a This setting will be valid. No. 402: H1 No. 403: H1
A 14
Address
Tool port setting 410
Default value
K1
411
H0
Using NAiS Control or NPSTGR Select items from the menu. Using FP programmer II Specify the setting contents using H constants. 15 6 0
Modem communication 0: Disabled 1: Enabled Data length (character bits) 0: 8 bits 1: 7 bits When connecting a modem, set the unit number to 1 with system resister 410. 414 Baud rate setting for tool port Setting by NAiS Control or NPSTGR ver. 4 Setting by FP programmer II H0 0: 9600 bps 1: 19200 bps
414
H1
H 0
Tool port
0
RS232C port H0: 19200 bps H1: 9600 bps H2: 4800 bps H3: 2400 bps H4: 1200 bps H5: 600 bps H6: 300 bps
H0: 9600 bps H1: 19200 bps If anything other than H0 or H1 is set for the tool port baud rate, the baud rate will be 9600 bps.
If 19,200 bps is set for both the tool port and RS232C port ' H100 should be written.
+ Note
NPSTGR ver. 4 or later or FPSOFT ver. 1 or later must be used to set system register 414.
* next page
Matsushita Electric Works (Europe) AG A 15
FP0 Hardware
Address
RS232C port setting 412
Default value
K0
413
Communication format setting for RS232C port Setting item/Default setting value Start code: None Terminal code: CR Stop bit: 1 bit Parity check: With odd Data length: 8 bits
H3
Using NAiS Control or NPSTGR, select items from the menu. Using FP programmer II: Specify the setting contents using H constants.
15 6 0
Start code
0: No STX
Data length
0: 7 bits
414
H1
0: 19200 bps 1: 9600 bps 2: 4800 bps 3: 2400 bps 4: 1200 bps 5: 600 bps 6: 300 bps K1 to K32 (unit No. 1 to 32)
415
Unit number setting for RS232C port (when connecting CNET) Modem compatibility setting for RS232C port
K1
416
H0
Using NAiS Control or NPSTGR, select items from the menu. Using FP programmer II. H0: Modem disabled H8000: Modem enabled
Starting address setting for reception buffer Capacity setting for reception buffer C10C/ C14C/ C16C type C32C/ T32CP type
K0 K1660 K6144
+ Note
A 16
NPSTGR ver. 4 or later or FPSOFT ver. 1 or later must be used to set system register 414.
Matsushita Electric Works (Europe) AG
FP0 Hardware
B2
B.1
The special internal relays turn on and off under special conditions. The on and off states are not output externally. Writing is not possible with a programming tool or an instruction.
Address
R9000 R9001 to R9003 R9004 I/O verification error flag
Name
Selfdiagnostic error flag
Description
Turns on when a selfdiagnostic error occurs. The selfdiagnostic error code is stored in DT9000. Not used Turns on when an I/O verification error occurs. The position number of the I/O where the verification error was occured is stored in DT9010. Not used
R9005, R9006 R9007 Operation error flag (hold) Operation error flag (non-hold) Carry flag
Turns on and keeps the on state when an operation error occurs. The address where the error occurred is stored in DT9017 (indicates the first operation error which occurred). Turns on for an instant when an operation error occurs. The address where the operation error occurred is stored in DT9018. The contents change each time a new error occurs. Turns on for an instant, when an overflow or underflow occurs. when 1 is set by one of the shift instructions.
R9008
R9009
R900A R900B
Turns on for an instant when the compared results become larger in the F60 (CMP) to F63 (DWIN) comparison instructions. Turns on for an instant, when the compared results are equal in the comparison instructions (F60 to F63). when the calculated results become 0 in the arithmetic instructions.
R900C R900D
< flag Auxiliary timer contact Tool port error flag Constant scan error flag Always on relay Always off relay Scan pulse relay
Turns on for an instant when the compared results become smaller in the F60 (CMP) to F63 (DWIN) comparison instructions. Turns on when the set time elapses (set value reaches 0) in the timing operation of the F137 (STMR)/F183 (DSTM) auxiliary timer instruction. It turns off when the trigger for auxiliary timer instruction turns off. This turns on when an error occurs during communication with a programming tool. Turns on when scan time exceeds the time specified in system register 34 during constant scan execution. Always on. Always off. Turns on and off alternately at each scan.
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B3
FP0 Hardware
Address
R9013 R9014 R9015 R9016, R9017 R9018
Name
Initial on pulse relay Initial off pulse relay Step ladder initial on pulse relay
Description
Turns on only at the first scan in the operation. Turns off from the second scan and maintains the off state. Turns off only at the first scan in the operation. Turns on from the second scan and maintains the on state. Turns on for an instant only in the first scan of the process the moment step ladder process is opened. Not used
Repeats on/off operations in 0.01s cycles. (on : off = 0.005s : 0.005s) 0.01s Repeats on/off operations in 0.02s cycles. (on : off = 0.01s : 0.01s) 0.02s Repeats on/off operations in 0.1 s cycles. (on : off = 0.05s : 0.05s) 0.1s Repeats on/off operations in 0.2s. cycles (on : off = 0.1s : 0.1s) 0.2s Repeats on/off operations in 1s cycles. (on : off = 0.5s : 0.5s) 1s
R9019
R901A
R901B
R901C
R901D
R901E
Repeats on/off operations in 1 min cycles. (on : off = 30s : 30s) 1min. Not used
R901F R9020 R9021 to R9025 R9026 (* note) R9027 (* note) R9028 Message flag Remote mode flag RUN mode flag
Turns off while the mode selector is set to PROG. Turns on while the mode selector is set to RUN. Not used Turns on while the F149 (MSG) instruction is executed. Turns on while the mode selector is set to REMOTE. Not used
+ Note
B4
Address
R9029 (* note) R902A (* note) R902B (* note) R902C to R902F R9030, R9031 R9032 R9033 R9034
Name
Forcing flag External interrupt enable flag Interrupt error flag
Description
Turns on during forced on/off operation for I/O relay and timer/counter contacts. Turns on while the external interrupt trigger is enabled by the ICTL instruction. Turns on when an interrupt error occurs. Not used Not used
RS232C port mode flag Printout instruction flag Rewrite during RUN flag RS232C communication error flag RS232C reception completed flag RS232C transmission completed flag High-speed counter control flag for ch0 High-speed counter control flag for ch1 High-speed counter control flag for ch2 High-speed counter control flag for ch3
When Generaluse port is selected, K2 goes on. Turns on while a F147 (PR) instruction is executed. Turns off when a F147 (PR) instruction is not executed. This is a special internal relay that goes on for only the first scan following the completion of rewriting in the RUN mode. (CPU Ver. 2.0 or later available) Turns on when the serial data communication error occurs.
R9037
R9038 R9039
Turns on when a terminator is received during the serial data communicating. Turns on while data is not send during the serial data communicating. Turns off while data is being sent during the serial data communicating. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Turns on while the high-speed counter instruction F166 (HC1S) to F170 (PWM) is executed. Not used
+ Note
B5
FP0 Hardware
B6
FP0 Hardware
C2
C.1
The special data registers are one word (16-bit) memory areas which store specific information. With the exception of registers for which Writing is possible is indicated in the Description column, these registers cannot be written to. The explanations in this chapter often utilize NPSTGR conventions. When using NAiS Control for programming, please note these slight differences: Hexadecimal values are represented by the prefix 16# and not H.
Addresses
T32CP DT90000 Other Types DT9000
DT90010 DT90014
DT9010 DT9014
DT90018
DT9018
DT90019
DT9019
C3
FP0 Hardware
Description
Scan time (current value) (* note 1) The current scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K50 indicates 5 ms. Scan time (minimum value) (* note 1) The minimum scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K50 indicates 5 ms. Scan time (maximum value) (* note 1) The maximum scan time is stored here. Scan time is calculated using the formula: Scan time (ms) = stored data (decimal) 0.1 K125 indicates 12.5 ms. Mask condition monitoring register for interrupts(INT 0 to 5) The mask conditions of interrupts using ICTL instruction can be monitored here. Monitor using binary display. 15 11 7 3 0 (Bit No.) 23 19 16 (INT No.)
DT90023
DT9023
DT90024
DT9024
DT90025
DT9025
0: interrupt disabled (masked) 1: interrupt enabled (unmasked) DT90026 DT90027 DT9026 DT9027 Not used Periodical interrupt interval (INT 24) The value set by ICTL instruction is stored. K0: periodical interrupt is not used K1 to K3000: 10 ms to 30 s DT90028 DT90029 DT90030 DT90031 DT90032 DT90033 DT90034 DT90035 DT90036 DT90037 DT9028 DT9029 DT9030 (* note2 ) DT9031 (* note2) DT9032 (* note2) DT9033 (* note2) DT9034 (* note2) DT9035 (* note2) DT9036 DT9037 Not used Work 1 for F96 (SRC) instruction The number of data that match the searched data is stored here when an F96 (SRC) instruction is executed. Not used Not used Message 0 Message 1 Message 2 Message 3 Message 4 Message 5 The contents of the specified message are stored in these special data registers when an F149 (MSG) instruction is executed.
+ Notes
1) Scan time display is only possible in RUN mode, and shows the operation cycle time. The maximum and minimum values are cleared when each the mode is switched between RUN mode and PROG. mode. 2) Used by the system.
Matsushita Electric Works (Europe) AG
C4
Addresses
T32CP DT90038 Other Types DT9038
Description
Work 2 for F96 (SRC) instruction The position of the first matching data, counting from the starting 16-bit area, is stored here when an F96 (SRC) instruction is executed. Not used High-speed counter elapsed value for ch0 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9044 and DT9045. The value can be written by executing a DMV (F1) instruction. High-speed counter target value for ch0 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. High-speed counter elapsed value area for ch1 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9048 and DT9049. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch1 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written.
DT90047
DT9047
DT90051
DT9051
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C5
FP0 Hardware
Addresses
T32CP DT90052 Other Types DT9052
Description
High-speed counter control flag A value can be written with an MV (F0) instruction to reset the high-speed counter, disable counting, stop high-speed counter instruction (F168), and clear the highspeed counter. Control code setting Control code = j j j j (Binary) Software reset 0: Yes / 1: No Count 0: Enable / 1: Disable Hardware reset 0: Enable / 1: Disable Highspeed counter clear Software is not reset: H0 (0000) Perform software reset: H1 (0001) Disable count: H2 (0010) Disable hardware reset: H4 (0100) Stop pulse output (clear instruction): H8 (1000) Perform software reset and stop pulse output: H9 (1001) The 16 bits of DT9052 are allocated in groups of four to high-speed channels 0 to 3 as shown below. bit 15 DT9052 12 11 8 7 4 3 0 0: Continue / 1: Clear
for ch3
for ch2
for ch1
for ch0
A hardware reset disable is only effective when using the reset inputs (X2 and X5). In all other cases it is ignored. When using pulse output, a hardware reset input is equivalent to an home point proximate input. Clock/calendar monitor (hour/minute) Hour and minute data of the clock/calendar are stored here. This data is read-only data; it cannot be overwritten. Higher 8 bits Lower 8 bits
DT90053 (* note)
+ Note
C6
Hour data H00 to H23 (BCD) Minute data H00 to H59 (BCD)
Addresses
T32CP DT90054 (* note) Other Types
Description
DT90054, Clock/calendar monitor and setting (minute/second) DT90055, Clock/calendar monitor and setting (day/hour) DT90056, Clock/calendar monitor and setting (year/month) DT90057, Clock/calendar monitor and setting (day-of-the-week) The year, month, day, hour, minute, second, and day-of-the-week data for the calendar timer is stored. The built-in calendar timer will operate correctly through the year 2099 and supports leap years. The calendar timer can be set (the time set) by writing a value using a programming tool or a program that uses the F0 (MV) transfer instruction. Higher 8 bits Lower 8 bits
DT90055 (* note)
Minute H00 to H59 (BCD) Day H01 to H31 (BCD) Year H00 to H99 (BCD)
Second H00 to H59 (BCD) Hour H00 to H23 (BCD) Month H01 to H12 (BCD) Day-of-the-week H00 to H06 (BCD)
+ Note
C7
FP0 Hardware
Addresses
T32CP DT90058 (* note ) Other Types
Description
+ Note
C8
Clock/calendar time setting and 30s correction The clock/calendar is adjusted as follows. When setting the clock/calendar by program that uses F0 (MV) instructions By setting the the highest bit of DT90058 to 1, the time becomes that written to DT90054 to DT90057 by F0 (MV) instruction. After the time is set, DT90058 is cleared to 0. (Cannot be performed with any instruction other than F0 (MV) instruction.)
, Example: NPSTGR Set the time to 12:00:00 on the 5th day when the X0 turns ON.
X0 ( DF ) 1
[ F0 MV, H
0, DT90054 ]
. . . Inputs 0 minutes and 0 seconds . . . Inputs 12th hour 5th day . . . Sets the time
* note
If you changed the values of DT90054 to DT90057 with the data monitor functions of NPST-GR software, the time will be set when the new values are written. Therefore, it is unnecessary to write to DT90058.
When the correcting times less than 30 seconds By setting the lowest bit of DT90058 to 1, the value will be moved up or down and become exactly 0 seconds. After the correction is completed, DT90058 is cleared to 0.
[ F0 MV, H
1, DT90058 ]
Correct to 0 second.
At the time of correction, if between 0 and 29 seconds, it will be moved down, and if the between 30 and 59 seconds, it will be moved up. In the example above, if the time was 5 minutes 29 seconds, it will become 5 minutes 0 second; and, if the time was 5 minutes 35 seconds, it will become 6 minutes 0 second.
Addresses
T32CP DT90059 Other Types DT9059
Description
Serial communication error code bit 15 DT90059/DT9059 Error flag of RS232C port S Tool port bit 0 = 1: Over run error bit 1 = 1: Framing error bit 2 = 1: Parity error S RS232C port bit 8 = 1: Over run error bit 9 = 1: Framing error bit 10 = 1: Parity error Error flag of tool port 12 11 8 7 4 3 0
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C9
FP0 Hardware
Addresses
T32CP DT90060 Other Types DT9060
Description
Process number: 0 to 15 Process number: 16 to 31 Process number: 32 to 47 Process number: 48 to 63 Process number: 64 to 79 Process number: 80 to 95 Process number: 96 to 111 Process number: 112 to 127 High-speed counter elapsed value area for ch2 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9104 and DT9105. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch2 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. High-speed counter elapsed value area for ch3 The elapsed value (24bit data) for the highspeed counter is stored here. Each time the ED instruction is executed, the elapsed value for the highspeed counter is automatically transferred to the special registers DT9108 and DT9109. The value can be written by executing a DMV (F1) instruction. High-speed counter target value area for ch3 The target value (24bit data) of the highspeed counter specified by the highspeed counter instruction is stored here. Target values have been preset for the various instructions, to be used when the highspeed counter related instruction F166 to F170 is executed. These preset values can only be read, and cannot be written. Step ladder process Indicates the startup condition of the step ladder process. When the proccess starts up, the bit corresponding to the process number turns on 1. Monitor using binary display.
DT90061
DT9061
DT90062
DT9062
15 DT9060 15
11 11
7 7
0 (Bit No.)
DT90063
DT9063
DT90064
DT9064
DT90065
DT9065
DT90066
DT9066
DT90067
DT9067
DT90107
DT9107
DT90111
DT9111
C 10
Appendix D Dimensions
D.1 C10RS10CRS14RS14CRS/ E8RS16RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3 C16T16CT16P16CP/ E16T16P8X8YT8YP . . . . . . . . . . . . . . . . . . . . . . . D 4 C32T32CT32P32CP/ E32T32P16X16YT16YP . . . . . . . . . . . . . . . . . . . . D 5 Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 6 I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 8 Mounting on DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . D 9 FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . D 10 A.8.1 Dimensions When Using FP0 Slim Type Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . D 11
D.2
D.3
D.9
Dimensions
FP0 Hardware
D2
FP0 Hardware
D.1
3.5/0.138
C10RS10CRS14RS14CRS/E8RS16RS
(8.5/0.335) 60.0/2.362 25.0/0.984 Approx. 100.0/3.937 60.0/2.362
90.0/3.543
(9/0.354)
(7.5/0.295)
(unit: mm/in.)
D3
Approx. 130.0/5.118
90.0/3.543
FP0 Hardware
D.2
3.5/0.138
C16T16CT16P16CP/E16T16P8X8YT8YP
(18/0.709) 60.0/2.362 25.0/0.984 Approx. 78.0/3.071 60.0/2.362
90.0/3.543
(3.5/0.138)
(unit: mm/in.)
D4
90.0/3.543
FP0 Hardware
D.3
3.5/0.138
C32T32CT32P32CP/E32T32P16X16YT16YP
(18/0.709) 60.0/2.362 30.0/1.181 Approx. 78.0/3.071 60.0/2.362
90.0/3.543
(3.5/0.138)
(unit: mm/in.)
D5
90.0/3.543
FP0 Hardware
D.4
90.0/3.543
(unit: mm/in.)
D6
D.5
90.0/3.543
(unit: mm/in.)
D7
FP0 Hardware
D.6
30.4/1.197
90.0/3.543
4,5/0.177
(unit: mm/in.)
D8
90.0/3.543
D.7
A 27.5/1.083
DIN rail
35.0/1.378
67.5/2.657
(unit: mm/in.)
+ Note
C10RS, C10CRS, C14RS, C14CRS, C16T, C16CT, C16P, C16CP C32T, C32CT, C32P, C32CP
25/0.984 30/1.181
50/1.969 55/2.165
75/2.953 80/3.150
100/3.937 105/4.134
D9
FP0 Hardware
D.8
4/0.157
25.0/0.984
10.0/0.394 6.0/0.236
90.0/3.543
dir. 5.0/0.197
3.5/0.138
(unit: mm/in.)
90.0/3.543
60.0/2.362
dir. 5.0/0.197
dir. 5.0/2.362 dir. 10.0/0.394 After joining all of the FP0 slim type mounting plates to be connected, tighten the corner screws. (unit: mm/in.)
Figure 3 : Mounting hole dimensions
D 10
60.0/2.362
D.8.1
60.0/2.362
70.0/2.756
(unit: mm/in.)
D 11
FP0 Hardware
D.9
6.2/2.441
90.0/3.543
A B
Unit type
C10RS C10CRS C14RS C14CRS C16T C16CT C16P C16CP C32T C32CT C32P C32CP
A (mm/in.)
60.0/2.362
B (mm/in.)
60.0/2.362
31.2/1.23
25/0.98
90.0/3.543
36.2/1.43
30/1.18
dir. 5.0/0.197
+
D 12
(unit: mm/in.)
Note
Cannot be used if system is expanded
Matsushita Electric Works (Europe) AG
Index
A
A/D conversion characteristics, 4 9 always off relay, B 3 always on relay, B 3 analog I/O unit, 1 5 analog input range, 4 4 analog input wiring, 4 13 analog mode switch, 4 4 analog output range, 4 4 analog output wiring, 4 14 averaging function, 4 17
E
equal (=) flag, B 3 error, 9 3, 9 12 error codes, 9 12 ERROR/ALARM LED, 9 3, 9 5, 9 7 expansion I/O units, 1 4
F
FP programmer II Ver. 2, 1 10 FP0 I/O Link Unit, 5 3 Operating Condition Display LEDs, 5 3 Operation Mode Selection Switches, 5 4 Station Number Selection Switches, 5 4 FP0 Power Supply Unit, 1 6
B
baud rate, 6 17, 9 10, A 15, A 16
C
carry flag, B 3 clock pulse relay, B 4 communication error, 9 10 connecting the I.O.P., 7 3, 7 5 control units, 1 3 current consumption, 2 8
G
grounding, 6 7
H
hold type, A 6
D
D/A conversion characteristics, 4 12 disable or enable setting for duplicated output, A 7 duplicated output error, 9 14
I
I/O allocation, 4 4, 4 5, 4 6 I/O number, 4 34 6 I/O points, 1 7, 1 8, 1 9 initial off pulse relay, B 4 initial on pulse relay, B 4 input wiring, 6 8 installation, 5 5 internal circuit diagram, 2 18, 3 10
I1
Index
FP0 Hardware
L
larger than (<) flag, B 3
S
safety instructions, 6 3 screwdriver, 6 13, 6 18 selfdiagnostic error code, C 3 selfdiagnostic error flag, B 3 self-diagnostic error, 9 3, 9 13 self-diagnostic error codes, 9 15 self-diagnostic function, 9 3, 9 13 sensors, 6 8 smaller than (>) flag, B 3 special data registers, C 3 special internal relays, B 3 suitable wires, 6 13, 6 15, 6 17 supplied connector, 6 15 syntax check error, 9 12 syntax check error codes, 9 14
M
MIL connector, 6 15 mode switch, 2 5, 2 6 modem compatibility setting, A 16 momentary power failures, 6 4 mounting plate, 5 9, 5 10
N
noise, 6 7 nonhold type, A 6
O
operation error flag, B 3 output wiring, 6 11
T
terminal block socket, 6 13 tool port, 2 5, 2 6 tool port, A 15 total-check function, 9 12
P
pin layouts, 2 22, 3 18 pressure connection tool, 6 15 PROTECT ERROR, 9 11
W
watchdog timer, 9 7 wiring the power supply, 6 5
R
RS232C port, 2 5, 6 17
I2
Record of Changes
Manual No.
ACGM00841
Date
Jan. 1997 First edition Second edition
Description of Changes
ACGM00842
Jul. 1997
format change, A5 to B5 new addition of FP0 transistor output type information Third edition descriptions for FP0 control units with RS232C port are added
ACGM00843
Jun. 1998
descriptions for FP0 input only and output only type expansion units are added descriptions for FP0 analog I/O unit is added
European edition Molex type units removed ACGM0084END V3.1 Jan. 1999 T32CP control unit information added power supply unit information added AGGM0084END V3.2 ACGM0084END V3.3 Sept. 1999 Feb. 2000 FP0 I/O Link Unit information added System registers, special internal relays, and special data registers added
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