specifications automated optical inspection system TR7500

opTICAL AND IMAGING SySTEM

1 Top View Camera XGA 3CCD Color camera (1024 x 768)

4 Angle View Cameras XGA Mono camera (1024 x 768)
Lighting Multi-segment, multi-angle LED, RGB+W
Optical Resolution
Imaging Method
10, 15, 20, 25um
High-speed, Dynamic Imaging
T R 7 5 0 0 A o I
IMAGING/INSpECTIoN SpEED

25um 110 cm2/sec

20um 72 cm2/sec
15um 40 cm2/sec
10um 18 cm2/sec

p R E -/ p o S T- R E FLo W I N S p E C T I o N FU N C T I o N S

Component Missing, Tombstone, Billboard, Polarity, Shift

Solder Joint Insufficient/excess solder, Bridge

X-y TA B L E A N D Co N T R o L

High Precision Ball Screw/Servo Motor with DSP-based Motion Controller

X, Y Axis Resolution 1um

pCB AND DIMENSIoN

TR7500 SERIES
Max. PCB Size TR7500 510 x 460mm
TR7500L 660 x 610mm
Max. PCB Thickness 4mm
PCB Carrier/Fixing Motor driven and clamping
Clearance Top 50mm
Bottom 50mm
Edge 3.5mm
Weight TR7500 850kg
TR7500L 985kg
• u lt r a- h i g h -SpEED IN - LINE AoI
Dimensions TR7500 (W) 1220mm x (D) 1480mm x (H) 2085mm
SySTEM
TR7500L (W) 1370mm x (D) 1570mm x (H) 2111mm
Power Supply 220V AC/15A, Single phase • t o p - V i e w D i G I TA L 3 CC D F U L L Co Lo R
Options OCR, OCV, Coaxial Lighting, Barcode System, Off Line Editor, Repair Station, CAMERA + 4 ANGLE CAMERAS FoR
SPC Software, YMS System MoST CoMpLe t e ao i CoV e r ag e

• r g B + w M u lt I - A N G L E L I G H T I N G
CoNTRoL

• 010 0 5 Co M p o N E N T/12 M I L F I N E -
pITCH RE ADy

• DesigneD foR L E A D - FR E E A N D L E G AC y
Specifications subject to change without notice. All trademarks are the property of their owners. pCB ASSEMBLIES
The following are trademarks or registered trademarks of Test Research, Inc. (TRI)
• pr e -/ p o s t- r EFLoW Co Lo R Ao I
The absence of a product or service name or logo from this list does not constitute a waiver of TRI’s trademark or other intellectual property op T IMAL So LUTIoN
rights concerning that name or logo. All other trademarks and trade names are the property of their owners.

Headquarters,Taipei,Taiwan USA Singapore Europe Japan

7F., No.45, Dexing West Rd., 500 Laurelwood Road Santa 10 UBI Crescent #06-21 Lohnerhofstrasse 2 2-9-9 Midori, Sumida-ku,
Shilin Dist., Taipei City 11158, Taiwan Clara, CA 95054-2417 UBI Techpark (Lobby B) 78467 Konstanz Tokyo, 130-0021 Japan
U.S.A Singapore 408564 Germany TEL: +81-3- 6273-0518
TEL: +886-2-2832-8918 TEL: +1-408-567-9898 TEL: +65-6742-3919 TEL: +49-7531-361-4235 FAX: +81-3- 6273-0519
FAX: +886-2-2831-0567 FAX: +1-408-567-9288 FAX: +65-6742-9193 FAX:+49-7531-361-5282 E-mail: [email protected]
E-Mail: [email protected] E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
http://www.tri.com.tw
Korea Shenzhen, China Suzhou, China Shanghai, China
Hsinchu, Taiwan No.207 Daewoo-Technopia, 5F.3, Guangxia Road, Shang-mei- 63 Huoju Road, Suzhou New W. 6F., Building18, 481 Guiping
7F., No.47, Guangming 6th Rd., 768-1 Wonsi-Dong, Danwon-Gu, lin Area, Fu-Tian District, Shenzhen, District, 215009, China Road, Shanghai, 200233, China
Ansan City, Gyeonggi-Do, Korea Guangdong, 518049, China TEL: +86-512-68250001 TEL: +86-21-54270101
Zhubei City, Hsinchu County 30268, TEL:+82-31-470-8858 TEL: +86-755-83112668 FAX: +86-512-68096639
+86-512-6809663 FAX: +86-21-64957923
Taiwan FAX:+82-31-470-8859 FAX: +86-755-83108177 E-mail: [email protected] E-mail: [email protected]
TEL: +886-3-553-9796 E-mail: [email protected] E-mail: [email protected]
FAX: +886-3-553-9786 C-7500-EN-1006
features tr7500

NEW AoI SySTEM FoR THE NEW SMT GENERATIoN

BEST THRoUGHpUT FoR MoDULARIZED easy prograMMing enVironMent

INLINE pRoDUCTIoN CoNTRoL SySTEM • programming is easily done by using the data from a CaD file directly.
Dynamic imaging technology provides the precision X-y table, conveyor system, the only mandatory data fields are component name, package type, X-
position, y-position, and rotation angle
vibration-free imaging of a pCB with image acquisition, lighting system and
high throughput. The inspection speed the host pC are all independent modules • pCBs with special layouts also can be edited easily
can be reduced to as short as 14 seconds which allow easy diagnostics and
• tri provides a standard Model library for most of the main component
for an M-size pCB (@25um, excluding maintenance of the system. types and they are presented graphically for ease of use. This can greatly
fiducial mark finding and loading time). reduce the time of inspection box creation and parameter setting
aDVan CeD Co lo r
It is also safe for pre-reflow inspection.
LIGHTING • accurate warp compensation and the multi-fiducial finding algorithm
ensure the correct positioning of the inspection windows, which leads to
HIGH RESoLUTIoN The new RGB+W lighting control and
accurate, repeatable defect detection
IMAGING SySTEM the color imaging system instantly
Built-in Model Library Function

The new 3CCD multiple color and provide the operators with easier visual
monochrome camera system (top and verification on real images.the advanced
angle views) and the unique optical color lighting system significantly
resolution (10, 15, 20, and 25um) enable improves 3D solder fillet reconstruction,
the TR7500 to capture up to 250 frames/ which provides accurate and better
sec of standard XGA format image (1024 inspection results for solder fillet on
x 768 pixels). Four angle cameras on the small components such as 01005 and
side provide high accuracy for solder fine pitch leads.
joints and lifted lead inspection. With Color board view for better image clarity Graphical lighting control editor

the ultra-high resolution of 10um, small

components such as 01005 chips can be yIELD MANAGEMENT SySTEM*
easily checked.
• testers enable process capability control

• real time defect information integration and analysis

• Defect knowledge management

Top View (color) Angle View (mono) * Optional

IC Lead Defective

Bridge

Open
 specifications automated optical inspection system TR7500 SII
o ptical and imaging s y stem

1 Top View Camera 3CCD Color camera

4 Angled View Cameras Mono camera
Lighting Multi-segment, multi-angled LED, RGB+W
Resolution
Imaging Method
10, 12 or 15um (Factory Setting)
High-speed, Dynamic Imaging
T R 7 5 0 0 S I I A O I
imaging / inspecti o n speed

15um 95 cm2/sec
12um 66 cm2/sec
10um 42 cm2/sec

P R E - / P O S T - R E F L O W inspecti o n functi o ns

Component Missing, Tombstone, Billboard, Polarity, Shift

Solder Joint Insufficient/excess solder, Bridge

X - Y T able and C o ntr o l

High Precision Ball Screw/Servo Motor with DSP-based Motion Controller

X, Y Axis Resolution 1um

P C B and D imensi o n

TR7500
TR5700 SII
Max. PCB Size TR7500 SII 510 x 460mm
TR7500L SII 660 x 610mm
Max. PCB Thickness 4mm

SERIES
PCB Carrier/Fixing Motor driven and clamping
Clearance Top
Bottom
Edge
50mm
50mm
3.5mm
SERIES
Weight TR7500 SII 850kg
TR7500L SII 985kg
Dimensions TR7500 SII (W) 1220mm x (D) 1480mm x (H) 2085mm
TR7500L SII (W) 1370mm x (D) 1570mm x (H) 2111mm • overall perf o r m a n c e i m p r o v e m e n t,
Power Supply 220V AC/15A, Single phase ultra - high - S P E E D , I N - L I N E , C o l o r
Options OCR, OCV, Coaxial Lighting, Barcode System, Off Line Editor, Repair Station,
AOI SYSTEM
SPC Software, YMS System

• T o p - V i e w D i gital 3 C C D F ull C o l o r
C amera + 4 A N G L E D C A M E R A S T H E
MO S T COMPLETE AOI COVERA G E

• R G B + W , M u lt i - a n g l e , M u l t i - s e g m e n t
C o ntr o l L E D L ighting

Specifications are subject to change without notice. All trademarks are the property of their owners. • F i n e - p i t c h / 0 1 0 0 5 C o m p o n e n t R e a d y
The following are trademarks or registered trademarks of Test Research, Inc. (TRI)

The absence of a product or service name or logo from this list does not constitute a waiver of TRI’s trademark or other intellectual property
rights concerning that name or logo. All other trademarks and trade names are the property of their owners.

Headquarters,Taipei,Taiwan USA Malaysia Europe Japan

7F., No.45, Dexing West Rd., 500 Laurelwood Road C11-1, Ground Floor, Lorong Lohnerhofstrasse 2 2-9-9 Midori, Sumida-ku,
Shilin Dist., Taipei City 11158, Taiwan Santa Clara, CA Bayan Indah 3 Bay Avenue, 78467 Konstanz Tokyo, 130-0021 Japan
95054 U.S.A. 11900 Bayan Lepas Penang, Germany TEL: +81-3- 6273-0518
TEL: +886-2-2832-8918 TEL: +1-408-567-9898 Malaysia TEL: +49-7531-361-4235 FAX: +81-3- 6273-0519
FAX: +886-2-2831-0567 FAX: +1-408-567-9288 TEL: +604-6451171 FAX:+49-7531-361-5282 E-mail: [email protected]
E-Mail: [email protected] E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
http://www.tri.com.tw
Korea Shenzhen, China Suzhou, China Shanghai, China
Hsinchu, Taiwan No.207 Daewoo-Technopia, 5F.3, Guangxia Road, Shang-mei-  3 Huoju Road, Suzhou New
6  . 6F., Building18, 481 Guiping
W
7F., No.47, Guangming 6th Rd., 768-1 Wonsi-Dong, Danwon-Gu, lin Area, Fu-Tian District, Shenzhen, District, 215009, China Road, Shanghai, 200233, China
Ansan City, Gyeonggi-Do, Korea Guangdong, 518049, China TEL: +86-512-68250001 TEL: +86-21-54270101
Zhubei City, Hsinchu County 30268, TEL:+82-31-470-8858 TEL: +86-755-83112668 FAX: +86-512-68096639 FAX: +86-21-64957923
Taiwan FAX:+82-31-470-8859 FAX: +86-755-83108177 E-mail: [email protected] E-mail: [email protected]
TEL: +886-3-553-9796 E-mail: [email protected] E-mail: [email protected]
FAX: +886-3-553-9786 C-7500 SII-EN-1102
f e a t u r e s TR 7 5 0 0 SII

A N E W A O I S y stem f o r the N ew S M T G enerati o n

B est T hr o ughput f o r m o dularized e a s y p r o g r a m m i n g e n v i r o n m e n t

I nline P r o ducti o n c o ntr o l s y stem • Programming is easily accomplished by using the data from a CAD file
Dynamic Imaging technology provides The precision X-Y table, conveyor system, directly. The only mandatory data fields are component name, package
type, X- position, Y-position, and rotation angle
vibration-free imaging of PCBs with high image acquisition, lighting system and
throughput. Inspection speeds can be the host PC are all independent modules • PCBs with special layouts also can be edited easily
reduced to as short as 16 seconds for an which allow easy diagnostics and
• TRI provides a standard Model Library for most of the main component
M-size PCB (@15um, excludes fiducial maintenance of the system. types and they are presented graphically for ease of use. This can greatly
mark finding and loading times); TR7500 reduce the time of inspection box creation and parameter setting
a d v a n c e d c o l o r
series II is twice as fast as the original
lighting • Accurate warp compensation and the multi-fiducial finding algorithms
system. It is also safe for pre-reflow ensure the correct positioning of the inspection windows, which leads to
The new RGB+W lighting control and
inspection. accurate, repeatable defect detection Built-in Model Library Function
the color imaging system instantly
high res o luti o n provide operators with an easier
imaging s y stem visual verification on real images.
The new 3CCD multiple color and The advanced color lighting system
monochrome camera system (top and significantly improves 3D solder fillet
angle views) and the unique optical reconstruction, which provides accurate
resolution (10, 12, and 15um) enable and better inspection results for solder
the TR7500 SII to capture clear and large fillet on small components such as
format image. Four angled cameras on 01005 and fine pitch leads.
the side provide high accuracy for solder Color board view for better image clarity Graphical lighting control editor

joints and lifted lead inspection. With

the ultra-high resolution of 10um, small y ield management s y stem *
components such as 01005 chips can be
• Testers enable process capability control
easily checked.
• Real time defect information integration and analysis

• Defect knowledge management

Top View (color) Angle View (mono) * Optional

Insertion
Screen Pick & Re-Flow SFC
& Wave
Print Place Oven Server
Soldering
TR7006 Series TR7500 Series TR7500 Series TR7600 Series TR518 Series TR5000 Series TR8000 Series
IC Lead Defective

Intelligent
Integrated S/W
Data with YMS
Bridge
Interface

Data Flow Feedback Flow

Open