Interlock Block Mold Introduction

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Lya Interlock block

Kita
目录 / Contents

Products Mannuals
01 Products introduction
02 Producing process
Concrete Ratio How to interlock house

Gallery FA Q
03 All the designs
04
LYA BLOCK interlock block molds was invented
to give anyone with limited skills and limited
means the oppportunity to build their House,
walls, sheds, soakaways, ponds, and much
more can be built with unskilled labour ten times
faster than conventional methods. Using its
original design, building is as simple as
stacking blocks on top of each other whilst
retaining high precision margins!
• 1.42.5 Portland cement 1+rough sand 2.5 +8-13mm gravel stone 2.5

• (This is the optimum mix ratio to manufacture block achieves roughly 7.6Mpa
and produce 28block with one bag cement )

• 2.42.5 Portland cement 1+rough sand 2 +8-13mm gravel stone 3

• 3.42.5 Portland cement 1+rough sand 3

• If sand is too coarse add 10% fine sand.

• Do not use fine or coarse sand only!

• Quarry dust or run may be used instead of sand.


• A: Paint/brush the demoulding oil,make it evenly on the molds surface (cooking oil or similar. A
heavier oil e.g. gearbox oil SAE 80W90 is used for the first usage as recommendation)

• B: Assemble the nould together,check &fasten the mould(Mould to stand up with open side at
top.Use the bolts, washers, and wing nuts provided to join the two halves (Yellow and Red) of
mould together. Ensure that the washers provided are used on both sides to spread the
load. Slide the aluminium strips/rails down each side of the joined mould)
C. Pour in the concrete,Stand the mould with open side up on a firm surface. Make use of a
vibrating table if available. After a few moments the cement mix will settle in the mould. Top up
with cement as necessary and smooth off the open end with a trowel

D. Once the mould has been filled place on a level firm surface and leave to dry. Do not move the
filled mould for at least 24 hours after filling.

Leave to cure for a minimum of 24 hours or preferably a minimum of 2 nights (In ambient
temperatures below 16 degrees Celsius and above 3 degrees Celsius) before de-moulding.
• E. Demould one side at first. Then move another side by hammer(To remove the block from the
mould whilst standing on firm surface run the edge of small washer all around middle seam of
the mould to loosen any cement mix. Then use the large washer in the middle of the seam at
the top by twisting it to further loosen mould. Pull the first half of mould away by hand and
knock the second half of the mould with rubber mallet’s handle end first through the bottom
cavity and then followed by the top cavity. This will loosen the second half of the mould where
after the mould is removed from block)
• 1. Creat a foundation

• 2.Fasten the foundation by steel bar and concrete

• 3.interlocking

• 4.window&door farmework installation

• 5.leveling

• The block design adopt the Male & Female interlock design,closely interlocked each
block,house building will be much stronger. 01LYA adopt the high sticky concrete glue to mix
with the mortar in order to increase the adhesive force between each blocks.

• LYA adopt the high sticky concrete glue to mix with the mortar in order to increase the adhesive
force between each blocks.

• This equipment designed with elevator,mixer and simple casting device and belt conveyor,one
machine can instead all the traditional machine,and it is faster,easier operation and cheaper
investment. 3 labors =3000pcs/da
• The strength of the finished block is determined by the mixture. The recommended mix is 2,5
level wheelbarrows of sand, 1 x 50kg bag of 42 MPa cement and 2,5 level wheelbarrows of
chipped stone (Not larger than 13mm stone), gives a block of roughly 5,2 MPa strength. The
required strength in most countries for a concrete block (Reference B-Block) is 3,5 MPa. The
block can be strengthened to any level by simply adding more cement. The above mixture
makes 32 large blocks

• The blocks can be made with any material that can bond with cement. As stated previous, the
strength of the finished block will depend on the material used. For example, volcanic sand/any
crushed rock material is ideal when mixed with cement. Please note: ORGANIC material is not
suitable for making the blocks and should not be used
• Yes, any sort of concrete or plaster sand may be used but the finer the sand the weaker the
finished block will be. Sand containing any organic material or salt should not be used. River
sand is preferred. Sand with best properties comprise of particulars that has a variation of fine
to coarse sand grains and must have no clay form.

• Much less material is used than in conventional building and the labour cost is a fraction of the
normal rate because unskilled labour can be used to do the work of otherwise expensive
artisans. For standard openings (windows/doors) Lya interlock block molds may be used in
place of lintels – saving time, money and procurement/delivery costs. Finally, the use of block
eliminates almost all building waste. Any surplus standard mortar can be used to make more
blocks.
• The method of building is 10 times faster than normal. A standard structure can be built to roof
height in one day. No time is wasted on setting up profiles and preparing mortar mixes. The
labourer carrying the block actually lays it instead of handing it to the artisan. No time is spent
cleaning up afterwards. If required, several labourers can work at the same time without
interrupting each other ’s work.

• Apart from being able to use people who have never constructed a dwelling before, the speed of
the process allows very productive and profitable results. From a social perspective, The block
allow unskilled workers – even if they are unable to read or write – to both make and build with
the blocks without any energy or power source. Some simple tuition is all that’s required. Blocks
can be made in remote areas (Including disaster zones) providing that local sand and cement is
available. The resulting structures providing permanent and very robust accommodation.
• Because the block is wet cast, it is far more dense and compact than dry pressed block and is
therefore superior in thermal and strength quality. The construction method using the bed
mortar leaves the block cavities completely clean. Traditional blocks need standard mortar
which tends to block the cavities. Of course, the cavities themselves may be filled with any form
of insulation material.

• These are all simply fitted into the hollow cavities which are completely clean by virtue of the
bonding process.
• This is determined by the block strength. 4.8 MPa can build up to 3-5 m load bearing walls.
Maximum wall plate height is 3-5 m and maximum gable height 5m

• Obviously, this will depend on the type and size of structure and, the local material and labour
costs

• Anything that is ordinarily built with traditional blocks can be built with Stumbelbloc , but with
Stumbelbloc it is cheaper, faster and easier
• Because the block is wet cast, it is far more dense and compact than dry pressed block and is
therefore superior in thermal and strength quality. The construction method using the bed
mortar leaves the block cavities completely clean. Traditional blocks need standard mortar
which tends to block the cavities. Of course, the cavities themselves may be filled with any form
of insulation material.

• These are all simply fitted into the hollow cavities which are completely clean by virtue of the
bonding process.
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