General ZO21D-L, ZO21D-H, ZO21D-F and ZO21DW O2

Oxygen Detectors
Specifications with Universal Accessories

The ZO21D is a direct insertion (in-situ) type ACCURACY =

oxygen detector. This detector when inserted through the [(repeatability)2 + (linearity)2 + (accuracy of calibration
wall of a flue or furnace allows continuous monitoring of gas)2]½
the oxygen concentration of combustion gas via a zirconia
cell. Yokogawa offers three (3) types of oxygen detectors: I. DETECTOR
low temperature, high temperature, and pressure
compensated. These detectors are subject to harsh 1.0 Low Temperature General Purpose Detector,
environments because they are directly mounted in ZO21D-L, E
combustion applications. We recommend utilizing one of the
many accessories Yokogawa has available to increase the This general purpose low temperature detector is a direct
life of the detector. Also, for information concerning our insertion type probe used to continuously monitor the
ZA8C oxygen converter see GS 11M6A2-E, GS 11M6D1-E oxygen concentration of combustion gas. A zirconia cell
for our AV8C multi-channel system, or GS 11M6AA-U for maintained by an internal heater at 1382º F (750º C) is the
oxygen calibration units. measuring sensor. Detector options include a check valve,
flame arrestor (for FM approval), derakane coating and
GENERAL FEATURES quick disconnect cabling. For a further description of
accessories, see Section 2.
• Measures oxygen percent concentration in all combustion
exhaust gases and mixed gases with the exception of Sample Gas Temperature: 32º to 1250º F (0º to 675º C)
inflammable gases Sample Gas Pressure: ±20 inH20 ( ±500 mmH20)
• Utilizes the zirconia system of measurement Insertion Length: 1.3 ft (0.4 m), 3.3 ft (1.0 m), 5.0 ft
• Measurement Range = 0 to 100 vol % O2 (1.5 m), 6.6 ft (2.0 m), 10 ft (3.0 m), 12.0 ft (3.6 m),
• Output = 0 to 5 vol % O2 to 0 to 100 vol % O2 14.0 ft (4.2 m), 16.0 ft (4.8 m), 18.0 ft (5.4 m). For
• Approximately 10 minute warm-up time custom lengths, contact your local Yokogawa Industrial
• 110 (std), 115, 220, 240 VAC + 10%, -15% 50/60 Hz Automation representative.
• 80 VA nominal; 270 VA start-up Ambient Temperature: 14º to 176º F ( -10º to 80º C)
Material in Contact with Gas: 316 SS, Zirconia, 304 SS
CHARACTERISTICS (flange)
Construction: General purpose, dustproof, and rainproof.
•Repeatability: ±0.5% of Full Scale Installation: Flange Mounted (FF, reduced bulk type) The
following flanges are standard: ANSI Class 4", 150#
•Linearity: ±1% of Full Scale (less than 0 to 25% range) FF; ANSI Class 3", 150# FF; ANSI Class 2", 150# FF.
For custom Flanges, contact your local Yokogawa
•Drift: Span -0.8% of Full Scale/ Zero +0.7% of Full Scale Industrial Automation representative. (See Note 6.)
per month Mounting Angle: Horizontal to vertical with cell end down.
When detector length is greater than 6.6 ft
•Response Time: 90% within 5 seconds - beginning when (2 m), use a probe support, model ZO21V (see Section
sensor reads 90% of span gas and ending at 10% of zero 2 of Accessories).
gas values Wiring: For description, refer to Accessories in
Section 2.
•Accuracy: Accuracy of the unit is dependent on the
accuracy of the calibration gases. Please note the
following equation:

Yokogawa Corporation of America GS 11M6Z1-U

2 Dart Road, Newnan, GA 30265-1040, USA ©Copyright February 1995
Phone 770.253.7000 Fax 770.254.0928 URL: www.yca.com 4th edition, January 1998
 LOW TEMPERATURE DETECTOR
ZO21D-L MODEL NUMBER in (mm) 8-ø0.75(19.1) HOLES
4-ø0.75(19.1) HOLES
ON A ø7.5(190.5) BC
ON A ø6.0(152.4) BC
1
CODE A INS ERTION LENGTH ø9.0(228.6) ø7.5(190.5)
-040 1.3 ft (0.40 m)
-046 1.5 ft (0.46 m)
-064 2.1 ft (0.64 m)
-076 2.5 ft (0.76 m)
-100 3.3 ft (1.0 m)
-150 5.0 ft (1.5 m)
-200 6.6 ft (2.0 m)
-245 8.0 ft (2.5 m)
-300 10.0 ft (3.0 m)
-360 12.0 ft (3.6 m) These detector lengths ANSI CLASS 3", 150# FF FLANGE
ANSI CLASS 4", 150# FF FLANGE
-420 14.0 ft (4.2 m) require either a probe support
-480 16.0 ft (4.8 m) or a probe protector. (-A*U) (-B*U)
-540 18.0 ft (5.4 m)
3, 6
CODE B FLANGE MOUNTING
5
-A*U ANSI 4", 150# FF flange
-B*U ANSI 3", 150# FF flange
-C*U ANSI 2", 150# FF flange
-J*U JIS 5K, 65A FF flange
7
-N*U 2" M NPT
-T*U 2½" Tri-clamp flange
-W*U Westinghouse flange
CODE C OPTIONS (c a n s e le c t m o re tha n o ne )
JIS FLANGE TRI-CLAMP FLANGE (2-1/2")
/A Quick disconnects (male portion)
/C Check Valve (M 1132KN) (-J*U) (-T*U)
4
/D Derakane coating
2
/F Flame Arrestor
/SCT Stainless Steel Tag
4-ô0.75(19.1) HOLES 4-ø0.45(11.5) HOLES
ON A ø4.75(120.7) BC ON A ø5.0(127.0) BC
NO TES:
ø6.0(152.4) ø6.1(155.0)
1) For special Detector lengths and flanges contact Yokogawa Industrial Automation.
2) T he Filter Assemblies (E7042UQ and M1100DA or DA-2) are not compatible with,
nor required when the flame arrestor option is selected. T he flame arrestor includes
its own filter. Replacement part number for flame arrestor filter is E7042VG. Filter
assemblies and/or flame arrestor option will not fit through a 2", ANSI mounting flange
(-C*U) or 2½" T ri-clamp (-T *U).
3) T he (*U) portion of the part number indicates that the detector is made in the United
ANSI CLASS 2", 150# FF FLANGE WESTINGHOUSE FLANGE
States at Yokogawa Industrial Automation, Newnan, Georgia.
(-C*U) (-W*U)
4) Derakane coating is recommended for any application up to 390° F (200º C) where
elements corrosive to the detector may be present, such as those found in chemical incinerators.
5) T he 4" ANSI Flange (-A*U) is suggested for probe lengths 2 m or greater. Figure 2: Flanges
6) Detector lengths greater than 10 0 ft (3 0 m) use a RF flange instead of a FF flange

L = Insertion length
"L" 7.4
(188)
0.3
(8)
0.5(12.7)
(42.4)
ø1.67

(120.7)
4.75

OPTIONAL FLAME ARRESTOR

CHECK VALVE
ON THE CAL. GAS INLET
ZO21D-L

Figure 1: ZO21D-L
Low Temperature Detector with Flame Arrestor
2 GS 11M6Z1-U
 Insertion Approx. 1.1a High Temperature Detector, Model ZO21D-H
Length (L) Weight The high temperature detector is a general purpose probe
1.3 ft (0.4 m) 7.7 lb (3.5 kg)
utilized in conjunction with a high temperature adapter tee,
model ZO21P in applications with temperatures ranging
1.5 ft (0.46 m) 8.0 lb (3.8 kg) between 1250 and 3400 ºF (675 and 1871 ºC). The detector
2.1 ft (0.6 m) 9.2 lb (4.2 kg) is mounted to an adapter which reduces the heat of the
2.5 ft (0.8 m) 10.0 lb (4.6 kg) process gas through conduction. Probe options include
3.3 ft (1.0 m) 15.0 lb (7.0 kg) derakane coating, flame arrestor (for FM approval), and
quick disconnect wiring (see Accessories in Section 2 for
5.0 ft (1.5 m) 22.0 lb (10.0 kg)
user recommendation).
6.6 ft (2.0 m) 29.0 lb (13.0 kg)
10.0 ft (3.0 m) 35.0 lb (16.0 kg) NOTE: Appropriate selection of the transport tube’s
12.0 ft (3.6 m) 48.0 lb (22.0 kg) material of construction determines maximum
temperature rating of ZO21D-H detector. See
14.0 ft (4.2 m) 56.0 lb (25.5 kg)
Table 2.
16.0 ft (4.8 m) 64.0 lb (29.0 kg)
18.0 ft (5.4 m) 72.0 lb (33.0 kg) Installation: Detector flange is JIS K 32A FF equivalent or
3", 150# ANSI.
Wiring: See Accessories in Section 2.
Table 1: Approximate Weight of ZO21D detector Ambient Temperature: 14 to 302 ºF (-10 to 150 ºC)
with 4", 150# ANSI flange Case Material: 304 SS
Material in Contact with Gas: 316 SS, Zirconia cell, and
304 SS
1.1 HIGH TEMPERATURE SYSTEM Weight: 7 lb (3.2 kg); /F option - add 8 lb (3.6 kg)

Installations above 1250º F (675º C), but less than

3400º F (1871º C) require a high temperature probe
assembly. In addition to a high temperature detector "L" 7.4
(188)

(ZO21D-H, F), a high temperature probe adapter tee

0.3
(8)
0.5(12.7)

(ZO21P) and auxiliary ejector assembly (M1132KE) are

(42.4)
ø1.67

required. See descriptions below.

(120.7)
4.75
Sample Gas Pressure: ±0.7 psi (±500 mmH20) (Auxiliary
ejector is required in cases of negative pressure, see OPTIONAL FLAME ARRESTOR

Section 2, Accessories).
Ambient Temperature: 14 to 302 ºF (-10º to 150 ºC)
CHECK VALVE
ON THE CAL. GAS INLET

Material in Contact with Gas: Zirconia cell, 316 SS, 304 REFERENCE AIR
INLET-1/8 FNPT 4.7

SS (flange) with optional derakane coating .

(120) THIS VIEW SHOWN
1.2 2.1 WITH COVER REMOVED.
(30) (53)

12 3 4 5 6
+ - + - + -
(42)

CELL TC CJ
1.7

SAMPLE GAS OUTLET PORT

7 8
+ -
1.69 GND HTR
HIGH-TEMPERATURE DETECTOR
(42.9)

WIRING HOLE 2-1.06 (27)

WITH RUBBER PLUG

MOUNTING FLANGE CAL. GAS INLET-1/8 NPTF

ZO21D-H
TRANSPORT TUBE

Figure 4: ZO21D-H
SAMPLE IN
High Temperature Detector with Flame Arrestor and
Check Valve

Figure 3: Detector Mounted to Adapter Tee

GS 11M6Z1-U
3
 1.1b High Temperature Adapter Tee, Model
ZO21P-H

The adapter tee for the high temperature detector cools the
process gas through conduction preventing overheating of
the cell. The transport tube and eductor assembly allow
extraction of the process (in negative pressure applications)
without the use of a sampling system. See Table 2 for the
transport tube material of construction and insertion lengths.

Transport Tube: Refer to Table 2. Consult your Yokogawa

Industrial Automation representative for custom lengths.
Note: Transport tube connection ¾" MNPT.
Weight: 24 lb (11 kg); /F option - add 5 lb (2.2 kg); /BE
option - add 5 lb (2.2 kg)
Mounting: Flange mounted; ANSI 4", 150# RF flange
mounted to process.
Figure 5: JIS 5K32A Flange

HIGH TEMPERATURE DETECTOR

MODEL NUMBER DES CRIPTION
ZO21D-H-015-K*U High temperature detector
Includes a JIS5K32A flange
ZO21D-H-017-K*U High temperature detector for flame arrestor
1
Includes a 3" ANSI flange
CODE C OPTIONS (can select more than
/A Quick disconnects (male portion)
/C Check Valve (M 1132KF)
2
/D Derakane coating
1
/F Flame Arrestor (ZO21D-H-017 only)
/SCT Stainless Steel Tag
/T Welded NPT Collar without Flame Arrest
NO TES:
1) /F VERSIO N - Order ZO21D-H-017-L*U/F for probe with preattached flame ar
Probe adapter ZO21P-F is used with flame arrestor option. /T on a probe includes
mounting threads without the flame arrestor. DO NOT SPECIFY /T /F.
2) /D DERAKANE CO ATING - Used for corrosive applications. Cannot be used if
tee temperature is maintained above 390º F (200º C).

4 GS 11M6Z1-U
 1/4 FNPT

HIGH TEMPERATURE PROBE ADAPTER

(Ø60)
4 - ø0.63(ø16.0) HOLES

Ø2.4
ON A 3.54 (89.9) DIA ZO21P MODEL NUMBER
BOLT CIRCLE
(2 PLACES) CODE A TEE CONFIGURATION
-H Basic design, (side eductor port)
(297)
11.7

(246)
9.7

-F Oversized design (for flame arrestor, includes studs)

CODE B TRANS PORT TUBE MATERIAL

(155)
6.1
ø4.50
(ø114.3)
-A Silicon Carbide (SiC) [(Up to 2600ºF/1427ºC) (1.3" O.D.)]
0.38(9.7) THK FLANGE -B 310 Stainless Steel) [(Up to 1980ºF/1082ºC) (1.1" O.D.)]
-C Alumina Ceramic [(Up to 3400ºF/1871ºC) (0.8" O.D.)]

3.3FT
[1.0m]
-H HR160 Stainless Steel [(Up to 2000ºF/1100ºC) (1.1" O.D.)]
-X Exalloy Ceramic [(Up to 3000ºF/1650ºC) (1.3" O.D.)]
8 - ø0.75(4819.1) HOLES -N NO TRANSPORT TUBE
ON A 7.50(190.5)DIA
BOLT CIRCLE CODE C INS ERTION LENGTH
0.94(23.8) THK FLANGE
4" ANSI 150# -033 1.1 ft (0.30 m)
RAISED FACE FLANGE
-050 1.6 ft (0.50 m)
(ø228.6)
ø9.00

NOTES: -100 3.3 ft (1.0 m)

1. MATERIAL IS 316 SST, EXCEPT FOR ANSI
FLANGE WHICH IS 304 SST. -150 5.0 ft (1.5 m)
2. WEIGHT: 24.3 LBS(11 Kg)
-300 10.0 ft (3.0 m) [not for -A or -C tubes]
3/4 FNPT -NNN NO TRANSPORT TUBE
7.60
(193)
CODE D FLANGE MOUNTING
-A*U ANSI 4", 150# RF
OPTIONS (R efer to T able 2)
Figure 6: ZO21P-H CODE E (m ay s elec t o ne fro m eac h gro up)
/E1 Heater System
High Temperature Probe /HT Aux heater system (to 600ºF (315ºC)
1
[includes controller and heaters]
/E2 Eductor (select one option)
/BE Wrapped air eductor pre-attached with
1/4 FNPT regulator and gauge (for ZO21P-H only)
4 - ø0.75(ø19.1) HOLES
ON A 6.00(152.4) DIA /ER Air ejector w/return exhaust pre-
(ø114)

BOLT CIRCLE
ø4.5

attached with regulator and gauge

/SE Separate air ejector, regulator and gauge
(not preattached)
(301)
11.8

/WE Self-cleaning water ejector (regulator and

(232)
9.1

gauge not included)

(145)
5.7

/E3 Tag
ø7.5 /SCT Stainless Steel Tag
(ø191)
NO TES:
(64)

ø1.9
2.5

0.38 (9.7) THK FLANGE

[1.0m]
3.3FT

(ø48)
ø0.8
3" ANSI 150# 1) /HT option uses 110VAC, 50/60 Hz wit h less than 17 VA power consumption.
RAISED FACE FLANGE
[ø20] T ype J thermocouple included.
8 - ø0.75(ø19) HOLES 10.4
ø7.50[ 190.5] BOLT CIRCLE 2) Special blowback probe adapter available. Contact Yokogawa Industrial Automation for details
0.94(23.8) THK FLANGE (265)
3/4 FNPT
(ø228.6)
ø9.0

4" ANSI 150#

RAISED FACE FLANGE OPTION DES CRIPTION PART NUMBER
Protects chamber of adapter tee against condensation by · ZO21P-H only.
1
maintaining chamber @ 600° F with temperature controller. Notes: Not used
/HT Heater controller Insulation not included. with /BE option.
· ZO21P-H only.
Prevents condensation at eductor exhaust by preheating air that is Notes: Not used
Figure 7: ZO21P-F /BE Wrapped Eductor supplied to the eductor. with /HT option.

High Temperature Adapter for the Flame Arrestor /ER

Returns air eductor supply air and sample exhaust to process
without venting to atmosphere. · ZO21P-H only.
Includes air eductor, regulator, and gauge. Not pre-attached to · Either ZO21P-H

Note: User must select ZO21P-F Flame Arrestor /SE ZO21P.

Includes water eductor. Regulator and gauge not included. For
or ZO21P-F.
· Either ZO21P-H
option, which is used with ZO21D-H-017- /WE high particulate sample supply such as lime kiln process. or ZO21P-F.

L*U/F... and is not available with heater Note 1: Dewpoint temperature is 550° F or less.
system.
Table 2: Explanation of ZO21P options

GS 11M6Z1-U
5
 Transport Tube Vacuum Flow: 2.4 SCFM
Material Length (L) Part Number Weight Air Consumption: 1.7 SCFM
Silicon Carbide 1.0 ft (0.3 m) E7046AL-J01 2 lb (0.9 kg) Weight: 6 oz (170 g)
Silicon Carbide 1.5 ft (0.5 m) E7046AL-J02 2.4 lb (1.0 kg) Vacuum: ¼" NPT male
Silicon Carbide 3.3 ft (1.0 m) E7046AL-J03 5 lb (2.3 kg)
Silicon Carbide 5.0 ft (1.5 m) E7046AL-J04 7 lb (3.2 kg) Pressure Gauge, Model No. M1132CG
310 S Stainless Steel 1.0 ft (0.3 m) E7046AP-J01 1.5 lb (0.7 kg)
310 S Stainless Steel 1.5 ft (0.5 m) E7046AP-J02 2.2 lb (1.0 kg) Indicates the pressure of instrument air flowing into the
310 S Stainless Steel 3.3 ft (1.0 m) E7046AP-J03 6 lb (2.7 kg) eductor.
310 S Stainless Steel 5.0 ft (1.5 m) E7046AP-J04 8 lb (3.6 kg)
310 S Stainless Steel 9.8 ft (3.0 m) E7046AP-J05 12.6 lb (5.7 kg) Gauge Size: 2"
Alumina 1.0 ft (0.3 m) M 1132ZA-01 1.2 lb (0.5 kg) Measuring Range: 0 to 60 psi (0 to 400 kPa)
Alumina 1.5 ft (0.5 m) M 1132ZA-02 2 lb (0.9 kg) Connection: ¼” FNPT
Alumina 3.3 ft (1.0 m) M 1132ZA-03 5 lb (2.3 kg) Weight: 0.5 lb (0.2 kg)
Alumina 5.0 ft (1.5 m) M 1132ZA-04 7 lb (3.2 kg)
HR160 1.0 ft (0.3 m) M 1132XA-01 1.6 lb (0.7 kg) Pressure Regulator, Model No. M1132KD
HR160 1.5 ft (0.5 m) M 1132XA-02 2.2 lb (1.0 kg)
HR160 3.3 ft (1.0 m) M 1132XA-03 6 lb (2.7 kg) This general purpose regulator is used to adjust the flow of
HR160 5.0 ft (1.5 m) M 1132XA-04 8 lb (3.6 kg) instrument air entering the ejector. Made of durable
HR160 9.8 ft (3.0 m) M 1132XA-05 12.6 lb (5.7 kg)
materials and corrosion resistant construction, it provides
Exalloy Ceramic 1.0 ft (0.3 m) M 1233KA-01 1.5 lb (0.7 kg)
reliable operation in harsh industrial environments.
Exalloy Ceramic 1.5 ft (0.5 m) M 1233KA-02 1.9 lb (0.8 kg)
Exalloy Ceramic 3.3 ft (1.0 m) M 1233KA-03 3 lb (1.4 kg)
Flow Capacity: 20 SCFM (33.6 m3/hr) at 100 psig
Exalloy Ceramic 5.0 ft (1.5 m) M 1233KA-04 4.4 lb (2.0 kg)
(700 kPa) supply - 20 psig (140 kPa) outlet.
Exalloy Ceramic 9.8 ft (3.0 m) M 1233KA-05 7.8 lb (3.5 kg)
Exhaust Capacity: 0.1 SCFM (0.17m3/hr) - downstream
pressure 5 psig (35 kPa) above setpoint.
Sensitivity: 1" (2.5 cm) of water.
Table 3: Materials Reference Chart Effect of Supply Pressure variation: Less than 0.2 psig
for Transport Tubes (1.4 kPa) for 25 psi (170 kPa) change.
Maximum Supply Pressure: 250 psig (1700 kPa)
1.1C AUXILIARY EJECTOR ASSEMBLY, MODEL NO. Air Consumption: Less than 6 SCFH (0.17 m3/hr)
M1132KE Output Range: 0 to 60 psi (0 to 400 kPa)
Port Size: ¼" NPT
High temperature installations require the use of the Materials: Body - Die cast aluminum alloy; Diaphragm -
auxiliary ejector assembly in all installations. Using Nitrile elastomer and nylon fabric; Trim - Brass, zinc
instrument air, the auxiliary ejector draws a sample through
plated steel, acetal.
the adapter tee for quick measurement without mechanical
assistance. The assembly includes an ejector, regulator and Weight: 4.0 lb (1.8 kg)
pressure gauge and is included in the heated eductor (/BE
option) for the ZO21P high temperature adapter tee.
1.2 Pressure Compensated Oxygen Detector,
Note: Positive pressure requires the use of a needle ZO21DW
valve to restrict the flow of sample gas.
The ZO21DW is a pressure compensating type oxygen
Ejector, Model No. M1132KA
detector used in applications with positive pressures
exceeding 0.7 psig (500 mmH20). Because the zirconia cell
The ejector induces flow of the sample from the process
measures the ratio of the oxygen partial pressures between
through the transport tube. Instrument air flows through the
the measuring and reference sides of the zirconia cell,
eductor, creating a draft. The draft causes the sample flow
uncompensated positive pressure differences exceeding 0.7
from the process to be pulled through a high temperature
psig (500 mmH20) cause measuring errors with the standard
adapter tee (i.e. transport tube).
oxygen detectors. Compensation is accomplished via a
specially designed reference system using dry instrument air
Material: 316 SS
(see Note). Options include flame arrestor, check valve, and
Air Supply : 1/8" NPT female
derakane coating.
Exhaust: ¼" NPT male straight
Vacuum Force: 7.6" Hg
6 GS 11M6Z1-U
Note: User must supply reference air system, model
ZA8R with any ZO21DW detector. The ZO21DW is not Insertion Approx.
suitable for NEGATIVE Pressure Applications. Length (L) Weight
1.3 ft (0.4 m) 14 lb (6.5 kg)
Sample Gas Temperature: 32º to 1250º F (0º to 675º C) 3.3 ft (1.0 m) 22 lb (10 kg)
Sample Gas Pressure: Maximum duct pressure, 35 psig 5.0 ft (1.5 m) 29 lb (13 kg)
(24,607 mm H20) 6.6 ft (2.0 m) 37 lb (17 kg)
Reference Gas Flowrate: 0.6 LPM
10 ft (3.0 m) 44 lb (20 kg)
Insertion Length: 1.3 ft (0.4 m), 3.3 ft
12 ft (3.6 m) 52 lb (23.5 kg)
(1.0 m), 5.0 ft (1.5 m), 6.6 ft (2.0 m), 10 ft (3.0 m). For
custom lengths contact your local Yokogawa Industrial
Table 4: Approximate weight of ZO21DW
Automation representative.
with 4", 150# ANSI flange
Ambient Temperature: 14º to 302º F (-10º to 150º C)
Material in Contact with Gas: Terminal box -Aluminum
casting; Probe - 316SS; Flange - 304SS; Sensor - PRES S URE COMPENS ATING (Low Temperature)
Zirconia ZO21DW-L MODEL NUMBER
1
Construction: Water-resistant, direct insertion CODE A
-040 1.3 ft (0.40 m)
INS ERTION LENGTH

Installation: Flange Mounted, ANSI Class 4”, 150# RF -100 3.3 ft (1.0 m)
Flange -150 5.0 ft (1.5 m)
-200 6.6 ft (2.0 m)
Probe Mounting Angle: Mount horizontal to vertical with -300 10.0 ft (3.0 m)
cell end down. When probe length is greater than 2.0 m, -360 12.0 ft (3.6 m)
3, 6
use a probe support or probe protector (see Section 2 of CODE B FLANGE MOUNTING
-A*A ANSI 4", 150# RF flange
Accessories). CODE C FLANGE CONNECTION
Wiring: For description, refer to Accessories in Section 2. -NPT 1/8" FNPT fitting with NPSM ¾" conduit fitting
CODE D OPTIONS (can se le ct more than one)
/C Check Valve (required)
1
/D Derakane coating
/F Flame Arrestor
/SCT Stainless Steel Tag
/T Welded NPT Collar without flame arrestor
NO TES:
1) Derakane coating is recommended for applications up to 390º F (200º C) where elements
corrosive to the detector may be present. Such as those found in chemical incinerators.

3.3 FT 12.3
(1.0 m) (312.4)
0.06(1.5)
THIS VIEW SHOWN
0.94(23.9) WITH COVER REMOVED
REF. AIR INLET
1/8 FNPT
3.25 MAX.

1.33
(83 MAX.)

(33)
(ø157.2)
(ø42.4)
ø1.67

ø6.19

+ - + - + -
CELL TC CJ

+ - + -
TC-IN HTR

7.13
(181)
FLAME ARRESTOR

WELD TYP.

CHECK VALVE
CHECK GAS INLET
1/8FNPT
8-ø0.75(19.1) HOLES
ON A ø7.5(190.5) BC 150 LB ANSI
4" RAISED FACE FLANGE

2.75 3.19 CONDUIT 3/4"MNPT

(69.9) (81.0)
ø9.0(228.6)

1.69
(44.5)

(42.9)
1.75

(ø152.4)
ø6.00
(50.8)
2.00

REF. AIR OUTLET

(155.7)
6.13

Figure 8: ZO21DW-L-040-A*A-NPT-/F
GS 11M6Z1-U
7
II. ACCESSORIES Flange:
ANSI Class 4", 150# FF; ANSI Class 3", 150# FF;
2.0 ACCESSORIES AND OPTIONS Westinghouse flange

ACCES S ORY DES CRIPTION ZO21D-L ZO21D-H

Probe Protector ZO21R X

Probe Support ZO21V X
ZO21D-L TERMPERATURE PROBE
Low Temp Sintered SS Filter M 1100DA (to 572º F) X
Hastelloy X Filter M 1100DA-2 (to 1292º F) X
Ceramic Filter & Dust Guard E7042UQ (UU) X X
Check Valve M 1132KN (/C option on probe) X X
ANSI 4" 150#, 1" THK FLANGE
Flame Arrestor E7042VP (/F option on probe) X X
Derakane Coating (/D option on probe) X X
Zirconia Cell Assembly E7042UD X X

Table 5: ZO21D ACCESSORIES

2.1 PROBE PROTECTOR, ZO21R:

L2

L1
The probe protector prevents wear and tear on the probe ø3.5

from dust particles which flow at a velocity of over

(ø89)

33 ft/sec (10 m/sec) in sample gas. Typical applications

include coal fired boilers and cement kilns.

(198)
7.8
Material:
316 SS, 304 SS (flange)
Installation: Figure 9: ZO21R Probe Protector
Flange mounting (FF type)

Weight: LOW TEMPERATURE PROBE PROTECTOR

ZO21R-L MODEL NUMBER
Insertion Length Approx. CODE A INS ERTION LENGTH
(L) Weight -040 1.3 ft (0.40 m)
1.3 ft (0.4 m) 15 lb (7 kg) -046 1.5 ft (0.46 m)
1.5 ft (0.46 m) 18 lb (8.2 kg) -064 2.1 ft (0.64 m)
2.1 ft (0.64 m) 20 lb (9.1 kg) -076 2.5 ft (0.76 m)
2.5 ft (0.76 m) 21 lb (9.5 kg) -100 3.3 ft (1.0 m)
3.3 ft (1.0 m) 22 lb (10 kg) -150 5.0 ft (1.5 m)
5.0 ft (1.5 m) 29 lb (13 kg) -200 6.6 ft (2.0 m)
6.6 ft (2.0 m) 35 lb (16 kg) -300 10.0 ft (3.0 m)
10.0 ft (3.0 m) 48.5 lb (22 kg) CODE B FLANGE MOUNTING
1

-A*U ANSI 4", 150# FF flange

Table 6: Approximate weight of ZO21R -B*U ANSI 3", 150# FF flange
with 4", 150# ANSI flange
-W*U Westinghouse flange
NO TES:
Insertion Length:
1) Refer to Figure 2 for flange dimensions.
1.3 ft (0.4 m), 3.3 ft (1.0 m), 5.0 ft (1.5 m), 6.6 ft
(2.0 m), 10.0 ft (3.0 m)

Note: Consult your Yokogawa Industrial Automa-

tion representative for custom flanges and
lengths.

8 GS 11M6Z1-U
 2.3 FILTERS, M1100DA, M1100DA-2, AND E7042UQ
2.2 PROBE SUPPORT, ZO21V
Each of these three types of filters protect the zirconia cell
This accessory is required to provide support when a from damage resulting from flue gas and dust particles.
detector longer than 6.6 ft (2.0 m) is mounted horizontally or
at an angle other than vertical. 2.3A 316 SINTERED SS FILTER ASSEMBLY, M1100DA

Material: 316 SS, 304 SS (flange) FLOW

Installation: Flange mounting (FF type) with an internal

THIS VIEW SHOWS THE
SIDE VIEW OF THE FILTER
AS IT IS INSTALLED.

spacer to position detector. (PROCESS FLOW WILL BE DOWN)

Insertion Length: 5.0 ft (1.5 m) for use with 10 ft (3.0 m) 8.10

probe
(REF)

7.0

Flange: ANSI Class 4", 150# FF; JIS Flange (REF)

Weight: Approximately 22 lb (10 kg)

2.60
(REF)

C-CLAMP CONNECTION

ZO21D-L TERMPERATURE PROBE END OF O2 PROBE

Figure 11: M1100DA - SS Filter

ANSI 4" 150#, 1" THK FLANGE

Mesh: 10 Micron (Filter)

Material: 316 Sintered SS Filter with a Fly Ash detector
Maximum Temperature Rating: 572º F (300º C)
Connection: Stainless steel C-clamp with bolt
ø3.5
Weight: Approximately 1.5 lb (.7 kg)
(1.5 m)
5 FT

(ø89)

CLAMP 2.3B HASTELLOY X SINTERED FILTER ASSEMBLY,

M1100DA-2

Designed for use in applications above 572º F (300º C), this

filter addresses blockage and coating problems experienced
by tough applications.

Mesh: 10 Micron (Filter)

ZO21V

Material: Hastelloy X (See Note)

Maximum Temperature Rating: 1292º F (700º C)
Figure 10: ZO21V Probe Support Connection: Stainless steel C-clamp with bolts
Weight: Approximately 1.8 lb (.8 kg)
LOW TEMPERATURE PROBE S UPPORT
ZO21V MODEL NUMBER Note: M1100DA-2 is not suitable for Recovery
CODE A INS ERTION LENGTH Boiler Applications. See Section 2.3c)
-150 5.0 ft (1.5 m) [for use with 10 ft (3 m) probe]
1
CODE B FLANGE MOUNTING
-A*U ANSI 4", 150# FF flange
-J*U JIS 5K, 65FF flange
-W*U Westinghouse flange
NO TES:
1) Refer to Figure 2 for flange dimensions.

GS 11M6Z1-U
9
2.3C SILICON CARBIDE FILTER & DUST GUARD, E7042UQ 2.5 ZIRCONIA CELL ASSEMBLY, E7042UD, WITH
AND E7042UU MOUNTING ACCESSORIES

This assembly protects the zirconia cell from fine particulate

components in the flue gas which may poison or greatly
reduce the life of the cell. Typically, the filter is used in
Recovery Boiler applications; however, it is also ideal for
high temperature installations that require the use of a filter
(not used with the flame arrestor).

Mesh: 70 micron (Filter)

Material: Carborundum (Filter), 316 SS Item Part No. Description
1 E7042UD Cell Assembly
Maximum Temperature Rating: 932º F (500º C) 2 K9119EN Cell Parts
Connection: Stainless steel bolts A Y9512RU Bolt (5)
Weight: Approximately 1.6 lb (.5 kg) B Y9500SU Washer (5)
C E7042BQ Pipe
GAS FLOW
D E7042BR Plate
CARBORUNDUM FILTER
(E7042UQ) 1.73 2-M6
E E7042AY Filter Assembly
(44.0)
F G7048XL M etal O-ring
G E7042BS Contact
(48.6)

(43.3)
1.91

1.70

E7042AU Cold Junction

M 1132KN Check Valve
2.36
90˚ (60.0) 120˚

Figure 14: Zirconia cell assembly and mounting accesso-

GUARD 3.15
(E7042UU) (80.0)

FILTER AND GUARD

ries

Figure 12:
Filter (E7042UQ) and Dust Guard (E7042UU) 2.6 FLAME ARRESTOR (/F OPTION ON PROBE), E7042VP
(REPLACEMENT ASSEMBLY ONLY)

2.4 CHECK VALVE, M1132KN Required for FM approval, the flame arrestor attaches over
the end of the detector covering the zirconia cell. The flame
The check valve prevents the water vapor in the process arrestor extinguishes flames generated by the zirconia cell
from diffusing down the calibration line where it may and cools hot gases preventing the detector from causing an
condense and cause the cell to crack. A check valve should explosion in the duct.
be used on all natural gas and positive pressure applications
and any time a cal line is installed with long periods (>3 Material: 316 SS
months) of time between calibrations. Connection: Flame arrestor is threaded to a welded
assembly on the probe.
Connection: 1/8” FNPT inlet; 1/8" MNPT outlet Skin Temperature: 252º F (122º C) ±10%
Material: 304 SS
Cracking Pressure: 1 psi
Weight: Approximately 0.1 lb (50 g) Note: This is not a substitution for a safety purge
system using nitrogen gas.
Note: The check valve is not a substitution for an in-
line filter for removing moisture from instru-
ment air source. 2.7 DERAKANE COATING (/D OPTION ON DETECTOR)
1/8 MALE NPT
1/8 FEMALE NPT Derakane coating is painted over a 316 SS body of the
detector and connecting flange. Derakane is typically
recommended for any application up to 392º F (200º C)
where elements corrosive to the detector (316 SS) are
present. The application of this coating reduces the rate of
1.77 0.551 deterioration of the detector.
(45) (14)

Figure 13: M1132KN - Check Valve Maximum Temperature: 392º F (200º C)

10 GS 11M6Z1-U
2.8 CABLE

Transmission of the oxygen signal from the detector to the

4.7
REF. AIR INLET-1/8 NPTF
(120)
converter is done via a “signal cable” which transmits the 1.2 2.1

cell, thermocouple, and cold junction signals. A separate 150 LB ANSI

4" FLAT FACE FLANGE
(30) (53)

“heater cable” is used to supply the detector with

110 VAC from the converter. The converter monitors the
cell temperature, automatically cycling the heater to
maintain the cell at the appropriate temperature. The heater 1.7
(42)
and signal cables are standard AWG cable.
1.69
(42.9)

ZO21D Wiring
7 AND 3 PIN QUICK DISCONNECTS
CODE A CABLE TEMPERATURE RATING
WZ-H High temp cable (FEP jacket up to 390ºF (200ºC))
WZ-L Low temp cable (PVC jacket up to 140ºF (60ºC))
3, 6 CAL. GAS INLET-1/8 NPTF
CODE B FLANGE MOUNTING
-A*A ANSI 4", 150# RF flange
CODE B CABLE LENGTH (feet)
-6S-XXXX Signal cable measured in feet (6-conductor) Figure 15: Quick Disconnect
-3H-XXXX Heater cable measured in feet (3-conductor)
1
CODE C CONNECTION
2.8b Flexible Metallic Conduit (WZ-FC)
1
/QC Quick disconnect w/cable clamp
/QF Quick disconnect w/flex conduit adapter
(½" NPTM)
2, 3 This jacketed, liquid-tight, flexible metallic conduit provides
C AUTIO N: WZ-H-6S-0500/QF will add a soldered quick disconnect fitting to the end of the complete protection from liquids and vapors. It has an
500 foot low temperature cable, with 2 separate Flex Conduit adap ter fittings
(½" NPT)! The customer will probably use a junction box close to the probe,
absorbing motion and withstands severe vibration and tight
and run the remainder several hundred feet from the junction box to the converter. bending. The conduit jacket is a special thermoplastic rubber
NO TES:
compound. Its applicable temperature range is from -76º to
1) Must select /A opt ion for t he ZO21D probe quick disconnects.
2) T he quick disconnect with cable clamp (/QC option) can only be used with the 302º F (-60º to 150º C), with intermittent excursions to 329º
Low T emperature (WZ-L...) cable. F (165º C).
3) T he quick disconnect with flex conduit adapter (/QF) fittings can only be used with the
High T emperature (WZ-H..) cable.
4) T he ½" flex conduit must be ordered separately. See WZ-FC information. Size: 0.5 inch
ID: 0.622 min / 0.642 max
OD: 0.820 min / 0.840 max
Inside Bend Radius: 0.2 inches
2.8a Quick Disconnect Cable, /A option on probe (not
Weight per 100 feet: 27 pounds (12.2 kg)
available on CE conformity standard probes)
1/2" METALLIC FLEX CONDUIT
Quick disconnect connectors are used on the detector’s WZ-FC MODEL NUMBER
heater and signal cables for easy wire installations and CODE A CONDUIT LENGTH
maintenance. See model ZO21D detectors for pre-attached -XXXX Length in feet
male connectors in Section 1 (/A options shown below).
Field connectors must be ordered separately
(WZ... shown below).

Type Cable AWG No. Conductors Insulation Sh

3 pair, twisted;
Black/White/ Aluminum M
High Temp Signal WZ-H-6S 16 Red/Green FEP 18/7 TC Dr
3 pair, twisted; Aluminum P
Black/White/ foil; Strande
Low Temp Signal WZ-L-6S Red/Green Polyethylene copper drain
Aluminum M
High Temp Heater WZ-H-3H 14 2 conductor; Black/Red FEP 16/19 TC D
Aluminum P
2 conductor; foil; Strande
Low Temp Heater WZ-L-3H Black/Natural Polyethylene copper drain

GS 11M6Z1-U
11
Technical Information Application Data Sheet
O2
Customer: Please complete a separate form for each process
Address: stream to be analyzed and return to the attention of:

Yokogawa Industrial Automation

Contact: Analytical Marketing Department
Telephone: FAX: 4 Dart Road
Email: Newnan, Georgia 30265 - 1040
FAX - (770) 251-6427

1. GENERAL:

Application: Boiler Furnace Other

Fuel: Gas Oil Coal Other
Operation: Record Control Alarm Indication
Use of Analyzer: Continuously _________ per _________
Power Supply: AC ______________V, ______________ Hz
Classification: General Purpose CE Conformity

2. INSTRUMENT SPECIFICATIONS & PROCESS CONDITIONS:

Description of Process: ________________________________________________________________________

Sample Temperature: Min ____________ Nor ____________ Max ____________ °C °F
Sample Pressure: Min ____________ Nor ____________ Max ____________ mmH2O kg/cm3
Oxygen Concentration: Min ____________ Nor ____________ Max ____________ vol % O2 ______
Sample Gas Flow: Min ____________ Nor ____________ Max ____________ m/sec ______
Dust Content: Min ____________ Nor ____________ Max ____________ g/Nm3 ______
3
SO2 Content: Min ____________ Nor ____________ Max ____________ g/Nm ______
CO/HCl/NO / Content: Min ____________ Nor ____________ Max ____________ g/Nm3 ______
3
Combustible Content: Min ____________ Nor ____________ Max ____________ g/Nm ______
Specific Properties of Process: ______________________________________________________

3. INSTALLATION DATA:

Detector Location: Furnace Stack Other _____________________________________

Mounting of Detector: Horizontal Vertical ___________ degrees Outdoor Indoor
Detector Length: 0.4m 1.0m 1.5m 2.0m 3.0m
Flange: JIS ANSI
Instrument Air Connection: No Yes, __________ bar
Automatic Calibration: No Yes
Reference Air Connection: No Yes, __________ bar
Converter Location: Outdoor Indoor Cabinet
Distance of Detector to Converter: ________________ m
Cabling: Combined _______ mm Separate _______ mm

4. REMARKS:
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
12 Subject to change without notice. GS 11M6Z1-U
Printed in U.S.A.