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DIAGNOSTICS - TRANSFER GEAR 04-195

TRANSFER GEAR
DEFECT PHENOMENON FORM
When checking DTC in the checking module, if certain DTC displayed, then the circuit of the code
listed in the following list should be checked. The detailed description of each DTC can refer to
corresponding pages.
DTC code Diagnostic items (DTC definition) Trouble location 04
• Ground harness, gear shift motor
• Signal output harness, gear shift
motor
U0101 Signal failure, Gears • Gear shift motor
• Raider module, electric timeshar-
ing
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• Ground harness, gear shift motor

• Signal output harness, gear shift
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motor
U0402 Signal failure, Gears • Gear shift motor
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• Raider module, electric timeshar-
ing
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• Fuse, vehicle body
• Vehicle speed sensor harness,
U0155 Signal failure, vehicle speed • Vehicle speed sensor,
• Assembly instrument
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• Fuse, vehicle body

• Vehicle speed sensor harness,
U0423 Signal failure, vehicle speed • Vehicle speed sensor,
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• Assembly instrument

• Clutch switch
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U0100 signal failure, clutch pedal • Clutch switch harness
U0100
position • Control module, engine

• Clutch switch
U0100 signal failure, clutch pedal
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U0401 • Clutch switch harness
position • Control module, engine

• Raider module, electric timeshar-

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U0001 CAN bus disconnection ing

• CAN harness

• Battery
Systematic voltage exceeds normal • fuse
P0560
work scope • BCM control unit

• Electromagnetic clutch coil

• Electromagnetic clutch coil wire
P1728 Synchronization coil defects • Raider module, electric timeshar-
ing

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04-196 DIAGNOSTICS - TRANSFER GEAR

DTC code Diagnostic items (DTC definition) Trouble location

• Electromagnetic clutch coil
• Electromagnetic clutch coil wire
P1729 Synchronization coil defects • Raider module, electric timeshar-
ing
• Electromagnetic clutch coil
• Electromagnetic clutch coil wire
04 P1730 Synchronization coil defects • Raider module, electric timeshar-
ing
• Control module wire, front axle
clutch
Signal failure feedback, front axle • Control module, front axle clutch
P1734
clutch
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• Raider module, electric timeshar-
ing
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• Fuse, vehicle body
• Switch wire
P1738 Switch defects, model choice • Central control switch block
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• Raider module, electric timeshar-
ing
.C
• Gear shift motor assembly
• Motor harness
P1780 ,Motor failure, gear shift • Raider module, electric timeshar-
ing
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• Gear shift motor assembly

• Motor harness
P1781 ,Motor failure, gear shift • Raider module, electric timeshar-
G

ing
• Gear shift motor assembly
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• Motor harness
P1782 ,Motor failure, gear shift • Raider module, electric timeshar-
ing
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DIAGNOSTICS - TRANSFER GEAR 04-197

U0101 SIGNAL FAILURE, GEAR

U0402 SIGNAL FAILURE, GEAR
Circuit diagram

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04-198 DIAGNOSTICS - TRANSFER GEAR

Diagnostic steps

1. Measure the electrical resistance based on the value in the following form.
(a) Switchover the ignition switch to “OFF”.
Standard electrical resistance (check whether there
existent an open circuit)
04 Multimeter connection Standard value
C040(17)-K001(A) ＜2Ω
C040(18)-K001(A) ＜2Ω
C040(5)-K001(A) ＜2Ω
C040(19)-K001(A) ＜2Ω
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C040(20)-K001(A) ＜2Ω
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Check whether the result is normal?

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Yes> go to step 2
No> replace connection harness
G
2. Check whether the output signal is normal.
(a) Start the vehicle
(b) Switchover transfer gear switch to different gears .
ee
(c) Check whether there is voltage output.
Check whether the result is normal?
Yes> Replacement motor assembly.
k.

NO> Replace control unit.

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DIAGNOSTICS - TRANSFER GEAR 04-199

SPEEDOMETER DEFECTS
Circuit diagram

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04-200 DIAGNOSTICS - TRANSFER GEAR

Diagnostic steps

1. Check operating voltage of the sensor , speedometer

(a) Ignition Switch: OFF.

(b) Disconnect speedometer E001 connector

(c) Ignition Switch: ON.

04
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(d) Use multimeter to measure speedometer sensor E001

connector No.1 stitch and No.2 stitch respectively, and the
voltage between No.1 stitch and ground connection.
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Standard voltage
Multimeter connection Standard value
.C

E001 (1) - E001 (2)

Battery voltage
E001 (1) ground
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G
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Check whether the result is normal?

Yes> go to step 3
No> If both have no voltage, go to step2. If there is voltage between No.1 stitch and ground connection,
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repair the open circuit between No.2 stitch of the speed sensor E001 connector and No.7 stitch of
assembly instrument C013 connector .
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2. Check supply circuit, speed sensor

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DIAGNOSTICS - TRANSFER GEAR 04-201

(a) Check whether fuse F26 (7.5A) of the body is fusing or

not.

04
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(b) Use multimeter to measure the voltage between fuse F26

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of the body and ground .
Standard voltage
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Multimeter connection Standard value
F26-ground Battery voltage
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Check whether the result is normal?
Yes> go to step 3
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No> Repair the circuit between fuse box of vehicle body: F26 (7.5A) and No.1 stitch of vehicle speed
sensor E001 connector.

3. Check speedometer sensor

(a) Ignition Switch: OFF.

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04-202 DIAGNOSTICS - TRANSFER GEAR

(b) Dismantle vehicle speed sensor.

(c) Rotate the spindle of vehicle speed sensor.

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(d) Use multimeter to measure the resistance between No.2

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stitch speed sensor E001 connector and No.3 stitch.
Pulse signal: each rotation should have 8 pulse
resistance signal
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Check whether the result is normal?

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Yes> go to step 4
No> Replace speedometer sensor

4. Check sensor signal circuit, speedometer

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(a) Disconnect assembly instrument C013 connector

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DIAGNOSTICS - TRANSFER GEAR 04-203

(b) Use multimeter to measure the resistance between No.3

stitch of speed sensor E001 connector and ground.
Standard resistance (check whether there is short
circuit)
Multimeter connection Standard value
E001 (3) ground ≥ 1 MΩ

04
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(c) Use multimeter to measure the resistance between No.3

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stitch speed sensor E001 connector and No.8 stitch of
C013 connector. Standard electrical resistance (check
whether there existent an open circuit)
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Multimeter connection Standard value
E001 (3) - C013 (8) ≤2Ω
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G

Check whether the result is normal?

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Yes> replace combination instrument assembly.

No > Repair signal circuit between No.3 stitch of speed sensor E001 connector and No.8 stitch of
combination instrument C013 connector
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04-204 DIAGNOSTICS - TRANSFER GEAR

U0100 SIGNAL FAILURE, CLUTCH PEDAL POSITION

U0401 SIGNAL FAILURE, CLUTCH PEDAL POSITION
Circuit diagram

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DIAGNOSTICS - TRANSFER GEAR 04-205

Diagnostic steps

1. Check clutch switch

(a) Pedal and loosen clutch pedal.
(b) Disconnect the connector, clutch switch.
(c) Check the resistance, clutch switch
Multimeter connection Standard value
04
Pedal: C001(1)-COO1(2) ＜2Ω
Loosen: C001(1)-COO1(2) >1KΩ

2. Measure the electrical resistance based on the value in the following form.
(a) Switchover the ignition switch to “OFF”.
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Standard electrical resistance (check whether there

existent an open circuit)
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Multimeter connection Standard value

E006 (40) - COO1 (2) ＜2Ω
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COO1 (1) ground ＜2Ω

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Check whether the result is normal?

G

Yes> replace engine control unit

No> replace connection harness
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04-206 DIAGNOSTICS - TRANSFER GEAR

U0001 CAN BUS DISCONNECTION

Circuit diagram

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DIAGNOSTICS - TRANSFER GEAR 04-207

Diagnostic steps

1. Check the harness

(a) Turn on the ignition switch.
(b) Rotate gear switch, and switchover 2 drive and 4 drive.
(c) Check whether 4 drive of electric timesharing module(8,9) has voltage output.
Check whether the result is normal?
04
Yes> replace CAN wire.
No> Replace 4-drive module, electric timesharing.
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04-208 DIAGNOSTICS - TRANSFER GEAR

P0560 SYSTEMATIC VOLTAGE EXCEEDS NORMAL WORK SCOPE

Circuit diagram

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DIAGNOSTICS - TRANSFER GEAR 04-209

Diagnostic steps

1. Check fuse
(a) Ignition Switch: ON.
(b) Check whether the fuse of the interior fuse box: F8 (20A), F26 (7.5A) is fusing or not.
Check whether the result is normal?
Yes> go to step 2
04
No> replace fuse

2. Check power supply circuit of 4-drive module ofelectric timesharing

(a) Ignition Switch: ON.
(b) Disconnect 4-drive module C040 connector of electric
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timesharing.
(c) Use multimeter to measure 4-drive module C040 of electric
timesharing.
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Voltage between connectors No.13 and 23 ground

connection.
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Multimeter connection Standard value

C040 (13) ground
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Battery voltage
C040 (23) ground
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Check whether the result is normal?

G
Yes> go to step 3
No> If No.13 stitch of C040 connector of 4-drive electric timesharing has no battery voltage, repair the
open circuit from fuse F8 (20A) to No.13 stitch of C040 connector of the 4-drive module of electric
ee

timesharing. If No.23 stitch of C040 connector of 4-drive electric timesharing has no battery voltage,
repair the open circuit from fuse F26 (7.5A) to No.23 stitch of C040 connector of the 4-drive module of
electric timesharing.
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3. Check power supply ground connection of 4-drive module electric timesharing

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04-210 DIAGNOSTICS - TRANSFER GEAR

(a) Ignition Switch: OFF.

(b) Use multimeter to measure the resistance between No.13
and 23 stitch of C040 connector of 4-drive module of
electric timesharing, and the ground respectively.
Standard electrical resistance (check whether there
existent an open circuit)
Multimeter connection Standard value
04
C040 (12) ground
≤2Ω
C040 (25) ground
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Check whether the result is normal?

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Yes> replace combination instrument assembly.

No> repair the circuit between No. 12 and 25 Stitches of C040 connector of 4-drive module of electric
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timesharing, and the ground.

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DIAGNOSTICS - TRANSFER GEAR 04-211

P1728 SYNCHRONIZATION COIL DEFECTS

P1729 SYNCHRONIZATION COIL DEFECTS
P1730 SYNCHRONIZATION COIL DEFECTS
Circuit diagram

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04-212 DIAGNOSTICS - TRANSFER GEAR

Diagnostic steps

1. Check synchronization coil

(a) Disconnect coil connector of electromagnetic clutch.
(b) Check the resistance of electromagnetic clutch coil.

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Check whether the result is normal?

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Yes> go to step 2
No> Replace clutch coil of the battery.
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2. Measure the electrical resistance based on the value in the following form.
Standard electrical resistance (check whether there existent an open circuit)
ee
Multimeter connection Standard value
C040(11)-electromagnetic clutch coil (1) ＜2Ω

Check whether the result is normal?

k.
Yes> replace 4-drive module, electric timesharing.
No> replace connection harness
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DIAGNOSTICS - TRANSFER GEAR 04-213

P1734 SIGNAL FAILURE FEEDBACK, FRONT AXLE CLUTCH

Circuit diagram

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04-214 DIAGNOSTICS - TRANSFER GEAR

Diagnostic steps

1. Check connection harness

(a) Switchover the ignition switch to “OFF”.
(b) Measure the electrical resistance based on the value in
the following form.
Standard electrical resistance (check whether there
04
existent an open circuit)
Multimeter connection Standard value
C040(3)-C038(9)
＜2Ω
C040(6)-C038(8)
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Check whether the result is normal?

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Yes> go to step 2
No> replace connection harness
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2. Check whether there is signal output.
(a) Turn on the ignition switch.
(b) Pedal clutch pedal.
ee

(c) Swithover 2-drive and 4-drive

(d) Check whether the output signal is normal.
Check whether the result is normal?
k.
Yes> 4-drive module, electric timesharing
No> replace control module , front axle clutch
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DIAGNOSTICS - TRANSFER GEAR 04-215

P1738 DEFECTS, MODE SELECT SWITCH

Circuit diagram

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04-216 DIAGNOSTICS - TRANSFER GEAR

Diagnostic steps

1. Check fuse
(a) Ignition Switch: ON.
(b) Check whether the fuse of fuse box: F11(60A), F36(10A) is fusing or not.
Check whether the result is normal?
Yes> go to step 2
04
No> replace fuse

2. Check C039 power supply circuit, mode select switch.

(a) Ignition Switch: ON.
(b) Disconnect C039 connector, mode select switch.
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(c) Use multimeter to measure the voltage between No.9 stitch
of C039 connector of mode select switch and the ground
connection.
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Multimeter connection Standard value

C039 (9) ground Battery voltage
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Check whether the result is normal?

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Yes> go to step 3
No> if there is no battery voltage at No.9 stitch of C039 connector of mode select switch, repair the open
circuit between Fuse F36 (10A) and No.6 stitch of C039 connector of the mode select switch.
ee

3. Check power supply ground connection of 4-drive module electric timesharing

(a) Ignition Switch: OFF.
(b) Use multimeter to measure the voltage between No.8 stitch
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of C039 connector of mode select switch and the ground

connection.
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Standard electrical resistance (check whether there
existent an open circuit)
Multimeter connection Standard value
C039 (8) ground ≤2Ω

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DIAGNOSTICS - TRANSFER GEAR 04-217

Check whether the result is normal?

Yes> go to step 4
No> Repair the circuit between No.8 stitch of C039 connector of mode select switch and ground
connection.

4. Check control circuit.

(a) Ignition Switch: ON. 04
(b) Use multimeter to measure the resistance between No.1
and 2 stitches of C039 connector of mode select switch
and the connectors 4 and 16 of 4-drive module C040of
electric timesharing.
Standard electrical resistance (check whether there
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existent an open circuit)
Multimeter connection Standard value
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C040(4)- C039(1)
≤2Ω
C040(16)- C039(2)
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Check whether the result is normal?

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Yes> replace mode select switch.

No>repair the circuit between No.1 and 2 stitches of C039 connector of mode select switch and connectors
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4 and 16 of 4-drive module C040 of electric timesharing.

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04-218 DIAGNOSTICS - TRANSFER GEAR

P1780 MOTOR DEFECTS, GEAR SHIFT

P1781 MOTOR DEFECTS, GEAR SHIFT
P1782 MOTOR DEFECTS, GEAR SHIFT
Circuit diagram

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DIAGNOSTICS - TRANSFER GEAR 04-219

Diagnostic steps

1. Check motor
(a) Disconnect the connector.
(b) Check whether the resistance of motor is normal or not.
Check whether the result is normal?
Yes> go to step 2
04
No> Replace motor assembly.

2. Check whether the wire is normal of not.

(a) Switchover the ignition switch to “OFF”.
(b) Measure the electrical resistance based on the value in
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the following form.
Standard electrical resistance (check whether there
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existent an open circuit)
Multimeter connection Standard value
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C040(1)-K001(G) ＜2Ω
C040(2)-K001(B) ＜2Ω
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Check whether the result is normal?

Yes> Replace 4-drive module, electric timesharing
No> replace connection harness
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