Unit-4.2 Transportation
Unit-4.2 Transportation
SUPPLY CHAIN
UNIT III
Learning Objectives
• Road
• Rail
• Air
• Package Carriers (still using trucks, but the
focus is on delivery of a few packages)
• Water
• Pipeline (highly limited by geography and
product)
Road
• Trucking industry is divided into two parts i.e.
• TL: Truck Load and LTL: Less than Truck load.
• TL: TL pricing display the economy of scale with
respect to the distance travel. TL shipping suited for
transportation between manufacturing facilities and
warehouses.
• LTL: LTL operations are priced to encourage
shipments in small lots, usually less than half a TL.
LTL shipping suites for shipments that are large to be
mailed as small packages.
Road
Advantages:
• Direct door-to-door service
• Ideal for lower volume shipments involving multiple
shippers and consignees, i.e., LTL shipments
• Good speed and reliability, especially for truckload
shipments
Disadvantages:
• Relatively higher cost on a volume basis
• Limited ability to transport bulk commodities
• Higher variable costs
• Subject to seasonal weather and infrastructure
conditions
Rail
Advantages:
• Capable of hauling a wide range of goods
• Most suitable for large quantities of bulk commodities
• Low variable cost
• Excellent economies of scale
Disadvantages:
• Comparatively high fixed costs
• Limited accessibility without using motor carrier for pickup
and delivery
• Limited door-to-door service
• Long in-transit and handling times (at pickup and delivery
end)
Air
Advantages :
• Quickly satisfy emergency requirements
• Can support JIT inventory
• High level of competition helps hold down prices
Disadvantages:
• High cost per kg.
• Limited amounts and types of freight
• Fuselage shape limits container size and shape
• High variable-to-fixed cost ratio
• Requires combination with motor carrier for pickup and
delivery for direct door-to-door movements
Package Carriers
Advantages :
• Rapid and reliable delivery
• Small and time-sensitive shipments
• Preferred mode for e-businesses (e.g., Amazon, Dell,
McMaster-Carr)
• Consolidation of shipments (especially important for
package carriers that use air as a primary method of
transport)
Disadvantages:
• Expensive
Water
Advantages :
• Can handle very large quantities of bulk commodities and
raw materials
• Very low cost per kg.
Disadvantages:
• Limited shipping and receiving points
• Seasonal limitations on inland waterways
• Slow speed
• Potential for natural disasters
• Typically requires motor or rail carrier for pickup and
delivery
Pipeline
Advantages :
• Primarily for crude petroleum, refined petroleum
products, natural gas
• Best for large and predictable demand
• Low cost transportation
• Highly reliable
• Not affected by weather conditions
Disadvantages:
• Extremely slow
• High fixed cost
• Fixed routes and rights-of-way
Intermodal
Advantages :
• Utilizes inherent advantages of different
modes of transportation for a single shipment
• Most common example: rail/truck,
water/rail/truck or water/truck
• Often uses containers
• Increased global trade has also increased use
of intermodal transportation
Disadvantages:
Can be complex with different carriers involved
Intermodal
Intermodal
Comparison of Performance Characteristics
Capability
Accessibility
ability of the
Reliability picking up
Speed carrier to
ability to the shipment
Time for move special
deliver on and
shipment materials,
time delivering it
hazardous
door-to-door
materials
Air Fast High Low Moderate
Rail Slow Moderate Moderate Moderate
Pipeline Slow High Low Low
Motor Moderate High High High
Inland Low-Mod
Slow Low Low
water erate
Comparison of Economic Characteristics
Average Capacity in
Lowest
Length of tonnes
per-unit cost Market
Haul (1-highest,
Cost for Coverage
(1-highest, 5-lowest)
shipment
5-lowest)
Terminal to
Air High 2 4
Terminal
Terminal to
Rail Low 3 3
Terminal
Terminal to
Pipeline Low 5 1
Terminal
Motor Moderate Point to Point 4 5
Inland Terminal to
Low 1 2
water Terminal
Design Options for a Transportation Network
• Direct shipping network: All shipments come directly from suppliers
to retail stores as shown in Figure.
• The routing of each shipment is specified & the supply chain
manager only needs to decide on the quantity to ship and the mode
of transportation to use.
• Advantages: 1.Elimination of intermediate warehouses. 2. Simplicity
in operation and coordination. 3. The transportation time from
supplier to retail store will be short.
Supplier/P Retailer/
lant Base
Design Options for a Transportation Network
Direct shipping with milk runs: A milk run is a route in which a truck
either delivers product from a single supplier to multiple retailers or
goes from multiple suppliers to a single retailer. In this network, a
supplier delivers directly to multiple retail stores on a truck or a truck
picks up deliveries from many suppliers destined for same retail store.
Here, SC manager has to decide on routing of each milk run.
Adv: Lower transportation cost by consolidating shipments to multiple
stores on a single truck.
D
C
Supplier/Pl Retailer/B
ant ase
Design Options for a Transportation Network
Shipping via DC using milk runs: As shown in Figure, Milk runs can be
used from a DC if lot sizes to be delivered to each retail store are small.
Milk runs reduce outbound transportation costs by consolidating small
shipments.
Design Options for a Transportation Network
• Tailored network: Here transportation uses a
combination of cross-docking, milk runs, and TL
and LTL carriers, along with package carriers.
• Advantage: Improves responsiveness of the SC.
• Disadvantage: 1.The complexity is high because
different shipping procedures are used for each
product and retail outlet. 2. Operating a tailored
network requires significant investment in
information infrastructure to facilitate the
coordination.
Pros and Cons of Different Transportation Networks
Trade-offs in Transportation Design
Trade-offs to consider when making transportation
decisions:
1. Transportation and inventory cost trade-off
– Choice of transportation mode
– Inventory aggregation
2. Transportation cost and responsiveness trade-off
Choice of Transportation Mode:
•A manager must account for inventory costs when
selecting a mode of transportation
•A mode with higher transportation costs can be justified
if it results in significantly lower inventories
Inventory Aggregation: Inventory vs. Transportation Cost
● Firms significantly reduce safety inventory by physically
aggregating inventories in one location.
● As a result of physical aggregation
– Inventory costs decrease
– Inbound transportation cost decreases
– Outbound transportation cost increases
● Inventory aggregation decreases supply chain costs if the
product has a high value to weight ratio, high demand
uncertainty, or customer orders are large
● Inventory aggregation may increase supply chain costs if
the product has a low value to weight ratio, low demand
uncertainty, or customer orders are small
Trade-offs Between Transportation Cost
and Customer Responsiveness
•
Savings matrix
•
Savings matrix
•
C-X C-Y
C-X
DC
DC
C-Y
DC
Assign customers to vehicles or routes
• The grocery chain has 3 trucks, each capable of carrying upto 200 units.
Use savings matrix method to device suitable delivery schedule.
Savings matrix method - Problem
•
Assume that the capacity of each vehicle is equal to i. 23 units ii. 16 units
Savings matrix method – Problem2
Savings matrix method – Problem2