Fixed Displacement RE 91 008/04.

05
Replaces: 03.97
1/16

Plug-In Motor A2FE

Technical data sheet

Series 6
Sizes Nominal pressure/Peak pressure
23...180 400/450 bar
250...355 350/400 bar
Open and closed circuits

Contents Features
Ordering Code / Standard Program 2...3 – Fixed displacement motor with axial tapered piston rotary
Technical Data 4...6 group of bent axis design, suitable for hydrostatic drives in
open and closed circuits.
Unit Dimensions, Sizes 23...180 7...8
Unit Dimensions, Size 250 9 – Primarily for installation in mechanical gearboxes, e.g. track
drives (almost fully integration into a mechanical gearbox,
Unit Dimensions, Size 355 10
extremely compact unit)
Flushing and Boost Pressure Valve 11
– The output speed depends on the flow capacity of the pump
Pressure Relief Valves 12
and the displacement of the motor
Counterbalance Valve BVD 13
– The torque increases with the pressure differential between
Speed Measurement 14
the high and low pressure side and with increasing displace-
Installation and Commissioning Notes 15 ment
General Notes 16
– Compact design
– High efficiency
– Complete unit, ready assembled and tested
– Easy assembly, simply „plugs-in“ to mechanical gearboxes
– No installation tolerances to consider
2/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Ordering Code / Standard Program

A2F E / 6 W – V
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Hydraulic fluid
Mineral oil, HFD for sizes 250...355 only in combination with long-life bearing“L“ (no code)
01 HFB-, HFC hydraulic fluid sizes 23...180 (no code)
sizes 250...355 (only in combination with long-life bearing“L“) E-

Axial piston unit

02 Bent axis design, fixed displacement A2F

Drive shaft bearing 23...180 250...355

Mechanical bearing (no code)
03
Long-life bearing – L

Mode of operation
04 Motor, plug-in version E

Size
≈ Displacement Vg (cm3)
05
23 28 32 45 56 63 80 90 107 125 160 180 250 355

Series
06 6

Index
sizes 23...180 1
07
sizes 250...355 0

Direction of rotation
08 Viewed on shaft end alternating W

Seals
09 FKM (Flour-Caoutchouc) V

Shaft end 23 28 32 45 56 63 80 90 107 125 160 180 250 355

Splined shaft – – – A
10
DIN 5480 – – – – – Z

Mounting flange 23...180 250...355

2-hole– similar ISO 3019-2 – L
11
4-hole– similar ISO 3019-2 – M
RE 91 008/04.05 A2FE Bosch Rexroth AG 3/16

Ordering Code / Standard Program

A2F E / 6 W – V
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Service line connections 1) 23 28 32 45 56 63 80 90 107 125 160 180 250 355

SAE flange ports A and B 01 0 – – – – – – – – – – – – 010
rear 7 – – – – – – – – – – – – – 017
SAE flange ports A and B 02 0 – – – – – – – – – – – – – 020
lateral, opposite 7 – – – – – – – – – – – – – 027
SAE flange ports A and B 10
12 0 – 100
bottom (same side)
Port plate for fitting a 18
1 – – – 181
counterbalance valve
Port plate with integrated 19 1 – – – 191
pressure relief valves 2 – – – 192

Valves
without valves 0
with pressure relief valves (without pressure sequence range) 1
with pressure relief valves (with pressure sequence range) 2
with flushing and boost pressure valve 2) 7

Speed measurement 23...45 56...180 250 355

without speed measurement (no code)
13
prepared for speed measurement with HDD sensor 3) – – F

Special design
Standard version (no code)
14
Specific version for slew drive applications (standard for port plate 19) J
1) threads of fastening screws are metric
2) sizes 23...180, we kindly ask for consultation
3) complete order recommended (A2FE inc. speed sensor)

● = available – not available

= preferred program
4/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Technical Data
Hydraulic fluid Selection diagram

Before starting project planning, please refer to our data -40° -20° 0° 20° 40° 60° 80° 100°
1600 1600
sheets RE 90220 (mineral oil), RE 90221 (environmentally 1000
acceptable pressure fluids) and RE 90223 (HF pressure 600
400
fluids) for detailed information regarding the choice of pressure

VG 68
VG

VG 32
VG 46
VG 2
200
fluids and conditions of use.

10
2

0
100
The A2FE fixed displacement plug-in motor is not suitable
60
for use with HFA. If HFB, HFC and HFD or environmentally
40

viscosity ν in mm2/s
acceptable pressure fluids are being used, the constraints 36
regarding technical data and seals mentioned in RE 90221 and νopt.
20
RE 90223 must be observed. 16
If necessary, please consult us to discuss the type of 10
pressure fluid you intend to use.

Operating viscosity range 5 5

-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
We recommend that a viscosity (at operating temperature) for temperature t in °C
optimum efficiency and service life purposes of
tmin = -40°C fluid temperature range tmax = +115°C
νopt = optimum viscosity 16...36 mm2/s
Details regarding the selection of hydraulic fluid
be chosen, taken the circulation temperature (closed circuit)
and tank temperature (open circuit) into account. The correct selection of hydraulic fluid requires knowledge of
the operating temperature in relation to the ambient tempera-
Limits of viscosity range ture: in a closed circuit the circulation temperature, in an open
circuit the tank temperature.
The following values apply in extreme cases:
The hydraulic fluid should be selected so that within the
Sizes 23...180:
operating temperature range, the operating viscosity lies within
νmin = 5 mm2/s
the optimum range (νopt.) (see shaded section of the selection
short term (t < 3 min) at max. permitted temperature
diagram). We recommend that the highest possible viscosity
tmax = +115°C.
range should be chosen in each case.
νmax = 1600mm2/s,
Example: At an ambient temperature of X° C an operating tem-
short term (t < 3 min) with cold start (p < 30 bar, n ≤ 1000 rpm,
perature of 60° C is set in the circuit. In the optimum operating
tmin = -40°C).
viscosity range (νopt; shaded area) this corresponds to the
viscosity classes VG 46 or VG 68; to be selected: VG 68.
Sizes 250...355:
Please note: The leakage fluid temperature, which is affected
νmin = 10 mm2/s,
by pressure and rotational speed, is always higher than the
short term (t < 3 min) at max. permitted temperature
circulation temperature or tank temperature. At no point
tmax = +90°C
in the system may the temperature be higher than 115°C (sizes
νmax = 1000 mm2/s, 23...180) or 90°C (sizes 250...355).
short term (t < 3 min) with cold start (p ≤ 30 bar, n ≤ 1000 rpm,
If this cannot be achieved due to unusual operating parameters
tmin = -25°C).
or high ambient temperatures, we recommend the use of a flus-
Note that the maximum fluid temperature must not be excee- hing and boost pressure valve (see page 11).
ded locally either (e.g. bearing area). The temperature in the
bearing area is - depending on pressure and speed - up to 12
Filtration
K higher than the average waste fluid temperature.
The finer the filtering, the cleaner the fluid and the longer the
Special measures are necessary at temperatures between
service life of the axial piston unit.
-25°C and -40°C. Please consult us.
To ensure proper function of the axial piston unit, the pressure
See RE 90300-03-B for detailed information about use at low
fluid must have a cleanliness level of at least
temperatures.
20/18/15 according to ISO 4406.
At very high pressure fluid temperatures (90°C to max. 115°C, not
permitted for sizes 250...355), a cleanliness level of at least
19/17/14 according to ISO 4406 is required.
Please consult us if these cleanliness leveles cannot be achieved.
RE 91 008/04.05 A2FE Bosch Rexroth AG 5/16

Technical Data
Operational pressure range Long-life-bearing (sizes 250...355)
Maximum pressure on port A or B For long service life and use with HF pressure fluids.
(pressure data according DIN 24312) Same external dimensions as motor with standard
bearing. A long-life bearing can be supplied.
Shaft end A sizes 23...180
Nominal pressure pN 400 bar Sealing ring
Peak pressure pmax 450 bar
Summation pressure (A+ B) 700 bar Permissible pressure load
The service life of the sealing ring is affected by the speed of
Shaft end Z sizes 23, 28, 45 size 56
the motor and the case drain pressure. The permitted loading
sizes 80, 107, 160 sizes 250, 355
with intermittent case drain pressure depends on the rotational
Nominal pressure pN 400 bar 350 bar speed (see chart). Short-term (t < 5 s) pressure spikes of up
Peak pressure pmax 450 bar 400 bar to 6 bar absolute are permitted.
Summation pressure (A+ B) 700 bar 700 bar The average continuous case drain pressure must not exceed
Please note: 3 bar absolute.
These values are valid for radial force free load. With additional The pressure in the housing must be equal to or greater than
radial force see RE 91001. the external pressure on the shaft seal.
In cases of pulsating loading above 315 bar, we recommend 10
the version with splined shaft A (sizes 23...180).
9
perm. pressure pabs. max. (bar)
8
Minimum inlet pressure sizes 160, 180
on service line port A (B) 7
sizes 107, 125
In order to avoid damage of the motor a minimum inlet pressure 6
at the inlet zone must be assured. The minimum inlet pressure sizes 80, 90
5
is related to the rotational speed of the fixed motor.
sizes 56, 63
4
inlet pressure pabs. min (bar)

12 size 355 size 45

3
10 size 250 sizes 23...32
2
8 1
0 1000 2000 3000 4000 5000 6000 7000 8000
6 speed n (rpm)

4
Temperature range
2
1
The FKM shaft seal is admissible for a housing temperature
range from
0 0,2 0,4 0,6 0,8 1,0
-25°C to +115°C at sizes 23...180 and
speed n/nmax -25°C to +90°C at sizes 250...355
Note:
Please consult us if these conditions cannot be satisfied For applications below -25 °C a NBR shaft seal is necessary
(admissible temperature range -40 °C to +90 °C).
Please consult us.
Direction of flow
Direction of rotation, (viewed on shaft)
clockwise counter-clockwise
A to B B to A

Speed range
No limit to minimum speed nmin. If uniform motion is required,
nmin must not be less than 50 rpm. See table on page 6 for
maximum speed.
6/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Technical Data
Table of values (theoretical values, ignoring ηmh and ηv; values rounded)
Size 23 28 32 45 56 63 80
Displacement Vg cm3 22,9 28,1 32 45,6 56,1 63 80,4
Speed max. nmax rpm 6300 6300 6300 5600 5000 5000 4500
nmax intermit.1) rpm 6900 6900 6900 6200 5500 5500 5000
Flow max. qV max L/min 144 176 201 255 280 315 360
Torque constants TK Nm/bar 0,36 0,445 0,509 0,725 0,89 1,0 1,27
Torque at ∆p = 400 bar T Nm 144 178 204 290 356 400 508
Rotary stiffness Nm/° 230 230 230 330 440 440 670
Mass moment of inertia
J kgm2 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072
around output shaft
Case fill capacity L 0,20 0,20 0,20 0,33 0,45 0,45 0,55
Weight (approx.) m kg 10,5 10,5 10,5 15 18 19 23

Size 90 107 125 160 180 250 355

Displacement Vg cm3 90 106,7 125 160,4 180 250 355
Speed max. nmax rpm 4500 4000 4000 3600 3600 2700 2240
nmax intermit.1) rpm 5000 4400 4400 4000 4000 – –
Flow max. qV max L/min 405 427 500 577 648 675 795
Torque constants TK Nm/bar 1,43 1,70 1,99 2,54 2,86 3,98 5,65
Torque at ∆p = 400 bar T Nm 572 680 796 1016 1144 1393 2) 1978 2)
Rotary stiffness Nm/° 670 880 880 1350 1350 3733 5092
Mass moment of inertia die
J kgm2 0,0072 0,0116 0,0116 0,0220 0,0220 0,061 0,102
around output shaft
Case fill capacity L 0,55 0,8 0,8 1,1 1,1 2,5 3,5
Weight (approx.) m kg 25 34 36 47 48 82 110
1) intermittent maximum speed: overspeed at discharge and over-running travel operations, t < 5 sec. and ∆p < 150 bar
2) torque at ∆p = 350 bar

Ermittlung der Nenngröße

Vg • n Vg = Displacement per revolution in cm3

Flow qv = L/min
1000 • ηv ∆p = Differential pressure in bar
n = Speed in rpm
qV • 1000 • ηv
Output speed n = rpm ηv = Volumetric efficiency
Vg
ηmh = Mechanical-hydraulic efficiency
Vg • ∆p • ηmh ηt = Overall efficiency
Output torque T = Nm
20 • π

2π•T•n qv • ∆p • ηt
Output power P = = kW
60000 600
RE 91 008/04.05 A2FE Bosch Rexroth AG 7/16

Before finalizing your design, please request

Unit Dimensions, Sizes 23...180 approved installation drawing. Dimensions in mm

Port plate 10: SAE ports, bottom

A7
A6
A3 A10
Flange A4 A5 C1
ISO 3019-2 C3

R1
T

C5
A11
40°
øA1
øA2

A8

A12

øC
A13

2
14
Groove for

øA
O-ring A15 øC4 C7
A9 Y C6

Detail Y
B2

øB3
B1

B5
B6
B4
A
B7

Size øA1 øA2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 øA14 A15

23, 28, 32 135 -0,025 94 -0,5 88,8 15 16 94 114 95 87,1 45 27 91 105 106 5,2
45 160 -0,025 117+1,5
-2 92,3 15 18 109 133 106 90 50 31,3 102 119 118 5,2
56, 63 160 -0,025 121 -0,5 92,3 15 18 122 146 109 90 59 34 107 128 128 5,2
80, 90 190 -0,029 140,3 -0,5 110 15 20 127 157 123 106 54 41 120 144 138 5,2
107, 125 200 -0,029 152,3 -0,5 122,8 15 20 143 178 135 119 58 41 136 158 150 5,2
160, 180 200 -0,029 171,6 -0,5 122,8 15 20 169 206 134 119,3 75 47 149 184 180 5,2

Size R1 O-ring 1) B1 B2
øB3 B4 B5 B6 B7 Ports A, B Case drain port T
DIN 13 2) SAE J518 DIN 3852
23, 28, 32 10 126x4 40,5 18,2 13 M8x1,25; 15 deep 59 115 40 1/2 in M16x1,5; 12 deep 100 Nm 3)
45 10 150x4 50,8 23,8 19 M10x1,5; 17 deep 75 147 49 3/4 in M18x1,5; 12 deep 140 Nm 3)
56, 63 10 150x4 50,8 23,8 19 M10x1,5; 17 deep 75 147 48 3/4 in M18x1,5; 12 deep 140 Nm 3)
80, 90 10 180x4 57,2 27,8 25 M12x1,75; 17 deep 84 166 60 1 in M18x1,5; 12 deep 140 Nm 3)
107, 125 16 192x4 66,7 31,8 32 M14x2; 19 deep 99 194 70 1 1/4 in M18x1,5; 12 deep 140 Nm 3)
160, 180 12 192x4 66,7 31,8 32 M14x2; 19 deep 99 194 70 1 1/4 in M22x1,5; 14 deep 210 Nm 3)

1) not included in the supply

Size C1 øC2 C3 øC4 C5 C6 C7
2) tightening torque see general notes
23, 28, 32 188 154 160 14 71 42 13 3) tightening torque, max.

45 235 190 200 18 82 47,5 15

56, 63 235 190 200 18 82 36 0
80, 90 260 220 224 22 98 40 0
107, 125 286 232 250 22 103 40 0
160, 180 286 232 250 22 104 42 0
8/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Before finalizing your design, please request

Unit Dimensions, Sizes 23...180 approved installation drawing. Dimensions in mm

Shaft end
Size Splined shaft (DIN 5480) 1) W1 2) W2 W3 øW4 W5 W6
23, 28, 32 A W30x2x30x14x9g M10x1,5 7,5 22 35 8 35
W3 23, 28 Z W25x1,25x30x18x9g M8x1,25 6 19 35 15 43
W2 45 Z W30x2x30x14x9g M12x1,75 9,5 28 35 8 35
56, 63 A W35x2x30x16x9g M12x1,75 9,5 28 40 8 40
W1

56 Z W30x2x30x14x9g M12x1,75 9,5 28 40 8 35

øW4

80, 90 A W40x2x30x18x9g M16x2 12 36 45 8 45

80 Z W35x2x30x16x9g M12x1,75 9,5 28 45 8 40
W5
107, 125 A W45x2x30x21x9g M16x2 12 36 50 8 50
W6 107 Z W40x2x30x18x9g M12x1,75 9,5 28 50 8 45
160, 180 A W50x2x30x24x9g M16x2 12 36 60 11 55
160 Z W45x2x30x21x9g M16x2 12 36 60 8 50
1) pN = 400 bar
2) centering bore according to DIN 332 (thread according to DIN 13), tightening torque see general notes
RE 91 008/04.05 A2FE Bosch Rexroth AG 9/16

Before finalizing your design, please request

Unit Dimensions, Size 250 approved installation drawing. Dimensions in mm

Port plate 01: SAE ports, rear

Flange 133.5 80
ISO 3019-2 14 25

ø2
T1

2
30°
ø30

M16
79
0
ø260 h8

270
26.5°
ø340

93

30°
133
172
T2 Y
27
Groove for 131.5 205
O-ring 250x5 229
Detail Y

31.8
ø210
ø32 B A
66.7
50 50

Shaft end Port plate 02: SAE ports, at side

Z Splined shaft DIN 5480
W50x2x30x24x9g
Detail Y
pN = 350 bar

36 31 .
8
M16x2 1)

12 B A
ø32 6.7

82
6

172
ø60

236
183 Y
9
239
58

Ports

A, B Service line ports (high pressure series) SAE J518 1 1/4 in

Fastening threads DIN 13 M14x2; 19 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M22x1,5; 14 deep 210 Nm 3)
1) centering bore according to DIN 332 (thread according to DIN 13), tightening torque see general notes
2) tightening torque see general notes
3) tightening torque, max.
10/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Before finalizing your design, please request

Unit Dimensions, Size 355 approved installation drawing. Dimensions in mm

Port plate 10: SAE ports, bottom

Flange 45° 45°

190 32 T1
ISO 3019-2

ø27
155
MB
ø280 h8
ø260

315
26.5°
60

148
177
ø3

199
T2 315
14 30 Y
32
Detail Y
183
protated 90°
231
66.7
ø32

31.8

MB MA
B 60 60 A
120.5 115.5

Shaft end Port plate 01: SAE ports, rear

Z Splined shaft DIN 5480 Detail Y
W60x2x30x28x9g
pN = 350 bar
79.4
ø40

42
M20x2.51)

ø245

15
85.5
102

B A
197
ø70

X 36.5
11 147 60 60
82 180 250
208

Ports
A, B Service line ports (high pressure series) SAE J518 1 1/4 in
Fastening threads DIN 13 M14x2; 22 deep2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 18 deep 540 Nm 3)
MA, M B Measuring ports operating pressure (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 3)
1) centering bore according to DIN 332 (thread according to DIN 13), tightening torque see general notes
2) tightening torque see general notes
3) tightening torque, max.
RE 91 008/04.05 A2FE Bosch Rexroth AG 11/16

Before finalizing your design, please request

Flushing and Boost Pressure Valve approved installation drawing. Dimensions in mm

The flushing and boost pressure valve is used to remove heat. Port plate 027: SAE ports, at side
In the closed circuit additionally to the case flushing also the
minimum boost pressure is assured. size 250
Detail Y
Hydraulic fluid is drained from the relevant low-pressure side
into the motor housing. Along with the leakage fluid, it is then
discharged into the tank. The hydraulic fluid removed from the
circuit must be replaced in the closed circuit with hydraulic B A
fluid by the charge pump.

172
Opening pressure of charge pressure valve 16 bar (fixed
setting). Must be taken into account when setting the charge 98
Y
pressure on the pump in the closed circuit. 260.5
On port plate 027, the valve is fitted directly onto the fixed dis-
placement motor (size 250), while on port plate 017 (size 355),
it is fitted on a plate.
Port plate 017: SAE ports, rear
Orifice can be used to adjust the flow as required.
size 355
Standard flow (at low pressure ∆p = 25 bar) Detail Y
Size Flushing flow Orifice-No. M16x2; 21 deep1)
250 10 L/min on request
355 16 L/min on request B A

120
In the case of non-standard flows, please specify the orifice

197
you require when placing your order.
Y
Circuit diagram 40
216
T1 A (B) 281
ø18

1) DIN 13, tightening torque see general notes

T2 B (A)
12/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Before finalizing your design, please request

Pressure Relief Valves approved installation drawing. Dimensions in mm

The pressure relief valves MHDB (as to RE 64642) are protec- Unit dimensions
ting the motor against overcharge. When the set opening pres-
sure is reached the hydraulic fluid flows from the high pressure D1 Detail Z:
side to the low pressure side. D2 Design without pres-
D5 sure sequence range
The pressure relief valves can only be supplied in conjunction
"191" or "181"
with the port plates 181, 191 or 192 (counterbalance valve for T

D3
fitting on port plate 181, see next page). D8

Setting range opening pressure___________ 50 – 420 bar

At design "with pressure sequence range" (192) a higher

D7
D6
pressure setting can be realized by applying an external pilot Z
pressure of 25 - 30 bar at port pSt.
MB
Please indicate in clear text when ordering: S1 S1 MA
MB
– opening pressure of the pressure relief valve Detail Y Y Detail Z:
– opening pressure at pilot pressure applied at pSt Design with pressure
(for design 192 only) D10 sequence range "192"
øD12 D8

D11
Design without pressure sequence range "191"

D4
T1 MB only for port
B plate "181"
D9

B
A

D6
D13
S1 MB S1 MA

A Ports
A, B Service line ports SAE J518
T2 MA
S1 Boosting (only for port plate 191/192)
MA, M B Measuring ports (plugged)
Design with pressure sequence range "192"
pSt Pilot pressure port (only for port plate 192)
T1 MB pSt
Size A, B 1) S1 2) MA , M B pSt 3)
B
28, 32 SAE 3/4 in M22x1,5; 14 deep M20x1,5; 14 deep2) G 1/4
45 SAE 3/4 in M22x1,5; 14 deep M20x1,5; 14 deep2) G 1/4
56, 63 SAE 3/4 in M26x1,5; 16 deep M26x1,5; 16 deep2) G 1/4
S1
80, 90 SAE 1 in M26x1,5; 16 deep M26x1,5; 16 deep2) G 1/4
107, 125 SAE 11/4 in M26x1,5; 16 deep M26x1,5; 16 deep2) G 1/4
A
160, 180 SAE 11/4 in M26x1,5; 16 deep M30x1,5; 16 deep G 1/4
T2 MA pSt 1) SAE J518 2) DIN 3852 3) DIN ISO 228

Size D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 øD12 D13 4)

28, 32 MHDB.16 145 122 25 63 110 102 87 36 66 50,8 23,8 19 M10; 17 deep
45 MHDB.16 161 137 22 60 126 113 98 36 66 50,8 23,8 19 M10; 17 deep
56, 63 MHDB.22 189 162 19 57 147 124 105 42 75 50,8 23,8 19 M10; 13 deep
80, 90 MHDB.22 193 165 17,5 55 151 134 114 42 75 57,2 27,8 25 M12; 18 deep
107, 125 MHDB.32 216 184 10 48 168 149,5 130 53 84 66,7 31,8 32 M14; 19 deep
160, 180 MHDB.32 249 218 5 43 202 170 149 53 84 66,7 31,8 32 M14; 19 deep
4) DIN 13, tightening torque see general notes
Assembly instructions for port plate with pressure sequence range “192”:
When fitting the hydraulic line on the pst port, the lock nut must be held in place!
RE 91 008/04.05 A2FE Bosch Rexroth AG 13/16

Before finalizing your design, please request

Counterbalance Valve BVD approved installation drawing. Dimensions in mm

Function Unit dimensions

Track/winch counterbalance valves prevent the motor from
over-speeding (i.e. -out of control) during overrunning load con-
B1
ditions, which causes motor cavitation in open circuit systems.
B3 Pressure relief valves,
This overrunning load-induced cavitation occurs in axial piston
motors when the motor speed exceeds the speed that would see page 12
be reached with the available oil flow. T
MB (MA)
Please note
– BVD counterbalance valve must be specified explicitly in the

B12
order. We recommend ordering the counterbalance valve

B2
and the motor as a set.
Ordering example: A2FE80/61W–VAL181 +

B4
BVD20W27S/41B–V03K00D0800S00
– The counterbalance valve does not replace the mechanical
service brake and parking brake. Detail Y Y
B5
– Note the detailed information about the BVD counterbalance
valve contained in RE 95522!
B Tacking bolts
Application example for winch counterbalance valve BVD..W (M6x1, DIN 13)
– Winch drives in cranes S

B6

B8
B9
– Track drives in crawler excavator

B7
Circuit diagram BVD..W A
MB Gext øB11
B13
L B10
G
B` B
Ports
A, B Service line ports SAE J518
S S Boosting (plugged)
MA, M B Measuring ports (plugged)

A` A A2FE Counterbalance valve

T MA
Size Type A, B 1) S 2) MA,M B 2)
28, 32 BVD20..16 SAE 3/4 in M 22x1,5 M12x1,5
45 BVD20..16 SAE 3/4 in M 22x1,5 M12x1,5
56, 63 BVD20..17 SAE 3/4 in M 22x1,5 M12x1,5
80, 90 BVD20..27 SAE 1 in M 22x1,5 M12x1,5
107, 125 BVD25..38 SAE 11/4 in M 27x2 M12x1,5
160, 180 BVD25..38 SAE 11/4 in M 27x2 M12x1,5
250 on request

Size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 øB11 B12 3) B13 3)

28, 32 BVD20..16 145 180 110 83 4) 137 239 98 66 23,8 50,8 19 M10; 17 deep M10; 14 deep
45 BVD20..16 161 191 126 83 4) 137 239 98 66 23,8 50,8 19 M10; 17 deep M10; 14 deep
56, 63 BVD20..17 189 192 147 73 137 239 98 75 23,8 50,8 19 M10; 17 deep M10; 14 deep
80, 90 BVD20..27 193 202 151 73 137 239 98 75 27,8 57,2 25 M12; 18 deep M12; 16 deep
107, 125 BVD25..38 216 238 168 90 151,5 292 120,5 84 31,8 66,7 32 M14; 19 deep M14; 19 deep
160, 180 BVD25..38 249 255 202 90 151,5 292 120,5 84 31,8 66,7 32 M14; 19 deep M14; 19 deep
1) SAE J518 2) DIN 3852 3) DIN 13, tightening torque see general notes 4) with adapting plate
14/16 Bosch Rexroth AG A2FE RE 91 008/04.05

Before finalizing your design, please request

Speed Measurement approved installation drawing. Dimensions in mm

Version „F“ (sizes 23-180): with HDD sensor Unit dimensions

Detail
The A2FE...F (“prepared for speed measurement”) versions
have teeth on the drive shaft. A sensor installed in the motor 25.6°
A
counts the teeth on the rotating shaft, and generates a signal in A
proportion to the speed.
A

C
The Version F is suitable to be build-on to HDD hall effect

B
speed sensor (see RE 95135). The HDD sensor is flange
mounted with two locking screws at the especially planed port.
The standard connection is plugged with a compression-proof
flange cover.
We recommend ordering the A2FE fixed displacement motor Cross-section A-A
with fitted sensor. The ordering code for the sensor must be protated X
specified separately. 40°

F
E
Detail X

without HDD sensor with HDD sensor

M6x1 (DIN 13)
8 deep
22

20 22
20

ø18.2

°
90

Size 56, 63 80, 90 107, 125 160, 180

Number of teeth 47 53 59 67
A 26,2 19 19 29
B 67,1 71,6 76,1 82,9
C 103,7 108,2 112,7 119,4
D 32 32 32 32
E 74,4 ±0,1 79,4 ±0,1 84,4 ±0,1 91,9 ±0,1
F 109,4 115,4 120,4 127,9
Suitable speed sensor: sizes 56-180: HDD.L32../20 (see RE 95135)
RE 91 008/04.05 A2FE Bosch Rexroth AG 15/16

Installation and Commissioning Notes

General
The motor case must be completely filled with hydraulic fluid during commissioning and during operation (filling the case cham-
ber).
The motor must be started at low speed and no load until the system has been bled completely.
If stopped for an extended period, fluid may drain out of the case through the service lines. When restarting, make sure that the
case contains sufficient fluid.
The leakage fluid inside the case chamber must be drained off to the tank through the highest case drain port.

Installation position
Shaft horizontal or shaft downwards.

Installation below the tank Installation above the tank

Motors below min. oil level in the tank (standard) Motor above minimum oil level in tank
– Fill axial piston motor before startup via the highest – Proceed in same way as below the tank installation
case drain port
– Additional measures for installation position 1:
– Run the motor at low speed until the system is filled If stopped for an extended period, fluid may drain out of the
completely (bleed through service line port A, B if tubing is case chamber through the service lines (air enters through
long) the shaft seal). The bearings will therefore not be properly
lubricated when the motor is started up again. Fill the fixed
– Minimum immersion depth of leakage line in tank: 200 mm
displacement motor before restarting via the highest case
(relative to the min. oil level in the tank)
drain port.
– Installation position shaft horizontal:
Service line ports upwards are not permitted in case of
installation position above the tank.

T
Installation position 1

T T

T
16/16 Bosch Rexroth AG A2FE RE 91 008/04.05

General Notes
– The A2FE motor is designed to be used in open and closed circuits.
– Project planning, assembly, and startup of the motor require the involvement of trained personnel.
– The working and functional ports are only designed to accommodate hydraulic piping.
– Tightening torques: The tightening torques specified in this data sheet are maximum values and may not be exceeded
(maximum value for screw thread). Manufacturer specifications for the max. permissible tightening torques
of the used fittings must be observed!
For DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI
2230 Edition 2003.
– The housing temperature rises during and shortly after operation. Take suitable safety precautions (e.g. wear protective clothing).
– The data and information contained herein must be adhered to.

Bosch Rexroth AG © This document, as well as the data, specifications and other informations set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
Glockeraustrasse 2 An den Kelterwiesen 14 it may not be reproduced or given to third parties.
89275 Elchingen, Germany 72160 Horb, Germany The data specified above only serve to describe the product. No statements con-
Phone +49 (0) 73 08 82-0 Phone +49 (0) 74 51 92-0 cerning a certain condition or suitability for a certain application can be derived
Facsimile +49 (0) 73 08 72 74 Facsimile +49 (0) 74 51 82 21 from our information. The given information does not release the user from the
obligation of own judgement and verification. It must be remembered that our
[email protected] products are subject to a natural process of wear and aging.
www.boschrexroth.com/axial-piston-motors
Subject to change.