Module 3 Eng - Chemistry
Module 3 Eng - Chemistry
Corrosion:
Introduction:
Corrosion is defined as the destruction and consequent loss of metals through
chemical or electrochemical attack by the environment is called corrosion.
Corrosion classified as
Fe e- → Cu
Anodic site Cathodic site
The standard electrode potential of Fe is – 0.44 V which is less than that of
Cu whose standard electrode potential is 0.34 V
Hence in this case iron acts as anode and undergoes corrosion whereas
copper acts as cathode and remains un attacked.
The following are the reactions which occur during differential metal
corrosion when Fe is in contact with Cu
At anode
Fe → Fe2+ + 2e-
At cathode either hydrogen evolution or oxygen absorption
2 H+ + 2e- → H2↑
O2+ 2 H2O + 4 e- → 4 OH-
Examples
(i) Steel screws in copper sheet
(ii) Lead-tin solder around copper wire
(iii) Buried iron pipeline connected to Zinc bar.
(iv) Steel pipe connected to copper plumbing
Differential aeration Corrosion
1. It occurs when a metal surface is exposed to differential air (or) oxygen
concentration.
2. Part of the metal exposed to lower concentration of oxygen will have lower
potential and therefore acts as anode. This part undergoes corrosion.
3. The other part of the metal exposed to higher concentration of oxygen acts as
cathode and remains unaffected.
4. The difference in oxygen concentration produces a potential difference and
causes corosion current to flow from cathode to anode.
Let us consider a strip of Zn immersed partially in a solution of ZnCl2
Pitting corrosion
Corrosion control
ANODIZING
1. The metal after pretreatment is made to act as anode and steel copper
or lead acts as cathode.
2. The electrolyte consists of 5-10 % chromic acid.
3. The temperature of the bath is maintained at 35oC
4. A current density of 100 A/m2 is applied which oxidizes the outer layer
of Al to Al2O3
5. An oxide layers of Al2O3 with a thickness 2-8 µm is formed.
6. For higher thickness 10% H2SO4 is used as the electrolyte
Application
Anodized articles are used as soap boxes tiffin carriers, window frames,
nameplates decorative object.
CATHODIC PROTECTION
In cathodic protection electrons are provided from an external source so that the metal or alloy
remains as cathode.
Galvanization
1. In this process the base metal is coated with Zinc.
2. Zinc coatings are generally obtained by hot dipping of the base metal in a
molten zinc bath and the process is called galvanization
3. Iron and steel articles are protected from corrosion usually by galvanization
because of the low cost of zinc easy application of the coating and efficient
anodic protection afforded.
Galvanization consists of hot dipping which involves the following steps.
(i) The metal surface is washed with organic solvents to remove
organic solvents to remove organic impurities such as oil and
grease present on it.
(ii) Then metal surface is washed with dilute sulphuric acid (pickling)
to remove rust and other inorganic deposits.
(iii) Then it is washed well with water and air dried.
(iv) The metal is treated with mixture of aqueous solution ZnCl2 and
NH4Cl which acts as flux and dried.
(v) The metal is then dipped in molten zinc maintained at 4500 C.
(vi) Excess zinc is released by passing the metal through rollers (or) by
wiping.
Application:
Galvanized Iron objects are used as ROOFING sheets, Wires, Pipes, Bolt’s,
Tubes etc.
CPR = KW
ADT
Where K is constant,
T-is time of exposure to the nearest 100th of an hour.
W- is the weight loss to the nearest milligram
A- is the area to the nearest sq.cm, and
D-is density, g/cm3.
CPR- is corrosion penetration rate
The result is expressed in many different units such as mg/dm 2/day or
oz/ft2/day or month or inches per year (IPY) or millimeters per year
(MPY). Assuming that the surface corrosion was uniform, these units
may be converted to depth of corrosion or penetration.
Note:
CPR – mpy (mil/per/year) 1mil= 0.001inch hence K=534 should be
taken.
CPR- mm/year K= 87.6 should take.
Problem 1
A piece of corroded steel plate was found in a submerged ocean
vessel. It was estimated that the original area of the plate was 10 in 2
and that approximately 2.6 kg had corroded away during submersion.
Assuming a corrosion penetration rate of 20 mpy for this alloy in sea
water, estimate the time of submersion in years. The density of steel
is 7.9 g/cm3.
Formula
𝐾𝑊
𝐶𝑃𝑅 =
𝐴𝑇
Where A - (area) = 10 in2
W- (Weight loss) =2.6 Kg
CPR- (corrosion penetration rate) = 200
mpy T- (Time taken) =? Years
K – (Constant) = 534
𝐾𝑊
𝐶𝑃𝑅 =
𝐴𝑇𝐷
534𝑋2.6𝑋1010
200 =
7.9𝑋10𝑋𝑇
𝑇 = 534X2.6X106
7.9 X10X200
T= 87873.41
365X24 hr
= 10.03 year
Ion selective electrode – definition, construction,
ION SELECTIVE ELECTRODE
Definition: “Ion selective electrode is very selective towards particular type of
ions and develop a potential proportional to the concentration of that ions. The
sensitive part of electrode is its membrane which allows the exchange of
selective
++ ttions”.
Ion selective electrode (ISE) are comparatively simple membrane based
potentiometric devices which are capable of accurately measuring the
concentration of ions in solution.
Ex. Glass electrode, crystalline electrodes, Ion-exchange electrodes, Enzyme
electrodes, Alkali metal ISE.
Working mechanism of ion selective electrodes
External Solution to Membrane Internal Internal
reference analyzed standard reference
electrode (analyte) solution electrode
(Mn+) = C2 (Mn+) = C1
According to the Nernst equation, the voltage is theoretically dependent on
the logarithms of the ionic activity.
The ion-selective electrode works based on the principle of a galvanic cell. It
consists of a reference electrode, ion-selective membranes and voltmeter.
The transport of ions from an area of high concentration to low concentration
through the selective binding of ions with the specific sites of membrane
creates a potential difference. This potential is measured with respect to a
stable reference electrode having a constant potential and net charge is
determined. The strength of the net charge thus measured is directly
proportional to the concentration of the selected ion.
Application of Ion-selective electrode
Clinical chemistry: - Analysis of electrolyte such as Na+, K+ in blood, serum
etc.
Environmental chemistry: - For the analysis of CN-, F-, NH3, NO-3, in water
and wastes samples.
Agricultural chemistry: - For the analysis of K+, NH4+, etc, in soil and plant
sample
Industry: – For the analysis CN- in electroplating bath.
Pharmaceutical: For the analysis of F- and PH of the toothpaste.
Research and education: For the measurement of PH and other types of ions
I sample.
working and applications of glass electrode
GLASS ELECTRODE
Construction Glass electrode:
1. Glass electrode is constructed by immersing Ag-AgCl internal reference
electrode in a glass bulb containing 0.1M HCl solution.
2. The glass bulb is made up of a long glass tube with a thin highly conducting
glass membrane at the bottom.
3. The glass membrane is selective to H+ ions in the solution, and is made up of
silicate glass having composition of 72% SiO2, 22% Na2O and 6 % Cao.
Diagram 5. Determination of pH
The cell formed is represented as
Hg/Hg2Cl2/KCl// solution of unknown pH/Glass electrode
The potential established at the glass electrode is higher than that of the calomel
electrode hence glass electrode is taken as cathode.
E Cell = E Cathode – E anode
E Cell = E G – E SCE
Substituting for EG
E Cell = (L- 0.0591pH) – E SCE
The above equation is arranged to obtain the expression for pH
𝐿 − 𝐸𝑆𝐶𝐸 − 𝐸𝑐𝑒𝑙𝑙
𝑝𝐻 = 0.0591
Reference electrode: Introduction, calomel electrode construction,
working and applications of calomel electrode.
REFERENCE ELECTRODE
Construction
The saturated calomel electrode (SCE) is a reference electrode based on
the reaction between elemental mercury and mercury chloride.
The calomel electrode consists of two glass tube. At the inside glass tube,
there is a paste of mercury and mercurous chloride (calomel) (Hg 2Cl2) at
the bottom of a narrow glass tube having a porous plug at the bottom.
Pure mercury is filled above paste and connected with platinum wire for
electrical connections. This narrow tube placed inside an outer glass tube
filled with a saturated KCl solution. KCI solution of 0.1 M or of 1 M can
also be used. The porous plug at the bottom of outer tube acts as salt
bridge.
Calomel electrodes can be represented as
The electrode potential is decided by the concentration if chloride ions and the
electrode is reversible with chloride ions. At 298 K, the electrode potentials are
as follows.
0.1 M KCl electrode (0.334 V)
1 M KCl electrode (0.281 V)
Saturated KCl electrode (0.2422 V)
Applications of calomel electrode:
1. It is used as secondary reference electrode in the measurement of single
electrode potentials.
2. It is used in potentiometric quantitate analysis.
Concentration cell Definition, construction and Numerical
problems.
ELECTROLYTE CONCENTRATION CELLS
Construction:
The concentration cell is a type of galvanic cell where the half-cells
consist of the same substance but at different concentrations. These cells give a
small potential difference while moving towards chemical equilibrium which
can be measured using a voltmeter.
Ex: The anode consists of Cu/Cu 2+(0.001M) whereas the cathode consists of
Cu2+(0.1M)/Cu. In this cell, the flow of electrons from the anode to the cathode
is due to the reduction of Cu2+ ions at the cathode into metallic copper.
𝑋=0.103 M
2.
A concentration cell is constructed by dipping copper rods in 0.001M and 0.1 M copper sulphate
solutions. Calculate the EMF of cell at 298K.
Cell reactions
0.0591 𝐶2
𝑛 = 𝐸𝑐𝑒𝑙𝑙 𝑙𝑜𝑔
0.0591
𝑛= 𝑙𝑜𝑔 0.06
0.0141 0.01
n=2
Analytical techniques: Introduction, principle and instrumentation:
Colorimetric sensors-estimation of copper,
Instrumental Analysis
Introduction
Analytical chemistry is the study of the separation, identification and
quantification of the chemical components of natural and artificial materials.
Analytical methods can be divided into classical and instrumental methods.
1. Classical methods (Chemical method)
Chemical method use separation such as precipitation, extraction, and
distillation and analyses the samples qualitatively by colour, odour, or melting
classical quantitively analysis is achieved by measurement of weight
gravimetrically or volumetrically.
2. Instrumental methods (Physical method)
Physical method or advanced instrument to measure physical quantities of the
analyte by relating the concentration with light absorption, fluorescence,
conductivity or Potential.
The instrumental methods have greatest advantage that it can investigate the
structure of complex organic molecules, reaction kinetics and even the
biochemistry of living cells.
Calorimetry
1. Simple technique used to determine the concentration of compounds in a
solution.
2. This method is used for solution which are themselves colored (or) which
gives colour with a suitable reagent.
3. The colour intensity of the solution is directly proportional to the
concentration of the solution.
Theory
This method is based on Beer- Lambert law
According to this law when a monochromatic light is passed through a
solution, part of light is absorbed by the solution. The extent of
absorption depends on the concentration of the solution and the path
length of the light trough the solution.
A = €.C.t
A →Absorbance
C →Concentration of solution.
t → path length
€ → Molar absorption coefficient which is dependent on the material
being studied.
Instrumentation
Photo electric calorimeter are made of the following components.
1. Tungsten lamp as light source
2. A filter which provides the desired wavelength range.
3. A sample cell.
4. A photocell detector.
Diagram 1: Colorimeter
UNKNOW
N
UNKNO
WN
m
te
Diagram 4: Potentiometer
1. Potentiometer consists of a reference electrode, and indicator electrode and a
device for measuring the potential.
2. The indicator electrode respond rapidly to the changes in the potential due to
the concentration changes of the analyte.
3. A known volume of the analyte is taken in a beaker and its potential is
determined by connecting the assembly to a potentiometer.
4. The titrant is added in increments of 0.5ml and the potential is measured each
time.
5. The equivalent point there is a sharp increase in the potential against the
volume of titrant.
Diagram 5: Conductometer
Application of conductometry
1. Strong acid with strong base (HCl vs NaOH)
NaOH + HCl → NaCl + H2O
1. Consider the titration of strong acid HCl with a strong base NaOH.
2. You will notice that on addition of NaOH the conductance of acid
solution decreases gradually until the acid is completely neutralized.
3. A plot of conductance against the volume of NaOH is shown in the figure.
4. The point of intersection of the two lines is the neutralization point.
5. The conductance decreases, because the small and highly mobile H+ in
the acid is gradually replaced by heavier and less mobile Na+ ions.
Addition of base beyond neutralization points increase in the number of
more mobile OH- ions and conductance increases.
Graph 4: Conductance Vs Vol of NaOH