Electric Actuator RHD250 ABB
Electric Actuator RHD250 ABB
Electric Actuator RHD250 ABB
RHD250 (Contrac)
Electrical rotary actuator
2 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D
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For continuous control mode,
nominal torque 250 Nm (200 lbf-ft)
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Process optimization thanks to maximum control precision
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Maintenance-free up to 10 years
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Electrical actuator for continuous positioning, three-point
position control, or bus control
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Stall-proof without the need for position- or torque-dependent
shut-off
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Adjustable mechanical limit stops for defined operating range
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Handwheel for emergency operation
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Signal and power input only via separate, microprocessor-
controlled electronic unit
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Power supply 115 V AC or 230 V AC via electronic unit only
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 3
Change from one to two columns
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Brief description
Compact actuator for the operation of final control elements Rotary actuators
with rotary movement such as valve flaps, ball valves, etc. The
torque is transferred via a lever-type actuator or the actuator
1 2
is directly coupled to the shaft of the final control element.
The actuator is controlled using a Contrac electronic unit.
This electronic unit serves as the interface between the 3
actuator and the control system.
During continuous positioning, the electronic unit varies the
motor torque steplessly until the actuator force and the
control valve force are balanced. High response sensitivity
and high positioning accuracy with short positioning time
ensure an excellent control quality and a long actuator life. 4
7
Operating principles
6
The actuator continuously responds to a set point signal. The
6
motor is permanently under voltage (operating mode
S9 - 100 % stall-proof according to IEC 60034-1 / EN 60034-1) M10982
and gently increases or reduces the torque on the electronic
1 Handwheel for manual 5 Position sensor
unit in proportion to the ΔY signal (the difference between operation
6 Output shaft
the Y set point and the Y position signal). 2 Motor
7 Spur gearing
The actuator is not subject to temperature derating, i.e.,
3 Sensor connection chamber
there are no restrictions, even at the maximum permissible
4 Position sensor
ambient temperature. Where a state of balance exists, the
actuator force and process force are equivalent and the Figure 1: Cross-section of a rotary actuator (example)
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… Brief description
The handwheel offers an optimum level of performance The digital output function is freely selectable for each
between handwheel forces and rotational speed, owing to output. The following functions are available:
the design principle of the differential gearing. Furthermore,
the gear train is not interrupted, even though it is possible to Function Description
adjust the handwheel at any time. This ensures maximum
Ready to operate Signaling of device status.
operational reliability. The 3-phase asynchronous motor is
equipped with a spring-loaded brake. The brake is energized Signal end position 0 % Actuator has reached the 0 % position.
in automatic mode. In the case of a fault or failure of the Signal end position Actuator has reached the 100 % position.
supply voltage, the brake will engage via the spring force and 100 %
lock the control valve in the current position. This ensures Signal limit value 1 rising While the signal level is rising, the actuator has
reliable ‘Fail-Freeze’ action. The brake is maintenance-free, reached the position defined as limit value 1.
regardless of whether the actuator is controlled via analog,
Signal limit value 1 While the signal level is falling, the actuator has
bus, or step controller signals.
falling reached the position defined as limit value 1.
Signal limit value 2 risingWhile the signal level is rising, the actuator has
Analog signal and power input reached the position defined as limit value 2.
Signal limit value 2 While the signal level is falling, the actuator has
For analog control, the set point entry is received from the
falling reached the position defined as limit value 2.
control system through a 0 to 20 mA or 4 to 20 mA current
Collective failure Drive function is no longer given. The actuator is
value. Signal monitoring is possible. Should the signal leave
no longer available.
the pre-defined limits, the actuator will perform the set
safety procedure (e. g. ‘Lock in last position’ or ‘Drive to Collective alarm Parameters in the Contrac interface system have
safety position’). adopted values, which make a failure in the near
The position feedback is also given through a 0 to 20 mA or future likely. The actuator remains functional.
4 to 20 mA feedback signal. There are 3 digital inputs and 3 Local operation The actuator is operated via the local control
digital outputs available in addition to the analog signal. station (ISF)
If a digital input is activated, it will take priority over the set Rapid traverse + Actuator is moving at rapid traverse speed in +
point signal (manual mode takes priority over automatic
direction direction (only for 2-motor version).
mode).
Rapid traverse control Actuator is moving at rapid traverse speed in −
−direction direction (only for 2-motor version).
The following digital input configurations are possible:
Corrosion protection
Speed Contrac actuators and electronic units have been designed
for operation in extreme ambient conditions. They satisfy the
Contrac actuators offer different speed adjustments for both
requirements of atmospheric corrosivity category C5-I (highly
directions, independently of actuator torque or actuator
polluted industrial atmospheres) for protection against
force. Furthermore, a speed characteristics curve can be set
external corrosion in accordance with DIN EN 15714 (Electric
with three different speed values for each direction.
actuators for industrial valves – Basic requirements), and
The actuator speed is steplessly adapted to the rate of
EN ISO 12944-2:1998 (Paints and varnishes. Corrosion
change in speed of the set point value. This ensures a highly
protection of steel structures by protective paint systems.
dynamic and extremely precise control process. In order to
Classification of environments).
preserve the control valve, the actuator speed is
Electronic cabinet modules satisfy the requirements of
automatically reduced before the end position is reached.
category C1 (low pollution) as per EN ISO 12944-2:1998
(Paints and varnishes. Corrosion protection of steel
structures by protective paint systems. Classification of
Torque/Force
environments).
The torque and actuator force setting options are
comparable to the speed setting options. 50 %, 75 % and Service life
100 % of the rated output value can be selected. The Contrac actuators and electronic units exceed the service life
electronic unit alters the motor actuation according to the requirements for the highest class D, ‘continuous
selected value. modulation’, as per DIN EN 15714 (Electric actuators for
industrial valves – Basic requirements). The actuators remain
maintenance-free for up to 10 years under ‘normal’ load.
Set point monitoring
The set point can be monitored for compliance with the
adjustable limit values. Should the set point exceed the upper
limit value or fall below the lower limit value, the actuator will
perform the previously defined safety action. ‘Lock in current
Position’ or ‘Move to pre-defined safety position’ are available
as safety actions.
6 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D
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Communication
The PROFIBUS DP®, PROFIBUS DP®/V1 or HART® DTM
communication protocols are available for digital The DTM (Device Type Manager) for Contrac actuators is
communication. based on FDT / DTM technology (FDT 1.2 / 1.2.1) and can
either be integrated into a control system or loaded on a PC
PROFIBUS® with DAT200 Asset Vision Basic. This allows you to work with
PROFIBUS DP® is an international, open field bus protocol the same user interface in the commissioning phase, during
which has been standardized in the field bus standard operation, and for servicing tasks, involving monitoring the
EN 50170. On a cyclic basis, the master reads the input device, setting parameters, and reading out data.
information from the slaves and writes the output Communication is based on HART® protocol or PROFIBUS®
information to the slaves. In addition to this cyclic data communication. Reading out data from the device has no
transfer of the process representation (e. g. setpoint and effect on the operation in progress. Newly set parameters are
actual value), Profibus DP also provides powerful functions saved in the non-volatile memory directly upon download to
for diagnostics and commissioning. PROFIBUS DP/V1 the device, and become active immediately.
additionally offers the acyclic transfer of data for the
configuration of slaves, for example. Data traffic is monitored EDD
through the monitoring functions on the master and slave Similar to DTM, the EDD (Electronic Device Description)
sides. In addition to PROFIBUS® data transfer, ABB Contrac provides the option of configuration and parameterization of
actuators provide two configurable binary outputs to for the device through HART® communication by using a
example signal that the end position has been reached. The handheld terminal or an EDD integrated in the system.
two configurable digital outputs can be used independently
of the bus communication.
HART®
Contrac actuators also offer the option of using the HART®
communication protocol for configuration and
parameterization while operation is in progress. HART®-FSK
communication enables simultaneous analog set point
transmission and digital communication without additional
installation. The HART signal is modulated on to the
4 to 20 mA analog set point signal. The HART® protocol works
with Frequency Shift Keying (FSK) technology, based on the
Bell 202 communication standard.
Change from two to one column
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 7
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Specification
Control actuator
RHD250 (Contrac)
Mounting position any position; preferably IMB 3 acc. to IEC 60034-7 / EN 60034-7
Electrical connection Plug connection with crimp snap-in contacts or screw terminals
Connection cable for electronic unit – actuator available as an option (see ordering information for
electronic unit)
Power supply for motor and sensors Via Contrac electronic unit only
RHD250-10
Nominal torque 250 Nm (185 lbf-ft), adjustable to 0.5, 0.75 or 1 × nominal torque
Starting torque 1.2 × nominal torque (break-away torque in end positions for short time 2 × nominal torque)
Operating angle Typically 90° (min. 35°; max. 270°), with lever and limit stops the mechanical limits in accordance with
operating instruction should be complied with.
Motor MCS 71 BA
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… Specification
Electronic unit
Note
Detailed information on separate electronic units can be found in the corresponding data sheets.
Power supply
RHD(E)250
Supply voltage 115 V AC (94 to 130 V) or 230 V AC (190 to 260 V); 47.5 to 63 Hz; single-phase
Current consumption at the electronic unit [A] RHD(E) lmax at 115 V: 1.8 A lmax at 230 V: 0.9 A lpos (115 V + 230 V):
(AC 115 V / AC 230 V) approx. 40 to 50 % of lmax
Communication
Conventional communication
Digital communication RS232 for commissioning and service, with optional FSK / HART® or PROFIBUS DP®
Voltage output UV 24 V, 15 mA, electrically isolated, for scanning external contacts, or similar applications
Connection for transmitter (optional) Supply for two-wire transmitter with activated process controller in Contrac
PNO ID no. 0×9655 Actuators with DP/V0 communication (cyclic data traffic)
0×09EC Actuators with DP/V1 communication (cyclic and acyclic data traffic)
Communication protocol PROFIBUS PA® Profile V3.0 Class B in accordance with IEC 50170 / EN 50170 (DIN 19245)
Bus cable Twisted, shielded copper wire acc. to IEC 50170 / EN 50170
Bus termination Connectable active bus termination. Power supply from electronic unit
Modules for cyclic communication 8 standards-compliant modules and 3 manufacturer-specific modules are available.*
SP (Short)
SP (Long)
RCAS_IN+RCAS_OUT
SP+READBACK+POS_D
SP+CHECKBACK
SP+READBACK+POS_D+CHECKBACK
RCAS_IN+RCAS_OUT+CHECKBACK
SP+RCAS_IN+READBACK+RCAS_OUT+POS_D+CHECKBACK
STANDARD
SP+RB+MESSEING
SP+RB+ENL_DIAG
Acyclic communication Full parameterization and configurability via Master Class 2 and DTM
Digital outputs 1 and 2 In addition to the PROFIBUS®-communication, there are 2 digital outputs.
Potential-free relay contact, max. 60 V, 150 mA
Default setting:
Digital output 1 End position signal 0 %
Digital output 2 End position signal 100 %
* A full description of communication modules can be found in parameterization and configuration instructions 45/68-10
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… Specification
Delivery state
The standard delivery scope includes metric cable entry PROFIBUS DP® communication
threads with IP66 seal plugs. Optional NPT and PG adapters Parameter Setting
are available. The individual actuator configuration may vary
Function selection Positioner, parameter: set point
from the standard setup above. This information can be
Set point function Digital
displayed via the user interface. Unless otherwise specified
by the user, the electronic units are delivered with the Set point range 4 to 20 mA
following standard configuration: Set point characteristic Linear; set point = position value
Function selection Positioner, parameter: set point Automatic speed in ±direction: 100 %
Set point function Analog set point Action in 0 % / 100 % end Keep leak-tight with nominal torque /
position rated force
Set point range 4 to 20 mA
Digital outputs Digital output 1 / 2 end position signal 0
Set point characteristic Linear; set point = position value
% / 100 %
Actual value range 4 to 20 mA
Brake Away Function Deactivated
Nominal torque / rated force in 100 %
Shut-off function Deactivated
±direction
Positioning loop monitoring Deactivated
Automatic speed in ±direction: 100 %
Communication monitoring PROFIBUS DP® / V0:
Action in 0 % / 100 % end Keep leak-tight with nominal torque /
position rated force Activated
Lock in last position
Digital inputs Digital input 1 Manual / Automatic
switching, PROFIBUS DP® / V1:
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Electrical connections
Wire cross-sectional areas Cable glands
Control actuator The actuators and electronic units are supplied without cable
glands. Suited cable glands must be installed on site.
Crimp pins
Tap holes for cable glands
Motor / brake / heater max. 1.5 mm2 (16 AWG)
metric optional adapters for*
Signals max. 0.5 mm2 (20 AWG)
Signals M20 × 1.5 (2 ×) PG 16 (2 ×) NPT ½ in (2 ×)
Contact surface Gold-plated
Motor M25 × 1.5 (1 ×) PG 21 (1 ×) NPT ¾ in (1 ×)
Signal cable (DCS) 8 mm (0.31 in) max. 1.5 mm2 (16 AWG)
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… Electrical connections
Electronic Unit EBN853 (Contrac)
Analog / Digital
Note
The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.
115 V AC /
230 V AC Sub distribution board
external
fuse
1 2 3 4 5
Brake
Motor 3~ M
Heater approx 6 W Sensors
(option)
Contrac actuator
M10062
BE = digital input
BA = digital output
Figure 2: Control via analog input 0/4 to 20 mA, HART® communication or digital inputs
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 13
PROFIBUS DP®
Note
The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.
115 V AC /
230 V AC Sub distribution board
external
fuse
green
green
red
red
DO 1 DO 2 Bus termination
endpos. endpos.
0% 100% S1
B1 A1 B2 A2
L N 10 11 12 13 28 29 30 31
Bus in Bus out Bus connection
PE
1 2 3 4 5
Brake
Motor 3~ M
Heater approx 6 W Sensors
(option)
Contrac actuator
M10230
BA = digital output
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… Electrical connections
Electronic Unit EBN852 (Contrac)
Analog / Digital
Note
• The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.
• If you are using a separate heat supply, the heater must be protected with a 2 to 6 A medium time-lag fuse (e.g. NEOZED
D01 E14).
115 V AC /
230 V AC Sub distribution board
external
fuse
1 2 3 4 5
Brake
Motor 3~ M
Heater approx 6 W Sensors
(option)
Contrac actuator
M10216
BE = digital input
BA = digital output
Figure 4: Control via analog input 0/4 to 20 mA, HART® communication or digital inputs
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 15
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Dimensions
Control actuator
Ø132 (5.20)
57,5 (2.26)
355 (10.04)
275 (10.83)
S
219 (8.62)
135 (5.31)
125 (4.92)
125 (4.92)
Sx 60 (2.36) 310 (12.20)
344 (13.54) 34 (1.34)
1
32 (1.26)
2 1 3
30 (1.18)
60 (2.36)
11 (0.43)
150 (5.91)
262 (10.31)
72 (2.83)
244 (9.25)
27 (1.06)
453 (17.83)
12 (0.47)
S
204 (8.03)
184 (7.24)
170 (6.69)
96 (3.78)
Sy
17 (0.67)
30 (1.18)
66 (2.60)
39 (1.54)
50 (1.97)
30 (1.18) -0.013 (-0.00051)
-0.015 (-0.00059)
8 (0.31) -0.051 (-0.00200)
4
0
33 (1.30) M10111
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… Dimensions
Lever
0,000 (0.000)
+ 0,033 (0.001)
+0.027 (+0.001)
0.000 (0.000)
0,000 (0.000)
+0.027 (0.001)
8(
0.
99 (3.90) 31)
60 (2.36)
50 (1.97)
19 (0.75)
- 0 .05
30 (1.18)
.0 1 (
-0
15 0.
18 (0.71)
23 (0.91) 45°
(0 00
.0 2)
00
6)
30 (1.18)
1 )
120 (4.72)
79
.0 150 (5.91)
(0
,2
+0
100 (3.94) - 120 (4.72)
2 1)
.3
L-220 (8.66)
(1 40 (1.57)
,3
L
33
3
265 (10.43)
Ø18 (0.71)
50 (1.97)
5 (0.20)
21 (0.83)
16 (0.63)
18 (0.71)
18 (0.71)
23 (0.91) 4
74 (2.91) M11042
1 Cone 1:10
2 Welding bushings are included in delivery
3 Connection pipe 1 ¼ in, DIN EN 10255 / ISO 65 or 1 ¼ in schedule 80 pipe. Size “L” acc. to requirements. The pipe is not included in delivery
4 Angular deflection of ball and socket joint: Pointing towards the actuator max. 3°; pointing away from the actuator max. 10°
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Ordering Information
RHD250
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… Ordering Information
Additional ordering information RHD250
RHD250 Rotary Actuator XXX XXX XXX XXX XXX XXX XXX XXX XXX
Accessories
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Sales Service
Trademarks
HART is a registered trademark of FieldComm Group, Austin, Texas, USA
abb.com/actuators
08.2018
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We reserve the right to make technical changes or modify the contents of this document without
prior notice. With regard to purchase orders, the agreed particulars shall prevail.
DS/RHD250-EN Rev. D
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained therein.
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forbidden without prior written consent of ABB.
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