Electric Actuator RHD250 ABB

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ABB ME ASURE ME NT & AN AL YT ICS | D AT A SHE ET

RHD250 (Contrac)
Electrical rotary actuator
2 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


For continuous control mode,
nominal torque 250 Nm (200 lbf-ft)


Process optimization thanks to maximum control precision


Maintenance-free up to 10 years


Electrical actuator for continuous positioning, three-point
position control, or bus control


Stall-proof without the need for position- or torque-dependent
shut-off


Adjustable mechanical limit stops for defined operating range


Handwheel for emergency operation


Signal and power input only via separate, microprocessor-
controlled electronic unit


Power supply 115 V AC or 230 V AC via electronic unit only
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 3
Change from one to two columns


Brief description
Compact actuator for the operation of final control elements Rotary actuators
with rotary movement such as valve flaps, ball valves, etc. The
torque is transferred via a lever-type actuator or the actuator
1 2
is directly coupled to the shaft of the final control element.
The actuator is controlled using a Contrac electronic unit.
This electronic unit serves as the interface between the 3
actuator and the control system.
During continuous positioning, the electronic unit varies the
motor torque steplessly until the actuator force and the
control valve force are balanced. High response sensitivity
and high positioning accuracy with short positioning time
ensure an excellent control quality and a long actuator life. 4

7
Operating principles
6
The actuator continuously responds to a set point signal. The
6
motor is permanently under voltage (operating mode
S9 - 100 % stall-proof according to IEC 60034-1 / EN 60034-1) M10982
and gently increases or reduces the torque on the electronic
1 Handwheel for manual 5 Position sensor
unit in proportion to the ΔY signal (the difference between operation
6 Output shaft
the Y set point and the Y position signal). 2 Motor
7 Spur gearing
The actuator is not subject to temperature derating, i.e.,
3 Sensor connection chamber
there are no restrictions, even at the maximum permissible
4 Position sensor
ambient temperature. Where a state of balance exists, the
actuator force and process force are equivalent and the Figure 1: Cross-section of a rotary actuator (example)

actuator keeps the final control element in the required


position. Rotary actuators are available for nominal actuator torque
The classification of the ‘S9 - 100 % overload protected’ from 50 to 16000 Nm (40 to 12000 lbf-ft) and feature a
Contrac actuator in accordance with IEC 60034-1 / common design principle. A motor drives a low-friction, oil-
EN 60034-1 by far exceeds the requirements for the highest lubricated spur gearing. At the end of this gearing, a lever
class, ‘continuous modulation, class D’ in accordance with mounted on the output drive shaft transmits torque to the
EN 15714-2. final control element via a connecting rod. Since the position
The Contrac actuator offers extensive process optimization sensor is mounted directly on the rear end of the output drive
capabilities thanks to its high-precision and highly dynamic shaft, position feedback is provided without any backlash.
operation. This design principle in conjunction with the 3-phase
asynchronous motor serves as the basis for the continuous
operation mode of the actuator.
Mechanical limit stops, provided on the outside of the gear
case, can be adjusted as needed and used to limit the travel
path for swing-through valve flaps, for instance.
4 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Brief description
The handwheel offers an optimum level of performance The digital output function is freely selectable for each
between handwheel forces and rotational speed, owing to output. The following functions are available:
the design principle of the differential gearing. Furthermore,
the gear train is not interrupted, even though it is possible to Function Description
adjust the handwheel at any time. This ensures maximum
Ready to operate Signaling of device status.
operational reliability. The 3-phase asynchronous motor is
equipped with a spring-loaded brake. The brake is energized Signal end position 0 % Actuator has reached the 0 % position.

in automatic mode. In the case of a fault or failure of the Signal end position Actuator has reached the 100 % position.
supply voltage, the brake will engage via the spring force and 100 %
lock the control valve in the current position. This ensures Signal limit value 1 rising While the signal level is rising, the actuator has
reliable ‘Fail-Freeze’ action. The brake is maintenance-free, reached the position defined as limit value 1.
regardless of whether the actuator is controlled via analog,
Signal limit value 1 While the signal level is falling, the actuator has
bus, or step controller signals.
falling reached the position defined as limit value 1.

Signal limit value 2 risingWhile the signal level is rising, the actuator has

Analog signal and power input reached the position defined as limit value 2.

Signal limit value 2 While the signal level is falling, the actuator has
For analog control, the set point entry is received from the
falling reached the position defined as limit value 2.
control system through a 0 to 20 mA or 4 to 20 mA current
Collective failure Drive function is no longer given. The actuator is
value. Signal monitoring is possible. Should the signal leave
no longer available.
the pre-defined limits, the actuator will perform the set
safety procedure (e. g. ‘Lock in last position’ or ‘Drive to Collective alarm Parameters in the Contrac interface system have
safety position’). adopted values, which make a failure in the near
The position feedback is also given through a 0 to 20 mA or future likely. The actuator remains functional.
4 to 20 mA feedback signal. There are 3 digital inputs and 3 Local operation The actuator is operated via the local control
digital outputs available in addition to the analog signal. station (ISF)
If a digital input is activated, it will take priority over the set Rapid traverse + Actuator is moving at rapid traverse speed in +
point signal (manual mode takes priority over automatic
direction direction (only for 2-motor version).
mode).
Rapid traverse control Actuator is moving at rapid traverse speed in −
−direction direction (only for 2-motor version).
The following digital input configurations are possible:

Configuration Digital input 1 Digital input 2 Digital input 3


Step controller operation
OFF No function No function No function
In the ‘step controller’ operating mode the incoming control
Manual Manual mode / Travel command in Travel command
commands are received as pulses at digital inputs 2 and 3
intervention Automatic mode OPEN direction in CLOSE direction
these are upward-integrated into an internal memory. The
switching
memory uses these pulses to generate an ‘artificial’ internal
Rapid traverse Rapid traverse Rapid traverse Rapid traverse
set point which the actuator then follows. This process is as
mode / Automatic travel command in travel command in easy on the control valve and actuator operation as the
mode switching OPEN direction CLOSE direction analog control process.
Step controller ON / OFF step Step controller Step controller
controller activation pulses in OPEN pulses in CLOSE
direction direction
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 5

Rapid traverse mode Ambient conditions


The actuator is operated exactly in the same operating mode Temperature
as in the analog control mode. On activation of digital inputs Different temperature versions are available, depending on
2 or 3, the actuator moves at twice the rated operating speed the actuator type.
and half the torque in the corresponding direction. Just The power-up period is not subject to derating, i.e. even at
before the end position is reached, the actuator travel speed the maximum permissible ambient temperature, the actuator
is automatically switched back to the set speed, at which the ensures maximum control precision and dynamics during a
remaining distance is covered. power-up period of 100 %.

Corrosion protection
Speed Contrac actuators and electronic units have been designed
for operation in extreme ambient conditions. They satisfy the
Contrac actuators offer different speed adjustments for both
requirements of atmospheric corrosivity category C5-I (highly
directions, independently of actuator torque or actuator
polluted industrial atmospheres) for protection against
force. Furthermore, a speed characteristics curve can be set
external corrosion in accordance with DIN EN 15714 (Electric
with three different speed values for each direction.
actuators for industrial valves – Basic requirements), and
The actuator speed is steplessly adapted to the rate of
EN ISO 12944-2:1998 (Paints and varnishes. Corrosion
change in speed of the set point value. This ensures a highly
protection of steel structures by protective paint systems.
dynamic and extremely precise control process. In order to
Classification of environments).
preserve the control valve, the actuator speed is
Electronic cabinet modules satisfy the requirements of
automatically reduced before the end position is reached.
category C1 (low pollution) as per EN ISO 12944-2:1998
(Paints and varnishes. Corrosion protection of steel
structures by protective paint systems. Classification of
Torque/Force
environments).
The torque and actuator force setting options are
comparable to the speed setting options. 50 %, 75 % and Service life
100 % of the rated output value can be selected. The Contrac actuators and electronic units exceed the service life
electronic unit alters the motor actuation according to the requirements for the highest class D, ‘continuous
selected value. modulation’, as per DIN EN 15714 (Electric actuators for
industrial valves – Basic requirements). The actuators remain
maintenance-free for up to 10 years under ‘normal’ load.
Set point monitoring
The set point can be monitored for compliance with the
adjustable limit values. Should the set point exceed the upper
limit value or fall below the lower limit value, the actuator will
perform the previously defined safety action. ‘Lock in current
Position’ or ‘Move to pre-defined safety position’ are available
as safety actions.
6 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


Communication
The PROFIBUS DP®, PROFIBUS DP®/V1 or HART® DTM
communication protocols are available for digital The DTM (Device Type Manager) for Contrac actuators is
communication. based on FDT / DTM technology (FDT 1.2 / 1.2.1) and can
either be integrated into a control system or loaded on a PC
PROFIBUS® with DAT200 Asset Vision Basic. This allows you to work with
PROFIBUS DP® is an international, open field bus protocol the same user interface in the commissioning phase, during
which has been standardized in the field bus standard operation, and for servicing tasks, involving monitoring the
EN 50170. On a cyclic basis, the master reads the input device, setting parameters, and reading out data.
information from the slaves and writes the output Communication is based on HART® protocol or PROFIBUS®
information to the slaves. In addition to this cyclic data communication. Reading out data from the device has no
transfer of the process representation (e. g. setpoint and effect on the operation in progress. Newly set parameters are
actual value), Profibus DP also provides powerful functions saved in the non-volatile memory directly upon download to
for diagnostics and commissioning. PROFIBUS DP/V1 the device, and become active immediately.
additionally offers the acyclic transfer of data for the
configuration of slaves, for example. Data traffic is monitored EDD
through the monitoring functions on the master and slave Similar to DTM, the EDD (Electronic Device Description)
sides. In addition to PROFIBUS® data transfer, ABB Contrac provides the option of configuration and parameterization of
actuators provide two configurable binary outputs to for the device through HART® communication by using a
example signal that the end position has been reached. The handheld terminal or an EDD integrated in the system.
two configurable digital outputs can be used independently
of the bus communication.

HART®
Contrac actuators also offer the option of using the HART®
communication protocol for configuration and
parameterization while operation is in progress. HART®-FSK
communication enables simultaneous analog set point
transmission and digital communication without additional
installation. The HART signal is modulated on to the
4 to 20 mA analog set point signal. The HART® protocol works
with Frequency Shift Keying (FSK) technology, based on the
Bell 202 communication standard.
Change from two to one column
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 7


Specification
Control actuator

RHD250 (Contrac)

Operating mode S9 – 100%; stall-proof acc. to IEC 60034-1/EN 60034-1

IP rating IP 66 acc. to IEC 60529/EN 60529


NEMA 4X acc. to CAN/CSA22.2 No. 94

Humidity ≤ 95 % annual average; condensation not permitted

Ambient temperature −10 to 65 °C (15 to 150 °F)


−30 to 50 °C (−20 to 125 °F)
−1 to 85 °C (30 to 185 °F)*

Transport and storage temperature −40 to 70 °C (−40 to 160 °F)

Long-term storage temperature −30 to 40 °C (−22 to 104 °F)

Mounting position any position; preferably IMB 3 acc. to IEC 60034-7 / EN 60034-7

Coating 2-layer component epoxy (RAL 9005, black)

Anti-condensation heater Motor winding: directly from electronic unit.


Signal space: separate heating resistor; separate power supply or power feed from Contrac electronic
unit

Electrical connection Plug connection with crimp snap-in contacts or screw terminals
Connection cable for electronic unit – actuator available as an option (see ordering information for
electronic unit)

Power supply for motor and sensors Via Contrac electronic unit only

* 85 °C / 185 °F- design not available for all RHD variants.

RHD250-10

Nominal torque 250 Nm (185 lbf-ft), adjustable to 0.5, 0.75 or 1 × nominal torque

Starting torque 1.2 × nominal torque (break-away torque in end positions for short time 2 × nominal torque)

Rated time for 90°; adjustable 10 to 900 s

Rated operating speed, adjustable 9.0 to 0.1°/s

Operating angle Typically 90° (min. 35°; max. 270°), with lever and limit stops the mechanical limits in accordance with
operating instruction should be complied with.

Weight Approx. 45 kg (99 lb)

Associated electronic unit For field mounting: EBN853


For rack installation: EBS852

Motor MCS 71 BA

Sensors Position transmitter and temperature sensor always available


8 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Specification
Electronic unit
Note
Detailed information on separate electronic units can be found in the corresponding data sheets.

Power supply

RHD(E)250

Supply voltage 115 V AC (94 to 130 V) or 230 V AC (190 to 260 V); 47.5 to 63 Hz; single-phase

Current consumption at the electronic unit [A] RHD(E) lmax at 115 V: 1.8 A lmax at 230 V: 0.9 A lpos (115 V + 230 V):
(AC 115 V / AC 230 V) approx. 40 to 50 % of lmax

External fuse 16 A; time-lag

Communication

Conventional communication

Analog input 0 / 4 to 20 mA; internal load EBN853, EBS852 300 Ω

Analog output 0 / 4 to 20 mA, electrically isolated, max. load 500 Ω

3 digital inputs, 1 to 3 Digital 0: −3 to 5 V or open, electrically isolated


Digital 1: 12 to 35 V, electrically isolated

3 digital outputs, 1 to 3 Potential-free relay contact, max. 60 V, 150 mA

Digital communication RS232 for commissioning and service, with optional FSK / HART® or PROFIBUS DP®

Default settings See Table Conventional communication on page 10.

Voltage output UV 24 V, 15 mA, electrically isolated, for scanning external contacts, or similar applications

Connection for transmitter (optional) Supply for two-wire transmitter with activated process controller in Contrac

Individual settings See data sheet ‘DS/CONTRAC/SETTING’ or available upon request.


RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 9

PROFIBUS DP® Communication

PNO ID no. 0×9655 Actuators with DP/V0 communication (cyclic data traffic)
0×09EC Actuators with DP/V1 communication (cyclic and acyclic data traffic)

Communication protocol PROFIBUS PA® Profile V3.0 Class B in accordance with IEC 50170 / EN 50170 (DIN 19245)

Bus cable Twisted, shielded copper wire acc. to IEC 50170 / EN 50170

Interface EIA-485 (RS485) acc. to IEC 50170 / EN 50170

Permissible baud rates 93.75 Kbit/s


187.5 Kbit/s
500 Kbit/s
1500 Kbit/s
Automatic baud rate detection

Bus address 0 to 126, default address 126


Set Slave Address service is supported

Bus termination Connectable active bus termination. Power supply from electronic unit

Block types 1 analog input function block


1 transducer block
1 physical block

Failsafe Failsafe function is supported.


Configurable function for downtime of bus communication
• Lock in last position
• Drive to safety position
• Adjust with last effective set point
Adjustable time delay

Modules for cyclic communication 8 standards-compliant modules and 3 manufacturer-specific modules are available.*
SP (Short)
SP (Long)
RCAS_IN+RCAS_OUT
SP+READBACK+POS_D
SP+CHECKBACK
SP+READBACK+POS_D+CHECKBACK
RCAS_IN+RCAS_OUT+CHECKBACK
SP+RCAS_IN+READBACK+RCAS_OUT+POS_D+CHECKBACK
STANDARD
SP+RB+MESSEING
SP+RB+ENL_DIAG

Acyclic communication Full parameterization and configurability via Master Class 2 and DTM

Default settings See Table PROFIBUS DP® communication on page 10.

Digital outputs 1 and 2 In addition to the PROFIBUS®-communication, there are 2 digital outputs.
Potential-free relay contact, max. 60 V, 150 mA
Default setting:
Digital output 1 End position signal 0 %
Digital output 2 End position signal 100 %

Individual settings See data sheet ‘DS/CONTRAC/SETTING’ or available upon request.

* A full description of communication modules can be found in parameterization and configuration instructions 45/68-10

Change from one to two columns


10 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Specification
Delivery state
The standard delivery scope includes metric cable entry PROFIBUS DP® communication
threads with IP66 seal plugs. Optional NPT and PG adapters Parameter Setting
are available. The individual actuator configuration may vary
Function selection Positioner, parameter: set point
from the standard setup above. This information can be
Set point function Digital
displayed via the user interface. Unless otherwise specified
by the user, the electronic units are delivered with the Set point range 4 to 20 mA

following standard configuration: Set point characteristic Linear; set point = position value

Actual value range Digital


Conventional communication Nominal torque / rated force in 100 %
Parameter Setting ±direction

Function selection Positioner, parameter: set point Automatic speed in ±direction: 100 %

Set point function Analog set point Action in 0 % / 100 % end Keep leak-tight with nominal torque /
position rated force
Set point range 4 to 20 mA
Digital outputs Digital output 1 / 2 end position signal 0
Set point characteristic Linear; set point = position value
% / 100 %
Actual value range 4 to 20 mA
Brake Away Function Deactivated
Nominal torque / rated force in 100 %
Shut-off function Deactivated
±direction
Positioning loop monitoring Deactivated
Automatic speed in ±direction: 100 %
Communication monitoring PROFIBUS DP® / V0:
Action in 0 % / 100 % end Keep leak-tight with nominal torque /
position rated force Activated
Lock in last position
Digital inputs Digital input 1 Manual / Automatic
switching, PROFIBUS DP® / V1:

Digital input 2 / 3 Travel command ± Activated


After delay time has elapsed (standard
Digital outputs Digital output 1 ready for operation /
configuration 5 s)
error message,
Lock in last position
Digital output 2 / 3 end position
signaling 0 % / 100 % Alarm Type Deactivated

Brake Away Function Deactivated Action after restoration of Switch to Automatic


power
Shut-off function Deactivated
Working range of actuator Not set
Positioning loop monitoring Deactivated

Set point monitoring Deactivated

Alarm Type Deactivated

Action after restoration of power Switch to Automatic

Working range of actuator Not set


RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 11


Electrical connections
Wire cross-sectional areas Cable glands
Control actuator The actuators and electronic units are supplied without cable
glands. Suited cable glands must be installed on site.
Crimp pins
Tap holes for cable glands
Motor / brake / heater max. 1.5 mm2 (16 AWG)
metric optional adapters for*
Signals max. 0.5 mm2 (20 AWG)
Signals M20 × 1.5 (2 ×) PG 16 (2 ×) NPT ½ in (2 ×)
Contact surface Gold-plated
Motor M25 × 1.5 (1 ×) PG 21 (1 ×) NPT ¾ in (1 ×)

* Adapter for PG or NPT thread must be ordered separately


Screw terminals (optional)

Motor / brake / heater max. 2.5 mm2 (14 AWG)

max. 2.5 mm2 (14 AWG)


Signals
Selection of suited connection cables
Contact surface Motor / brake / signals: Gold-plated
Please observe the following information when selecting
Heater: Silver-plated
cables:
• Use shielded cables for the motor/brake cable, the
Electronic unit sensor cable, and the signal cable to the control
EBN853 – Screw terminals system/controller.
• Connect the shielding of the motor/brake cable and
Motor/brake rigid: 0.2 to 6 mm2 (24 to 10 AWG)
the sensor cable on both sides (to the actuator and to
flexible: 0.2 to 4 mm2 (24 to 12 AWG)
the Contrac electronic unit).
Mains rigid: 0.5 to 6 mm2 (20 to 10 AWG)

flexible: 0.5 to 4 mm2 (20 to 12 AWG)

Signals rigid: 0.5 to 4 mm2 (20 to 12 AWG)

flexible: 0.5 to 2.5 mm2 (20 to 14 AWG)

EBS852 – Clamping connection

Suited for cable Ø Terminals for conductor


cross-section

Mains cable 13 mm (0.51 in) max. 4 mm2 (12 AWG)

Signal cable (DCS) 8 mm (0.31 in) max. 1.5 mm2 (16 AWG)

Transmitter (option) 8 mm (0.31 in) max. 1.5 mm2 (16 AWG)

Motor cable 13 mm (0.51 in) max. 4 mm2 (12 AWG)

Sensor cable 8 mm (0.31 in) max. 1.5 mm2 (16 AWG)

Change from two to one column


12 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Electrical connections
Electronic Unit EBN853 (Contrac)
Analog / Digital

Note
The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.

115 V AC /
230 V AC Sub distribution board
external
fuse

Screen connected to both ends


one-sided screening
in further wiring possible

DI 1 DI 2 DI 3 DO 2 DO 3 Uv Setpoint Transmitter act. pos.


DO 1
MAN/AUT MAN (+) MAN (-) endpos. endpos. out + HART 4 ... 20 mA 0/4 ... 20 mA
o.k./fault
0% 100% 0/4 ... 20 mA

L N +1 -2 +3 -4 +5 -6 7 8 9 10 11 12 13 +14 -15 +26 -27 +28 29 +30 -31


RB RB
PE I
24V + - + -
Uv
24V U

Contrac electronic unit


U V W Br Br PE
H1 H2 1 2 3 5 6 4 17 18 19 20 21 22 23 24

HAN 10E HAN 24E


1 2 1 2 3 13 14 17 18 19 20 21 22 23 24
plug plug
PE
PE
6 7 8 9 10

1 2 3 4 5
Brake

Motor 3~ M
Heater approx 6 W Sensors
(option)

Contrac actuator
M10062

BE = digital input
BA = digital output

Figure 2: Control via analog input 0/4 to 20 mA, HART® communication or digital inputs
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 13

PROFIBUS DP®

Note
The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.

115 V AC /
230 V AC Sub distribution board
external
fuse

Screen connected to both ends


one-sided screening
in further wiring possible

green

green
red

red
DO 1 DO 2 Bus termination
endpos. endpos.
0% 100% S1
B1 A1 B2 A2
L N 10 11 12 13 28 29 30 31
Bus in Bus out Bus connection
PE

Contrac electronic unit


PE
H1 H2 1 2 3 5 6 17 18 19 20 21 22 23 24

HAN 10E HAN 24E


1 2 1 2 3 13 14 17 18 19 20 21 22 23 24
plug plug
PE
PE
6 7 8 9 10

1 2 3 4 5
Brake

Motor 3~ M
Heater approx 6 W Sensors
(option)

Contrac actuator
M10230

BA = digital output

Figure 3: Control via fieldbus PROFIBUS DP®


14 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Electrical connections
Electronic Unit EBN852 (Contrac)
Analog / Digital

Note
• The electrical connection is provided by a universal plug on the actuator and the screw terminals on the electronic unit.
• If you are using a separate heat supply, the heater must be protected with a 2 to 6 A medium time-lag fuse (e.g. NEOZED
D01 E14).

115 V AC /
230 V AC Sub distribution board
external
fuse

Screen connected to both ends


one-sided screening
in further wiring possible

DI 1 DI 2 DI 3 DO 2 DO 3 Uv Setpoint Transmitter act. pos.


DO 1
MAN/AUT MAN (+) MAN (-) endpos. endpos. out + HART 4 ... 20 mA 0/4 ... 20 mA
o.k./fault
0% 100% 0/4 ... 20 mA

L N +1 -2 +3 -4 +5 -6 7 8 9 10 11 12 13 +14 -15 +26 -27 +28 29 +30 -31


RB RB
PE I
24V + - + -
Uv
24V U

Contrac electronic unit


U V W Br Br PE
110 - 250 V AC 1 2 3 5 6 4 17 18 19 20 21 22 23 24

HAN 10E HAN 24E


1 2 1 2 3 13 14 17 18 19 20 21 22 23 24
plug plug
PE
PE
6 7 8 9 10

1 2 3 4 5
Brake

Motor 3~ M
Heater approx 6 W Sensors
(option)

Contrac actuator
M10216

BE = digital input
BA = digital output

Figure 4: Control via analog input 0/4 to 20 mA, HART® communication or digital inputs
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 15


Dimensions
Control actuator

Ø132 (5.20)
57,5 (2.26)

355 (10.04)
275 (10.83)
S

219 (8.62)
135 (5.31)

125 (4.92)

125 (4.92)
Sx 60 (2.36) 310 (12.20)
344 (13.54) 34 (1.34)
1
32 (1.26)

179 (7.05) 107 (4.21)

2 1 3
30 (1.18)
60 (2.36)

11 (0.43)
150 (5.91)
262 (10.31)

72 (2.83)
244 (9.25)

27 (1.06)
453 (17.83)

12 (0.47)
S

204 (8.03)
184 (7.24)
170 (6.69)
96 (3.78)
Sy

17 (0.67)
30 (1.18)

66 (2.60)
39 (1.54)
50 (1.97)
30 (1.18) -0.013 (-0.00051)

-0.015 (-0.00059)
8 (0.31) -0.051 (-0.00200)

4
0

33 (1.30) M10111

1 S = Center of gravity 3 Space for removing the cover


2 Removal dimension 4 Plug holder (not to scale)

Figure 5: Dimensions in mm (in)


16 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Dimensions
Lever

40 (1.57) 200 (7.87)


100 (3.94) - 120 (4.72)

0,000 (0.000)
+ 0,033 (0.001)
+0.027 (+0.001)
0.000 (0.000)
0,000 (0.000)
+0.027 (0.001)

8(
0.
99 (3.90) 31)

60 (2.36)

50 (1.97)
19 (0.75)

- 0 .05
30 (1.18)

.0 1 (
-0

15 0.
18 (0.71)

23 (0.91) 45°

(0 00
.0 2)
00
6)
30 (1.18)

1 )
120 (4.72)
79
.0 150 (5.91)
(0
,2
+0
100 (3.94) - 120 (4.72)

2 1)
.3
L-220 (8.66)

(1 40 (1.57)
,3
L

33
3

265 (10.43)
Ø18 (0.71)

50 (1.97)

5 (0.20)

21 (0.83)
16 (0.63)

18 (0.71)
18 (0.71)
23 (0.91) 4

74 (2.91) M11042

1 Cone 1:10
2 Welding bushings are included in delivery
3 Connection pipe 1 ¼ in, DIN EN 10255 / ISO 65 or 1 ¼ in schedule 80 pipe. Size “L” acc. to requirements. The pipe is not included in delivery
4 Angular deflection of ball and socket joint: Pointing towards the actuator max. 3°; pointing away from the actuator max. 10°

Figure 6: Dimensions in mm (in)


RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 17


Ordering Information
RHD250

Basic model V68151 XXXX XXX XXX XXX


RHD250 Rotary Actuator, rated torque 250 Nm (200 ft-lbs) (adjustable to 50 % / 75 % / 100 %)

Rated Pos. Speed


9.0°/s (adjustable to 9.0 to 0.1°/s) 0110
Mechanical Connection
Shaft with key 370
Lever set, standard design (consists of lever, 2 ball-and-socket joints and 2 welding bushings) 496
Lever set, US design (consists of lever, 2 ball-and-socket joints and 2 US welding bushings) 374
Electrical Connection
Plug (24-pole) complete, crimped 277
Plug (24-pole) complete, terminals 278
Plug bottom part covered 279*
Ambient Temperature Range
−10 to 65 °C (15 to 150 °F) 344
−30 to 50 °C (−22 to 125 °F) 341
−1 to 85 °C (30 to 185 °F) 349
* Female plug with cables to be ordered with electronic unit
18 RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D


… Ordering Information
Additional ordering information RHD250

RHD250 Rotary Actuator XXX XXX XXX XXX XXX XXX XXX XXX XXX

Electrical Connection Thread


Set NPT adapter (junction metric / NPT thread) 680
Set PG adapter (junction metric / PG thread) 681
Anti-condensation Heater
Anti-condensation heater 360
Identification on Data Label
Alphanumeric, max. 32 characters 294
Data Label with US Units
Data label with US units 253
Accessories: Plug Cover
Cover for male plug (24 pole) 337
Accessories: Plug Holder
Plug holder 338
Factory Certificate 2.1 acc. to EN 10204
Factory certificate 2.1 acc. EN 10204 291
Certificate 3.1 acc. to EN 10204
Certificate 3.1 acc. EN 10204 292
Operating Instruction
German Z1D
English Z1E
Portuguese Z1P
Italian Z1I
French Z1F

Accessories

Description Order number

RHD(E) adapter plate for rotary actuators, type AP1 789189

Change from one to two columns


Sales Service
Trademarks
HART is a registered trademark of FieldComm Group, Austin, Texas, USA

PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS &


PROFINET International (PI)
RHD250 (CONTRAC) ELECTRICAL ROTARY ACTUATOR | DS/RHD250-EN REV. D 19

ABB Limited ABB Inc.
Measurement & Analytics Measurement & Analytics
Howard Road, St. Neots 125 E. County Line Road
Cambridgeshire, PE19 8EU Warminster, PA 18974
UK USA
Tel: +44 (0)870 600 6122 Tel: +1 215 674 6000
Fax: +44 (0)1480 213 339 Fax: +1 215 674 7183
Email: [email protected]

ABB Automation Products GmbH


Measurement & Analytics
Schillerstr. 72
32425 Minden
Germany
Tel: +49 571 830-0
Fax: +49 571 830-1806

abb.com/actuators
08.2018


We reserve the right to make technical changes or modify the contents of this document without
prior notice. With regard to purchase orders, the agreed particulars shall prevail.
DS/RHD250-EN Rev. D

ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2018 ABB
All rights reserved 3KXE111002R1001

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