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Section 12

Method Statement for Fire Fighting Installation

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Code No. : ME-FF-01

Method Statement
Installation of Pipes & Fittings

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METHOD STATEMENT FOR INSTALLATION OF PIPES & FITTINGS

SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Pipes and. Fittings. This will also ensure workmanship and
conforms to Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Installation of Sprinkler and Fire Fighting Pipes and Fittings for the Podium and the Towers, shall be done in
accordance with the project specifications and drawings.

EQUIPMENT

• Electric Pipe Cutter

• Threading Machine
• Grooving machine
• Welding machine
• Grinding Machine
• Chain Block
• Electric Drill and Extension Cable
• Pipe Wrenches & Spanners
• Spirit Level
• Plumb Bob
• Trolley
• Mobile Scaffolding and Aluminum ‘A’ Ladders

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen

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• Pipe Fitter
• Helpers

METHOD OF PRE INSTALLATION

11. Approved materials shall be purchased in accordance with the approved shop drawings and For
Construction Contract Specifications.

12. Proper materials including pipes and fittings are to be selected and used according to approved shop
drawing and good engineering practices.

13. Adequate stock of material, tools and tackles, testing equipments and consumables along with sufficient
man power shall be arranged to carry out the work.

14. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.

15. Ensure that all openings are in correct location and as per approved drawings.

16. Ensure that the construction power and water for testing of pipes are provided by the main contactor near
to the work place

17. Safe and tidy work place, clear access to the work place, modes to shift material, tools and tackles etc
are to be ensured.

18. Gauges used for testing to be calibrated.

INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Layout for Pipe Supports locations based on the approved drawings are by means of a chalk line to
ensure straightness & run parallel to alignment of adjacent building surfaces.

3. Measure locations of Supports and drill concrete slab and fix anchor bolts, continuous thread rod and
ring hangers.

4. Pipe Risers will be supported by means of angle supports anchored to the floor slab or shear wall with
u-bolts, nuts and washers.

5. Cross mains will be supported by means of ring hangers with nuts and washers suspended continuous
threaded rod anchored to the concrete ceiling slab.

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6. Cross mains will also be supported by rigid supports using steel angles with u-bolts which will be
anchored to the concrete ceiling slab.

7. Pipe work will rest freely on supports and aligned properly before final connection.

8. Valves and other in line equipment will be installed where indicated in the approved drawings and as
per Manufacturer's recommendation.

9. Install Automatic Air Release Valve at high point of the system as required.

10. All Fire Stopping related works on Fire Protection sleeves are to be done by Main Contractor.

11. Pipe ends and Equipment to be covered with polyethylene cover ensuring that no dirt will go inside.

JOINTING METHOD:

1. By using Electric Pipe Cutter, cut the desired length of pipe to be joined and ensure the cut end of
pipe is square and burr free.

2. For 65mm dia. and larger pipes, cut the pipe to suitable length and roll groove and bevel both ends
by grooving machine.

3. For 50mm dia. and smaller, cut the pipe to suitable length and thread both ends by threading
machine for fixing threaded fittings.

4. On threaded pipes apply Boss White and Teflon Tape, fix and tighten pipe and fitting using pipe
wrenches.

5. Remove all dirt and moisture from pipe ends.

POST INSTALLATION PROCEDURE

3. Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
- Inspection of Piping installation and hydraulic testing

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SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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Code No. : ME-FF-02

Method Statement
Installation of Sprinklers

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METHOD STATEMENT FOR INSTALLATION OF SPRINKLERS

SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Sprinklers. This will also ensure workmanship and conforms to
Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Installation of Sprinklers shall be done in accordance with the project specifications and drawings.

EQUIPMENT

• Sprinkler Wrench
• Pipe Wrenches & Spanners
• Spirit Level
• Mobile Scaffolding and Aluminum ‘A’ Ladders

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Pipe Fitter
• Helpers

METHOD OF PRE INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings and For
Construction Contract Specifications.

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2. Proper materials which include all types of Sprinklers are to be selected and used according to approved
shop drawing and good engineering practices.

3. Adequate stock of material, tools and tackles, testing equipments and consumables along with sufficient man
power shall be arranged to carry out the work.

4. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.
• Installed False Ceiling Grids is a pre-requisite for Pendent Sprinkler Droppers to be installed, without
Ceiling reference Sprinkler Droppers cannot be installed.
• Installed Bulk Head Frames is a pre-requisite for Sidewall Sprinklers to be installed.
• Final Elevation of Air Grilles as per Site Condition is a pre-requisite for Sidewall Sprinklers to be installed.

5. Ensure that all openings are in correct location and as per approved drawings. Properly coordinated
Approved Sprinkler Drawings and Approved Reflected Ceiling Plan Drawings is required

6. Ensure that construction power and water for testing of pipes are provided by the Main Contactor near to the
work place.

7. Safe and tidy work place, clear access to the work place, modes to shift material, tools and tackles etc. are
to be ensured.

INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Apply necessary Teflon Tapes and Shellac on the Sprinkler thread.

3. For Standard Upright and Pendent Sprinklers, mount the Sprinkler into the 25mm x 15mm reducer finger
tight, after ensuring alignment; tighten by using Sprinkler Wrench and Pipe Wrench. Install Sprinkler
Guard where required.

4. For Concealed Pendent Sprinklers, mount the Sprinkler into the 25mm x 15mm reducer finger tight, after
ensuring alignment; tighten by using Sprinkler Wrench and Pipe Wrench.

5. For Sidewall Sprinklers, mount the Sprinkler (with the inner escutcheon plate in place) into the 25mm x
15mm reducer finger tight, then tighten by using Sprinkler Wrench and Pipe Wrench, ensure alignment by
using Spirit Level mounted on the deflector.

• After Sprinkler is properly installed wrap Sprinkler with masking tape to protect from being painted
when Bulkhead and walls are painted.

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6. Upon False Ceiling, Bulkheads and Walls are finally painted, Concealed Sprinkler Head Covers shall be
installed and Sidewall Sprinklers wrapping shall be removed and install Wall Escutcheon plates.

JOINTING METHOD:

6. Remove all dirt and moisture from pipe ends.

7. Apply Teflon Tapes on Sprinkler thread, fix and tighten and by using Sprinkler Wrench and Pipe Wrench.

POST INSTALLATION PROCEDURE

4. Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
- Inspection of Piping installation and hydraulic testing

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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Code No. : ME-FF-03

Method Statement
Installation of Fire Hose Cabinets

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METHOD STATEMENT FOR INSTALLATION OF SPRINKLERS

SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Fire Hose Cabinets. This will also ensure workmanship and
conforms to Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Installation of Fire Cabinets shall be done in accordance with the project specifications and drawings.

EQUIPMENT

• Hole Saw
• Electric Drill and Ext. Cable
• Spanners
• Pipe Wrenches & Spanners
• Spirit Level

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Pipe Fitter
• Helpers

METHOD OF PRE INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings and For
Construction Contract Specifications.

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2. Proper materials which include all types of Sprinklers are to be selected and used according to approved
shop drawing and good engineering practices.

3. Adequate stock of material, tools and tackles, testing equipments and consumables along with sufficient man
power shall be arranged to carry out the work.

4. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.

5. Ensure that all openings are in correct location and as per approved drawings.

6. Ensure that construction power and water for testing of pipes are provided by the Main Contactor near to the
work place.

7. Safe and tidy work place, clear access to the work place, modes to shift material, tools and tackles etc. are
to be ensured.

INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Drill the holes for fixing anchors and bolts. Ensure that the Bottom of the Cabinet is mounted 300mm above
the finished floor.

3. Mount the Cabinet, ensuring vertical and horizontal alignments.

4. Mount the Fire Hose Reel into the Cabinet and connect the 25mm dia. Hose to the lock shield valve.

5. Wind the 25mm dia. Hose into the reel

6. Mount the Fire Rack into the Cabinet and connect the 65mm dia. Hose and Nipple to the Pressure Reducing
Valve.

7. Hang the 65mm dia. Fire Hose and Nozzle in the Hose Rack properly.

8. Powder Fire Extinguishers beside the 65mm dia Fire Hose in the lower compartment of the Cabinet.

JOINTING METHOD:

1. Remove all dirt and moisture from pipe ends.

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2. Apply necessary Boss White and Teflon tape on Threads and install the water supply pipe nipple,
pressure reducing valve and lock shield valve by using pipe wrenches.

POST INSTALLATION PROCEDURE

1. Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
a. Inspection of Piping Installation
b. Witness Hydrostatic Testing
c. Final Painting Tuch-up

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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Code No. : ME-FF-04

Method Statement
Hydro-Static Testing of Sprinklers

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METHOD STATEMENT FOR HYDRO-STATIC TESTING OF SPRINKLER

SCOPE AND PURPOSE

This "Method Statement" covers the Hydro-static Testing of Sprinkler & Fire Fighting Piping Network. This will
also ensure workmanship and conforms to Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Hydro-static Testing of Sprinkler & Fire Fighting Piping Network shall be done in accordance with NFPA 13 & 14
requirements & Project Specifications & Drawings.

EQUIPMENT

• Pressure Pump
• Pressure gauge with Isolating Ball Valve
• Air Release Valve
• 25mm dia. Water Hose
• Aluminum ‘A’ Ladder & Complete Pipe Fitter’s Tools

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Pipe Fitter
• Helpers

METHOD OF PRE INSTALLATION

1. Ensure that all Sprinkler & Fire Fighting Piping Networks are inspected and accepted by Consultant prior to

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conducting Hydro-static Test.

2. Ensure all Equipment such as Pressure Pump, Tools and tackles, testing equipments and consumables
along with sufficient Manpower shall be arranged to carry out the work.

3. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.

4. Ensure all open ended pipes of the Piping Network to be Pressure tested shall be properly plugged. Install
the Pressure Gauge, Air Release Valve and Isolating Ball Valve at the Remotest Point for Pressure reading
and Flushing. Connect the Pressure Pump to the System

5. Connect the 25mm dia. Water Hose to the source of Water, with the Isolating Valve at the remotest open, fill
the Piping Network with Water and flush the Piping Network until water is satisfactory clear.

6. Shut-off the Isolating Valve, remove the water hose and plug the valve.

7. Safe and tidy work place, clear access to the work place, modes to shift material, tools and tackles etc. are
to be ensured.

8. Ensure that Pressure Gauges are calibrated with valid certificates.

INSTALLATION PROCEDURES

1. Ensure that all Equipment / Tools and Water are ready.

2. Fill up the Pipingl4etwork with Water, then with the use of the Pressure Pump slowly build up the pressure in
the System and ensure trapped air is released thru the Air Release Valve. Check for leaks, inspect all
Fittings while building-up the pressure.

Disconnect the Pressure Pump from Piping Network and keep away from Testing Area.

3. Repair leaks and defects, if any, and re-test the Piping Network as follows;
a. Low Pressure Line at 200 psi (13.8 bar) pressure for 2 hours.
b. High Pressure Line at 456 psi (31.4 bar) pressure for 2 hours.

4. Ensure that during Hydro-testing, calibrated Pressure Gauges are used as follows;
a. Range at 300 psi for low pressure line.
b. Range at 600 psi for high pressure line.

5. Pressure testing documentation shall be submitted along with Inspection request.

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6. Fill up the Inspection Request and ensure that all Signatures above Names of Witnesses are taken after
satisfactory result is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
d. Inspection of Piping Installation and Hydraulic Testing.

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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Code No. : ME-FF-05

Method Statement
Installation of Fire Alarm System

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METHOD STATEMENT FOR INSTALLATION OF FIRE ALARM SYSTEM

SCOPE AND PURPOSE

This "Method Statement" covers the site installation of Fire alarm system complete with all relevant devices and
accessories and the requirements of checks to be carried out.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Fire alarm system integrated with voice alarm system include fire/smoke detection, smoke damper monitoring,
emergency voice evacuation system with paging system and firefighter’s emergency telephone system. It will be
ensure that complete system shall meet the requirements of Local Civil Defence Authority Regulations.

EQUIPMENT

• Electrician hand tools

• Scaffoldings
• Nylon slings
• Measuring Tape
• Calibrated Megger

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Manufacturer’s authorized representative
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Electrician
• Helpers

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METHOD OF PRE INSTALLATION

1. Ensure that approved Materials are available to carry out the work.

2. Fire alarm system components with accessories received at site will be inspected as per approved
material submittal. In case of any damage, the same should be brought to the notice of supplier for
suitable resolution/replacement.

3. Physical verification of materials will be carried out for any damages prior to taking from stores and also
prior to installation.

4. Prior to Commencement of work, areas and access will be inspected to confirm that Site is ready to
commence the work.

5. All relevant documentation (Drawings and Materials) and Material applicable to particular section of work
will be checked by site Supervisor prior to commencement of work.

6. The site Engineer/ site Supervisor will give necessary instructions to tradesmen (Electricians) and provide
necessary approved construction/shop drawings.

7. The site Supervisor/Foremen will also check that proper tools and equipment are available to carry out
the work and are in compliance with the contract specification.

8. The site Supervisor will also explain to the tradesmen regarding safety precautions to be observed.

9. The site Supervisor and QC Engineer will ensure that calibrated Megger is available at site for testing.

INSTALLATION PROCEDURES

1. General
All installations shall be carried out as per the Project specifications and CI/SS/FM the applicable wiring
practices as per BS 5839

2. CABLE INSTALLATION

2.1 Ensure that cable containment (where applicable) as per approved shop drawing is installed, inspected
and cleared for wire pulling.

2.2 Fire alarm cables will be directly cleated to soffit where there is no separate ELV containment is available
in the areas covered by false ceiling, in private / core lobbies and car park areas.

2.3 Cable pulling through conduits from the drum end to the other end of the duct manually by using spring
wire.

2.4 Ensure sufficient length of cable is maintained to connect to the device as per the approved shop
drawings, before cutting the cable on both sides of conduit.

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2.5 Upon completion of cable pulling. Inspection Request(IR) will be raised to Main contractor/Consultant.

2.6 Perform insulation resistance test for each segment of cable and ensure the continuity of all cable cores.

3. INSTALLATION OF FIELD DEVICES AND CONTROL PANEL

2.1 Manual call points, Smoke detectors, Heat detectors, Strobe light / Sounders:

• Install Manual call points as per approved construction drawings and manufacturer's instructions.
• Terminate cable to the device.
• Check the sound ness of installation and alignment of devices.
• Device addressing by software using auto addressing feature. So separate labeling is not required. This
will be carried by Manufacturer's authorized representative.

2.2 Monitor Module:

• Install Monitor Module as per approved construction drawings and manufacturer's instructions.
• Check the soundness of installation and alignment of the device.
• All the monitor modules to be installed near by the system from where it gets the input.
• Terminate the cabling to the device.

2.3 Line isolator and interface unit for flow switch:

• Install the device as per approved construction drawings and manufacturer's instructions.
• Terminate cable to the device.
• Check the sound ness of installation and alignment of devices.

2.4 Fire alarm control panel:

• Check the control panel and its internal components before installation for any damage.
• Install the device as per construction drawings and manufacturer's instructions.
• Check the soundness of installation and alignment of panel.
• Check the battery and its terminals.
• Complete the Cabling terminations (except power supply and battery connection).
• Clean inside the control panel.

4. Power Separation:

• Fire detection cables shall not be placed along side power cables or share the same conduit, channel
or sleeve with electrical apparatus.
• Cable runs shall be installed at least 450mm from the nearest source of electromagnetic interference.

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5. Labelling :

• Labels for all cables will be attached according to the specifications. Concealed cabling, due to space
restrictions will be tagged with device address at the termination end.

6. Cable Records:

• Correct conductor polarity shall be maintained during connection to devices.

• Identification at the Main fire Alarm Panel and associated connector blocks shall be in accordance with
standard industrial Practices.
• Prepare as -built drawings after completion of installations to allow Commissioning team to work.

7. Cable Testing:

• All cables shall be insulation tested using calibrated instruments.

• Any defects in the cabling system installation shall be replaced in order to ensure complete
performance under installed conditions.

• All test results shall be recorded as per the format given and shall be signed by Main contractor and
consultant.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
e. After completion of installation of Fire alarm cable for a particular area/section.
f. For testing of Fire alarm cables.
g. Installation of Field devices particular area or section of works.
h. Installation of Fire Alarm Panel.

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.
• Use of proper scaffolding while installing devices on soffit to be ensured.
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Code No. : ME-FF-06

Method Statement
Installation of Zone Control Valve Assembly

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METHOD STATEMENT FOR INSTALLATION OF ZONE CONTROL VALVE

ASSEMBLY

SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Zone Control Valve Assembly. This will also ensure
workmanship and conforms to Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Installation of Zone Control Valve Assembly shall be done in accordance with the project specifications and
drawings.

EQUIPMENT

• Chain Block
• Electric Drill
• Hole Saw and Extension Cable
• Pipe Wrenches & Spanners
• Torque Wrench
• Spirit Level
• Plumb Bob
• Trolley
• Mobile Tower Scaffolding & Aluminum “A” Ladders

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Pipe Fitter
• Helpers
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METHOD OF PRE INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings and For
Construction Contract Specifications.

2. Proper materials such as Butterfly Valves, Water Flow Switches, Pressure Gauges, Isolating Gate
Valves, Inspectors Test Connections & Drains including pipes and fittings are to be selected and used
according to approved shop drawing and good engineering practices.

3. All material, tools and tackles, testing equipments and consumables along with sufficient man power shall
be arranged to carry out the work.

4. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.

5. Ensure that all openings are in correct location and as per approved drawings.

6. Ensure that the construction power and water for testing of pipes are provided by the Main Contactor
near to the work place.
7. Safe and tidy work place, clear access to the work place, modes to shift.

INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Mount the Butterfly Valve on the grooved pipes and fix the couplings and then tighten the bolts and nuts by
torque wrench.

3. Measure and mark then drill hole (by hole saw) where the Water Flow Switch is mounted then tighten the
bolts & nuts by torque wrench.

4. Before mounting the switch clean inside pipe either side of hole.

5. Measure and mark then drill holes (by hole saw) where the outlet tee for the Inspector Test Connection
piping is connected then tighten bolts & nuts by torque wrench. Apply Boss White and Teflon Tapes on the
threads and install the Inspector Test Connection & Drain and Union.

6. Measure and mark then drill hole (by hole saw) where the outlet tee for the pipe nipple is connected then
tighten bolts & nuts by Torque Wrench. Apply Boss White and Teflon Tapes on the pipe nipple threads and
install the Isolating gate Valve and Pressure Gauge.

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POST INSTALLATION PROCEDURE

1. Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
i. Inspection of Piping Installation and Hydraulic Testing

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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Code No. : ME-FF-07

Method Statement
Installation of Pressure Reducing Valve Station

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METHOD STATEMENT FOR INSTALLATION OF PRESSURE REDUCING

VALVE STATION

SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Pressure Reducing Valve Station.. This will also ensure
workmanship and conforms to Contract documents.

REFERENCE DOCUMENTS

• Project Specifications
• Approved shop drawings (latest revision)
• Approved material submittals

GENERAL

Installation of Pressure Reducing Station shall be done in accordance with the project specifications and
drawings.

EQUIPMENT

• Grinding Machine
• Chain Block
• Electric Drill and Extension Cable
• Pipe Wrenches & Spanners
• Torque Wrench
• Spirit Level
• Plumb Bob
• Trolley
• Grooving Machine

RESPONSIBLE PERSONNEL

• Project Manager
• Project Engineers
• Site Engineer/Site supervisor
• QA/QC Inspectors
• Safety officer
• Site Foremen
• Pipe Fitter
• Helpers
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METHOD OF PRE INSTALLATION

8. Approved materials shall be purchased in accordance with the approved shop drawings and For
Construction Contract Specifications.

9. Proper materials such as PRV’s, OS&Y Gate Valves, Pressure Gauges, Isolating gate valves including
pipes and fittings are to be selected and used according to approved shop drawing and good engineering
practices.

10. All material, tools and tackles, testing equipments and consumables along with sufficient man power shall
be arranged to carry out the work.

11. Prior to start of activity, area and access will be inspected to ensure that the area is ready for the work to
start.

12. Ensure that all openings are in correct location and as per approved drawings.

13. Ensure that the construction power and water for testing of pipes are provided by the Main Contactor
near to the work place.

14. Safe and tidy work place, clear access to the work place, modes to shift.

INSTALLATION PROCEDURES

9. Ensure that all tools needed for Installation are ready.

10. Mount the Gate Valve on the flange with the gasket and all bolts in place then tighten all nuts by fingers.

11. Mount the pipe Spool with pipe nipple for Pressure Gauge with the gasket and all bolts in place then tighten
nuts by fingers.

12. Mount the Pressure Reducing Valve on the flange with the gasket and all bolts in place then tighten nuts by
fingers.

13. Mount the Pipe Spool with Pipe nipples for pressure gauge and safety relief valve with gasket and all bolts in
place then tighten nuts by fingers.

14. Install the By-pass by repeating items 2 to 5.

15. Tighten all bolts and nuts alternately to ensure alignment by using a torque wrench.

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16. Apply Boss White and Teflon Tapes on pipe nipples and install Isolating Valves and Pressure Gauges and
Pressure Relief Valve.

17. Support the Pressure Reducing Station properly as specified.

POST INSTALLATION PROCEDURE

5. Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

QUALITY CONTROL

• QCE along with Project Engineer and site Supervisor will monitor that all components are installed as per
the contract specifications and approved submittals.

• Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the following stages of
work have been completed :-
a. Inspection of Piping Installation and Hydraulic Testing

SAFETY

• Work will commence as per safety regulations laid down in the contract specification and project safety
plan.
• Proper safety harness to be used and secured, if required.
• All personal protective equipment shall be used as appropriate according to the nature of job.
• Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

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