ENGINE PARTS CATALOGUE

MODEL 222 ESG (PG)

MODIFICATION UPDATE MAY, 2012

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 PREFACE

Dear User of Catalogue,

We welcome you to the growing TMTL family and take the opportunity to thank you for dealing of "Eicher Engine".
These are one of the world’s most economical and trusted engines.

The TMTL group is a significant player in the Indian Automobile Industry. The group’s products are brought to the
customers through its large network of dealers distributed across the country. Eicher Engines, which is one of the
division of TMTL group is in to the manufacturing of state-of-the-art air cooled & water cooled diesel engines, known
for their performance in terms of high reliability, high fuel economy and low maintenance cost. Every Eicher engine
has to pass a series of quality tests before leaving the factory and we are sure you would get satisfactory perform-
ance with engine.

This 222 ES Genset Engine Part catalogue is updated as on May 2012, we have tried to cover most of the
assemblies, sub assemblies & their components and have taken utmost care to make it “USER Friendly”.

The part codes / assemblies given in this manual are modified time to time as a result of continuous improvement.
For any further information contact our nearest service Engineers or concerned regional marketing office. For
further any suggestion or query you may write or contact to our SERVICE HEAD QUARTER.

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 INDEX (THUMBNAILS)
FLYWHEEL AND CASSING CRANKSHAFT ASSEMBLY CAMSHAFT ATTACHMENT
ASSEMBLY

Page No. 04 Page No. 06 Page No. 08

LUBRICATION SYSTEM PISTON CYLINDER LINER ASSEMBLY GOVERNOR LINKAGE ASSEMBLY

Page No. 10 Page No. 12 Page No. 14

FUEL SYSTEM ASSEMBLY CYLINDER HEAD ASSEMBLY COOLING SYSTEM

Page No. 18 Page No. 22 Page No. 26

ELECTRICAL ACCESSORIES

Page No. 28
 EFFECTIVE DATE :
ENGINE PARTS CATALOGUE MAY, 2012

INDEX
TABLE & DESCRIPTION PAGE
FIG NO . NO .

01 FLYWHEEL AND CASSING ASSEMBLY 04 - 05

02 CRANKSHAFT ASSEMBLY 06 - 07

03 CAMSHAFT ATTACHMENT 08 - 09

04 LUBRICATION SYSTEM 10 - 11

05 PISTON CYLINDER LINER ASSEMBLY 12 - 13

06 GOVERNOR LINKAGE ASSEMBLY 14 - 17

07 FUEL SYSTEM ASSEMBLY 18 - 21

08 CYLINDER HEAD ASSEMBLY 22 - 25

09 COOLING SYSTEM 26 - 27

10 ELECTRICAL ACCESSORIES 28 - 29

11 LIST OF REGIONAL OFFICES 31

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : CARTER ATTACHMENT FIG. TABLE NO - 01

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)

SUB ASSY. : CARTER ATTACHMENT TABLE NO - 01

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CARTER 1 93110989
2 PEDESTAL FRONT 1 93177634
3 WASHER PLAIN 17MM 4 1162974
4 WASHER SPRING A16 4 1163243
5 BOLT HEX M16X45 4 1160620
6 ‘O’ RING 123x2.5 1 1121819
7 NYLOC NUT M16 x 2 4 1121730
8 CYLINDER CLAMPING ROD 4 93110345
9 SPECIAL WASHER 4 1388344
10 SPECIAL NUT 2 1121741
11 SPECIAL NUT DOM 2 93111878
12 SEALING WASHER A30X36 1 1162743
13 BREATHER EXTENSION 1 93112548
14 ‘O’ RING 22.3x3 1 1385537
15 INSERT BUSH 1 93112500
16 BREATHER VALVE 1 1123294
17 CLOSING CAP ASSY. 1 93112597
18 HOSE CLAMP DIA 20 1 1166853
19 BREATHER TUBE 1 1385872
20 CYLINDERICAL PIN 10x20 1 1123579
21 DIAMOND PIN 10x20 1 1123567
22 MAIN BEARING BUSH 1 1975043 93250209
** MAIN BEARING FRONT 0.25 U/S 1 1975055 93132729
** MAIN BEARING FRONT 0.50 U/S 1 1975067 93132730
** MAIN BEARING FRONT 0.75 U/S 1 1975079 93132742
23 SEALING WSHR 12X15.5 1 1164752
24 OIL GALLERY PLUG 1 1971724
25 DIPSTICK ASSY. 1 93176204
26 RUBBER WASHER 1 1385975
27 ‘O’ RING 18.8x1.8 1 1930722
28 DRAIN PLUG FOR OIL TEMPERATURE 1 93172211
29 TEMPERATURE SENSOR 222 ES 1 2539482
30 GASKET INSP. COVER 1 1386244
31 INSPECTION COVER 1 1120554
32 COPPER WASHER 8x12 6 1163004
33 HEX.SCREW M8x20 6 1160862
34 STUD M10X45 1 1611574
35 FLY WHEEL CASING 1 93170743
36 DOWEL PIN FW HSG 1 1656089
37 DIAMOND PIN 1 1656090
38 HEX BOLT M10X50 11 1160382
39 SPRING WASHER A 10 14 1163218
40 HEX NUT M10 15 1161465
41 PEDESTAL SIDE 2 93176137
42 PLAIN WASHER 13 MM 2 1162925
43 HEX SCREW M12X35,B8.8,ZP, 2 1245636

Page No. 05
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : CRANKSHAFT ASSEMBLY FIG. TABLE NO - 02

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : CRANKSHAFT ASSEMBLY TABLE NO - 02
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CRANK SHAFT SUB ASSEMBLY 1 93111120
2 CR. SHAFT ASSLY W/O BAL. WEIGHT 1 93111039
3 BALANCE WEIGHT 2 1111759
4 HEX.BOLT M16x1.5X100 (BAL.WT.) 4 1160643
5 TAPPER SCREW PLUG 1/2 “ 1 1382147
6 PARALLEL KEY 8x7x15(For Gear) 1 1121467
7 CRANK GEAR 1 93111088
8 PARRELEL KEY A8x7x36 (For Pully) 1 1166530
9 CRANK PULLEY 1 93113255
10 DRIVING JAW 1 1383735
11 SPACER REAR 1 1120761
13 CIRCLIP INNER 160X4 1 1120670
12 CYL. ROLLER BEARING NUP 315 1 1120153
15 BEARING HOUSING. 1 93113140
14 GASKET BEARING HSG. 1 1121194
16 HEX.SCREW M10X25 8 1160977
17 RING NUT M75 1 1122460
18 OIL SEAL 70X85X8 1 1387595
19 GASKET BEARING COVER 1 1121182
20 BEARING COVER 1 1387339
21 HEX.Screw M10X20 4 1160965
22 RING GEAR 1 93110412
23 FLYWHEEL 1 93170755
24 FLYWHEEL NUT 1 1121728

Page No. 07
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : CAMSHAFT ATTACHMENTS FIG. TABLE NO - 03

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : CAMSHAFT ATTACHMENT TABLE NO - 03
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 BALL BEARING 6305 2 1120141
2 CAM SHAFT 1 93112822
3 WOOD RUFF KEY 5x9 1 1121455
4 CAM SHAFT GEAR 1 1121017
5 HEX.NUT M22x1.5 1 1121698
6 FLAT TAPPET 2 1380370
7 STRIP FOR TAPPET 1 1125801
8 SPRING WASHER A8 2 1163190
9 HEX.SCREW M8x20 2 1160862
10 PUSH ROD 2 1388757
11 GASKET FOR CONTROL HOUSING. 1 93111076
12 CONTROL HOUSING 1 93112640
13 GASKET BRG. FLANGE 1 1121169
14 BEARING FLANGE 1 1381374
15 POINTER 1 93113279
16 SEALING WASHER 8x12 5 1163004
17 HEX SCREW M8X10 1 1163670
18 WIRE CLAMP 75 mm 2 1381003
19 HOSE PROT. SLEEVE 1 1121340
20 PROTECTION SLEEVE 1 1388400
21 GASKET PROT. SLEEVE 1 1121157
22 PLAIN WASHER A8.4 2 1162858
23 HEX. SCREW M8x25 2 1160886

Page No. 09
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : LUBRICATION SYSTEM FIG. TABLE NO -04

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : LUBRICATION SYSTEM TABLE NO - 04
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CARTER 1 93110989
2 OIL PUMP ASSLY.(115 AUTO) 1 93111118
3 HEX,SCREW M10x25 3 1160977
4 WOODRUFF KEY 4x5 1 1121479
5 PUMP DRIVING GEAR 1 93110965
6 SPRING WASHER A-12 ‘FLAT’,BP, 1 1163220
7 HEX.LOCK NUT M12x1.5 1 1161477
8 SUCTION SCREEN 1 93111064
9 Teflon washer 37x31x3 1 1971270
10 SEALING WSHR 12X15.5 1 1164752
11 OIL GALLERY PLUG 1 1971724
12 PISTON COOLING NOZZLE 2 1129296
13 BUNDY TUBE 1 1382743
14 GASKET FOR OIL FILTER HEAD 1 93111040
15 OIL FILTER HEAD 115 1 93110990
16 COPPER WASHER 8x12 2 1163004
17 SOCKET HD. SCREW M8x25 2 1160023
18 STEEL BALL DIA 7 1 1165963
19 SPRING FOR O.F. HEAD 1 1125644
20 PISTON FOR O.F. ASSY. 1 1127482
21 ‘O’ RING 5X1.5 1 1242210
22 sealing washer 14x20 2 1162603
23 CAP 1 1127494
24 SPRING WASHER A6 1 1163188
25 HEX.NUT M6 1 1161441
26 HEX.SCREW M6x30 1 1160229
27 ADOPTER FOR PRESSURE SWITCH 1 93176344
28 SEALING WASHER A14X18 8 1162597
29 LLOP connecting pipe 1 93176411
30 Banjo bolt 14x1.5 with 2 holes 1 96133046
31 SEALING WSHR 10X17 X 3 1 1162561
32 OIL PRESSURE SWITCH CUM SENSOR 1 93179369
33 SPIIN-ON OIL FILTER ASSEMBLY 1 93112482

Page No. 11
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : PISTON CYLINDER LINER ASSEMBLY FIG. TABLE NO - 05

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : PISTON CYLINDER LINER ASSEMBLY TABLE NO - 05
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CARTER 1 93110989
2 CYLINDER CLAMPING ROD 4 93110345
3 NYLOC NUT M16 X 2 4 1121730
4 ‘O’ RING 123X2.5 1 1121819
5 SPECIAL WASHER 4 1388344
6 SPECIAL NUT DOM 2 93111878
7 SPECIAL NUT 2 1121741
8 ‘O’ RING 18.8X1.8 1 1930722
9 DRAIN PLUG FOR OIL TEMPERATURE 1 93172211
10 TEMPERATURE SENSOR 222 ES 1 2539482
11 ELECT TEMP GAUGE 222 ES 1 93810320
12 GASKET INSP. COVER 1 1386244
13 INSPECTION COVER 1 1120554
14 COPPER WASHER 8X12 6 1163004
15 HEX.SCREW M8X20 6 1160862
16 CRANKSHAFT ASSEMBLY 1 -
17 CONNECTING ROD ASSEMBLY 1 1388332
18 CONNECTING ROD BOLT 2 1110081
19 BUSH FOR CONN. ROD 1 1386013
20 B.E. BEARING STD (UPPER HALF) 1 1127676
21 B.E. BEARING STD (LOWER HALF) 1 1128838
20 A B.E. BEARING 0a.25 (UPPER HALF) 1 1381829 UNDER SIZE BEARING
21 A B.E. BEARING 0.25 (LOWER HALF) 1 1381787 UNDER SIZE BEARING
20 B B.E. BEARING 0.50 (UPPER HALF) 1 1381830 UNDER SIZE BEARING
21 B B.E. BEARING 0.50 (LOWER HALF) 1 1381799 UNDER SIZE BEARING
20 C B.E. BEARING 0.75 (UPPER HALF) 1 1381842 UNDER SIZE BEARING
21 C B.E. BEARING 0.75 (LOWER HALF) 1 1381805 UNDER SIZE BEARING
20 D B.E. BEARING 1.0 (UPPER HALF) 1 1381854 UNDER SIZE BEARING
21 D B.E. BEARING 1.0 (LOWER HALF) 1 1381817 UNDER SIZE BEARING
22 PISTON WITH PISTON PIN 1 95010068
23 PISTON STD 1 1292201 NOT FOR SALE
24 PISTON PIN 1 1387741 NOT FOR SALE
25 CIRCLIP INNER B 40 2 1120694
26 PISTON RING SET 1 95010070
27 CYL. ASSY. (WITH COOLING JACKET) 1 1293990
28 CYLINDER LINER-FINISHED 1 93113334 1293989 SUB PART OF CYL. ASSLY.
29 COOLING JACKET SEMI 1 1100506 SUB PART OF CYL. ASSLY.
30 A COPPER GASKET 0.90MM (WHITE) A/R 1383048 93114004 Effective Dec. 2011, Interchangable
30 B COPPER GASKET 0.75MM (BLACK) A/R 1383061 93113991 Effective Dec. 2011, Interchangable
30 C COPPER GASKET 0.60MM (RED) A/R 1383073 93113980 Effective Dec. 2011, Interchangable
30 D COPPER GASKET 0.45MM (GREEN) A/R 1383085 93113978 Effective Dec. 2011, Interchangable
30 E COPPER GASKET 0.30 MM (YELLOW) A/R 1389695 93113966 Effective Dec. 2011, Interchangable
31 TEMP. SWITCH 222 ESG 1 93171700

Page No. 13
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : GOVERNOR LINKAGE ASSEMBLY FIG. TABLE NO - 06

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : GOVERNOR LINKAGE ASSEMBLY TABLE NO - 06
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS

1 CARTER 1 93110989
2 DIAMOND PIN 10x20 1 1123567
3 CYLINDERICAL PIN 10x20 1 1123579
4 ALLEN SCREW M8x30 2 1160072
5 SPRING HOUSING 1 1129156
6 GREASE NIPPLE 1 1161696
7 SPRING LEVER ASSEMBLY 1 1185299
8 circlip light c 6 x 0.7 1 1241837
9 R.P.M.SETTING BOLT 6x40 1 93113401
10 R.P.M.SETTING BOLT 6x25 1 1387492
11 HEX.NUT M6 2 1161441
12 ACTUATING PIN 1 1120384
13 SPRING PLATE 1 1129119
14 SPRING INNER 1 1123117
15 SPRING OUTER 1 93171413
16 SPRING DISC 1 1129107
17 HAND ACCELATOR ASSY. 1 1181257
18 HOLDING PLATE FOR ACC. ASSLY 1 1385770
19 PLAIN WASHER A8.4 2 1162858
20 SPLIT PIN 2.5X12 2 1242635
21 HEX BOLT M10X65 1 1160400
22 SPRING WASHER A 10 1 1163218
23 HEX NUT M10 1 1161465
24 CRANKSHAFT ASSEMBLY 1 –
25 GOVERNOR FLANGE 1 1120920
26 GOVERNOR WEIGHT 2 1184854
27 PIN FOR GOV. WEIGHT 2 1384480
28 MACHINED WASHER 6.4 2 1162846
29 SPLIT PIN 2.5x12 2 1242635
30 SLIDE PIN 2 1121881
31 GOVERNOR SLEEVE 1 1122721
32 BALL BEARING 6009 1 1672095
33 GOVERNOR SHAFT 1 1123719
34 ‘O’ RING 7.3x2.4 1 1125035
35 a SHIM for gov. shaft 0.2 As require 1123180
35 b SHIM for gov. shaft 0.5 As require 1123191
35 c SHIM for gov. shaft 1.0 As require 1123208
35 d SHIM for gov. shaft 1.5 As require 1123210
35 e SHIM for gov. shaft 2.0 As require 1123221
36 GOVERNOR FORK 1 1123841
37 THRUST PIN 2 1121893
38 HEX. SCREW M8x25 2 1160886
39 SPRING WASHER A8 4 1163190
40 GOVERNOR LEVER 1 1387820
41 CONTROL ROD ASSY. 1 93113164
42 PRESSURE SPRING 1 1123051

Page No. 15
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : GOVERNOR LINKAGE ASSEMBLY FIG. TABLE NO - 06

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : GOVERNOR LINKAGE ASSEMBLY TABLE NO - 06
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
43 GOVERNOR SETTING BOLT 1 1122654
44 HEX.NUT M8, B8 1 1161453
45 HEX.SCREW M8x30 1 1160904
46 spring dowell sleeve 4x20 1 1121900
47 CONTROL HOUSING 1 93112640
48 GASKET FOR CONTROL HOUSING. 1 93111076
49 OIL SEAL 40x60x13 1 1387546
50 SEALING WASHER 8x12 13 1163004
51 ALLEN BOLT M8x25 11 1160023

Page No. 17
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : FUEL SYSTEM ASSEMBLY FIG. TABLE NO - 07

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : FUEL SYSTEM ASSEMBLY TABLE NO - 07
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CARTER 1 93110989
2 SPRING DOWEL SLEEVE 4x14 1 2672698
3 IDLER SHAFT 1 93112755
4 IDLER GEAR SUB-ASSLY. 1 93112779
5 BUSH FOR IDLER GEAR. 1 93111969
6 SPECIAL WASHER 1 93111891
7 SPECIAL FLANGE BOLT (FOR IDLER SHAFT) 1 93111908
8 CONTROL HOUSING 1 93112640
9 GASKET FOR FEED PUMP HOUSING 1 1360905
10 HEX THIN NUT M12X1.5,B8, 1 1070484
11 MACHINED WASHER 13 ST -Zn 1 1162925
12 GEAR CAMSHAFT FEED PUMP 1 2566473
13 CIRCLIP A-17 1 1163851
14 Feed pump hsg 1 93174451
15 BALL BEARING 6203 ZZC3 2 1246604
16 Wood ruff key 3x5 1 2562352
17 Cam shaft for feed pump 1 93174463
18 Gasket for bearing flange 1 93174487
19 BEARING FLANGE 1 93174475
20 SEALING WASHER 6X10 7 1162548
21 HEX SCREW M6x15 4 1160783
22 SEALING WASHER 8X12 8 1163004
23 HSHC SCREW M8X20,B12.9,BP 4 1160011
24 GASKET FUEL FEED PUMP 1 1710199
25 FUEL FEED PUMP (MICO) 1 1711880
26 HSHC SCREW M6X16,B12.9,ZP 3 1164200
27 STOPPER (MOD) 1 1384715
28 HEX SCREW M10X16 1 1160953
29 SPRING DOWEL SLEEVE HEAVY 6X16 1 1165392
30 GASKET FOR PUMP BASE 1 1389130
31 PUMP BASE 1 1389117
32 HSHC SCREW M10X40,B12.9,BP, 2 1160047
33 TAPPET BODY ASSEMBLY 1 93113188
34 ROLLER PIN 1 1111206
35 ROLLER BUSH 1 1111231
36 ROLLER FOR TAPPET 1 1111190
37 THIN NUT 1 1380060
38 ADJUSTING SCREW 1 1128991
39 GASKET FUEL PUMP 1 1384166
40 FUEL INJECTION PUMP .-115E 1 93113036
41 HEX.SCREW M8x25 2 1160886
42 M/cd washer 8.4 dia 2 1163085
43 FUEL FILTER BKT. 1 93178110
44 Hex Screw M14x1.5x45 1 96133411
45 SPRING WASHER A-14 ‘FLAT’,BP, 1 1163231
46 Hex Nut M14X1.5 1 1161544

Page No. 19
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : FUEL SYSTEM ASSEMBLY FIG. TABLE NO - 07

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : FUEL SYSTEM ASSEMBLY TABLE NO - 07
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
47 Hex Screw M16x35 2 1161167
48 SPRING WASHER A-16 2 1163243
49 FUEL FILTER ASSLY.(SINGLE BOWL) 1 93172054
50 SPRING WASHER A10 2 1163218
51 HEX BOLT M 10X35 2 1242453
52 FUELPIPE ASSY(Filter to Fuel Pump assly) 1 93178444
53 BANJO BOLT M14X1.5 3 1247967
54 SEALING WASHER A14X18 8 1162597
55 Fuel pipe assy (feed pump to fuel filter) 1 93178456
56 BANJO BOLT FRONT 1 93151591
57 FUEL RETURN PIPE ASSY 1 1771693
58 Banjo bolt 1/8X28 BSP (STAT) 1 1388307
59 SEALING WASHER 10X14 2 1162561
60 FUEL FILTER ELEMENT WITH ‘O’ RING 1 1153602
61 FUEL INJECTION PIPE ASSY-115E 1 93112846
62 FUEL PIPE WIRE BRADED (Tank to Feed Pump) 1 93240125
63 ENGINE SHUT OFF SOLINOID ASSLY 1 93177403
64 HEX SCREW M 8 X 25 1 1160886
65 SPRING WASHER A8 2 1163190

Page No. 21
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : CYLINDER HEAD ASSEMBLY FIG. TABLE NO - 08

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. :CYLINDER HEAD ASSEMBLY TABLE NO - 08
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 CYLINDER HEAD SUB ASSLY. 1 1388150
2 CYLINDER HEAD SEMI MACHINED 1 - SUB PART
3 INLET VALVE SEAT 1 1387972
4 EXHAUST VALVE SEAT 1 1387984
5 VALVE GUIDE INLET / EXHAUST 2 1388253
6 SELF TAPPING INSERT 15 MM 2 1243019
7 SELF TAPPING INSERT 20 MM 2 1243007
8 INLET VALVE 1 1387959 1387959 INTERCHANGABLE
9 EXHAUST VALVE 1 1387960 1387960 INTERCHANGABLE
10 WASHER DIA 38 2 1123324
11 VALVE STEM OIL SEAL 2 1717492
12 SINGLE VALVE SPRING 2 1293318
13 VALVE SPRING RETAINER 2 1293320
14 CLAMPING CONE 4 1710813 93132006 INTERCHANGABLE
15 CYL. PIN 6 X 12 2 1165860
16 CIRCLIP LIGHT A 20 2 1150443
17 INLET ROCKER ARM ASSEMBLY 1 1388137
18 ROCKER SUPPORT 1 1388010
19 EXHAUST ROCKER ARM ASSEMBLY 1 1388149
20 BUSH FOR ROCKER ARM 2 1388113
21 ADJUSTING SCREW 2 1128991
22 HEX.NUT M10 X 1 2 1240407
23 HEX SCREW M8X65,B8.8,ZP, 2 2671128
24 A COPPER GASKET 0.90MM (WHITE) A/R 1383048 93114004 Effective Dec. 2011, Interchangable
24 B COPPER GASKET 0.75MM (BLACK) A/R 1383061 93113991 Effective Dec. 2011, Interchangable
24 C COPPER GASKET 0.60MM (RED) A/R 1383073 93113980 Effective Dec. 2011, Interchangable
24 D COPPER GASKET 0.45MM (GREEN) A/R 1383085 93113978 Effective Dec. 2011, Interchangable
24 E COPPER GASKET 0.30 MM (YELLOW) A/R 1389695 93113966 Effective Dec. 2011, Interchangable
25 SPECIAL WASHER 4 1388344
26 SPECIAL NUT DOM 2 93111878
27 SPECIAL NUT 2 1121741
28 INJECTOR ASSY. 1 93113048
29 SEALING WASHER 1 1973563
30 INJECTOR CLAMP 1 1388022
31 SPAHRICAL WASHER A 8 1 1248236
32 SOC.HD.CAP SCREW. M 8 X 35 1 1160059
33 GASKET FOR LID 1 1388043
34 CYLINDER HEAD COVER 1 93177609
35 HSHC SCREW M8X20 4 1160011
36 RUBBER GROMET 1 1388071
37 FUEL INJ. DUCT ASSY. 1 93112846
38 A. C. BRACKET CUM LIFTING HOOK 1 93230302
39 INLET MANIFOLD 1 93172740
40 PLUG FOR INTAKE PIPE 1 1670049
41 GASKET INLET MANIFOLD 1 1388654
42 HSHC SCREW M8X25,B12.9,BP 2 1160023

Page No. 23
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : CYLINDER HEAD ASSEMBLY FIG. TABLE NO - 08

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)
SUB ASSY. : CYLINDER HEAD ASSEMBLY TABLE NO - 08
FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS

43 HOSE CLAMP A70 1 1243305

44 RUBBER HOSE 1 93230107
45 HOSE CLAMP A80 1 1120645
46 BRACKET FOR AIR CLEANER 1 93230284
47 PUNCHED WASHER A 9 3 1167169
48 SPRING WASHTER A8 3 1163190
49 HEX SCREW M8 X 20 3 1160862
50 DRY AIR CLEANER WITH CLAMP 1 93230119
51 AIR CLEANER MTG. BRACKET 1 93230089
52 MAIN ELEMENT FOR AIR CLEANER 1 1977326
53 HEX.NUT M8 2 1161453
54 HEX BOLT 16 X 45 2 1160620
55 SPRING WASHER A 16 2 1163243
56 STUD 8X38 2 1972352
57 GASKET EXHAUST DUCT 1 93112019
58 FUEL RETURN PIPE ASSY 1 93171905
59 CLIP HOSE PIPE 1 1973903

Page No. 25
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : COOLING SYSTEM FIG. TABLE NO - 09

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)

SUB ASSY. : COOLING SYSTEM TABLE NO - 09

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
1 HEX.NUT M14X1.5 2 1161544
2 SPRING WASHER A14 2 1163231
3 MACHINED WASHER 15 2 1162949
4 BLOWER PULLEY 1 93113267
5 PLAIN WASHER 17 2 1162974
6 BALL BEARING 6203 ZZ C3 2 1246604
7 SUPPORT TUBE 1 93112792
8 BLOWER SHAFT 1 93112378
9 WOODRUFF KEY 4X5 2 1121479
10 COOLING IMPELLER 1 1125151
11 BLOWER ASSY. COMPLETE 1 93112809 COMPLETE BLOWER ASSY.
12 V - BELT AVX 13 - 1262 1 93178183
13 BLOWER SUPPORT 1 94043900
14 YOKE 2 1381325
15 PUNCHED WASHER A 9 7 1167169
16 HEX.NUT M8 6 1161453
17 PUNCHED WASHER 10.5 5 1162895
18 SPRING WASHER A10 6 1163218
19 HSHC SCREW M10X25 2 1164247
20 HSHC SCREW M10X30 2 1160060
21 ALTERNATOR MNTG. BRACKET 1 93174931
22 HEX SCREW M10X165 MM 1 2675511
23 ALTERNATOR ASSY 1 93171784 93177713
24 SPACER FOR ALTERNATOR 1 1389233
25 HEX BOLT M10X50 11 1160382
26 SPACER FOR ADJUSTING LATCH 1 93173975
27 ADJUSTING LATCH 1 93178560
28 HEX SCREW M8X60 1 1167972
29 SPECIAL WASHER 9 X 21 X 3 2 1384569
30 SPRING WASHER A8 1 1163190
31 HSHC SCREW M10X20 1 1244929
32 UPPER HOUSING 1 1388514
33 LOWER IMPELLER HOUSING 1 1125205
34 WIRE BASKET RIGHT 1 93110369
35 SPRING WASHER A6 22 1163188
36 HEX.SCREW M6X12 18 1160771
37 HEX.SCREW M6X25 4 1160205
38 HEX.NUT M6 4 1161441
39 WIRE BASKET LEFT 1 93110370
40 TOP BRACKET 1 1388502
41 HSHC SCREW M 8 X 25 2 1164247
42 SIDE FOR CYLINDER ASSY. 2 93110667
43 STRIP FOR COOL PANEL 1 1122952
44 TENSION SPRING 1 1123105
45 HOOK FOR COOL PANEL 1 1121339

Page No. 27
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 222 ES APPLICATION : GENSET MAY, 2012
(CLOSE COUPLE)

SUB ASSY. : ELECTRICAL ACCESSORIES FIG. TABLE NO - 10

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)

SUB ASSY. : ELECTRICAL ACCESSORIES TABLE NO - 10

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS

1 CARTER 1 93110989
2 STUD M10X45 1 1611574
3 GASKET FOR STARTER MOTOR 1 1387467
4 STARTER MOTOR ASSY. 1 1380667
5 SPRING WASHER A 10 7 1163218
6 HEX BOLT M10 X 65 2 1160382
7 HEX NUT M10 3 1161465
8 ‘O’ RING 18.8x1.8 1 1930722
9 DRAIN PLUG FOR OIL TEMPERATURE 1 93172211
10 TEMPERATURE SENSOR 222 ES 1 2539482
11 ELECT TEMP GAUGE 222 ES 1 93810320
12 ADOPTER FOR PRESSURE SWITCH 1 93176344
13 SEALING WASHER A14X18 2 1162597
14 LLOP CONNECTING PIPE 1 93176411
15 BANJO BOLT 14X1.5 WITH 2 HOLES 1 96133046
16 SEALING WSHR 10X17 X 3 1 1162561
17 OIL PRESSURE SWITCH CUM SENSOR 1 93179369
18 CYL. ASSY. (WITH COOLING JACKET) 1 1293990
19 TEMP. SWITCH 222 ESG 1 93171700
20 CONTROL HOUSING 1 93112640
21 ENGINE SHUT OFF SOLINOID ASSLY 1 93177403
22 BLOWER SUPPORT 1 94043900
23 PUNCHED WASHER 10.5 4 1162895
24 HSHC SCREW M10x25 2 1164247
25 ALTERNATOR MNTG. BRACKET 1 93174931
26 HSHC SCREW M10x30 2 1160060
27 HEX SCREW M10X165 MM 1 2675511
28 ALTERNATOR ASSY 1 93171784 93177713
29 SPACER FOR ALTERNATOR 1 1389233
30 HEX BOLT M10X50 1 1160382
31 SPACER FOR ADJUSTING LATCH 1 93173975
32 ADJUSTING LATCH 1 93178560
33 HEX SCREW M8X60 1 1167972
34 PUNCHED WASHER A 9 7 1167169
35 HEX.NUT M8 2 1161453
36 SPECIAL WASHER 9 x 21 x 3 2 1384569
37 SPRING WASHER A8 1 1163190
38 HEX SCREW M 8 X 25 2 1160886
39 AMMETER 52 DIA ASSY 1 93172200
40 ELECT OIL PRESSURE GAUGE 1 93173719
41 STARTER SWITCH WITH KEY 1 1269252

Page No. 29
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
APPLICATION : GENSET MAY, 2012
MODEL : 222 ES
(CLOSE COUPLE)

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH / ENGINE NO. /
NO. DELETED CURRENT REMARKS
ADDRESS OF REGIONAL OFFICES

1. HARYANA Plot No. 4, 14/3, Securico House, Mathura Road 0129-3242770

Faridabad - 121003 (Haryana)

2. WESTERN UP Plot No. 4, 14/3, Securico House, Mathura Road 0129-2259901

Faridabad - 121003 (Haryana)

3. CENTRAL UP 44A, 2nd Floor, Laxmi Plaza, Cantt. Road, 0522-2629351

Burlington Chauraha, Lucknow (UP) 2629545,2200416

4. BIHAR/ORISSA/ A/9, Vivekananda Park, Near Alpana Market

JHARKHAND (Opp. Sona Aptt.) Patliputra Colony, 0612-2262413
Patna - 800 013 (Bihar) 0612-2275502

5. RAJASTHAN Itarana Road, Alwar-301 001 (Raj.) 0144-2332781/82

6. M. P. Plot No. 1, Sector-D, Industrial Area, 07480-3204028

Mandideep-462046 Distt. Raisan. (M.P.) 407680-84

7. ANDHRA H-13/313, 3rd Floor, Minerva Complex, S. D. Road 040-32426652

PRADESH Secunderabad-500 003 (A.P) 040-27892203

8. GUJARAT 302, Sears Towers, Gulbai Tehra, off C.G. Road, , 079-30028956
Panchwati, Ahmedabad-380006 (Gujarat). 079-32502688

9. MAHARASHTRA C-3/16A, Surtyaloknagri, Pune - Sholapur Road, 09881195584

Hadapsar Pune-411013, (Maharashtra)

10. KARNATAKA No. 2, 3rd Floor, 5th Main, CHBCS 1st Layout, next to BDA 080-32528133
Complex Abv SBI Vijaynagar, Bangalore-560 040 (Karnataka)

11. TAMILNADU Huzur Gardens, Senbium, Chennai - 600 011 044-32536533

Tamilnadu

12. WEST BENGAL 100/1B, Ashutosh Mukherjee, Road, Bhawanipore,

Near Netaji Bhawan Metro Station, Kolkata-700025

13. KERALA No. MP/IX/524A, Vadakkedath Complex, Nettoor, Maradu,

Cochin - 682 302

14 . ODISHA Flat No. 202, Block-A, Venus Royal Hyde

Rasulgarh, Bhubaneshwar