Bolero Pikup FB SC RHD Mdi TC 3200 Bsii Bsiii PS 2WD - Ver 1 - Sept 2007
Bolero Pikup FB SC RHD Mdi TC 3200 Bsii Bsiii PS 2WD - Ver 1 - Sept 2007
Bolero Pikup FB SC RHD Mdi TC 3200 Bsii Bsiii PS 2WD - Ver 1 - Sept 2007
Kandivali
GENERAL INFORMATION
) FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO
SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR
PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED
GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED
BY PART NUMBERS AND DESCRIPTIONS. INDEX SHEETS ARE PROVIDED
FOR EASY AND QUICK REFERENCE.
PARTS CATALOGUE
) BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE
MODEL BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE
SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE.
) THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED
ON THE MANUFACTURER'S PLATE
LOCATED ON RIGHT SIDE TOP
CORNER OF DASH CORNER OF
DASH PANEL ABOVE THE BATTERY
TRAY. ENGINE SERIAL NUMBER IS
ALSO PUNCHED ON CYLINDER
BLOCK ON FRONT PAD
DIESEL BS II & BS III
(NEAR WATER PUMP)
(RHD 2WD) ) THE VEHICLE CHASSIS NUMBER
IS STAMPED ON THE RIGHT SIDE
CHASSIS 'SIDE MEMBER' BELOW
THE FRONT FENDER.
2
INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO.
1 GENINFO GENERAL INFORMATION 3
2 INDEX INDEX 4
3 M11A01 ENGINE ASSEMBLY M11A01.1
MODEL CODE DETAILS 4 M11A02 LUBRICANTS M11A02.1
5 M11B01 CYLINDER BLOCK M11B01.1
NAME DESCRIPTION 6 M11B02 CYLINDER HEAD M11B02.1
BM4210SCNXFTC2PS BOLERO CAMPER SC XL 128.5" MDI TC 2WD BS2 PS KMT90 FB 7 M11B03 CRANKSHAFT M11B03.1
BM4210SCNXFTC3PS BOLERO CAMPER SC XL 128.5" MDI TC 2WD BS3 PS NGT520 FB 8 M11B04 CRANKSHAFT BEARING M11B04.1
9 M11B05 CRANKSHAFT PULLEY M11B05.1
10 M11B06 CONNECTING ROD M11B06.1
11 M11B07 CONNECTING ROD BEARING M11B07.1
12 M11B09 OIL PAN M11B09.1
13 M11B11 FRONT CASE M11B11.1
14 M11B12 ROCKER COVER M11B12.1
15 M11B13 BREATHER M11B13.1
16 M11B14 CYLINDER HEAD GASKET M11B14.1
17 M11B15 PISTON M11B15.1
18 M11B16 FLYWHEEL M11B16.1
19 M11B19 CAMSHAFT M11B19.1
20 M11B20 IDLER GEAR M11B20.1
21 M11B21 VALVE GEAR TRAIN M11B21.1
22 M11B22 INLET MANIFOLD M11B22.1
23 M11B23 EXHAUST MANIFOLD M11B23.1
24 M11B25 OIL FILLER & OIL LEVEL GAUGE M11B25.1
26 M11C01 OIL PUMP AND GEAR TRAIN M11C01.1
27 M11C02 OIL FILTER M11C02.1
28 M11C04 OIL STRAINER AND PIPE M11C04.1
29 M11C05 WATER PUMP M11C05.1
30 M11C07 THERMOSTAT M11C07.1
31 M11C08 FAN AND PULLEY M11C08.1
32 M11C09 DRIVE BELT M11C09.1
33 M11C11 OIL PRESSURE SWITCH OR GAUGE M11C11.1
34 M11C12 OIL LINES - ENGINE M11C12.1
35 M11D01 FUEL INJECTION PUMP (ROTARY) M11D01.1
36 M11D02 FUEL INJECTION PIPE (ROTARY) M11D02.1
37 M11D04 FUEL INJECTION NOZZLE M11D04.1
38 M11E01 ALTERNATOR M11E01.1
39 M11E02 STARTER MOTOR M11E02.1
40 M11F02 EMISSION CONTROL SYSTEM M11F02.1
41 M25A01 ENGINE MOUNTING M25A01.1
42 1101 CLUTCH 1101.1
43 1102 CLUTCH HOUSING 1102.1
44 1103 CLUTCH LINKAGE 1103.1
45 1104 CLUTCH CYLINDER 1104.1
46 1201 FUEL TANK GAUGES AND LINES 1201.1
47 1202 AIR CLEANER 1202.1
48 1203 ACCELERATOR LINKAGE 1203.1
3
INDEX SHEET INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO. S. NO. GROUP DESCRIPTION PAGE NO.
49 1301 RADIATOR AND HOSES 1301.1 95 2606 ASSEMBLY INSTRUMENT PANEL 2606.1
50 1401 EXHAUST SYSTEM 1401.1 96 2607A BODY SHELL ASSEMBLY 2607A.1
51 1503 HEAD LIGHT 1503.1 97 2607B CARGO BOX 2607B.1
52 1504 INDICATING LAMP 1504.1 98 2608 DOORS AND FITTINGS (FRONT) 2608.1
53 1505 TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT 1505.1 99 2610A TAIL GATE & FITTINGS 2610A.1
54 1507 BATTERY HOLD DOWN & CABLE 1507.1 100 2610B PLUGS 2610B.1
55 1508 HORN 1508.1 101 2611 BODY TRIMMING 2611.1
56 1509 WINDSHIELD WIPER MOTOR 1509.1 102 2612 PLATES AND COVERS 2612.1
57 1510 WIRING HARNESS 1510.1 103 2613 DRIVER SEAT 2613.1
58 1601 INSTRUMENTS 1601.1 104 2614 FRONT PASSENGER SEAT 2614.1
59 1602 WINDSHIELD WASHER 1602.1 105 2617 FRONT BUMPER 2617.1
60 1700 TRANSMISSION ASSEMBLY - NGT 520 1700.1 106 2618 FENDER EXTENSION & MUD FLAP 2618.1
61 1701A TRANSMISSION HOUSING & ATTACHING - NGT 520 1701A.1 107 2619 TOOLS 2619.1
62 1702 SELECTION BIASING - NGT 520 1702.1 108 2620 FLOOR TRIMMING 2620.1
63 1703 SHAFT RAIL & FORKS - NGT 520 1703.1 109 2621 SEAT BELT 2621.1
64 1704 DRIVE SHAFT - NGT 520 1704.1
65 1705 MAIN SHAFT DRIVE GEAR & SYNCHRONIZER - NGT 520 1705.1
66 1706 COUNTER LAY SHAFTGEAR & SYNCRONYZER - NGT 520 1706.1
67 1707 TRANSMISSION SHAFT LEVER - NGT 520 1707.1
68 1701A TRANSMISSION HOUSING & ATTACHING - KMT 90 1701A.1
69 1702A TRANSMISSION CASE, GEARS & COMPONENTS KMT-90 1702A.1
70 1703A TRANSMISSION CONTROLS KMT-90 1703A.1
71 1704A REAR BEARING & RETAINER & ATTACHING PARTS KMT-90 1704A.1
72 1901 PROPELLER SHAFT 1901.1
73 2001 FRONT AXLE (2WD) 2001.1
74 2002 REAR AXLE 2002.1
75 2101 STEERING GEAR & MOUNTINGS 2101.1
76 2103 STEERING TIE ROD 2103.1
77 2104 STABILIZER BAR 2104.1
78 2201 HAND BRAKE 2201.1
79 2202A DISC BRAKE 2202.1
80 2202B WHEEL BRAKE 2202B.1
81 2204 BRAKE MASTER CYLINDER & RESERVOIR 2204.1
82 2205 BRAKE PEDAL 2205.1
83 2206 BRAKE TUBES 2206.1
84 2301 WHEEL AND ATTACHING PARTS 2301.1
85 2401A FRAME 2401A.1
86 2401C SPARE WHEEL MOUNTING 2401C.1
87 2501 FRONT SPRING AND SHOCK ABSORBER 2501.1
88 2502 REAR SPRING AND SHOCK ABSORBER 2502.1
89 2601 HOOD 2601.1
90 2602A FENDER RIGHT 2602A.1
91 2602B FENDER LEFT 2602B.1
92 2603 RADIATOR GUARD AND GRILL 2603.1
93 2604 FOOT STEPS 2604.1
94 2605 BODY MOUNTINGS 2605.1
4 5
GROUP M11A01 - ENGINE ASSEMBLY GROUP M11A02 - LUBRICANTS
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0301BB0960N ENGINE ASSY MDI TC GD BS2 HUBER 1 1 0022678 MAHINDRA MAXIMILE 10 K OIL - 7.5 LIT NS
0301BB0980N ENGINE ASSY MDI TC GD BS3 HUBER 1
M11A01.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11A02.1
GROUP M11B01 - CYLINDER BLOCK GROUP M11B01 - CYLINDER BLOCK
M11B01.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B01.2
GROUP M11B02 - CYLINDER HEAD GROUP M11B02 - CYLINDER HEAD
M11B02.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B02.2
GROUP M11B03 - CRANK SHAFT GROUP M11B04 - CRANKSHAFT BEARING
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0051967 CRANKSHAFT 1 1 7932580560 THRUST WASHER (UPPER) 2
2 0306HB0100N WOODRUFF KEY 2 2 7932580561 THRUST WASHER (LOWER) 2
3 0310BB0350N PINION CRANKSHAFT 1 3 0051412 BEARING FRT & CNTR - BYMETAL 5
3 0051432 BEARING FRT & CNTR - GABRIEL 5
3 0084091 BEARING FRT & CNTR - KIRLOSKAR * 5
(* OPTIONAL)
3 0051413 BRG FRT & CNTR LWR - BYMETAL 5
3 0051433 BRG FRT & CNTR LWR - GABRIEL 5
3 0084092 BRG FRT & CNTR LWR - KIRLOSKAR * 5
(* OPTIONAL)
M11B03.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B04.1
GROUP M11B05 - CRANKSHAFT PULLEY GROUP M11B06 - CONNECTING ROD
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0306HB0070N PULLEY FAN DRIVE 1 1 0091002 CONNECTING ROD ASSEMBLY 4
1 0306HB0131N PULLEY FAN DRIVE (OPT) 1 CONSIST OF:
1 0306HB0132N PULLEY FAN DRIVE (OPT) 1 2 0051976 4 - CONNECTING ROD NS
2 0084136 SPACER DAMPER PULLEY 1 3 0051977 4 - CAP CONNECTING ROD NS
3 9350208280 SCREW M14 x 1.50 - 45 N/S 1 4 0312BB0410N 4 - BUSH CON ROD (SMALL END)
5 0084440 8 - SCREW CONNECTING ROD
6 0312BB0150N 8 - NUT CONNECTING ROD
M11B05.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B06.1
GROUP M11B07 - CONNECTING ROD BEARING GROUP M11B09 - OIL PAN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0051979 CONNECTING ROD BEARING - HALF 8 1 0303CB0100N OIL PAN ASSY - NVH - BS2 1
1 0084256 CONNECTING ROD BEARING - HALF 8 2 0311AB0090N GASKET OIL PAN 1
1 0084268 CONNECTING ROD BEARING - HALF * 8 3 0024501 BOLT FLANGED M8 x 1.25 - 15 14
1 0084291 CONNECTING ROD BEARING - HALF 8 4 7903062003 SEAL 16 1
(* OPTIONAL) 5 0303CB0050N MAGNETIC DRAIN PLUG ASSEMBLY 1
M11B07.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B09.1
GROUP M11B11 - FRONT CASE GROUP M11B12 - ROCKER COVER
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0311DB0050N COVER ENGINE FRONT 1 0310BB0510N ROCKER ARM COVER ASSY WITH BRKT 1
2 0305BB0820N TIMING INDICATOR 1 2 0024735 GASKET ROCKER ARM COVER 1
3 0311AB0070N GASKET FRONT COVER 1 3 5308202 4 - NYLOC NUT M8 x 1.25 NS
4 0311DB0091N OIL SEAL ENGINE FRONT COVER 1 4 0091041 WASHER SEAL ROCKER COVER 4
5 0024628 FLANGE BOLT M8 x 1.25 - 50 10
6 0024626 BOLT FLANGED M8 x 1.25 - 20 3
7 0024614 FLANGE BOLT M8 x 1.25 - 28 9
8 0311DB0110N INJECTION PUMP GEAR COVER 1
9 0084142 'O' RING, INJECTION PUMP GEAR COVER 1
10 0024615 FLANGE BOLT M6 x 1.0 - 12 2
11 0024623 RETAINER CRANKSHAFT REAR OIL SEAL 1
12 0311AB0040N GASKET C/CASE REAR OIL SEAL 1
13 0060952 CRANKSHAFT REAR SEAL 1
M11B11.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B12.1
GROUP M11B13 - BREATHER GROUP M11B14 - CYLINDER HEAD GASKET
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0303BB0070N OIL FILLER ASSEMBLY 1 1 0302BB0131N CYLINDER HEAD GASKET 1
CONSIST OF :
1 9420000345 1 - OIL FILLER CAP 11 DEG OUTLET T
2 9420000104 2 - SEAL - OIL FILLER CAP
3 0303BB0080N 1 - OIL ENAMATION TUBE
4 03110B0010N CLIP CLOSED 1
M11B13.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B14.1
GROUP M11B15 - PISTON GROUP M11B16 - FLYWHEEL
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0060871 PISTON (IPL) 4 1 0312CB0020N FLYWHEEL ASSEMBLY BS2 1
2 0060873 PISTON PIN 4 1 0312CB0120N FLYWHEEL ASSEMBLY BS3 - LCT 1
3 0051463 8 - CIRCLIP PISTON PIN 2 0050116 GEAR FLYWHEEL RING 1
4 0060861 RING PISTON - OIL 4 3 9420000528 FLYWHEEL DOWEL PIN 2
4 0060862 PISTON RING - TOP COMPRESSION 4 4 0050231 BOLT FLYWHEEL (KMT 90) BS2 6
4 0060863 PISTON RING - COMPRESSSION 4 4 0312CB0110N BOLT FLYWHEEL BS3 6
4 0312BB0120N RING PISTON OIL CONTROL 4 5 SF0400005 WASHER SPECIAL PLAIN M12 6
4 0312BB0130N RING PISTON COMPRESSION TOP 4 6 9420000007 FLYWHEEL BUSHING 1
4 0312BB0140N RING PISTON COMPRESSION MIDDLE 4 7 9420000528 CYLINDRICAL COTTER PIN 3
M11B15.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B16.1
GROUP M11B19 - CAMSHAFT GROUP M11B20 - IDLER GEAR
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0091072 CAMSHAFT 1 1 0310BB0430N IDLER GEAR ASSEMBLY 1
2 G218217 WOODRUFF KEY 4.76mm x 15.88mm 1 CONSIST OF :-
(3/16" x 5/8") 0310BB0330N 1 - GEAR IDLER NS
3 0024605 THRUST PLATE, CAMSHAFT 1 2 0310BB0401N 1 - BUSH IDLER GEAR 1
4 0084144 FLANGED SCREW M10 x 1.5 - 25 2 3 0310BB0640N THRUST PLATE 1
4 0024630 FLANGED BOLT M10 x 1.5 - 25 (OPT) 2 4 7932560855 PLUG M9 x 1.0 1
5 0310BB0320N GEAR CAMSHAFT 1 5 0310BB0360N SHAFT IDLER GEAR 1
6 0310BB0410N GROOVED PIN 1
7 7932564136 SPACER WASHER 1
8 SF0601040 EXTERNAL RETAINING RING 28 1
9 0024501 FLANGE BOLT M8 x 1.25 - 15 3
M11B19.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B20.1
GROUP M11B21 - VALVE GEAR TRAIN
M11B21.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B21.2
GROUP M11B22 - INLET MANIFOLD GROUP M11B23 - EXHAUST MANIFOLD
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0024756 AIR INTAKE MANIFOLD 1 1 0302DB0030N EXHAUST MANIFOLD 1
2 0302CB0020N GASKET AIR INTAKE MANIFOLD 1 2 0302BB0010N STUD EXHAUST MANIFOLD 4
3 0084143 FLANGE BOLT M8 x 1.25 - 40 11 3 0302DB0130N GASKET EXHAUST MANIFOLD (MLS) 2
4 SF0400002 WASHER PLAIN SS M10 x 2 - 21 4
5 SF0300001 NUT SPECIAL CLINCH M10 x 1.5 x 10 4
6 0024014 EXHAUST MANIFOLD STUD 31 x 8 5
7 0024018 GASKET EXHAUST FLANGE 1
8 0305GB0021N TURBOCHARGER ASSY K03 - 1875ECA4.82 1
9 0024033 STUD PIPE TURBOCHARGER OUTLET 2
10 03010G0010N STUD PIPE TURBO OUTLET - SHORT 3
11 0302DB0070N GASKET TURBO OUTLET FLANGE 1
12 0302DB0060N PIPE TURBO CHARGER OUTLET 1
13 57080A0050N FLANGED CLINCH NUT M8 x 1.25 8
14 0091083 STUD M8 x 1.25 3
M11B22.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11B23.1
GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE GROUP M11C01 - OIL PUMP & GEAR TRAIN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0303BB0110N ASSEMBLY DIPSTICK GUIDE 1 1 0084157 OIL PUMP ASSEMBLY 1
2 0303BB0290N OIL LEVEL DIPSTICK ASSEMBLY 1 2 0024630 BOLT FLANGED M10 x 1.5 - 25 1
3 0303BB0260N BRACKET ASSY DIPSTICK 1
4 0024617 ADAPTOR DIPSTICK 1
5 0024743 COPPER WASHER M10 1
6 0024501 BOLT FLANGE M8 x 1.25 - 15 1
M11B25.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C01.1
GROUP M11C02 - OIL FILTER GROUP M11C04 - OIL STRAINER & PIPE
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0303BC0071N OIL FILTER CARTRIDGE (OE) 1 1 0303AB0150N STRAINER ASSEMBLY 1
2 0904AA0310N HEAT SHIELD OIL COOLER 1 2 3106226 2 - SCREW HEX HD M6 x 1 - 16 NS
3 0024615 FLANGE BOLT M6 x 1.0 - 12 2 3 6506208 SPRING LOCK WASHER M6 2
M11C02.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C04.1
GROUP M11C05 - WATER PUMP GROUP M11C07 - THERMOSTAT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0304EB0410N WATER PUMP ASSY WITH BY PASS 1 1 0304EB0740N ASSY THERMOSTAT HOUSING 1
2 0304EB0190N GASKET WATER PUMP 1 2 0311AB0050N GASKET THERMOSTAT HSG 1
3 0024521 FLANGED BOLT M10 x 1.5 - 45 4 3 0304EB0491N THERMOSTAT 1
4 0304EB0210N CAP THERMOSTATE HSG 1
5 0311AB0080N GASKET WATER OUTLET FITTING 1
6 0024626 BOLT FLANGED M8 x 1.25 - 25 6
7 9420001104 TEMP SENSOR 1
8 0024743 COPPER WASHER M10 1
M11C05.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C07.1
GROUP M11C08 - FAN & PULLEY GROUP M11C09 - DRIVE BELT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 7910007436 COOLING FAN ASSEMBLY (8 BLADES) 1 1 0306GB0022N ALTERNATOR BELT AV 1
2 0024517 FLANGED BOLT M6 x 1 - 20 3
M11C08.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C09.1
GROUP M11C11 - OIL PRESSURE SWITCH OR GAUGE
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C11.1
GROUP M11C12 - OIL LINES - ENGINE
M11C12.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11C12.2
GROUP M11D01 - FUEL INJECTION PUMP (ROTARY) GROUP M11D02 - FUEL INJECTION PIPE (ROTARY)
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0305BB0671N ASSY FUEL INJ PUMP MDI TC - GD - BS2 1 1 0305BB0230N SET ASSY HIGH PRESSURE PIPE - BS II 1
1 0305BB0621N ASSY FUEL INJ PUMP MDI TC - GD - BS3 1 CONSISTS OF :
2 0091061 GASKET VE PUMP 1 0305BB0240N 1 - ASSY HIGH PRESSURE PIPE 1 & 2 NS
3 0310BB0340N GEAR INJECTION PUMP (FORGE) 1 0305BB0250N 1 - ASSY HIGH PRESSURE PIPE 3 & 4 NS
4 0305BB0740N BRACKET FIP 1 2 0305DB0030N LEAK OFF PIPE ASSY - MICO 1
5 7932566524 PLATE 3
6 7903055003 LOCK WASHER SPRING M8 4
7 7903232005 NUT HEX M8 x 1.25 4
8 0024626 FLANGE BOLT M8 x 1.25 - 20 1
9 9420000193 BOLT BANJO M12 x 1.5 1
10 9420000194 WASHER COPPER M12 2
11 0091083 STUD INJECTION PUMP 3
12 0024501 BOLT FLANGE M8 x 1.25 - 15 1
M11D01.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11D02.1
GROUP M11D04 - FUEL INJECTION NOZZLE GROUP M11E01 - ALTERNATOR
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0305BB0781N INJECTOR ASSEMBLY BS2 4 1 1402AA2880N ALTERNATOR 55 AMP 1
1 0305BB0731N INJECTOR ASSEMBLY BS3 4 1 1402AA2881N ALTERNATOR 55 AMP - MICO (OPT) 1
1 1402AA2882N ALTERNATOR 55 AMP - LUCAS (OPT) 1
2 0306DB0050N STUD ALTERNATOR 1
3 0024822 PIVOT ALTERNATOR 1
4 7903032023 NUT HEX M10 x 150 4
5 6510214 LOCKWASHER SPRING M10 4
6 6110214 4 - PLAIN WASHER M10 NS
7 0024626 SCREW HEX HD M8 x 1.25 - 20 1
8 7903057005 ELASTIC WASHER M8 1
9 G120393 1 - PLAIN WASHER G7.93mm (5/16") NS
10 0056887 BOLT M10 x 1.5 - 130mm 1
11 0306DB0030N SPACER ALTERNATOR 1
12 0306DB0010N SPACER ALTERNATOR BRACE 1
M11D04.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E01.1
GROUP M11E01A - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)
6 1402AA2981N ROTOR 1
9 1402AA1171N SPACER RING 1
10 1402AA1181N DEEP GROOVE BALL BEARING 1
11 1402AA2741N COLLECTOR RING END 1
12 1402AA2751N RECTIFIER 1
13 1402AA1211N 'O' RING 1
17 1402AA2991N TRANSISTOR REGULATOR 1
18 1402AA2761N STATOR 1
20 1402AA1251N CHEESE HEAD SCREW 1
21 1402AA1251N CHEESE HEAD SCREW 3
24 1402AA1252N CHEESE HEAD SCREW 2
26 1402AA1281N SPRING WASHER 2
27 1402AA1291N HEXAGON NUT 2
32 1402AA2771N INSULATING WASHER 1
34 1402AA2781N WASHER 1
35 1402AA2791N SPRING WASHER 1
37 1402AA2801N HEXAGON NUT 1
38 1402AA2811N INSULATING PART 1
41 1402AA1341N INSULATING WASHER 1
42 1402AA1351N INSULATING WASHER 1
42 1402AA1351N WASHER 1
43 1402AA1361N HEXAGON NUT 2
44 1402AA3001N CONNECTOR HOUSING 1
45 1402AA1381N SPRING WASHER 2
46 1402AA1391N INSULATING WASHER 1
47 1402AA1401N SPRING WASHER 2
48 1402AA1411N WASHER 1
49 1402AA2821N HEXAGON NUT 1
51 1402AA1421N SPRING WASHER 1
52 1402AA1431N HEXAGON NUT 1
53 1402AA3011N FAN 1
54 1402AA3021N PULLEY 1
56 1402AA1461N SEAL 1
57 1402AA1481N VACUUM PUMP ASSEMBLY 1
57/005 1402AA3061N NON RETURN VALVE (VACUUM PUMP) 1
1
CONTINUE …
M11E01A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E01A.2
GROUP M11E01A - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)
M11E01A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E01A.4
GROUP M11E02 - STARTER MOTOR
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E02.1
GROUP M11E02A - SERVICEABLE COMPONENTS OF STARTER MOTOR (MICO)
M11E02A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E02A.2
GROUP M11E02A - SERVICEABLE COMPONENTS OF STARTER MOTOR (LUCAS)
CONTINUE…
M11E02A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E02A.4
GROUP M11E02A - SERVICEABLE COMPONENTS OF STARTER MOTOR (LUCAS)
M11E02A.5 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E02A.6
GROUP M11E02A - SERVICEABLE COMPONENTS OF STARTER MOTOR (MICO)
M11E02A.7 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11E02A.8
GROUP M11F02 - EMISSION CONTROL SYSTEM GROUP M11F02 - EMISSION CONTROL SYSTEM
M11F02.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 M11F02.2
GROUP M25A01 - ENGINE MOUNTING GROUP 1101 - CLUTCH
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 099828 INSULATOR FRONT 2 1 0801CA0030N CLUTCH COVER ASSY 1
2 G120396 PLAIN WASHER 2 1 0801CA0031N CLUTCH COVER ASSY (OPT) 1
3 5312204 NYLOC NUT M12 - 1.25 2 1 0801CA0032N CLUTCH COVER ASSY (OPT) 1
4 0099105 SPECIAL BOLT HEX HD M10 x 1.5 - 25 4 2 0801BA0161N CLUTCH DRIVEN PLATE ASSEMBLY 1
5 7903055007 SPRING LOCKWASHER M10 10 2 0801BA0162N CLUTCH DRIVEN PLATE (F491) (OPT) 1
6 804373 WASHER SPECIAL 6 2 0801BA0285N CLUTCH DRIVEN PLATE (F491) (OPT) 1
7 0302AB0360N BRKT ENGINE FRONT SUPPORT - RH 1 3 SF0201060 SCREW HEX M8 x 1.25 - 20 6
8 094025 BRKT ENGINE FRONT SUPPORT - LH 1 4 6508212 6 - LOCK WASHER SPRING M8 NS
9 024720 SPECIAL BOLT M12 x 1.25 7
10 052385 LOCKWASHER SPRING M12 7
11 069895 INSULATOR ENGINE REAR SUPPORT 1
12 052064 BOLT M10 x 1.25 - 17mm 4
13 6110214 2 - PLAIN WASHER M10 NS
14 5110206 NUT HEX M10 x 1.25 2
M25A01.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1101.1
GROUP 1102 - CLUTCH HOUSING BS II GROUP 1102 - CLUTCH HOUSING BS III
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 08010A0200N CLUTCH HOUSING 1 1 0801AA0280N CLUTCH HOUSING 1
2 0024632 BOLT CL HOUSING M12 x 1.5 - 35 2 2 0024632 BOLT CL HOUSING M12 x 1.5 - 35 2
3 6512216 5 - LOCKWASHER SPRG M12 NS 3 6512216 5 - LOCKWASHER SPRG M12 NS
4 0024635 BOLT CL HOUSING M12 x 1.5 - 80 1 4 0024635 BOLT CL HOUSING M12 x 1.5 - 80 1
5 0024633 BOLT SPECIAL 1 5 0024633 BOLT SPECIAL 1
6 0802CA0020N CLUTCH RELEASE THRUST BEARING 1 6 0802CA0020N CLUTCH RELEASE THRUST BRG. 1
7 0802CA0050N CLUTCH RELEASE FORK 1 7 0802CA0050N CLUTCH RELEASE FORK 1
8 0802CA0030N PROP SPRING CLUTCH RELEASE 1 8 0802CA0030N PROP SPRING CLUTCH RELEASE 1
9 0802CA0710N CLIP CLUTCH RELEASE FORK 2 9 0802CA0710N CLIP CLUTCH RELEASE FORK 2
10 0801AA0240N GROMMET CLUTCH RELEASE FORK 1 10 0801AA0240N GROMMET CLUTCH RELEASE FORK 1
11 0802CA0890N BALL STUD 1 11 0802CA0890N BALL STUD 1
12 0801AA0300N VENTILATION CAP 1 12 0801AA0300N VENTILATION CAP 1
13 0024601 COVER PLATE CLUTCH HSG BOTTOM 1 13 57100A0040N FLANGE NUT M10 x 1.5 (A/C - 16) 2
14 0024603 COVER PLATE TOP BELL HOUSING 1 14 0024601 COVER PLATE CLUTCH HSG BOTTOM 1
15 0024615 FLANGE BOLT M6 x 1.0 - 12 5 15 0024603 COVER PLATE TOP BELL HOUSING 1
16 0024615 FLANGE BOLT M6 x 1.0 - 12 3
17 0110FG0090N COMBI BOLT M10 x 1.5 6
1102.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1102.2
GROUP 1103 - CLUTCH LINKAGE
1103.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1103.2
GROUP 1104 - CLUTCH CYLINDER GROUP 1104 - CLUTCH CYLINDER
1104.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1104.2
GROUP 1201 - FUEL TANK GAUGES AND LINES
1201.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1201.2
GROUP 1202 - AIR CLEANER GROUP 1202 - AIR CLEANER
1202.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1202.2
GROUP 1203 - ACCELERATOR LINKAGE
13 10020A0300N SLEEVE 1
14 6106208 PLAIN WASHER M6 2
15 7025202 PIN COTTER 2.5 x 14 1
16 10020A0280N FOOT PLATE ASSY ACCELERATOR PEDAL 1
17 10020A0310N RUBBER PAD FOOT PLATE 1
18 0036623 PIN CLEVIS 1
19 6105206 WASHER PLAIN M5 1
20 7002210 PIN COTTER 2 x 20 1
21 10020A0230N ASSY ACCELERATOR CABLE (BALL END) 1
22 0089897 BALL END ASSY 1
23 0A11775 PLAIN WASHER G7.94mm (5/16") 2
24 5108206 2 - NUT HEX M8 x 1.25 NS
25 0035963 RUBBER STOPPER 2
26 5306202 NUT NYLOC M6 x 1 (P TYPE) 1
27 SF0301025 NUT HEX M6 x 1 2
1203.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1203.2
GROUP 1301 - RADIATOR AND HOSES
1301.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1301.2
GROUP 1401 - EXHAUST SYSTEM
1401.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1401.2
GROUP 1503 - HEAD LIGHT
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1503.1
GROUP 1504 - INDICATING LAMP
ROOF LIGHT
14 1701FA0011N ROOF LAMP ASSEMBLY 1
15 SF0214001 SCREW RND HD CS REC M6 x 1 - 25 2
16 17000A0041N BULB FESTOON 12V - 5W 2
REFLEX REFLECTOR
18 1701EA0111N REFLEX REFLECTOR FRT 2
19 3305206 SCR PAN HD SLTD M5 x 0.8 - 14 4
1504.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1504.2
GROUP 1505 - TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1505.1
GROUP 1507 - BATTERY HOLD DOWN & CABLE GROUP 1507 - BATTERY HOLD DOWN & CABLE
1507.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1507.2
GROUP 1508 - HORN
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1508.1
GROUP 1509 - WINDSHIELD WIPER MOTOR
1509.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1509.2
GROUP 1510 - WIRING HARNESS GROUP 1510 - WIRING HARNESS
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0028741 BONNET LEVER MTG BRKT 1 14 029886 MTG BRKT FOR FUSE BOX 1
2 3306208 SCREW SLOTTED PAN HEAD M6 x 1 - 16 1 3 6106208 PLAIN WASHER M6 2
3 6106208 PLAIN WASHER M6 1 10 3106226 2 - SCREW HEX M6 x 1 - 16 NS
4 6506208 WASHER SPRING L M6 1 13 6306208 WASHER INT TOOTH L M6 1
5 0088454 IC BASED FLASHER (ATD TO FUSE BOX) 1 15 1805AA0241N EGR CONTROLLER 1
5 13050A0011N IC BASED FLASHER (OPT) 1 15 1805AA0531N EGR CONTROLLER ECU BS III 1
5 13050A0012N IC BASED FLASHER (OPT) 1 6 3305208 SCR SLOTTED PAN HD M5 x 0.8 - 16 2
6 3305208 SCR SLOTTED PAN HD M5 x 0.8 - 16 2 7 6505206 SPRING LOCK WASHER M5 2
7 6505206 SPRING LOCK WASHER M5 2 8 6105206 PLAIN WASHER M5 2
8 6105206 PLAIN WASHER M5 2
9 0088587 RELAY HEAD LAMP 1
9 18000A0300N RELAY HEAD LAMP (OPT) 1
10 3106226 2 - SCREW HEX M6 x 1 - 16 NS
11 0028750 WIPE & WASH WIPER INTO RELAY 1
12 3306212 SCR PAN HD SLTD M6 x 1 - 25 1
13 6306208 WASHER INT TOOTH L M6 1
1510.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1510.2
GROUP 1510 - WIRING HARNESS
1510.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1510.4
GROUP 1601 - INSTRUMENTS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1601.1
GROUP 1602 - WINDSHIELD WASHER GROUP 1602 - WINDSHIELD WASHER
1602.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1602.2
GROUP 1700 - TRANSMISSION ASSEMBLY - BS III
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1700.1
GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING
1701A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1701A.2
GROUP 1702 - SELECTION BIASING GROUP 1703 - SHAFT RAIL AND FORKS
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0703CD0980N ADAPTER PIVOT 1 1 0703CD1030N FORK AND RAIL ASSEMBLY 1ST & 2ND 1
2 0703CD1010N PLUNGER RETURN 2 2 0703CD1040N FORK AND RAIL ASSY 3RD & 4TH 1
3 0703CD1230N SELECTION SPRING 5TH REV 1 3 0703CD0970N FORK AND RAIL ASSY 5TH & REV 1
4 0703CD1080N BIASING SPRING 1ST & 2ND 1 4 7903067342 4 - DOWEL PIN SPRING 6 x 25 NS
5 07030D0310N SIDE COVER PLATE 2 5 0052359 STEEL BALL 4
6 3106224 BOLT M6 x 1.0 - 10 4 5 7903090022 STEEL BALL (OPT) 4
7 6106208 PLAIN WASHER M6 4 6 0703CD1060N PIN 4 - 12 1
7 7836174000 FINGER INTERLOCK 1
8 7836279000 SPRING LOCKING 3
9 7903075044 PLUG M12 x 1.25 2
10 0703CD0131N ROLL PIN (6 - 20) 2
1702.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1703.1
GROUP 1704 - DRIVE SHAFT
1704.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1704.2
GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER
1705.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1705.2
GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER
CONTINUE…
1706.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1706.2
GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER
1706.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1706.4
GROUP 1707 - TRANSMISSION SHIFT LEVER GROUP 1707 - TRANSMISSION SHIFT LEVER
1707.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1707.2
GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING KMT - 90
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1701A.1
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90
CONTINUE…
1702A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1702A.2
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90
1702A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1702A.4
GROUP 1703A - TRANSMISSION CONTROLS KMT - 90
1703A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1703A.2
GROUP 1704A - REAR BEARING & RETAINER & ATTACHING PARTS KMT - 90
5 0052024 SPACER 1
6 0036352 SPEEDOMETER DRIVE GEAR (6 -T) 1
7 0076708 TRANSMISSION REAR BRG RETAINER 1
8 A000985 SPEEDOMETER DRIVE GEAR
PINION BUSHING 1
9 0036355 SPEEDOMETER DRIVEN GEAR (18 -T) 1
10 0071562 SPEEDOMETER DRIVE GEAR SLEEVE 1
11 0060345 OIL SEAL SPEEDO DRIVEN GEAR 1
12 0703BC0010N OUTPUT CLUTCH SHAFT OIL SEAL 1
13 0912105 COMPANION FLANGE & OIL SEAL
GUARD ASSEMBLY 1
CONSIST OF:
0912106 1 - COMPANION FLANGE REAR NS
A000979 1 - OIL SEAL GUARD NS
14 A001028 COMPANION FLANGE NUT WASHER 1
15 0020178 NUT NYLOC G19.05mm (3/4") 1
16 51100A0050N BOLT HEX 4
19 0092553 OIL DEFLECTOR 1
1704A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1704A.2
GROUP 1901 - PROPELLER SHAFT
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 1901.1
GROUP 2001 - FRONT AXLE (2WD)
5
6 0027510 1 - UPPER BALL JOINT
7 0027513 NUT UPPER BALL JOINT 2
8 0027514 NUT LOWER BALL JOINT 2
9 7032218 COTTER PIN 3.2 x 45 2
10 0038237 WHEEL BEARING SPINDLE 2
11 G181637 BOLT HEX HD G9.52 x 25.4mm (3/8"-24x1") 12
12 G108580 SPRING LOCK WSHR HD G9.53 mm (3/8") 12
13 5110208 NUT HEX M10 x 1.5 2
14 0027533 STOPPER BOLT 2
15 0027522 PLUG FRONT AXLE TUBE 2
2001.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2001.2
GROUP 2002 - REAR AXLE
CONTINUE…
2002.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2002.2
GROUP 2002 - REAR AXLE
CONTINUE…
2002.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2002.4
GROUP 2002 - REAR AXLE
2002.5 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2002.6
GROUP 2101A - STEERING GEAR AND MOUNTINGS (PS) GROUP 2101A - STEERING GEAR AND MOUNTINGS (PS)
2101A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101A.2
GROUP 2101A - STEERING GEAR AND MOUNTINGS (PS)
CONTINUE...
2101A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101A.4
GROUP 2101A - STEERING GEAR AND MOUNTINGS (PS)
2101A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101A.4
GROUP 2101B - SERVICEABLE COMPONENTS OF STEERING GEAR (PS - W&R) GROUP 2101B - SERVICEABLE COMPONENTS OF STEERING GEAR (PS - W&R)
CONTINUE...
2101B.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101B.2
GROUP 2101B - SERVICEABLE COMPONENTS OF STEERING GEAR (PS - W&R) GROUP 2101B - SERVICEABLE COMPONENTS OF STEERING GEAR (PS - W&R)
2101B.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101B.4
GROUP 2101C - SERVICEABLE COMPONENTS OF STR. PUMP (PS - W&R)
24 - 1 - 'O' RING NS
23 - 1 - FLOW CONTROL VALVE NS
22 - 1 - FLOW CONTROL SPRING NS
0027888 SHAFT SUB ASSEMBLY 1
CONSISTS OF :
6 - 1 - SHAFT NS
5 - 1 - BALL BEARING NS
4 - 1 - RETAINING RING (EXT) NS
3 - 1- HUB NS
0027889 CARTRIDGE ASSEMBLY 1
CONSISTS OF :
9 - 1 - FRONT BODY NS
12 - 1 - CAM NS
14 - 1 - ROTOR NS
13 - 10 - VANES NS
15 - 1 - PRESSURE PLATE NS
11 - 2 - DOWEL PIN NS
0027890 SEAL KIT 1
CONSISTS OF :
8 - 1 - DOUBLE LIP SEAL NS
10 - 4 - 'O' RING NS
16 - 1 - 'O' RING NS
17 - 1 - 'O' RING NS
25 - 1 - 'O' RING NS
24 - 1 - 'O' RING NS
20 - 1 - 'O' RING NS
21 0027892 CANISTER 1
19 0027893 MAGNET 1
1 0027894 SCREWS 4
2 0027895 RETAINING RING 1
7 0027896 SPACER 1
11 0027897 DOWEL PIN 2
26 0027898 CONNECTOR 1
2101C.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2101C.2
GROUP 2103 - STEERING TIE ROD
2103.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2103.2
GROUP 2104 - STABILIZER BAR
2104.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2104.2
GROUP 2201 - HAND BRAKE
2201.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2201.2
GROUP 2202A - DISC BRAKE GROUP 2202A - DISC BRAKE
2202A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2202A.2
GROUP 2202B - WHEEL BRAKE
CONSIST OF :
6 - 2 - CUP SEAL NS
7 - 2 - DUST COVER NS
8 - 1 - DUST CAP NS
9 - 1 - PLUNGER NS
10 - 1 - SPRING ASSEMBLY NS
11 - 1 - SEAL RETAINER NS
0602BA3271N KIT LINED SHOE 2
CONSIST OF :
12 - 1 - LINED SHOE ASSEMBLY - LEADING NS
13 - 1 - LINED SHOE ASSEMBLY - TRAILING NS
- 48 - RIVET NS
0602BA3281N KIT LINING SET (STD) 1
0011919 KIT BRAKE SHOE HOLD DOWN 2
CONSIST OF :
14 - 4 - CUP WASHER NS
15 - 2 - PINS NS
16 - 2 - SPRING NS
0012657 KIT BOLT & WASHER ASSEMBLY 1
CONSIST OF :
17 - 4 - LOCK WASHER NS
18 - 4 - SET SCREW NS
19 0602BA3291N PUSH ROD ASSEMBLY - LH 1
19 0602BA3301N PUSH ROD ASSEMBLY - RH 1
CONTINUE...
2202B.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2202B.2
GROUP 2202B - WHEEL BRAKE
2202B.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2202B.4
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR
1 - GREASE SACHET
0606AA1301N KIT MASTER CYLINDER - MAJOR 23.81 1
CONSIST OF :
5 1 - PLUNGER ASSY - PRIMARY NS
6 1 - PLUNGER ASSY - SECONDARY NS
7 1 - CIRCLIP NS
8 1 - WASHER 6.5mm NS
9 1 - STOP PIN NS
10 2 - SEAL FLUID TANK NS
0606AA1321N KIT MASTER CYLINDER - MINOR 1
CONSIST OF :
11 2 - SEAL RECUPERATING NS
12 2 - SHIM SEAL NS
13 2 - SEAL GLAND NS
8 1 - WASHER 6.5mm NS
10 2 - SEAL FLUID TANK NS
7 1 - CIRCLIP NS
14 6508212 LOCK WASHER SPRING M8 6
15 5108206 6 - NUT HEX M8 x 1.25 NS
16 0606AA1271N MASTER CYLINDER ASSEMBLY 23.81 1
0607AA0341N KIT NON RETURN VALVE 1
CONSIST OF:
17 0064334 1 - GROMMET NS
18 0064333 1 - ASSEMBLY NON RETURN VALVE NS
19 0097612 ASSEMBLY FLUID RESERVOIR 1
20 0606CA0350N HOSE VACUUM PUMP TO BOOSTER 1
2204.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2204.2
GROUP 2205 - BRAKE PEDAL
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2205.1
GROUP 2206 - BRAKE TUBES
(STRAIGHT LENGTH)
9 0606CA2020N TUBE REAR TEE TO WHEEL RH 1
9 0606CA1440N TUBE REAR TEE TO WHEEL RH 1
(STRAIGHT LENGTH)
10 0011639 TEE REAR 3 WAY 2
11 0075613 BANJO BOLT M10 x 1 2
12 0011642 GASKET BRAKE HOSE 5
13 0011645 NUT LOCK HOSE SECURING 3
14 0011644 LOCKWASHER BRAKE HOSE SECURING 3
15 0020164 UNION INV FLARED TUBE 6.35mm (1/4") 1
16 3106214 BOLT HEX HD M6 x 1 - 35 2
17 6506208 SPRING LOCK WASHER M6 2
18 6106208 PLAIN WASHER M6 2
19 0804201 CLIP AXLE TUBE BRK TUBE HOLD DOWN 2
20 0081528 BRAKE TUBE CLIP 6
21 0606CA1611N CLIP BUNDY TUBE 1
22 0606CB1480N TUBE BRAKE LCRV TO REAR HOSE 1
23 0601BZ0030N LCRV ASSEMBLY 1
2206.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2206.2
GROUP 2301 - WHEEL AND ATTACHING PARTS
CONTINUE…
2301.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2301.2
GROUP 2301 - WHEEL AND ATTACHING PARTS
2301.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2301.4
GROUP 2401A - FRAME
2401A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2401A.2
GROUP 2401A - FRAME
2401A.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2401A.4
GROUP 2401C - SPARE WHEEL MOUNTING
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2401C.1
GROUP 2501 - FRONT SPRING AND SHOCK ABSORBER
14 04030A0050N 4 - BUSHING
15 G120389 4 - WASHER PLAIN G12.7mm (1/2")
0401BA1770N KIT FRONT SUSPENSION BUSHING 1
CONSIST OF:
2 0084777 2 - SILENT BLOCK BUSH
4 0097932 2 - SPRING PIVOT PIN
5 6116220 6 - PLAIN WASHER M16
6 5316202 6 - NUT NYLOC M16 x 1.5
9 0084814 2 - ASSY SPRING CLIP PLATE FRONT
11 2116282 4 - BOLT HEX HD M16 x 1.5 - 110
12 0081624 4 - SHACKLE PLATE
2501.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2501.2
GROUP 2502 - REAR SPRING AND SHOCK ABSORBER
2502.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2502.2
GROUP 2601 - HOOD
2601.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2601.2
GROUP 2602A - FENDER RIGHT
2602A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2602A.2
GROUP 2602B - FENDER LEFT
2602B.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2602B.2
GROUP 2603 - RADIATOR GUARD AND GRILL
CONTINUE …
2603.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2603.2
GROUP 2603 - RADIATOR GUARD AND GRILL
2603.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2603.4
GROUP 2604 - FOOT STEPS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2604.1
GROUP 2605 - BODY MOUNTINGS
CARGO MTG.
0104AF0790N PACKING CARGO 12
5112206 NUT HEX M12 x 1.5 12
6512216 12 - LOCKWASHER SPRG M12 NS
SF0101090 BOLT HEX M12 x 1.25 - 55 12
G120389 PLAIN WASHER 12
G120396 PLAIN WASHER 12
0074074 SNUBBER BODY MTG 2
2605.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2605.2
GROUP 2606 - ASSEMBLY INSTRUMENT PANEL
2606.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2606.2
GROUP 2607A - BODY SHELL ASSEMBLY GROUP 2607A - BODY SHELL ASSEMBLY
2607A.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2607A.2
GROUP 2607B - CARGO BOX
2607B.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2607B.2
GROUP 2608 - DOORS AND FITTINGS (FRONT)
CONTINUE….
2608.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2608.2
GROUP 2608 - DOORS AND FITTINGS (FRONT) GROUP 2608 - DOORS AND FITTINGS (FRONT)
CONTINUE….
2608.3 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2608.4
GROUP 2608 - DOORS AND FITTINGS (FRONT)
2608.5 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2608.6
GROUP 2610A - TAIL GATE AND FITTINGS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2610A.1
GROUP 2610B - PLUGS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2610B.1
GROUP 2611 - BODY TRIMMING
2611.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2611.2
GROUP 2612 - PLATES AND COVERS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2612.1
GROUP 2613 - DRIVER SEAT GROUP 2614 - FRONT PASSENGER SEAT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0110AF0750N SEAT ASSEMBLY DRIVER 1 1 0110AF0760N SEAT ASSEMBLY CO DRIVER 1
2 0074355 SCREW HEX HEAD 4 2 0074355 SCREW HEX HEAD 4
3 01100A0020N SPRING LOCK WASHER M10 4 3 01100A0020N SPRING LOCK WASHER M10 4
4 01100A0010N PLAIN WASHER M10 4 4 01100A0010N PLAIN WASHER M10 4
2613.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2614.1
GROUP 2617 - FRONT BUMPER
2617.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2617.2
GROUP 2618 - FENDER EXTENSION AND MUD FLAP GROUP 2618 - FENDER EXTENSION AND MUD FLAP
2618.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2618.2
GROUP 2619 - TOOLS
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2619.1
GROUP 2620 - FLOOR TRIMMING
2620.1 BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2620.2
GROUP 2621 - SEAT BELT
BOLERO RHD SC PS DIESEL MDI TC 3200 2WD - VERSION 1 - SEPTEMBER 2007 2621.1