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    Mazda TSB 01-007-09

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    Brett.H
    This service bulletin from Mazda addresses issues with unstable idling or stalling in certain Mazda vehicles from 2003-2009. The cause is determined to be carbon deposits in the throttle body restricting air flow. The repair procedure involves cleaning the throttle body with engine cleaner and replacing the throttle body gasket. Upon reinstallation, technicians should perform throttle valve position learning and idle rpm inspection to verify the repair addressed the customer's concerns.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Mazda TSB 01-007-09

    Uploaded by

    Brett.H
    145 views3 pages
    This service bulletin from Mazda addresses issues with unstable idling or stalling in certain Mazda vehicles from 2003-2009. The cause is determined to be carbon deposits in the throttle body restricting air flow. The repair procedure involves cleaning the throttle body with engine cleaner and replacing the throttle body gasket. Upon reinstallation, technicians should perform throttle valve position learning and idle rpm inspection to verify the repair addressed the customer's concerns.

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    Mazda_TSB_01-007-09

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    This service bulletin from Mazda addresses issues with unstable idling or stalling in certain Mazda vehicles from 2003-2009. The cause is determined to be carbon deposits in the throttle body restricting air flow. The repair procedure involves cleaning the throttle body with engine cleaner and replacing the throttle body gasket. Upon reinstallation, technicians should perform throttle valve position learning and idle rpm inspection to verify the repair addressed the customer's concerns.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    145 views3 pages

    Mazda TSB 01-007-09

    Uploaded by

    Brett.H
    This service bulletin from Mazda addresses issues with unstable idling or stalling in certain Mazda vehicles from 2003-2009. The cause is determined to be carbon deposits in the throttle body restricting air flow. The repair procedure involves cleaning the throttle body with engine cleaner and replacing the throttle body gasket. Upon reinstallation, technicians should perform throttle valve position learning and idle rpm inspection to verify the repair addressed the customer's concerns.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Service Bulletin Mazda North American Operations

    Irvine, CA 92618-2922

    © 2009 Mazda Motor of America, Inc.

    Subject: Bulletin No: 01-007/09


    UNSTABLE IDLING/ENGINE STALLS JUST AFTER STOPPING
    Last Issued: 02/11/2009

    MULTI-MODEL - UNSTABLE IDLING/ENGINE STALLS JUST AFTER STOPPING


    APPLICABLE MODEL(S)/VINS
    2003-2009 Mazda6 with 2.3L/2.5L (including Mazdaspeed6)
    2004-2009 Mazda3 (including Mazdaspeed3)
    2006-2009 Mazda5
    2006-2009 Mazda MX-5
    2007-2009 Mazda CX-7

    DESCRIPTION
    Some vehicles may exhibit a concern of unstable idling or, in some rare cases, stalling, just after the vehicle
    stops with no DTCs detected. The problem is due to the accumulation of carbon deposits inside the throttle
    body causing air flow to decrease.
    Customers having this concern should have their vehicle repaired using the following repair procedure. and the
    Workshop Manual.

    REPAIR PROCEDURE
    1. Verify customer concern.
    2. Remove the throttle body.
    a. Write down the customer’s radio station presets.
    b. Disconnect the battery terminals.
    c. Remove the air hose from the throttle body.
    d. Disconnect the throttle body connector.
    e. Remove the throttle body from the intake manifold with the water hose connected.

    Page 1 of 3
    CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
    equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
    should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
    customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
    contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
    electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
    writing.
    Bulletin No: 01-007/09 Last Issued: 02/11/2009
    © 2009 Mazda Motor of America, Inc.

    3. Clean the throttle body.


    a. Clean the inside throttle body on the air hose side using a clean and soft shop cloth sprayed with engine
    cleaner (part number 000-77-A86) along the cross hatch areas, and especially around the circled areas
    as shown.
    CAUTION: DO NOT spray the cleaner directly inside the throttle body and DO NOT wipe around the
    throttle valve shaft shown with an X.

    b. Turn the throttle body to clean it at the intake manifold side.


    c. Clean the throttle with the throttle valve opened using the same shop cloth and cleaner.
    WARNING: Be careful not to pinch your fingers in the throttle valve when it is opened because the valve
    will close automatically from spring tension.

    CAUTION: DO NOT spray the cleaner directly inside the throttle body and DO NOT wipe around the
    throttle valve shaft shown with an X.

    d. Make sure there is no foreign material inside the throttle body.


    4. Re-install the throttle body using a new gasket.
    5. Connect the battery cables.

    Page 2 of 3
    Bulletin No: 01-007/09 Last Issued: 02/11/2009
    © 2009 Mazda Motor of America, Inc.

    6. Perform the throttle valve position learning and idling engine rpm inspection.
    a. Connect the M-MDS.
    b. Turn the ignition to ON without starting the engine for one minute, then turn it to OFF.
    c. After one minute has passed, start the engine.
    d. Warm up the engine at idling until the cooling fan starts operating or until the coolant temperature
    reaches 194 °F (90 °C) or higher.
    e. Turn off any electrical load, including the A/C, with the shifter in Neutral or Park position.
    f. Let the engine run for five minutes.
    g. Measure the engine rpm at idle using the M-MDS to confirm it is within specification according to the
    Workshop Manual.
    7. Verify repair.
    8. Enter the customer’s radio station presets.
    9. Perform “Power Window Initialization Procedure” on vehicles with AUTO UP/AUTO DOWN windows.
    10. Inform customers with vehicles with memory seats that the memory positions will need to be set again to
    their desired positions because the battery was disconnected.

    PART(S) INFORMATION

    Part Number Description Notes


    L321-13-655C Throttle Body Gasket 2004-2005 Mazda3 (2.0L and 2.3L), 2006-2007
    Mazda5, and 2003-2005 Mazda6 (2.3L)
    L3G2-13-655 Throttle Body Gasket 2006-2009 Mazda3 (2.0L and 2.3L), 2008-2009
    Mazda5, and 2006-2008 Mazda6 (2.3L)
    L3K9-13-655 Throttle Body Gasket All vehicles with 2.3L turbo (L3 with TC)
    LFE2-13-655 Throttle Body Gasket 2009 Mazda6 (2.5L) and 2006-2009 MX-5

    WARRANTY INFORMATION
    NOTE:
    • This warranty information applies only to verified customer complaints on vehicles eligible for war-
    ranty repair.
    • This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
    • Additional diagnostic time cannot be claimed for this repair.

    Warranty Type A
    Symptom Code 03
    Damage Code 93
    Part Number Main Cause SEE PARTS INFORMATION
    Quantity 1
    Operation Number / Labor Hours: XXD52XRX / 0.8 Hrs (except L3T engine)
    XXD52ARX / 1.0 Hrs (L3T engine only)

    Page 3 of 3

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