The Friend

CNC
Controller

Operational Manual
O-SF1203 Revision 1

Visit us at:

www.steeltailor.com
 CNC
Controller

Operational Manual
O-SF1203 Revision 1
December 2012

© Copyright 2012 Beijing ESS Ltd.

All right reserved

IDMLaserTM and SteelTailorTM are both Trade Marks of Beijing ESS Ltd.
and may be registered in United States and/or other countries.

Beijing ESS Ltd

Cannes Industrial Park, No.18
Shuang Qiao Dong Lu
Chao Yang District
100121 Beijing
China
Tel: + 86 10 51662600 http://www.steeltailor.com
Fax: + 86 10 85370386 Email:[email protected]

After Sale Service:

Tel: + 86 15810673675 (24hours/7days)
MSN: [email protected]
Email: [email protected]
 The Friend

Thank you and congratulations on your

new SteelTailor product. We are proud to have you as

our customer and will strive to provide you with the

best service and reliability in the industry.

This Manual is designed to help you get

the most out of your SteelTailor product. Your

satisfaction with this product and its safe operation is

our ultimate concern. Therefore please take time to

read the entire manual, especially the Safety

precautions.

SteelTailor distinguish itself from its

Competition through market-leading and dependable

products. We pride ourselves on technical innovation,

competitive prices, excellent delivery, superior

customer service and technical support, together with

excellence in sales and marketing expertise.

Note
TABLE OF CONTENTS

Section 1: Safety ............................................................................................................................................. 1

Section2: Technical Parameters ................................................................................................................... 2

Section 3: Control Panel................................................................................................................................ 3

3.1 Introduction ........................................................................................................................................ 3
3.2 Function Keys ..................................................................................................................................... 3
3.3 Input/Command Keys ......................................................................................................................... 3
3.3.1 Start-Stop Keys ......................................................................................................................... 3
3.3.2 Motion Command Keys in Manual Mode ................................................................................ 4
3.3.3 Torch Command Keys .............................................................................................................. 4
3.3.4 Programming Input Keys.......................................................................................................... 5

Section 4: Operation ...................................................................................................................................... 6

4.1 Main Menu and Sub-Menu List.......................................................................................................... 6
4.2 Main Menu ......................................................................................................................................... 6
4.3Initialization ......................................................................................................................................... 7
4.4 Automatic Mode ................................................................................................................................. 8
4.4.1 Display Description .................................................................................................................. 8
4.4.2 Function Key Description ....................................................................................................... 11
4.4.3 Additional AUTO mode process ............................................................................................. 15
4.5 Manual Mode .................................................................................................................................... 17
4.5.1 Display Description ................................................................................................................ 17
4.5.2 Function Key Description .................................................................................................... 20
4.6 EDIT Mode ....................................................................................................................................... 21
4.6.1 Description of EDIT Menu ..................................................................................................... 21
4.7 Parameter Setting.............................................................................................................................. 23
4.7.1 Speed parameters .................................................................................................................... 24
4.7.2 System parameters .................................................................................................................. 25
4.7.3 Flame Cutting Parameters ...................................................................................................... 26
4.7.4 Plasma Parameters Setting...................................................................................................... 27
4.7.5 Control Parameters Setting ..................................................................................................... 29
4.8 Diagnose ........................................................................................................................................... 31
4.8.1 Check Input/output Ports ........................................................................................................ 31
4.8.2 Output Check .......................................................................................................................... 31
4.8.3 Input Check............................................................................................................................. 32
4.8.4 Port Description ...................................................................................................................... 32
4.9 Library of Patterns ............................................................................................................................ 34
4.9.1 LIBRARY Setting ................................................................................................................... 34
4.9.2 Selection of Pattern Elements ................................................................................................. 34
4.9.3 Function Key Description ....................................................................................................... 34
4.9.4 User Defined Module ............................................................................................................. 35
TABLE OF CONTENTS

Section 5: Procedure .................................................................................................................................... 44

Section 6: Command Instructions .............................................................................................................. 50

6.1 Description of Programming Symbols ............................................................................................. 50
6.2 Coordinate System ............................................................................................................................ 50
6.3 Basic Preparatory Commands .......................................................................................................... 51
6.4 M Auxiliary Commands ................................................................................................................... 54

Section 7: Wiring Diagram ......................................................................................................................... 57

7.1 The Controller and its Peripherals .................................................................................................... 57
7.2 Input and Output Pin connections of DB 25..................................................................................... 58
7.3 Connections of DB 15 ...................................................................................................................... 59
7.4 Controller connector Block Diagram ............................................................................................... 59
7.5 Controller Inside Block Diagram ..................................................................................................... 60

Section 8: Controller Dimensions ............................................................................................................... 61

Section 9: Troubleshooting.......................................................................................................................... 62

Section 10: Index .......................................................................................................................................... 65

Section 1: Safety

Section 1: Safety

Warning: Safety Information

 This symbol is used to identify potential hazards. When you see the warning symbol in
this manual or on your machine, understand the potential for personal injury and follow
the related instructions to avoid the hazard.

Follow Safety Instructions

 Read carefully all safety messages in this operator manual and safety labels on the
machine.
 Learn to operate the machine and the Controller properly.
 Do not let anyone operate the machine without learning to operate the machine.
 Keep the machine in proper working condition. Unauthorized modifications to the
machine may affect safety and the service life of the machine.

Electric Shock
 Electric shock can injure or kill.
 Never touch any parts that are electrically “live”.
 Repair or replace all worn or damaged parts.
 Disconnect power source before performing any service or repair.
 Read and follow all the instructions in the Operator Manual.

Grounding
 Make sure you connect the power cord ground wire to the ground in the disconnect box.
 Tighten all electrical connections to avoid excessive heating.

Moving Parts
 Keep away from moving parts such as fans.
 Have only qualified persons remove the covers, panels or guards for maintenance as
necessary.
 Reinstall covers, panels or guards when maintenance is finished and before
re-connecting the input power.

Static (ESD)
 Put on grounded wrist straps before handling Printed Circuit Boards or parts.
 Use proper static–proof bags and boxes to store, move or ship Printed Circuit Boards
(PCB).

1
Section 2: Technical Parameters

Section2: Technical Parameters

Processor Industrial ARM-7 CPU

Display 7 ˝ Color LCD

32MB-64MB and no restriction to

Memory Space
machining program

0 to + 40℃；
Operation Temperature
Storage temperature：- 40℃ to + 60℃

Machine Case Size 295x198x95(mm)

Weight 2.82 kg

2
Section 3: Control Panel

Section 3: Control Panel

3.1 Introduction
SteelTailor CNC Controller is designed to work with Flame/Plasma used in Metal cutting and advertisement
fabrication. The SteelTailor Control Panel has mainly three parts.

 7” LCD Display
 Function keys
 Input/Command keys

3.2 Function Keys NOTE

The Function keys from【F1】 to 【F7】 are used Refer the Section 4 for
to select functions from the main/sub menu. detailed instructions about
【ESC】 can be used to Exit/QUIT from the current interface. the usage of each key.

3.3 Input/Command Keys

The Input/Command keys can be divided in to Four on the
basis of their functions.
 Start-Stop switches
 Torch Motion Command keys in Manual Mode
 Torch Command keys
 Programming Input keys
3.3.1 Start-Stop Keys

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Section 3: Control Panel

3.3.2 Motion Command Keys in Manual Mode

Machine moves Machine moves

RIGHT (+ X) Backward (+ Y) NOTE
Hold down any one Machine
Machine moves Machine moves Speed keys and the moving
LEFT (- X) Forward (- Y) speed of the machine will
increase or decrease in step
INCREASE DECREASE by 1 %.
Machine Speed Machine Speed

3.3.3 Torch Command Keys

IGNITING-M10 and M24 output port will be activated.
M10 is for GAS (fuel) solenoid valve.
M24 is for HOTUP (preheat).
(Flame cutting options)
(Both the output is not in use for SteelTailor machine)

PRCTRL- M10 output port will be activated.

M10 is for GAS (fuel) solenoid valve.
(In our SteelTailor machine, it is no use) (Flame cutting options)

GAS- This button is the same as the PRCTRL.

(In our SteelTailor machine, it is no use) (Flame cutting options)

CUTOXY- M12 output port will be activated. M12 is for ARC ON in plasma cutting and for CUT in flame cutting.

PREHEA-M10, M24 and M12 output port will be activated. M10 and M24 will activate first, till the preheat time is over.
Then M12 and M10 will be activated when it starts cutting.
M10 is for GAS, M24 is for HOTUP (preheat) output and M12 is for CUT/ARC ON.

CLOSE-This will close all the above output ports.

4
Section 3: Control Panel

3.3.4 Programming Input Keys

Insert Key in Page Up in

Programming Mode Torch Up
Programming Mode

Delete key in Torch Down Page Down in

Programming Mode Programming Mode

Space Key SHIFT Key in

ENTER Key
Programming Mode

To Enter X axis coordinates in To Enter Y axis coordinates in

Programming Mode Programming Mode

To Enter G Code To Enter Moving Speed

coordinates in coordinates in
Programming Mode Programming Mode

Alpha-Numeric Keys are used to Input

Parameter Values and these Keys are
used in the Programming Mode to
enter the NC Codes lines for the

5
Section 4: Operation

Section 4: Operation

4.1 Main Menu and Sub-Menu List

Press any function keys (the keys 【 F1 】 to 【 F6 】 ) in the main menu and get directed to a
corresponding sub-menu as summarized in the following table.

Main Menu
SUB-MENU
【F 1】 【F 2】 【F 3】 【F 4】 【F 5】 【F 6】
KEY
AUTO MANUAL EDIT SETUP DIAGNOSE LIBRARY
【F 1】 SECTION AUTO NEW SPEED --- ---
【F 2】 MANUAL STEP LOAD SYSTEM --- ---
【F 3】 RE-BREAK OTHERS SAVE FLAME --- ---
【F 4】 VIEW MACH-0 DEF-FILE PLASMA --- ---
【F 5】 KERF H-SPEED DEL-LINE CONTROL --- ---
【F 6】 OTHERS CLS CO- USB --- --- ---
【F 7】 RETURN RETURN VIEW SAVE --- ---

4.2 Main Menu

The LCD screen will display the Main Menu as soon as the power is Turn ON.
There are 6 Main Menu options to select, and you can choose any one of them using the corresponding Function
Key.

【F1】: AUTO: Automatic Mode: For Automatic cutting operations using a NC programs.
【F2】: MANUAL Manual Mode: For manual cutting operations.
【F3】: EDIT Editing Mode: To create files, to load Files, to save files, to delete files, etc.
【F4】: SETUP Setup Mode: For setting or modifying cutting parameters.
【F5】: DIAGNOSE. Diagnostic Mode: To diagnose input and output ports.
【F6】: LIBRARY Library Mode: For viewing library drawings.

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Section 4: Operation

4.3Initialization
Press the keys 【G】 【G】 【3】 in sequence from the main menu to initialize the system,
and there will be a hint shown as follow:

FILE FORMAT
PARAMETER
中文方式

 FILE FORMAT -------- Format the users’ program area;

 PARAMETER ---------Format set parameters and loads factory set parameters; the SteelTailor
controller has many SETUP that can be changed by the user that may modify the operation of the
machine. There is an option to go back to the original factory setting.
 中文方式----------------Select Chinese/English. (Switch the language of the Controller
between Chinese and English ）

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Section 4: Operation

4.4 Automatic Mode

Press 【F1】 AUTO: from the main menu to enter into Automatic Mode and the screen will
display the sub-menu of automatic mode as the following picture:
1. Active speed and
1 2 3 4 5 Multiplication Factor
2. Program Name
6 3. Pierce Number
4. Kerf Value
5. M code execution value
7 6. Heavy Current control
10 status
8 7. Machining function status
8. Input / Output Indicators
9. Machining parameters
11 9 Indicators
10. Pattern Display space
12 11. X / Y Coordinates
12. Machining Program
13 13. Work Mode and
Operations

4.4.1 Display Description

4.4.1.1 SPEED
NOTE
In automatic mode, at the top left corner of the screen, The Active Speed Multiplying Factor is
SPEED: F100%= adjustable by the keys [F↑] and [F↓].
it shows F × (Multiplying Factor) = Machining Speed. This adjustment can be done between
 SPEED indicates the actual Machining speed. cutting operations also
 You can adjust the speed quickly by pressing [F] key.
The required machining speed can be entered
NOTE
Press ENTER key to confirm the value.
The speed may be indicated in Metric
This operation is allowed only when the cutting is paused
or English system depending on the
or before the cutting starts
Metric/English Selection in SETUP
(Refer to Parameter Control).

4.4.1.2 PROG
This section displays the program name. That is it shows the name of the program the user has loaded for cutting.
The Programs can be loaded using the USB, the saved programs in the controller and from the Library. The library
program name starts as TK00.NC to TK24.NC. For the other methods the name depends on the user selection.

8
Section 4: Operation

4.4.1.3 PIERCE N:
The Pierce is referred as the initial hole made. That is every cut is started with one pierce and then a continuous
move then stop and move to the next shape a make that shapes initial pierce.
PIERCE N displays the pierce number the machine is executing while cutting a particular program.
For example the flange shown has 6 pierce. The PIERCE N will display the pierce number of the circle the machine
is cutting.

4.4.1.4 KERF
KERF is the slit or notch made by a cutting torch. For getting a precise size of the cut part the machine should add the
KERF compensation when cutting a shape.
This show the KERF compensation value applied to the selected in the auto mode

4.4.1.5 M Code Functions

The M: display the auxiliary function value the machine is executing at the time of cutting. In the NC program
execution there are some M codes that are for doing some important and specific function for example M12, M17 and
M13.

4.4.1.6 Heavy-current control keys

[PIERCE]: This icon will be highlighted when piercing
operation is in progress. NOTE
[CUT] / [ARC ON]: This icon will be highlighted when the CNC Pierce will be used
initialize the cutting. In FLAME mode this icon will repeatedly in pause, return
be CUT and in plasma mode it will be ARC ON. and extend piercing
operations.
[GAS]: This icon will be highlighted when gas valve turn on
instruction is in progress (only appear in flame mode).
[HOT UP]: This icon will be highlighted when CNC start pre heating
the metal in flame cutting mode (only appear in flame mode)

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Section 4: Operation

[TORCH UP]: This icon will be highlighted when THC is moving

the cutting torch UP. That is whenever the CNC controller NOTE

instruct the THC to move up it will be highlighted. Press [Ｓ↑] & [Ｓ↓] to
move the THC up /down
[TORCH DN]: This icon will be highlighted when THC is moving
Works only if you have a
the cutting torch DOWN. That is whenever the CNC controller THC
instruct the THC to move down it will be highlighted (Torch Height Controller)

4.4.1.7 Machining Function Status

[X] TEST
If [ X ] key is pressed in AUTO [ F1 ] mode and then the Green START key is pressed, the system will run the
program at top speed without executing the ignite command. That is, if the user want to see how the machine
execute the loaded program without cutting just the movement. This feature is often used to position quickly or
check the working size of steel plate. This operation can be paused at any moment or cancelled by pressing [X]
key one more times.
[Y] AU-SPEED
If [Y] key is pressed in AUTO [F1] mode to switched between Auto mode and Manual mode speed because the
Manual mode and Auto mode speeds are different in the system.
[1] ZOOMIN
If [ 1 ] key is pressed in AUTO [ F1 ] mode the drawing will be magnified one times by one key stroke and it
can be magnified to eight times (maximum) by three keystrokes.
[2] ZOOMOUT
If [2] key is pressed in AUTO [F1] mode the drawing will be restored to the original size.
[F] ADSPEED
If [F] key is pressed in AUTO [F1 ] mode a text screen will appear on the left top corner to enter the machining
speed. You can enter any value that is the less than the set Machining speed in the parameters. This function
cannot be used while cutting operation.
[G] CONTINUE
This option only work in MANUAL [ F2 ] mode.

4.4.1.8 Input and Output (I/P and O/P)

This show the current status of both input and the output ports of the CNC controller
The top indicators show the status of 8 input ports (I/P),

○ indicating no signal input (Inactive)

● indicating signal input (Active).
The bottom indicators show the status of 8 output ports (O/P),

○ indicating no signal output (Inactive)

● indicating signal output (Active).
(Refer to DIAGNOSE function for the definitions of each input/output port.)

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Section 4: Operation

4.4.1.9 Machining Parameters Indication

This zone indicates various parameter setting and values in the current Machining Mode.
ANGLE: Displays the rotation angle set. Only if ROTATE is selected for the drawing this value will be applied.
SCALE: Displays the scale factor set. Only if SCALE is selected for the drawing this value will be applied.
BEG. ROW: Show the program starting line number. Only if SECTION is selected for the drawing this value will
be applied.
DISTANCE: Displays the step distance movement value of the machine. Applicable only in MANUAL [F2] mode
HOT UP TIME: Displays the set hot up time (preheat time). Applicable only for flame cutting mode

NOTE
The coordinates may be indicated in Metric
MACHINE X: Displays the machine current X co-ordinate (millimeter) or English system (inch)
MACHINE Y: Displays the machine current Y co-ordinate Depending on the Metric/English
Selection in SETUP (Refer to Parameter
Control).
4.4.1.10 Pattern Display Space
Pattern display section provides a virtual view of the selected shape, the cutting operation while cutting and all
other machine coordinate movements.
4.4.1.11 X / Y coordinates
Displays the coordinates of both X and Y axis from the set reference of the machine. The coordinates may be
indicated in Metric (millimeter) or English system (inch) depending on the metric/English Selection in SETUP (Refer
to Parameter Control).
4.4.1.12 Machining program
This section displays the program line the controller executing at present. This section also displays the next line of
program the controller is going to execute.
4.4.1.13 Work Mode and Operations
WORK MODE field indicates the active operating mode such as ROTATION, SECTION, BREAK, MIRROR,
BRIDGE, etc. This field is used to input different values for certain functions of the controller.
OPERATE field indicates such information as machining/pause limit alarms and time delay, etc.

4.4.2 Function Key Description

It is allowed to write a machining program by means of EDIT feature. When the programming is complete, it can
be run directly. If the program is transferred from an USB drive,it can be run directly with USB disk connected
instead of saving it into the controller.

4.4.2.1[F1] SECTION
For jumping to the special program line or pierce number.
SELECT PROG LINE
4.4.2.1.1 SELECT PROG LINE SELECT N-PIERCE
Enter a section’s program number to start cutting the section.
4.4.2.1.2 SELECT N-PIERCE
Entering a piece’s number to start cutting the piece.

11
Section 4: Operation

Two cases for SECTION machining option

Current Position:
To start machining somewhere different from the start position of the program
If "CURRENT POSITION" option is selected, the controller will
CURRENT POSITION
start machining operations from the current position of the torch.
FROM REFERENCE
Operator may press [S] key to zoom in the pattern and observe
if it is the expected piercing position.
If not satisfied, operator may press [ESC] to exit the machining Option Dialog box prompted by the

mode and take the option again. Controller

From Reference:
Repeat the machining operation starting from a certain section of the program. If "FROM REFERENCE" option is
selected operator should move the cutting torch to the reference point. After started up, the system will control the
cutting torch to reach the piercing point and then perform the machining operations.

4.4.2.2[F2] MANUAL
Switch the Controller to manual mode.
4.4.2.3[F3] RE-BREAK
Restore break point. After this function is selected, pressing [START] key to fulfill breakpoint restoration.
1. In case of manual pause or power failure in between machining
NOTE
operation, the system will automatically save the current position
The system will start
of cutting torch as a breakpoint, which will allow the operator
machining from the breakpoint
to continue machining operations when power is restored.
location if [PIERCE] key is
2. In automatic mode, press [F2] key to select RE-BREAK function
pressed.
and then [START] key to start breakpoint restoration as long as
If press [ESC] key when a
there is no change with the current program.
breakpoint is found, the system
3. If the position of cutting torch does not change, the system will
will exit machining mode.
prompt "Breakpoint" when a breakpoint is found and wait for
Never try to change the
subsequent command. User may select piercing directly
machining program, rotation
or position adjustment of cutting torch.
angle and scale proportion
4. If the position of cutting torch changes and is off from the
when breakpoint restoration is
breakpoint, the system will provide three options in a dialog box
to be used, otherwise the
Refer 4.4.3 Adjusting the cutting position
system will not find the
breakpoint.

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Section 4: Operation

4.4.2.4[F4] VIEW
Once selected, the program pattern will be displayed a cross cursor at origin and a pierce sequence will be marked.
[1] key is used to magnify patterns, each keystroke of the key magnifies one time, up to eight times. [2] key is used
to return to the original pattern. Using [↑], [↓], [←] and [→] key to reposition view screen.

4.4.2.5[F5] KERF
This key is used to input Kerf compensating width; Enter 0 to remove the kerf compensation.

4.4.2.6[F6] OTHERS
This key is used to enter the next page of sub-menu.
4.4.2.6.1 CONTOUR
Before cutting, user can use this function to check if the cutting path exceeds the plate range.
Pressing [F1] to start. If a torch’s current position doesn’t reference origin(not at zero coordinates), “CURRENT
POSI-“ and “FROM REFERENCE” will be prompted. "CURRENT POSI-" suggests setting the current torch
position to origin. "FROM REFERENCE" suggests setting torch to origin to get started.
When going through the entire contour, if a torch moves outside a plate, a pause key can be pressed to move torch
to pate edge. After pressing start key, "Change Reference Origin EN/ESC?" will be prompted, press ENTER to
confirm. Current position will be recognized as contour line and continue going along; Abandon the reference
origin change by pressing ESC. This operation can be done many times, until a suitable position is found.
4.4.2.6.2 WENTAI
The system will prompt to run WENTAI-based program if [F2] key is pressed. WENTAI is a letter cutting function
for CAD/CAM, widely used in cutting graphic characters in advertisement industries.
4.4.2.6.3 ROTATE
This feature is used when steel or plate is not positioned properly or needs to rotate an angle before operation. The
rotate function can be used by marking BEG PT and END PT along the plate in Manual mode or input the expected
angle directly. After acknowledged, the system will start the program at the obtained rotation angle.
4.4.2.6.4 MIRROR
Pressing [F4] key continuously, X Mirror, Y Mirror and No Mirror can be selected.
When X Mirror is selected, the machining program will run along the symmetry direction of X-axis, as appears
inverted horizontally. When Y Mirror is selected, the machining program will run along the symmetry direction of
Y-axis, as appears inverted vertically. When default No Mirror is selected, the machining program will run
normally.
4.4.2.6.5 SCALE
The system will remind the user to input scale value if this key is pressed. When the machining program is executed,
the work size will magnify or minify as per the scale value. This feature is very useful in cutting graphic characters.
4.4.2.6.6 NEST
This function is to nest a particulate drawing from the library multiple times. That is if you want 25 pieces (for example)
same size of any shape you can select the NEST [F6].
Library drawing cannot be nested in this function.
Refer library nest for details.

13
Section 4: Operation

4.4.2.6.7 BRIDGE
This option is used for making a bridge between the cut part and the rest of the plate.
When activated, the cutting will stop at every {CUTTING LINE (BREAK.MM) + BRIDGE CUTOFF LINE
(MM) (bridge setting value)} distance on the cutting shape.
Refer SETUP [F4] CONTROL for the bridge setting values.
4.4.2.7 [F7] RETURN RETURN TO REFERENCE
RETURE TO REFERENCE: Torch returns to reference origin. RETRUN TO MACHINE ZERO
RETURE TO MACHINE ZERO: Torch returns to mechanical origin.

14
Section 4: Operation

4.4.3 Additional AUTO mode process

(1) Pause process;
(2) Path return process;
(3) Move hole process.

4.4.3.1 Pause process

[PAUSE]: If the red key is pressed, the system will slow down and stop movement, shut off cutting oxygen (Shut
off arcing switch in plasma machining case), turn off the height current controller (M39) and remain the current
display still.
After the system operation is paused, it is allowed to perform the following operations
(a) Return along the original path;
(b) Adjust position;
(c) Exit machining operation;
(d) [START]: Restore system operation;
(e) Press [ESC] key to exit the machining program and return to Auto Mode.
Press [PAUSE] key to suspend the operation. A "pause" mark will appear on the system display in addition to
prompt as shown in the figure.
Press NEXT LINE [F4] key to start executing from the next NC program line.
Press N-PIERCE [F5] key to go to the next pierce point and start executing.
Press BACKWARD [F6] key to return the cutting torch along the original path.
Press FORWARD [F7] key to advance along the original path after returning.
In the process of return, if the cutting torch fails to reach the required position,
press [PAUSE] key again and repeat the above procedure until it reaches the right position .

NEXT LINE N-PIERCE BACKWARD FORWARD

F4 F5 F6 F7

[F↑] and [F↓] speed adjusting key: To increase or decrease the Speed Multiplying Factor.
[Emergency Stop] key: It is an external key with signal received from the input port.
If emergency stop is validated, all the movement will stop and display and all output will turned off. It is used for
emergency case.

15
Section 4: Operation

4.4.3.2 Path return process

ORIGINAL PATH RETURN
Return the cutting torch to the adjustment beginning point
at speed G00 (Movement speed) and wait for other operation; ORIGINAL PATH RETURN
at this step, it is allowed to press an Heavy-Current Control key CUT ON RETURN PATH
START CUTTING HERE
such as IGNITIING(ignition),PREHEA(piercing preheat),
CUTOXY(cutting oxygen), etc.
CUT ON RETURN PATH
After piercing, the cutting torch returns from the current position to the adjustment beginning point along a straight
line at cutting speed and continue machining along the original path without stop, which is somewhat like extended
pierced, making the piercing point more smooth.
START CUTTING HERE
NOTE
It will start to hole or pierce from current point as coordinates of
The return operation has a limit
"adjustment beginning point", and continue machining along
of going back to 300 lines of the
the original path to fulfill transitional piercing function.
NC program.

4.4.3.3 MOVE HOLE PROCESS

1. In Auto Mode, MOVE HOLE option is selected for thick plate cutting.
2. For edge cutting method, it is important to move the cutting
torch to the nearest edge of steel plate for cutting operation.
3. To enable move hole process, need to set 1for EXTEND PIERCE
HOLE HERE
option in the SETUP [F4], CONTROL [F5]. In this way,
MOVE HOLE POSITION
whenever it is time for piercing operation, the system will
NO HOLE
prompt an option menu.
HOLE HERE Option Dialog box prompted by the
To pierce at the original position, which is often used for boring.
Controller
MOVE HOLE POSITION
1. Operator may press [↑], [↓], [←] and/or [→] key to move the cutting torch to the edge of steel plate;
in the mean time, the speed multiplying factor is adjusted to 5% automatically.
2. Press [START] key at the end of preheat. The cutting torch will reach the piercing point along
a straight line at selected cutting speed and then go on machining.
NO HOLE
Instead of piercing, the system moves through the current piercing position to next, and a new piercing

prompt will appears.

16
Section 4: Operation

4.5 Manual Mode

In main menu, press [F2] to enter MANUAL mode window.
1. Active speed and
4.5.1 Display Description
Multiplication Factor
2. Program Name
1 2 3 4 5 3. Pierce Number
4. Kerf Value
6 5. M code execution value
6. Heavy Current control
status
7 7. Machining function status
10 8. Input / Output Indicators
8 9. Machining parameters
Indicators
10. Pattern Display space
11 9 11. X / Y Coordinates
12. Work Mode and
Operations

12

4.5.1.1 SPEED
NOTE
In manual mode, at the top left corner of the screen, The Active Speed Multiplying Factor is
SPEED: F100%= adjustable by the keys [F↑] and [F↓].
It shows F × (Multiplying Factor) = Machining Speed. This adjustment can be done between
 SPEED indicates the actual Machining speed. cutting operations also
 You can adjust the speed quickly by pressing [F] key.
The required machining speed can be entered NOTE
The speed may be indicated in Metric
Press ENTER key to confirm the value.
or English system depending on the
This operation is allowed only when the cutting is paused
Metric/English Selection in SETUP
or before the cutting starts
(Refer to Parameter Control).
4.5.1.2 PROG
Not applicable in manual mode.

4.5.1.3 PIERCE N:
Not applicable in manual mode.
4.5.1.4 KERF
Not applicable in manual mode.

4.5.1.5 M Code Functions

The M: display the auxiliary function value the machine is executing at the time of cutting. In the NC program
execution there are some M codes that are for doing some important and specific function for example M12, M17
and M13.
17
Section 4: Operation

4.5.1.6 Heavy-current control keys

NOTE
[PIERCE]: This icon will be highlighted when piercing
Pierce will be used
operation is in progress.
repeatedly in pause, return
[CUT] / [ARC ON]: This icon will be highlighted when the CNC
and extend piercing
initialize the cutting. In FLAME mode this icon will
operations.
be CUT and in plasma mode it will be ARC ON.
[GAS]: This icon will be highlighted when gas valve turn on
instruction is in progress (only appear in flame mode). NOTE

[HOT UP]: This icon will be highlighted when CNC start pre heating Press [Ｓ↑] & [Ｓ↓] to
move the THC up /down
the metal in flame cutting mode (only appear in flame mode)
Works only if you have a
[TORCH UP]: This icon will be highlighted when THC is moving THC
the cutting torch UP. That is whenever the CNC controller (Torch Height Controller)
instruct the THC to move up it will be highlighted.
[TORCH DN]: This icon will be highlighted when THC is moving the cutting torch DOWN.
That is whenever the CNC controller instruct the THC to move down it will be highlighted

4.5.1.7 Machining Function Status

[X] TEST
This operation can be used only in auto mode.
[Y] AU-SPEED
This operation can be used only in auto mode.
[1] ZOOMIN
This operation can be used only in auto mode.
[2] ZOOMOUT
This operation can be used only in auto mode.
[F] ADSPEED
If [F] key is pressed in MANUAL [F2] mode a text screen will appear on the left top corner to enter the machining
speed. You can enter any value that is the less than the set Machining speed in the parameters. This function cannot
be used while cutting operation.
[G] CONTINUE
This option only works in MANUAL [F2] mode. Press G and the key will be highlighted, then press any arrow key
to start. The operation won’t stop unless you press red PAUSE, the previous arrow key again, the opposite arrow
key or [G] again to stop continues.

4.5.1.8 Input and Output (I/P and O/P)

This show the current status of both input and the output ports of the CNC controller
The top indicators show the status of 8 input ports (I/P),

○ indicating no signal input (Inactive)

● indicating signal input (Active).

18
Section 4: Operation

The bottom indicators show the status of 8 output ports (O/P),

○ indicating no signal output (Inactive)

● indicating signal output (Active).
(Refer to DIAGNOSE function for the definitions of each input/output port.)
4.5.1.9 Machining Parameters Indication
This zone indicates various parameter setting and values in the current Machining Mode.
ANGLE: Displays the rotation angle set. Only if ROTATE is selected for the drawing this value will be applied.
SCALE: Displays the scale factor set. Only if SCALE is selected for the drawing this value will be applied.
BEG. ROW: Show the program starting line number. Only if SECTION is selected for the drawing this value will
be applied.
DISTANCE: Displays the step distance movement value of the machine.
HOT UP TIME: Displays the set hot up time (preheat time). Applicable only for flame cutting mode

NOTE
The coordinates may be indicated in
MACHINE X: Displays the machine current X co-ordinate Metric (millimeter) or English system (inch)
MACHINE Y: Displays the machine current Y co-ordinate Depending on the Metric/English
Selection in SETUP (Refer to Parameter
Control).
4.5.1.10 Pattern Display space
It displays a scaled virtual X and Y coordinate movement.
4.5.1.11 X / Y coordinates
Displays the coordinates of both X and Y axis from the set reference of the machine. The coordinates may be
indicated in Metric (millimeter) or English system (inch) depending on the metric/English Selection in SETUP (Refer
to Parameter Control).
4.5.1.12 Work Mode and Operations
WORK MODE field indicates the active operating mode such as ROTATION, SECTION, BREAK, MIRROR,
BRIDGE, etc. This field is used to input different values for certain functions of the controller.
OPERATE field indicates such information as machining/pause limit alarms and time delay, etc.

19
Section 4: Operation

4.5.2 Function Key Description

4.5.2.1[F1]AUTO
The controller is switched to Automatic mode.
4.5.2.2 [F2]STEP
The step value decides the distance move by machine when the direction key is pressed once.
First press F2, and enter the DISTANCE value in the work mode column of the screen.
4.5.2.3 [F3]OTHERS
[F3] P-START & [F4] P-END
This feature is used when the steel plate is not positioned perfectly or the shape needs to rotate to an angle to fit
within the plate. Let the cutting torch go along a straight edge as long as possible. Pick up two points ([F3] for
setting P-START and [F4] for P-END). The system will calculate automatically the rotation angle. Select the
ROTATE function in automatic mode. After acknowledged, the system will start the machining program at the
appointed rotation angle.
4.5.2.3.1 [F5] COORDI-
Set coordinate.
ZERO ALL CO-ORDINANCE: Clear all coordinates to zero.
ZERO ALL CO-ORDINANCE.
This option will clear the machine coordinate and reference
SETUP CO-ORDINANCE.
coordinate to zero.
SETUP REFERENCE
SETUP CO-ORDINANCE: This option is to set the values for
the machine coordinate.
SETUP REFERENCE: This option is to set the values for the reference coordinate
4.5.2.3.2 [F6] MEASURE
Define current coordinate as mechanical origin by pressing this key, and current coordinate value will input to
mechanical origin value, then the "M/C-ORIGIN “value in SETUP-SYSTEM menu will be changed accordingly.
4.5.2.3.3 [F7] ORIGIN
Define current coordinate as mechanical origin by pressing this key, and current coordinate value will input to
mechanical origin value, then the "M/C-ORIGIN “value in SETUP-SYSTEM menu will be changed accordingly.
4.5.2.4 [F4]MACH-0
Select this function to make the current machine position as the machine zero.
4.5.2.5 [F5]H-SPEED
If High -Speed is selected the controller will set the Speed Multiplying Factor to 80%.
4.5.2.6 [F6]CLS CO-
Select this function to make the current machine position as the
machine reference point.
4.5.2.7 [F7]RETURN RETURN TO REFERENCE
RETURN TO REFERENCE: Return to reference origin. RETRUN TO MACHINE ZERO
RETURN TO MACHINE ZERO: Return to mechanical origin.

20
Section 4: Operation

4.6 EDIT Mode

The Controller Main Menu, press [F3] to enter into EDIT menu as shown in the figure below:

4.6.1 Description of EDIT Menu

4.6.1.1[F1]NEW
To create a new program, i.e., clear the editing area of machining program and start to edit a new machining
program.

4.6.1.2[F2]LOAD
It is used to load the saved programs into the user program area. The Controller will show available program names
and highlight current program name. Move cursor using the arrow keys to the required program. Press ENTER key,
the highlighted program will be loaded to the editing area. Press [ESC] key to escape editing mode and select
AUTO [F1] mode to start the cutting of the loaded program.

4.6.1.3[F3]SAVE
Save the USB loaded/edited program. After a program is edited and NOTE

ready to save, 1.The program name and

Press SAVE [F3] and follow system prompt to enter program name. extension name should

Press ENTER to confirm. never exceed 12 characters.

2. For large-sized program
4.6.1.4 [F4]DEL-FILE
above 200K, it is allowed to
It is used to delete the entire program in the user program area.
work along with USB disk
4.6.1.5 [F5]DEL-LINE
instead of saving it.
Delete an entire line of program in the user program area.

21
Section 4: Operation

4.6.1.6 [F6]USB
To transfer programs. This Controller support transfer of programs from USB drive.
Press [F6] key to enter the sub menu, as shown below.

ESC LOAD OUTFILE SELECT

Transfer menu of USB drive

[F1] LOAD: To transfer program from USB drive to the editing area. Refer procedure for details
[F2] OUTFILE: To output the program from editing area to USB drive.
[F3] SELECT: For highlighting or marking a program in the USB drive.

4.6.1.7[F7]VIEW
This feature is to view the shape of the selected program. This will help the user to see the shape after the
modification of the program.

22
Section 4: Operation

4.7 Parameter Setting

The Controller Main Menu, press [F4] to enter into Parameter setting menu as shown in the figure below:

To return all the parameters to their original default value execute GG3 code

Press the keys 【G】 【G】 【3】 in sequence from the main menu
There will be a hint shown as below:

FILE FORMAT
PARAMETER
中文方式

Select the second option by pressing the down arrow key to highlight the PARAMETER option.
 PARAMETER ---------Format set parameters and loads factory set parameters;

Press ENTER to confirm factory parameter restoration.

The main menu screen will appear after pressing ENTER key, all the parameters in the setup function will be restored
to their original factory set values.

23
Section 4: Operation

4.7.1 Speed parameters

In the SETUP submenu, press [F1] key to enter speed parameters setting window, as shown

NOTE
For each page, only 8 parameter descriptions will be displayed. Press down key to view remaining parameters.

Function Parameter Range Description

It is the starting/stopping speed for both the axis of the
STARTUP 20~12000
machine.
To set the time for the machine to reach HIGH SPEED
TIMING(S) 0.05~3.00
from START UP speed.
Time for uniform acceleration.
CORNER ACCELERER(S) 0.03~1.50

The maximum speed of machine in manual mode or dry

HIGH SPEED 20~18000
movement (without cutting).
SPEED Maximum speed when the machine is doing cutting
MACHINING SPEED 05~15000
[F1] operation.
Speed at which machine do Return to Origin operations.
RET ORIGIN SPEED 100~6000

BACKWARD/FORWARD Speed at which machine do withdrawal operations.

100~6000
SPEED
While cutting, if the direction changes more than this
SPD TRAN ANGLE 20~100
angel, the machining speed will reduce to start up speed.
While cutting, if the direction changes less than this
CORNER RADIUS 0.20~100
radius, the machining speed will reduce to start up speed.

24
Section 4: Operation

4.7.2 System parameters

In the SETUP submenu, press [F2] key to enter system parameters setting window, as shown

NOTE
For each page, only 8 parameter descriptions will be displayed. Press down key to view remaining parameters.

Function Parameter Range Description

Numerator (N) value of the motor pulse
NUMERATOR 01~65535
(Never to be changed)
Denominator (M)value of the motor pulse
DENOMINATOR 01~65535
(Never to be changed)
A specific point of the machine when using proximity
M/C ORIGIN -300~3000
switch, we don’t use it in our machine, set zero

Starting point of program execution, when program(G92)

REFERENCE POINT -300~3000
runs it will appear automatically, set zero

Not applicable for this machine. Set zero

DRILL OFFSETS -300~3000
SYSTEM
Backlash compensation, set zero
[F2] CLEARANCE 0~10

To reset the direction of machine operation, set zero

DIR-ORIGIN -1~1

Positive soft limit, When program coordinates exceed

-31000~
SOFT LIMIT+ soft limit, the machine will not be allowed to move in the
31000
positive axis.
Negative soft limit, When program coordinates exceed
-31000~
SOFT LIMIT- soft limit, the machine will not be allowed to move in the
31000
negative axis.
Interpolation value, always set to 1
SYS-CYC(1): 0~5

25
Section 4: Operation

4.7.3 Flame Cutting Parameters

In the SETUP submenu, press [F3] key to enter flame parameters setting window, as shown

NOTE
For each page, only 8 parameter descriptions will be displayed. Press down key to view remaining parameters.

Function Parameter Range Description

This is auto ignition delay time, not applicable for this
IGNITION 00~20
machine. Set zero
Time of waiting for preheating the cutting metal
HOTUP TIME 00~999.99

Time of waiting for the torch to move up in seconds

TOURCHUP TIME (M70) 0~10
.
Time of waiting for the torch to move down in seconds.
TOURCHDN TIME (M71) 0~10

Time of waiting for the torch to move up before piercing

PIERCEUP TIME (M72) 0~10
FLAME
[F3] Time of waiting for the torch to move down after piercing
PIERCEDN TIME (M73) 0~10

Time of waiting for piercing

PIERCE TIME 0~10

The time of waiting for the excess fuel and oxygen in the
OVER CUT DELAY-TIME 0~10
pipe to burn out. For our machine, set zero.
SELECT HI HOTUP To activate high pressure preheat oxygen valve, not
0~1
M24(0/1) applicable in our machine.
It is to select the output signal port.
GAS ON M ORDER 10~99
Always set 10, never change

26
Section 4: Operation

4.7.4 Plasma Parameters Setting

In the SETUP submenu, press [F4] key to enter plasma parameters setting window, as shown

NOTE
For each page, only 8 parameter descriptions will be displayed. Press down key to view remaining parameters.

Function Parameter Range Description

1 for THC without automatic IHS operation
LOCATE CHECK(0/1) 0~1
0 for THC with automatic IHS operation, always 0
LOCATE LOGIC Applicable for THC without automatic IHS operation,
0~1
(0-LOW/1-HIGH) always 0
Applicable for THC without automatic IHS operation,
TORCH LOCATE TIME 00~2.99
always 0
Time of waiting for the torch to move up in seconds.
TORCHUP TIME (M70) 00~10
PLASMA
Time of waiting for the torch to move down in seconds.
[F4] TORCHDN TIME (M71) 00~10

Set 1 to enable arc voltage feedback sensing. This will

ARC-FEEDBACK (1/0) 0/1 stop the working of the CNC machine if the plasma stops
automatically.
MAX TIME FOR
1~80 Time of waiting for Arc voltage feedback
ARC-FEEDBACK(S)
Time of waiting for piercing
PIERCE TIME 0~12

27
Section 4: Operation

Function Parameter Range Description

Not applicable in our machine. Set 0
WATER INJECTION (0/1) 0~1

When cutting the corner shape, the THC will be turned

DIS.COR.OFF AHCS 00~1000 off automatically by a distance. This distance is set in this
option.
When cutting reaches near the end, the THC will be
PLASMA ANTICIP OFF ARC (MM) 00~90.0 turned off automatically by a distance. This distance is set
[F4] in this option.
AHCS AUTO-SIG Time of waiting for the THC to turn on after the plasma
00~90.0
DELAY(S) ignition.
It is to select the output ON signal port.
ARC ON M ORDER 03~99
Default is 12,never change it
It is to select the output OFF signal port.
ARC OFF M ORDER 03~99
Default is 13,never change it

28
Section 4: Operation

4.7.5 Control Parameters Setting

In the SETUP submenu, press [F5] key to enter control parameters setting window, as shown

NOTE
For each page, only 8 parameter descriptions will be displayed. Press down key to view remaining parameters.

Function Parameter Range Description

Select 1 when plasma cutting mode,
PLASMA/FLAME (1 / 0) 0/1
Select 0 when flame cutting mode.
EXTEND PIERCE This function enables extend pierce(edge cutting) option.
0/1
(1 / 0) This is useful for cutting thick plates.
If 1 is set, while operating in auto mode, the pre shape
NO-PRE SHAPE(1 / 0) 0/1
will not be displayed on the display screen.
Width of steel in X axis direction, do not change the
SIZE X WIDTH 00~9000
CONTROL default value.
[F5] Width of steel in Y axis direction, do not change the
SIZE Y HIGH 00~12000
default value.
Not applicable in our machine since Z axis does not exist.
SYNCHRO XZ:0 / YZ:1 0/1
Set 0.
Set the controller measurement in metric (mm) set 0.
METRIC:0 / INCHES:1 0/1
Set the controller measurement in inches set 1.
Applicable only for WENTAI programs, set the value to
CALCULATE PRECISION: .010~.500
0.1mm.

29
Section 4: Operation

Function Parameter Range Description

Set 1 to enable remote control function.
CONTROL– OUTSIDE (0/1) 0/1

WIRED-0/ WIRELESS 1 To select the remote control model.

0/1
CTRL(0/1) Set 0, if using a wired remote, set 1 for wireless remote
G41 / G42 CHECK EFF For checking the cutting compensation, set 0 in the
0/1
(0/1): machine
INITIAL CLEAR
0/1 Whether clear initial coordinate
COOR(0/1):
SELECT CYLINDER Whether select pneumatic lift function, not applicable, set
0/1
UP/DOWN (0/1): 0.
0 to disable auto return to reference and 1 to enable auto
SELECT AUTO
0/1 return to reference after finishing cutting. If 0 auto return
–REFERENCE (0/1)：
depends on the NC program.
Set 1 to check for the electric limit switch signal.
LIMIT POSI EFFECT (0/1): 0/1 (limit switch is available for some models of machine
only) do not change the default value.
Set 1 to check for the soft limit. Refer system parameter
SOFTWARE LIMIT
CONTROL 0/1 or the soft limit range.
EFFECT(0/1)
[F5] do not change the default value.
Applicable for machine with torch crash sensor
CHECK COLLIDE (0/1): 0/1
Not applicable, always set 0.
COLLIDE –LOCATE SAME Applicable for machine with torch crash sensor
0/1
PORT (0/1): Not applicable, always set 0.
COLLIDE PAUSE (0) / Applicable for machine with torch crash sensor
0/1
TORCHUP (1): Not applicable, always set 0.
Set 1 if you want the torch to go up after pause while
PAUSE UP TORCH (0/1): 0/1
cutting, otherwise set 0.
This set value is referred in bridge function in auto mode,
CUTTING LINE
100~9000 the cutting will be stopped after a distance set by this
(BREAK .MM):
value
BRIDGE CUTOFF LINE This is the bridge width value also will be referred in
0~300
(MM): bridge function in auto mode
Display density or resolution value, always set 0
DISP DENSITY (0/1/2): 0~2

SELE PLOT KERF LINE If 1 is set, while operating in auto mode, the pre shape
0/1
(0/1) will displayed the KERF compensation also.
[F6]SAVE-Save the modified parameters into parameters space.

NOTE
It is impossible for the controller to find all the error in the parameters; therefore, please enter correct
dimensions for parameters.
When the parameters are entered, the controller will drawn the pattern based on the entered parameters, which
is very helpful to graphic check.
30
Section 4: Operation

4.8 Diagnose
In the system main menu, press [F5] to enter DIAGNOZE main window, as shown in the figure below:

4.8.1 Check Input/output Ports

The system diagnosis will show the hardware resources available. In DIAGNOSE window,
The operator can check the state of input/output port.

4.8.2 Output Check

Move cursor to any position of the 8 optical isolation output ports and change the level state
of output with "0"and "1". 1 stands for enable while 0 stands for disable.

31
Section 4: Operation

4.8.3 Input Check

It shows the state of active optical isolation input ports. 0 stands for low potential (grounding)
while 1 stands for high potential (24V or overhead).

4.8.4 Port Description

4.8.4.1 OUTPUT
Move cursor to any position of 8 optical isolation output ports and change output between "0"and "1". 1 stands for
enable while 0 stands for disable.

M38 Switch the THC between manual and auto mode

Flame mode: To activate Cut Oxygen Solenoid valve

M12
Plasma mode: To trigger ignite signal for the plasma machine

M14 For the THC to move Up

M16 For the THC to move Down

Flame mode: used for open fuel gas valve. Not applicable
M10
Plasma mode: spare.
Flame mode: for ignite automatically control. Not applicable
M20
Plasma mode: spare

M22 Spare

Flame mode: cutting oxygen control. Not applicable

M24
Plasma mode: spare

32
Section 4: Operation

4.8.4.2 INPUT
It shows the state of active optical isolation input port. 0 stands for low potential (grounding) while 1 stands for
high potential (24V or overhead).

LWP Connected to out positive limit switch (normally close position switch).

LWN Connected to out negative limit switch (normally close position switch).

Two functions, X0 mechanical origin when reset direction is available, otherwise

SXO
connected to out torch up manually switch, high potential is available.

Two functions, Y0 mechanical origin when reset direction is available, otherwise

SYO
connected to out torch up manually switch, high potential is available.

DLZ It shows the status ok to move signal (finish ) from plasma.

Arc voltage checking, low level is available, level is high when arc voltage
STO
disconnected.

PAS Connected to out emergency switch, high potential is available.

LDW Connected to out pause switch, high potential is available.

SXP Initial position before piercing.

SXN
SYP
SYN
PRE For remote controller’s status.
SPP
SPN
CHE

33
Section 4: Operation

4.9 Library of Patterns

4.9.1 LIBRARY Setting

In addition to customized pattern module, the feature allows user to input the intended dimensions and get the
expected work piece. When entering parameter, the control system will conduct general check to the physical
dimensions and prompt warning message if any error is detected.
In the Controller main menu, press [F6] to enter the LIBRARY

4.9.2 Selection of Pattern Elements

Controller provides 24 patterns, which can be expandable as per client requirement.
It is allowed to select the interested pattern by pressing [↑], [↓], [←] and/or [→] key to move the cursor to required
pattern and press [ENTER] to acknowledge the selection.

4.9.3 Function Key Description

i PART[F1]: This function is to select internal part(i part) as the required part. The lead in and lead out counters and the
cutting head error (KERF) will be applied to the external part.

34
Section 4: Operation
e PART [F2]: This function is to select external part(e part) as the required part. The lead in and lead out counters and the
cutting head error (KERF) will be applied to the internal part.
Note: e part can be set to library drawing which has single parts. Not for drawings like to flange that has multiple parts in
one drawing.

Rotate [F3]: This function is to rotate the drawing to desired angle. When you select the ROTATE [F3] a window will
appear to enter the angle. After entering the angle press ENTER key to confirm. The drawing will be rotated to the selected
angle in anti- clock wise direction.
NEST [F4]: This function is to nest a particulate drawing from the library multiple times. That is if you want 25 pieces same
size of any shape you can select the NEST [F4].
ROWS specify the number of rows.
COLUMS specify the number of Colum ROWS
H-BETWEEN specify height between the parts 5.0000
W-BETWEEN specify width between the parts COLUMS
OFFSET specify the offset value between 5.0000
intermediate rows H-BETWEEN
115.00
APPLY [F6]: For applying any modification in the W-BETWEEN 115.00
dimension and other selection to the selected drawing.

4.9.4 User Defined Module

User is allowed to customize module with the following method.
• It is required to edit a standard program for the NOTE
self-defined module and name it as TK12S.NC, The original program
which should have the following structure: should not have more
G92 X0 Y0 // User-defined module
than 59 lines.
G28 // Command the torch to return to the reference point.
M02 //End of Program

• Simply copy this program into the file system. The 12th pattern element is self-defined.
If no new module is self-defined, the system will take the old module automatically.
• This module is allowed to use for Layout and Rotate features, but no parameter to set.

35
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

W 100.00

H 100.00
1
ENTRY L 10.000

DROP L 10.000

R 50.000

ENTERY L 5.0000

DROP L 5.0000

W 100.00

H 100.00

TOP W 50.000

3 BOTTOM W 50.000

ENTRY L 10.000

DROP L 10.000

36
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

R 60.000

ANGLE 90.000

4
ENTRY L 10.000

DROP L 10.000

W 100.00

H 100.00

5
CURVED R 40.000

ENTRY L 10.000

DROP L 10.000

OUTER R 200.00

INNER R 100.00

6
BOTTOM W 80.000

ENTRY L 10.000

DROP L 10.000

37
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

W 100.00

H 100.00

LFTCHAMF 20.000

7 RGTCHAMF 10.000

BOTTOM W 70.000

ENTRY L 10.000

DROP L 10.000

OUTER R 200.00

INNER R 100.00

BOTTOM W 80.000
8

ENTRY L 10.000

DROP L 10.000

OUTER R 50.000

INNER R 20.000

ENTRY L 5.0000

DROP L 5.0000

38
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value
W 100.00

H 100.00

LETCHAMF 20.000

RGTCHAMF 10.000
10
U-CHAMF 25.000

D-CHAMF 15.000

ENTRY L 10.000

DROP L 10.000

W 100.00

H 100.00

LET-SIDE 30.000

11 RGT-SIDE 40.000

TENON H 30.000

ENTRY L 10.000

DROP L 10.000

W 100.000

H 100.000

LET-SIDE 30.000

RGT-SIDE 40.000
12
MORT H 30.000

ENTRY L 10.000

DROP L 10.000

39
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

W 100.00

13

H 100.00

OUTER R 60.000

INNER R 30.000

14 ANGLE 90.000

ENTRY L 10.000

DROP L 10.000

W 100.00

H 100.00

R 20.000

15 LET-SIDE 40.000

BOT DIST 50.000

ENTRY L 10.000

DROP L 10.000

40
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

W 100.00

H 100.00

INNER W 30.000

INNER H 60.000

LET-SIDE 20.000
16

BOT DIST 20.000

ENTRY L 10.000

DROP L 10.000

OUTER R 50.000

INNER R 20.000

STRA H 50.000
17

ENTRY L 10.000

DROP L 10.000

W 100.00

H 100.00

18
NUM-ROWS 3.0000

NUM-COLUMNS 4.0000

41
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value

W 100.00

H 100.00

19
BOTTOM W 20.000

R 100.00

ENTRY L 10.000
DROP L 10.000

OUTER R 200.00

INNER R 60.000

HOLE R 35.000

20
HOLE AX 140.00

ENTRY L 10.000

DROP L 10.000

OUTER R 50.000

INNER R 10.000

HOLE R 10.000
21
HOLE AX 30.000

ENTRY L 5.0000

DROP L 5.0000

42
Section 4: Operation

Standard
SL NO. Diagram Parameter
Value
L-OUT R 50.000

R-OUT R 30.000

L-HOLE R 30.000

22 R-HOLE R 20.000

2-HOLE CEN 120.00

ENTRY L 5.0000

DROP L 5.0000

R 50.000

HOLE R 25.000

OUT-HOLE R 15.000

23 2-INCLINER 30.000
CENTIE FROM 100.00
ENTRY L 5.0000

DROP L 5.0000

24 W 100.00

43
Section 5: Procedure

Section 5: Procedure
(1) How to load NC program to CNC?
(a) Make drawing of the shape you want to cut in the CNC, using any drawing software’s like Auto CAD
(b) After making the drawing save the drawing as DXF / DWG file extensions
(c) Open the nesting software like Fast CAM, NestMaster, CNCCUT
(d) Import the DXF/DWG file to the Nesting software (Refer: Nesting software manual)
(e) Convert the DXF/DWG file to NC-Program using the nesting software (Refer: Nesting software manual)
(f) Copy the NC-Program in the computer to the USB Drive(Disk)
(g) Take the USB Drive to the CNC controller and plug it into the controller

(2) How to load program from USB?

(a) Plug the USB drive that has the NC-Program to the CNC controller
(b) Select EDIT [F3] from main menu
(c) Select USB [F6] from the sub menu
(d) Select LOAD [F1] from the menu to see the files in the USB
(e) Select the NC-Program from the list of files in the USB by moving the UP/DOWN arrow on the controller key pad(File
extension name will be .TXT/.NC/.CNC)
(f) Press ENTER to confirm the selection
(g) The NC-Program will be loaded to the Edit Screen
(h) Select ESC [ESC]
(i) Select AUTO [F1]
(j) Press GREEN button to start cutting

(3) How to save program to the controller?

(a) Load the NC-Program to the EDIT [F3]
(b) Select SAVE [F3] from the sub menu
(c) Need to enter the file name (Can use the alpha numeric key to enter file name)
(d) After entering file name press ENTER to confirm save (File extension name will be NC)
(e) The NC-Program will be save to the controller memory

(4) How to load the saved program in the controller?

(a) Select EDIT [F3] from main menu
(b) Select LOAD [F2] from the sub menu
(c) Select the NC-Program from the list of saved programs in the controller ( Press VIEW [F7] to view the shape)
(d) After selecting file name press ENTER to confirm
(e) The NC-Program will be loaded to the Edit Screen
(f) Select ESC [ESC]
(g) Select AUTO [F1]
(h) Press GREEN button to start cutting

44
 Section 5: Procedure

(5) How to load shape from library?

(a) Select LIBRARY [F6] to view library
(b) In the LIBRARY there are 24 commonly used shapes to be selected
(c) In one page there will be 6 shapes use page up/page down to move to next page
(d) Use arrow key on the controller to move selection within a page
(e) Press ENTER to confirm the selection you want
(f) Modify the shape dimensions to the required values for your job
(g) Press APPLY [F6] once finished setting the dimension values
(h) Select ESC [ESC]
(i) Select AUTO [F1]
(j) Press GREEN button to start cutting
.

(6) How to edit a NC-Program?

(a) The NC- Program can be edited only in the EDIT [F3]
(b) The entire new NC-Program can be written in the EDIT [F3]
(c) The user can modify the NC-program that is loaded from USB, the LIBRARY, and the saved programs in the controller
as well
(d) In the EDIT [F3] you can use the alpha numeric keypad to write or edit NC program
(e) Press VIEW [F7] between modification to see the effect of your modification
(f) Once finished the modification if you want you can save by pressing SAVE [F3]
(g) Also can start cutting by press ESC [ESC] to leave EDIT [F3]
(h) Go to AUTO [F1] for automatic mode
(i) Press VIEW [F4] to view the drawing you have loaded
(j) Press GREEN button to start cutting

(7) How to start cutting?

(a) Input the drawing you want to cut there are three ways to do this
 Using the CAD drawing, convert the drawing to NC program using the Nesting software and upload to the CNC
controller using USB
 Using the library shapes and adjust the dimensions of the shapes to your desired size
 Using the saved NC programs in the controller
(b) For starting cutting from USB refer procedure How to load program from USB?
(c) For starting cutting from saved program refer procedure How to load the saved program in the controller?
(d) For starting cutting from Library refer procedure How to load shape from library?

45
Section 5: Procedure

(8) How to start plasma cutting?

(a) Connect all the Plasma to CNC interconnecting cables (Refer plasma manual and CNC installation manual)
(b) Connect the THC connector to the CNC control cabinet
(c) There are totally six wires to be connected with plasma (Refer plasma manual and CNC installation manual)
 CNC START 2 wires to be connected to plasma START pin (This signal is send by CNC to plasma to start cutting)
 DIV FINISH 2 wires to be connected to plasma Ok To Move pin (This signal is send from plasma to the CNC)
 ARC + wire need to be connected to the positive ARC voltage pin in plasma (For THC machines only)
 ARC- wire need to be connected to the Negative ARC voltage pin in plasma (For THC machines only)
(d) Set the plasma output, torch spares, and air for the required plate thickness (Refer plasma manual for details)
(e) Set THC parameters, to set the piercing height (IHS Height), cutting height (Height), the THC tolerance (Sensitivity)
(f) Set the controller to Plasma mode: SETUP [F4]----CONTROL [F5]---- PLASMA/FLAME(1/0) set it to 1 for plasma
(g) Set the Plasma piercing time according to the plate thickness and you plasma source: SETUP
[F4]----PLASMA[F4]----PIERCE TIME (set the time in seconds)
(h) Once finished doing the above follow the procedure How to start cutting?

(9) How to start flame cutting?

(a) Connect the solenoid valve connector to the CNC cabinet
(b) Connect the Gas pipes to the machine OXYGEN and FULE pipes (oxygen pressure should not be over 0.7MPa)
(c) Set up the flame torch according to the metal plate and the fuel being used
(d) Set the THC to flame mode (Flame THC is optional) (Refer THC manual)
(e) Set the controller to Flame mode: SETUP [F4]----CONTROL [F5]---- PLASMA/FLAME(1/0) set it to 0 for Flame
(f) Set the Flame Hot up time (Preheating) according to the plate thickness: SETUP
[F4]----FLAME [F3]----HOTUPTIME (set the time in seconds)
(g) Set the Flame piercing time according to the plate thickness and the fuel used:
SETUP [F4]----FLAME[F3]----PIERCE TIME (set the time in seconds)
(h) Once finished doing the above follow the procedure How to start cutting?

(10) How to delete program that is save in the controller?

(a) Go to EDIT[F3] from the main menu screen
(b) Select DEL-FILE[F4]
(c) The saved NC-Program name list will be displayed on the screen
(d) Select the NC-Program that you need to delete from the list, using the arrow key on the controller
(e) Press ENTER key to confirm deletion

46
Section 5: Procedure

(11) How to change cutting speed?

(a) First set the maximum cutting speed in SETUP[F4]----SPEED[F1]----MACHINING SPEED set the value is mm/min in
metric mode or inch/min in inch mode
(b) The value set in the MACHINING SPEED is the maximum speed at which the machine will move while cutting
(c) In AUTO mode the cutting speed can be adjusted while cutting operation by pressing

User can increase speed to a maximum value set in SETUP[F4]----SPEED[F1]----MACHINING SPEED

(d) In AUTO mode before the cutting operation or while the cutting is paused a desired cutting speed can be entered by
pressing F key on the controller. You can enter the desired cutting speed(Value should be set between 05 ~
MACHINING SPEED) after entering the value Press ENTER key

(12) How to set preheat (hot up) time?

(a) Preheat (hot up) is needed for flame (oxy fuel) cutting to make the metal reach its kindling temperature before cutting
start. The hot up time varies with the material and the thickness of the plate
(b) The preheat time (Hot up time) is required for flame cutting only
(c) To set Hotup Time: SETUP[F4]----FLAME[F3]----HOTUP TIME
(d) Once the hot up time is set, the machine will wait for the hot up time before it starts the cutting(Cut oxygen is opened)

(13) How to adjust pierce time?

(a) Pierce time is the time needed by the Plasma/Flame to make the initial pierce and then start cutting the required shape.
Making the initial pierce take longer time than the continuous cutting
(b) For plasma mode Pierce time: SETUP[F4]----PLASMA[F4]----PIERCE TIME (set time in seconds)
(c) For Flame mode Pierce time: SETUP[F4]----FLAME[F3]----PIERCE TIME (set time in seconds) In flame mode the
pierce time starts after the preheat (hot up)time

(14) How to clear memory in the controller?

(a) The controller has an inbuilt memory for storing the NC programs the user frequently use
(b) To do a complete formatting of the controller you need to clear the controller memory also
(c) On the main menu screen press the code GG3 (Alphabet “G” two times and number “3” one time)
(d) A screen will appear with an option FILE FORMAT Press ENTER to confirm the selection
(e) Please wait for a few minutes for the controller to clear the memory
(f) After this all the saved NC programs in the controller will be deleted

(15) How to restore factory setting?

(a) The SteelTailor controller has many SETUP that can be changed by the user that may modify the operation of the
machine. There is an option to go back to the original factory setting
(b) On the main menu screen press the code GG3 (Alphabet “G” two times and number “3” one time)
(c) A screen will appear with an option PARAMETER Press ENTER to confirm the selection
(d) This will return all the parameters in the SETUP to the original factory setting
(e) This option is very helpful in the initial CNC operation learning period

47
Section 5: Procedure

(16) How to change language?

(a) The SteelTailor controller will have two language options
(b) Switch language: On the main menu screen press the code GG3 (Alphabet “G” two times and number “3” one time)
(c) A screen will appear with an option of language Press ENTER to confirm the selection
(d) This will make the controller language change

(17) How to test run the cutting shape?

(a) There is an option in auto mode to test run the machine movements, to check if the shape will be cut correctly within the
plate
(b) Select a shape you want to cut from USB, saved NC-program, Library
(c) Go to AUTO [F1] ---- Press X key on the controller key board. You will see the TEST icon on the right side get high
lighted
(d) Press GREEN Button to start the test run. The machine will just move according to the shape no ignition operation or
cutting will happen in the test run mode

(18) How to measure the contour?

(a) Before cutting start to check if the shape hold within the metal plate contour function can be used
(b) After loading the shape AUTO[F1]----OTHERS[F6]----CONTOUR[F1]
(c) If the current torch position is not the REFERENCE point a prompt will appear

CURRENT POSITION
FROM REFERENCE

(d) CURRENT POSITION means the current torch position will be set as reference and contour movement will start
(e) FROM REFERENCE means the torch will first moved to the reference point then contour movement will start
(f) While contour movement process if the shape is going out of the plate size, need to reposition the reference point
(g) To reposition the reference: Pause the contour movement by pressing RED Button
(h) Move the torch to the edge of the plate using the arrow keys on the controller
(i) Once the torch is moved the plate edge press GREEN Button
(j) A prompt will appear on the bottom line of the screen MODIFY REFERENCE? (ENT/ESC)
(k) Press ENTER to confirm to change the Reference point. Press ESC to ignore the modification
(l) The CONTOUR Movement will be completed with the modified reference point

48
Section 5: Procedure

(19) How to set the kerf?

(a) Kerf is the gap on the metal plate when plasma or flame cutting create Kerf width varies according to the plate thickness
and the torch to plate distance.

(b) For add Kerf compensation(width) in AUTO [F1]----KERF[F5]

(c) Enter the Kerf width in mm/inch according to the controller setting
(d) Press ENTER to confirm the value
(e) The selected Kerf value will be displayed on the top line of the controller screen in AUTO[F1] / MANUAL[F2]

49
Section 6: Command Instructions

Section 6: Command Instructions

6.1 Description of Programming Symbols

In CNC cutting operation, each step is taken according to a program. Each machining program
is composed of several command segments, each command segment is composed of several
function words and each function word is required to be a letter followed by parameter value.
Definitions of Function Words:
N Serial number of command segment
G Preparatory function
M Auxiliary function
T Tool function (refer to as flame width in this system)
L Number of cycles, time delays
X X-axis(diameter) absolute coordinate
Y Y-axis absolute coordinate
I The difference between the coordinate value of circle center and X-axis original value in
arc cutting operation
J The difference between the coordinate value of circle center and Y-axis original value in
arc cutting operation
R To designate arc radius
H To designate arc cordial height
A Auxiliary variable
F To designate machining speed for G01, G02 and G03
X[U]n--- It is allowed to be either X or U and n stand for a value;
Y[V]n----It is allowed to be either Y or V, and n stand for a value;
PPn-------It is allowed to be a combination of any two axes or one axis at least.

6.2 Coordinate System

The CNC system uses standard rectangular coordinate system, as shown in the figure below.

50
Section 6: Command Instructions

6.3 Basic Preparatory Commands

1） G92: Reference Point Setting Command
When developing a program, it is required to place the coordinate value (absolute coordinate) of machining origin
point(reference point) at the very beginning.
Format: G92 Xn Yn
If G92 is not followed with X/Y coordinate values, then the current X/Y coordinate will be taken as reference point.
Generally when the origin point of machine is used as reference point for positioning purpose, G92 will not be
followed with X/Z values.
2） G90/G91: Absolute/Relative Coordinate Commands
When using G90, X/Y represent coordinate values and U/V represent the values relative to the current point; when
using G91, X/Y and U/V all represent the values relative to the current point.
Format: G90
Format: G91
Example 1:
G92 X0 Y0
G91 // Relative coordinate system
G00 X100 Y100 // Quickly reach point (100, 100), equivalent to G00/U100/V 100
G01 X500 Y100 // Machining to point (600,200) along a straight line, equivalent
G01/U500/V100
Example 2:
G92 X0 Y0
G90 // Absolute coordinate system, by default
G00 X100 Y100 // Quickly reach point(100, 100)
G01 X600 Y200 // Machining to point(600,200) along a straight line
3）G20/G21: English/Metric Commands
G20 stands for English system. Following G20, the values of X，Y，I，J，R，U，V，H and F are all in Inch；
G21 stands for metric system. Following G21, the values of X，Y，I，J，R，U，V，H and F are all in metric.

51
Section 6: Command Instructions

4）G00 Quick Move

This command can move the cutting torch quickly to a designated position. In the event of two axial movements,
the cutting torch will move along a straight line from the origin point to the end point at the speed of the maximum
speed limit multiplied by multiplying factor.
G00 movement is subject to speed multiplying factor.
Format: G00 X[U]n Y[V]n
or G00 PPn
5）G01: Linear Cutting Command
This command makes the torch cut to a designated position along a straight line. As machining movement
command, it allows uni axial or biaxial linear interpolation movement. The feed speed is designated by F command.
Format: G01 X[U]n Z[W]n [Fn]
or G01 PPn [Fn]

6）G02/G03: Circular Cutting Commands

This command is used for circular interpolation, including clockwise circular cutting command G02 and
counterclockwise circular cutting command G03. See the figure below for the setting of directions.
Format G02[03] X[U]n Y[V]n In Jn [Fn] or G02[03] X[U]n Y[V]n Rn [Fn]
G02[03]PPn In Kn [Fn] or G02[03] PPn Rn [Fn]
NOTE
I and J are the increased values
of circle center relative to the
origin point in X-axis and Y-axis

R is the radius of circle(R is a

positive value and can be used to
represent radius where circular arc
≤180°).

Alternatively, if I and J are

designated, R will be not
necessary; if R is designated, I and
J will be not necessary.

52
Section 6: Command Instructions

7）G04: Pause/Delay Command

This command is used for settling time delay. When this command is executed in a program, the time delay defined
by command L in seconds will be given.
Format: G04 Ln
Example: G04 L2.4 （To delay 2.4 seconds ）
In the execution process of G04 command, if [START] key is pressed, the time delay will be disabled and the
subsequent program will be executed continually. If [Exit] key is pressed, the execution of the current program will
be aborted.

8）G26/G27/G28: Return Reference Point Commands

These commands make the cutting torch return to the reference point automatically.
Format: G26 Return to the reference point along X axis.
G27 Return to the reference point along Y axis.
G28 Return to the reference point simultaneously along both X and Y axes.
Example: G28 (simultaneously return to reference point, equivalent to execute G00 command)

9)G22/G80: Repetitive Commands

These commands are used for execution of program loop. G22 is used to designate the start of loop and number of
cycles L. G80 is the end mark of loop. These commands may be used for nested loop not more than 5 levels. G22
and the nearest G80 form a loop.
Format: G22 Ln（L to designate number of cycles）
Loop
G80 （End mark of loop）
Example: N000 G92 X 100 Y100
N001 G00 X60 Y80
N002 G22 L5 - Level 1 loop starts.
N003 G00 V50 U-25
N004 G22 L5 - Level 2 loop starts.
N005 G01 U5 V-10
N006 G80 - Level 2 loop ends.
N007 G80 - Level 1 loop ends.
N008 G28
N009 M02

53
Section 6: Command Instructions

10）G40/G41/G42: Cutter Radius Compensation Commands

Format: G41 （or G42 ）Rn
NOTE
.
G41 is to compensate a half diameter of flame left wards
.
along the machining path.
Program segment to be compensated.
G42 is to compensate a half diameter of flame right
G40
wards along the machining path.
Since cutter compensation is made automatically,
G40 represents end of offset.
there must be G00 Quick Move command before
G41 or G42 commands so as to assure the position of cutting torch is corrected.
Behind G40 the end mark of cutter compensation, a G00 command is necessary to adjust the position back.

6.4 M Auxiliary Commands

M00: Program suspension command. The program execution will be suspended at this command until
[START] key is pressed.
M02: Program end command. The program will be pended at this command.
M30: The same as M02.
M10/M11: Acetylene (GAS) valve switch commands, M10 to open and M11 to close the valve.
M12/M13: Cutting oxygen valve switch commands, M12 to open and M13 to close the valve.
M14/M15: Cutting torch lift switch commands, M14 to turn on and M15 to turn off.
M16/M17: Cutting torch lower switch commands, M16 to turn on and M17 to turn off.
M24/M25: Reserved switch commands, M24 to turn on and M25 to turn off.
M20/M21: Ignition switch commands, M20 to turn on and M21 to turn off.
M07: Fixed loop of piercing(M07 allows to relocate the cutting torch, but impossible to return)
M08: Fixed loop of cutting stop
The operation sequence of M07 in flame cutting operation is as follows:
1．Open acetylene (gas) valve and ignite the torch if the valve is not open.
2．Lower the cutting torch (for time delay of torch lowering, see M71 command);
3．Open the oxygen preheating valve and count preheating time delay. If the preheating time is
insufficient, it will be prolonged to 150 seconds automatically by pressing [PAUSE] key.
If preheating is done midway, press [START] key to abort the time delay. The new
preheating time will be automatically saved in the parameter of preheating time delay.
4．Lift the cutting torch(and count the time delay of lifting torch, M72);
5．Open the cutting oxygen valve(M12), count the time delay and lower the cutting torch
(count the time delay of lowering torch , M73).
6．Switch on height controller(M38) and run the subsequent program.

54
Section 6: Command Instructions

The operation sequence of M07 in plasma cutting operation is as follows:

1. Lower the cutting torch(and count the time delay of lowering torch, see M71);
2. If hole positioning option is enabled(refer to SETUP), the cutting torch will move down
until hit the lower limit switch. Then the cutting torch will move up until the hole
positioning time delay is up.
3. Turn on the arc ignition switch.
4. Test the signal of "Arc Voltage Successful", which will not be tested if the arc voltage tests
option is taken to 0(not test). When arc ignition is successful, the piercing time delay will start to count in
seconds.
5. Switch on height controller (M38) and run the subsequent program.

M08: fixed loop of cutting stop

The operation sequence of M08 in flame cutting operation is as follows:
1. Close the cutting oxygen valve (M13).
2. Turn off the height controller (M39).
3. Lift the cutting torch (M70).
The operation sequence of M08 in plasma cutting operation is as follows:
1. Turn off the arc voltage switch.
2. Turn off the height controller (M39).
3. Lift the cutting torch (M70).

M50: Piercing action

1．Lift the cutting torch(M72). There is no this step in plasma cutting operation.
2．Open the cutting oxygen valve(M12) or turn on plasma arc ignition and check for the
signal of "Arc Voltage Successful".
3．Lower the cutting torch(M73). There is no this step in plasma cutting operation.
4．Switch on height controller(M38).

M52: Fixed loop of ignition

Operation sequence: open acetylene(gas) valve(M10); turn on the high voltage ignition(M20);
count the ignition time delay and turn off the high voltage ignition(M21).

M70: Fixed loop of lifting torch

Used at the beginning of a program and at the end of cutting section, this command is to raise
the cutting torch for possibility to move quickly to next cutting position.
The operation sequence is as follows: turn on the torch lifting switch (M14); count the time
delay of lifting torch. Turn off the torch lifting switch (M15).

55
Section 6: Command Instructions

M71: Fixed loop of lowering torch

This command is used before piercing operation, opposite to M70 in function and little
bit smaller in value. Because of gravity, the lowering action is faster than lifting action.
Operation sequence: turn on the torch lowering switch (M16), count the time delay of
lowering torch(refer to 7.3 for flame parameter) and turn off the torch lowering switch(M17).

M72: Loop of lifting the piercing torch

At the end of preheating, this command is used to lift the cutting torch somewhat to prevent
the torch nozzle from blocked by splashing slag.
The operation sequence is as follows: turn on the torch lifting switch (M14); count the time
delay of lifting the piercing torch; turn off the torch lifting switch(M15).

M73: Loop of lowering the piercing torch

At the end of preheating after M72 is executed and the cutting oxygen valve is opened, this
command is used to move the torch to the cutting position, opposite to M72 in function and
little bit smaller in value. Because of gravity, the lowering action is faster than lifting action.
Operation sequence: turn on the torch lowering switch (M16), count the time delay of lowering
the piercing torch and turn off the torch lowering switch (M17).

M75: Time delay of torch positioning

When positioning the plasma gun, lower the torch(M16). It will not stop until the torch hits
the lower limit switch M17). Turn on the torch lifting switch (M14). After count the time
delay of torch positioning(refer to 7.4 for plasma parameter), the lifting torch will stop(M15).

M80: Master switch

All the output ports will be turned off if the command of M80 is executed

56
Section 7: Wiring Diagram

Section 7: Wiring Diagram

7.1 The Controller and its Peripherals

9 pin to motor driver

25 pin from
the controller
15 pin to Height Controller
(THC)

57
Section 7: Wiring Diagram

7.2 Input and Output Pin connections of DB 25

X/Y+ limits, two positive axial travel limits connected in series, high priority.
>W+ 1
Please jump the signal to 24V ground if not use.
X/Y-limits, two negative axial travel limits connected in series, high priority.
W-< 14
Please jump the signal to 24V ground if not use.
External starting key, high in effect. Please jump the signal to 24V ground if not
STA 2
use.
External backspace key, high priority. Please jump the signal to 24V ground if not
RET 15
use.
Arc voltage test, normally low priority, but high priority when arc voltage is not
DLZ 3
enabled.
External emergency stop key, high priority. Please jump it to 24V ground if not use.
STO 16
External pause key, high priority. Please jump it to 24V ground if not use.
PAU 4
Lower limit for plasma torch positioning operation.
XXW 17
NO contact output of height-control corner signal relay (auto/manual switch for
5
height control).
NO contact output of arc ignition signal relay.
18
Common port for COM (OH1/OH2/OH3/OH4) isolation output.
6
NO contact for lowering operation (OH4) of cutting torch with height controller.
19
NO contact for lifting operation (OH3) of cutting torch with height controller.
7
NC contact for lowering operation (OH4) of cutting torch with height controller.
20
NC contact for lifting operation (OH3) of cutting torch with height controller.
8
M10/M11
Flame cutting: M38 height control; M38 for ON and M39 for OFF
or 21
Plasma cutting: M10 reserve; M10 for ON and M11 for OFF
M38/M39
M20(ON) and M21(OFF). In flame mode, used for ignition switch; in plasma mode,
M20/M21 9
always ON when ignition delay is 0 acting as flame/plasma selective switch.
Reserved
M22/M23 22
Reserved
M24/M25 10
NC contact for corner(OH1)
23
NC contact for cutting oxygen(OH2)
11
+24V/1A power supply
24V 24
+24V/1A power supply
24V 12
Ground for 24V power supply
24V 25
Ground for 24V power supply
24V 13

58
Section 7: Wiring Diagram

7.3 Connections of DB 15

7.4 Controller connector Block Diagram

59
Section 7: Wiring Diagram

7.5 Controller Inside Block Diagram

60
Section 8: Controller Dimensions

Section 8: Controller Dimensions

61
Section 9: Troubleshooting

Section 9: Troubleshooting

Fault Symptoms Fault Check Fault Analysis Recommended Solutions

Suddenly break Always stop at the same a. Machining program at Dispatch the software back to the
down in normal position in every operation fault manufacturer for professional
operation cycle b. CNC software at fault troubleshooting
The system still runs but the a The travel motor is lock Check if the machine is frozen and
cutting torch stops ed. level enough.
abnormally along all axes or b The travel motor fails.
one axis
The system still runs but The machine operation is a. Remove the interference and
the cutting torch does not interrupted. make
move along one axis an sure the grounding wire of plasma
y more and gives no power supply is connected to the
response to any keystroke, machine.
especially to the pause key b. Check if the motor(previous
model)
has isolation board or not.
c. If it is flame mode, check if the
solenoid valve for cutting oxygen is
given arc extinction.
Motor fails to Check the system wiring. Loose connection or Secure the connection
run disconnection

Check the driver. Check for any alarm mess Change the setting of driver.
age or if the setting is
correct or not.
Check system setting Check if the start speed is Suggest to record the original
zero or too high, the speed parameters before making any
regulation time is too short modification
and the electronic gear or
pulse equivalency is
appropriate to be zero.
Check for axle problem and if Replace parts one by one Replace the broken part.
the same model of motor is to isolate the real cause to
available. the problem.
Slow system Check the power supply Check if the output voltage Adjust the output voltage or replace
response of power supply is within the power supply for switch.
the allowable range
Check the system parameters Suggest recording the original
for any error. parameters before making any
modification.

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Section 9: Troubleshooting

Travel limit Check if any external limit Check if limit switches are Secure the connection
alarm at switch is connected functional and if loose
power-on connection or disconnection
exists.
If no external limit switch Modify it to normal range.
is connected, check the
system if the current
coordinate values are too
high and out of the travel
limit set by software. Check
if the travel limit set by
software is too small.
In DIAGNOSE window, Check for any change with
trigger the external limit the corresponding input port
switch.
No response to Check the cable for keyboard. Check if the keyboard is Secure the connection.
keystroke or loosely connected or
wrong key disconnected.
assignments
The system is Incorrect parameter setting. Record the electronic gear in system
locked up in parameters and then press G, G and 3
manual/automat in the system main window
ic successively. Save the parameters in
mode. parameter setting mode. Restart the
system and fill the recorded value of
electronic gear into the
corresponding position. Save the
parameter and test the system
performance.
No input/output Check the cables for input and Check if they are well Secure the connection.
output connected
Check if 24V power supply is Check the voltage of Check the switching power supply
normal or not. 25-pin port between Pin 24
and Pin 25.
Check the cables inside t Secure the connection
he system for any loose
connection.
Blank screen Check the cables for LCD Secure the connection
for any loose connection

63
Section 9: Troubleshooting

USB USB disk is not compatible Try the USB disk of other model or
transmission with the system brand.
failure Incorrect format of USB Reformat the USB disk to FAT
disk forma
t.
Check the lamp indicator Check the USB Remove foreign material from the
of USB port for any light. port for any foreign material port
and all the pins are in
normal condition.
The system Replace the machining If the problem is gone, it Check the program.
returns to the program and test running the means that machining
main window system; initialize the system program has bug.
after machining if any parametric problem.
program is
started.
The system can Initialize the system if an Initialize the system parameters
only machine y parametric problem
straight line and Replace the machining If no more problem, check Check the program or return it to the
fail to machine a program and test run again that machining program manufacturer for diagnosis.
circle.

Screen blinks a. The power supply unit for plasma, CNC system and the enclosure of machine must share a ground
when a solenoid wire that is 2mm thick at least in diameter and well connected to the ground.
valve is opened b. Shielded cables must be used for the system input/output and the exposed part at the cable end
or plasma arc must not be longer than 30mm.
ignition is going c. The unused input end must be connected to 24V ground wire.
on. d. A 0.01uF capacitor should be used between the 24V ground wire and enclosure (shielded cable).
e. Use an isolation transformer (380V-220V) and as interference suppressor if it is possible.
f. Separate the operational power supply for high-power welding machine/cutting machine from
that for CNC system.
Failure to save Failure to save the program. After replacing batteries, press G, G
the program or and 3 in the system main window
clobber successively to file format the
program area.
No system Check if 24V power supp Measure the voltage Check and replace the switching
output ly is normal or not. between Pin 24 and Pin 25 power supply unit.
Check if the four relays Re-plug or replace the relays.
on the rear panel are reliably
connected, if the relay
operation is normal and if the
contact is functional.

64
Section 10: Index

Section 10: Index

ADSPEED .................................................................................................................................................. 10, 18
ANGLE ......................................................................................................................................11, 19, 24, 37, 40
APPLY........................................................................................................................................................ 35, 45
ARC ON ............................................................................................................................................. 4, 9, 18, 28
AU-SPEED ................................................................................................................................................. 10, 18
AUTO ........................................................................................... 6, 8, 10, 15, 20, 21, 28, 30, 44, 45, 47, 48, 49

BRIDGE ..........................................................................................................................................11, 14, 19, 30

CLS CO- ....................................................................................................................................................... 6, 20

CONTINUE ................................................................................................................................................ 10, 18
CONTOUR ................................................................................................................................................. 13, 48
CONTROL ........................................................................................................................... 6, 14, 16, 29, 30, 46
COORDI-.......................................................................................................................................................... 20

DEL-FILE ................................................................................................................................................... 21, 46

DEL-LINE .................................................................................................................................................... 6, 21
DIAGNOSE ................................................................................................................................ 6, 10, 19, 31, 63
DISTANCE ...........................................................................................................................................11, 19, 20

EDIT ......................................................................................................................................6, 11, 21, 44, 45, 46

FLAME ............................................................................................................................. 6, 9, 18, 26, 29, 46, 47

HOTUP ................................................................................................................................................... 4, 26, 47

H-SPEED ...................................................................................................................................................... 6, 20

INPUT .............................................................................................................................................................. 33

KERF .......................................................................................................................... 6, 9, 13, 17, 30, 34, 35, 49

LIBRARY ............................................................................................................................................... 6, 34, 45

LOAD ............................................................................................................................................... 6, 21, 22, 44

M10............................................................................................................................................. 4, 32, 54, 55, 58

M12......................................................................................................................................... 4, 9, 17, 32, 54, 55
M14................................................................................................................................................. 32, 54, 55, 56
M16....................................................................................................................................................... 32, 54, 56
M20................................................................................................................................................. 32, 54, 55, 58
M22............................................................................................................................................................. 32, 58
M24............................................................................................................................................. 4, 26, 32, 54, 58
M38................................................................................................................................................. 32, 54, 55, 58
MACH-0 ....................................................................................................................................................... 6, 20
MACHINE X ...............................................................................................................................................11, 19
65
Section 10: Index

MACHINE Y ...............................................................................................................................................11, 19
MANUAL........................................................................................................................6, 10, 11, 12, 17, 18, 49
MEASURE ....................................................................................................................................................... 20
MIRROR ...............................................................................................................................................11, 13, 19
MOVE HOLE ................................................................................................................................................... 16

NEST .......................................................................................................................................................... 13, 35

NEW ............................................................................................................................................................. 6, 21

ORIGIN ................................................................................................................................................ 20, 24, 25

OTHERS ........................................................................................................................................... 6, 13, 20, 48
OUTFILE.......................................................................................................................................................... 22
OUTPUT .......................................................................................................................................................... 32

P-END .............................................................................................................................................................. 20
PIERCE ...................................................................................................9, 11, 15, 16, 17, 18, 26, 27, 29, 46, 47
PLASMA .............................................................................................................................. 6, 27, 28, 29, 46, 47
PREHEAT .................................................................................................................................................... 4, 16
PROGRAM .............................................................................................................................................8, 11, 17
P-START .......................................................................................................................................................... 20

RE-BREAK .................................................................................................................................................. 6, 12
RETURN .......................................................................................................................................... 6, 14, 16, 20
RETURN TO MACHINE ZERO ..................................................................................................................... 20
RETURN TO REFERENCE ............................................................................................................................ 20
ROTATE ...................................................................................................................................11, 13, 19, 20, 35

SAVE .......................................................................................................................................... 6, 21, 30, 44, 45

SCALE...................................................................................................................................................11, 13, 19
SECTION ..........................................................................................................................................6, 11, 12, 19
SELECT...........................................................................................................................................11, 22, 26, 30
SELECT N-PIERCE..........................................................................................................................................11
SELECT PROG LINE .......................................................................................................................................11
SETUP ...............................................................................6, 7, 11, 14, 16, 19, 20, 24, 25, 26, 27, 29, 46, 47, 55
SETUP CO-ORDINANCE............................................................................................................................... 20
SETUP REFERENCE ...................................................................................................................................... 20
SPEED ........................................................................................................................ 6, 8, 10, 17, 18, 20, 24, 47
STEP ............................................................................................................................................................. 6, 20
SYSTEM ................................................................................................................................................ 6, 20, 25

TEST..................................................................................................................................................... 10, 18, 48

TORCH DN ................................................................................................................................................ 10, 18
TORCH UP................................................................................................................................................. 10, 18

66
Section 10: Index

USB .......................................................................................................................6, 8, 11, 21, 22, 44, 45, 48, 64

VIEW .......................................................................................................................................... 6, 13, 22, 44, 45

WENTAI .................................................................................................................................................... 13, 29

ZERO ALL CO-ORDINANCE........................................................................................................................ 20

ZOOM IN ................................................................................................................................................... 10, 18
ZOOM OUT ............................................................................................................................................... 10, 18

67