Operating and Maintenance Manual - PART 1
Operating and Maintenance Manual - PART 1
Operating and Maintenance Manual - PART 1
CONTROGEN HX
Static Excitation System for Hydrogenerator
100MW
Tri An HPP
Vietnam
DESCRIPTION
ACCESSIBILITY Free
DATE 2014-05-16
NAME SIGNATURE
WRITTEN BY W.M. CHEONG
CHECKED BY H.L. CHENG
APPROVED D. TOMERLIN
DOCUMENT TYPE
ALSTOM DOCUMENT CODE
© ALSTOM 2014 - All rights reserved. We reserve all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.Template No.: EM-T-010
Rev.G (20090116)
REVISION HISTORY
A W.M. CHEONG H.L. CHENG D. TOMERLIN 2014-05-16 For approval, After FAT REL
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Remarks
Chapters
Yes No
Section 1 DESCRIPTION OF THE EXCITATION SYSTEM 6
1.1 Important Information 6 X
1.2 Risks & Protection 7 X
1.3 Standards & codes 7 X
1.4 General description 8
1.5 Working conditions 8
1.6 Equipment main characteristics 9
1.7 Voltage regulator main characteristics 10
1.8 Regulation system 11
1.8.1 Regulation structure 11
1.8.1.1 Fully redundant AVR/FCR configuration with two regulators 11
1.8.2 Regulator functions 11
1.8.3 Limitations 12
1.8.3.1 V/Hz limitation 12
1.8.3.2 Under-excitation limitation 12
1.8.3.3 Stator current limitation 12
1.8.3.4 Power system stabiliser 13
1.8.3.5 Overexcitation limitation 13
1.8.3.6 Droop 14
1.8.3.7 Stator voltage limitation in manual mode (option): 14
1.8.3.8 Under excitation limitation in manual mode (option): 15
1.8.3.9 Field current forcing (option): 15
1.9 Power supply to the control system 16
1.10 Power supply to the excitation system 17
1.10.1 Excitation current supplied from shunt excitation transformer 17
1.11 Flashing excitation 18
1.12 Overvoltage protection by crowbar 19
1.13 Discharge of the field windings 20
1.14 Thyristor rectifier 21
1.14.1 Disconnecting switch 21
1.14.2 Forced air type cooling 21
1.14.3 Over heating protection by heat sink temperature switch 21
1.14.4 Over heating protection by temperature switch in the cooling duct 21
1.14.5 Cooling air flow monitoring 21
1.14.6 Three phases thyristor rectifier 22
1.15 Measuring system 22
1.15.1 Recommended arrangement for stator voltage and current measurements 23
1.15.2 Rotor current measurement configuration 24
1.15.2.1 Measurement by current transformers 24
1.16 Voltage regulator 24
CP1485-1 26
IF1082 26
ZF0001 26
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This document is based on information available at the time of its publication. While efforts have been
made to be accurate, the information contained herein does not purport to cover all details or variations
in hardware or software, nor to provide for every possible contingency in connection with installation,
operation, or maintenance.
Features may be described herein which are not present in all systems. Alstom assumes no obligation of
notice to holders of this document with respect to changes subsequently made.
Alstom makes no representation or warranty, expressed, implied, or statutory with respect to, and
assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information
contained herein. Alstom gives no warranties of merchantability or fitness for purpose shall apply.
In this publication, no mention is made of rights with respect to trademarks or trade names that may
attach to certain words or signs. The absence of such mention, however, in no way implies there is no
protection.
Partial reproduction of this document is authorized, but limited to internal use, for information only and for
no commercial purpose. However, such authorization is granted only on the express condition that any
partial copy of the document bears a mention of its property, including the copyright statement.
© Copyright ALSTOM 2014 - All rights reserved. We reserve all rights in this document and in the
information contained therein. Reproduction, use or disclosure to third parties without express authority
is strictly forbidden
Copyright © ALSTOM 2014. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden..
Copyright © ALSTOM 2014. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden..
ELECTRICAL PROTECTION
Your equipment may imply various risks for you or your equipment.
These risks essentially concern Electricity
• electric shock
• transient increases and decreases in electrical power
• electrostatic discharge
As a result, you may be injured and/or your operator station may suffer
damage. Please remember that operating or working inside your
equipment may impact your physical integrity.
POWER OFF
Power off your equipment before hardware installation.
ALSPA Control System’s operation station has been developed, manufactured and
tested in compliance with the relevant standards.
All these standards are indicated in the following document
ALSPA System - Standards and Codes ptp20a49970
Always bear in mind that optimal operation of the equipment begins with the
compliance with its standards.
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The purpose of the excitation system is to control the stator voltage of a generator.
The present excitation system is of the static type.
Excitation control is based on a digital automatic voltage regulator (AVR), which
controls the firing of thyristor bridges so as to supply the generator with variable field
current.
The equipment can be configured according to the requirements of the control
system. There are several possible configurations (two redundant channels,
automatic/manual mode…) and the number of rectifier bridges depends on the field
current to be supplied to the generator. The excitation system can be connected to a
DCS system via a field bus (MODBUS or E8000).
The excitation system hardware is housed in a sturdy and compact cubicle. The
regulator design avoids any wiring faults and ensures good EMC performance.
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Excitation transformer
Number of phases 3
Rated power 2000
kVA
Operating frequency 50 Hz
Primary voltage 13.8 kV
Secondary voltage 786 V
Vector symbol Yd11
Excitation cubicle
Regulation structure 2/2
Number of rectifier bridges 2
Rated field current 1200 A
No load field current 670 A
Maximum field current during normal excitation 1600 A
Field current during ceiling excitation (50 sec.) 2400 A
Rated excitation voltage 340 V
Maximum excitation voltage 910 V
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The system consists of two identical digital voltage regulators, Regulator 1 and
Regulator 2, both with an integrated FCR (Field Current Regulator). Each regulator
has its own power supply and its own digital thyristor firing module. A failure of the
active regulator causes the system to change over to the stand-by regulator. A
tracking function allows a smooth transfer from one regulator to the other.
Such a structure with a twin automatic regulation and integrated FCR is fully
redundant and ensures best availability of the power generating system. The
thyristor rectifiers are redundant; hence each regulator can control either one of the
rectifiers (for independent redundancy between the regulators and the rectifiers).
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1.8.3 Limitations
The limitation function consists in replacing the voltage set point by the
output of a minimum or maximum U/F ratio selector circuit.
The maximum and minimum U/F values are pre-adjusted and the maximum
frequency is limited by a pre-adjusted value.
This function is designed to work out a reactive power absorption limiting signal in
order to keep the generator within its stable operating range.
The function integrates two independent types of limitation, allowing a good
adjustment of the limitation according to the reactive power capability curve of the
machine:
• The first loop is acting on the reactive power signal preventing its value to
decrease below a minimum negative value. The reactive power limit is designed
thanks to an adjustable three segments line in generator capability curves.
• The second loop is acting on the field current signal keeping it above a minimum
value.
When the limitation loop input signal becomes lower than its permitted minimum
value, the corresponding Integral-Proportional regulator generates a voltage output
signal. This output signal is substituted to the actual stator voltage set-point in order
to maintain either the reactive power or the field current equal to its minimum
allowed value. Then the requested stator voltage set-point is no more realised.
This structure allows to keep the PSS in operation at every time.
This function is designed to keep the stator current within its limits and thus to avoid
overheating of the stator. As an option, this limitation might be temperature
dependent (two slopes to approximate generator temperature capability curve).
The limitation provides an over excitation signal when QE < 0 and a de-excitation
signal when QE > 0. The stator current limitation reference presents an “Inverse
time” behaviour. That means that the set point decreases according to the
overheating of the stator.
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The aim of this system is to smooth rotor oscillations by elaborating a signal which
acts against the angle variation (= load angle + grid angle).
Two kinds of PSS functions are available:
• A dual input PSS, so-called PSS2B in reference with the IEEE Std 421.5: its input
signal is the integral of the accelerating power. It is calculated from the speed and
an integral of electrical power, using the mechanical model of the shaft line,
linked to its inertia.
The main components of the PSS function are:
• The high-pass filters (so-called washout filters) are classically used on the PSS
input signals. They eliminates their DC component.
• The lead-lag filters introduce the necessary phase compensation in the frequency
range in which the PSS shall have a positive damping effect.
• The PSS gain.
• The PSS output limitation that avoids too strong action of the PSS in case of
large disturbances.
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1.8.3.6 Droop
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As an option a filed current forcing function may be available in auto mode. This
function forces the full rectified voltage during a predetermined time in particular
network conditions.
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The control system is fed by two different power sources. One is the plant battery,
the other is the excitation transformer, which supplies rectified AC. Both sources are
connected in parallel for the purpose of redundancy.
Excitation transformer
Power supply
Power plant
converter Regulator 1
DC voltage
power supply
battery 1
Power supply
converter
Regulator 2
battery 2 Power supply power supply
converter
The control system power supplies are in a mutual backup configuration. When
either the AC or the DC source fails, the other one is able to supply the whole
system.
AC supply source is rectified either through a diode rectifier or an AC/DC power
supply.
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Generator Breaker
G
I>
Field breaker
Excitation transformer
Auxiliary power
In normal operation, the excitation transformer is fed directly by the generator. The
field current is provided by the secondary windings of the excitation transformer. The
Thyristor Bridge controls the generator voltage by varying the average field current
value. During the start-up sequence, the remanent magnetic field of the generator is
not strong enough to produce an output voltage. As long as no current is supplied by
the excitation transformer, the rotor is powered with DC or with rectified AC from an
external source. This auxiliary excitation system is usually called "Flashing circuit".
The excitation transformer has to be protected against short circuits by a relay
connected to its primary windings. In case of a fault, the unit is tripped. The
generator breaker and the field breaker are opened.
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The flashing function is used with shunt type excitation systems. The flashing circuit
is designed to supply the rotor field with current during the start-up sequence of the
generator. This current can be supplied by a DC battery or by a rectified AC source.
The source is typically designed to supply up to 15% of the rated no-load field
current of the generator. (This value can be adapted according to the generator
type). The flashing circuit is opened when the generator voltage reaches 15% of its
rated value.
Generator breaker
G
I>
Excitation transformer
Field breaker
Auxiliary power source
DC power supply
from battery
OR
AC power
supply
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This function connects a set of resistors to the rotor windings, in order to rapidly
reduce the generator excitation current in case of overvoltage caused by a short-
circuit across the terminals of the generator. Since the overvoltage can be positive
or negative, this protection is performed by means of two thyristors connected top to
bottom. The voltage regulator includes no circuit for thyristor control; this is
performed by a special electronic board without any external power supply. When
the crowbar is used, the thyristor bridges of the excitation system are forced to
inverter mode.
+ I -
V
Th1
I Th2
I>
Voltage
measure
Crowbar
control
In case of a positive overvoltage, thyristor Th2 is forward biased and the overvoltage
is attenuated through a resistor network. A current relay detects a current in the
crowbar circuit and gives a tripping order to the excitation system.
- I +
V
Th1
I
Th2
I>
Voltage
measure
Crowbar
control
In case of reverse power from the generator field winding, thyristor Th1 is forward
biased and the energy of the winding is discharged through Th1 and the discharging
resistors. A current relay detects a current in the crowbar circuit and gives a tripping
order to the excitation system.
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When the field breaker is opened, the current in the windings is discharged through
a set of linear resistors. These resistors are connected by means of an auxiliary NC
contact of the field breaker, which is closed 1 to 3 ms before the opening of the main
contacts (NO). The number of resistors depends on the energy to be discharged
and their values are calculated such as to limit the peak voltage to a value less than
the maximum rupturing voltage of the field breaker. By default, the discharging
resistors are linear.
+ I -
V
Th1
Th2
Discharging
resistors
Crowbar control
Field breaker
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The thyristor rectifiers are designed to rectify and modulate the AC voltage from the
excitation transformer and to control the field current of the generator. The thyristor
rectifier designed for 3 AC phases are Graetz bridge equipped with quick-acting
fuses (each with an auxiliary contact), an RC circuit for overvoltage limitation, a gate
control circuit and a heat sink.
Cooling is of forced air type). The forced air cooling system includes an air duct with
one or two fans fitted at the bottom of the frame. The cooling air flow monitoring is
done by a differential pressure sensor
The number of thyristor is 6 thyristor bridges per channel. The rectifier bridges is
redundant. In case of a rectifier failure, a monitoring system will automatically
disable the bridge concerned.
The power rectifiers are designed to handle continuously 110% of the nominal
excitation current, as well as the ceiling excitation current for a limited period.
The bridges are fed by the excitation transformer, connected to terminals labelled
L1, L2, L3 on the busbars of the bridge.
The DC output terminals are labelled L+ for positive polarity, and L- for negative
polarity.
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1.15
L1 L2 L3
Or (depending of the
current rating )
L- L+
4 1 2 3 4 9 10 11
U V W U V W
M101 M102
3~ 3~
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The regulation system needs information to process the control loops. The main
values to be measured are:
• Generator stator voltage U12 – U23 – U31
• Generator stator current IS1 – IS2 – IS3
• Generator rotor current IF
In a multi-channel configuration, several measuring arrangements are possible.
The recommended arrangement is to install two independent measuring channels,
one for each regulator. Other arrangements can be used according to the power
plant configuration.
TPI163
TPI163
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The way which measure the current upstream of the thyristor bridge by means of
current transformers.
Main breaker
1.16 G
Excitation
transformer
Protection
Excitation
transformer
Current
Transformer (2x)
Full diodes
bridge
IRed
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The Automatic Voltage Regulator (AVR) controls the generator output voltage so as
to improve the generator's operational stability and keep it within its working limits.
The AVR is a digital type and the regulation loops are processed by a CPU board.
Several specific boards are connected to the main CPU board to perform electrical
Input / Output functions (both logic and analogue).
The input/output boards are linked to terminal plates (for user connections) by
means of ribbon cables connected in front of the I/O boards.
LEDs in front of the electronics boards indicate the status of the board itself and/or
the corresponding I/Os.
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Regulator IOs:
Bridge IOs :
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4-20 mA
signals TTM211
Thyristor Gate
Controller
RJ45
Terminal
Remote IO link
Pulses bus
bloc
Protocol (Modbus TCP)
converter
Pulse IO
Amplifier Regulator
RS485
Thyristor
bridge
TPC215 /
TPT214
IO
PC Bridge
Managed switch
CCAD Switch
TPC215 /
Managed switch
Redundancy
TPT214
link (IF2)
IO
Bridge 2
RJ45
Protocol
Maintenance
converter
link (IF3)
RS485
Remote IO link
(Modbus)
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