Tableau for Manufacturing

SAMPLE TABLEAU DASH BOARDS AND USE

CASES FOR MANUFACTURING
1. OEE Plant Machinery Dashboard

This dashboard essentially capture the equipment level details in dimension such as Equipment Category,
Equipment Working Status (Idle, Pause, Working etc.). This data in turns helps us compute the overall Equipment
Operational Efficiency for a particular equipment.
KPI’s and metrics, the end user are interested in:
OEE = Performance * Quality * Availability (for an equipment)
To compute OEE all the individual metrics of the batch such as:
• Performance (determined by the Rated speed of an equipment vs. the actual speed).
• Availability (computed based on the running time by total time for the equipment).
• Quality (Taken as a constant (100%) in this particular case) is usually has a list of metrics which needs to be
quantified based on which the completed quality for the batch is decided.
1. OEE Plant Machinery Dashboard
On clicking/selecting an equipment, the end user is taken to a detailed dashboard of
that particular
equipment in the selected date range.
Further selecting a particular Day from the Equipment Availability Trend Shows the day level data for the chosen
equipment.
2. Lead Time Analysis
This dashboard records the time spent by each batch in various stages of manufacturing (such as Sifting, Blending,

Compression, Coating & Packaging) and also the time each batch spends in between each function. This overall

picture helps us pinpoint the bottlenecks in the process of manufacturing also highlighting the Turn Around time
for the complete as well as individual processes.

The KPI’s as mentioned above are majorly based upon the functional processes involved in manufacturing. Such as
a. Avg. Time taken by Batches in each process individually. Sum of these averages gives us the Avg. Processing Time.

b. Similarly Average Wait Time by batches is computed by finding out the time Batches have been waiting in front of each individual process. Sum of
these averages gives the Avg. Wait Time
c. Avg. Processing Time + Avg. Wait Time = Total Cycle Time.

This helps the business keep track of the bottleneck by tracing the value of the averages against the standard values.
On Selecting a particular Function block such as Sifting or Coating etc. the user is taken to a detailed dashboard for
the chosen function.
3. CTO Capacity Utilization
The main aim of the dashboard is to map the standard time allotted to each batch of a particular product against
their actual, which indicated the overall utilization % for each of the batches.

KPI’s and metrics, the end user are interested in:

Here the main KPI’s being used are:

• BCF (Batch Charge Frequency, is the avg. frequency or time taken to start the next batch of the same product)
• BCT (Batch Changeover time, indicated the avg. time taken to completed a single batch).

Additionally Yield% is also computed at the batch level to make sure along with the pace the quality output
generated by the system is not hampered.
Production Planning

Production KPI Monitor

● High level overview of critical plant KPIs
● Executives would walk the plant floor, using this
dashboard on their iPads / mobile devices to
understand key metrics in each area, then drill into a
given KPI to explore and analyze why a metric is up /
down
● Value Drivers

○ Provides management real-time visibility

○ Ensure production targets are met
Production Planning

Production sequence &

model mix
● Analyze production sequence to improve flow &
quality
● Identify different model mix combinations (e.g.
color, motor type, trim levels, special products) that
negatively affect the products overall build time and
quality levels
● Value Drivers

○ Identify inefficiencies in the production sequence

○ Improve & sustain high quality /production levels
SC & Inventory Management

Material Planning /
Stockout Prediction

Value Drivers
Production efficiency
JIT arrive of parts to line
Avoid downtime
Reduction in expedited ● Monitor top supply related metrics to ● Predict whether there will be stock
shipments understand where there are product out, then prescribe what actions
shortages and/or risk of stocking out should be taken to avoid a stockout
Logistics Optimization

Variable name, e.g., transport

supplier, customs, product
family, etc.

How can I
maximize
“Delivered
on time”
Dashboard example
Cases where
“Delivered on time”
was better on average

Cases where “Delivered

on time” was worse on
average
Equipment prod. & prev. maintenance

Equipment
Operating
Efficiency
Value Drivers
• Improved process quality,
Six Sigma adherence
• Less scrap / waste
• Improved tact times
● Root Cause analysis (RCA) for equipment
failures and overall accuracy of equipment
results
● Analysis of the equipment results and the
specific angle, nM, for these results
compared to the target
Equipment prod. & prev. maintenance

Production Flow
Analysis
Value Drivers
• Improve flow and reduce
bottlenecks
• Reduce the overall cost of
quality
• Increased capacity / ● Identify bottlenecks in production process
productivity for future model ● Show the time it takes a product to move
launches through each area in the production process
● Analyze root cause data associated to time
• Reduce time to produce a
(e.g., defects captured, equipment failures)
car
Equipment prod. & prev. maintenance

Expected rework &

resource allocation
Value Drivers
• Improve flow & reduce
bottlenecks in finish area
• Improved repair efficiency
leads to better resource
utilization and better ● Kaizen project that improves efficiency of the finish / rework areas
attention to quality ● Provides management in the quality / finish areas the ability to
allocate manpower across the various rework stations, as well as
assign the best people to repair job
 Defect RCA

Example dashboard for defect information

Choose a
facility by
clicking on the
map to see
detailed defect
information for
that facility in
the top right Visibility on
view production (bars)
and defects
(circles) at that
facility over time -
high defect counts
Click the
generally lead to
dashboard to
lower production
interact with
levels in the days
this
immediately
visualization
following the
and learn more
defect
Analytics is a key pillar for the Future of Work and
Sustainability
Self-service analytics Sustainable Plant Health & Safety
in business functions operations Analytics
● Automated data analysis ● Energy efficiency ● Access to self-service
in business functions, optimization security discovery for
e.g., finance, HR ● Waste management employees (TRIR)
● Environmental ● Recorded Injuries (parts,
Accounting Process site) Insights
● Self-discovery of SSHE data
and trends
Value potential: +>10% energy ● Workforce risk & attrition
efficiency in supply chain for ● Management of “Return to
Henkel Workplace” - demo data
hub
Self-service analytics

Analytics can help companies maintaining Human

a healthy safe work environment Resources
A Fortune 500 retailer created
Tableau Dashboards to address
employee call-ins during the
COVID-19 crisis. They needed a
way to assess overall employee
absenteeism as well as looking at
trends and regional impact.

The Executive Summary is used by

C-level executives to get an
understanding of employee call-
ins, compare to the prior day, and
the 7-day average. They can see
this data across the entire
organization, division, market, all
the way to the store level.

Complimentary Use Cases:

Identifying the how to iterate job
functions & allow employees to
support the changing channel mix
 What keeps Manufacturers up at night
Supply Productivity Deploy Protect Profitability &
Chain & Efficiency Data Growth

Increase visibility Maximize ROI through Simpler interface Prioritize investments

and anticipate supply increased productivity, and quick answers to in growth & innovation
chain disruptions. savings, and operational mitigate risk and make even during uncertain
efficiency. customers happier. times.
Supply Chain Simplification and Risk Management
Gain visibility at all levels with a modernized supply chain

Reduce risk
Pinpoint areas of risk, break down silos
to spark internal action, and maximize output while
minimizing cost and prioritizing safety.
Evaluate vendors
Head into supplier negotiations armed with
intelligence, make informed decisions to reduce your
number of suppliers.
Mitigate business disruptions
Avoid surprises and make fast, informed decisions
with time-series based projections and predictive
insights.
More with Less: Improve Productivity and Efficiency
Unify your organization to solve your most important production issues

More accurate forecasting, faster

Quickly gauge important metrics in inventory,
sales, production, transportation, and more.
Assess performance
Guided analysis to develop best practices and
remove barriers to peak employee performance.
Simplify collaboration
Make information sharing between engineering,
supply chain, and the production floor seamless.
Become a Data Driven Digital Organization
Use data to optimize operations and maximize innovation

Shed cumbersome manual processes

and stop spending hours in spreadsheets.
A single source of truth
Manufacturing sites produce more data than any other
industry - unify it for quick decision making, easy flow
of information, and to impact your bottom line.
Visualize growth
See the exact metrics and visualizations you need
populated with real time data.
Drive Sustainable Business Growth
Lead your bank, insurance or wealth firm with healthy financials into the future

Improve customer experience

and increase customer satisfaction.
Accurately forecast revenue
Real time access to current business health metrics,
while minimizing the impact of disruptions and
changes in demand with predictive capabilities.
Monetize service
Unify customer data to discover new aftermarket
revenue opportunities and
gain a competitive edge.
A Single Source of Truth

Eveready achieved 5x ROI in six months

by adopting a single source of truth
● Transformed messy data into actionable insights
● Supply chain gained real time visibility and confident
forecasting
● Made stronger decisions, simplified processes, and
saved cost

If not for Tableau, we would have been forced to

stick with creating complex warehouses and
churning data to produce reports and tabular
spreadsheets. This would have hampered our ability
to make quick decision using real-time insights.