Washing Machine Control Panel Manual XGQ

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Washer-extractor Controller

Manual
[For Engineer]

Please read the manual carefully before installation and operation!


Software version
X1.LD009A.X16.002-1 V100A3
X1.LL005A.X16.003-1

Rights Reversed, Pirate Punished


【Safety Precautions】
 Please fix the controller to avoid vibrate drops。
 Please install the controller in the metal or not inflammable
board.
Installatio  Please guarantee electric cabinet temperature among -10℃
n ~+50℃, adding the ventilating fan when necessary.
 Do not expose in the sunlight, strong airflow and mist
 Do not expose in corrosive and pollution gas, such as sulfide
gas, salt mist.
 Please confirm the power supply is OFF.
 Let the professional worker to wiring
 Signal without source input, please do not connect with power
supply,
Wiring  Please increase the system protection, avoids the controller
invalid and cause dangerous.
 Please observe the strong and weak electricity separation
principle.
 Please use the conforms to the technical standard wire
 Please select the parallel method,

Parameter  According to the machine configuration, set the related


parameter, guarantees the machine running.
 After confirming the wiring correctly, then power on.
 Guarantee environmental condition and the power supply
voltage is in permit condition, only in this way can start
Run the machine.
 When running, please do not inspect the signal.
 When running, please do not change the parameter setting.
 When running, please do not approach the machine.
 The user has any repair needs, please contact with
manufacturer, do not intend to repair it by yourself.
Maintenance
 Please do not pull, twist the power line and communication
, inspection line.
 Please do not touch the controller device directly.
 Please be careful when simulating and adjusting the
Others controller on the desk.Presence of high voltage could cause
electrical hazard and injury.

Symbol explanation
Please familiarize yourself with the following standard warning symbols. They are used
throughout this manual to alert you the possible hazards. Anyone installing, operating
and servicing this controller must understand these symbols and follow all the safety rules
in this manual.
It will cause the dangerous situation, possibly will cause the
personal injury or death when error using.
It will cause the dangerous situation, possibly will lead to personal
injury or death, property damage and economic loss when error using.

【Responsibility statement】
 In case of any consequence which corrupts or bugs the controller’s
software, PUNP reserves the right to repair the bug, but does not
have the responsibility to undertake any compensation.
 In case of the controller’s hardware error, PUNP has the right
to repair the flaw, but does not have the duty to undertake any
responsibility.
 Because of improper use, PUNP does not have the duty to undertake
any responsibility.
 PUNP has the right to go to the end user’s service, but does not
have the duty.
NOTE:This manual is subject to change without separate notification.
Content
1 GENERAL.................................................................................................................................................................... 4
2 INSTALLATION........................................................................................................................错误!未定义书签。
2.1 Dimension..................................................................................................................错误!未定义书签。
2.1.1 Front panel................................................................................................. 错误!未定义书签。
2.1.2 I/O control Board..................................................................................... 错误!未定义书签。
2.3 Electric Connection................................................................................................................................5
2.4 Inverter Parameter Setup..................................................................................................................... 6
2.4.1 Digital Input................................................................................................................................6
3 BUTTONS INTRODUCTION..........................................................................................................................................7
4 RUNNING.................................................................................................................................................................... 9
4.1 Startup........................................................................................................................................................ 9
4.2 Manual Running Mode................................................................................................................................9
4.2.1 Start Manual Running................................................................................................................. 9
4.2.2 Change Time,temperature,level............................................................................................... 9
4.2.3 Stop Machine..................................................................................................................................9
4.3 Automatic Running....................................................................................................................................9
4.3.1 Start Automatic Running........................................................................................................... 9
4.3.2 Automatic Running....................................................................................................................... 9
4.3.3 Pause and Continue..................................................................................................................... 9
4.3.4 Manual Operate..............................................................................................................................9
4.3.5 Advance Step..................................................................................................................................9
4.3.6 Ending Automatic Running......................................................................................................... 9
5 PROGRAMMING.......................................................................................................................................................... 11
5.1 Create New Program................................................................................................................................11
5.1.1 Select and enter........................................................................................................................11
5.1.2 Edit................................................................................................................................................ 11
5.1.3 Exit and save..............................................................................................................................11
6 PARAMETER..............................................................................................................................................................12
6.1 Parameter initialization................................................................................................................... 12
6.2 Machine parameter setup..................................................................................................................... 12
6.3 PUNP inverter setup............................................................................................................................. 17
7 ALARM...................................................................................................................................................................... 19
7.1 Alarm Reset..............................................................................................................................................19
7.2 Alarm Information and Obviation.....................................................................................................19
7.2.1 Faults of PUNP inverter................................................................................................................20
7.2.2 Alarms of PUNP inverter.............................................................................................................. 22
SX165006A Washer-extractor Controller

1 GENERAL

This schematic photo is just for reference!


SX165006A controller is specially designed for the control of the automatic washer extractor. It features
stability and reliability in operation.
SX165006A controller has very convenient human-machine interaction interface with liquid crystal
display to show state of operation of the machine including temperatures at Led display and thus helps
monitoring effect. A reliably sealed, water and dust proof key panel is adopt which contains light touch keys
with over one million times working life.
The controller provides both automatic and manual working modes. Under manual mode, all keys are
properly interlocked to avoid possible misoperation. For automatic mode, 5 different cycles can be
programmed and upon a single touch of the [Start] key, the machine will run automatically to the end of the
selected cycle.
SX165006A controller also provides washer extractor with the following characteristics:
 Relays are used as output components to control directly the driving components. This
omission of intermediate relays conduces to less errors and easier maintenance and trouble
shooting.
 Timer operation selected under manual mode.
 During automatic operation programmed time duration of an on-going step could be modified
manually without stopping the operation.
 During operation actual temperatures and set temperatures can be called to display at will.
 Maximum extraction time limit were devised to prevent damage to textiles and machine parts
due to excessive extraction.
 Deal with unbalance under extracting status intelligently
 Ajust the level at your option.
 Various parameters integrated in the computer, which can be set up by manuafacturer before
Exworks.

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SX165006A Washer-extractor Controller

2.3 Electric Connection

Drum water
Punp inverter

sensor
DC12V
RS485
1/HMI power supply

SG
B

A
2/HMI Rs485

Emergency stop

Extr shock MCU


Door switch

Com

Com
Inverter error

Hot water
Forward
Inverter

220VN

220VN

220VN

220VN

220VN

220VL
Soap
Cold water

Drain
Heat
Reverse
SS1
SS2
SS3
SS44
Com1
J3

AC220V

1、 NOTE:Electric connection diagram is just for reference.

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SX165006A Washer-extractor Controller

2.4 Inverter Parameter Setup


There are two ways to controller inverter:
2.4.1 Digital Input

 Digital input List

The controller parameter “Base number of inverter” is 0:

Wash Wash Extract Extract Extract Extract Extract Extract Extract


Forward Reverse Forward Balance Middle High 1 High 2 High 3 High 4
SS1 0 0 0 1 0 1 0 1 0
SS2 0 0 0 0 1 1 0 0 1
SS3 0 0 0 0 0 0 1 1 1
Second 0 0 0 0 1 1 1 1 1
Speed
Forward 1 0 1 1 1 1 1 1 1
Reverse 0 1 0 0 0 0 0 0 0

The controller parameter “Base number of inverter” is 1:

Wash Wash Extract Extract Extract Extract Extract Extract Extract


Forward Reverse Forward Balance Middle High 1 High 2 High 3 High 4
SS1 1 1 1 0 1 0 1 0 1
SS2 0 0 0 1 1 0 0 1 1
SS3 0 0 0 0 0 1 1 1 1
Second 0 0 0 0 1 1 1 1 1
Speed
Forward 1 0 1 1 1 1 1 1 1
Reverse 0 1 0 0 0 0 0 0 0
Note:when inverter type is punp inverter,the controller SS4 can’t connect with inverter.
 The controller and inverter parameter
The controller parameter:

Group Item Value


P6:Inverter setup 1:Inverter type Standard
inverter
P6:Inverter setup 2:Inverter Control. Relay
P6:Inverter setup 3:Base number of invert. 0~1

The inverter parameter:

LG-IG5/ LG-IS5:

Item Value(LCD) Value(7 -Segment)


DRV-03:Drive mode FX/RX-1 1
DRV-00:Cmd. freq Need Need
DRV-05~DRV-07:Step freq-1~3 Need Need
I/O-21~I/O-24:Step freq-4~7 Need Need
I/O-12:P1 define Speed-L 0
I/O-13:P1 define Speed-M 1
I/O-14:P1 define Speed-H 2

Delta B:

Item Value
02-01 Cmd 01:Digital Input With STOP
02:Digital Input Without STOP
04-04~04-07 MI1~MI4 01~04:Speed
05-00~05-14 Step freq Need

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3 Buttons introduction

Icon Function
[wash] button
Press this button to switch among Standard washing ways and
stopping washing.

[Cold Water] button


Switch between starting adding cold water and stopping adding cold
water by pressing this button when the actual level is lower than the set
level.

[Hot water] button


Switch between starting adding hot water and stopping adding hot
water by pressing this button when the actual level is lower than the
setting level.

[Heat] button
Switch between starting heating and stopping heating by pressing
this button when the actual temperature is lower than the set
temperature and the actual level is higher than the value of “Safety
level of heat” parameter.
[Drain] button
Switch between starting drain and stopping drain by pressing this
button.

[Extract] button
Switch between starting medium extract and stopping medium
extractt by pressing this button.

[Supply] button
Under “manual” mode, the supply will work for 30 seconds by
pressing this button and you also can stop the supply during supply
working by pressing this button.
[Level] button
Switch the level among low level, medium level, high level and
calibration level by pressing this button.

[Start] button
Under “Lock” status, press this button to start executing the
selected program
[Stop] button
Under “manual” Mode, press this button to stop current operation;
Under “auto” Mode, press this button to stop current running
program.

[F] button
Function output.

[ADD] button
Midify parameter in parameter setup

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SX165006A Washer-extractor Controller

[SUB] button
Midify parameter in parameter setup

[UP] button
Slect item

[DOWN] button
Slect item

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4 Running
4.1 Startup
After power is on, the LCD shows the startup interface for 10 seconds..

4.2 Manual Running Mode


4.2.1 Start Manual Running
Power on and close the door, it will enter into “Closed status”. Lock the door by pressing [stop]
button.Enter into “Manual mode” by pressing any of the following buttons ([Wash], [Cold Water], [Hot
Water], [Heat], [Drain], [Extract], [Supply])

4.2.2 Change Time,temperature,level


Select the setting items between time, temperature or level by pressing [↑] [↓] button and set the
value by pressing [+] and [-] buttons under manual mode.
Switch the level among low level, medium level, high level and calibration level by pressing [Level]
button.

4.2.3 Stop Machine


Press [Stop] button to stop all the actions running, and return to “Locked status”.

4.3 Automatic Running


4.3.1 Start Automatic Running
On Program select interface, choose your desired program by pressing [↑] and [↓] buttons under
“locked” status, and then press [Start] button to start the program.
On automatic running interface, shows the information, time, water level, water temperature and
steps. User also can change time, speed, water level, water temperature manually.

4.3.2 Automatic Running


When the machine is running, user can pause, continue, or stop the machine, can change time,
speed, water level, water temperature manually, and also can advance to a new step.
On pause status, the controller clue user “Pause run,press <Start>”.

4.3.3 Pause and Continue


When the machine is running, user press [Start] button to stop the machine. On pause status all the
actions is stopped, the count down time is also stopped. Press [Start] button to continue running.
Note:
1. Extract step can not be paused.

4.3.4 Manual Operate


When the machine is running, user can change time, speed, water level, water temperature, actions
manually.

4.3.5 Advance Step


When the machine is running, user can skip to the next or above step by pressing [+] or [-] button.

4.3.6 Ending Automatic Running

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SX165006A Washer-extractor Controller

After complete the last step or press [Stop] button, the controller becomes ending status. The
controller beeps on to clue user, you can stop the buzzer by pressing [Start] button during this beeping
time. User also can lock or unlock the door, and run this program again immediately.

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SX165006A Washer-extractor Controller

5 Programming
There are 5 programs on the controller.
They are pre-set to prog1(standard), prog2(sheets), prog3(rags), prog4(uniform), prog5(towels).

5.1 Create New Program


5.1.1 Select and enter
Select your desired program under “Idle” status, press [ ↑ ] [ ↓ ]button, it will enter into “program”
status.

5.1.2 Edit
Select your desired step by pressing [+] and -] buttons to select your desired step.
Press [Start] button for 3 seconds to delete program completely.

5.1.3 Exit and save


If Press the [Stop] button 3seconds under “program” status, LCD displays the information to ask the
user whether save the program . Save the program by pressing [Enter] button. Exit without saving and
return to main working interface by pressing [ESC] button.

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SX165006A Washer-extractor Controller

6 Parameter
Note: All parameters have already been configured for the machines in factory. Don’t intend to
modify any parameter without any special requirement. Some modification will lead to abnormal
work.
In “count down” interface. Press<↑><↓>. Enter the parameter interface:

 Press [↑] or [↓] button to select setting item and press [ENTER] button to enter into the selected
item.
 Select the sub-item by pressing [↑] or [↓] button. Press [ADD] or [SUB] button to set the value.
After modification, press [CANCEL] button to exit and then press and hold [CANCEL] button for 3
seconds to reserve the modified value and exit to the idle page.
 Default factory password is : [COLD WATER] [HOT WATER] [HEAT] [LEVEL] [SOAP] [EXTR] [F]
[DRAIN] . factory password can be used to set all the items of parameters.
 Default user password is: [COLD WATER] [HOT WATER] [HEAT] [LEVEL] [COLD WATER] [HOT
WATER] [HEAT] [LEVEL]. User password can only be used to set the items with “end user” level.

6.1 Parameter initialization


On thetop menu Of parameter setup interface, press [↑] or [↓] button to select “1:Set to defaults”
and press [ENTER] button to enter into this item.

Press [↑] or [↓] button to select “1: Parameter to defaults” and press [ENTER] button to reset all
the parameters to default value.
Press [↑] or [↓] button to select “2: Program to defaults” and press [ENTER] button to reset all the
programs to default value.

6.2 Machine parameter setup


On the top menu Of parameter setup interface, press [↑] or [↓] button to select “2:Machine setup”
and press [ENTER] button to enter into this item.

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SX165006A Washer-extractor Controller

Group Items Default Range Introduction Level


1:Machine capacity 20KG 1~200KG Factory
2:Language Chinese Chinese, English End User
Celsius,
3:Temperature units Celsius End User
Fahrenheit
Open drain valve automatic after open the door for the safety of the
4:Drain while door open Yes No,Yes Factory
operator.
1:
Open: Drain valve is opened while draining.
Machine 5:Drain valve status N.C N.C.,N.O. Factory
Close: Drain valve is closed while draining.
function
6:Count time after heat No No,Yes Wash time without heat time, must reach temperature. End User
set
When the times of run reaches this value, it will prompt information of
adding lubrication under door open status. The times of run can be
7:Require lubrication 0 0~9999 times Factory
browsed and be cleared by pressing [Extract] button for 3 seconds
from startup screen.
8:Count time after fill Yes No,Yes Wash time without fill time, must reach water level. End User
9:Use password No No,Yes Factory
Open: Inverter error when input signal is invalid.
1:Inverter error N.C N.C.,N.O. Factory
Close: Inverter error when input signal is valid.
Open: Door closed when input signal is invalid.
2: Input 2:Door closed N.C N.C.,N.O. Factory
Close: Door closed when input signal is valid.
status
Open: Extract shock when input signal is invalid.
setup 3:Extract shock N.C N.C.,N.O. Factory
Close: Extract shock when input signal is valid.
Open: Emergency stop when input signal is invalid.
4:Emergency stop N.C N.C.,N.O. Factory
Close: Emergency stop when input signal is valid.
1:Zero level 5cm 0~99cm Set the relative zero level. Factory
2:Low level 20cm 0~Middle Level Set the low level for manual or auto run. End User
Low Level~High
3:Middle level 30cm Set the middle level for manual or auto run. End User
Level
Middle
3:Fill and
4:High level 40cm Level~Overbrim Set the high level for manual or aut run. End User
level
Level
setup
High Set the overbrim level. Drain valve will open when water higher than
5:Overbrim level 99cm End User
Level~99cm the overbrim level.
6:Auto re-fill when low Yes No,Yes Auto re-fill when level is lower than set value. End User
Auto re-fill when difference between current and set is larger than level
7:Level diff. of re-fill 4cm 0~99cm End User
difference of re-fill.

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SX165006A Washer-extractor Controller

8:Max time of fill 10 Min 0~255 Min If level is also lower than set value in time, controller will alarm. End User
Auto fill cold water when level is lower than safety level while filling hot
9:Safety level of hot 10cm 0~99cm End User
water.
10:Hot fill intellective Yes No,Yes Fill hot water or cold water intellective to reach set temperature value. End User
0~Max
1:Min water temperature 0℃ The min value of water set temperature. End User
Temperatrue
Min
2:Max water temperature 90℃ Temperatrue~99 The max value of water set temperature End User

4:Heat
Min
and
3:Temperature of heat 70℃ Temperatrue~M The default value of temperature of heat End User
temp.
ax Temperatrue
setup
4:Auto re-heat when low Yes No,Yes Auto re-heat when temperature is lower than set value. End User
Auto re-heat when difference between current and set is larger than
5:Temp. diff. of re-heat 4℃ 0~99℃ End User
temperature difference of re-heat.
6:Max time of heat 10 Min 0~255 Min If temperature is also lower than set value in time, controller will alarm. End User
7:Safety level of heat 10cm 0~100cm Auto fill cold water when level is lower than safety level while heating. End User
1:Stop filling Yes No,Yes Stop fill cold water while soaping to avoid low water pressure. End User
5:Soap
2:Safety level 10cm 0~99cm Auto fill water when level is lower than safety level while soaping. End User
setup
3:Set time of soap 20 Sec 0~255 Sec Default set time of soap End User
Gerenal、 PUNP
1:Inverter type Gerenal Factory
6: Inverter
Inverter 2:Inverter control. Relay Relay,RS485 Factory
setup 3:Coeff of freq and rev 0.2400 0.0001~0.9999 Coefficient of frequency and rev : Frequency = Rev * Coefficient. Factory
4:Base number of invert. 0 0~1 Base number of inverter while use input signal. Factory
1:Minimum pause fwd/rev 5 Sec 1~255 Sec Min time between forward and reverse to avoid motor overload. Factory
2:Standard wash run time 25 Sec 1~255 Sec Standard wash run time, includes forward and reverse. End User
3:Stand. wash stop time 5 Sec 1~255 Sec Standard wash stop time, includes forward and reverse. End User
4:Gentle wash run time 15 Sec 1~255 Sec Gentle wash run time, includes forward and reverse. End User
5:Gentle wash stop time 5 Sec 1~255 Sec Gentle wash stop time, includes forward and reverse. End User
7:Wash 6:Heavy wash run time 35 Sec 1~255 Sec Heavy wash run time, includes forward and reverse. End User
setup Heavy wash stop time, includes forward and reverse.
7:Heavy wash stop time 5 Sec 0~255 Sec End User
When “Heavy wash stop time” is set to “0”, it becomes single wash.
1~ Max speed of
8:Speed of normal wash 40 rpm Default speed of normal wash. End User
wash
Max speed of wash. Wash at max speed when the set value is larger
9:Max wash speed 60 rpm 1 ~ 100 Factory
than max speed.

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SX165006A Washer-extractor Controller

1~ Max speed of
10: Speed of gentle wash 40 rpm Default speed of gentle wash. End User
wash
1~ Max speed of
11:Speed of single wash 40 rpm Default speed of single wash. End User
wash
1:High extract number 1 1~4 High extract number. There are four high extract most Factory
2:Level for balance 20cm 0~99cm Auto fill to level at least before extract to avoid shock. End User
If the level is higher than level at most after balance drain, controller
3:Balance drain level 15cm 0~99cm End User
will alarm.
4:Forward run time 10 Sec 1~255 Sec Forward run time at beginning of extract. End User
5:Bala. with water time 60 Sec 1~255 Sec Balance with water time at extract. End User
6:Bala. drain water time 60 Sec 1~255 Sec Balance drain water time at extract. End User
7:Mid extract time 60 Sec 1~255 Sec Time of mid extract. End User
8:High extract 1 time 60 Sec 1~255 Sec Time of high extract 1. End User
9:High extract 2 time 60 Sec 1~255 Sec Time of high extract 2. End User
10:High extract 3 time 60 Sec 1~255 Sec Time of high extract 3. End User
11:Maximum extract time 6 Min 1~255 Min Max time of extract at last phase. End User
12:Mid extr. delay time 90 Sec 10~255 Sec Delay time from end of mid extract. Factory
13:High extr. delay time 130 Sec 20~255 Sec Delay time from end of high extract. Factory
Re-extract times when shock. If the times is larger than the set value,
8: 14:Re-extract times 3 0~20 Factory
controller will alarm.
Extract 15:Re-extract wash time 60 Sec 0~255 Sec Wash time before re-extract to unroll the clothes. End User
setup 16:Balance delay time 30 Sec 0~255 Sec Delay time from end of balance. End User
1~ Balance
17:Forward run speed 40rpm Forward run speed at beginning of extract. Factory
speed
Forward Speed~ End User
18:Balance speed 100rpm Mid extract Balance speed at extract.
speed
Balance End User
19:Mid extract speed 300rpm Speed~Max Mid Speed of mid extract.
Extract Speed
Mid Extract End User
20:High extract 1 speed 500rpm Speed~Hi 2 Speed of high extract 1.
Speed
Hi 1 Speed~Hi 3 End User
21:High extract 2 speed 700rpm Speed of high extract 2.
Speed
Hi 2 Speed~Hi 4 End User
22:High extract 3 speed 800rpm Speed of high extract 3.
Speed

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SX165006A Washer-extractor Controller

Hi 3 Speed~Max End User


23:High extract 4 speed 900rpm Speed of high extract 4.
Hi Extract Speed
Mid extract End User
24:Max speed of mid extr 400rpm Max speed of mid extract.
speed ~600 rpm
High extract 1
25:Max speed of hi extr 999rpm Max speed of high extract. Factory
speed ~999 rpm

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SX165006A Washer-extractor Controller

6.3 PUNP inverter setup


On the top menu Of parameter setup interface, press [↑] or [↓] button to select “3: PUNP inverter
setup” and press [ENTER] button to enter into this item.

Note:
Parameter 6.1 “Inverter type” should set as “PUNP Inverter” and 6.1 “Invertercontrol mode”
should set as “Rs485”.
You can shift to other parameters by pressing [ENTER] button. The selected item will be displayed
with a frame and highlight.

Group Items Default Range Introduction


1:Inv. para. initialize / /
1:Inv. 2:Inv. para. upload / /
initialization 3:Inv. para. donwload / /
4:Inv. para. compare / /
2: Inv. 1:Inv. rated capacity / /
Only read
software info 2:Software version / /
“Upper-limit
1:Max. frequency 150.00Hz frequency”
~650.00Hz
“Lower-limit
frequency”~
2:Upper-limit frequency 150.00Hz
“Upper-limit
frequency”
0.00~
3: Freq, 3:Lower-limit frequency 0.00Hz “Upper-limit
accel/decel frequency”
4:The corner freq. 11.00Hz 0~650.00Hz
1.0~
5:Wash acceleration time 30.0s
3600.0s
1.0~
6:Wash deceleration time 30.0s
3600.0s
1.0~
7:Extract accel. time 30.0s
3600.0s
1.0~
8:Extract decel. time 30.0s
3600.0s
0.00~
1:Starting frequency 2.50Hz
60.00Hz
4:Start and Slowdown stop、
2:Stop mode Coast stop
stop setup Coast stop
0.00~
3:DC brake freq(at stop) 2.5Hz
60.00Hz
Linear V/F Self-defined、Linear
1:V/F curve
curve V/F curve
No boost、Manual、
2:Torque boost Manual Auto、
5: V/F ctrl
Manual+auto
parameters
2.2KW:4.5
3:Manual tor boost level 0.0~15.0%
1.5KW:5.0
0.0~
4:Man. t-b cut-off point 20.0%
100.0%

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SX165006A Washer-extractor Controller

0.0~
5:Auto tor boost level 50.0%
100.0%
0.0~
6:Slip compensation gain 0.0%
300.0%
7:Slip comp. filter time 1.0s 0.1~25.0s
8:Vibration damping 20 0~200
9:Base frequency 50.00Hz 1.00~650.00Hz
10:Max. output voltage 220V 150~500V
“V/F frequency
11:V/F frequency F4 50.00Hz F3”~“Base
frequency”
“V/F voltage
12:V/F voltage V4 100.0%
V3”~100.0%
“V/F frequency
13:V/F frequency F3 50.00Hz F2”~ “V/F
frequency F4”
“V/F voltage
14:V/F voltage V3 100.0% V2”~“V/F voltage
V4”
“V/F frequency
15:V/F frequency F2 0.00Hz F1”~ “V/F
frequency F3”
“V/F voltage
16:V/F voltage V2 0.0% V1”~“V/F voltage
V3”
0.00~“V/F
17:V/F frequency F1 0.00Hz
frequency F2”
0.0%~“V/F voltage
18:V/F voltage V1 0.0%
V2”
2.2KW:2.20
1:Motor rated capacity 0.40~2.20kW
1.5KW:1.50
2:Pole number 4 2~48
2.2KW:8.7
6: Motor 3:Motor rated current 0.5~1200.0A
1.5KW:6.4
parameters
4:Motor rated frequency 50.00Hz 1.00~650.00Hz
2.2KW:1430
5:Motor rated speed 125~40000RPM
1.5KW:1440
6:Motor rated voltage 220V 150~500V
1:motor overload protect 50.0~
100.0%
value 150.0%
2:Carrier frequency 6.0kHz 1.1~12.0 kHz
3:Random pwm 0% 0~30%
3:Jump frequency 1 0.00Hz 0.00~625.00Hz
4:Jumping width 1 0.00Hz 0.00~20.00Hz
5:Jump frequency 2 0.00Hz 0.00~625.00Hz
7: Protection
6:Jumping width 2 0.00Hz 0.00~20.00Hz
& advanced
7:Jump frequency 3 0.00Hz 0.00~625.00Hz
8:Jumping width 3 0.00Hz 0.00~20.00Hz
10:Alarm temp of HeatSink 80℃ 60℃~100℃
11:FoP limit hourly 2 2-5
12:FoP limit total 5 5-10
Unlock、Locked
13:FoP lock status Unlock
hourly、Locked total
P8:Multi 1:Acceleration time2 30.0s 0.01~3600.0s
acc/dec time 2:Deceleration time2 30.0s 0.01~3600.0s

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SX165006A Washer-extractor Controller

& freq 3:Acceleration time3 30.0s 0.01~3600.0s


4:Deceleration time3 30.0s 0.01~3600.0s
5:Acceleration time4 30.0s 0.01~3600.0s
6:Deceleration time4 30.0s 0.01~3600.0s
7:Acceleration time5 30.0s 0.01~3600.0s
8:Deceleration time5 30.0s 0.01~3600.0s
9:Acceleration time6 30.0s 0.01~3600.0s
10:Deceleration time6 30.0s 0.01~3600.0s
11:Acceleration time7 30.0s 0.01~3600.0s
12:Deceleration time7 30.0s 0.01~3600.0s
13:Use multi-acc/dec time No No\Yes
14:Freqency1 12.00hz
15:Freqency2 14.00hz
16:Freqency3 20.00hz
“Lower-limit
17:Freqency4 60.00hz
frequency”
18:Freqency5 100.00hz
~”Upper-limit
19:Freqency6 130.00hz
frequency”
20:Freqency7 150.00hz
21:Freqency8 0.00hz
22:Freqency9 0.00hz

7 Alarm
7.1 Alarm Reset
When error occurs, the computer will signal an alarm automatically with audible sound.
Pressing <Enter> button will stop audible alarm sound. Press <Enter> button again after
troubleshooting. If the error has been resolved or can be ignored, the computer will go back to
“open” or “close”or“locked” status. Or else the computer will alarm again.

7.2 Alarm Information and Obviation


No. Alarm Name Troubleshooting

#1 Error door status Please check the door switch or door pin.
Please check the capacity of machine, or the clothes knot, or check the
#3 Over shock
input of over shock.
Pressed the emergency button, please check and release it. Or check
#5 Emergency stop
the input of emergency stop.
#7 Inverter error Please check the inverter, or check the input of inverter
#9 Error level sensor Have not adjusted the level sensor, please contact with factory.
#10 Temp sensor of water Please check temperature sensor of water, or try another one.
#11 Temp sensor of dry Please check temperature sensor of inverter, or try another one.
Can't reach the set level in time. Please check the fill valve, or check the
#14 Overtime of fill
level sensor.
Can't reach the set temperature in time. Please check the device of
#15 Overtime of heat
heat, or check the temperature sensor.
There are also some water in basket when drain of extract. Please
#16 Overtime of drain
check the drain valve.
The times of run can be browsed and be cleared by pressing [ENTER]
#17 Lubrication time
button for 3 seconds from startup screen.
Can't receive replay data from inverter. Please check power of
#18 Invt comm overtime
inverter,or the parameter of the inverter.
Please check whether strong or weak electricity insulate or not or
#19 Inverter comm intfer
machine whether to connect the earth or not.
#20 PUNP inverter error Refer to the table of PUNP inverter faults.
#21 High temp of invt Clear cila of inverter and check the fan of inverter.
#33 PUNP inverter alarm Refer to the table of PUNP inverter alarms.
#34 Clear cilia of invt Clear cila of PUNP inverter and check the fan of PUNP inverter.

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SX165006A Washer-extractor Controller

Can't receive replay data from I/0 Board. Please check the wiring
#49 Bkbd comm overtime
between HMI and I/0 Board.
Please check whether strong or weak electricity insulate or not or
#50 Bkbd comm intfer
machine whether to connect the earth or not.
#51 Parameter error Please contact with factory.
#52 Program error Please contact with factory.
#53 Controller failure Please contact with factory.

7.2.1 Faults of PUNP inverter


Fault type Possible causes Remedies
Inter-phase or grounding
short-circuit inside the motor or Check the motor and wiring
between wirings
1)Overcurrent at start
Inverting module failed Call us
Check the setting of “torque
Voltage overhigh at start
boost”
Accel time too short Increase the accel time
Regulate V/F curve or the setting
V/F curve improper of
“torque boost”
Set the start mode as “smooth
start”
Running motor restarts
2)OC during acceleration Restart the motor after it stops
completely
Low prower grid voltage Check the input power
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for vector Perform the parameter
control auto-tuning
Decel time too short Increase the decel time
Install an external dynamic
There is potential energy load or
braking
inertial torque of the load is large
unit
3)OC during deceleration
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for Perform the parameter
vector control auto-tuning
Reduce the sudden change of
Sudden change of load
the load
load error Check the load
Low power grid voltage Check the input power
4)OC dur. constant-speed
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for Perform the parameter
vector control auto-tuning
Input voltage abnormal Check the input power
Set the start mode as “smooth
5)OV during acceleration start”
Running motor restarts
Restart the motor after it stops
completely
Decel time too short Increase the decel time
There is potential energy load or inertial Install an external dynamic
torque of the load is large braking unit
Input voltage abnormal Check the input power
6)OV during deceleration
Accel time too short Increase the accel time
Large load inertia Employ a dynamic braking unit
Adjust ASR parameter reducing
Improper ASR setting
overshoot
Input voltage abnormal Check the input power
Accel/decel time too short Increase the accel/decel time
7)OV dur. constant-speed
Input voltage changes irregularily Install an input reactor
Large load inertia Employ a dynamic braking unit
Input voltage overhigh Check the input power
8)OV in standby state Error of DC bus voltage test
Call us
circuit
Input voltage abnormal or power loss
Check input power and wiring
during runing
9)UV during running
There is heavy-load impact Check the load
Charging contactor failed Check and replace it

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SX165006A Washer-extractor Controller

Input phase loss Input the input power and wiring


R, S or T phase loss Check the wiring
Three input phases imbalanced Check input voltage
10)Input phase loss Adjust parameters to eliminate
Serious oscillation of output the
oscillation
Check the output wiring
11)Output phase loss Loss of output ( U, V or W)
Check the motor and cables
Output has interphase short-circuit or
Rewire
grounding short-circuit
Wiring of or components on the control
Check and rewire
board loose
12)Power device protect. Wiring of the motor or inverter too long Add output reactor or filter
Overcurrent of braking unit of 15kW Check the external braking
inverter or below resistance and wiring
Serious interference or failure of
Call us
inverter
Ambient temperature overhigh Lower the ambient temperature
Air path blocked or the fan failed Clean air path or replance the fan
13)Inverter overheating
Check the load or select an
Load too heavy
high-capacity inverter
Check the load or select an
Load too heavy
high-capacity inverter
Check the fan, air path and
Inverter temperature too high
ambient temperature
Accel time too short Increase the accel time
Lower the carrier frequency or
Carrier frequency too high select an inverter with a higher
14)Inverter overload capacity
Regulate V/F curve and torque
V/F curve improper
boost level
Set the restart mode as “smooth
Running motor restarted restart” or “restart after motor
stops”
Input voltage too low Check the input voltage
Correctly set the V/F curve and
V/F curve improper
torque boost level
Install a separate cooling fan or
The common motor runs with heavy load
select a motor designed for
at low speed for a long time
15)Motor overload inverter
Improper setting of nameplate parameters Set FA-03, Fb-00 and Fb-01
or overload protection correctly
Motor stalls or load changes
Check the load
suddenly and greatly
16)External fault External fault terminal closed Deal with the external fault
Motor current exceeds the load Check the load
17)Motor load overweight overweight detection level, and Check the setting of load
the detection time is exceeded overweight protection
Inverter output current is less
Check the load
than the underload protection
18)Inverter underload Check the setting of underload
level, and the detection time is
protection
exceeded
Check the definition of
19)C1 output protection Generated by comparator 1 comparator
1 output
Check the definition of
20)C2 output protection Generated by comparator 2 comparator
2 output
Retry after reset. Call us if
21)Parameter saving fail Failure in writing parameters problem
still existes.
Improper settting of communication
Check the settings of FF menu
parameters
22)Communication error Check the wiring and grounding
Seriour communication interference
of the communication circuit
PC does not work Check PC and wiring
Loose wiring or components
Check and rewire
inside the inverter
23)Current test error
failed current sensor or circuit
Call us
error
24)standby

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SX165006A Washer-extractor Controller

25)standby
26)standby
Check the connection of thermal
27)Thermal resistor open Thermal resistor disconnected
resistor or call us
28) standby

7.2.2 Alarms of PUNP inverter


Alarm name Description Remedies
Motor thermal model detects
1)Motor overload the motor temperature rise is Refer to above table
overhigh
Motor current exceeds the
2)Motor load load overweight detection
level, and the detection time Refer to above table
overweigth
is exceeded
Inverter output current is less
than the underload protection
3)Inverter underload level, and the detection time Refer to above table
is exceeded
4)standby
5)standby
6)standby
Lack of input phase or
7)Input phase loss imbalance among three Refer to above table
phases
8)Output phase loss Lack of output phase Refer to above table
9) standby
10)Parameter saving
fail Failure in writing parameters Refer to above table
11) standby
It is normal for this alarm
12)DC link DC link voltage is lowter
information to be displayed
undervoltage than the threshold
when the power is off
Check the definition of
13)C1 output protection Generated by comparator 1
comparator 1 output
Check the definition of
14)C2 output protection Generated by comparator 2
comparator 2 output
15) standby
16) standby
17) standby
18)Parameter check Correct parameter setting
error Improper parameter setting
or restore factory setting.

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