Washing Machine Control Panel Manual XGQ
Washing Machine Control Panel Manual XGQ
Washing Machine Control Panel Manual XGQ
Manual
[For Engineer]
Symbol explanation
Please familiarize yourself with the following standard warning symbols. They are used
throughout this manual to alert you the possible hazards. Anyone installing, operating
and servicing this controller must understand these symbols and follow all the safety rules
in this manual.
It will cause the dangerous situation, possibly will cause the
personal injury or death when error using.
It will cause the dangerous situation, possibly will lead to personal
injury or death, property damage and economic loss when error using.
【Responsibility statement】
In case of any consequence which corrupts or bugs the controller’s
software, PUNP reserves the right to repair the bug, but does not
have the responsibility to undertake any compensation.
In case of the controller’s hardware error, PUNP has the right
to repair the flaw, but does not have the duty to undertake any
responsibility.
Because of improper use, PUNP does not have the duty to undertake
any responsibility.
PUNP has the right to go to the end user’s service, but does not
have the duty.
NOTE:This manual is subject to change without separate notification.
Content
1 GENERAL.................................................................................................................................................................... 4
2 INSTALLATION........................................................................................................................错误!未定义书签。
2.1 Dimension..................................................................................................................错误!未定义书签。
2.1.1 Front panel................................................................................................. 错误!未定义书签。
2.1.2 I/O control Board..................................................................................... 错误!未定义书签。
2.3 Electric Connection................................................................................................................................5
2.4 Inverter Parameter Setup..................................................................................................................... 6
2.4.1 Digital Input................................................................................................................................6
3 BUTTONS INTRODUCTION..........................................................................................................................................7
4 RUNNING.................................................................................................................................................................... 9
4.1 Startup........................................................................................................................................................ 9
4.2 Manual Running Mode................................................................................................................................9
4.2.1 Start Manual Running................................................................................................................. 9
4.2.2 Change Time,temperature,level............................................................................................... 9
4.2.3 Stop Machine..................................................................................................................................9
4.3 Automatic Running....................................................................................................................................9
4.3.1 Start Automatic Running........................................................................................................... 9
4.3.2 Automatic Running....................................................................................................................... 9
4.3.3 Pause and Continue..................................................................................................................... 9
4.3.4 Manual Operate..............................................................................................................................9
4.3.5 Advance Step..................................................................................................................................9
4.3.6 Ending Automatic Running......................................................................................................... 9
5 PROGRAMMING.......................................................................................................................................................... 11
5.1 Create New Program................................................................................................................................11
5.1.1 Select and enter........................................................................................................................11
5.1.2 Edit................................................................................................................................................ 11
5.1.3 Exit and save..............................................................................................................................11
6 PARAMETER..............................................................................................................................................................12
6.1 Parameter initialization................................................................................................................... 12
6.2 Machine parameter setup..................................................................................................................... 12
6.3 PUNP inverter setup............................................................................................................................. 17
7 ALARM...................................................................................................................................................................... 19
7.1 Alarm Reset..............................................................................................................................................19
7.2 Alarm Information and Obviation.....................................................................................................19
7.2.1 Faults of PUNP inverter................................................................................................................20
7.2.2 Alarms of PUNP inverter.............................................................................................................. 22
SX165006A Washer-extractor Controller
1 GENERAL
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Drum water
Punp inverter
sensor
DC12V
RS485
1/HMI power supply
SG
B
A
2/HMI Rs485
Emergency stop
Com
Com
Inverter error
Hot water
Forward
Inverter
220VN
220VN
220VN
220VN
220VN
220VL
Soap
Cold water
Drain
Heat
Reverse
SS1
SS2
SS3
SS44
Com1
J3
AC220V
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LG-IG5/ LG-IS5:
Delta B:
Item Value
02-01 Cmd 01:Digital Input With STOP
02:Digital Input Without STOP
04-04~04-07 MI1~MI4 01~04:Speed
05-00~05-14 Step freq Need
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3 Buttons introduction
Icon Function
[wash] button
Press this button to switch among Standard washing ways and
stopping washing.
[Heat] button
Switch between starting heating and stopping heating by pressing
this button when the actual temperature is lower than the set
temperature and the actual level is higher than the value of “Safety
level of heat” parameter.
[Drain] button
Switch between starting drain and stopping drain by pressing this
button.
[Extract] button
Switch between starting medium extract and stopping medium
extractt by pressing this button.
[Supply] button
Under “manual” mode, the supply will work for 30 seconds by
pressing this button and you also can stop the supply during supply
working by pressing this button.
[Level] button
Switch the level among low level, medium level, high level and
calibration level by pressing this button.
[Start] button
Under “Lock” status, press this button to start executing the
selected program
[Stop] button
Under “manual” Mode, press this button to stop current operation;
Under “auto” Mode, press this button to stop current running
program.
[F] button
Function output.
[ADD] button
Midify parameter in parameter setup
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[SUB] button
Midify parameter in parameter setup
[UP] button
Slect item
[DOWN] button
Slect item
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4 Running
4.1 Startup
After power is on, the LCD shows the startup interface for 10 seconds..
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After complete the last step or press [Stop] button, the controller becomes ending status. The
controller beeps on to clue user, you can stop the buzzer by pressing [Start] button during this beeping
time. User also can lock or unlock the door, and run this program again immediately.
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5 Programming
There are 5 programs on the controller.
They are pre-set to prog1(standard), prog2(sheets), prog3(rags), prog4(uniform), prog5(towels).
5.1.2 Edit
Select your desired step by pressing [+] and -] buttons to select your desired step.
Press [Start] button for 3 seconds to delete program completely.
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6 Parameter
Note: All parameters have already been configured for the machines in factory. Don’t intend to
modify any parameter without any special requirement. Some modification will lead to abnormal
work.
In “count down” interface. Press<↑><↓>. Enter the parameter interface:
Press [↑] or [↓] button to select setting item and press [ENTER] button to enter into the selected
item.
Select the sub-item by pressing [↑] or [↓] button. Press [ADD] or [SUB] button to set the value.
After modification, press [CANCEL] button to exit and then press and hold [CANCEL] button for 3
seconds to reserve the modified value and exit to the idle page.
Default factory password is : [COLD WATER] [HOT WATER] [HEAT] [LEVEL] [SOAP] [EXTR] [F]
[DRAIN] . factory password can be used to set all the items of parameters.
Default user password is: [COLD WATER] [HOT WATER] [HEAT] [LEVEL] [COLD WATER] [HOT
WATER] [HEAT] [LEVEL]. User password can only be used to set the items with “end user” level.
Press [↑] or [↓] button to select “1: Parameter to defaults” and press [ENTER] button to reset all
the parameters to default value.
Press [↑] or [↓] button to select “2: Program to defaults” and press [ENTER] button to reset all the
programs to default value.
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8:Max time of fill 10 Min 0~255 Min If level is also lower than set value in time, controller will alarm. End User
Auto fill cold water when level is lower than safety level while filling hot
9:Safety level of hot 10cm 0~99cm End User
water.
10:Hot fill intellective Yes No,Yes Fill hot water or cold water intellective to reach set temperature value. End User
0~Max
1:Min water temperature 0℃ The min value of water set temperature. End User
Temperatrue
Min
2:Max water temperature 90℃ Temperatrue~99 The max value of water set temperature End User
℃
4:Heat
Min
and
3:Temperature of heat 70℃ Temperatrue~M The default value of temperature of heat End User
temp.
ax Temperatrue
setup
4:Auto re-heat when low Yes No,Yes Auto re-heat when temperature is lower than set value. End User
Auto re-heat when difference between current and set is larger than
5:Temp. diff. of re-heat 4℃ 0~99℃ End User
temperature difference of re-heat.
6:Max time of heat 10 Min 0~255 Min If temperature is also lower than set value in time, controller will alarm. End User
7:Safety level of heat 10cm 0~100cm Auto fill cold water when level is lower than safety level while heating. End User
1:Stop filling Yes No,Yes Stop fill cold water while soaping to avoid low water pressure. End User
5:Soap
2:Safety level 10cm 0~99cm Auto fill water when level is lower than safety level while soaping. End User
setup
3:Set time of soap 20 Sec 0~255 Sec Default set time of soap End User
Gerenal、 PUNP
1:Inverter type Gerenal Factory
6: Inverter
Inverter 2:Inverter control. Relay Relay,RS485 Factory
setup 3:Coeff of freq and rev 0.2400 0.0001~0.9999 Coefficient of frequency and rev : Frequency = Rev * Coefficient. Factory
4:Base number of invert. 0 0~1 Base number of inverter while use input signal. Factory
1:Minimum pause fwd/rev 5 Sec 1~255 Sec Min time between forward and reverse to avoid motor overload. Factory
2:Standard wash run time 25 Sec 1~255 Sec Standard wash run time, includes forward and reverse. End User
3:Stand. wash stop time 5 Sec 1~255 Sec Standard wash stop time, includes forward and reverse. End User
4:Gentle wash run time 15 Sec 1~255 Sec Gentle wash run time, includes forward and reverse. End User
5:Gentle wash stop time 5 Sec 1~255 Sec Gentle wash stop time, includes forward and reverse. End User
7:Wash 6:Heavy wash run time 35 Sec 1~255 Sec Heavy wash run time, includes forward and reverse. End User
setup Heavy wash stop time, includes forward and reverse.
7:Heavy wash stop time 5 Sec 0~255 Sec End User
When “Heavy wash stop time” is set to “0”, it becomes single wash.
1~ Max speed of
8:Speed of normal wash 40 rpm Default speed of normal wash. End User
wash
Max speed of wash. Wash at max speed when the set value is larger
9:Max wash speed 60 rpm 1 ~ 100 Factory
than max speed.
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1~ Max speed of
10: Speed of gentle wash 40 rpm Default speed of gentle wash. End User
wash
1~ Max speed of
11:Speed of single wash 40 rpm Default speed of single wash. End User
wash
1:High extract number 1 1~4 High extract number. There are four high extract most Factory
2:Level for balance 20cm 0~99cm Auto fill to level at least before extract to avoid shock. End User
If the level is higher than level at most after balance drain, controller
3:Balance drain level 15cm 0~99cm End User
will alarm.
4:Forward run time 10 Sec 1~255 Sec Forward run time at beginning of extract. End User
5:Bala. with water time 60 Sec 1~255 Sec Balance with water time at extract. End User
6:Bala. drain water time 60 Sec 1~255 Sec Balance drain water time at extract. End User
7:Mid extract time 60 Sec 1~255 Sec Time of mid extract. End User
8:High extract 1 time 60 Sec 1~255 Sec Time of high extract 1. End User
9:High extract 2 time 60 Sec 1~255 Sec Time of high extract 2. End User
10:High extract 3 time 60 Sec 1~255 Sec Time of high extract 3. End User
11:Maximum extract time 6 Min 1~255 Min Max time of extract at last phase. End User
12:Mid extr. delay time 90 Sec 10~255 Sec Delay time from end of mid extract. Factory
13:High extr. delay time 130 Sec 20~255 Sec Delay time from end of high extract. Factory
Re-extract times when shock. If the times is larger than the set value,
8: 14:Re-extract times 3 0~20 Factory
controller will alarm.
Extract 15:Re-extract wash time 60 Sec 0~255 Sec Wash time before re-extract to unroll the clothes. End User
setup 16:Balance delay time 30 Sec 0~255 Sec Delay time from end of balance. End User
1~ Balance
17:Forward run speed 40rpm Forward run speed at beginning of extract. Factory
speed
Forward Speed~ End User
18:Balance speed 100rpm Mid extract Balance speed at extract.
speed
Balance End User
19:Mid extract speed 300rpm Speed~Max Mid Speed of mid extract.
Extract Speed
Mid Extract End User
20:High extract 1 speed 500rpm Speed~Hi 2 Speed of high extract 1.
Speed
Hi 1 Speed~Hi 3 End User
21:High extract 2 speed 700rpm Speed of high extract 2.
Speed
Hi 2 Speed~Hi 4 End User
22:High extract 3 speed 800rpm Speed of high extract 3.
Speed
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Note:
Parameter 6.1 “Inverter type” should set as “PUNP Inverter” and 6.1 “Invertercontrol mode”
should set as “Rs485”.
You can shift to other parameters by pressing [ENTER] button. The selected item will be displayed
with a frame and highlight.
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0.0~
5:Auto tor boost level 50.0%
100.0%
0.0~
6:Slip compensation gain 0.0%
300.0%
7:Slip comp. filter time 1.0s 0.1~25.0s
8:Vibration damping 20 0~200
9:Base frequency 50.00Hz 1.00~650.00Hz
10:Max. output voltage 220V 150~500V
“V/F frequency
11:V/F frequency F4 50.00Hz F3”~“Base
frequency”
“V/F voltage
12:V/F voltage V4 100.0%
V3”~100.0%
“V/F frequency
13:V/F frequency F3 50.00Hz F2”~ “V/F
frequency F4”
“V/F voltage
14:V/F voltage V3 100.0% V2”~“V/F voltage
V4”
“V/F frequency
15:V/F frequency F2 0.00Hz F1”~ “V/F
frequency F3”
“V/F voltage
16:V/F voltage V2 0.0% V1”~“V/F voltage
V3”
0.00~“V/F
17:V/F frequency F1 0.00Hz
frequency F2”
0.0%~“V/F voltage
18:V/F voltage V1 0.0%
V2”
2.2KW:2.20
1:Motor rated capacity 0.40~2.20kW
1.5KW:1.50
2:Pole number 4 2~48
2.2KW:8.7
6: Motor 3:Motor rated current 0.5~1200.0A
1.5KW:6.4
parameters
4:Motor rated frequency 50.00Hz 1.00~650.00Hz
2.2KW:1430
5:Motor rated speed 125~40000RPM
1.5KW:1440
6:Motor rated voltage 220V 150~500V
1:motor overload protect 50.0~
100.0%
value 150.0%
2:Carrier frequency 6.0kHz 1.1~12.0 kHz
3:Random pwm 0% 0~30%
3:Jump frequency 1 0.00Hz 0.00~625.00Hz
4:Jumping width 1 0.00Hz 0.00~20.00Hz
5:Jump frequency 2 0.00Hz 0.00~625.00Hz
7: Protection
6:Jumping width 2 0.00Hz 0.00~20.00Hz
& advanced
7:Jump frequency 3 0.00Hz 0.00~625.00Hz
8:Jumping width 3 0.00Hz 0.00~20.00Hz
10:Alarm temp of HeatSink 80℃ 60℃~100℃
11:FoP limit hourly 2 2-5
12:FoP limit total 5 5-10
Unlock、Locked
13:FoP lock status Unlock
hourly、Locked total
P8:Multi 1:Acceleration time2 30.0s 0.01~3600.0s
acc/dec time 2:Deceleration time2 30.0s 0.01~3600.0s
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7 Alarm
7.1 Alarm Reset
When error occurs, the computer will signal an alarm automatically with audible sound.
Pressing <Enter> button will stop audible alarm sound. Press <Enter> button again after
troubleshooting. If the error has been resolved or can be ignored, the computer will go back to
“open” or “close”or“locked” status. Or else the computer will alarm again.
#1 Error door status Please check the door switch or door pin.
Please check the capacity of machine, or the clothes knot, or check the
#3 Over shock
input of over shock.
Pressed the emergency button, please check and release it. Or check
#5 Emergency stop
the input of emergency stop.
#7 Inverter error Please check the inverter, or check the input of inverter
#9 Error level sensor Have not adjusted the level sensor, please contact with factory.
#10 Temp sensor of water Please check temperature sensor of water, or try another one.
#11 Temp sensor of dry Please check temperature sensor of inverter, or try another one.
Can't reach the set level in time. Please check the fill valve, or check the
#14 Overtime of fill
level sensor.
Can't reach the set temperature in time. Please check the device of
#15 Overtime of heat
heat, or check the temperature sensor.
There are also some water in basket when drain of extract. Please
#16 Overtime of drain
check the drain valve.
The times of run can be browsed and be cleared by pressing [ENTER]
#17 Lubrication time
button for 3 seconds from startup screen.
Can't receive replay data from inverter. Please check power of
#18 Invt comm overtime
inverter,or the parameter of the inverter.
Please check whether strong or weak electricity insulate or not or
#19 Inverter comm intfer
machine whether to connect the earth or not.
#20 PUNP inverter error Refer to the table of PUNP inverter faults.
#21 High temp of invt Clear cila of inverter and check the fan of inverter.
#33 PUNP inverter alarm Refer to the table of PUNP inverter alarms.
#34 Clear cilia of invt Clear cila of PUNP inverter and check the fan of PUNP inverter.
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Can't receive replay data from I/0 Board. Please check the wiring
#49 Bkbd comm overtime
between HMI and I/0 Board.
Please check whether strong or weak electricity insulate or not or
#50 Bkbd comm intfer
machine whether to connect the earth or not.
#51 Parameter error Please contact with factory.
#52 Program error Please contact with factory.
#53 Controller failure Please contact with factory.
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25)standby
26)standby
Check the connection of thermal
27)Thermal resistor open Thermal resistor disconnected
resistor or call us
28) standby
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