Workshop Technology - Assignment - 18 Oct-14 Nov

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Assignment-3

Lathe/ Milling/ Drilling/ Grinding/ Shaper/Planer


1. Draw a bench vice and label the parts
2. Draw a Lathe machine, label the parts and operation performed on Lathe.
3. What you understand by Automatic Lathe Machine and how it differs from
conventional Lathe Machine
4. Explain the Turret Lathe and how it differs from Capstan Lathe
5. Explain about the estimation of the machine time.
6. What you understand by honing and buffing.
7. Explain working principle of Drilling Machine
8. Explain the Drill Bit, Twist Drill with figure and label the different parts and cutting
angles
9. Explain working principle of Milling Machine
10. Explain about the function of a Planing Machine and ho it differs from Shaper machine.
11. Draw different type of hammers (especially focus on ballpeen hammer) and mention
the weight ranges for each type of hammers, diamond chisel and their uses.
12. List the safety provided and safety precaution during the Lathe and Grinding Machine
13. What you understand by Gate Valve (with neat sketch)

Assignment-4
Cutting Tool
1. Draw a single point cutting tool and mark the different angles and terminology of it.
2. Mention the factor affecting the tool life.
3. Write down the properties of material for cutting tool and give one example for such
material.
4. Explain the defects occurring in the cutting tool
5. Write a note on orthogonal and oblique cutting
6. List the functions and advantage of using of Cutting Fluid
7. Explain the cause of failure in cutting tool
8. With a sketch explain the different wears that occurs in cutting tool.
9. Explain the cutting speed, feed and shank and rake. And also explain the general factor
defining the cutting speed and feed.
10. Explain the principle of metal cutting and what are the different types of chips formed
during cutting process.
Assignment-5
Measuring instrument
1. Draw a Try square and an Internal caliper and Application.
2. Explain the term Reaming
3. Explain the various method of filling/ classification of Filling
4. With a sketch explain the different part of micrometer and explain how to use it. Explain
use of inside micrometer.
5. Draw and show the various measuring edges of Vernier caliper and it uses.
6. Explain Thread Gauge, Thread Pitch Gauge Bridge gauge and optical measurement.
7. Draw a spring type caliper and explain it uses
8. Define process of lapping and it uses.
9. Explain the uses of depth gauge
10. Explain the optical method of measurement.
11. Explain about Go and Non Go Gauge
12. Use of dial gauge and filler gauge in workshop
13. Application of Surface plat and Scriber
14. Explain the term Tolerance with respect to precision measurements in manufacturing
machine parts.
15. Mention the importance of Marking of engine parts for fitting. Mention one example
for such marking.
16. Write note on Safety of measuring instrument

Assignment-6
Welding
1. Define weldability. What all factors it depend upon.
2. Explain the procedure for peening of weld
3. What you understand by Gas welding
4. Explain the Oxy- Acetylene Gas welding and different type of flame used in Oxy-
Acetylene Gas welding
5. Explain the process of Electric Arc welding
6. Explain the different type of electrode used in Arc welding and advantage of coated
electrode in Arc welding. Purpose of using Flux during welding.
7. Explain the TIG and MIG welding
8. Explain the plasma arc welding
9. Explain the defects in welding
10. Explain the process of Soldering
11. Explain the process of Brazing and mention the uses in onboard ship
12. What you understand by Nondestructive Testing

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