I950 TA Table Positioning v7-04 en
I950 TA Table Positioning v7-04 en
Inverters
i950 cabinet servo inverter
"Table Positioning" technology application
Contents
Contents
1 About this document 16
1.1 Document description 16
1.2 Further documents 16
1.3 Notations and conventions 17
2 Safety instructions 18
2.1 Basic safety instructions 18
2.2 Application as directed 18
2.3 Residual hazards 19
3 Product information 21
3.1 Features 21
3.2 Identification of the products 27
3.2.1 Product codes 27
3.2.2 Nameplates 28
3.3 License information 29
4 Commissioning 30
4.1 Important notes 30
4.2 Operating interfaces 31
4.2.1 Engineering tool »EASY Starter« 32
4.2.1.1 Generate a connection between inverter and »EASY Starter« 33
4.3 General information on parameter setting 34
4.3.1 Addressing of the parameters 34
4.3.2 Structure of the parameter descriptions 34
4.3.3 Parameter overview lists 34
4.3.4 Favorites 35
4.3.4.1 Configuring the "Favorites" 36
4.4 Commissioning steps 39
4.4.1 Setting and transferring safety parameters 40
4.5 Saving the parameter settings 42
4.5.1 Save parameter settings with »EASY Starter« 42
5 Basic setting 43
5.1 Technology Application 43
5.2 Device name 43
5.3 Mains voltage 44
5.4 Function assignment of the inputs and outputs (default setting) 45
5.5 Motor data 46
5.5.1 Select motor from motor catalog 47
5.5.2 Manual setting of the motor data 49
5.6 Motor control mode 52
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15.4 onboard EtherCAT - Operation as master or slave on the system bus 346
15.4.1 Commissioning 348
15.4.2 Basic setting and options 349
15.4.3 Process data transfer 350
15.4.3.1 Process output data 351
15.4.3.2 Process input data 352
15.4.4 Monitoring 353
15.4.5 Diagnostics 354
15.4.5.1 LED status displays 354
15.4.5.2 Information on the network 355
15.4.5.3 Device identification 357
15.5 EtherCAT 358
15.5.1 Commissioning 359
15.5.2 Basic setting and options 362
15.5.2.1 Parameterising additional functions 362
15.5.3 Process data transfer 365
15.5.3.1 Standard mapping 365
15.5.3.2 Dynamic (free) configuration 366
15.5.3.3 Expert settings 366
15.5.4 Parameter data transfer 367
15.5.5 Monitoring 367
15.5.6 Diagnostics 368
15.5.6.1 LED status display 368
15.5.6.2 Information on the network 369
15.5.6.3 EtherCAT master diagnostics 370
15.5.6.4 Error history buffer 378
15.5.6.5 Device identification 379
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Contents
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Contents
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15
About this document
Document description
WARNING!
Read this documentation carefully before starting any work.
▶ Please observe the safety instructions!
More information
For certain tasks, information is available in other media.
Medium Contents/topics
Engineering Tools For commissioning
AKB articles Additional technical information for users in the Application Knowledge Base
CAD data Download in different formats from the EASY Product Finder
EPLAN macros Project planning, documentation and management of projects for EPLAN P8.
Device descriptions Standardized files for network configuration
Information and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
16
About this document
Notations and conventions
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instruction may result in material
damage.
17
Safety instructions
Basic safety instructions
2 Safety instructions
Disregarding the following basic safety measures and safety information may lead to severe
personal injury and damage to property!
Observe all specifications of the corresponding documentation supplied. This is the
precondition for safe and trouble-free operation and for obtaining the product features
specified.
Please observe the specific safety information in the other sections!
18
Safety instructions
Residual hazards
Product
Observe the warning labels on the product!
Dangerous electrical voltage:
Before working on the product, make sure there is no voltage applied to the power terminals!
After mains disconnection, the power terminals will still carry the hazardous electrical voltage
for the time given next to the symbol!
Hot surface:
Use personal protective equipment or wait until the device has cooled down!
19
Safety instructions
Residual hazards
NOTICE
High input voltage at the device.
Destruction of the device.
▶ Observe maximum permissible input voltage.
▶ Fuse device at the input against too high input voltage.
NOTICE
Short circuit at the device due to electrostatic discharge.
Destruction of the device.
▶ The personnel must be free of electrostatic charge prior to working on the device.
20
Product information
Features
3 Product information
3.1 Features
Power range 0.37 kW ... 4 kW
PE connection
X101 DC bus X100 Mains connection
Option IT screw
Shielding of control connections
X5 24-V-supply
Control electronics
X2x6 Network
Option Network status LEDs
X2x7 Network
Option X236 onboard EtherCAT IN
Inverter status LEDs
X237 onboard EtherCAT OUT
Extended Safety Status LEDs
X1 Basic Safety STO
Option S82
X82 X3 Control terminal
X83
X16 Engineering port
Commissioning, diagnostics
SD card
IT screw
Option
A Motor encoder Shielding of motor
Option connection
B Load encoder or master encoder Option
Option
X107 24-V-supply
Motor holding brake
21
Product information
Features
X2x7 Network
Option X236 onboard EtherCAT IN
Inverter status LEDs X237 onboard EtherCAT OUT
X107 24-V-supply
Motor holding brake
22
Product information
Features
Power range 22 kW
X100 Mains connection/DC bus PE connection
Shielding of
control connections X5 24-V-supply
Control electronics
X2x6 Network
Option Network status LEDs
X2x7 Network
X236 onboard EtherCAT IN
Option
X237 onboard EtherCAT OUT
Inverter status LEDs
X1 Basic Safety STO
X3 Control terminal
Extended Safety Status LEDs
SD card Option S82
Option X82
X83
A Motor encoder
Option
PE connection
IT screw
23
Product information
Features
PE connection X5 24-V-supply
Control electronics
X2x6 Network
Option Network status LEDs
X2x7 Network
Option
X236 onboard EtherCAT IN
Inverter status LEDs
X237 onboard EtherCAT
X1 Basic Safety STO OUT
24
Product information
Features
PE connection
IT screw X5 24-V-supply
X2x6 Network Control electronics
Option
X2x7 Network Network status LEDs
Option
X236 onboard EtherCAT IN
Inverter status LEDs
X1 Basic Safety STO X237 onboard EtherCAT OUT
Load encoder or
B master encoder
Option
X3 Control terminal
X16 Engineering port
Commissioning, diagnostics
25
Product information
Features
IT screw
X5 24-V-supply
X2x6 Network Control electronics
Option Network status LEDs
X2x7 Network
Option
Inverter status LEDs X236 onboard EtherCAT IN
Load encoder or
B master encoder
X3 Control terminal
Option
X16 Engineering port
Commissioning, diagnostics
PE connection
Shielding of
motor connection
26
Product information
Identification of the products
Product codes
27
Product information
Identification of the products
Nameplates
3.2.2 Nameplates
Position and meaning of the nameplates
Complete inverter Component (options)
① Nameplate at front top: Technical data, type and serial ① Type and serial number of the component
number of the inverter
② Nameplate at the side: Technical data of the inverter - -
28
Product information
License information
Lenze Software may contain software elements that are licensed as free
software or open source. The licensing terms and conditions of the open source
software components used in this product will be available from firmware
1.3.5.1185 onwards.
PROFINET
29
Commissioning
Important notes
4 Commissioning
The purpose of commissioning is to adapt the inverter as part of a machine with a variable-
speed drive system to its drive task.
DANGER!
Incorrect wiring can cause unexpected states during the commissioning phase.
Possible consequences: death, severe injuries or damage to property
Ensure the following before switching on the mains voltage:
▶ Wiring must be complete and correct.
▶ Wiring must be free of short circuits and earth faults.
▶ The motor circuit configuration (star/delta) must be adapted to the inverter output voltage.
▶ The motor must be connected in-phase (direction of rotation).
▶ The "emergency switching off" function of the overall system must operate correctly.
DANGER!
Incorrect settings during commissioning may cause unexpected and dangerous motor and
system movements.
Possible consequences: death, severe injuries or damage to property
▶ Clear hazardous area.
▶ Observe safety instructions and safety clearances.
NOTICE
The set mains voltage is lower than the actual mains voltage.
Possible consequences: Destruction of a connected brake resistor.
Due to the mains voltage being set too low, the voltage threshold for braking operation
("brake chopper threshold") is within the permissible range of the DC-bus voltage. As a result,
the brake chopper is continuously in operation and the brake resistor is thermally overloaded.
▶ First switch on the 24 V supply and check whether the setting of the mains voltage
corresponds to the supply network: 40x2540:001 (Rated mains voltage).
▶ If it is ensured that the mains voltage is set correctly, the mains voltage can be switched on.
30
Commissioning
Operating interfaces
31
Commissioning
Operating interfaces
Engineering tool »EASY Starter«
The five main commissioning steps are shown in order towards the top of the Settings tab.
Clicking on a link displays a corresponding interface containing the most important parameters
that need to be set.
Commissioning step Description of the settings
Basic setting Settings for adjusting the inverter to a simple application based on the default settings.
Communication Settings for communication via the on-board EtherCAT, another network option, and the engineering port X16 (PC
interface).
Kinematics Basic settings of the technology application for adjusting the motor end and load side (gearbox ratio, mounting
direction, moments of inertia, etc.)
Motion Basic settings of the technology application for adjusting the motion control.
Technology application Settings for adjusting the technology application for the application.
Parameter fields
• The parameters are sorted thematically.
• The currently set parameter values are displayed.
• Fields highlighted in yellow indicate an online connection to the device.
• Pressing the [F1] key opens the program help.
32
Commissioning
Operating interfaces
Engineering tool »EASY Starter«
How to establish a communication link via the X16 engineering port to the inverter:
Preconditions
• The inverter is ready for operation (mains voltage is switched on).
• No errors or faults.
Required accessories
• Engineering PC with installed »EASY Starter«
• Standard network cable
1. Insert the network cable into engineering port X16 of the inverter.
2. Use the network cable to connect the inverter to the PC on which »EASY Starter« is
installed.
3. Open the »EASY Starter« Start.
The "Add devices" dialog is shown.
4. Select the "Ethernet" connection.
5. Press the Insert button.
The »EASY Starter« searches the selected communication path for connected devices.
Following successful connection, the inverter is shown in the device list.
The »EASY Starter« tabs then provide access to the inverter parameters.
33
Commissioning
General information on parameter setting
Addressing of the parameters
Certain device commands or settings which might cause a critical state of the
drive behavior can only be carried out when the device is disabled.
The following conventions are used in this documentation for specifying the
parameter address:
• The index is specified as a hexadecimal value.
• The subindex is specified as a decimal value.
34
Commissioning
General information on parameter setting
Favorites
4.3.4 Favorites
In order to gain quick access using the »EASY Starter«, frequently used parameters of the
inverter can be defined as "Favorites".
• »EASY Starter« provides quick access to the "Favorites" via the Favorites tab.
35
Commissioning
General information on parameter setting
Favorites
Default favorites can be changed via network using the following parameters:
Parameter
Address Name / setting range / [default setting] Information
0x261C:001 Favorites settings: Parameter 1 Definition of the "Favorites" parameters.
0 ... [] ... 4294967295 • Format: 0xiiiiss00 (iiii = hexadecimal index, ss = hexadecimal subindex)
0x261C:002 Favorites settings: Parameter 2 • The lowest byte is always 0x00.
0 ... [] ... 4294967295 • The keypad can be used to select the desired parameter from a list.
0x261C:003 Favorites settings: Parameter 3
0 ... [] ... 4294967295
0x261C:004 Favorites settings: Parameter 4
0 ... [] ... 4294967295
0x261C:005 Favorites settings: Parameter 5
0 ... [] ... 4294967295
0x261C:006 Favorites settings: Parameter 6
0 ... [] ... 4294967295
0x261C:007 Favorites settings: Parameter 7
0 ... [] ... 4294967295
0x261C:008 Favorites settings: Parameter 8
0 ... [] ... 4294967295
0x261C:009 Favorites settings: Parameter 9
0 ... [] ... 4294967295
0x261C:010 Favorites settings: Parameter 10
0 ... [] ... 4294967295
0x261C:011 Favorites settings: Parameter 11
0 ... [] ... 4294967295
36
Commissioning
General information on parameter setting
Favorites
37
Commissioning
General information on parameter setting
Favorites
38
Commissioning
Commissioning steps
39
Commissioning
Commissioning steps
Setting and transferring safety parameters
In »EASY Starter« and »PLC Designer«, safety parameters can only be set and transferred using
the safety parameter list. When a device featuring integrated safety engineering or a safety
module is selected in the device list, the safety parameter list becomes available in the form
of an additional tab.
Safe parameter setting
When using online communication via a bus system, several users can access
the same drive simultaneously and process the safe parameter set. After
transferring the safe parameters, check the checksums (CRC) in the safety
parameter list dialog. The checksums of the project must correspond to the
checksums of the safety option.
The consistency of the safe parameters must be ensured by organisational
measures because there are no technical means to avoid multiple users
accessing parameter sets at the same time.
Parameter setting
Safety-relevant parameters can only be transmitted to the safety option by safe parameter
setting. The parameter set is saved on the SD card and and in the safety option with a unique
safety address.
Safe parameter setting can only be performed in the service status. The service status means:
• Stop is active and the drive is switched to torqueless operation (STO).
• Communication via the safety bus is active but passivated.
The service status can be activated using the »Easy Starter«. Initializing the safety option
serves to deactivate the service status.
The service status is activated if the parameter set on the SD card does not
correspond to the parameter set of the safety option during the initialization.
40
Commissioning
Commissioning steps
Setting and transferring safety parameters
The parameter set and the safety address are acknowledged by the same
procedure.
At a response time above 2.5 seconds, the parameter set acceptance is aborted
and must be repeated.
In drive systems with an activated safety bus, the safety address is also used as the safety bus
target address. The clear assignment of the safety address must be configured in the safety
PLC.
In drive systems without activated safety bus, unambiguousness and correct assignment of
the safety address must be checked. For this purpose, use the »Easy Starter« or the »PLC
Designer«.
41
Commissioning
Saving the parameter settings
Save parameter settings with »EASY Starter«
42
Basic setting
Technology Application
5 Basic setting
This chapter contains the most frequently used functions and settings to adapt the inverter to
a simple application based on the default setting.
43
Basic setting
Mains voltage
44
Basic setting
Function assignment of the inputs and outputs (default setting)
Parameter
Address Name / setting range / [default setting] Information
0x2540:001 Mains settings: Rated mains voltage Selection of the mains voltage for actuating the inverter.
0 230 Veff
1 400 Veff
2 480 Veff
4 60 V DC (setting-up operation)
10 230 Veff/reduced LU level
11 400 Veff/reduced LU level
12 480 Veff/reduced LU level
0x2540:002 Mains settings: Undervoltage warning threshold Monitoring for undervoltage (LU) in the DC bus: Setting of the warning
0 ... [430] ... 800 V threshold.
• If the DC voltage in the DC bus falls below the threshold set, the
inverter outputs a warning.
• The warning is reset with a hysteresis of 10 V.
0x2540:003 Mains settings: Undervoltage error threshold Monitoring for undervoltage (LU) in the DC bus: Display of the fixed
• Read only: x V threshold.
• If the DC voltage in the DC bus falls below the threshold displayed, the
error"" response is triggered.
0x2540:004 Mains settings: Undervoltage reset threshold Display of the fixed reset threshold for monitoring DC bus undervoltage.
• Read only: x V
0x2540:005 Mains settings: Overvoltage warning threshold Monitoring for overvoltage (OU) in the DC bus: Setting of the warning
0 ... [795] ... 800 V threshold.
• If the DC bus voltage exceeds the threshold set, the inverter outputs a
warning.
• The warning is reset with a hysteresis of 10 V.
0x2540:006 Mains settings: Overvoltage error threshold Monitoring for overvoltage (OU) in the DC bus: Display of the fixed
• Read only: x V threshold.
• If the DC-bus voltage exceeds the threshold displayed, the "Fault"
response is triggered.
0x2540:007 Mains settings: Overvoltage reset threshold Display of the fixed reset threshold for monitoring DC bus overvoltage.
• Read only: x V
0x2540:008 Mains settings: DC link voltage critical Display of value "1": the DC-bus voltage has reached a critical value.
• Read only
45
Basic setting
Motor data
46
Basic setting
Motor data
Select motor from motor catalog
47
Basic setting
Motor data
Select motor from motor catalog
Parameterisation sequence
As soon as the parameterisation has been started, the following steps are initiated by the
engineering tool:
1. The motor rating data and the motor equivalent circuit diagram data are loaded from the
motor catalogue.
2. The motor controller settings and the speed controller settings are automatically calculated
based on the previously loaded data.
Notes:
• The data involved in this parameterisation are provided be the motor catalog alone.
Further user data is not required.
• The inverter characteristic is not changed by this optimisation.
Parameter
Address Name / setting range / [default setting] Information
0x2C01:010 Motor parameters: Motor name The name (e.g. " 1") can be freely selected by the user.
["MCS06C41"] If the motor in the engineering tool has been selected from the "motor
catalog", the respective motor name is automatically entered here
(example: "MDSKA080-22, 70").
48
Basic setting
Motor data
Manual setting of the motor data
After the motor data has been parameterized via one of the two options, the following
monitoring and limit values are initialized with motor-dependent preset values by touching
the "Initialize" button:
40x2D44:001 Overspeed monitoring threshold
40x2D46:001 Overcurrent monitoring threshold
40x2D49:003 Motor temperature monitoring warning threshold
40x2D49:004 Motor temperature monitoring error threshold
40x6073 Maximum current
40x6075Rated motor current
49
Basic setting
Motor data
Manual setting of the motor data
Parameter
Address Name / setting range / [default setting] Information
0x2822:037 Axis commands: Estimate all motor parameters based
on rated data
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (controller inhibit)
0x2822:038 Axis commands: HIPERFACE (A): Set position with
synchronization
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (controller inhibit)
0x2822:039 Axis commands: HIPERFACE (A): Set position with
synchronization
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (controller inhibit)
0x2C01:001 Motor parameters: Number of pole pairs Display of the number of pole pairs calculated from the rated speed and
• Read only rated frequency.
0x2C01:002 Motor parameters: Stator resistance General motor data.
0.0000 ... [13.5000] ... 125.0000 Ω Carry out settings as specified by manufacturer data/motor data sheet.
0x2C01:003 Motor parameters: Stator leakage inductance
0.000 ... [51.000] ... 500.000 mH Note!
When you enter the motor nameplate data, take into account the phase
connection implemented for the motor (star or delta connection). Only
enter the data applying to the connection type selected.
0x2C01:004 Motor parameters: Rated speed General motor data.
0 ... [4050] ... 50000 rpm Carry out settings as specified by motor nameplate data.
0x2C01:005 Motor parameters: Rated frequency
0.0 ... [270.0] ... 1000.0 Hz Note!
When you enter the motor nameplate data, take into account the phase
0x2C01:006 Motor parameters: Rated power
connection implemented for the motor (star or delta connection). Only
0.00 ... [0.25] ... 655.35 kW
enter the data applying to the connection type selected.
0x2C01:007 Motor parameters: Rated voltage
0 ... [225] ... 65535 V
0x2C01:008 Motor parameters: Cosine phi
0.00 ... [0.80] ... 1.00
0x2C01:009 Motor parameters: Insulation class Insulation class of the motor (see motor nameplate).
0 Y (cut-off temperature = 90 °C)
1 A (cut-off temperature = 105 °C)
2 E (cut-off temperature = 120 °C)
3 B (cut-off temperature = 130 °C)
4 F (cut-off temperature = 155 °C)
5 H (cut-off temperature = 180 °C)
6 G (cut-off temperature > 180 °C)
0x2C02:001 Motor parameter (ASM): Rotor resistance Equivalent circuit data required for the motor model of the
0.0000 ... [0.0000] ... 214748.3647 Ω asynchronous machine.
0x2C02:002 Motor parameter (ASM): Mutual inductance
0.0 ... [0.0] ... 214748364.7 mH
0x2C02:003 Motor parameter (ASM): Magnetising current
0.00 ... [0.00] ... 500.00 A
50
Basic setting
Motor data
Manual setting of the motor data
51
Basic setting
Motor control mode
Supplementary chapters:
• Chapter "Configure feedback system for motor control" describes how to set resolvers or
sine/cosine encoders as motor feedback. ^ 172
• Chapter "Second feedback system for the techology application" describes how a higher-
level control loop can be used as an actual value feedback application for higher accuracy.
^ 191
The detailed description of each motor control type can be found in the chapter "Configuring
the motor control". ^ 224
52
Technology application (TA) basic settings
53
Technology application (TA) basic settings
Interface selection
This selection only switches the 8 control words and 8 status words.
Details
How to select the interface in the »EASY Starter«:
1. Select the Settings tab.
2. Select the technology application parameter dialog.
3. Select the desired interface. 40x4001
The source for the 8 control words and the destination for the 8 status words are now set.
Fieldbus Interface selection Fieldbus
Control word 00 0x4001:000 Status word 00
Control word 01 Status word 01
Control word 02 Status word 02
Control word 03 Status word 03
Control word 04 Status word 04
Control word 05 TA control signals TA status signals Status word 05
Control word 06 TA control word 01 TA status word 01 Status word 06
Control word 07 TA control word 02 TA status word 02 Status word 07
TA control word 03 Technology application TA status word 03
onboard EtherCAT TA control word 04 TA status word 04 onboard EtherCAT
(system bus) TA control word 05 TA status word 05 (system bus)
Control word 00 TA control word 06 TA status word 06 Status word 00
Control word 01 TA control word 07 TA status word 07 Status word 01
Control word 02 Status word 02
Control word 03 Status word 03
Control word 04 Status word 04
Control word 05 Status word 05
Control word 06 Status word 06
Control word 07 Status word 07
For test purposes, you can simulate control words and status words manually.
4Simulation of the interface ^ 110
Parameter
Address Name / setting range / [default setting] Information
0x4001 Interface selection
Selecting the interface determines the interface that receives the signals.
0 Fieldbus network Control of the application via the fieldbus.
1 Onboard EtherCAT Activation of the application via the system bus.
54
Technology application (TA) basic settings
Kinematic settings
Mass inertia (load/motor)
55
Technology application (TA) basic settings
Kinematic settings
Motor/encoder gearbox ratio
The necessary data for configuring the gearbox ratio is listed in the gearbox
catalog.
For a precise specification of the gearbox ratio, the specified number of teeth
z1 ... z4 from the gearbox catalog must be used.
The gearbox ratio indicates how many motor axis revolutions equal one revolution of the load
axis.
The gearbox ratio is configured using a quotient (numerator/denominator).
The gearbox ratio for the motor is influenced by 4 parameters:
• Gearbox factor numerator 40x500A:033
• Gearbox factor denominator 40x500A:034
• Additional gearbox factor numerator 40x500A:025
• Additional gearbox factor denominator 40x500A:026
The gearbox ratio for the second encoder is influenced by 2 parameters:
• Gearbox factor numerator 40x500B:033
• Gearbox factor denominator 40x500B:034
Example:
After 58,667 rotations (i) of the motor axis, the spindle turns once.
i = 58.667
56
Technology application (TA) basic settings
Kinematic settings
Motor/encoder gearbox ratio
Parameter
Address Name / setting range / [default setting] Information
0x500A:025 Additional gearbox factor - numerator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
0x500A:026 Additional gearbox factor - denominator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
0x500A:033 Gearbox factor - nominator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
0x500A:034 Gearbox factor - denominator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
0x500B:033 Gearbox factor - nominator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
0x500B:034 Gearbox factor - denominator
1 ... [1] ... 4294967295
• Setting can only be changed if the inverter is
disabled.
57
Technology application (TA) basic settings
Kinematic settings
Motor/encoder feed constant
When a turntable is used, the feed constant is = 360°/revolution when defined as an angle.
The feed constant of a conveyor drive results from the circumference of the drive roll.
d=200 mm
p´ d
VK =
n
Symbol Description
FC Feed constant
d Diameter
n Revolution
Example:
The feed constant of a spindle drive (linear axis) results from the leadscrew pitch. The feed
constant indicates the distance travelled by the slide in one revolution (in the following
example 5,023 mm).
h = 5.023 mm
The kinematic parameters for the second encoder can be used to define how an imported
encoder position or encoder speed should be converted into machine units.
Parameter
Address Name / setting range / [default setting] Information
0x500A:032 Feed constant
0.0001 ... [360.0000] ... 214748.3647
• Setting can only be changed if the inverter is
disabled.
0x500B:032 Feed constant
0.0001 ... [360.0000] ... 214748.3647
• Setting can only be changed if the inverter is
disabled.
58
Technology application (TA) basic settings
Kinematic settings
Motor/encoder travel ranges and cycle length
t
❸
M
❶
Fig. 6: Turntable
1 Cycle length (illustration = 60°)
59
Technology application (TA) basic settings
Kinematic settings
Motor/encoder travel ranges and cycle length
❶ ❶
t
❸
60
Technology application (TA) basic settings
Kinematic settings
Virtual mode
61
Technology application (TA) basic settings
Motion settings
Quick stop
62
Technology application (TA) basic settings
Motion settings
Halt
6.3.2 Halt
By triggering this function, the technology application enables the axis to be braked to
standstill with the values parameterised for deceleration and jerk based on the current
setpoints.
Parameter
Address Name / setting range / [default setting] Information
0x500A:186 Deceleration of Halt
0.00 ... [1800.00] ... 21474836.47
0x500A:187 Jerk of Halt
0.00 ... [0.00] ... 21474836.47
63
Technology application (TA) basic settings
Motion settings
Target position detection
64
Technology application (TA) basic settings
Motion settings
Behaviour in the event of inverter disable
65
Technology application (TA) basic settings
Motion settings
Control modes
66
Technology application (TA) basic settings
Motion settings
Manual jog (inching mode)
67
Technology application (TA) basic settings
Motion settings
Homing
6.3.10 Homing
The zero point in the travel range is defined as a reference for absolute positions via the
reference run.
The activation takes place by the control word of the technology application.
The information that a home position has been recognized is provided in the status word of
the technology application. 40x500A:005, bit 5
Safety function: 4Safe homing (SHom) ^ 494
Profile data for homing
For the homing process, 2 profile data sets can be parameterized with different speeds and
accelerations. The time for homing is reduced and the accuracy is increased.
• Profile data set 1: Quick approach of the limit switch (depending on the selected mode).
• Profile data set 2: Slow and exact approach of the limit switch and positioning to the target
position.
• If speed 2 is set = "0" (initial value), there is no changeover to the profile data set 2.
Homing is carried out with the profile parameters of profile data set 1.
68
Technology application (TA) basic settings
Motion settings
Homing
69
Technology application (TA) basic settings
Motion settings
Homing
0
1
Fig. 8: Negative direction with reversing limit switch to touch probe
A Touch probe/zero pulse B Negative travel range limit switch
Sequence of case ①:
1. The machine part moves in negative direction with profile data set 1.
2. The machine part reverses to the negative travel range limit switch (B) and changes to
profile data set 2.
3. The negative edge of the travel range limit switch (B) activates the touch probe detection.
4. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
5. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
70
Technology application (TA) basic settings
Motion settings
Homing
0
1
Fig. 9: Positive direction with reversing limit switch to touch probe
A Touch probe/zero pulse B Positive travel range limit switch
Sequence of case ①:
1. The machine part moves in positive direction with profile data set 1.
2. Machine part reverses to positive travel range switch (B) and changes to profile data set 2.
3. The negative edge of the travel range limit switch (B) activates the touch probe detection.
4. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
5. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
71
Technology application (TA) basic settings
Motion settings
Homing
①
②
0
1
Fig. 10: Positive direction with reversing limit switch and negative edge of the reference switch to touch probe
A Touch probe/zero pulse B Reference switch
Sequence of case ①:
The axis has not yet activated the reference switch:
1. The machine part moves in positive direction with profile data set 1.
2. The machine part reverses with positive edge of the reference switch (B) and changes to
profile data set 2.
3. The negative edge of the reference switch (B) activates the touch probe detection.
4. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
5. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning around a set target position.
• Absolute positioning to a set target position.
Sequence for case ②:
The axis has already activated the reference switch:
1. The machine part moves in negative direction with profile data set 2.
2. The negative edge of the reference switch (B) activates the touch probe detection.
3. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning around a set target position.
• Absolute positioning to a set target position.
72
Technology application (TA) basic settings
Motion settings
Homing
①
②
0
1
Fig. 11: Negative direction with reversing reference switch and negative edge of the reference switch to touch probe
A Touch probe/zero pulse B Reference switch
Sequence of case ①:
The axis has not yet activated the reference switch:
1. The machine part moves in negative direction with profile data set 1.
2. The machine part reverses with positive edge of the reference switch (B) and changes to
profile data set 2.
3. The negative edge of the reference switch (B) activates the touch probe detection.
4. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
5. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Sequence of case ②:
The axis has already activated the reference switch:
1. The machine part moves in positive direction with profile data set 2.
2. The negative edge of the reference switch (B) activates the touch probe detection.
3. The following positive edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
73
Technology application (TA) basic settings
Motion settings
Homing
①
0
Fig. 12: Negative direction to limit switch
A Negative travel range limit switch
Sequence of case ①:
1. The machine part moves in negative direction with profile data set 1.
2. The machine part reverses to negative travel range limit switch (A) and changes to profile
data set 2.
3. The following negative edge of the travel range limit switch (A) sets the reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Homing mode 18: CwLimitSwitch
0
Fig. 13: Positive direction to limit switch
A Positive travel range limit switch
Sequence of case ①:
1. The machine part moves in positive direction with profile data set 1.
2. The machine part reverses to positive travel range limit switch (A) and changes to profile
data set 2.
3. The following negative edge of the travel range limit switch (A) sets the reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
74
Technology application (TA) basic settings
Motion settings
Homing
①
②
0
Fig. 14: Sequence representation of case 1 and case 2
A Reference switch
Sequence of case ①:
The axis has not yet activated the reference switch:
1. The machine part moves in positive direction with profile data set 1.
2. Machine part reverses with positive edge of the reference switch (A) and changes to
profile data set 2.
3. The negative edge of the reference switch (A) sets the reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Sequence of case ②:
The axis has already activated the reference switch:
1. The machine part moves in negative direction with profile data set 2.
2. The negative edge of the reference switch (A) sets the reference.
3. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
75
Technology application (TA) basic settings
Motion settings
Homing
①
②
0
Fig. 15: Sequence representation of case 1 and case 2
A Reference switch
Sequence of case ①:
The axis has not yet activated the reference switch:
1. The machine part moves in negative direction with profile data set 1.
2. The machine part reverses with positive edge of the reference switch (A) and changes to
profile data set 2.
3. The negative edge of the reference switch (A) sets the reference.
4. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Sequence of case ②:
The axis has already activated the reference switch:
1. The machine part moves in positive direction with profile data set 2.
2. The negative edge of the reference switch (A) sets the reference.
3. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Homing mode 33: CcwTP
0
Fig. 16: Negative direction to touch probe
A Touch probe/zero pulse
Sequence of case ①:
1. The machine part moves to negative direction with profile data set 1 and activates the
touch probe detection.
2. The following set edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
3. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
76
Technology application (TA) basic settings
Motion settings
Homing
0
Fig. 17: Positive direction to touch probe
A Touch probe/zero pulse
Sequence of case ①:
1. The machine part moves to positive direction with profile data set 1 and activates the
touch probe detection.
2. The following set edge of the encoder zero pulse/touch probe sensor (A) sets the
reference.
3. Further actions can be selected:
• Drive stops (default setting).
• Relative positioning by a set target position.
• Absolute positioning to a set target position.
Homing mode -1: CcwTorqueLimit
77
Technology application (TA) basic settings
Motion settings
Homing
78
Technology application (TA) basic settings
Motion settings
Homing
0x5020:006
Source of homing switch
FALSE Homing
TRUE
DigIn1
DigIn2
DigIn3 LS_Quickstop
-100 0 100 200
DigIn4
79
Technology application (TA) basic settings
Motion settings
Homing
The user must ensure that the current position can be recognized
unambiguously!
This means that the user must ensure that the drive does not move beyond the
maximum values when the power is off. For example, by using a holding brake.
Details
Behavior of the drive:
• If the angle of rotation is smaller than the maximum value, the absolute actual position is
reconstructed in relation to the home position. The drive changes to normal operation
without homing.
• If the angle of rotation is greater than the maximum value, the home position is deleted. A
new homing is necessary.
Referencing is always necessary for drives with high-pole resolvers with pole
pair number > 1.
Incremental encoders (SinCos, TTL) with a number of increments > 1
80
Technology application (TA) basic settings
Motion settings
Homing
Parameter
Address Name / setting range / [default setting] Information
0x500A:081 Home position after mains switching Home position of motor encoder
false Delete A new homing is required.
true Retain Position reconstruction is performed.
0x500A:082 Max. angle of rotation after mains switching Setting of the maximum angle of rotation for the motor.
-2147483648.0000000000 ... [0.0000000000] ... Motor encoder: Additional monitoring of the torsion angle during power
2147483647.0000000000 ° off.
0.0000° = monitoring deactivated
• The angle of rotation must be parameterised smaller than half of the
maximum display area des Gebers.
• If the angle is parameterised to 0°, no check will be performed.
Activate only for special applications.
0x500B:081 Home position after mains switching Home position of load encoder
false Delete A new homing is required.
true Retain Position reconstruction is performed.
0x500B:082 Max. angle of rotation after mains switching Setting of the maximum angle of rotation for the encoder.
-2147483648.0000000000 ... [0.0000000000] ... Load encoder: Additional monitoring of the torsion angle during power
2147483647.0000000000 ° off.
0.0000° = monitoring deactivated
Activate only for special applications.
• The angle of rotation must be parameterised smaller than 50% of the
maximum display area of the encoder.
• If the angle is parameterised to 0°, there will be no check.
81
Technology application (TA) basic settings
Motion settings
Limitations
6.3.11 Limitations
82
Technology application (TA) basic settings
Motion settings
Limitations
0x60E0
0x5030:017
0x500A:128
0x60E1
0x5030:017
0x500A:129
0x60E0
0x5030:017
0x500A:128
0x60E1
0x500A:129
0x60E1
0x5030:017
0x500A:129
0x60E0
0x500A:128
83
Technology application (TA) basic settings
Motion settings
Limitations
Static torque limits can be defined for the axis, which are active during normal operation. The
definition is done via the parameters:
• Positive torque limit 40x500A:128
• Negative torque limit 40x500A:129
The torque limits can be deactivated in the technology application and can be replaced by
alternative torque limits.
The alternative torque limits are set in the technology application via a control word in the
inverter and via the L_MC1P_SetTorqueLimit function block in the Controller-based
Automation.
If the set torque limits in the technology application have been changed, this is indicated in
the Status word parameter in bit 20. 40x500A:005 Bit 20
The torque limits currently effective in the drive are displayed in the parameters Positive
torque limit source and Negative torque limit source. 40x60E0 40x60E1
0x005, bit 20
Torque limit from
application active
Parameter
Address Name / setting range / [default setting] Information
0x500A:128 Positive torque limit
-3276.8 ... [200.0] ... 3276.7 %
0x500A:129 Negative torque limit Negative torque limit
-3276.8 ... [200.0] ... 3276.7 %
0x5030:003 Effect of external torque limit Validity external torque limit
0 Positive and negative direction
1 Positive direction
2 Negative direction
0x5030:017 External torque limit Value of the external torque limit.
0.00 ... [0.00] ... 21474836.47 % Reference: Rated motor torque0x6076
0x5030:115 Actual torque Display of the actual torque
-214748.3648 ... [0.0000] ... 214748.3647 Nm
0x60E0 Positive torque limit Positive torque limit source for speed control with torque limitation.
0.0 ... [100.0] ... 3276.7 % • 100 % = Rated motor torque 0x6076
0x60E1 Negative torque limit Code previously C3687.
0.0 ... [100.0] ... 3276.7 % Negative torque limit source for speed control with torque limitation.
• 100 % = Rated motor torque 0x6076
84
Technology application (TA) basic settings
Motion settings
Limitations
85
Technology application (TA) basic settings
Motion settings
Limitations
If the limit switch connections for the digital inputs used are to be fail-safe,
change the terminal polarity of the corresponding digital inputs.
0x5020:004
Source of positive hardware limit switch
FALSE
TRUE
DigIn1
DigIn2
DigIn3
QSP Application
DigIn4
n
STOP
0x5020:005
Source of negative hardware limit switch
t
FALSE
TRUE
DigIn1
DigIn2
DigIn3
DigIn4
86
Technology application (TA) basic settings
Motion settings
Limitations
The software end switches are not active for the "Modulo" traversing range and
when a reference run is active.
In the following situations, the software end switches are evaluated, monitored, and shown in
the status word when triggered: 40x500A:005 Bit 6
• The home position is known to the drive. 40x500A:005 Bit 5
• The software limit switches are effectively switched. 40x500A:050
• The monitoring was not deactivated from within the application. 40x500A:005 Bit 24
In the device states "Deactivated" or "Error stop", traversing the software limit switch does
not result in an error.
If the software limit switches are exceeded, the set error response is triggered. 40x500A:105
The software limit switches can be retracted in the direction of the permitted traversing range.
Parameter
Address Name / setting range / [default setting] Information
0x500A:050 Enable software limit switches
false Inactive
true Active
0x500A:051 Software limit switch positive
-214748.3648 ... [0.0000] ... 214748.3647
0x500A:052 Software limit switch negative
-214748.3648 ... [0.0000] ... 214748.3647
0x500A:053 Action after "software limit switch reached"
0 Stop after software limit switch
1 Stop at software limit switch
0x500A:105 Response to software limit switch error
19 Fault > Application quick stop > Quick stop
21 Fault> Application quick stop > Inverter
disabled
87
Technology application (TA) basic settings
Motion settings
Limitations
• If the current setpoint speed exceeds the value set for the requested limited speed, the
setpoint speed is reduced to the requested limited speed within the parameterized delay
time.
• If several limited speeds are requested at the same time, the lowest speed is reduced with
the highest deceleration.
Status display in Status limiter parameter.40x500A:163, bit 4 ... Bit 7.
Master/slave coupling
In the event of an active master/slave coupling e. g. synchronism or cam profiler application,
the speed is not reduced automatically in the default setting. The speed is usually
automatically reduced by the master axis.
The automatic speed reduction is activated via the Follower - response to SLSparameter.
0x500A:160
If the automatic speed reduction is activated, the cyclically specified setpoints are reduced to
the limited speed. The synchronism of the master axis cannot be guaranteed anymore.
If an offset between master and slave occurs, it will be removed automatically by deactivating
the parameter. 0x500A:159
An excessive speed due to a following error compensation is avoided by limiting the setpoints
at the speed controller input. 0x500A:161
88
Technology application (TA) basic settings
Motion settings
Limitations
Parameter
Address Name / setting range / [default setting] Information
0x500A:150 SLS1
0.0000 ... [0.0000] ... 214748.3647
0x500A:151 SLS1 - deceleration time
0.000 ... [0.000] ... 2147483.647 s
0x500A:152 SLS2
0.0000 ... [0.0000] ... 214748.3647
0x500A:153 SLS2 - deceleration time
0.000 ... [0.000] ... 2147483.647 s
0x500A:154 SLS3
0.0000 ... [0.0000] ... 214748.3647
0x500A:155 SLS3 - deceleration time
0.000 ... [0.000] ... 2147483.647 s
0x500A:156 SLS4
0.0000 ... [0.0000] ... 214748.3647
0x500A:157 SLS4 - deceleration time
0.000 ... [0.000] ... 2147483.647 s
0x500A:159 Compensation velocity of SLS
0.0000 ... [0.0000] ... 214748.3647
0x500A:160 Follower - Response to SLS
false Inactive
true Active
0x500A:161 Speed controller limitation (SLS)
false Inactive
true Active
0x500A:162 Deactivate safety interface
0x00000000 ... [0x00000000] ... 0xFFFFFFFF
Bit 1 Ignore SS1 request
Bit 2 Ignore SS2 request
Bit 3 Ignore SLS1-4 request
Bit 4 Ignore SDI request
Bit 5 Ignore SBC request
0x500A:163 Limiter status
• Read only
Bit 0 STO active
Bit 1 SS1 active
Bit 2 SS2 active
Bit 3 SOS active
Bit 4 SLS1 active
Bit 5 SLS2 active
Bit 6 SLS3 active
Bit 7 SLS4 active
Bit 8 SDIpos active
Bit 9 SDIneg active
89
Technology application (TA) basic settings
Motion settings
Dead time compensation
90
Technology application (TA) basic settings
Motion settings
Status signals
91
Technology application (TA) basic settings
Motion settings
Status signals
92
Technology application (TA) basic settings
Defining control sources
Source of quick stop
0x5020:007
Application quick stop source
FALSE
TRUE n STOP
DigIn1 OR
DigIn2
DigIn3 t
DigIn4
93
Technology application (TA) basic settings
Defining control sources
Source of error reset
0x5020:008
Source of fault reset
FALSE
TRUE
DigIn1 Application
DigIn2
DigIn3
DigIn4
94
Technology application (TA) basic settings
Defining control sources
Source of monitoring signal
95
Technology application (TA) basic settings
System bus communication
Inputs
6.5.1 Inputs
The following parameters are available for the diagnostics of the system bus input values:
Parameter
Address Name / setting range / [default setting] Information
0x5021:150 System bus diagnostics: Cycle length (input value) Cycle length of the master axis
• Read only
0x5021:151 System bus diagnostics: Position (input value) Master position value
• Read only
0x5021:152 System bus diagnostics: Velocity (input value) Speed conductivity
• Read only
0x5021:153 System bus diagnostics: Acceleration (input value) Acceleration conductivity
• Read only
0x5021:154 System bus diagnostics: Torque (input value) Torque of the master axis
• Read only: x.xxxx Nm
0x5021:155 System bus diagnostics: Time stamp (input value) Time stamp of the master axis
• Read only: x ns
0x5021:156 System bus diagnostics: Input data word 6 This system bus input word is currently not used, but can be connected
• Read only in the technology application by the user.
0x5021:157 System bus diagnostics: Input data word 7
• Read only
96
Technology application (TA) basic settings
System bus communication
Outputs
6.5.2 Outputs
The following parameters are available for the diagnostics of the system bus output values:
Parameter
Address Name / setting range / [default setting] Information
0x5021:160 System bus diagnostics: Cycle length (output value) Cycle length of the source set via Master value output of system bus
• Read only 0x5020:001.
0x5021:161 System bus diagnostics: Position (output value) Master position value of the source set via Master value output of
• Read only system bus 0x5020:001.
0x5021:162 System bus diagnostics: Velocity (output value) Master speed value of the source set via Master value output of system
• Read only bus 0x5020:001.
0x5021:163 System bus diagnostics: Acceleration (output value) Master acceleration value of the source set via Master value output of
• Read only system bus 0x5020:001.
0x5021:164 System bus diagnostics: Torque (output value) Torque of the master axis of the source set via Master value output of
• Read only: x.xxxx Nm system bus 0x5020:001.
0x5021:165 System bus diagnostics: Time stamp (output value) Time stamp of the touchprobe source in ns selected via source TP1
• Read only: x ns 0x5020:011.
0x5021:166 System bus diagnostics: Output data word 6 This system bus input word is currently not used, but can be connected
• Read only in the technology application by the user.
0x5021:167 System bus diagnostics: Output data word 7
• Read only
Fig. 25: Selection of the source for the master value output
The "Virtual Master: 4" is selectable in the following technology applications:
• Electronic gearbox
• Sync and correction
• Cross cutter
97
Technology application (TA) basic settings
System bus communication
Outputs
0x5020:011
TP1 source
Time stamp: System bus input
(0x5021:155)
DigIn1 - Positive edge System bus output
•
• Time stamp (0x5021:165)
•
•
•
DigIn4 - Negative edge
DigIn4 - Any edge
Fig. 26: Selection of the source of the touch probe time stamp
Parameter
Address Name / setting range / [default setting] Information
0x5020:011 TP1 source The sensor source and the edge to be evaluated are selected via the
parameter (rising, falling, any)
0 External source Source: System bus
1 Digital input 1, positive edge
2 Digital input 1, negative edge
3 Digital input 1, any edge
11 Digital input 2, positive edge
12 Digital input 2, negative edge
13 Digital input 2, any edge
21 Digital input 3, positive edge
22 Digital input 3, negative edge
23 Digital input 3, any edge
31 Digital input 4, positive edge
32 Digital input 4, negative edge
33 Digital input 4, any edge
0x5021:155 System bus diagnostics: Time stamp (input value) Time stamp of the master axis
• Read only: x ns
0x5021:165 System bus diagnostics: Time stamp (output value) Time stamp of the touchprobe source in ns selected via source TP1
• Read only: x ns 0x5020:011.
98
Technology application (TA) basic settings
System bus communication
Distribution of the master values by the master
M (VM) S1 S2 Sn S15
●●●
99
Technology application (TA) basic settings
System bus communication
Distribution of the master values by the master
M (VM) S1 S2 Sn S15
●●●
100
Technology application (TA) basic settings
System bus communication
Distribution of the master values by the master
M S1 S2 (VM) Sn S15
●●●
101
Technology application (TA) basic settings
System bus communication
Distribution of the master values by the master
M (VM) S1 S2
TP
As shown in the table, the parameters 0x5021:020 ... 095 can also be used for the distribution
of the torque values and for specific data from the technology application.
102
Technology application (TA) basic settings
Monitoring
6.6 Monitoring
Parameter
Address Name / setting range / [default setting] Information
0x500B:100 Setpoint monitoring
false Inactive
true Active
103
Configuring the "Table Positioning" TA
Control settings
Profiles
Homing
Torque Limitation
n
t t
QSP Application
n STOP
104
Configuring the "Table Positioning" TA
Interface
7.2 Interface
During a change-over, only the control and status words are switched. Depending on the
technology application chosen, the bits of the respective control words and status words are
already pre-assigned.
Assignment of control words and status words:
4Control signals ^ 106
4Status signals ^ 108
The following illustration shows the basic signal flow within the technology application and
the change-over mechanism of the Interface selection parameter.
105
Configuring the "Table Positioning" TA
Interface
Control signals
106
Configuring the "Table Positioning" TA
Interface
Control signals
107
Configuring the "Table Positioning" TA
Interface
Status signals
108
Configuring the "Table Positioning" TA
Interface
Status signals
109
Configuring the "Table Positioning" TA
Interface
Simulation of the interface
110
Configuring the "Table Positioning" TA
Interface
Simulation of the interface
Parameter
Address Name / setting range / [default setting] Information
0x5030:001 Simulation of control signals
0x00 ... [0x00] ... 0xFF
Bit 0 Enable control signal simulation TRUE: The simulation of the control signals is activated.
FALSE: The control signals are transferred via the fieldbus/system bus
interface.
Bit 1 Activate simulation of control word 1 TRUE: The simulation of control word 1 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 2 Activate simulation of control word 2 TRUE: The simulation of control word 2 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 3 Activate simulation of control word 3 TRUE: The simulation of control word 3 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 4 Activate simulation of control word 4 TRUE: The simulation of control word 4 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 5 Activate simulation of control word 5 TRUE: The simulation of control word 5 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 6 Activate simulation of control word 6 TRUE: The simulation of control word 6 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
Bit 7 Activate simulation of control word 7 TRUE: The simulation of control word 7 is activated.
FALSE: The control word is transmitted via the fieldbus/system bus
interface.
0x5030:101 Simulation of status signals Simulation of status signals
0x00 ... [0x00] ... 0xFF
Bit 0 Simulation of status signals TRUE: The simulation of the status signals is activated.
FALSE: The status signals are transmitted to the fieldbus/system bus
interface.
111
Configuring the "Table Positioning" TA
Travel profiles
112
Configuring the "Table Positioning" TA
Travel profiles
Technology application travel profile parameters
v [m/s]
B
E E
A
D
C
E
F
E
t [s]
v [m/s]
TP
B
E E
A
TP
C window D
E E
F
G H t [s]
113
Configuring the "Table Positioning" TA
Travel profiles
Technology application travel profile parameters
Parameter
Address Name / setting range / [default setting] Information
0x5031:022, Profile position Target position or distance to be travelled. The target position is given in
033, 044, 055, -214748.3648 ... [360.0000] ... 214748.3647 an absolute or relative manner.
066, 077, 088, • The absolute position is the distance from the zero position to the
099, 110, 121, target position
132, 143, 154, • The home position for the absolute position is the zero position.
165, 176 P3
80
30 P2
10 P1
0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
0x5031:023, Profile velocity Maximum speed at which the target position is approached. The
034, 045, 056, -214748.3648 ... [360.0000] ... 214748.3647 maximum speed depends on the target position, the acceleration and
067, 078, 089, the deceleration.
100, 111, 122, If the graph is a triangle, the drive has not reach the maximum speed.
133, 144, 155,
166, 177 v [m/s]
❷
vpos
❶ ❸
❹
t [s]
1 Acceleration
2 Maximum speed
3 Deceleration
4 Target position
114
Configuring the "Table Positioning" TA
Travel profiles
Technology application travel profile parameters
t [s]
• Acceleration increasing in S-shape
v [unit/s]
vpos
t [s]
0x5031:025, Profile deceleration Deceleration to brake from the maximum speed to standstill.
036, 047, 058, -21474836.48 ... [720.00] ... 21474836.47
069, 080, 091,
102, 113, 124,
135, 146, 157,
168, 179
0x5031:026, Profile jerk Jerk limitation for the acceleration and deceleration. If a jerk limitation is
037, 048, 059, -21474836.48 ... [7200.00] ... 21474836.47 given for a travel profile, the acceleration and deceleration are executed
070, 081, 092, via S-shaped ramps.
103, 114, 125, • S-shaped ramps protect machine parts from damages.
136, 147, 158, • The S-shaped acceleration and deceleration extend the duration of
169, 180 positioning compared to linear acceleration and deceleration.
v [unit/s] ❶
❷
❶
❷
t [s]
a
t [s]
115
Configuring the "Table Positioning" TA
Travel profiles
Technology application travel profile parameters
v [m/s]
vpos
❶
vend ❷
t [s]
1 Target position
2 Final speed
0x5031:028, Profile TP window - lower limit Lower limit value for the touch probe window. Above this position, touch
039, 050, 061, -214748.3648 ... [0.0000] ... 214748.3647 probe evaluation is active.
072, 083, 094,
105, 116, 127,
138, 149, 160,
171, 182
0x5031:029, Profile TP window - upper limit Upper limit value for the touch probe window. Below this position, touch
040, 051, 062, -214748.3648 ... [0.0000] ... 214748.3647 probe evaluation is active.
073, 084, 095,
106, 117, 128,
139, 150, 161,
172, 183
0x5031:030, Sequence profile after TP Number of the profile data set (1 ... 15) that is executed if a touch probe
041, 052, 063, 0 ... [0] ... 65535 has been detected. With the setting 0, no travel profile is executed after
074, 085, 096, a touch probe has been detected.
107, 118, 129,
140, 151, 162,
173, 184
0x5031:031, Sequence profile Number of the profile data set (1 ... 15) that is executed subsequently to
042, 053, 064, 0 ... [0] ... 65535 the current travel profile. With the setting 0, no further travel profile is
075, 086, 097, executed.
108, 119, 130,
141, 152, 163,
174, 185
0x5032:011 Active Profile
• Read only
0x5032:012 Active profile: acceleration setpoint The acceleration setpoint is specified in the unit [unit/s2]. The
• Read only acceleration setpoint is terminated with 2 decimal positions.
0x5032:013 Active profile: deceleration setpoint The deceleration setpoint is specified in the unit [unit/s2]. The
• Read only deceleration setpoint is terminated with 2 decimal positions.
0x5032:014 Active profile: jerk setpoint The jerk setpoint is specified in the unit [unit/s2]. The jerk setpoint is
• Read only terminated with 2 decimal positions.
0x5032:015 Active profile: Velocity setpoint The profile setpoint speed is given in the unit [unit/s]. The value of the
• Read only profile setpoint speed is displayed with 4 decimal positions.
0x5032:020 Active profile: position setpoint The position setpoint is specified in the unit [unit]. The position setpoint
• Read only is terminated with 4 decimal positions.
0x5032:025 Selected profile
• Read only
116
Configuring the "Table Positioning" TA
Travel profiles
External travel profile parameters
The selected travel profile defines the external travel profile parameters.
Existing data in the selected travel profile are overwritten when the external
values are accepted.
In the selected profile data set, the following parameters can be replaced by external profile
data:
1. External position: Activate external setpoint position 40x5030:010, bit 28
2. External speed: Activate external setpoint speed 40x5030:010, bit 29
3. External acceleration, deceleration and jerk: Activate external acceleration/deceleration/
jerk 40x5030:010, bit 30
The parameters can be combined. This makes it possible to change just the external setpoint
position or to accept all external setpoints within the profile.
Alternatively, the acceptance of the profile data can be linked to the level of the Start
positioning bit. 0x5030:010 Bit 20
This can be activated with the Read external profile data in edge-controlled manner selection
parameter. 40x5030:150
117
Configuring the "Table Positioning" TA
Travel profiles
External travel profile parameters
0x5030:023
External position setpoint
Control word
0x5030:010, bit 29
(Activate profile velocity)
0x5030:012
Esternal velocity
Control word 0
0x5030:010, bit 30
(Activate external acc derc jerk)
0x5030:014
External acceleration
0x5030:015
External deceleration
0x5030:016
External jerk
( Teach0x5030:010,
external profile data) OR (Execute positioning
bit 24 0x5030:010, bit 20
AND
0x5030:150
Activate set profile data )
Fig. 35: Accepting external profile data
Parameter
Address Name / setting range / [default setting] Information
0x5030:012 External velocity Value for the external setpoint velocity.
-214748.3648 ... [0.0000] ... 214748.3647
0x5030:014 External acceleration Value for the external acceleration.
0.00 ... [0.00] ... 21474836.47
0x5030:015 External deceleration Value for the external deceleration.
0.00 ... [0.00] ... 21474836.47
0x5030:016 External jerk Value for the external jerk.
-21474836.48 ... [0.00] ... 21474836.47
0x5030:023 External position setpoint Value for the external setpoint position.
-214748.3648 ... [0.0000] ... 214748.3647
0x5030:150 Read external profile data in edge-controlled manner Acceptance of the profile data preselected externally.
0 FALSE The external profile data are directly accepted.
1 TRUE The external profile data are only accepted with control bit 20 = TRUE.
118
Configuring the "Table Positioning" TA
Signal flow
Travel profile linkage
0x5030:150
Read external profile data in Profile table 0x5030:010, bit 13
edge-controlled manner Activate velocity override
0x5030:023 1
External position 0 0x5032:020
setpoint 0x5032:027
Active profile: Velocity override
Pos
0x5030:010, bit 29 position setpoint setpoint
Activate profile set velocity 0x5032:015
Active profile: velocity setpoint
0x5030:012 1
External velocity 0 Vel
Homing
Manual jog
0x5030:010, bit 30
Activate external acc/dec/jerk
0x5032:021
Acc 0x5032:012 Velocity setpoint
0x5030:014 1 Active profile acceleration
External acceleration 0
119
Configuring the "Table Positioning" TA
Functions
7.5 Functions
The following sections describe in detail the configuration of the single subfunctions of the
technology application.
4Positioning modes ^ 121
4Positioning to torque limit ^ 125
4Touch probe positioning ^ 126
4Executing and interrupting positioning ^ 128
4Flying homing ^ 129
4Connecting the speed override ^ 130
120
Configuring the "Table Positioning" TA
Functions
Positioning modes
80 P3
30 P2
10 P1
0 10 20 30 40 50 60 70 80 90 100
360°/0°
300° 60°
240° 120°
180°
Fig. 38: Absolute positioning in Modulo measurement system
121
Configuring the "Table Positioning" TA
Functions
Positioning modes
360°/0°
300° 60°
240° 120°
180°
360°/0°
300° 60°
240° 120°
180°
10 P1 20 P2 50 P3
0 10 20 30 40 50 60 70 80 90 100
122
Configuring the "Table Positioning" TA
Functions
Positioning modes
v [m/s]
vpos
❶
vend ❷
t [s]
123
Configuring the "Table Positioning" TA
Functions
Source of hardware limit switch
0x5020:004
Source of positive hardware limit switch
FALSE
TRUE
DigIn1
DigIn2
DigIn3
QSP Application
DigIn4
n
STOP
0x5020:005
Source of negative hardware limit switch
t
FALSE
TRUE
DigIn1
DigIn2
DigIn3
DigIn4
124
Configuring the "Table Positioning" TA
Functions
Positioning to torque limit
125
Configuring the "Table Positioning" TA
Functions
Touch probe positioning
v [Unit/s] ❶ Profile 4
Mode
❶ ❷ Position
Speed
Profile 4 Profile 7 ...
t [s] Next TP profile 7
Touch probe Next profile
❷ Profile 7
v [Unit/s] Mode
Position
Speed
❶ ❷
...
Profile 4 Profile 7 Next TP profile
t [s] Next profile
Touch probe
126
Configuring the "Table Positioning" TA
Functions
Touch probe positioning
0x5020:011
(Source TP 1) Profile generation
127
Configuring the "Table Positioning" TA
Functions
Source of reference switch (touch probe)
0x5020:006
Source of homing switch for touch probe
FALSE Homing
TRUE
DigIn1
DigIn2
DigIn3 LS_Quickstop
-100 0 100 200
DigIn4
0x5030:010 0x5030:110
Control word Status word
Table Positioning
Bit 3: Enable operation Bit 2: Operation enabled
Bit 16: Profile number bit 0 1 Bit 10: Set position reached
Bit 17: Profile number bit 1 0 Bit 12: Standstill
Profile number 1
Bit 18: Profile number bit 2 0 Bit 20: Positioning profile busy
Bit 19: Profile number bit 3 0 Bit 21: Positioning profile done
Bit 20: Start positioning
Bit 11: Abort
Bit 22: Resume positioning
Procedure
• At least one valid travel profile must be defined. 4Travel profiles
• The drive must be ready for operation. 40x5030:010, bit 3 = TRUE (1)
1. Using the control bits 16 ... 19, select the desired travel profile. 40x5030:010, Bits 16 ... 19
2. With a rising FALSE-TRUE edge on control bit 20, execute the selected profile.
40x5030:010, Bit 20
3. With a rising FALSE-TRUE edge on control bit 11, abort the profile. 40x5030:010, Bit 11
The drive is brought to a standstill with the current profile data.
4. With a rising FALSE-TRUE edge on control bit 22, resume the profile. 40x5030:010, Bit 22
128
Configuring the "Table Positioning" TA
Functions
Flying homing
0x5020:010
Control word
FALSE
TRUE
DigIn1
DigIn2
DigIn3 -100 0 100 200
DigIn4
129
Configuring the "Table Positioning" TA
Diagnostics
Connecting the speed override
v [Unit/s]
❷
Dt t [s]
❶ ❸
0x5030:010, bit 13
Activate velocity override
0
0x5030:011 1
External velocity override 0x5032:027
Velocity override setpoint
0x5032:015 X 0x500A:015
Active profile: Velocity setpoint Velocity setpoint
7.6 Diagnostics
The diagnostic dialog of the »EASY Starter«enables you to view the status of the device and
the technology application. Errors and warnings and related error numbers can be read out
via the dialog.
A more detailed diagnostics of the technology application and its individual functions can be
executed in the Signal flow parameter dialog. 4Signal flow ^ 119
130
Configure position control
131
Configure position control
Basic setting
The position control is now active and the inverter responds to the defined position setpoint.
132
Configure position control
Basic setting
Following error detection and in-position detection
Interpolation
0x607A 0x60FC 0x60FA
Setpoint position
Unit
Position
_p Setpoint position (internal) Position controller: Output signal
control
0x6063
Actual position
0x60C2 (internal)
Interpolation: time interval
0x6065
Following error: Window 0x60F4
0x6066 Following error: Actual error
Following error: Time monitoring 0x6041, bit13
CiA402 status word
0x6067
Position: Window 0x6041, bit10
0x6068 CiA402 status word
Position: Time monitoring "setpoint position reached"
Input data
Parameter Name Data type
0x607A Set position INTEGER_32
0x60FC Position demand internal value INTEGER_32
0x6062 Internal set position INTEGER_32
0x6065 Following error window UNSDIGNED_32
0x6066 Following error delay UNSIGNED_16
0x6067 Position reached window UNSIGNED_32
0x6068 Position reached delay UNSIGNED_16
Output data
Parameter Name Data type
0x6063 Actual position INTEGER_32
0x6064 Actual position INTEGER_32
0x60F4 Following error actual value INTEGER_32
0x60FA Control effort INTEGER_32
0x6041 CiA status word UNSIGNED_16
133
Configure position control
Basic setting
Interpolation
Parameter
Address Name / setting range / [default setting] Information
0x6065 Following error window Setting of the symmetrical tolerance window around the setpoint
0 ... [1000] ... 4294967295 pos. unit position for following error detection.
• 0 = following error detection deactivated.
• > 0 = following error detection activated.
• A following error is detected if the actual position is outside this
tolerance window.
• If the following error is detected longer than the time defined in
0x6066 in [ms], bit 13 ("following error") is set in the CiA status word
(0x6041).
• 0x60F4 displays the current deviation of the actual position from the
setpoint position.
0x6066 Following error delay Setting of time delay for the following error detection.
0 ... [0] ... 0 ms 0 = the following error is evaluated without a time delay.
0x6067 Position reached window Setting of the symmetrical tolerance window around the target position
0 ... [1000] ... 4294967295 pos. unit (0x607A) for the target position detection.
If the actual position is within this tolerance window longer than the
time defined in 0x6068 in [ms], the target position is deemed to be
reached and bit 10 ("target position reached") is set in the CiA status
word (0x6041).
0x6068 Position reached delay Setting of time monitoring for the target position detection.
0 ... [0] ... 0 ms 0 = the position in the target window is evaluated without a time delay.
8.1.2 Interpolation
When you select an operating mode with cyclic setpoint selection, all setpoints are first led via
interpolators which divides down setpoint step-changes of the bus cycle to the cycle time of
the control loops.All interpolators together are parameterised via 0x60C2:001 (Interpolation
time mantissa).
Parameter
Address Name / setting range / [default setting] Information
0x60C0 Interpolation mode Setting of the interpolation mode.
-1 Quadratic
0 Linear
0x60C2:001 Interpolation time: Interpolation time mantissa Basic multiplier for the interpolation time mantissa.
0 ... [1] ... 255
0x60C2:002 Interpolation time: Interpolation time exponent Interpolation time exponent
-6 ... [-3] ... 0
134
Configure position control
Operating mode "CiA 402 cyclic sync position mode (csp)"
Default mapping
8.2 Operating mode "CiA 402 cyclic sync position mode (csp)"
Subfunctions of the operating mode
• Interpolation between communication cycle and control cycle
• Position control
• Speed control
• Torque control
• Update of the actual values for position, speed and torque
135
Configure position control
Operating mode "CiA 402 cyclic sync position mode (csp)"
Signal flow
136
Configure position control
Operating mode "CiA 402 cyclic sync position mode (csp)"
Signal flow
137
Configure position control
Process input data (CiA 402 objects)
Control commands and status information
The following status information is output via the CiA402 status word 0x6041:
Status word State Meaning
Bit 12 0 Operating mode is inactive.
1 The drive follows the setpoint selection.
138
Configure position control
Monitoring the position error
139
Configure position control
Monitoring the position error
Parameter
Address Name / setting range / [default setting] Information
0x2D51:004 Position error/speed error - monitoring: Position error Setting of the error threshold for position error monitoring.
- error threshold
1 ... [360] ... 2147483647 °
0x2D51:005 Position error/speed error - monitoring: Position error Setting of the minimum time a position error must be pending until an
- min. time for error error/warning message is triggered.
0 ... [0] ... 50 ms
0x2D51:006 Position error/speed error - monitoring: Position error Setting of the error response of position error monitoring.
- error response
0 No response
1 Fault > CiA402
2 Warning
0x2922:001 Following error diagnostics: Following error (interval) - Time interval for determining the following error.
Time
10 ... [1000] ... 65535 ms
0x2922:002 Following error diagnostics: Following error (interval) - Mean value in the time interval
Mean value
• Read only: x.xx °
0x2922:003 Following error diagnostics: Following error (interval) - Maximum value in the time interval
Maximum value
• Read only: x.xx °
0x2922:004 Following error diagnostics: Following error (manual) - Determination of the following error between manually specified start/
Start/Stop stop command.
0 Stop
1 Start
0x2922:005 Following error diagnostics: Following error (manual) - Mean value between "start" and "stop"
Mean value
• Read only: x.xx °
0x2922:006 Following error diagnostics: Following error (manual) - Maximum value between "start" and "stop"
Maximum value
• Read only: x.xx °
0x2922:007 Following error diagnostics: Following error Mean value between "standstill" and "standstill" of the drive (< 5 rpm)
(standstill-standstill) - Mean value The value is automatically updated when the speed drops below 5 rpm
• Read only: x.xx ° again.
0x2922:008 Following error diagnostics: Following error Maximum value between "standstill" and "standstill" of the drive
(standstill-standstill) - Maximum value (< 5 rev./min)
• Read only: x.xx ° The value is automatically updated when the speed drops below 5 rpm
again.
140
Configure position control
Position detection with touch probe (TP)
Default mapping
The digital inputs DI1 and DI2 can be additionally evaluated any time as
"normal" digital inputs via 0x60FD.
141
Configure position control
Position detection with touch probe (TP)
General mode of operation
Position
Event received
pn-1 pn
t1
250 µs
t
t1: Time difference starting from the detected control cycle to the real detection of the event
Pn-1: Actual position grid point 1
Pn: Actual position grid point 2
The position grid points are detected in the servo inverter in a grid of 250 µs. After a touch
probe has been triggered, the input is deactivated for up to 250 µs to avoid bouncing. Thus,
the maximum frequency for touch probe triggering is 4 kHz.
If in contrast to the uniform movement given in the figure, an accelerated movement is taken
as a basis, the 250 µs grid also allows for a very good linear position reconstruction because
the speed change at the motor shaft only has a marginal impact in 250 µs.
Note!
Values can be set directly. When entering a filter time between
0 ... 1984 µs, the value is automatically rounded down internally to the
next value that can be set and is shown in the case of read requests.
142
Configure position control
Position detection with touch probe (TP)
Compensation of runtime delays
Position
Event received
Event pn
pn-1
pn-2
Delay time
t
1 2
"Delay time":Delay time between the real physical event and the electrical detection.
① Real physical event
② Electrical detection of the event in the servo inverter
Delay times of the digital input and the required minimum signal duration
The following table lists the typical delay times and the required minimum signal durations for
the digital inputs of the servo inverter:
Digital signal Typical delay time Minimum signal duration
Rising edge (HIGH pulse) 4 µs 4 µs
Falling edge (LOW pulse) 4 µs 4 µs
Parameter
Address Name / setting range / [default setting] Information
0x2D00:001 Touch probe (TP) delay time: Touch probe 1 delay Setting of the delay time for touch probe 1.
time
0.000 ... [0.000] ... 7.000 ms
0x2D00:002 Touch probe (TP) delay time: Touch probe 2 delay Setting of the delay time for touch probe 2.
time
0.000 ... [0.000] ... 7.000 ms
0x2D00:003 Touch probe (TP) delay time: Touch probe 3 delay Setting of the delay time for touch probe 3.
time
0.000 ... [0.000] ... 7.000 ms
0x2D00:004 Touch probe (TP) delay time: Touch probe 4 delay Setting of the delay time for touch probe 4.
time
0.000 ... [0.000] ... 7.000 ms
143
Configure position control
Position detection with touch probe (TP)
Touch probe control word
Parameter
Address Name / setting range / [default setting] Information
0x2D02:001 Touch probe diagnostics: Touch probe 3/4 function
0x0000 ... [0x0000] ... 0xFFFF
Bit 0 Activate touch probe 3
Bit 1 Touch probe 3 trigger = 1st event/continous
Bit 2 Touch probe 3 source = TP input/zero pulse
Bit 4 Touch probe 3 sampling = rising edge
Bit 5 Touch probe 3 sampling = falling edge
Bit 6 Position feedback source
Bit 8 Activate touch probe 4
Bit 9 Touch probe 4 trigger = 1st event/continous
Bit 10 Touch probe 4 source = TP input/zero pulse
Bit 12 Erfassung Touch-Probe 4 = steigende Flanke
Bit 13 Erfassung Touch-Probe 4 = fallende Flanke
Bit 14 Position feedback source
144
Configure position control
Position detection with touch probe (TP)
Touch probe status word
Parameter
Address Name / setting range / [default setting] Information
0x2D02:002 Touch probe diagnostics: Touch-Probe 3/4 status
• Read only
Bit 0 Touch-Probe 3 ist aktiviert
Bit 1 Touch-Probe 3 - Position erfasst fallende
Flanke
Bit 2 Touch-Probe 3 - Position erfasst steigende
Flanke
Bit 6 Touch-Probe 3 - Pegel bei Zeitstempel
Bit 8 Touch-Probe 4 ist aktiviert
Bit 9 Touch-Probe 4 - Position erfasst fallende
Flanke
Bit 10 Touch-Probe 4 - Position erfasst steigende
Flanke
Bit 14 Touch-Probe 4 - Pegel bei Zeitstempel
145
Configure position control
Position detection with touch probe (TP)
Detected time stamp and positions
Parameter
Address Name / setting range / [default setting] Information
0x60BA Touch probe 1: Position at pos. edge Touch probe 1: Position at pos. edge
• Read only: x pos. unit
0x60BB Touch probe 1: Position at neg. edge Touch probe 1: Position at neg. edge
• Read only: x pos. unit
0x60BC Touch probe 2: Position at pos. edge Touch Probe 2: Position at pos. edge
• Read only: x pos. unit
0x60BD Touch probe 2: Position at neg. edge Touch probe 2: Position at neg. edge
• Read only: x pos. unit
0x2D03:001 Touch probe position: Touch probe 3 position rising
edge
• Read only: x pos. unit
0x2D03:002 Touch probe position: Touch probe 3 position falling
edge
• Read only: x pos. unit
0x2D03:003 Touch probe position: Touch probe 4 position rising
edge
• Read only: x pos. unit
0x2D03:004 Touch probe position: Touch probe 4 position falling
edge
• Read only: x pos. unit
0x2D01:001 Touch probe (TP) time stamp: Touch probe 1-rising Display of the time stamp of the rising edge for touch probe 1.
edge time stamp
• Read only: x ns
0x2D01:002 Touch probe (TP) time stamp: Touch probe 1-falling Display of the time stamp of the falling edge for touch probe 1.
edge time stamp
• Read only: x ns
0x2D01:003 Touch probe (TP) time stamp: Touch probe 2-rising Display of the time stamp of the rising edge for touch probe 2.
edge time stamp
• Read only: x ns
0x2D01:004 Touch probe (TP) time stamp: Touch probe 2-falling Display of the time stamp of the falling edge for touch probe 2.
edge time stamp
• Read only: x ns
0x2D01:005 Touch probe (TP) time stamp: Touch probe 3-rising Display of the time stamp of the rising edge for touch probe 3.
edge time stamp
• Read only: x ns
0x2D01:006 Touch probe (TP) time stamp: Touch probe 3-falling Display of the time stamp of the falling edge for touch probe 3.
edge time stamp
• Read only: x ns
0x2D01:007 Touch probe (TP) time stamp: Touch probe 4-rising Display of the time stamp of the rising edge for touch probe 4.
edge time stamp
• Read only: x ns
0x2D01:008 Touch probe (TP) time stamp: Touch probe 4-falling Display of the time stamp of the falling edge for touch probe 4.
edge time stamp
• Read only: x ns
146
Configure position control
Setpoint diagnostics
147
Configure speed control
Basic setting
The speed control is now active and the inverter responds to the speed setpoint.
148
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Default mapping
149
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Signal flow (servo control)
Encoder
evaluation
150
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Signal flow (servo control)
151
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Signal flow (V/f characteristic control)
Slip compensation
Load V/f
adjustment characteristic
Ramp Speed Current Frequency PWM
function limitation limitation limitation
vl target velocity M
Oscillation Current actual value
vl velocity demand damping Current demand value Voltage actual value
is limited Output frequency
vl velocity actual value actual value
152
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Signal flow (V/f characteristic control)
A more detailed representation of the signal flow with all relevant parameters
can be found in the »PLC Designer« on the signal flow tab for the servo inverter.
153
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Signal flow (V/f characteristic control)
154
Configure speed control
Operating mode "CiA 402 velocity mode (vl)"
Setpoint factor
155
Configure speed control
Operating mode "CiA 402 cyclic sync velocity mode (csv)"
Default mapping
9.3 Operating mode "CiA 402 cyclic sync velocity mode (csv)"
This operating mode provides a fast velocity follower with torque/feed force feedforward
control.
156
Configure speed control
Operating mode "CiA 402 cyclic sync velocity mode (csv)"
Signal flow (servo control)
Limit value:
Positive torque
Negative torque
Speed Speed
limitation controller
Interpolation
Velocity offset
Torque offset Torque Field-orientated
limitation control
Iq
Id M
Position actual value
Velocity actual value Torque actual value
Encoder
evaluation
157
Configure speed control
Operating mode "CiA 402 cyclic sync velocity mode (csv)"
Signal flow (servo control)
158
Configure speed control
Operating mode "CiA 402 cyclic sync velocity mode (csv)"
Signal flow (V/f characteristic control)
Slip compensation
Load V/f
adjustment characteristic
Speed Current Frequency PWM
Interpolation limitation limitation limitation
Target velocity M
Oscillation Current actual value
damping Current demand value Voltage actual value
is limited
Output frequency
Velocity actual value actual value
159
Configure speed control
Operating mode "CiA 402 cyclic sync velocity mode (csv)"
Signal flow (V/f characteristic control)
160
Configure speed control
Process input data (CiA 402 objects)
Control commands and status information
The following status information are output via the CiA402 status word (0x6041) in the "cyclic
sync velocity mode":
Status word State Meaning
Bit 12 0 "Cyclic sync velocity mode" is inactive
1 "Cyclic sync velocity mode" is active
161
Configure speed control
Monitoring the speed deviation
Encoder
evaluation
162
Configuring the torque control
163
Configuring the torque control
Basic setting
The torque control with speed limitation is now active and the inverter responds to the
defined torque setpoint.
164
Configuring the torque control
Basic setting
Torque limits
Speed
Q3: Motoring Q4: Regenerating
Torque negative Torque negative
Speed negative Speed positive
The setting is made in percent with reference to the rated motor torque set in 0x6076.
Parameter
Address Name / setting range / [default setting] Information
0x294A:001 Torque limits offset: Torque offset
-3276.7 ... [0.0] ... 3276.7 %
0x294A:002 Torque limits offset: Resulting positive torque limit
• Read only: x.x %
0x294A:003 Torque limits offset: Resulting negative torque limit
• Read only: x.x %
0x60B2 Offset torque Offset torque
-3276.8 ... [0.0] ... 3276.7 % • 100 % = rated motor power (0x6076)
0x60E0 Positive torque limit Positive torque limit source for speed control with torque limitation.
0.0 ... [100.0] ... 3276.7 % • 100 % = Rated motor torque 0x6076
0x60E1 Negative torque limit Code previously C3687.
0.0 ... [100.0] ... 3276.7 % Negative torque limit source for speed control with torque limitation.
• 100 % = Rated motor torque 0x6076
165
Configuring the torque control
Basic setting
Speed limitation
166
Configuring the torque control
Operating mode "CiA 402 cyclic sync torque mode (cst)"
Default mapping
10.2 Operating mode "CiA 402 cyclic sync torque mode (cst)"
During the quick stop, the current limit 0x6073 and the torque limit 0x6072 are
active. The lower of the two limits determines the motor output torque. The
torque limits from 0x60E0 and 0x60E1 are not effective during quick stop.
167
Configuring the torque control
Operating mode "CiA 402 cyclic sync torque mode (cst)"
Signal flow
Speed limitation:
Upper speed limit Speed Torque Field-oriented
Interpolation limitation limitation control
Iq
Target torque
Id M
Torque: offset
Actual velocity
Speed limitation: Actual torque
Actual position
Lower speed limit
Encoder
evaluation
168
Configuring the torque control
Operating mode "CiA 402 cyclic sync torque mode (cst)"
Signal flow
169
Configuring the torque control
Process input data (CiA 402 objects)
Control commands and status information
The following status information are output via the CiA402 status word 0x6041 in the "cyclic
sync torque mode":
Status word State Meaning
Bit 12 0 "Cyclic sync torque mode" is inactive
1 "Cyclic sync torque mode" is active
170
Configuring the feedback system
A B
Anschluss Lastgeber
oder Leitgeber
Anschluss Motorgeber
At the time of commissioning, the feedback system is already specified by the hardware of the
respective device version.
Please note that one of two sets of parameters will be effective depending on
which feedback system option has been selected: either the parameters for
resolver evaluation or the parameters for encoder evaluation.
171
Configuring the feedback system
Configure feedback system for motor control
172
Configuring the feedback system
Configure feedback system for motor control
General settings
DANGER!
When the encoder / resolver is used as a motor encoder, safe motor operation is not possible
in the event of an error.
Destruction of system parts
▶ Fault should always be used as a response for resolver/encoder wire breakage monitoring.
▶ To prevent interference injections when using an encoder, only use shielded motor and
encoder cables.
If the sensitivity is not reduced (100 %), the software response time of
monitoring in case of an encoder is approx. 3.5 ms and in case of a resolver 0.3
ms.
Halving the sensitivity means doubling the response time.
NOTICE
A reduced sensitivity delays the response in case of wire breakage!
Destruction of system parts by reduced sensitivity of the open-circuit monitoring.
▶ Increase the sensitivity to reduce the monitoring response time.
173
Configuring the feedback system
Configure feedback system for motor control
General settings
Parameter
Address Name / setting range / [default setting] Information
0x2C45 Motor feedback error response Selection of the response to the triggering of the encoder signal loss
monitoring.
Only active when used as:
• Feedback system for motor control, when set
Associated error code:
• 29443 | 0x7303 - Fault - Motor feedback
0 No response
1 Fault > CiA402
2 Warning
0x2C46 Number of the absolute ascertainable revolutions of Is set by the firmware according to the available version:
motor encoder • 0: no absolute value encoder (sin/cos encoder) or resolver with
• Read only number of pole pairs > 1
• 1: Single-turn absolute value encoder or resolver with number of pole
pairs = 1
• >1: Multi-turn absolute value encoder
0x2C47 Open circuit detection sensitivity of motor encoder The sensitivity can be reduced by percentage, e. g. in case of EMC
1 ... [100] ... 100 % interferences.
0x608F:001 Position encoder resolution: Encoder increments Setting the number of bits to be used for resolving a mechanical motor
• Setting can only be changed if the inverter is revolution.
disabled. Position encoder resolution: Encoder increments
65536 16 bit
262144 18 bit
1048576 20 bit
4194304 22 bit
16777216 24 bit
67108864 26 bit
268435456 28 bit
1073741824 30 bit
0x608F:002 Position encoder resolution: Motor revolutions Denominator of the position resolution: Number of motor revolutions.
1 ... [1] ... 1 Only setting "1" is accepted.
• Setting can only be changed if the inverter is
disabled.
0x6090:001 Velocity encoder resolution: Encoder increments/s Setting of the encoder increments/s.
0 ... [33554432] ... 2147483647
• Setting can only be changed if the inverter is
disabled.
0x6090:002 Velocity encoder resolution: Motor revolutions/s Setting of the motor revolutions/s.
0 ... [125] ... 2147483647
• Setting can only be changed if the inverter is
disabled.
174
Configuring the feedback system
Configure feedback system for motor control
Resolver settings
Resolvers with a number of pole pairs > 1 are not absolute value encoders.
Bit 4 in 0x2833 (Lenze status word 2) therefore remains set to "0".
The "distinguishable revolutions" specification in 0x2C46 is also set to "0".
175
Configuring the feedback system
Configure feedback system for motor control
Resolver settings
If possible, execute the identification run before the motor is installed in the
machine. If relatively big load changes occur in the kinematics to be moved, this
may have a negative impact on the result of the identification run.
176
Configuring the feedback system
Configure feedback system for motor control
Resolver settings
177
Configuring the feedback system
Configure feedback system for motor control
Resolver settings
178
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
Parameter
Address Name / setting range / [default setting] Information
0x2C40 Motor encoder type Selection of the encoder type.
• Setting can only be changed if the inverter is
disabled.
1 SinCos encoder
2 Hiperface SinCos absolute value encoder
3 TTL encoder
5 SSI absolute value encoder
6 SSI SinCos absolute value encoder
0x2C42:001 Encoder settings: Increments/revolution Setting of the encoder number of increments per revolution (according
1 ... [1024] ... 262143 to manufacturer data/encoder data sheet).
• Setting can only be changed if the inverter is
disabled.
0x2C42:002 Encoder settings: Supply voltage Setting of the supply voltage.
5.0 ... [5.0] ... 12.0 V
• Setting can only be changed if the inverter is
disabled.
179
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
In this context, please also observe the information provided in the parameter
description 0x2C41:008.
Parameter
Address Name / setting range / [default setting] Information
0x2822:026 Axis commands: Get motor encoder information Command for reading out data from the connected motor encoder.
(Hiperface)
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (Device disabled)
0x2C41:001 Motor encoder settings (Hiperface): Type code Type code read out of the encoder.
detected This value is "0" if ...
• Read only • a sin/cos encoder is set (0x2C40 = 2);
• a communication error has occurred.
0x2C41:002 Motor encoder settings (Hiperface): Type code Manual setting of the encoder type code (display in 0x2C41:001).
manual input
0 ... [0] ... 255
• Setting can only be changed if the inverter is
disabled.
0x2C41:003 Motor encoder settings (Hiperface): Manual input - Manual setting of the number of distinguishable revolutions.
Number of detectable motor encoder revolutions
1 ... [1] ... 65535
• Setting can only be changed if the inverter is
disabled.
0x2C41:004 Motor encoder settings (Hiperface): Error response Selection of the response for communication errors or in the event of an
unknown encoder.
Associated error codes:
• 29568 | 0x7380 - Motor encoder - Communication error
• 29569 | 0x7381 - HIPERFACE motor encoder - wrong absolute value
because motor speed is too high
• 65302 | 0xFF16 - Connected HIPERFACE motor encoder is not
supported
0 No response
1 Fault > CiA402
2 Warning
180
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
181
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
Parameter
Address Name / setting range / [default setting] Information
0x2C4A:001 Motor encoder (SSI) protocol parameters: Bit rate To enable a stable transmission rate, the length of the encoder cable
150 ... [300] ... 1000 kbps used and any electromagnetic interference levels must be taken into
• Setting can only be changed if the inverter is account when setting the value.
disabled.
0x2C4A:002 Motor encoder (SSI) protocol parameters: Telegram The set value specifies the number of data bits which are transmitted as
length a complete SSI data packet.
1 ... [25] ... 31
• Setting can only be changed if the inverter is
disabled.
0x2C4A:003 Motor encoder (SSI) protocol parameters: Bits/ Resolution of the encoder.
revolution For example, the resolution for the preset value is "13":
1 ... [13] ... 31 213 = 8196 (bits/revolution).
• Setting can only be changed if the inverter is
disabled.
0x2C4A:004 Motor encoder (SSI) protocol parameters: Position Indicates the position in the telegram where the position data word
data start bit begins.
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
0x2C4A:005 Motor encoder (SSI) protocol parameters: Data Indicates the position in the telegram where data packet 1 begins.
package 1 start bit
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
0x2C4A:006 Motor encoder (SSI) protocol parameters: Data Indicates the position in the telegram where data packet 2 begins.
package 2 start bit
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
0x2C4A:007 Motor encoder (SSI) protocol parameters: Data Indicates the position in the telegram where data packet 3 begins.
package 3 start bit
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
182
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
183
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
184
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
185
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
186
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
187
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
188
Configuring the feedback system
Configure feedback system for motor control
Encoder settings
The value displayed in 0x2C42:003 is determined in different ways depending on the type of
encoder:
• Determination of the current angular drift for the SinCos encoder
In the case of an incremental SinCos encoder, the pulses between two zero pulse events of
the Z-track are counted. Assuming that there are no faults, this value corresponds to the
set number of increments. The accuracy of this process corresponds to ± 1 increment
graduation of the encoder, with the difference between the set number of increments and
the counted pulses being converted to an angle with an accuracy of ±0.1°. The
disadvantage is that an updated angular drift value only become available at the end of a
complete encoder revolution. In turn, this means that the update rate depends on the
speed.
• Determination of the current angular drift for the SinCos Hiperface® absolute value
encoder
In the case of a SinCos absolute value encoder with HIPERFACE® protocol, no Z-track is
available; instead, the position is regularly read out of the encoder. When the first encoder
read-out operation is performed (after power-up or elimination of wire breakage), the
encoder position is used to initialise the internal device counter unit and to set an internal
device position. All other read-out processes from the encoder are used to generate a
difference between the internal device position and the encoder position. Assuming that
there are no faults, the difference is zero. However, the dead time of the communication
with the encoder means that the accuracy of the process is dependent on the speed and
therefore restricted compared to the zero pulse process. However, the advantage is that
the update rate does not depend on the speed, but is instead only determined by the
communication rate. The update rate is encoder-specific and is generally in the range
between 30 ... 50 ms.
Parameter
Address Name / setting range / [default setting] Information
0x2C42:003 Encoder settings: Angle drift Display of the angular drift of the current angle error.
• Read only: x.x ° This indicates whether too many or two few pulses have been detected
by the internal device counter unit for EMC-related reasons.
0x2C42:004 Encoder settings: Actual amplitude signal quality The signal quality indicates the actual amplitude of the SinCos analog
• Read only: x % signals with regard to 1 Vss = 100 %.
• The signal quality should be between 95 ... 105 %.
• There is no need for optimisation if the signal quality is within the
tolerance zone for the analog encoder signals given in the data sheet
of the encoder manufacturer.
189
Configuring the feedback system
Configure feedback system for motor control
Detection of changed settings of the feedback system
11.1.5 Diagnostics
Parameter
Address Name / setting range / [default setting] Information
0x2C4F Parameter CRC of motor encoder Display of the cyclic redundancy check (CRC) of selected encoder
• Read only parameters to detect changes in the feedback settings.
0x2DDF:005 Axis information: Detected module in slot A Display of supported feedback system for the motor.
• Read only
0 Product defined
1 No module
2 Resolver
3 SinCos/Hiperface/SSI
4 SinCos/Hiperface/SSI/TTL
190
Configuring the feedback system
Second feedback system for the techology application
General settings
191
Configuring the feedback system
Second feedback system for the techology application
Resolver settings
Resolvers with a number of pole pairs > 1 are not absolute value encoders.
Bit 10 in 0x2833 (Lenze status word 2) therefore remains set to "0".
The "distinguishable revolutions" specification in 0x2C56 is also set to "0".
Parameter
Address Name / setting range / [default setting] Information
0x2822:029 Axis commands: Get load encoder/master encoder Definition of the resolver characteristic for application feedback.
characteristic (resolver)
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (Device disabled)
0x2C53 Load encoder/master encoder resolver number of Setting of the number of pole pairs.
pole pairs
1 ... [1] ... 1
• Setting can only be changed if the inverter is
disabled.
192
Configuring the feedback system
Second feedback system for the techology application
Resolver settings
If possible, execute the identification run before the motor is installed in the
machine. If relatively big load changes occur in the kinematics to be moved, this
may have a negative impact on the result of the identification run.
193
Configuring the feedback system
Second feedback system for the techology application
Resolver settings
194
Configuring the feedback system
Second feedback system for the techology application
Resolver settings
195
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
196
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
In this context, please also observe the information provided in the parameter
description 0x2C41:008.
Parameter
Address Name / setting range / [default setting] Information
0x2822:030 Axis commands: Get load encoder/master encoder Obtain Hiperface information from the encoder for application feedback.
information (Hiperface)
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (controller inhibit)
0x2C51:001 Hiperface load encoder/master encoder settings: Type Type code read out of the encoder.
code detected This value is "0" if ...
• Read only • a sin/cos encoder is set (0x2C50 = 2);
• a communication error has occurred.
0x2C51:002 Hiperface load encoder/master encoder settings: Type Manual setting of the encoder type code (display in 0x2C51:001).
code manual input
0 ... [0] ... 255
• Setting can only be changed if the inverter is
disabled.
0x2C51:003 Hiperface load encoder/master encoder settings: Manual setting of the number of distinguishable revolutions.
Manual input - Number of detectable load/master
encoder revolutions
1 ... [1] ... 65535
• Setting can only be changed if the inverter is
disabled.
0x2C51:004 Hiperface load encoder/master encoder settings: Selection of the response for communication errors or in the event of an
Error response unknown encoder.
Associated error codes:
• 29570 | 0x7382 - Load encoder/master encoder - Communication
error
• 29571 | 0x7383 - HIPERFACE load encoder/master encoder - wrong
absolute value because motor speed is too high
• 65306 | 0xFF1A - Connected HIPERFACE load encoder/master encoder
is not supported
0 No response
197
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
198
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
Parameter
Address Name / setting range / [default setting] Information
0x2C5A:001 Load encoder/master encoder (SSI) protocol To enable a stable transmission rate, the length of the encoder cable
parameters: Bit rate used and any electromagnetic interference levels must be taken into
150 ... [300] ... 1000 kbps account when setting the value.
• Setting can only be changed if the inverter is
disabled.
0x2C5A:002 Load encoder/master encoder (SSI) protocol The set value specifies the number of data bits which are transmitted as
parameters: Telegram length a complete SSI data packet.
1 ... [25] ... 31
• Setting can only be changed if the inverter is
disabled.
0x2C5A:003 Load encoder/master encoder (SSI) protocol Resolution of the encoder.
parameters: Bits/revolution For example, the resolution for the preset value is "13":
1 ... [13] ... 31 213 = 8196 (bits/revolution).
• Setting can only be changed if the inverter is
disabled.
0x2C5A:004 Load encoder/master encoder (SSI) protocol Indicates the position in the telegram where the position data word
parameters: Position data start bit begins.
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
0x2C5A:005 Load encoder/master encoder (SSI) protocol Indicates the position in the telegram where data packet 1 begins.
parameters: Data package 1 start bit
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
0x2C5A:006 Load encoder/master encoder (SSI) protocol Indicates the position in the telegram where data packet 2 begins.
parameters: Data package 2 start bit
0 ... [0] ... 30
• Setting can only be changed if the inverter is
disabled.
199
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
200
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
201
Configuring the feedback system
Second feedback system for the techology application
Encoder settings
The value displayed in 0x2C52:003 is determined in different ways depending on the encoder
type:
• Determination of the current angular drift for the sin/cos encoder
In the case of an incremental SinCos encoder, the pulses between two zero pulse events of
the Z-track are counted. Assuming that there are no faults, this value corresponds to the
set number of increments. The accuracy of this process corresponds to ± 1 increment
graduation of the encoder, with the difference between the set number of increments and
the counted pulses being converted to an angle with an accuracy of ±0.1°. The
disadvantage is that an updated angular drift value only becomes available at the end of a
complete encoder revolution. In turn, this means that the update rate depends on the
speed.
• Determination of the current angular drift for the SinCos-Hiperface® absolute value
encoder
In the case of a SinCos absolute value encoder with HIPERFACE® protocol, no Z-track is
available; instead, the position is regularly read out of the encoder. When the first encoder
read-out operation is performed (after power-up or elimination of wire breakage), the
encoder position is used to initialise the internal device counter unit and to set an internal
device position. All other read-out processes from the encoder are used to generate a
difference between the internal device position and the encoder position. Assuming that
there are no faults, the difference is zero. However, the dead time of the communication
with the encoder means that the accuracy of the process is dependent on the speed and
therefore restricted compared to the zero pulse process. However, the advantage is that
the update rate does not depend on the speed, but is instead only determined by the
communication rate. The update rate is encoder-specific and is generally in the range
between 30 ... 50 ms.
Parameter
Address Name / setting range / [default setting] Information
0x2C52:003 Load encoder/master encoder settings (encoder): Display of the angular drift of the current angle error.
Angle drift
• Read only: x.x °
0x2C52:004 Load encoder/master encoder settings (encoder): The signal quality indicates the actual amplitude of the SinCos analog
Actual amplitude signal quality signals with regard to 1 Vss = 100 %.
• Read only: x % • The signal quality should be between 95 ... 105 %.
• There is no need for optimisation if the signal quality is within the
tolerance zone for the analog encoder signals given in the data sheet
of the encoder manufacturer.
202
Configuring the feedback system
Second feedback system for the techology application
Detection of changed settings of the feedback system
11.2.5 Diagnostics
Parameter
Address Name / setting range / [default setting] Information
0x2C56 Number of the absolute ascertainable revolutions of Is set by the firmware according to the available version:
load encoder/master encoder • 0: no absolute value encoder (sin/cos encoder) or resolver with
• Read only number of pole pairs > 1
• 1: Hiperface encoder SingleTurn or resolver with number of pole
pairs = 1
• > 1: Hiperface encoder Multi Turn
0x2C5F Parameter CRC of load encoder/master encoder Display of the cyclic redundancy check (CRC) of selected encoder
• Read only parameters to detect changes in the feedback settings.
0x2DDF:006 Axis information: Detected module in slot B Display of the supported feedback system for the application.
• Read only Cannot be used as motor feedback.
0 Product defined
1 No module
2 Resolver
3 SinCos/Hiperface/SSI
4 SinCos/Hiperface/SSI/TTL
0x60E4:001 Additional position actual value: Load encoder/master Display of the actual position of the secondary feedback system.
encoder - actual position
• Read only: x pos. unit
0x60E5:001 Additional velocity actual value: Load encoder/master Display of the actual velocity of the secondary feedback system.
encoder - actual speed
• Read only: rpm
203
Configuring the feedback system
Encoder: Evaluation of safely speed and position
204
Configuring the feedback system
Encoder: Evaluation of safely speed and position
205
Configuring the feedback system
Encoder: Evaluation of safely speed and position
206
Configuring the feedback system
Encoder: Evaluation of safely speed and position
207
Configuring the feedback system
Encoder: Evaluation of safely speed and position
208
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
NOTICE
The pole position identification (PPI) must only be executed
▶ for servo control with a synchronous motor of an original equipment manufacturer.
▶ for servo control with a synchronous motor and incremental encoders (TTL or sin/cos
encoder).
▶ after changes to the motor feedback system, e.g. feedback replacement.
The parameter settings for pole position identification are accessed in »EASY Starter« via the
following path:
• Settings tab
• Basic setting \ Motor feedback (A)
Three different identification methods are offered here:
• 360° electrical
• With min. movement
• Without movement
The criteria for selecting the most suitable identification method are presented below.
Selection criteria for using the suitable pole position identification
For identifying the pole position for the currently activated feedback, the following functions
are available which all provide almost the same result. Due to e.g. friction, bearing forces and
a trapezoidal field pattern, the results may differ from each other.
4Pole position identification (PPI) 360° ^ 211
• The motor must not be braked, blocked or mechanically driven during the pole position
identification! This function must not be used for hanging loads!
• Especially in case of idling drives or drives with a low load (inertia / friction), this function
delivers the most accurate results.
Detailed information on the respective function can be found in the following subchapters.
209
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Selection of the PPI method for CiA mode
210
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) 360°
DANGER!
Mechanical damage of the motor caused by hanging loads!
The motor may be permanently damaged.
▶ The motor must not be braked or blocked during the pole position identification. Thus, this
function must not be used for hanging loads!
NOTICE
Thermal overload of the motor!
The motor may be permanently damaged.
▶ Before executing the pole position identification, check that the following monitoring
systems are parameterised correctly.
▶ Motor overload monitoring (i²xt)
▶ Overcurrent monitoring
NOTICE
▶ Please observe the following: Synchronous motor: Pole position identification (PPI)
Functional description
90°
d β 112.5° q β 67.5°
45° 135° 45°
157.5° 22.5°
0° α 180° 0° α, d
q 202.5° 337.5°
225° 315°
247.5° 270° 292.5°
211
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) 360°
If the servo control is set for synchronous motor and no error is pending, the current is first
raised in a ramp-shaped manner to 141 % of the rated motor current after the inverter is
enabled.
Left image
First, the rotor is moved from any position of rest to the 0° angle.
• For this purpose, the amplitude of the d current vector is created in the stator coordinate
system at a starting angle of 45° and then turned to 0°.
• A sufficiently high amplitude of the d current vector and its rotary motion result in a
magnetic force that moves the rotor to the angle 0°.
Right image
Afterwards, the d current vector is turned further in 15 steps by 22.5° each starting at the
angle 0°.
• Due to the magnetic forces, the rotor adjusts to the respective angle.
• After 16 steps, the rotor has moved by absolute electrical 360°.
Result
For determining the pole position, a mean value is calculated from all 16 messages. The rotor
displacement angle can be recorded via the 0x2DDE parameter (actual motor rotor angle
position). The detected pole position is stored in the inverter parameters ,
0x2C03:0020x2C03:004. The detected pole position must then be saved.
212
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) 360°
B
A
❷
❸
❹
RFR
IMP
t [s]
Fig. 52: Chronological sequence of the pole position identification
In case of drives with a high static friction, mass inertia or alternating load, an optimisation
may be necessary:
• The amplitude of the current vector must be set so high that the motor with a high mass
inertia can be accelerated.
• The cyclic continued rotation of the current vector by 22.5° has to cause an equivalent
angular rotation of the motor shaft (rotor). A step function has to be achieved. Here,
actual positions with very low overshoots are visible.
NOTICE
Thermal overload of the motor!
The motor may be permanently damaged.
▶ If no temperature monitoring is available in the motor, and/or the I²xt motor monitoring
and the maximum current monitoring are not parameterised correctly, the motor can be
permanently damaged if the current amplitude is set too high!
▶ Motor overload monitoring (i²xt)
▶ Overcurrent monitoring
213
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) 360°
Parameter
Address Name / setting range / [default setting] Information
0x2C61:001 Pole position identification (360°) settings: Current Percentage adaptation of the current amplitude.
amplitude • For large machines and high mass inertia values or for linear direct
1 ... [71] ... 1000 % drives, the current amplitude usually must be increased.
• Setting can only be changed if the inverter is • Default setting 100 % ≡ 141 % of Rated motor current (0x6075)
disabled.
Note!
If the current amplitude is set to > 100 %, the device utilisation (Ixt)
monitoring and/or one of the motor monitoring functions may respond
and cause the abort of the pole position identification.
0x2C61:002 Pole position identification (360°) settings: Ramp time Percentage adaptation of the ramp time.
1 ... [40] ... 600 s • For large machines and high mass inertia values, the ramp time must
• Setting can only be changed if the inverter is be increased.
disabled. • For small machines, however, the pole position identification can be
accelerated by reducing the ramp time.
0x2C61:003 Pole position identification (360°) settings: Direction Selection of travel direction.
of rotation In some situations, it may be helpful to reverse the travel direction for
• Setting can only be changed if the inverter is the pole position identification (e. g. for linear motor at the end stop).
disabled.
0 CW
1 CCW
0x2C61:004 Pole position identification (360°) settings: Error Setting of the fault tolerance for the plausibility check.
tolerance • If the rotor position detected via the encoder system is not within the
15 ... [20] ... 50 ° tolerance zone around the position that is output in a controlled
manner, the pole position identification is aborted and the
parameterised error response is tripped.
0x2C61:005 Pole position identification (360°) settings: Absolute Display of the absolute current amplitude.
current amplitude
• Read only: x.xx A
214
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) with minimum movement
DANGER!
Mechanical damage of the motor caused by hanging loads!
The motor may be permanently damaged.
▶ The motor must not be braked or blocked during the pole position identification. Thus, this
function must not be used for hanging loads!
NOTICE
Thermal overload of the motor!
The motor may be permanently damaged.
▶ Before executing the pole position identification, check that the following monitoring
systems are parameterised correctly in order to prevent a permanent damage of the motor
in the event of an error:
▶ 4Motor overload monitoring (i²xt) ^ 280
▶ Overcurrent monitoring
Functional description
If servo control for synchronous motor is set and if no error is pending, the current position is
memorised after controller enable, and the current is increased along a ramp for 10 s to 35 %
of the rated motor current. This will cause the rotor to align, which, however, is compensated
by a position control. If the rotor makes an electrical movement of more than 20°, an error
message is output, and the value measured is discarded. This might occur in the case of
motors with considerable detent torques.
If the current has reached its final value, a plausibility check is executed after a short interval:
in order to detect a non-permissible blocking of the motor, a positive and a negative test angle
(± 20°) relative to the current position are defined after the identification. The motor must
align itself to these two test angles within a tolerance of 25 %.
Conditions for the execution
• The motor must not be braked or blocked during the pole position identification.
• The servo inverter is error-free and in Switched on device state.
Response of the motor during performance
The motion of the motor will maximally correspond to the set "Max. permissible motion"
(Lenze setting: 20°). If a greater motion is detected via the encoder system, the pole position
identification is cancelled and the parameterised error response (Lenze setting: Fault) is
triggered.
How to execute the pole position identification PLI (min. movement):
1. If the servo inverter is enabled, disable it.Enable operation
2. Set the object 0x2825 to "6" to change to the "pole position identification PLI (min.
movement)" operating mode.
3. Enable the servo inverter to start the process.
Note: Inhibiting the controller serves to abort the started procedure any time if required
without changing the settings.
215
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) with minimum movement
NOTICE
Thermal overload of the motor!
The motor may be permanently damaged.
▶ If no temperature monitoring is available in the motor, and/or the I²xt motor monitoring
and the maximum current monitoring are not parameterised correctly, the motor can be
permanently damaged if the current amplitude is set too high!
▶ Motor overload monitoring (i²xt)
▶ Overcurrent monitoring
216
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) with minimum movement
Parameter
Address Name / setting range / [default setting] Information
0x2C62:001 Pole position identification (min. movement) settings: Percentage adaptation of the current amplitude.
Current amplitude • For large machines, high mass inertia values or for linear direct drives,
1 ... [25] ... 1000 % the current amplitude usually must be increased.
• Setting can only be changed if the inverter is • Default setting 25 % ≡ 35 % of Rated motor current (0x6075)
disabled.
Note!
If the current amplitude is set to > 100 %, the device utilisation (Ixt)
monitoring and/or one of the motor monitoring functions may respond
and cause the abort of the pole position identification.
0x2C62:002 Pole position identification (min. movement) settings: Percentage adaptation of the rate of current rise.
Ramp time
1 ... [10] ... 600 s
• Setting can only be changed if the inverter is
disabled.
0x2C62:003 Pole position identification (min. movement) settings: Adaptation of the proportional PI controller gain.
Gain With the Lenze setting "0 %",the PI controller works as an I controller.
0 ... [0] ... 1000 %
0x2C62:004 Pole position identification (min. movement) settings: Adaptation of the reset time of the PI controller.
Reset time • In order to be able to compensate a positional variation faster, first
0.1 ... [62.5] ... 6000.0 ms the reset time should be reduced. If this does not result in the desired
behaviour, the proportional gain can be increased.
• Ensure that the position control does not get unstable. We therefore
recommend you to use an I controller.
0x2C62:005 Pole position identification (min. movement) settings: Adaptation of the permitted movement.
Max. move permitted • The pole position identification comprises a monitoring function for
1 ... [20] ... 90 ° the follow-up control. If a movement greater than the permissible
movement set is detected by the encoder system, the pole position
identification is aborted and the error response parameterised is
tripped:
• In order to detect a non-permissible blocking of the machine, a
positive and negative test angle relative to the current position are
defined after the identification. The machine must align itself to these
two test angles within a tolerance of 25 %. The size of the test angle
corresponds to the max. move permitted set here.
0x2C62:006 Pole position identification (min. movement) settings: Display of the absolute current amplitude.
Absolute current amplitude
• Read only: x.xx A
217
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) without movement
NOTICE
With an incorrect parameter setting and dimensioning of the inverter, the maximum
permissible motor current may be exceeded during the pole position identification.
Possible consequence: Irreversible damage of the motor.
▶ Set the motor data correctly. 4Motor data ^ 46
▶ Only use an inverter that is performance-matched to the motor.
DANGER!
Uncontrolled acceleration of the motor!
Undefined state of the feedback system, caused by wire breakage!
▶ Each pole position identification causes an update of the pole position set in the device!
Therefore, ensure that the response to open circuit in the feedback system is set to Lenze
setting "1: Fault" in 0x2C45! Otherwise, the status of the feedback system in case of open
circuit is undefined and the pole position can assume any value. There is a danger that the
machine accelerates in an uncontrolled way after pole position identification!
NOTICE
Device state "switched-on"/"operation"
▶ The process of the pole position identification only lasts some milliseconds. During the pole
position identification, the device status does not change. Only after the pole position
identification, the Operation enabled device status changes to the Operation enabled
device status.
▶ If pole position identification is started via parameter 0x2825, the inverter is automatically
disabled at the end of the pole position identification process.
Conditions
• The wiring of the three motor phases and the motor encoder must be carried out
according to the specifications from the mounting instructions.
• The inverter is ready for operation (no fault active).
• For the pole position identification (PPI) without movement, the motor must be at
standstill.
NOTICE
▶ During the pole position identification, the error 0xFF13 ("identification cancelled") may
occur. This may be an indication that the motor features are not suitable for this PLI process.
Functional description
After inverter enable, a defined pulse pattern is output that provides currents up to approx.
maximum motor current. The respective currents are measured. Based on these currents, the
field distribution can be detected so that the pole position can be calculated. Then, the
inverter is automatically disabled.
The pole position identification PLI (without movement) does not need any parameterisation.
218
Configuring the feedback system
Synchronous motor: Pole position identification (PPI)
Pole position identification (PPI) without movement
219
Configuring the feedback system
Cable check
The Cable Check function can always be started via the Execute Cable Check
button if the preconditions for this are met.
220
Configuring the feedback system
Cable check
The Cable Check function should be executed manually by the user while the machine is
commissioned, in order to identify typical errors that may occur during the machine
installation.
Typical errors
• The motor encoders are connected to the wrong device before initial switch-on, whereas
the motor is connected to the right device. If the motor encoders that are incorrectly
connected are of the same type, the motor encoder monitoring does not detect any error.
• The motor encoders are connected to the right device, however, the motor is connected to
the wrong device.
• The connection of the motor phases to the device is reversed.
• Individual wires of the rotary transducer are connected incorrectly.
Starting condition for the Cable Check
The following starting conditions can be set for the automatic Cable Check function:
• Check only at initial switch-on or after motor encoder error 0x2641:001 0x2641:001 = 1
• Check after every switch-on 0x2641:0010x2641:001 = 2
221
Configuring the feedback system
Cable check
When the pole position identification is set after every switch-on and Cable
Check, the pole position identification is carried out first, followed by the Cable
Check.
Depending on the parameter setting in 0x2C64:1, the Cable Check starts automatically if the
controller activates operation of the device via the CiA402 control word. The check takes
approx. one second. During this time, 0x2C64, bit 1 is = TRUE A possibly available motor
holding brake remains closed. In this case, the rotor is moved against the closed motor
holding brake. If no motor holding brake is available, the rotor of the motor is moved
electrically by approx. 20 °. The device remains in the switched-on state until the cable check
has been completed.
The Cable Check function can always be started via the Execute Cable Check
button if the preconditions for this are met.
222
Configuring the feedback system
Cable check
During operation, the Cable Check function can be automatically executed by the device itself,
in order to detect damage on the motor or motor encoder already when the machines are
switched on.
The "Identification" status word is also used by other functions. The display is
therefore only valid as long as no other function using this status word is active.
0x28320x2832
Parameter
Address Name / setting range / [default setting] Information
0x2C64:001 Cable Check: Behavior after switch on
• Setting can only be changed if the inverter is
disabled.
0 No action
1 Check at first switch on/after feedback error
2 Check at every switch on
0x2C64:002 Cable Check: Status word
• Read only
Bit 0 Cable check enabled
Bit 1 Cable check running
Bit 2 Cable check finished
Bit 3 Cable check failed
223
Configuring the motor control
Possible settings:
Inverter characteristic a) Identifying data automatically (by inverter)
b) Loading preset inverter characteristics
Possible settings:
a) Identifying data automatically (by inverter)
Motor
equivalent circuit data b) Using data from the motor catalogue
c) Entering data manually
Possible settings:
Position controller / - Entering data manually
speed controller
Possible settings:
Current controller - Entering data manually
224
Configuring the motor control
Servo control for synchronous motor (SC-PSM)
Required commissioning steps
225
Configuring the motor control
Servo control for asynchronous motor (SC-ASM)
Required commissioning steps
226
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Required commissioning steps
12.3 V/f characteristic control for asynchronous motor (VFC open loop)
The V/f characteristic control is a motor control for conventional frequency inverter
applications. It is based on a simple and robust control mode for the operation of
asynchronous motors with a linear or square-law load torque characteristic (e.g. fan). Because
of the minimal parameterisation effort, such applications can be commissioned easily and
quickly.
Preconditions
• The V/f characteristic control is only suitable for asynchronous motors.
• If you want to actuate a drive with a square-law V/f characteristic: Please always check
whether the corresponding application is suitable for operation with a square-law V/f
characteristic!
• Set the motor data according to the information on the nameplate of the motor. 4Motor
data ^ 46
227
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Basic setting
V V
Reference point Reference point
voltage voltage
0x2B01:1 0x2B01:1
0 fset 0 fset
0 Reference point 0 Reference point
frequency frequency
0x2B01:2 0x2B01:2
Parameter
Address Name / setting range / [default setting] Information
0x2B01:001 V/f shape data: Base voltage Base voltage and base frequency define the V/f ratio and thus the
0 ... [225] ... 5000 V gradient of the V/f characteristic.
0x2B01:002 V/f shape data: Base frequency • The V/f base voltage is usually set to the rated motor voltage
0 ... [270] ... 5000 Hz 0x2C01:007.
• The V/f base frequency is usually set to the rated motor frequency
0x2C01:005.
228
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Define V/f characteristic shape
229
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Define V/f characteristic shape
U [V]
P1 400 P11
P2 320 P10
P3 240 P9
P4 160 P8
P5 80 P7
P6
-50 -40 -30 -20 -10 0 10 20 30 40 50 f [Hz]
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11
V 400 V 320 V 240 V 160 V 80 V 0V 80 V 160 V 240 V 320 V 400 V
f -50 Hz -40 Hz -30 Hz -20 Hz -10 Hz 0 Hz 10 Hz 20 Hz 30 Hz 40 Hz 50 Hz
Parameter
Address Name / setting range / [default setting] Information
0x2B02:001 Frequency grid points (x) user V/f characteristic: x1 = Freely parameterizable V/f characteristic (values for X axis). These
f01 settings define the adaptive frequency values.
-5000 ... [-50] ... 5000 Hz
0x2B02:002 Frequency grid points (x) user V/f characteristic: x2 =
f02
-5000 ... [-40] ... 5000 Hz
0x2B02:003 Frequency grid points (x) user V/f characteristic: x3 =
f03
-5000 ... [-30] ... 5000 Hz
0x2B02:004 Frequency grid points (x) user V/f characteristic: x4 =
f04
-5000 ... [-20] ... 5000 Hz
0x2B02:005 Frequency grid points (x) user V/f characteristic: x5 =
f05
-5000 ... [-10] ... 5000 Hz
0x2B02:006 Frequency grid points (x) user V/f characteristic: x6 =
f06
-5000 ... [0] ... 5000 Hz
0x2B02:007 Frequency grid points (x) user V/f characteristic: x7 =
f07
-5000 ... [10] ... 5000 Hz
0x2B02:008 Frequency grid points (x) user V/f characteristic: x8 =
f08
-5000 ... [20] ... 5000 Hz
0x2B02:009 Frequency grid points (x) user V/f characteristic: x9 =
f09
-5000 ... [30] ... 5000 Hz
0x2B02:010 Frequency grid points (x) user V/f characteristic: x10 =
f10
-5000 ... [40] ... 5000 Hz
0x2B02:011 Frequency grid points (x) user V/f characteristic: x11 =
f11
-5000 ... [50] ... 5000 Hz
230
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Define V/f characteristic shape
231
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Activate voltage vector control (Imin controller)
NOTICE
The boost function described here adds to the 4Set voltage boost function. ^ 233
Only set one of the two "boost" functions.
▶ Recommendation: torque increase in the lower speed range
▶ Take into consideration that the increased current at low speeds also entails higher heat
losses of the motor.
232
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Set voltage boost
WARNING!
Insufficient cooling of the motor due to longer operation at standstill.
If the motor is operated at standstill for a longer time - especially in case of smaller motors -
the motor can be destroyed by overtemperature!
▶ Connect the PTC thermistor (single sensor according to DIN 44081 or triple sensor according
to DIN 44082) or thermal contact (normally-closed contact) 4Motor temperature
monitoring. ^ 287
▶ Parameterise and activate the 4Motor overload monitoring (i²xt). ^ 280
NOTICE
The voltage boost is added to the function 4Activate voltage vector control (Imin
controller). ^ 232
Only set one of the two "boost" functions.
Recommendation: voltage vector control
For magnetising the motor, consider a sufficient time from the controller enable
to the start of the speed ramp function generator. The bigger the motor the
longer the time required for magnetisation. A motor with a power of 90 kW
requires up to 2 seconds.
Depending on the required starting torque, the voltage boost must be set so that the required
motor current will be available after controller enable.
• The voltage boost can be calculated by multiplying the stator resistance by the rated
magnetising current:
Starting current ~ VBoost = Rs ´ ImN
V V
Reference point Reference point
voltage voltage
VBoost VBoost
0 fset 0 fset
0 Reference point 0 Reference point
frequency frequency
• Optionally, the voltage boost can be determined empirically by increasing the setting until
the rated magnetising current flows.
• The voltage boost is added geometrically to the voltage of the characteristic:
V = V2characteristic + V2Boost
Parameter
Address Name / setting range / [default setting] Information
0x2B06 Voltage boost Setting of the voltage boost for the voltage vector control.
0.0 ... [0.0] ... 100.0 V
233
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Set load adjustment
CAUTION!
If the load adjustment is too high, the motor current may increase in idle state and the motor
may overheat!
Parameter
Address Name / setting range / [default setting] Information
0x2B07:001 Load adaption: Direction of rotation Selection for adapting the characteristic as a function of the load in case
• Setting can only be changed if the inverter is of CW and CCW rotation.
disabled.
0 Passive load
1 Active load CCW
2 Active load CW
0x2B07:002 Load adaption: Load adaption value Setting of the load adaptation in [%] proportionally to the rated motor
0.00 ... [20.00] ... 200.00 % torque to obtain an appropriately "rigid" drive behavior even after start-
up.
• For starting torque = rated motor torque, a load adaptation of 50 % is
suitable for most applications.
Parameter
Address Name / setting range / [default setting] Information
0x2B09:001 Slip compensation: Gain Adjustment in percent of the slip calculated.
-200.00 ... [0.00] ... 200.00 % • For instance required for deviations of the real motor data from the
nameplate data.
• A setting of 100 % corresponds to the rated slip of the machine in the
nominal operating point.
0x2B09:002 Slip compensation: Filter time Filter time for the slip compensation.
1 ... [2000] ... 6000 ms
234
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Set oscillation damping
The determination of the oscillation is based on the active current. In order to obtain the
alternating component of the active current, this current is differentiated. This signal is then
passed through a PT1 filter.
Oscillation damping
0x2B0A:002 0x2B0A:002
Time constant Limitation
0x2DD1:002
Actual
active current
Rotational
frequency
setpoint 0x2B0A:001
Gain
0x2B0A:004
Final ramp frequency
235
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Optimising the stalling behaviour
Parameter setting
The gain of the oscillation damping is to be set according to the following equation:
current amplitude
oscillation damping gain = ´ 100%
2 ´ max. device current
The time constant must be set so that the oscillation can be dampened, but that higher-
frequency components are filtered from the signal. The time constant is determined from the
reciprocal value of the double current oscillation frequency:
1
time cons tant =
2 ´ oscillation frequency
The calculated oscillation frequency can be limited before being added to the rotating field
frequency. The maximum frequency can be derived from the amplitude of the current
oscillation, the rated motor current and the slip frequency of the connected motor:
2 ´ current oscillation amplitude
max. frequency = ´ rated slip frequency
rated motor current
Parameter
Address Name / setting range / [default setting] Information
0x2B0A:001 Oscillation damping: Gain Gain of the oscillation signal.
-100 ... [20] ... 100 % • With the setting 0, oscillation damping is deactivated.
0x2B0A:002 Oscillation damping: Filter time Time constant of the PT1 filter.
1 ... [5] ... 600 ms
0x2B0A:003 Oscillation damping: Limitation Limitation of the calculated oscillation frequency.
0.1 ... [0.2] ... 20.0 Hz
0x2B0A:004 Oscillation damping: Final ramp frequency Ramp end frequency from which the gain factor is expected to have
0 ... [0] ... 100 % reached its rated value.
• By setting a ramp end frequency, a possible negative impact of the
oscillation damping on the concentricity factor in the lower speed
range can be reduced.
• The ramp end frequency refers to the rated motor frequency in
percentage terms.
236
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Flying restart circuit
CAUTION!
If the "flying restart" function is deactivated and the inverter is not enabled at standstill, the
output voltage and the output frequency do not match the current motor speed.
High compensation currents may flow! First the drive is braked towards 0 Hz to be then
accelerated again!
▶ Ensure that the drive is at standstill before the inverter is enabled.
Search...
0x2831 Bit 9: Flying restart ready
Parameter setting
The flying restart algorithm needs a motor voltage as exact as possible. Thus, a
previous detection of the inverter error characteristic is absolutely necessary.
Compensate inverter influence to output voltage In addition to the exact motor
voltage, a detailed knowledge of the stator resistance is required. If the flying
restart process does not work as desired, slightly adapt the setting of the stator
resistance in the 0x2C01:002 object. Bit 1 in the Lenze control word 0x2830
serves to block a flying restart process.
The flying restart process involves a control loop, the controller parameter 0x2BA3 of which
must be adapted to the motor. The automatic calculation is made with the parameter
40x2822:022.
The actual flying restart process can be adjusted via the following parameters:
237
Configuring the motor control
V/f characteristic control for asynchronous motor (VFC open loop)
Flying restart circuit
Parameter
Address Name / setting range / [default setting] Information
0x2BA0 Activate flying restart Activation of the additional "flying restart" function.
If the "flying restart" function is activated ("1: on") and the inverter
disable is deactivated, a flying restart process is automatically started for
determining the current motor speed if the following conditions are
met:
• The V/f characteristic control is set as motor control.
• The CiA402 mode is selected as drive mode.
• The "flying restart" function is not blocked via bit 2 in the Inverter
control word (0x2830).
• No DC-injection braking is active.
• No motor phase failure has been identified.
0 Off
1 On
2 Without acknowledge or blocking
0x2BA1 Flying restart circuit
0 ... [15] ... 100 %
0x2BA2 Start frequency Start frequency of flying restart algorithm
-600.0 ... [20.0] ... 600.0 Hz • If it is foreseeable at which frequency the motor can be restarted on
the fly, set the frequency here.
0x2BA3 Integration time Integration time of the angle controller
1 ... [600] ... 60000 ms • The default setting is adapted for medium-power machines.
• A guide value for the integration time can be calculated as a function
of the motor power with the following equation: Ti = 1.1 µ/W * Rated
power (0x2C01:006) + 9.4 ms
• For accelerating the search process, this guide value can be reduced.
• If the flying restart frequency oscillates too much, increase the
integration time again.
• A longer integration time extends the time for a flying restart of the
drive.
0x2BA4 Minimum deviation Setting of the minimum permissible deviation.
0.00 ... [5.00] ... 90.00 °
0x2BA5 Delay time In order to prevent the start of a flying restart process if the controller
0 ... [0] ... 10000 ms inhibit time is too short, a minimum active time for the inverter disable
can be set here in order that a flying restart process will be started.
As a pulse inhibit > 500 ms causes a controller inhibit, this also applies to
pulse inhibit.
0x2BA6:001 Result: Determined speed [rpm] Display of the determined speed in [rpm].
• Read only: x rpm
0x2BA6:002 Result: Determined speed [n unit] Display of the determined speed in [n unit].
• Read only: rpm
238
Configuring the motor control
Parameterisable motor functions
DC braking
12.4.1 DC braking
The control modes for asynchronous motors provide the opportunity to use the "DC‑braking"
function (DC-injection braking) for braking. In this case, the motor control injects a DC current
the amplitude of which is adjustable.
Preconditions
Using the "DC braking" function, the motor control injects a DC current, the amplitude of
which is adjustable in the 0x2B80 parameter. To this end, it is necessary that the current
control is adapted to the corresponding motor. For setting and optimising the current
controller, see Current controller. ^ 257
Details
The function can be used as follows:
1. "DC braking" can be parameterised via bit 6 in the Lenze control word 0x2830.
In this case, the motor system itself can be used as an energy converter.
This option is useful if
• the system is not provided with a brake resistor required for absorbing the braking
energy. This method requires that a sufficient braking torque can be achieved with "DC
braking".
• the power of the brake chopper to be transformed is limited and thus must be
exclusively used for the main drives of the DC network. The quality of the deceleration
ramp via "DC braking" is sufficient for auxiliary drives and unburdens the brake
chopper.
• a fan drive is to be braked in the V/f characteristic operation.
2. "DC braking" can be parameterised as a response to minor faults.
An example of a minor fault is the error of an encoder of an asynchronous machine. Due to
the error, the quick stop function cannot be executed anymore. An alternative is provided
by the guided shutdown with a minor deceleration via the "DC braking" function.
Parameter
Address Name / setting range / [default setting] Information
0x2B80 Current for DC-injection braking Braking current for DC-injection braking
0.00 ... [0.00] ... 500.00 A
239
Configuring the motor control
Parameterisable motor functions
Short-circuit braking
NOTICE
In some constellations it is not possible to decelerate the motor speed of a synchronous
motor to zero by means of "short-circuit braking"!
Compared to the "quick stop" function, the braking effect is considerably lower.
▶ Prevention: tbd
Preconditions
If short-circuit braking shall be used as the only deceleration means, it is recommended that
the feasibility is previously verified by means of tests. For this purpose, short-circuit braking
can be triggered in the application via bit 6 in the Lenze control word 0x2830. The oscilloscope
function of the engineering tool (e.g. »EASY Starter«) serves to record the following important
parameters:
• Actual velocity 0x606C
• Phase current U, V, W 0x2D83:002 ... 0x2D83:004
Details
The short-circuit current adjusts itself freely in accordance with the motor
voltage (kE * speed) and the internal resistance of the system. Thus, it is
absolutely necessary that the ampacity of the servo inverter is based on the
maximum expected short-circuit current. Guide value: Imax_device (3 s) ≥ 1.5 *
Imax_motor (according to data sheet / catalog) In case the assignment differs, a
rating based on the currently possible parameters (max. speed, max. motor
current, field weakening, etc.) is required!
240
Configuring the motor control
Parameterisable motor functions
Holding brake control
241
Configuring the motor control
Parameterisable motor functions
Holding brake control
0x2820:002
0x2820:003
0x2820:009
0x2820:010 0x2820:015
0x2820:011 0x6041, bit 14 0x2820:005 0x2820:004
0x2820:001 0x2820:021
0 X106
0 0
Device status
1
Auto
1 1 M
Start 1
2
0x6040:000, bit16 Stop 2
3
1
0x2820:020, bit 1 0
t
0x2820:019
Diagnostic parameters:
• Display status of the automatic brake identification: 0x2820:004
• Display signal of the brake logic before the inversion: 0x6041
• Display status of the holding brake: 0x2820:015
Brake mode
Possible settings: 0x2820:001
• Manual control via the control word. Das control word depends on the technology
application :
• Technology application CiA 402: 0x6040 Bit 14
• Speed Control technology application: 0x5030:010 Bit 14
• 0: Close holding brake
• 1: Release holding brake
• Control via device state machine (automatic operation):
- The holding brake is controlled as a function of the device state.
- A torque feedforward control is possible.
The torque is precontrolled for one second. During this time, the actual torque
must have reached 90 % of the setpoint torque, otherwise an error is triggered.
- Response times of the holding brake during release and application can be
compensated for.
242
Configuring the motor control
Parameterisable motor functions
Holding brake control
Brake polarity
The control logic of the holding brake can be inverted.
Parameter
Address Name / setting range / [default setting] Information
0x2820:001 Holding brake control: Brake mode Selecting how the "Release holding brake" command is to be triggered.
0 Automatically (via device state) Automatic operation: depending on the device state, the "Release
holding brake" command is given automatically if the controller is to be
enabled.
1 Manually Depending on the TA, the "Release holding brake" command can also be
initiated by the following external triggers:
TA Cia: 40x6040 bit 14
TA Speed Control: bit 10
2 Off The holding brake is deactivated.
0x2820:002 Holding brake control: Brake closing time Application time (engagement time) of the holding brake.
0 ... [100] ... 10000 ms • Only effective in automatic operation.
0x2820:003 Holding brake control: Brake opening time Release time (disengagement time) of the holding brake.
0 ... [100] ... 10000 ms • Only effective in automatic operation.
0x2820:004 Holding brake control: Brake detection When 0x2825 = 4 (Manual control mode) and the device state changes
• Read only from "switched-on" to "operation enabled", it is detected automatically
0 Detection not started whether a holding brake is connected. The brake identification is
repeated after every controller enable.
1 Detection running
2 No brake detected
3 Brake detected
4
0x2820:005 Holding brake control: Brake polarity The control logic of the holding brake can be inverted.
0 Normal
1 Inverted
0x2820:006 Holding brake control: Brake error response Selection of the response for holding brake monitoring.
In the triggered state, the holding brake is monitored cyclically for the
presence of brake current.
After the brake is connected, the establishment of the brake current is
subject to a time delay in accordance with the inductance. Consequently,
there is a slight delay in detecting wire breakage, a terminal short-circuit
or a missing brake supply.
The response set here occurs when monitoring is triggered.
Note:
The brake is not monitored unless it is triggered.
0 No response
1 Fault > CiA402
2 Warning
0x2820:015 Holding brake control: Brake status Display of the holding brake status.
• Read only • The status is also displayed via bit 14 in the CiA status word 0x6041.
0 Brake closed Holding brake is applied.
1 Brake released Holding brake is released.
0x2820:019 Holding brake control: Brake opening time test signal Setting of the brake opening time when the test signal is transmitted
0 ... [500] ... 10000 ms (Brake control word bit 0 = 1).
0x2820:023 Holding brake control: Output signal configuration Selection of which output signal is to be used to control the holding
brake.
0 Internal brake control The holding brake is controlled via the internal brake module (outputs
X105/BD1+BD2).
• The presence of the external 24 V supply for the brake output is
monitored.
• An open-circuit detection is active.
• A parameterized voltage reduction is active.
1 External component at brake output
243
Configuring the motor control
Parameterisable motor functions
Holding brake control
244
Configuring the motor control
Parameterisable motor functions
Holding brake control
Details
The following settings are possible:
• Open the holding brake:
- The holding brake remains open until it closed again manually.
• Close the holding brake.
• Release the holding brake for a fixed time by a start signal and then apply it automatically:
- Time for "Brake released": 0x2820:019
- Start signal: 0x2820:020, bit 0 = 1
- After the time has elapsed → bit 0 = 0
Parameter
Address Name / setting range / [default setting] Information
0x2820:011 Holding brake control: Override of the brake control Mode for override or forced opening/closing of the holding brake
irrespective of the operating mode.
In the event of an error and activated function for forced opening, the
brake is not applied.
0 No override active Mode for override or forced opening/closing of the holding brake
irrespective of the operating mode.
1 Open brake • In the event of an error and activated function for forced opening, the
2 Close brake brake is not applied.
3 Test pulse
0x2820:020 Holding brake control: Brake control word Control word for the holding brake.
0x00 ... [0x00] ... 0xFF
Bit 0 Transmit test signal
245
Configuring the motor control
Options for optimizing the control loops
Automatic motor identification (energized)
246
Configuring the motor control
Options for optimizing the control loops
Tuning of the motor and the speed controller
247
Configuring the motor control
Options for optimizing the control loops
Tuning of the motor and the speed controller
Parameter
Address Name / setting range / [default setting] Information
0x2910:001 Inertia settings: Motor moment of inertia Setting of the moment of inertia of the motor, relating to the motor.
0.00 ... [0.14] ... 20000000.00 kg cm²
0x2910:002 Inertia settings: Scaled load inertia Setting of the moment of inertia of the load.
0.00 ... [0.00] ... 20000000.00 kg cm² • Always adjust the setting to the current load, otherwise the
optimisation process for the speed controller cannot be executed
successfully.
0x2910:003 Inertia settings: Coupling Selection of the type of coupling between the moment of inertia of the
0 Stiff motor and that of the load.
0x2910:004 Inertia settings: Mechanical natural frequency Setting of the mechanical natural frequency.
0.0 ... [0.0] ... 250.0 Hz
0x2910:005 Inertia settings: Load moment of inertia (elastic Setting of the load moment of inertia with elastic coupling
coupled) (0x2910:003 = 1).
0.00 ... [0.00] ... 20000000.00 kg cm²
For further details on the speed controller, see chapter "Speed controller". ^ 254
248
Configuring the motor control
Options for optimizing the control loops
Inverter characteristic
The settings made can be seen if required, but should not be changed. A wrong
setting may influence the control negatively!
249
Configuring the motor control
Options for optimizing the control loops
Inverter characteristic
Disabling the inverter serves to abort the started procedure any time if required.
Already determined characteristic values are rejected in this case.
After the successful completion, the inverter is automatically disabled and the points of the
detected inverter characteristic are set in parameter 0x2947t.
1. Save the changed settings.
2. The inverter characteristic must only be detected again if the servo inverter, the motor or
the motor cable have been replaced.
3. The inverter disable set by the procedure can be deactivated via the control word.
40x6040 = 7
Parameter
Address Name / setting range / [default setting] Information
0x2947:001 Inverter characteristic: Value y1 The inverter characteristic (consisting of 17 values) is calculated and set
0.00 ... [0.00] ... 20.00 V in the course of the automatic inverter characteristic identification.
0x2947:002 Inverter characteristic: Value y2
0.00 ... [0.00] ... 20.00 V Note!
Changing these values is not recommended by the manufacturer.
0x2947:003 Inverter characteristic: Value y3
0.00 ... [0.00] ... 20.00 V
0x2947:004 Inverter characteristic: Value y4
0.00 ... [0.00] ... 20.00 V
0x2947:005 Inverter characteristic: Value y5
0.00 ... [0.00] ... 20.00 V
0x2947:006 Inverter characteristic: Value y6
0.00 ... [0.00] ... 20.00 V
0x2947:007 Inverter characteristic: Value y7
0.00 ... [0.00] ... 20.00 V
0x2947:008 Inverter characteristic: Value y8
0.00 ... [0.00] ... 20.00 V
0x2947:009 Inverter characteristic: Value y9
0.00 ... [0.00] ... 20.00 V
0x2947:010 Inverter characteristic: Value y10
0.00 ... [0.00] ... 20.00 V
0x2947:011 Inverter characteristic: Value y11
0.00 ... [0.00] ... 20.00 V
0x2947:012 Inverter characteristic: Value y12
0.00 ... [0.00] ... 20.00 V
0x2947:013 Inverter characteristic: Value y13
0.00 ... [0.00] ... 20.00 V
0x2947:014 Inverter characteristic: Value y14
0.00 ... [0.00] ... 20.00 V
0x2947:015 Inverter characteristic: Value y15
0.00 ... [0.00] ... 20.00 V
250
Configuring the motor control
Options for optimizing the control loops
Inverter characteristic
Parameter
Address Name / setting range / [default setting] Information
0x2DE0:001 Current controller identification settings Whether the current controller shall be adapted automatically for the
0 Automatic identification or set manually, is selected via:
• 0x2942:001 (Gain)
1 Manuell (0x2942)
• 0x2942:002 (Reset time)
0x2DE0:003 Resolver - position detection dynamics Setting of the dynamics for the resolver evaluation.
20 ... [100] ... 100 % • 100% ≡ max. dynamics
• <100% ≡ reduced dynamics
0x2DE0:004 Resolver - 8 kHz safety signal Usually ,the Der 8-kHz carrier frequency is only activated for the safety
0 Automatisch durch Gerätetyp version. This parameter can also be used to switch it on and off.
1 On
2 Aus
0x2DE0:007 Use measured voltage Activation of voltage measurement.
0 Aus Only for devices for which voltage measurement is possible.
1 On
251
Configuring the motor control
Options for optimizing the control loops
Motor equivalent circuit diagram data
252
Configuring the motor control
Options for optimizing the control loops
Motor control settings
NOTICE
Too much vibration of the mechanics during the auto-tuning movement
Possible consequences: Damage of the mechanics.
▶ Stop auto-tuning immediately if the mechanics start to vibrate strongly.
After approx. 1 minute, the speed controller and position controller are optimized.
The result is displayed at the bottom of the dialog.
253
Configuring the motor control
Options for optimizing the control loops
Motor control settings
The function for automatically calculating the gain and reset time is executed via the
parameter 0x2822:014.
The following equations apply to a "rigid" system.
• For elastic systems and systems with batches, the determined gain must be reduced.
• The moment of inertia required for the calculation is the sum of the moment of inertia of
the motor and the load mass inertias transformed to the motor side.
Equation for calculating the gain
J 2p
Vp = ´
(
a ´ Tfilter + Tcurrent controller ) 60
254
Configuring the motor control
Options for optimizing the control loops
Motor control settings
(
Tn = a2 ´ Tfilter + Tcurrent controller )
rotating field Symbol Description Dimension unit
frequencyrotating field
frequencyrotating field
frequencyParameter
0x2900:001 Vp Speed controller gain Nm / rpm
- J Moment of inertia = Jmotor + sum (Jload) kgm2
- a Measure for the phase reserve
(recommendation: a = 4≡ 60° phase reserve)
0x2904 TFilter Filter time constant - actual speed value s
- Tcurrent controller Equivalent time constant of the current control loop = s
0.0005 s
0x2900:002 Tn Reset time - speed controller s
s
zp = integer ´
2 ´ tpole pair
Parameter
Address Name / setting range / [default setting] Information
0x2900:001 Speed controller settings: Gain Gain factor Vp of the speed controller.
0.00000 ... [0.00033] ... 20000.00000 Nm/rpm
0x2900:002 Speed controller settings: Reset time Reset time Ti of the speed controller.
1.0 ... [17.6] ... 6000.0 ms
0x2900:003 Speed controller settings: Rate time Setting of the rate time for the speed controller.
0.00 ... [0.00] ... 3.00 ms
0x2901 Speed controller gain adaption Mappable parameter for adaptive adjustment of the speed controller
0.00 ... [100.00] ... 200.00 % gain.
0x2902 I component load value Setting of the load value.
-1000.0 ... [0.0] ... 1000.0 %
0x2903 Speed setpoint filter time Time constant for the speed setpoint filter.
0.0 ... [0.0] ... 50.0 ms
255
Configuring the motor control
Options for optimizing the control loops
Motor control settings
256
Configuring the motor control
Options for optimizing the control loops
Motor control settings
Current [ % Ir]
15
10
I set
I Lenze i950
act
5 I Market
act
0
0 0.5 1.0 1.5
1 PWM-cycle
Time [ ms ]
For a servo control, the current controller should always be optimized if a motor
of another manufacturer with unknown motor data is used! For a V/f
characteristic control, the current controller only has to be optimized if voltage
vector controlActivate voltage vector control (Imin controller) is used, or if the
motor functions “DC braking” or “flying restart process” are activated.
257
Configuring the motor control
Options for optimizing the control loops
Motor control settings
If one of the values calculated exceeds the upper object limit, the value is
limited to the limit value.
There is a coupling between the two control loops (direct-axis current controller, cross current
controller) which makes every actuation of a controller occur as fault in the control loop of the
other controller. This coupling can be compensated by activating the current controller
feedforward control via object 0x2941.
For the automatic calculation of the two controller parameters (gain and reset time), the
"Calc. current contr. param."function is provided via object 0x2822:013. The calculation
function is based on the stator resistance 0x2C01:002 and the stator leakage inductance
0x2C01:003. Thus, these motor parameters must be parameterized before, e. g. by the
manual entry of data sheet values. The calculated controller parameters can be optimized by
means of an experimental adjustment subsequently. The procedure is described in
sectionManual "current pulse" test mode ^ 296
Equations for calculating the gain and reset time of the synchronous motor
Gain Reset time
L ss L ss
Vp = Tn =
Tdead time Rs
Equations for calculating the gain and reset time of the asynchronous motor
Gain Reset time
s ´ Ls 2 ´ L ss s ´ L s 2 ´ L ss
Vp = » tn = »
Tdead time Tdead time Rs Rs
Debugging
The function depends on the saturation characteristic of the inductances in parameter 0x2c04
0x2c04.
For Lenze motors, this characteristic can be found in the motor table. In case of MCS motors,
the characteristic values in the first 2 entries are too high. If there are any problems regarding
258
Configuring the motor control
Options for optimizing the control loops
Motor control settings
the torque control, reduce these values. Lenze motors with the standard setting achieve a
considerable higher performance.
In the following parameter, debugging is possible with the commissioning function Man. Test
mode curr. Imp.. 0x2825 40x2825
This function is documented. Here, the transient response of the current controller can be
evaluated which shall considerably improve when the torque control is activated.
The following chart shows the this behavior.
• Red characteristic without torque controller
• Yellow characteristic with activated torque controller
If the course is worse with an activated torque control, the parameters of the inductance and
saturation profile are faulty.
Parameter
Address Name / setting range / [default setting] Information
0x2941 Current controller feedforward control Activate/deactivate feedforward control.
0 Disable Since the actuation of the current controller is known, they can be
precontrolled to increase the actuations of the current controller.
1 Enable
Note!
For a feedforward control, the Motor equivalent circuit diagram data
must be known. If only estimated values are available, we recommend
you not to activate the feedforward control.
2 Dead-beat control
0x2942:001 Current controller parameters: Gain Gain factor Vp of the current controller.
0.00 ... [148.21] ... 750.00 V/A
0x2942:002 Current controller parameters: Reset time Reset time Tn of the current controller.
0.01 ... [3.77] ... 2000.00 ms
0x2943 Current setpoint filter time Setting of the setpoint current filter time.
0.00 ... [0.00] ... 10.00 ms
Example
Applications with torque control with a switching frequency of 4 kHz reach the same dynamics
as applications with 16 kHz without torque control. The stability limit of the speed controller
increases depending on the switching frequency and filter setting by up to 100 %. Typical
values are in the range of 30 % - 50 %. In case of applications that have already been solved
with the previously found settings, an activation is not necessary.
259
Configuring the motor control
Options for optimizing the control loops
Motor control settings
1
Vp »
4 ´ Rr ´ Tcurrent controller
Parameter
Address Name / setting range / [default setting] Information
0x29C0:001 Field controller settings: Gain Gain factor Vp of the field controller.
0.00 ... [165.84] ... 50000.00 A/Vs
0x29C0:002 Field controller settings: Reset time Reset time Tn of the field controller.
1.0 ... [15.1] ... 6000.0 ms
260
Configuring the motor control
Options for optimizing the control loops
Motor control settings
2p
Vp = 0, Vcontrolled system_Fs = p ´ neck ´
60
Parameter
Address Name / setting range / [default setting] Information
0x29E0:001 Field weakening controller settings: Gain (ASM) Gain factor Vp of the field weakening controller.
0.000 ... [0.000] ... 2147483.647 Vs/V
0x29E0:002 Field weakening controller settings: Reset time (ASM) Reset time Tn of the field weakening controller.
1.0 ... [2000.0] ... 240000.0 ms
0x29E1 Field weakening controller Field limitation Field limitation of the field weakening controller.
5.00 ... [100.00] ... 100.00 %
261
Configuring the motor control
Options for optimizing the control loops
Motor control settings
VK Terminal voltage
n Speed
Vrated Rated mains voltage
nm Rated motor voltage
262
Configuring the motor control
Options for optimizing the control loops
Motor control settings
Parameter
Address Name / setting range / [default setting] Information
0x2B08:001 V/f Imax controller: Gain Gain factor Vp of the Imax controller.
0.000 ... [0.001] ... 1000.000 Hz/A
0x2B08:002 V/f Imax controller: Reset time Reset time Ti of the Imax controller.
1.0 ... [100.0] ... 2000.0 ms
263
Configuring the motor control
Options for optimizing the control loops
Motor control settings
1
Vp = , Tsum = Tfilter + Tcurrent controller
32 ´ Tsum
Instability of the position control loop due to too high dynamic performance of the speed controller
The following countermeasure must be taken if the following error cannot be reduced to
acceptable values while setting the position controller:
1. Reduce speed controller by the factor 2 and slowly increase the position controller until it
gets slightly unstable again.
2. Reduce the position controller slightly and increase the speed controller until the position
control loop gets slightly unstable again.
3. Repeat these steps until the following error is reduced to acceptable values.
Parameter
Address Name / setting range / [default setting] Information
0x2980 Position controller gain Setting of the position controller gain.
0.00 ... [28.40] ... 10000.00 Hz
0x2981 Position controller gain adaption Setting of the percentage adaptation for the position controller gain.
0.00 ... [100.00] ... 200.00 %
0x2982 Position controller output signal limitation Setting of the output signal limitation.
0.00 ... [480000.00] ... 480000.00 rpm
0x2983 Actual position start value Specifying a new actual position.
-2147483647 ... [0] ... 2147483647 pos. unit
0x2984 Mode for setting the actual position Selection of the mode for setting or shifting the actual position.
0 Absolute Actual position = Actual position start value (0x2983)
1 Relative Actual position = actual position + Actual position start value (0x2983)
0x2986 Resulting gain adaption Display of the resulting gain after being adapted.
• Read only: x.xx %
264
Configuring the motor control
Fine adjustment of the motor model
265
Configuring the motor control
Fine adjustment of the motor model
Correction of the stator leakage inductance (Lss)...
NOTICE
Impact of the saturation characteristic on the current controller feedforward control
▶ The saturation characteristic is not only used to correct the current controller, but it also
influences the current controller feedforward control (can be activated via parameter
0x2941).
100 %
80 %
60 %
40 %
20 %
0% I/Imax
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 %
The saturation characteristic represents the change in inductance (L/Ln) as a function of the
motor current (I/Imax). The variables of both axes which were scaled to a reference value are
represented as percentages.
• When a Lenze motor is selected, the saturation characteristic is already filled with values
typical of the series.
266
Configuring the motor control
Fine adjustment of the motor model
Correction of the stator leakage inductance (Lss)...
Imax
0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100 [%]
267
Configuring the motor control
Fine adjustment of the motor model
Correction of the stator leakage inductance (Lss)...
Proceeding
1. Deactivate correction: Set all subindices (0x2C04:001 ... 0x2C04:017) to 100 %.
2. Use 0x2C05 to set the maximum current up to which the motor is to be operated in the
process (in this example "15 A").
3. Adjust the current controller with different current setpoints by means of the manual test
mode Manual "current pulse" test mode and take down the corresponding settings for Vp
and Tn.
• The procedure is described in section Manual "current pulse" test mode.
• The current setpoints to be set for the corresponding adjustment in object 0x2835:001
result from the scaling of the maximum process current to the X axis of the saturation
characteristic.
• The grid points which are required to define the saturation characteristic with a
sufficient quality varies from motor to motor and thus has to be determined
individually.
• For this example, currents that are part of the grid points 5, 9, 13, and 15 have been
selected, and a measurement at rated motor current was carried out additionally:
x1 x2 x3 x4 x5 x6 x7 x8 x9 x10 x11 x12 x13 x14 x15 x16 x17
Vp [V/A]
Tn [ms]
Imax
0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100 [%]
See table "Specifications for adjustment / measured values" after this listing
4. Create a characteristic based on the detected values for Vp (but do not enter any values in
yet).
• Determine the values of the grid points that have not been adjusted by interpolation
between two values.
• Note: This example assumes that the inductance does not change considerably below
3.75 A. For this reason, the same Vp value that resulted from the measurement with a
motor current of 3.75 A was used for all grid points below 3.75 A.
x1 x2 x3 x4 x5 x6 x7 x8 x9 x10 x11 x12 x13 x14 x15 x16 x17
Vp [V/A]
5.2
3.8
2.6
1.4
1.0
0.7
0 Imax
0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100 [%]
5. Set gain Vp and reset time Tn to the values that were determined during the adjustment
with the rated motor current (in this example "5 A"):
• 0x2942:001 is set to "3.8 V/A".
• 0x2942:002 is set to "5 ms".
6. Scale Vp values on the Y axis of the characteristic to the Vp setting "3.8 V/A":
268
Configuring the motor control
Fine adjustment of the motor model
Correction of the stator leakage inductance (Lss)...
150
100
50
0 Imax
0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100 [%]
7. Enter the percentage Vp values of the grid points into the subindices
(0x2C04:001 ... 0x2C04:017):
x1 x2 x3 x4 x5 x6 x7 x8 x9 x10 x11 x12 x13 x14 x15 x16 x17
Vp [%]
137
Vp = "3.8 V/A" º 100 %
109
92
80
68
19
0 Imax
0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100 [%]
See table "Setting of grid point 1 ... 17 in [%]" after this listing
8. Enter the maximum process current ("15 A") in 0x6073 as the maximum current.
• The settings made should now cause the same basic current characteristic irrespective
of the current level.
• Now that the current controller gain is actively corrected, the step responses may
slightly differ from the previous measurements. In this case, the current controller
parameters must be post-optimised for the last time.
9. For permanent storage: save the characteristic determined.
The »EASY Starter« serves to save the parameter settings of the inverter as parameter file
(*.gdc). Saving the parameter settings
Specifications for adjustment Measured values
Grid point Scaling Current setpoint Vp [V/A] Tn [ms]
5 0.25 * 15 A = 3.75 A 5.2 6.5
9 0.5 * 15 A = 7.5 A 2.6 4
13 0.75 * 15 A = 11.25 A 1.4 2.5
15 0.875 * 15 A = 12.38 A 1.0 2
17 1.0 * 15 A = 15 A 0.7 1.7
Rated motor current= 5A 3.8 5
269
Configuring the motor control
Fine adjustment of the motor model
Correction of the stator leakage inductance (Lss)...
Parameter
Address Name / setting range / [default setting] Information
0x2C04:001 Inductance grid points (y) Lss saturation characteristic: Saturation characteristic of the leakage inductance.
y1 = L01 (x = 0.00 %) The linear distribution via the current results from the maximum motor
0 ... [165] ... 400 % current (0x2C05).
0x2C04:002 Inductance grid points (y) Lss saturation characteristic:
y2 = L02 (x = 6.25 %)
0 ... [200] ... 400 %
0x2C04:003 Inductance grid points (y) Lss saturation characteristic:
y3 = L03 (x = 12.50 %)
0 ... [146] ... 400 %
0x2C04:004 Inductance grid points (y) Lss saturation characteristic:
y4 = L04 (x = 18.75 %)
0 ... [117] ... 400 %
0x2C04:005 Inductance grid points (y) Lss saturation characteristic:
y5 = L05 (x = 25.00 %)
0 ... [97] ... 400 %
0x2C04:006 Inductance grid points (y) Lss saturation characteristic:
y6 = L06 (x = 31.25 %)
0 ... [82] ... 400 %
0x2C04:007 Inductance grid points (y) Lss saturation characteristic:
y7 = L07 (x = 37.50 %)
0 ... [71] ... 400 %
0x2C04:008 Inductance grid points (y) Lss saturation characteristic:
y8 = L08 (x = 42.75 %)
0 ... [62] ... 400 %
0x2C04:009 Inductance grid points (y) Lss saturation characteristic:
y9 = L09 (x = 50.00 %)
0 ... [55] ... 400 %
0x2C04:010 Inductance grid points (y) Lss saturation characteristic:
y10 = L10 (x = 56.25 %)
0 ... [50] ... 400 %
0x2C04:011 Inductance grid points (y) Lss saturation characteristic:
y11 = L11 (x = 62.50 %)
0 ... [46] ... 400 %
0x2C04:012 Inductance grid points (y) Lss saturation characteristic:
y12 = L12 (x = 68.75 %)
0 ... [43] ... 400 %
0x2C04:013 Inductance grid points (y) Lss saturation characteristic:
y13 = L13 (x = 75.00 %)
0 ... [42] ... 400 %
0x2C04:014 Inductance grid points (y) Lss saturation characteristic:
y14 = L14 (x = 81.25 %)
0 ... [41] ... 400 %
0x2C04:015 Inductance grid points (y) Lss saturation characteristic:
y15 = L15 (x = 87.50 %)
0 ... [41] ... 400 %
0x2C04:016 Inductance grid points (y) Lss saturation characteristic:
y16 = L16 (x = 93.25 %)
0 ... [41] ... 400 %
0x2C04:017 Inductance grid points (y) Lss saturation characteristic:
y17 = L17 (x = 100.00 %)
0 ... [41] ... 400 %
0x2C04:018 Inductance grid points (y) Lss saturation characteristic: Switch on/off the correction by means of saturation characteristic.
Activation Lss saturation characteristic
0 Adjustment off
1 Adjustment on
0x2C05 Reference for current grid points (x) Lss saturation Setting of the maximum motor current.
characteristic Serves as reference value for the scaled current data of the X axis of the
0.0 ... [5.4] ... 500.0 A saturation characteristic.
270
Configuring the motor control
Fine adjustment of the motor model
Synchronous motor (SM): Compensate temperature and current influences
271
Configuring the motor control
Fine adjustment of the motor model
Asynchronous motor (ASM): Identifying Lh saturation characteristic
272
Configuring the motor control
Fine adjustment of the motor model
Asynchronous motor (ASM): Identifying Lh saturation characteristic
Parameter
Address Name / setting range / [default setting] Information
0x2822:021 Axis commands: Load default Lh saturation Parameters for interaction with engineering tools.
characteristic
0 Off/Ready
1 On/Start
2 In progress
3 Action cancelled
4 No access
5 No access (Device disabled)
0x2C07:001 Inductance grid points (y) Lh saturation characteristic: Saturation characteristic of the mutual inductance of an asynchronous
y1 = L01 (x = 0.00 %) machine as a function of the magnetising current.
0 ... [118] ... 400 %
0x2C07:002 Inductance grid points (y) Lh saturation characteristic:
y2 = L02 (x = 6.25 %)
0 ... [118] ... 400 %
0x2C07:003 Inductance grid points (y) Lh saturation characteristic:
y3 = L03 (x = 12.50 %)
0 ... [118] ... 400 %
0x2C07:004 Inductance grid points (y) Lh saturation characteristic:
y4 = L04 (x = 18.75 %)
0 ... [117] ... 400 %
0x2C07:005 Inductance grid points (y) Lh saturation characteristic:
y5 = L05 (x = 25.00 %)
0 ... [116] ... 400 %
0x2C07:006 Inductance grid points (y) Lh saturation characteristic:
y6 = L06 (x = 31.25 %)
0 ... [114] ... 400 %
0x2C07:007 Inductance grid points (y) Lh saturation characteristic:
y7 = L07 (x = 37.50 %)
0 ... [111] ... 400 %
0x2C07:008 Inductance grid points (y) Lh saturation characteristic:
y8 = L08 (x = 43.75 %)
0 ... [107] ... 400 %
0x2C07:009 Inductance grid points (y) Lh saturation characteristic:
y9 = L09 (x = 50.00 %)
0 ... [100] ... 400 %
0x2C07:010 Inductance grid points (y) Lh saturation characteristic:
y10 = L10 (x = 56.25 %)
0 ... [93] ... 400 %
0x2C07:011 Inductance grid points (y) Lh saturation characteristic:
y11 = L11 (x = 62.50 %)
0 ... [86] ... 400 %
0x2C07:012 Inductance grid points (y) Lh saturation characteristic:
y12 = L12 (x = 68.75 %)
0 ... [78] ... 400 %
0x2C07:013 Inductance grid points (y) Lh saturation characteristic:
y13 = L13 (x = 75.00 %)
0 ... [71] ... 400 %
0x2C07:014 Inductance grid points (y) Lh saturation characteristic:
y14 = L14 (x = 81.25 %)
0 ... [64] ... 400 %
0x2C07:015 Inductance grid points (y) Lh saturation characteristic:
y15 = L15 (x = 87.50 %)
0 ... [57] ... 400 %
0x2C07:016 Inductance grid points (y) Lh saturation characteristic:
y16 = L16 (x = 93.75 %)
0 ... [50] ... 400 %
0x2C07:017 Inductance grid points (y) Lh saturation characteristic:
y17 = L17 (x = 100.00 %)
0 ... [42] ... 400 %
273
Configuring the motor control
Fine adjustment of the motor model
Estimate optimum magnetising current
274
Configuring the motor control
Parameterise filter elements in the setpoint path
Jerk limitation
275
Configuring the motor control
Parameterise filter elements in the setpoint path
Notch filter (band-stop filter)
To mask out or at least damp these resonant frequencies, two notch filters are integrated in
the speed control loop of the inverter. In the Lenze setting, these filters are switched off:
0x2944:1 0x2944:4
0x2944:2 0x2944:5
0x2944:3 0x2944:6
m m*
WARNING!
Improperly set notch filters have a negative impact on the response and disturbance
behaviour of the speed control: increased overshoot of the motor speed in case of response
behaviour and / or higher speed deviations (extreme case: complete instability of the drive)
In the case of impairment,
▶ the drive that is still running must either be coasted down by activating the inverter disable
or immediately be brought to a standstill via a brake.
▶ the speed controller must be optimised again afterwards.
▶ the test procedure must be repeated.
• The notch filters are suitable for use with resonant frequencies equal to or higher than the
limit frequency of the speed controller:
• Resonant frequencies ≥ flimit_speed_controller = 70 Hz ... 110 Hz
• For resonant frequencies lower than the limit frequency of the speed controller, the use of
suitable speed profiles with an S-shaped ramp is recommended.
276
Configuring the motor control
Parameterise filter elements in the setpoint path
Notch filter (band-stop filter)
NOTICE
▶ Readjust the speed controller after setting the notch filters (see section "Speed controller").
^ 254
▶ Save the changed settings.
▶ The »EASY Starter« serves to save the parameter settings of the servo inverter as parameter
file (*.gdc), see section Saving the parameter settings . ^ 42
277
Configuring the motor control
Parameterise filter elements in the setpoint path
Notch filter (band-stop filter)
Parameter
Address Name / setting range / [default setting] Information
0x2944:001 Torque setpoint notch filter: Frequency notch filter 1 Setting of the frequency for notch filter 1.
1.0 ... [200.0] ... 2000.0 Hz
0x2944:002 Torque setpoint notch filter: Bandwidth notch filter 1 Setting of the bandwidth for notch filter 1.
0.0 ... [20.0] ... 1000.0 Hz
0x2944:003 Torque setpoint notch filter: Damping notch filter 1 Setting of the damping for notch filter 1.
0 ... [0] ... 100 dB
0x2944:004 Torque setpoint notch filter: Frequency notch filter 2 Setting of the frequency for notch filter 2.
1.0 ... [400.0] ... 2000.0 Hz
0x2944:005 Torque setpoint notch filter: Bandwidth notch filter 2 Setting of the bandwidth for notch filter 2.
0.0 ... [40.0] ... 1000.0 Hz
0x2944:006 Torque setpoint notch filter: Damping notch filter 2 Setting of the damping for notch filter 2.
0 ... [0] ... 100 dB
278
Configuring the motor control
Motor protection
279
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
DANGER!
Fire hazard by overheating of the motor.
Possible consequences: Death or severe injuries
▶ Since the motor utilisation calculated in the thermal model gets lost after mains switching,
the following operating states cannot be determined correctly: 1.) Restarting (after mains
switching) of a motor that is already very hot and 2.) Change of the cooling conditions (e.g.
cooling air flow interrupted or too warm).
▶ To achieve full motor protection, an additional temperature monitoring function with a
separate evaluation must be installed.
▶ When actuating motors that are equipped with PTC thermistors or thermal contacts, always
activate the PTC input.
Details
During the calculation of the parameters 0x2D4D:001 ...0x2D4D:008, the speed dependence
of the permissible motor load and thus of the permissible current (difference between the
standstill current and rated current is taken into consideration.
In case of permanent overload and excess of the warning threshold set in parameter 0x2D4E,
a warning is output in order that the higher-level Controller is still able to respond and reduce
the motor load or interrupt the operation.
The calculated thermal motor utilisation is displayed in parameter 0x2D4F.
Parameter
Address Name / setting range / [default setting] Information
0x2D4F Motor utilisation (i²xt) Display of the current thermal motor utilisation.
• Read only: x %
0x2D4E Motor utilisation (i²xt) - warning threshold Setting of the warning threshold for motor overload monitoring.
0 ... [100] ... 250 %
0x2D50:001 Motor utilisation (i²xt) - monitoring: Error response For displaying the motor utilisation error response (I²xt).
Associated error code:
• 9041 | 0x2351 - Motor utilization too high (i²xt)
0 Keine Reaktion
1 Fehler > CiA402
0x2D50:002 Motor utilisation (i²xt) - monitoring: Error threshold Setting of the error threshold for motor overload monitoring.
0 ... [105] ... 250 %
280
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
1
k2
(1 + pτ2)
Parameter
Address Name / setting range / [default setting] Information
0x2D4C:001 Thermal model motor utilization (i²xt): Motor Setting of the time constant for the winding.
utilisation (i²xt)
1 ... [60] ... 36000 s
281
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
282
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
WARNING!
Fire hazard by overheating of the self-ventilated standard motor
Possible consequence: destruction of system parts
▶ Protect self-ventilated standard motors especially at low speeds by sufficient cooling or
from impermissibly high motor currents. Carry out a speed-dependent evaluation of the
permissible motor current.
WARNING!
Fire hazard by overheating of PM synchronous motors
Possible consequence: destruction of system parts
▶ Please check for every individual case which r.m.s. value can be used to permanently
operate the motor at standstill. In case of some motors, a derating I1/In < 100 % is required
when n1/nn = 0 %. This serves to prevent an overload of individual motor phases as their
power loss doubles with continuous DC current load. (It is called DC current load as the field
frequency amounts to 0 Hz at standstill.)
When you select a Lenze motor from the catalogue and transfer its parameters
into the i700 servo inverter a typical characteristic is automatically set for the
selected motor. A deviating parameterisation is only required if the motor is
operated in ambient conditions which demand a general derating. Example: use
in site altitudes > 1000 m. In case of motors of other manufacturers, the
operating points have to be parameterised based on the data sheet information.
The speed-dependent evaluation of the permissible motor current can actually be switched
off by parameterising all 8 characteristic points to "100 %".
Operating points
① Standstill n01-I01 For motors, this operating point is often
described with the no-Io values.
② Reference point n02-I02 If the value falls below the speed n02, a
derating in the current is required because:
283
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
Example of how to enter the characteristic for standard and servo motors
The required data of the operating points result from the S1 characteristic of the prevailing
motor:
Examples of S1 characteristics
Standard motor
I/In · 100 % *forced ventilated standard motor
160 **self-ventilated standard motor
140
120
*
100
80
**
60
40
20
0
0 20 40 60 80 100 120 140 160
n/nn · 100 %
140 140
120 120
100 100
80 80
60 60
40 40
20 20
0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
n/nn · 100 % n/nn · 100 %
284
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
Parameter
Address Name / setting range / [default setting] Information
0x2D4D:001 Motor utilisation (i²xt) - specific characteristic: x1 = User-definable characteristic for speed-dependent evaluation of the
n01/nN (n01 ~ 0) motor current.
0 ... [0] ... 600 %
0x2D4D:002 Motor utilisation (i²xt) - specific characteristic: y1 =
i01/iN (x1)
0 ... [100] ... 600 %
0x2D4D:003 Motor utilisation (i²xt) - specific characteristic: x2 =
n02/nN (n02 = limit reduced cooling)
0 ... [0] ... 600 %
0x2D4D:004 Motor utilisation (i²xt) - specific characteristic: y2 =
i02/iN (x2)
0 ... [100] ... 600 %
0x2D4D:005 Motor utilisation (i²xt) - specific characteristic: x3 =
n03/nN (n03 = rated speed)
0 ... [100] ... 600 %
0x2D4D:006 Motor utilisation (i²xt) - specific characteristic: y3 =
i03/iN (x3)
0 ... [100] ... 600 %
0x2D4D:007 Motor utilisation (i²xt) - specific characteristic: x4 =
n04/nN (n04 = limit field weakening)
0 ... [100] ... 600 %
0x2D4D:008 Motor utilisation (i²xt) - specific characteristic: y4 =
i04/iN (x4)
0 ... [100] ... 600 %
285
Configuring the motor control
Motor protection
Motor overload monitoring (i²xt)
286
Configuring the motor control
Motor protection
Motor temperature monitoring
Functional test
Connect a fixed resistor to the PTC input (T1/T2):
• R > 4 kΩ : The monitoring function must be activated.
• R < 1 kΩ : The monitoring function must not be activated.
Details
If 1.6 kΩ < R < 4 kΩ at terminals X109/T1 and X109/T2, the monitoring function will be
activated; see functional test below.
• If the monitoring function is activated, the response set in 0x2D49:002 will be effected.
• The setting 0x2D49:002 = 0 deactivates the monitoring function.
Functional test
Connect a fixed resistor to the PTC input:
• R > 4 kΩ : The monitoring function must be activated.
• R < 1 kΩ : The monitoring function must not be activated.
287
Configuring the motor control
Motor protection
Motor temperature monitoring
Parameter
Address Name / setting range / [default setting] Information
0x2D48:002 PTC temperature sensor monitoring: Error response Setting of a response for PTC temperature monitoring.
Associated error code:
• 17281 | 0x4381 - Error - Motor temperature monitoring (PTC)
0 No response
1 Fault > CiA402
2 Warning
0x2D49:001 Motor temperature monitoring: Temperature sensor Selection of the motor temperature sensor used.
type
0 KTY83-110
1 KTY83-110+2xPTC 150 °C
2 KTY84-130
3 Specific characteristic
4 Reserved
5 PT1000
6 PT1000+2xPTC 150 °C
0x2D49:002 Motor temperature monitoring: Response Selection of the response to the triggering of the motor temperature
monitoring.
Associated error codes:
• 17168 | 0x4310 - Motor overtemperature
• 17280 | 0x4380 - Fault - Motor temperature sensor
• 17282 | 0x4382 - Motor overtemperature (load encoder/master
encoder)
• 17283 | 0x4383 - Motor temperature sensor error (load encoder/
master encoder)
0 No response
1 Warning
0x2D49:003 Motor temperature monitoring: Warning threshold Setting of the warning threshold for motor temperature monitoring.
-3276.8 ... [145.0] ... 3276.7 °C The warning threshold is reset with a hysteresis of 5 °C.
0x2D49:004 Motor temperature monitoring: Error threshold Setting of the error threshold for motor temperature monitoring
-3276.8 ... [155.0] ... 3276.7 °C The warning threshold is reset with a hysteresis of 5 °C.
0x2D49:005 Motor temperature monitoring: Actual motor Display of the current motor temperature.
temperature
• Read only: x.x °C
0x2D49:006 Motor temperature monitoring: Spec. characteristic Parameter for the specific thermal sensor characteristic
temperature grid point 1 (0x2D49:001 = 3).
0.0 ... [25.0] ... 255.0 °C
0x2D49:007 Motor temperature monitoring: Spec. characteristic
temperature grid point 2
0.0 ... [150.0] ... 255.0 °C
0x2D49:008 Motor temperature monitoring: Spec. characteristic
resistance grid point 1
0 ... [1000] ... 30000 Ω
0x2D49:009 Motor temperature monitoring: Spec. characteristic
resistance grid point 2
0 ... [2225] ... 30000 Ω
0x2D49:010 Motor temperature monitoring: Temperature sensor Selection of the thermal sensor relevant for temperature monitoring.
feedback type Selection [3] motor and load feedback: temperature monitoring
0 Motor encoder responds to the highest of both temperatures of the sensors at slot A
and slot B.
3 Motor encoder and load encoder
0x2D49:011 Motor temperature monitoring: Motor temperature Display of the current motor temperature measured by motor feedback.
(Motor encoder)
• Read only: x.x °C
0x2D49:012 Motor temperature monitoring: Motor temperature Display of the current motor temperature measured by load feedback.
(load encoder)
• Read only: x.x °C
0x2DDF:007 Axis information: Function of X109
• Read only
0 None
10 HIPERFACE DSL® (OCT)
288
Configuring the motor control
Motor protection
Overcurrent monitoring
The setting of a characteristic for the motor temperature sensor is not suitable
as an adequate replacement of a tripping unit for the thermal protection of
rotating electrical machines (EN 60947- 8:2013)!
If required, you can define and activate a special characteristic for the motor temperature
sensor.
• The special characteristic is activated via the setting 0x2D49:001 = 3
• The special characteristic is defined based on two parameterisable grid points. The two
grid points define a line that is extrapolated to the left and to the right.
This default setting can be changed by the following parameters:
• Thermal sensor characteristic: Grid point 1 - temperature 40x2D49:006
• Thermal sensor characteristic: Grid point 1 - resistance 40x2D49:008
• Thermal sensor characteristic: Grid point 2 - temperature 40x2D49:007
• Thermal sensor characteristic: Grid point 2 - resistance 40x2D49:009
Selecting a motor from the motor catalogue overwrites the parameters of the
special characteristic!
WARNING!
With an incorrect parameterization, the maximum permissible motor current may be
exceeded in the process.
Possible consequence: Irreversible damage of the motor.
Avoid motor damages by using the overcurrent monitoring function as follows:
▶ The setting of the threshold for the overcurrent monitoring in 0x2D46:001 must be adapted
to the connected motor.
▶ Set the maximum current of the inverter in 0x6073 much lower than the threshold for
overcurrent monitoring for a dynamic limitation of the motor current.
Parameter
Address Name / setting range / [default setting] Information
0x2D46:001 Overcurrent monitoring: Threshold • If the active motor current exceeds the set threshold, the response
0.0 ... [5.4] ... 3000.0 A set in 0x2D46:002 is effected for the purpose of motor protection.
• The parameter can also be set and overwritten by selecting a motor
from the "motor catalog" of the engineering tool.
0x2D46:002 Overcurrent monitoring: Response Selection of the response to the triggering of motor current monitoring.
Associated error code:
• 9092 | 0x2384 - Ultimate motor current reached
0 No response
1 Fault > CiA402
2 Warning
289
Configuring the motor control
Motor protection
Motor phase failure detection
Preconditions
Motor phase failure detection during operation is suitable for applications which are operated
with a constant load and speed. In other cases, transient processes or unfavourable operating
points can cause erroneous triggering to occur.
Parameter
Address Name / setting range / [default setting] Information
0x2D45:001 Motor phase failure detection: Response - Motor Selection of the response following the detection of a motor phase
phase 1 failure during operation.
Associated error codes:
• 65289 | 0xFF09 - Motor phase missing
• 65290 | 0xFF0A - Motor phase failure phase U
• 65291 | 0xFF0B - Motor phase failure phase V
• 65292 | 0xFF0C - Motor phase failure phase W
0 No response
1 Fault > CiA402
2 Warning
0x2D45:002 Motor phase failure detection: Current threshold • 100 % ≡ Maximum current 0x2DDF:002
1.0 ... [5.0] ... 10.0 % • Background: in order to be able to reliably detect the failure of a
motor phase, first a certain must flow for the current sensor system.
The detection function is therefore only activated if the motor current
has exceeded the current threshold set here.
• Display of the present motor current: 0x6078.
0x2D45:003 Motor phase failure detection: Voltage threshold Voltage threshold for motor phase monitoring for the VFC control mode
0.0 ... [10.0] ... 100.0 V (0x2C00 = 6).
• The monitoring function is triggered if the motor current exceeds the
rated motor current-dependent current threshold for longer than
20 ms. Rated motor current 0x6075
• In case of the V/f characteristic control, the voltage threshold is
considered additionally for the motor phase failure detection. If the
motor voltage is higher than the voltage threshold, monitoring is
combined with the motor current.
0x2D45:004 Motor phase failure detection: Response - Motor Selection of the response following the detection of a motor phase
phase 2 failure directly after controller enable.
Associated error codes:
• 65289 | 0xFF09 - Motor phase missing
• 65290 | 0xFF0A - Motor phase failure phase U
• 65291 | 0xFF0B - Motor phase failure phase V
• 65292 | 0xFF0C - Motor phase failure phase W
0 No response
1 Fault > CiA402
2 Warning
290
Configuring the motor control
Frequency and speed limitations
Motor speed monitoring
By limiting the maximum output frequency to ± 599 Hz, the devices are not
subject to the export restrictions of the "EC-Dual-Use Regulation" (EC
428/2009).
Output frequency
The output frequency of the servo inverter is limited to a maximum value, the amount of
which corresponds to the lower of the two following values:
fchop
flim = or flim = fmax_ device
8
flim Maximum output frequency
fchop Switching frequency 0x2939
fmax_de Maximum device output frequency: ± 599 Hz
vice
Due to the limitation of the "Dual-Use Regulation" (EC 428/2009), values > 599 Hz do not lead
to an increase of the output frequency. Please note the dead band that occurs in this case.
Speed setpoint
If servo control is used, the speed setpoint is limited depending on the number of motor pole
pairs:
flim ´ 60
nlim =
zp
nlim Speed limit value
flim Maximum output frequency (± 599 Hz)
zp Number of motor pole pairs
• If the speed setpoint is limited, bit 1 ("Speed: Setpoint 1 limited") or bit 5 ("Speed:
Setpoint 2 limited") is set in the Lenze status word 0x2831.
• The behavior corresponds to the behavior which is shown when the set maximum speed
0x6080 is reached.
• The sequence is as follows: First limit the speed to 0x6080, then limit to speed limit value
nlim.
Frequency setpoint
If V/f characteristic control is used, the frequency setpoint is limited in addition to the speed
setpoint.
• If the frequency setpoint is limited, bit 10 ("Output frequency limited") is set in the Lenze
status word 0x2831.
291
Configuring the motor control
Testing the motor control
292
Configuring the motor control
Testing the motor control
General settings for test modes
Parameter
Address Name / setting range / [default setting] Information
0x2835:001 Manual test mode: Current setpoint Setting of the r.m.s. value of a phase current for the test mode.
-1000 ... [0] ... 1000 % • 100 %: Rated motor current (0x6075)
0x2835:002 Manual test mode: Frequency Setting of the frequency for the test mode.
-1000.0 ... [0.0] ... 1000.0 Hz
0x2835:003 Manual test mode: Starting angle Setting of the starting angle for the test mode.
-1000.0 ... [0.0] ... 1000.0 °
Note!
After the inverter has been enabled, the synchronous motor makes a
jerky compensating movement if its pole position does not correspond
to the starting angle.
293
Configuring the motor control
Testing the motor control
Manual "tension/frequency" test mode
In case of devices that correspond to the "dual use regulation" (EC 428/2009),
values higher than + 599 Hz up to lower than - 599 Hz do not increase the
output frequency. Please observe the deadband occurring in this case.
Further information can be found in the section "Frequency and speed
limitations". ^ 291
After the controller is enabled in this test mode, a rotary field voltage is output at the motor
terminals with the set output frequency f out.
• If the selected frequency is positive, the motor should rotate clockwise when looking at
the A side of the motor. If this is not the case, the motor phases are connected incorrectly.
• The output voltage level is determined by the following equation
Equation for calculating the output voltage
Urated
Uout = fout ´
frated
Parameter Symbol Description Dimension unit
0x2D82 Vout Current output voltage V
0x2835:002 fout Output frequency for test mode Hz
Please observe the notes in the
section "Frequency and speed
limitations". ^ 291
0x2B01:001 Vrated Base voltage V
0x2B01:002 frated Base frequency Hz
The manual "voltage / frequency" test mode also serves to check the wiring of the feedback
system.
• If the feedback system of a synchronous motor is set correctly, an actual speed should be
displayed that can be calculated with the following equation (if the feedback system of an
asynchronous motor is set correctly, the actual speed is a bit lower due to the slip):
fout
nact = ´ 60
zpmotor
Parameter Symbol Description Dimension unit
0x606C nact Actual speed rpm
0x2835:002 fout Output frequency for test mode Hz
0x2C01:001 zpMotor Number of motor pole pairs
294
Configuring the motor control
Testing the motor control
Manual "current/frequency" test mode
After the inverter has been enabled, the synchronous motor makes a jerky
compensating movement if its pole position does not correspond to the starting
angle.
295
Configuring the motor control
Testing the motor control
Manual "current pulse" test mode
This test mode is provided for adjusting the current controller in the "Servo
control for synchronous motor/asynchronous motor" operating mode and is not
suitable for adjusting the Imax controller in the "V/f characteristic control (VFC)"
operating mode!
In the manual "Current pulse" test mode, setpoint step-changes are applied to the current
controller input subsequent to controller enable. The step responses must then either be
recorded using an oscilloscope and a clamp-on ammeter, or using the oscilloscope function of
the inverter. It is the objective to optimise the two "Gain" and "Reset time" current controller
parameters by evaluating the step responses so that a speedy current characteristic is
achieved, which, if possible, is free of harmonics.
In the case of motors with single pole windings, satisfactory results are possibly only achieved
with a current-dependent correction of the current controller parameters. For this purpose, a
characteristic is stored in the inverter, which describes the current dependance of the stator
leakage inductance and which tracks the current controller gain.
After the inverter has been enabled, the synchronous motor makes a jerky
compensating movement if its pole position does not correspond to the starting
angle.
The motor phase U is energized with a DC current the level of which is determined via the
following equation.
Irated
Iphase _U = 2 ´ Itest [%] ´
100%
In motor phases V and W, half of this DC current flows (negative; from the motor).
Irated
Iphase _ V ,_ W = -0.5 ´ 2 ´ Itest [%] ´
100%
The following parameters are relevant to the calculation:
• Manual test mode: setpoint current 40x2835:001
• Motor rated current 40x6075
• Read only: current phase U 40x2D83:002
• Read only: current phase V 40x2D83:003
• Read only: current phase W 40x2D83:004
Conditions for the execution
• The motor must be parameterised completely.
• The motor utilisation (I²xt) monitoring must be parameterised and switched to
active.4Motor overload monitoring (i²xt) ^ 280
• The motor must rotate freely.
• The inverter is error-free and switched on.
• The rotor of synchronous motors must be in the pole centre during the test. For some
synchronous motors, it might be required to align and lock the rotor in the pole centre.
• Using the manual test mode "current/frequency" is useful for a one-time alignment of
the rotor with the following settings:
R.m.s. value = 70 ... 100 %; frequency = 0 Hz; starting angle = 0°
4Manual "current/frequency" test mode ^ 295
• Fixation by means of the holding brake or the use of external fixation aids
296
Configuring the motor control
Testing the motor control
Manual "current pulse" test mode
Remove the mechanical fixation after the current controller has been adjusted!
The motor usually aligns itself only once with the first controller enable.
How to adjust the current controller by means of the manual test mode "current pulse":
• Disable inverter.
• Calculate start parameters for the inverter based on the parameterised motor data.
• The automatic calculation is made via the parameter 0x2822:013.
• You can determine the start parameter manually.
• Change to the "current pulse" test mode. 40x2825 = 3
• Set the setpoint current for the manual test mode. 40x2835:001
• Enable the inverter for a short while to start the test mode.
• Measure the step response of the motor current in the motor phase U by means of an
oscilloscope and a clamp-on ammeter.
• Evaluate the step response.
• Adjust the gain and the reset time of the inverter.
• Repeat steps 1 ... 6 until the optimum step response of the motor current has been
reached.
• Exit the test mode:
• Disable the inverter.
• Change to the CiA402 mode. 40x2825 = 0
• For permanent saving: save changed current controller parameters.
297
I/O extensions and control connections
Configure digital inputs
Digital inputs 1 … 4
Details
The digital inputs are used for control tasks. For this purpose, the digital inputs are available as
selectable triggers for functions.
The following settings are possible for the digital inputs:
• Debounce time ①
• Inversion ②
• Manual I/O control ③
Diagnostic parameters:
• Display of the logic state of the digital inputs: 0x60FD
Debounce time
The debounce time can be used to prevent short disturbances from being erroneously
recognized as signals.
Inversion
Each digital input can be configured in such a way that the state pending at the terminal is
logically inverted internally. This way, a closed contact, for instance, serves to deactivate an
assigned function instead of activating it.
Manual I/O control
Each digital input can be manually overridden. After the function is activated, the actual
values are "frozen". Afterwards, each digital input can be overwritten manually.
Setting:
• Activation for all digital inputs: 0x263B:001
• Entry of the individual manual values: 0x263B:002 ... 0x263B:005
298
I/O extensions and control connections
Configure digital inputs
Digital inputs 1 … 4
Parameter
Address Name / setting range / [default setting] Information
0x2632:001 Inversion of digital inputs: Digital input 1 Inversion of digital input 1
0 Not inverted
1 Inverted
0x2632:002 Inversion of digital inputs: Digital input 2 Inversion of digital input 2
0 Not inverted
1 Inverted
0x2632:003 Inversion of digital inputs: Digital input 3 Inversion of digital input 3
0 Not inverted
1 Inverted
0x2632:004 Inversion of digital inputs: Digital input 4 Inversion of digital input 4
0 Not inverted
1 Inverted
0x2633:001 Digital input debounce time: Digital input 1 Debounce time of digital input 1
0 ... [0] ... 50 ms
0x2633:002 Digital input debounce time: Digital input 2 Debounce time of digital input 2
0 ... [0] ... 50 ms
0x2633:003 Digital input debounce time: Digital input 3 Debounce time of digital input 3
0 ... [0] ... 50 ms
0x2633:004 Digital input debounce time: Digital input 4 Debounce time of digital input 4
0 ... [0] ... 50 ms
0x263B:001 Digital inputs internal control: Activation Activation of the internal control for all available digital inputs.
0 Off
1 On
0x263B:002 Digital inputs internal control: DI1 internal control Input of the manual value for the digital inputs.
0 Off
1 On
0x263B:003 Digital inputs internal control: DI2 internal control
0 Off
1 On
0x263B:004 Digital inputs internal control: DI3 internal control
0 Off
1 On
0x263B:005 Digital inputs internal control: DI4 internal control
0 Off
1 On
299
I/O extensions and control connections
Configure digital inputs
Digital inputs 5 … 9
Digital inputs 5 ... 9 are only available with I/O extension module (Type A)
I9MAGBV0000000.
Parameter
Address Name / setting range / [default setting] Information
0x2632:005 Inversion of digital inputs: Digital input 5 Inversion of digital input 5
0 Not inverted
1 Inverted
0x2632:006 Inversion of digital inputs: Digital input 6 Inversion of digital input 6
0 Not inverted
1 Inverted
0x2632:007 Inversion of digital inputs: Digital input 7 Inversion of digital input 7
0 Not inverted
1 Inverted
0x2632:008 Inversion of digital inputs: Digital input 8 Inversion of digital input 8
0 Not inverted
1 Inverted
0x2632:009 Inversion of digital inputs: Digital input 9 Inversion of digital input 9
0 Not inverted
1 Inverted
0x2633:005 Digital input debounce time: Digital input 5 Debounce time of digital input 5
0 ... [0] ... 50 ms
0x2633:006 Digital input debounce time: Digital input 6 Debounce time of digital input 6
0 ... [0] ... 50 ms
0x2633:007 Digital input debounce time: Digital input 7 Debounce time of digital input 7
0 ... [0] ... 50 ms
0x2633:008 Digital input debounce time: Digital input 8 Debounce time of digital input 8
0 ... [0] ... 50 ms
0x2633:009 Digital input debounce time: Digital input 9 Debounce time of digital input 9
0 ... [0] ... 50 ms
0x263B:001 Digital inputs internal control: Activation Activation of the internal control for all available digital inputs.
0 Off
1 On
0x263B:006 Digital inputs internal control: DI5 internal control Input of the manual value for the digital inputs.
0 Off
1 On
0x263B:007 Digital inputs internal control: DI6 internal control
0 Off
1 On
0x263B:008 Digital inputs internal control: DI7 internal control
0 Off
1 On
0x263B:009 Digital inputs internal control: DI8 internal control
0 Off
1 On
0x263B:010 Digital inputs internal control: DI9 internal control
0 Off
1 On
300
I/O extensions and control connections
Configure analog inputs
Analog input 1
Diagnostic parameters:
• Display of the input signal status: 0x2DA4:016
- 24-V supply status
- Calibration status
- Input current status
- Input voltage status
• Display of filtered input signal in %: 0x2DA4:001
• Display of setpoint in %: 0x2DA4:005
Definition of the input range
The analog input can be configured as voltage or current input. Internally, the signal is always
converted to a value in percent.
Definition of the setting range
The setting range results from the set min and max value for the respective mode.
Manual I/O control
The analog input can be overridden manually. After the function is activated, the actual values
are "frozen". Afterwards, each analog input can be overwritten manually.
Setting:
• Activation: 0x263D:001
• Entering the manual value: 0x263D:002
301
I/O extensions and control connections
Configure analog inputs
Analog input 1
Parameter
Address Name / setting range / [default setting] Information
0x2636:001 Analog input 1: Input range Definition of the input range.
0 0 ... 10 VDC
3 -10 ... +10 VDC
4 4 ... 20 mA
5 0 ... 20 mA
0x2636:006 Analog input 1: Filter time PT1 time constant for low-pass filter.
0 ... [10] ... 10000 ms • By the use of a low-pass filter, the impacts of noise to an analog signal
can be minimised.
• For an optimum filter effect, first the noise frequency has to be
determined. The time constant then has to be set so that it equals the
reciprocal value of the double frequency.
0x2636:007 Analog input 1: Dead band Optional setting of a dead band that is placed symmetrically around the
0.0 ... [0.0] ... 100.0 % frequency zero point.
• If the analog input value is within the dead band, the output value for
the motor control is set to "0".
• 100 % = maximum value of analog input (, , )
• Example: Dead band 10 % of 50 Hz: ‑10 V … 10 V, Dead band ‑5 Hz …
5 Hz, 0 V… 10 V, Dead band 0 Hz … 5 Hz
0x2636:010 Analog input 1: Error response Error response for analog input 1.
Associated error code:
• 28801 | 0x7081 - Fault - Analog input 1
0 No response
1 Fault > CiA402
2 Warning
0x2636:013 Analog input 1: Minimum value for scaling Minimum value in percent for scaling the value at the analog input
-200.0 ... [0.0] ... 200.0 % (Value in percent (0x2DA4:001)).
0x2636:014 Analog input 1: Maximum value for scaling Maximum value in percent for scaling the value at the analog input
-200.0 ... [100.0] ... 200.0 % (Value in percent (0x2DA4:001)).
0x2DA4:005 Diagnostics of analog input 1: Scaled percent value Current value of the analog input is resolved with 2 decimal places.
• Read only: x.xx % Display of the actual value at the analog input, scaled with the following
parameters:
• Minimum value for scaling. 40x2636:013
• Maximum value for scaling. 40x2636:014
0x263D:001 Analog inputs internal control: Activation Activation of the internal control for all available analog inputs.
0 Off
1 On
0x263D:002 Analog inputs internal control: AI1 internal control Input of the manual value for the analog inputs.
-200.00 ... [100.00] ... 200.00 %
302
I/O extensions and control connections
Configure digital outputs
Digital output 1
Details
The digital output 1 is controlled with the trigger selected in 0x2634:002.
The following settings are possible for the digital output:
• Inversion ①
• Manual I/O control ②
0 X3
0
Trigger 0x2634:002 1
1 1 DO1
0x263C:002
Diagnostic parameters:
• Display of the logic state of the trigger signal:
• Display of the logic state of the digital output: 0x4016:005
Inversion
The trigger signal of the digital output can be internally inverted logically.
Manual I/O control
The digital output can be overridden manually. After the function is activated, the actual
values are "frozen". Afterwards, each digital output can be overwritten manually.
Setting:
• Activation: 0x263C:001
• Entering the manual value: 0x263C:002
Parameter
Address Name / setting range / [default setting] Information
0x2634:002 Digital outputs function: Digital output 1 Assignment of a trigger to digital output 1.
Trigger = FALSE: X3/DO1 set to LOW level.
Trigger = TRUE: X3/DO1 set to HIGH level.
Notes:
• An inversion set in 0x2635:002 is taken into consideration here.
10 Signal from application
115 Release holding brake
0x2635:002 Inversion of digital outputs: Digital output 1 Inversion of digital output 1
0 Not inverted
1 Inverted
0x4016:005 Digital output 1: Terminal state Display of the logic state of output terminal X3/DO1.
• Read only
0 FALSE
1 TRUE
0x263C:001 Digital outputs internal control: Activation Activation of the internal control for all available digital outputs.
0 Off
1 On
0x263C:002 Digital outputs internal control: DO1 internal control Input of the manual value for the digital outputs.
0 Off
1 On
303
I/O extensions and control connections
Configure digital outputs
Digital output 2
Digital outputs 2 ... 6 are only available with I/O extension module (Type A)
I9MAGBV0000000.
Parameter
Address Name / setting range / [default setting] Information
0x2635:003 Inversion of digital outputs: Digital output 2 Inversion of digital output 2
0 Not inverted
1 Inverted
0x2635:004 Inversion of digital outputs: Digital output 3 Inversion of digital output 3
0 Not inverted
1 Inverted
0x2635:005 Inversion of digital outputs: Digital output 4 Inversion of digital output 4
0 Not inverted
1 Inverted
0x2635:006 Inversion of digital outputs: Digital output 5 Inversion of digital output 5
0 Not inverted
1 Inverted
0x2635:007 Inversion of digital outputs: Digital output 6 Inversion of digital output 6
0 Not inverted
1 Inverted
0x263C:001 Digital outputs internal control: Activation Activation of the internal control for all available digital outputs.
0 Off
1 On
0x263C:003 Digital outputs internal control: DO2 internal control Input of the manual value for the digital outputs.
0 Off
1 On
0x263C:004 Digital outputs internal control: DO3 internal control
0 Off
1 On
0x263C:005 Digital outputs internal control: DO4 internal control
0 Off
1 On
0x263C:006 Digital outputs internal control: DO5 internal control
0 Off
1 On
0x263C:007 Digital outputs internal control: DO6 internal control
0 Off
1 On
304
Configure engineering port
305
Configure engineering port
Basic setting
Make sure to press the "Restart with current values" button every time you
change the values.
306
Configure engineering port
Basic setting
Parameter
Address Name / setting range / [default setting] Information
0x2450 Engineering port control Activation of the engineering port settings (Ethernet).
0 No action/No error
1 Restart with current values
10 Busy
11 Action cancelled
12 Faulted
0x2451:001 Engineering port settings: IP address Setting of the IP address.
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255
0x2451:002 Engineering port settings: Subnet Setting of the subnet mask.
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255
0x2451:003 Engineering port settings: Gateway Setting of the gateway address.
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255
0x2451:004 Engineering port settings: DHCP Use (enable) of the Dynamic Host Configuration Protocol (DHCP).
0 Disabled
1 Enabled
0x2451:007 Engineering port settings: DNS server address
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255
0x245B:001 System time: Time base
0 NTP NTP synchronization
Network Time Protocol (Standard for the synchronization of clocks in
computer systems)
Note!
• NTP server addresses must be defined in 0x245A.
• An NTP server must send the current system time via Ethernet.
• The sent system time is automatically adopted.
1 EtherCAT Distributed Clocks EtherCAT Distributed Clocks synchronization
Note!
• The Distributed Clocks synchronization must be active.
• The system time of the higher-level controller is automatically
adopted.
2 Manual input No automatic synchronization
Note!
The time entered manually in 0x2452B:002 is adopted as the system
time.
0x245B:002 System time: Current time • 0x245B:001 = 0 or 1:
0 ... [] ... 18446744073709551615 ns - Display of the current synchronized system time
• 0x245B:001 = 2:
- Manual timing
- Format: TT/MM/YY HH:MM:SS.ms
- The system time is recalculated after each mains switching New
system time = last stored time + value of the switch-on hour
counter
307
Configure engineering port
NTP server addresses
14.3 Diagnostics
The network settings can be diagnosed as follows:
Parameter
Address Name / setting range / [default setting] Information
0x2452:001 Active engineering port settings: IP address Display of the active IP address.
• Read only
0x2452:002 Active engineering port settings: Subnet Display of the active subnet mask.
• Read only
0x2452:003 Active engineering port settings: Gateway Display of the active gateway address.
• Read only
0x2452:004 Active engineering port settings: DHCP Display of the DHCP status.
• Read only
0 Disabled
1 Enabled
0x2452:005 Active engineering port settings: MAC address Display of the MAC-ID.
• Read only
0x2452:006 Active engineering port settings: Link status Display of the connection status.
• Read only
0 No link established
1 Link established
0x2452:007 Active engineering port settings: DNS server address Display of the DNS server address.
• Read only
308
Configuring the network
The following conventions are used in this documentation for specifying the
parameter address:
• The index is specified as a hexadecimal value.
• The subindex is specified as a decimal value.
309
Configuring the network
CiA 402 device profile
Supported operating modes
310
Configuring the network
CiA 402 device profile
Basic setting
311
Configuring the network
CiA 402 device profile
Commands for device state control
Detailed information on the various commands can be found in the following sections.
Parameter
Address Name / setting range / [default setting] Information
0x6040 CiA control word Mappable CiA control word with bit assignment according to device
0x0000 ... [0x0000] ... 0xFFFF profile CiA 402.
Bit 0 Switch on 1 = switch-on
Bit 1 Enable voltage 1 = Enable voltage
Bit 2 Disable quick stop 0 = activate quick stop
Bit 3 Enable operation 1 = Enable operation
Bit 4 Operation mode specific
Bit 5 Operation mode specific
Bit 6 Operation mode specific
Bit 7 Fault reset 0-1 edge = fault reset
Bit 8 Halt 1 = stop motor (ramping down to frequency setpoint 0 Hz)
Bit 9 Operation mode specific Operating mode specific
Bit 14 Release holding brake 1 = release holding brake
CAUTION!
• The manually triggered "Release holding brake" command has a direct
impact on the "Release holding brake [115]" trigger. Thus, the holding
brake can be manually released if the power section is switched off.
• The responsibility for a manual opening of the holding brake lies with
the user of the external trigger source for the "Release holding brake"
command.
4Holding brake control ^ 241
0x2DE0:014 Overwrite bit 4 of CiA control word
0 No overwrite
1 Overwrite with FALSE
2 Overwrite with TRUE
312
Configuring the network
CiA 402 device profile
Commands for device state control
Example
A PLC program of a PLCopen control can, for instance, trigger several commands for state
changes in a row by the level change at the bRegulatorOn input of the "MC_Power" block.
In the mentioned example, these device commands are "Switch-off" and "Switch on" in this
order.
313
Configuring the network
CiA 402 device profile
Commands for device state control
15.1.5.1 Switch-off
This command serves to change the "Switch-on inhibited" device state to the "Ready to
switch on" device state.
If the pulse inhibit has already been deactivated and the device status of the inverter is
"Operation enabled", this command sets the pulse inhibit again.
• If automatic brake operation is activated, the parameterized Brake closing time
(0x2820:002) is observed: The system waits until the brake is applied before the pulse
inhibit is set. In the CiA 402 "CiA: Velocity mode”, the Brake closing time is not observed.
• The motor has no torque.
• The device state "Switched on" or "Operation enabled" changes back to the "Ready to
switch on" state.
DANGER!
Uncontrolled movement
If the motor has no torque, a load that is connected to motors without a holding brake may
cause uncontrolled movements!
▶ Without a load, the motor will coast.
314
Configuring the network
CiA 402 device profile
Commands for device state control
15.1.5.2 Switch on
This command serves to deactivate the switch on inhibit which is active after switch on or
after the reset (acknowledgement) of an error.
A changeover to the "Switched on" device status takes place.
315
Configuring the network
CiA 402 device profile
Commands for device state control
316
Configuring the network
CiA 402 device profile
Commands for device state control
• During quick stop, the inverter executes the setpoint generation and no longer follows the
setpoint defined by the network master.
• If several inverters execute a chained synchronous motion, the quick stop function has to
be coordinated by the network master by means of a quick stop profile (master function).
In this case, quick stop cannot be activated via the control bit 2.
• During the quick stop, the maximum current (0x6073) and the maximum torque (0x6072)
are active. The lower of the two limits determines the motor torque output. The torque
limits from 0x60E0 and 0x60E1 are not effective during the quick stop.
317
Configuring the network
CiA 402 device profile
Commands for device state control
318
Configuring the network
CiA 402 device profile
Commands for device state control
DANGER!
Uncontrolled movement
If the motor has no torque, a load that is connected to motors without a holding brake may
cause uncontrolled movements!
▶ Without a load, the motor will coast.
319
Configuring the network
CiA 402 device profile
Commands for device state control
320
Configuring the network
CiA 402 device profile
Device states
Detailed information on the various device states can be found in the following sections.
321
Configuring the network
CiA 402 device profile
Device states
Parameter
Address Name / setting range / [default setting] Information
0x6041 CiA status word Mappable CiA status word with bit assignment according to device
• Read only profile CiA 402.
Bit 0 Ready to switch on 1 = drive ready to start
Bit 1 Switched on 1 = drive switched-on
Bit 2 Operation enabled 1 = operation enabled
Bit 3 Fault 1 = fault or trouble active
Bit 4 Voltage enabled 1 = DC bus ready for operation
Bit 5 Quick stop disabled 0 = quick stop active
Bit 6 Switch on disabled 1 = operation inhibited
Bit 7 Warning 1 = warning active
Bit 8 RPDOs disabled 1 = cyclic PDOs have been deactivated.
Bit 9 CiA control enabled 1 = inverter can receive commands via network.
• Bit is not set in the operating mode 0x6060 = "MS: Velocity mode
[-2]".
Bit 10 Setpoint reached 1 = the actual speed is in the window.
Bit 11 Internal limit active 1 = internal limitation of a setpoint active.
Bit 12 Operation mode specific 1 = operation enabled and no test mode activated. (no internal setpoint
generation active.)
Bit 13 Operation mode specific 1 ≡ following error active
Bit 14 Brake released or switching
Bit 15 STO not active 0 = the inverter has been disabled by the integrated safety system
1 = the integrated safety system is not active
Not available for i410 and i510 (always TRUE).
322
Configuring the network
CiA 402 device profile
Device states
Mains on
323
Configuring the network
CiA 402 device profile
Device states
324
Configuring the network
CiA 402 device profile
Device states
325
Configuring the network
CiA 402 device profile
Device states
15.1.6.4 Switched on
This is the device state of the inverter after the "Switch on" command has been triggered in
the "Ready to switch on" device state.
• Process data monitoring is active.
• Communication is possible.
• The DC-bus voltage is available.
• The inverter can be parameterized.
• If the internal holding brake control (0x2820:001) is active in the inverter, the motor brake
is closed.
• Operation is disabled.
326
Configuring the network
CiA 402 device profile
Device states
327
Configuring the network
CiA 402 device profile
Device states
328
Configuring the network
CiA 402 device profile
Device states
329
Configuring the network
CiA 402 device profile
Device states
15.1.6.8 Trouble
This device state becomes active if a serious system fault occurs. This means that the inverter
is no longer able to drive the motor in a controlled way. The inverter is switched off
immediately.
• The pulse inhibit is active (pulses of the inverter are inhibited).
• The motor is torqueless.
• The motor brake, if available, is closed.
• Operation is inhibited.
• The inverter can be parameterised.
This device state can only be left with the "Reset fault" command if the cause of the fault has
been removed.
330
Configuring the network
CiA 402 device profile
Operation mode "Manual Jog"
331
Configuring the network
CANopen
Commissioning
15.2 CANopen
15.2.1 Commissioning
Parameter
Address Name / setting range / [default setting] Information
0x2300 CANopen communication Restart / stop communication.
• After successful execution, the value 0 is shown.
0 No action/no error Only status feedback
1 Restart with current values Restart communication with the current values.
2 Restart with default values Restart communication with the standard values of the CAN parameters
(0x1000 ... 0x1FFF and 0x2301).
5 Stop network communication Stop communication.
• The "Stop Remote Node" NMT command is executed. After successful
execution of this command, only the reception of network
management frames is possible.
10 In progress Only status feedback
11 Action cancelled
12 Fault
332
Configuring the network
CANopen
Process data transfer
333
Configuring the network
CANopen
Monitoring
15.2.5 Monitoring
334
Configuring the network
CANopen
Monitoring
335
Configuring the network
CANopen
Diagnostics
15.2.6 Diagnostics
336
Configuring the network
CANopen
Diagnostics
337
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
The inverter is equipped with an onboard EtherCAT connection that can be used in two
variants:
• Connection of the inverter as Distributed Clocks (DC)-capable EtherCAT slave for process
data and safety data under a standard EtherCAT motion control
• Connection of the inverter to the EtherCAT system bus.
338
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Commissioning
15.3.1 Commissioning
Preconditions
• The inverter is networked as EtherCAT slave to an EtherCAT master and, if necessary,
further EtherCAT devices.
• The entire wiring has already been checked for completeness, short circuit and earth fault.
• All EtherCAT devices are supplied with voltage and are switched on.
• The inverter is commissioned with the »EASY Starter«.
• Download »EASY Starter«
• The EtherCAT master is commissioned with a different engineering tool, e. g. with
Lenze »PLC Designer« or with Beckhoff TwinCAT. For this purpose, install the required ESI
device description file in the engineering tool for the for the EtherCAT master. We always
recommend the use of the current device description.
• Download »PLC Designer«
• Download XML/ESI files for Lenze devices
Parameterization required
The EtherCAT device must be configured as slave.
339
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Commissioning
Commissioning steps
How to configure the network:
1. Configure gateway function of the master
1. Start »PLC Designer«.
2. Open or recreate a »PLC Designer« project.
3. Open the "Communication settings" tab of the master.
4. Click "Add gateway".
Do the following in the appearing dialog box:
a) Enter the IP address of the master.
b) Confirm the entry with "OK".
5. Click "Search network".
6. Select the corresponding master for the previously entered IP address.
7. Click "Set active path".
8. Log into the master using the "Online à Log in" menu command or with <Alt>+<F8>.
Now you can access the slaves from the Engineering PC via the EtherCAT master as
gateway.
2. Carry out network scan.
1. Execute the "Start Search" command in the context menu of the master.
The appearing dialog box lists all available EtherCAT devices according to the physical
order in the network.
2. Click "Copy all devices into the project".
The physical network structure is reproduced in the »PLC Designer« project.
A proper operation requires that the network topology generated in the project
corresponds to the physical order of the EtherCAT devices in the network.
Otherwise, an error message displays which slave (product code) is to be
expected at which position.
3. Adapt EtherCAT device to the application
1. Adapt parameter values of the inverter.
2. Set the PDO-Mapping.
3. The selected parameters must be set as shown above.
4. Load the network configuration into the master
1. Log off: Menu command "Online à Log off" or <Ctrl>+<F8>.
2. Compiling: Menu command "Build à Build" or <F11>.
3. Log in: Menu command "Online à Log in" or <Alt>+<F8>.
The configuration, the parameter settings and the PLC program are loaded into the
master. Afterwards, all EtherCAT slaves are initialized.
340
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Basic setting and options
341
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Parameter data transfer
342
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Monitoring
15.3.5 Monitoring
Three different EtherCAT monitoring systems are available.
• Monitoring for cable interruption
• For distributed clocks (DC):
• Sync0 monitoring
• PDO telegram failure detection
Monitoring for cable interruption
This monitoring generally checks whether the EtherCAT cable is interrupted. Monitoring is not
configurable and works with and without distributed clocks".
Behavior in the event of a cable interruption:
• The inverter changes to the "Safe-Operational" state.
• The inverter triggers a parameterizable error response.
• Error response: 40x605E
• Error code: 0x30018181
Sync0 monitoring for DC
This monitoring checks whether the Sync0 signals are generated correctly in time in the
inverter when the inverter is in the "Operational" state.
The following is monitored:
• After "Pre-Operational" has changed to "Safe-Operational", the generation of Sync0 pulses
has to be started within 5 seconds.
• The change from "Safe-Operational" to "Operational" without Sync0 signals being
generated.
• No more Sync0 signals are detected for the duration of the double Sync0 cycle time.
Error behavior:
• The inverter changes to the "Safe-Operational" state.
• The inverter triggers a parameterizable error response.
• Error response: 40x605E
• Error code: 0x30018700
• AL status code: 0x32
PDO telegram failure detection for DC
This monitoring checks whether an EtherCAT PDO telegram has arrived between two Sync0
signals (Sync Manager 2 Event).
For this purpose, the inverter has an internal error counter for PDO telegram failures:
• Each failed PDO telegram increases the counter by the value "3".
• Each correctly received PDO telegram decreases the counter by the value "1".
• Monitoring is configurable. 40x10F1:002
Error behavior:
• The inverter changes to the "Safe-Operational" state.
• The inverter triggers a parameterizable error response.
• Error response: 40x605E
• Error code: 0x30018181
343
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
Diagnostics
15.3.6 Diagnostics
344
Configuring the network
onboard EtherCAT - Operation as standard EtherCAT slave
EoE communication
345
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
The inverter is equipped with an onboard EtherCAT connection that can be used in two
variants:
• Connection of the inverter as Distributed Clocks (DC)-capable EtherCAT slave for process
data and safety data under a standard EtherCAT motion control
• Connection of the inverter to the EtherCAT system bus.
Details
• The inverter can act as a system bus master or system bus slave.
• The system bus is prepared, i. e. a configuration is not required.
• The master assigns an identical master value to all system bus nodes (slaves).
• The »EASY Starter« is sufficient ...
• to parameterise the devices in the network;
• to configure the process data individually.
• Download »EASY Starter«
• If further EtherCAT-compliant devices are to be used in addition to the inverters, the bus
configuration must be adapted to the »PLC Designer«.
• Download »PLC Designer«
• Download XML/ESI files for Lenze devices
• Detailed information regarding the adaptation of the EtherCAT configuration with
the »PLC Designer« can be found here:
• Online help »EASY Starter«/»PLC Designer«, topic "Controller-based Automation
EtherCAT"
• Communication manual "Controller-based Automation EtherCAT" (PDF)
346
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
347
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Commissioning
15.4.1 Commissioning
Commissioning can be subdivided as follows:
• Initial commissioning in which at least the system bus master must be determined.
• System bus change, in which slave devices are added or removed subsequently.
Preconditions
• The inverter is linked in the system bus network (max. 16 devices) as EtherCAT master or
EtherCAT slave.
See "system bus topology" under: 4onboard EtherCAT - Operation as standard EtherCAT
slave ^ 338
• The entire wiring has been checked for completeness, short circuit and earth fault.
• All system bus nodes are supplied with voltage and are switched on.
• An Engineering PC with installed »EASY Starter« is connected to the master.
• Download »EASY Starter«
Parameterisation required
Set and activate master functionality at the 1st inverter in the system bus network:
1. Setting: 0x2371:009 = 1
2. Save parameter settings.
4Saving the parameter settings ^ 42
3. Restart inverter.
Device command: 0x2022:035 = 1
The master function of the 1st inverter is now activated.
The cyclic master value and the individual process data are set via the technology application
(0x4000) of the system bus master.
The 0x2371:009 parameter does not need to be set for the slave devices. The
slave functionality is already preset with the value "0".
The technology application in the system bus master provides the master value.
The slave devices are FAST slaves (process slaves) as well and follow the master
value of the process master.
348
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Basic setting and options
349
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Process data transfer
350
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Process data transfer
351
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Process data transfer
352
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Monitoring
15.4.4 Monitoring
Monitoring of the master/slave functionality
The following scenarios are monitored:
• The inverter at position 1 is not configured as system bus master.
• Several inverters have been configured as system bus master.
Depending on the assignment of the system bus interfaces X246 (EtherCAT IN) and X247
(EtherCAT OUT) and the set interface role in 0x2371:009 (master/slave), a warning is output:
Network cable plugged in X246/X247 0x2371:009 = 0 0x2371:009 = 1
(Slave) (Master)
Only X246 (EtherCAT IN) is assigned. OK Warning
Only X247 (EtherCAT OUT) is assigned. Warning OK
X246 (EtherCAT IN) and X247 (EtherCAT OUT) are assigned. OK Warning
The parameters for setting network monitoring functions are described below.
Parameter
Address Name / setting range / [default setting] Information
0x285B:001 Onboard EtherCAT monitoring: Watchdog abgelaufen Associated error code:
• 33153 | 0x8181 - EtherCAT - Communication error
0 No response
1 Fault > CiA402
2 Warning
0x285B:002 Onboard EtherCAT monitoring: EtherCAT role check
0 No response
1 Fault > CiA402
2 Warning
353
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Diagnostics
15.4.5 Diagnostics
For diagnostic purposes, the system bus interfaces X246 and X247 provide LED status displays
and diagnostic parameters for the EtherCAT system bus.
The diagnostic parameters are divided according to the interface role (master or slave) set in
0x2371:009.
In the »EASY Starter«, the diagnostic parameters can be accessed in the "Diagnostics" tab via
the "Network diagnostics" button:
LED "L/A"
Blinking pattern State Meaning
off Not connected Network not available
Connected Network available
on No data transfer
Traffic Data transfer
blinking
354
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Diagnostics
355
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Diagnostics
356
Configuring the network
onboard EtherCAT - Operation as master or slave on the system bus
Diagnostics
357
Configuring the network
EtherCAT
15.5 EtherCAT
IN OUT IN OUT IN R
SD1 SD2 SDn
M Master
SD Slave Device
358
Configuring the network
EtherCAT
Commissioning
15.5.1 Commissioning
During commissioning, the EtherCAT master operates as gateway to access from the
Engineering PC to the slaves.
In the following, the required steps are described to control the device as EtherCAT slave.
During commissioning, the EtherCAT master operates as gateway to access from the
Engineering PC to the slaves.
In the following, the required steps are described to control the device as EtherCAT slave.
Preconditions
• The inverter is networked as EtherCAT slave to an EtherCAT master and, if necessary,
further EtherCAT devices.
• The entire wiring has already been checked for completeness, short circuit and earth fault.
• All EtherCAT devices are supplied with voltage and are switched on.
• The inverter is commissioned with the »EASY Starter«.
• Download »EASY Starter«
• The EtherCAT master is commissioned with a different engineering tool, e. g. with
Lenze »PLC Designer« or with Beckhoff TwinCAT. For this purpose, install the required ESI
device description file in the engineering tool for the for the EtherCAT master. We always
recommend the use of the current device description.
• Download »PLC Designer«
• Download XML/ESI files for Lenze devices
Parameterization required
The EtherCAT device must be configured as slave.
359
Configuring the network
EtherCAT
Commissioning
Commissioning steps
How to configure the network:
1. Configure gateway function of the master
1. Start »PLC Designer«.
2. Open or recreate a »PLC Designer« project.
3. Open the "Communication settings" tab of the master.
4. Click "Add gateway".
Do the following in the appearing dialog box:
a) Enter the IP address of the master.
b) Confirm the entry with "OK".
5. Click "Search network".
6. Select the corresponding master for the previously entered IP address.
7. Click "Set active path".
8. Log into the master using the "Online à Log in" menu command or with <Alt>+<F8>.
Now you can access the slaves from the Engineering PC via the EtherCAT master as
gateway.
2. Carry out network scan.
1. Execute the "Start Search" command in the context menu of the master.
The appearing dialog box lists all available EtherCAT devices according to the physical
order in the network.
2. Click "Copy all devices into the project".
The physical network structure is reproduced in the »PLC Designer« project.
A proper operation requires that the network topology generated in the project
corresponds to the physical order of the EtherCAT devices in the network.
Otherwise, an error message displays which slave (product code) is to be
expected at which position.
3. Adapt EtherCAT device to the application
1. Adapt parameter values of the inverter.
2. Set the PDO-Mapping.
3. The selected parameters must be set as shown above.
4. Load the network configuration into the master
1. Log off: Menu command "Online à Log off" or <Ctrl>+<F8>.
2. Compiling: Menu command "Build à Build" or <F11>.
3. Log in: Menu command "Online à Log in" or <Alt>+<F8>.
The configuration, the parameter settings and the PLC program are loaded into the
master. Afterwards, all EtherCAT slaves are initialized.
360
Configuring the network
EtherCAT
Commissioning
Parameter
Address Name / setting range / [default setting] Information
0x2360 EtherCAT communication Restart communication.
• When the device command has been executed successfully, the value
0 is shown.
0 No action/no error Only status feedback
1 Restart with current values Restart communication with the current values.
10 In process Only status feedback
11 Action cancelled
12 Fault
0x5850:001 Commands for EtherCAT system bus master:
Kommunikation neu starten
0 No action/no error Only status feedback
1 Neustart
10 Busy Only status feedback
11 Action cancelled
12 Faulted
361
Configuring the network
EtherCAT
Basic setting and options
362
Configuring the network
EtherCAT
Basic setting and options
363
Configuring the network
EtherCAT
Basic setting and options
364
Configuring the network
EtherCAT
Process data transfer
365
Configuring the network
EtherCAT
Process data transfer
366
Configuring the network
EtherCAT
Parameter data transfer
15.5.5 Monitoring
The parameters for setting network monitoring functions are described below.
Parameter
Address Name / setting range / [default setting] Information
0x10F1:001 Error settings: Local error reaction An error response takes place exclusively via the inverter.
2 Device specific state
0x10F1:002 Error settings: Sync error counter limit Setting for PDO frame failure detection.
0 ... [20] ... 100 When the internal telegram failure error counter reaches the value set
here, the inverter changes to the "Safe-Operational" state and causes an
error (CiA402 error code 0x8700).
367
Configuring the network
EtherCAT
Diagnostics
15.5.6 Diagnostics
368
Configuring the network
EtherCAT
Diagnostics
369
Configuring the network
EtherCAT
Diagnostics
370
Configuring the network
EtherCAT
Diagnostics
371
Configuring the network
EtherCAT
Diagnostics
372
Configuring the network
EtherCAT
Diagnostics
373
Configuring the network
EtherCAT
Diagnostics
374
Configuring the network
EtherCAT
Diagnostics
375
Configuring the network
EtherCAT
Diagnostics
376
Configuring the network
EtherCAT
Diagnostics
377
Configuring the network
EtherCAT
Diagnostics
378
Configuring the network
EtherCAT
Diagnostics
379
Configuring the network
EtherNet/IP
15.6 EtherNet/IP
EtherNet/IP™ (EtherNet Industrial Protocol) is a fieldbus system based on Ethernet which uses
the Common Industrial Protocol™ (CIP™) for data exchange.
• EtherNet/IP™ and Common Industrial Protocol™ (CIP™) are trademarks and patented
technologies, licensed by the user organisation ODVA (Open DeviceNet Vendor
Assoziation).
• Detailed information on EtherNet/IP can be found on the web page of the user
organisation: http://www.odva.org
• Information about the dimensioning of a EtherNet/IP network can be found in the
planning manual for the inverter.
The inverter can be controlled by any EtherNet/IP client or client tool. EtherNet/IP client or
client tool must either support Class 1 Messaging or Class 3 Messaging. For this purpose, the
inverter must be configured as Generic Device Adapter or as AC Drive Device with
the »RSLogix™ 5000« programming software of Rockwell Automation® Corporation.
4Commissioning ^ 392
Registered trademarks used or trademarks of the Rockwell Automation® Corporation, USA:
• »RSLogix™«, »RSLogix™ 5000«
• »Allen-Bradley®«
• »CompactLogix™«, »ControlLogix®«, »SoftLogix™«
Preconditions
• The inverter is equipped with the EtherNet/IP network module.
• Connection via RJ45 sockets X266 and X267.
• Use commercially available standard Ethernet cable from CAT 5/5e.
• Selection of the technology application in the inverter with parameter 40x4000 > 1.
Typical topologies
Line Tree
S S
R
A1 A2 An SW1 SW2 SWn
Ring
An DLR A1
A3 A2
S Scanner SW Switch
A Adapter
380
Configuring the network
EtherNet/IP
Supported CIP objects
This chapter only describes the CIP objects implemented by Lenze and their
supported features (attributes).
Not all object features as described in the "Common Industrial Protocol
Specification" of the ODVA are supported.
381
Configuring the network
EtherNet/IP
Supported CIP objects
The inputs and outputs refer to the view of the Scanner (PLC).
Output data/assemblies are created by the Scanner (PLC) and transmitted to the
Adapter (inverter).
Input data/assemblies are created by the Adapter (inverter) and transmitted to
the Scanner (PLC).
The assembly object instances can be accessed via "Class 1 Messaging" (Implicit Messaging)
and "Class 3 Messaging" (Explicit Messaging).
See also:
4Process data transfer ^ 396 (Implicit Messaging)
4Parameter data transfer ^ 409 (Explicit Messaging)
The assembly object provides the following common services for accessing Assembly Object
instances:
• 0x0E: Get_Attribute_Single (read parameter/assembly data)
• 0x10: Set_Attribute_Single (write parameter/assembly data)
Predefined assembly object instances can be used according to the "CIP™ Network Library":
Assembly output objects (outputs)
Assembly output objects are used to enable the inverter (Adapter) and to specify a speed
setpoint or torque setpoint.
Depending on the data length defined by the PLC (Scanner) the memory map of the I/O data
may vary in size.
Assembly output objects are assumed to have a 32-bit Run/Idle header. When mapping
assemblies, this header is automatically inserted into the data flow by most Allen-Bradley
PLC/SLC devices. This does not require any adaptations.
If your PLC does not support the 32-bit Run/Idle header, add a leading 32-bit header to the
output image. Set the data in the header to 0.
Bit 0 of the header can be defined in the process image of your PLC:
• Status 0: Idle mode
• Status 1: Run mode
Assembly input objects (inputs)
Assembly input objects are usually used to monitor the status of the inverter (Adapter) and to
query current actual values (e.g. the current speed).
The input objects are mapped in the Adaptermemory from byte 0 and transmitted
"modeless".
The inverter does not use a 32-bit header for the real time status. Thus, the start address in
the assembly memory map is the real start of the first assembly data element.
382
Configuring the network
EtherNet/IP
Supported CIP objects
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
RunFwd
0 FaultRst
(CW)
20 1
(0x14)
2 Speed Reference (low byte)
3 Speed Reference (high byte)
RunRev RunFwd
0 NetRef NetCtrl FaultRst
(CCW) (CW)
21 1
(0x15)
2 Speed Reference (low byte)
3 Speed Reference (high byte)
RunFwd
0 FaultRst
(CW)
1
22 2 Speed Reference (low byte)
(0x16)
3 Speed Reference (high byte)
4 Torque Reference (low byte)
5 Torque Reference (high byte)
RunRev RunFwd
0 NetRef NetCtrl FaultRst
(CCW) (CW)
1
23 2 Speed Reference (low byte)
(0x17)
3 Speed Reference (high byte)
4 Torque Reference (low byte)
5 Torque Reference (high byte)
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
Running1
0 Faulted
(Fwd, CW)
70 1
(0x46)
2 Speed Actual (low byte)
3 Speed Actual (high byte)
Running2 Running1
0 AtReference RefFromNet CtrlFromNet READY Warning Faulted
(Rev, CCW) (Fwd, CW)
71 1 Drive State
(0x47)
2 Speed Actual (low byte)
3 Speed Actual (high byte)
Running1
0 Faulted
(Fwd, CW)
1
72 2 Speed Actual (low byte)
(0x48)
3 Speed Actual (high byte)
4 Torque Actual (low byte)
5 Torque Actual (high byte)
Running2 Running1
0 AtReference RefFromNet CtrlFromNet READY Warning Faulted
(Rev, CCW) (Fwd, CW)
1 Drive State
73 2 Speed Actual (low byte)
(0x49)
3 Speed Actual (high byte)
4 Torque Actual (low byte)
5 Torque Actual (high byte)
383
Configuring the network
EtherNet/IP
Supported CIP objects
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
111
0 ... 63 Lenze TA User Input
(0x6F)
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
113
0 ... 63 Lenze TA Standard Input
(0x71)
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Control signals 0x5030:010
4 ... 7 External velocity override 40x5030:011
8 ... 11 External velocity 40x5030:012
134 12 ... 15 External velocity offset 0x5030:013
(0x86) 16 ... 19 External acceleration 40x5030:014
20 ... 23 External deceleration 40x5030:015
24 ... 27 External jerk 40x5030:016
28 ... 31 External torque limit 40x5030:017
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 0x5030:110
4 ... 7 Status signals limiter 40x5030:111
8 ... 11 Actual velocity 40x5030:112
135 12 ... 15 Status word 3 (reserved) 0x5030:113
(0x87) 16 ... 19 Error code 40x5030:114
20 ... 23 Actual torque 40x5030:115
24 ... 27 Display value 1 40x5030:116
28 ... 31 Display value 2 40x5030:117
384
Configuring the network
EtherNet/IP
Supported CIP objects
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 40x5030:110
4 ... 7 Status signals limiter40x5030:111
8 ... 11 Actual velocity40x5030:112
137 12 ... 15 Actual position40x5030:123
(0x89) 16 ... 19 Error code40x5030:114
20 ... 23 Actual torque40x5030:115
24 ...27 Display value 140x5030:116
28 ... 31 Display value 240x5030:117
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Control signals 0x5040:010
4 ... 7 Control word 1 (reserved) 0x5040:011
8 ... 11 Control word 2 (reserved) 0x5040:012
138 12 ... 15 External velocity offset 0x5040:013
(0x8A) 16 ... 19 Control word 4 (reserved) 0x5040:014
20 ... 23 Control word 5 (reserved) 0x5040:015
24 ... 27 External base velocity 0x5040:016
28 ... 31 External torque limit 0x5040:017
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 0x5040:110
4 ...7 Status signals limiter 0x5040:111
8 ... 11 Actual velocity 0x5040:112
139 12 ... 15 Actual Position 0x5040:113
(0x8B) 16 ... 19 Error code 0x5040:114
20 ... 23 Actual torque 0x5040:115
24 ... 27 Display value 1 0x5040:116
28 ... 31 Display value 2 0x5040:117
385
Configuring the network
EtherNet/IP
Supported CIP objects
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Control signals 0x5040:010
4 ... 7 Control word 1 (reserved) 0x5040:011
8 ... 11 Control word 2 (reserved) 0x5040:012
140 12 ... 15 External position offset 0x5040:023
(0x8C) 16 ... 19 Control word 4 (reserved) 0x5040:014
20 ... 23 Control word 5 (reserved) 0x5040:015
24 ... 27 External base velocity 0x5040:016
28 ... 31 Control word 7 (reserved) 0x5040:027
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 0x5040:110
4 ... 7 Status signals limiter0x5040:111
8 ... 11 Actual velocity0x5040:112
141 12 ... 15 Free Status Word 03 (0x5040:113)0x5040:113
(0x8D) 16 ... 19 Error code0x5040:114
20 ... 23 Actual torque0x5040:115
24 ... 27 Display value 10x5040:116
28 ... 31 Display value 20x5040:117
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Control signals 0x5050:010
4 ... 7 Set diameter 0x5050:011
8 ... 11 Set velocity 0x5050:012
142 12 ... 15 Dancer set position 0x5050:023
(0x8E) 16 ... 19 Dancer control influence 0x5050:024
20 ... 23 Actual dancer position 0x5050:025
24 ... 27 Control word 6 (reserved) 0x5050:016
28 ... 31 Control word 7 (reserved) 0x5050:017
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 0x5050:110
4 ... 7 Status signals limiter 0x5050:111
8 ... 11 Actual velocity 0x5050:112
143 12 ... 15 Actual position 0x5050:113
(0x8F) 16 ... 19 Error code 0x5050:114
20 ... 23 Actual diameter 0x5050:115
24 ... 27 Display value 1 0x5050:116
28 ... 31 Display value 2 0x5050:117
386
Configuring the network
EtherNet/IP
Supported CIP objects
Output objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Control signals 0x5050:010
4 ... 7 Set diameter0x5050:011
8 ... 11 Set velocity0x5050:012
144 12 ... 15 Set tension 0x5050:013
(0x90) 16 ... 19 Tension control influence 0x5050:014
20 ... 23 Actual tension 0x5050:015
24 ... 27 Control word 6 (reserved)0x5050:016
28 ... 31 Control word 7 (reserved)0x5050:017
Input objects
Attribute Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Instance ID)
0 ... 3 Status signals 0x5050:110
4 ... 7 Status signals limiter0x5050:111
8 ... 11 Actual velocity0x5050:112
145 12 ... 15 Actual position0x5050:113
(0x91) 16 ... 19 Error code0x5050:114
20 ... 23 Actual diameter0x5050:115
24 ... 27 Display value 10x5050:116
28 ... 31 Display value 20x5050:117
387
Configuring the network
EtherNet/IP
Supported CIP objects
388
Configuring the network
EtherNet/IP
Supported CIP objects
389
Configuring the network
EtherNet/IP
Supported CIP objects
390
Configuring the network
EtherNet/IP
Supported CIP objects
391
Configuring the network
EtherNet/IP
Commissioning
15.6.2 Commissioning
The steps required to control the device as an EtherNet/IP adapter with a Rockwell
EtherNet/IP scanner are described below.
Preconditions
• The inverter is networked as EtherNet/IP Adapter with an EtherNet/IP Scanner and, if
necessary, further EtherNet/IP nodes.
- Typically, an EtherNet/IP network consists of segments that contain point-to-point
connections in a star configuration.
- See also "Typical topologies" under: 4EtherNet/IP ^ 380
• An Engineering PC with the programming software »RSLogix™ 5000« (from version 20) is
connected to the Scanner.
• Current device description files for EtherNet/IP are available.
- Download of current EDS files
The EDS file of the i950 supports AOP (Add On Profile). The tags used are
matched to the Lenze applications. This gives the user a better understanding
when configuring with »RSLogix™ 5000«.
As of inverter firmware V1.6.x, the EDS file with the name
Lenze_i951_ACD_V2.eds must be used.
- The »EDS Hardware Installation Tool« of the »RSLogix™ 5000« installs the EDS files.
• An »RSLogix™ 5000« project has been created and is in the offline state.
• The CPU and Ethernet adapter of the PLC ((Scanner)) have been configured.
• All EtherNet/IP nodes are supplied with voltage and are switched on.
392
Configuring the network
EtherNet/IP
Commissioning
393
Configuring the network
EtherNet/IP
Commissioning
394
Configuring the network
EtherNet/IP
Basic setting and options
395
Configuring the network
EtherNet/IP
Process data transfer
396
Configuring the network
EtherNet/IP
Process data transfer
397
Configuring the network
EtherNet/IP
Process data transfer
2. Select the "i95A i950 Servo Drive“ module type in the dialog box.
Open the dialog "Select Module Type".
398
Configuring the network
EtherNet/IP
Process data transfer
6. Click "Change".
7. Open the "Module Definition" dialog box.
Access to the I/O data for the technology application selected and active in the inverter is
defined here. See table.
399
Configuring the network
EtherNet/IP
Process data transfer
Connection Name Size [Bytes] Selected technology application in the inverter Comment
Input Output Name 0x4000 =
AC Drive Profile – Basic Speed 4 4
AC Drive Profile – Extended Speed 4 4 Corresponds to the ODVA
AC Drive Profile – Basic Speed and Torque 6 6 "AC Drive Profile" technology application 5 profile "AC Drive Speed/
AC Drive Profile – Extended Speed and 6 6 Torque"
Torque
Lenze TA Speed Control 32 32 "Speed Control" technology application 10
Lenze TA Table Positioning 32 32 "Table Positioning" technology application 20
Lenze TA Electronic Gearbox 32 32 "Electronic Gearbox" technology
40
application
Lenze TA Sync and Correction 32 32 "Sync and Correction" technology
41
application
Lenze TA Winder Dancer 32 32 "Winder Dancer" technology application 50
Lenze TA Winder Tension 32 32 "Winder Tension" technology application 51
Lenze TA User 1 … 64 1 … 64 "User" technology application 10000
Use selection for Lenze
>1 and standard technology
Lenze TA Standard (generic) 32 32 Other technology applications
<100 applications not listed in this
table
400
Configuring the network
EtherNet/IP
Process data transfer
2. Set "Requested Packet Interval (RPI)" (cycle with which the inverter is scanned by the
scanner).
Default setting = 10 ms
For most applications, it is not necessary to scan the inverter more frequently.
Minimum value = 1 ms.
3. Select connection type: "Unicast" or "Multicast“.
4. Optional settings
a) "Inhibit Module": Activate locks the inverter.
b) "Major Fault On Controller If Connection Fails While in Run Mode": Activate switches the
inverter to "Error" if the EtherNet/IP connection to the inverter is lost during operation.
5. Click "OK".
6. Assembly tags are created in the "Controller Organizer" under "Controller" à "Controller
Tags".
In the sample configuration with the "LenzeServo1" inverter, these three assembly tags are
generated:
"LenzeServo1:C" for the configuration assembly
"LenzeServo1:I" for the input assembly
"LenzeServo1:O" for the output assembly
Clicking the icon in front of the assembly names expands the display of the assemblies.
Since the EDS file supports "EDS Add-On Profile (AOP)", the input tags and the
output tags are named application-specifically. The assignment of an alias tag is
thus not necessary.
401
Configuring the network
EtherNet/IP
Process data transfer
402
Configuring the network
EtherNet/IP
Process data transfer
403
Configuring the network
EtherNet/IP
Process data transfer
2. Select the "ETHERNET MODULE Generic Ethernet Module" module type in the dialog box.
3. Click "Create".
The "New Module" dialog box is opened.
4. Fill in input fields.
404
Configuring the network
EtherNet/IP
Process data transfer
The example shows the configuration for the Lenze standard technology
application "Speed Control". 0x4000 = 10
The assembly input object 135 is used for reading status information of the
inverter and the assembly output object 134 is used for controlling the inverter.
If another technology application is used, the assigned assembly objects must
be used: 40x04-Assembly Object ^ 382
a) "Name:" The name to be entered should refer to the process or the device. Select
b) "Comm Format:" Data - DINT because the data in assembly objects are available in 32-
bit integer words.
c) "IP Address:" The inverter (adapter) must be in the same subnetwork as the PLC
(scanner). The subnetwork corresponds to the first 3 bytes of the IP address. 4Basic
setting and options ^ 395
d) Enter "Connection Parameters":
"Input:" Assembly Instance = 135, Size = 8
"Output:"Assembly Instance = 134, Size = 8
"Configuration:"Assembly Instance = 130, Size = 16
5. Click "OK".
The "Module Properties Report: ..." dialog box is opened.
405
Configuring the network
EtherNet/IP
Process data transfer
2. Set "Requested Packet Interval (RPI)" (cycle with which the inverter is scanned by the
scanner).
The default setting is 10.0 ms. For most applications, it is not necessary to scan
the inverter more frequently.
The minimum value is 1.0 ms.
3. Select connection type: "Unicast" or "Multicast“.
For this purpose, activate/deactivate "Use Unicast Connection over EtherNet/IP".
4. Optional settings:
a) "Inhibit Module": Activate locks the inverter.
b) "Major Fault On Controller If Connection Fails While in Run Mode": Activate switches the
inverter to "Error" if the EtherNet/IP connection to the inverter is lost during operation.
5. Assembly tags are created in the "Controller Organizer" under "Controller" à "Controller
Tags".
6. Click "OK".
In the sample configuration with the "LenzeServo1" inverter, these three assembly tags are
generated:
"LenzeServo1:C" for the configuration assembly
"LenzeServo1:I" for the input assembly
"LenzeServo1:O" for the output assembly
Clicking the icon in front of the assembly names expands the display of the assemblies.
406
Configuring the network
EtherNet/IP
Process data transfer
407
Configuring the network
EtherNet/IP
Process data transfer
408
Configuring the network
EtherNet/IP
Parameter data transfer
Explizite Meldung
An explicit message is a logic instruction in the PLC program for the message transfer.
• General drive variables (parameters and subindices) are contained in class "0x6E".
- The instance is the index number of the parameter and the attribute is the subindex
number.
- If there is no subindex, the attribute must be set to "0". The attribute value "1" is
supported only for those clients that do not support attribute value "0".
• Possible data types of the variables:
- SINT (8 bits, 1-byte objects)
- INT (16 bits, 2-byte objects)
- DINT (32 bits, 4-byte objects)
• Device parameters and PLC program variables must have the same data lengths!
409
Configuring the network
EtherNet/IP
Parameter data transfer
410
Configuring the network
EtherNet/IP
Parameter data transfer
411
Configuring the network
EtherNet/IP
Monitoring
15.6.6 Monitoring
Parameters for setting the network monitoring functions
412
Configuring the network
EtherNet/IP
Monitoring
The following write accesses to Lenze parameters do not reset the watchdog:
Write accesses to the Lenze Class Object 110/0x6E via Explicit Messaging.
40x6E-Lenze Class Object 110^ 390
Write accesses via EASY Starter
Parameter
Address Name / setting range / [default setting] Information
0x23A1:010 EtherNet/IP settings: Timeout Setting of the maximum permissible time-out for the CIP
0 ... [10000] ... 65535 communication.
When the specified monitoring time has elapsed, the response set in
0x2859:007 is triggered in the inverter.
0x2859:007 Fieldbus network monitoring: Timeout Selection of the response to the time-out during the CIP communication.
communication The monitoring time for the CIP communication is defined in
0x23A1:010.
Associated error code:
• 33044 | 0x8114 - Network - Overall communication time-out
0 No response
1 Fault > CiA402
2 Warning
413
Configuring the network
EtherNet/IP
Monitoring
414
Configuring the network
EtherNet/IP
Diagnostics
15.6.7 Diagnostics
on or flickers
415
Configuring the network
EtherNet/IP
Diagnostics
416
Configuring the network
PROFINET
15.7 PROFINET
Typical topologies
Line Tree
C C
R
D1 D2 Dn SW1 SW2 SWn
Ring
SW
Dn R D1
D3 D2
417
Configuring the network
PROFINET
Commissioning
15.7.1 Commissioning
In the following chapters, the steps required for controlling the inverter with a IO-Controller
via PROFINET are described.
Preconditions
• As an IO-Device, the inverter is connected to an IO-Controller and further PROFINET nodes
if required.
See "Typical topologies" under: 4PROFINET ^ 417
• The entire wiring has been checked for completeness, short circuit and earth fault.
• All PROFINET devices are supplied with voltage and are switched on.
• The functional test described in the mounting and switch-on instructions has been
completed successfully (without any errors or faults).
• The inverter is commissioned with the »EASY Starter«.
• Download »EASY Starter«
• The IO-Controller is commissioned with a different engineering tool, e. g.
Siemens »TIA Portal«.
For this purpose, install the required GSDML device description file in the engineering tool
for the IO-Controller for configuring the inverter.
We always recommend the use of the current device description.
• Download of GSDML files
• Please observe the necessary system requirements and the notes regarding the
inverter.
4Device description file ^ 420
15.7.1.1 Settings in the »EASY Starter«
1. Set the IP address and the station name ("PROFINET device name").
See: 4Station name and IP configuration ^ 421
2. Save the parameters in the inverter with mains failure protection. 40x2022:003
See: 4Saving the parameter settings ^ 42
3. Restart the PROFINET communication. 40x2380
See: 4Restarting or stopping the communication ^ 419
418
Configuring the network
PROFINET
Commissioning
Here, commissioning with the Siemens »TIA Portal« is described. Please note
that in the standard setting of the Siemens »TIA Portal« changes of network
parameters carried out by a Lenze engineering tool (e. g. »EASY Starter«) may
be overwritten.
1. Go to the device configuration and open the "net view" to drag the inverter from the
catalog to the net view of the PROFINET.
2. Assign the inverter to the associated IO-Controller.
3. Mark the inverter and change to the "device view".
4. Set the IP address and the station name ("PROFINET device name") in "Properties".
See: 4Station name and IP configuration
In order that the inverter can be identified via Ethernet when the IO controller is
switched off, the station name and the IP configuration must be saved in the
inverter with mains failure protection via the separate entry with the »EASY
Starter«. 0x2022:003
See: 4Saving the parameter settings ^ 42
5. Below the device name and the name of the device description file, the device view shows
the pre-assignment of output and input process data words.
In slot 1, pre-assigned process data words can be changed.
When using PROFIsafe, you can add safety process data in slot 2.
4PROFIsafe ^ 427
6. Save the project in the engineering tool.
7. Load the configuration into the IO-Controller.
8. Set the IO-Controller to "RUN".
419
Configuring the network
PROFINET
Commissioning
420
Configuring the network
PROFINET
Basic setting and options
Save the station name and the IP configuration in the IO Device with line voltage
failure protection so the IO Device can be identified via PROFINET if the IO
controller is switched off. 0x2022:003
4Saving the parameter settings ^ 42
Parameter
Address Name / setting range / [default setting] Information
0x2381:001 PROFINET settings: IP address Set IP address
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255 • A changed value will only be effective after the PROFINET
communication is restarted (0x2380 = 1).
0x2381:002 PROFINET settings: Subnet Set subnet mask
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255 • A changed value will only be effective after the PROFINET
communication is restarted (0x2380 = 1).
0x2381:003 PROFINET settings: Gateway Set gateway address
0.0.0.0 ... [0.0.0.0] ... 255.255.255.255 • A changed value will only be effective after the PROFINET
communication is restarted (0x2380 = 1).
• The gateway address is valid if the network address of the IP address
is identical to the gateway address. In this case, no gateway
functionality is used.
• DHCP is not supported.
0x2381:004 PROFINET settings: Station name Set station name
• A changed value will only be effective after the PROFINET
communication is restarted (0x2380 = 1).
0x2381:005 PROFINET settings: I&M1 System designation Input/output of the I&M1 system designation
• The default setting is an empty string.
0x2381:006 PROFINET settings: I&M1 Installation site Input/output of the I&M1 location identification code
• The default setting is an empty string.
0x2381:007 PROFINET settings: I&M2 Installation date Input/output of the I&M2 date of installation
• The default setting is an empty string.
0x2381:008 PROFINET settings: I&M3 additional information
Input/output of the I&M3 additional information
• The default setting is an empty string.
0x2381:009 PROFINET settings: I&M4 signature code Input/output of the I&M4 signature
["000000000000000000000000000000000000000000 • The default setting is an empty string.
0000000000000000000000000000000000000000000
00000000000000000000000"]
421
Configuring the network
PROFINET
Process data transfer
422
Configuring the network
PROFINET
Parameter data transfer
Write.res
without data
Read.req
without data
Parameter
Read.res (-) processing
without data
Read.req
without data
1. A "Write.req" is used to transmit the data set (DB47) as parameter request to the IO-
Device.
2. "Write.res" is used to confirm the input of the message for IO-Controller.
3. With Read.req, the IO-Controller requests the response of the IO-Device
4. The IO-Device responds with a "Read.res (-)" if processing has not been completed yet.
5. After parameter processing, the parameter request is completed by transmitting the
parameter response to the IO-Controller by "Read.res (+)".
Frame structure
Destr ScrAddr VLAN Type RPC NDR Read/Write Block Data FCS
0x0800
6 bytes 6 bytes 4 bytes 4 bytes 80 bytes 64 bytes 64 bytes 0 .... 240 bytes 4 bytes
In the "Read / Write Block field", the initiator specifies the access to the "DB47" data set. The
data that is written on this index or read by it, contain a header and the parameter request or
the parameter response. The read data or the data to be written are contained in the "Data"
field.
423
Configuring the network
PROFINET
Monitoring
15.7.5 Monitoring
The parameters for setting network monitoring functions are described below.
Parameter
Address Name / setting range / [default setting] Information
0x2859:002 Fieldbus network monitoring: Data exchange exited Selection of the response to exiting the "Data Exchange" state.
Associated error code:
• 33169 | 0x8191 - Network - Disruption of cyclic data exchange
0 No response
1 Fault > CiA402
2 Warning
424
Configuring the network
PROFINET
Diagnostics
15.7.6 Diagnostics
On or flickers
425
Configuring the network
PROFINET
Diagnostics
426
Configuring the network
PROFINET
PROFIsafe
15.7.7 PROFIsafe
PROFIsafe via PROFINET enables the transfer of safe information via the PROFIsafe protocol
according to the specification "PROFIsafe - Profile for Safety Technology", version 2.0.
• The PROFIsafe data is transmitted in the second slot of a PROFINET telegram.
• In the PROFIsafe data, one bit each is used to control a certain safety function.
• The structure of the PROFIsafe data is described in the PROFIsafe profile.
• The length of the PROFIsafe data (also "PROFIsafe message") is fixed at 16 bytes.
• The inverter forwards the PROFIsafe messages to the safety module (Extended Safety) for
a safe evaluation.
The certified safety protocol for the transfer of safety-related data via PROFINET®.
427
Configuring the network
PROFINET
PROFIenergy
15.7.8 PROFIenergy
The device profile PROFIenergy enables an energy management for systems. With the support
of the "PROFIenergy Class 3", the energy saving function of the inverter can be triggered and
certain energy consumption values can be measured via standardised commands.
Parameter
Address Name / setting range / [default setting] Information
0x2590:003 Energy saving: State of actual energy saving mode
• Read only
Bit 0 StateReadyToOperate
Bit 4 StatePause
Bit 6 StateOperate
Parameter
Address Name / setting range / [default setting] Information
0x2DA2:001 Output power: Effective power Display of the active output power for an energy analysis in the
• Read only: x.xxx kW respective application.
0x2DA3:003 Output energy: Overall energy Display of the energy balance:
-21474836.47 ... [0.00] ... 21474836.47 kWh • Positive values: Energy consumed
• Negative values: Generated energy
0x2DA3:003 = 0 resets the energy balance.
When replacing a device, the value of the old device can be adopted as
the starting value for the new device.
428
Configuring the network
Monitoring
15.8 Monitoring
Parameter
Address Name / setting range / [default setting] Information
0x2859:001 Fieldbus network monitoring: Watchdog elapsed Selection of the response to a permanent interruption of the
communication to the IO controller.
Associated error code:
• 33168 | 0x8190 - Network - Watchdog time-out
0 No response
1 Fault > CiA402
2 Warning
0x2859:003 Fieldbus network monitoring: Invalid configuration Selection of the response triggered by the reception of invalid
configuration data.
Associated error code:
• 33415 | 0x8287 - Network - Invalid configuration
0 No response
1 Fault > CiA402
2 Warning
0x2859:004 Fieldbus network monitoring: Initialisation error Selection of the response triggered by the occurrence of an error during
the initialization of the network component.
Associated error code:
• 33170 | 0x8192 - Network - Initialization error
0 No response
1 Fault > CiA402
2 Warning
0x2859:005 Fieldbus network monitoring: Invalid process data Selection of the response triggered by the reception of invalid process
data.
Process data marked as invalid (IOPS is "BAD") are received by the IO
Controller. Typically in case of
• a PLC in STOP state,
• alarms,
• acyclic demand data.
Associated error code:
• 33171 | 0x8193 - Network - Invalid cyclic process data
0 No response
1 Fault > CiA402
2 Warning
0x2859:006 Fieldbus network monitoring: Time-out explicit Selection of the response to timeouts during transfer of Explicit
message Messages.
0 No response
1 Fault > CiA402
2 Warning
429
Device functions
Optical device identification
16 Device functions
16.1 Optical device identification
For applications including several interconnected inverters it may be difficult to locate a device
that has been connected online. The "Optical device identification" function serves to locate
the inverter by means of blinking LEDs.
Details
In order to start the visual tracking,
• click the button in the toolbar of the »EASY Starter« or
• set 0x2021:001 = "Start [1]".
After the start, both LEDs "RDY" and "ERR" on the front of the inverter synchronously blink
very fast.
"RDY" LED (blue) "ERR" LED (red) Status/meaning
"Visual tracking" function is active.
The blinking duration can be set in 0x2021:002 or selected in the »EASY Starter« in the
dropdown list field:
Parameter
Address Name / setting range / [default setting] Information
0x2021:001 Optical tracking: Start detection 1 = start optical device identification.
0 Stop • After the start, the two LEDs "RDY" and "ERR" on the front of the
inverter are blinking with a blinking frequency of 20 Hz for the
1 Start
blinking duration set in 0x2021:002. The setting is then automatically
reset to "0" again.
• If the function is reactivated within the blinking time set, the time is
extended correspondingly.
• A manual reset to "0" makes it possible to stop the function
prematurely.
0x2021:002 Optical tracking: Blinking duration Setting of the blinking duration for the visual tracking.
0 ... [5] ... 6000 s
430
Device functions
Reset parameters to default
431
Device functions
Saving/loading the parameter settings
432
Device functions
Saving/loading the parameter settings
Parameter
Address Name / setting range / [default setting] Information
0x2022:003 Device commands: Save user data 1 = save current parameter settings in the user memory of the memory
module with mains failure protection.
• This process may take some seconds. When the device command has
been executed successfully, the value 0 is shown.
• Do not switch off the supply voltage during the saving process and do
not unplug the memory module from the device!
• When the device is switched on, all parameters are automatically
loaded from the user memory of the memory module to the RAM
memory of the device.
0 Off / ready Only status feedback
1 On / start Execute device command
2 In progress Only status feedback
3 Action cancelled
4 No access
5 No access (Device disabled)
101 No SD card connected
102 SD card is write protected
103 SD card is full
0x2022:040 Device commands: Parameter-Backup • When the device command has been executed successfully, the value
• Setting can only be changed if the inverter is 0 is shown.
disabled. • While the device command is being executed, do not switch off the
supply voltage and do not remove the memory module!
CAUTION!
• In parallel, the file "\firmware\update_data.tar" is stored on the SD
card.
• When booting, the firmware level of the device is compared with the
firmware level of the file.
• If the firmware versions are different, the device is automatically
updated to the firmware version of the file!
0 Off / ready Only status feedback
1 On / start Execute device command
2 In progress Only status feedback
3 Action cancelled
4 No access
5 No access (Device disabled)
20 20%
40 40%
60 60%
80 80%
100 100%
101 No SD card connected
102 SD card is write protected
103 SD card is full
0x2022:043 Device commands: Restore • When the device command has been executed successfully, the value
• Setting can only be changed if the inverter is 0 is shown.
disabled. • While the device command is being executed, do not switch off the
supply voltage and do not remove the memory module!
0 Off / ready Only status feedback
1 On / start Execute device command
2 In progress Only status feedback
3 Action cancelled
4 No access
5 No access (Device disabled)
20 20%
40 40%
60 60%
80 80%
100 100%
433
Device functions
Enabling the device
If the inverter communicates with the master as network node via EtherCAT:
executing the device command may cause an interruption of the EtherCAT
communication with the master and a standstill of the drive.
Parameter
Address Name / setting range / [default setting] Information
0x2022:035 Device commands: Restart Device • When the device command has been executed successfully, the value
0 is shown.
• While the device command is being executed, do not switch off the
supply voltage and do not remove the memory module!
0 Off / ready Only status feedback
1 On / start Restart of the device.
2 In progress Only status feedback
3 Action cancelled
4 No access
5 No access (Device disabled)
434
Device functions
Restarting Extended Safety
435
Device functions
Activate loaded application
436
Device functions
Access protection
Write access protection
Write access protection via network is not restricted. Irrespective of the write
access protection that is currently set, a higher-level controller, OPC-UA server,
or any other communication partner connected to the inverter is always
provided with full read/write access to all parameters of the inverter.
After activating the write access protection, you have to enter a valid PIN to
remove the write access protection. Note down the defined PIN(s) and keep this
information in a safe place! If you lose the PIN(s), the inverter can only be
disabled by resetting it to the delivery status. This means, all parameter settings
made by the user get lost! 4Reset parameters to default ^ 431
Details
Usually the write access protection function is implemented by the engineer/OEM , for
example to protect the inverter against incorrect parameterization by non-authorised persons.
For diagnostic purposes, a read access to all parameters is always possible.
The write access protection allows for the following configurations:
• Full write access
• Write access only to favorites or (when knowing PIN1) to all parameters
• No write access or (when knowing PIN2) full write access
• No write access or (when knowing PIN1) write access only to favorites or (when knowing
PIN2) to all parameters
The following table compares the four possible configurations:
PIN1 setting PIN2 setting Log-in Status display after Active write access protection (via keypad/»EASY Starter«)
log-in
0x203D 0x203E 0x203F 0x2040
0 0 - 0 No access protection configured.
Access
Diagnostics (read access) Favorites All parameters
437
Device functions
Access protection
Write access protection
Parameter
Address Name / setting range / [default setting] Information
0x203D PIN1 access protection PIN definition for write access protection.
-1 ... [0] ... 9999 • 1 … 9999 = set/change PIN.
0x203E PIN2 access protection • 0 = delete PIN (deactivate access protection).
-1 ... [0] ... 9999 • When the PIN has been set successfully, the value -1 is shown;
otherwise 0.
• Setting/changing the PIN via keypad/»EASY Starter« only possible if
no write access protection is active.
• Settings/changes via »EASY Starter« become effective immediately;
via keypad they only become effective when the parameter group has
been exited.
0x203F PIN1/PIN2 log-in Parameter for PIN entry for the purpose of deactivating an active access
-32768 ... [0] ... 32767 protection temporarily.
• 1 … 9999 = log-in (deactivate access protection temporarily).
• 0 = logout (reactivate access protection).
• After having logged in successfully, the value -1 is shown; otherwise 0.
• After 10 invalid entries, the log-in function is inhibited. In order to
remove the log-in inhibit, the inverter must be switched off and on
again.
438
Device functions
Access protection
Write access protection
Only favorites Except for the favorites, all parameters in all dialogs are displayed as read-only parameters.
An active write access protection can be removed when the PIN is known.
After 10 invalid entries, the log-in function is inhibited. In order to remove the
log-in inhibit, the inverter must be switched off and on again.
439
Device functions
Access protection
Write access protection
440
Device functions
Switching frequency changeover
Brand protection
Parameter
Address Name / setting range / [default setting] Information
0x2100:001 Brand protection: PIN set • 0: no brand protection.
-1 ... [0] ... 9999999 • 1 ... 9999999: possible pins.
• -1: brand protection is active.
0x2100:002 Brand protection: PIN input • 0: not checked.
-2 ... [0] ... 9999999 • 1 ... 9999999: possible pins.
• -1: check was successful.
• -2: check was not successful.
0x2100:003 Brand protection: Encryption Encryption for brand protection.
0 ... [0] ... 9
441
Device functions
Device overload monitoring (ixt)
DANGER!
Uncontrolled motor movements by pulse inhibit.
When the device overload monitoring function is activated, pulse inhibit is set and the motor
becomes torqueless. A load that is connected to motors without a holding brake may
therefore cause uncontrolled movements! Without a load, the motor will coast.
▶ Only operate the inverter under permissible load conditions.
Details
The device overload monitoring function primarily offers protection to the power section.
Indirectly, also other components such as filter chokes, circuit-board conductors, and
terminals are protected against overheating. Short-time overload currents followed by
recovery periods (times of smaller current utilisation) are permissible. The monitoring
function during operation checks whether these conditions are met, taking into consideration
that higher switching frequencies and lower stator frequencies as well as higher DC currents
cause a greater device utilisation.
• If the total utilisation exceeds the total warning threshold set in 0x2D40:008 (default
setting: 95 %), the inverter outputs a warning.
• If the device utilisation exceeds the permanent error threshold 100 %, the inverter is
disabled immediately and generates an error message.
• The device overload can be obtained from the configuration document.
Parameter
Address Name / setting range / [default setting] Information
0x2D40:001 Device utilisation ixt: Power unit actual utilisation Display of the power module utilisation.
• Read only: x %
0x2D40:002 Device utilisation ixt: Power unit warning threshold If the device utilisation exceeds the threshold set, the inverter outputs a
0 ... [95] ... 101 % warning.
0x2D40:003 Device utilisation ixt: Power unit error threshold If the power module utilisation exceeds the displayed threshold, the
• Read only: x % inverter outputs a warning.
0x2D40:004 Device utilisation ixt: Device actual utilisation Display of the current device utilisation.
• Read only: x %
0x2D40:005 Device utilisation ixt: Device warning threshold
0 ... [95] ... 101 %
0x2D40:006 Device utilisation ixt: Device error threshold If the device utilisation exceeds the displayed threshold, the device
• Read only: x % outputs an error.
0x2D40:007 Device utilisation ixt: Actual total utilisation Display of the current total device utilisation.
• Read only: x %
0x2D40:008 Device utilisation ixt: Total utilisation warning If the total utilisation exceeds the set threshold, the device outputs a
threshold warning.
0 ... [95] ... 101 %
0x2D40:009 Device utilisation ixt: Total utilisation error threshold If the total utilisation exceeds the displayed threshold, the device
• Read only: x % outputs an error.
442
Device functions
Heatsink temperature monitoring
Firmware download with »EASY Starter (firmware loader)«
Parameter
Address Name / setting range / [default setting] Information
0x2D84:001, Heatsink temperature: Heatsink temperature Display of the current heatsink temperature.
004, 006 • Read only: x.x °C
0x2D84:002 Heatsink temperature: Warning threshold Warning threshold for temperature monitoring.
50.0 ... [90.0] ... 100.0 °C • If the heatsink temperature exceeds the threshold set here, the
inverter outputs a warning.
• The warning is reset with a hysteresis of approx. 5 °C.
• If the heatsink temperature increases further and exceeds the non-
adjustable error threshold (100 °C), the inverter changes to the
"Fault" device status. The inverter is disabled and thus any further
operation is stopped.
443
Additional functions
Brake energy management
17 Additional functions
17.1 Brake energy management
When braking electrical motors, the kinetic energy of the drive train is fed back regeneratively
to the DC bus. This energy causes a DC-bus voltage boost. If the energy fed back is too high,
the inverter reports an error.
Several different strategies can serve to avoid DC-bus overvoltage:
• Stopping the deceleration ramp function generator when the active voltage threshold for
the brake operation is exceeded
• Use of the "Inverter motor brake" function
• Combination of the above named options
Details
The voltage threshold for braking operation results on the basis of the rated mains voltage set:
Rated mains voltage (0x2540:001) Voltage thresholds for braking operation
Braking operation on Braking operation off
230 V 390 V DC 380 V DC
400 V 725 V DC 710 V DC
480 V 780 V DC 765 V DC
Parameter
Address Name / setting range / [default setting] Information
0x2541:003 Brake energy management: Reduced threshold The voltage threshold for the braking operation is reduced by the
0 ... [0] ... 100 V voltage value set here.
444
Additional functions
Brake energy management
Use of a brake resistor
NOTICE
Incorrect dimensioning of the brake resistor may result in the destruction of the integrated
brake chopper (brake transistor).
▶ Only connect a brake resistor complying in terms of performance to terminals RB1 and RB2 of
the inverter.
▶ Avoiding thermal overload of the brake resistor.
Parameter
Address Name / setting range / [default setting] Information
0x2550:001 Brake resistor: Minimum resistance Display of the minimum brake resistance value that can be used.
• Read only: x.x Ω
0x2550:002 Brake resistor: Resistance value Resistance value of the brake resistor connected.
0.0 ... [180.0] ... 500.0 Ω • The value to be entered can be obtained from the brake resistor
nameplate.
0x2550:003 Brake resistor: Rated power Rated power of the brake resistor connected.
0 ... [5600] ... 800000 W • The value to be entered can be obtained from the brake resistor
nameplate.
0x2550:004 Brake resistor: Maximum thermal load Thermal capacity of the brake resistor connected.
0 ... [485] ... 1000000 kWs • The value to be entered can be obtained from the brake resistor
nameplate.
0x2550:006 Brake resistor: Reference resistance Reference value for the calculation of brake chopper utilization.
0 Minimum resistance
1 Resistance value
0x2550:007 Brake resistor: Thermal load Display of the utilisation of the brake resistor connected.
• Read only: x.x %
0x2550:008 Brake resistor: Warning threshold Warning threshold for brake resistor monitoring.
50.0 ... [90.0] ... 150.0 % • If the utilisation shown in reaches the threshold set, the response
selected in 0x2550:010 is effected.
• The warning is reset with a hysteresis of 20 %.
0x2550:010 Brake resistor: Response to warning Selection of the response that is executed when the warning threshold
for brake resistor monitoring is reached.
0 No response
1 Fault > CiA402
2 Warning
0x2550:011 Brake resistor: Response to error Selection of the response to be executed when the error threshold for
brake resistor monitoring is reached.
0 No response
1 Fault > CiA402
2 Warning
445
Additional functions
Manual jog parameters
446
Additional functions
Mains failure control
Controlled regenerative operation raises the DC-bus voltage. This can trigger an
overvoltage fault. If an overvoltage fault is to be reliably excluded, the excess
energy must be dissipated by a brake resistor.
If a lot of kinetic energy is fed back into the DC bus during a mains failure, the
mains failure monitoring will only respond with a delay or possibly not at all due
to the DC-bus voltage not dropping.
0x2540:001 x 0.9 x √2
<
447
Additional functions
Mains failure control
448
Additional functions
Mains failure control
UDC 0x6079
UDC,min
UDC,thr
UDC,LU
0
t
0x2833
Bit 14 Mains failure detected
1
0
t
Mmot
0x2D66:012
0x2D66:013
0
t
0x2D66:012
nset
0
t
nact
0
t
Error
0x3181
Mains failure
1
0
t
Fig. 55: Sequence of mains failure control in motor operation
449
Additional functions
Mains failure control
For high values for the activation threshold, note the following:
The higher the value, the sooner a mains failure is detected due to a sudden
drop in DC-bus voltage.
The higher the value, the more energy reserve is available for the guided
shutdown in the DC bus.
If the value is too high, there is a risk of false tripping.
For low values for the activation threshold, note the following:
If the value is too low, the energy reserve in the DC bus may be too low.
An undervoltage fault would interrupt the guided shutdown.
3. Activate mains failure control: 0x2D66:001 = 2 (Enabled).
The mains failure control becomes active with these settings when the DC-bus voltage falls
below the comparison values.
The mains failure control is not terminated when the mains returns.
To switch to normal operation immediately, the mains failure control must be
terminated via the control word:
Inverter control word 40x2830, bit 11 = 1 (Stop mains failure control)
450
Additional functions
Mains failure control
Parameter
Address Name / setting range / [default setting] Information
0x2D66:001 Mains failure control: Enable function Enable mains failure control.
0 Disabled Operation without mains failure control.
2 Enabled Operation with mains failure control.
0x2D66:002 Mains failure control: DC-bus activation level Weighting of the source of the comparison value
60 ... [75] ... 90 % Recommended setting: 75%
If the DC-bus voltage falls below the comparison value, the mains failure
control is triggered:
• 0x2D66:011 = 0.00 s (no filtering): Comparison value = nominal DC-
bus voltage (0x2540:001 x √2) x 0x2D66:002.
• 0x2D66:011 > 0.00 s (filtering active): Comparison value = filtered DC-
bus voltage (0x2D66:014) x 0x2D66:002.
0x2D66:011 Mains failure control: Filter time Filter time for filtering the measured DC-bus voltage. 0x6079
0.00 ... [0.00] ... 60.00 s 0.00 s = no filtering
The setting also determines the source of the comparison value for
detecting the mains failure:
• 0x2D66:011 = 0.00 s (no filtering): Source = nominal DC-bus
voltage (0x2540:001 x √2).
• 0x2D66:011 > 0.00 s (filtering active): Source = filtered DC-bus
voltage (0x2D66:014).
0x2D66:012 Mains failure control: Ramp max. torque Maximum torque of the torque ramp for braking the drive to standstill.
0.0 ... [30.0] ... 3276.7 % Reference: Rated motor torque (0x6076)
0x2D66:013 Mains failure control: Ramp time Ramp time for reaching the maximum torque.
0.00 ... [1.00] ... 5.00 s Reference: Torque change 0 Nm → maximum torque
0x2D66:014 Mains failure control: Actual DC bus voltage (filtered) Display of the filtered DC-bus voltage.
• Read only: x.xxx V
451
Additional functions
Oscilloscope function
452
Additional functions
Oscilloscope function
Toolbar
Icon Function
Load oscillogram / configuration from file
Print oscillogram
Display cursor
Centre cursor
Technical data
Number of channels 1 ... 8
Data memory depth Maximally 2048 measured values for each channel
Data width of a channel Maximally 64 bits, according to the data type of the parameter to be recorded
Sample rate 62.5 µs or a multiple thereof
Minimum recording time 128 ms
(62.5 µs * 2048 measured values)
Maximum time base 20.47 s
Maximum recording 20.47 s
time
Trigger level According to the value range of the parameter to be triggered
Trigger selection
Trigger delay -100 % ... +400 %
Trigger source Channel 1 ... 8
453
Additional functions
Oscilloscope function
454
Additional functions
Oscilloscope function
455
Additional functions
Oscilloscope function
Trigger event
Trigger level
Trigger
delay (negative)
Trigger event
Trigger level
Trigger
delay
(positive)
Starting recording
Press the button , "Start recording"
In order to obtain a sample rate as high as possible when the parameter values are recorded,
the data is first saved in the measured data memory of the inverter and then transmitted to
the Engineering PC as oscillogram. The current recording status is displayed in the status bar.
456
Additional functions
Oscilloscope function
As soon as the diagram does not show the complete measurement anymore, a
scrollbar appears below the time axis. You can use the scrollbar to move the
visible section horizontally. The time-axis inscription and the position indicator
are automatically corrected during scrolling.
After recording and subsequent transmission of the online oscillogram to the Engineering PC,
it is visualised in the oscilloscope. If required, you can now adjust the representation using the
zoom function or the automatic scaling function.
Change time base subsequently
A measurement already carried out can be extended or compressed by changing the time
base.
For this purpose, change the setting of the time base via the toolbar (on top).
Zoom function
The zoom function will be activated by selecting the in the toolbar. When the function is
activated, the button is highlighted.
Zoom function Proceeding
Zoom selection Hold down the left mouse button and draw the section to be zoomed:
Hold down the right mouse button and move the mouse pointer to the right
to stretch the shown selection from the left edge.
Moving the mouse pointer in opposite direction continuously reduces the stretching.
Vertical stretching On the vertical scale:
Hold down the left mouse button and move the mouse pointer to the
bottom to stretch the shown selection from the top.
Hold down the right mouse button and move the mouse pointer to the top
to stretch the shown selection from the bottom.
Moving the mouse pointer in opposite direction continuously reduces the stretching.
Return to original Click the right mouse button in the diagram to return step by step to the
representation original representation.
457
Additional functions
Oscilloscope function
Managing oscillograms
If several data records are loaded in the oscilloscope at the same time, the measured data to
be displayed is selected via the respective tab above the displayed oscillogram. There are
three types of oscillograms:
• Device oscillogram
The device oscillogram is the only oscillogram to establish a connection to the target
system in order to carry out an oscilloscope measurement. It is always displayed as the
first "Device on the left" tab.
• Offline oscillogram
The offline oscillogram is an oscillogram already saved in the Engineering PC.
• The configuration of the offline oscillogram can be reused for future recordings.
• The offline oscillogram is displayed as a tab with the file name that was allocated for
this oscillogram while being saved.
• Merge oscillogram
The merge oscillogram ("Merge" tab) is automatically available if two or more oscillograms
are loaded in the oscilloscope at the same time.
• In the merge oscillogram, several characteristics from the currently loaded oscillograms
can be overlaid, e. g. to compare signal characteristics from different recordings.
458
Additional functions
Oscilloscope function
Commenting oscillograms
You can add a comment on the selected oscillogram into the comment input field.
• When you execute the "Save oscillogram" command, the comment is saved together with
the oscillogram in the file.
• When you select an oscillogram with a comment to be loaded in the "Load oscillogram"
dialog box, this comment is displayed in the dialog box.
The reuse of a saved configuration is only reasonable for inverters of the same
type (e. g. i950 inverters), as otherwise due to a scaling of the oscilloscope
channels that is not adapted, incorrect values are displayed!
After selecting the parameters to be recorded from the selection list of the signal sources and
making any further necessary settings, you can save this configuration and the recording if
already carried out on the Engineering PC for a later reuse.
The reuse of a saved configuration is only reasonable for inverters of the same
type (e.g. i950 inverters), as otherwise due to a scaling of the oscilloscope
channels that is not adapted, incorrect values are displayed!
Data sets/configurations which have already been saved can be reloaded into the oscilloscope
any time, e.g. for the overlay function.
459
Additional functions
Oscilloscope function
Overlay function
The overlay function serves to overlay several characteristics from the currently loaded data
sets, e.g. to compare signal characteristics from different recordings.
• If two or more oscillograms are loaded in the oscilloscope, e.g. the ONLINE oscillogram and
an oscillogram that was previously loaded into a file, a "MERGE" oscillogram will be
automatically available in the "Oscillogram" list field.
• If the merge oscillogram is selected, the desired characteristics to be overlaid or compared
can be selected from the loaded oscillograms in the Vertical channel settings group field.
• If an ONLINE oscillogram is used in the MERGE oscillogram, an update is carried out in the
MERGE oscillogram in the case of a renewed recording.
• Removing variables from an OFFLINE or ONLINE oscillogram causes the characteristics in
the MERGE oscillogram to be deleted.
Copying an oscillogram to the clipboard
For documentation purposes, it is possible to copy the measured data of an oscillogram as a
table or, alternatively, the oscilloscope user interface as a picture, to the clipboard for use in
other programs.
460
Safety functions
18 Safety functions
Supported safety functions for "Basic Safety - STO"
4Safe torque off (STO) ^ 464
Extended Safety
Supported safety functions
• Safe stop functions
- 4Safe torque off (STO) ^ 464
- 4Safe stop 1 (SS1) ^ 466
- 4Safe stop 2 (SS2) ^ 469
- 4Safe operating stop (SOS) ^ 473
- 4Safe stop emergency (SSE) ^ 475
• Safe speed
- 4Safe maximum speed (SMS) ^ 476
- 4Safe speed monitor (SSM) ^ 485
- 4Safely-limited speed (SLS) ^ 477
• Safe direction
- 4Safe direction (SDI) ^ 488
• Safely limited increment
- 4Safely-limited increment (SLI) ^ 486
• Safely limited position
- 4Safely-limited position (SLP) ^ 491
• Safe position evaluation
- 4Safe homing (SHom) ^ 494
• Safe cam
- 4Safe cam (SCA) ^ 501
• Safe position-dependent speed
- 4Position-dependent safe speed (PDSS) ^ 503
• Safe brake control
- 4Safe brake control (SBC) ^ 507
• Cascading
- 4STO cascading (CAS) ^ 510
• Operating mode selection
- 4Operation mode selector (OMS) ^ 512
- 4Repair mode selector (RMS) ^ 515
- 4Enable switch (ES) ^ 518
• Muting
- 4Safe Muting (MUT) ^ 519
Safety bus (S-Bus)
• 4PROFIsafe connection ^ 522
• 4FSoE connection ^ 525
Safe hardware
• 4Safe inputs ^ 528
• 4Safe output ^ 529
461
Safety functions
General information and basics
Stop functions
18.1.2 Prioritisation
Stop functions with higher priority influence the flow of lower-order functions which have
already been initiated.
Hierarchy:
1. Safe torque off (STO)
• The function STO has the highest priority and hence precedence over all other
functions.
• Functions that have already been initiated (e. g. SS1 or SS2) are aborted and the drive
is switched off.
2. Safe stop 1 (SS1)
• The function SS1 has priority over SS2.
• Observing the defined stopping time for SS1 and SS2 as well as the SS1 mode, the drive
is rendered torqueless.
3. Monitoring functions
• The monitoring functions have equal priorities and can be executed simultaneously
with the stop function.
462
Safety functions
General information and basics
Restart
18.1.3 Restart
The restart sets the drive in motion after it was previously brought to a standstill via a stop
function.
Whether the restart needs to be acknowledged or if it launches automatically can be
parameterized in a manner dependent on the preceding stop function:
• Restart behavior according to STO / SS1 (0x2892:001)
• Restart behavior according to SS2 / SOS (0x289F:002)
DANGER!
The requirement for the safety function is lifted.
The drive may automatically restart when the requirement for the safety function is lifted!
▶ In the case of automatic restart, you must take external measures to ensure that the drive
only restarts after a confirmation in accordance with EN ISO 13849‑1.
The restart behaviour after an emergency stop corresponds to that for the
restart behaviour parameterised for the stop function STO / SS1.
463
Safety functions
Safe torque off (STO)
DANGER!
Automatic restart if the request of the safety function is deactivated.
Possible consequences: Death or severe injuries
▶ You must provide external measures according to EN ISO 13849‑1 which ensure that the
drive only restarts after a confirmation.
DANGER!
The power supply is not safely disconnected.
Death or serious injury due to electrical voltage.
▶ Turn off the power supply.
Preconditions
Motion caused by external forces must be prevented by additional measures such as
mechanical braking.
The restart must be set. See chapter "Restart". ^ 463
Functional description
How to safely disconnect the drive:
1. A safety sensor requests the safety function.
2. The transmission of the pulse width modulation is safely switched off by the safety unit.
The power drivers do not generate a rotating field anymore.
3. The inverter switches to the STO active device status (status word 0x6041, Bit15 = 0).
The motor is safely switched to torqueless operation (STO).
The functional principle STO depicted applies to Basic Safety and Extended
Safety.
The terminals shown apply to Basic Safety.
X1
SIA GS SIB
SU
µC
3x
PWM M
3x
464
Safety functions
Safe torque off (STO)
Function chart
STO
n
0
t
465
Safety functions
Safe stop 1 (SS1)
n = 0 means that the speed of the motor is lower than the motor speed
parameterized in the tolerance window. 40x287B:001
The deceleration ramp can be parameterized and monitored for the SS1 stop
function.
SS1-t SS1-t
0x2897:001 = 0 (STO after stopping time) 0x2897:001 = 1 (STO at n = 0)
SS1 SS1
n n
0x2894:001 0x2894:001
b STO b STO
a a STO
0x2897:002
0 0
t t
0x287B:001 0x287B:001
The safety function SS1 switches the inverter to STO when the set With this parameterization the motor comes to a standstill.
stopping time has elapsed. 40x2894:001 The deceleration n = 0 selection is parameterized in the following
The switching operation is triggered regardless of whether the motor is parameter: 0x2897:002
at a standstill or not!
Curve (a): The motor comes to a standstill within the parameterized Curve (a): The deceleration parameterized in 0x2897:002 starts when
stopping time. the speed is lower than the tolerance window of the motor speed
parameterized in 0x287B:001.
The inverter switches to STO after the speed threshold has reached n=0
and the deceleration time 0x2887:002 has elapsed.
Curve (b): The motor is not yet at a standstill at the moment of STO. Curve (b): If the deceleration ramp is set too long, the system switches to
Switching off with STO causes the motor to coast to a halt. STO after the stopping time has elapsed. In the case shown here, the
motor coasts to a halt.
466
Safety functions
Safe stop 1 (SS1)
Canceling the Safe Stop request prematurely does not terminate the error stop
function.
467
Safety functions
Safe stop 1 (SS1)
Parameter
Address Name / setting range / [default setting] Information
0x2875:002 S-Bus control bits: SS1 Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2878:004 Motor encoder (ES): Response time encoder Time required to detect faults caused by continuous signal errors at the
monitoring encoder interface.
• Read only: ms Changes only possible in the safety parameter list, otherwise only
12 12 display.
50 50
100 100
0x287B:001 Speed: Tolerance window (n=0) If the speed is within the tolerance window, the status "n = 0 rpm" is
• Read only: x rpm valid.
Changes only possible in the safety parameter list, otherwise only
display.
0x2894:001 SS1, SS2: Stopping time Monitored stopping time for SS1 and SS2.
• Read only: x ms Changes only possible in the safety parameter list, otherwise only
display.
0x2895 SS1 Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x2896 SS1 Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x2897:001 SS1: Mode Condition at which STO is triggered.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 STO after stopping time STO is only processed after the parameterized stopping time has
elapsed.
1 STO at n=0 STO is already triggered after reaching n=0.
0x2897:002 SS1: Delay STO after n=0 Delay time after detection of n = 0 until triggering of STO
• Read only: x ms Only relevant if "SS1 mode" = "STO with n=0" and operation with
encoder system.
Changes only possible in the safety parameter list, otherwise only
display.
0x2898 SS1 "SS1 active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
468
Safety functions
Safe stop 2 (SS2)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
Preconditions
The drive is brought to standstill via the application.
Movements caused by external forces require additional measures. When the stopping time is
defined, the application time of the brake must be taken into consideration.
The restart is possible after the stopping time has completely elapsed. An exception from this
is the special operation.
Functional description
The deceleration ramp can be parameterized and monitored for the SS2 stop
function.
SS2-t SS2-t
0x289B:001 = 0 (SOS after stopping time) 0x289B:001 = 1 (SOS at n = 0)
SS2 SS2
n n
0x2894:001 0x2894:001
b SOS b SOS
a STO a STO
0 0
t t
0x287B:001 0x287B:001
469
Safety functions
Safe stop 2 (SS2)
Canceling the Safe Stop request prematurely does not terminate the error stop
function.
Parameter
Address Name / setting range / [default setting] Information
0x2875:003 S-Bus control bits: SS2 Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2878:004 Motor encoder (ES): Response time encoder Time required to detect faults caused by continuous signal errors at the
monitoring encoder interface.
• Read only: ms Changes only possible in the safety parameter list, otherwise only
12 12 display.
50 50
100 100
0x287B:001 Speed: Tolerance window (n=0) If the speed is within the tolerance window, the status "n = 0 rpm" is
• Read only: x rpm valid.
Changes only possible in the safety parameter list, otherwise only
display.
0x2894:001 SS1, SS2: Stopping time Monitored stopping time for SS1 and SS2.
• Read only: x ms Changes only possible in the safety parameter list, otherwise only
display.
0x2899 SS2 Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x289A SS2 Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x289B:001 SS2: Mode Condition at which SOS is triggered.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 SOS after stopping time SOS is only processed after the parameterized stopping time has
elapsed.
1 SOS at n=0 SOS is already triggered after reaching n=0.
0x289C SS2 "SS2 active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
470
Safety functions
Ramp monitoring
C D
SS1 SS2
n ❶ n ❶
❸ ❸
❹ STO STO ❹ STO SOS
0 0
t t
❷ ❷
0...100 % of the actual speed are added to the actual speed as start offset. The
sum is used as constant starting value.
Alternative: An absolute value can be parameterized as start offset.
40x2894:006.
The following parameter determines whether the relative or the absolute offset
value is to be used. 40x2894:004
In the Lenze setting of the start offset, the tolerance window (n=0) is considered
as the offset.40x2894:005
The monitoring ramp starts after an internal deceleration time has elapsed. The
internal deceleration time depends on “SS1, SS2”: smoothing time” and “SS1,
SS2”: stopping time”.
Activation
If the stop functions SS1/SS2 are requested, a monitoring ramp is calculated and placed over
the current speed characteristic.
471
Safety functions
Ramp monitoring
Normal behavior
While the stopping time elapses or before the tolerance window (n = 0) is reached, the
parameterized speed ramp is not exceeded.
If the stopping time has elapsed and the parameterized speed ramp is not exceeded, the
parameterized stop function STO or SOS is triggered.
Error behaviour
An error message and an error stop are triggered if:
• the current speed exceeds the stopping time of the speed ramp parameterised.
• the current speed exceeds the parameterised speed ramp before the tolerance window is
reached.
The power supply for generationg the rotating field is safely interrupted (STO). The motor
cannot generate torques and movements of the drive.
Parameter
Address Name / setting range / [default setting] Information
0x2894:002 SS1, SS2: Ramp monitoring Selection of whether the deceleration ramp is to be monitored when SS1
• Read only and SS2 are executed.
0 Disabled Changes only possible in the safety parameter list, otherwise only
display.
1 Activated
0x2894:003 SS1, SS2: Ramp - Smoothing time S-ramp time of the deceleration ramp for SS1 and SS2.
• Read only: x % 0 % = linear ramp
Changes only possible in the safety parameter list, otherwise only
display.
0x2894:004 SS1, SS2: Ramp - Offset mode Definition of the speed offset at the start of ramp monitoring.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Relativ display.
1 Absolute
0x2894:005 SS1, SS2: Ramp - Start-offset relative Definition of the speed offset at the start of ramp monitoring.
• Read only: x % Currently monitored speed value with active ramp monitoring.
0x2894:006 SS1, SS2: Ramp - Start-offset absolute Changes only possible in the safety parameter list, otherwise only
• Read only: x rpm display.
0x2894:007 SS1, SS2: Ramp - Currently monitored speed Currently monitored speed value with active ramp monitoring.
• Read only: x rpm
0x2894:008 SS1, SS2: Ramp - Minimum difference Minimum difference between actual speed and monitored ramp.
• Read only: x rpm
472
Safety functions
Safe operating stop (SOS)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
Preconditions
The drive is brought to standstill via the application.
Functional description
n
SOS
STO
0
t
0x289F:001
473
Safety functions
Safe operating stop (SOS)
Parameter
Address Name / setting range / [default setting] Information
0x2875:019 S-Bus control bits: SOS Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x289D SOS Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28A0 SOS "SOS observed" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x289E SOS Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x289F:001 SOS: Tolerance window (Delta p=0) If the position change is within the tolerance window, the status "Dp = 0"
• Read only: x incr. is valid.
Changes only possible in the safety parameter list, otherwise only
display.
0x289F:002 SOS: Restart Restart behavior after the function has been canceled.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Acknowledged restart display.
1 Automatic restart
0x289F:003 SOS: Maximum change of position Value of the maximum position change while SOS has been active.
• Read only: x incr.
474
Safety functions
Safe stop emergency (SSE)
Connect the emergency stop buttons which must not be overruled by special
operation or repair mode select (RMS) to the SSE function. For this purpose,
parameterize the safe input in 0x28A1 as the trigger source for the SSE function.
The SSE function can also be requested with the "SSE" bit via the safety bus.
475
Safety functions
Safe maximum speed (SMS)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
Functional description
SMS
n
SLS1 STO/SS1/SS2
Nmax
0
t
-Nmax
This function monitors the set maximum speed of the motor: 0x28B0:001
If the speed of the drive is within the monitoring limits, the SMS observed status is output.
• Status word: 0x2870:002 Bit 4
• Safe output: 0x28B1
Activation of the function
0x28B0:001 > 0 rpm activates the function.
Behavior of the function in the event of an error
If the monitoring limits are exceeded, an error message is output and a parameterizable error
stop is triggered.
Selection of error stop: 0x28B0:002
Possible error stops:
4Safe torque off (STO) ^ 464
4Safe stop 1 (SS1) ^ 466
4Safe stop 2 (SS2) ^ 469
Parameter
Address Name / setting range / [default setting] Information
0x28B0:001 SMS: Maximum speed Nmax Activation of the SMS function and selection of the maximum speed.
• Read only: x rpm Nmax = 0 rpm deactivates the function.
Changes only possible in the safety parameter list, otherwise only
display.
0x28B0:002 SMS: Reaction (n>Nmax) Response when Nmax is exceeded.
• Read only Changes only possible in the safety parameter list, otherwise only
0 STO display.
1 SS1
2 SS2
0x28B1 SMS "SMS observed" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
476
Safety functions
Safely-limited speed (SLS)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
Preconditions
The drive must be braked by the application.
Note when you combine the Safely-limited speed (SLS) and Safe direction (SDI) functions.
• The parameterized directions of movement must be coordinated:
• SLS: 0x28C4:001 ... 0x28C4:004
• SDI: 0x28BA:001
• SLS braking time and SDI deceleration time must be coordinated:
• SLS: 0x28C3:001 ... 0x28C3:004
• SDI: 0x28BA:002
• The SLS deceleration time starts simultaneously with the SDI deceleration time.
Functional description
SLS SLS
n n
STO/SS1/SS2 SLS observed
Nlim Nlim
0 0
t t
-Nlim -Nlim
477
Safety functions
Safely-limited speed (SLS)
478
Safety functions
Safely-limited speed (SLS)
Parameter
Address Name / setting range / [default setting] Information
0x28BF:001 SLS: SLS1 - Internal source Selection of an internal status bit as trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 Disabled
678496513 SDIpos active
678496769 SDIneg active
678497025 SLI active
678497793 OMS active
678503937 SSM within limits
678504193 SDIpos observed
678504449 SDIneg observed
678504705 SLP1 observed
678504961 SLP2 observed
678505217 SLP3 observed
678505473 SLP4 observed
678505729 SCA1 within limits
678505985 SCA2 within limits
678506241 SCA3 within limits
678506497 SCA4 within limits
678506753 PDSSpos observed
678507009 PDSSneg observed
678508801 Positive direction of movement
0x28BF:002 SLS: SLS1 - Internal source inversion Inverted evaluation of the selected internal status bit.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 Not inverted
1 Invert
0x28BF:003 SLS: SLS2 - Internal source Selection of an internal status bit as trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 Disabled
678496513 SDIpos active
678496769 SDIneg active
678497025 SLI active
678497793 OMS active
678503937 SSM within limits
678504193 SDIpos observed
678504449 SDIneg observed
678504705 SLP1 observed
678504961 SLP2 observed
678505217 SLP3 observed
678505473 SLP4 observed
678505729 SCA1 within limits
678505985 SCA2 within limits
678506241 SCA3 within limits
678506497 SCA4 within limits
678506753 PDSSpos observed
678507009 PDSSneg observed
678508801 Positive direction of movement
0x28BF:004 SLS: SLS2 - Internal source inversion Inverted evaluation of the selected internal status bit.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 Not inverted
1 Invert
479
Safety functions
Safely-limited speed (SLS)
480
Safety functions
Safely-limited speed (SLS)
481
Safety functions
Safely-limited speed (SLS)
482
Safety functions
Safely-limited speed (SLS)
483
Safety functions
Safely-limited speed (SLS)
484
Safety functions
Safe speed monitor (SSM)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
NOTICE
The function has no hysteresis.
Possible consequences: The safe output can switch frequently when the speed of the drive is
near the monitoring limit.
Mechanical actuators at the safe output could wear out more quickly due to frequent
switching.
▶ In this case, avoid continuous operation at the monitoring limit.
Functional description
SSM
n
0 0x28B2:001
t
Status 1
0
t
485
Safety functions
Safely-limited increment (SLI)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
The function cannot be activated if the drive is in the "Safe operating stop
(SOS)" state.
Functional description
Incr.
Increment size
1
(A)
t
1
(B)
t
1
(C)
t
tSLI active tSLI error
486
Safety functions
Safely-limited increment (SLI)
Normal operation
Selection of error stop: 0x28CA:002
Possible error stops:
4Safe torque off (STO) ^ 464
4Safe stop 1 (SS1) ^ 466
4Safe stop 2 (SS2) ^ 469
Special operation
Selection of error stop: 0x28A9:001
Possible error stops:
4Safe torque off (STO) ^ 464
4Safe stop 1 (SS1) ^ 466
4Safe stop 2 (SS2) ^ 469
Parameter
Address Name / setting range / [default setting] Information
0x2875:011 S-Bus control bits: SLI Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28C8 SLI Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28C9 SLI Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x28CA:001 SLI: Increment size standard operation Number of increments for a safely limited increment in normal
• Read only: x incr. operation.
Changes only possible in the safety parameter list, otherwise only
display.
0x28CA:002 SLI: Error response standard operation Response when the safe increment is exceeded in normal operation.
• Read only Changes only possible in the safety parameter list, otherwise only
0 STO display.
1 SS1
2 SS2
0x28CA:003 SLI: Increment size special operation Number of increments for safely limited increment in special operation.
• Read only: x incr. Number = 0 deactivates the function.
Changes only possible in the safety parameter list, otherwise only
display.
0x28CA:004 SLI: Maximum change of position Value of the position change while SLI has been active.
• Read only: x incr.
0x28CB SLI "SLI active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
487
Safety functions
Safe direction (SDI)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
NOTICE
The delay in 0x28BA:002 is parameterised with a value > 0.
Machine parts and parts of the facility can be destroyed if this setting is not taken into
consideration for the calculation of the safety distance.
▶ Only utilise this function if the safety distance has been calculated previously, taking the
delay set into consideration.
▶ Evaluate the "SDIpos observed" or "SDIneg observed" feedback.
Conditions
• The risk analysis must ensure that the delay does not pose any hazard.
• The application leads the drive to the permissible direction of rotation.
Note when you combine the Safely-limited speed (SLS) and Safe direction (SDI) functions.
• The parameterized directions of movement must be coordinated:
• SLS: 0x28C4:001 ... 0x28C4:004
• SDI: 0x28BA:001
• SLS braking time and SDI deceleration time must be coordinated:
• SLS: 0x28C3:001 ... 0x28C3:004
• SDI: 0x28BA:002
• The SLS deceleration time starts simultaneously with the SDI deceleration time.
Functional description
SDIpos SDIneg
+n +n
0x28BA:002 SDIpos observed 0x28BA:002 SDIneg observed
STO/SS1/SS2
0
t
0
t
-n -n
0x28BA:003 0x28BA:003
488
Safety functions
Safe direction (SDI)
489
Safety functions
Safe direction (SDI)
Parameter
Address Name / setting range / [default setting] Information
0x2875:008 S-Bus control bits: SDIpos Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2875:009 S-Bus control bits: SDIneg
• Read only
0x28B8:001 SDI: SDIpos - Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28B8:002 SDI: SDIneg - Source SD-In
• Read only
0 Disabled
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28B9:001 SDI: SDIpos - Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x28B9:002 SDI: SDIneg - Source S-Bus
• Read only
0 Disabled
1 Activated
0x28BA:001 SDI: Monitoring standard operation Setting of a permanent monitoring function for the direction of
• Read only movement in normal operation.
0 Both directions enabled Changes only possible in the safety parameter list, otherwise only
display.
1 Positive direction enabled
2 Negative direction enabled
0x28BA:002 SDI: Delay time Safe monitored time from activation to switching on the monitoring
• Read only: x ms SDIpos or SDIneg.
Changes only possible in the safety parameter list, otherwise only
display.
0x28BA:003 SDI: Tolerance threshold Setting of the tolerance threshold specifying by how many increments
• Read only: x incr. the motor may move in the direction locked by SDI.
Changes only possible in the safety parameter list, otherwise only
display.
0x28BA:004 SDI: Error reaction Response when a wrong direction of movement of the motor is
• Read only detected.
0 STO Changes only possible in the safety parameter list, otherwise only
display.
1 SS1
2 SS2
0x28BA:005 SDI: Maximum change of position Maximum occurred position change in the not allowed direction when
• Read only: x incr. SDI is active.
0x28BB:001 SDI: "SDIpos observed" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28BB:002 SDI: "SDIneg observed" - Output
• Read only
0 Disabled
1 SD-Out1 positive logic
2 SD-Out1 negative logic
490
Safety functions
Safely-limited position (SLP)
0
0x28D4:001 t
...
0x28D2:001 0x28D4:004
...
0x28D2:004
491
Safety functions
Safely-limited position (SLP)
Parameter
Address Name / setting range / [default setting] Information
0x2875:013 S-Bus control bits: SLP1 Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2875:014 S-Bus control bits: SLP2
• Read only
0x2875:015 S-Bus control bits: SLP3
• Read only
0x2875:016 S-Bus control bits: SLP4
• Read only
0x28D0:001 SLP: SLP1 - Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28D0:002 SLP: SLP2 - Source SD-In
• Read only
0 Disabled
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28D0:003 SLP: SLP3 - Source SD-In
• Read only
0 Disabled
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28D0:004 SLP: SLP4 - Source SD-In
• Read only
0 Disabled
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28D1:001 SLP: SLP1 - Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x28D1:002 SLP: SLP2 - Source S-Bus
• Read only
0 Disabled
1 Activated
0x28D1:003 SLP: SLP3 - Source S-Bus
• Read only
0 Disabled
1 Activated
0x28D1:004 SLP: SLP4 - Source S-Bus
• Read only
0 Disabled
1 Activated
0x28D2:001 SLP: SLP1 - Lower position limit Definition of the lower position limit for monitoring.
• Read only: x incr. Changes only possible in the safety parameter list, otherwise only
0x28D2:002 SLP: SLP2 - Lower position limit display.
• Read only: x incr.
492
Safety functions
Safely-limited position (SLP)
493
Safety functions
Safe homing (SHom)
DANGER!
When switched off, the motor position must not be changed by external forces.
A change in motor position will result in injury or even death.
▶ Make sure that the motor position does not change.
NOTICE
Undetected local change of the home position.
An unrecognized local change of the home position leads to incorrect values of the absolute
position.
▶ Mount the components for detecting the reference position mechanically so that the home
position cannot change due to external influences.
Preconditions
In applications with only one position switch, this switch must be connected in parallel to the
inputs X82/IRS and X82/IRL.
494
Safety functions
Safe homing (SHom)
Functional description
Referenzieren
abgeschlossen
0
tx t
Timeout
0
t0 tmax t
SHOM load
0
t
SHOM active
0
t
SHOM available
0
t
495
Safety functions
Safe homing (SHom)
Parameter
Address Name / setting range / [default setting] Information
0x2110:014 Delete home position Command: Deletion of the safe reference in order to set a new
0 Ready reference.
1 Start
2 In progress
3 Action cancelled
4 No access
0x2875:021 S-Bus control bits: SHom_Start Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2880:001 SHom_Start: Source Selection of the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
13 S-Bus
14 IRS
0x2880:002 SHom_Start: IRS edge trigger Selection of the edge evaluation for the IRS reference input.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Rising edge display.
1 Falling edge
0x2875:022 S-Bus control bits: SHom_Load Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x2881:001 SHom_Load: Source Selection of the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
13 S-Bus display.
15 IRL
0x2881:002 SHom_Load: IRL edge trigger Selection of the edge evaluation for the IRL reference input.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Rising edge display.
1 Falling edge
0x2882:001 SHom: Home position Setting of the safe home position, which is taken over at SHom_Load.
• Read only: x incr. It is the absolute reference point for the SLP, SCA and PDSS safety
functions.
Changes only possible in the safety parameter list, otherwise only
display.
0x2882:002 SHom: Timeout The parameterized home mark must be detected within this monitoring
• Read only: x ms time after SHom_Start.
Changes only possible in the safety parameter list, otherwise only
display.
0x2882:003 SHom: SLS for homing Selection of the SLS function that is active during homing.
• Read only Changes only possible in the safety parameter list, otherwise only
3 SLS1 display.
4 SLS2
5 SLS3
6 SLS4
0x2882:004 SHom: Restart condition Setting specifying whether safe homing is required after the restart.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Homing required display.
1 Load saved reference
0x2882:005 SHom: Starting position tolerance Permitted tolerance between the safe position that is saved and the
• Read only: x incr. current safe position after restarting.
Changes only possible in the safety parameter list, otherwise only
display.
0x2882:006 SHom: Status Status of the safe reference.
• Read only
0 No reference
1 SHom active
2 SHom available
3 Mini-homing active
0x2882:007 SHom: Saved position Safe position saved at the last switch-off.
• Read only: x incr.
496
Safety functions
Safe homing (SHom)
497
Safety functions
Safe homing (SHom)
Mini-homing
18.14.1 Mini-homing
The minireference travel is a minimum movement to plausibilize absolute position values. It is
performed and safely monitored with the Safely-limited speed (SLS) function. After a
successful minireference run, the axis switches to normal operation.
The minireference run can replace the complete reference run in certain operating states:
• After mains switching
• After acknowledgement of an SSI encoder error
- The short-time interruption of the optical signal triggers the parameterized safety
function, which stops the affected axis.
- Regardless of the triggered error reaction and the associated overtravel, however, the
absolute position data continues to be determined on both channels.
• After returning from the repair mode select (RMS). 4Repair mode selector (RMS) ^ 515
Preconditions
• The minireference run is only possible if a complete reference run was performed before
the first call.
• The safely limited speed for the reference run must be parameterized. 0x2882:003
• "Load stored reference" is set as a restart condition. 0x2884:004 = 1
• The minimum distance for the minireference run is calculated automatically:
Minimum distance ≥ 4 x tolerance window for the position comparison 0x287C:001
Functional description
• Operating states in which the minireference run starts automatically:
- After mains switching
- After acknowledgement of an SSI encoder error
- After returning from the repair mode select (RMS)
• Sequence of the plausibility check during the minireference run:
1. Are the saved position and the current position within the parameterized tolerance
window for the starting position? 0x2882:005
2. Are the position value currently received from the inverter and the internal position
value within the parameterized tolerance window for the position comparison?
0x287C:001
3. If the plausibility check is successful, the status bit "SHom present" is set. 0x2882:006
4. The drive changes to normal operation.
If complete homing is to be performed via the home position switch despite the
"SHom present" status bit being set, the status bit must be reset with the "Clear
home position" command. 0x2110:014
Only the status bit is reset via this path. The superimposed application must
start the reference run. 4Safe homing (SHom) ^ 494
498
Safety functions
Safe homing (SHom)
Slip compensation
WARNING!
The slip compensation may not be suitable for the application.
Serious injuries when exceeding the travel path.
▶ As part of the risk assessment for the machine, make sure that the application is suitable for
slip compensation.
▶ Traverse the diagnostics markers cyclically when using the slip compensation.
▶ Define a diagnostics interval with the help of the risk assessment. The diagnostics interval
must be determined via a master control component.
Preconditions
• It must be ensured that the boundary to the impermissible area A is not crossed.
Therefore, the buffer end range must be increased by the maximum compensated slip
(range B).
• The maximum compensated slip must be parameterized. 0x2885:001 > 0
This setting activates the slip compensation.
• Upper and lower diagnostic position must be parameterized. 0x2884:002, 0x2884:003
v
vmax
A B
Fig. 66: End zone using the example of the PDSS safety function
A Prohibited area B Buffer end zone
499
Safety functions
Safe homing (SHom)
Slip compensation
Functional description
• For slip compensation, the diagnostic positions ① and ② are required so that the freedom
from error of the load encoder is verified cyclically.
- To ensure that sufficient braking distance is available in the event of an error, it must be
ensured that the diagnostic positions are arranged in such a way that error detection
takes place in the range of the maximum permissible speed.
- The cycle for traversing the diagnostic positions must be controlled by the application.
The cycle must be monitored in terms of safety.
• Between the diagnostic positions ① and ②, a cyclic position comparison is performed
between the motor encoder and load encoder in each calculation cycle of the safety
function.
• The diagnostic positions must be located in front of the buffer areas at the ends of the
travel path:
v
s
① ②
Fig. 67: Position of the diagnostic marks using the example of the PDSS safety function
• When traversing the diagnostic positions, the diagnostic position is compared with the
current absolute value encoder position.
• If the difference is outside the parameterized tolerance window, the parameterized error
reaction is triggered.
- Definition of tolerance window: 0x2884:004
- Definition of error response: 0x2884:005
500
Safety functions
Safe cam (SCA)
DANGER!
Uncontrolled rotation of the motor possible if no safety rated encoder system is used.
Possible consequence: Death or severe injuries
▶ Use a safety rated encoder system to use this function.
NOTICE
The function has no hysteresis.
Possible consequences: The safe output can switch frequently when the speed of the drive is
near the monitoring limit.
Mechanical actuators at the safe output could wear out more quickly due to frequent
switching.
▶ In this case, avoid continuous operation at the monitoring limit.
Preconditions
Homing must be executed. 4Safe homing (SHom) ^ 494
Functional description
SCA
P
0x28D9:001
...
0x28D9:004
0
t
0x28D8:001
...
0x28D8:004
Status 1
0
t
501
Safety functions
Safe cam (SCA)
Parameter
Address Name / setting range / [default setting] Information
0x28D8:001 SCA: SCA1 - Lower position limit Definition of the lower position limit for the function.
• Read only: x incr. Changes only possible in the safety parameter list, otherwise only
0x28D8:002 SCA: SCA2 - Lower position limit display.
• Read only: x incr.
0x28D8:003 SCA: SCA3 - Lower position limit
• Read only: x incr.
0x28D8:004 SCA: SCA4 - Lower position limit
• Read only: x incr.
0x28D9:001 SCA: SCA1 - Upper position limit Definition of the upper position limit for the function.
• Read only: x incr. Changes only possible in the safety parameter list, otherwise only
0x28D9:002 SCA: SCA2 - Upper position limit display.
• Read only: x incr.
0x28D9:003 SCA: SCA3 - Upper position limit
• Read only: x incr.
0x28D9:004 SCA: SCA4 - Upper position limit
• Read only: x incr.
0x28DA:001 SCA: "SCA1 within limits" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28DA:002 SCA: "SCA2 within limits" - Output
• Read only
0 Disabled
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28DA:003 SCA: "SCA3 within limits" - Output
• Read only
0 Disabled
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28DA:004 SCA: "SCA4 within limits" - Output
• Read only
0 Disabled
1 SD-Out1 positive logic
2 SD-Out1 negative logic
502
Safety functions
Position-dependent safe speed (PDSS)
WARNING!
When using the slip compensation: The slip compensation may not be suitable for the
application.
Serious injuries when exceeding the travel path.
▶ As part of the risk assessment for the machine, make sure that the application is suitable for
slip compensation.
▶ Traverse the diagnostics markers cyclically when using the slip compensation.
▶ Define a diagnostics interval with the help of the risk assessment. The diagnostics interval
must be determined via an upstream control component.
In connection with this function, please also note the information on slip
compensation and safe homing:
4Slip compensation ^ 499
4Safe homing (SHom) ^ 494
Functional description
v PDSS PDSS
0x28DE:008
Prohibited zone Prohibited zone
s
0x28DE:002 0x2884:002 0x2884:003 0x28DE:003
0x28DE:004 0x28DE:005
Fig. 69: PDSS function, representation of the most important parameters
Safe creeping speed (SCS)
v v
vmax vmax
Prohibited Prohibited
zone zone
s s
0x28DE:002 0x28DE:002 0x28DE:004
It depends on the application whether the drive travels to the position By parameterizing a safe creeping speed (SCS), the forbidden zone can
limit (0x28DE:002) with the limited speed vmax (0x28DE:008). The limited be almost approached.
speed is determined by the monitoring function. The distance to the position limit (0x28DE:002) and the parameterized
tolerance must be selected large enough to exclude a collision.
The direction-dependent switching of the speed allows the drive to
move away from the prohibited zone at maximum speed.
If the motion control of the drive is within the monitoring limits, the PDSS positive
observed ... PDSS negative observed status is output.
503
Safety functions
Position-dependent safe speed (PDSS)
504
Safety functions
Position-dependent safe speed (PDSS)
Parameter
Address Name / setting range / [default setting] Information
0x2875:023 S-Bus control bits: PDSS Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28DC PDSS Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28DD PDSS Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x28DE:001 PDSS: Permanent activation Selection of how the function is activated.
• Read only Changes only possible in the safety parameter list, otherwise only
display.
0 On demand On request via defined source.
1 Activated Permanent activation
0x28DE:002 PDSS: Lower position limit Definition of the lower position limit for the function.
• Read only: x incr. Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:003 PDSS: Upper position limit Definition of the upper position limit for the function.
• Read only: x incr. Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:004 PDSS: Lower SCS limit Lower SCS limit for PDSS.
• Read only: x incr. Value less than or equal to the lower position limit deactivates the
function.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:005 PDSS: Upper SCS limit Upper SCS limit for PDSS.
• Read only: x incr. Value less than or equal to the upper position limit deactivates the
function.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:006 PDSS: SCS from lower limit Safe creeping speed from the lower SCS limit onwards in the direction of
• Read only: x rpm the lower position limit.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:007 PDSS: SCS from upper limit Safe creeping speed from the upper SCS limit onwards in the direction of
• Read only: x rpm the upper position limit.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:008 PDSS: Maximum speed Value of the maximum permissible speed for the function.
• Read only: x rpm Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:009 PDSS: Maximum deceleration lower limit Amount of the maximum deceleration in the direction of the lower
• Read only position limit.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:010 PDSS: Maximum deceleration upper limit Amount of the maximum deceleration in the direction of the upper
• Read only position limit.
Changes only possible in the safety parameter list, otherwise only
display.
0x28DE:011 PDSS: Error response Response to errors detected in the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 STO display.
1 SS1
2 SS2
0x28DE:012 PDSS: Currently monitored speed Display of the currently monitored speed.
• Read only: x rpm
505
Safety functions
Position-dependent safe speed (PDSS)
506
Safety functions
Safe brake control (SBC)
DANGER!
Use of non-safety-rated brakes
Possible consequence: Severe injuries or death.
▶ Only use safety-rated brakes with suitable safety-related parameters according to
EN ISO 13849‑1 and/or EN 62061or EN IEC 61508.
The internal test rate of the brake output (X106) restricts the request rate to
max. 1 brake request/10 seconds.
An application-dependent test rate of the connected brake reduces the request
rate accordingly.
Conditions
• The brake is connected to X106.
• Brake function and monitoring of the brake control are controlled via X106.
• Parameter 0x2820:023 and 0x2820:005:
- Both parameters must be set to "0".
- Other settings are not compatible with the SBC function.
The warning "Incompatible SBC device configuration - 0x6187" is output.
STO stop function is activated.
507
Safety functions
Safe brake control (SBC)
Functional description
Control of the SBC function without time delay Control of the SBC function with time delay
Brake mode (0x28E6:001) = "SBC without STO" Brake mode (0x28E6:001) = "SBC without STO"
Request "Release holding brake" Request "Release holding brake"
1 1
0 0
t t
Request "SBC" Request "SBC"
1 1
0 0
SBC settings: SBC delay t SBC settings: SBC delay t
Brake open delay Brake open delay
0x28E6:002 = 0 0x28E6:002 > 0
0x28E6:004 = 0 0x28E6:004 > 0
1 1
0 0
Status "SBC activated" t Status "SBC activated" t
1 1
0 0
Brake voltage X106 t Brake voltage X106 t
On On
Off Off
t t
Brake mode (0x28E6:001) = "Automatic with STO" Brake mode (0x28E6:001) = "Automatic with STO"
SBC settings: STO delay SBC settings: STO delay
1 1
0 0
Status "STO active" t Status "STO active" t
1 1
0 0
t t
In the "SBC without STO" mode (0x28E6:001 = 1), no stop function is activated
in the event of an error.
508
Safety functions
Safe brake control (SBC)
Parameter
Address Name / setting range / [default setting] Information
0x2875:026 S-Bus control bits: SBC Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28E4 SBC Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
0x28E5 SBC Source S-Bus Selection of the safety bus as the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 Activated
0x28E6:001 SBC: Brake mode Selection whether the STO control is combined with the brake control.
• Read only Changes only possible in the safety parameter list, otherwise only
1 SBC without STO display.
2 Automatic with STO
0x28E6:002 SBC: Delay SBC Time between SBC request and activation of the brake output.
• Read only: x ms Changes only possible in the safety parameter list, otherwise only
display.
0x28E6:003 SBC: Delay STO Time between SBC request and activation of STO in automatic mode.
• Read only: x ms Changes only possible in the safety parameter list, otherwise only
display.
0x28E6:004 SBC: Brake open delay Time between SBC deactivation and brake opening.
• Read only: x ms Changes only possible in the safety parameter list, otherwise only
display.
0x28E7:001 SBC: "SBC active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28E7:002 SBC: "SBC activated" - Output
• Read only
0 Disabled
1 SD-Out1 positive logic
2 SD-Out1 negative logic
509
Safety functions
STO cascading (CAS)
The plausibility check rejects wrong settings until the function is correctly
parameterized.
• When using the cascading safety function in connection with a special operation, "SS2"
must be parameterized as stop function in operating mode selector switch (OMS).
The stop function STO will trigger the "Cascading" function. Confirmation with
the enable switch (ES) is not possible.
510
Safety functions
STO cascading (CAS)
Parameter
Address Name / setting range / [default setting] Information
0x2124 CAS Source SD-In Selection of a safe input as a trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
4 SD-In4
0x211A:004 SD-In: SD-In4 input delay Delay time between the detection of the signal change at the safe input
• Read only: x ms and the effective evaluation of the input signal.
Changes only possible in the safety parameter list, otherwise only
display.
0x2125:001 CAS: Stop delay Delay between setting and receiving the stop signal via cascading.
• Read only: x ms
511
Safety functions
Operation mode selector (OMS)
DANGER!
When returning to normal operation, the automatic restart is not permissible.
Possible consequence: Death or severe injuries
▶ Parameterize the acknowledged restart.
Preconditions
• A source for activating the function must be configured. 0x28A8
- Only one safe input or the safety bus can be configured as a source.
- If a safe input is configured as a source, 0x28A9:003 Function at low level must be
selected carefully, since according to the closed-circuit principle, no additional danger
may emanate from normal operation or special operation.
• A source for the ES enable switch must be configured. 0x28AE
• A stop function for special operation must be configured. 0x28A9:001
• A motion function for special operation must be configured. 0x28A9:002
• If the movement is to be monitored in special operation, theSLI and SMS functions can be
activated for this purpose.
- SLI: 0x28CA:003
- SMS: 0x28B0:001 > 0 rpm
The plausibility check rejects ambiguous settings until they are parameterised
correctly.
512
Safety functions
Operation mode selector (OMS)
Functional description
Standard operation Special operation
Activation OMS
Motion function
513
Safety functions
Operation mode selector (OMS)
Parameter
Address Name / setting range / [default setting] Information
0x2875:012 S-Bus control bits: OMS Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28A8 OMS Source Selection of the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
13 S-Bus
0x28A9:001 OMS: Stop function Definition of the stop function in special operation.
• Read only Changes only possible in the safety parameter list, otherwise only
0 STO display.
1 SS1
2 SS2
0x28A9:002 OMS: Motion function Definition of the motion function in special operation.
• Read only Changes only possible in the safety parameter list, otherwise only
3 SLS1 display.
4 SLS2
5 SLS3
6 SLS4
11 Free mode
0x28A9:003 OMS: Function at low level Function that is executed at LOW level on the safe input with the OMS
• Read only function.
0 Normal operation CAUTION!
1 Special operation According to the closed-circuit principle, no additional danger may
emanate from the parameterization!
Changes only possible in the safety parameter list, otherwise only
display.
0x28AA OMS "OMS active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28CA:003 SLI: Increment size special operation Number of increments for safely limited increment in special operation.
• Read only: x incr. Number = 0 deactivates the function.
Changes only possible in the safety parameter list, otherwise only
display.
514
Safety functions
Repair mode selector (RMS)
DANGER!
Unexpected motions with unexpected speed.
Violation of the permissible movement limits.
Possible consequence: Death or severe injuries
▶ Use RMS exclusively to free an axis from a "deadlock".
▶ If necessary, take additional safety measures to ensure that no persons can be endangered,
since all monitoring functions are deactivated except for the ES enable switch.
▶ Use other functions to move the drive when it is not in a "deadlock"!
DANGER!
When returning to normal operation, the automatic restart is not permissible.
Possible consequence: Death or severe injuries
▶ Parameterize the acknowledged restart.
Preconditions
• A source for activating the function must be configured. 0x28AB
• A source for the ES enable switch must be configured. 0x28AE
• A stop function for RMS must be configured. 0x28AC:001
The plausibility check rejects ambiguous settings until they are parameterised
correctly.
515
Safety functions
Repair mode selector (RMS)
Functional description
Standard operation Repair Mode Select (RMS)
Activation RMS
Motion function
516
Safety functions
Repair mode selector (RMS)
Parameter
Address Name / setting range / [default setting] Information
0x2875:020 S-Bus control bits: RMS Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28AB RMS Source Selection of the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
13 S-Bus
0x28AD RMS "RMS active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
0x28AC:001 RMS: Stop function Definition of the stop function in repair mode.
• Read only Changes only possible in the safety parameter list, otherwise only
0 STO display.
1 SS1
517
Safety functions
Enable switch (ES)
Preconditions
A source for activating the function must be configured. 0x28AE
Special operation must be configured and activated.
• Operation mode selector (OMS)
• Repair mode selector (RMS)
The plausibility check rejects ambiguous settings until they are parameterised
correctly.
Functional description
The enable switch overrides the stop function active in special mode. The stop function is
deactivated without delay.
The drive can then be moved with the parameterized motion function for special operation as
long as the enable switch is active.
If the enable switch is deactivated, the stop function for special operation is activated again
without delay.
Activation of the function
• Via a safe input.
• Via the safety bus. 4Safe network interfaces^ 521
Parameter
Address Name / setting range / [default setting] Information
0x2875:010 S-Bus control bits: ES Display of the control bit status from the safety bus without filtering and
• Read only changing the logic.
0x28AE ES Source Selection of the trigger source for the function.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-In1
2 SD-In2
3 SD-In3
4 SD-In4
13 S-Bus
0x28AF ES "ES active" - Output Selection of the safe output for the "Function active" feedback.
• Read only Changes only possible in the safety parameter list, otherwise only
0 Disabled display.
1 SD-Out1 positive logic
2 SD-Out1 negative logic
518
Safety functions
Safe Muting (MUT)
The function may only be used during commissioning or for maintenance work.
The function is active for a maximum of 30 minutes. It can be ended at any time.
DANGER!
Activating the safe muting function deactivates safety functions!
Possible consequence: Death or severe injuries
▶ Only authorized personnel is permitted to activate the safe muting function.
▶ One input must be parameterized as emergency stop. This input must not be deactivated by
safe muting.
Conditions
In order to activate the safe muting function, you need the following:
• A PC with »EASY Starter« (1.16 or higher) or »PLC Designer« with LSPE (Lenze Safety
Parameter Editor).
• A permanent communication link between LSPE and inverter.
If the connection is interrupted during safe muting, safe muting is aborted immediately
with an error message. The inverter changes to the monitored operation where all safety
functions are active again.
• A valid parameter set that contains the settings for safe muting:
• The sources to be hidden. 0x213A
• The muting password. 0x213B:001
Activation of the function
• The function can only be activated via the LSPE (Lenze Safety Parameter Editor) in
the »EASY Starter« or »PLC Designer«.
• The activation is protected by the muting password.
1. Activate function
1. Open the +Safety parameter list+ tab.
2. Select Safe Muting.
3. Enter password.
4. Check information in the window and make sure that the correct device is selected.
Optical device identification is activated automatically. The flashing blue LED indicates at
which inverter Safe Muting is activated.
5. Start activates the function.
The function is now active for a maximum of 30 minutes.
519
Safety functions
Safe Muting (MUT)
520
Safety functions
Safe network interfaces
521
Safety functions
Safe network interfaces
PROFIsafe connection
PROFIsafe is the certified safety protocol for the transmission of safety-related data via
PROFINET®.
The function supports the transfer of secure information via the PROFIsafe protocol according
to the specification "PROFIsafe Profile for Safety Technology", Version 2.0, of the PROFIBUS
user organization (PNO). The inverter forwards the PROFIsafe information to the function for
secure evaluation.
Addressing
In order to ensure that a data telegram reaches the right node, a unique PROFIsafe
destination address is necessary. If PROFIsafe has been chosen as the safety bus, the safety
address will be used as the PROFIsafe destination address. This address must match the
corresponding configuration of the safety PLC.
PROFIsafe Frame
PROFIsafe data
In the PROFIsafe data, a bit is used to control a safety function. The structure of the PROFIsafe
data is described in the PROFIsafe profile. The length of the PROFIsafe data (or PROFIsafe
message) is 16 bytes.
PROFIsafe message V2 mode
Bit offset
Byte offset 7 6 5 4 3 2 1 0
0...11 PROFIsafe process data
(PROFIsafe output data/PROFIsafe input data)
12 Control byte or status byte
13...15 CRC2
Signature from PROFIsafe process data, the PROFIsafe parameters and the running numbers.
The meaning of the PROFIsafe process data is described separately in the following chapters
according to PROFIsafe output data and PROFIsafe input data.
522
Safety functions
Safe network interfaces
PROFIsafe connection
523
Safety functions
Safe network interfaces
PROFIsafe connection
Parameter
Address Name / setting range / [default setting] Information
0x212A:002 S-Bus: PROFIsafe status
• Read only
0 Init
1 Param
2 Data_Exchange
3 Data_Exchange_Passivated
4 Data_Exchange_Fault
5 Hardware_Failure
0x212A:003 S-Bus: PROFIsafe status byte
• Read only
Bit 0 iPar_OK
Bit 1 Device_Fault/ChF_Ack_Req
Bit 2 CE_CRC
Bit 3 WD_timeout
Bit 4 FV_activated
Bit 5 Toggle_d
Bit 6 cons_nr_R
0x212A:004 S-Bus: PROFIsafe control byte
• Read only
Bit 0 iPar_EN
Bit 1 OA_Req
Bit 2 R_cons_nr
Bit 3 Use_TO2
Bit 4 activate_FV
Bit 5 Toggle_h
Bit 6 ChF_Ack
Bit 7 Loopcheck
524
Safety functions
Safe network interfaces
FSoE connection
Fail-safe-over-EtherCAT (FSoE) enables the transmission of safe information via FSoE protocol
according to ETG.5100 S specification, version 1.2.0 of the EtherCAT user organisation (ETG).
Safety over EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
ESI file
The ESI file can be used to integrate Lenze EtherCAT devices into the EtherCAT configuration
software of PLC manufacturers.
The ESI file is NOT required for Lenze controllers with EtherCAT master functionality. For Lenze
controllers, all device description files are installed with Lenze PLC Designer and Lenze
Package Manager.
Addressing
A definite FsoE address ensures that a data frame reaches the correct node. If "FSoE" has been
selected as safety bus, the safety address is at the same time accepted as the FSoE target
address. This address must match the corresponding configuration of the safety PLC.
The checksums (CRC) of a parameter set are calculated via the set safety
parameters. The calculated checksums of the safety parameter set must match
the corresponding configuration of the safety PLC.
FSoE frame
Range Values
FSoE data Safety outputs: 11 bytes
Safety inputs: 31 bytes
525
Safety functions
Safe network interfaces
FSoE connection
526
Safety functions
Safe network interfaces
FSoE connection
Parameter
Address Name / setting range / [default setting] Information
0x212A:001 S-Bus: FSoE project CRC
0 ... [] ... 4294967295
0xE600:001 FSoE Slave Frame Elements: Command
• Read only
0xE600:002 FSoE Slave Frame Elements: Connection ID
• Read only
0xE600:003 FSoE Slave Frame Elements: CRC_0
• Read only
0xE600:004 FSoE Slave Frame Elements: CRC_1
• Read only
0xE600:005 FSoE Slave Frame Elements: CRC_2
• Read only
0xE600:006 FSoE Slave Frame Elements: CRC_3
• Read only
0xE600:007 FSoE Slave Frame Elements: CRC_4
• Read only
0xE600:008 FSoE Slave Frame Elements: CRC_5
• Read only
0xE600:009 FSoE Slave Frame Elements: CRC_6
• Read only
0xE700:001 FSoE Master Frame Elements: Command
• Read only
0xE700:002 FSoE Master Frame Elements: Connection ID
• Read only
0xE700:003 FSoE Master Frame Elements: CRC_0
• Read only
0xE700:004 FSoE Master Frame Elements: CRC_1
• Read only
0xE901:001 FSoE Connection Communication Parameter: Version
• Read only
0xE901:002 FSoE Connection Communication Parameter: Safety
address
• Read only
0xE901:003 FSoE Connection Communication Parameter:
Connection ID
• Read only
0xE901:004 FSoE Connection Communication Parameter:
Watchdog Time
• Read only
0xE901:006 FSoE Connection Communication Parameter:
Connection Type
• Read only
0 Master
1 Slave
0xE901:007 FSoE Connection Communication Parameter:
Communication Parameter Length
• Read only
0xE901:008 FSoE Connection Communication Parameter:
Application Parameter Length
• Read only
0xEA00:001 FSoE Connection Diagnosis: Connection State
• Read only
0 Reset
1 Session
2 Connection
3 Parameter
4 Data
5 Failsafe
527
Safety functions
Connection to the applications
Safe inputs
528
Safety functions
Connection to the applications
Safe output
529
Safety functions
Connection to the applications
Control signals
530
Safety functions
Connection to the applications
Control signals
531
Safety functions
Connection to the applications
Status signals
532
Safety functions
Connection to the applications
Status signals
533
Safety functions
Connection to the applications
Status signals
534
Safety functions
Connection to the applications
Status signals
535
Safety functions
Safe parameter setting
Safety address
536
Safety functions
Response times
ti
S t1 t2
t3 μC t5 SF tbr SBC
t=0
tps
t4
μC
537
Safety functions
Response times
538
Safety functions
Response times
Example
• After an event at a safe input, the message is fed back to the integrated safety technology
via the safety PLC.
• The integrated safety technology then triggers a safety function.
• The maximum response time to the event is then calculated to:
- tmax = t1 + t2 + t3 + max (F_WD_Time; tps + t4 + tps + t5)
- Include the times of the safety functions in the calculation, e.g. for SS1 the stopping
time until STO is active. 0x2894:001
539
Safety functions
Diagnostics
LED status display
18.27 Diagnostics
540
Safety functions
Diagnostics
LED status display
The parameter set transfer is aborted if the response time of 2.5 seconds is
exceeded.
The parameter set transfer must be repeated.
RDY I
RDY
ERR 0
t
S82
I
S82
0
t
541
Safety functions
Diagnostics
Event history
542
Safety functions
Diagnostics
Event history
Parameter
Address Name / setting range / [default setting] Information
0x2130:001 Event history: Current error type Error type of the current event in 0x2130:002
• Read only
0 No error 4Error types ^ 561
1 Warning
2 Trouble
0x2130:002 Event history: Internal event 1 Currently active event
• Read only
Bit 0
0x2130:003 Event history: Internal event 2 Second most recent stored event
• Read only
Bit 0
0x2130:004 Event history: Internal event 3 ...
• Read only
Bit 0
0x2130:005 Event history: Internal event 4 ...
• Read only
Bit 0
0x2130:006 Event history: Internal event 5 ...
• Read only
Bit 0
0x2130:007 Event history: Internal event 6 ...
• Read only
Bit 0
0x2130:008 Event history: Internal event 7 ...
• Read only
Bit 0
0x2130:009 Event history: Internal event 8 ...
• Read only
Bit 0
0x2130:010 Event history: Internal event 9 ...
• Read only
Bit 0
0x2130:011 Event history: Internal event 10 ...
• Read only
Bit 0
0x2130:012 Event history: Internal event 11 ...
• Read only
Bit 0
0x2130:013 Event history: Internal event 12 ...
• Read only
Bit 0
0x2130:014 Event history: Internal event 13 ...
• Read only
Bit 0
0x2130:015 Event history: Internal event 14 ...
• Read only
Bit 0
0x2130:016 Event history: Internal event 15 ...
• Read only
Bit 0
0x2130:017 Event history: Internal event 16 Oldest stored event
• Read only
Bit 0
543
Safety functions
Diagnostics
Diagnostic parameters
544
Diagnostics and fault elimination
LED status display
Link
BUS-RDY
Activity
Link
BUS-ERR
Activity
RDY L/A
ERR X236
RUN
L/A
X237
X16
The description of the network-specific "BUS RDY" and "BUS ERR" LEDs can be found in
chapters 4LED status display ^ 425
"RDY" LED (blue) "ERR" LED (red) Status/meaning
Off Off Supply voltage not available.
Initialisation in progress (inverter is being started.)
On On
Safe torque off (STO) active. The inverter has been inhibited by the integrated safety system.
Off
Blinks (1 Hz) 4Safe torque off (STO) ^ 464
Inverter inhibited, error active.
Blinks (1 Hz) On 4Error handling ^ 561
Inverter enabled.
Off
On Motor rotates according to the specified setpoint or quick stop is active.
Firmware update active.
4Update device firmware ^ 443
Both LEDs are blinking in a rapidly alternating
mode
"Visual tracking" function is active.
4Optical device identification ^ 430
Both LEDs are blinking in a very rapidly
synchronous mode
545
Diagnostics and fault elimination
Logbook
19.2 Logbook
With the logbook, the controller has access to the last 32 messages of the inverter.
• The logbook is saved persistently in the inverter.
• The logbook has a ring buffer structure:
• As long as free memory is available in the logbook, a message is entered following the
next free memory unit.
• When all memory units are occupied, the oldest message is deleted for a new
message.
• Always the most recent messages remain available.
• On the basis of the "Diag code" (32-bit word) of each individual message it can be seen
which axis the message refers to.
Preconditions
The logbook can only be accessed
• via the user interface of »EASY Starter« ("Diagnostics" tab) or
• via network.
Details
In contrast to the error history buffer, the logbook additionally protocols the following events:
• Fault messages
• Change-over from normal to setup mode (and vice versa)
• Execution of device commands
• Avoidance of safety functions
The logbook entries are saved persistently in the inverter. If all 32 memory units are occupied,
the oldest entry is deleted for a new entry. By means of the "Delete logbook" device
command, all logbook entries can be deleted.
Accessing the logbook with »EASY Starter«
1. Select the inverter on the left side in the »EASY Starter« device list.
2. Change to the "Diagnostics" tab.
3. Click the icon to open the LEM logbook.
Observe that the logbook only presents a snapshot at the time the data is read out. If a new
event occurs, the logbook must be read out again so that the new event becomes visible.
Accessing the logbook via network
The logbook can also be accessed via network from a higher-level controller or a visualisation.
The structure of the diagnostic messages complies with the "ETG.1020" standard of the
EtherCAT Technology Group (ETG).
Parameter
Address Name / setting range / [default setting] Information
0x2022:015 Device commands: Delete logbook • When the device command has been executed successfully, the value
0 is shown.
• Do not switch off the supply voltage during the deletion process and
do not unplug the memory module!
0 Off / ready Only status feedback
1 On / start
2 In progress Only status feedback
3 Action cancelled
4 No access
5 No access (Device disabled)
546
Diagnostics and fault elimination
Diagnostic parameters
547
Diagnostics and fault elimination
Diagnostic parameters
Parameter
Address Name / setting range / [default setting] Information
0x2030 CRC parameter set Display of the checksum of the parameter set.
• Read only The checksum is formed without the parameters of the technology
applications.
• Each parameter set has an individual checksum (CRC32) that is
created from the settings of all storable indices (P-flag) of the
parameter set. If a setting changes, the checksum changes as well.
• Cyclic redundancy check (CRC): By comparing the checksums of
parameter sets, you can check whether the parameter sets are
identical or not.
• If the checksum is identical with the checksum of the parameter set
file saved in the Controller, the parameter set file does not need to be
written into the inverter.
0x2B0B Frequency setpoint Display of the current frequency setpoint. The frequency setpoint is
• Read only: x.x Hz internally transferred to the motor control (based on scaling and ramp
generator).
0x2D4F Motor utilisation (i²xt) Display of the current thermal motor utilisation.
• Read only: x %
0x2DA2:001 Output power: Effective power Display of the active output power for an energy analysis in the
• Read only: x.xxx kW respective application.
0x2DA3:003 Output energy: Overall energy Display of the energy balance:
-21474836.47 ... [0.00] ... 21474836.47 kWh • Positive values: Energy consumed
• Negative values: Generated energy
0x2DA3:003 = 0 resets the energy balance.
When replacing a device, the value of the old device can be adopted as
the starting value for the new device.
0x2DD0:001 Field values: Actual value Display of the actual current flow value.
• Read only: x %
0x2DD0:002 Field values: Setpoint value Display of the setpoint flow value.
• Read only: x %
0x2DD1:001 Motor currents: Actual D-current (id) Display of the actual D current.
• Read only: x.xx A
0x2DD1:002 Motor currents: Actual Q-current (iq) Display of the actual Q current.
• Read only: x.xx A
0x2DD1:003 Motor currents: Setpoint D-current (id) Display of the setpoint D current.
• Read only: x.xx A
0x2DD1:004 Motor currents: Setpoint Q-current (iq) Display of the setpoint Q current.
• Read only: x.xx A
0x2DD1:005 Motor currents: Motor current (Ieff) Display of the effective motor current.
• Read only: x.xx A
0x2DD2 Target position interpolated Display of the interpolated position setpoint.
• Read only: x pos. unit
0x2DD3:001 Speed setpoints: Speed setpoint Display of the speed setpoint value 1.
• Read only: x rpm
0x2DD3:002 Speed setpoints: Speed setpoint 2 Display of the speed setpoint value 2.
• Read only: x rpm
0x2DD3:003 Speed setpoints: Speed setpoint limited Display of the limited speed setpoint.
• Read only: x rpm
0x2DD4:001 Speed controller output signals: Output signal 1 Display of the output signal 1 from the speed controller.
• Read only: x.x %
0x2DD4:002 Speed controller output signals: Output signal 2 Display of the output signal 2 from the speed controller.
• Read only: x.x %
0x2DD6:001 Torque filter cascade: Starting value Display of the start value.
• Read only: x.x %
0x2DD6:002 Torque filter cascade: Notch filter 1 input value Display of the input value for notch filter 1.
• Read only: x.x %
0x2DD6:003 Torque filter cascade: Notch filter 2 input value Display of the input value for notch filter 2.
• Read only: x.x %
0x2DD6:004 Torque filter cascade: Torque setpoint filtered Display of the filtered torque setpoint value.
• Read only: x.x %
0x2DD7:001 Voltage values: Actual voltage (motor voltage limit) Display of the current motor voltage limit.
• Read only: x.x V
548
Diagnostics and fault elimination
Diagnostic parameters
549
Diagnostics and fault elimination
Diagnostic parameters
Inverter diagnostics
550
Diagnostics and fault elimination
Diagnostic parameters
Inverter diagnostics
Parameter
Address Name / setting range / [default setting] Information
0x2010:001 Device event monitor: EreignisortEvent location
• Read only
0 No error
1 Functional safety
4 Basic settings
5 Communication
6 Kinematics
7 Motion
8 Technology application
0x2010:002 Device event monitor: Event type
• Read only
0 No response
1 Fault > CiA402
2 Warning
11 Information
13 Warning locked
15 Trouble > logbook only
16 Trouble
18 Fault > logbook only
19 Fault > Application quick stop > Quick stop
20 Fault > inverter quick stop > quick stop
21 Fault > inverter quick stop > inverter
disabled
23 Fault
0x2010:003 Device event monitor: Event status
• Read only
0 No event active
1 Reset possible
2 Reset not possible
0x2010:005 Device event monitor: Number of current event
• Read only
Bit 0
0x2010:006 Device event monitor: Time stamp of current event
• Read only: x ns
0x2012:001 Device information: SD card status
• Read only
0 No SD card connected
1 SD card connected
0x2012:002 Device information: Application Credit available
• Read only
0x2013:001 Application information: Active application
• Read only
0 CiA 402
1 "CiA 402 advanced" technology application
5
10 "Speed Control" technology application
20 "Table Positioning" technology application
40 "Electronic Gearbox" technology application
41 "Sync and Correction" technology
application
50 "Winder Dancer" technology application
51 "Winder Tension" technology application
100 "User" technology application
0x2013:002 Application information: Application Credit required
• Read only
551
Diagnostics and fault elimination
Diagnostic parameters
Inverter diagnostics
552
Diagnostics and fault elimination
Diagnostic parameters
Motor diagnostics
553
Diagnostics and fault elimination
Diagnostic parameters
Network diagnostics
554
Diagnostics and fault elimination
Diagnostic parameters
Network diagnostics
Parameter
Address Name / setting range / [default setting] Information
0x231F:001 Communication module ID: Active module ID Display of the network options currently configured in the device.
• Read only
48 No network
67 CANopen
71 EtherNet/IP
82 PROFINET
84 EtherCAT
0x231F:002 Communication module ID: Module ID connected Display of the network options currently available in the device.
• Read only
48 No network
67 CANopen
71 EtherNet/IP
82 PROFINET
84 EtherCAT
0x24E7:001 EtherCAT input data: Input data 1
0 ... [] ... 4294967295
0x24E7:002 EtherCAT input data: Input data 2
0 ... [] ... 4294967295
0x24E7:003 EtherCAT input data: Input data 3
0 ... [] ... 4294967295
0x24E7:004 EtherCAT input data: Input data 4
0 ... [] ... 4294967295
0x24E7:005 EtherCAT input data: Input data 5
0 ... [] ... 4294967295
0x24E7:006 EtherCAT input data: Input data 6
0 ... [] ... 4294967295
0x24E7:007 EtherCAT input data: Input data 7
0 ... [] ... 4294967295
0x24E7:008 EtherCAT input data: Input data 8
0 ... [] ... 4294967295
0x24E7:009 EtherCAT input data: Input data 9
0 ... [] ... 4294967295
0x24E7:010 EtherCAT input data: Input data 10
0 ... [] ... 4294967295
0x24E7:011 EtherCAT input data: Input data 11
0 ... [] ... 4294967295
0x24E7:012 EtherCAT input data: Input data 12
0 ... [] ... 4294967295
0x24E7:013 EtherCAT input data: Input data 13
0 ... [] ... 4294967295
0x24E7:014 EtherCAT input data: Input data 14
0 ... [] ... 4294967295
0x24E7:015 EtherCAT input data: Input data 15
0 ... [] ... 4294967295
0x24E7:016 EtherCAT input data: Input data 16
0 ... [] ... 4294967295
0x24E8:001 EtherCAT output data: Output data 1
• Read only
0x24E8:002 EtherCAT output data: Output data 2
• Read only
0x24E8:003 EtherCAT output data: Output data 3
• Read only
0x24E8:004 EtherCAT output data: Output data 4
• Read only
0x24E8:005 EtherCAT output data: Output data 5
• Read only
0x24E8:006 EtherCAT output data: Output data 6
• Read only
555
Diagnostics and fault elimination
Diagnostic parameters
Network diagnostics
Related topics
4Configuring the network ^ 309
556
Diagnostics and fault elimination
Diagnostic parameters
I/O diagnostics
557
Diagnostics and fault elimination
Diagnostic parameters
I/O diagnostics
Related topics
4Configure digital inputs ^ 298
4Configure digital outputs ^ 303
558
Diagnostics and fault elimination
Diagnostic parameters
Diagnostics of the application
Related topics
4Configure analog inputs ^ 301
559
Diagnostics and fault elimination
Diagnostic parameters
Device identification
560
Diagnostics and fault elimination
Error handling
Error types
561
Diagnostics and fault elimination
Error handling
Error reset
Notes:
• Certain errors can only be reset by mains switching.
• Certain errors (e. g. earth fault or short circuit of the motor phases) may cause a blocking
time. In this case, the error can be reset only after the blocking time has elapsed. An active
blocking time is displayed via bit 14 in the inverter status word 0x2831.
The "Error codes, causes and remedies" table gives the blocking time (if available) for each
error. This table also shows whether mains switching is required for the error reset. ^ 563
562
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
563
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
564
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
565
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
566
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
567
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
568
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
569
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
570
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
571
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
572
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
573
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
574
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
575
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
576
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
577
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
578
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
579
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
580
Diagnostics and fault elimination
Error codes, causes and remedies
Error code overview
581
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
582
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
4353 0x1101 Test-Mode - More Application Credit required, application is starting delayed
583
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
4354 0x1102 Load default setting - Parameter value could not be written
584
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
585
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
586
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5030 0x13A6 PRJ - Mismatch of bus configuration and number of connected slaves
5033 0x13A9 PRJ - Configurator error - cyclic commands are missing in master XML file
5034 0x13AA PRJ - AL_STATUS register read command is missing in master XML file
587
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5038 0x13AE SLV - At least one EtherCAT command is missing in the received frame
5040 0x13B0 CTRL - IOCTL EC_IOCTL_DC_LATCH_REQ_LTIMVALS not possible in DC Latching auto read mode
5041 0x13B1 SLV - Auto increment address - increment mismatch (slave missing)
5042 0x13B2 CTRL - Slave in invalid state, e.g. not in OP (API not callable in this state)
5043 0x13B3 SLV - Fixed station address lost or slave missing - FPRD to AL_STATUS failed
5044 0x13B4 PRJ - Too many cyclic commands in XML configuration file
588
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5064 0x13C8 CoE - SDO Abort 'Toggle bit not alternated (0x05030000)'
589
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5066 0x13CA CoE - SDO Abort 'Client/server command specifier not valid or unknown (0x05040001)'
5067 0x13CB CoE - SDO Abort 'Invalid block size (block mode only) (0x05040002)'
5068 0x13CC CoE - SDO Abort 'Invalid sequence number (block mode only) (0x05040003)'
5069 0x13CD CoE - SDO Abort 'CRC error (block mode only) (0x05040004)'
5072 0x13D0 CoE - SDO Abort 'Attempt to read a write only object (0x06010001)'
5073 0x13D1 CoE - SDO Abort 'Attempt to write a read only object (0x06010002)'
590
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5074 0x13D2 CoE - SDO-Abort 'Object does not exist in the object dictionary (0x06020000)'
5075 0x13D3 CoE - SDO Abort 'Object cannot be mapped to the PDO (0x06040041)'
5076 0x13D4 CoE - SDO Abort 'Number and length of objects to be mapped exceed PDO length (0x06040042)'
5078 0x13D6 CoE - SDO Abort 'General internal incompatibility in the device (0x06040047)'
5079 0x13D7 CoE - SDO Abort 'Access failed due to an hardware error (0x06060000)'
5080 0x13D8 CoE - SDO Abort 'Data type or length of service parameters do not match (0x06070010)'
5081 0x13D9 CoE - SDO Abort 'Data type does not match, service parameter too high (0x06070012)'
5082 0x13DA CoE - SDO Abort 'Data type does not match, service parameter too low (0x06070013)'
591
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5083 0x13DB CoE - SDO Abort 'Subindex does not exist (0x06090011)'
5084 0x13DC CoE - SDO Abort 'Write access - Parameter value exceeds limits (0x06090030)'
5085 0x13DD CoE - SDO Abort 'Write access - Parameter value too high (0x06090031)'
5086 0x13DE CoE - SDO Abort 'Write access - Parameter value too low (0x06090032)'
5087 0x13DF CoE - SDO Abort 'Maximum value less than minimum value (0x06090036)'
5089 0x13E1 CoE - SDO Abort 'Data cannot be transferred to the application/stored in the application (0x08000020)'
5090 0x13E2 CoE - SDO Abort 'Local control - 'Data cannot be transferred to the application/stored in the application (0x08000021)'
5091 0x13E3 CoE- SDO Abort 'Actual device state - Data cannot be transferred to the application/stored in the application (0x08000022)'
592
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5092 0x13E4 CoE - SDO Abort 'Object dictionary - Dynamic generation fails or object dictionary is missing (0x08000023)'
593
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
594
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5116 0x13FC PRJ - Invalid input offset in cyc cmd, please check InputOffs
5117 0x13FD PRJ - Invalid output offset in cyc cmd, please check OutputOffs
595
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5387 0x150B RAP - Connecting 2nd server denied, multi server support is disabled
5449 0x1549 DCM - Init function not called or call not successful
596
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5453 0x154D DCM - Hardware layer - Error while modifying the timer
597
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
598
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
599
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
600
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5552 0x15B0 Redundant operation - Ethernet cable is missing at 2nd EtherCAT interface
601
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
602
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
603
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
604
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
605
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5722 0x165A Wrong response on 'configured fix address request' for slave
606
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
5733 0x1665 ecatSetTargetState cannot set EtherCAT master into target state, master is busy (time-out)
607
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
608
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
609
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
610
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
6244 0x1864 Master - Set 'Operational' failed, bus cycle and DC different
611
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
612
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
6301 0x189D MMC - 'Modular Machine Configuration' is active, EtherCAT master is controlled by L_ETC_MMCController
6308 0x18A4 MMC - Devices not sorted in ascending order or devices missing
613
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
6318 0x18AE MMC - Address assignment error, less slaves connected than configured
6319 0x18AF MMC - Address assignment error, more slaves connected than configured
614
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
6326 0x18B6 MMC - Slave ident error, slave ident data failed
6327 0x18B7 MMC - Service state cannot be changed, set bus to 'INIT' first
615
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
9088 0x2380 Trouble - utilization of the power section (ixt) too high
9089 0x2381 Warning - Utilization of the power section (ixt) too high
Related topics
4Device overload monitoring (ixt) ^ 442
616
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Device overload monitoring (ixt) ^ 442
9093 0x2385 Parameterized max. motor current > max. device current
Related topics
4Imax controller ^ 263
617
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Mains voltage ^ 44
4Brake energy management ^ 444
Related topics
4Mains voltage ^ 44
618
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
17010 0x4272 Invalid deceleration ramp for stop function (lrStopDec <= 0)
619
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
620
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
621
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
17107 0x42D3 Invalid parameter setting of the cross cutter for cutting operation
622
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
17125 0x42E5 Position of the slave axis is greater than the upper limit set
17126 0x42E6 Position of the slave axis is smaller than the lower limit set
623
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
17127 0x42E7 Target position is greater than the upper limit set
624
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
17165 0x430D Actual dancer position greater than maximum dancer position
Related topics
4Motor temperature monitoring ^ 287
625
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
626
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
627
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
628
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
629
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
630
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20012 0x4E2C SDO access - Invalid mailbox commands in current slave state
20015 0x4E2F SDO access - All channels for SDO request busy
20022 0x4E36 SDO - AbortCode 0x05040001 'Client/server command specifier not valid or unknown'
20023 0x4E37 SDO - AbortCode 0x05040002 'Invalid block size (block mode only)'
20024 0x4E38 SDO - AbortCode 0x05040003 'Invalid sequence number (block mode only)'
631
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20025 0x4E39 SDO - AbortCode 0x05040004 'CRC error (block mode only)'
20028 0x4E3C SDO - AbortCode 0x06010001 'Attempt to read a write only object'
20029 0x4E3D SDO - AbortCode 0x06010002 'Attempt to write a read only object'
20030 0x4E3E SDO - AbortCode 0x06020000 'Object does not exist in the object dictionary'
20031 0x4E3F SDO - AbortCode 0x06040041 'Object cannot be mapped to the PDO'
20032 0x4E40 SDO - AbortCode 0x06040042 'Number and length of objects to be mapped exceed PDO length'
632
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20034 0x4E42 SDO - AbortCode 0x06040047 'General internal incompatibility in the device'
20035 0x4E43 SDO - AbortCode 0x06060000 'Access failed due to an hardware error'
20036 0x4E44 SDO - AbortCode 0x06070010 'Data type or length of service parameters do not match'
20037 0x4E45 SDO - AbortCode 0x06070012 'Data type does not match, service parameter too high'
20038 0x4E46 SDO - AbortCode 0x06070013 'Data type does not match, service parameter too low'
20040 0x4E48 SDO - AbortCode 0x06090030 'Write access - Parameter value exceeds limits'
20041 0x4E49 SDO - AbortCode 0x06090031 'Write access - Parameter value too high'
633
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20042 0x4E4A SDO - AbortCode 0x06090032 'Write access - Parameter value too low'
20043 0x4E4B SDO - AbortCode 0x06090036 'Maximum value less than minimum value'
20045 0x4E4D SDO - AbortCode 0x08000020 'Data cannot be transferred to the application/stored in the application'
20046 0x4E4E SDO - AbortCode 0x08000021 'Local control - 'Data cannot be transferred to the application/stored in the application'
20047 0x4E4F SDO - AbortCode 0x08000022 Actual device state - Data cannot be transferred to the application/stored in the application'
20048 0x4E50 SDO - AbortCode 0x08000023 'Object dictionary - Dynamic generation fails or object dictionary is missing'
634
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
635
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
636
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
637
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20334 0x4F6E MoveAbsolute - Movement cannot be executed with the specified parameters
20335 0x4F6F MoveAbsolute - Velocity - Specified value exceeds parameterized maximum value
638
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20336 0x4F70 MoveAbsolute - Acceleration - Specified value exceeds parameterized maximum value
20337 0x4F71 MoveAbsolute - Jerk - Specified value exceeds parameterized maximum value
20344 0x4F78 MoveAdditive - Movement cannot be executed with the specified parameters
20345 0x4F79 MoveAdditive - Velocity - Specified value exceeds parameterized maximum value
639
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20346 0x4F7A MoveAdditive - Acceleration - Specified value exceeds parameterized maximum value
20347 0x4F7B MoveAdditive - Jerk - Specified value exceeds parameterized maximum value
20354 0x4F82 MoveContinuousAbsolute - Movement cannot be executed with the specified parameters
20355 0x4F83 MoveContinuousAbsolute - Velocity - Specified value exceeds parameterized maximum value
640
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20356 0x4F84 MoveContinuousAbsolute - Acceleration - Specified value exceeds parameterized maximum value
20357 0x4F85 MoveContinuousAbsolute - Jerk - Specified value exceeds parameterized maximum value
20364 0x4F8C MoveContinuousRelative - Movement cannot be executed with the specified parameters
20365 0x4F8D MoveContinuousRelative - Velocity - Specified value exceeds parameterized maximum value
641
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20366 0x4F8E MoveContinuousRelative - Acceleration - Specified value exceeds parameterized maximum value
20367 0x4F8F MoveContinuousRelative - Jerk - Specified value exceeds parameterized maximum value
20374 0x4F96 MoveRelative - Movement cannot be executed with the specified parameters
20375 0x4F97 MoveRelative - Velocity - Specified value exceeds parameterized maximum value
642
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20376 0x4F98 MoveRelative - Acceleration - Specified value exceeds parameterized maximum value
20377 0x4F99 MoveRelative - Jerk - Specified value exceeds parameterized maximum value
20384 0x4FA0 MoveSuperImposed - Movement cannot be executed with the specified parameters
20385 0x4FA1 MoveSuperImposed - Velocity - Specified value exceeds parameterized maximum value
643
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20386 0x4FA2 MoveSuperImposed - Acceleration - Specified value exceeds parameterized maximum value
20387 0x4FA3 MoveSuperImposed - Jerk - Specified value exceeds parameterized maximum value
20394 0x4FAA MoveVelocity - Movement cannot be executed with the specified parameters
20395 0x4FAB MoveVelocity - Velocity - Specified value exceeds parameterized maximum value
644
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20396 0x4FAC MoveVelocity - Acceleration - Specified value exceeds parameterized maximum value
20397 0x4FAD MoveVelocity - Jerk - Specified value exceeds parameterized maximum value
20406 0x4FB6 Halt - Acceleration - Specified value exceeds parameterized maximum value
20407 0x4FB7 Halt - Jerk - Specified value exceeds parameterized maximum value
645
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20416 0x4FC0 Stop - Acceleration - Specified value exceeds parameterized maximum value
20417 0x4FC1 Stop - Jerk - Specified value exceeds parameterized maximum value
646
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
647
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
648
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
649
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
650
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
651
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20600 0x5078 Set values greater than the parameterized maximum values
20602 0x507A Position difference per task cycle greater than half the cycle length
652
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
20652 0x50AC Initialization - Cycle time of the fastest task too high
653
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
654
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
655
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
656
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
657
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
658
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
659
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
660
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
661
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
662
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
663
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
664
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
665
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Analog input 1 ^ 301
666
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
29569 0x7381 HIPERFACE motor encoder - wrong absolute value because motor speed is too high
29571 0x7383 HIPERFACE load encoder/master encoder - wrong absolute value because motor speed is too high
667
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
668
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
669
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
670
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
671
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
672
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
673
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
674
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Motor speed monitoring ^ 291
675
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Motor phase failure detection ^ 290
Related topics
4Motor phase failure detection ^ 290
Related topics
4Motor phase failure detection ^ 290
676
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
65300 0xFF14 Not permitted in state 'operation enabled' or 'quick stop active'
65301 0xFF15 No HIPERFACE absolute value encoder as motor encoder connected - command cannot be executed
677
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
65303 0xFF17 Connected HIPERFACE motor encoder is not supported - command cannot be executed
65307 0xFF1B Connected HIPERFACE load encoder/master encoder is not supported - command cannot be executed
65308 0xFF1C No resolver as load encoder/master encoder connected - command cannot be executed
678
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
65309 0xFF1D No HIPERFACE absolute value encoder as load encoder/master encoder connected - command cannot be executed
Related topics
4Holding brake control ^ 241
679
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
Related topics
4Use of a brake resistor ^ 445
680
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
681
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
682
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
683
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
684
Diagnostics and fault elimination
Error codes, causes and remedies
Causes and remedies
685
Diagnostics and fault elimination
Error codes, causes and remedies
Extended Safety - Parameter set plausibility errors
686
Diagnostics and fault elimination
Error codes, causes and remedies
Extended Safety - Parameter set plausibility errors
1 If SD-In1 is deactivated, SD-In1 must not be parameterized as a source for any function.
2 If SD-In2 is deactivated, SD-In2 must not be parameterized as a source for any function.
3 If SD-In3 is deactivated, SD-In3 must not be parameterized as a source for any function.
4 If SD-In4 is deactivated, SD-In4 must not be parameterized as a source for any function.
5 If no safety bus is parameterized, no S-Bus bit may be parameterized as source for a function.
6 If no motor encoder is parameterized, no function requiring an encoder may be parameterized.
7 If cascading is parameterized:
• SD-In4 must be parameterized as an active sensor.
• SSE must be parameterized to STO via SD-In4.
• The input delay for SD-In4 must be ≤10 ms.
• The restart after STO must be "acknowledged".
• SD-Out1 must not be controlled via S-Bus.
8 If a resolver is parameterized as motor encoder, max. 10000 rpm divided by the number of pole pairs of the resolver may be
set as speed value due to the system.
9 If SS1 is parameterized so that STO is triggered after reaching n = 0, the delay time "STO after n = 0" must be less than or
equal to the stopping time.
10 If OMS is used via the S-Bus, "OMS: Function at LOW level" must be equal to "Normal operation", because a level inversion
on the S-Bus has no effect.
11 If OMS is used via S-Bus, at least one stop function must also be parameterized via S-Bus to switch to the safe state in the
event of bus failure.
12 If no motor encoder system is parameterized, the delay time "STO after n = 0" must be zero.
13 The lower position limit for PDSS must be less than or equal to the upper position limit for PDSS.
14 The lower SCS limit for PDSS must be less than or equal to the upper SCS limit.
15 The lower position limit for SLP must be less than or equal to the upper position limit for SLP.
16 The lower position limit for SCA must be less than or equal to the upper position limit for SCA.
17 The lower diagnostic position for SHom must be less than or equal to the upper diagnostic position.
18 If the parameterized value for the maximum compensated slip is not zero, it must be less than or equal to the tolerance of
the position comparison.
19 If the input source for SHom_Start is deactivated, no function based on an absolute position may be parameterized.
23 If the input source for the SHom diagnostic positions is not deactivated, the lower diagnostic position must be less than or
equal to the upper diagnostic position.
If PDSS is also used, the lower diagnostic position must be greater than the lower position limit and lower SCS limit.
24 If the input source for the SHom diagnostic positions is not deactivated, the upper diagnostic position must be greater than
or equal to the lower diagnostic position.
If PDSS is also used, the upper diagnostic position must be smaller than the upper position limit and upper SCS limit.
25 If no motor encoder system is parameterized, no load encoder system may be parameterized either.
26 If no load encoder system is parameterized, the gearbox factors for numerator and denominator must be set to default
values (100).
The load encoder mounting direction must be parameterized with the setting "Same as motor encoder".
27 If muting (MUT) is parameterized, a password must be assigned.
Valid from safety parameter set V1.1.
29 If the S-Bus is to be hidden via muting (MUT), an S-Bus must also be parameterized.
Valid from safety parameter set V1.1.
30 If SD-In1 is to be hidden via muting (MUT), SD-In1 must also be parameterized.
Valid from safety parameter set V1.1.
31 If SD-In2 is to be hidden via muting (MUT), SD-In2 must also be parameterized.
Valid from safety parameter set V1.1.
32 If SD-In3 is to be hidden via muting (MUT), SD-In3 must also be parameterized.
Valid from safety parameter set V1.1.
33 If SD-In4 is to be hidden via muting (MUT), SD-In4 must also be parameterized.
Valid from safety parameter set V1.1.
34 If the parameter set version is smaller than V1.1, only 0 ... 4 may be set for the S-Bus configuration.
Valid from safety parameter set V1.0.
35 If SD-In1 is deactivated, SD-In1 must not be parameterized for SBC as source.
Valid from safety parameter set V1.1.
36 If SD-In2 is deactivated, SD-In2 must not be parameterized for SBC as source.
Valid from safety parameter set V1.1.
37 If SD-In3 is deactivated, SD-In3 must not be parameterized for SBC as source.
687
Diagnostics and fault elimination
Error codes, causes and remedies
Extended Safety - Parameter set plausibility errors
688
Technical data
20 Technical data
The technical data for the device (dimensions, rated data, standards and
operating conditions) can be found in the associated project planning
document.
689
Appendix
Parameter attribute list
21 Appendix
21.1 Parameter attribute list
The parameter attribute list in particular contains some information required for reading and
writing parameters via network.
The following conventions are used in this documentation for specifying the
parameter address:
• The index is specified as a hexadecimal value.
• The subindex is specified as a decimal value.
• The parameter attribute list contains all parameters of the inverter.
• The parameter attribute list is sorted by addresses (index:subindex) in ascending order.
How to read the parameter attribute list:
Column Meaning
Address Address of the parameter in the object directory. Format: Index:Subindex
Name Parameter name
Default setting Default setting of the parameter
Data type Data type of the parameter:
I8 INTEGER_8 1 byte, with sign
I16 INTEGER_16 2 bytes with sign
I32 INTEGER_32 4 bytes with sign
I64 INTEGER_64 8 bytes with sign
U8 UNSIGNED_8 1 byte without sign
U16 UNSIGNED_16 2 bytes without sign
U32 UNSIGNED_32 4 bytes without sign
U64 UNSIGNED_64 8 bytes without sign
STRING[xx] VISIBLE_STRING ASCII string (with character length xx)
OCTET[xx] OCTET_STRING OCTET string (with xx bytes)
IDX 4 bytes without sign. Is used specially for addressing parameters.
Factor Factor for data transmission via network, depending on the number of decimal positions:
1 no decimal positions
10 1 decimal position
100 2 decimal positions
1000 3 decimal positions
10000 4 decimal positions
A Attributes (combinations of several attributes also possible):
C Setting can only be changed if the inverter is disabled.
E Value is displayed as IP address.
H Value is displayed in hexadecimal form.
T Value is displayed as time.
X Parameter is not displayed in the engineering tools.
M Mapping:
● Mapping permitted.
Mapping not permissible.
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Appendix
Parameter attribute list
691
Appendix
Parameter attribute list
692
Appendix
Parameter attribute list
693
Appendix
Parameter attribute list
694
Appendix
Parameter attribute list
695
Appendix
Parameter attribute list
696
Appendix
Parameter attribute list
697
Appendix
Parameter attribute list
698
Appendix
Parameter attribute list
699
Appendix
Parameter attribute list
700
Appendix
Parameter attribute list
701
Appendix
Parameter attribute list
702
Appendix
Parameter attribute list
703
Appendix
Parameter attribute list
704
Appendix
Parameter attribute list
705
Appendix
Parameter attribute list
706
Appendix
Parameter attribute list
707
Appendix
Parameter attribute list
708
Appendix
Parameter attribute list
709
Appendix
Parameter attribute list
710
Appendix
Parameter attribute list
711
Appendix
Parameter attribute list
712
Appendix
Parameter attribute list
713
Appendix
Parameter attribute list
714
Appendix
Parameter attribute list
715
Appendix
Parameter attribute list
716
Appendix
Parameter attribute list
717
Appendix
Parameter attribute list
718
Appendix
Parameter attribute list
719
Appendix
Parameter attribute list
720
Appendix
Parameter attribute list
721
Appendix
Parameter attribute list
722
Appendix
Parameter attribute list
723
Appendix
Parameter attribute list
724
Appendix
Parameter attribute list
725
Appendix
Parameter attribute list
726
Appendix
Parameter attribute list
727
Appendix
Parameter attribute list
728
Appendix
Glossary
21.2 Glossary
Abbreviation Meaning
AIE Acknowledge In Error, error acknowledgement
AIS Acknowledge In Stop, restart acknowledgement
OFF state Triggered signal status of the sensors
CCF Common Cause Error (also β-value)
EC_FS Error Class Fail Safe
EC_SS1 Error Class Safe Stop 1
EC_SS2 Error Class Safe Stop 2
EC_STO Error Class Safe Torque Off Stop 0
ON state Signal status of the safety sensors in normal operation
FIT Failure In Time, 1 FIT = 10-9 Error/h
FMEA Failure Mode and Effect Analysis
FSoE FailSafe over EtherCAT
GSDML Device description file with PROFINET-specific data to integrate the configuring software of a
PROFINET controller.
HFT Hardware Failure Tolerance
Cat. Category according to EN ISO 13849‑1
OSSD Output Signal Switching Device, tested signal output
PELV Protective Extra Low Voltage
PL Performance Level according to EN ISO 13849‑1
PM Plus−Minus − switched signal paths
PP Plus−Plus − switched signal paths
PS PROFIsafe
PWM Pulse Width Modulation
SCS Safe Creeping Speed
SD−In Safe Digital Input
SD−Out Safe Digital Output
SELV Safety Extra Low Voltage
SFF Safe Failure Fraction
SIL Safety Integrity Level according to EN IEC 61508
729
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