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    ICAI HEMs For IOCL Workshop

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    Nair Yadukrishnan
    The document discusses energy efficient motors in India. It outlines various Indian efficiency standards for 3-phase induction motors and their evolution over time from IE1 to IE4. The benefits of higher efficiency motors include lower electricity consumption and bills, better performance at high temperatures, and reduced greenhouse gas emissions.

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    ICAI HEMs For IOCL Workshop

    Uploaded by

    Nair Yadukrishnan
    17 views26 pages
    The document discusses energy efficient motors in India. It outlines various Indian efficiency standards for 3-phase induction motors and their evolution over time from IE1 to IE4. The benefits of higher efficiency motors include lower electricity consumption and bills, better performance at high temperatures, and reduced greenhouse gas emissions.

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    ICAI HEMs for IOCL Workshop

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    The document discusses energy efficient motors in India. It outlines various Indian efficiency standards for 3-phase induction motors and their evolution over time from IE1 to IE4. The benefits of higher efficiency motors include lower electricity consumption and bills, better performance at high temperatures, and reduced greenhouse gas emissions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views26 pages

    ICAI HEMs For IOCL Workshop

    Uploaded by

    Nair Yadukrishnan
    The document discusses energy efficient motors in India. It outlines various Indian efficiency standards for 3-phase induction motors and their evolution over time from IE1 to IE4. The benefits of higher efficiency motors include lower electricity consumption and bills, better performance at high temperatures, and reduced greenhouse gas emissions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    Energy Efficient Motors

    - Lokesh Sharma

    at Spandan Hall, IOCL Township, Vadodara


    June 07, 2017
    International Copper Association &
    Copper Alliance
    • Leading non profit organization for promoting
    the sustainable use of copper worldwide
    • 26 Copper Alliance Centres World Wide
    • 36 global-level member companies
    Indian Standards - Overview

    Indian government is actively doing energy conservation with the help of


    Indian Standards as under:

    A) IS 325 - Implemented in 1978

    B) IS 8789 - 3 phase Induction Motors efficiency

    C) IS 12615:2004 - Eff2: Improved Efficiency & Eff1: High Efficiency levels

    D) IS 12615:2011 - IE1 as standard efficiency


    IE2 as High efficiency
    IE3 as Premium efficiency

    3
    QUALITY CONTROL ORDER

    | Presentation title and date


    As per this Quality control order by Gov.
    of India, Minimum energy performance
    standards for line operated 3phase
    induction motors in India shall be IE2
    class applicable from 01st Oct 2017

    | Presentation title and date


    EFFICIENCY CLASS OVERVIEW

    | Presentation title and date


    Latest Developments in Indian Standards

    IEC Commercial Motor Technology


    IEC 60034-30-1: 2014

    Motor Technology Changes


    IS325
    IE1

    IE4
    • IS325 is withdrawn & has IE4

    for IE4
    CR MOTOR
    adopted IS/IEC60034-1 CR Motor
    • For all S1 duty motors
    IS12615 is adopted i.e.
    IE2, IE3
    IE2
    IE3

    IE3 PM Motor
    Or SRM –SynR
    Motor
    7
    IS12615:2011
    | Presentation title and date
    LIFE CYCLE COST
    BENEFITS OF ENERGY EFFICIENT
    MOTORS

     Lower electricity consumption, leading to reduced


    electricity bills

     Almost constant efficiency between 65% to 100% load.

     Attractive low payback period

     Better tolerance to thermal and electrical stresses

     Better performance at higher temperature.

     Reduction of ‘Greenhouse Gas’ emissions

    | Presentation title and date


    EFFICIENCY VALUES COMPARISON

    | Presentation title and date


    | Presentation title and date
    SAVINGS & PAYBACK CALCULATOR

    cost benefit analysis.xlsx

    Motor Calculator\motorsoft.exe

    | Presentation title and date


    APPROACH TO AUDIT

     Considering the importance to volume in lower ratings


    and higher efficiency increment, all old lower rating
    motors can be replaced based on “Desk-top audit”

     Considering the larger volumes and moderate increase in


    efficiency, the medium rating motors can be audited and
    replaced based on “ Field efficiency testing”

     Once the purchase decision is made and the new IE2 or


    IE3 motors are procured, then “Beta testing” for energy
    efficiency can be carried out to compare the old & new
    efficiencies on a uniform load
    FIRST STEP
    Comprehensive Motor Inventory
    Client: Power Tariff (RS)
    Class of No of Year of
    Plant Location Tag No Make Sl.No Frame kW Volts Amps Hz PF Eff% rpm Insulation hours per Manufacture

    Decision tool- spare & parts


    management
    SECOND STEP

    Decision Tool- Sizing, relocation, repair…..


    THIRD STEP

    Decision Tool- Retrofit, replacement,


    continuous condition monitoring….
    Efficiency Correction & Estimated savings

    Revised motor efficiency with Stray loss loader as per IEC: 60034-2-1
    Name plate Stary loss at Total loss New stray Revised stray Revised total Revised
    Rated kW
    efficiency (%) 0.5% (kW) (kW) loss SLL loss (kW) loss (kW) Efficiency %
    7.5 87 0.0375 1.121 2.20% 0.165 1.248 85.73

    How to calculate the savings from reduction in input power ?


    The formula for calculating the savings in terms of units/hour is

    Rated output x Load Factor x 1 1


    old Eff new eff

    Example 15 x 75% x (1/0.89 - 1/0.925) = 0.85 Units/hour

    Annual savings 0.85 x 24 hours x 360 days x Rs.3.50 = Rs25704/-

    Estimated energy saving with new IE3 motors


    Annual
    Rated Load Energy No of saving Annual
    Old New Tariff/
    power factor saved- hours/ in saving
    Efficiency Efficiency unit
    kW % kWh year energy in INR
    KwH
    7.5 85.73 90.4 0.75 0.34 7500 2541 6 15246
    CASE STUDY

    IE3 motor- Energy Saving- HUL Pondy.pdf

    | Presentation title and date


    Inputs

    Input with Values


    SAVINGS
    Payback Calculations

    Greenhouse gas(GHG) emissions


    reduction
    Can be Downloaded at
    www.copperindia.org
    Adoption of Energy Efficient Motors

    Saves

    " Energy & Environment“

    | Presentation title and date


    Thank you

    For more information please contact

    Lokesh Sharma – Consultant BW & EEM

    Mobile: + 98245 96061

    Email: [email protected]

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