0D206-DDW-K-150-KA-0013 - 02 - IFC - 20230901 (Fair Up Procedure)

Baleine Phase 2
FPSO Package/FSO Brasilia
BALEINE II FPSO
FPSO/FSO
Heat Straightening Procedure-FPSO/FSO
M.
EX-DE 02 01-09-2023 Issued for Construction I.Bhosle Z. Rankovic F. E.Wahl
Yeddalapalli
M.
EX-DE 01 18-08-2023 Issued for Approval I.Bhosle Z. Rankovic F. E.Wahl
Yeddalapalli
M.
EX-DE 00 26-07-2023 Issued for Review I.Bhosle Z. Rankovic F. E.Wahl
Yeddalapalli
Validity Revision
Status Number Prepared Checked Approved Contractor Company
Date Description
by by by Approved Approved
Revision Index
Company logo and business name LCI Activity Code: Company Document ID:
LCI-CI-2023-0001 540401DBPT01013
Project code: Job N.:
000666
Contractor logo and business name Contractor Document ID:
0D206-DDW-K-150-KA-0013 Rev.
:
Contract N.:5000000427 02
Vendor logo and business name Vendor Document ID:
S11020-DD-000-QP-021 Rev
.:
Drydocks world - Dubai Purchase Order N.: 02
Facility & Sub Facility Description Project and SoW description Scale Sheet of Sheets
5404 - 01 - BALEINE II FPSO FPSO PACKAGE 1:XXX 1 / 28
Document Title Supersedes N.:
Heat Straightening Procedure-FPSO/FSO Superseded by N.:

Plant Area Functional Unit
FPSO/FSO 000
Software: Microsoft Word File Name: 540401DBPT01013 _EXDE02_28
This document is property of Eni Cote D’Ivoire.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company logo Contractor logo Vendor logo Validity Revision
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Company Document ID Contractor Document ID Vendor Document ID

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540401DBPT01013 0D206-DDW-K-150-KA-0013 S11020-DD-000-QP-021
REVISION LIST
00 Issued for Review
01 Issued for Approval
02 Issued for Construction
HOLD RECORD

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TABLE OF CONTENTS
1. SCOPE ....................................................................................................................................................................... 4
2. PURPOSE.................................................................................................................................................................. 4
3. DEFINITIONS .......................................................................................................................................................... 4
4. REFERENCES ......................................................................................................................................................... 6
5. RESPONSIBILITY .................................................................................................................................................. 7
6. EQUIPMENT ............................................................................................................................................................ 8
7. PRINCIPLES OF HEAT STRAIGHTENING ...................................................................................................... 9
8. PROCEDURE ......................................................................................................................................................... 13
9. HEAT STRAIGHTENING GOLDEN RULES: .................................................................................................. 14
10. TYPICAL EXAMPLES ..................................................................................................................................... 15
11. ATTACHEMENT ............................................................................................................................................... 27

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1. SCOPE
1.1 Heat straightening is used for correcting deformations that occur during welding of
constructions. This procedure specifies the manner in which heat straightening can be
carried out and monitored.
1.2 Heat straightening and straightening by mechanical means may only be used on a
case-by-case basis with prior Company approval.
1.3 This procedure is applicable for Baleine Phase 2 FPSO Package.
1.4 This procedure is applicable for carbon steels with maximum temperature 550C.
1.5 Dimensional or straightening corrections after welding by means of local heating are
not allowed for piping. This procedure is applicable only for structural components.
2. Purpose
2.1 To define, monitor and control the method to be used when performing heat
straightening on various welded structures having excessive distortion in order to avoid
deterioration of mechanical properties of material.
3. Definitions
3.1 Neutral Flame: Neutral flame is obtained by burning equal amounts of oxygen and
acetylene (almost exactly one to one ratio) at the tip of a torch. This flame can be
identified by the luminous, well-defined white cone at the torch tip, and fairly long
almost colourless outer envelope, which is blue or orange at its leading edge.
3.2 Oxidising Flame: The oxidizing flame results from burning a mixture which contains
more oxygen than that required for a neutral flame. The outer flame envelope is much
shorter and tends to far out at the end. On the other hand, the neutral and carburizing
envelopes tend to come to a sharp point.
3.3 Reducing Flame: The reducing (or carburizing) flame, is created when the proportion
of acetylene in the mixture is higher than that required to produce the neutral flame. A
reducing flame can be recognized by acetylene feather which exists between the inner
core and the outer envelope. Outer envelope is longer than that of the neutral flame
and is usually much brighter in colour.

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Fig-1
3.4 Acetylene: is a hydrocarbon (C2H2). It is a colour less, flammable gas dissolved in a

solvent. It has a garlic-like odour. It is usually combined with oxygen to intensify the
heat of flame.
3.5 Oxygen: is an odourless, tasteless and colourless gaseous element. The principal
property of oxygen is that it will support combustion. It will combine with other
substances in the production of flame.
3.6 Blowpipes: a device for mixing and burning gases to produce a flame for heating
(welding).
3.7 Nozzle: a device that direct gas to flame or for shielding.
3.8 Gas Cylinder: a portable container (under pressure) used for transportation and
storage of a compressed gas.
3.9 Pressure Regulator: a valve which is attached to the cylinder to control the gas
pressure from the cylinder.
Properties Acetylene Propane
Chemical formula C2H2 C3 H8
Ratio of volume of oxygen to fuel gas 1.2:1 4.3:1
Specific gravity 0.9 1.6
Flame temperature when burned with Oxygen 3100°C 2800°C
Heat Distribution Primary Flame (KJ/m3) 18890 10433
Heat Distribution Secondary Flame (KJ/m3) 35882 85325
Heat Intensity (MJ/m2/s) 61 31
Table: 1 Comparison of Acetylene and Propane

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CONTRACTOR Altera Infrastructure Production AS.

COMPANY Eni Cote D’Ivoire/ENI – E&P Division.
CLASSIFICATION SOCIETY(CS) DNV/ [DNV appointed to ensure conformity with all
necessary requirements to achieve certification or
classification of the Engineering, goods and/or
services of the FPSO].
PROJECT Baleine Phase 2 FPSO Package
SUBCONTRACTOR Company in charge of the Work[Drydocks World
Dubai (DWD-D)]
Sub - Subcontractor Sub-contractor of DDW-D
4. References
4.1 Project Specific WPS’s.
4.2 DNV-OS-C401 July 2021 edition, Fabrication and Testing of Offshore Structures
4.3 540400DOSG01001- Topside and Hull Structural Fabrication Specification
4.4 DNV -OS-B101July 2021 edition, Metallic Materials
4.5 540401DBPT01010- Dimension Control Procedure
4.6 CEN/TR 10347 – Guidance for forming of structural steels in processing.
4.7 AWS D1.1 Structural Welding Code - Steel
4.8 EN 10225 Weldable structural steels for fixed offshore structures
4.9 IACS 47 International Association Of Classification Societies

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5. Responsibility
5.1 Apart from being familiar with this procedure, Heat Straightening activity is mainly
based on hands-on operator experience, and it will require time to gain the skill.
Department Manager will maintain the list of Operators trained and authorized by him
to perform heat straightening.
5.2 It is responsibility of Supervisor in charge to allocate heat straightening work only to the
operator who has the necessary skills and experience. Operator must be well aware of
how the work piece will react to heating and how shrinkage forces can be utilized in the
best manner for straightening.
5.3 It is the responsibility of Supervisor in charge to ensure that methodology described in

this procedure is clearly communicated to operator and strictly adhered to. Also,
Supervisor will communicate to operator all relevant information for specific location
(material grade, supply condition, thickness, dimensional tolerances, flame
characteristics, temperature control, and use of water for cooling).
5.4 It is responsibility of Supervisor in charge to communicate reasonably in advance to

QC Inspector all heat straightening activities for possible surveillance and verification of
adherence to procedure.
5.5 QC inspector shall communicate to client for all heat straightening activities for possible
surveillance in accordance with ITP and verification of adherence to procedure.

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6. Equipment
6.1 General view of heating equipment is shown in Fig-2:
Fig-2
6.2 Blowpipes with single or multi-flame heat configurations (2 nozzle, 3 nozzle and 5
nozzle) can be used as shown `typical in Fig-3 and Fig-4. Selection of nozzle type shall
be based on level of distortion and configuration of job. In general, multiple nozzles are
recommended where distortion levels are higher and where larger areas requires
distortion correction.
Fig-3 Fig-4

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6.3 Temperature Crayons / Thermometers
6.4 Measuring Tape
6.5 Hydraulic Jacks
6.6 Temporary Aids
6.7 Total Station

Note: Gas cutting torches shall not be used for heat straightening
7. Principles Of Heat Straightening
7.1 Heat straightening is based on physical principle that metals expand when heated and
contracts when cooled. If expansion is restricted, compressive stresses build up and
result in plastic deformations if temperatures are high enough. Upon cooling, the plastic
deformations remains. Important parameters for heat straightening are material type,
grade and condition of supply, material thickness, coefficient of thermal expansion,
thermal conductivity and level of structure restrain. Based on those inputs following
aspects shall be defined: flame type, nozzle size and number of nozzles, maximum
temperature allowed, flame distance, heating pattern and possible application of
external restrain.
7.2 Since principle of heat straightening is rapid heating of local well-defined section of
structure and bearing in mind natural tendency of immediate heat dissipation due to
thermal conductivity of metals, oxy-acetylene flame is used for this purpose. It is very
important that pure oxygen is used because compressed air or suction air will
drastically reduce speed of heating. Oxygen pressure shall be 4 - 5 bar.
Fig-5

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Fig-6 Fig-7
7.3 Flame distance from surface to be heated is very important parameter and shall be
maintained in a required distance to avoid any possible damage of material properties.
In general, contact flame cone shall be used for most of applications or cone max. 4
mm away from the plate surface. Standoff or impinging flame cone can be applied for
some specific applications, after consultation with Welding Engineer.
Fig-8
7.4 The cooling medium and whether accelerated cooling is applied depends on material.
Cooling with water or compressed air after heating does not increase success rate of
straightening operation. It merely accelerates straightening operation. However,
additional cooling of adjacent areas during heating process positively influences
upsetting and enhances the straightening effect. Accelerated cooling may be
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performed. (Avoid water flow more than 3l/min. and less than 120mm behind of flame
torch).
7.5 The part to be heated for straightening shall be substantially free of stress and from
external forces, except those stresses resulting from the mechanical straightening
method used in conjunction with the application of heat.
7.6 Temperature control during heat straightening process is one of the most critical
aspects in heat straightening process due to its effect on mechanical properties of
material. Considering relatively high thermal conductivity of all metals, it is very
important to define stages, locations and methods of surface temperature monitoring.
Operator shall continuously monitor the material surface color of heated zone during
the heating process in order to assess current material temperature (refer the color
chart given in the Fig. 13). Direct flame application phase is called short superficial
heating, and, for carbon steels, surface temperature shall be ≤550°C (slightly red
color). After flame is removed from the heated zone, temperature crayons or digital
pyrometers shall be used for temperature measurement.
7.7 If temperature crayons are used, first closest temperature to that maximum allowed
shall be selected, and the crayon should not melt during checking of plate surface
temperature.
7.8 The size of nozzle should be selected according to the thickness and type of material.
Below Table 2 can be used as a guidance:
Table 2

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7.9 Constant progress of the blowpipe at the correct speed for the size of nozzle selected
can be maintained by observation of the heat zones formed by the individual nozzle.
Fig-9 below indicates the desired heat pattern. The gap between the heat zones begins
approx. at 1/3 width of the heat zone itself.
Fig-9
7.10 When the heat input is insufficient the gap between the heat zones is wider than the
width of heat zone and this indicates that the speed is too high, see Fig-10
Fig-10
7.11 When the heat input is excessive the gap between heat zones will not exist with heat
zones overlapping and this indicates that the speed is too low, see Fig-11.
Fig-11
7.12 Heat bands should be approx. 100mm long on a 4 - 6mm thick plate and approx.
250mm long on an 8 - 12mm thick plate.
7.13 The distance between the heat bands should be approx. 100mmm to 250mm
depending upon the plate thickness.
Fig-12
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8. PROCEDURE
8.1 Before starting the job identify the areas to be straightened.
8.2 Using chalk, mark off the locations and width of heat shots.
8.3 Set up heating equipment.
8.4 Ignite the torch and adjust the same to achieve required flame characteristic (neutral,
oxidizing or carburizing), as recommended in Table 2.
8.5 Start heating on the selected area. Measure the temperature of heated areas using
digital pyrometer or temperature crayons.
8.6 Maximum allowable temperature for heat straightening shall be as per the Table 3.
Item Standard Limit Remarks
Conventional
Process Water cooling just
Under 650 °C
AH32-EH32 & after heating
AH36-EH36
TMCP type Air cooling after
AH36-DH36 Under 900°C
heating
(Ceq.>0.38%)
Air cooling and Under 900°C (starting

subsequent water temperature of water
cooling after cooling to be under
heating 500°C)
TMCP type Water cooling just

AH32-DH32 & after heating or air Under 1000°C
AH36-DH36 cooling
(Ceq.≤ 0.38%)
TMCP type Water cooling just
EH32 & EH36 after heating or air Under 900°C
(Ceq.≤ 0.38%) cooling
NOTE:
Ceq = C + Mn/6 + (Cr+Mo+V)/ 5 + (Ni+Cu)/15 (%)

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8.7 Continuously monitor the colour of the heated zone surface, advance the flame when
the metal surface becomes slight - red.
8.8 Continue heating in this manner along the complete length of the pre-determined line.
8.9 Avoid stopping until the work is completed.
8.10 For maximum efficiency, the nozzle shall not be moved back to starting point.
8.11 Check for straightness. Make additional heat shot if necessary.
Fig-13
9. HEAT STRAIGHTENING GOLDEN RULES:
9.1 Check the admissible deviations in the specification before starting heat straightening.
9.2 Define ‘points of reference’ on the structure.
9.3 Heat straightening should not start until all the welds are completed.
9.4 Heat straightening should start with areas with lowest distortions in structure.
9.5 Apply the heat as quickly as possible to localize thermal expansion.

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9.6 When plates are hot, the distortions will be higher than the initial value. Wait for the
temperature to get reduced before starting a new heating. Measure the effect of
straightening only after complete cooling to ambient temperature.
9.7 Follow the heating patterns on the structure.
9.8 Continue straightening if needed by heating intermediate points.
9.9 Heat Straightening shall be completed before final NDT. NDT Report becomes invalid if
heat straightening is applied and must be repeated.
9.10 Heat Straightening is not recommended after final dimensional control is completed. It
can affect validity of previously completed measurements even at the distance from
heat straightening location.
9.11 Heat Straightening shall not be done after completion of PWHT.
9.12 Being heavier in nature, propane shall not be used in closed areas.
9.13 Single nozzle torches are generally used with propane and acetylene, multiple nozzle
torches are generally used with acetylene considering consumptoin of oxygen with
propane is higher as described in Table 1.
10. Typical Examples
10.1 Straightening of plates.
10.1.1 Different constructions with varying deformations require different straightening

methods. It is not possible therefore to define specific method of application in all cases.
External factors such as residual stress due to rolling, thermal cutting and welding greatly
affect the results of straightening.
10.1.2 Begin by straightening the plate directly above the stiffeners. Always locate one of
the flames directly above the stiffener, while the remaining flames are displaced according to
the type of deformations in the surrounding plate.
10.1.3 The following examples illustrate the location of the blowpipes. In this case (Fig-14)
the plate has been symmetrically deformed on both sides of the stiffener either upwards (+) or
downwards (-). The blowpipe is then located symmetrically with one flame on either side of
the stiffener, despite the fact that this is the concave side of the stiffener.

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- -
Blowpipes
+ +
Fig-14
10.1.4 This plate (Fig-15 below) is asymmetrically deformed, where deformation will be
upwards in one side of the stiffener and downwards on the plate. In this case, the blowpipe
should be applied eccentrically. One of the outer flames is located directly above the stiffener
while the remaining flames are over the side of the stiffener where the plate is deformed
upwards.
Blowpipes
+ -
Fig-15
10.1.5 In the case of Fig-16 below, the blowpipe is located eccentrically, since the plate is
flat in the middle. The plate there will rise and then revert back to the original shape. In this
case also the flames are placed over the high parts.
+
-
+0
Blowpipes
- +- 0
Fig-16
10.1.6 The stiffeners are distinctly visible in Fig-17 below. Since the plate has been
deformed downwards to both sides of the stiffeners. Only one flame should be located directly
over the stiffeners.

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Fig-17
10.1.7 In Fig-18 middle portion of plate is not deformed. In this case, the operator should
apply the blowpipe eccentrically while carefully observing how the plate reacts to the heating.
If the plate drops down, the blowpipe must be returned to the normal position with the center
flame directly over the stiffener.
- +
- + - - + -
Fig-18
10.1.8 If extreme deformation still remains after the first straightening passes 1-2, further
straightening may be necessary. These passes are marked with the numbers 3-6 in Fig-19.
1 3 5 6 4 2
Fig-19
10.1.9 In cramped areas (Fig-20 below) the blowpipe can be displaced by half the distance
between the flames line 3 and 4 – since heating the same area twice is not recommended.
Also ensure that there is space between the heat bands during the second straightening.
Otherwise, the stiffener may bend out.

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Blowpipes
3 4
1 2
1& 2
3&4
Fig-20
10.1.10 The appearance of the plate after the initial straightening with the blowpipe
eccentrically located must be studied carefully. Buckles with large bumps are difficult to
straighten.
10.1.11 A buckle suitable for renewed heating appears in Fig-21 below. This buckle have the
smooth contours that are necessary for a second straightening pass to make possible.
After the 1st straightening

pass 2
1
After the 2nd straightening

pass
Fig-21

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10.2 Straightening of buckles.
10.2.1 After the area around the beams is straightened, the remaining buckles in the
intermediate plate surfaces shall be treated.
10.2.2 Convex buckles on the deck must be straightened first.
10.2.3 Small buckles are treated before the larger ones.
10.2.4 First 2 spots are heated (represented by-1). After they have cooled, their extended
areas (represented by-2) are heated. It is important that heating shall not be resumed until the
first spots have completely cooled down.
Fig-22
10.2.5 If the deformation is not corrected by heating the middle of the plate, new heating
bands, represented by-3 must be applied to the sides.
3 3
Fig-23

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10.2.6 Continued heating is carried out according to either Fig-24 or Fig-25. If the buckles
are uniformly distributed over the entire plate, headbands shall be applied in accordance with
below figures.
+ +0 +0
- -
3 3
4 4 4 4
Fig-24 Fig-25
10.2.7 If there are any sections where the upper part in convexly distorted and the lower
part is concavely distorted, straightening should be done in accordance with fig-26 a), b), c),
d).
First, the part that is convexly distorted is straightened from the outside (1 and 2).
The lower part is then heated from the inside (3 and 4). Observe that the heating bands on
both the outside and the inside form a common pattern and that heating is executed from the
convex side of the plate.
Whether the final heating (5) in the transitional area between (+) to (-) are to be done from the
outside or the inside must be determined in each individual case. Heating shall be carried out
from the convex side which means from outside. In this case, the blowpipe shall be moved
upwards. If head is applied from the inside the blowpipe is moved in the opposite direction.
a) b) c) d)
1
+ 5 5
2 2
4 4
1
3
- 3
Fig-26
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10.2.8 Prominent buckles are difficult to straighten. If the blowpipe is applied in the manner
as described below in Fig-27 and Fig-28 the buckles will be extended, thereby lowering their
rigidity.
10.2.9 Here the flame is applied in the middle of the buckles and directed forward. This will
preheat the material over a large area and the plate will then rise towards the flame (in
forward direction).
Forward Forward
direction direction
Starting Starting
point point
Fig-27 Fig-28
10.2.10 After the buckle has been extended in one direction, the blowpipe is directed at the
middle and the buckle is extended in the other direction. The buckle then loses its rigidity and
becomes easier to straighten.
10.2.11 For plates approx. 12mm thick or more, it is usually sufficient to treat only the
angular deformation. If the stiffeners are thick and the angular deformation is not too great, a
five-flame torch is used. In this case also, the length of the heat bands shall be approx. 250 –
350mm. If the initial heating pass is not sufficient to straighten the deformation, further
heating may be required between first heat bands.
10.2.12 Fig-29 below shows how a plate with stiffeners, butt weld and having thickness of
12mm is straightened.

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12
Blowpip
1 2 3 4 5 6
es
-7 +4 +3 -6 -3
(- 2) (± 0) (- 1) (- 1) (+ 1)
2000
Fig-29
10.2.13 First the plate surrounding stiffeners 1, 2, 3, 4 and 6 is straightened using a five-
flame blowpipe. Due to the extreme deformation at stiffener 5, only a three-flame blowpipe
was used there, since a five-flame blowpipe could make the deformation worse. After the first
heating pass, it was apparent that insufficient straightening had been obtained around the
butt weld. Therefore, continuous heat bands were applied over stiffeners 1 and 2.
Straightening was further increased by using hacks to lift the butt weld form the inside and
using wedges on the outside.
10.2.14 For plates approx. 6mm thick three-flame torch should be used and the heat bands
should be approx. 100 – 150mm long.
Blowpipes
Fig-30

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10.3 Heat straightening (bending) of beams.
➢ Apply heat on the side of the object which

needs to be shortened. (THE HOT SIDE IS
THE SHORT SIDE).
➢ Maximum bending is usually obtained with a

30 triangle that runs from the outside edge of
the short side.
➢ Use chalk to mark the triangle. Initially use a

10 to 15 pie-shaped segment to get started,
and work up to wider angles when the results
are observed.
➢ Use a neutral oxyacetylene flame and stay

within the marked triangle. Move the torch
continuously along the heating path slowly
enough to heat the metal under it to a dull red
(in subdued light, not under direct sunlight)
before moving on. Do not exceed temperature
550C.
➢ The cool, unheated metal in the bottom of

work piece on the inside of the bend acts as a
hinge.
Fig-31
10.4 L – Beams
10.4.1 Begin by heating the horizontal flange at the point indicated by the thin arrow.
Fig-32
10.4.2 Heat both flanges. Begin at 1 and continue with the other at 2.
2
Fig-33
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10.5 I – Beams
10.5.1 Heat both flanges simultaneously, starting at the points indicated by 1 and continue
with the web at 2.
1
2
Fig-34
10.5.2 Begin by heating the web at 1 and continue with the flange at 2.
Fig-35
10.6 T – Beams
10.6.1 Begin by heating the horizontal flange at the point indicated by the arrow
Fig-36

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10.6.2 Heat both flanges.
a. Begin with the horizontal flange at 1 and continue at 2
Fig-37
10.6.3 Heat both flanges.
a. Begin with vertical flange at 1 and continue with the other at 2
Fig-38
10.7 Straightening of half rings.
Fig-39

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10.8 Straightening of large pipe
Fig. 40
10.9 Heat straightening sequence of the hull vessel
10.9.1 Heat straightening should start with horizontal plates followed with underlying walls,
as per Fig-41 below.
10.9.2 Heat straightening should start with frames first, followed with plates / panels.
10.9.3 Heat straightening should start from midship to extremities and from bottom to deck.
10.9.4 Heat straightening should start with decks, platforms and followed by longitudinal &
transversal bulkheads and side shall.

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Fig. 41
11. ATTACHEMENT
11.1 Attachment 1: List of Heat Straightening operators.

LIST OF HEAT STRAIGHTENING OPERATORS
FABRICATION DEPARTMENT
Person Number Worker Number Name Position Course Learner Enrolment Status Completion Date Effort
70981 D27783 Ram Kumar Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.53
70742 D27551 Satish Kushwaha Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.53
70450 D14059 Mahanth Chauhan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.53
65092 D22632 Santhosh Kumar Resapu Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.55
71272 D26875 Santosh Kumar Singh Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.55
69007 D28565 Anil Vishwakarma Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.55
70862 D24846 Md Nasir Abdur Razzak Rari Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.57
68531 D27452 Ramji Gupta Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.57
71423 D22630 Atchi Raju Maddu Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.58
68958 D27673 Chandrabhan Yadav Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.59
57869 D31332 Mukesh Surendra Kushwaha Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.59
63468 D22211 Nelson Helican Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 8-Jun-23 4.6
59623 D31295 Ajay Kumar Ram Sawroop Kushwaha Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.6
62717 D27535 Raju Sah Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.63
72904 D31181 Jiyaul Haque Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.63
65849 D15287 Randy Ramos Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 19-Jun-23 4.63
60854 D24460 Faruk Abul Basheer Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.64
69266 D27058 Amit Kumar Chauhan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 13-Jun-23 4.64
64296 D21816 Wilson Cuizon Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.65
67904 D24271 Dharmendra Kumar Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.65
59363 D10684 Rodrigo Pila Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 16-Jun-23 4.65
68978 D27111 Surajit Kumar Pramanik Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.66
63749 D21692 Fabian Jr Zamora Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 19-Oct-22 4.66
71333 D24710 Nymrad De Leon Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.66
74123 D31311 Dharmendra Singh Janardan Singh Yadav Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.66
70078 D24807 Mahfuj Bhuiyan Abdul Malek Bhuiyan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 12-Jun-23 4.66
62629 D27959 Guddu Kumar Sharma Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.66
67954 D27384 Satyendra Yadav Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.66
71637 D26893 Muhammad Kaleem Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.68
72918 D31426 Abdur Rahaman Majibur Rahaman Bhuiyan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.73
65965 D22615 Faruk Mofiz Shakirun Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.74
72841 D21935 Mohammad Ashraful Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.74
73547 D26888 Babar Hassan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.74
65640 D21543 Jahangir Hossain Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.76
66628 D28266 Jaiprakash Sharma Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.78
60230 D24659 Munna Sah Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.8
72525 D19279 Ujjal Jobber Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.81
66603 D24442 Ram Babu Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 3-Jun-23 4.82
63571 D27677 Abdul Rashid Abdul Razzak Jiwrak Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.82
64153 D28673 Nawab Chougle Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 14-Nov-22 4.83
58254 D16502 Shyin Sivadasan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 28-Nov-22 4.84
57815 D05674 Rudy Jr Abastillas Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 27-Mar-23 5.55
73629 D27832 Chandan Kumar Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 27-Mar-23 5.55
72113 D22155 Edwin Gutierrez Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 27-Mar-23 5.61
62642 D14070 Ram Chauhan Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 27-Mar-23 5.73
59937 D21805 Jesus Jr Bagalanon Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 27-Mar-23 5.74
71966 D09177 Danilo Duran Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 20-Mar-23 7.58
58365 D13494 Emmanuel Escueta Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 20-Mar-23 7.67
61240 D27449 Amar Jeet Rajbhar Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 20-Mar-23 7.77
73237 D24151 Suneel Kumar Plater / Fabricator DDD FAIR UP AND STRAIGHTENING Completed 20-Mar-23 7.83

0D206-DDW-K-150-KA-0013 - 02 - IFC - 20230901 (Fair Up Procedure)

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Baleine Phase 2

FPSO Package/FSO Brasilia

Heat Straightening Procedure-FPSO/FSO

5404 - 01 - BALEINE II FPSO FPSO PACKAGE 1:XXX 1 / 28

Document Title Supersedes N.:

Heat Straightening Procedure-FPSO/FSO Superseded by N.:

Software: Microsoft Word File Name: 540401DBPT01013 _EXDE02_28

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7. PRINCIPLES OF HEAT STRAIGHTENING ...................................................................................................... 9

9. HEAT STRAIGHTENING GOLDEN RULES: .................................................................................................. 14

10. TYPICAL EXAMPLES ..................................................................................................................................... 15

11. ATTACHEMENT ............................................................................................................................................... 27

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1.3 This procedure is applicable for Baleine Phase 2 FPSO Package.

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3.4 Acetylene: is a hydrocarbon (C2H2). It is a colour less, flammable gas dissolved in a

3.7 Nozzle: a device that direct gas to flame or for shielding.

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CONTRACTOR Altera Infrastructure Production AS.

4.1 Project Specific WPS’s.

4.3 540400DOSG01001- Topside and Hull Structural Fabrication Specification

4.4 DNV -OS-B101July 2021 edition, Metallic Materials

4.5 540401DBPT01010- Dimension Control Procedure

4.6 CEN/TR 10347 – Guidance for forming of structural steels in processing.

4.7 AWS D1.1 Structural Welding Code - Steel

4.8 EN 10225 Weldable structural steels for fixed offshore structures

4.9 IACS 47 International Association Of Classification Societies

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5.3 It is the responsibility of Supervisor in charge to ensure that methodology described in

5.4 It is responsibility of Supervisor in charge to communicate reasonably in advance to

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6.1 General view of heating equipment is shown in Fig-2:

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6.3 Temperature Crayons / Thermometers

6.4 Measuring Tape

6.5 Hydraulic Jacks

6.6 Temporary Aids

6.7 Total Station

7. Principles Of Heat Straightening

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8.1 Before starting the job identify the areas to be straightened.

8.3 Set up heating equipment.

Item Standard Limit Remarks

Air cooling and Under 900°C (starting

TMCP type Water cooling just