Armado de Orbitrol
Armado de Orbitrol
Armado de Orbitrol
Page 1 of 10
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i01474281
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same
sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly
procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
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Illustration 1 g00768708
Illustration 2 g00768656
(27) Bushing
2. Install O-ring seal (26), bushing (27), dust seal (28), and retaining ring (25) .
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Illustration 3 g00768646
(21) Seal
(22) Spacer
(24) Spacer
3. Install seal (21), spacer (22), needle bearing (23), and spacer (24) .
Illustration 4 g00768628
Note: The centering spring notches must face away from the splined end of the spool.
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Illustration 5 g00768619
Illustration 6 g00768615
6. Insert pin (12) through spool and sleeve assembly (11). The pin should be flush with both sides
of the sleeve.
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Illustration 7 g00768594
7. Insert spool and sleeve assembly (11) into the housing. Insert the spool and sleeve assembly
until the spool and sleeve assembly are flush with the end of the housing.
Note: Do not insert the spool and sleeve assembly beyond this point. The pin may become
stuck in the discharge groove.
8. Check for free rotation of the spool and sleeve assembly by turning the assembly with fingertip
force at the splined end.
Illustration 8 g00768970
(8) Drive
(12) Pin
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9. Rotate the spool and sleeve assembly until the pin is parallel with port face (30) .
Illustration 9 g00769135
(17) Ball
(19) Ball
11. Install two balls (19) and two roll pins (20) .
13. Install the tapped plug in order to retain the check valve for manual steering.
Note: Align bolt holes in the spacer plate with the tapped holes in the housing.
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Illustration 10 g00768980
(4) Housing
(7) Star
15. Install O-ring seal (5), and star (7) in gerotor housing (4) .
Illustration 11 g00769023
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(4) Housing
(7) Star
(8) Drive
(12) Pin
17. Align star valleys (A) with marked drive (B), pin (C), and port face (D) .
Note: Proper alignment of the star is critical in order to ensure proper operation of the steering
metering pump. The star valleys must align with the pin. Align bolt holes without disengaging
the gerotor from the drive.
Illustration 12 g00769062
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Illustration 13 g00768563
Illustration 14 g00769070
22. Tighten bolts to 17 N·m (150 lb in). Use the final tightening sequence that is represented in
Illustration 14 in order to tighten the bolts to 27.5 ± 2.5 N·m (243 ± 22 lb in).
End By: Install the steering metering pump. Refer to Disassembly and Assembly, "Steering Metering
Pump - Install" in this manual.
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