Manuals

Fully Automatic L Bar Sealer

※Please read this manual carefully before operate the machine.

※If there are any technical changes, we reserve our rights to inform.
Safety Signs
Beware of the signs below to prevent mechanical damages or casualties
due to improper operation

WARNING WARNING
RISK OF BEING CRUSHED HAZARDOUS VOLTAGE INSIDE,
NONPROFESSIONALS
HANDS AWAY IN
UNACCESSIBLE TO
OPERATION!
MAINTENACE! REFER TO
CUT OFF AND LOCK DOWN OPERATION MANUAL BEFORE
THE POWER BEFORE MAINTENANCE!
MAINTENANCE.

CAUTIONS WARNING
MOVING PARTS MIGHT
RISK OF BEING INGULFED CAUSE CRUSHING OR
PARTING
HANDS AWAY! OPEN THE SHIELD AFTER
MACHINE SHUT DOWN
COMPLETELY!
CUT OFF AND LOCK DOWN THE
POWER BEFORE MAINTENANCE.

WARNING WARNING
MOVING PARTS MIGHT
RISK OF BEING CUT CAUSE CRUSHING OR
PARTING
HANDS AWAY IN OPEN THE SHIELD AFTER
MACHINE SHUT DOWN
OPERATION.
COMPLETELY!
CUT OFF AND LOCK DOWN THE
POWER BEFORE MAINTENANCE.

DANGER
HIGH TEMPERATURE WARNING SIGN

RISK OF BEING BURNT,

HANDS OFF!
 Content

Content

1. Preface 2

2. Parts 3-24

3. Technical Parameters 25

4. Operation 26-37

5. Care & Maintenance 38-41

6. Circuit Diagram and Electrical Control Box Layout 42-44

7. Trouble Shooting 45

8. Packing List 46

- 1 -
 Preface

1. Preface
Summary
Thank you for using our products. It's your right choice to make you have a safe, practical, efficient
and innovative automatic sealing packaging equipment.
This machine is of great versatility, economic benefits and operational convenience. It is suitable to
fully wrap the products in small size and weight. With the supporting use of SM series constant
temperature shirking machines, the packing effect will be improved. And the superiority of this
equipment will be more obvious in concert with the production line.
The whole machine, consisting of mainframe, electrical system, and pneumatic system is characterized
as compact structure, power-saving, high sensitivity and operational simplicity. With the system
controlled by PLC and the blade temperature by digital display temperature controller, the machine
has high control precision. Sealing and cutting speed, knife temperature sealing, sealing and cutting
time are adjustable. The products packed by this machine is neat, compact, which greatly enhances
the products image. It's an advanced new type packing machine in full-closure versions.

Readers’Guidance
A） Please read the manuals carefully before operate the machine.
B） The manuals is the full description of the product, please keep it with the machine.
C） Please do not delete or revise this manuals
D） We reserve our right to revise this manual owing to continuous machine improvement.
E） Please strictly adhere to the procedures in this manuals, incorrect operation will cause the
damage of the machine or personnel casualties!

Precautions for safety and use:

No other breakers or electricity wires without the equivalent capacity to this machine are
allowed. Any usage of the breakers with smaller capacity or electricity wires with smaller
diameters will cause damage of the circuit and major components.
Liquid materials, when packaged, shall not leak. Any usage of this machine to seal the poorly-
sealed liquid materials may cause damage of the machine or electric shock.
Do not use machine in a highly humid environment; Do not expose the machine to enormous
steam; Do not use or place this machine in a dusty places.
Hand off the sealing part in operation.
Do not place any metal objects in sealing parts ,or it will cause damage to the sealing blade.
◎ Set the sealing time according to the film texture and its thickness normally 0.5-1.5 seconds.
Any period shorter or longer will lead to poor sealing or cause damage to the Teflon tape .
◎ Normal operation requires compressed air with the pressure at 6-7Kg/cm2, excess-low pressure
will make the machine run abnormally.
◎ Make proper reservation for such consumable parts as sealing blade, Teflon tape and silicone
rubber. Cut off the power before replacing spare parts and replace according to the right steps.

- 2 -
 Parts

2. Parts
◆General Assembly Drawing

Code Name
1 Frame
2 Front Conveying System
3 Rear Conveying System
4 Sealing System
5 Film Pulling System
6 Film Feeding System
7 Film Collecting System
8 Guard
9 Electrical Control Box

- 3 -
 Parts

◆ Frame

- 4 -
 Parts

No. Drawing No. Name Quantity

1-1 TBA.3-21 Screw Rod 1
1-2 TBA.1-6 Slide Rail Supporting Bar 2
1-3 UCFL204 Plummer Block 1
1-4 φ12x100 Double Amplitude Hand Wheel 1
1-5 2-3689-52-99 3 Inch Castor 4
1-6 M16x150 Anchor Bolt 4
1-7 TBA.2-13 Pulley 2
1-8 TBA.2-4 Pulley Shaft 2
1-9 TBA.2-39-2 Roller Shaft III-2 2
1-10 TBA.2-41 Roller 2
1-11 TBA.5-26-2-B Adjusting Plate 2
1-12 TBA.5-07 Slide Rack 2
1-13 688 Deep Groove Ball Bearing 6
1-14 TBA.5-26-1 Drum 2
1-15 TBA.5-26-2-B Drum Shaft 1
1-16 TBA.5-30-1 Drum Shaft 1
1-17 TBA.5-33 Slide Gear 2
1-18 TBA.5-26 Slide Rod Fixing Frame 2
1-19 AM8X32 M8 Internal-Crests Quincunx Handle 1
1-20 TBA.5-31 Manual Adjusting Head 1

- 5 -
 Parts

◆ Front Conveying System

- 6 -
 Parts

No. Drawing No. Name Quantity

2-1 BM6X32X10 Plastic Quincunx Handle 5
2-2 TBA.3-2-B Front Horizontal Photocell Support 1
2-3 TBA.3-3-1 Photocell Switch Mounting Plate 1
2-4 QS186E/QS18VN6R Correlation Photocell 1
2-5 TBA.3-10-B Adjusting Shaft Supporting Seat 2
2-6 TBA.03-26 Adjusting Shaft Sleeve 2
2-7 TBA.03-25 Adjusting Shaft 2
2-8 TBA.3-30 Driving Drum 1
2-9 TBA.00 Sprocket 2
2-10 UP002 Plummer Block 2
2-11 1648X375X1.2 Front Conveying Belt 1
2-12 6201 Deep Groove Ball Bearing 2
2-13 TBA.3-29-2 Auxiliary Drum Shaft Sleeve 1
2-14 TBA.3-29-1 Auxiliary Drum Axis 1

- 7 -
 Parts

- 8 -
 Parts

No. Drawing No. Name Quantity

2-15 QS186E/QS18VN6R Correlation Photocell 1
2-16 TBA.3-13-1 Sensor Switch Support III 1
2-17 10x80 2-M5 Hand Wheel 1
2-18 UFL001 Plummer Block 1
2-19 TBA.3-8 Hand Wheel Mounting Plate 1
2-20 LMF16AUU Linear Slide Block 2
2-21 TBA.3-6A Lifting Slide Plate 1
2-22 TBA.3-5 Lifting Frame Fixing Rod 2
2-23 TBA.3-01 Lifting Small Nut 1
2-24 TBA.3-4 Lifting Frame Fixing Plate 1
2-25 TBA.3-13-2 Sensor Switch Support III 1
2-26 TBA.3-3-1 Photocell Switch Mounting Plate 1
2-27 BM6X32X10 Plastic Quincunx Handle 1
2-28 TBA.3-2A Horizontal Photocell Support 2 1
2-29 SC20UU Linear Slide Block 4
2-30 TBA.3-22 Nut 1
2-31 06B Chain 1
2-32 TBA.00 Sprocket 2
2-33 TBA.3-37 Front Conveying Motor Mounting Plate 1
2-34 GP15-0090-15A Motor 1
2-35 TBA.3-35-2 Supporting Shaft Sleeve 2
2-36 TBA.3-35-1 Supporting Shaft Axis 2
2-37 688 Deep Groove Ball Bearing 4
2-38 A22-RPV-EK01 Emergency Stop Button 1
2-39 TBA.3-49-B Auxiliary Drum Mounting Support 1
2-40 TBA.3-49-B-RL Auxiliary Drum Mounting Support 1
2-41 TBA.3-14 Lower Triangular Plate 1
2-42 TBA.3-11 Upper Triangular Plate 1
2-43 TBA.3-47 Film Blowing Rod 1
2-44 TBA.3-07 Film Blowing Rod Fixing 1

- 9 -
 Parts

◆ Rear Conveying System

- 10 -
 Parts

No. Drawing No. Name Quantity

3-1 TBA.4-01-B Conveying Left Support 1
3-2 688 Deep Groove Ball Bearing 2
Rear Conveying Auxiliary Drum
3-3 TBA.4-08 2
Shaft Sleeve
3-4 TBA.4-07 Rear Conveying Auxiliary Drum Axis 2
3-5 φ8 Sanp Spring for Shaft 4
3-6 6200 Deep Groove Ball Bearing 4
3-7 φ10 Sanp Spring for Shaft 4
3-8 6002 Deep Groove Ball Bearing 2
3-9 TBA.4-13-1 Drum II-Shaft 1
3-10 TBA.4-9-1-B Drum I-Shaft 2
3-11 TBA.4-13-2 Drum II-Sleeve 1
3-12 TBA.4-9-2-B Drum I-Sleeve 2
3-13 TBA.4-21 Fixing Rod 2
3-14 TBA.4-22 Screw Rod 2
3-15 1555X385X1.2 Rear Conveying Belt 1
3-16 TBA.04-03-1 Driving Drum 1
3-17 6904 Deep Groove Ball Bearing 2
3-18 GP15-0090-15A Motor 1
3-19 TBA.00 Sprocket 1
3-20 06B Chain 1
3-21 TBA.00 Driven Sprocket 1
3-22 TBA.4-02-B Conveying Right Support 1

- 11 -
 Parts

◆ Rear Conveying System With Kissing Device

(FL-5545TBB/6550TBB Model)

- 12 -
 Parts

No. Drawing No. Name Quantity

3-1 1780X385X1.2 Rear Conveying Improving Belt 1
3-2 TBA.4-07 Rear Conveying Auxiliary Drum Axis 2
3-3 TBA.4-08 Rear Conveying Auxiliary Drum Shaft Sleeve 2
3-4 688 Deep Groove Ball Bearing 4
3-5 TBA.04-03-1 Driving Drum 1
3-6 6904 Deep Groove Ball Bearing 2
3-7 TBA.00 Sprocket 1
3-8 TBB.4-02M-B Conveying Right Support 1
3-9 A.4-13M-2 Drum II-Shaft 1
3-10 TBA.4-14M-2 Slide Rail Front Fixing Plate-2 1
3-11 TBA.4-14M-1 Slide Rail Front Fixing Plate-1 1
3-12 TBA.4-04M Guide Bar Fixing Plate 2
3-13 TBA.4-14M-2-L Slide Rail Front Fixing Plate-2 1
3-14 TBA.4-13M-1 Drum II-Sleeve 1
3-15 6200 Deep Groove Ball Bearing 4
3-16 TBA.4-9-2 Drum I 1
3-17 TBA.4-9-1 Drum I 1
3-18 TBB.4-01M-B Conveying Left Support 1
3-19 TBA.4-34-M Kissing Device Tension Shaft 1
3-20 TBA.4-12M Cylinder Fixing Plate 2
3-21 SCS16AUU Linear Bearing 4
3-22 TBA.4-22 Screw Rod 2
3-23 TBA.4-21M Fixing Rod 1
3-24 JSC8-02AT Cylinder Speed-Adjusting Connector
3-25 TBB.4-24M Cylinder Mounting Seat 2
3-26 IC40B40 Air Cylinder 1
3-27 TBA.4-25M Guide Bar 2
3-28 TBA.4-20M Guide Bar Connecting Plate 2
3-29 TBA.4-19M Cylinder Connector 1
3-30 TBA.4-15M Slide Rail Rear Fixing Plate 1
3-31 61800 Deep Groove Ball Bearing 2
3-32 TBA.4-16-01-M Kissing Device Drum Shaft Axis 1
3-33 TBA.4-16-02-M Kissing Device Drum Shaft Sleeve 1

- 13 -
 Parts

◆ Sealing System

- 14 -
 Parts

No. Drawing No. Name Quantity

4-1 TBA.6-22-B Horizontal Sealing Slot Guard I 1
4-2 TBA.6-19 Horizontal Sealing Blade 1
4-3 Φ8x539/1200W220V Horizontal Sealing Heater 2
4-4 TBA.6-48-B Heat Insulater 6
4-5 TBA.6-47-B Fixing Adjustable Block 6
4-6 TBA.6-31 Screw Rod 6
4-7 TBA.6-23-B Horizontal Sealing Slot Guard II 1
4-8 0.7X9X38 Sealing Blade Guard Pressure Spring 4
4-9 TBA.6-19-3-B Horizontal Sealing Blade Frame 1
4-10 TBA.6-30-1 Micromovement Switch Contactor 1
4-11 TBA.6-25 Cable Tray A 1
4-12 TBA.6-7A Sealing Plate Screw Rod 4
4-13 TBA.6-18 Vertical Sealing Blade 1
4-14 TBA.6-24-1 Micromovement Switch Mounting Plate 1
4-15 TBA.6-44 Supporting Rod 4
4-16 Z-15GW22-B Micromovement Switch 2 2
4-17 TBA.6-24-2 Micromovement Switch Mounting Plate 1
4-18 TBA.6-30-2 Micromovement Switch Contactor 1
4-19 TBA.6-11 Supporting Rod II Connecting Rod 2
4-20 TBA.6-18-5 Vertical Sealing Lower Pressure Plate 2
4-21 TBA.6-10-B Supporting Rod II 1
4-22 TBA.6-18-4-B Vertical Frame Plate 2 1
4-23 TBA.6-26 Cable TrayB 2
4-24 TBA.6-21-B Vertical Sealing Slot Guard II 1
4-25 φ8X455/900W/220V Vertical Sealing Heater 1
4-26 3.8m/K&4.8m/K Thermocouple 2
4-27 TBA.6-18-3-B Vertical Frame Plate 1
4-28 TBA.6-7 Sealing Slot Guard Mounting Block 4
4-29 TBA.6-20-B Vertical Sealing Slot Guard I 1

- 15 -
 Parts

◎ Lower Sealing Blade Part

- 16 -
 Parts

No. Drawing No. Name Quantity

4-30 TBA.4-26-B Sealing Fixing Seat Right 2
4-31 6004 Deep Groove Ball Bearing 2
4-32 TBA.6-36-B Upper Sealing Connecting Plate(Right) 1
4-33 TBA.6-9-B Supporting Rod I 1
4-34 TBA.6-37-B Upper Sealing Connecting Plate(Left) 1
4-35 TBA.4-27-B Sealing Connecting Plate Fixing Axis 2
4-36 TBA.4-28-B Spacing Sleeve 2
4-37 TBA.6-38-B Lower Sealing Connecting Plate(Right) 1
4-38 TBA.4-29-B Bearing Retaining Ring 2
4-39 16004 Deep Groove Ball Bearing 2
4-40 TBA.6-39-B Lower Sealing Connecting Plate(Left) 1
4-41 TBA01-06-047-A Lower Blade Frame A 1
4-42 TBA.6-47-C Horizontal Sealing Blade Rubber 1
4-43 TBA01-06-048-A Lower Blade Frame B 1
4-44 TBA.6-48-C Vertical Sealing Blade Rubber 1
4-45 TBA.6-42 Upper Sealing Conneting Rod 2
4-46 POSA10/POSA10L Joint bearing 8
4-47 TBA.6-29 Rubber Groove II 1
4-48 TBA.6-43 Upper Sealing Connecting Rod II 2
4-49 TBA.6-31 Screw Rod 13
4-50 TBA.6-28 Rubber Groove I 1
4-51 TBA01-06-049-A Lower Blade FrameC 1
4-52 2.5X14X36 Sealing Blade Lower Seat Pressure Spring 7
4-53 TBA.6-5 Cylinder Connecting Shaft 1
4-54 TBA.6-4 Cylinder Connecting Rod 1
4-55 TBA.6-45-1-B Cylinder Connecting Rod Cross-Pin 1
4-56 TBA.6-2 Cylinder Connecting Rod Seat II 1
4-57 UCFL204(20-90) Plummer Block 2
4-58 IC80B55-1 Air Cylinder 1
4-59 JSC10-03AT Adjusting Valve 2
4-60 IC80B55-2 Air Cylinder 1
4-61 TBA.6-46-B Cylinder Seat 1
4-62 TBA.6-33-B Cylinder Connecting Seat 1
4-63 TBA.6-32-B Cylinder Pin 1

- 17 -
 Parts

◆ Film Feeding System

- 18 -
 Parts

No. Drawing No. Name Quantity

5-1 TBA.5-18-2 Drum I-Sleeve 2
5-2 TBA.5-18-1 Drum I -Shaft 2
5-3 6203 Deep Groove Ball Bearing 4
5-4 φ20 Sanp Spring For Shaft 4
5-5 GV12-0045-15A Motor 1
5-6 TBA.00 Sprocket 1
5-7 06B Chain 1
5-8 TBA.00 Sprocket 1
5-9 TBC01-06-032-A Eccentric 1
5-10 Z-15GQ22-B Micromovement Switch 1 1
5-11 UFL002 Plummer Block 4
5-12 M10x55 Handle Sleeve 1
5-13 TBA.5-35 Handle Wheel 1
5-14 TBA.5-34 Handle Wheel Connecting 1
5-15 φ8 Sanp Spring For Shaft 4
5-16 628-8z Deep Groove Ball Bearing 4
5-17 TBA.5-6-2 Guide Bar IIA-Sleeve 1
5-18 TBA.5-6-1 Guide Bar IIA-Sleeve 1
5-19 TBH01-06-014-A Handle Wheel 1
5-20 TBA.5-21-1 Perforator Shaft I-Shaft 1
5-21 UFL001 Plummer Block 4
5-22 2X10X78 Film Feeding Perforator 1
5-23 TBA.5-14 Tension Spring Rod 1
5-24 TBA.5-19 Guide Bar V 2
5-25 TBH01-06-020-3-A Perforator 6
5-26 TBA.5-21-2 Perforator Shaft I-Sleeve 1
5-27 6001 Deep Groove Ball Bearing 2
5-28 TBA.5-20 Connecting Plate 2
5-29 40X40 Hinge 2
5-30 TBA.5-25 Perforator Shaft II 1
5-31 TBA.5-8-1 Guide Bar III-1 1
5-32 TBA.5-8-2 Film Spacing Rod Seat 1
5-33 TBA.5-5-1 Guide Bar I-Sleeve 1
5-34 BM6X32X10 Plastic Quincunx Handle 2
5-35 TBA.5-5-2-B Guide Bar I-Shaft 1
5-36 TBA.5-13 Jantho Rod 2

- 19 -
 Parts

◆ Film Pulling System

- 20 -
 Parts

No. Drawing No. Name Quantity

6-1 2寸 Stainless Hinge 4
6-2 6001 Deep Groove Ball Bearing 3
6-3 TBA.2-34 Sprocket Seat II 1
6-4 TBA.2-14 Sprocket Shaft 2 1
6-5 TBA.2-45 Connecting Plate 1
6-6 φ12 Sanp Spring For Shaft 4
6-7 TBA.2-16 Gear 2
6-8 TBA.2-33 Sprocket Seat I 1
6-9 TBA.2-14A Sprocket Shaft 1 1
6-10 TBA.00 Sprocket 1
6-11 UFL001 Plummer Block 1
6-12 06B Chain -Film Pulling Drive 1
6-13 TBA.2-8-B Sprocket Mounting Plate Mounting Post 3
6-14 TBA.00 Sprocket 1
6-15 GV12-0045-15A Motor 1
6-16 TBA.2-56-01-B Driving Timing Wheel 2
6-17 HTD1080x8Mx12 Film Pinching Timing Belt 1
6-18 HTD1016x8Mx12 Film Pinching Timing Belt 1
6-19 TBA.2-55-01-B Driven Timing Wheel 2
6-20 6801 Deep Groove Ball Bearing 4
6-21 TBA.2-18B Film Pulling Driven Timing Wheel Axis 2
6-22 TBA.2-17-B link plate I 2
6-23 TBA.2-18-L link plate 1
6-24 TBA.2-18 link plate 1
6-25 TBA.2-18A Adjusting Plate 2
6-26 TBA.2-49-B Pressure Spring Guide Post 1
6-27 606 Deep Groove Ball Bearing 4
6-28 TBA.2-57-B Film Pinching Wheel Spacer Ring 2
6-29 TBA.2-46-B Film Pinching Wheel 2
6-30 TBA.2-47-B Upper Film Pinching Wheel Support 1
6-31 TBA.2-51-B Film Pinching Wheel Axis Rotary Pin 1
6-32 1x9x25 Film Pinching Pressure Spring 1
6-33 TBA.2-53-B Lower Support Mounting Screw Rod 1
6-34 TBA.2-48-00-BB Lower Film Pinching Wheel Support 1
6-35 TBA.2-50-B Film Pinching Wheel Spacer Cushion 1
6-36 TBA.2-54-B Film Holding Assembly Mounting Seat 1
6-37 TBA.2-9 link plate Support Rod II 2
6-38 1.6X13X32 Film Pulling Pressure Spring 1
6-39 TBA.2-6B Timing Belt Clamping Support Rod 2
6-40 TBA.2-22A Film Spacing Rod Connecting Rod Fixing Seat 2
6-41 MGCE1 Magnet Assembly 2
6-42 TBA.2-22 Film Spacing Rod Connecting Rod 1
6-43 TBA.2-21 Film Spacing Rod 1

- 21 -
 Parts

◆ Film Collecting System

- 22 -
 Parts

No. Drawing No. Name Quantity

7-1 GV12-0045-15A Motor 1
7-2 TBA.2-28 Pulley II 1
7-3 MB10x480 Film Pulling Jugged V Belt 1
7-4 TBA.2-27 Pulley I 1
7-5 TBA.2-5-1-B Rear Material Reel-1 1
7-6 TBA.2-5-2-B Rear Material Reel-2 3
7-7 TBA.2-25-B Film Collecting Central Shaft 1
7-8 TBA.2-5-3-B Rear Material Reel-3 1
7-9 TBA.2-26B Material Reel B 1
7-10 AM10X50 Plastic Quincunx Handle
7-11 TBA.2-6C Material Reel Connecting Block 1
7-12 TBA.2-41 Wheel 1
7-13 TBA.2-44 Film Collecting Diverting Rod Sleeve 1
7-14 TBA.2-39-1 Wheel Shaft III-1 1
7-15 IME12-04NNSZW2S Proximity Switch 1
7-16 UFL002 Plummer Block 4

- 23 -
 Parts

◆ Guard

No. Drawing No. Name Quantity

8-1 TBA.4F-009 Side Guard Plate 2
8-2 TBC01-08-004-A Retaining Sleeve 1
8-3 TBA.4F-3 Connecting Rod 1
8-4 QD19-240x82x450N-GG Pneumatic Spring 2
8-5 TBA.4F-008 Upper Guard Plate 1
8-6 TBA.4F-5 Handle 1

- 24 -
 Technical Parameters

3. Technical Parameter
Model FL-5545TBA/B FL-6560TBA/B
Spec.
Power Supply 1PH AC220V 50/60Hz
Power 2.5KW 3.0KW
Air Source Pressure 6～7Kg/cm²
L=1685mm L=1940mm
External Dimension W=828mm W=1000mm
H=1480mm H=1480mm
Conveying Speed 15m/min
Suitable Film POF
Sealing Balde Temp. 0～300℃ Adjustable
Weight 225Kg 300Kg

- 25 -
 Operation

4. Operation
I Operation Panel

Confirm the ai r pressure of regulating valve

↓
Turn on the power switch
↓
Turn on the heating switch
↓
Adjust the suitable sealing temperature on the temperature controller
（POF:140℃～160℃）
↓
Select and thread the suitable film into the machine
↓
Adjust the sealing blade height and in-feed conveyor position according to the
product.
↓
Choose the suitable signal detecting method according to the hight of packed
product
Horizontal/vertical
↓
Set the Sealing time and rear/front film reservation
POF film sealing time: 0.5～1s
↓
Adjust the sealing conditions well
↓
Fine tune parameters
↓
Switch the machine into automatic mode
↓
Operation Start

- 26 -
 Operation

II Operation Panel

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 ※

No. Name Function

1 Main power switch Turn on/off machine
2 Indicator Light 1 Indicate the machine power on or off
3 Indicator Light 2 Indicate the machine running automatically
4 Button 1 Horizontal sealing bar up
5 Temperature Controller 1 Set horizontal sealing blade temperature
6 Temperature Controller 2 Set vertical sealing blade temperature
7 Timer 1 Set sealing time
8 Timer 2 Set the front film reservation
9 Timer 3 Set the rear film reservation
10 Button 2 Reset machine operation and alarm
11 Button 3 Manual Film Pulling
12 Temperature Controller 1 Set horizontal sealing blade temperature
13 Temperature Controller 2 Set vertical sealing blade temperature
14 Mode Optional Switch Choose auto/manual working mode
15 Speed Selection Switch Set the pause function of infeed belt in sealing
16 Singnal Optional Switch Choose horizontal/vertical signal detecting method
17 Kissing device Option Switch Choose to start / stop the kissing device

※ TBA without kissing device

- 27 -
 Operation

III Operation Steps

1.Start Up Prepration
1.1 Power Source Specification Shall be 3PH 380V AC 50-60Hz with the grounding terminal grounded
unfailingly.
1.2 Air source shall be steady and dry with the regulating valve reading at 6-7kg/cm2.
1.3 Turn “ON” the main power switch , power indicator lit; Press “ON” the sealing blade heating
switch, indicator lit and temperature controller displaying reading; Set target degree on
temperature controller to heat up the sealing blade.

2.Film Threading
◎ The film used in this machine is central folded film( film for short as below)
◎ Select the packing film with size and texture suitable to the product dimensions, then thread the
film according to the schematics.
2.1 Place the reel onto the two rollers above, check the film opening and the rotation direction.
2.2 Pull open the handle of the film perforator pin wheel to separate the pin wheel from the rubber-
bundled roller.
2.3 Thread the film as per the schematics below on the basis of the reel opening and rotation
direction.
2.4 Pull the pin wheel handle to reset the pin wheel after the film threads between the pin wheel and
the rubber-bundled roller.
2.5 Pull out the film around 30 cm beyond the machine frame

Schematics for
film threading in Film Holding Drum
Perforator
film feeding system Film Pinching
A
Auxiliary Handle

A ubber-bundled Roller
R

A pper Triangular Plate

U

Aower Triangular Plate

L

- 28 -
 Operation

2.6 Thread the film past the triangular unfolder (see chart below)after the film threading through the
film racks.

◎ Wrap over the unfolder with

the film

◎ Parallel the film to the conveying ?

belt by diverting the film to the left
by 90°

2.7 After the film threading through the triangular unfolder, converge the film near the horizontal
sealing blade after the film passing over the in-feed conveyor belt and direct the film through the
vertical sealing film clamping system.

2.7.1 Pull the film unfolded by the two triangular plates along the vertical sealing in forward direction;

2.7.2 Pinch the film via the upper film pinching wheel( Optional Parts);

2.7.3 Pinch the film via the lower film pinching wheel( Optional Parts);

2.7.4 Film below and above meet while threading through the horizontal sealing blade;

- 29 -
 Operation

2.8 When the film reaches the film pulling system through the horizontal sealing bracket, lift up the
auxiliary film pinching wheels and the film compressing synchronous wheel, thread the film
according to the schematics.

- 30 -
 Operation

2.9 After threading the film through the sealing system, shift the machine into manual mode to pull
the film along with the waste film; direct the film as shown in the picture below into the waste film
collecting box below the control cabinet and tie the waste film to the waste film collecting wheel.

Waste Film Collecting Threading Schematics

- 31 -
 Operation

3 In-feed Adjustment

After threading the film, adjust the infeed fending palte, in-feed conveying rack longitudinal position,
film unfolding triangular plates vertical position and the horizontal and vertical sealing blade carriers
vertical position, the quantity of perforator according to the products external size.

◎ Back/Front adjustment of infeed conveying：

1)Rotate the hand wheel on the right front of frame clockwise to move the infeed conveying belt forward；
2)Rotate the hand wheel anti-clockwise to move infeed conveying belt backward;
3)Adjust the postion of the infeed conveying rack in relation to the outfeed conveying belt according to the
product width to specify the packing bag width.。

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 Operation

◆ Film Unfolding Triangular Plate Vertical Position Adjustment

1) Rotate the film unfolding triangular plate hand wheel clockwise to move the triangular plates
downward.
2) Rotate the hand wheel anti-clockwise to move the triangular plates upward.
3) Adjust the height of the triangular plates according to the product height to make the products
pass smoothly.

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 Operation

◆ Welding Line Position Adjustment：

◎ Change the welding line position by the vertical position of the front/rear conveying belts;
◎ Keep the front/rear conveying belts parallel horizontally after being adjusted;

◎ Front Conveying belt Position Adjustment：

1. Adjust the front/rear conveying belts position by lossening the four fixing screws before and after
the machine frame；

Front Fixing Screws Rear Fixing Screws

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 Operation

◎ Rear Conveying Belt Position Adjustment：

1. Loosen the four screws on the nuts to adjust the rear conveying belt position.

Fixing Screw

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 Operation

◆ Sealing Blade Opening Height Adjustment：

1) Adjust the conveying rod to change the sealing blade opening height to pass the products
smoothly；

Connecting Rod

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 Operation

4. Parameter Setting

4.1 Finetune the sealing blade temperature according to sealing effect in manual operation mode
to optimize the effect .
4.2 Set such paremeters as front/rear film reservation and sealing time etc. on the operation panel
in order.

5. Automatic Operation
5.1 Choose kissing function(models with “M”) in accordance with actual needs.
5.2 Choose horizontal/vertical detection mode
5.3 Turn the mode switch to automatic mode to start the automatic operation program
5.4 Place products on the in feed conveyor to start operation

6. Manual Operation

6.1 Turnthe mode switch to manual mode

6.2 Press button 3 to pull film manually
6.3 Press button 4 to seal manually

7. Trouble Shooting

7.1 Press the emergency switch to immediately stop the machine in abnormal operation
7.2 Machine will stop and alarm in abnormal operation, Press button 3 to reset after trouble
eliminated.
7.2.1 Sealing Anomaly: the blade has cut the product, or the vertical photocell sensors detect
objects
7.2.2 Film Collecting Anomaly: film collecting motor operates continuously for 6 seconds or longer.
Check if wasted film is broken, or the sensor and motor are abnormal

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 Care & Maintenance

5. Care & Maintenance

Please follow the instructions as below to maintain the machine in normal condition.

1.Use clean soft cloth to clear the sealing blade after the operation Wear heat-resistance gloves to
clear the sealing blade before its temperature falling. It may cause damage to the Teflon coated on
the blade if the temperature is below 70 degrees.

2.Smear the paste detergent on the blade uniformly with a soft cloth by pressing the sealing slightly.

3.Replace the sealing blade if the sealing blade cannot seal closely due to wastage.

4.Pneumatic Circuit Maintenance

1) Waste Water Drainage

◎Discharge the waste water when it reaches the fending plate

◎Screw out the stopper at the bottle bottom to discharge the water ;If pressed from below, the
stopper may not move back , if so, dismount the bottom , press down the stopper from above.

2) Pressure Adjustment

◎Rotate the adjustment knob to the right, the pressure will goes up .

◎Press the knob to lock the pressure after setting.

3) Dismounting

◎Cut off the air source.

◎Loosen the four screws, guard, spring, template etc.

◎Rotate the bolt to left to take it out,then loosen the spring and stopper washer to take them out.

5.Lubrication

◎Keep all movable spare parts lubricated well.

◎ Add lubricating oil to sealing blade guide rail every 3 days.

◎ Add lubricating oil to conveying belt support guide rail every 30 days.

◎ Add lubricating oil to transmission chain every 30 days.

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 Care & Maintenance

? Horizontal Sealing Blade Cleaning and Replacement.

Much film debris will accumulate on the cutting edges of the horizontal and vertical sealing blades
after the machine running for a long period. The cutting edges must be cleaned periodically to ensure
the smooth operation and extend the life-span of sealing blade.

Horizontal Sealing Blade Cleaning：

1.Lift up the sealing blade guard to protrude the sealing blade, use tools to keep the protrusion.
2.Use special detergent to clean the sealing blade by slightly wiping the cutting edges of the blade.

The machine must be powered off with the sealing blade temperature below
50 degrees during cleaning.

Horizontal Sealing Blade Replacement ：

If the Sealing blade coat wears out during long term operation, it will need to be replaced.

Power off the machine before replacing the sealing blade.

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 Care & Maintenance

Replace steps:

1.Dismount the locking screws from the blade guards.

2.Remove the blade guards in and out.
3.Dismount the tap in the front of the sealing blade.
4.Loosen the sealing blade fixing screws.
5.Loosen the puller screws for the heating tubes and the thermocouples, then pull out the heating
tubes along with the thermocouples from the sealing blade bracket.
6.Dismount the sealing blade to be replaced.
7.Replace with the new sealing blade , and install the blade in the reverse order of dismounting.
8. Steps to vertical sealing blade is same as horizontalsealing blade.

Dismounting Schmatics：

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 Care & Maintenance

◆ Sealing Blade Bracket Silicone Rubber Replacement：

1.Take out the silicone rubber from the sealing blade bracket
2.Embed the silicone rubber into the sealing blade bracket evenly with, its length same as that of
the bracket.
3.Stick the Teflon onto the silicone rubber evenly with 2-3CM exceeded from both ends and the
adhesive side facing downward. 。

Dismounting Schmatics：

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 Circuit Diagram

6. Circuit Diagram and Pneumatic Circuit Diagram

- 42 -
 10
10

44

Auto Safety Door

Cancel Input
Sealing Protection
Sealing Protection
10 11 12 13 14 15 16 17 18

Emergency Stop
00 01 02 03 04 05 06 07 08 09 10 11 00 01 02 03 04 05

Film Collecting
Microswitch
Film Sending Microswitch

Vertical Sensor
1
线
白

Horizontal Sensor
线
白

Kissing device Back

Manual Feeding
23 24 25 26 27 28 29 30
00 01 02 03 04 05 06 07 00 01 02 03

Alarm Indicator
Sealing Blade Down
Running Indicator
101

Sealing Blade Up
Rear Allowance Time
Manual Sealing
Advance Allowance Time
9

Rear Allowance Time Up

Sealing Time
8

Advance Allowance Time

7

Kissing Device Valve

Up
Sealing Time Up
Sealing Valve
0
6

Photo Sensor Slection

Film Sending Motor
5

100

Kissing Device
4

22

Film Collecting Motor

201 2.1 .1

High/Normal Speed
19 20 21

Film Pulling Motor

3

Reset Out-Feeding Motor

2

Manual/Auto IN-Feeding Motor

1

1
 Circuit Diagram

◎ Electircal box layerout

固态继电器 固态继电器

- 43 -
 ◎ Pneumatic Diagram

§¶
A0
1 A
§¶
A0
1 A §¶
A0
1 A Ŷ
A0
1 A

§¶
A0
1 A

- 44 -
Horizontal
Sealing
Pneumatic cylinder
triple
pieces
Circuit Diagram
 Troubel Shooting

7. Trouble Shooting
Fault Symptoms Causes Eliminating Methods
Press emergence stop Unscrew the emergency etop switch
Film feeding or AC contactor failure Replace the contactor
collecting motor Motor failure Replace the motor
out-of-operation
Proximity switch broken or its Replace the proximity switch or
position adjusted improperly readjust its position
Motor broken Replace the motor
Conveying belt Check the conveying transmission
Mechanical failure
out-of-operation Mechanism
Wiring anomaly Check the wiring connection
Electromagnetic valve broken Replace the electromagnetic valve
Sealing blade Check the connecting wires and the
Wiring anomaly
failure connectors
Cylinder broken Replace the cylinder
Sealing blade uneven Adjust sealing blade fixing screws
Film cutting failure
Inadequate temperature Rise the temperature
Sealing blade surface scratched Replace the sealing blade
Poor sealing
effect Foreign matter on sealing Clean with a dry cotton cloth
bladesurface
Vertical sealing Low or no air pressure Check the air source
cylinder failure Electromagnetic valve broken Replace the electromagnetic valve
Heating tube broken Replace the heating tube
Thermocouple broken or abnormal Replace the thermocouple
Temperature
Solid relay broken Replace the solid relay
anomaly
Wiring anomaly Check the wiring or connectors
Heating breaker tripping out Check or replace the breaker

- 45 -
 Packing list

8. Packing list
Serial No. Items Unit Remark
1 Master machine 1 piece
2 Operation and Maintenance Manual 1 piece
3 Tool box 1 piece
4 Inner Hexagon Spanner 1 set
5 Adjustable Spanner 1 piece
6 Philips Screwdriver 1 piece

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