GRUNDFOS INSTRUCTIONS

BMS
BMS hs, BMS hp, BMST, BMSX
Service instructions
 English (GB) Service instructions
English (GB)

Original service instructions. 1. Symbols used in this document

CONTENTS Warning
Page If these safety instructions are not observed,
1. Symbols used in this document 2 it may result in personal injury.
2. Identification 2
If these safety instructions are not observed, it
2.1 Nameplate 2
Caution may result in malfunction or damage to the
2.2 Type key 3
equipment.
3. Torques 3
4. Service tools 4 Notes or instructions that make the job easier
Note
4.1 Service tools 4 and ensure safe operation.
4.2 Standard tools 4
4.3 Torque tools 4
4.4 Additional instructions 4
2. Identification
5. Before dismantling 5 This section shows the type key, the nameplate and the codes
5.1 Dismantling pump and motor 5 that can appear in the variant code.
5.2 Dismantling the thrust bearing 5
2.1 Nameplate
5.3 Dismantling the thrust bearing and shaft seal 6
5.4 Assembling the thrust bearing 7
5.5 Dismantling the rotating shaft seal part 8
5.6 Dismantling the pump and sleeve 9
1
2
5.7 Assembling the pump 10
5.8 Aligning pump and motor 11 3
4
6. Software 13
5
6.1 Grundfos BMS hs 13
6.2 Grundfos BMS hp 13 6
7. Pressure exchanger 14 7
8
8. Fault finding 14
9
8.1 BMS hs and BMST 14 10 N/A
8.2 BMS hp 15
8.3 Pressure exchanger 16

TM05 9242 3613

9. Checking the motor and cable 17
10. Drawings 18
11. Data report, POWERDRIVE 20
11 12 13
Warning
Fig. 1 Nameplate
Prior to service, read these service instructions
carefully. Installation and service must comply
with local regulations and accepted codes of Pos. Description
good practice. 1 Type designation
Observe the safety instructions in the installation
Model designation:
and operating instructions for the product.
• generation
2
• product number
• production code (yyww-x).
3 Rated flow rate
4 Rated head
5 Rated speed
6 Pressure gauge (fresh-water pump discharge)
7 Minimum inlet pressure and maximum outlet pressure
8 Maximum ambient temperature
9 Net weight of booster module
10 Minimum efficiency index
11 Country of origin
12 CE mark
13 TR mark

2
2.2 Type key

English (GB)
Example BMS 30 -26 hs -E -C -P -A
Pump
BMS
BMSX include X-changer and
BM hp pump
BMST include BMT pump
Rated pump flow rate [m3/h]
Number of stages
Type
hs High-pressure pump with high-speed
hp High inlet pressure
Motor
E PM
Materials Sleeve/pump/motor
C 1.4539/904L
Code for rubber part
P NBR
Shaft seal
A Tungsten carbide/carbon

3. Torques
This section shows the screws and nuts that must be tightened to
a certain torque and the lubricants to be used.

Dimensions Torque
Pos. Designation Quantity
[mm] [Nm]
377b Hexagon screw 8 M16 x 45 140
352c Hexagon head screw 4 M10 x 40 33
Hexagon socket head
374b 2 M6 x 25 6
cap screw
41 Hexagon head screw 4 M10 x 40 33
220 Hexagon cap screw 4 M12 x 30 70

3
 4. Service tools
English (GB)

The following drawings and tables show special, standard and

torque tools for pump service.

4.1 Service tools

A B C D E F

G H L

4.2 Standard tools

Dimensions
Pos. Designation For pos. Part number
[mm]
A Open-end spanner 24 377b SV0122
B Open-end spanner 19 363a 00SV0054
C Open-end spanner 17 352c 00SV0056
D Hexagon key 6 374b 00ID1784
E Hook spanner 40-42 371b 00ID3407

4.3 Torque tools

Pos. Designation Torque For pos. Part number

40-200 Nm 377b 00SV0400
F Torque wrench
20-100 Nm 352c, 220, 41 00SV0269
G Torque screwdriver 1-6 Nm - 374b 00SV0438
M16 377b 00SV0524
H Ring insert tool M12 220 00SV0271
M10 352c, 41 00SV0270
L Socket driver for hexagon socket M6 374b 00SV0296

4.4 Additional instructions

You find the dismantling and assembly service video at Grundfos'
Installation and Service Youtube.com channel, see http://
qr.grundfos.com/i/BMSservicevideo.
The PM Leroy-Somer motor and drive are available at the Leroy-
Somer website, see http://www.emersonindustrial.com/
For further information, see the online documents below:
• Grundfos quick guide for BMS hs, BMS hp, BMST and BMSX:
http://net.grundfos.com/qr/i/98737800
• Grundfos installation and operating instructions for BMS hs
BMShp, BMST and BMSX: http://net.grundfos.com/qr/i/
98567337
• Grundfos installation and operating instructions for MGE
installation: http://net.grundfos.com/qr/i/96780071
• Grundfos installation and operating instructions for CUE: http:/
/net.grundfos.com/qr/i/96706951
• Grundfos service instructions for CUE: http://
net.grundfos.com/qr/i/96765700
• Grundfos service instructions for SP, see Grundfos Product
Center, www.grundfos.com.

4
5. Before dismantling 4. Loosen the clamps and pull the pump towards the outlet port if
the pump is mounted on a base frame.

English (GB)
General information about BMS hs and BMS hp
The work site must be clean, free of salt or brine water and iron
filings. Clean the workplace with flushing water, if it is necessary. Clamps
1. If the pump is to be repaired at a service workshop, do the
following:
2. Check that the pump has not been damaged during
transportation.

TM06 4565 2515

3. Identify the type designation. See the pump nameplate.
4. If the repair is to be done on site before dismantling the pump,
check the installation:
– wiring connections (power supply and signals)
– hydraulic connections Fig. 4 Removing pump from motor
– inlet and outlet pressure and flowmeter value(s), if possible
5.2 Dismantling the thrust bearing
– protection: pressure switches, flow switches and motor
protection etc. 5. Remove the two hexagon socket head cap screws.
5. Compare the motor voltage and frequency details on the
motor and frequency converter nameplates with the power
supply available.
– Read and note down the trip and failure log of the frequency
converter.

5.1 Dismantling pump and motor

1. Remove the Victaulic clamp at the inlet-and outlet.
2. Remove the service connector, if it is installed.

TM06 4566 2515

Fig. 5 Loosening the hexagon socket head cap screws

6. Use the screws to pull out the thrust bearing from the bearing
housing.
TM06 4563 2515

Fig. 2 Removing the Victualic coupling and service connector

3. Remove the four M10 bolts.

TM06 4567 2515

Fig. 6 Removing the thrust bearing

TM06 4564 2515

Fig. 3 Dismantling pump and motor

5
 7. Pull back the thrust bearing and shaft from the bearing 2. Remove the four pins.
housing.
English (GB)

TM06 4568 2515

TM06 4571 2515

Fig. 7 Shaft bearing with shaft
Fig. 10 Removing the pins
8. Remove the two O-rings.
Note: Always replace the O-rings and use soapy water for 3. Pull out the thrust bearing and support.
lubrication. Note: Inspect the up-thrust bearing surfaces, stationary and
rotary. Both must be free of scratches, cracks and any visible
wear.
TM06 4569 2515

TM06 4572 2515

Fig. 8 Removing O-rings

5.3 Dismantling the thrust bearing and shaft seal

1. Remove the thrust bearing shaft. Fig. 11 Removing the thrust bearing and support

4. Pull out the shaft seal.

TM06 4570 2515

TM06 4573 2515

Fig. 9 Removing the shaft

Fig. 12 Removing the shaft seal

6
5.4 Assembling the thrust bearing 8. Note down the position of the holes in the thrust bearing.

English (GB)
5. Note down the position of the pin.

TM06 4574 2515

TM06 4577 2515

Fig. 13 Position of the pin

6. Note down the position of the hole.

Fig. 16 Position of the thrust bearing

The round hole in the stationary part of the

Note bearing must be paired with the oval hole at the
bearing housing.
9. Assembly of support and thrust bearing
10. Insert the four pins.
TM06 4575 2515

Fig. 14 Position of the hole

7. Mount the shaft seal.

TM06 4578 2515

Fig. 17 Inserting the pins

Make sure that the thrust bearing is moving freely

Note
in all four axes.
TM06 4576 2515

Fig. 15 Mounting of shaft seal

7
 5.5 Dismantling the rotating shaft seal part 5. Remove the support bearing and replace it.
English (GB)

1. Loosen and remove the shaft seal (left-hand thread). For

service tool, see section 4. Service tools.

TM06 4579 2515

TM06 4582 2515

Fig. 18 Loosening the shaft seal
Fig. 21 Support bearing
2. Remove the shaft seal and O-ring.
6. Insert the inner and outer O-rings.

O-rings
TM06 4580 2515

TM06 4583 2515

Fig. 19 Shaft seal and O-ring

Always replace the O-rings. Use soapy water for

Note
lubrication. Fig. 22 Replacing the O-ring
3. Mount a new O-ring and shaft seal.
4. Tighten the shaft seal. Always replace the O-rings. Use soapy water for
Note
lubrication.
7. Insert the complete thrust bearing.
TM06 4581 2515

TM06 4584 2515

Fig. 20 Tightening the shaft seal

Fig. 23 Mounting the thrust bearing

8
8. Mount the two hexagon socket head cap screws. 11. Use a open-end spanner to help separate the pump and
sleeve.

English (GB)
TM06 4588 2515
TM06 4585 2515
Fig. 27 Separating the pump and sleeve

Fig. 24 Assembling the thrust bearing 12. Pull out the pump.
13. Check the SP service instruction in Grundfos Product Center
5.6 Dismantling the pump and sleeve
for more information about dismantling and repairing the
9. Unscrew the 4 x M10 bolts. pump.

TM06 4589 2515

TM06 4586 2515

Fig. 28 Pulling out the pump

14. Replace the two O-rings.

Fig. 25 Dismantling the pump and sleeve

10. Remove the flange and loosen the bearing housing union nut.

TM06 4590 2515

TM06 4587 2515

Fig. 29 Replacing the O-rings

Always replace the O-rings. Use soapy water for

Note
Fig. 26 Loosening the union nut lubrication.

9
 15. Replace the O-ring. 18. Loosen the union nut by 90 ° angle. Use markings if needed.
The union nut is loosen again in order to create a small gap
English (GB)

between the pump and sleeve flange.

TM06 4591 2515

Fig. 30 Replacing the O-ring

TM06 4594 2515

Always replace the O-rings. Use soapy water for
Note
lubrication.

5.7 Assembling the pump

16. Mount the pump again. Make sure that the guide pins point
downwards during assembly. Fig. 33 Union nut is turned 90 °

TM06 4592 2515 19. Tighten the four screws with 33 Nm.

guide pins

TM06 4595 2515

Fig. 31 Guide pins

17. Tighten the union nut by hand. Fig. 34 Tightening the screws

20. Connect the pump and motor again. Make sure that the mark
"UP" points upwards so the drain hole points downwards.
TM06 4593 2515

TM06 4596 2515

Fig. 32 Tightening the union nut

Fig. 35 Correct position of "UP"

10
5.8 Aligning pump and motor
Step Description Picture

English (GB)
5.8.1 Before aligning pump and motor
Before aligning the pump and motor, make sure that the drain
holes are pointing downwards. At the same time, the inlet pipe
must point upwards (position 12 o'clock). When you have
This has to be done to ensure correct operation of the pump as adjusted the gap,
5

TM05 9346 3613

well as easy service and maintenance. You can change the cross-tighten all bolts
position of the inlet pipe at a later time. Carefully follow the to 33 Nm.
instructions in section 5.8.2 Aligning motor and pump.

Inlet pipe

Fasten the support

6 foot to the

TM05 9345 3613

foundation.

TM06 0964 1314

The support foot must not impose any tension on
Drain holes Caution
the pump!
Fig. 36 Position of drain holes

5.8.2 Aligning motor and pump

Align the motor and pump before you tighten the bolts. To ensure
correct installation, follow this procedure:

Step Description Picture

Fit all four bolts for

motor and pump
TM05 9234 3613

1 connection.
Do not tighten the
bolts yet.

Adjust the gap by

means of a feeler
TM05 9232 3613

2 gauge or similar tool.

Tighten one bolt by
hand.

Adjust the gap 180 °

opposite the bolt you
just tightened.
3
TM05 9251 3613

Do not tighten the

bolt. Move the pump
to adjust the gap.

Move the pump, and

adjust the gap by
means of the feeler
gauge. Tighten the
4 bolt by hand. If the
TM05 9345 3613

inlet pipe has to be

turned, see section
5.8.3 Positioning the
inlet pipe.

11
 5.8.3 Positioning the inlet pipe
English (GB)

To change the position of the pipe, follow this procedure.

Step Description Picture

Remove the M10

bolts.
1

TM05 9347 3613

Loosen the M12
bolts.

Mark up the pump

2

TM05 9573 4013

sleeve and union nut.

Turn the inlet pipe to

the needed position,
3
TM05 9343 3613

and make sure the

union nut follows.

4 Check the marking.

TM05 9342 3613

Fit all bolts again.

5 Tighten all bolts to 33
TM05 9343 3613

Nm.

Fasten the support

6 foot to the
TM05 9345 3613

foundation.

12
6. Software 3. Select an action

English (GB)
In this section you find information about how to set parameters – "Supervision only"
via PC. – "Download drive settings"
– "Create new file"
6.1 Grundfos BMS hs
– "Open existing file"
Find the newest setting software at the Leroy-Somer website: – "Data logger".
http://www.emersonindustrial.com.
6.1.1 POWERDRIVE FX, MD and MD2
With MDX-SOFT, setting parameters and supervising the
POWERDRIVE from a PC is very user-friendly.
Numerous functions are available:
• quick commissioning with the simplified menu
• file saving
• help file
• comparison of two files or one file with the factory settings
• supervision in table or progress bar form

TM06 4597 2515

• diagnostics
• representation of parameters in a table.
You can download the MDX-SOFT software from the Internet at
the following address: http://www.leroy-somer.com/fr/
telechargements/logiciels/
4. Select the needed action menu
To connect the PC to the POWERDRIVE, use an
– "Simplified menu"
"MDXUSBIsolator" isolated USB kit.
– "Advanced menu"
Procedure:
– "General setup"
1. Connect the PC (USB-A) to the POWERDRIVE controller
(USB-B) via the USB connection. The communication is ready – "Supervision menu"
when you can read the "USB" on the display of the red – "Monitoring"
indicator light – "Charts".
TM06 3929 1215

USB-A USB-B

TM06 4597 2515

2. Start up the MDX commissioning software. Use the help menu
displayed as a "?". Here you find a guide on how to use the
program.

5. Save the changes and exit the program.

6. Remove the USB connection.

6.2 Grundfos BMS hp

Grundfos BMS hp is setup by factory. The settings are default
settings for a Grundfos BMSX application.
You can change the user specific parameters (duty point etc.) via
either:
• Grundfos R100
TM06 4597 2515

• Grundfos PC tool link

• Grundfos GO.
For further information, see the installation and operating
instructions for Grundfos MGE.

13
 7. Pressure exchanger
English (GB)

The pressure exchanger requires no maintenance.

Warning
The water flow through the pressure exchanger
must not exceed rated flow.
See the pressure exchanger nameplate.

Warning
If you detect an abnormal sound, do not
dismantle the unit. This action can void the
warranty. Instead, call Grundfos Service.
You find information about the pressure exchanger on this
website: http://www.energyrecovery.com.

8. Fault finding
8.1 BMS hs and BMST

Warning
Before starting work on the product, make sure
that the power supply has been switched off and
that it cannot be accidentally switched on.

Fault Possible cause Remedy

1. The pump starts or a) No water supply. Check that the low-pressure switch functions normally
stops occasionally The low-pressure switch has cut out. and is adjusted correctly. Check that the minimum inlet
during operation. pressure is correct. If not, check the feed pump. See
section BMS hs startup in the BMS hp, BMS hs
installation and operation instructions (publication
number 98567337).
2. The pump stops during a) The fuses are blown. Check all fuses in the control circuit. Replace defective
operation. fuses. After a cut-out, find the cause of a possible short
circuit.
If the fuses are hot when you replace them, check that
the load of the individual phases does not exceed the
motor current during operation. Identify the cause of the
load.
b) The frequency converter has tripped. Reset the frequency converter.
c) The motor/supply cable is defective. Check the motor and cable.
3. The pump runs, but a) No or insufficient water supply to the pump. Check that the inlet pressure during operation is at least
generates no pressure 1 bar for BMS hs and 2 bar for BMST. If so, the water
and delivers no water. supply is OK. Stop and vent the system.
Restart the pump as described in sections BMS hs
startup, BMS hp startup and Startup in the BMS hp,
BMS hs installation and operation instructions
(publication number 98567337). Check the functioning
of the pump.
b) The piping system, pump or nozzle is
Check the piping system, pump and nozzle.
choked up.
c) The prefilter is choked up. Clean the prefilter.
4. The pump runs at d) The valves on the discharge side are partly
Check the valves.
reduced capacity. closed or blocked.
e) The discharge pipe is partly blocked by Clean or replace the discharge pipe. Measure the
impurities. discharge pressure, and compare the value with the
calculated data. See the "Technical specifications"
supplied with the system.
f) The pump is partly blocked by impurities. Pull the pump out of the sleeve. Dismantle, clean and
check the pump. Replace any defective parts.
g) The pump is defective. Pull the pump out of the sleeve. Dismantle, clean and
check the pump. Replace any defective parts.
h) The prefilter is choked up. Clean the prefilter.

14
8.2 BMS hp

English (GB)
Warning
Before starting work on the product, make sure
that the power supply has been switched off and
that it cannot be accidentally switched on.

Fault Possible cause Remedy

1. The pump stops a) No or insufficient water supply. Check that the pressure switch functions normally
occasionally during The pressure switch has cut out. without delay and is adjusted correctly. Check that the
operation. minimum inlet pressure is correct.
b) The capacity is too small. The flow switch The discharge pipe is totally or partly blocked due to
has cut out. incorrect adjustment of a manually operated valve or
failure in the solenoid valve or the motor-operated valve.
Check these valves.
The flow switch is faulty or incorrectly adjusted.
Check and adjust the switch.
2. The pump does not run. a) The fuses are blown. Check all fuses in the control circuit. Replace defective
fuses. After a cut-out, find the cause of a possible short
circuit.
If the fuses are hot when you replace them, check that
the load of the individual phases does not exceed the
motor current during operation. Identify the cause of the
load.
If the fuses are not hot immediately after the cut-out,
identify the cause of a possible short circuit.
b) The frequency converter has tripped. Reset the unit.
c) The motor/supply cable is defective. Check the motor and cable. See section Electrical
installation in the BMS hp, BMS hs installation and
operation instructions (publication number 98567337).
3. The pump runs, but a) No or insufficient water supply to the pump Check that the inlet pressure during operation is at least
generates no pressure or air in the system. 1 bar. If so, the water supply is OK. Stop and vent the
and delivers no water. system. Restart the system as described in section
BMSX system in the BMS hp, BMS hs installation and
operation instructions (publication number 98567337). If
the pump is defective, dismantle and repair or replace it.
b) The suction parts are blocked. Pull the pump out of the sleeve, and clean the suction
parts.
4. The pump runs at c) The valves on the discharge side are partly Check the valves.
reduced capacity (flow closed or blocked.
and pressure). d) The discharge pipe is partly blocked by Measure the discharge pressure, and compare the value
impurities. with the calculated data. Clean or replace the discharge
pipe.
e) The pump is partly blocked by impurities. Pull the pump out of the sleeve. Dismantle, clean and
check the pump. Replace defective parts.
f) The pump is defective. Pull the pump out of the sleeve. Dismantle, clean and
check the pump. Replace defective parts.

15
 8.3 Pressure exchanger
English (GB)

Warning
Before starting work on the product, make sure
that the power supply has been switched off and
that it cannot be accidentally switched on.

Fault Possible cause Remedy

1. Excessive sound a) The pressure exchanger operates above the Immediately reduce the flow rate by adjusting the BMS
pressure level. rated flow rates on the low-pressure side, hp pump and control valve (V2). Rebalance the system
high-pressure side or both. as described in section Startup in the BMS hp, BMS hs
installation and operation instructions (publication
number 98567337).
To increase the system capacity, add the pressure
exchanger pump(s) in parallel to the existing pumps.
b) The pressure exchanger pump operates with Increase the backpressure by adjusting the low-
little or no backpressure. pressure reject-water valve (V3).
Rebalance the system as described in section Startup in
the BMS hp, BMS hs installation and operation
instructions (publication number 98567337).
c) Air in the system. Vent the system.
2. Excessively high a) The BMS hs is operating at a flow rate that is Check that the main BMS hs flow rate does not exceed
recovery in the SWRO too high. the membrane array production capacity for a given
system. temperature, salinity and fouling factor.
b) Increased salinity or raw-water temperature. Adjust flow rates in the system. See section BMSX
system in the BMS hp, BMS hs installation and
operation instructions (publication number 98567337).
3. High salinity in the a) Unbalanced system. See section Startup in the BMS hp, BMS hs installation
high-pressure seawater and operation instructions (publication number
feed stream. 98567337).
b) A jammed or stalled rotor short-circuits the See fault number 5.
high-pressure reject water with the high-
pressure feed water. No exchange occurs;
no audible rotation.
4. The low-pressure flow a) Operating pressure exchanger pumps below Increase and balance the flows through the pressure
is lower than the high- the rated flow rate results in low rotor exchanger pump. Do not exceed the recommended
pressure flow which rotation and increased mixing. maximum flow rates. To increase the system capacity,
entails mixing and high add pressure exchanger pump(s) in parallel to the
SWRO feed water existing pumps. See section Startup in the BMS hp,
salinity. BMS hs installation and operation instructions
(publication number 98567337).
b) Malfunctioning and/or stalled BMS hp pump. Check the rotation, operation, flow rates and pressures
of the BMS hp pump.
5. Stalled rotor (no a) The system operates above the rated See section Startup in the BMS hp, BMS hs installation
audible rotation). pressure or below the rated flow capacity. and operation instructions (publication number
98567337).
b) Debris or foreign particles in the device. Contact Grundfos Service.
c) The system is not properly flow-balanced. See section Startup in the BMS hp, BMS hs installation
and operation instructions (publication number
98567337).
6. Low reject flow. a) Excessive pressure losses through the Contact Grundfos Service.
SWRO system.
b) Malfunctioning and/or stalled BMS hp pump. Check the operation, flow rates and pressures of the
BMS hp pump.

16
9. Checking the motor and cable

English (GB)
1. Supply voltage When the motor is loaded, the voltage must be within ±
5 % of the rated voltage. If the voltage varies more
than that, the motor may burn.
Measure the voltage between the phases with If the voltage is constantly too high or too low, replace
a voltmeter. the motor by a motor that corresponds to the supply
Connect the voltmeter to the terminals of the voltage.

TM00 1371 3597

frequency converter. Large variations in the supply voltage indicate poor
power supply, stop the pump until the defect has been
found.
It may be necessary to reset the frequency converter.
2. Current consumption The difference between the current of the phase with
the highest amp consumption and the one with the
lowest current consumption must not exceed 10 % of
the lowest current consumption.
Measure the current of each phase while the If the difference exceeds 10 % of the lowest current
pump is operating at a constant discharge consumption, or if the current exceeds the full-load
pressure, if possible at the capacity where the current, check these possible faults:
motor is most heavily loaded. • A damaged pump is causing the motor to be
For information on the normal operating overloaded. Pull the pump out of the sleeve for
current, see the "Technical specifications". overhaul.
TM00 1372 3597

• The motor windings are short-circuited or partly

disjointed.
• Too high or too low supply voltage.
• Poor connection in leads. Weak cables.

Do not perform a standard insulation test (high

Note
voltage test).

17
 10. Drawings
English (GB)

345a
TM06 3928 1315

18
19
TM06 1386 2314

English (GB)
 11. Data report, POWERDRIVE
English (GB)

To be completed by the Grundfos Service Technician servicing the equipment – complete all questions.
Date of intervention Pump Start Date
Drive Serial No. Failure Date
Motor Serial No. Total Hours
Part No. of failed parts: Drive Type / Model:
Trip Log Details
Status preceding trip (#17.11) Trip history Trip Date & Time
Status at trip (#17.12) Trip 1 (#10.20) (#17.18 & #17.19)
Time between states (#17.13) Trip 2 (#10.21) (#17.20 & #17.21)
Minimum supply voltage (#17.31) Trip 3 (#10.22) (#17.22 & #17.23)
Maximum U,V,W temperature (#17.34) Trip 4 (#10.23) (#17.24 & #17.25)
Average DC BUS Voltage (#17.38) Trip 5 (#10.24) (#17.26 & #17.27)
Average Motor Speed (#17.39) Trip 6 (#10.25) N/A
Average Motor Current (#17.40) Trip 7 (#10.26) N/A
IGBT W av. Temp (#17.44) Trip 8 (#10.27) N/A
Rectifier av. Temp (#17.45) Trip 9 (#10.28) N/A
Average supply Voltage (#17.48) Trip 10 (#10.29) N/A
General Checks
All 3-Phase wiring connections checked? Yes No Fast fuses damaged? Yes No
All motor connections checked? Yes No
Powerdrive Diagnostics
PROCEED TO A CONTROL AND INTERFACE BOARD TEST (#17.01 = Yes) AND INDICATE THE TEST RESULT (#17.05)
Processing Passed Control Interface None
PROCEED TO A POWER MODULE TEST (#17.02 = Yes) AND INDICATE THE POWER MODULE TEST RESULT (#17.06)
Passed (1) Error Motor (6)
Error U Phase (2) Error U & V Phase (7)
Error V Phase (3) Error V & W Phase (8)
Error W Phase (4) Error U & W Phase (9)
Error Rectifier (5) Error STO not connected (10)
Error code (#17.08) Refer to the commissioning manual (#17.06) for error code details / comments
Motor Checks
Winding insulation measurement > 20 MŸ Winding Resistance Measurement

Phase U - Phase V - Phase W U / V phases : Ÿ - V / W phases : Ÿ - U / W phases : Ÿ

Site technician comments:

Warranty Department Use Only

Return No. Warranty? Yes No
TM06 3930 1215

Test Engineer Date Issued

Comments:
Investigation Details:

20
Argentina Finland Lithuania South Africa

Grundfos companies
Bombas GRUNDFOS de Argentina S.A. OY GRUNDFOS Pumput AB GRUNDFOS Pumps UAB GRUNDFOS (PTY) LTD
Ruta Panamericana km. 37.500 Centro Mestarintie 11 Smolensko g. 6 Corner Mountjoy and George Allen Roads
Industrial Garin FIN-01730 Vantaa LT-03201 Vilnius Wilbart Ext. 2
1619 Garín Pcia. de B.A. Phone: +358-(0)207 889 900 Tel: + 370 52 395 430 Bedfordview 2008
Phone: +54-3327 414 444 Telefax: +358-(0)207 889 550 Fax: + 370 52 395 431 Phone: (+27) 11 579 4800
Telefax: +54-3327 45 3190 Fax: (+27) 11 455 6066
France Malaysia E-mail: [email protected]
Australia Pompes GRUNDFOS Distribution S.A. GRUNDFOS Pumps Sdn. Bhd.
GRUNDFOS Pumps Pty. Ltd. Parc d’Activités de Chesnes 7 Jalan Peguam U1/25 Spain
P.O. Box 2040 57, rue de Malacombe Glenmarie Industrial Park Bombas GRUNDFOS España S.A.
Regency Park F-38290 St. Quentin Fallavier (Lyon) 40150 Shah Alam Camino de la Fuentecilla, s/n
South Australia 5942 Tél.: +33-4 74 82 15 15 Selangor E-28110 Algete (Madrid)
Phone: +61-8-8461-4611 Télécopie: +33-4 74 94 10 51 Phone: +60-3-5569 2922 Tel.: +34-91-848 8800
Telefax: +61-8-8340 0155 Telefax: +60-3-5569 2866 Telefax: +34-91-628 0465
Germany
Austria GRUNDFOS GMBH Mexico Sweden
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Schlüterstr. 33 Bombas GRUNDFOS de México S.A. de GRUNDFOS AB
Grundfosstraße 2 40699 Erkrath C.V. Box 333 (Lunnagårdsgatan 6)
A-5082 Grödig/Salzburg Tel.: +49-(0) 211 929 69-0 Boulevard TLC No. 15 431 24 Mölndal
Tel.: +43-6246-883-0 Telefax: +49-(0) 211 929 69-3799 Parque Industrial Stiva Aeropuerto Tel.: +46 31 332 23 000
Telefax: +43-6246-883-30 e-mail: [email protected] Apodaca, N.L. 66600 Telefax: +46 31 331 94 60
Service in Deutschland: Phone: +52-81-8144 4000
Belgium e-mail: [email protected] Telefax: +52-81-8144 4010 Switzerland
N.V. GRUNDFOS Bellux S.A. GRUNDFOS Pumpen AG
Boomsesteenweg 81-83 HILGE GmbH & Co. KG Netherlands Bruggacherstrasse 10
B-2630 Aartselaar Hilgestrasse 37-47 GRUNDFOS Netherlands CH-8117 Fällanden/ZH
Tél.: +32-3-870 7300 55292 Bodenheim/Rhein Veluwezoom 35 Tel.: +41-44-806 8111
Télécopie: +32-3-870 7301 Germany 1326 AE Almere Telefax: +41-44-806 8115
Tel.: +49 6135 75-0 Postbus 22015
Belarus Telefax: +49 6135 1737 1302 CA ALMERE Taiwan
Представительство ГРУНДФОС в e-mail: [email protected] Tel.: +31-88-478 6336 GRUNDFOS Pumps (Taiwan) Ltd.
Минске Telefax: +31-88-478 6332 7 Floor, 219 Min-Chuan Road
220125, Минск Greece E-mail: [email protected] Taichung, Taiwan, R.O.C.
ул. Шафарнянская, 11, оф. 56, БЦ GRUNDFOS Hellas A.E.B.E. Phone: +886-4-2305 0868
«Порт» 20th km. Athinon-Markopoulou Av. New Zealand Telefax: +886-4-2305 0878
Тел.: +7 (375 17) 286 39 72/73 P.O. Box 71 GRUNDFOS Pumps NZ Ltd.
Факс: +7 (375 17) 286 39 71 GR-19002 Peania 17 Beatrice Tinsley Crescent Thailand
E-mail: [email protected] Phone: +0030-210-66 83 400 North Harbour Industrial Estate GRUNDFOS (Thailand) Ltd.
Telefax: +0030-210-66 46 273 Albany, Auckland 92 Chaloem Phrakiat Rama 9 Road,
Bosna and Herzegovina Phone: +64-9-415 3240 Dokmai, Pravej, Bangkok 10250
GRUNDFOS Sarajevo Hong Kong Telefax: +64-9-415 3250 Phone: +66-2-725 8999
Zmaja od Bosne 7-7A, GRUNDFOS Pumps (Hong Kong) Ltd. Telefax: +66-2-725 8998
BH-71000 Sarajevo Unit 1, Ground floor Norway
Phone: +387 33 592 480 Siu Wai Industrial Centre GRUNDFOS Pumper A/S Turkey
Telefax: +387 33 590 465 29-33 Wing Hong Street & Strømsveien 344 GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
www.ba.grundfos.com 68 King Lam Street, Cheung Sha Wan Postboks 235, Leirdal Gebze Organize Sanayi Bölgesi
e-mail: [email protected] Kowloon N-1011 Oslo Ihsan dede Caddesi,
Phone: +852-27861706 / 27861741 Tlf.: +47-22 90 47 00 2. yol 200. Sokak No. 204
Brazil Telefax: +852-27858664 Telefax: +47-22 32 21 50 41490 Gebze/ Kocaeli
BOMBAS GRUNDFOS DO BRASIL Phone: +90 - 262-679 7979
Av. Humberto de Alencar Castelo Branco, Hungary Poland Telefax: +90 - 262-679 7905
630 GRUNDFOS Hungária Kft. GRUNDFOS Pompy Sp. z o.o. E-mail: [email protected]
CEP 09850 - 300 Park u. 8 ul. Klonowa 23
São Bernardo do Campo - SP H-2045 Törökbálint, Baranowo k. Poznania Ukraine
Phone: +55-11 4393 5533 Phone: +36-23 511 110 PL-62-081 Przeźmierowo Бізнес Центр Європа
Telefax: +55-11 4343 5015 Telefax: +36-23 511 111 Tel: (+48-61) 650 13 00 Столичне шосе, 103
Fax: (+48-61) 650 13 50 м. Київ, 03131, Україна
Bulgaria India Телефон: (+38 044) 237 04 00
Grundfos Bulgaria EOOD GRUNDFOS Pumps India Private Limited Portugal Факс.: (+38 044) 237 04 01
Slatina District 118 Old Mahabalipuram Road Bombas GRUNDFOS Portugal, S.A. E-mail: [email protected]
Iztochna Tangenta street no. 100 Thoraipakkam Rua Calvet de Magalhães, 241
BG - 1592 Sofia Chennai 600 096 Apartado 1079 United Arab Emirates
Tel. +359 2 49 22 200 Phone: +91-44 2496 6800 P-2770-153 Paço de Arcos GRUNDFOS Gulf Distribution
Fax. +359 2 49 22 201 Tel.: +351-21-440 76 00 P.O. Box 16768
email: [email protected]
Indonesia Telefax: +351-21-440 76 90 Jebel Ali Free Zone
PT GRUNDFOS Pompa Dubai
Canada Jl. Rawa Sumur III, Blok III / CC-1 Romania Phone: +971 4 8815 166
GRUNDFOS Canada Inc. Kawasan Industri, Pulogadung GRUNDFOS Pompe România SRL Telefax: +971 4 8815 136
2941 Brighton Road Jakarta 13930 Bd. Biruintei, nr 103
Oakville, Ontario Phone: +62-21-460 6909 Pantelimon county Ilfov United Kingdom
L6H 6C9 Telefax: +62-21-460 6910 / 460 6901 Phone: +40 21 200 4100 GRUNDFOS Pumps Ltd.
Phone: +1-905 829 9533 Telefax: +40 21 200 4101 Grovebury Road
Telefax: +1-905 829 9512
Ireland E-mail: [email protected] Leighton Buzzard/Beds. LU7 4TL
GRUNDFOS (Ireland) Ltd. Phone: +44-1525-850000
China Unit A, Merrywell Business Park Russia Telefax: +44-1525-850011
GRUNDFOS Pumps (Shanghai) Co. Ltd. Ballymount Road Lower ООО Грундфос Россия
10F The Hub, No. 33 Suhong Road Dublin 12 109544, г. Москва, ул. Школьная, 39-41, U.S.A.
Minhang District Phone: +353-1-4089 800 стр. 1 GRUNDFOS Pumps Corporation
Shanghai 201106 Telefax: +353-1-4089 830 Тел. (+7) 495 564-88-00 (495) 737-30-00 17100 West 118th Terrace
PRC Факс (+7) 495 564 88 11 Olathe, Kansas 66061
Phone: +86 21 612 252 22
Italy E-mail [email protected] Phone: +1-913-227-3400
Telefax: +86 21 612 253 33 GRUNDFOS Pompe Italia S.r.l. Telefax: +1-913-227-3500
Via Gran Sasso 4 Serbia
Croatia I-20060 Truccazzano (Milano) Grundfos Srbija d.o.o. Uzbekistan
GRUNDFOS CROATIA d.o.o. Tel.: +39-02-95838112 Omladinskih brigada 90b Grundfos Tashkent, Uzbekistan The Repre-
Buzinski prilaz 38, Buzin Telefax: +39-02-95309290 / 95838461 11070 Novi Beograd sentative Office of Grundfos Kazakhstan in
HR-10010 Zagreb Phone: +381 11 2258 740 Uzbekistan
Phone: +385 1 6595 400
Japan Telefax: +381 11 2281 769 38a, Oybek street, Tashkent
Telefax: +385 1 6595 499 GRUNDFOS Pumps K.K. www.rs.grundfos.com Телефон: (+998) 71 150 3290 / 71 150
www.hr.grundfos.com Gotanda Metalion Bldg., 5F, 3291
5-21-15, Higashi-gotanda Singapore Факс: (+998) 71 150 3292
Czech Republic Shiagawa-ku, Tokyo GRUNDFOS (Singapore) Pte. Ltd.
GRUNDFOS s.r.o. 141-0022 Japan 25 Jalan Tukang Addresses Revised 10.03.2015
Čajkovského 21 Phone: +81 35 448 1391 Singapore 619264
779 00 Olomouc Telefax: +81 35 448 9619 Phone: +65-6681 9688
Phone: +420-585-716 111 Telefax: +65-6681 9689
Telefax: +420-585-716 299
Korea
GRUNDFOS Pumps Korea Ltd. Slovakia
Denmark 6th Floor, Aju Building 679-5 GRUNDFOS s.r.o.
GRUNDFOS DK A/S Yeoksam-dong, Kangnam-ku, 135-916 Prievozská 4D
Martin Bachs Vej 3 Seoul, Korea 821 09 BRATISLAVA
DK-8850 Bjerringbro Phone: +82-2-5317 600 Phona: +421 2 5020 1426
Tlf.: +45-87 50 50 50 Telefax: +82-2-5633 725 sk.grundfos.com
Telefax: +45-87 50 51 51
E-mail: [email protected]
Latvia Slovenia
SIA GRUNDFOS Pumps Latvia GRUNDFOS d.o.o.
www.grundfos.com/DK
Deglava biznesa centrs Šlandrova 8b, SI-1231 Ljubljana-Črnuče
Estonia Augusta Deglava ielā 60, LV-1035, Rīga, Phone: +386 31 718 808
GRUNDFOS Pumps Eesti OÜ Tālr.: + 371 714 9640, 7 149 641 Telefax: +386 (0)1 5680 619
Peterburi tee 92G Fakss: + 371 914 9646 E-mail: [email protected]
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691
 ECM: 1148989
98829177 0615

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