Nordcold N41x - N51x - Service Manual

Service Manual
Gas Electric
Refrigerators
MODELS
N41X Series
N500 Series
N51X Series
Improper installation, adjustment,

alteration, service or maintenance can
cause personal injury or property damage.
Refer to this manual. For assistance or
additional information, contact a qualified
installer, service agency, or the gas
supplier.
Questions? 1-800-444-7210
© 2015 NORCOLD, INC. All rights reserved. Part No. 626800 Rev. B 07.12.2015
TABLE OF CONTENTS
Table of contents ............................................................ 2 Ventilation ..................................................................... 25
Introduction ..................................................................... 4 Roof Exhaust Venting ................................................ 25
About This Manual ...................................................... 4 Double Sidewall Venting ........................................... 25
Model Identification ..................................................... 4 Propane Gas System - N500........................................ 27
Information Label ........................................................ 4 Components .............................................................. 27
Cooling Unit Serial Number ......................................... 4 Propane Gas System - N41X/N51X ............................. 28
Certification and Code Requirements ......................... 4 Components .............................................................. 28
About Installation ......................................................... 4 Propane Gas System - All Models ................................ 29
Replacement Parts ...................................................... 4 Components Continued - All Models ......................... 29
Technical Assistance ................................................... 4 Handling of Propane Gas Lines and Fittings ............. 29
Safety Awareness ........................................................... 6 Propane Gas Pressure .............................................. 30
Safety Notice ............................................................... 6 Testing for Gas Leakage ........................................... 30
Attention Statements ................................................... 6 Burner Cleaning Procedure ....................................... 31
Specifications ................................................................. 7 Electrical Requirements and Components ................... 32
N41X Models ............................................................... 7 AC Power .................................................................. 32
N500 Models ............................................................... 8 DC Power ................................................................. 32
N51X Models ............................................................... 9 AC Power Cord ......................................................... 34
Troubleshooting - Quick Reference Guide ................... 10 N500 Terminal Block ................................................. 34
N41X /N51X Displayed Fault Codes .............................11 AC/DC Converter as Power Source .......................... 34
Troubleshooting Flowcharts - N500 Units .................... 12 Cooling Unit .................................................................. 35
Burner Will Not Maintain Flame - N500 Units ........... 12 Description ................................................................ 35
No AC Operation - N500 Units .................................. 13 Gradual Decrease in Cooling Efficiency .................... 35
No DC Operation - N500.3 (3-Way Units Only)......... 14 Cooling Monitoring - N510 Units Only ...................... 35
No Gas Operation - N500 Units ................................ 15 Refrigerant Leakage - All Models .............................. 36
Thermocouple and Interrupter Malfunctioning Disposal of Cooling Unit - All Models ........................ 36
- N500 Units ........................................................... 16 Cooling System Diagnostic Flowchart ....................... 37
Troubleshooting flowcharts - N41X/N51X Units ........... 17 Electronic Components - All Models ............................. 39
Blank Display - Refrigerator does not turn on Spark/Sense Electrode - All Models .......................... 39
- N41X/N51X .......................................................... 17 Electronic Components - N500 Models ........................ 39
Optical Display Does Not Turn On Relighter - N500 Models ........................................... 39
- Power is available - N41X/N51X .......................... 17 Flame Indicator - N500 Models ................................. 39
On-Off Theory of Operation - N41X / N51X .............. 17 Electronic Components - N41X/N51X Models.............. 40
“F” Fault Code - Burner failed to ignite or reignite Power Board - N41X/51X Models ............................. 40
- N41X/N51X .......................................................... 19 Controls ........................................................................ 41
“E” Fault Code - DC voltage high - N41X/N51X ........ 20 N500 Controls ........................................................... 41
“C” Fault Code - DC voltage low - N41X/N51X ......... 20 N41X/N51X Controls ................................................. 42
“A” Fault Code - No AC power available N41X/N51X Modes of Operation ............................... 43
- N41X/N51X .......................................................... 21 N41X/N51X Diagnostic Mode ....................................... 46
“S” Fault Code - Flame sense circuit failure Diagnostic Mode ....................................................... 46
- N41X/N51X .......................................................... 21 Wiring Pictorials and Diagrams .................................... 49
“H” Fault Code - AC heater failed open
- N41X/N51X .......................................................... 22
“r” Fault Code - AC relay stuck closed
- N41X/N51X .......................................................... 22
Thermistor Failure Fault - Controls in Backup
Operating System Mode - N41X/N51X .................. 23
Backup Operating System - N41X/N51X Models ...... 23
“N” Fault Code - No cooling detected by the
controls - N41X/N51X ............................................ 24
Power Board Resetting Procedure ............................ 24
2 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

Table of Contents - cont’d
Figures Figure 37. Relighter and connections ........................... 39

Figure 1. Information label location ................................ 5 Figure 38. N510 Power Board ...................................... 40
Figure 2. Cooling unit label location ............................... 5 Figure 39. N500 Controls ............................................. 41
Figure 3. Jumping interrupter terminals ........................ 12 Figure 41. N41X/N51X Controls ................................... 42
Figure 4. Checking thermocouple voltage output Figure 44. N41X/N51X Optical Control Assembly. ....... 46
to interrupter .............................................................. 16 Figure 45. Diagnostic LEDs segments identification .... 46
Figure 5. Checking angled terminal to ground.............. 16 Figure 46. N500 wiring pictorial .................................... 49
Figure 6. Checking voltage across terminals................ 16 Figure 47. N500 wiring diagram ................................... 49
Figure 7. Checking straight terminal to ground............. 16 Figure 48. N41X/N51X wiring pictorial.......................... 50
Figure 8. Checking DC fuse continuity ......................... 17
Figure 8A. Continuous 12 -Volts ................................... 18
Figure 8B. Switched 12-Volts ....................................... 18
Figure 9. Measuring AC heater resistance ................... 22
Figure 10. Thermistor assembly ................................... 23
Figure 11. Checking thermistor resistance ................... 23
Figure 12. Resetting the power board .......................... 24
Figure 13. Roof vented ventilation arrangement .......... 25
Figure 14. Roof vented ventilation with roof vent
inboard of condenser ................................................ 25
Figure 15. Double sidewall ventilation arrangement..... 26
Figure 16. Baffles required for sidewall venting............ 26
Figure 17. N500 propane gas system components ...... 27
Figure 18. N500 manual shutoff valve .......................... 27
Figure 19. LP14 orifice ................................................. 27
Figure 21. N41X/N51X propane gas system
components ............................................................... 28
Figure 22. N41X/N51X solenoid gas valve ................... 28
Figure 23. LP14 orifice ................................................. 28
Figure 24. Gas flame appearance. .............................. 29
Figure 25. Flue and components .................................. 29
Figure 26. AC heater in heater well .............................. 32
Figure 27. DC heater .................................................... 33
Figure 28. N500 AC power cord ................................... 34
Figure 29. N41X/N51X AC power cord ......................... 34
Figure 30. Terminal block and connections .................. 34
Figure 36. Spark/sense electrode................................. 39
Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 3

INTRODUCTION
About This Manual Certification and Code Requirements

This service manual provides maintenance, diagnostic, NORCOLD® N500/N510 gas/electric absorption
and repair information for NORCOLD® model N41X/ refrigerators are certified under the latest edition of ANSI
N500/N51X Series gas absorption refrigerators. It Z21.19B standards for installation in mobile homes or
is a reference tool designed for technicians who are
knowledgeable in the theory and operation of gas/electric recreational vehicles. NORCOLD® N41X, N500, and N51X
absorption refrigerators, liquefied petroleum (LP) gas– gas/electric absorption refrigerators are also certified with
propane–systems, and AC/DC electrical systems as the Canadian Standards Association, CAN/CGA-1.4-M94.
installed in a variety of recreational vehicles (RV).
All information, illustrations, and specifications contained in Electrical components are compliant.
this publication are based on the latest product information
available at the time of publication. NORCOLD® reserves About Installation
the right to make changes at any time without notice. Refrigerator installation must conform with the N41X/N51X
Installation Manual for the NORCOLD® limited warranty to
Model Identification be in effect. Installation must also comply with applicable
Models N41X, N500 and N51X are 2-way refrigerators that local codes and standards set by the cognizant certification
can operate on AC power or propane gas. The electronic agency.
controls operate on 12 Vdc.
Replacement Parts
Models N41X.3, N500.3 and N51X.3 are 3-way
Use only authorized NORCOLD® replacement parts.
refrigerators that can operate on AC power, propane gas, or
Generic parts do not meet NORCOLD® specifications for
DC power. The electronic controls operate on 12 Vdc.
safety, reliability, and performance. The use of unauthorized
aftermarket or generic replacement parts voids the
Information Label refrigerator’s limited warranty coverage.
The information label is located in the upper right corner
of the fresh food compartment just below the freezer
compartment. See Figure 1. The label provides the Technical Assistance
following information: If technical issues are unable to be resolved using the
Serial number. information provided in this manual, technical support for
Model number. service technicians is available through the NORCOLD®
Customer Service Center:
LP gas (propane) pressure.
Btu/hr.
AC voltage and amperage. 1-800-444-7210
 Telephone
DC voltage and amperage.
 Fax 1-734-769-2332
Design certification.
Vent kit requirement.  World Wide Web www.norcold.com
Cooling Unit Serial Number

The cooling unit has a separate serial number that appears The following information is required to process technical
on the cooling unit bar code label. The label is affixed to the support requests:
surface of the cooling unit leveling chamber. See Figure 2.
Model number.
Serial number.
Make, model, and year of recreational vehicle.

Introduction - cont’d
NORCOLD. INC.
TESTED FOR LP GAS: EQUIPPED FOR PROPANE / Teste
pourle GPL, equipped por le propan
SIDNEY, OHIO SUPPLY

alimentati 11 "WC
BURNER
bruleur 10.5 "WC
SERIAL # / N de serie REFRIGERANT/frigorigene
120VAC
XXXXXXX R707
60Hz 2 Amps 240 Watts
0.42 LBS
MODEL # / N de modele 12VDC
N510.3 TEST PRESSURE /
D'ESSAI 800 PSI
14.10 Amps 170 Watts
GROUP CODE / code de
40122
INPUT / puissance
1200 BTUH SIGN
DE
For recreational vehicle installation
Min. Installation clearance 0" sides, top
bottom, back. Install only with Kit #5
See installation instructions
Pour installation vehicule de plaisance

CERTIFIED C
ER
D
TI FIE
Degagement minimum pour I'installation R R
0" cotes, haut,bas, arriere, Installer
uniquement avec latrousse n_5
Voir les instructions d'installation.
CSA-1.10-2003 ANZI Z221.19-2003
618860 REFRIGERATORS REFRIGERATORS
Figure 1. Information label location
Figure 2. Cooling unit label location

SAFETY AWARENESS
Safety Notice
It is not possible to anticipate all of the conceivable The safety alert symbol with the appropriate heading
ways or conditions under which the refrigerator may be appears on all safety labels posted on the refrigerator
serviced or to provide cautions as to all of the possible and safety awareness notices presented throughout this
hazards that may result. Standard and accepted safety manual.
precautions and equipment should be used when
working on electrical circuits and handling toxic or
flammable materials. Safety goggles and other required ! WARNING: This heading identifies
protection should be used during any process that can hazards or conditions, which if ignored can cause
cause material to become airborne, such as removing a serious injury, death, and/or extensive property
leaking cooling unit and cleaning components. damage.
Attention Statements
The safety alert symbol ! followed by the word
WARNING or CAUTION identifies potential safety ! CAUTION: This heading identifies
hazards or conditions. hazards, which if ignored can cause injury and/or
property damage.
Do not use leak test solutions that contain ammonia or

chlorine. Ammonia and chlorine degrade copper and
! WARNING: brass components.
Do not modify, alter, or equip the refrigerator to the use The cooling unit is a sealed system under pressure!
of any other fuel (natural gas, butane, etc.). N410/N500/ Do not try to repair or recharge the cooling unit. Do
N510 refrigerators are designed and equipped for the not bend, drop, weld, drill, puncture, saw, or strike the
use of LP gas–propane gas–only. cooling unit.
Incorrect installation, adjustment, alteration, or Handle a leaking cooling unit with extreme caution!
maintenance of the refrigerator can cause personal The cooling unit contains ammonia, hydrogen, and
injury, property damage, or both. sodium chromate. Ammonia can cause severe skin
Do not smoke, light fires, or create sparks when working and eye burns. Hydrogen is highly flammable, can
on the propane gas system. ignite, and burns with an intense flame. Certain
chromium compounds, such as sodium chromate, are
Do not use an open flame for leak testing any of the carcinogenic.
propane gas system components. Propane gas is highly
flammable and explosive. Do not use extension cords. Do not remove the
grounding prong from the refrigerator AC power cord. Do
Always use two wrenches to tighten or loosen LP not use a two prong adapter to connect the refrigerator
gas connections. Damaged connections, piping, and to the AC outlet.
components create the potential for gas leaks.
Do not over-fuse electrical circuits. Use specified fuses
All electrical connections and repairs to the refrigerator and AWG wire sizes. The “Specifications” section of
must comply with all applicable codes. Refer to the this manual provides fuse size information. Refer to the
certification and code requirements section of the N410/ N410/N500/N510 Installation Manual for the correct
N500/N510 Installation Manual for more information. AWG wire size specifications.
Do not work on live electrical circuits. Turn off AC power Prevent child entrapment! Before disposing of the
and DC power sources before attempting to remove, refrigerator, remove all doors and fasten all shelves with
service, or repair any of the refrigerator’s electrical or retainers.
electronic components.
! CAUTION:
Do not modify, bypass, or eliminate any of the
refrigerator’s electrical components, electronic circuits, Some of the refrigerator's metal components have sharp
or propane gas system components. corners and edges. Wear hand protection, such as
cut-resistant gloves, and exercise extreme care when
Do not wet or spray liquids on or near electrical
handling the refrigerator.
connections or electronic components. Most liquids,
including leak detection solutions, are electrically Make sure all hardware, such as hinges and fasteners
conductive and pose the potential for an electric shock (retaining screws, etc.), are properly fastened.
hazard, short electrical components, damage electronic
circuits, and/or ignite a fire.

SPECIFICATIONS
N41X Models
Storage volume
N41X ---------------------------------------------------------------------------------------------------------------------------------- 5.5 ft3.
Rough opening dimensions (H x W x D)

N41X ---------------------------------------------------------------------------------- 36.56 - 36.69 in. x 23.69 - 23.82 in. x 24 in.
Decorative panels dimensions

Thickness ---------------------------------------------------------------------------------------------------------------------------- 3/16 in.
Door panel dimensions (H x W) ----------------------------------------------------------------------------------- 31 in. x 21 5/16 in.
Controls
Type ------------------------------------------------------------------------------------- Electronic with built-in diagnostic function
ON/OFF/MODE/TEMP SET switches -------------------------------------------------------------------Flush pushbutton style
Temperature settings ---------------------------------------------------------------------------------------------- 1=cold, 5=coldest
Temperature sensor ---------------------------------------------------------------------------- Thermistor, fin-mounted on 5th fin
Off-level operating limits

Side-to-side--------------------------------------------------------------------------------------------------------3 degrees maximum
Front-to-back ------------------------------------------------------------------------------------------------------6 degrees maximum
DC power
Controls operating voltage ----------------------------------------------------------------------------------------- 10.5 to 15.4 Vdc
Controls DC fuse (F2 in power board) ------------------------------------------------------------------------------- 3 A type 3AG
DC operation voltage (3-way models only)-------------------------------------------------------------------12 VDC to 15 Vdc
DC heater rating (3-way models only) ------------------------------------10.7 amps @12 VDC (resistance is 1.3 ohms)
DC amp draws (at nominal 12 Vdc)

Automatic ignition ------------------------------------------------------------------------------------------------------------------ 0.50 A
Gas valve ---------------------------------------------------------------------------------------------------------------------------0.146 A
AC power
AC heater operating voltage requirements ----------------------------------------------------------------------- 108 to 132 Vac
Fuse AC heater circuit (F3 in power board) ------------------------------------- 5 A, 1/4 in. x 1 1/4 in. AGC type fast acting
AC heater rating ----------------------------------------------------------------- 200 W @ 110 VAC (resistance of 61.3 ohms
Propane gas
Operating pressure ----------------------------------------------------------------------------------------------- 10.5 to 11.5 in. w.c.
Heat input ---------------------------------------------------------------------------------------------------- 1200 Btu/h @ 11 in. w.c.
Orifice -----------------------------------------------------------------------------------------------------------------------------------LP14
Gas ignition ----------------------------------------------------------------------------------- Automatic with flame-sensing circuit

Electrode-to-burner air gap ------------------------------------------------------------------------------------------------------ 3/16 in.

Specifications - cont’d
N500 Models
Storage volume
N500 ---------------------------------------------------------------------------------------------------------------------------------- 5.5 ft3.

N500 ------------------------------------------------------------------------------------------------------ 42 5/8 in. x 23 11/16 in. x 24 in.

Thickness ---------------------------------------------------------------------------------------------------------------------------- 3/16 in.
Controls
Type -------------------------------------------------------------------------------------------------------------------------- Top mounted
Temperature sensor ----------------------------------------------------------------------------------------------------- Capillary tube

DC power
Ignition circuit operating voltage ---------------------------------------------------------------------------------- 10.5 to 15.4 Vdc
Relighter---------------------------------------------------------------------------------------------------------------1.3 amp type 3AG

AC power
AC heater operating voltage ---------------------------------------------------------------------------------------- 108 to 132 Vac
AC heater circuit fuse -------------------------------------------------------- 5A, 1/4 in. x 1 1/4 in. AGC type fast acting, inline
Propane gas
Orifice -----------------------------------------------------------------------------------------------------------------------------------LP14
Gas ignition --------------------------------------------------------------------------------------------------- 12 VDC ignition module
Electrode-to-burner air gap ----------------------------------------------------------------------------------------------------- 3/16 in.

Specifications - cont’d
N51X Models
Storage volume
N51X ---------------------------------------------------------------------------------------------------------------------------------- 5.5 ft3.

N51X ------------------------------------------------------------------------------- 42.63 - 42.69 in. x 23.69 - 23.82 in. x 24 in.

Thickness ---------------------------------------------------------------------------------------------------------------------------- 3/16 in.
Controls
Type ------------------------------------------------------------------------------------- Electronic with built-in diagnostic function
ON/OFF/MODE/TEMP SET switches -------------------------------------------------------------------Flush pushbutton style
Temperature sensor ---------------------------------------------------------------------------- Thermistor, fin-mounted on 5th fin

DC power
Controls operating voltage ----------------------------------------------------------------------------------------- 10.5 to 15.4 Vdc
Controls DC fuse (F2 in power board) ------------------------------------------------------------------------------- 3 A type 3AG

Gas valve ---------------------------------------------------------------------------------------------------------------------------0.146 A
AC power
AC heater operating voltage requirements ----------------------------------------------------------------------- 108 to 132 Vac
Fuse AC heater circuit (F3 in power board) ------------------------------------- 5 A, 1/4 in. x 1 1/4 in. AGC type fast acting
Propane gas
Orifice -----------------------------------------------------------------------------------------------------------------------------------LP14
Gas ignition ----------------------------------------------------------------------------------- Automatic with flame-sensing circuit

Electrode-to-burner air gap ------------------------------------------------------------------------------------------------------ 3/16 in.

TROUBLESHOOTING - QUICK REFERENCE GUIDE
Problem Possible Cause Checks
No 12 Vdc power to refrigerator. Check 12 Vdc connections.

The refrigerator does not turn ON. Faulty/loose 12 Vdc connections. Check fuse (N41X/N51X).
F1 fuse in power board open.
No AC power to refrigerator. Check fuse.

The refrigerator does not cool on
F3 fuse or AC heater inline fuse open. Check heater resistance and continuity.
AC power.
AC heater failed open.
The refrigerator does not cool Ventilation obstructed. Check enclosure for air flow obstructions.
efficiently on AC power. AC voltage low. Check AC voltage input.
3-Way Units Only

The refrigerator does not cool on F2 fuse or DC heater inline fuse open. Check fuse.
DC power. DC heater failed open. Check heater resistance and continuity.
3-Way Units Only

The refrigerator does not cool Ventilation obstructed. Check enclosure for obstructed air flow.
efficiently on DC power. DC voltage below 12 volts. Check DC power input.
No propane gas. Check propane gas supply and valves.

The refrigerator does not operate Incorrect electrode-to-burner gap. Set electrode to 3/16 in.
on propane gas. Faulty spark/sense electrode assembly. Replace spark/sense electrode.
Flame sensing circuit failure. Replace power board (N41X/N51X).
Ventilation obstructed. Check enclosure for obstructed air flow.

The refrigerator does not Incorrect propane gas pressure. Set gas pressure to 10.5 to 11.5 in. w.c.
cool efficiently on propane gas. Dirty burner. Clean burner.
Missing flue baffle. Replace flue baffle.
Flue cap blocked. Clear flue cap.
Poor ventilation. Check enclosure for obstructed air flow.

Poor or no cooling. Off-level operation. Level unit.
Dirty burner. Clean burner.
Low AC voltage. Check AC voltage input.
Cooling fan inoperative (if present). Test fan operation.
Improper installation. Check installation. See N41X/N51X
Installation Manual.
Incorrect orifice. Install correct orifice (LP14).

N41X /N51X DISPLAYED FAULT CODES
Code Probable Cause
Blank Refrigerator turned off.

Display No 12 Vdc to refrigerator. .
Screen F1 fuse open.
Burner failed to ignite or reignite.
Flame sense circuit failure.
DC voltage low.
DC voltage high.
AC relay stuck closed.
No AC power available to refrigerator.

AC cord not plugged into power board.
F3 fuse open.
AC heater failed open.
Flashing
Temp Backup operating system in operation.
Setting
No cooling detected by the controls.

TROUBLESHOOTING FLOWCHARTS - N500 UNITS
Burner Will Not Maintain Flame - N500 Units
Check burner and

thermocouple for carbon
deposits.
Burner and NO Clean and service burner and
thermocouple thermocouple.
clean?
YES
Check that thermocouple Thermocouple

NO Center thermocouple over center
is centered on burner slots. centered? of burner slots.
YES
Connection NO Tighten connection. Do not overtighten

Check thermocouple
tight? connection!
connection at interrupter.
YES
Jump interrupter terminals Does flame NO See “No Gas operation -

and light unit holding gas stay lit? N500 Units.” section.
safety valve in. See Figure 3.
YES
NO
Wiring OK? Repair or replace selector switch wiring.
Check selector switch wiring.
YES
Check continuity across NO

Continuity? Replace selector switch.
red switch lead and blue
swtich lead (terminals
2a and 2b).
Interrupter
terminals
Figure 3. Jumping interrupter terminals

Interrupter

Troubleshooting Flowcharts - N500 Units- cont’d
No AC Operation - N500 Units
Before beginning this procedure make sure:

· The refrigerator is receiving 108 (minimum) to 132 (maximum) Vac from a grounded receptacle.
· Fuse holder and 3 amp fuse are in good condition.
· Selector knob is set to "AC."
· Thermostat knob is set to 5.
Measure voltage across

terminal block terminals
AC
5 and 6.
voltage
NO Check wiring, connections, and
terminal block and replace or
present?
repair if necessary.
YES
Check connections to and Connections NO

Repair or replace connections.
from 3 amp fuse. good?
YES
Connec- Repair or replace connections. Replace

Check heater wire
tions tight and
NO
connections and heater AC heater if resistance is below 58 ohms
heater or above 64 ohms.
resistance.
good?
YES
AC Check continuity of black wire connected

Check voltage to selector voltage
NO
to 3 amp fuse. If no continuity, repair or
switch terminal 1a. present? replace wire.
YES
AC
Set selector switch to "AC." voltage
NO
Replace selector switch.
Check voltage out of present?
selector switch terminal 1b.
Set Thermostat to 5. Check voltage

YES input to Thermostat and voltage output
from Thermostat to heater.
· No voltage to input: Check blue wire
for continuity.
· No voltage from output: Replace
Thermostat assembly.

No DC Operation - N500.3 (3-Way Units Only)

· The refrigerator is receiving DC power from the RV DC power system.
· Voltage across terminal block connections 7 and 8 is at least 12 Vdc.
· Fuse holder and 25 amp fuse are in good condition.
· Selector switch is set to "DC."
Check DC voltage input at

selector switch terminal
4a.
DC voltage NO Check for loose or damaged wiring.
present? Repair or replace as necessary.
YES
Check voltage output from DC voltage NO

Replace selector switch.
selector switch terminal 4b. present?
YES
Check DC heater wiring Connections NO

Repair or replace wiring.
connections. good?
YES
Resistance NO
Check DC heater resistance. Replace DC heater.
1.2 to 1.4
ohms?

No Gas Operation - N500 Units

· The refrigerator is receiving DC power from the RV DC power system.
· All ground connections are clean and making full contact.
· Propane gas is available.
· Propane gas tank valve(s) is open.
· Refrigerator gas valve is open.
· Propane gas pressure is between 10.5 and 11.5 in. water column.
Check burner and orifice

assembly.
Burner NO
and orifice Clean burner and orifice.
clean?
YES
Check electrode spark.

NO
Sparking? Set electrode air gap to 3/16 inch.
YES
Check spark/sense electrode NO

assembly for continuity. Continuity? Replace spark/sense electrode assembly.
YES
Check voltage input at DC voltage NO

Check 1 amp fuse and fuse holder.
selector switch terminal 3a. present?
YES
Check DC voltage output from DC voltage

NO Replace selector switch.
selector switch terminal 3b. present?
YES
Check DC voltage at relighter. DC voltage NO

Repair/replace orange wire.
See Figure 37. present?
YES Replace relighter.

Thermocouple and Interrupter Malfunctioning - N500 Units
The following procedure and troubleshooting chart check
the operation of the thermocouple and the interrupter.
Interrupter Voltage Output Check
1. Remove refrigerator from enclosure.
87 III TRUE RMS MULTIMETER
MIN MAX RANGE HOLD H

2. Remove upper shroud (four screws).
3. Connect an alternate gas supply. Gas pressure must
REL Hz
4 1/2 DIGITS PEAK MIN MAX

1 Seconds
mV
Insulator be between 10.5 and 11.5 in. water column.

mA
V A
V mA
OFF
4. Set selector knob to LP GAS operation.
A mA mA COM
!
V
5. Set temperature control knob to 5.

6. Connect voltmeter as shown in Figure 4. Do not
400mA MAX CAT II
FUSED
10A MAX 1000V MAX
FUSED !
Thermocouple
disconnect wires from interrupter.
7. Press and hold gas safety valve and turn selector
knob to LP GAS to ignite burner. Hold the valve open
Figure 4. Checking thermocouple voltage output to to maintain the flame lit while following procedure
interrupter below.
Check thermocouple
voltage output. See
Figure 4.
Voltage NO
10 to 30 Replace thermocouple.
mlV?
YES
No voltage (0)
reading from
angled interrupter Replace thermocouple.
terminal to ground.
See Figure 5.
10-30 mlV
Check thermocouple voltage across interrupter
Replace gas safety valve.
output to interrupter. terminals.
See Figure 6.
No voltage (0)
reading from
straight interrupter Check control switch connections.
terminal to ground.
See Figure 7.
Angled Angled
terminal terminal
Straight
Straight terminal Angled Straight
terminal terminal terminal
Interrupter Interrupter
Interrupter
Figure 5. Checking angled terminal Figure 6. Checking voltage across Figure 7. Checking straight
to ground terminals terminal to ground

TROUBLESHOOTING FLOWCHARTS - N41X/N51X UNITS
Blank Display - Refrigerator does not turn on On-Off Theory of Operation - N41X / N51X
- N41X/N51X
Verify: Continuous 12-Volts (See Figure 8A)
■ The DC power system of the vehicle is supplying 10.5 - 15.4 12VDC is supplied to the refrigerator at Power Board terminals
volts to the refrigerator. 12VDC & GND [A]. This 12VDC travels through the Power Board
to fuse F1 [B] and then out to P1-6 [C]. Via the green wire, the
■ No other RV appliances or lighting circuits are connected to
12VDC exits the Power Board and enters the Display Board at
the refrigerator DC circuit.
P1-1 [D]. 12VDC travels onto P2-1 of the Display Board and into
■ 12 volt DC input to the refrigerator power board is wired ac- the ribbon cable of the overlay and on out to one side of the On-
cording to the Installation Manual. Off switch [E] (The On-Off switch is one of three “normally open”
■ There are 10.5 - 15.4 volts DC between power board connec- membrane switches housed within the overlay). This 12VDC
tions 12VDC and GND1. is referred to as the continuous 12-volts because it is always
■ The 5 amp fuse (F1) on the power board is intact. If not, present at the one side of the On-Off switch when the 12VDC is
replace fuse. applied to the refrigerator.
Switched 12-Volts (See Figure 8B)

Pressing the On-Off switch [E] will allow 12VDC to pass through
Good= 0.0 Ohms the On-Off, out through the ribbon cable connection at P2-5, and
Bad = OL
on out to the blue wire [F] connected between the Display Board
at P1-3 [G] and the Power Board at P2-3 [H]. Once the 12VDC
reaches the Power Board, a signal is sent out to the coil of relay
K3 [J] via the U1 microprocessor. This signal allows the K3 relay
87 III TRUE RMS MULTIMETER
00.0
4 1/2 DIGITS
1 Seconds
MIN MAX
PEAK MIN MAX

RANGE
REL
HOLD
Hz
H
to energize thus closing the normally open contacts [K].

mV
mA
V A
μA
V
OFF
A mA μA COM V
400mA MAX CAT II

FUSED
10A MAX 1000V MAX
FUSED !
NOTE
Figure 8. Checking DC fuse continuity K3 is a latching relay. Once the relay coil is energized the
contacts close and remain closed even when the 12VDC
is removed, hence the term “latching relay”. With the
Optical Display Does Not Turn On - Power is K3 contacts now closed, 12VDC is passed back to the
Display Board via the white-red wire [L] between P1-9
available - N41X/N51X of the Power Board and P1-2 [M] of the Display Board.
This 12VDC will remain at P1-2 [M] until the latching relay
Verify: is “unlatched”, which will not take place until the On-Off
■ There is 10.5 - 15.4 volts DC between power board terminals button is depressed again. This 12VDC is termed the
12VDC and GND1. If not, correct DC input to power board. switched 12-volts and is used to power on the display.
■ There is 10.5 - 15.4 volts DC between the white / red wire
and the white / violet wire of the optical control wire harness
connector.
■ The 5 amp fuse (F1) on the power board is intact. If not,
NOTE
replace fuse.
■ There is 10.5 - 15.4 volts DC between the white / red wire and The On-Off switch [E] is a momentary push-button
the white / violet wire of the power board wire harness con- switch. The operation described above takes place
nector. If not, replace power board. during the “split second” the On-Off button is depressed
■ While pressing and holding the ON/OFF button, there are to power the refrigerator on. If for some reason the
10.5 - 15.4 volts DC between the blue and the white / violet display does not turn on, the On-Off button can be
wires at the optical display connector. If the connectors and pushed and held down to aid in troubleshooting.
the terminals are secure and undamaged, replace the optical EXAMPLE: Verify you have 12VDC between P1-1 (GND)
control display assembly.
and P1-6 (continuous 12-volts) of the Power Board.
■ After releasing the ON/OFF button, there are 10.5 - 15.4 volts
DC between the green wire and the white/violet wire of the
Leave the meters black ground lead connected to P1-1
wire harness optical display connector. If not, replace power and move the red positive lead from P1-6 to P2-3 of
board. the Power Board. Have someone press and hold the
■ That the optical display LED is illuminated, If not, replace the On-Off button. You should measure 12VDC as long as
optical control display assembly. the On-Off button is held in. When the On-Off button is
released you should see the 12VDC go away.

Troubleshooting Flowcharts - N41X/N51X Units- cont’d
12VDC/VCD (BAT POS)
F1 5-Amp 12VDC A
P3 1 2 12VDC/VCD (BAT NEG)
B
GND
1
P4
K6
2
- YL-GN/JN-VE
1
-
K4
2
K3
3
K1
K5
-
4
K4
+
U1
5
+
K5
C REMOVE DISPLAY BOARD FROM DISPLAY ENCLOSURE
6
AND MAKE SURE RIBBON CABLE IS SECURELY
AND PROPERLY CONNECTED TO P2. SILVER
+ CONTACTS OF RIBBON CABLE SHOULD BE
7
K2
POINTING UP (ARE VISIBLE).

K3
8 +
K6
P2
+
9
+
10
K1
P1
WH-BK/BC-NR
LIMIT_OUT
+
P1
LIMIT_IN
1
AC_HT_HI_2 DISPLAY BOARD / CARTE D’AFFICHAGE

2
AC_HT_HI
RD-YL/RG-JN
CABLE
RIBBON
3
K2
AC_HT_LO_2
4
AC_HT_LO
D
5
BU-BL
WT-VT/BC-VT P1
GN/VE
P2
6
1
WH-RD/BC-RG 2 Vreg 1
TEMP MODE ON-OFF
F2 8-Amp
BU-BL M
P2
2
L2 3 i
c
WT-VT/BC-VT 4 r 3
5
o
4 EE
WT/BC 6 5
7
L1 OVERLAY
POWER BOARD/PANNEAUD’ALMENTATION
DISPLAY BOARD / CARTE D’AFFICHAGE
Figure 8A. Continuous 12 -Volts
12VDC/VCD (BAT POS)

F1 5-Amp 12VDC
P3 1 2 12VDC/VCD (BAT NEG)
GND
P4
- YL-GN/JN-VE
1
J
K4
2
K3
3
K1
K5
4
K4
U1
+
K5
6
7
K2
K3
K
+
9
10
K1
P1
LIMIT_OUT
+
LIMIT_IN
1
AC_HT_HI_2
2
WH-RD/BC-RG
AC_HT_HI
H
3
L
K2
AC_HT_LO_2
M
4
AC_HT_LO
F D
5
BU-BL G
WH-VT/ BC-VT GN/VE P1
RIBBON CABLE
6
1 P2
WH-RD/BC-RG 1
TEMP MODE ON-OFF
2 Vreg
F2 8-Amp
BU-BL M
P2
2
L2 3 i
c
WH-VT/ BC-VT 4 r 3
5
o
4 EE
WH/BC 6 5
L1 7
OVERLAY
POWER BOARD/PANNEAUD’ALMENTATION
DISPLAY BOARD / CARTE D’AFFICHAGE
Figure 8B. Switched 12-Volts

“F” Fault Code - Burner failed to ignite or reignite - N41X/N51X

· RV propane gas tank valve(s) is open.
· Refrigerator solenoid gas valve manual shutoff is open.
· Propane gas pressure at the solenoid gas valve pressure tap is 10.5 to 11.5 inches water column.
Fault indicator displayed:
AC LP GAS
AUTO
Check burner and orifice.
Burner NO
and orifice Clean and service burner and orifice.
clean?
YES
Check that electrode-to- Gap NO

3/16 inch? Set electrode-to-burner gap 3/16 inch.
burner air gap is correct.
YES
Check spark/sense electrode NO Replace spark/sense electrode

Continuity?
assembly for continuity. assembly.
YES
Check gas valve solenoid

NO Replace gas valve.
79 to 85 ohm?
resistance.
YES
Check gas valve solenoid NO

Continuity? Replace gas valve wires.
wires for continuity.
YES
Check voltage across power

Voltage NO
board terminals GV and Replace power board.
present?
GV_GND.
YES Faulty or obstructed gas valve.

Replace gas valve.

“E” Fault Code - DC voltage high - N41X/N51X
Before beginning this procedure:

· Make sure the RV DC voltage to the refrigerator is between 10.5 and 15.4 volts.
· Determine if the “E” fault code displays when the converter is the source of DC
power.
Fault indicator displayed. AC LP GAS
AUTO
Check for DC voltage input

to power board terminals
12VDC and GND1.
Voltage NO See NOTE above to determine
higher than
15.4 Vdc?
and correct an "E" fault.
YES Correct incoming DC power distribution to

refrigerator. Power distribution must be
10.5 - 15.4 Vdc.
NOTE
Electronic controls operate on 12 Vdc. When an AC/DC converter is used to

supply DC power, the refrigerator circuit must be connected to the appliance
output terminals of the converter (filtered side).
If the refrigerator circuit is connected to the unfiltered side, the AC ripple
generated by the converter may cause an “E” or “C” fault code to display.
To troubleshoot an “E” or “C” fault, connect a charged 12 volt automotive
battery to the power board. If the “E” or “C” code clears, the fault was caused
by unfiltered DC power. If the “E” or “C” code does not clear, replace the
power board (see page 45).
“C” Fault Code - DC voltage low - N41X/N51X

· Make sure RV DC voltage to refrigerator is 10.5 to 15.4 volts.
· Determine if the "C" fault code displays when the converter is the source of DC power.
Fault indicator displayed. AC LP GAS

AUTO
Check for DC voltage input

to power board terminals
12VDC and GND1.
Voltage NO See NOTE above to determine
lower than
10.5 Vdc?
and correct a "C" fault.
YES Correct incoming DC power distribution to

refrigerator. Power distribution must be
10.5-15.4 Vdc.

“A” Fault Code - No AC power available - N41X/N51X

· No other problem exists with the RV AC power supply.
· No other appliances or lighting circuits are connected to the refrigerator AC circuit.
· Extension cords are not being used to supply AC power to the refrigerator.

AC LP GAS
AUTO
Measure AC voltage input

to power board.
108 NO 1. Check AC power input from RV to unit.

to
2. Check for faulty AC power cord.
132 Vac?
YES
Check condition of F3 fuse NO Replace fuse. Use a 5 amp, 1/4" x 11/4"

F3 fuse okay?
in power board. AGC, fast-acting type fuse.
YES
Check that fuse holder clips NO Adjust clips to ensure fuse contacts are
are making full contact with Clips okay?
firm in clips and making full contact.
fuse.
YES
Replace power board.
“S” Fault Code - Flame sense circuit failure - N41X/N51X
Fault indicator displayed: AC LP GAS

AUTO

Troubleshootuing Flowcharts - N41X/N51X Units- cont’d
“H” Fault Code - AC heater failed open - N41X/N51X

· RV AC voltage to the refrigerator is 108 to 132 volts.
· No other appliance or lighting circuit is connected to the refrigerator AC circuit.
AC LP GAS
AUTO
Check AC heater wires for

loose or damaged connector.
Heater NO Repair or replace connectors. If
connectors connectors cannot be repaired, replace
OK? heater.
YES
Check AC heater resistance. Resistance NO

See Figure 9. 58 to 64 ohm? Replace AC heater.
YES
AC heater resistance 58 to 64 W.
Figure 9. Measuring AC heater resistance
“r” Fault Code - AC relay stuck closed - N41X/N51X
Fault indicator displayed: AC LP GAS

AUTO


Thermistor Failure Fault - Controls in Backup Operating System Mode - N41X/N51X

· Make sure thermistor assembly is connected to the wire harness.
Temp
AC Setting
LP GAS
AUTO Flashing
Check thermistor wire

assembly and connector for
dirty/broken connections.
Thermistor connectors are Wires and NO
located in P1 connector Clean/repair terminals or connector as
connector
terminals 8 and 13. required.
good?
YES Check thermistor resistance. See Figures

10 and 11. If resistance is not within
specified ranges, replace thermistor.
Temperature* Resistance*
(oF) (k )
85 8.1– 9.0
80 9.1–10.0
16 pin connector
75 10.1–11.0
70 11.1–12.0
5th Fin 60 12.1–13.0
50 15.5–16.5
40 22.5–23.5
35 24.5–25.5
33 28.5–29.5
32 30.0–32.0
*Approximate Values Pin 13
Thermistor
packed in
ice bath Pin 8
Thermistor wiring
(to 16 pin connector)
Figure 10. Thermistor assembly Figure 11. Checking thermistor resistance
Backup Operating System - N41X/N51X the cooling cycle. For example, if the temperature setting
Models is set to 4, raising the setting to 5 will lengthen the cooling
The backup operating system (BOS) is an electronically cycle, making the cabinet colder.
controlled duty cycle. It maintains the refrigerator in When a warmer temperature is desired, changing the
operation if the thermistor is disconnected or fails. The temperature setting to a lower number shortens the cooling
BOS maintains cooling by controlling the heat source cycle. For example, if the temperature setting is set to 5,
selected. When the refrigerator is operating in BOS, the lowering the setting to 4 will shorten the cooling cycle.
length of the cooling cycle is regulated not by temperature,
but by time. When the N41X/N51X controls shift to BOS operation,
the temperature setting flashes for ten seconds when the
To accomplish this, the BOS adjusts the length of the TEMP button is pressed. After ten seconds, the selected
cooling cycle according to the temperature setting selected operation mode indicator displays.
by the user-the higher the temperature setting, the longer

“N” Fault Code - No cooling detected by the controls - N41X/N51X

AC LP GAS
AUTO
Check for cooling at fin

assembly.
1. Check for ventilation obstructions and
Cooling NO leveled operation.
detected? 2. Reset power board as shown in Figure
12 and described in procedure below.
YES
Check for completion of "n"code Cooling unit is good. Recheck for

NO
cooling cycle after resetting shows before ventilation obstructions and leveled
power board. cycle end? operation.
1. Replace cooling unit if "n" shows

YES before completing a full cooling cycle.
2. Reset power board as shown in
Figure 12 and described in procedure.
Power Board Resetting Procedure

1. Turn OFF the refrigerator. 10. Turn OFF the refrigerator.
2. Disconnect the following from power board: 11. Disconnect the 12 VDC power positive and negative
a. 12 VDC positive and negative wires. wires from the power board.
b. AC power cord. 12. Install the power board cover.
c. Solenoid gas valve wires. 13. Reconnect the following to the power board:
d. Spark/sense electrode assembly wires. a. Spark/sense electrode assembly wire.
3. Remove the power board cover. b. Solenoid gas valve wires.
4. Reconnect 12 VDC positive and negative wires. c. AC power cord.
5. Turn ON the refrigerator. d. 12 VDC positive and negative wires from the
6. Locate Pin 15 on 16 pin connector (P1). Pin 15 is the power board.
empty socket to the right of the white/violet wire on 14. Place refrigerator in service.
the top row. See Figure 12.
7. Using an insulated jumper wire, short Pin 15 to the
power board ground lug for 10 - 15 seconds. A click
sound will indicate when the controls are reset. See
Figure 12.
NOTE
A jumper wire to short Pin 15 to ground can be made
from a six inch long insulated 22 AWG wire with a 1/2
inch of insulation stripped from each end.
Insulated wire jumper
8. Turn OFF the refrigerator. Pin 16 Pin 15 Ground Lug
White/violet wire
9. Turn ON refrigerator. If “n” code displays, repeat 22 AWG with 1/2" long stripped ends
steps 7 - 9.
Figure 12. Resetting the power board

VENTILATION
Roof exhaust vent
Roof Exhaust Venting
Baffle (full width of
enclosure) required to
NOTE isolate top of refrigera-
tor from rejected heat
The general guidelines for intake vents and roof exhaust 1/4 inch or less
vents presented in this section do not replace the
instructions and/or guidelines provided in the N41X/
N51X Installation Manual and the Ventilation Guidelines Condenser
for Gas/Electric Refrigerators. Refer to the N41X/N51X
Installation Manual and Ventilation Guidelines for Gas/ 1 inch maximum (if
wider see Figure 14)
Electric Refrigerators for the latest information on
approved vents, installation instructions, and special
construction exceptions.
Absorber coils
Illustrations of different venting applications are shown in
Figure 13 and Figure 14.
Air intake vent
Air Intake Vent
The ventilation and combustion air flows into the enclosure
through the air intake vent.
Art01638-1
The space between the air intake vent and the rear of the
refrigerator must be kept clear at all times. Any obstruction Figure 13. Roof vented ventilation arrangement
in this area may cause serious ventilation problems. The
air intake vent opening also provides access for servicing vent is installed inboard of the condenser. Figure 14
cooling unit components. shows the angled vertical baffles required on inboard roof
Roof Exhaust Vent vent installations. The horizontal wall baffles are required
whenever the distance between the cooling unit and the
The heat absorbed by ventilation air and combustion interior surface of the outside wall exceeds one inch.
gases flow out of the enclosure through the roof exhaust
vent.
Double Sidewall Venting
The roof exhaust vent is equipped with a non- removable
metal mesh screen that prevents leaves, debris, birds or
rodents from getting into the enclosure. The roof cap is Roof exhaust vent
fastened to the exhaust vent with four screws. The cap is
always installed with the slope towards the front of the RV. Angled baffles - re-
quired when the roof
Baffles vent is inboard of the
condenser
The minimum and maximum clearances for installing
the refrigerator or correcting ventilation problems on roof Condenser
vented units are listed in Table 1. Baffles are required

whenever installations exceed maximum clearances listed
in Table 1. Figure 13 and Figure 14 show baffle locations.
Vertical Angled Baffles
Horizontal baffles -
Vertical angled baffles are required when the roof exhaust required only when
opening between out-
side wall and cooling
unit is over 1 inch
Minimum Maximum
Bottom 0 inch 0 inch
Absorber coils
Sides (each) 0 inch 1/8 inch
Air intake vent
Top 0 inch 1/4 inch

Art01639-1
Rear 0 inch 1 inch
Figure 14. Roof vented ventilation with roof vent

Table 1. Clearances for roof vented installations inboard of condenser

Ventilation- cont’d
Because of increased installation of refrigerators in

RV slide outs, NORCOLD has developed venting Exhaust vent
guidelines for double sidewall vent applications. This
ensures NORCOLD refrigerators meet the ANSI Z21.19
standards for cooling performance when used in slide out Condenser
applications.
The challenge with slide out installations is that the
“chimney effect” (see Cooling Unit section) that is present
with roof vent installations is not as strong in slide outs.
To improve the airflow of the chimney effect, side vent
installations must have fans and baffles. These fans and
baffles direct the air flow through the surfaces of heat
rejecting components. NORCOLD has determined that
Absorber coils
the following four key design considerations optimize heat
removal in slide out applications.
 Refrigerators installed in slide outs must have a
Air intake vent
fan or fans to assist air flow. Fan kits are available
through NORCOLD.
Fresh air must be directed to flow through the
surface areas of the absorber coils, condenser fins,
and the outer surface of the canister. NOR000275A
Corners and structural pockets where heated air

may stagnate must be reduced in size or completely
eliminated. Figure 15. Double sidewall ventilation arrangement
N41X refrigerators must have at least 41 3/4 inches
distance between the upper exhaust vent and the Angled baffle
lower intake vent.
N500/N51X refrigerators must have at least 47 3/4 Exhaust vent
inches distance between the upper exhaust vent and

the lower intake vent. 1/4 inch or less
Two baffles are required for the double sidewall venting

Condenser
applications.
Horizontal baffles -
Double sidewall venting examples are shown in Figures 15 required only when
and 16. opening between out-
side wall and cooling
Air Intake Vent unit is over 1 inch
The ventilation and combustion air flow into the enclosure

is through the air intake vent. Absorber coils
Sidewall Exhaust Vent

The heat absorbed by ventilation air and combustion Air intake vent
gases flow out of the enclosure through the sidewall
exhaust vent.
Art01637-1
Figure 16. Baffles required for sidewall venting

PROPANE GAS SYSTEM - N500
Thermostat Capillary
control switch tube
Gas safety
valve
Flue tube
Canister
A
Mounting
bracket
Flue baffle
Electrode
Mounting
bracket Burner
LP14 orifice assembly
Burner box base

4A P2L
Gas inlet from

ON
13
RV propane supply
Manual shut-off
Figure 17. N500 propane gas system components
Components The orifice meters the flow of gas to the burner. The
Manual Shutoff Valve N500 model requires the LP14 orifice. See Figure 19.
The manual shutoff valve controls the flow of propane gas A restricted, clogged, or damaged orifice will affect the
from the RV propane supply to the gas valve-thermostat burner’s heat output, which in turn affects the performance
assembly. See Figure 18. of the cooling unit when the refrigerator is operating on
propane gas. The orifice should be checked and cleaned
Orifice annually to maintain the propane gas combustion system
at peak performance. It should also be checked before
and after seasonal storage, and before the recreational
! WARNING: Do not separate the orifice vehicle is placed in service. See “Burner Cleaning” section
from its threaded adaptor! The orifice and its adap- for more information on cleaning the burner and its
tor are a sealed assembly. Separating the orifice components.
from the threaded adaptor can cause propane
gas leakage. A propane gas leak can ignite and L P
cause an explosion and/or fire which could result in

substantial property damage, burn injury, or death.
Figure 19. LP14 orifice
Gas outlet Gas Safety Valve

fitting
The gas safety valve is mounted on the control panel in the
gas valve-thermostat assembly. See Figure 17. This valve
Gas inlet
fitting (from is designed to stop the flow of propane gas to the burner
RV gas supply) when a flame failure occurs. Its operation is controlled
4A P2L
by the thermocouple, which connects directly to the gas
Mounting valve’s interrupter. During the ignition process, the valve
bracket
13 ON button must be held in (open) until a flame is established
at the burner.
Manual shut-off
Figure 18. N500 manual shutoff valve

PROPANE GAS SYSTEM - N41X/N51X
Canister
Flue tube
DC connections
Gas valve Flue baffle
Burner tube
Gas inlet fitting

Electrode
Burner
LP14 orifice assembly

Gas outlet fitting
Pressure RV Burner box base
Manual shut-off
test port (shown closed) propane gas supply
Figure 21. N41X/N51X propane gas system components
Components
Solenoid Gas Valve
The solenoid gas valve, shown in Figure 22, controls DC power connections Mounting bracket
the flow of gas from the RV gas supply to the burner.
Integrated in the valve’s body are a manual shutoff and
pressure tap. The valve’s manual shutoff is a spring- Solenoid
loaded, quarter turn, manually operated valve.

Gas inlet fitting
To manually shut off gas to the burner, pull the handle Gas outlet
(from RV propane gas
system)
slightly away from the body of the valve, then turn it one- fitting
quarter turn (90 degrees) counterclockwise.
The solenoid gas valve inlet fitting is 3/8 inch, male
threads; the outlet fitting is 1/4 inch, male threads. Gas pressure Manual shut-off
test port (shown closed)
Orifice
! WARNING: Do not separate the orifice

from its threaded adaptor! The orifice and its adap- Figure 22. N41X/N51X solenoid gas valve
tor are a sealed assembly. Separating the orifice
from the threaded adaptor can cause propane gas
leakage. A propane gas leak can ignite and cause
an explosion and/or fire which could result in
substantial property damage, burn injury, or death.
L P
The orifice meters the flow of gas to the burner. The N41X/
N51X models require the LP14 orifice. See Figure 23.
A restricted, clogged, or damaged orifice will affect the Figure 23. LP14 orifice
burner’s heat output, which in turn affects the performance
of the cooling unit when the refrigerator is operating on
propane gas. The orifice should be checked and cleaned
annually to maintain the propane gas combustion system
at peak performance. It should also be checked before
and after seasonal storage, and before the recreational
vehicle is placed in service. See Burner Cleaning for more
information on cleaning the burner and its components.

PROPANE GAS SYSTEM - ALL MODELS
Components Continued - All Models
Burner
A five slot burner is the combustion chamber for the
propane gas. Poor or no cooling while operating on
propane gas can usually be traced to a dirty, clogged, Flue cap
or damaged burner. In most instances, a weak or erratic Flue tube

flame indicates the burner and orifice need service. The (flue baffle not
shown)
burner flame appearance should always conform to the
pattern shown in Figure 24. To check burner performance: Canister
1. Set the thermostat knob to 5.

2. Start and operate the refrigerator on propane gas. Canister door
! CAUTION: The burner box cover and

Figure 25. Flue and components
inspection port cover may be hot. To prevent burns,
wear gloves and exercise extreme care when work-
ing on the burner cover or opening and closing the ! CAUTION: Flue and components may be
burner box inspection port cover. hot. Allow flue to cool before servicing.
3. Open the burner box inspection port. Refer to Figure

24 for flame appearance guidelines. To remove the flue baffle for cleaning:
1. Remove the flue cap (see Figure 25).
2. Unclip the baffle retaining wire from the rim of the flue
Flame not touching tube.
flue wall
3. Pull the baffle out of the flue tube.
Light blue outer mantle
Handling of Propane Gas Lines and Fittings

3/16 in. electrode-
to-burner gap Loosen and tighten all connections using two wrenches.
Insufficient or excessive force when tightening fittings
can result in loose joints or deformed joint parts. Either
condition can result in propane gas leakage.
Dark blue inner cones
Figure 24. Gas flame appearance. ! WARNING: When working on or near the
Flue Tube propane gas system:
The flue tube channels hot exhaust gases towards the Do not smoke or light fires! Extinguish all open

exhaust vent. It should be cleaned annually to maintain the flames!
combustion system at peak performance. Do not use an open flame to leak test any of the

Flue Cap propane gas system components. Propane gas is
The flue cap maintains a slight back pressure of hot highly flammable and explosive.
combustion exhaust gases in the flue tube. This slight back Do not connect the refrigerator directly to the propane

pressure helps to establish and maintain a good draft of gas tank. Always use an approved pressure regulator
ventilation air through the cooling unit. between the propane gas tank and the refrigerator
Flue Baffle propane gas system.
The flue baffle is located inside the flue tube and helps Always use two wrenches to tighten or loosen

distribute the heat to the generator section of the cooling connections to prevent damage to connections,
unit. The flue baffle must never be permanently removed. piping, and components. Damaged connections,
The flue baffle should be cleaned annually to maintain the piping, and components create the potential for gas
combustion system at peak performance. leaks.

Propane Gas System - All Models- cont’d
Method B:
1. Apply a bubble type leak detector solution between
! WARNING: When working on or near the the source of air pressure and the piping system.
propane gas system: 2. Pressurize the system to 3 psi then shut off the air
supply valve.
Always check for gas leaks after completing service

or repairs to the gas system. A propane gas leak can 3. Check for air bubbles indicating leaks.
ignite and/or explode, which can result in extensive After refrigerator has been connected to the RV
propane gas supply line:
property damage, serious personal injury or death.
The ANSI 119.2 Standard on Recreational Vehicles

Check that all tubing is free of dents or kinks. requires that the gas piping be proven leak free by testing

Do not alter tubing radius. after the refrigerator is connected to the propane gas
system. The propane gas connection to the refrigerator

When disconnecting propane gas lines, make sure
can be leak tested using commercially available bubble
the main propane gas valve at the tank is closed.
leak test solution, soap and water, or by performing a
pressure drop test (explained at below).
Propane Gas Pressure

Propane gas pressure must be supplied and maintained
between 10.5 and 11.5 in. water column.
! CAUTION: Do not use any liquid deter-
gents that contain ammonia or chlorine for testing.
Testing for Gas Leakage These substances can corrode brass components.
! WARNING: Do not allow the leak detect-

Bubble leak test solution/soap and water leak test:
ing solution to wet or come in contact with electrical To test the propane gas connections for gas leakage using
components. Leak detecting solutions are electri- a commercially available leak test solution or soap and
cally conductive and can create a potential shock water solution:
hazard, electrical shorts, and/or fire. 1. Pressurize the propane gas system between 10.5 in.
water column and 11.5 in. water column.
Before connecting the refrigerator to the RV propane
2. Apply the bubble leak detection solution using a
gas supply line:
small brush or spray applicator.
The ANSI 119.2 Standard on Recreational Vehicles 3. Repair all gas leaks observed and retest for gas
requires that the gas piping be proven leak free by testing leakage after completion of repairs.
before the refrigerator is connected to the propane gas Pressure drop test:
system. This standard requires that the system maintains
at least 3 psi for a period of 10 minutes. Before this test is A pressure drop test requires the use of a manometer or
administered, the temperature of the piping system must calibrated gauge to indicate any drop of system pressure
be approximately the same throughout the system and a due to leakage. In order to pass the pressure drop test, the
uniform temperature shall be maintained throughout the system must maintain pressure over a period of 3 minutes.
test period. The test can be conducted using air pressure The guidelines to perform a pressure drop test are below.
and one of the following methods: 1. Connect a manometer or pressure gauge to the
Method A: refrigerator propane gas system pressure tap.
1. Connect a mercury manometer, slope gauge, or 2. Pressurize the propane gas system between 10.5 in.
equivalent measuring device to the propane gas water column and 11.5 in. water column.
system. 3. Make sure the temperature of the piping system is
approximately the same throughout and maintain
NOTE uniform temperature throughout the test period.
4. Close the shutoff valve at the refrigerator.
The measuring device used must be calibrated so it can
be read in increments no greater than 1/10 psi. 5. Close the shutoff valve at the propane gas tank(s).
6. The propane gas system must maintain water
2. Pressurize the system to 3 psi then shut off the air column pressure over a period of 3 minutes.
supply valve. The system must maintain 3 psi for 10
minutes.

Propane Gas System - All Models - cont’d
Burner Cleaning Procedure
! WARNING: Do not insert any type of

! WARNING: Burn hazard! Allow the
cleaning tool or wire into the orifice. Do not drill or
ream the orifice opening to clean it. Insertion of any
burner box and burner components to cool before
type of cleaning tools, reaming, or drilling through
attempting to service the burner assembly or
the opening will alter the volume of propane gas flow
components.
to the burner and create a fire hazard potential.
1. Turn OFF refrigerator. 11. Visually inspect the orifice. If dirty, wash the
2. Close the propane gas tank valve(s). assembly with alcohol, then allow to air dry. If
cleaning fails to remove dirt or if the condition of the
For Steps 3 - 5, refer to Figure 18 (N500), or Figure 22 orifice assembly is questionable, replace the orifice
(N41X/N51X). assembly.
12. Clean dirt or debris from the burner box base.
3. Close the gas valve manual shutoff.
13. Reinstall the burner. Do not overtighten the retaining
4. Remove the drip cup retaining screw, then remove screw.
the drip cup.
! ! CAUTION: To avoid gas leaks and prevent

CAUTION: To prevent damage to con- damage to connections, piping, and components,
nections, piping, and components, always use two always use two wrenches to tighten the burner tube.
wrenches to loosen the burner tube. A damaged A damaged burner tube creates a potential for gas
burner tube creates a potential for gas leaks. leaks.
14. Install the orifice assembly. Thread the orifice

5. Remove the burner box cover retaining screw, then assembly into the burner finger tight, then finish
slide the burner box cover out of the way. tightening using two wrenches.
15. Connect the burner tube. Thread the fitting finger
For Steps 6 - 8, refer to Figure 17 (N500), or Figure 21 tight, then finish tightening using two wrenches.
(N41X/N51X). 16. Install the burner box cover. Do not overtighten the
retaining screw.
6. Disconnect the burner tube from the orifice
assembly. 17. Install the drip cup.
7. Remove the orifice assembly from the burner. 18. Open the propane gas tank valve.
8. Remove the burner retaining screw. 19. Open the gas valve manual shutoff.
9. Remove the burner from the burner box frame. 20. Turn ON the refrigerator and select the GAS
mode (N500) or Manual Gas Mode (N41X/N51X)
10. Clean the burner.
operation.
NOTE 21. Leak test propane gas connections while holding
in gas safety valve (N500) or during the 30 second
The burner slots may be cleaned with a small flat file. trial-for-ignition (N41X/N51X).
The inner bore of the burner body may be cleaned with
a 3/16 in. double-spiral wire brush. Do not damage the
threads when cleaning the inner bore of the burner. ! WARNING: Do not try to repair gas leaks
with the refrigerator in operation. Before attempting
to repair a gas leak:
Turn OFF the refrigerator.

Close the propane gas valve and the manual shutoff/

solenoid gas valve manual shutoff.

ELECTRICAL REQUIREMENTS AND COMPONENTS
AC Power
AC Power Requirements - All Models
AC mode operation requires 108 to 132 VAC for AC heater
operation. AC power must be supplied through a 2 pole/3
wire/20 amp grounding type receptacle.
Heater data
! WARNING: Do not cut or remove the Stop bead

ground prong from the power cord. Do not use a
two-prong adapter or an extension cord. Connect
the AC power cord only to a grounded three-
prong type receptacle. Operation of the refrigera-
tor without a ground connection or with a faulty
ground connection can result in extensive prop-
erty damage, injury, or death.
! WARNING: Electric shock hazard! Black wires

The refrigerator is fed power from more than
one source. Unplug the AC cord from the RV AC
receptacle before servicing electrical or electronic
components.
Figure 26. AC heater in heater well
AC Heater
DC Power
DC Power Requirements
! WARNING: Do not wire the heater(s)
N500 (2-way models)
direct! Wiring heater(s) direct bypasses control DC operation requires 12 to 15 Vdc power for relighter and
safety devices and creates the potential for an ignition circuit. The ignition circuit requires 10.5 to 15.4
electrical fire. Vdc.
N41X/N51X (2-way models)
The AC heater, see Figure 26, has black leads and is a Electronic controls operate on 10.5 and 15.4 Vdc. A
cartridge type heater. The heater is rated for 200 watts/2.5 voltage drop below 10.5 Vdc or rise above 15.4 Vdc will
amps at 110 Vac. Heater resistance is 61.3 ohms. cause the controls to set fault codes on the display. The
control circuit is protected with a 5 amp automotive type
fuse (located on the right side of the power board).
AC Fuse
N41X.3/N500.3/N51X.3 (3-way models)
N500 Models
For 3-way models, the controls and ignition circuit operate
The N500 AC circuit is protected by a 5 A, 1/4 in. x 11/4 in. at 12 to 15 Vdc. The DC heater operates at 13.5 to 15.4
AGC type fast acting fuse housed in an in-line type fuse Vdc.
holder. DC Heater - N41X.3/N500.3/N51X.3
N41X/N51X Models The DC heater, which has yellow leads, is shown in
The N41X/N51X AC circuit is protected by a 5 amp fuse Figure 27. The heater is rated for 225 watts/16 amps, and
located on the left side of the power board. The power requires 12 to 15 Vdc for operation. Heater resistance is
board cover must be removed to gain access to the fuse. 0.87 ohms.
When the refrigerator operates with poor or no cooling in Relighter - N500/N500.3
AC operation, but operation is present: The relighter is a potted modular 12 Vdc circuit protected
a. Measure AC voltage input to the power board. by a 1 amp 1/4 in. x 1 1/4 in. AGC type fast acting fuse
housed in an in-line fuse holder. To replace the relighter,
b. Measure heater amp draw.
see the Relighter procedure.
c. If amp draw is not as specified, measure the
heater’s resistance at ambient temperature.
When replacing an AC heater make sure the stop bead
rests fully against heater tube rim. See Figure 26.

Electrical Requirements and Components - cont’d
! WARNING: Never use undersized wires

Specifications
to supply DC power to the power board. The use

of undersized wires can cause low voltage and Stop bead
high amp draw conditions. The high amp draw
caused by a circuit using undersized wires will
cause the wire to overheat and creates an electri-
cal fire hazard.
2-Way Model Wiring

Yellow wire leads
18 AWG is the minimum AWG size wire that can be used
for connecting DC power to 2-way models. The size fuse
for overload protection must not exceed 6 amps. Figure 27. DC heater
3-Way Model Wiring
The distance between the RV DC power source and the DC Heater Circuit Fuse
power board DC power connection terminals dictates the
AWG size wire that must be used. If the distance from the
DC power source is: ! WARNING: Never replace a fuse with a
20 feet or less – 10 AWG or a larger gauge wire higher amp rated fuse. Always use the specified
must be used. The size fuse for circuit overload fuse.
protection must not exceed 30 amps.
Over 20 feet – AWG 8 or larger wire gauge must be
used. The size fuse for circuit overload protection
must not exceed 40 amps. The N500 DC heater fuse is a 25 amp inline fuse. The
N41X/N51X DC heater circuit fuse is a standard 30 amp
DC Heater–3-Way Refrigerators Only
(green) automotive blade type fuse. It is located on the
power board, terminal F2.
! WARNING: Do not wire the heater(s)

direct! Wiring heater(s) direct bypasses control
safety devices and creates the potential for an
electrical fire.
When refrigerator is in DC operation and does not maintain

refrigeration and ventilation is correct:
a. Measure DC voltage input to the power board.
b. Measure the heater’s amp draw.
c. If amp draw is not as specified, measure the
heater’s resistance at ambient temperature.
The DC heater must be inserted into the heater tube until
the stop bead makes full contact with the tube’s rim. The
stop bead is shown in Figure 27.

Electrical Requirements and Components - cont’d
AC Power Cord
N500 AC Power Cord
Wire leads identification
N500 models are supplied AC power through the AC
power cord, which connects to the terminal block (see Smooth: Line (hot) lead ( to terminal block terminal 2)
Ribbed: Neutral lead (to terminal block terminal 1)
Figure 28). The cord’s grounding prong on the AC outlet Green: Ground to metal plate
connector must be left intact and never be modified or
cut. The cord’s ground wire (green wire) must always be
fastened to the refrigerator cabinet metal plate.
N41X/N51X AC Power Cord
N41X/N51X models are supplied AC power through the AC
Figure 28. N500 AC power cord
power cord. See Figure 29. Do not modify or cut the cord’s
grounding prong. Always make sure that ground wire
(green wire) is tightly fastened to the refrigerator cabinet
metal plate. The rounded side of the AC cord’s power
board connection must be connected to the power board
with the rounded side facing left.
Wire leads identification
N500 Terminal Block Smooth: Line (hot) lead (to power board connector)
Ribbed: Neutral lead (to power board connector)
The terminal block is located on the back of the refrigerator Green: Ground to metal plate
in the lower left corner. See Figure 30. The terminal block
receives AC power from the RV’s AC outlet and DC power
from the RV’s DC power supply and distributes the power
to the refrigerator’s electrical components.
Figure 29. N41X/N51X AC power cord
AC/DC Converter as Power Source
N41X/N51X Only Smooth

AC power
The power board must be supplied 12 Vdc only from the supply
filtered output (battery side) of a converter. DC power
Ribbed supply
Unfiltered voltage (commonly referred to as AC ripple) AC power (from RV)
supply
output of AC/DC converters can cause the electronic
controls to set false fault codes. It can also turn off the Terminal
refrigerator or prevent the refrigerator from turning off. block
1 2 3 4
5 6 7 8
NOTE AC heater
lead to ac
heater
Do not use a 12 volt converter to supply power to an DC heater
leads
N500.3 or N41X.3/N51X.3 model refrigerator. A 12 volt AC heater (3-ways only)
converter cannot supply enough power to operate the lead to inline
fuse and
DC heater. selector switch
Figure 30. Terminal block and connections

COOLING UNIT
Description Gradual Decrease in Cooling Efficiency
The cooling unit is a self-contained gravity flow absorption A gradual decrease in cooling efficiency can be caused by
refrigeration system. The refrigerant charge is a solution of the following factors:
water, ammonia, sodium hydroxide, and sodium chromate
(a corrosion inhibitor). Refrigeration is accomplished by Ventilation obstruction.
applying heat energy and venting the heat extracted from Heat source failure.
the freezer and fresh food cabinet while maintaining the Off-level operation.
unit leveled.
Heat Absorption
Lack of service or maintenance.
Inadequate repairs.
The refrigerant transfers the heat from the freezer and
the food cabinet to the absorber coils. At the absorber Unauthorized field modifications.
coils the metal surface absorbs the heat and air flow over Cooling unit failure.
the external surfaces of the coils carries away the heat. Note that a gradual decrease in cooling efficiency is not
A thermal air current is created by the rising hot air and always an indication of cooling unit failure. If any of these
flows out of the enclosure through the roof exhaust vent factors exist and are not corrected, a replacement cooling
or sidewall exhaust vent (depending on installation). The unit will also perform inefficiently or fail.
flowing air mass passes over the surface of the condenser
fins where it absorbs heat transferred from the ammonia Step-by-step troubleshooting is the best approach when
vapors flowing through the condenser. dealing with a gradual decrease in cooling. It is important
to consider that the cooling unit is working, though
The thermal airflow process creates a “chimney effect.” not efficiently. Refer to the Cooling System Diagnostic
The fresh air drafted by the chimney effect through the Flowchart. The cooling unit must reach peak efficiency
intake vent removes rejected heat, supports combustion, before troubleshooting can take place. It takes an average
and expels the exhaust gases produced by the combustion of four hours for the refrigerant to reach peak efficiency.
process. Any obstruction, restriction, or modification to This time frame depends on ambient air temperature.
vents or the enclosure will affect the cooling cycle. Poor
cooling unit performance may be due to: Additionally, ambient air temperature plays a significant
role if the unit was not installed correctly. Incorrect
Loose insulation interfering with the ventilation installation leads to poor ventilation, which in turn relates
process. to poor cooling performance.
Construction material or debris left in the enclosure.
The unit’s service and maintenance history should also
Insect screening covering vents.
be considered when checking a cooling unit for poor
Plastic sheeting covering vents. cooling performance. The service history and the scope of
Items stored in the enclosure. service work performed may lead directly to the cause and
Modifications to vents or enclosure. resolution of a cooling problem.
No roof or sidewall exhaust vent opening.
Cooling Monitoring - N510 Units Only
Information pertaining to ventilation and enclosure Cooling Monitoring monitors the fin assembly temperature
requirements appear on pages 25 and 26. through the thermistor. This control is activated when
the refrigerator is turned on and when the fin assembly
Leveled Operation
temperature has rises above 40° F. When the fin
The circulation of the refrigerant through the cooling unit temperature is above 40° F and a change in cooling is not
is accomplished by gravity flow; therefore, the refrigerator detected in a specific amount of time, the refrigeration heat
must be operated leveled. Off-level operation will effect sources are turned off. Cooling Monitoring will not activate
the flow of the refrigerant through the cooling system. The if:
maximum off-level operation limits are:
The fin assembly temperature stays below 40° F.
3 degrees from side-to-side.
6 degrees from front-to-back.
If the thermistor is disconnected, open, or shorted.
If the fresh food compartment door is sensed open
Exceeding the maximum off-level limits can permanently (resampling starts when door closes).
damage the cooling unit. The AC heater is open.
The cooling unit or its performance are not affected when AC voltage is low.
the vehicle is in motion. Frost management is active.

Cooling Unit - cont’d
Cooling Monitoring Control Operation

The Cooling Monitoring operates in the following ! WARNING: Do not operate the refrig-
sequence: erator if the cooling unit is leaking or leakage is
1. Because the fin temperature is above 40° F when suspected.
the refrigerator is turned ON, sampling begins when
the refrigerator is turned ON and stops when the
temperature falls below 40° F. Refrigerant Leakage - All Models
2. Monitoring activates if the fin temperature rises Yellow powder or liquid deposits at the rear of the
above 40° F while the refrigerator controls are refrigerator or ammonia smell inside the refrigerator
demanding cooling. indicate refrigerant leakage. Exercise extreme care when
3. Monitoring samples the fin temperature every ten handling a leaking or a suspected leaking cooling unit.
minutes for a period of two hours. The cooling system refrigerant solution consists of water,
4. If there is no decrease in temperature in this two- ammonia, sodium hydroxide, and sodium chromate.
hour time period, Monitoring turns off the active
refrigeration heat source. Disposal of Cooling Unit - All Models
5. After ten minutes, Monitoring restarts the heat
source and monitors the fin temperature every ten
minutes for another 40 minutes.
6. Within this 40-minute time period the temperature ! WARNING: Do not, under any circum-
must decrease or Monitoring will turn off the
stances, release any waste or residue from the
refrigerator and lock out the heat sources.
cooling unit directly into sewers or surface waters.
7. Once the heat sources are locked out, the optical If any liquid leaks or spills from the cooling unit,
control assembly displays the “n” fault code. contact the nearest environmental services for
guidance.
First “n” Fault Code
The first time the “n” fault code (no cooling) is displayed, it
can be cleared by the user by turning the refrigerator OFF
and then back ON. This gives the user the opportunity to
Dispose of cooling unit according to local, state, and
check for problems that may have caused an “n” code,
federal guidelines and regulations. Dispose of any liquid
such as obstructed ventilation. This fault code occurrence
waste or residue according to pre-emergency planning and
is then stored by the controls. If the refrigerator completes
all applicable local, state, and federal regulations.
a full cooling cycle after it is turned back on, this fault code
occurrence will be erased from the controls. Any cooling system replaced under the NORCOLD
warranty procedure must be returned to NORCOLD per
the instructions included with the replacement system.
NOTE
An “n” fault code occurrence is not stored in the built-in
diagnostic stored fault history accessible through the
Diagnostic Mode. Instead it is stored in a separate,
inaccessible stored fault history.
Second “n” Fault Code

If the refrigerator does not complete a full cooling cycle
after the user turns the refrigerator back on, a power
board reset is required. See the “Power Board Resetting
Procedure” section.

Cooling System Diagnostic Flowchart
! WARNING: Do not bypass or mod-

ify the refrigerator’s controls or components to
diagnose the cooling system. Do not wire the
heater(s) direct. The heater is supplied power
through a fused circuit.
! WARNING: Do not
Check cooling unit. operate the refrigerator if the
cooling unit is leaking or a leak
is suspected.
Signs of leak(s):
YES · Yellow residue inside or at the rear of the
Replace cooling unit. Any signs of leak? refrigerator.
· Ammonia smell.
NO
NO Ventilation as YES
Correct ventilation to meet
per installation Check heat input.
installation requirements.
instructions?
Correct heat input device to NO Heat input device

meet specifications. operating within
specification?
Check (as required):

· AC heater voltage and amp draw.
· DC heater voltage and amp draw. YES
(3-way units only).
· Burner, orifice, flue, deflector cap, flue baffle.
· Propane gas pressure.
Level refrigerator as outlined NO Refrigerator

in Owner's Manual and operating leveled?
specifications.
Maximum off-level limits:

· 3 degrees side to side.
· 6 degrees front to back. YES
Continued on next page

! WARNING: Do
Continued from previous page.
not operate the refrig-

erator if the cooling unit
is leaking or a leak is Check condition of door gaskets.
suspected.
Repair/replace door as NO Door gaskets

required. sealing properly?
YES
Recheck cooling unit for leaks.
Visual and audible signs of leak(s):

YES Any signs of · Yellow residue on the rear of the refrigerator.
·
Replace cooling unit. leakage present? Ammonia smell.
· Gurgling noise (not always present).
NO Cooling unit performance test:

1. Disconnect thermistor from the wire harness.
2. Set temperature setting to the coldest setting.
Test cooling unit performance. 3. Place thermometer in freezer.
4. Allow unit to operate for 3-4 hours.
5. Measure temperature.
NO The back of the freezer plate

Replace cooling unit. Cooling detected? should be cool after 3-4 hours of
continuous operation.
YES
Temperatures given below are based on 90 °F ambient

YES Refrigerator temperature, correct ventilation, and operation at coldest
Unit is operating normally. temperatures setting for a period of 8-12 hours.
normal? · Freezer 0 °F to -10 °F.
· Fin temperature 18 °F to 25 °F.
NO
Check thermistor and

power board operation.

ELECTRONIC COMPONENTS - ALL MODELS
Spark/Sense Electrode - All Models

The spark/sense electrode assembly provides a spark to
light the burner and monitors the presence of the flame.
In N500 models, the spark/sense electrode assembly is
routed through the relighter; in N41X/N51X models it is
routed through the power board. See Figure 36.
Spark/sense electrode
Orange wire
Figure 36. Spark/sense electrode
ELECTRONIC COMPONENTS - N500 MODELS
Relighter - N500 Models Flame Indicator - N500 Models

The relighter relays signals from the gas safety valve to The flame indicator allows the user to monitor the gas
the spark/sense electrode and to the flame indicator. It flame when the refrigerator is in LP Mode. The flame
operates on 12 Vdc. See Figure 37. indicator lights indicates the existence of a flame through
the relighter.
Spark/sense
Relighter electrode
(orange)
Retaining
screw
DC power
supply
(white)
Ground
(green)
Retaining Flame Selector

screw indicator switch
(red) (black)
Figure 37. Relighter and connections

ELECTRONIC COMPONENTS - N41X/N51X MODELS
Power Board - N41X/51X Models

Description
Inputs, outputs, monitoring, and diagnostic functions are
managed and controlled by the power board. Inputs,
outputs, monitoring information, and diagnostic functions
are communicated through the optical control assembly.
The wire harness interfacing the power board with the
optical control assembly is “foamed” into the cabinet.
NOTE
Because the wire harness is “foamed” into the cabinet,
it is not a replaceable component.
The power board is located on the back of the refrigerator

below the absorber coils. It is seated on an insulated base
to prevent the printed circuit from making contact with the
refrigerator cabinet’s metal plate. The power board, seated
in its base, is shown in Figure 38.
Two self-tapping 1/4 inch hex head screws hold the power
board and base in place. The power board cover is held by
three self-tapping 1/4 inch hex head screws.
Figure 38. N510 Power Board

CONTROLS
N500 Controls
! WARNING: Do not hold the gas safety

valve plunger in (open) for more than 30 seconds.
If the burner does not ignite within 30 seconds,
wait at least five minutes before attempting to
relight the burner. Holding the gas safety valve
plunger in (open) for more than 30 seconds will
allow propane gas to pocket in and around the
burner. A propane gas pocket in the burner area
can cause a fire or explosion which can result in
extensive property damage, burn injury and/or
death.
All N500 model controls operate on 12 Vdc. The controls

and their functions are shown in Figure 39.
Gas Safety Valve: Read warning above.

Flame Indicator

Plunger-type, spring-loaded valve.

Single LED (red). 
Manually operated.

Lights to indicate LP gas operation. 
Press and hold to ignite flame.

On when flame present at burner. 
Release after flame indicator LED lights.
5
1
5 2
4 3
Selector Switch Gas Valve-Thermostat

= OFF. 
Regulates food cabinet temperature by controlling
energy source. (1=cold/5=coldest)
= Gas Mode.
• Gas Mode: Controls flow of gas to the burner.
= AC Mode. • AC Mode: Controls AC power to the AC heater.
= DC Mode (3-way (ON/OFF).
models). • DC Mode (3-way models): Controls DC power to
the DC heater.
Figure 39. N500 Controls

Controls - cont’d
N41X/N51X Controls
All N41X/N51X model controls operate on 12 Vdc. The

controls and their functions are shown in Figure 41.
TEMP SET Switch MODE Switch


Press and release to verify food cabinet temperature 
Press and hold to change operation mode
setting (1=cold/5=coldest). (AUTO, AC, LP GAS and DC [3-way models only]).

Press and hold to set or change temperature setting 
Operation mode verified by the 7-segment LED.
in food cabinet.
7-Segment LED Display ON/OFF Switch


Provides visual verification of operation mode, food 
Press and hold for two seconds to turn refrigerator
cabinet temperature setting, fault code verification, ON.
and operational and diagnostic information. 
Press and hold for two seconds to turn refrigerator
• Gas manual mode operation, LED aside “LP GAS” OFF.
displayed.
• AC manual mode operation, LED aside “AC”
displayed.
• AUTO mode operation, LED aside “AUTO” and
LED aside available energy source segment
(“AC,” ”LP GAS,” or “DC”) displayed.
• DC manual mode operation selected (3-way),
LED aside “DC” displayed.
Figure 41. N41X/N51X Controls

Controls - cont’d
N41X/N51X Modes of Operation 3. Since AC power is not detected, the

controls shift to propane gas. The AC LP GAS
N41X/N51X models are designed for 2-way or 3-way
LP GAS LED comes on to signal the AUTO
operation.
start of a 30 second trial-for-ignition.
AUTO Mode - All N510 Units
In AUTO mode, AC power is the first heat energy source 4. Once the controls sense the flame,
AC
selected by the controls. If AC power is not present, the the LP GAS LED turns off leaving the LP GAS
controls shift to propane gas, the controls second priority AUTO LED on to indicate AUTO mode AUTO
heat energy source. operation.

AUTO Mode – N41X.3/N51X.3 (3-way units)
In 3-way units, if AC is not available, if a flame is not Shift from AUTO LP GAS to AUTO AC - 2-Way
sensed, the flame goes out, or an ignition failure occurs, In AUTO mode, the controls shift automatically from AUTO
the controls shift to DC power, the third priority heat LP GAS back to AUTO AC when the controls detect that
energy source. AC power has become available.
AUTO AC Operation No AC Power and No Flame
When AUTO mode is selected: When AC power is not present and a flame is not sensed,
the controls:
1. Mode of operation is indicated by the AC LP GAS 1. Acknowledge both faults after the 30 seconds trial-
AUTO LED. AUTO for-ignition is over.
2. The AC LED comes on as the 2. Shut off power to the solenoid gas valve.
controls search for AC power AC LP GAS
availability. AUTO
3. Set “gas lock-out”.
3. The AC LED turns off when AC
power is detected by the controls. AC LP GAS
NOTE
Mode operation is indicated by the AUTO
AUTO LED. In AUTO mode, the controls maintain “gas lock-out”
until a full cooling cycle on AUTO AC is completed.
NOTE Turning the refrigerator OFF and back ON also clears
“gas lock-out.”
In AUTO mode, pressing the MODE push-button
momentarily displays the heat energy source in use. 4. Provide a visual warning by flashing alternating “A”
For example, in AUTO AC, the AC LED will come on (no AC) and “F” (no flame) fault codes, shown below.
and stay on for approximately 10 seconds.
AUTO LP Gas Operation AC LP GAS AC LP GAS

AUTO AUTO
In AUTO mode, the controls shift to propane gas when AC
power is not available or interrupted. The shift to AUTO LP Alternating "A" and "F" Codes
GAS proceeds as follows: AC LP GAS
5. Record and store the no AC and no flame faults in
AUTO
diagnostics nonvolatile memory fault history.
1. The AUTO LED indicates the unit is
on and operating in AUTO mode.
AC LP GAS
Troubleshooting a “F” and “A” Faults
AUTO
2. The AC LED comes on as the controls Use the following references to identify, troubleshoot, and
verify AC power availability. correct an ignition failure and/or no AC faults.
See "F" fault code troubleshooting flowchart section.
See "A" fault code troubleshooting flowchart section.
See “Diagnostic Mode–N41X/N51X Models, Screen
4” section.

Controls - cont’d
AUTO DC Operation – 3-Way Units Only AC Manual Mode

In AUTO DC mode, the controls shift to DC power when When the AC Manual Mode is selected, AC power is the
AC power is not present and flame is not sensed. When only heat energy source selected by the controls. When
the controls shift to AUTO DC: the AC Manual Mode is selected:
1. The AUTO mode operation indicator AC LP GAS AC LP GAS

displays. AUTO DC 1. Mode of operation selected is AUTO
indicated by the AC LED.
2. The AUTO and AC indicators display
AC LP GAS
as the controls search for AC power. 2. The AC LED stays on as long as the AC Manual
AUTO DC
Mode is selected.
3. When AC power is not detected the No AC Power or Loss of AC Power

controls shift to AUTO LP GAS mode. AC LP GAS
The AUTO and LP GAS indicators When no AC power is available or AC power is lost, the
AUTO DC
display as the controls start a 30 controls:
AC LP GAS
second trial-for ignition 1. Provide a visual warning by flashing AUTO
the “A” (no AC) fault code.
4 If a flame is not sensed the controls
shift to AUTO DC Mode. The AUTO AC LP GAS
and DC indicators display as the 2. Record and store the no AC fault in diagnostics
AUTO DC
controls search for DC power. nonvolatile memory fault history.
Troubleshooting an “A” Fault

AC LP GAS
5. Once DC power is detected, the AUTO AUTO DC Use the following references to identify, troubleshoot, and
LED displays. correct a no AC fault.
See "A" fault code troubleshooting flowchart”
NOTE section.
See “Diagnostic Mode–N41X/N51X Model, Screen
The auto sequence described in steps 1 through 5 is 4” section.
repeated after the completion of each cooling cycle to
enable the controls to select a higher priority heat energy
AC Power Restored
source if available.
When AC power is restored, the controls:
The controls priorities for selecting a heat energy source
are: 1. Automatically restore AC Manual Mode operation.
 First priority: AC power.
 Second priority: propane gas. 2. Clear the “A” fault code from the screen. However,
 Third priority: DC power – 3-way units only. the recorded fault history will not be erased from
memory.
NOTE 3. Display the AC LED.

AUTO DC and DC Manual Mode maintain cooling only.

Controls - cont’d
LP GAS Manual Mode Troubleshooting a DC Fault

When LP GAS Manual Mode is selected, propane gas Use the following references to identify, troubleshoot, and
is the only heat energy source selected by the controls. correct an ignition failure fault.
When LP GAS Manual Mode is selected: See "C" fault code troubleshooting flowchart”
section”.
1. Mode of operation is indicated by See "E" fault code troubleshooting flowchart”
AC LP GAS
the LP GAS LED. section.
AUTO
See “Diagnostic Mode N41X/N51 Mode, Screen 4”
section.
2. The LP GAS LED stays on as the flame is sensed.
Flame Fails to Ignite or Flame Goes Out

If a flame does not ignite or the flame goes out, the
controls:
1. Set “gas lock-out” and shut off power to the solenoid
gas valve.
2. Provide a visual warning by flashing AC LP GAS
the “F” (no flame) fault code. AUTO
3. Record and store the no flame fault in diagnostics

nonvolatile memory fault history.
Clearing “Gas Lock-Out”

“Gas lock-out” can be cleared by turning the refrigerator
OFF and back ON.
Troubleshooting an “F” Fault
Use the following references to identify, troubleshoot, and
correct an ignition failure fault.
See "F" fault code troubleshooting flowchart” section.
See “Diagnostic Mode N41X/N51X , Screen 4”
section.
DC Manual Mode: 3-Way Units Only

When DC Manual Mode is selected, DC power is the only
heat energy source selected by the controls. When the DC
Manual Mode is selected:
AC LP GAS
AUTO DC
1. Mode of operation is indicated by
the DC LED display.
2. The DC LED stays on as the DC Manual Mode is

selected.
NOTE
AUTO DC and DC Manual Mode Maintain cooling only.

N41X/N51X DIAGNOSTIC MODE
Figure 44. N41X/N51X Optical Control Assembly.
Diagnostic Mode Accessing the Diagnostic Mode

The Diagnostic Mode uses nine diagnostic channels, To access the Diagnostic Mode:
commonly known as “screens,” to display “live” inputs,
outputs, and fault history. Each screen is identified by 1. Press and hold both the MODE and buttons at
a number, which shows in the optical control assembly TEMP SET
the same time.
display. See Figure 44.
The N41X/N51X optical control display uses a single 2. Release the and as soon as screen
MODE TEMP SET
7-segment LED module to display diagnostic information. displays.
Information made up of two letters or numbers displays
in an alternating sequence. Fault history information, 3. A few seconds later, displays.
“live” inputs, and outputs, are presented using lighted
LED segments. The diagnostic LED segments, if present,
display after the screen number turns off. The diagnostic Changing Screens
LED segment’s identification numbers are shown in Figure
45. To change screens, press the button until the next
MODE
screen displays.
Exiting the Diagnostic Mode
To exit the Diagnostic Mode:
1. Press and hold the and buttons at the same

MODE TEMP SET
time.
2. Release the MODE and TEMP SET buttons as soon as the

1
LED segment that represents the selected operation
2 3 mode appears on the display (AUTO, AC, or LP
GAS).
4
Turning the refrigerator OFF then back ON also exits the
5 6 Diagnostic Mode.
Figure 45. Diagnostic LEDs segments identification

N41X/N51X - Diagnostic Mode - cont’d
Screens and Diagnostic Segments Information

Screen Thermistor Fin Temperature
Screen 3 shows the actual fin temperature being sensed
Screen Diagnostic Mode Active by the thermistor. This is not the fresh food cabinet air
Screen 1 confirms that the Diagnostic Mode is active. A temperature. The example illustration below shows 30°F
few seconds after the number displays, all LED segments fin temperature as displayed in screen 3.
light. See illustration.
2 Seconds 1 Second = 30°F

Screen
If the LED segments do not match the illustration, the Number Blank
fault is in the optical control display. Replacing the optical

Screen
(2 second
pause)
control assembly should resolve this fault.
Press the button to bring up screen 2.
MODE
MODE
Screen Stored Fault History

Screen 4 displays stored fault history using lighted LED
Screen LED Segments Reliability Check segments. The illustration provides fault history information
Screen 2 confirms the reliability of the display. The screen and assigned LED segments. If a fault occurred, its
should go completely blank after the screen number is assigned LED will light.
displayed.
Ignition fault
1
3 DC voltage low
4 DC voltage high
AC mode selected
but not available
5 6
AC relay stuck closed
7
AC heater failed open

MODE
If an LED segment displays, the fault is in the optical

control assembly. Replacing the optical control assembly Screen Stored Fault History
should resolve this fault.
Screen 5 also displays stored fault history using lighted
Press the button to bring up screen 3. LED segments. The illustration provides fault history
MODE
information and assigned LED segments. If a fault
occurred, its assigned LED will light.
Thermistor failure.
1
Flame sense failure 2 3
AC voltage low 5 6 AC voltage high

MODE

N41X/N51X - Diagnostic Mode - cont’d
Screen Erase Fault History Data Screen Power Board Outputs

Screen 6 provides a way to erase stored fault history from Screen 8 displays “live” power board outputs using lighted
memory. To erase stored fault history: LED segments. The illustration below provides “live”
1. Press and hold the button when and outputs information and assigned LED segments. If the
TEMP SET
power board output is active or “live”, the assigned
display. LED will light.
2. Release the TEMP SET button when and

AC power to ac heater
display.
1
3. Wait five seconds.

4 DC power to gas valve
6 DC power to ignition circuit
4. Press and hold the TEMP SET
button until and
display again.
Press the MODE button to bring up screen 7. MODE
Screen Power Board Inputs Screen Power Board DC Voltage Status

Screen 7 displays “live” power board inputs using lighted Screen 9 displays power board DC voltage status using
LED segments. The illustration below provides “live” inputs lighted LED segments. The illustration below provides DC
information and assigned LED segments. If a power voltage status and assigned LED segments. If DC voltage
board input is active or “live”, its assigned LED will at the power board is within normal range (10.5 to 15.4
light. Vdc), LED segment 4 will be on.
DC voltage higher than 15.4 volts
Sensing burner flame 2 3 Thermistor sensing

4 DC voltage normal
fin temperature
7
DC voltage lower than 10.5 volts
Press the MODE button to bring up screen 8. Press the button to return to screen 1.
MODE

WIRING PICTORIALS AND DIAGRAMS
BLK/NOIR
BLK/NOIR
9 BLK/NOIR
BLK/NOIR
15 ORN/ORANGE
14 16
BLK/NOIR
L T2
13 T1 T3
BLK/NOIR
BLK/NOIR
5
12 BLK/NOIR
3
BLK/NOIR
4a 3b 2
4b 3a
BLK/NOIR 2a 1b
11
2b 1a
7
BLK/NOIR
10 BLK/NOIR
BLK (RIB)
BLK/NOIR /NOIR
4 GRN-YEL/
GRN/VERT
VERT/JUANE
8 1
6 BLK/NOIR
1 120 Vac power cord 7 Thermocouple interrupter 12 25 amp fuse (3-ways)
2 Terminal block 8 Flame indicator 13 Spark electrode
3 3 amp fuse 9 AC heater 14 Relighter
4 Selector switch 10 -12 Vdc power supply 15 DC heater (3-ways)
5 Thermocouple 11 +12 Vdc power supply 16 1 amp fuse
6 Thermostat/gas safety valve

Figure 46. N500 wiring pictorial
3 17 9
TB-2 TB-1
1a AC/CA
1 1b 1
Off/Arret
15
12 DC/CC
TB-3
TB-4
4b
10
4a
11
16 14
3a
Gas/Gaz
3b
2a
Gas/Gaz 8
2b
18 20
19
1 120 Vac 10 -12 Vdc com 16 1 amp fuse
3 3 amp fuse 11 +12 Vdc 17 Thermostat
5 Thermocouple 12 25 amp fuse (3-ways) 18 Gas safety valve
8 Flame indicator 14 Relighter 19 Thermocouple interrupter
9 AC heater 15 DC heater (3-ways) 20 Spark gap
Figure 47. N500 wiring diagram

Wiring Pictorials and Diagrams - cont’d
U1
P2
6 5 4 3 2 1
K5
K2
K4
K3
K1
WH/BC
BU-BL
P3 1 2
4
WH/BC
3
WH-VT/BC-VT
F2 8-Amp
K1
F1 5-Amp
OR-OR
K3
K2
K5
K4
AC_HT_LO_2
AC_HT_HI_2
LIMIT_OUT
AC_HT_LO
AC_HT_HI
P1
LIMIT_IN
P4
12VDC
GND
L2
10
L1
9 8 7 6 5 4 3 2 1
+
-
+
+
+
+
-
-
-
BK/NR
BK/NR
+ 12 VDC/VCD
RD/RG
WH/BC
- 12 VDC/VCD
BK/NR
YL-GN/JN-VE
7
WH/BC
G
WH/BC
A
120 VCA
120 VAC
C
B
WH/BC
5
WH/BC
D
1
WH-RD/BC-RG
WH-VT/BC-VT 4
2
WH/BC
GN/VE
BU/BL
5
1
2
6
7
P1
E
Vreg
RD/RG
BK/NR
M
o
c
r
i
P2
3
5
1
4
F
TEMP
MODE
ON-OFF
H
Figure 48. N41X/N51X wiring pictorial

No. Description No. Description
A AC Heater 1 Switched 12 VDC
B Thermistor 2 Fused Continuous 12 VDC
C Gas Valve 3 Communications
D Igniter 4 Display Ground
E Temperature Switch 5 Auxiliary Ground
F Fan 6 Auxiliary +12VDC
G Chassis Ground 7 Gas Valve
H Overlay F1 5 Amp DC Fuse
I Display F2 8 Amp AC Fuse

Nordcold N41x - N51x - Service Manual

Uploaded by

Copyright:

Available Formats

Nordcold N41x - N51x - Service Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Nordcold N41x - N51x - Service Manual

Uploaded by

Copyright:

Available Formats

Service Manual

Improper installation, adjustment,

2 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

Figures Figure 37. Relighter and connections ........................... 39

Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 3

About This Manual Certification and Code Requirements

Cooling Unit Serial Number

4 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

SIDNEY, OHIO SUPPLY

Pour installation vehicule de plaisance

Figure 1. Information label location

Figure 2. Cooling unit label location

Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 5

Do not use leak test solutions that contain ammonia or

6 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

Rough opening dimensions (H x W x D)

Decorative panels dimensions

Off-level operating limits

DC amp draws (at nominal 12 Vdc)

Gas ignition ----------------------------------------------------------------------------------- Automatic with flame-sensing circuit

Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 7

Rough opening dimensions (H x W x D)

Decorative panels dimensions

Off-level operating limits

DC amp draws (at nominal 12 Vdc)

8 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

Rough opening dimensions (H x W x D)

Decorative panels dimensions

Off-level operating limits

DC amp draws (at nominal 12 Vdc)

Gas ignition ----------------------------------------------------------------------------------- Automatic with flame-sensing circuit

Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 9

Problem Possible Cause Checks

No 12 Vdc power to refrigerator. Check 12 Vdc connections.

No AC power to refrigerator. Check fuse.

3-Way Units Only

3-Way Units Only

No propane gas. Check propane gas supply and valves.

Ventilation obstructed. Check enclosure for obstructed air flow.

Poor ventilation. Check enclosure for obstructed air flow.

10 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

Code Probable Cause

Blank Refrigerator turned off.

Burner failed to ignite or reignite.

Flame sense circuit failure.

AC relay stuck closed.

No AC power available to refrigerator.

AC heater failed open.

No cooling detected by the controls.

Refrigerator Service Manual www.norcold.com N41X/N500/N51X Models 11

Check burner and

Check that thermocouple Thermocouple

Connection NO Tighten connection. Do not overtighten

Jump interrupter terminals Does flame NO See “No Gas operation -

Check continuity across NO

Figure 3. Jumping interrupter terminals

12 N41X/N500/N51X Models www.norcold.com Refrigerator Service Manual

No AC Operation - N500 Units

Before beginning this procedure make sure: