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Industrial Robotics

This document provides an overview of industrial robotics. It defines an industrial robot and describes their basic architecture including robotic arms, controllers, teaching pendants, and software. It also classifies robots by degrees of freedom, kinematic structure, drive technology, and workspace geometry. Examples of different robot configurations like Cartesian, cylindrical, spherical, angular, and SCARA robots are shown. The document discusses end-effectors and the world robot population in years past. It concludes with descriptions of online programming methods for different robot brands and advantages of offline programming simulators.

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Alvaro Ramirez
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0% found this document useful (0 votes)
102 views44 pages

Industrial Robotics

This document provides an overview of industrial robotics. It defines an industrial robot and describes their basic architecture including robotic arms, controllers, teaching pendants, and software. It also classifies robots by degrees of freedom, kinematic structure, drive technology, and workspace geometry. Examples of different robot configurations like Cartesian, cylindrical, spherical, angular, and SCARA robots are shown. The document discusses end-effectors and the world robot population in years past. It concludes with descriptions of online programming methods for different robot brands and advantages of offline programming simulators.

Uploaded by

Alvaro Ramirez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 44

PhD. S.

Rolando Cruz-Ramírez
February 2020
Industrial Robotics

http://mexicoindustry.com/es/news/san-luis-potosi-aguascalientes/la-robtica-
2
mejora-la-productividad-en-la-industria-automotriz-1
Industrial Robotics

3
https://www.youtube.com/watch?v=VWB6xd8ZQEM
Industrial robot definition

An industrial robot is a re-programmable


multi-functional manipulator designed to
move materials, parts, tools, or specialized
devices, through variable programmed
motions for the performance of a variety of
tasks.

• ISO 8373 Manipulating industrial


• JIS B 0134-1998 robot 4
Basic architecture

Main Parts

 Robotic Arm
 Controller
 Teaching Box
 Software

5
Basic architecture

Amp unit
Safety
board
Main
Position computer
Motores Monitor
Board

Encoder

6
Classification of Robots
By Degrees Of Freedom (DOF)

 Ideally, a robot should have 6 DOF for


freely manipulate an object in a 3D space.
 It is called general purpose robot if it
possesses 6 DOF,
 redundant robot if it has more than 6 DOF
 and deficient robot if it has less than 6 DOF.

7
Classification of Robots
By Degrees Of Freedom (DOF)

 A redundant robot provides more


freedom to move around obstacles
and operate in a restricted work
space.
 On the other hand, for some special
applications such as assembling
components in a 2D space, a robot
with 4DOF is enough for that task.
8
Classification of Robots
• By Kinematic Structure

Serial Parallel 9
Classification of Robots
 By Drive Technology

 Pneumatic

 Hydraulic

 Electric
10
Classification of Robots
 By Workspace Geometry

11
Workspace

Reachable space:
workspace where a
robot can reach at
least with one
orientation
12
Cartesian Robot

 It has three linear movements (3DOF), which


correspond to the movements to X, Y and Z.
 Its workspace is a rectangular box.

13
AS / RS (Automatic Storage
and Retrieval System). This
is a robot of Cartesian
configuration, which has 3
DOF (corresponding to the
axes XYZ), and a rotational
DOF in the wrist.
Its main use is for loading
and unloading pallets
between the warehouse
and the conveyor.
14
AS-RS in Volkswagen

http://www.directindustry.es/prod/lodige/sistemas-automaticos-
http://arodrigu.webs.upv.es/joomla/index.php?opti
almacenamiento-recuperacion-as-rs-19118-1161081.html
on=com_content&view=article&id=136%3Aasrs-
de-vokswagen&Itemid=27
15
Cylindrical robot
 It can execute two linear movements and one
rotational (3DOF).
 Its workspace is enclosed by two concentric
cylinders.

16
Spherical robot
 It has two rotational movements and one linear
(3DOF).
 Its workspace is enclosed by two concentric
spheres.

17
Angular Robot (anthropomorphic robot):

18
• It has at least 3 angular movements
• It has similarity to a human arm
• It can perform angular interpolations as well as
linear interpolations

Simulador easy-rob
19
[ \TrainLib\AX-V6 ]
 In addition to the four classic
configurations already mentioned,
there are other configurations called
non-classical.

 The most common no-classical


example is the SCARA robot. The
SCARA acronym stands for: Selective
Compliance Assembly Robot
Arm or Selective Compliance
Articulated Robot Arm.

 This robot arm can perform a larger Simulador easy-rob


horizontal movement due to its two [ \LectorLib\scararoboter ]
rotational joints. It can also perform a
linear movement (through its third 20
joint).
 From the following Robots, mention the type of
configuration.

Cartesian

Angular

21
Angular

SCARA

22
Angular

Others

23
Some
robot
companies

24
PhD. S. Rolando Cruz-Ramírez
February 2020
End-effector or Robot´s Tool

 Device attached to the robot´s wrist to


perform an specific task.
 There are different types of end-effectors,
it depends of the functions they perform.

 The main categories are tools and


grippers. 26
End-effector or Robot´s Tool

• Tool Center Point (TCP)


• Weight
• Center of gravity
• Shape

27
 At the time of designing an end-
effector, it should take into
account the shape and weight of
the workpiece as well as the
type of motion in order to follow
a desired path.
 The end-effector must not
modify or damage the structure
of the piece to be fastened.
 A general rule is that the end-
effector must hold the workpiece
from its center of gravity, so the
possible moments generated by
the weight could be canceled.
28
 In order to reduce the cycle time in loading and unloading
robotic tasks, a multiple points end-effector can be
designed.
 There are other types of end-effectors such as magnetic
gripper and adhesive grippers.

29
World Industrial Robot Population
(2003)

 Japan  350,000
 USA  115,000
 Germany  110,000
 Spain  16,000
 Brazil  8,000
 Mexico  4,500
(9,200 in 2005)

30
World Robot Population (2008)

31
http://spectrum.ieee.org/automaton/robotics/industrial-robots/041410-world-robot-population
World Robot Population (2017)

 International Federation of
Robotics (IFR)
 World Robotics Statistics:
 Industrial Robots
 Service Robots

32
http://www.ifr.org/industrial-robots/statistics/
Robot configurations
R-2000i
Arc Mate 100i P-200 ARC Mate 120i M-710iT
ARC Mate Series
50iL M-6i M-16i

S-900i

P-120
P-10/P-15
M-6iT/M-16iT Series
S-430i Series
Series
IR-800

P-300
P-145
P-400

F-200
M-410i Series
LR Mate 200i

A-520i
S-500 M-710i Series
LR Mate 100i

SR Mate Series

33
Payload 3 5 6 15 16 20 60 70 100 400 (kg)
Robot configurations

34
Online programming
• Karel -> Fanuc
• Rapid -> ABB
• Melfa -> Mitsubishi

35
Online programming
FANUC Karel programming

36
Online programming
 Mitsubishi Melfa programming

1. MVS P10

2. MOV P20

3. MVR P20, P30, P40

4. MVC P40, P30, P20

37
Online programming
 Used 90% of the cases
 Advantages:
 It takes advantage of the following characteristic of
industrial robots:
 Repeatability
 Relatively simple
 Disadvantages:
 It consumes a lot of time
 It requires a precise positioning of work pieces
 Optimization is difficult

38
Offline programming
Simulators
• ROBOT STUDIO
• EASY-ROB
• ROBOGUIDE

39
Offline programming
Advantages:
 It allows to plan the movements of the robot including
obstacles.
 It allows a precise calculation of cycle times.
 It offers the possibility of performing sequence
optimization.
 View the work cell and its environment graphically.

 Disadvantages:
 It requires a precise
positioning of work
pieces.
40
Offline programming

 \ ArcWelding
 \ Handling
 \ Painting
 \ SpotWelding
 \ Press

41
Teleoperation
 Other options as a teaching terminals

PHANTOM-Omni Common Ttrackball by


Device by SensAble Co. mouse. Kensington Co.
42
Teleoperation
 Other options as a teaching terminals

43
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