ISOLATOR 2.0 Brochure 2022

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ISOLATOR 2.

0
Shut-off. Not shutdown.TM
ISOLATOR 2.0 is ideal for the following services:

Refining Chemical/Petrochemical Autoclave


• Catalyst handling • Steam / superheated steam / Drains and secondary isolation
• Hydrocarbon isolation condensate applications for:
• Tri-phase flow – solids / • Hydrogen/nitrogen • Heater vessels
liquids / gasses • Silicon • Steam applications
• Slurry • Amines • Slurry services (feed pumps
• Catalyst / hydrocarbon slurry • Propylene powder and tanks)
• Gas isolation • Catalyst • Vents
• High pressure steam isolation • Isocyanate • High pressure air
• Large particulates • Hydrocarbons • Quench and flash vessels
• Amines • Solvents
• Asphaltenes • Acids Power Generation
• Resins • Polymers • Steam
• Chlorides • Fuel Gas
Pulp and Paper • Surfactants • Drain
• Steam/recovery plant
• Kraft mill Slurry Transportation
• Bleach plant • Secondary lines on
tailings and slurry
• By-pass lines
• Underground dewatering

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

2
Next Generation of Reliable Isolation
for Low Pressure Severe Services

MOGAS’ ISOLATOR 2.0 is designed to be the most reliable


product for isolation in low pressure (150 to 600 Class) severe
service applications. Drawing on MOGAS’ 40+ year’s experience
in extreme severe service applications, advanced manufacturing
capabilities and unrivaled after sales service, ISOLATOR 2.0
is designed to solve isolation problems by providing absolute
shut-off. Why compromise on quality when you can now have a
MOGAS valve for low pressure applications.

Safety
You can feel confident that you’re making the right decision when choosing a
MOGAS valve. They are synonymous with ‘peace of mind’. When a MOGAS valve
is installed in an application, rest assured that it will isolate when it supposed to
isolate, and will keep your colleagues, equipment and the environment safe from
potentially hazardous conditions.

Reliability and Durability


By addressing the root cause of problems, those problems can be eliminated.
And, ISOLATOR 2.0 does just that. ISOLATOR 2.0 does not have graphite
or PTFE seat gaskets behind the seats that will degrade over time through
mechanical loads, thermal change and physical volume loss. ISOLATOR 2.0
metal-to-metal seals are extremely durable. High performance HVOF chrome
carbide or nano-coated ball and seats provide superior wear resistance,
reduced torque and an extended sealing surface.

Lowest Cost of Ownership


MOGAS valves are more durable and have a long life cycle, so they cost less over
time. ISOLATOR 2.0 offers many features that contribute to a longer lasting valve,
such as a wider ball/seat sealing surface, compared to competitor seat faces.
This means reliable isolation and less downtime from unplanned shutdowns. Twenty 2-inch, ASME 600 Class ISOLATOR 2.0
valves were installed in a major utility supplier
to isolate steam in the daily operation of soot
Process Efficiency blowers.
ISOLATOR 2.0 proven designs, materials of construction and innovative coatings
prevent media leakage into the process, which means improved process
efficiency and higher return on your investment.

Service
When you select MOGAS products, service is a big part of what comes with
them. And with ISOLATOR 2.0 comes the same world-class after-sales service
enjoyed by all MOGAS product lines. Our knowledge, experience and the
unparalleled desire to delight our customers separate MOGAS from everyone
else. Our product, our people: together, they ensure that your process runs smoothly.

Warranty
MOGAS offers a lifetime warranty on materials and workmanship. We stand
behind our products for the life of the product.

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

3
Valve Configurations
for 1, 1.5, 2, 3, 4, 6, 8, 10 and 12 inch

6 to 12 in.

1 to 4 in. 5
8

2 1

HIGH
PRESSURE

LOW
PRESSURE

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

4
Features and Benefits

ISOLATOR 2.0 is the next generation metal-seated,


bi-directional floating ball valve for absolute isolation in specific
refining, chemical/petrochemical, mining, power generation
and pulp & paper applications. This ASME 150-600 Class valve
withstands temperatures up to 1000° F, and its durable materials
of construction and proven coatings reflect its lineage of a longer
life cycle over time. Available in sizes* 1 to 12 inch and in materials
of construction that will suit your application.

1 Floating ball design 4 Independent replaceable seats Features Not Shown


• Rotating ball does not cause • Minimizes maintenance and • Standard design including stem
turbulent redirection or repair costs and bore complies to API 608
displacement of process fluid in • Absolute isolation in compliance
the flowstream, resulting in less 5 Blowout-proof stem design with API 598
turbulent flow • One piece design meets • Fire safe (API 607) and fugitive
• Straight-through full bore path industry safety standards emissions compliant (API 641 or
protects sealing surfaces and • High strength alloy construction ISO 15848)
packing area from particulate • Thicker, more robust stem
erosion tang eliminates failure at the Options
• Metal seats wipe sealing surface stem-ball interface • Mounting bracket and stem
of ball clean during operation adaptor accommodates
preventing solids build-up and 6 Packing box all types of actuators and
clogging • Hardened inner steam seal accessories, such as electric,
and graphite rings prevent hydraulic and pneumatic
2 Pressure-energized sealing stem packing leaks and risk of actuators, and positioners
• Belleville spring in upstream fugitive emissions and solenoids.
provides constant contact • Low PTFE Packing
between ball and seat for
absolute shut-off and lower 7 Forged or cast body / end connections
operating torque • Greater wall thickness in critical
• Allows resilience during thermal areas provides longer valve life
expansion of trim; no graphite • Available as raised face flanged,
seat gaskets rtj, socketweld and buttweld

3 Matched ball and seats 8 Live-loaded springs


• SphereSealSM lapping process • Energized Belleville spring
on ball and seat set provides washers and gland flange
100% sealing contact through provide constant pressure
the full transition between the on packing
open and closed position
• Mate lapping behind seat
provides tight sealing
• Optimum seat face diameter
allows for lower torque without
sealing compromise
* For 1/2- and 3/4-inch end connections consult factory.

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

5
Parts List
for 1, 1.5, 2, 3 and 4 inch

Materials of Construction
No. Description A182-F316 NACE A182-F9 Ti Gr 12 A182-F53 A105
01A Ball 1 316SS 410SS Ti Gr 12 A182-F53 410SS
01B Seat 1
316SS 410SS Ti Gr 12 A182-F53 410SS
1C Spring Disc 1 Inconel 718 Inconel 718 Ti Gr 5 Inconel 718 Inconel 718
02 Body A182-F316 A182-F316 Ti Gr 12 A182-F53 A105
03 End Connect A182-F316 A182-F316 Ti Gr 12 A182-F53 A105
04 Gasket, Spiral Wound 1, 2 316SS 316SS Ti Gr 2 Inconel 600 316 SS
05 Stem Gr 660 Gr 660 B348-5 A182-F53 Gr 660
07 Gland Flange Gr 660 Gr 660 316SS 316SS 316SS
07B Thruster, Gland Flange 316SS 316SS 316SS 316SS 316SS
07C Spring Discs (live loaded) 660SS 660SS 660SS 660SS 660SS
08 Bearing, Stem Seal 1, 3 Stellite 3 Stellite 3 Ti Gr 5 / Nano A182-F53 Stellite 3
Nitrided
09A Ring, Stem Packing 1, 2 Chesterton 5300 Chesterton 5300 Chesterton 5300 Chesterton 5300 Chesterton 5300
15
09B Ring, Anti-Extrusion 1, 2 Chesterton 1601 Chesterton 1601 Chesterton 1601 Chesterton 1601 Chesterton 1601
07C 10 Stud, Body A193 Gr B8M CL 2 Gr 660 A564 Type 630 A193 Gr B8M CL A193 Gr B7
(17-4 PH) 2
11 Nut, Body A194 Gr 8M Gr 660 A564 Type 630 A194 Gr 8M A194 Gr 2H
12
(17-4 PH)
12 Stud, Gland A193 Gr B8M Gr 660 A193 Gr B8M A193 Gr B8M A193 Gr B8M
07
15 Nut, Gland A194 Gr 8M A194 Gr 8M A194 Gr 8M A194 Gr 8M A194 Gr 8M
07B 61 Wave Spring Ring 1 A286 A286 — — A286
61 Locked-in Seat Ring 1
— — Ti Gr 12 A182-F53 —
09B 09A
61 Retaining Ring 1 316SS 316SS Ti Gr 12 A182-F53 316SS

08 62 Seat Locking Screws — — Ti Gr 12 A182-F53 —


SS = Stainless Steel
1
Available as spare part in major trim kits. Consult factory.
62 2
Available as spare part in soft goods kit. Consult factory.
05 61
61 3
Glass-filled TFE stem seal version available for Titanium
61 and F53 materials but limited to maximum temperature of
400° F (204° C).

02

01C 01B 01A

01B 10
04

03 11

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

6
Parts List
for 6, 8, 10 and 12 inch

Materials of Construction
No. Description A216-WCB A217-C12 A351-CF8M
01A Ball 1 410SS 410SS Ti Gr 12
01B Seat 1
410SS 410SS Ti Gr 12
01C Spring Disc 1 Inconel 718 Inconel 718 Ti Gr 5
02 Body A216-WCB A182-F316 Ti Gr 12
03 End Connect A216-WCB A182-F316 Ti Gr 12
04 Gasket, Spiral Wound 1, 2 316SS/Graphite 316SS Ti Gr 2
05 Stem 660SS Gr 660 B348-5
07 Gland Flange 316SS Gr 660 316SS
07C Spring Discs (live loaded) Inc X750 Inc X750 Inc X750
08 Bearing, Stem Seal 1, 3 Stellite 3 Stellite 3 Stellite 3
09 Ring, Stem Packing 1, 2
Carrara PGT4 Carrara PGT4 Carrara PGT4
GR8622 GR8622 GR8622
10 Stud, Body A193 Gr B7 A193 Gr B16 A193 Gr B8M
Cl 2
11 Nut, Body A194 Gr 2H A194 Gr 7 A194 Gr 8M
15
12 Stud, Gland A193 Gr B8M A193 Gr B8M A193 Gr B8M

07C 15 Nut, Gland A194 Gr 8M A194 Gr 8M A194 Gr 8M


61 Locked-in Seat Ring 1 316SS 316SS 316SS
12 62 Seat Locking Screws A193 Gr B8M A193 Gr B8M A193 Gr B8M
64 Anti-Static Device 316SS 316SS 316SS
07
SS = Stainless Steel
1
Available as spare part in major trim kits. Consult factory.
09B 09A 2
Available as spare part in soft goods kit. Consult factory.
3
Glass-filled TFE stem seal version available for Titanium
08 and F53 materials but limited to maximum temperature of
400° F (204° C).

05 04 62
61

64

02

01C 01B 01A

01B 10

03 11

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

7
Torque Data
for 1, 1.5, 2, 3 and 4 inch

Base Torque Data1


Size (in) 1 1.5 2 3 4
ASME Class 150–600 150–600 150–600 150–600 150–600
ΔP (psi) / ΔP (Bar) Break Torque
(in-lb) (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m)
1 / 0.1 188 21 313 35 484 55 1,279 145 1,995 225
50 / 3.4 199 22 346 39 562 63 1,537 174 2,577 291
100 / 6.9 211 24 379 43 639 72 1,795 203 3,158 357
150 / 10.3 223 25 412 47 716 81 2,054 232 3,740 423
200 / 13.8 234 26 446 50 794 90 2,312 261 4,321 488
250 / 17.2 246 28 479 54 871 98 2,570 290 4,903 554
275 / 19.0 252 28 496 56 910 103 2,700 305 5,194 587
300 / 20.7 257 29 512 58 948 107 2,829 320 5,484 620
400 / 27.6 281 32 579 65 1,103 125 3,345 378 6,647 751
500 / 34.5 304 34 646 73 1,258 142 3,862 436 7,810 882
600 / 41.4 327 37 712 80 1,413 160 4,379 495 8,974 1014
700 / 48.3 350 40 779 88 1,567 177 4,895 553 10,137 1145
720 / 49.6 355 40 792 89 1,598 181 4,999 565 10,369 1172
750 / 51.7 362 41 812 92 1,645 186 5,154 582 10,718 1211
800 / 55.2 374 42 845 95 1,722 195 5,412 611 11,300 1277
900 / 62.1 397 45 912 103 1,877 212 5,929 670 12,463 1408
1,000 / 68.9 420 47 978 110 2,031 229 6,446 728 13,626 1540
1,100 / 75.8 443 50 1,045 118 2,186 247 6,962 787 14,789 1671
1,200 / 82.7 467 53 1,112 126 2,341 264 7,479 845 15,952 1802
1,300 / 89.6 490 55 1,178 133 2,496 282 7,996 903 17,115 1934
1,400 / 96.5 513 58 1,245 141 2,650 299 8,512 962 18,278 2065
1,440 / 99.3 522 59 1,271 144 2,712 306 8,719 985 18,744 2118
1,500 / 103.4 536 61 1,311 148 2,805 317 9,029 1020 19,441 2197
1
Service and/or actuator safety factor not added.
2
Gear operator recommended for torque values greater than 1,200 in/pds.

TORQUE TO RUN
3000

2500
BASE TORQUE (IN-LB)

2000

1500

1000

500

0
0 200 400 600 800 1000 1200 1400
CHANGE IN PRESSURE (PSI)

1" 1.5" 2" 3" 4"

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

8
Dimensions
for 1, 1.5, 2, 3 and 4 inch

Dimensions (in) 1 through 4-inch, ASME 150–600 Class


NPS Bore Class A B C D Weight, lb
1 1.00 150 1.99 5.00 2.69 4.25 11.5
300 2.86 6.50 4.88 15
600 3.83 8.50 17 C
1.5 1.50 150 2.67 6.50 3.57 5.00 30
300 3.30 7.50 6.12 34
600 4.05 9.50 40
2 2.00 150 2.93 7.00 4.36 6.00 42 D
300 3.63 8.50 6.50 51
600 5.20 11.50 60
3 3.00 150 3.62 8.06 5.87 7.50 78
300 4.87 11.12 8.25 105 A
600 6.13 14.00 125 B
4 4.00 150 3.68 9.00 7.35 9.00 120
300 5.25 12.00 10.00 167
600 7.74 17.00 10.75 241

Dimensions (mm)
DN Bore Class A B C D Weight, kg
25 25.4 150 50.5 127.0 68.4 107.9 5.2
300 72.6 165.1 123.9 6.8
600 97.2 215.9 7.7
40 38.1 150 67.8 165.1 90.6 127.0 13.6
300 83.8 190.5 155.4 15.4
600 102.8 241.3 18.1
50 50.8 150 74.4 177.8 110.7 152.4 19.0
300 92.2 215.9 165.1 23.1
600 132.1 292.1 27.2
80 76.2 150 91.9 204.7 149.1 190.5 35.4
300 123.7 282.4 209.5 47.6
600 155.7 355.6 56.7
100 101.6 150 93.5 228.6 186.7 228.6 54.4
300 133.3 304.8 254.0 75.7
600 196.6 431.8 273.0 109.3

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

9
Torque Data
for 6 and 8 inch

Base Torque Data1


Size (in) 6 8
ASME Class 150–300 600 150 300 600
ΔP (psi) / ΔP (Bar) Break Torque
(in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m)
1 / 0.1 5,777 653 6,650 751 7,945 898 8,866 1,002 15,381 1,738
50 / 3.4 7,727 873 8,620 974 12,454 1,407 13,398 1,514 19,995 2,259
100 / 6.9 9,716 1,098 10,631 1,201 17,055 1,927 18,023 2,036 24,704 2,791
150 / 10.3 11,705 1,322 12,641 1,428 21,656 2,447 22,648 2,559 29,413 3,323
200 / 13.8 13,694 1,547 14,652 1,655 26,256 2,967 27,273 3,081 34,121 3,855
250 / 17.2 15,683 1,772 16,662 1,883 30,857 3,486 31,898 3,604 38,830 4,387
275 / 19.0 16,677 1,884 17,668 1,996 33,158 3,746 34,210 3,865 41,184 4,653
300 / 20.7 17,672 1,997 18,673 2,110 35,458 4,006 36,522 4,126 43,539 4,919
400 / 27.6 21,650 2,446 22,694 2,564 44,660 5,046 45,772 5,172 52,956 5,983
500 / 34.5 25,628 2,896 26,715 3,018 53,862 6,086 55,021 6,217 62,373 7,047
600 / 41.4 29,606 3,345 30,736 3,473 63,064 7,125 64,271 7,262 71,791 8,111
700 / 48.3 33,584 3,794 34,756 3,927 72,265 8,165 73,520 8,307 81,208 9,175
720 / 49.6 34,380 3,884 35,561 4,018 74,106 8,373 75,370 8,516 83,092 9,388
750 / 51.7 35,573 4,019 36,767 4,154 76,866 8,685 78,145 8,829 85,917 9,707
800 / 55.2 37,562 4,244 38,777 4,381 81,467 9,205 82,770 9,352 90,626 10,239
900 / 62.1 41,540 4,693 42,798 4,836 90,669 10,244 92,019 10,397 100,043 11,303
1,000 / 68.9 45,519 5,143 46,819 5,290 99,871 11,284 101,269 11,442 109,460 12,367
1,100 / 75.8 49,497 5,592 50,840 5,744 109,073 12,324 110,519 12,487 118,878 13,431
1,200 / 82.7 53,475 6,042 54,861 6,198 118,275 13,363 119,768 13,532 128,295 14,495
1,300 / 89.6 57,453 6,491 58,882 6,653 127,476 14,403 129,018 14,577 137,713 15,559
1,400 / 96.5 61,431 6,941 62,903 7,107 136,678 15,443 138,267 15,622 147,130 16,623
1,440 / 99.3 63,022 7,121 64,511 7,289 140,359 15,858 141,967 16,040 150,897 17,049
1,500 / 103.4 65,409 7,390 66,924 7,561 145,880 16,482 147,517 16,667 156,547 17,687
1
Service and/or actuator safety factor not added.
2
Gear operator recommended for torque values greater than 1,200 in/pds.

TORQUE TO RUN TORQUE TO RUN


15000 30000

25000
BASE TORQUE (IN-LB)

BASE TORQUE (IN-LB)

12000
20000
9000
15000
6000
10000
3000 5000

0 0
0 200 400 600 800 1000 1200 1400 1500 0 200 400 600 800 1000 1200 1400 1500
CHANGE IN PRESSURE (PSI) CHANGE IN PRESSURE (PSI)

6" 150–300 CLASS 6" 600 CLASS 8" 150 CLASS 8" 300 CLASS 8" 600 CLASS

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

10
Torque Data
for 10 and 12 inch

Base Torque Data1


Size (in) 10 12
ASME Class 150 300 600 150 300 600
ΔP (psi) / ΔP (Bar) Break Torque
(in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m) (in-lb)2 (N-m)
1 / 0.1 12,034 1,360 13,206 1,492 23,770 2,686 21,216 2,397 24,217 2,736 33,978 3,839
50 / 3.4 20,508 2,317 21,865 2,470 32,733 3,698 35,913 4,058 38,987 4,405 49,442 5,586
100 / 6.9 29,155 3,294 30,701 3,469 41,879 4,732 50,910 5,752 54,059 6,108 65,222 7,369
150 / 10.3 37,802 4,271 39,537 4,467 51,025 5,765 65,907 7,446 69,131 7,811 81,002 9,152
200 / 13.8 46,450 5,248 48,372 5,465 60,170 6,798 80,904 9,141 84,203 9,514 96,782 10,935
250 / 17.2 55,097 6,225 57,208 6,464 69,316 7,832 95,902 10,835 99,275 11,217 112,562 12,718
275 / 19.0 59,421 6,714 61,626 6,963 73,889 8,348 103,400 11,683 106,811 12,068 120,452 13,609
300 / 20.7 63,744 7,202 66,044 7,462 78,462 8,865 110,899 12,530 114,347 12,919 128,342 14,501
400 / 27.6 81,039 9,156 83,716 9,459 96,753 10,932 140,893 15,919 144,492 16,325 159,903 18,067
500 / 34.5 98,333 11,110 101,387 11,455 115,045 12,998 170,887 19,308 174,636 19,731 191,463 21,632
600 / 41.4 115,628 13,064 119,059 13,452 133,336 15,065 200,881 22,697 204,780 23,137 223,023 25,198
700 / 48.3 132,922 15,018 136,731 15,449 151,628 17,132 230,875 26,085 234,924 26,543 254,583 28,764
720 / 49.6 136,381 15,409 140,265 15,848 155,286 17,545 236,874 26,763 240,953 27,224 260,895 29,477
750 / 51.7 141,569 15,995 145,566 16,447 160,774 18,165 245,872 27,780 249,996 28,246 270,363 30,547
800 / 55.2 150,216 16,972 154,402 17,445 169,920 19,198 260,869 29,474 265,068 29,949 286,143 32,330
900 / 62.1 167,511 18,926 172,074 19,442 188,211 21,265 290,863 32,863 295,212 33,354 317,703 35,896
1,000 / 68.9 184,805 20,880 189,745 21,438 206,503 23,332 320,857 36,252 325,356 36,760 349,263 39,461
1,100 / 75.8 202,100 22,834 207,417 23,435 224,794 25,398 350,851 39,641 355,500 40,166 380,823 43,027
1,200 / 82.7 219,394 24,788 225,089 25,432 243,086 27,465 380,846 43,030 385,644 43,572 412,383 46,593
1,300 / 89.6 236,689 26,742 242,760 27,428 261,377 29,532 410,840 46,419 415,788 46,978 443,943 50,159
1,400 / 96.5 253,983 28,696 260,432 29,425 279,669 31,598 440,834 49,808 445,933 50,384 475,503 53,725
1,440 / 99.3 260,901 29,478 267,501 30,224 286,985 32,425 452,831 51,163 457,990 51,746 488,127 55,151
1,500 / 103.4 271,278 30,650 278,104 31,422 297,960 33,665 470,828 53,196 476,077 53,789 507,063 57,290
1
Service and/or actuator safety factor not added.
2
Gear operator recommended for torque values greater than 1,200 in/pds.

TORQUE TO RUN TORQUE TO RUN


50000 80000
70000
BASE TORQUE (IN-LB)

BASE TORQUE (IN-LB)

40000
60000

30000 50000
40000
20000 30000
20000
10000
10000
0 0
0 200 400 600 800 1000 1200 1400 1500 0 200 400 600 800 1000 1200 1400 1500
CHANGE IN PRESSURE (PSI) CHANGE IN PRESSURE (PSI)

10" 150 CLASS 10" 300 CLASS 10" 600 CLASS 12" 150 CLASS 12" 300 CLASS 12" 600 CLASS

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

11
Dimensions
for 6, 8, 10 and 12 inch

Dimensions (in) 6 through 12 inch, ASME 150–600 Class


NPS Bore Class A B C D Weight, lb
6 6.00 150 7.25 15.50 13.35 11.00 332
300 6.70 15.88 13.35 12.50 377
600 7.97 22.00 13.35 14.00 507 C
8 8.00 150 8.85 18.00 17.56 13.50 669
300 9.09 19.75 17.56 15.00 760
7.94 600 9.86 26.00 17.81 16.50 904
10 10.00 150 10.59 21.00 19.83 16.00 1,137 D
300 10.97 22.38 19.83 17.50 1,272
9.88 600 12.25 31.00 21.76 20.00 1,784
12 12.00 150 11.53 24.00 24.40 19.00 1,972
300 11.78 25.50 24.40 20.50 2,101 A
11.88 600 13.25 33.00 24.27 22.00 2,608 B

Dimensions (mm)
DN Bore Class A B C D Weight, kg
150 152.4 150 184.2 393.7 339.1 279.4 151
300 170.2 403.4 339.1 317.5 171
600 202.4 558.8 339.1 355.6 230
200 203.2 150 224.8 457.2 446.0 342.9 303
300 230.9 501.7 446.0 381.0 345
201.7 600 250.4 660.4 452.4 419.1 410
250 254.0 150 269.0 533.4 503.7 406.4 516
300 278.6 568.5 503.7 444.5 577
251.0 600 311.2 787.4 552.7 508.0 809
300 304.8 150 292.9 609.6 619.8 482.6 894
300 299.2 647.7 619.8 520.7 953
301.8 600 336.6 838.2 616.5 558.8 1,183

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

12
Temperature / Pressure Ratings

Temperature vs Pressure — Standard Class Ratings Industry Codes


Class Material Temperature °F
-20 to 100 200 300 400 500 600 700 800 900 1000 and Standards
ASME F316/CF8M 275 235 215 195 170 140 110 80 502 202
150
F9/C12 290 260 230 200 170 140 110 80 50 20 The following partial list of industry
Maximum
Pressure F53 290 260 230 200 170 140 – – – – codes and standards are referenced in
(psig)
Ti Gr 121 288 260 230 200 170 140 – – – – the manufacturing of MOGAS valves:
A105/WCB 285 260 230 200 170 140 110 80 – – API, ASTM, ATEX, CRN, DIN, FCI,
ASME F316/CF8M 720 620 560 515 480 450 435 420 4152 3652 GOST-R, ISA, ISO, NACE, NBBI, PED,
300
F9/C12 750 750 730 705 665 605 570 510 450 255 SIL, TA-Luft, TUV. For a complete list,
Maximum
Pressure F53 750 745 665 615 580 555 – – – – download our Design Conformance
(psig)
Ti Gr 121 750 701 609 536 490 463 – – – – Standards from our Media Centre at
A105/WCB 740 680 655 635 605 570 530 410 – – mogas.com.
ASME F316/CF8M 1440 1240 1120 1025 955 900 870 845 8302 7252
600 ASME Title
F9/C12 1500 1500 1455 1410 1330 1210 1135 1015 900 505
Maximum
Pressure F53 1500 1490 1335 1230 1160 1115 – – – – B16.5 Steel Pipe Flanges & Flanged Fittings
(psig)
Ti Gr 121 1500 1401 1217 1071 979 926 – – – – B16.10 Face to Face & End to End Dimensions
of Valves
A105/WCB 1480 1360 1310 1265 1205 1135 1060 825 – –
B16.11 Forged Fittings Socket Welding
Class Material Temperature °C and Threaded
-29 to 38 100 150 200 250 300 350 400 475 538 B16.25 Butt-welding Ends
ASME F316/CF8M 19.0 16.2 14.8 13.7 12.1 10.2 8.4 6.5 3.72 1.42 B16.34 Valve – Flanged, Threaded & Welded End
150
F9/C12 20.0 17.7 15.8 13.8 12.1 10.2 8.4 6.5 3.7 1.4 FCI 70-2 Control Valve Seat Leakage
Maximum
Pressure (bar) F53 20.0 17.7 15.8 13.8 12.1 10.2 – – – –
Ti Gr 121 19.9 17.7 15.8 14.0 12.1 10.2 – – – – MSS Title
A105/WCB 19.6 17.7 15.8 13.8 12.1 10.2 8.4 6.5 – – SP-25 Standard Marking System for Valves,
ASME F316/CF8M 49.6 42.2 38.5 35.7 33.4 31.6 30.3 29.4 28.72 25.22 Flanges & Unions
300 SP-55 Quality Standard for Steel Castings
F9/C12 51.7 51.7 50.3 42.4 45.8 41.7 40.3 36.5 31.7 17.5
Maximum for Valves, Flanges & Fittings
Pressure (bar) F53 51.7 50.7 45.9 42.7 40.5 38.9 – – – –
SP-61 Pressure Testing of Steel Valves
Ti Gr 121 51.7 47.6 41.9 37.4 34.4 32.5 – – – –
A105/WCB 51.1 46.6 45.1 43.8 41.9 39.8 37.6 34.7 – – API Title
ASME F316/CF8M 99.3 84.4 77.0 71.3 66.8 63.2 60.7 58.9 57.32 50.02
598 Valve Inspection & Test
600
F9/C12 103.4 103.0 100.3 97.2 92.7 85.7 80.4 73.3 63.4 35.0
Maximum 607 / 6FA Fire Test for Quarter Turn Valves
Pressure (bar) F53 103.4 101.3 91.9 85.3 80.9 77.7 – – – –
Ti Gr 121 103.4 95.1 83.7 74.7 68.7 64.9 – – – – NACE Title
A105/WCB 102.1 93.2 90.2 87.6 83.9 79.6 75.1 69.4 – – MR-0103 Materials Resistant to Sulfide Stress
1
MOGAS recommended temperatures/pressures; Ti Gr 12 is not a B16.34 material. Cracking in Corrosive Petroleum Refining
2
The 316SS body and 410SS trim are rated to 1000° F (455° C). Environments

British Title
Standard
BS 6755 Testing of Valves
Part 1 – Specification for Production
Pressure Testing Requirements
Part 2 – Specification for Fire Type
Testing Requirements

PED Title
2014/68/ Pressure Equipment Directive
EU

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

13
Service
Global Capabilities

Factory Service
Authorized Repair Center
Valve Automation Center

Service Excellence in Action


We provide exceptional When you select MOGAS products, service is a big part of what comes with
them. The MOGAS commitment to service means more than basic repairs. It also
service for unique means timely access to our knowledgeable and experienced team of experts—
anytime, anywhere in the world. And when our team becomes part of your team,
locations—everyday, you can trust that we will do everything we can to come through for you.

everywhere. When you have a problem, our technical advisors get to the root of it. They will
look at your entire application to accurately identify and solve the issue. Using a
comprehensive approach helps you improve equipment reliability and operational
efficiency, as well as reduce costs. Our core services include:

Project Support Repair, Refurbish & Customization


• Installation, startup and • 24-hour emergency response
commissioning • Troubleshooting
• Shutdown planning and • Valve performance analysis
implementation • 3D finite analysis
• Procurement and contract • High pressure testing
management • Online repair documentation

Preventive Maintenance
• Complete system inspection
• Routine maintenance, valve
repacking
• Valve asset management

ISOLATOR 2.0: Shut-off. Not shutdown.TM © Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com

14
© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com ISOLATOR 2.0: Shut-off. Not shutdown.TM

15
Severe Service MOGAS Industries, Inc.
Headquarters
The MOGAS Definition 14204 East Hardy Street
Houston, TX, USA 77039-1405
Phone: +1.281.449.0291
• Extreme temperatures
Fax: +1.281.590.3412
• High pressures E-mail: [email protected]

• Abrasive particulates
Europe
• Acidic products Phone: +44 (0)116.279.3367
• Heavy solids build-up
China
• Critical plant safety Phone: +86 (0)10.84549478
• Large pressure differentials
Australia
• Velocity control Phone: +61 (0)8.9456.3533
• Noise control
Middle East
Phone: +971 (0)4.880.8787

For other MOGAS locations


or a distributor in your area,
visit us online at
www.mogas.com

© Copyright 05/13/2022 MOGAS Industries, Inc. www.mogas.com


MOGAS Industries reserves the right to make modifications, alterations or
updates to this document. Check our website for the most current information.
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