Digital Mixed Module DM435

1. DM435

1.1 Order data

Model number Short description Figure

7DM435.7 2003 digital mixed module, 8 inputs 24 VDC, 1 ms,
sink/source, 8 transistor outputs 24 VDC, 0.5 A, order
terminal blocks separately!
7TB710.9 Terminal block, 10-pin, screw clamps
7TB710.91 Terminal block, 10-pin, cage clamps
7TB722.9 2003 terminal block, 22-pin, screw clamps
7TB722.91 2003 terminal block, 22-pin, cage clamps
7TB733.9 2003 terminal block, 33-pin, screw clamps
7TB733.91 2003 terminal block, 33-pin, cage clamps
Terminal blocks are not included in the delivery.

Table 1: DM435 - Order data

1.2 Technical data

Product ID DM435
General information
C-UL-US listed Yes
B&R ID code $E3
Module type B&R 2003 I/O module
Number
CP430, EX270 4
CP470, CP770, CP474, CP476, CP774 8
EX470, EX770 EX477, EX777 8
Voltage and Output Monitoring (LED: OK) Yes
Supply voltage >18 V, outputs OK
Power consumption Max. 0.5 W

Table 2: DM435 - Technical data

Data sheet V 1.20 1

 Digital Mixed Module DM435

Product ID DM435
Inputs
Number of inputs 8
Wiring Sink or source
Input voltage
Minimum 18 VDC
Rated 24 VDC
Maximum 30 VDC
Switching threshold
Low <5 V
High >15 V
Input delay Max. 1 ms
Input current at rated voltage Approx. 8 mA
Electrical isolation Input - PLC
Outputs
Number of outputs 8
Type Highside driver IC (transistor)
Switching voltage
Minimum 18 VDC
Rated 24 VDC
Maximum 30 VDC
Continuous current per
Output Max. 0.5 A
Module Max. 4 A
Leakage current when switched off 12 µA
Overload protection Yes
Permanent short circuit current Typ. 4 A
Internal protective circuit Yes
Braking voltage when switching off inductive loads 47 V
Switching delay
log. 0 - log. 1 Max. 450 µs
log. 1 - log. 0 Max. 450 µs
Electrical isolation Output - PLC
Mechanical characteristics
Dimensions B&R 2003 single-width

Table 2: DM435 - Technical data (cont.)

1.3 Status LEDs

The green/orange status LEDs 1 - 8 show the logical state of the corresponding input/output. The
LED OK (orange) indicates that the supply voltage for the inputs and outputs is present. The LED
is lit starting with a supply voltage of approx. 18 VDC.

If voltage is incorrectly placed on an output which is not set, the LED goes out.

2 Data sheet V 1.20

 Digital Mixed Module DM435

1.4 Input circuit diagram

I 1-8
Input
status

Voltage
monitoring Diagnostics
COM s U-OK status

COM

Figure 1: DM435 - Input circuit diagram

1.5 Output circuit diagram

Voltage
monitoring
Diagnostics
+24 VDC U-OK status
&

Temperature
Output
and IK Monitor
O 1-8 status

GND

Figure 2: DM435 - Output circuit diagram

1.6 Legend strips

A legend sheet can be slid into the front of the module from above. The module circuit is shown
on the back. The inputs/outputs can be labeled on the front.

DM435 Load Sensor

+
24 V =
-

TB722
24 V =

Figure 3: DM435 - Insert strips

Data sheet V 1.20 3

 Digital Mixed Module DM435

1.7 Connections

Terminal block TB722 is used to supply the inputs.

1.7.1 Inputs - sink connection

Reference potential
Active signal level for sensor
of the inputs (COM s) 1 2 3 4 ... 8
Reference potential
of the inputs (COM)

TB722:
All terminals in a terminal row
are electronically connected
(internally).

Supply voltage
of the inputs
+24 VDC Next module
Reference potential
of the inputs
GND, 0 VDC

Figure 4: DM435 - Connections, inputs sink connection

4 Data sheet V 1.20

 Digital Mixed Module DM435

1.7.2 Inputs - source connection

Reference potential
for sensor
Active signal level
of the inputs (COM s) 1 2 3 4 ... 8
Reference potential
of the inputs (COM)

TB722:
All terminals in a terminal row
are electronically connected
(internally).

Reference potential
of the inputs
GND, 0 VDC
Next module
Supply voltage
of the inputs
+24 VDC

Figure 5: DM435 - Connections, inputs source connection

Data sheet V 1.20 5

 Digital Mixed Module DM435

1.7.3 Output circuit

Load

1 2 3 4 ... 8

Voltage supply
of the outputs
+24 VDC
Next module
Reference potential
of the outputs
GND, 0 VDC

Figure 6: DM435 - Connections, outputs

6 Data sheet V 1.20

 Digital Mixed Module DM435

1.7.4 Output wiring for safety purposes: E-stop, stop category 0

An appropriate upstream safety switch must be used in safety-related applications in order to

achieve category 4 shutdown according to EN 954-1.

Caution!
The upstream safety switch must be category 4 according to EN 954-1. It must meet
the technical requirements for the intended use. These include, for example,
switching power, environmental conditions, etc.

Caution!
Only the described wiring will ensure that the E-stop safety function securely shuts
off the outputs according to category 4, EN 954-1.

If the status of the secure outputs is checked with a control element, it is important
that a 24 VDC current is not fed into the module if the control element malfunctions.

Caution!
A short circuit between the digital output and the 24 V supply can result in the 24 V
supply being fed back into the module's internal supply voltage.
As a result, the safety function can no longer be guaranteed, which means that none
of the module channels can be shutdown using the upstream safe switching device.

To prevent this error from occurring, one of the wiring methods listed in EN ISO
13849-2:2003, appendix D.5.2, table D.5 must be used for all the digital output
channels to rule out short circuit errors.

Data sheet V 1.20 7

 Digital Mixed Module DM435

The wiring can take place through the following examples:

1) Directly connect the actuators up to category 4 according to EN 954-1

Load

* The safe switching device must be connected

1 2 3 4 ... 8
according to its operating instructions.

Supply voltage
of the outputs
23 +24 VDC
Safe switching Reference potential
+24 VDC device* of the outputs
13 category 4 GND, 0 VDC
EN 954-1

E-stop

One of the wiring methods listed in EN ISO 13894-2:2003,

appendix D.5.2, table D.5 must be used to rule out short circuit
errors between the output channels and the 24 V supply.

Figure 7: DM435 - Output wiring by directly connecting the actuators

Caution!
Only properly functioning actuators can be connected using this wiring method!

8 Data sheet V 1.20

 Digital Mixed Module DM435

2) Wiring using contactors up to category 4 according to EN 954-1

*T
The safe switching device must be connected
according to its operating instructions.

System 2003 module +24 VDC

Voltage supply
X1 of the outputs
23 24 +24 VDC

Reference potential
+24 VDC of the outputs Outputs
Safe switching
13 14 GND, 0 VDC
device *
category 4
EN 954-1

Voltage supply System 2003 module

of the outputs
+24 VDC
X2
E-stop Reference potential
of the outputs Outputs
GND, 0 VDC

Figure 8: DM435 - Output wiring by wiring with contactors

• 2-channel execution necessary to avoid contactor error (contactor is faulty, e. g. contacts

sticking).
• Evaluation of feedback contacts in order to prevent a restart in case of error.

Data sheet V 1.20 9

 Digital Mixed Module DM435

1.8 Variable declaration

The variable declaration is valid for the following controllers:

• CPU for the PLC 2003

• Remote I/O bus controllers
• CAN bus controller
B&R Automation Studio Support: See B&R Automation Studio Help starting with V 1.40

1.8.1 Variable declaration with PLC 2003 CPU and remote slaves

Function Variable declaration

Scope Data type Length Module type Channel
Single digital input (channel x) tc_global BOOL 1 Digit. In 1 ... 8
Single digital output (channel x) tc_global BOOL 1 Digit. Out 1 ... 8
Module status tc_global USINT 1 Status In 0

Table 3: DM435 - Variable declaration using the CPU and remote slaves

1.8.2 Variable declaration with CAN slaves

Function Variable declaration

Scope Data type Length Module type Channel
Single digital input (channel x) tc_global BOOL 1 Digit. In 1 ... 8
Single digital output (channel x) tc_global BOOL 1 Digit. Out 1 ... 8

Table 4: DM435 - Variable declaration with CAN slaves

Module status

The module status for CAN slaves can only be read using command codes. The command
codes are explained in Chapter 5 "CAN Bus Controller Functions", section "Command Codes
and Parameters". An example is provided in Chapter 4 "Module Addressing".

10 Data sheet V 1.20

 Digital Mixed Module DM435

1.9 Access using CAN identifiers

Access via CAN identifiers is used if the slave is being controlled by a device from another
manufacturer. Access via CAN identifiers is described in an example in Chapter 4 "Module
Addressing". The transfer modes are explained in Chapter 5, "CAN Bus Controller Functions".

1.9.1 Digital inputs

A maximum of eight digital I/O modules can be run in the packed mode.

CAN ID 1) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

286 Module 1 Module 2 Module 3 Module 4 Module 5 Module 6 Module 7 Module 8

Table 5: DM435 - Access using CAN identifier, inputs, packed

1) CAN ID = 286 + (nn - 1) x 4

nn ... Node number of the CAN slave = 1

A maximum of four digital I/O modules can be run in unpacked mode.

Module CAN ID 1) Bytes

1 286 Inputs 1 - 8
2 287 Inputs 1 - 8
3 288 Inputs 1 - 8
4 289 Inputs 1 - 8

Table 6: DM435 - Access using CAN identifier, inputs, unpacked

1) CAN ID = 286 + (nn - 1) x 4 + (ma - 1)

nn ... Node number of the CAN slave = 1
ma ... Module address of digital IO modules = 1 - 4

Data sheet V 1.20 11

 Digital Mixed Module DM435

1.9.2 Digital outputs

A maximum of eight digital I/O modules can be run in the packed mode.

CAN ID 1) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

414 Module 1 Module 2 Module 3 Module 4 Module 5 Module 6 Module 7 Module 8

Table 7: DM435 - Access using CAN identifier, outputs, packed

1) CAN ID = 414 + (nn - 1) x 4

nn ... Node number of the CAN slave = 1

A maximum of four digital I/O modules can be run in unpacked mode.

Module CAN ID 1) Bytes

1 414 Outputs 1 - 8
2 415 Outputs 1 - 8
3 416 Outputs 1 - 8
4 417 Outputs 1 - 8

Table 8: DM435 - Access using CAN identifier, outputs, unpacked

1) CAN ID = 414 + (nn - 1) x 4 + (ma - 1)

nn ... Node number of the CAN slave = 1
ma ... Module address of digital IO modules = 1 - 4

For more information on ID allocation, see Chapter 5, "CAN Bus Controller Functions".

1.10 Module status

The evaluation of the module status is described in an example in Chapter 4 "Module

Addressing" .

Bit Description
0-4 Module code = $03
5 0 ... No error, the supply voltage for the digital outputs is OK
1 ... Short circuit, over-temperature or the supply voltage for the digital outputs is not OK
6 Digital module = 0
7 0 ... No supply voltage or supply voltage too low for digital inputs
1 ... Module voltage OK

12 Data sheet V 1.20