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Raymond Code Guide

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33% found this document useful (3 votes)
31K views3 pages

Raymond Code Guide

Uploaded by

Natsu Dragnel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Section 3.

Systems Overview Raymond ® Pallet Trucks and Tow Tractor Maintenance Manual

Operator Display and Programming

Operator Display and Hour Meter (H)


Programming To view the desired Hour Meter time:
1. Enter the Special Truck Mode. See
The Operator Display is installed on the top of “Special Truck Mode” on page 3-6.
the control handle and displays operational and
2. Press and hold the horn button until “H” is
servicing information.
displayed then release the button. The
hour meter indicator is illuminated. See
Figure 3-10. Operator Display
3P0010517a.tif Figure 3-10. If the horn button is released
A Explanation of at the wrong time, turn the truck OFF and
Symbols: start over.

A = Alpha-Numeric 3. Display the desired hour meter time by


Field rotating the directional/speed control:
B = Hour Meter • A = key meter (increments whenever the
Indicator key is ON)
C = Parameter
Control Indicator • b = activity meter (increments whenever
a function is being used. Functions
D = Battery
Indicator include: horn, travel > 50 RPM, travel
E = Error Indicator alarm, lift, lower, coast engaged.)
E D C B • c = travel meter (increments whenever
the motor RPM is greater than 50)
Special Truck Mode • d = coast meter (increments whenever
the motor RPM is greater than 50 and
To enter a special truck mode: the coast solenoid is engaged)
1. With the truck OFF, press and hold the Rotate the directional/speed control to
horn button on the control handle. Then step between the different hour meter
turn the truck ON, or enter the times. The display shows the number of
operator-specific PIN-key code on the hours for each function.
keypad, then press the green ON ( | ) key 4. Turn the truck OFF to end the hour meter
on the keypad. display.
NOTE: If access is denied, refer to Service
Parameter 39. See Table 3-2 on Error Codes (E)
page 3-10.
2. Continue to hold the horn button while When an error occurs, a code is displayed. See
the display (see Figure 3-10) cycles “Caution and Error Codes” on page 6-8.
through the following functions:
• H = Hour Meter Error Code History
• E = Error Codes
To access the Error Code History:
• P = Parameters
1. Enter the Special Truck Mode. See
• Pn = Hardware and Software Part “Special Truck Mode” on page 3-6.
Numbers
2. Press and hold the horn button until “E” is
• d = Diagnostic test of Operator Display displayed then release the button. The
3. Release the horn button at the selected error indicator is illuminated. See
display. If the horn button is released at Figure 3-10. If the horn button is released
the wrong time, turn the truck OFF and at the wrong time, turn the truck OFF and
start over. start over.

3-6 Publication: 1152122, Issued: 25 Apr 2013


Section 6. Messages and Codes Raymond ® Pallet Trucks and Tow Tractor Maintenance Manual

Traction Amplifier Flash Codes

Traction Amplifier Flash Codes


An internal microcontroller automatically
examines the function of the Traction Amplifier
(TA). When this microcontroller finds a fault,
the LEDs on the bottom of the TA flash the
appropriate code. See Table 6-2. Correct faults
by following the “Caution and Error Codes” on
page 6-8.
NOTE: When displaying a fault code, the red
LED flashes once for the first number,
followed by the orange LED for the first
number of the code itself. The red LED
then flashes twice, followed by the
orange LED flashing the second number
of the code.

Table 6-2. TA Flash Codes

TA
Error
Flash Description Action
Code
Code
1,2 E201 Overcurrent Fault See “Code E201” on page 6-38.
1,3 E202 TA Current Sensor Error See “Code E202” on page 6-39.
1,4 E225 Pre-charge Fault See “Code E225” on page 6-41.
1,5 E223 TA Severe Under-Temperature Cutback See “Code E223” on page 6-40.
1,6 E224 TA Severe Over-Temperature Cutback See “Code E224” on page 6-41.
1,7 E221 Severe Battery Undervoltage See “Code E221” on page 6-40.
1,8 E222 Severe Battery Overvoltage See “Code E222” on page 6-40.
2,2 Hot2 TA in Warm Thermal Cutback See “Code Hot2 (C45)” on page 6-17.
2,3 Lo Battery Undervoltage Warning See “Code Lo (C41)” on page 6-16.
2,4 Hi Battery Overvoltage Warning See “Code Hi (C42)” on page 6-16.
2,5 E233 +5V Supply Failure See “Code E233” on page 6-42.
2,6 or C64 Digital Output Overcurrent See “Code C64” on page 6-21.
2,7
2,7 C63 Digital Output Open/Shorted - Coast See “Code C63” on page 6-21.
2,8 Hot1 Motor Temperature Hot Cutback See “Code Hot1 (C44)” on page 6-17.
2,9 C70 Motor Temperature Sensor Fault See “Code C70” on page 6-23.
3,1 E106 Main Contactor Driver Overcurrent Error See “Code E106” on page 6-35.
3,2 C66 Coil 2 Driver Open/Shorted - Brake See “Code C66” on page 6-22.
3,3 C60 Coil 3 Driver Open/Shorted - Lift See “Code C60” on page 6-20.
3,4 C62 Coil 4 Driver Open/Shorted - Horn See “Code C62” on page 6-21.
3,5 C61 PD Driver Open/Shorted - Lower See “Code C61” on page 6-20.
3,6 C71 Sensor Bearing Faulty See “Code C71” on page 6-23.

6-6 Publication: 1152122, Issued: 25 Apr 2013


Raymond ® Pallet Trucks and Tow Tractor Maintenance Manual Section 6. Messages and Codes

Traction Amplifier Flash Codes

TA
Error
Flash Description Action
Code
Code
3,7 E203 Motor Open See “Code E203” on page 6-39.
3,8 E108 Contactor Weld Error See “Code E108” on page 6-36.
3,9 E107 Contactor OFF Error See “Code E107” on page 6-36.
4,6 E220 Default Parameters DNL See “Code E220” on page 6-39.
4,9 E228 Parameter Change Fault See “Code E228” on page 6-41.
5,1 E150 Initial CAN Message Not Received See “Troubleshooting the CAN Bus”
or on page 5-3.
blank
5,3 C60 Lift Contactor Coil (M2) Driver Shorted or See “Code C60” on page 6-20.
Open
6,1 E150 CAN Time-out Error See “Troubleshooting the CAN Bus”
or on page 5-3.
blank
6,3 E150 Ead SDO CAN Message See “Troubleshooting the CAN Bus”
or on page 5-3.
blank
6,5 E150 Ead Communication Spec See “Troubleshooting the CAN Bus”
or on page 5-3.
blank
6,8 E232 VCL Runtime See “Code E232” on page 6-42.
6,9 E230 External Supply Out-of-Range See “Code E230” on page 6-42.
7,1 E150 CAN Time-out, No Truck Functions Active See Table on page 5-23.
or
blank
7,2 E150 FDO CAN Message Time-out See “Troubleshooting the CAN Bus”
or on page 5-3.
blank
7,3 C72 Traction Motor Stalled See “Code C72” on page 6-24.
9,2 C67 EM Brake Not Set See “Code C67” on page 6-22.

Publication: 1152122, Issued: 25 Apr 2013 6-7

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