Ex Zone 2

MACX MCR-SL-(2)I-(2)I-ILP(-SP)

Passive isolator, one and two channel

Data sheet
106893_en_03 © PHOENIX CONTACT 2022-01-27

1 Description
The single- or dual-channel input loop powered 2-way Features
isolator with plug-in connection technology is used for the
– 2-conductor passive isolators for electrical isolation and
electrical isolation and filtering of analog signals.
filtering of standard analog signals
The device allows operation on active sensor technology – Supplied by an input loop
with a supply voltage of 6 V ... 30 V DC.
– 2.9 V voltage drop
The device is powered via the current loop of the sensor.
– SIL 3 in accordance with IEC/EN 61508
Therefore, no additional power supply is necessary.
– 2-way electrical isolation
Input signal = output signal: 0(4) mA ... 20 mA
– Plug-in connection terminal blocks, either screw or
The measurement signal is transferred 1:1. spring-cage connection technology
(Push-in Technology)
– Installation in Ex zone 2 permitted
– Housing width of 12.5 mm

Make sure you always use the latest documentation.

It can be downloaded from the product at phoenixcontact.net/products.

This document is valid for the products listed in the “Ordering data”.
 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 5
5 Safety notes............................................................................................................................. 7
5.1 Installation notes ................................................................................................................. 7
5.2 Installation in the Ex area (zone 2)............................................................................................ 7
5.3 Potentially dust-explosive areas .............................................................................................. 7
5.4 Safety-related applications (SIL) .............................................................................................. 7
5.5 UL note ............................................................................................................................. 7

6 Installation ............................................................................................................................... 8
6.1 Connection notes ................................................................................................................ 8
6.2 Electrostatic discharge .......................................................................................................... 8
6.3 Structure ........................................................................................................................... 8
6.4 Basic circuit diagram with connection terminal blocks ................................................................... 9
6.5 Power supply ...................................................................................................................... 9
6.6 Dimensions ........................................................................................................................ 9
6.7 Mounting ........................................................................................................................... 9
6.8 Connecting the cables ........................................................................................................ 10
6.9 Startup ............................................................................................................................ 10

7 Method of operation............................................................................................................... 11
8 Safety-related applications .................................................................................................... 11
8.1 Safety function .................................................................................................................. 11
8.2 Operating mode ................................................................................................................ 11
8.3 Relevant standards ............................................................................................................ 11
8.4 Safety integrity requirements ................................................................................................ 12
8.5 Conditions ....................................................................................................................... 12
8.6 Installation and startup ........................................................................................................ 12
8.7 Notes on operation ............................................................................................................. 13
8.8 Recurring checks ............................................................................................................... 13
8.9 Repair ............................................................................................................................. 13
8.10 Standards ........................................................................................................................ 14
8.11 Abbreviations ................................................................................................................... 14

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

3 Ordering data

Description Type Item no. Pcs./Pkt.

1-channel input loop-powered 2-way isolator with plug-in MACX MCR-SL-I-I-ILP 2905278 1
connection technology for the electrical isolation of analog
signals. Input signal = output signal: 0(4) mA ... 20 mA.
Screw connection technology.
1-channel input loop-powered 2-way isolator with plug-in MACX MCR-SL-I-I-ILP-SP 2905279 1
connection technology for the electrical isolation of analog
signals. Input signal = output signal: 0(4) mA ... 20 mA.
Push-in connection technology.
2-channel input loop-powered 2-way isolator with plug-in MACX MCR-SL-2I-2I-ILP 2905280 1
connection technology for the electrical isolation of analog
signals. Input signal = output signal: 0(4) mA ... 20 mA.
Screw connection technology.
2-channel input loop-powered 2-way isolator with plug-in MACX MCR-SL-2I-2I-ILP-SP 2905281 1
connection technology for the electrical isolation of analog
signals. Input signal = output signal: 0(4) mA ... 20 mA.
Push-in connection technology.

Accessories Type Item no. Pcs./Pkt.

Plastic label, Sheet, white, unlabeled, can be labeled with: UC-EMLP (11X9) 0819291 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10
Plastic label, Sheet, yellow, unlabeled, can be labeled UC-EMLP (11X9) YE 0822602 10
with: BLUEMARK ID COLOR, BLUEMARK ID,
BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER,
mounting type: adhesive, lettering field size: 11 x 9 mm,
Number of individual labels: 10
Plastic label, can be ordered: by sheet, white, labeled UC-EMLP (11X9) CUS 0824547 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm
Plastic label, can be ordered: by sheet, yellow, labeled UC-EMLP (11X9) YE CUS 0824548 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm
Plastic label, Sheet, silver, unlabeled, can be labeled with: UC-EMLP (11X9) SR 0828094 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10
Plastic label, can be ordered: by sheet, silver, labeled UC-EMLP (11X9) SR CUS 0828098 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

Accessories Type Item no. Pcs./Pkt.

Plastic label, Card, white, unlabeled, can be labeled with: US-EMLP (11X9) 0828789 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Plastic label, Card, yellow, unlabeled, can be labeled with: US-EMLP (11X9) YE 0828871 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Plastic label, Card, silver, unlabeled, can be labeled with: US-EMLP (11X9) SR 0828872 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Device marker, Sheet, white, unlabeled, can be labeled LS-EMLP (11X9) WH 0831678 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255
Device marker, Sheet, silver, unlabeled, can be labeled LS-EMLP (11X9) SR 0831705 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255
Device marker, Sheet, yellow, unlabeled, can be labeled LS-EMLP (11X9) YE 0831732 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

4 Technical data

Input data Current input

Configurable/programmable no
Max. voltage input signal < 30.5 V
Current input signal 0 mA ... 20 mA
4 mA ... 20 mA
Input voltage limitation 30.5 V
Voltage dissipation 2.9 V (I = 20 mA)
Step response (10-90%) 5 ms (500 Ω load)
Additional error, load-dependent 0.022 % (of measured value / 100 Ω load)

Current output
Configurable/programmable no
Output signal maximum voltage 27.5 V
Current output signal 0 mA ... 20 mA
4 mA ... 20 mA
Transmission Behavior 1:1 to input signal
Load/output load current output ≤ 1375 Ω (I = 20 mA)
Residual ripple < 10 mVrms (500 Ω load)

General data
Supply voltage range no separate supply voltage necessary
Transmission error, typical 0.08 % (of final value)
Maximum temperature coefficient ≤ 0.002 %/K (of measured value / 100 Ω load)
Degree of protection IP20 (not assessed by UL)
Flammability rating according to UL 94 V0 (Housing)
Overvoltage category II
Degree of pollution 2
Dimensions W/H/D 12.5 mm / 112.5 mm / 113.7 mm (MACX MCR-SL-I-I-ILP)
12.5 mm / 116 mm / 113.7 mm (MACX MCR-SL-I-I-ILP-SP)
Depth ( Snapped onto DIN rail NS 35/7,5 in accordance 114.5 mm
with EN 60715 )
Type of housing PA 6.6-FR

Ambient conditions
Ambient temperature (operation) -40 °C ... 85 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C
Permissible humidity (operation) 5 % ... 95 % (non-condensing)
Maximum altitude for use above sea level < 2000 m

Electrical isolation
Input/output/power supply
Rated insulation voltage 300 Vrms
Test voltage 2.5 kV AC (50 Hz, 1 min.)
Insulation Safe isolation in accordance with IEC/EN 61010-1

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

Connection data Screw connection Push-in connection

Conductor cross section, rigid 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section, flexible 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section AWG 24 ... 14 24 ... 16
Stripping length 7 mm 8 mm
Tightening torque 0.5 Nm ... 0.6 Nm
Diameter Test socket in the connector 2.3 mm 2.3 mm

Conformance with EMC directive

Noise immunity according to EN 61326-1
Noise emission according to EN 61000-6-4

Conformance/Approvals
CE
CE-compliant
and EN 61326-1
ATEX  II 3 G Ex nA IIC T4 Gc X
UKCA Ex (UKEX)  II 3 G Ex nA IIC T4 Gc X
PxCIF21UKEX2905278X
UL, USA / Canada UL 61010 Listed
Class I, Div. 2, Groups A, B, C, D T4
Class I, Zone 2, Group IIC T4
Safety Integrity Level (SIL, IEC 61508) 3
968/FSP 1200.01/21
Systematic Capability 3

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

5 Safety notes
5.1 Installation notes 5.2 Installation in the Ex area (zone 2)
• The EPL Gc (ATEX category 3) device is designed for • Observe the specified conditions for use in potentially
installation in zone 2 potentially explosive areas. It explosive areas! Install the device in a suitable,
satisfies the requirements of the following standards. approved housing that meets the requirements of
EN 60079-0, EN 60079-15 IEC/EN 60079-15 and has at least IP54 protection. Also
For detailed information, please refer to the observe the requirements of IEC/EN 60079-14.
declarations of conformity. • Only devices which are designed for operation in Ex zone
• Installation, operation, and maintenance may only be 2 and are suitable for the conditions at the installation
carried out by qualified electricians. Follow the location may be connected to the circuits in the Ex zone.
installation instructions as described. • In potentially explosive areas, connecting and
• When installing and operating the device, observe the disconnecting cables and plugs in non-intrinsically safe
applicable regulations and safety directives (including circuits and the latching of devices onto and unlatching
national safety directives), as well as the generally devices from the DIN rail connector is only permitted in
recognized technical regulations. a de-energized state or when the atmosphere is not
potentially explosive.
• Observe the safety information, conditions, and limits of
use specified in the product documentation. Comply • The device must be stopped and immediately removed
with them. from the Ex area if it is damaged, was subject to an
impermissible load, stored incorrectly or if it malfunctions.
• The device must not be opened or modified. Do not
repair the device yourself, replace it with an equivalent
5.3 Potentially dust-explosive areas
device. Repairs may only be carried out by the
manufacturer. The manufacturer is not liable for • The device is not suitable for installation in zone 22.
damage resulting from violation. • If you nevertheless intend to use the device in zone 22, you
• The IP20 degree of protection (IEC/EN 60529) must install it in a housing according to IEC/EN 60079-31.
specifies that the device is intended for use in a clean Observe the maximum surface temperatures in this case.
and dry environment. Do not subject the device to Adhere to the requirements of IEC/EN 60079-14.
mechanical and/or thermal stress that exceeds the
specified limits. 5.4 Safety-related applications (SIL)
• The device must be stopped if it is damaged, has been When using the device in safety-related applications,
subjected to an impermissible load, stored incorrectly, observe the instructions in “Safety-related applications”, as
or if it malfunctions. the requirements differ for safety-related functions.
• The device is not designed for use in potentially dust-
explosive atmospheres. If dust is present, installation 5.5 UL note
must take place in a suitable and approved housing (at
least IP54) that meets the requirements of PROCESS CONTROL EQUIPMENT FOR HAZARDOUS
EN 60079-31. The specified surface temperature of the LOCATIONS 31ZN
housing must be observed. 1 Suitable for use in class 1, division 2, groups A, B, C and
• The device complies with the EMC regulations for D hazardous locations, or nonhazardous locations only.
industrial areas (EMC class A). When using the device 2 WARNING - EXPLOSION HAZARD: Do not disconnect
in residential areas, it may cause radio interference. equipment while the circuit is live or unless the area is
known to be free of ignitable concentrations.
3 WARNING - EXPLOSION HAZARD: Substitution of any
components may impair suitability for Class I, Division 2.

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

6 Installation
6.1 Connection notes 6.2 Electrostatic discharge

WARNING: Electrical danger due to improper NOTE: Electrostatic discharge

installation The device contains components that can be
Observe the connection notes for safe installation damaged or destroyed by electrostatic discharge.
in accordance with EN/UL 61010-1: When handling the device, observe the necessary
safety precautions against electrostatic discharge
• Disconnecting devices and branch circuit protection (ESD) according to EN 61340-5-1 and
with suitable AC or DC rating shall be provided in the IEC 61340-5-1.
building installation.
• The device is intended for installation in a control
6.3 Structure
cabinet or in a comparable enclosure. The device may
only be operated when it has been installed. The control Figure 1 Structure
cabinet must meet the requirements of UL/IEC 61010-1
in terms of protection against spread of fire and 
protection against electric shock or burn.




• Provide a switch/circuit breaker close to the device, which 


  
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• To protect the device against mechanical or electrical
damage, install it in suitable housing with an appropriate
degree of protection according to IEC/EN 60529. 
• During installation, servicing, and maintenance work
and during configuration, disconnect the device from all
effective power sources, provided you are not dealing  
 

with SELV or PELV circuits.

• If the device is not used as described in the
documentation, the intended protection can be
negatively affected. 1 COMBICON plug-in, screw, or push-in connection
terminal with integrated test socket
• Thanks to its housing, the device has basic insulation to
the neighboring devices, for 300 Veff. If several devices 2 Snap-on foot for DIN rail mounting
are installed next to each other, this has to be taken into
account, and additional insulation has to be installed if
necessary! If the neighboring device is equipped with
basic insulation, no additional insulation is necessary.
• The voltages applied to the input, output, and power
supply are extra-low voltages (ELV). Depending on the
application, hazardous contact voltage
(>30 V AC/>60 V DC) to ground may occur. Safe
electrical isolation from the other connections exists for
this case.

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

6.4 Basic circuit diagram with connection terminal 6.6 Dimensions

blocks
Figure 4 Dimensions
Figure 2 Single-channel 116 (SP)
112,5
Sensor / Field IN OUT PLC / DCS
99 12,5 7

- -
4.2 4.2 3.2 3.2
US 4-
active passive active passive CH1
Wire
+ +
4.1 4.1 3.1 3.1

114,5
Zone 2

6.7 Mounting
Figure 3 Two-channel
Figure 5 Mounting and removing
Sensor / Field IN OUT PLC / DCS
A B C
- -
4.2 4.2 3.2 3.2
US 4-
active passive active passive CH1
Wire
+ +
4.1 4.1 3.1 3.1

D E
- -
5.2 5.2 2.2 2.2
US 4-
active passive active passive CH2
Wire
+ +
5.1 5.1 2.1 2.1

Zone 2

6.5 Power supply

The device can be snapped onto all 35 mm DIN rails
An ME 6,2 TBUS-2 DIN rail connector (Item No. 2869728) is according to EN 60715.
used to supply active devices. A DIN rail connector is not
required to operate this passive device.
This device can be snapped onto a DIN rail connector - an
electrically conductive connection is not established. This
means that you do not need to disconnect an existing DIN
rail connector element connection.

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

6.8 Connecting the cables 6.9 Startup

• Before startup, check that the device is operating and
Screw connection:
wired correctly.
Figure 6 Screw connection
AWG 24-14
MACX MCR-... 2
0,2-2,5 mm
A
7 mm

B
0,5-0,6 Nm
5-7 lb In

• Strip the wire by approximately 7 mm and crimp ferrules

to the end of the wires.
• Insert the wire into the corresponding connection
terminal block.
• Use a screwdriver to tighten the screw in the opening
above the connection terminal block.
Tightening torque: 0.6 Nm

Push-in connection:
Figure 7 Push-in connection

If you want to use conductors with ferrule:

• Strip the wire by approximately 8 mm and crimp ferrules
to the end of the wires.
• Insert the wire into the corresponding connection
terminal block.
• Push in the pushbutton with a screwdriver to release.
If you want to use conductors without ferrule:
• Push the pushbutton in with a screwdriver.
• Insert the wire into the corresponding connection
terminal block.
• Push in the pushbutton with a screwdriver to release.

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

7 Method of operation 8 Safety-related applications

The passive isolator draws the power required for isolation The following notes apply for the devices:
from the input signal.
Designation Item No.
When using passive isolators, make sure that the current
sourcing voltage of the measuring transducer UB is sufficient MACX MCR-I-I-ILP 2905278
to drive the maximum current of 20 mA via the passive MACX MCR-I-I-ILP-SP 2905279
isolator with a voltage drop UV = 2.9 V and load RB. MACX MCR-2I-2I-ILP 2905280
This means: MACX MCR-2I-2I-ILP-SP 2905281
UB ≥ UE = 2.9 V + 20 mA x RB
UB The devices listed above are certified in compliance with
DIN EN 61508-1:2010 and DIN EN 61508-2:2010. Test
UV = 2.9 V
I certificate: 968/FSP 1200.01/21
I
UE RB The devices are TÜV-certified.
I I
MACX MCR-SL-(2)I-(2)I-ILP(-SP) 8.1 Safety function
The defined safety function for the devices applies for the
input signal range of 4 ... 20 mA.
The device transfers a measuring signal of 4 ... 20 mA -
electrically isolated - into an output signal of 4 ... 20 mA with
a tolerance of 2%. The input signals are transferred in a
linear 1:1 ratio.
The fault signal is defined for the ranges between <3.6 mA
and >21 mA.
The analog output signal has to be evaluated using a
downstream logic unit.
In the case of a two-channel, redundant application (1oo2),
you must compare the values and establish a safe state
when exceeding a certain tolerance.

8.2 Operating mode

Operating mode in accordance with EN 61508: "low
requirement rate" or "high requirement rate" (six
requirements per minute maximum)

8.3 Relevant standards

The device can be used in safety-related applications up to
SIL 3 (systematic capability SC3). The standards relevant to
the intended purpose, such as EN 61508, EN 61511, and
EN 62061 must be applied.

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 MACX MCR-SL-(2)I-(2)I-ILP(-SP)

8.4 Safety integrity requirements 8.5 Conditions

– The failure rates of the components used remain
8.4.1 Error rates
constant throughout the period of use.
– Type A device (according to IEC/EN 61508-2) – The propagation of errors by the device in the system is
– Safety integrity level (SIL) 3 not taken into consideration.
– Operating mode 4 ... 20 mA – The repair time (replacement) should be eight hours.
– MTTFD 221 a – The failure rates of the external power supply are not
– MTTR 72 h taken into consideration.
– Ambient temperature 40°C – The average temperature at which the device is to be
used is +40°C.
8.4.2 Load 700 Ω – The specified error rates are based on an ambient
Failure rate in FIT temperature of +40°C.

Total S D SD DU DD SFF DCD 8.6 Installation and startup
103,2 101.7 1.5 0 1.5 0 98.6% 0%
NOTE: Installation, operation, and maintenance
The MTBF is 1106 years. may only be carried out by professionals.

PFH/PFD values
During installation, observe the instructions in the package slip:
T [PROOF] 1 year 2 years 3 years
Designation MNR No.
PFD1oo1 6,6 * 10-6 1,3 * 10-5 2 * 10-5
PACKB.MACX MCR-SL-(2)I-(2)I-ILP(-SP) 9071251
PFH1oo1 1,5 * 10-9 1,5 * 10-9 1,5 * 10-9
PFD1oo2 6,6 * 10-7 1,3 * 10-6 2 * 10-6 The package slip is supplied with the device. It can also be
PFH1oo2 1,5 * 10-10 1,5 * 10-10 1,5 * 10-10 downloaded at: phoenixcontact.net/products.
Lockable housing with IP54 protection is recommended for
8.4.3 Load >700 Ω the installation of the devices.
• Connect the device according to the installation notes.
Failure rate in FIT
• In SIL applications, the 20 mA signal lines may not have
Total S D SD DU DD SFF DCD an electrical connection to the grid.
103,2 94.2 9 0 9 0 91.3% 0% • The devices are not impact-free; in other words, an
overburdening of the output will disrupt the input circuit.
The MTBF is 1106 years. • Make sure that the connected sensor and measuring
transducer correspond to the intended configuration.
PFH/PFD values
• Check that the device operates correctly with the
measuring transducer and sensor connected.
T [PROOF] 1 year 2 years 3 years
• A calibrated sensor simulator and a calibrated digital
PFD1oo1 4 * 10-5 7.9 * 10-5 1.2 * 10-4 multimeter may be required in order to check the device
PFH1oo1 9 * 10-9 9 * 10-9 9 * 10-9 with the measuring transducer connected.
PFD1oo2 4 * 10-7 7.9 * 10-6 1.2 * 10-6 • Start up the safety circuit and check that it operates
PFH1oo2 9 * 10-10 9 * 10-10 9 * 10-10 correctly.

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8.7 Notes on operation 7. Setting ≤ 3.6 mA or > 21 mA verifies that the

subsequent processing can detect signals that are out
The output signal of the passive isolator in normal,
of range and evaluate them accordingly. If the output
uninterrupted mode is within the range of 3.6 ... 21 mA. If a
value deviates from the input value by more than 3 times
malfunction or error occurs during operation, the connected
the specified class accuracy rating, the device should
safety-related controller establishes that a measured value
be checked. In the event of an error, the device should
is outside of normal operation and initiates appropriate
be replaced with an equivalent device.
measures. Because the passive isolator does not have a
diagnostic function, it cannot be determined whether the 8. Restore the safety circuit to full functionality.
error was caused by the passive isolator or by the devices 9. Resume normal operation.
connected upstream of the passive isolator. You therefore
have to check the entire safety loop from the sensor to the 8.9 Repair
output of the passive isolator. The devices have a long service life, are protected against
After being switched off and on again, the required voltages malfunctions, and are maintenance-free.
are established in the device. Signal transmission is then However, if a device should fail, send it back to Phoenix
performed without further action. Contact immediately. The type of malfunction and possible
cause must also be stated.
8.8 Recurring checks
Please use the original packaging or other suitable safe
The function of the entire safety loop must be checked packaging when sending devices back for repairs or
regularly according to IEC/EN 61508 and IEC/EN 61511. recalibration.
The intervals for checking are specified by the intervals of Phoenix Contact GmbH & Co. KG
each individual device within the safety loop. Abteilung Service und Reparatur
It is the operator's responsibility to select the type of checks Flachsmarktstr. 8
and the checking intervals in the specified time period. 32825 Blomberg
Checking must be carried out in such a way that the correct GERMANY
function of the safety equipment in conjunction with all
components can be verified.

Possible procedure for recurring checks for

discovering dangerous and undetected device failures
A calibrated simulator (0/4 ... 20 mA current) or a sensor
simulator and one or ideally two calibrated digital
multimeters are required in order to check the devices.
1. Take appropriate steps to prevent incorrect use.
2. Disconnect the safety circuit from further processing.
3. Connect the current simulator to the input of the
repeater power supply/signal conditioner, or the sensor
simulator to the input of the measuring transducer.
4. Connect the digital multimeters to the input and output
of the repeater power supply/signal conditioner.
5. At the input of the device or at the input of the measuring
transducer, set the setpoints for the start and end of the
measuring range and a mean value (for example, 50%)
with the sensor simulator. A check is necessary to
ensure that the measurement deviation lies within the
specified tolerances.
6. Measure the current in the repeater power supply/signal
conditioner. The output must be set to the same value.

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8.10 Standards
The devices are developed and tested according to the following standards:

IEC/EN 61508-1 Functional Safety of electrical/electronic/programmable electronic safety-related systems - Part 1:

General requirements
IEC/EN 61508-2 Functional Safety of electrical/electronic/programmable electronic safety-related systems - Part 2:
Requirements for electrical/electronic/programmable electronic safety-related systems
IEC/EN 61326-1 Electrical equipment for measurement, control and laboratory use - EMC requirements
IEC/EN 61326-3-2 Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 3-2: Immu-
nity requirements for safety-related systems and for equipment intended to perform safety-related func-
tions (Functional Safety) - Industrial applications with specified electromagnetic environment
IEC/EN 61511 Functional safety - Safety instrumented systems for the process industry sector

8.11 Abbreviations

Abbreviation Meaning
DCD Diagnostic coverage of dangerous failures Diagnostic coverage of dangerous failures: DCD = DD/(DU + DD)
DCS Diagnostic coverage of safe failures Diagnostic coverage of safe failures: DCS = SD/(SU + SD)
FIT Failure in time 1 FIT = 1 failure/109 h
HFT Hardware fault tolerance Hardware fault tolerance: ability of a function unit to continue with the ex-
ecution of a demanded function despite existing faults or deviations
D Rate of dangerous failures Proportion of dangerous failures per hour
DD Rate of dangerous detected failures Proportion of detected dangerous failures per hour
DU Rate of dangerous undetected failures Proportion of undetected dangerous failures per hour
S Rate of safe failures Proportion of safe failures per hour
SD Rate of safe detectable failures Proportion of detectable safe failures per hour
SU Rate of safe undetectable failures Proportion of undetectable safe failures per hour
MTBF Mean time between failures Mean time between consecutive failures
PFDavg Average probability of failure on demand Average probability of dangerous failure on demand of a safety func-
tion
PFHD Probability of a dangerous failure per hour Probability of failure per hour for the safety function
PL Performance level The performance level indicates the capability of safety-related parts
of a control system to carry out a safety function in foreseeable con-
ditions (PL: a, b, c, d, e)
SFF Safe failure fraction Proportion of safe failures: proportion of failures without the potential
to set the safety-related system to a dangerous or impermissible
function state
SIL Safety integrity level International standard IEC 61508 defines four discrete safety integ-
rity levels (SIL 1 to 4). Each level corresponds to a probability range
for the failure of a safety function. The higher the safety integrity level
of safety-related systems, the lower the probability that the de-
manded safety functions will not be performed.

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