Ipf 9000 S
Ipf 9000 S
Ipf 9000 S
Troubleshooting Guide
Ver. 2.0
Canon Inc.
L Printer Quality Assurance Center
From other problems (such as abnormal noise and taking too long)
STEP2: Carry out the relevant troubleshooting found in Chapter 2, “Trouble Database.”
2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
1-1
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Chapter 2
Trouble Database
- Media Type not Media Cas Paper mismatch (cut sheet) Check the
compatible with Check Cannot Cassette pickup has been specified for cassette pick-up
cassette. Please Feed paper that does not support cassette pickup. setting/paper
Check Media Type. Cancel Please type.
Check
Stop: Stop Printing
- Regular printing Paper mismatch (cut sheet) Check the
is selected, but Print data having a manual feed print cassette pick-up
a roll is loaded. specification has been received at the setting/paper
completion of roll paper pickup. type.
Press OK,
remove the roll,
and load sheets.
- Papr Type PaprTyp Paper mismatch (type) This is a warning
Mismatch Mismatch (1) Mismatch following the selection of any and allows
of the following menu choices: continued
- [Warning Indication] has been selected for printing.
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
- Paper Paper mismatch (both type and size) This is a warning
Mismatch (1) Mismatch following the selection of any and allows
of the following menu choices: continued
- [Warning Indication] has been selected for printing.
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
- Papr Size Mismatch PaprSiz Paper mismatch (size) This is a warning
Mismatch (1) Mismatch following the selection of any and allows
of the following menu choices: continued
- [Warning Indication] has been selected for printing.
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
- Cannot print Paper mismatch (size) Replace the
as specified. When performing internal printing, paper paper with
loaded is smaller than the size specified for appropriate one.
Lift the release each print purpose.
lever and replace
paper with A4/LTR [XXX]: appropriate paper size
(vertical) or larger
2-1
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Troubleshooting Guide
- Close Ink Tank Ink tank cover open while printing The message
Cover On a model having a subtank, the ink tank clears when the
cover opened while printing. (Printing is ink tank cover is
allowed to continue.) closed.
Check the sensor
(IO mode).
- The roll feed unit The roll unit has been pulled out during Close the roll unit.
is loose. Push it standby or printing on the lower roll paper or
all the way in. cut sheet A3 or less.
- Prepare for parts Consuma Durable parts replacement due soon Check the parts
replacement. bles Low Any of the parts counters has reached counter and
Call for service. warning level 1. prepare the target
unit or Refresh
- Parts replacement Repl Durable parts replacement due soon Service Kit.
time has passed. Consuma Any of the parts counters has reached Initialize the parts
Call for service. bles warning level 2. counter for the
target unit after the
replacement.
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Chapter 2 Indexes by Case
1010 Problem with CheckPri Head non-ejection warning (Check printout/ ①Check image
Printhead L/R ntout:LR possible to continue printing) quality. (Unless
Chk printing results there are
See 280C for detection criteria. problems with
the image
Check printed Check quality, there is
document. Printout no need to
replace the
1012 Problem with CheckPri Head R non-ejection warning (double-head head.)
Printhead R ntout:R model) ②Replace the
Chk printing results (Check printout/ possible to continue printing) head.
★If the problem
See 280C for detection criteria. persists, go to
1013 Problem with CheckPri Head L non-ejection warning (double-head 2F2F (P3-6).
Printhead L ntout:L model)
Chk printing results (Check printout/ possible to continue printing)
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Troubleshooting Guide
The following list shows the last 2 digits of error codes and the
corresponding messages.
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Troubleshooting Guide
200D Paper size not Paper Size Paper size detection failure ①Check to see if
detected. Please Undetect Cannot detect the trailing edge of the paper. roll paper are
Press Load/Eject Reload ed ・Cannot detect the trailing edge of the cut not loaded in
and reload the Press sheet loaded after they have been fed 50 the cut sheet
paper. ↑ Key mm. mode.
Leading edge ・Cannot locate the trailing edge of the paper ②Load cut
detection error. that has been found by coarse detection. sheet. Go to
Lift the release ★2010
lever and align (P3-12)
leading edge
with orange line.
Paper size not
detected.
Lift the release
lever and reload
the paper.
Paper size not
detected.
Reload paper.
200E This paper Paper Paper Paper is too small ①Check paper
cannot be used. Size Too The width and length of paper detected are conditions
Check supported Please Small shorter than the supported size (1.5% (soiling,
paper sizes. Check Press margin). tear-offs,
↑ Key residual paper
chips, residual
This paper Paper Paper trimming cuts,
cannot be used. Size Too folds)/size.
Check supported Please Small ②Has the paper
paper sizes. Check Press been fed
Load/Eject: Change ↑ Key successfully
Paper (without
slippage under
a load or any
influence)?
③Has the LF
adjustment
value set
correctly?
④Hasn’t the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to ★
2017/2018 (P3-12)
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2014 Hardware error. Power Cutter Cutter unit fuse blowout error ①Replace the
Turn the power off, On Unit cutter driver
wait a moment, then Again Fuse PCB.
turn on again. Blown
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2409 Paper position not Invalid paper loading position (suspended Reload/ replace
suitable for job/ borderless printing) the roll paper.
borderless printing. All of the following conditions were met. Go to ★2010
・Borderless printing data has been received. (P3-12).
・Roll paper whose paper loading position is
not suitable for borderless printing has been
loaded.
・The right or left edge of roll paper is more
than 1mm off the prescribed position of the
pre-ejection opening.
240A Borderless printng Borderless printing is not possible Check the roll
not possible. Check (suspended job/ unsupported size). All of the paper.
supported paper. following conditions are met.
・Borderless printing data has been received.
・Roll paper not supporting borderless
printing has been loaded.
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Troubleshooting Guide
2510 Ink level is Online Ink Lvl Remaining ink level unknown (continued Replace the ink
to unknown. Key Unknow use allowed) tank.
251C Check ink level. Press To n The level of ink remaining in the tank is
Press Online to start Print Press detected when the tank cover is closed.
printing. Online Consumption has exceeded the original ink
capacity (mismatch detected).
Refill ink may have been used.
(In the small LCD, the arrow ↓ points to
the color in question.)
The last 2 digits signify applicable colors.
10:Bk, 11:Y, 12:M, 13:C, 14:PM, 15:PC, 16:MBk1,
17:MBk2, 18:GY, 19:PGY, 1A:R, 1B:V, 1C:GR
2520 No ink tank Ink Tank No Ink Ink tank not installed (continued use not ①Remove and
to loaded. Check XX Tank allowed) then reinstall
252C Press OK and Check On a model that is furnished with a subtank, the tank.
check ink tank. Ink Tank this error is indicated if the subtank has run ②Replace the
No ink tank out of ink and the state of an ink tank not tank.
loaded. being installed is detected. ③Failure of
Check ink tank. remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)
The last 2 digits signify applicable colors.
20:Bk, 21:Y, 22:M, 23:C, 24:PM, 25:PC, 26:MBk1,
27:MBk2, 28:GY, 29:PGY, 2A:R, 2B:V, 2C:GR
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Troubleshooting Guide
25B7 Close the ink tank The remaining ink falls below the pin check Close the ink tank
cover. Unable to level while ink tank cover is open. cover.
detect
ink level correctly Note) It doesn’t
recover if the
cover is open
Unable to detect
when replacing
ink level correctly
the ink tank with a
valid one.
260E Hardware error. Power Gap Gap detection failure ①Check to see if
03130031-260E On Detect Carriage gap calibration has not been the
Again Err carried out, or gap detection is disabled by multisensor
Turn off printer, corrupt calibration data. reference
wait, then plate (white
turn on again. patch for batch
correction) is
not soiled and
perform GAP
CALIB (if
soiled, adjust
the part after
replacing it).
②Replace the
multisensor
and perform
GAP CALIB.
③Replace the
carriage unit
and perform
GAP CALIB.
260F Gap error. Power On Gap Gap reference plane error Check the
Again Error Request to replace an abnormal reference multisensor
Turn off printer. plane sheet (only in Service mode). reference plate
(for soiling and
faulty mounting).
Go to Flow 1 in ★
2010 (P3-12)
2618 Hardware error. Vh voltage error Go to ⑩ (all
03130031-2618 nozzles on a
single- or
Turn off printer, double-head
wait, then model not
turn on again. discharging) in
★T03 (P4-3).
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Chapter 2 Indexes by Case
2802 Printhead error Printhead Printhea An invalid printhead has been mounted in [X].
Replace with a
Open top cover and Please d Error valid head.
replace the Replace Replace (An error has
printhead. Printhd occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
[X]: Double-head model: Invalid head mounted on the R-side
Single-head model: Invalid head mounted
2803 Printhead error Printhead Printhea Printhead [X] EEPROM error Replace the head.
Open top cover and Please d Error
replace the Replace Replace
printhead. Printhd
[X]: Double-head model: R head EEPROM error
Single-head model: Head EEPROM error
2804 PHeads: wrong pos. Printhead L/R Heads mounted in L/R opposite positions Replace with a
Open top cover and Check Heads L head is mounted on R side. valid head. (An
check the Printhead Revrsd error has occurred
printhead positions. Check but the head itself
Printhea is not damaged,
ds so
communication
has been
maintained
properly.)
The L/R heads
cannot be
interchanged.
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Troubleshooting Guide
280A Left printhead Printhead Left Invalid printhead L has been mounted. Replace with a
error Left Printhd valid head.
Open top cover and Replace Err (An error has
replace the left Printhd Replace occurred but the
printhead. Printhd head itself is not
damaged, so
communication
has been
maintained
properly.)
280B Left printhead Printhead Left Printhead L EEPROM error Replace the
error Left Printhd head.
Open top cover and Replace Err
replace the left Printhd Replace
printhead. Printhd
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2-23
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Troubleshooting Guide
■Initial firmware
No. of nozzles impossible to back up
Less than 30 30 or over
more than 0, less than 100 --- Check printout
No. of non-ejecting nozzles
1 color (per chip) more than 100, less than 200 --- Check head
200 or over Check head Check head
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Troubleshooting Guide
2826 LFNG XXX XXX When executing LF unevenness auto Check the paper.
XXX XXX diagnostic processing, the multisensor read Check the
press OK key (XXXX value has gone outside the predefined scope multisensor.
is a measured (Service mode only). Check the
value.) multisensor in
Flow 1 in ★200C.
2827 Execute printhead Printhead non-discharge error ①Execute
2828 cleaning. If this (Replace printhead/ continued printing not cleaning.
2829 message is still allowed) ②Replace
displayed, replace printhead.
Printhead. At start of printing the number of non-ejecting If the problem
Execute printhead nozzles is more than 320 per color (1 chip). persists, go to
cleaning. If this 2827: Both L and R, or single printhead ★2F2F (P3-6).
message is still model
displayed, replace 2828: R printhead
Printhead. 2829: L printhead
[Stop: Stop Printing
Execute printhead * For the detailed head non-ejection errors,
cleaning. If this see section 280C.
message is still
displayed, replace
Printhead .
Printing stopped.
[OK]
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Troubleshooting Guide
Roll printing
is selected.
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Chapter 2 Indexes by Case
Press OK and
load a sheet.
Press Load/Eject
and
load a sheet.
Front paper feed
slot is selected.
Press OK and
load a sheet.
Press Load/Eject
and
load a sheet.
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Troubleshooting Guide
2E0A Roll printing is Sheets Roll Paper mismatch (roll paper) Check the paper
selected, but sheets Loaded Selected Print data having a roll paper print that is actually
are loaded. Press ↓ Load specification has been received at the loaded on the
To Eject Roll completion of manual feed paper pickup. paper and the
Press Load/Eject paper feed
and setting of the
remove the sheets. driver.
Roll printing is
selected, but manual
paper is loaded.
Roll printing is
selected, but sheets
are loaded.
Press OK,
remove the sheets,
and load a roll.
Roll printing is
selected, but sheets
are loaded.
OK:Eject Sheets
Stop:Stop Printing
Roll printing is
selected, but sheets
are loaded.
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Chapter 2 Indexes by Case
2E10 Ink tank cover Ink Tank Tank Ink tank cover error open (continued use Close the ink tank
is open. Cover Cover allowed) cover.
Close Open The ink tank cover opened while performing Check the sensor
Turn off printer, Please Close any operation, such as printing and (IO mode).
wait a while, and Please suctioning.
turn it on again.
2E11 Carriage Cover is Carriage cover open error Close the
open. A carriage cover open has been detected. carriage cover.
Check the sensor
(IO mode).
2E12 Rel lever is in Faulty release lever Push down the
wrong position. The state of the release lever up (released) release lever.
Turn off printer, has been detected. Check the
wait, then sensor.
turn on again.
2E14 Wrong paper size. PaprSiz Loaded Paper mismatch (size or width) Check the paper
Check paper size Mismatch Papr Diff The paper size specified for the [Print to that is actually
setting on computer. Prnt:Pres From meet the paper width] setting of the driver on loaded on the
sOnline Spfd receiving print data and the width of the roll printer and the
Online: Print Size paper actually fed did not match. paper size setting
Stop: Stop Printing of the driver.
Wrong paper size. Driver: Loaded Go to ★2010
Check paper size Chk Papr Papr Diff (P3-12)
setting in driver. Size From
Setting Spfd
Online: Print Size
Stop: Stop Printing
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Troubleshooting Guide
Wrong paper feed Paper Press Paper mismatch (type) Check the feeder
slot for this paper Feed Slot ↓ Key A paper type that cannot be fed from the slot/cassette
type. SpcfdPap and specified feeder slot has been specified. pick-up setting.
r NotFit Reload
Press Load/Eject
and reload the
paper.
Wrong paper feed
slot for this paper
type.
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2E1B The roll is empty. Roll Paper No roll paper available (trailing edge of roll ①Replace the roll
Load/Eject: Paper Not paper detected) paper.
Change Paper Please Loaded ・Trailing edge of paper has been detected ②Check paper
The roll is empty. Replace Press by paper sensor in a roll paper operation. sensor R (IO
Lift the release ↑ Key ・LF out of synchronization on roll paper. mode).
lever and replace (Detected the spool no longer rotating.) ③Is the paper fed
the roll. successfully
The roll is empty. (under a
The roll is empty. negative load
Lift the release or any other
lever and replace influence)?
the roll.
Out of roll paper.
Push the release
lever back, then
replace the roll.
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Troubleshooting Guide
2E1F Cannot print Paper Paper mismatch (size) Check the paper
as specified. Mismatch The second and subsequent sheets of that is actually
Press Load/Eject ReplcPap paper have been fed as a paper size loaded on the
and replace paper :Press↓ different from the first sheet when printer and the
with A2/16.6"x23.4" adjustment was made with cut sheet. paper size setting
(vertical) or larger of the driver.
The paper size setting in effect at the start of Go to ★2010
an internal print session has fallen below the (P3-12).
Cannot print as Need A3 Press minimum size specified for that internal print
specified. Press Vertical ↓ Key session.
Load/Eject and or Larger and
replace roll with 10 Reload [XXX x YYY]: Required minimum size
in. wide or larger
roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[ XXX ] (vertical) or
larger.
Cannot print
as specified.
Lift the release
lever and replace
roll with 10 in.
wide or larger roll
Cannot print
as specified.
Replace paper with
[XXX] (vertical)
or larger.
The paper is too
small. Replace
paper
with [XXX] (vertical)
or larger.
The paper is too
small. Replace roll
with 10 in. wide or
larger roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[XXX] (vertical) or
larger.
Cannot print as
specified. Lift the
release lever and
replace roll with 10
in. wide or larger roll.
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2E25 Cannot detect papr Can't Remove Jam while picking up, ejecting or printing on ★Go to 2E25
Remove paper and DetectPa Paper paper (JAM2) (P3-15).
press Load/Eject. pr Press
Online
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Troubleshooting Guide
2E31 Insufficient paper All of the following conditions have Replace the roll
for job been met at the start of external paper.
printing:
・[ON] has been selected for
[Remaining Roll Paper Detection].
・Among the paper size settings
coded in the print data, the paper
length exceeds the remaining
length of roll paper.
・Automatic roll feed to another roll
paper slot which is not the current
feeding path, out of the 2 slots the
printer has, is not available.
2E32 Insufficient paper All of the following conditions have Replace the roll
for job been met at the start of external paper.
printing:
・[ON] has been selected for
[Remaining Roll Paper Detection].
・Among the paper size settings
coded in the print data, the paper
length exceeds the remaining
length of roll paper.
・Automatic roll feed to another roll
paper slot which is not the current
feeding path, out of the 2 slots the
printer has, is not available.
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Chapter 2 Indexes by Case
Press Load/Eject
and load a roll.
2E36 Roll printing Paper mismatch (roll paper) Load roll paper.
is selected. No roll paper has been fed when internal
printing with roll paper specification is
Press Load/Eject started.
and load a roll.
2E37 Roll printing Paper mismatch (roll paper)(Upper) Load roll paper.
is selected. No roll paper has been fed when a job with
roll paper specification is received.
Roll 1 (Upper) Paper mismatch (roll paper) Load roll paper.
is selected. No roll paper has been fed when a job with
upper roll paper specification is received.
Press Load/Eject
and load a roll.
2E38 Roll 2 (Lower) Paper mismatch (roll paper)(Lower) Load roll paper.
is selected. No roll paper has been fed when a job with
lower roll paper specification is received.
Press Load/Eject
and load a roll.
2E39 The roll (XX) is empty. No roll paper available (trailing edge of roll ①Replace the roll
paper detected) paper
Lift the release ・Detected that cut sheet sized paper has ・Check paper
lever and replace been fed at the roll paper feeding slot. sensor R (IO
the roll. ・The trailing edge of paper was detected mode).
The roll (XX) is empty. by the PE sensor during operation in ②Is the paper fed
Press OK. which roll paper was used. successfully
・The spool stopped rotating during paper (under a
loading or printing negative load
(XX: Upper roll paper/ Lower roll paper) or any other
influence)?
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Troubleshooting Guide
2E45 MediaType Mismatch Paper mismatch (type/ restart printing of Continued printing
suspended job) allowed.
It occurs when all of the following conditions Check the driver
are met: settings.
・[Stop] selected for [Paper Mismatch Replace with
Detection] in menu settings. appropriate paper.
・The paper width that has been set with
data and the paper width of actually fed
paper do not match.
2F11 CR error Power CR An operation order has been issued while Go to ★2F26
On Error the carriage suffered a hardware error. (P3-4).
Call for Service. Again
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2F2F Hardware error. Power Eject. Non-ejection detection error ①Check whether
03800500-2F2F On Detect As a result of nozzle checking made by the any foreign
Turn off printer, Again Err head management sensor unit: matter such as
wait, then ①All 640 nozzles in a nozzle line are paper slip
turn on again. non-discharging. exists on the
② At least 50 nozzles have been found head
mismatched in a nozzle line of 640 nozzles management
since the last session of detection. sensor optical
axis.
②Light
interception
due to ink
accumulation.
⇒Remove the
ink/ Replace
the unit.
③Check the
head
management
sensor’s
connector
connection
④If Service
mode nozzle
check pattern
printing is no
problem,
replace the
head
management
sensor unit.
Go to ★2F2F
(P3-6).
Reference 1) As for the detection condition ① above, in the
iPF650/750, iPF6300/6350, and iPF8300 series or later, the error
codes are broken up into 2F40,2F41,2F42,2F43,2F44, and 2F47
depending on the non-ejection conditions.
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Troubleshooting Guide
2F34 Cannot calibrate. Press Calibrati Color calibration error ①Check to see if
Press OK and try OK on Err The adjustment value has gone out of the loaded
calibration again. and Recalibr bounds during calibration. paper permit
recalibra ate calibration.
te ②Check
Cannot calibrate. calibrated
Try calibration printed matter
again. for soiling and
other defects.
③If the nozzle
pattern is found
in error, go to
★2F2F (P3-6).
2F35 Calibration Calibrati Press Faulty multisensor (on calibration) ①Check the parts
There is a problem on OK A failure to calibrate has been detected from counter in
with the multi-se to cancel the parts counter. service mode
multi-sensor. nsor err and replace the
Press OK to cancel multisensor
calibration. unit.
Calibration ②Initialize the
There is a problem counter for the
with the replacement
multi-sensor. unit mounted.
Cancel calibration. (It is
recommended
to estimate the
usage status of
other units
coming to the
end of their
service life and
replace them as
needed.)
2F37 ERROR ERROR Linear scale error Go to ★2F26
E173-2F37 E173-2F No signal is available from the carriage (P3-4).
Call for service. 37 encoder when the head is driven.
Call For
Service
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Troubleshooting Guide
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Chapter 2 Indexes by Case
A. Imaging Failures
Category Item Subitem Remedial Action (tool)
A Soiled print side Chapter 4: Imaging Failures ①
A Ink dropping Chapter 4: Imaging Failures ①
A Soiled reverse side Chapter 4: Imaging Failures ①
A Black dots (spur marks) Chapter 4: Imaging Failures ①
A White dots (spur marks) Chapter 4: Imaging Failures ①
A Roller marks Chapter 4: Imaging Failures ①/②
A Peeled ink Chapter 4: Imaging Failures ①
A Line, streaks and bands Chapter 4: Imaging Failures ②
A Blurred or undersharp images Chapter 4: Imaging Failures ③
A Blurred or blotted images Chapter 4: Imaging Failures ③
A Shaken or ghost images Chapter 4: Imaging Failures ③/④
A Thick or double lines or characters Chapter 4: Imaging Failures ④/③
A Defective toning Chapter 4: Imaging Failures ⑤
A Color misregistration Chapter 4: Imaging Failures ⑤
A Missing lines and images Chapter 4: Imaging Failures ⑥
A Printing different from settings Chapter 4: Imaging Failures ⑦
A No printing Chapter 4: Imaging Failures ⑧
A Wrong length Prioritize length (specify a magnification).
Specify a magnification for the present output matter (enter a
menu description).
A Wrinkled paper Remove the cause of skewing.
Clean the cassette pick-up roller.
A Iridescent metallic luster visible Bronze symptom (reflected illuminating light colored by
diffusion on the print surface)
A Ink won’t dry on tracing paper or the Chapter 4: Imaging Failures ③
like Change the drying time setting (lengthen).
A Scratching (ink peeling) Chapter 4: Imaging Failures ③
Change the drying time setting (lengthen).
A Poor halftoning (RIP environment) Avoid printing in black alone (but print in multiple colors).
A Paper undertone noticeable Change paper.
A Uneven POP board colors noticeable Properties of the paper.
Change the print mode to an upper mode.
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Troubleshooting Guide
B. Operational Failures
Category Item Subitem Remedial Action (tool)
B PosterArtist won’t launch Chapter 4: Operational Failures ①
B The main unit won’t start Chapter 4: Operational Failures ②
B Power turns off automatically Chapter 4: Operational Failures ②
B Network-connected printer, once If “Automatic” is selected for the IP address of the printer, assign
visible, out of sight a fixed IP address to it.
C. Functional Failures
Category Item Subitem Remedial Action (tool)
C Freezing/slow Restart the printer.
C Upgrade the firmware.
C If paper has been added, initialize the Paper preferences and
update additional Paper from System Settings (user settings
will be lost).
C No printing Underpowered host PC
C Check the network environment.
C Bug in AutoCAD high-speed rendering/Ver.3.00 or later
D. Cutting Failures
Category Item Subitem Remedial Action (tool)
D Wavy cut surface Chapter 4: Cutting failures without error indications
D Residual cutting chips on the reference Chapter 4: Cutting failures without error indications
side
D Normally ended without cutting Chapter 4: Cutting failures without error indications
D Line printed at the cutting position, but Chapter 4: Cutting failures without error indications
without actual cutting
D Line printed at the cutting position on Chapter 4: Cutting failures without error indications
printing
D Cut automatically Chapter 4: Cutting failures without error indications
D Images cut halfway Chapter 4: Cutting failures without error indications
E. Unusual Noises
Category Item Subitem Remedial Action (tool)
E Carriage drive Rasping After checking the idler pulley, go to 2F26.
E Check the carriage tension unit.
E Chattering The tube has hit the exterior to generate unusual noises.
E Open and close the platen suction path selection valve
(normal).
E Creaky Soiled carriage rail/Clean dry (never apply oil)/replace the
rail cleaner/replace the carriage bearing.
E Broken head open/close lever
Replace the lever.
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Chapter 2 Indexes by Case
F. Application-Dependent
Category Item Subitem Remedial Action (tool)
F AutoCAD Defective toning Chapter 4: Imaging Failures ⑤
F Missing images (a part of image is Chapter 4: Imaging Failures ⑥
missing in printout)
F Printed in a double or half size Chapter 4: Imaging Failures ⑦
F No printing Chapter 4: Imaging Failures ⑧
F Cannot install the HDI driver Chapter 4: Operational Failures ③
F Cannot print a size longer than AutoCAD2004 specification
2300 mm with the HDI driver
F Word No magnified printing Chapter 4: Imaging Failures ⑦
F Excel Narrow white lines in the print Chapter 4: Imaging Failures ②
F Missing images (a part of image is Chapter 4: Imaging Failures ⑥
missing in printout)
F Illustrator Narrow white lines in the print Chapter 4: Imaging Failures ②
F Blurred or undersharp images Chapter 4: Imaging Failures ③
F PosterArtist Won’t launch Chapter 4: Operational Failures ①
F WINSTAR CAD Misregistration in printing on Reduce the data setting to allow in
manually fed paper consideration of the application
specifications/margins.
F Bundled user software CD The installer does not launch when Chapter 4: Operational Failures ③
the bundled user software CD is
mounted.
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ス
Chapter 3
More Sophisticated Fault
Isolation Tasks
Idler pulley
3-1
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Troubleshooting Guide
Recovery system
mechanical C2 Lock pin operation problem
problem
Recovery system
C3 Faulty main controller
electrical problem
Flow 1
3-2
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Chapter 4 More Sophisticated Fault Isolation Tasks
Wiper blade
Cap
3-3
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Troubleshooting Guide
Rail cleaner
Rail cleaner
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Chapter 4 More Sophisticated Fault Isolation Tasks
Operational but
momentarily/collision noise T01 Possibly faulty carriage encoder
T01
Firmware V1.32 or later
Possibly faulty carriage encoder
J3502
1
J3602
1
1
J1801
FU3100
J3150 J2801
1
1
A1
J3401
1 J2501
B1
J1101
J1102
J2601
J1001
1 J3001 J2402
1
1 1 1 1 1 A1 1
J2701
J120 2 J120 1 J330 1 J300 2 J250 2 J2702
1 B1
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Troubleshooting Guide
No non-ejection
End of cleaning Perform non-ejection detection End
Non-ejection detected
No non-ejection
Cleaning A Perform non-ejection detention End
Non-ejection detected
No non-ejection
Cleaning A Cleaning B Perform non-ejection detection End
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 2 Check the non-ejection sensor for displacement Check to see if nozzles are not installed slantwise
Check the carriage encoder for successful T01 Carriage encoder fault isolation
■iPF5000 Series
Head management
不吐検センサ
sensor
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Troubleshooting Guide
Flow 1 Check the multisensor for illumination and the paper position
3-8
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Chapter 4 More Sophisticated Fault Isolation Tasks
iPF700 Series
Check the short flexible cable in the Replace the multisensor after making
iPF800 Series
multisensor and reinsert it sure it is improperly mounted Flow 4
iPF8000 Series
BAT801
BAT801
IC701
IC601 IC3101
IC3101
IC604
IC2801
IC2801
IC1201
IC2901
IC2901
IC3001
IC3001
Check the leading Leading end stuck under Remove the cause of curling
end position of paper the LF roller of the paper
Flow 4
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Troubleshooting Guide
Explanatory drawing 1
■iPF5000 Series
■iPF700 Series
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Chapter 4 More Sophisticated Fault Isolation Tasks
■iPF800 Series
■iPF8000 Series
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Troubleshooting Guide
error
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Paper problem C2
Preprinted paper used
Curled leading edge of paper
Insufficient feeding force
Paper feed problem C3
Skewing
Flow 1
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■iPF500 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor Feeding of roll
media fed from top
Multisensor
Cutter
Manual feeding from
top (POP board) S
Roll feed sensor
S
S
Flapper
Prefed paper
LF_PE sensor detection sensor Release
S
Paper detection sensor
Back cover
Cassette pickup S
Cassette detection sensor
S
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Chapter 4 More Sophisticated Fault Isolation Tasks
Back cover
Pendulum gear
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Troubleshooting Guide
C1 Sensors
Faulty roll cam sensor
Pendulum gear loosened out of position or damaged drive gear
C2 Operational
Faulty roll paper unit motor
Faulty roll paper unit PCB
C3 Electrical
Faulty main PCB
Flow 1
Phase B
Evaluation method
Check any one of the four terminals of the roll feed motor PCB
with the tester while the motor is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Dirty platen
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Troubleshooting Guide
Yes
Replace the motor
*See “Cutter Motor Drive Voltage Check” for the subsequent action to take.
Check the -Check for bitten wires A sensor fault has been
Cutter positioned Replace the sensor
right-side -Check for successful identified by replacing with
at the right end
sensor visually No foreign operation in IO mode a lift detection sensor
matter
Cutter motor
Cutter
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Chapter 4 More Sophisticated Fault Isolation Tasks
Curled paper
No
Yes
Check the basket for
b l
Are there marks of the
upper blade riding over the Replace the upper and lower blades
lower blade? Yes
No
Replace the cutter upper blade
Cut paper manually to Is the cutter blade Check the cutter blade Remove foreign matter
check resultant conditions down? lowering function from the lowering part
No
Yes Replace the cutter upper
blade
Are there marks of
the upper blade Replace the upper and
riding over the lower Yes lower blades
blade?
2F26
No Replace the cutter Carriage inoperable
upper blade
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Troubleshooting Guide
■J4. Normally ended without cutting, or line printed at the cutting position
■J5. Cut, but with a line printed at the cutting position
■J6. Cut automatically
■J7. Images cut halfway
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
T18 No
Replace the main
Replace the carriage relay PCB
controller iPF700/iPF8000 Series
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Troubleshooting Guide
Switch on Is the lift motor running? Faulty lift motor and bundled wires Replace the main PCB
No
Yes
Lift motor
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Chapter 4 More Sophisticated Fault Isolation Tasks
Yes
Remove foreign matter
No
Is the carriage in contact Faulty lift motor and bundled Replace the main PCB
with the coupling? wires, and faulty gear
Main unit not
rotating
Carriage side
not rotating
Does the carriage lift up Faulty sensor detection system
and down? Operational
iPF700 Series
Lift motor
Coupling
iPF800/iPF8000 Series
Coupling
Lift motor
Carriage HP sensor
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Troubleshooting Guide
Flow 1
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Chapter 4 More Sophisticated Fault Isolation Tasks
Ink Dropping
Clean the purge unit (1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
Nozzle surfaces
(2) Turn the gear one cycle and coat the blade with glycerin.
Clean soiling off the head (1) Move the carriage to the middle.
(2) Place an anti-soiling sheet and take out the head onto it.
(3) Clean the soiling off the head.
*Use commercial purified water. (Do not use tap water)
*Never touch the nozzle surfaces.
Clean the carriage unit (1) With the head removed, clean the outer surface of the
bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.
Perform Cleaning B (1) Replace the head in original position and switch on the
printer.
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Troubleshooting Guide
Flow 1
Black
Lines Soiled pinch roller or Replace the pinch roller or
lines Vertical
(streaks) carriage encoder carriage encoder
(streaks)
White
lines Horizontal Band blotches T16 Perform band adjustment
(streaks)
Horizontal Misdirected impact due to Lower the head/reduce suction
edges edge suction force/change to an upper mode Explanatory drawing 1
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Chapter 4 More Sophisticated Fault Isolation Tasks
Direction of Lines
Vertical
Horizontal
Explanatory drawing 1
Head
Paper
Platen
Suction
Explanatory drawing 2
Print misregistration
Non-uniform colors
Explanatory drawing 3
Head
Paper
Platen
Suction
g f e d c b a f About 40 mm
g About 135 mm
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Troubleshooting Guide
Explanatory drawing 5
Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines
Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose [Layout] -> [Special
Settings] and check [Application Color Matching Priority]
Color
lines
Any color Horizontal Band blotches T16 Perform band adjustment
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Chapter 4 More Sophisticated Fault Isolation Tasks
Explanatory drawing 7
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Troubleshooting Guide
Bands
(blotches)
Any color Horizontal Band blotches T16 Perform band adjustment
(including black
and white) Do not allow paper to overlap until it
Paper overlapping/Paper taken up before dries
drying (non-uniform fusing)
Do not use a media take-up unit
Non-uniform
operation (printing on long sheets)
drying
Carriage stops waiting for data to Check the specifications of the PC
be transferred and the network
Explanatory drawing 3
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Chapter 4 More Sophisticated Fault Isolation Tasks
C3 Paper (paper settings, paper difficult to dry, invalid paper information, rubbing, loose paper)
C5 Resolution (data interpretation, applications, RIP, driver setting)
C6 Printhead
C7 Adjustment system (head height, head adjustment, inclination adjustment, suction)
Flow 1
Paper feed direction varied Is paper ejected properly? Remove the cause of the failure
from path to path No
Vertical line
Normal image
Horizontal line
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Troubleshooting Guide
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Flow 2
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Vertical line
Normal image
Horizontal line
Only leftmost or rightmost vertical Ink attracted to the suction fan to make Print within the guaranteed print area
lines are thick or doubly blurred impact accuracy at end points erratic
Vertical lines (band) print darker in part Ink in the idle nozzles is thickened during Rotary printing
printing, making impact accuracy erratic or
adding to the density Affected areas move
Rotary printing
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Troubleshooting Guide
・Misregistration in two-way
Thick, blurred or smeared Print drawings in character and
vertical lines
impact on carriage travel
line drawing mode
T15
・Satellite effect
The carriage will travel slower, making for Perform automatic
better impact accuracy (dye models). head adjustment
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Chapter 4 More Sophisticated Fault Isolation Tasks
HDI driver
C2
RIP
Plug-In
C3 Main unit
C4 Color management
Application settings
Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper Paper chromogenicity
Paper-specific problems and cases (know-how), evaluation problems/isolation
problems
Color varied before and after fixing With proofs, allow pigments to stand for 5 to 10 minutes and dyes to
stand for one day as a rule.
Color calibration Switch off and check and then rerun with RC base paper.
Aging head
Color calibration Switch off and check and then rerun with RC base paper.
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Troubleshooting Guide
Fading and Caused by light, gases and so on Dye inks are more liable to fading than pigmented inks.
discoloration
problems
Chemical changes activated by temperature/humidity Dye inks are more liable to fading than pigmented inks.
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Chapter 4 More Sophisticated Fault Isolation Tasks
Explanatory drawings
Normal Defective
Missing objects
Flow 1
*For all AutoCAD programs including AutoCAD2007, there are fix patches released. Be sure to
install the latest patch as much as possible.
Where a large image is pasted, for example, the problem can be avoided by cutting the workload on AutoCAD
In the printer driver properties dialog box, choose [Layout] ⇒ [Special Settings] and change
Driver setting of A1 or higher [Set FineZoom]
FineZoom set to [Auto] *The default setting is [Auto]. Seek confirmation from the customer because the new setting
could worsen image quality.
Driver used In the printer driver properties dialog box, choose [Main] ⇒ [Advanced Settings] and
Too high print quality setting change [Print Quality] to [Draft]
Reduce the image resolution using an application, such as Photoshop, to hold the number
Too large an image pasted
of pixels to 2,000,000 or below
*In addition to missing image, phenomena, such as “Dimmed print,” “Print failure” and “Abnormal tinting (fewer colors)” might be observed.
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Troubleshooting Guide
Flow 2
Flow 3
Appearing on the panel Size of vector data exceeding the - Cut the vector data
- GL2:W0903 processing capacity - Use HP RTL data for operability On The Fly
- GL2:W0501
Appearing on the panel Unknown command encountered Check and fix data before printing
- GL2:W0504
Where a large image is pasted, for example, the problem can be avoided by cutting down the workload
Change the FineZoom In the printer driver properties dialog box, choose [Layout] ⇒ [Special
setting to [Yes] Settings] and change [Set FineZoom] to [Yes]
Lower high print quality In the printer driver properties dialog box, choose [Main] ⇒ [Advanced
setting Settings] and change [Print Quality] to [Draft]
Reduce the size of image Reduce the image resolution to 2,000,000 pixels or below using an application
pasted such as Photoshop
Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color In the printer driver properties dialog box, choose [Layout] ⇒ [Special
Matching Priority]. Settings] and check [Application Color Matching Priority]
Missing parts in some data if high-speed rendering (high-speed rendering engine) is used
Uncheck [Fast Graphic In the printer driver properties dialog box, choose [Layout] ⇒ [Special
Process] Settings] and uncheck [Fast Graphic Process]
Some application may suffer degraded print quality if FineZoom is turned on.
In the printer driver properties dialog box, choose [Layout] ⇒ [Special Settings]
Set FineZoom to [No]. and change [Set FineZoom] to [No]
And uncheck [Open Preview When Print Job Starts], [Page Layout], and
[Watermark].
In [Advanced Settings] tab in the printer driver properties dialog box, select
Spool all pages before
[Spool all pages of data and transmit the print data to the printer] to spool the
printing
print document to speed up the time the program takes processing
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Flow 2
AutoCAD LT2008’s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the [Control Panel])
Select a printer in the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.
Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.
<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped by Illustrator to the standard size closest to the
width of the paper size selected, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Workaround>
This problem occurs if you choose in the sequence of [Paper Settings...] and then [Print] when printing in Illustrator.
To prevent it, reverse this sequence by choosing [Print] and then [Paper Settings...].
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Troubleshooting Guide
AutoCAD
Other applications
3-40
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Chapter 4 More Sophisticated Fault Isolation Tasks
You have logged in to Windows Vista with a user Log in with a user name consisting solely of single-byte
name containing double-byte characters characters (already fixed in Ver. 2.00.01)
Oversize is specified as a document size as the Upgrade to Ver. 2.02.10 or later, or specify a document size
default setting of the printer driver other than oversize
*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE by software but AHCI mode helps to demonstrate the original serial ATA
access speed.
3-41
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Troubleshooting Guide
Flow 1
Is 5V power available to the operation panel? (See below) Replace the operation panel
Yes
No
Other than the
iPF5000 Series iPF5000 Series
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Chapter 4 More Sophisticated Fault Isolation Tasks
Flow 1
Flow 2
The HDI driver installer installs only the latest Run AutoCAD “Add Plotter Wizard” to install an earlier version
version of the AutoCAD HDI driver of the AutoCAD HDI driver
3-43
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Chapter 4
Fault Isolation Tool Collection
Cannot print
Random uneven
Check the main controller flat Clean the end face and then reinsert
Can print lines in an image in
cable (long) for connection the cable
paper feed direction
No
Replace the carriage encoder film
No
P4-28 Explanatory Normal operation is
drawings2 restored by wiping the Replace the carriage encoder film
carriage encoder film
Remove the carriage encoder film and wipe it lightly
with lens-cleaning paper moistened with water
0
1200dpi
1
2
1279
A line
B line
0
0
1 2
2 3 4
1 6
32 33 3
34 35 5
7
64
64
65 66
66 67
65
67
4-1
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C M Y
A line A line A line
C M Y
B line B line B line
MBk MBk Bk
A line A line A line
MBk MBk Bk
B line B line B line
Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE
(L) (L)
Y PC C PC C PM
A line A line A line A line A line A line
Y PC C PC C PM
B line B B line B line B B line
Left head
PGy Gy MBk Gy Bk Gy
A line A line A line A line A line A line
PGy Gy MBk Gy BK Gy
B line B line B line B line B line B line
(R) (R)
PM M Bk Y MBk M
A line A line A line A line A line A line
PM M Bk Y MBk M
B line B line B line B line B line B line
Right head
R G B PM C PC
A line A line A line A line A line A line
R G B PM C PC
B line B line B line B line B line B line
* With the iPF5100, iPF6100, iPF8100 and iPF9100, the *With the iPF6000S, the positions of Gy and M are
Positions of Bk and MBk are interchanged. interchanged.
4-2
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Chapter 5 Fault Isolation Tool Collection
Normal condition (Five-color models) ①Total non-ejection in a line ②Total non-ejection of one color
③Total non-ejection of two adjacent ④Total non-ejection of the upper and ⑤Regularly ordered non-ejection
colors lower halves of a line
⑥Data missing non-ejection (in line A ⑦Data missing non-ejection (in both ⑧Mixed colors
or B only) lines A and B)
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Troubleshooting Guide
④Total non-ejection of the upper and lower halves of a line Faulty head/replace.
T17
Positions unchanged or increased (*)
(non-ejection persisting) Electrical non-ejection most
likely in any part other than
the head
⑥Data missing non-ejection (in Suspect a fault in the Possibly electrical non-ejection in any part other
line A or B only) electrical system T17
than the head
Not a faulty power PCB
⑧Mixed colors
Suspect a fault in the
Problem persists after recovery system, ink Possibly faulty ink
Cleaning B
T11
supply system, waste supply system
ink route or head
⑨Blurring
⑩Non-ejection of all
colors in one or two T11 Faulty ink supply system most likely
heads No ink left in the tube
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Chapter 5 Fault Isolation Tool Collection
⑪Irregular non-ejection Suspect a fault in the head T11 Possibly faulty ink supply system
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Troubleshooting Guide
In requesting investigation following the occurrence of output problems with an application, please collect the following
information:
1. Application information
・ Application name and version
・ Occurrence data
Data should be approved by the customer. And it should be decreased to the minimum volume with which the
problem can still be confirmed.
・ Problem handling procedures
List individual procedure performed.
・ Explanation of user complaints (if defects are found in the print results)
NG Print result (attach sheets showing the specific location of the problems and other relevant information)
OK Print result (results expected by customer)
2. PC information
・ Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.
3. Driver information
・ Driver and other settings in effect at the time of failure occurrence (-> T07).
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
・ PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.
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Chapter 5 Fault Isolation Tool Collection
HDI driver
Macintosh
Macintosh does not provide a means of collecting a PRN file
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Troubleshooting Guide
※Note
PC detailed information can be collected by following the steps suggested below. When taking back the collected information
with you, be sure to seek approval from the customer.
If necessary, edit the information in the file collected so that it contains only information accepted by the customer before
taking it back with you.
Windows
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Macintosh
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After configuring a print job with an application, collect print driver settings before clicking Print.
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Troubleshooting Guide
Macintosh
Support screen
Click [Settings] in the Support screen or [Details] in
the Version Information screen
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Windows
Macintosh
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Troubleshooting Guide
Windows
Macintosh
Specified area After pressing the [Apple] + [Shift] + [4] keys, specify a range with the mouse
Current window After pressing the [Apple] + [Shift] +[4 ] keys, press the [Space] key
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Chapter 5 Fault Isolation Tool Collection
Adjacent
Check the tube for ink Little or no ink left Flow 1
three colors
Else Flow 2
T14
Check to see if the head ink supply Properly connected (check Air leak isolation
joint is properly connected also for lever cracks)
Lower the cap and check its gap from Parallel with a gap of 2 mm
Flow 1 Purge fault isolation
the head (Photo 3)
Else Flow 2
Air leak isolation
About 8 mm
About 8 mm
Photo 3
About 2 mm
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Troubleshooting Guide
Movable
Lip
Absorber
Direction of gear rotation Gear
Open the supply Air leak from the supply Replace the tube (for the iPF5000 Series, the tube is
valve Ink drops unit integrated into the supply unit)
Leak from the joint unit (head joint, tube, supply unit)/replace
Normal Flow 3
No ink drops
Head lever
Joint unit
Tube lever
Flow 3 Fill the tube with air to check the behavior of the ink.
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Chapter 5 Fault Isolation Tool Collection
Flow 4 Isolate faults from the behavior the ink (air) in the tube.
Fill the tube with air Check the tube for Correct the bend or Replace the tube or
(Flow 3) Cannot fill the tube bend or squash squash the supply unit
(clogged)
Can fill the tube
(normal)
Start the printer in service Switch off the printer and Check the behavior (air)
mode and perform Replace the purge unit Faulty purge
pull out the carriage of the ink in the tube Still
Cleaning B
Replace the supply unit Air leak
(Cleaning B consumes about 5 g T14 Moving
of ink per ink.)
■iPF5000 Series
■iPF700 Series
■iPF800/iPF8000 Series
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Lock pin
Wiper blade
Cap
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iPF700/iPF800/iPF8000 Series
T14 How to unlock the carriage (without having to remove the cover)
iPF700 Series Choose [Main Menu] → [Maintenance] Check and close the top cover
→ [Replace rail cleaner] → [Yes]
iPF8000 Series
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Troubleshooting Guide
* Prepare photo glossy paper (thin), photo semi-glossy paper (thin), proof paper 2 or Mitsubishi IJ-Proof (DDCP-Kote) and set the head
height to “Low” and perform the adjustment.
iPF700 Series
Adjust the head
inclination
iPF800 Series
V1.23 or later (CR_REG factory-executed)
* Choose [Service Mode] → [Adjust] → [CR_REG] → [EXECUTE] → [YES] and click [OK].
Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.
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Chapter 5 Fault Isolation Tool Collection
Check flat cable ③a for proper connection to Confirm that the connector is locked,
Reinsert the connector
the main controller Abnormal and is not inserted slantwise.
Normal
The iPF700 does not allow continuity checking between ③a and ⑦ (because such checking
requires the intervention of the IC on the carriage relay PCB)
Flow 2
iPF800/iPF8000 Series
Flow 1 Replace the main controller Replace the printhead Replace the carriage unit
Normal
T18
Continuity check
Check for a disconnection between Flow 1
flat cable ③a and contact pin ⑦ Normal
T18 Abnormal
Replace the carriage
relay PCB
*1 It takes a long time to replace the flexible cable (long) and the head relay PCB individually. (It’s
better to replace the whole unit.)
*2 It takes a long time to replace the flexible cable (short) and the head relay PCB individually. (It’s
better to replace the whole unit.)
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Troubleshooting Guide
① Power PCB
③Flat cable (long)
⑥Carriage PCB
a b
⑦Contact pin
②Main controller
⑧Printhead
a b a b
⑦Contact pin
②Main controller
⑧Printhead
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Chapter 5 Fault Isolation Tool Collection
メインコントローラ
Main controller 電源基板
Power PCB
メンテナンスカートリッジ中継基板
Maintenance cartridge relay PCB
Carriage PCB
キャリッジ基板
操作パネル基板
Operation panel PCB
Main controller
メインコントローラ
Operation
操作パネル基板 panel PCB
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下段ロール紙ユニット基板
Lower roll media unit PCB
Power
電源基板PCB
メインコントローラ
Main controller
HDD
HDD
電源基板
Power PCB メインコントローラ
Main controller
ヘッド中継基板
Head relay PCB キャリッジ中継基板
Carriage relay PCB
HDD
HDD
巻き取り基板
Take-up PCB Operation
操作パネル基板 panel PCB
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Chapter 5 Fault Isolation Tool Collection
J03 1. Connect flat cables 3a and 3b under test to connectors J1002 and
J1001 of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J1001.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
J1001 this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, which
J1002
means a partial disconnection.
■Sample connection
a b
《Supplement information》
The example above explains how the tool works on occurrence of a micro crack in the flat cable. If a complete
disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.
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Troubleshooting Guide
1. Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
2. Connect flat cable ③a under test to connector J02 of the flat cable checker.
3. Connect the ― terminal of the tester to any grounding terminal (GND as shown below).
4. Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)
A B C
Left
head
D E F
A B C
Right
head
D E F
A F
B A B F E
C A C C D D E E
C B B A C D E F F E D
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Chapter 5 Fault Isolation Tool Collection
1. Service Mode
Service mode is used to set up the main unit and check its operations. Its functions include:
Model without [Navigate] button: Switch on the printer while pressing the [Feeder Selection] button and the
[Information] button simultaneously.
Model with [Navigate] button: Switch on the printer while pressing the [Load] button and the [Navigate] button
simultaneously.
To exit service mode, switch off the printer, then back on.
※ The printer, when started in service mode, comes up with the startup error check disabled. When the repairs
are complete, be sure to start the printer in normal mode to check its operations.
Model without [Navigate] button
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Troubleshooting Guide
Display Explanation
I/O DISPLAY 1
0000000000000000
Shows switch ON (1)/OFF (0) (① to ⑯ in the table below)
↑
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑬⑭⑮⑯
I/O DISPLAY 2
0000000000000000
Shows switch ON (1)/OFF (0) (① to ⑯ in the table below)
↑
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑬⑭⑮⑯
I/O DISPLAY 3
0000000000000000
Shows switch ON (1)/OFF (0) (① to ⑯ in the table below)
↑
①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑬⑭⑮⑯
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3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
The procedure to invoke download mode varies depends on whether the model is with or without [Navigate] button.
Model without [Navigate] button: Switch on the printer while pressing the [Stop] button and the [Information] button
simultaneously.
Model with [Navigate] button: Switch on the printer while pressing the [Stop] button and the [Navigate] button
simultaneously.
To exit service mode, switch off the printer, then back on.
To exit Download Mode, switch off the printer, then back on.
Use the service tool “L Printer Service Tool” to upgrade the firmware. For the latest release of the firmware see Technical
Information.
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Troubleshooting Guide
1. Manual cleaning
1-1. Cleaning A (Normal suction)
The purge pump is driven, with the ink supply valve open, to adjust the nozzle conditions
※About 1 to 2 g of ink is consumed for each color per head.
2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
※The longer the tube is, the more ink is consumed.
※About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
※About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
※About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and filling the new head with ink)
※About 17 g of ink is consumed for each color per head.
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Chapter 5
Miscellaneous Information
COUNTER
PRINTER
LIFE TTL:22505 LIFE ROLL:22502 LIFE CUTSHEET:3
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0 Cumulative print counts in environments A to F
(all counts measured in terms of A4 sheets)
POWER ON:2019 CUTTER:1531 WIPE:1163 W-INK:33%
Cumulative power-on time (h)/number of
times of cutter operation/number of times of
wiping/remaining MTC
CARRIAGE Cumulative print time (h)/cumulative CR drive time (h)/
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102 cumulative CR scan count (scans)/cumulative CR scan
distance (reading x 210 mm)/cumulative capping count
PURGE
Cleaning count (A: automatic/M: manual)
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197 1: Normal suction (equivalent to Cleaning A) 2: Ink level
CLN-M : 1:8 4:2 5:0 6:10 TTL:20 adjustment 3: Initial filling 4: Ink drainage on head
replacement 5: Ink drainage on shipping 6: Normal
suction (high) (equivalent to Cleaning B) 7: Aging 8:
Flushing 10. Ink filling on secondary shipping 11: Ink
filling after head replacement 15: Dot count low
suction 16: Precipitated ink agitation 17: Low suction
Clear counts
Ink interval usages/cutter replacement
CLEAR count/MC replacement count/head (R)
replacement count/head (L) replacement
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0 count (F-models)/replacement counts by
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0 unit (A to V)
UNIT M EXC.:0
Factory mode usage count
FACTORY CNT.:1
Replacement counts
EXCHANGE Cutter replacement count/maintenance cartridge
replacement count/head replacement count/PCB
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
replacement count/replacement counts y unit (A to V)
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0 Secondary shipping count
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5 MCT media registration count
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Chapter 6 Miscellaneous Information
HEAD
HEAD DOT
(b)CNT.1 Cカウンタ情報
:26747 M :28070 Y :35399 Current head dot count
MBK :33077 MBK2:33090
■定期交換部品/消耗部品のカウンタ(iPF700 の例) BK :14766
TTL:171152
HEAD DOT CNT.2 C :68870 M :67817 Y :78644 Cumulative head dot count
MBK :87470 MBK2:87533 BK :39530
TTL:429867 ① Status indication corresponding to Status
counts (OK, W1, W2, E)
② Number of days elapsed after setting
③ Count
④ Durability value (equivalent to a threshold that
PARTS COUNTER ① ② determines W2/E)
③ ④ ⑤ Usage ratio (count ratio to the durability value)
COUNTER A : OK 703 ⑤ ⑥
⑥ Cumulative count
PARTS A1 : 66.5 428.6 15% 66.5
COUNTER A: Waste ink absorber
PARTS A2 : 3.0 233.3 1% 3.0 Count (dot count mL)
COUNTER D : OK 703 D1: CR bearing
Count (reading ×210 mm)
PARTS D1 : 494227 11333333 4% 494227
D2: Encoder sensor
PARTS D2 : 429867 14100000 3% 429867 Count (Total ink ejection rate in multiples of one
PARTS D3 : 390 4550 8% 390 million dots)
D3: Carriage height changing cam
COUNTER F : OK 703 Count (rotation count)
PARTS F1 : 119067 3740000 3% 119067 F1: Ink supply system (tube, flexible cable)
Count (CR scan count)
COUNTER H : OK 703 H1: Purge unit
PARTS H1 : 3507 50000 7% 3507 Count (controller cam rotation count)
K1: Non-ejection unit
COUNTER K : OK 703
Count (non-ejection operation count)
PARTS K1 : 155 6000 2% 155 M1: CR motor
COUNTER M : OK 703 Count (CR drive time h)
PARTS M1 : 44 1500 2% 44
PARTS COUNTER
COUNTER A : OK 682
D4: Tube unit
PARTS A1 : 9.7 3028.6 0% 9.7 Count (CR scan count)
PARTS A3 : 26.8 890.5 3% 26.8 D5: Multisensor
※ iPF9100/9000S/8100/8000S/820/810/
PARTS A4 : 1.5 890.5 0% 1.5 6200/6100/610/605/5100/510
PARTS A5 : 0.4 651.4 0% 0.4 Count (Total ink ejection rate in multiples of one
million dots)
PARTS A6 : 65.9 666.7 9% 65.9 P1: LF adjustment
COUNTER D : OK 682 Count (feeding direction: reading x 210 mm)
V1: Mist collection duct
PARTS D1 : 1068174 33333333 3% 1068174 Count (dot count mL)
PARTS D2 : 800422 48000000 1% 800422
PARTS D3 : 3242 60000 5% 3242
PARTS D4 : 247999 7360000 3% 247999
COUNTER H : OK 682
PARTS H1 : 4691 50000 9% 4691
COUNTER K : OK 682
PARTS K1 : 178 50000 0% 178
COUNTER M : OK 682
PARTS M1 : 91 3400 2% 91
COUNTER P : OK 682
PARTS P1 : 19869 285714 6% 19869
COUNTER V : OK 682
PARTS V1 : 9.6 2706.7 0% 9.6
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PARTS COUNTER
COUNTER A : OK 796
PARTS A1 : 0.0 36.1 0% 0.0
B1: Platen duct
COUNTER B : OK 796 Count (dot count mL)
PARTS B1 : 0.0 48.3 0% 0.0 L1: Non-discharging unit
Count (non-ejection count)
COUNTER D : OK 796 Q1: Cassette pickup roller
PARTS D1 : 179143 13028571 1% 179143 Count (Cassette pickup count)
R1: Spur lift cam
PARTS D2 : 97344 6700000 1% 97344 Count (Total paper feed count)
PARTS D3 : 158057 16500000 0% 158057 V1: Mist collection system
Count (dot count mL)
PARTS D4 : 4733 60000 7% 4733
COUNTER F : OK 796
PARTS F1 : 97344 4000000 2% 97344
COUNTER H : OK 796
PARTS H1 : 2586 50000 5% 2586
COUNTER L : OK 796
PARTS L1 : 111 12500 0% 111
COUNTER P : OK 796
PARTS P1 : 6 750 0% 6
COUNTER Q : OK 796
PARTS Q1 : 1572 27500 5% 1572
COUNTER R : OK 796
PARTS R1 : 1697 27500 6% 1697
COUNTER V : OK 796
PARTS V1 : 0.0 15.2 0% 0.0
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Chapter 6 Miscellaneous Information
■Case of iPF650/750
Header
Canon imagePROGRAF iPF755 PRINT INF Model/Version of Firmware, Boot and MIT
Firm:01.00 Boot:01.24 MIT(DBF):5.00 MIT(DB):1.08 Body S/N/Print date of PRINTINF
S/N:AAAG0001 Date:2010/04/01
Body serial no./model (36-inch
machine)/LF type (0: old/1: new)/ambient
temperature/present paper size/no. of
SYSTEM elapsed day after installation
S/N:AAAG0001 TYPE:36 -LF:0 TMP:-1 RH:-1 SIZE-LF:0.0 -CR:610.8 AFTER INST:148
HEAD INK
S/N:20750000 LOT:169G04D1 C:17 M:48 Y:31 MBK:48 MBK2:48 BK:35 Head serial number and lot number
WARNING Number of days elapsed since ink
01:03/10 14:49 1041 00000CB2 02:03/10 12:34 1047 00000CA1 tanks were mounted
03:02/17 15:52 1041 000009C6 04:02/17 15:03 1041 000009C4
05:02/16 21:28 1003 00000734 06:02/09 15:46 1402 000006A7
07:02/09 15:43 1002 000006A7 08:02/09 12:14 1002 00000697
09:02/09 12:11 1002 00000697 10:02/09 12:08 1002 00000697
11:02/08 16:18 1002 00000656 12:01/22 13:52 1041 00000601
13:01/22 13:51 1041 000005FC 14:01/22 10:28 1041 000005F7
15:01/21 12:00 1041 000005F2 16:01/06 07:33 1007 000004DA Warning and error histories (latest 20
occurrences)
17:01/06 07:33 1006 000004DA 18:01/06 07:33 1000 000004DA
19:01/05 17:47 1007 000004CA 20:01/05 17:47 1006 000004CA Error occurrence date (mm/dm/hh/ss)
ERROR /print at occurrence/Error history (last 4digits)/
01:03/16 16:27 2010 00000D04 02:03/08 09:56 2E33 00000C39 No. of printed sheet (A4 sheet equivalent)
03:03/05 16:53 2E05 00000C36 04:03/05 16:49 2E05 00000C33
(Lowest number is the most recent)
05:03/05 16:48 2010 00000C33 06:03/05 16:48 2E05 00000C33
07:03/05 16:47 201A 00000C33 08:03/05 16:47 2E05 00000C33
09:03/05 16:46 2E0C 00000C33 10:03/01 16:52 2F38 00000B4D
11:03/01 13:42 2010 00000B09 12:02/26 14:17 2010 00000B09
13:02/26 10:09 2F21 00000AFA 14:02/17 12:04 2E37 000008F7
15:02/17 11:58 2E1B 000008F7 16:02/16 21:34 2E37 00000734
17:02/16 21:32 2E1B 00000734 18:02/12 11:59 2520 000006AB
19:02/12 11:51 2527 000006AB 20:02/12 11:51 2526 000006AB
JAM
01:02/03 16:06 200C Jam history/Occurrence date
01:3 02:1 03:* 04:1 05:2 06:* 07:* 08:2 01:Category (1.CR error, 2. Jam, 3. Failed feeding 4. Failed cutting)
09:* 10:* 11:* 12:PremPlainPpr 80 02: Media format: (1. Roll media, 2. Cut sheet)
02:12/28 13:59 200C
01:3 02:1 03:3 04:1 05:2 06:* 07:3 08:2 03: Jam timing (1.Feed, 2.Print, 3. Eject)
09:1 10:636 11:* 12:Plain Paper HQ 04: Width detection OFF mode (1:ON, 2.OFF)
**:**/** **:** **** 05: Head height (0:SL (1.0mm), 1:L(1.3mm), 2:M1(1.8mm), 3:M2(2.0mm),
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
4:M3 (2.2mm), 5:H(2.6mm)
09:* 10:* 11:* 12:*
**:**/** **:** **** 06: Platen shutter position: (1. Fully close, 2.Only HP side open, 3.1/4 open, 4.1/2
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:* open, 5.3/4 open, 6.Fully open)
09:* 10:* 11:* 12:* 07: Cut mode (1:User cut, 2.Eject cut, 3.Auto cut)
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:* 08: Media feeding environment
09:* 10:* 11:* 12:* 0:A (Temperature 15-25 degrees centigrade/Humidity 40%-60%)
1:B (Temperature 25-30 degrees centigrade/Humidity 40%-60%)
2:C (Temperature 15-30 degrees centigrade/Humidity 10%-40%)
3:D (Temperature 15-25 degrees centigrade/Humidity 60%-80%)
4:E (Temperature15-25 degrees centigrade/Humidity 0%-10%,
Temperature: to 15 degrees centigrade, from 30 degree
centigrade/Humidity 0%-50%[low humidity side not assured])
5:F (Temperature15-30degrees centigrade/Humidity 80%-100%,
Temperature: to 15 degrees centigrade, from 30 degree centigrade
/Humidity 50%-100%[high humidity side not assured])
09: Borderless/Bordered (1:bordered printing, 2.Borderless printing)
10:Print mode label No.
11: Media size (mm)
12: Media type
*: Unknown
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Troubleshooting Guide
Disable remaining ink detection set history(1.disable set log, 2.no disable
set log
INK CHK
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0 Printer history No. of printed sheet(Total/Roll media/Cut sheet/Each environment) (A4 sheet
equivalent), Cum. power-on time(h)/Cum. sleep -on time(h), Cum. cutting operations
time/Cum. wiping operations time/Remaining capacity of the MTC(%)/No. of printed sheet
COUNTER by each language (GARO,HP-GL/2) sheets
PRINTER
LIFE-TTL:3504 LIFE-ROLL:3459 LIFE-CUTSHEET:45
LIFE A:1808 B:189 C:1507 D:0 E:0 F:0
POWER-ON:78 SLEEP-ON:1906 CUTTER:867 WIPE:401 W-INK:72
PDL: GARO:3455 HP-GL/2:49
Driving history Cum.printing time(h)/Cum.carriage moving
time(h)/No.of carriage scan time/Cum. carriage scan distance
(count as 1 by moving 210mm)/Cum. capping times
CARRIAGE
PRINT:29 DRIVE:21 CR-COUNT:83773 CR-DIST.:278173 PRINT-COUNT:776
Detail count
Second transportation/Count of media registered by
DETAIL-CNT
MCT/Count of disable ink remaining level detection
MOVE PRINTER:0 MEDIACONFIG-CNT:2
N-INKCHK: C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
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Chapter 6 Miscellaneous Information
MEDIA 1 MEDIA 2
NAME : Prem80forBrdrlss NAME : Plain Paper
TTL : 61.0 m2 657.2 sq.f TTL : 59.6 m2 642.4 sq.f
ROLL : 61.0 m2 657.2 sq.f ROLL : 59.6 m2 642.4 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 0.0 m2 0.0 sq.f
MEDIA 3 MEDIA 4
NAME : Plain Paper HG NAME : Prem.SemiGl 200
TTL : 32.7 m2 352.4 sq.f TTL : 30.9 m2 333.6 sq.f
ROLL : 32.7 m2 352.4 sq.f ROLL : 30.9 m2 333.6 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 0.0 m2 0.0 sq.f
MEDIA 5 MEDIA 6
NAME : PremPlainPpr 80 NAME : Plain Paper HQ
TTL : 19.0 m2 204.7 sq.f TTL : 6.9 m2 74.5 sq.f
ROLL : 19.0 m2 204.7 sq.f ROLL : 5.6 m2 60.4 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 1.3 m2 14.0 sq.f
MEDIA 7 MEDIA OTHER
NAME : Prem.SemiGl 280 NAME : OTHER
TTL : 4.1 m2 44.3 sq.f TTL : 3.9 m2 42.9 sq.f
ROLL : 4.1 m2 44.3 sq.f ROLL : 2.4 m2 26.8 sq.f
CUTSHEET : 0.0 m2 0.0 sq.f CUTSHEET : 1.4 m2 16.1 sq.f
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Chapter 6 Miscellaneous Information
Parts counter
CR1: CR bushing
(CR scan distance unit: 210mm)
CR2: Long flexible cable CR scan count)
(1) (2) (3) (4) (5) (6)
PARTS CNT. CR3: Encoder sensor unit
PARTS CR1 : OK 244 278173 12476190 2% 278173 (Dot count unit:1,000,000 dots)
PARTS CR2 : OK 244 83773 6700000 1% 83773 CR4: Head height switch cam
PARTS CR3 : OK 244 119394 16500000 0% 119394 Rotation count of head height switch
PARTS CR4 : OK 244 1084 60000 1% 1084 cam
PARTS CR5 : OK 244 119394 16500000 0% 119394 CR5: Multisensor unit
PARTS SP1 : OK 244 83773 4400000 1% 83773 (Dot count unit:1,000,000 dots)
PARTS PG1 : OK 244 922 50000 1% 922 SP1: Ink tube unit (CR scan count)
PARTS HMa1: OK 244 0.0 29.8 0% 0.0 PG1: Purge unit
PARTS MT1 : OK 244 21 15000 0% 21 (Rotation count of the controller cam)
PARTS PL1 : OK 244 4 778 0% 4 HMa1: Head management sensor
PARTS Mi1 : OK 244 0.1 37.0 0% 0.1 (Non-ejection dot count ml)
PARTS CT1 : OK 244 896 100000 0% 896 MT1: CR motor (CR driving time h)
PARTS WF1 : OK 244 0.0 169.0 0% 0.0 PL1: LF adjustment (Paper feeding time h)
PARTS WF2 : OK 244 0.3 45.0 0% 0.3 Mi1: Mist fan unit (Dot count ml)
CT1: Cutter (Cut count)
WF1: Lower ink absorber of MTC (Dot count
(1) Status (OK, W1, W2, E)
(2) Number of days passed after set (days)
(3) Count value
(4) Life threshold (W2/E)
(5) Usage (ratio of life value to count value)
(6) Cumulative count
Cogging adjustment
Result: (0: DIsabled/1:Enabled/2. Check
required /3: Adjust required) and value when
adjusting.
COGFF
CONDITION : 1
PARAM0-F : REF: 5740 52477 0 0 PHASE: 0 176 0 0
.
AMP: 0 40 0 0 RATE: 0 69 0 0
PARAM0-B : REF: 3245 54033 0 0 PHASE: 0 301 0 0
AMP: 0 49 0 0 RATE: 0 79 0 0
LF adjustment value (User adjustment
value
LF/SCALE ADJUSTMENT VALUE (MEDIA: Plain Paper ) LF-A:Band adjustment 8-pass
LF-A LF-B: Band adjustment 1-pass
Scale-A: Scale clean
ROLL LARGE: -28.3421 MIDDLE: -24.3421 SMALL: -20.3421 SMALLER: -20.3421
Scale-B: Scale fast
CUT LARGE: -36.3421 MIDDLE: -36.3421 SMALL: -36.3421 SMALLER: -36.3421
LF-B
ROLL LARGE: -28.3421 MIDDLE: -24.3421 SMALL: -20.3421 SMALLER: -20.3421
CUT LARGE: -36.3421 MIDDLE: -36.3421 SMALL: -36.3421 SMALLER: -36.3421
SCALE-A
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34
SCALE-B
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34
Ink reduction mode
PV AUTO JUDGE : ON(NORMAL) , 1 On (Display Normal/Low when On only)/Off
Entry to ink reduction mode count
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Troubleshooting Guide
CRREG
CRREG HRZ A
1 2 2 2 2 1 1 1 1 1 1 1 0 0 0 0
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
CRREG HRZ B
1 2 2 1 1 1 1 1 1 1 1 1 0 0 0 0
0 0 0 0 0 0 1 1 1 1 1 0 0 0 1 1
1 1 1 1
CRREG HRZ C
1 0 0 0 -1 -1 -1 -1 0 0 0 -1 -1 -2 -2 -2
-2 -1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 1
CRREG VRT a 0
CRREG VRT b 0
CRREG VRT c 0
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Chapter 6 Miscellaneous Information
2. Upgrading Firmware
(1) Upgrading method
In most situations, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter “FUT”).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. With this tool, it can be downgraded as
well.
※ Upgrading by FUT won’t work if the printer has an error, in which case use L Printer Service Tool to
upgrade the firmware.
※ Additional paper types that are registered with MCT are saved even after the firmware is upgraded,
but some information may be lost.
After the firmware has been upgraded, browse through Print Inf to view the MCT registration count
“COUNTER>DETAIL-CNT>PAPERCONFIG-CNT.” If the count does not equal 0, update the paper
information with MCT.
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Troubleshooting Guide
Firmware Identification
Model Product Name
Information
imagePROGRAF iPF510 iPF510 iPF510
imagePROGRAF iPF610 iPF610 iPF610
imagePROGRAF iPF700 iPF700 iPF700
imagePROGRAF iPF710 iPF710 iPF710
imagePROGRAF iPF5100 iPF5100 iPF5100
imagePROGRAF iPF6100 iPF6100 iPF6100
imagePROGRAF iPF8000 iPF8000 iPF8000
imagePROGRAF iPF9000 iPF9000 iPF9000
imagePROGRAF iPF8000S iPF8000S iPF8000S
imagePROGRAF iPF9000S iPF9000S iPF9000S
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Chapter 6 Miscellaneous Information
(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
■Firmware specifications
・Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
・Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.
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Chapter 6 Miscellaneous Information
5. Greasing
※ Using a flat brush or the like, spread the dedicated part grease evenly to form a thin coat.
※ Be careful not to apply the grease to any part other than specified parts. Grease adhering to the wiper, cap
and linear scale, in particular, could result in defective print.
※ The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.
■iPF610 example
・ Joint base ・ Eject roller bearing/Eject roller middle bearing
Molycote
モリコート PG-641
PG-641
About 12 mg
約12mg
モリコート
Molycote PG-641
PG-641
約12mg
About 12 mg
PG-641
モリコートPG-641
Molycote
約12mg
About 12 mg
Molycote PG-641
モリコート PG-641
About 6 mg
約6mg
Molycote
モリコート PG-641
PG-641
About 12 mg
約12mg
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Troubleshooting Guide
Molycote PG-641
About 20 mg
Molycote
モリコート PG-641
PG-641
About 20 mg
約20mg
・ Feeding cam
Molycote PG-641
About 20 mg
・ Release lever
Molycote PG-641
About 20 mg
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Chapter 6 Miscellaneous Information
Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg
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Troubleshooting Guide
■iPF720 example
・ Carriage assembly ・ LF roller backup assembly
Leaf spring: Bearing
ベアリング
Permalub G2, about 12 g Permalub
パーマルブG2, G2 about
約24mg24 mg
Cam: LF roller
LFローラ
Permalub G2,
about 12 g
カム:
パーマルブ
LFローラ
LF roller Permalub
パーマルブ G2,G2
about 24 mg
約24mg
Lock pin:
PermalubG2G2,
約12g
about 12 g
ジョイント:
Joints:
Molycote PG-641, about 24 g
LF roller
LFローラ
PermalubG2
パーマルブ G2,約24mg
about 24 mg
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Chapter 6 Miscellaneous Information
■iPF9100 example
Rail:
Molycote PG-641, about 12 mg
Bushing:
ブッシング:
Permalub G2
パーマルブ G2,約12mg
about 12 mg
Take out the head and close the head cover and the top cover
Restart the printer in user mode without a head mounted Ink filling will not occur if you mount a new head now.
Restart the printer in service mode and check the nozzle check pattern
Unless the printer has been drained of ink Remount the original head and restart the printer
If the printer has been drained of ink on Restart the printer in user mode without a head
carriage unit replacement mounted (hereafter follow steps similar to ②)
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Chapter 6
Main Unit Configuration
Diagrams
M
S
Ink tank
M
S
Multisensor Valve
Tube
S
6-1
Subbuffer
M Glycerin
Printhead
Platen fan
Non-ejection sensor
LF motor S Wiper
iPF5000 Series only
M
■Function Description
Component name Function
Main controller A PCB that controls the printer as a whole.
Carriage relay PCB A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
Head relay PCB A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as “carriage
PCB.”
Carriage encoder A film on which slits are printed to generate an encoder pulse signal to
calculate the head position. The sensor is attached to the carriage unit.
Ink tank A color-specific replaceable cartridge ink tank (consumable part)
Subbuffer Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
(Ink supply) Valve A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents accumulated air
from the head.
Lift motor The drive motor that automatically regulates the distance between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
Multisensor A sensor that measures the head and paper distance, detects the leading
edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Platen fan Sucks paper to keep it from elevated.
Head management sensor A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
LF motor Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Printhead Single six-color 1-inch head (consumable part)
Spur A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
Purge unit A head recovering unit that sucks the head to restore clogged nozzles and
to release the air, and that wipes the face with a wiper. It also contains a
lock mechanism that clamps the carriage to the purge.
Maintenance cartridge A cartridge tank (consumable) that stores waste ink ejected from the
purge unit.
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Chapter 6 Miscellaneous Information
6-3
S
S Flapper
2. Paper Paths by Series
Cutter
Cutter lower blade
Multisensor
S
LF_PE sensor
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Chapter 6 Miscellaneous Information
Cutter
Multisensor
feeding
Roll paper
S
LF_PE sensor
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Multisensor
Cutter
S
Roll paper detection
sensor
Flapper
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Chapter 6 Miscellaneous Information
Cutter
Multi sensor
Paper detection sensor
Manual feeding
Roll paper feeding
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Chapter 6 Miscellaneous Information
The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.