Pipe Flow
Pipe Flow
4.1 Introduction
Pipes were introduced in the earliest days of the practice of hydraulics. Their common
place use today makes it of great importance that the laws governing the flow in them
should be fully understood.
Water is conveyed from its source, normally in pressure pipelines, to water treatment
plants where it enters the distribution system & finally arrives at the consumer. In
addition oil, gas, irrigation water, sewerage can be conveyed by pipeline system.
Some loss of energy is inevitable in the flow of any real fluid. In the case of flow in a
horizontal uniform pipeline, this is evidenced by the fall of pressure in the direction of
flow. Predicting the energy loss per unit length is essential to efficient pipeline design.
The prime concern in the analysis of real flows is to account for the effect of friction.
The effect of friction is to decrease the pressure, causing a pressure ‘loss’ compared to
the ideal, frictionless flow case. The loss will be divided into major losses (due to
friction in fully developed flow in constant area portions of the system) & minor losses
(due to flow through valves, elbow fittings & frictional effects in other non-constant –
area portions of the system).
In the laminar flow, the fluid behaves as if it were flowing in a concentric nest of thin cylinders one
inside another. Due to fluids viscosity, the cylinder next to the wall is stationary, while the one in the
centre of the pipe is moving with the highest velocity. There is no mixing between the layers of fluid
and velocity does not pulsate.
In the turbulent flow, there is random mixing between the layers of fluid. Due to the mixing, the
velocity distribution is much more uniform across the pipe cross section. The mixing has a positive
The type of flow (laminar versus turbulent) is determined by the fluid properties (viscosity and
density), velocity and the geometry of the channel through which the fluid is flowing. Laminar flow is
promoted when:
• Dynamic viscosity is large (frictional forces resist mixing);
• Density is small (a given volume of fluid has less kinetic energy to overcome friction);
• Velocity is small (less kinetic energy to overcome friction), and
• The channel width is small (wall proximity makes mixing, i.e., movement across channel, more
difficult).
In power plants, most fluids (water, steam, and compressed gases) have low viscosities, and they
usually flow through relatively wide channels at high velocity. Also, they often change flow direction
(e.g., in a pipe elbow or around heat exchanger tubes), which promotes mixing of layers.
For these reasons, turbulent flow is very common in power plants. Laminar flow is extremely rare. For
example, it occurs in the oil film in a plain bearing, where the tight clearance between the shaft and
the bearing surface (a few tenths of a millimeter at most) does not allow mixing of layers.
ρuD
Re =
µ
Where, ρ is density, D is diameter of pipe, v is fluid velocity and μ is viscosity.
• The flow is laminar for Re < 2000
• The flow is transitional between 2000 < Re < 4000
• The flow is turbulent for Re > 4000
Values depend on shape of pipe, roughness, shape of pipe inlet. The limits are also soft numbers.
τ o - is the local shear stress1 acting over a small incremental portion dP of the
wetted perimeter.
1
The local shear stress varies from point to point around the perimeter of all conduits (irrespective of whether the wall is
smooth or rough), except for the case of a circular pipe flowing full where the shear stress at the wall is the same at all points
of the perimeter.
p1 A − p2 A − γAL
(z2 − z1 ) − τ PL = 0
o
L
p1 p2 PL
− − ( z2 − z1 ) − τ o =0
γ γ γA
p1 p2 PL
+ z1 = + z2 + τ o …………………………………… (4.3)
γ γ γA
Form the above equations (3.1) and 3.3
PL p1 p
hL = τ o = + z1 − 2 + z 2
γA γ γ
L
hL = τ o ………………………………………… (4.4)
Rhγ
τ o = φ(ρ, µ, ν, R)
By dimensional analysis:
RhVρ
τ o = ρ V 2φ = ρ V 2φ (Re) and let φ (Re) = ½ Cf (dimensionless term)
µ
V2
τo = Cf ρ ………………………………………………. (4.5)
2
L V2
From equation (4.4): hL = C f ………………………………….. (4.6)
Rh 2 g
Equation (4.7) is applicable for both smooth-walled and rough walled conduits. It is
known as pipe –friction equation, and commonly referred to as the Darcy-Weisbach
equation. Friction factor, f, is dimensionless and is also some function of Reynolds
number. The exact form of φ (Re) and numerical values for Cf and f must be determined
by experiments or other means.
In fully developed turbulent flow, the pressure drop, ∆p, due to friction in a horizontal
constant area pipe depends upon the diameter, D, the pipe length, L, the pipe
roughness,∈, the average velocity, V , the fluid density, ρ, and the fluid viscosity, µ.
By dimensional analysis ∆p = φ (V , D, ρ , µ , ε )
∆P µ L ε
= φ , ,
ρV 2
ρvD D D
hL L ε
2
= φ Re,
V g D D
hL L ε
2
= φ1 Re,
V 2g D D
ε
∴ f = φ1 Re, ……………………………………… (4.11)
D
• Blasius had concluded that there were two types of pipe friction in turbulent
flow. The first is the smooth pipes where the viscosity effects predominate so
that the friction factor is dependent solely on the Reynolds number (f=φ (Re).
He deduced the following expression for the friction in smooth pipes:
0.316
f =
4
………………………………………... (4.12)
Re
The second type was relevant to rough pipes where the viscosity & roughness effects
influence the flow & the friction factor (f) is dependent both on the Reynolds number
ε
& a parameter of relative roughness ( /D).L.F Moody prepared a chart for determining
friction factor for rough pipes experimentally by plotting f versus Re curve for each
ε
value of . (See Moody Chart)
D
The moody chart, the various flow it represents, may be divided into four zones: the
laminar flow zone; a critical zone where values are uncertain because the flow might
be either laminar or turbulent; a transition zone, where f is a function of both
Reynolds number and relative pipe roughness; and a zone of complete turbulence
(fully rough pipe flow), where the value of f is independent of Reynolds number and
depends solely upon the relative roughness.
There is no sharp line of demarcation between the transition zone and the zone of
complete turbulence. The dashed line that separates the two zone was suggested by R.
J. S. Pigott; the equation of this line is Re= 3500 . On the other hand side of the
(ε D)
equation of this line is corresponding to the curve and not the grid.
∈
= −0.809 ln D + …………………………………… (4.13)
1 2.523
f 3.7 Re f
L V2
hL = f (For all pipes rough, smooth, laminar, & turbulent)
D 2g
friction in that same length is created2. Head losses in decelerating (i.e., diverging)
flow is much larger than that in accelerating (i.e., converging) flow.
The most common minor losses can be represented in one of two ways. It may be
expressed as kv2/2g, where the loss coefficient k must be determined for each case. Or
it may be expressed as an equivalent length of a straight pipe, usually in terms of the
number of pipe diameters, N. Since,
V2 f ( ND ) V 2
k = , it follows that k = Nf .
2g D 2g
It is seen that the loss of energy at entrance is distributed along the length AC, a
distance of several diameters. The increased turbulence and vortex motion in this
portion of the pipe cause the friction loss to be much greater than in a corresponding
length where the flow is normal, as it is shown by the drop of the total-energy line. Of
this total loss, a small portion hf would be due to the normal pipe friction (See Figure
4.2). Hence the difference between this and that total, or he' is the true value of the
extra loss caused at entrance.
The loss of head at entrance may be expressed as
2
h = ke
'
e
V …………………………………….. (4.15)
2g
Where V is the mean velocity in the pipe, and ke is the loss coefficient
2
In laminar flow these losses are insignificant, because irregularities in the flow boundary create a minimal disturbance to
the flow and separation is essentially nonexistent.
This may be shown by writing an energy equation between (a) and (b) in Figure 4.4
Taking the datum plane through (a) and recognizing that the pressure head of the
fluid at (a) is y, its depth below the surface, H a = y + 0 + V 2 2 g and H c = 0 + y + 0 .
Therefore,
V2
hd' = H a − H c = ……………………………….. (4.16)
2g
D2 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
D1
KC 0.50 0.45 0.42 0.39 0.36 0.33 0.28 0.22 0.15 0.06 0.00
b) Gradual contraction
In order to reduces high losses, abrupt changes of cross section should be avoided.
This is accomplished by changing from one diameter to the other by means of a
smoothly curved transition or by employing the frustum of a cone. With a smoothly
curved transition a loss coefficient kc as small as 0.05 is possible. For conical reducers, a
minimum kc of about 0.10 is obtained, with a total cone angle of 20-400. Smaller or
larger total cone angle results in higher values of kc.
A nozzle at the end of a pipe line is a special case of gradual contraction. The head loss
through a nozzle at the end of a pipeline is given by equation (4.17), where kc is the
nozzle loss coefficient whose value commonly ranges from 0.04 to 0.20 and vj is the jet
velocity. The head loss through a nozzle cannot be regarded as a minor loss because
the jet velocity head is usually quite large.
eddy formation, and the conversion from pressure energy to kinetic energy is quite
efficient.
After the flow enters expanded pipe, there is excessive turbulence and formation of
eddies which causes loss of energy. The loss due to sudden enlargement in a pipe line
system can be calculated with the application of energy and momentum equations by
neglecting the small shear force exerted on the walls of between sections 1 and 2
(figure 4.6) for steady incompressible turbulent flow.
p1 − p2
Solving for in each equation and equating the results
γ
v22 − v2v1 v22 − v12
= + he
g 2g
And noting that from continuity equation A1V1=A2V2 and that
A1V21=(A1V1) V1=(A2V2)V1
b) Gradual Expansion
To minimize the loss accompanying a reduction in velocity a diffuser may be used.
Diffuser is a curved outline, or it may be a frustum of cone. In figure (4.8) the head loss
will be some function of the angle of divergence and also of the ratio of two areas, the
length of the diffuser being determined by these two variables.
In flow through a diffuser the total loss may be considered as made up of two
components. One is the ordinary pipe-friction loss, which may be represented by
f V2
hle = ∫ . dL .
D 2g
In order to integrate, it is necessary to express the variables f, D, and V as functions of
L. For our present purpose, it is sufficient, however, merely to note that the friction
loss increases with the length of the cone. Hence, for given values of D1 and D2, the
larger the angle of the cone, the less its length and the less the pipe friction.
The other is turbulence loss due to divergence. Turbulence loss increase with the
degree of divergence, if the rate of divergence is great enough then there may be a
separation at the wall and eddies flowing backward along the walls.
The total loss for gradual expansion pipe is the sum of these two losses, marked k ' . It
has been seen that the loss due to a sudden enlargement is very nearly represented by
(V1 − V2 )2 2 g . The loss due to a gradual enlargement is expressed as
h' = k '
(V1 − V2 )2 ……………………………………..(4.19)
2g
.
Where K’ loss coefficient which is a function of cone angleα.
Table 4.2 Loss coefficients for gradual expansion
K’ 0.4 0.6 0.95 1.1 1.18 1.09 1.0 1.0
α 200 300 400 500 600 900 1200 180
V2
The loss of head in pipefittings is expressed as h f = k f where v is the velocity in a
2g
pipe of the nominal size of the fitting. Typical values are given below.
Table 4.3 Values of “Kf” based on the type of fittings.
Q = Q1 = Q2 = Q3 = ... = Qn .
hL = hL1 + hL 2 + hL 3 + ...
2g D1 2 g 2g D2 2 g 2 g
V1D1 = V2 D2
2 2
From continutyequation. :
2 4 4
L1 D1 2
H =
V12
{ki + f1 + 1 − D + f 2 L2 D1 + D1
2g D1 2 D2 D2 D2
Series pipes can be solved by the method of equivalent lengths. Two pipe systems are
said to be equivalent when the same head loss produces the same discharge in both
systems. From Equation (4.7)
2
L 1 8Q1 f 2 L 2 8Q 2 2
hf 1 = f 1 5
for a second pipe hf2 = 5
D1 Π 2 g D2 Π 2g
5 ……………………………..(4.21)
f D
L 2 = L 1
1
2
f 2 D 1
A combination of two or more pipes connected as in figure 4.12 so that the flow is
divided among the pipes and then is joined again, is a parallel – pipe system. In series
pipe system the same fluid flows through all the pipes and the head losses are
cumulative, but in parallel pipe – system the head losses are the same in each of the
lines the discharge are cumulative.
PA P
hf1 = hf2 = hf3 =+ Z A − B + Z B
γ γ
Q = Q1 + Q2 + Q3
Size of pipes, properties, and roughness are assumed to be known. Since this type of
problem is more complex, as neither the head loss nor the discharge for any one pipe
is known. The procedure is:
1) Assume discharge Q’1 through pipe 1,
2) Solve for h’f1, using assumed discharge,
3) Using h’f1, find Q’2 & Q’3
4) With the three discharges for a common head loss, now assume that the given
Q is split up among the pipes in the same proportion as Q’1, Q’2 & Q’3, Thus,
→ Q –Q1 – Q2 – Q3 = 0
• Total rate of in flow at junction = total rate of out flow (continuity equation)
D1, L1, V1, Q1 hf1 D2, L2, V2, Q2, hf2 D3, L3, V3, Q3, hf3
Elevation, Z1, Reserv, A Z2, Reserv, B Z3, Reserv. C
Junction of elevation
=> If the head of reservoir A is grater than head at junction, the flow is in to the
junction from A & out of the junction to B&C
Case:3 Given a pipe lengths , diameters, and the elevation of all the three reservoirs ,
find Q1 Q2, Q3,
H L = KQ n -------------------- (1)
Q = Qo + ∆Q ---------------------- (3)
and the head loss for each pipe is
∆Q = −
∑ KQo n
=−
∑ hL ------------------ (9)
∑ KnQo n −1
hL
n∑ ( )
Q
In the above expression for the correction the denominator is the sum of absolute terms
and hence it has no sign.
Further if the head losses due to flow in the clock wise direction are more than the head
losses in the due to flow in the anti-clock wise direction, then according to the sign
convention adopted, ∆Q will be negative and hence it should be added to the flow in the
anti-clock wise direction and subtracted from the flow in the clock wise direction.
For pipes common to two circuits or loops a correction from both the loops will be
required to be applied.
With the corrected flow in all the pipes, a second trial calculation is made for all the
loops and the process is repeated till the correction becomes negligible.
∑hL = ∑KQn.
4. Compute, without regard to sign, for the same circuit, the sum of: ∑KnQn-1.
5. Apply the corrections obtained from equation (9) to the flow in each line. Lines
common to two loops receive both corrections with due attention to sign.
5- At points where the HGL passes through the centerline of the pipe, the pressure is zero. If
the pipe lies above the HGL, there is a vacuum in the pipe, a condition that is often avoided,
• Surge Tank
Water supply system
• Pressure reducing devices
• Elevated reservoir
A water supply system is subjected to water hammer whenever there is a change in steady state
condition such as pump stoppage, pump startup or valve closure. As a system changes from one
steady state condition to another there is a transient change in flow and pressures as the system
settles to the final steady state condition. The magnitude of transient pressures (or water
hammer) and the time duration of the transient condition depends on the flow rate velocity,
pipeline material and the system boundary conditions such as tanks, pumps, air valves, control
valves and changes in pipeline diameter.
PROTECTION DEVICES
Every water supply system is unique in relation to water hammer effects. The most effective
solution to a potential water hammer problem may be a single or combination of protection
devices. The relative merits of various devices should be compared and the best solution
evaluated during the design phase of a new project.
Flywheel
An effective device attached to pumps for generally shorter pipeline lengths. They help to
dampen surges by slowly decelerating the pump speed on pump stoppage.
Air Vessel
A pressure vessel containing air and water. It is a very effective device for controlling both
positive and negative pressure surges and is often used as a last resort because of high capital
costs.
Standpipe
Can be used in low pumping head systems where the height of the standpipe does not become
excessive. They are often used on gravity systems.
Control Valves
They are often fitted on pump discharges. They are opened and closed slowly to minimize
water during pump stoppage and startup. They are not effective during a sudden pump
stoppage.