Heat and Mass Transfer Lab Reports
Heat and Mass Transfer Lab Reports
TRANSFER
LAB REPORTS
SUBMITTED TO: DR. WAJID SALEEM
SUBMITTED BY: M. FAIZAN NAVEED
REGISTRATION NO: 2017 – ME – 92
LAB SESSION: 1
Visual Demonstration of Convective, Nucleate and Film Boiling.
1.1 Apparatus:
• Refrigerant 11
• Boiling Heat Transfer Unit
1.4 Comments:
LAB SESSION: 2
To Investigate the Fourier’s Law for Linear Conduction of heat
along a Simple Bar.
2.1 Apparatus:
• DC Supply.
• Material = Brass.
• Electric Heater
• Thermistors
• Connecting Wires
• Digital Panel
Q = -k A dT/dx.
Where
K= Thermal Conductivity
A = Cross-Sectional Area
The heat transfer is always in a direction normal to the Cross – Sectional Area (A) and there is no effect of
thickness of solid in this direction on the heat transfer. The rate of heat transfer is directly proportional to the
area of Cross-Section.
Greater the area, greater will be the rate of heat transfer and vice a versa.
Q ∝A
The negative sign in the Fourier’s equation symbolizes that the heat transfer is in the direction of negative
temperature gradient and it serves to make the heat transfer positive.
For the simplification in the calculations, we make some assumptions for Fourier’s Law. The following are
some:
The Fourier equation plays a significant role and is being used broadly in physics. The following are the
reasons for its significance:
2.2.3 Thermistors:
A thermistor is a type of resistor whose resistance is dependent on temperature, more than a standard resistor.
This word is a combination or blend of thermal and resistor. Thermistors are used widely in current limiters,
temperature sensors (Negative temperature co-efficient, self- resetting overcurrent protectors and self-
regulating heating elements.
Figure 2: A Thermistor
http://amarketreporter.com/wp-content/uploads/2019/11/Thermistors-Market.jpg
Thermistor having a negative temperature co-efficient shows an inverse relation between temperature and
resistance i.e. its resistance goes on decreasing as the temperature increases. It is used as a temperature sensor,
or in a series circuit as an inrush current limiter.
Figure 3: NTC Thermistor
https://5.imimg.com/data5/HI/WP/WL/SELLER-21614932/ntc-thermistor-500x500.jpg
Thermistors with positive temperature co-efficient shows a direct relationship between temperature and
resistance i.e. resistance increases as the temperature increases and these are commonly used in series circuits
and used to protect the circuit against overcurrent conditions as resettable fuses.
https://3.imimg.com/data3/BR/DS/MY-3737749/ptc-thermistors-for-overcurrent-protection-500x500.jpg
2.3 Procedure:
vii. First, we have to make sure that the main supply is initially off.
viii. Allow a fair amount of cold water to flow through the test unit.
ix. Turn the knob of the heater in the anti-clockwise direction, which is present on the power supply and
main switch, the digital reading / values will be illuminated.
x. Select a transitional position for the heater power control and allow enough time in order to get correct
readings without any fluctuations.
xi. Record the temperature (T) at all nine sensor points and the input power reading on the watt meter (Q).
xii. While keeping the equilibrium temperature below 100oC, repeat the procedure for the other input powers
and also allow enough time to readings to get them into stability/ steady state conditions.
xiii. Plot the temperature profile along the length of the core and obtain the slope dT/dx.
xiv. Find ‘K’ thermal conductivity of Brass material.
2.5 Graph
Effect of Temperature on Thermal
Conductivity of Brass
Thermal Conductivity (W/moC)
400
350
300
250
200
150
100
50
0
0 5 10 15 20 25
LAB SESSION: 3
To Study the effect of Conduction of Heat Along Composite Bar and
Evaluate Overall Heat Transfer Co-efficient.
3.1 Apparatus:
• D.C Supply.
• Composite Metal Bar.
• Electric Heater.
• Thermistors.
• Digital Panel.
• Connecting Wires.
Picture taken from the laboratory UET Lahore Mechanical Engineering Department
Heat Flow is driven by the Fourier’s Law of Heat Conduction is given by:
Q = -k A dT/dx.
Where
K= Thermal Conductivity
A = Cross-Sectional Area
If multiple materials are present in the analysis would proceed as follows: The temperature gradients in the
three materials are shown, and the heat flow may be written. Note that the heat flow must be the same through
all sections.
In the above figure all the resistances for conduction and convection are given. They are attached in series so
their resultant resistance will be sum of all individual resistances. Hence,
q = Δ Toverall / Σ Rth
q = UA Δ Toverall
Where
3.3 Procedure:
3.4 Observations and Calculations:
3.5 Graph:
3.6 Comments:
LAB SESSION: 4
To Study the Effect of Heat transfer for Different Geometries in Free
and Forced Convection.
4.1 Apparatus:
• Flow meters
• Thermometers
• Thick walled cylinder with electric heater.
• Water cooled condenser coil
• Pressure gauges.
• Flow Control Valve.
This Experiment is based upon the examination of the heat transfer through Free Convection. Convection is
driven by the Newton Laws.
4.2.1 Convection:
Convection is the mode of heat transfer which takes place due to the movement of fluids. Convection is
usually a dominant mode of heat transfer in fluids (Liquids and Gases) Actually Convection mode of heat
transfer involves both the combined processes Unknown Conduction (heat diffusion) and Advection
(when molecular level activity is ignored or it is assumed to be zero mean heat is transferring by bulk
fluid flow only).
Convection can be forced by means other than buoyancy forces (e.g. a water pump in an automobile engine).
Thermal Expansion of fluid is a forced convection process. In other cases, natural buoyancy forces alone are
responsible for the motion of the fluids which is called as Natural Convection. In natural convection,
increment in temperature reduces the density of the fluid, due to which motion of the fluid originates by
pressure and forces as fluids of distinct densities are affected by gravity (or any g-force).
For example, when we placed the water filled pan on a stove to heat it, hot water from the bottom rises,
displacing the colder denser water due to which it falls, after heating has stopped, mixing and conduction
results from natural convection in an area of identical densities and temperatures.
Convective Heat Transfer is governed or driven by the Newton’s Law of Convective Heat Transfer.
Q = - h A (T Surface - T∞)
Where
h = Convective Co-efficient
A = Cross-Sectional Area
T∞ = Ambient Temperature
The Convective Co-efficient is a measure of how effectively a fluid is carrying amount of heat to and from
the surface. The factors on which h relies upon are: Fluid Density, Velocity and Viscosity. In general, Fluids
having higher velocity and higher density have greater Convective Co-efficient h.
• Types of Convection:
• Natural Convection:
https://i.ytimg.com/vi/sy1L7peYU_0/hqdefault.jpg
• Forced Convection:
In Forced Convection, heat transfer takes place by using some source like fan, stirring and pumps, creating
an artificially induced convection current. Air in contact with the hot surface is heated by the surface and
rises due to decrement in the fluid density. The higher the temperature of the surface greater will be the
convection currents and more heat (power) will be dissipated. If more power is supplied to the concerned
surface, its temperature goes on increasing in order to dissipate the power to reach thermal equilibrium.
https://www.cradle-cfd.com/dcms_media/image/a0053.png
4.3 Procedure:
xv. Install the insert and adjust the cooling water flow rate and the heater power.
xvi. Switch on the unit and adjust the desired temperature drop through the power setting on the control and
the display unit.
xvii. When the thermal conduction process reaches a steady state i.e. the temperature values becomes stable
note the results and the electrical power supply to the heater.
4.5 Graph:
10
0
0 0.2 0.4 0.6 0.8 1
Velocity (m/s)
Graph for Table 1
14
12
10
8
6
4
2
0
0 0.2 0.4 0.6 0.8 1
Velocity (m/s)
4.6 Comments:
LAB SESSION: 5
To Determine the Relationship between Power I/P and Surface
Temperature in Forced Convection.
5.1 Apparatus:
• Flow meters
• Thermometers
• Thick walled cylinder with electric heater.
• Water cooled condenser coil
• Pressure gauges.
• Flow Control Valve.
5.2.1 Convection:
Convection is the mode of heat transfer which takes place due to the movement of fluids. Convective Heat
Transfer is governed or driven by the Newton’s Law of Convective Heat Transfer.
Q = - h A (T Surface - T∞)
Where
h = Convective Co-efficient
A = Cross-Sectional Area
T∞ = Ambient Temperature
The Convective Co-efficient is a measure of how effectively a fluid is carrying amount of heat to and from
the surface. The factors on which h relies upon are: Fluid Density, Velocity and Viscosity. In general, Fluids
having higher velocity and higher density have greater Convective Co-efficient h.
• Types of Convection:
• Natural Convection:
In Natural Convection, heat transfer takes place by the differences between fluid densities which results due
to temperature changes. A best example of free or natural convection is boiling of water, also if the fluid is
air and it flows without any external source, it is also an example of natural convection. Best example of it is
flowing of outside air due to pressure difference.
https://i.ytimg.com/vi/sy1L7peYU_0/hqdefault.jpg
• Forced Convection:
In Forced Convection, heat transfer takes place by using some external source like a blower can be used for
this purpose in order to create motion of air. If the velocity of the fluid is negligible then it is a natural
convection, because forced convection depends on the Reynold’s Number (which is function of velocity) On
the other hand, free/ natural convection depends on Rayleigh Number.
https://www.cradle-cfd.com/dcms_media/image/a0053.png
5.3 Procedure:
xviii. Place the heat exchanger on the test bed.
xix. At First, record the ambient or surrounding air temperature (Ta).
xx. Adjust the power input to the heater to 50 Watts.
xxi. Allow adequate time in order to achieve non – fluctuating or steady conditions.
xxii. Calibrate the fan speed control to give the reading of 0.5m/s on the thermal anemometer, again allow
adequate time before noting the heated plate temperature to get more precise steady values.
xxiii. Repeat the procedure at 1 m/s and 1.5 m/s.
0 41 31 57 39 8 26
1 41 31 41 33 2 10
2 41 31 40 32 1 9
3 41 31 38 31 0 7
5.5 Graph
7
6
5
4
3
2
1
0
0 0.5 1 1.5 2 2.5 3 3.5
Velocity (m/s)
Fluid Velocity vs. Temp. Diff. (Q=41W)
9
Temp. Outlet - Temp. Inlet (0C)
8
7
6
5
4
3
2
1
0
0 0.5 1 1.5 2 2.5 3 3.5
Velocity (m/s)
5.6 Comments:
LAB SESSION: 6
To Determine the Relationship between Power I/P and Surface
Temperature in Free Convection.
6.1 Apparatus:
• Flow meters
• Thermometers
• Thick walled cylinder with electric heater.
• Water cooled condenser coil
• Pressure gauges.
• Flow Control Valve.
6.2.1 Convection:
Convection is the mode of heat transfer which takes place due to the movement of fluids. Convection is
usually a dominant mode of heat transfer in fluids (Liquids and Gases) Actually Convection mode of heat
transfer involves both the combined processes Unknown Conduction (heat diffusion) and Advection
(when molecular level activity is ignored or it is assumed to be zero mean heat is transferring by bulk
fluid flow only).
Convection can be forced by means other than buoyancy forces (e.g. a water pump in an automobile engine).
Thermal Expansion of fluid is a forced convection process. In other cases, natural buoyancy forces alone are
responsible for the motion of the fluids which is called as Natural Convection. In natural convection,
increment in temperature reduces the density of the fluid, due to which motion of the fluid originates by
pressure and forces as fluids of distinct densities are affected by gravity (or any g-force).
For example, when we placed the water filled pan on a stove to heat it, hot water from the bottom rises,
displacing the colder denser water due to which it falls, after heating has stopped, mixing and conduction
results from natural convection in an area of identical densities and temperatures.
Convective Heat Transfer is governed or driven by the Newton’s Law of Convective Heat Transfer.
Q = - h A (T Surface - T∞)
Where
h = Convective Co-efficient
A = Cross-Sectional Area
T∞ = Ambient Temperature
The Convective Co-efficient is a measure of how effectively a fluid is carrying amount of heat to and from
the surface. The factors on which h relies upon are: Fluid Density, Velocity and Viscosity. In general, Fluids
having higher velocity and higher density have greater Convective Co-efficient h.
• Types of Convection:
• Natural Convection:
https://i.ytimg.com/vi/sy1L7peYU_0/hqdefault.jpg
• Forced Convection:
In Forced Convection, heat transfer takes place by using some source like fan, stirring and pumps, creating
an artificially induced convection current. Air in contact with the hot surface is heated by the surface and
rises due to decrement in the fluid density. The higher the temperature of the surface greater will be the
convection currents and more heat (power) will be dissipated. If more power is supplied to the concerned
surface, its temperature goes on increasing in order to dissipate the power to reach thermal equilibrium.
https://www.cradle-cfd.com/dcms_media/image/a0053.png
6.3 Procedure:
xxiv. Install the insert and adjust the cooling water flow rate and the heater power.
xxv. Switch on the unit and adjust the desired temperature drop through the power setting on the control and
the display unit.
xxvi. When the thermal conduction process reaches a steady state i.e. the temperature values becomes stable
note the results and the electrical power supply to the heater.
6.6 Comments:
LAB SESSION: 7
To Demonstrate the Working Principle of Concentric Tube Heat
Exchanger under Parallel Flow Conditions.
7.1 Apparatus:
• Flow meters
• Thermometers
• Thick walled cylinder with electric heater.
• Water cooled condenser coil
• Pressure gauges.
• Flow Control Valve.
https://upload.wikimedia.org/wikipedia/commons/thumb/c/c7/Tubular_heat_exchanger.png/220px-
Tubular_heat_exchanger.png
Heat exchangers are classified on the basis of Flow arrangement and type of construction
In this type of heat exchanger both the fluids hot and cold enters from the same inlet, moves in the same
direction and discharged from the same outlet.
In this type of heat exchanger, both the fluid enters from opposite inlets and also flows in the opposite
directions and discharge from different ends.
Figure 5: Scheme of Counter Flow Heat Exchanger and Showing graphical relation between Hot and Cold Fluids
Figure 6 : Unmixed And Mixed Cross Flow Heat Exchangers Flow Paths
7.3 Procedure:
50
40
30 Hot Water temp.
Cold Water temp.
20
10
0
0 5000 10000 15000 20000
Surface Area of Tube (mm2)
7.6 Comments:
LAB SESSION: 8
To Demonstrate the Working Principle of Concentric Tube Heat
Exchanger under Counter Flow Conditions.
8.1 Apparatus:
• Flow meters
• Thermometers
• Thick walled cylinder with electric heater.
• Water cooled condenser coil
• Pressure gauges.
• Flow Control Valve.
https://upload.wikimedia.org/wikipedia/commons/thumb/c/c7/Tubular_heat_exchanger.png/220px-
Tubular_heat_exchanger.png
Heat exchangers are classified on the basis of Flow arrangement and type of construction
In this type of heat exchanger both the fluids hot and cold enters from the same inlet, moves in the same
direction and discharged from the same outlet.
In this type of heat exchanger, both the fluid enters from opposite inlets and also flows in the opposite
directions and discharge from different ends.
Figure 5: Scheme of Counter Flow Heat Exchanger and Showing graphical relation between Hot and Cold Fluids
Figure 6 : Unmixed And Mixed Cross Flow Heat Exchangers Flow Paths
• On the Basis of Construction:
Baffles also placed in the shell to maintain the uniform spacing between the tubes.
8.3 Procedure:
50
40
30 Hot water temp.
Cold water temp.
20
10
0
0 5000 10000 15000 20000
Surface area (mm2)
8.6 Comments:
LAB SESSION: 9
To Investigate the Effect of Change in Cross-Sectional Area on
Temperature Profile along a Thermal Conductor on Conduction
Heat Transfer Unit.
9.1 Apparatus:
• Conduction Heat Transfer Unit
Q = -k A dT/dx.
Where
K= Thermal Conductivity
A = Cross-Sectional Area
The heat transfer is always in a direction normal to the Cross – Sectional Area (A) and there is no effect of
thickness of solid in this direction on the heat transfer. The rate of heat transfer is directly proportional to the
area of Cross-Section.
Greater the area, greater will be the rate of heat transfer and vice a versa.
When the rate of heat transfer is uniform then the change in cross – sectional area causes a change in the
temperature distribution across it. In order to keep heat transfer rate constant or uniform, the temperature
gradient will increase as the area decreases. This causes a sudden drop in the distribution curve. In other
words, gradient or slope increases.
A bar twice as wide conducts twice the amount of heat. Generally, the quantity of heat conducted Q is directly
proportional to the cross-sectional area A i.e,
Q ∝A
Q = B1 = B2 = B3
K A1 (dT/dx)1 = K A2 (dT/dx)2
⇒ A1 (dT/dx)1 = A2 (dT/dx)2
In addition to temperature and cross-sectional area, another factor which affects the heat conduction is the
thickness of the material through which the heat transfer takes place. Heat transfers from one side of the
material to the other side by carrying out a series molecular - collisions. The thicker the material is more time
will be required to transfer the same amount of heat as from a thinner material. That is the reason behind
retrieving of a thicker blanket in cold winter nights to keep us warm.
9.3Procedure:
1. Place and lock a Brass rod B3 with diameter smaller as compared to the B1 (Hot) and B3 (Cold) brass
sections of apparatus.
2. Insert the temperature measuring knobs in the apparatus by carefully observing the numbers on the
temperature measuring instrument.
3. Switch ON the supply and set the power at 40 W.
4. Leave the apparatus for some time until the reading becomes stable and then note the temperature
readings.
5. Draw the temperature profile for hot and cold body by potting temperature against corresponding distance
values. And then take the slope.
9.4 Observations and Calculations:
For Q = 40W
x T
0.01 113
0.02 111
0.03 110
0.05 44
0.07 35
0.08 33
0.09 32
9.5 Graph
Graph showing the Relation between Temperature and Distance
9.6 Comments:
i. We assumed that no heat is lost to the environment also the heat transfer rate is constant.
ii. Wait for some time to allow the thermistor readings to get stable.
iii. For a solid with uniform rate of heat transfer the temperature gradient and the cross – sectional area are
inversely proportional to each other.
iv. The sudden drop in the temperature curve shows an increase in the slop which is due to decrease in area
of the rod.