MB556 User Manual 5-2017 V15
MB556 User Manual 5-2017 V15
MB556 User Manual 5-2017 V15
MOUNTED
HYDRAULIC BREAKER
USER MANUAL
Safety, Operation and Maintenance
2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: MB556
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
All
Matricola dell´attrezzatura:
EN 982:2008 Self
Noise Directive 2000/14/EC:2005 Self
Machinery Directive 2006/42/EC:2006 Self
6. Special Provisions: None 7. Measurements: Measured Sound Power Level 124 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 128 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 3-22-11
Signature/Unterschrift/Signature/Firma/Firma
3/22/2011
TABLE OF CONTENTS
DECLARATION OF CONFORMITY...........................................................................................................................2
SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................5
TOOL STICKERS & TAGS.........................................................................................................................................8
OPERATION...............................................................................................................................................................9
TROUBLESHOOTING.............................................................................................................................................15
MAINTENANCE.......................................................................................................................................................16
CHARGING THE ACCUMULATOR..........................................................................................................................17
FLOW CONTROL KIT INSTRUCTIONS..................................................................................................................18
WEAR TOLERANCES.............................................................................................................................................19
PROPER USE & CARE OF TOOL BITS..................................................................................................................20
FLOW TEST PROCEDURES...................................................................................................................................24
DEFINITIONS...........................................................................................................................................................26
SPECIFICATIONS....................................................................................................................................................27
ACCESSORIES.......................................................................................................................................................28
MB556 POWER CELL ILLUSTRATION...................................................................................................................29
HOUSING PARTS ILLUSTRATION..........................................................................................................................30
MB556 PARTS LIST.................................................................................................................................................31
MB55600SS.............................................................................................................................................................32
MB55600SS PARTS LIST AND MB556 MOUNTING BRACKETS..........................................................................33
IMPORTANT
To fill out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certified dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
DANGER which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
WARNING which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
CAUTION which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
CAUTION may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
NOTICE to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
IMPORTANT to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
WARNING
WARNING
Do not operate the breaker unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
Read the Manual
• A flying projectile from the breaker, breaker
tool, rock or other material may enter the
operator's compartment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used.
Tool operators and maintenance personnel must always OBEY SAFETY RULES
comply with the safety precautions given in this manual
• Operate the breaker in accordance with all laws and
and on the stickers and tags attached to the tool and
regulations which affect you, your equipment and
hose.
the work site.
These safety precautions are given for your safety.
• Do not operate the breaker until you have read
Review them carefully before operating the tool and
this manual and thoroughly understand all safety,
before performing general maintenance or repairs.
operation and maintenance instructions.
Supervising personnel should develop additional
• The operator must be familiar with all prohibited work
precautions relating to the specific work area and local
areas such as excessive slopes and dangerous
safety regulations. If so, place the added precautions in
terrain conditions.
the space provided in this manual.
• Do not operate the breaker until you read the carrier
The MB656 Mounted
equipment manual and thoroughly understand all
Hydraulic Breaker
safety, operation and maintenance instructions.
will provide safe and
The word “carrier”, as used in this manual, means a
dependable service if
backhoe or excavator or similar equipment used to
operated in accordance
operate the breaker.
with the instructions given
in this manual. Read and • Ensure that all maintenance procedures
understand this manual recommended in this manual are completed before
and any stickers and tags using the equipment.
attached to the tool and • The operator must not operate the breaker or carrier
hoses before operation. if any people are within the area where they may
Failure to do so could be injured by flying debris or movement of the
result in personal injury or equipment.
equipment damage.
• Know the limits of your equipment.
• Establish a training program for all operators to
Check the rules and regulations at your location. The ensure safe operation.
rules might include an employer’s work safety program.
Regulations may identify hazards such as working • Warning: Use of this tool on certain materials during
around utility supply lines or hazardous slopes. demolition could generate dust potentially containing
a variety of hazardous substances such as asbestos,
BE THOROUGHLY TRAINED BEFORE silica or lead. Inhalation of dust containing these or
OPERATING THE UNIT ALONE other hazardous substances could result in serious
injury, cancer or death. Protect yourself and those
• Operator training must start in an area without
around you. Research and understand the materials
bystanders and use all the controls until they can
you are cutting. Follow correct safety procedures
control the machine fully under the conditions of the
and comply with all applicable national, state or
work area.
provisional health and safety regulations relating to
• When learning to operate a machine, do so at a slow them, including, if appropriate arranging for the safe
pace. disposal of the materials by a qualified person.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or
work areas for the machine. For example, excessive
slopes and poor or dangerous terrain conditions
must be avoided.
• Do not operate the tool unless thoroughly trained or • Do not operate a damaged, leaking, improperly
under the supervision of an instructor. adjusted or incompletely assembled breaker.
• Become familiar with the carrier controls before • Do not modify the breaker in any manner.
operating the carrier and the breaker. • Use only tool bits supplied by Stanley Hydraulic Tools.
• When operating the breaker you must use ear Use of tool bits supplied by another manufacturer
protection, eye protection, and breathing protection. may damage the breaker and will void the warranty.
• While learning to operate the breaker and carrier, do • To avoid personal injury or equipment damage, all
so at a slow pace. If necessary, set the carrier mode breaker repair, maintenance and service must only
selector to the slow position. be performed by authorized and properly trained
• Make sure all controls (levers and pedals) are in the personnel.
NEUTRAL position before starting the carrier. • If you do not understand how to safely operate your
• While operating the breaker and carrier, keep hands breaker, contact an authorized Stanley Dealer for
and feet on the controls at all times. assistance.
• Before leaving the carrier, always lower the boom • Keep this manual with the breaker.
and insure the carrier is stable. Never leave the • Do not operate this equipment if you are taking
machine with the engine running. ALWAYS ENGAGE medication which may affect your mental judgement
THE PARKING BRAKE. or physical performance.
• Stop the engine before attempting to make any • Do not operate this equipment if you are under the
repairs, adjustments or servicing to either the carrier influence of drugs or alcohol.
or the breaker.
• Do not operate the tool at oil temperatures above
190 °F/88 °C. Operation at higher temperatures
can damage the internal components of the breaker
and carrier and will result in reduced breaker
performance.
66219
Guaranteed Sound Power Level Decal 74730 (Excavator)
74732 (Skidsteer)
CE Specification Plate
PN:73005
47351
73005
Composite Warning Sticker
MB556 Decal
56595
Main Accumulator Spec Sticker—300 psi
72074
Grease Sticker
47352
Lifting Point Decal
WARNING WARNING
Greasing the tool bit without down pressure on the
Always wear eye protection when installing or
breaker results in grease filling the space between
removing the tool retaining pin.
the piston and the tool bit. When the breaker is next
activated, the piston will strike the grease at a speed
which will pressurize the grease resulting in seal and LOW TEMPERATURE WARM-UP
grease zerk failure. PROCEDURE
1. After starting the carrier, warm-up the hydraulic
Piston in Down Position system at engine idle until hydraulic lines are warm
Against Tool Bit to the touch.
2. With the carrier at idle and the breaker suspended
in the air or with minimal down pressure, turn
Tool Stop
on the breaker to gradually warm up its internal
components.
Lower Bushing
3. When the hydraulic system and breaker are warm,
proceed with operation.
Tool Bit
LONG TERM STORAGE
1. Remove the tool bit, clean the tool stop and the
lower bushing. Thoroughly coat the surfaces of the
Grease Will Fill Piston Not Against tool stop and the lower bushing with grease.
This Space Tool Bit Leaving Space
2. If hoses are attached to the breaker, install plugs
Between the Piston and
Bit on the hose ends. If hoses are removed from the
breaker, install plugs on the hose ends and install
Tool Stop
plugs in the breaker IN and OUT ports.
Lower Bushing 3. Store the breaker in a vertical position. Do not store
the breaker horizontally for extended periods.
OPERATING A BREAKER
Tool Bit PREPARATION FOR USE
Read the section in this manual titled Pre-Operation
Procedures before operating a breaker. Failure to follow
Figure 2. Positioning the Tool Bit with Lubrication the preparation instructions can result in severe damage
to the breaker and carrier, and void the warranties of
SECURING THE TOOL BIT
both.
1. The tool retainer is shipped installed in the breaker
(see parts illustration). POSITIONING THE CARRIER
2. Drive out the tool retainer using a punch and SKIDSTEER LOADERS
hammer. With the breaker tool in place on the material to be
3. Grease the top area of the tool bit as shown in worked, position the skidsteer loader arms and the
Figure 1. breaker bracket so the breaker is almost vertical and the
front tires of the skidsteer are off of the ground.
4. Install the tool bit making sure the notch is aligned
with the lower body retainer pin hole. Keep lowering the loader arms as the tool penetrates
the work material so the skidsteer weight stays on the
5. Install the tool retainer. tool. The breaker is more efficient when adequate down
force is applied.
Figure 5. Excavator
Do not pry with bit and breaker. The tool bit may “Blank Firing” as a result of operator error occurs when
break causing injury. the tool bit is not in contact with the work surface to be
broken and is allowed to drop down in the lower body
cavity so that the piston is not able to strike it. Instead, the
Excessive side force cocks the tool in its bore, prevents downward movement of the piston will be stopped by an
proper movement and causes premature tool shank and internal oil cushion located at the bottom of the piston’s
bushing wear. Since the breaker tool bit must be pushed stroke and the energy of the piston will be absorbed by
up into the breaker to operate, a binding tool prevents breaker components and excavator boom components.
the breaker from operating correctly. Binding also causes “Blank Firing” of this type can be experienced when the
the tool bit and tool bushings to seize and often results operator fails to stop operation of the breaker when the
in breakage of one or more breaker components. material fractures or material break-through occurs, or
during re-positioning of the breaker.
While “Blank Firing” cannot always be avoided, it can be Air Flow Rate/
kept to a minimum by avoiding the above conditions as Depth/Feet Pressure/PSI cfm
much as possible.
60 53 69
UNDERWATER USAGE 50 44 60
Underwater usage of the breaker will cause damage 40 35 52
to internal components. Even if the breaker is partially
30 27 44
submerged, water is introduced to an area between
the tool bit and piston. On the piston down cycle, the 25 22 39
water becomes compressed and damages adjacent 20 18 35
components. 15 13 31
10 9 27
5 4 23
0 0 18
Do not
Do not useuse underwaterwithout
underwater without supplying
supplying airair
to to
breaker
breaker.
CAUTION
No part of the breaker may be submerged in
water. Underwater usage of the breaker will cause
internal damage to the breaker. Consult Stanley for
modifications and specific warranty coverage if you
have an underwater requirement.
This section describes how to find and resolve problems If symptoms of poor performance develop, the following
users may experience. If a situation occurs that is chart can be used as a guide to correct the problem.
not covered, call your Stanley Customer Service When diagnosing faults in operation of the tool, always
representative for assistance. check that the hydraulic power source is supplying the
correct hydraulic flow and pressure to the tool as listed in
WARNING the table below. Use a flowmeter known to be accurate.
Check the flow with the hydraulic oil temperature at least
Inspecting the tool or installing parts with the 80 °F/27 °C.
hydraulic hoses connected can result in severe
personal injury or equipment damage. To prevent
accidental startup, disconnect the hydraulic power
before beginning any inspection or installation task.
The tools required to charge the breaker accumulator 5. If the pressure is correct, unscrew the gauge to
are the Charge Hose assembly (505232) and the retract the plunger. Then, loosen and remove the
Accumulator Tester (28257), which are used with tester from the charge valve. If the pressure is not
other Stanley model breakers. When charging the correct, proceed to Step 6.
accumulator, make sure the tools and charge valve is NOTE:
clean. Dirt can contaminate the charge valve and cause
leakage. When disengaging the tester a “POP” of nitrogen is
normal.
1. Remove the protective plug from the accumulator
charge valve. NOTE: There are two accumulators 6. Connect the charge hose assembly to the charging
on this breaker, the main accumulator and return valve on the tester. Make sure the valve on the
line accumulator. charge hose assembly is closed. Open the valve on
the nitrogen bottle.
2. Hold the chuck end of the tester and turn the gauge
fully counter clockwise to ensure the plunger inside 7. Very slowly open the valve on the charge hose
the chuck is completely retracted. assembly and slowly meter the nitrogen into the
breaker charge valve until the tester reads the
3. Screw the tester into the breaker charge valve by correct charge pressure.
turning the chuck. Do not use the gauge for turning
as this will advance the plunger in the chuck. Tighten 8. When the correct pressure is obtained, close the
the chuck lightly against the breaker charge valve. valve on the charge hose assembly and on the
nitrogen bottle. Unscrew the gauge to retract the
4. Turn the gauge clockwise to advance the plunger plunger. Loosen and remove the tester from the
until a pressure is indicated on the gauge. Do not charge valve. Before replacing the protective plug,
overtighten. inspect the plug O-ring. If damaged or deformed,
replace the plug. Apply Loctite™ 242 to plug and
cap.
Main Accumulator
The Flow Control Kit is an option for Skid Steer Models. HOSE ROUTINGS
The Flow Control Kit regulates the flow from the skid
R = Return. Route to the breaker OUT port.
steer hydraulics to the breaker to prevent over-speeding
of the breaker. Follow the instructions below to install S = Supply. Route to the breaker IN port.
the kit. P = Pressure. Route to the tractor’s hydraulic pressure.
• Install the flow control block between the breaker and T = Tank. Route to the tractor’s hydraulic reservoir.
the loader’s hydraulics using the 7/16 in. capscrews,
washers, and nuts provided. (Torque to 41 ft-lbs)
• Connect the hoses.
The parts list for the Flow Control Kit is shown below.
4
S 5
3
R
2
P
1
6
7
Figure 13. Flow Control Kit
ITEM PART
NO. NO. QTY DESCRIPTION
1 34621 1 FLOW CONTROL BLOCK
2 34839 6 WASHER
3 371516 3 NYLOCK NUT
4 02773 4 ADAPTER
5 58653 1 ORIFICE LOCATED UNDER
FITTING DESIGNATED AS "S"
6 58652 3 CAPSCREW
7 58654 2 HOSE
8 58655 2 HOSE
PISTON
Wear Limit
Tool bits are made and heat treated to specification. Worn out retainer pin(s) will cause uneven loading on
Tool bits, however well made, are wear parts and are the pin(s) themselves, causing failure of the tool or
used in the most destructive applications. Even when retainer pin(s). This will also cause excessive wear to
the hydraulic breaker is used properly, and the operator the front bushing(s).
is an experienced one, a tool bit may become damaged. METAL-TO-METAL CONTACT
When a tool bit has been damaged, it is useful to
Extreme caution should be used to avoid scratches or
determine the cause immediately in order to prevent the
gouges on the surface of the tool. These areas create a
damage from occurring again.
stress concentration metal-to-metal contact point, thus
All Stanley tool bits are machined and hardened for weakening the tool.
maximum performance. Care must be taken to maintain
Another form of metal-to-metal contact is galling, which
the tools original condition for optimum productivity and
usually occurs from the lack of lubrication. Special care
life expectancy. It is not uncommon for an operator who
should be taken to keep the tool shank lubricated every
is unfamiliar with using a hammer to break a point. This
two (2) to three (3) hours.
is part of the learning experience.
Steel failures that were caused by surface damage take
Listed below are several methods to determine tool
two main forms. The simplest form is caused by deep
failure and will quickly aid in warranty determination.
scratches on working steel surface. The broken surface
TOOL FAILURE NOT COVERED has a shell pattern around the starting point of failure,
similar to the one in the fatigue failure. The other parts of
UNDER WARRANTY the broken surface are brittle. These failures work slowly
BLANK FIRING OR FREE RUNNING through the steel until it suddenly parts completely.
This occurs when the tool is not in proper contact with The second form of failure caused by surface damage
the work, thus causing the energy produced by the occurs when there are deep scratches on working steel
hammer to be concentrated on the tool retainer(s) and surface and there was also excessive bending stress.
the retainer slot(s) on the tool itself. Caution should be The broken surface also shows the shell pattern, but the
used to prevent the hammer from sliding off slanted other parts of the broken surface are brittle and usually
surfaces or when breaking through thin material. have a “lip” like that in a stress failure.
The illustration below is typical of the kind of breakage
that occurs from excessive blank firing.
In its most extreme forms, the combination of surface As the next illustration shows, fatigue failures take many
damage and severe bending can quickly break even the forms, but they all exhibit similar features. Generally, the
best working steels. broken surface is brittle and has a “lip” like that in the
The illustrations below show examples of severe stress bending failure, even though, in some cases, the lip has
breaks. been broken.
TOOL FAILURE COVERED UNDER Look for surface cracks, galling, or gouge marks. Breaks
that start as surface damage have a “sea shell” pattern,
WARRANTY with the damaged spot at the center. A large “sea shell”
INTERNAL MATERIAL FLAW indicates a slow growing break. A small one indicates
one compounded by side stress.
This failure occurs when a foreign material is rolled into
the steel during the manufacturing process, causing an Stress failures start small, and spread into the center
imperfection in the internal material flaw grain. The result of the steel. In a stress failure, the coarser the grain,
is an inherent weakness in the tool shank and eventual the greater the stress was, and the more rapid was the
breakage. failure.
The fatigue failure is started by the defects within the tool
bit. The broken surface exhibits a shell pattern around
the starting point of failure, like that in the fatigue failure. • Failures in this area are usually the result
of blank firing, worn bushing(s), worn re-
The other parts of the broken surface are brittle. tainer pin(s) or the lack of lubrication.
This is the only kind of tool bit failure that is always
• Failures in this area are usually the result
covered under warranty. of worn retainer pin(s) or blank firing.
Figure 25. Internal Material Flaw • Failures in this area are usually the result
of heat build-up, mushrooming, or improp-
As a rule, working steel failures can be diagnosed by er contact with the work.
looking at the break itself, and at the place on the steel
where the break occurred. Discoloration, like “rainbow”
effects or blue bands, is the result of extreme heat. Figure 26. Diagram of Tool Bit Failures
Stanley Breakers are available with several different types of tool bits. The most common are the moil, chisel and
the blunt. Each of these working steels has its own purpose as described below:
To obtain the maximum production from the breaker, it is important to select the proper working steel. Consult your
Stanley representative for assistance in selecting the proper working steel for your application.
MOIL
This is by far the most popular
working steel. It is a general
purpose point used to break
anything from concrete to
hard rock. Its pencil-type
point is used to fracture the
material. The tool is best where
penetration speed is important.
CHISEL
This style of point is used
generally used for trench work,
where a controlled break is
required, and for rock breaking
on materials with a definite line
of cleavage. A chisel bit also
works well in softer concretes
where a moil might penetrate
quickly, but not cause a fracture
line.
BLUNT
This flat type of point is used to
break softer material such as
coal or shale. A moil or chisel
will tend to punch holes in this
type of material, where a flat
blunt will shatter the material.
It is also useful when breaking
irregularly shaped material
where its broad tip makes it
easier to position.
The correct performance of this procedure will verify if 5. Close the restrictor valve on the flow meter until
the auxiliary circuit of the carrier is adequate to properly the attachment relief starts to crack or open. The
operate a Stanley attachment. relief valve opens when the flow rate (GPM),
This procedure is generic in form. It is the end users indicated on the flow meter begins to decline rapidly.
responsibility to ensure that this procedure will work with Locate the tools operating system relief pressure
his specific type of equipment. in the specification section in the manual. Adjust
attachment relief to specification.
If an adequate flow meter is not available contact your
Stanley Hydraulic Distributor for assistance. NOTE:
The relief valve pressure must be greater than the
TEST PROCEDURE operating pressure of the attachment and three
1. With the auxiliary circuit (or kit) completely installed times the back-pressure. Never use the relief valve
connect the flow meter between the tool inlet and to control the flow rate in the circuit. Cracking
outlet hoses. pressure means the loss of 4 or more GPM.
NOTE: Record the relief cracking pressure psi.
Always use the hoses that are supplied for the Example:
attachment and make sure the machine hydraulic Operation pressure of a breaker is 2700 psi. Back
oil is between 90 to 120 °F. This will assure correct pressure is 150 psi. A good rule to follow when setting
readings and adjustments. the relief, multiply the back pressure by 3 then add this
2. With the machine setting at the mode that’s going to number to the operation pressure of the attachment.
be used to operate the attachment record the GPM Operating Pressure 2700 psi
_____.
Back-pressure 450 psi
Locate the correct flow for the attachment in the
manual under the specification section. Adjust the Operating pressure of the tool 3150 psi
machine to the correct GPM. The relief valve setting must be greater than the
NOTE: estimated operating pressure of the tool. If the setting
is lower, damage to the circuit may occur. Excess heat
If possible, always set the machine to the highest will be generated in the circuit which will damage the
GPM output mode. This will prevent the operator attachment and carrier.
from over flowing the attachments.
3. Once the correct GPM flow is achieved fully open
the restrictor on the flow meter.
4. With the machine in the attachment mode set in
step 2 record the back-pressure. At this point the
pressure reading on the pressure gauge is the
back-pressure in the circuit. This pressure must not
exceed 200 psi/13.5 bar.
Excessive back-pressure will slow the attachments
operation and lead to premature seal failures and
over heating.
Record the back-pressure psi.
Tool: The hydraulic attachment that the auxiliary circuit is intended to power. These
may include hydraulic breakers, compactors, shears, etc.
Operating Pressure: That pressure at which the tool will naturally operate without influence of outside
pressure relief mechanisms. This pressure is an operating characteristic of the
tool and cannot be altered by the end user without changing the tool design.
Relief Pressure: The relief pressure is that pressure at which the circuit will dump fluid in order
to protect itself from damage.
Back Pressure: The pressure at the tool’s connection to the return circuit of the carrier.
Flow Meter: Instrument for testing the operating characteristics of a hydraulic circuit. The
data usually available from this device are pressure (psi/bar), flow (gpm/lpm)
and temperature (°F/°C).
Restrictor Valve: A valve on the flow meter which allows the user to simulate an operating tool
by adding a pressure load (through restriction) to the circuit. This feature is
used to evaluate relief settings and flow ratings at pressure.
V60/V65/V100 Valves: A priority flow control valve manufactured by Stanley Hydraulic Tools. Allows
for optimum operation of any attachment by providing the proper amount of
flow for operation of the tool the “priority” aspect allows the attachment to
function properly if another control function is activated.
Inlet Flow: The hydraulic oil supplied to the IN port of the tool or valve.
Regulated Flow: The flow of oil supplied to the tool by the V60/V100 valve.
By-Pass Flow: The oil flow that is supplied by the carriers pump, but not used in the operation
of the attachment. By-pass flow equals inlet flow (to the valve) minus the
regulated flow.
Pressure Line: The hydraulic line(s) that supply pressurized oil from the pump to the valve or
tool.
Return Line: The hydraulic line that connects the OUT port of the tool to the tank circuit of
the carrier.
Cracking Pressure: The pressure at which the relief valve starts to open. Can be seen by a drop in
the flow rate as shown by the flow meter.
Full Open Pressure: The pressure at which the relief valve is completely open dumping all system
flow to the tank.
Stabilized Temperature: The temperature at which the carrier hydraulic system temperature will stop
rising during testing or operation.
Flow Range
Minimum............................................................................................................................................. 12 gpm / 45 lpm
Maximum............................................................................................................................................ 22 gpm / 83 lpm
System Relief (min. cracking).......................................................................................................... 2700 psi / 186 bar
Return Line Pressure (max.)................................................................................................................ 350 psi / 24 bar
Operating Oil Temperature (max.)........................................................................................................... 190°F / 88°C
Adapter Fitting Size............................................................................................................................ -12 SAE O-Ring
Recommended Min. Hose ID............................................................................................................................. 3/4 in.
Blows Per Minute.........................................................................................................................590 min. / 1100 max.
Impact Energy Class.......................................................................................................................... 750 ft lb / 1000 J
Sound Power Level........................................................................................................................................ 124 dBA
TORQUE TABLE
Item No. Illustration Description Apply Ft/Lb Nm
10 Power Cell (4) Hollow Hex Plug -12 SAE Loctite™ 242 150 203
20 Power Cell (1,3) Tie Rod Kopr Kote™ 400 542
24 Power Cell (4) Charge Valve Loctite™ 242 75 101
37 Power Cell (1,4) Capscrew Loctite™ 242 85 115
55 Housing (2) Capscrew Kopr Kote™ 455 617
45 Housing Nut Kopr Kote ™ 455 617
NOTE: Weights, dimensions and operating specifications listed on this sheet are subject to change with-
out notice. Where specifications are critical to your application, please consult the dealer.
Tool Bits
Conical..........................................................................................................................................................................56547
Blunt..............................................................................................................................................................................56548
Chisel, Line-cut..............................................................................................................................................................56549
Chisel, Cross-cut...........................................................................................................................................................56550
Tamping Pad Assy 12 in. x 12 in...................................................................................................................................56551
Miscellaneous
Attaching Kits.................................................................................................................................................. Consult Dealer
Adapter Assembly.........................................................................................................................................................33300
Charge Hose Assembly (Includes Valve and Hose for Nitrogen Tank & Charge Valve Connections)......................... 505232
Charge Kit Assembly (Includes p/n 505232, 28257 and 372047 Charge Kit Box)........................................................ 34892
Accumulator Tester........................................................................................................................................................28257
Service Kit (For Rebuild MB556, 656, 856, 956, 10).....................................................................................................40373
Hose Guard Kit, 20 degree, Bolt on Skidsteer..............................................................................................................59096
Conversion Kit to Adapt Breaker to Skidsteer...............................................................................................................56599
Item Part No. Qty Description Item Part No. Qty Description
1 56539 1 Piston 40 56546 1 Lower Bumper
2 56540 1 Piston Sleeve 41 56595 1 Pressure Spec Sticker 300 psi
3 24508 4 O-Ring* 43 17559 16 Washer
4 24509 1 Symmetrical Seal* 44 74705 2 Stanley Sticker
5 24510 1 Rod Wiper* 45 22181 8 Nylock Nut
6 00354 1 O-Ring* 46 74730 1 CE Specification Plate (Excavator)
7 24518 1 O-Ring* 47 74732 1 CE Specification Plate (Skidsteer)
8 16549 1 Dowel Pin 49 73005 2 MB556 Sticker
9 22398 1 O-Ring* 50 52745 1 Housing Weldment
10 350223 2 Hollow Hex Plug -12 SAE 55 30949 8 Hex Head Capscrew
11 22980 2 Retainer Spring 56 66219 1 Guaranteed Sound Power Level
12 09764 2 Retainer Pin 57 02773 1 Std Thd Connector
13 09728 2 Pin Retainer Spring 58 02112 1 Adapter 3/4 SAE
14 65039 4 Roll Pin 59 47351 1 Composite Warning Decal
Lower Body Assy
15 56534 1 60 72074 1 Grease Decal
(Includes 10-14, 16, 18, 19, 38)
61 66764 1 Made in USA Decal
16 58885 2 Dowel Pin
62 56550 1 Cross Cut Chisel Bit
17 56542 1 Tool Retainer
55606 1 SEAL KIT
18 56543 1 Tool Stop
19 56544 1 Lower Bushing
20 56536 4 Tie Rod
21 56538 4 Tie Rod Washer
22 56553 1 Plug
* Items included in seal kit.
23 24112 1 O-Ring*
(Note: seal kit also includes Qty-2 (P/N-1605) o-
24 32165 1 Charge Valve Assy rings for charge valves, this item not shown in parts
25 16800 2 Plastic Plug list.
Main Body Assy
26 27942 1
(Includes 22-25, 27, 33, 56)
27 08104 1 Hollow Hex Plug -6 SAE
28 24512 1 O-Ring*
29 52781 1 Quad Ring*
30 52780 1 Rod Seal*
31 56541 1 Seal Carrier
32 19096 1 O-Ring*
33 01219 5 Pipe Plug
34 24495 1 Spool
35 350818 1 O-Ring*
36 24501 1 Valve Cap
37 00701 6 Capscrew
38 372003 1 Grease Fitting
39 24491 1 Upper Bumper
MB55600SS
6 24 16 17 1 18 7
8 1 1 1 2 1 1
25
3 1
16
4
8
5
1
23
2
11
1
2
22 8 2
2 1
21
1
12
1
9
1
10
1
14
1
19
1
20
1
MOUNTING BRACKETS