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    Cummins ISX CM871 Stage2 EGR Delete

    Uploaded by

    Luis Hdz
    This document provides instructions for installing a Cummins ISX CM871 Stage 2 EGR plug kit. The instructions involve removing various EGR components and pipes from around the engine and installing plugs and gaskets included in the kit to block the EGR system. Key steps include removing the EGR pipe from the intake manifold, EGR cooler from the exhaust manifold, various coolant lines, and an elbow below the EGR cooler and installing plugs in their place.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cummins ISX CM871 Stage2 EGR Delete

    Uploaded by

    Luis Hdz
    321 views4 pages
    This document provides instructions for installing a Cummins ISX CM871 Stage 2 EGR plug kit. The instructions involve removing various EGR components and pipes from around the engine and installing plugs and gaskets included in the kit to block the EGR system. Key steps include removing the EGR pipe from the intake manifold, EGR cooler from the exhaust manifold, various coolant lines, and an elbow below the EGR cooler and installing plugs in their place.

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    Calterm

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    This document provides instructions for installing a Cummins ISX CM871 Stage 2 EGR plug kit. The instructions involve removing various EGR components and pipes from around the engine and installing plugs and gaskets included in the kit to block the EGR system. Key steps include removing the EGR pipe from the intake manifold, EGR cooler from the exhaust manifold, various coolant lines, and an elbow below the EGR cooler and installing plugs in their place.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    321 views4 pages

    Cummins ISX CM871 Stage2 EGR Delete

    Uploaded by

    Luis Hdz
    This document provides instructions for installing a Cummins ISX CM871 Stage 2 EGR plug kit. The instructions involve removing various EGR components and pipes from around the engine and installing plugs and gaskets included in the kit to block the EGR system. Key steps include removing the EGR pipe from the intake manifold, EGR cooler from the exhaust manifold, various coolant lines, and an elbow below the EGR cooler and installing plugs in their place.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Cummins

     ISX  CM871  Stage  2  EGR  Plug  Kit  Instructions  


     
     
     
     
     
     
     
     

     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    1. Remove  EGR  pipe  from  the  intake  on  the  Drivers  side  of  the  engine  x3  13mm  
    socket  Bolts  (  Refer  to  picture  Bellow)

     
    2. Clean  the  surface  on  the  intake  manifold  and  Install  New  Plug  with  New  
    gasket  Included  in  the  kit.  
    3. On  the  passenger  side  remove  intake  pipe,  turbo…  ect.  To  remove  EGR  Cooler  
    to  get  to  the  V  band  Clamp  From  EGR  Cooler  and  Exhaust  manifold  with  
    10mm  Deep  Socket.  
    4. Once  Clamp  Removed  take  out  EGR  Cooler  Install  New  plug  and  Gasket  
    included  in  the  kit  on  the  collector  install  V  band  Clamp.  Continue  removing  
    EGR  Components  around  the  engine  (  Refer  to  picture  Bellow)  

                             
     
    5. Remove  Coolant  line  on  top  of  the  thermostat  housing  and  plug  it  with  plug  
    included  in  the  kit.  (  Refer  to  picture  Bellow)

     
    6. Locate  coolant  line  going  from  OIL  Cooler  to  the  7th  Injector.  Behind  The  rear  
    of  the  turbo.  Remove  the  line  and  Plug  it  with  plug  provided  in  the  kit  in  to  
    the  OIL  Cooler  Housing  (  Refer  to  picture  Bellow) î  

     
     
    7. Locate  elbow  bellow  EGR  Cooler  on  the  rear  side  of  the  engine.  X2  13mm  
    Socket  bolts.  Install  New  Plug  with  New  gasket  included  in  the  kit.(  Refer  to  
    picture  Bellow)  

     
    8. Locate  EGR  Cooler  pipe  going  from  Water  pump  bellow  front  of  the  turbo.  
    Remove  1x  10mm  bolt  and  1x  13mm  bolt  and  remove  the  pipe.  (  Refer  to  
    picture  Bellow)  

               
     
    9. Install  freeze  plug  in  to  water  pump.  (  Refer  to  picture  Bellow)  

             
     
    10. Install  the  intake  pipe  and  all  components  that  was  removed  for  clearance.  
    11. Make  sure  Replace  turbo  gasket  they  are  not  reusable.    
     

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