Oil Hydraulic Rotary Flow Dividers and Pressure Intensifier
Oil Hydraulic Rotary Flow Dividers and Pressure Intensifier
Oil Hydraulic Rotary Flow Dividers and Pressure Intensifier
8t&~ Commerciallntertech
a unique component that works when
required and only to the extent necessary
Commercial's rotary flow dividers/pressure intensifiers across the motor is not wasted in generating heat but is
are extremely versatile components which, when properly applied through the interconnecting shaft to do work in
applied. will save on installation and operating costs, in- the other sections.
crease circuit versatility, offer convenience, and improve The total output flow is equal to the input flow. Each sec-
pump life. This catalog describes the FD30, 50, and 75 tion's output is in proportion to the gear width of the sec-
models which are assembled from standard heavy-duty tion. As a flow equalizer, each section has equal gear
gear pump components available throughout the world. widths.
Ideal applications are: Rotary flow dividers operate automatically. No pilot
1. As flow equalizers to synchronize the operation signals or other devices are necessary to initiate their
of multiple cylinders or motors. operation.
2. As flow dividers to distribute the pump flow The economic advantages of rotary flow dividers/pres-
according to the requirements of each system. sure intensifiers is best illustrated by the components they
3. As pressure intensifiers to increase the pressure eliminate. Expensive multi-drive gear boxes. multiple
available to a particular system beyond the pumps, and extensive plumbing and fittings can be
pump's relief valve setting orto reduce the time at replaced by a single pump and a flow divider remotely
which the pump must operate at maximum mounted in any convenient location. Problems, common
pressure. in feeding multiple pumps, are eliminated because flow
dividers are pressure-charged. Rotary flow dividers can be
Rotary flow dividers/pressure intensifiers offer ad-
mounted in any position and. because they are self-
vantages often overlooked when designing a hydraulic
lubricating, require no maintenance. No external drain
circuit. They are unique components which can be con-
sidered to "float" in the hydraulic circuit, working only lines or shafts are required. Extended studs are provided
when required, and then, only to the extent necessary. for easy mounting.
Unlike variable orifice types, rotary flow dividers operate porting
on the principle that fluid horsepower input equals fluid Standard porting of the FD30, 50, and 75 flow dividers is
horsepower output, less, of course, the small efficiency through the gear housing or bearing carrier. Porting
loss of the unit. If the pressure at an outlet port is lower through the port end covers is available on special
than the inlet pressure, the low pressure section of the request.
rotary flow divider acts as a motor. The energy expended Two studs extend from each end of the flow divider for
easy mounting.
3
performance data output flow
Flow dividers operate most one flow divider section taken off
efficiently with gear sizes of 1" or load for whatever reason, but the FD30'·
larger and at speeds from 700 to second section is still working at
1300 rpm. Therefore, when sizing 2000 psi. The input pressure has
a flow divider, it is important to dropped to 1000 -psi because of
keep these two points in mind. It the law of conservation of energy :: • • • • • :3f.
is also good practice to avoid which reduces to the basic flow
specifying flow dividers with all divider equation:
or gears. 20 • • 1'hgj
1/2 " 3/4 "
(TGW x Pin) ~ (GW, x P,) + (GW,
Whenever possible, position
the inlet port nearest the largest
gear unit. Normally, the largest
or
x P2 )
5 .iIiI• • Y2 ~
ferred to Technical Service De-
partment.
how to select the proper flow
divider
2000 psi at P2 . If there is no relief
protection at P2 , that section po-
tentially can go to 5000 psi, if the
load demands it, because the in-
DB. . . . .
300 600700 900 12001300 1500 1800
put pressure can rise to the relief Speed (rpm)
First, assume your circuit valve setti ng of 2500 psi. Th is is an
requires a pump output of 55 gpm undesirable situation. Adequate
..
to be split into 25, 18 and 12 gpm, relief valve protection on the
From the output graphs, you
will see that:
discharge side of each flow divider
section is necessary to keep in- , ,
.
1. The 2" - FD30 gears pro- tensification within the limits of
duce about 1600 rpm at 25 the unit.
, I
,
.. .
gpm. This is above the rec- *The above numbers were '
ommended operating used for illustrative purposes on Iy. 'p;j III!:oi
speed.
2. The 2" - FD50 gears, at 25
The actual input pressure may be
100 to 200 psi higher than the
,
,
I. I.
gpm, operate at an accept-
able speed of about 1200
theoretical values shown because
of ineffeciencies.
' III!::i
rpm. By checking across I
P:.i I~. I III!!i; l!!:iii
-
the 1200 rpm band on the
!liIII lJI!:i ~,
output chart, you find that
1 1/ 2 " and 1" gear sections
Ia::ii !!!!!:i
!liIII
will supply the other re-
/
r8!!:ii
--- ...
/
quired flows of 18 and 12
gpm.
.:....- ~ :oil
,/
1800
The specific application re- Speed (rpm)
quirements, along with unit size,
weight and price differences,
would determine whether the
FD50 or 75 would be the better
choice.
e,
pressure intensification
Any rotary flow divider has Figure 1
the potential for pressure intensi-
fication.
Consider the following exam-
ple of a pump supplying flow to a
two section (equal gear width)
flow divider. There is relief pro- ~40
~
tection between the pump and 0
flow divider but no relief at the 30
output of either flow divider
section.
Figure 1 shows both flow di-
vider outputs pressurized to 2000
psi. They may be driving motors,
cylinders, etc. The input pressure
is also 2000 psi*. Figure 2 shows
Figure 2
4
pressu re intensification
_.
Speed Gear Width (inches)
rpm 'I. 1 W. 1'12 PI. 2
2 3 4 5 6 7 8 2500
-
600 15 25 35 4 5 6 65 111-
75 11 15 19 225 265 305
3 5 65 8 10 12 I 13.5 2000 ----- ----
-
900 25 55 6.5 85 10 11 .-
11 19 245 305 38 455 51 .v;
I
, e IIIJ!IiII
-
4 7 9 11.5 14 16 185 ~
,500 - ----- ----
1200
11
9 17
14 I 2218_5
27
225
32
265
37.5
31
42
35
I 48
40
52.5
435
58
485
415 645 835 102 121 142 159 182 199 220
15
125
22
185
29
24
35.5
295
41.5
34 5
I 48
40
54.51 61
455 51
67 74
615
1500 56
57 835 110 134 157 182 206 231 254 I 280
1800
19
16
72
275
23
104
35.5
295
134
43.5
36
165
51
425
193
59
49
66
55 I 6i~ 181.5
68
90
75
341
223 250 280 308
2100
22
185 33
27.5 I 42
35
51.5
43
60
50
69.5
58
78
65
87
72.5
965
80.5
106
885
835 125 159 195 I 227 263 295 329 365 401
5
dimensional data
THREE SECTION
FOUR SECTION
FIVE SECTION
A+B~C-+B~C-+B+-C-+B~C-+B+A
f-----------G-----------I
Model A B C D
I E F
Two Three
G
Four Five
I Section Section Section Section
131.8 134.9
19.0 5.19 5.31 190.5 273.0 355.6 438.2
FD30 44.4
1.75 .75
+ Gear I 63.5
2.50
to
146.0
to
138.1
136.5
5.37
7.50
+ Gear
10.75
+ Gear
14.00
+ Gear
17.25
+ Gear
Width 5.75 5.44 Widths Widths Widths Widths
131.8 134.9
19.0 5.19 5.31 200.0 292.1 384.2 476.3
FD50 44.4 .75 73.0 to to 152.4 7.88 11.50 15.12 18.75
1.75 + Gear 2.88 146.0 171.4 6.00 + Gear + Gear + Gear + Gear
Width 5.75 6.75 I Widths Widths Widths Widths
187.3 190.5
FD75 50.8
25.4
1.00 76.2
7.38
to
7.50
to I 200.0
228.6
9.00
330.2
13.00
431.8
17.00
533.4
21.0
2.00 + Gear 3.00 200.0 193.7 7.88 + Gear + Gear + Gear + Gear
Width 7.88 7.62 Widths Widths I Widths Widths
6
bearing carriers This catalog contains codes for most widely used models
only. Complete codes for assembling all configurations
are readily available from our sales representatives.
--I.
Section I Split Flange Ports Straight Thread Ports Pipe Thread Ports
A-A
b~ck
Port Size
(inches)
W·dth
I
mm
inches
I Code
SAE
Width mm
,nches
I Code
SAE
Width
mm
inches
Code
NPT
"onl Left Right FD30 FD50 FD75 Metric FD30 FD50 FD75 Metric FD30 FD50 FD75 BSPP I
131.8 131.8 187.3 B 131.8 131.8 187.3 !l 131.8 131.8 187.3 .!l
NONE NONE 5.19 5.19 7.38 B 5.19 5.19 7.38 B 5.19 5.19 7.38 B
131.8 131.8 187.3 E 131.81 131 .8 187.3 E 131.8 131 8 187.3 E
I NONE NONE 5.19 5.19 7.38 E 5.19 5.19 7.38 E 5.19 1 . 7.38
5.19 E
J £ M
1 NONE T Q X
:. 1Y. NONE
144.5
5.69
144.5
569
198.5
7.81 V
K 146.0
5.75
146.0
5.75
200.0
7.88 R
G 146.0
5.75
146.0 200.0
5.75 7.88
N
Y
L H P
1X NONE W S z
GR GJ
n: NONEI
NONE
NONE
y.
1
y.
144.5
5.69
144.5
5.69
198.5
7.81
TR
MT
FM
FD
KT
146.0
5.75
146.0
5.75
I 200.0
7.88
I
QJ
BK
ML
JH
BZ
146.0
5.75
146.0 200.0
5.75 7.88 Ht-
I
DG
KZ
DF
CV
DM
11': 144.5 144.5 198.5 JG 146.0 146.0 200.0 PC 146 0 146.0 200.0 NK
NONE 1 5.69 5.69 7.81 RP 5.75 5.75 7.88 MK 1
5.75. 5.75 7.88 MN
HR HJ GX
1 Y. VR SJ FG
PR MJ HX
1X Y. WR XJ SG
:1: 142.9 142.9 196.9 QR 146.0 146.0 200.0 RJ 146.0 146.0 200.0 RX
1X Y. 5.62 5.62 7.75 XR 5.75 5.75 7.88 ZJ 5.75 5.75 7.88 XG
NT PK LZ
1X 1 QM PL , GF
RT RK TZ
1X 1 VM QL I MF
GD PH GV
1 Y. PT PZ NM
MD RH MV
1~ Y. QT QZ PM
142.9 142.9 196.9 146.0 146.0 200.0 WH 146.0 146.0 200.0 NV
:.J': 1X Y. 5.62 5.62 7.75 W 5.75 5.75 7.88 YZ
QC
5.75 5.75 7.88 TM
TK
1X 1 W
RG
QK
VC
QN
ZK
1X 1 ZP SK TN
-,- 1 Y.
142.9
5.62
142.9
5.62
196.9
7.75
WL
FP
146.0
5.75
146.0
5.75
200.0
7.88
MC
CP
146.0
5.75
146.0 200.0
5.75 7.88
VG
HP
142.9 142.9 196.9 ZL 146.0 146.0 200.0 SC 146.0 146.0 200.0 WG
.1. I 1 Y. 5.62 5.62 7.75 GP 5.75 5.75 7.88 DP 5.75 5.75 7.88 LP
7
Flow Divider Catalog H-57
5MS t/93
Printed in U.S.A.
N Commercial Intertech
Global Headquarters are located at 1775 Logan Avenue, Youngstown, Ohio 44501-0239· U.S.A.
Designers and Manufacturers of Fluid Power Components, Worldwide; Pressed Metal Products, North America;
Filtration and Separation Products, Worldwide; and Pre-Engineered Buildings; Europe.