Halfen Brickwork Support: Façade
Halfen Brickwork Support: Façade
1-E
FAÇADE
EN 845-1/ EN 845-2
HA LF E N S U P P O RT BRA CKE TS
Ta b l e o f c o n t e n t s
General
- Introduction 4
Brickwork support
- Sample applications 6
(+
- Individual support brackets HK4 - U, HK4 - W 8
- Continuous angle bracket HK4 - F 10
- Suspension loops 12
- Angle brackets HK4 - P 14
- Bolt-on angles KW and KWL 15
- Support angles HW 16
- Individual support brackets HK4-S for pre-cast lintels 18
- Ties for pre-cast lintels 19
- Grout-in brackets KM 21
- Parapet support brackets HAV 22
- Scaffold anchors for brick cladding façades 23
- Cavity wall tie 24
Fixing systems
- Fixing HALFEN support brackets - Overview 26
- Fixing systems for concrete substrate 27
- HALFEN channels for casting into concrete 27
- Fixing the support brackets with HALFEN HB-V 28
- Fixing the support brackets with HALFEN HB-VMZ 28
- Fixing the support brackets with HALFEN HB-VMU 29
- Fixing the support brackets with HALFEN HB-BZ 30
- Fixing the support brackets with HALFEN HB-B 30
- Fixing the support brackets with HALFEN HK-DA Ceiling anchor
to thin ceiling edges 31
Quality requirement
- HALFEN quality – CE Marking: the most solid system around 35
EN 845-1
EN 845-2
Applications
HK4-U
HK4-FV
Sustainable protection
against
Faced-brickwork façades
are attractive and noise
efficient.
moisture
Long-life-cycle without dirt
signs of aging
30°C
Measures to safeguard
against earthquakes are on heat cold
request
CE certification
Own production control. Proved load ranges with
Certificated products are according to type approval
EN 845-1/ EN 845-2
→ see page 35
,5
11
horizontal expansion joint
vertical expansion
joint
Scaffold anchor
HGA-Q / HGA-ZN
→ page 23
24
Wall ties
For restraining against horizontal loads
→ pages 32 - 34
≥ ar
d
d ≥ ar
≥ ar
y d
x
y
x
40
v y
x
s s K
b a s
c K K a b
5 b c
11 c 5
11
Selecting HK4 distance a load level perm. FV = 3.5 kN load level perm. FV = 7.0 kN load level perm. FV = 10.5 kN
support brackets from wall (FRd = 4.7 kN) (FRd = 9.5 kN) (FRd = 14.2 kN)
[mm] projection K x projection K x projection K x
40 ± 15 130 150 130 200 130 250
60 ± 15 150 150 150 200 150 250
-U 80 ± 15 170 150 170 200 170 250
115 a
100 ± 15 190 150 190 200 190 250
- UV
120 ± 15 210 150 210 200 210 250
- UT 140 ± 15 230 175 230 250 230 300
x
≥ ar
≥ ar d
d
d ≥ ar
y
y x
x
x
s v y
K
b a s K s
c
b b K a
5 c a
11 c 5
15 11
1
Example:
Supporting brickwork cladding with height H ≤ 6.00 m
HTA 38/17 K
cj
ej ej
HK4 - W - 3.5
Example:
Support with and without supporting angle all dimensions in mm
individual HK4 support bracket HTA 38/17 K short piece or cont. HALFEN cast-in channel e.g. HTA 38/17 K
HK4 - F HK4 - FV
≥ ar ≥ ar
d
d
y
x x y
L
v
K
L K
s
b s
In order to hold brickwork cladding of Note: To avoid excessive deflection of standard lengths [mm] for HK4 - F/- FV
low height, e.g. parapet above window the support angles, they have to be L1 L2 L
openings, the spacing between these supported while bricks are being laid 247.5 500 995
brackets can be larger. until the brickwork has cured to suf- 247.5 750 1245
ficient strength. 247.5 1000 1495
distance a load level perm. FV = 3.5 kN load level perm. FV = 7.0 kN load level perm. FV = 10.5 kN
Selecting HK4 from wall (FRd = 4.7 kN) (FRd = 9.5 kN) (FRd = 14.2 kN)
support brackets
[mm] projection K x projection K x projection K x
40 ± 15 130 150 130 200 130 250
60 ± 15 150 150 150 200 150 250
80 ± 15 170 150 170 200 170 250
100 ± 15 190 150 190 200 190 250
115 a
120 ± 15 210 150 210 200 210 250
140 ± 15 230 175 230 250 230 300
-F 160 ± 15 250 175 250 250 250 300
180 ± 15 270 180 270 270 270 320
x
- FV
200 ± 15 290 200 290 290 290 340
K 220 ± 15 310 220 310 310 310 360
240 ± 15 330 240 330 330 330 380
260 ± 15 350 260 350 350 350 400
dimensions support angle width b 100 100 100
in mm width of notched bracket d 12.5 16.5 16.5
load level/back
≥ ar
L1 x
L L2 K
s b
5
L3 17
Special versions:
HK4 - FL with left-hand corner (for columns, corners both Angles with more than 2 back brackets and special dimen-
sides: HK4-FLR) sions, max. L ≤ 4000 mm
elevation
plan maintain
edge
clearance
Example for ordering: HK4 - FL - 7.0 - 180 - 983 (235/500/248) HK4 - F - 7.0 - 180 - L (L1/L2/L3/L4/L5)
lateral
plan lug anchor
support bolt
support bolt
Example for ordering: HK4 - FL - 7.0 - 180 - L (L1/L2/L3) with 1 lateral strap anchor left-hand
Overview
HSL - Z01
Ø
Place Pre-cast
HSL - W lintel with
loop HALFEN
HSL - Z01
onto the channel
bracket cast in.
and allow
to hang
temporary support (timber
down. HTA - ES
2 longitudinal bars ledge) → page 19
(to be carried out in sections)
Ø=4
1 W60 90 - 100 60 3-6 HSL - W60 - 1
1 W70 90 - 100 70 4-8 HSL - W70 - 1
Ø=4 1 W80 90 - 100 80 4-8 HSL - W80 - 1
1 W90 90 - 100 90 4-8 HSL - W90 - 1
HSL - A1 - 1
1 A1 80 support angle HSL - A1 - 1
2 W20 90 - 100 20 2-6 HSL - W20 - 2
2 W30 90 - 100 30 3-6 HSL - W30 - 2
2 W40 90 - 100 40 3-6 HSL - W40 - 2
l = 46
HK4 - P HK4 - PV
d ≥ ar d ≥ ar
y y
x x
30
0 s v
b K 30
0 s
a K
b
115
5 a
11
The HK4-P are used primarily in normal wall situations and at The short angle provides a safe support for the bricks on
corners, e.g. internal corners or vertical joints. each side. The brackets are fixed at 50 cm.
expansion joint
expansion joint expansion joint
HK4-P-3,5 HK4-P-3,5 HK4-P-3,5 HK4-P-3,5
distance a load level perm. FV = 3.5 kN load level perm. FV = 7.0 kN load level perm. FV = 10.5 kN
Selecting HK4 from wall (FRd = 4.7 kN) (FRd = 9.5 kN) (FRd = 14.2 kN)
support brackets
[mm] projection K x projection K x projection K x
40 ± 15 130 150 130 200 130 250
60 ± 15 150 150 150 200 150 250
80 ± 15 170 150 170 200 170 250
115 a
100 ± 15 190 150 190 200 190 250
-P
120 ± 15 210 150 210 200 210 250
140 ± 15 230 175 230 250 230 300
- PV
160 ± 15 250 175 250 250 250 300
x
22 25
0
25
0
11
22 ×2
5
≥ ar
11 s
×2
5
L s ≥ ar
y
y L
x h x
h
K
K
The KWL and KW angle brackets provide a simple alternative Example for ordering:
for supporting continuous wall areas. The KW and KWL an- type
gle brackets are used when the support structure is intended load level
to remain visible from below but the air gap and the thermal projection K
insulation to be concealed. KWL - 3.2 - 170 - 750 length of angle L
Selecting KW angle brackets distance a load level perm. FV = 1.2 kN load level perm. FV = 2.1 kN load level perm. FV = 3.2 kN
from wall (FRd = 1.6 kN) (FRd = 2.8 kN) (FRd = 4.3 kN)
115 a
[mm] projection K x h projection K x h projection K x h
10 - 20 100 74 100 100 72 100 100 70 100
30 - 40 120 94 120 120 92 120 120 90 120
h
x
dimensions material 4 6 8
Maße
in mm in mm K thickness s
You can use other width of stone than 115 mm
Loadrange/fixing
Selecting KWL angle brackets distance a load level perm FV = 1.5 kN load level perml FV = 3.2 kN
from wall (FRd = 2.0 kN) (FRd = 4.3 kN)
[mm] projection K x h projection K x h
115 a 20 - 40 130 104 130 130 102 130
45 - 60 150 124 150 150 122 150
65 - 80 170 144 170 170 142 170
85 - 100 190 174 200 190 172 200
h
x
e L b×c×s
L
c
500 480 95 × 20 × 2
95
750 730 95 × 30 × 3
dimensions
in mm 1000 980 95 × 40 × 4
Note: For bricks of d = 90 mm we can supply HW support angles with a
bearing width of 80 mm.
Fall A: HW Support angle as support lintels over openings without suspension of lintel
H without arch-action
with arch-action
s Δh = 0.866 · LS
c
60°
L
LW
b LW
= with arch-action
= without arch-action
SK = special construction including static proof
Loading on angle
• Without arch-action: • With arch-action (see also DIN 1053-1, para. 8.5.3):
Note: Until the hardening of the mortar the lintel has to
be supported. (timber ledge → page 12)
Fall B: HW Support angle as support lintels over openings with suspension of lintel
H without arch-action
s
c
60°
LW b
LW
L
HK4 - S HK4 - SV
d
≥ ar
d
≥ ar
x
y
x
y
v
a a
K b K
b
c 5
c 11
5 11
If brick cladding is supported in the In that case, each lintel is supported by The horizontal and vertical adjustment
area of openings by pre-cast lintels at least 2 brackets. Calculations for the options make an accurate alignment of
which do not have bearing on the pre-cast lintel have to be provided by the lintel possible.
sides (vertical joint), HK4-S support the structural engineer or the manufac-
brackets can be used. turer.
distance a load level perm. FV = 3.5 kN load level perm. FV = 7.0 kN load level perm. FV = 10.5 kN
Selecting HK4 (FRd = 4.7 kN) (FRd = 9.5 kN) (FRd = 14.2 kN)
from wall
support brackets [mm] projection K x projection K x projection K x
40 ± 15 130 150 130 200 130 250
60 ± 15 150 150 150 200 150 250
115 a
80 ± 15 170 150 170 200 170 250
-S 100 ± 15 190 150 190 200 190 250
-SV 120 ± 15 210 150 210 200 210 250
x
HSL - G3: HALFEN threaded loop, cast-in, type-tested, HK4-S and bracket
for all
Für alleversions:
Ausführungen:
HK4 - S e1 depending
abhängig von on b
b [mm] 60 80
HALFEN HSL - G3
e1 [mm] 40 50
threaded loop
Laststufe
load level
pro Konsole
per bracket
bzw.
/ threaded
Gewindeschlaufe
loop
e1 HSL-G3 zul FV = 3.5
3,5 kN zul FV = 7.0
7,0 kN zul FV = 10.5
10,5 kN
(FRd = 4.7
4,7 kN) (FRd = 9.5
9,5 kN) (FRd = 14.2
14,2 kN)
b
Gewindeschlaufe
Threaded loop HSL - G3 - M 8 HSL - G3 - M 10 HSL - G3 - M 12
Werkstoff:
Material: W 1.4401,
Edelstahlsteel
stainless 1.4404
W 1.4401, oderor1.4571
1.4404 1.4571(A4)
(A4)
Laststufe
load level
pro Konsole
per bracket
bzw.
/ threaded
Gewindeschlaufe
loop
HTA-ES zul FV = 3.5
3,5 kN zul FV = 7.0
7,0 kN zul FV = 10.5
10,5 kN
(FRd = 4.7
4,7 kN) (FRd = 9.5
9,5 kN) (FRd = 14.2
14,2 kN)
e1
HALFEN channel
Halfenschiene HTA 28/15-ES HTA 38/17-ES HTA 49/30-ES
HALFEN bolt
Halfenschraube
b 2 × HS 28/15 - M 10x30 2 × HS 38/17 - M 10x30 2 × HS 50/30 - M 12x40
including
einschl. nut*)+ +
Mutter
2 × US M 10 (DIN 9021) 2 × US M 10 (DIN 9021) 2 × US M 12 (DIN 125)
washer *)*)
U-Scheibe
Werkstoff:
Material: Edelstahl W 1.4401,
stainless steel W 1.4401,
1.4404
1.4404
oderor1.4571
1.4571(A4)
(A4)
Sizing FSW
length of lintel L
Sizing FSW
up 1.50 m up 2.00 m up 2.50 m up 3.00 m up 3.50 m up 4.00 m
Reinforcement AS. 1Ø6 1Ø8 1Ø6+1Ø8 1 Ø 8 + 1 Ø 10 1 Ø 8 + 1 Ø 10 1 Ø 8 + 1 Ø 12
up 1.00 m below load level LS 3.5 kN 3.5 kN 5.3 kN 5.3 kN 6.8 kN 6.8 kN
loading height H (see page 16-17)
KM - U
KM-U
Ø
20
0
K
50 b
0 a
KM-UV
KM-P
The support brackets are suitable for Load level of the KM grout-in brackets:
supporting brick cladding that is con- perm. FV = 3.0 kN (FRd = 4.0 kN). It
structed on the face of existing build- may be necessary to perform calculation
ings. This involves a first step of cutting checks regarding the further load trans-
or drilling sufficiently deep recesses fer from the brickwork into other parts
into the existing brickwork, using cut- of the building. Minimum compressive
ting equipment or a core drill. Then strength of the existing brickwork must
the support brackets have to be set in be ≥ 0.5 MN/m2 with a wall thickness
mortar in these recesses. Only cement of at least ≥ 24 cm.
mortar of group III should be used for Note:
this purpose. The intermediate support- If the compressive strength of the
ing angles are put in place loosely. The brickwork is higher, it is also possible to Structural calculations are required.
height of the brick cladding supported support greater weights of brickwork, Technical advice is available from
by the brackets can not exceed 3.00 m. i.e. panels up to 6 m high approx. HALFEN.
For the dimensions of the support plates of types KM-U and KM-P: see support brackets HK4-U and HK4-P (pages 8 - 14)
Standard dimension v = 60 mm; other dimensions on request
Other brick d then 115 mm possible
Note: When constructing brick cladding on existing buildings, calculations have to be carried out to check whether the walls and the foundations are capable of
transferring the additional loads with a sufficient safety factor. If this is not the case, the new brick cladding leaf has to be supported on separate foundations.
Flat roof slabs constructed in reinforced When brick cladding is attached to the A suitable fixing for the parapet sup-
concrete are subject to particular loads parapet, these longitudinal movements port brackets is in HALFEN channels
from changes in temperature. The re- would lead to cracks in the brick that have been included in the casting
sulting longitudinal changes of the roof cladding. For this reason it is neces- of the ring beam. This means that any
structure are accommodated by sliding sary to separate the cladding from the movement of the roof slab does not
bearings between slab and supporting parapet. effect the brick cladding.
structure. The HAV parapet support bracket
achieves this purpose. The brick clad- material:
ding is fixed to the parapet support stainless steel W 1.4401, 1.4404 or
bracket using wall tie anchors. 1.4571 (A4)
profil 28/15
top edge max. + 20 m above ground with distance
possible move- e ≤ 750 mm (→ page 37);
ment of roof top edge > 20 m for distance e < 750 mm
l
slab
parapet support bracket type HAV 80
b
cavity wall tie → page 24, 25
dimensions in mm
HAV - wall tie anchor
90 - 145 ML 120
HAV 80/600 HAV 80/850 HAV 80/1100
145 - 200 ML 180
HIP thermal
insulation plate
plastic cap
plastic cap
HGA - ZN
FII
HGA - Q
internal thread M 12
internal thread M 12
F┴
F┴
Durable scaffold anchors are used The HIP thermal insulation plate is a For detailed information please refer to
to fix work scaffoldings to existing 5 mm thick PVC panel. It separates our “HALFEN Durable Scaffold Anchors
building structures. In accordance with thermally the anchor from the anchor- Technical Product Information GA"
local regulations and building control ing ground.
approvals. The anchors have to be
Order-No.
able to transfer horizontal as well as HIP for anchor
0159.030-
parallel-acting forces. These forces 1 HGA-Q 160/185/210 00001
have to be safely transfered to the
2 HGA-Q 235/260/285 00002
load-bearing inner leaf.
3 HGA-Q 310/335/360 00003
Approved under building control for anchoring in concrete C 20/25, approval no. Z - 21.1 – 910.
Material: stainless steel A4.
Size of drilled hole only Ø 6 x 42 mm L
or 7 x 42 mm (see table below), al-
4 (5)
lowing quick and easy fitting. Stainless 7 40
steel dowelling ensures safe, long-term
6 (7)
d
LSA - W - 275/4/25 00003 125 - 150
LSA - W - 300/4/25 00004 150 - 175
c
For anchoring in solid brickwork and reinforced concrete Designation of article order no. size of cavity
length / d / c [mm] 0142.080- a [mm]
approval No. Z-21.2-1009 and Z-17.1-825.
LSA - DW - 160/4 00001 bis 25
Material: stainless steel W 1.4401, 1.4404, 1.4571 (A4)
LSA - DW - 180/4 00002 25 - 45
Drill hole Ø 8×65 mm, according to EN 845-1 LSA - DW - 210/4 00003 45 - 75
max. Fpressure = 1250 N LSA - DW - 250/4 00004 75 - 115
max. Ftension = 1700 N LSA - DW - 275/4 00005 115 - 140
d
For anchoring to honeycomb brickwork and lime / LSA - L Cavity wall tie
sand brickwork. with washer (stainless steel A4) and drip ring
Dowel approved under build. reg’s. and stainless steel bolt L
Ø
≥ 25
≥ 25
eyelet
+ washer
Designation order no. size of cavity
≥50 ≥30 Typ. L /Ø/c [mm] 0142.050- a [mm]
LSA - L - 235/4 00001 20 - 150*)
to be ordered separately:
dowel and bolt for order no.
• nylon dowel LSZ - E insertion and LSA - L-235/4 0432.010-
td bending tube
d0 = 10mm
Concrete
For detailed
information please
Fixing to HALFEN Injection anchors refer to our catalogue
HB-VMZ for cracked concrete and "Technical Product
non-cracked concrete Information HALFEN
→ page 29 Anchor Bolt Systems"
Brickwork
Fixing to HALFEN Injection anchors For detailed information please refer to our
HB-VMU for solid brick catalogue "Technical Product Information
→ page 31 HALFEN Anchor Bolt Systems HB"
25
0 For detailed information please
5
12
refer to our
HALFEN bolt incl. nut (scope of supply → table below) “HALFEN Cast-in Channels
Structural calculations on request Technical Product Information B
Anwendungsbereiche
Application areas for brick
für Verblendmauerwerk:
cladding
Load-bearing
Tragfähigkeit capacity
in Beton in
C concrete
20/25 C 20/25 Halfenschiene
HTA HTA
HALFEN channel mit
withHalfenschraube
HALFEN bolt HSHS Mindestabstände
minimum spacing
einschl.
Permissible load
Zulässige Last proper bracket of HTA
Konsolrücken an channel with Sechskantmutter
spacing of e: HTA bei Achsabstand e:
Halfenschiene including hexagonal nut
Bezeichnung:
ar
designation:
HK4 support HK4
Konsolanker bracket Laststufe:
load level:
→ pages 12 up 18 ae
e ≥ 250 mm
Designation: Anzugsdreh-
tightening min. ar min. ae
ll
zul. FV FRd (add required thread
Gew. moment
torque = min. af/2
[mm]
[mm]
[kN] [kN] length in mm) [Nm]
[Nm] [mm] [mm]
3,5
3.5 4,7
4.7 HTA 38/17 - A4 HS 38/17 - M
M 12
12 ×× 72 - A4 25 75 50
6,7
6.7 9,0
9.0 HTA 49/30 - A4 130
130
HS 50/30 - M
M 12
12 ×× 87 - A4 25 130
7,0
7.0 9,5
9.5 HTA 50/30 - A4 150
HTA 52/34 - A4
10,5
10.5 14,2
14.2 HS 50/30 - M
M 16
16 ×× 87 - A4 60 165 175
HTA 54/33 - A4
Fixing the support brackets with HALFEN HB-V Chemical anchor bolt – for non-cracked concrete
≥ hmin
HB -V A4 Anchor stud hef = h0
tfix
Ø
HB -V-P Adhesive capsule Tinst
M
ETA-07/0257
M8 - M16 anchor length
M16 - M24 fire tested
drill hole depth
HB -V A4 Anchor stud
designation order no. drill hole anchor length maximum fixture anchor depth depth of building tightening torque
Ø x depth thickness component
[mm] [mm] tfix [mm] hef [mm] hmin [mm] Tinst
HB -V-A 10-30/130 A4 0430.100-00003 12 x 90 130 30 90 120 20
HB -V-A 12-65/190 A4 0430.100-00064 14 x 110 190 65 110 140 40
HB -V-A 16-65/210 A4 0430.100-00012 18 x 125 210 65 125 160 80
Capsule HB-V-P 10 0433.050-00002
Capsule HB-V-P 12 0433.050-00003
Capsule HB-V-P 16 0433.050-00005
VERBUND ANKER VA
90°
Fixing the support brackets with HALFEN HB-VMZ Injection system, for cracked and non-cracked concrete
Ø
HB -VMZ 345 Cartridge Tinst
Order no.: 0433.040-00102 M
with dispenser
HB-VM-P order no.: 0433.-040-00077
anchor length
HB -VM-X Mixing nozzle
drill hole depth
Order no.: 0433.040-00039
ETA-07/0257
fire tested
designation order no. drill hole setting max. fixture anchor thread depth of depth of build- tightening
Ø x depth depth thickness length anchoring ing component torque
tfix hef hmin
[mm] [mm] [mm] [mm] [mm] [mm] [mm] Tinst
HB -VMZ-A 60 M10-30/105 A4 0432.380-00006 12 x 65 63 30 105 M10x27 60 120 20
HB -VMZ-A 80 M12-60/160 A4 0432.380-00096 14 x 85 84 60 160 M12x56 80 120 40
HB -VMZ-A 100 M12-60/180 A4 0432.380-00016 14 x 105 104 60 180 M12x56 100 200 40
HB -VMZ-A 125 M12-60/205 A4 0432.380-00097 14 x 130 129 60 205 M12x56 125 250 40
HB -VMZ-A 90 M16-60/175 A4 0432.380-00098 18 x 98 94 60 190 M16x50 90 180 60
HB -VMZ-A 105 M16-60/190 A4 0432.380-00099 18 x 113 109 60 190 M16x50 105 200 60
HB -VMZ-A 125 M16-60/210 A4 0432.380-00019 18 x 133 130 60 210 M16x55 125 250 60
Fixing the support brackets with HALFEN HB-VMU Injection system, for non-cracked concrete
tfix hef = h0
anchor length
HB -VM-X Mixing nozzle drill hole depth
Order no.: 0433.040-00039
+20 °C
90° 45min
Fixing the support brackets with HALFEN HB-BZ Wedge anchor – for cracked and non-cracked concrete
≥ hmin
tfix hef
HB -BZ A4 Wedge anchor
Tinst Ø
ETA-07/0249
Fire tested
anchor length
Installation:
90°
Fixing the support brackets with HALFEN HB-B Wedge anchor – for non-cracked concrete
≥ hmin
tfix hef
HB -B A4 Wedge anchor
Tinst Ø
ETA-07/0249
Fire tested
anchor length
Wedge anchor HB -B A4
designation order no. drill hole setting max. fixture anchor thread depth of depth of tightening
Ø x depth depth thickness length anchoring building torque
component
[mm] [mm] tfix [mm] [mm] [mm] hef [mm] hmin [mm] Tinst
HB-B 10-30-36/105 A4 0432.060-00029 10x70 60 30 105 M10x30 48 100 25
HB-B 10-50-56/125 A4 0432.060-00030 10x70 60 50 125 M10x30 48 100 25
HB-B 12-65-80/160 A4 0432.060-00035 12x90 80 65 160 M12x80 65 130 50
HB-B 16-60-78/180 A4 0432.060-00020 16x110 98 60 180 M16x80 80 160 100
Installation:
90°
Fixing the support brackets with HALFEN HB-VMU Injection system, for solid brick and sand- or limestone
tfix hef = h0
HB -VMU 345 Cartridge
Art.-Nr.: 0433.040-00131
Ø
Tinst
HB -VMU 150 Cartridge
Art.-Nr.: 0433.040-00129
HB -VMU 300 Cartridge
Art.-Nr.: 0433.040-00130
Approved loads for tension, shear and diagonal tension for all angles MZ12/KS12 = 1.7 kN
Fixing the support brackets with HALFEN HK-DA Ceiling anchor to thin ceiling edges
HK - DA Ceiling anchor
order no. d ≥ x + 25 mm
load level [kN] M c a1 l
(FRd [kN]) 0156.010- [mm] [mm] [mm]
Suitable for
3.5 - L load levels 3.5 kN
00001 M 10 10 293 ± 10 320 d
(4.7) and 7.0 kN
3.5 - K
00002 M 10 10 183 ± 10 200
(4.7)
7.0 - L 293 ±
00005 M 12 11 320
(9.5) 10 Dowels to be
HK - DA - 7.0 - K 183 ± ordered separately
00006 M 12 11 200
(9.5) 10 l
Included in supply: notched plate and hexagonal nut a1
Fv
M
HK - DA
x
einschl.
Mutter
for HK - DA - load level [kN]: 3.5 7.0
(FRd [kN]): (4.7) (9.5)
Note:
K y ≥ x + 25 mm;
x = value from
All parts of anchor in stainless steel W 1.4571, 1.4401, 1.4404 (A4) table (→ page 8)
HALFEN Brick tie systems are or to steel or timber structures, using All HTA and HMS profiles are fully
economic, approved and tested fixing HALFEN ML Wall ties. As the brick ties filled with Haropor foam to protect
systems for tying brickwork, in-fill can move within the wall connector them from concrete entering. The
panels, partition walls, cladding panels channels, the probability of move- channels are fixed to the shutter-
(with or without air gap or thermal in- ment cracks in the brickwork is greatly ing using cramps or nails. While the
sulation) to concrete walls or columns reduced. brickwork is being laid, the HALFEN
brick ties are inserted into the channels
Wall attachment Facing brickwork attachment where required / at the recommended
Embedding length e a d spacings, then turned by 90˚ and
pressed down into the mortar of the
FZ
horizontal joint. The holes in the brick
FZ ties ensure a better key of the tie with
l
Embedding length e ≥ 50 mm the mortar of the joint.
FQ
ML Wall ties in combination with HALFEN Channels HMS 25/15-D, HTA 28/15, HM 28/15 and HL 28/15
HMS 25/15 D
HM 28/15
HL 28/15
MLQ-D
HM 28/15 welded to steel column. HTA 28/15
MLQ-E HL 28/15 can be alternatively bolted MLQ-D
with dowels on concrete.
l
l
l
BL Wall tie in combination with HALFEN Channel type HTA 38/17 and HM 38/17
HM 38/17
HTA 38/17
HTA 38/17
l
l
Zuläss.wall
Perm. distances a: a:
Wandabstände
Länge l (l1) [mm] Abstand a [mm] d [mm]
Anschluss Verbundmauerwerk
cavity wall tie length l85
(l1) [mm] distance
20 - a 45
[mm] d [mm]
a d 85
120 20 -- 80
40 45 115
e 50 mm 120
180 40
85 -- 80
140 115
180
(300) 85
0 - 140
80
(300)
(350) 0 - - 95
20 80 240
l
(350)
(400) 20 - - 115
35 95 240
(400) 35 - 115
ML, BL l l can be
Standard
• max. loading l used for
either
FZ = 0.23 kN/FZ,Ed = 0.32 kN ML side
b1 (150)
BL
25
per cm of anchor length e, FZ,Ed double- single-
FQ,Ed sided sided
• max. FZ ≤ 2.3 kN/ angled
FZ FZ
b (300)
max. FZ,Ed ≤ 3.2 kN FZ
• max. FQ ≤ 1.9 kN/ l
l1
ML 1 FQ FQ
max. FQ,Ed ≤ 2.7 kN FQ
can be used
ML1 for either
• max. FZ ≤ 1.9 kN/max. FZ,Ed ≤ 2.5 kN side
• max. FQ ≤ 1.0 kN/max. FQ,Ed ≤ 1.4 kN
Gliding sleeve ML-G 150 for wall connections, suitable in Wall ties ML 1 for connection in interior building areas
combination with ML anchors
Material: stainless steel W1.4301 A2
ML 1
ML-G 150
1,25 mm
30
l
150
type length l order no.:
[mm] 0013.010-
These anchor sleeves allow movement in the longitudinal direction, for
example when connecting long stretches of brick wall or infill brickwork ML1 - 125 00001
to concrete structures, to avoid cracking. ML1 - 185 00002
Material: soft PVC Order no.: 0134.010-00001 ML1 - 245 00003
l
l
15 HTA 28/15
Length l Length l Length l Length l Length l1
28
L = 6070 mm
The implementation of regulated EN-845-1 harmonizes ancillary compo- This means that a harmonised technical
construction products is done by the nents for masonry like support brackets specification for the product must be
European Union. There is a legal duty and cavity wall ties, and is binding since available and in force.
described in the construction products January 2010. EN-845-2 harmonizes The "date of application" which is
directive CPD- 89/106/CE that every ancillary components for masonry like the date after which the specification
construction product which has gained lintels and is engaging since April 2006. becomes effective and CE marking
a ETA-approval or is regulated in a har- becomes legally possible.
monized norm has to be CE marked. The production mechanisms of the The "date of the end of the coexistence
harmonised European technical specifi- period" is also given, which is the
CE marking, is guaranteed by : cations ensure that all national building date after which CE marking becomes
- high quality European technical regulations are taken into account so obligatory for every product.
specifications that no member state has the legal
- granted by notified bodies right to impose any additional national How does the construction product
- market surveillance by the member requirements. have to be CE marked?
states The Construction Products Directive
When does a CE mark have to be on defines a number of tasks that have to
Why does the producer have to the construction product? be done. It also indicates who has the
CE mark the construction product? CE marking is obligatory for every responsibility to undertake these tasks.
If a product which is produced for product placed on the EEA (European These tasks are done by the interven-
incorporation in a permanent manner Economical area) market as soon as all tion of a third party, or "Notified
in construction works, and which is conditions are fulfilled to enable this. Body”.
placed on the European internal mar-
ket, then the definition comes almost The CE marking requires a higher ef-
directly from the Construction Products fort on the producer side, the potential
Directive or CPD (89/106/CE). benefit excuses this additional expense
for sure. A construction product with
Why does a CE mark have to be on CE mark ensures that the essential
the construction product? requirements for this product are met.
The intention of the CPD is to establish EN-845-1
an internal market for construction HALFEN manufactures support brackets
products through technical harmonisa- HK4, lintels HW and wall cavity ties
tion thereby removing technical barriers LSA-DW according to the requirements
to trade. of the CDP. This underlines the high
quality demand as well as the incorpo-
In simple terms, the CPD is replacing all ration of legal law in our products.
national standards, approval systems,
conformity systems or other systems, EN-845-1 The customer has now the ability to
which can constitute technical barriers choose faced brickwork façades with a
to trade in a single European system. high safety standard in constant high
This single European system is based monitored quality.
on European harmonised technical
specifications which will replace all con- HALFEN handles only high grade pri-
flicting national specifications. All these EN-845-2 mary material according to EN 10088-2
conflicting national specifications must for the manufacturing of the products.
be withdrawn once the harmonised This ensures that CE conform products
European versions are available. are made out of CE conform primary
material.
standard support bracket standard support bracket standard support bracket e.g. HK4-U support bracket
e.g. HK4 - U z.B. HK4 - P with intermediate angles
load level
e e e e
perm. FV
H
FV FV
FV
perm. FV [kN]
loading height H e = 250 mm e = 500 mm e = 500 mm e = 750 mm e = 1000 mm per bracket
[m] FV [kN] (FV,d [kN]) FV [kN] (FV,d [kN]) (FV,d [kN])
FV [kN] (FV,d [kN])
12 6.2 (8.4)
11 5.7 (7.7)
10 5.2 (7.0) 10.4 (14.0) 10.4 (14.0)
9 4.7 (6.3) 9.3 (12.6) 9.3 (12.6)
8 4.1 (5.5) 8.3 (11.2) 8.3 (11.2) 10.5 (14.2)
7 3.6 (4.9) 7.2 (9.7) 7.2 (9.7)
6 3.1 (4.2) 6.2 (8.4) 6.2 (8.4) 9.3 (12.6)
5 2.6 (3.5) 5.2 (7.0) 5.2 (7.0) 7.8 (10.5) 10.4 (14.0)
4 2.1 (2.8) 4.1 (5.5) 4.1 (5.5) 6.2 (8.4) 8.3 (11.2)
3 1.6 (2.1) 3.1 (4.2) 3.1 (4.2) 4.7 (6.3) 6.2 (8.4)
7.0 (9.5)
2 1.0 (1.4) 2.1 (2.8) 2.1 (2.8) 3.1 (4.2) 4.1 (5.5)
1 0.5 (0.7) 1.0 (1.4) 1.0 (1.4) 1.6 (2.1) 2.1 (2.8) 3.5 (4.7)
Example: loading height H = 6.0 m
support with standard support brackets
HK 4 - U with intermediate angles, e = 500 mm
→ FV = 6,2 kN → select support bracket for load level 7,0 kN
Sizing
FV = H × e × d × γ [kN]
Z
→ FV = H × e × 2.07 for γ = 18 kN/ m³
RZ g
and d = 0.115 m FV
(FV,d = 1.35 · FV)
Depth adjuster JF
Justierfuß
Depth adjuster
(Standard)
(standard)
HK4 - dimensions
Maße Schraubenabmessung
size of bolts
load
Lastufe
level n r Ø max. j L L
[kN] [mm] [mm] [mm] [mm] [mm] [mm]
Scope of supply:
3,5
3.5 50 26 M 10 125 100 140
• threaded sleeve, welded to the support bracket at works
7,0
7.0 70
60 30 M 12 120 120 140
• adjustment bolt (standard adjustment bolt)
10,5
10.5 70
60 30 M12 80 120 100
special lengths on request
Packing angles HK - AW
HK4-AW HK - AW - 6 00002 6
Packing plate HK - AL
nut nut
plate with
tapered hole,
HALFEN bolt plate with tapered hole
1. Ensure HALFEN channels are properly cast-in. 1. Insert the dowel in accordance with approved instructions.
2. Pre-assemble the support bracket with HALFEN bolt, 2. Place the tapered-hole plate and support bracket on to
tapered-hole plate, U-plate, washer and nut. Insert the the dowel.
head of the bolt horizontally into the HALFEN channel, 3. Adjust the height of the support bracket. The notch must
then turn to the right and tighten nut manually. The be resting on the tapered-hole plate; if necessary, hit the
notch at the end of the bolt has to be vertical. notched U-bracket with a hammer until the notch makes
3. Adjust the height of the support bracket. The notch must contact. Use a torque spanner to tighten the nut.
be resting on the tapered-hole plate; if necessary, hit the Note: Where the substrate concrete has cracks, only dowels
notched U-bracket with a hammer until the notch makes suitable for cracked concrete may be used (e.g. HALFEN injec-
contact. Use a torque spanner to tighten the nut. tion anchors.
support bracket
Make rough adjust- By moving the moves up
This is used to com-
+ 35 mm
ment by inserting tapered-hole plate pensate for toleranc-
the tapered-hole + 35 mm
sideways, the es in the substrate
plate into another support bracket is → see page 37
notch. plate with moved up or down.
tapered hole
support bracket
moves down
support bracket
HK 4
After the height adjustment, use the torque spanner to 1. In order to avoid rust from other parts to get to the
tighten the nut until it reaches the required torque in accord- stainless steel, remove the packaging straps as soon as
ance with the values shown in the adjacent table. possible after delivery on site.
2. After cleaning the brickwork cladding with an acidic
Torque required solution, all stainless steel parts must be rinsed imme-
Fasteners: for the following threads: diately and thoroughly with water if they have come in
M 10 M 12 M 16 contact with the solution. We strongly advise not to use
HALFEN HS bolts 15 Nm 25 Nm 60 Nm hydrochloric acid.
HALFEN HB-V anchor bolt 20 Nm 40 Nm 80 Nm
HALFEN HB-VMZ injection anchor bolt 15 Nm 40 Nm 60 Nm
HALFEN BZ anchor bolt 35 Nm 50 Nm 110 Nm
a
ΔLχ
a
L0
HK 4
Section a - a Section b - b
b
Thermal bridges by HK4 support brackets work is carried with HK4 support brackets through the insula-
A faced brickwork façade is a durable construction without tion layer. The brackets are heat bridges and it is our aim to
high maintenance charges and with a high optical entitle- keep the heat bridges as small as possible. Therefore HALFEN
ment. The two leaf construction ensures through the separa- is providing heat loss coefficient χ (chi) for the planers, to
tion of heat insulation, moisture proofing and noise protec- determine the exact influence of the HK4 support brackets.
tion a very reliable design. The χ (chi) value is necessary to calculate the U-value of the
A increasing importance gets heat protection. Faced-brick- two leaf-wall including heat bridges.
Thermal conductivity of the insulation / λ = 0.035 (W/mK) ; χ (chi) -value per console (W/K)
Thermal insulation d [cm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30
3.5 - 130 0.039 0.032 0.026
HK 4 - 7.0 - 130 0.056 0.046 0.038
10.5 - 130 0.074 0.060 0.050
3.5 - 150 0.074 0.060 0.050 0.043
HK 4 - 7.0 - 150 0.097 0.079 0.066 0.056
10.5 - 150 0.117 0.095 0.079 0.068
3.5 - 170 0.063 0.051 0.043 0.036 0.032
HK 4 - 7.0 - 170 0.083 0.68 0.056 0.048 0.042
10.5 - 170 0.106 0.086 0.072 0.062 0.054
3.5 - 190 0.061 0.05 0.042 0.036 0.031 0.027
HK 4 - 7.0 - 190 0.082 0.067 0.056 0.048 0.042 0.037
10.5 - 190 0.103 0.084 0.07 0.06 0.052 0.046
3.5 - 210 0.061 0.05 0.041 0.035 0.031 0.027 0.025
HK 4 - 7.0 - 210 0.082 0.067 0.056 0.048 0.041 0.037 0.033
10.5 - 210 0.102 0.083 0.069 0.059 0.052 0.046 0.041
3.5 - 230 0.064 0.053 0.044 0.037 0.033 0.029 0.026 0.024
HK 4 - 7.0 - 230 0.088 0.071 0.059 0.051 0.044 0.039 0.035 0.032
10.5 - 230 0.111 0.09 0.075 0.064 0.056 0.05 0.045 0.04
3.5 - 250 0.064 0.053 0.044 0.037 0.033 0.029 0.026 0.024 0.021
HK 4 - 7.0 - 250 0.088 0.071 0.059 0.051 0.044 0.039 0.035 0.032 0.029
10.5 - 250 0.113 0.092 0.077 0.066 0.057 0.051 0.045 0.041 0.038
3.5 - 270 0.078 0.063 0.053 0.045 0.039 0.035 0.031 0.028 0.026 0.024
HK 4 - 7.0 - 270 0.106 0.086 0.072 0.061 0.054 0.047 0.043 0.039 0.035 0.032
10.5 - 270 0.12 0.098 0.081 0.07 0.061 0.054 0.048 0.044 0.04 0.037
3.5 - 290 0.085 0.069 0.057 0.049 0.043 0.038 0.034 0.031 0.028 0.026 0.024
HK 4 - 7.0 - 290 0.111 0.09 0.075 0.064 0.056 0.05 0.045 0.04 0.037 0.034 0.032
10.5 - 290 0.143 0.166 0.097 0.083 0.072 0.064 0.057 0.052 0.048 0.044 0.041
3.5 - 310 0.092 0.075 0.062 0.053 0.046 0.041 0.037 0.033 0.031 0.028 0.026 0.024
HK 4 - 7.0 - 310 0.12 0.098 0.081 0.07 0.061 0.054 0.048 0.044 0.04 0.037 0.034 0.032
10.5 - 310 0.15 0.122 0.102 0.087 0.076 0.067 0.06 0.55 0.05 0.046 0.043 0.4
3.5 - 330 0.097 0.079 0.066 0.056 0.049 0.043 0.039 0.035 0.032 0.03 0.028 0.026 0.024
HK 4 - 7.0 - 330 0.125 0.102 0.085 0.073 0.063 0.056 0.05 0.046 0.042 0.038 0.036 0.033 0.031
10.5 - 330 0.157 0.128 0.107 0.091 0.079 0.07 0.063 0.057 0.052 0.048 0.045 0.042 0.039
3.5 - 350 0.12 0.098 0.081 0.07 0.061 0.054 0.048 0.044 0.04 0.037 0.034 0.032 0.03 0.028
HK 4 - 7.0 - 350 0.15 0.122 0.102 0.087 0.076 0.067 0.06 0.055 0.05 0.046 0.043 0.04 0.037 0.035
10.5 - 350 0.164 0.133 0.111 0.095 0.083 0.073 0.066 0.06 0.055 0.05 0.047 0.043 0.041 0.038
Excerpt from DIN 1053 a) Table 11: Minimum number and diameters Bearing on the support brackets
Part 1, Issue 1996 – 11 of wire wall ties per m2 of wall area
wire wall tie • for 115 mm thick brick cladding:
8.4.3 Cavity wall construction for
minimum
external walls Ø
number
8.4.3.1 Types of construction and general
directives for execution 1
Min. no., unless row 2 or
5 3 115 115
3 applies
≤ 2 storeys
a) When designing a non-load-bearing outer Wall area higher than 12 m
Geschosse
leaf (brick cladding or plastered masonry above ground or the gap
2 between the leaves of the 5 4
H £ 12 m
leaf) in front of a load-bearing inner leaf,
wall is more than 70 to
the following points need to be observed:
H£2H
120 mm
b) The minimum thickness of the outer leaf
is 90 mm. Thinner outer leaves are called Gap between leaves of the 7 4
3
wall more than 120 to 150 or 5 5
cladding and their construction is detailed in
DIN 18 515. The minimum length of brick Other methods of tying the wall leaves are 25 90 35 80
piers in the outer leaf that have to support permissible if a test certificate can be provided
loads from the outer leaf only is 240 mm. full bearing width 2/3 bearing width
to show that this method can absorb a mini-
The outer leaf shall be supported for its full mum tensile and compressive force of 1 kN
width and length. Where the supporting If the outer leaf is not higher than
with 1.0 mm slip per tie. If one of these values
bearing is interrupted (e.g. on brackets), all cannot be achieved, the number of wire wall 2 storeys or it is supported every
bricks/blocks have to be supported on both ties shall be increased accordingly. other storey, it may protrude beyond
sides at the level of the support. Whilst taking their structural effectiveness into the bearing by up to one third of its
c) Outer leaves with a thickness of 115 mm account, the wire wall ties shall be designed
shall be supported in vertical intervals of such that they cannot conduct moisture from thickness.
about 12 m. They may project up to 25 the outer leaf to the inner leaf (e.g. by fitting
mm beyond their bearing structure. If the a plastic disk). • for ≥ 90 mm to < 115 mm thick
115 mm thick outer leaf is not higher than Other forms of wall ties (e.g. flat steel ties)
2 storeys or it is supported every other and dowels in the brickwork are permissible
brick cladding:
storey, it may project up to one third of its provided their suitability has been docu-
width from its bearing. These projections mented in accordance with building regulation
≥ 90 mm bis < 115 mm
have to be taken into account when calcu- procedures, e.g. by a general approval under
lating the compression in the bearing joint. building regulations...
H £ 6,00 m
g) The vertical distance of the wire wall ties DIN 106 Calcium silicate units
shall be no more than 500 mm and the DIN 267 Bolts, nuts,...
25
horizontal distance no more than 750 mm. DIN 1045 Concrete and reinforced
concrete; dimensions and
25
execution
On all free edges (of openings, building DIN 1055 Load assumptions
corners, along expansion joints and along the DIN 4420 Service and working scaffolds
75
top edges of the outer leaves), three wire wall DIN 17 440 Stainless steels
ties per linear metre of edge shall be fitted in DIN 18 800 Structural steelwork
addition to table 11. . . . Building control approvals • Number of ties in the area of wall:
Z - 21.4 - 34 HALFEN channels type HTA 5 no./m2 (or 7 no./m2)
Z - 30.3 - 6 Stainless steels • Next to openings, expansion joints
Type testing for HALFEN support brackets and near edges, an additional 3 ties
have to be fitted per linear m of edge.
VE
VE
VE
LR
VE VE
LR LR
Symmetrical corner layout
with expansion joints
VE
VE
VE
movement direction
VE
VE
VE VE
½ LR ≤ 4.00
HE
HE
VE
movement direction
½ LR ≤ 4.00
LR
fulcrum
1/ HE = horizontal expansion joint
2 2L
R
≤ 4 LR 1/ ,0 m VE = vertical expansion joint
,0
m ≤4
Vertical expansion joint Horizontal expansion joint Recommended spacing of exp. joints
under support brackets
1
5 6 Maximum spacing of
with air gap
expansion joints LR [m] with core
2 and insula-
for cavity wall with insulation
tion
facing leaf in
40 - 50 mm
clay bricks 10 - 15 10 - 12
12 - 20 mm
Austria HALFEN Gesellschaft m.b.H. Phone: +43 - 1 - 259 6770 Fax: +43 - 1 - 259 - 6770 99
Leonard-Bernstein-Str. 10 E-Mail: [email protected]
1220 Wien Internet: www.halfen.at
Belgium/Luxembourg HALFEN-FRIMEDA N.V. Phone: +32 - 3 - 658 07 20 Fax: +32 - 3 - 658 15 33
Borkelstraat 131 E-Mail: [email protected]
2900 Schoten Internet: www.halfen.be
China HALFEN Construction Accessories Distribution Co.Ltd. Phone: +86 - 10 5907 3200 Fax: +86 - 10 5907 3218
Room 601 Tower D, Vantone Centre E-Mail: [email protected]
No.A6 Chao Yang Men Wai Street Internet: www.halfen.cn
Chaoyang District
Beijing · P.R. China 100020
Czech Republic HALFEN-DEHA s.r.o. Phone: +420 - 311 - 690 060 Fax: +420 - 311 - 671 416
K Vypichu 986 · Komerčni zóna Rudná, hala 6 E-Mail: [email protected]
25219 Rudná Internet: www.halfen-deha.cz
France HALFEN S.A.S. Phone: +33 - 1 - 445231 00 Fax: +33 - 1 - 445231 52
18, rue Goubet E-Mail: [email protected]
75019 Paris Internet: www.halfen.fr
Germany HALFEN Vertriebsgesellschaft mbH Phone: +49 - 2173 - 970 0 Fax: +49 - 2173 - 970 225
Katzbergstrasse 3 E-Mail: [email protected]
40764 Langenfeld Internet: www.halfen.de
Italy HALFEN-DEHA S.r.l. Soc. Unipersonale Phone: +39 - 035 - 0760711 Fax: +39 - 035 - 0760799
Via F.lli Bronzetti N° 28 E-Mail: [email protected]
United Kingdom / HALFEN Ltd. Phone: +44 - 1582 - 47 03 00 Fax: +44 - 1582 - 47 03 04
Ireland Humphrys Road · Woodside Estate E-Mail: [email protected]
Dunstable LU5 4TP Internet: www.halfen.co.uk
Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
F - 010 -E - 05/10
The Quality Management System of Halfen GmbH is certified for the locations in Germany, Switzerland and Poland according to
DIN EN ISO 9001:2008, Certificate No. QS-281 HH.