SP-1102A Specification For Design of 33kV Overhead Power Lines On Wooden Poles
SP-1102A Specification For Design of 33kV Overhead Power Lines On Wooden Poles
SP-1102A Specification For Design of 33kV Overhead Power Lines On Wooden Poles
User Note:
The requirements of this document are mandatory. Non-compliance shall only be authorised by the
Document Owner or his Delegate through STEP-OUT approval.
A controlled copy of the current version of this document is on PDO's EDMS. Before making reference
to this document, it is the user's responsibility to ensure that any hard copy, or electronic copy, is current.
For assistance, contact the Document Custodian or the Document Controller.
Users are encouraged to participate in the ongoing improvement of this document by providing
constructive feedback.
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ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all revisions prior
to these are held on file by the issuing department.
Version No. Date Author Scope / Remarks
Version 2.0 Feb 00 Ali Al Raisi, Converted to Specification as per PDO Policy
OIE/23 Cascade
Version 3.0 Oct’02 Said Al Shuely OIE/23 a) Fibre optic cable included in the design.
b) Insulators revised to Silicon Rubber.
c) Stout Poles provided for Single/ Twin ELM
OHL.
d) Design Requirements revised.
e) Shape factor of 1.0 is specified for ELM
conductor.
f) Cross arm fixing location modified.
g) OHL specified for road crossings.
h) Issued for Harweel Cluster Infrastructure
Development Project.
Version 4.0 May 04 Said Al Shuely TTE/22 i) Specified 900N/m2 wind force
j) Specified STOUT or higher class poles for ALL
structures except guard pole structures
k) Silicon rubber insulators with required strength
based on Specified Mechanical Load (SML)
l) Factors of Safety revised
m) Defined Contractors responsibility for design of
complete line
n) Provided information for the analysis of X-
braced, H- structures
o) Cross Bracing details revised
p) Revised structures
q) Defined minimum and maximum weight spans
r) Conductor pre-tensioning and Sag
verification data added.
s) Revised Fibre Optic Cable location on pole and
revised attachment methods.
t) Added Structure Calculations and revised
Appendix A through F.
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Contents
1. Introduction ..................................................................................................................... 8
1.1. PURPOSE ............................................................................................................................... 8
1.2 APPLICABLE STANDARDS, SPECIFICATIONS AND CODES ...................................... 8
1.2.1 PDO standards ..........................................................................................................................8
1.2.2 SIOP/ SIEP standards ...............................................................................................................9
1.2.3 International standards..............................................................................................................9
1.3 COMPLIANCE WITH STANDARDS ................................................................................ 12
1.4 ORDER OF PRECEDENCE ................................................................................................ 12
2. Scope ............................................................................................................................... 13
2.1 GENERAL DESIGN CRITERIA ......................................................................................... 13
2.1.1 Environmental and General Parameters .................................................................................14
2.1.2 Factors of Safety.....................................................................................................................15
2.1.3 Basic Span ..............................................................................................................................15
2.1.4 Wind Span ..............................................................................................................................15
2.1.5 Weight Span ...........................................................................................................................16
2.1.6 Line Routing ...........................................................................................................................16
2.1.7 Line Parameters ......................................................................................................................16
2.1.8 Spacing ...................................................................................................................................17
2.1.9 Clearance from Airstrips & Helicopter Landing Pads............................................................18
2.1.10 Clearance from Parallel Pipelines...........................................................................................18
2.1.11 Clearance between the Line Conductor and the FO cable......................................................20
2.1.12 Location of Pole Mounted Auto – Reclosers..........................................................................20
2.1.13 Deliverables by Contractor .....................................................................................................20
2.2 DESIGN BASIS.................................................................................................................... 21
2.2.1 Assumed Normal Working Loading.......................................................................................21
2.2.1.1 Intermediate Pole Structures.....................................................................................21
2.2.1.2 Angle/ Section Pole Structures.................................................................................21
2.2.1.3 Terminal Pole Structures ..........................................................................................21
2.2.1.4 Road Crossing Structures .........................................................................................21
2.2.1.5 Pole Erection Loads ................................................................................................22
2.3 STANDARD 33 kV OVERHEAD LINE DESIGN ............................................................. 22
2.3.1 Conductors..............................................................................................................................22
2.3.1.1 Line Conductor Parameters ......................................................................................22
2.3.1.2. Creep Prediction .......................................................................................................23
2.3.1.3. Materials 23
2.3.1.4. Workmanship ...........................................................................................................23
2.3.1.5. Test Requirements....................................................................................................24
2.3.1.5.1. Conductor Tests .......................................................................................24
2.3.1.5.2. Test Certificate .........................................................................................24
2.3.1.5.3. Certificate of Conformity .........................................................................24
2.3.1.6 System Loading Conditions .....................................................................................24
2.3.1.6.1 Line conductor / Fibre Optic Cable Sag and Tension, Initial condition...24
2.3.1.6.2 Line Conductor Sag and Tension, Final condition...................................25
2.3.1.6.3 Conductor Pre-Tensioning .......................................................................25
2.3.1.6.4 Conductor Sag Verification......................................................................25
2.3.1.6.5 Conductor Clashing..................................................................................25
2.3.2. Fibre Optic cable & Accessories ............................................................................................25
2.3.2.1. Fibre Optic Cable.......................................................................................................25
2.3.2.2 Fibre Optic Cable Attachment..................................................................................27
2.3.3 Insulators ................................................................................................................................27
2.3.3.1 Insulator Parameters-General ...................................................................................29
2.3.4 Stay Wire Insulators ...............................................................................................................29
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APPENDICES
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1. Introduction
1.1. PURPOSE
The design of 33 kV Overhead Lines in PDO's System shall be generally governed by, but not
limited to, the provisions specified herein, and shall be undertaken using the highest standards of
professional engineering and in a safe manner.
This Specification (SP) outlines the minimum requirements for the design of 33 kV overhead lines
with or without an aerial All Dielectric Short Span (ADSS) Fibre Optic (FO) cable supported on
wood pole structures.
For installation of Overhead Lines and other associated electrical equipment, relevant SP's, ERD's
and DP's are listed herein and shall be referred to. This Specification shall be utilised in
conjunction with one or more of the referenced SP's, ERD's and DP's and International Standards to
complete PDO's requirements for installation of overhead line facilities.
Contractor shall note that the standard design, Parameters, Calculations etc., indicated herein, are
for reference & general guidance only, and the same shall be treated as minimum requirement.
However, it shall remain the responsibility of the Contractor to ensure that sound engineering
practices are adopted in the design of an overhead line. Any deviations from this Standard shall be
made only with the written prior agreement of The Company.
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IEC 61089:1997 - Amdt.1 1997 Round wire concentric lay overhead electrical stranded
conductors
5. Fiber Optic Cables
EIA 472A - Sectional Specification for Fiber Optic Communication Cables for
Outside Aerial Use
EIA 492A - Generic Specification for Optical Waveguide Fibers
EIA/TIA-455 - Standard Test Procedures for Fiber Optic Fibers, Cables, Transducers,
Sensors, Connecting and Terminating Devices and other Fiber Optic
Components
IEC 60304 - Colour coding of fibers
IEC 60793 - Optical Fibers
IEC 60794 - Optical Fiber Cables. Generic and production specifications.
6. Insulator Strings, Conductor Fittings
ANSI C29.11 - Composite Suspension Insulators for Overhead Transmission Lines -
Tests
ASTM 153/153M-95 - Standard Specification for Zinc (Hot- Dip Galvanized) on Iron and
Steel Hardware.
ASTM A 563 - Nuts for Bolted Connections
BS 3100:1991 - Specification for steel castings for general engineering purposes
BS 3288 Part 1:1997 - Insulator and conductor fittings for Overhead Power Lines.
Performance and general requirements
BS 3288 Part 2:1990 - Specification for a range of fittings.
BS 3288 Part 3:1989 - Dimensions of ball and socket couplings of string insulator units.
BS 3288 Part 4:1989 - Locking devices for ball and socking couplings of string insulator
units: dimensions and tests.
BS 60383-2:1995 - Insulator strings & insulator sets for a.c. systems. Definitions, test
method and acceptance criteria
DIN 48006 - Insulators of overhead lines: long rod insulators
DIN 48062-2 - Overhead Lines, clevis caps for insulators
DIN 48069-1 - Double eyes; without protective fitting attachment; for overhead
power lines
DIN 48069-2 - Double eyes; with protective fitting attachment; for overhead power
lines
DIN 48070-1 - Triangular yokes for overhead power lines
DIN 48073 - Clevis-tongue couplings – Safety devices
DIN 48074 - Eyes and clevises; connecting dimensions
DIN 48075 - Parallel groove clamps for aluminium stranded conductors and for
aluminium conductors steel-reinforced for overhead power lines
DIN 48078-1 - Clevis straps for overhead lines; for coupling to connecting bolts on
the strap side
DIN 48215 - Clamps and Connectors for Overhead Power Lines
DIN 48334 - Turnbuckles for overhead power lines
DIN/VDE 0212 - Fittings for overhead lines and switchgear, Part 50 to 53
IEC 60060-1 High voltage test techniques
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IEC 60120 - Dimension of Ball and Socket couplings of String Insulator Units.
IEC 60433:1998 - Characteristics of String Insulator Units of the Long Rod type.
IEC 60437:1997 - Radio interference test on high voltage insulators
IEC 60471:1977 - Dimensions of clevis and tongue coupling of string insulator units
IEC 60507:1991 - Artificial pollution tests on high-voltage insulators to be used on a.c.
systems
IEC 60587:1984 - Test method for evaluating resistance to tracking and erosion of
electrical insulating materials under severe ambient conditions
IEC 60707:1999 - Method of test for the determination of the flammability of solid
electrical insulating materials when exposed to an igniting source
IEC 60815 - Guide for selection of Insulators in respect of Polluted Conditions.
IEC 61109 - Composite Insulators for Overhead Lines
IEC 61284 - Overhead lines, Requirements and tests for fittings
IEEE 4 - Standard Techniques for High Voltage Testing
IEEE 738 - IEEE Standard for the calculation of Current Temperature
Relationship of Bare Overhead Conductors.
IEEE Report PAS-85 - Standardisation of conductor vibration measurements
IEEE:PAS-85:l966 - Vibration intensity of conductors.
ISO 1460:1992 - Metallic coatings – Hot dip galvanised coatings on ferrous materials –
Gravimetric
ISO 1461:1973 - Metallic coatings – Hot dip galvanized coatings on fabricated ferrous
products – Requirements
7. Earthing
BS 7430 - Code of Practice for Earthing.
BS EN 1654:1998 - Copper and copper alloys. Strip for springs and connectors
DIN/VDE 0141 - VDE-specification for earthing in installations of rated voltages above
1 kV a.c.
DIN 48088 - Earth Clamping Bolts
IEEE 1048 - IEEE Guide for Protective Grounding of Power Lines.
If the Contractor has any concern about the applicable specification for a particular project, he shall
bring the concern or question to the attention of the Company for clarification or resolution. The
company's decision shall be final and binding.
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2. Scope
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Note 1: The maximum conductor temperature indicated is to be used to arrive at the final sag at
maximum still air temperature for FOC and line conductor and for short time current rating
of the line conductor. For continuous current rating of the line conductor a temperature of
80°C shall be considered.
Based on 50-year recurrence, a wind velocity inclusive of gusts of 138 km/hr (38.34m/s )
shall be applied to the conductor, fibre optic cable, stay wires and all structure components
for wood pole structures with the appropriate factors of safety.
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Pole strength is the determining factor in deciding the wind span; however the cross arm shall be
designed so as not to be the limiting factor on the maximum wind span and conductor spacing.
Refer Appendix B for formulae for wind span calculations for single pole structures.
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Table E1
CONDUCTOR
PARAMETER ELM ELM TWIN TWIN WILLOW
WITH FOC ELM ELM
WITH FOC
Basic span (max.) 80 m 66 m 125m 115 m 100 m
Type of wood pole Stout Stout Stout + Stout + Stout
Intermediate Struct. Single Single H H Single
Type
Pole Pole Structure Structure Pole
Maximum allowable 80 m 66 m 125m 115 m 100 m
wind span for pole
structures
Section Length (max.) 2 km 2 km 2 km 2 km 2 km
Minimum ground
clearance
For Conductor 6.3 m 6.3 m 6.3 m 6.3 m 6.3 m
For FO Cable NA 5.0 m NA 5.0 m NA
Minimum ground
clearance to finished
road level for major
road crossings
For Conductor 14.85 m 14.85 m 14.85 m 14.85 m 14.85 m
For FO Cable NA 13.85 m NA 13.85 m NA
Minimum ground
clearance to finished
road level for minor
road crossings
For Conductor 12.85m 12.85 m 12.85 m 12.85 m 12.85 m
For FO Cable NA 11.85 m NA 11.85 m NA
Positive sequence 0.339 0.339Ω/km 0.237 0.237 Ω/km 0.369Ω/km
reactance per km of Ω/km Ω/km
the line conductor per
phase
Note 1: 0.3m allowance for conductor creepage is already included in the clearances specified
above.
Note 2: Stout + wood poles are defined on the Structure Drawings for Twin ELM Conductors listed
in Appendix H.
At road crossings, Overhead road crossing signs shall be provided.
Reference shall be made to HSESM, Chapter-11.
The Contractor shall submit line profile and route plans on which the 5oC and 90oC conductor and
FO cable sag curves are plotted together with the required ground clearance curve. These shall be
derived in accordance with Section 2.3.1.5 & 2.3.1.6.
2.1.8 Spacing
Refer Clause 4.2 and Table-1 of SP 1127, Layout of Plant Equipment and Facilities, for spacing
requirements between overhead lines, equipment and facilities.
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Parallel Run Minimum separation between 33kV Line and Pipe to be maintained
Up to 4.5km 500 metres
4.5km to 6.5km 1km
6.5km to 10km 1.75km
For parallel run beyond 10km and/or higher fault currents, specific case studies need to be
conducted to determine the separation required. If the induced voltage / time limitations can not be
met, additional safe working practices and precautionary measures shall be applied to protect
personnel when working on exposed conductive parts of the pipeline and associated components.
Precautionary measures shall include but not necessarily be limited to low resistance pipe coating,
grounding mat near the pipelines, and suitable layer of crushed rock / limestone on the surface near
the pipes for persons to stand and work. Further advice may be obtained from CFDH – Electrical.
In case the above separation between the power line and pipeline cannot be observed then the
pipeline department shall make his own study and implement the required pipeline protection, the
installation to comply with safety regulations, i.e. the pipeline cathodic protection shall be designed
for a higher current.
Conductive coupling
Fault current flowing through the earthing electrode of a tower produce a potential rise of the
electrode and of the neighbouring soil with regard to remote earth. Pipelines will be influenced if
they are connected to the ground electrode of the HV system or if they enter into the “zone of
influence” of the electrical installation; the insulating coating is then subject to the potential
difference that exists between the local earth and the pipe potential and can be damaged.
If a pipeline is not influenced by capacitive or inductive coupling, its normal potential can be
assumed to remain very close to the reference potential of remote earth. Therefore, any earth
potential rise at the pipeline location due to a fault or lightning stroke on the tower is applied
directly to the insulating coating of pipeline and puncturing of the pipeline coating can occur.
Melting of the pipeline steel may even occur only when the pipeline is very close to a tower earth
electrode. A fraction of earth potential rise is than applied to the metallic pipeline and can be
transferred by the pipeline to a remote pipeline access point or cathodic protection system. It may
create touch and step voltage, which may be applied, to workers touching the pipeline at access
points or standing nearby such point.
In the case of proximity between a pipeline and transmission line tower, mitigation of conductive
coupling effects may be achieved by reducing the earth potential rise at pipeline location, increasing
the pipeline coating dielectric withstand, etc. In any case for crossing the OHL with pipeline the
following is recommended:
- minimum distance of 50 m have to be provided between line tower and pipeline
- recommended crossing angle between HV line and pipeline have to be more than 45°.
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Contractor shall submit all required stringing sag and tension data and the completed Plan and
Profile Drawings for review by PDO as a part of the contract deliverables. Contractor shall utilise
the information provided in this Standard Design Criteria section and in Appendix A and B as the
basis for sag and tension calculations and the preparation of Plan and Profile Drawings.
Deliverables shall be submitted far enough in advance to allow time for checking and changes, if
any, without causing delay to the project.
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be fitted with 2 stays each, split in plan view to provide transverse and longitudinal resistance.
Count down markers shall also be provided to warn of the crossing and these shall be provided on
each side of the crossing at 100m intervals.
The height of road crossing structures shall be sufficient to give the minimum specified vertical
clearance from conductors to road surface, under maximum conductor temperature conditions. See
Standard Drawing No. STD-4-1166-001 for required class of pole for twin ELM conductor.
Structures shall utilize one piece poles without separate extensions.
2.3.1 Conductors
Line conductors shall comply with IEC 61089 and BS3242. Only ELM and WILLOW AAAC
conductors shall be used. If any other conductors are to be used prior written approval shall be
obtained from the Company.
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Table C1
2.3.1.3. Materials
Aluminium alloy wire shall comply with the requirements of IEC 60104.
The copper content shall not exceed 0.05%.
2.3.1.4. Workmanship
Precautions shall be taken during the manufacture, storage and delivery of conductors to prevent
contamination by copper or other materials, which may adversely, affect the aluminium or
aluminium alloy.
Where permitted in IEC 61089 for aluminium or aluminium alloy wires the preferred method of
jointing single wires is cold pressure welding.
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2.3.1.6.1 Line conductor / Fibre Optic Cable Sag and Tension, Initial condition
Line Conductors/Fibre optic cable shall be tensioned to ensure that:
• Tension at minimum ambient temperature and maximum wind speed does not exceed UTS /
Factor of Safety (2.5 specified for line conductor & 1.6 specified for FOC)
• Tension at everyday temperature of 35oC and a wind speed of 8m/s does not exceed UTS /
Factor of Safety (6.0 specified for line conductor & 8 specified for FOC). This is known as the
Everyday Tension.
• At a conductor temperature of 90°C, the minimum ground clearances are met considering
minimum clearance of 1.0 meters between the 33kV line conductor and the FOC, at the
maximum sag point.
All the above three conditions shall be met. By maximising the sag, while meeting the clearance
requirements, the stresses in the line will be reduced.
The formula for sag / tension calculations is given under Appendix D.
The conductors/FOC on the overhead lines shall be tensioned to meet the sag requirements.
Stringing Sag and Tension Tables for initial conditions are provided for various ruling spans in
Appendix-B2.
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Table D1
FO cable shall be installed at the locations shown on the wood pole above ground on the General
Arrangement Drawing for each type of structure for single and twin ELM conductor.
In case the specification of FO cable to be procured is different from that shown above, allowable
conductor wind/weight span, normal span and fixing height of the fibre optic cable may differ.
The cable design may consist of several different functional cable components. A single physical
component may represent two or more functional components. The design shall contain the
following functional cable components:
− Optical fibres
All fibres shall be of single mode type and shall comply with the requirements of BS EN
188000 or ITU-T G.652, IEC 60793 and IEEE Std1138 and the requirements detailed below.
The fibres shall be designated to operate at 1310 and 1550 nm wavelength and shall provide low
dispersion values for the entire bandwidth above the cut off wavelengths of the cabled fibres.
Fibres shall be laid loose and equally distributed into buffer tubes made of silicone resin and
filled with jelly compound. The fibres shall be manufactured from high-grade silica and dropped
as necessary to provide the required transmission performance.
The chemical composition of the fibres shall be specifically designed to minimise the effect of
hydrogen on the transmission properties.
The fibre primary coating shall consist in an inert material which can be readily removed for
jointing purposes without damage to the fibre and without necessitating the use of hazardous
chemicals.
The secondary coating may be applied directly over the primary coating or alternatively a loose-
jacket may be provided. Where a tight fitting secondary coating is provided it should consist of
an inert material.
The secondary coating or loose tube shall be colour coded throughout the length of the cable. If
not part of the material of the secondary coating, the colour coding shall be fast and capable of
withstanding normal handling during termination.
The fibre coating shall be translucent such that fibre splicing technique, using optical alignment
of cores by means of injection and detection of light through the cladding shall be supported. In
addition, the fibre coating shall be optically matched to the cladding to promote cladding mode
stripping.
− Optical cable core. Individual optical fibres or groups of fibres shall be contained in a loose
tubes. These tubes shall form the fibres' secondary protection (the coating being the primary
protection).
The optical cable core design shall be based upon the helical stranded loose tube principles (no
ribbon). This means that the cable design shall provide a strain and contraction margin. The
strain and contraction margins shall protect the fibres adequately from mechanical stress during
manufacturing, installation and the service life.
Longitudinal water penetration of the optical cable core shall be prevented by a water blocking.
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The optical cable core shall protect the fibres from environmental and electrical stresses.
Materials used within the core shall be compatible with one another, shall not degrade under the
electrical stress and shall not evolve hydrogen sufficient to degrade the optical performance of
the fibres.
− Moisture barrier. To prevent dirt and moisture penetration which could adversely affect
optical and mechanical properties, the fibres shall be provided with an effective water screen.
− Strength member. The strength member may be incorporated within or outside the optical
cable core. The purpose of the strength member is to ensure that the cable meets the optical
requirements under all specified installation and operating conditions for its design life. The
strength member shall be able to withstand the entire mechanical loads specified in this
specification.
− Armouring jacket. The armouring jacket shall provide the crush, molest and impact resistance
for the optical cable core.
− Outer jacket. The outer jacket shall provide the necessary protection against UV and
background radiation, as well as electrostatic fields.
The cable shall be circular. The cable shall not contain any metallic part or (semi)conductive
elements and particles.
2.3.3 Insulators
General
Post insulators shall be of silicon rubber material complying with the latest revision of IEC
61109 and/or ANSI C29.11 standards. They shall be used as intermediate support insulators at
voltages up to and including 36 kV.
Tension insulators shall be of silicon rubber material complying with the latest revision of IEC
61109 and/or ANSI C29.11 standards.
Design
The insulator shall be made from two insulating parts equipped with metal fittings. The internal
insulating part namely "core" will be designed and manufactured from Glass Fibre Reinforced
Polymer rod. The specified creepage distance is provided with an external insulating part, namely
"housing" (sleeve with weathersheds), and will be manufactured from silicone rubber. The content
of silicone shall be at least 30% of the rubber mass, after adding the fillers.
The core shall be made of electrical grade epoxy and boron-free ECR glass fibres. The insulator
core shall be mechanically sound, free from voids, foreign substances and manufacturing flaws.
Also the design shall be such as to ensure that the core is totally encapsulated and fully sealed from
the live to the earthed ends, by the insulating material from the environment, in order to avoid
moisture ingress.
Alternatively, E core material could be proposed if the design is proven by applicable type tests and
if supported by an adequate track record of successful experience in service.
The housing and weathersheds shall be made of Silicone Rubber material in order to maintain their
hydrophobicity during long term service in critical environments. It shall be applied to a
subassembly of the core and metal-fittings using a process of high pressure, high-temperature
injection mould up. The material for housing and weathersheds shall be of blue colour and bird
repellent.
A minimum thick sheath of 3.0mm of Silicone Rubber shall be moulded on the reinforced fiber
glass rod. The polymer sleeve and weathershed insulating material shall have a chemical structure
of 100 percent silicone rubber before fillers are added. The Silicone Rubber shall be firmly bonded
to the rod, be seamless, smooth and free from imperfections. The interfaces joining the housing to
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the core, and those joining the housing to the metal fittings, shall be uniform and without voids. The
strength of the Silicone Rubber to rod interface shall be greater than the tearing strength of the
Silicon Rubber itself. An interface between the metal fittings and the housing that relies on a
compression process is not acceptable.
The alternating weathersheds shall be firmly bonded to the sheath, moulded as part of the sheath
and be seamless smooth and free from imperfections. Weathersheds shall be at intervals to provide
optimum electrical performance and the weathershed designs should provide a protected bottom
surface that tends to keep dry in wet conditions. Individual sheds shall be of open profile without
under ribs and to IEC 60815.
The insulator shall be capable of high pressure live line washing. A high pressure wash test shall be
preformed on polymer insulators to demonstrate that the units can be power washed. This test shall
be a water spray at a shed seam approximately 3m from the insulators. The spray shall be a solid
stream through a ¼ inch diameter nozzle at 550 psi for a period of ten minutes. For washing a
whole insulator, or 10 seconds for one point insulator surface there shall be no signs of water
entering through or under the outside weathershed into the core or between sleeve and
weathersheds or at the polymer hardware interface into the core.
The end fittings shall be made of ductile cast iron, or forged steel, or malleable cast iron all hot-dip
galvanised. The minimum thickness of the coating of the steel or iron fittings will be 126 micron
(900g/m²). The end fittings shall be attached to insure a uniform distribution of the mechanical load
to the rod. Any member that is machined, bent or worked in manner after galvanising shall be
regalvanised. The zinc coating shall adhere tightly to the surface of the base metal. The zinc-coated
parts shall be free from uncoated spots. The coating shall be free from blisters, flux, black spots,
dross, tear drop edges, flaking zinc, rough appearance and in general shall be smooth, clean and
unscarred when received.
Test Requirements
Design Tests on silicone rubber insulator units should have been previously undertaken in full
accordance with the requirements of IEC 61109 including the ageing tests under operating voltage
and simulated weather conditions for duration of 5000h.
These tests should have been certified by an independent quality assurance organisation, and the
test certificates made available to PDO for approval.
The Contractor shall give PDO the requisite period of notice prior to undertaking the test, and
submit to PDO for approval a test programme and procedures.
Routine tests
Tests made on all production insulators and/or their individual components to demonstrate their
integrity. In general they shall be performed according to IEC 61109, chapter 8.
Sample tests
Tests made on samples of completed insulators and/or their individual components to verify that
product meet the design specifications. In general they shall be performed according to IEC 61109,
chapter 7.
Type tests
Tests required to be made before supplying a type of insulator covered by this Specification in order
to demonstrate satisfactory performance characteristics to meet the intended application and
specified conditions. In general they shall be performed according to IEC 61109, chapter 6. Copies
of Certificates of these tests shall be submitted with the Tender documents.
Design tests
Tests intended to verify the suitability of the design, materials and method of manufacture
(technology).
Identification and Marking
All insulators shall be marked to ensure system traceability.
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2.3.5.1 General
Fittings shall comply with BS.3288 and shall be suitable for live line working. Suspension and
tension clamps shall be as light as possible and shall be of aluminium. All clamps shall be designed
to avoid any possibility of deforming the stranded conductors and separating the individual strands.
The design of fittings shall avoid welds. The fittings shall be designed for short circuit currents as
per the system parameters without exceeding a temperature that would damage the conductor or the
fitting. Arcing horns are required to protect the insulator from power arcs. The coupling between
fittings shall be such that point and line contacts are avoided. The design shall avoid sharp corners
and projections.
Bolts and nuts shall be locked in an approved manner. Bolt threads shall be coated with approved
grease immediately before tightening-down at erection.
Split pins for securing attachment of fittings of insulator sets shall be of stainless steel and shall be
backed by washers of approved size and gauge. All insulator strings shall be attached to cross arms
by means of shackles. Hooks shall not be used. Conductor counterweights shall be provided for
suspension insulator sets supporting jumpers, in order that satisfactory electrical clearances are
maintained under all service conditions.
All fittings shall be stored on suitable skids above the ground or at a suitable place to avoid mud
embedment during rain. Dirty fittings shall be cleaned prior to installation.
The minimum thickness of the coating of the steel or iron fittings will be 126 micron (900g/m²).
The end fittings shall be attached to insure a uniform distribution of the mechanical load to the rod.
Any member that is machined, bent or worked in manner after galvanising shall be regalvanised.
The zinc coating shall adhere tightly to the surface of the base metal. The zinc-coated parts shall be
free from uncoated spots. The coating shall be free from blisters, flux, black spots, dross, tear drop
edges, flaking zinc, rough appearance and in general shall be smooth, clean and unscarred when
received
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Line conductor fittings shall be designed in accordance with BS 3288 or such other equivalent
standard as may be approved. The electrical conductivity and current carrying capacity of each joint
shall be not less than that of the equivalent length of conductor.
The design of all compression fittings shall be such that only one pair of dies each is necessary for
the compression of all the aluminium sleeves provided for each type of conductor. The company
Representative shall approve all jointing sleeves. Tension joints shall be of the compression type
and shall be made so as not to permit slipping or cause damage to or failure of the complete
conductor at a load less than 95 per cent of the ultimate strength of the conductor.
All aluminium compression type clamps and joints shall be of aluminium of a purity of not less than
99.5 per cent. Non-ferrous alloys shall be such as to withstand atmospheric conditions without
painting or other protection. The contractor shall submit certificates of analysis for the various
parts.
The design of joints and clamps, and any special tools to be used in their assembly, shall be such as
to reduce to a minimum the possibility of faulty assembly. All external nuts shall be locked in an
approved manner. There shall be no relative movement within the clamp between individual layers
of the conductor itself. Where mating faces of jumper terminals are to be bolted together, they are to
be protected at the manufacturer's works by strippable plastic or other approved means.
− maintain the subconductor spacing at spacer-spacer damper locations within the prescribed
limits under all conditions of service apart from when fault currents are flowing;
− withstand the mechanical loads relevant to the installation, service (including wind induced
conductor movements) and maintenance condition, the design service current including short
circuit effects, the service temperature and environmental effects;
− be free from visible and audible corona discharge and radio interference;
− ensure that individual components are secured against becoming loose in service;
− from materials which have sufficient strength, ductility and environmental resistance to
withstand the static and dynamic loadings;
Spacer dampers shall permit the followings relative movements of subconductors without damage
to the unit or to the conductor:
− longitudinal movement of at least ±25mm;
− vertical movement of at least 20°;
− conical movement of at least 20°;
− horizontal movement perpendicular to the conductor of at least ± the diameter of the conductor.
2.3.6 Supports
The supports shall be wood poles. However, where it is not possible to use wood poles or at special
location such as wadi crossings steel poles or lattice steel towers shall be used. Contractor shall
verify the use of steel line supports on an economic basis after satisfying the technical design
parameters and obtain written approval from PDO for each instance.
Design of steel line supports shall be proof tested at an approved full scale testing station.
Wood poles shall comply with BS 1990: Part 1, 1984 or ANSI 05.1-2002. The Contractor shall
witness all routine tests, on wood poles, in accordance with the above Standards prior to shipping.
Steel poles and towers, should comply with BS 5950 & manufacturers’ standards.
Lattice steel towers shall be designed in accordance with ASCE Standard ASCE 10-97.
Supports shall be designed for the following conditions, taking into account the specified factors of
safety:
• intermediate straight line supports (including small deviations up to approximately 5°
maximum),
• deviations greater than 5° and up to and including 30°
• deviations greater than 30° and up to and including 90°
• line terminals at the required approach angle
• special conditions, e.g. abnormally long spans or supports including switches, fuses, cable
terminations, tees etc.
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2.3.6.2.1 Measurement
The poles shall be as circular in section as possible after final dressing. Elliptical shaped poles shall
be measured across the minor axis and this dimension shall be considered the diameter of the pole.
2.3.6.2.2 Straightness
Sweep and short crook are not acceptable (see drawing STD 4 1514 001).
In the top of the pole, a split or a combination of two single checks ( each check terminating at the
pith center and separated by not less than 1/6 of the circumference ) having one or both portions
located in a vertical plane within 30 degrees of the top bolt hole shall not extend downward along
the pole more than 150 mm. All other combinations of checks or a split shall not extend downward
along the pole more than 300 mm.
In the butt, a split or a combination of two single checks as defined above, shall not extend upward
along the pole more than 600 mm.
Ant split for poles shall be installed on all poles; this may be star lock or pole band.
2.3.6.6 Identification
Each pole shall have marking as indicated in BS 1990. Poles without a gouge mark located 3 meters
from the butt will not be accepted.
2.3.6.7 Preservation
All drilling, framing and branding on poles shall be completed before pressure treating with
preservative. All poles shall be pressure impregnated in accordance with BS EN 351-1&2 or
AWPA C4 with coal tar creosote complying with the requirements of BS 144. The average net
retention of preservation in a charge shall be in accordance with the specified standard for the
species involved. Pole suppliers shall complete a Creosote Test Certificate for each charge to verify
creosote preservative retention. Penetration of creosote preservative shall be not less than 76mm
and 95% of the sapwood for Southern Yellow Pine, 19mm and 85% of the sapwood for Douglas Fir
(Coast) and 100% of the sapwood for Scots Pine. Tests detailed in BS 1990 and/or AWPA-2002
shall be undertaken to verify this retention and the results recorded on the Creosote Test Certificate.
All holes made for determining penetration and retention of preservatives shall be filled with tight
fitting treated cylindrical plugs.
A quantity of creosoted plugs shall be sent to site for field use.
Separate approval may be obtained to use preservatives other than creosote; the alternative method
shall be of oil base with approved preservatives (Pentachlorophenol e.g.).
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2.3.6.12 Concrete
Concrete in foundations shall consist of cement, sand and gravel or broken stone in proportions to
produce dense concrete. Gravel, stone and sand shall be clean and free from dust, earth or organic
matter, or salt. All gravel and broken stone are to be 20mm down graded (20mm-).
All sand is to be coarse, sharp, clean and free from dust, salt, clay vegetable matter or other
impurity and to be screened through a mesh not more than 5mm. It is to be a well-graded mixture
of coarse and fine grains from 5 mm gauge downwards. Water is to be clean and free from all earth
and vegetable matter and alkaline substances either in solution or in suspension. The maximum
water to cement ratio shall be 0.55. All cement shall be Portland or other approved composition
obtained from an approved maker. Portland cement is to conform in all respects to BS 12 for
Ordinary Portland Cement and ASTM 150 for Sulphate resistant Portland Cement.
All concrete is to be thoroughly compacted/vibrated during the operation of placing. The upper
surface of the concrete for all types of foundations is to be finished smooth and sloped in an
approved manner to prevent accumulation of water. An approved concrete additive may be used.
Cubes are to be taken, cured and tested to verify the concrete strength. The characteristic cube
strength shall not be less than 15 N/mm2 for unreinforced concrete and 20.7 N/mm2 for reinforced
concrete in accordance with ERD 19-07. The concrete is to be covered by hessian/burlap sacking
and is to be kept continuously moist using approved mix water during the initial period of curing to
avoid rapid drying. The Hessian/burlap covering shall not be allowed to dry out during the initial
curing period because a dry covering will take moisture from the concrete and ruin the concrete.
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• Conductor tension should the line deviate from a straight line route.
Grid gains shall be used at the pole attachment point for all line cross arms as shown on the
Standard Drawings, this will spread the bolt loading to the pole surface and reduce pole top splitting
and cracking.
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All steelwork shall be stored on suitable skids or battens above the ground or at a suitable place to
avoid contamination with mud during rain. Dirty steelwork shall be cleaned prior to installation.
2.3.13 Galvanising
Unless otherwise specified after completion of all fabrication processes (including all drilling,
punching, stamping, cutting, bending and welding) tower steelwork, including nuts, bolts and
washers shall be hot-dip galvanised and tested in accordance with the requirements of BS 729
(heavy galvanizing shall be applied).
Electro-galvanising is not an acceptable alternative.
The minimum average coating thickness shall be as specified in Appendix T5.
Excessively thick or brittle coatings due to high levels of silicon or phosphorus in the steel, which
may result in an increased risk of coating damage and/or other features that make the final product
non-fit-for-purpose shall be cause for rejection.
The ingot zinc used for galvanising shall comply with the requirements of BS 3436.
All materials prior to galvanising shall be free from oil, grease or any substance, which may
adversely affect the quality of finish.
The preparation for galvanising and the galvanising itself shall not adversely affect the mechanical
properties of the coated materials.
Unless otherwise specified, all materials shall be treated with Sodium Dichromate in order to
prevent wet storage stains (white rust) during storage and transport.
All bolts and screwed rods, including the threaded portions, shall be galvanised. The threads shall
be cleaned of all surplus spelter by spinning or brushing. Dies shall not be used for cleaning threads
other than on nuts. Nuts shall be galvanised and tapped 0.4 mm oversize and threads shall be oiled.
Bolts shall be delivered with nuts run up the full extent of the thread.
All galvanised materials shall be stored on packing, clear of the ground and away from all materials
that might stain or corrode the galvanising. Black steel packing or bins shall not be used.
Appendix T5
Galvanizing (BS 729)
1. Steel articles, 5mm thick and over [g/m²] (μm) 900 (126)
2. Steel articles, under 5mm thick [g/m²] (μm) 675 (94)
3. Grey and malleable cast iron [g/m²] (μm) 900 (126)
4. Threaded works and other articles which are centrifuged [g/m²] (μm) 381 (53)
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Pole Buckling
Transmission poles are small in diameter in comparison to their length, they act as columns and tend to buckle
when subjected to axial compressive loads. Therefore, they must be designed to have adequate column length.
Transmission poles are classed as long slender columns. Eulers formula is applicable as it relates the critical
compressive force to the column dimensions.
Euler’s Formula for axial compressive loading of long slender columns is:
Pcr = pi2 EI / L2
Where:
Pcr = Critical Compressive Force
Pi = 1.1416
E = Modulus of elasticity
I = 2nd Moment of Inertia
One assumption of this equation is that both ends of the column are free to move. This is not true for an
installed transmission pole with the butt planted and the top supported by conductors and stayed.
End Conditions
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APPENDIX-A1 (Contd.)
The general equation for column loading for a Transmission Pole is based on Eulers Formula and is:
Where;
Pcr = Critical Column Loading
Q = Factor for End Condition
pi = 3.1416
E = Modulus of Elasticity (10480 N/mm2 for Scotch Pine)
Ieff = 2nd Moment of Inertia at the location of the effective diameter
H = Generally taken as the distance from the groundline to the point of load Application
For calculating the ultimate load/crippling load for stayed poles (Section / RC / Terminal) are calculated in
British Standard 1990, Appendix A, Section A-3 for Scotch pine poles using a modified Eulers Formula as
follows:
Fc = 0.00411 x de4 / l2
Where:
l = the effective length taken from the ground line to the point of stay attachment in meters.
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APPENDIX-A1 (Contd.)
where:
L = full length of pole in meters
D = depth of planting in meters
dt = top diameter in millimeters
db =diameter at 1.5 meters from the butt in millimeters
The above formula shall be used to calculate the Crippling/Ultimate load for Light angle, Terminal, Section
and Road Crossing Structures.
Calculating the ultimate / crippling loads for Heavy Angle Structures the formula shall be modified to :
Fc = 0.00822 x de4 / l2
This formula shall be used to calculate the Crippling/Ultimate load for Heavy Angle Structures with l2 and de
defined as above.
(the heavy angle structure more closely approximate end condition “b”, both ends fixed and a Q of 2 can be
used).
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APPENDIX-A2 (Contd.)
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APPENDIX-A2 (Contd.)
A2-3 STAY WIRE & INSULATOR STRENGTH REQUIREMENTS (Contd.)
TWIN ELM CONDUCTOR
Conductor Tension – Intermediate Struct. = 388 kgs(max. tension on bisector of line angle)
Conductor Tension – Light Angle Structure = 1120 kgs (max. tension on bisector of line angle)
Conductor Tension – Heavy Angle, Section,
RC & Term. Structs. = 1700 kgs (max. initial tension @ 5oC, 900N/m2 )
Intermediate Structure
Required Stay Wire Strength = 388 kgs * 6 cond./stay * 1.414 * 2.5 * 9.81N/kg = 80,731 N
Use 7/4mm strand, Grade 1 150 Stay Wire with Ultimate Strength of 101,000 N
Use Stay Insulator with minimum Ultimate Strength of 93,414 N
NOTE: All Guard Structures for Road Crossings shall be stayed with 7/4 strand, Grade 1 150 Stay
Wire.
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APPENDIX B1 - CALCULATION OF WIND SPAN & WEIGHT SPAN FOR SINGLE POLE
STRUCTURE
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APPENDIX-B1 (Contd.)
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APPENDIX-B1 (Contd.)
B1-4 WIND LOAD ON FIBRE OPTIC CABLE (FOC)
B1-4.1 WIND PRESSURE ON FIBRE OPTIC CABLE
q foc = qbasic *shape factor
q foc = 900*1.3 = 1170 N/m²
B1-4.2 WIND FORCE ON FIBRE OPTIC CABLE
F foc = q foc * D foc* L wind
D foc = diameter of the Fibre Optic Cable (m)
L wind = windspan (m) (to be calculated)
h foc = Ground line to FOC attach point
B1-4.3 BENDING MOMENT AT GROUND LEVEL DUE TO WIND FORCE ON
FIBRE OPTIC CABLE
Bm foc = h foc * 1 * F foc
F foc equivalent = Bm foc / (hpole-0.6)
NOTE: H1 & H2 are positive when the attachment point on the adjacent support is lower than the
attachment point on the structure under consideration.
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR SINGLE ELM CONDUCTOR - 80m RULING
SPAN (Contd.)
Span Span Span Span Span Span
Temp. Tension
68m 70m 72m 75m 78m 80m
(Deg
kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
C)
5 5.80 0.58 0.61 0.65 0.70 0.76 0.80
10 5.21 0.65 0.68 0.72 0.79 0.85 0.89
15 4.71 0.71 0.76 0.80 0.87 0.94 0.99
20 4.31 0.78 0.83 0.88 0.95 1.03 1.08
25 3.97 0.85 0.90 0.95 1.03 1.11 1.17
30 3.69 0.91 0.97 1.02 1.11 1.20 1.26
35 3.45 0.97 1.03 1.09 1.19 1.28 1.35
40 3.25 1.04 1.10 1.16 1.26 1.36 1.43
45 3.07 1.09 1.16 1.23 1.33 1.44 1.52
50 2.92 1.15 1.22 1.29 1.40 1.52 1.59
55 2.79 1.21 1.28 1.35 1.47 1.59 1.67
60 2.67 1.26 1.34 1.41 1.53 1.66 1.74
65 2.56 1.31 1.39 1.47 1.60 1.73 1.82
70 2.47 1.36 1.44 1.53 1.66 1.79 1.89
75 2.38 1.41 1.50 1.58 1.72 1.86 1.95
80 2.31 1.46 1.55 1.64 1.77 1.92 2.02
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APPENDIX-B2 (Contd.)
B2-2 STRINGING SAG & TENSION TABLES FOR SINGLE ELM CONDUCTOR - 66m RULING
SPAN
Temp. Tension Span 45m Span 48m Span 50m Span 52m Span 55m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 3.32 0.44 0.50 0.55 0.59 0.66
10 3.07 0.48 0.55 0.59 0.64 0.72
15 2.86 0.51 0.59 0.63 0.69 0.77
20 2.69 0.55 0.62 0.68 0.73 0.82
25 2.54 0.58 0.66 0.72 0.77 0.87
30 2.41 0.61 0.69 0.75 0.82 0.91
35 2.30 0.64 0.73 0.79 0.86 0.96
40 2.20 0.67 0.76 0.83 0.89 1.00
45 2.11 0.70 0.79 0.86 0.93 1.04
50 2.03 0.72 0.82 0.89 0.97 1.08
55 1.96 0.75 0.85 0.93 1.00 1.12
60 1.90 0.78 0.88 0.96 1.04 1.16
65 1.84 0.80 0.91 0.99 1.07 1.20
70 1.79 0.82 0.94 1.02 1.10 1.23
75 1.74 0.85 0.96 1.05 1.13 1.27
80 1.69 0.87 0.99 1.07 1.16 1.30
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR SINGLE ELM CONDUCTOR - 66m RULING
SPAN (Contd.)
Temp. Tension Span 58m Span 60m Span 62m Span 64m Span 66m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 3.32 0.74 0.79 0.84 0.90 0.95
10 3.07 0.80 0.85 0.91 0.97 1.03
15 2.86 0.85 0.91 0.98 1.04 1.11
20 2.69 0.91 0.97 1.04 1.11 1.18
25 2.54 0.96 1.03 1.10 1.17 1.25
30 2.41 1.01 1.09 1.16 1.24 1.31
35 2.30 1.06 1.14 1.22 1.30 1.38
40 2.20 1.11 1.19 1.27 1.35 1.44
45 2.11 1.16 1.24 1.32 1.41 1.50
50 2.03 1.20 1.29 1.37 1.46 1.56
55 1.96 1.25 1.33 1.42 1.52 1.61
60 1.90 1.29 1.38 1.47 1.57 1.67
65 1.84 1.33 1.42 1.52 1.62 1.72
70 1.79 1.37 1.47 1.57 1.67 1.77
75 1.74 1.41 1.51 1.61 1.72 1.82
80 1.69 1.45 1.55 1.65 1.76 1.87
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APPENDIX-B2 (Contd.)
B2-3 STRINGING SAG & TENSION TABLES FOR TWIN ELM CONDUCTOR - 125m RULING
SPAN
Temp. Tension Span 100m Span 105m Span 110m Span 112m Span 115m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 13.21 0.58 0.63 0.70 0.72 0.76
10 12.15 0.63 0.69 0.76 0.78 0.83
15 11.15 0.68 0.75 0.82 0.86 0.90
20 10.23 0.74 0.82 0.90 0.93 0.98
25 9.38 0.81 0.89 0.98 1.02 1.07
30 8.62 0.88 0.97 1.07 1.11 1.17
35 7.94 0.96 1.06 1.16 1.20 1.27
40 7.35 1.03 1.14 1.25 1.30 1.37
45 6.83 1.11 1.23 1.35 1.40 1.47
50 6.37 1.19 1.32 1.44 1.50 1.58
55 5.98 1.27 1.40 1.54 1.60 1.68
60 5.63 1.35 1.49 1.63 1.69 1.79
65 5.32 1.43 1.57 1.73 1.79 1.89
70 5.06 1.50 1.66 1.82 1.89 1.99
75 4.82 1.58 1.74 1.91 1.98 2.09
80 4.61 1.65 1.82 2.00 2.07 2.18
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR TWIN ELM CONDUCTOR - 125m RULING
SPAN (Contd.)
Temp. Tension Span 117m Span 119m Span 121m Span 123m Span 125m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 13.21 0.79 0.81 0.84 0.87 0.90
10 12.15 0.86 0.89 0.92 0.95 0.98
15 11.15 0.93 0.97 1.00 1.03 1.07
20 10.23 1.02 1.05 1.09 1.12 1.16
25 9.38 1.11 1.15 1.19 1.23 1.27
30 8.62 1.21 1.25 1.29 1.33 1.38
35 7.94 1.31 1.36 1.40 1.45 1.50
40 7.35 1.42 1.47 1.52 1.57 1.62
45 6.83 1.52 1.58 1.63 1.69 1.74
50 6.37 1.63 1.69 1.75 1.81 1.86
55 5.98 1.74 1.80 1.86 1.93 1.99
60 5.63 1.85 1.91 1.98 2.04 2.11
65 5.32 1.96 2.02 2.09 2.16 2.23
70 5.06 2.06 2.13 2.20 2.28 2.35
75 4.82 2.16 2.23 2.31 2.39 2.47
80 4.61 2.26 2.34 2.42 2.50 2.58
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APPENDIX-B2 (Contd.)
B2-4 STRINGING SAG & TENSION TABLES FOR TWIN ELM CONDUCTOR - 115m RULING
SPAN
Temp. Tension Span 85m Span 87m Span 90m Span 92m Span 95m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 11.52 0.48 0.50 0.53 0.56 0.60
10 10.53 0.52 0.55 0.59 0.61 0.65
15 9.61 0.57 0.60 0.64 0.67 0.71
20 8.77 0.63 0.66 0.70 0.73 0.78
25 8.02 0.68 0.72 0.77 0.80 0.86
30 7.36 0.75 0.78 0.84 0.87 0.93
35 6.79 0.81 0.85 0.91 0.95 1.01
40 6.29 0.87 0.91 0.98 1.02 1.09
45 5.86 0.94 0.98 1.05 1.10 1.17
50 5.49 1.00 1.05 1.12 1.17 1.25
55 5.16 1.06 1.11 1.19 1.25 1.33
60 4.88 1.13 1.18 1.26 1.32 1.41
65 4.63 1.19 1.24 1.33 1.39 1.48
70 4.41 1.24 1.30 1.40 1.46 1.55
75 4.22 1.30 1.36 1.46 1.53 1.63
80 4.05 1.36 1.42 1.52 1.59 1.70
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR TWIN ELM CONDUCTOR - 115m RULING
SPAN (Contd.)
Temp. Tension Span 98m Span 110m Span 113m Span 115m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m)
5 11.52 0.63 0.80 0.84 0.87
10 10.53 0.69 0.87 0.92 0.96
15 9.61 0.76 0.96 1.01 1.05
20 8.77 0.83 1.05 1.11 1.15
25 8.02 0.91 1.15 1.21 1.25
30 7.36 0.99 1.25 1.32 1.37
35 6.79 1.08 1.36 1.43 1.48
40 6.29 1.16 1.46 1.54 1.60
45 5.86 1.25 1.57 1.66 1.72
50 5.49 1.33 1.68 1.77 1.83
55 5.16 1.41 1.78 1.88 1.95
60 4.88 1.50 1.89 1.99 2.06
65 4.63 1.58 1.99 2.10 2.17
70 4.41 1.65 2.08 2.20 2.28
75 4.22 1.73 2.18 2.30 2.38
80 4.05 1.81 2.27 2.40 2.49
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APPENDIX-B2 (Contd.)
B2-5 STRINGING SAG & TENSION TABLES FOR SINGLE WILLOW CONDUCTOR
- 100m RULING SPAN
Temp. Tension Span 50m Span 55m Span 60m Span 65m Span 70m
(Deg C) kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
5 5.13 0.15 0.18 0.21 0.25 0.29
10 4.63 0.16 0.20 0.23 0.28 0.32
15 4.17 0.18 0.22 0.26 0.31 0.35
20 3.74 0.20 0.24 0.29 0.34 0.40
25 3.35 0.22 0.27 0.32 0.38 0.44
30 3.02 0.25 0.30 0.36 0.42 0.49
35 2.73 0.28 0.33 0.40 0.47 0.54
40 2.48 0.30 0.37 0.44 0.51 0.60
45 2.27 0.33 0.40 0.48 0.56 0.65
50 2.10 0.36 0.44 0.52 0.61 0.71
55 1.95 0.39 0.47 0.56 0.65 0.76
60 1.82 0.41 0.50 0.60 0.70 0.81
65 1.71 0.44 0.53 0.63 0.74 0.86
70 1.62 0.47 0.56 0.67 0.79 0.91
75 1.54 0.49 0.59 0.70 0.83 0.96
80 1.47 0.51 0.62 0.74 0.87 1.01
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR SINGLE WILLOW CONDUCTOR - 100m
RULING SPAN (Contd.)
Span Span Span Span Span Span
Temp. Tension
72m 75m 78m 80m 82m 85m
(Deg
kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
C)
5 5.13 0.30 0.33 0.36 0.38 0.40 0.42
10 4.63 0.34 0.37 0.40 0.42 0.44 0.47
15 4.17 0.38 0.41 0.44 0.46 0.49 0.52
20 3.74 0.42 0.45 0.49 0.52 0.54 0.58
25 3.35 0.47 0.51 0.55 0.58 0.60 0.65
30 3.02 0.52 0.56 0.61 0.64 0.67 0.72
35 2.73 0.57 0.62 0.67 0.71 0.74 0.80
40 2.48 0.63 0.68 0.74 0.78 0.82 0.88
45 2.27 0.69 0.75 0.81 0.85 0.89 0.96
50 2.10 0.75 0.81 0.88 0.92 0.97 1.04
55 1.95 0.80 0.87 0.94 0.99 1.04 1.12
60 1.82 0.86 0.93 1.01 1.06 1.11 1.20
65 1.71 0.91 0.99 1.07 1.13 1.18 1.27
70 1.62 0.96 1.05 1.13 1.19 1.25 1.34
75 1.54 1.02 1.10 1.19 1.25 1.32 1.42
80 1.47 1.06 1.16 1.25 1.31 1.38 1.48
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APPENDIX-B2 (Contd.)
STRINGING SAG & TENSION TABLES FOR SINGLE WILLOW CONDUCTOR - 100m
RULING SPAN (Contd.)
Span Span Span Span Span Span
Temp. Tension
88m 90m 92m 95m 98m 100m
(Deg
kN Sag (m) Sag (m) Sag (m) Sag (m) Sag (m) Sag (m)
C)
5 5.13 0.46 0.48 0.50 0.53 0.56 0.59
10 4.63 0.50 0.53 0.55 0.59 0.63 0.65
15 4.17 0.56 0.59 0.61 0.65 0.70 0.72
20 3.74 0.62 0.65 0.68 0.73 0.77 0.81
25 3.35 0.70 0.73 0.76 0.81 0.86 0.90
30 3.02 0.77 0.81 0.85 0.90 0.96 1.00
35 2.73 0.86 0.90 0.94 1.00 1.06 1.11
40 2.48 0.94 0.99 1.03 1.10 1.17 1.22
45 2.27 1.03 1.08 1.12 1.20 1.28 1.33
50 2.10 1.11 1.17 1.22 1.30 1.38 1.44
55 1.95 1.20 1.25 1.31 1.40 1.49 1.55
60 1.82 1.28 1.34 1.40 1.49 1.59 1.66
65 1.71 1.36 1.43 1.49 1.59 1.69 1.76
70 1.62 1.44 1.51 1.57 1.68 1.79 1.86
75 1.54 1.52 1.59 1.66 1.77 1.88 1.96
80 1.47 1.59 1.66 1.74 1.85 1.97 2.05
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Bending Moment due to conductor tension = 1900 x 2 x 9.81 x 0.665m x sin (5o/2)
= 1082 Nm
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CONDUCTOR DETAIL
INSULATOR DETAILS
d pout d pin
Average Diameter d pavg
2
d pavg = 0.097 m
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APPENDIX-C1 (Contd.)
WIND PRESSURE
N
Wind pressure on conductors fw 900
and insulators 2
m
N
Wind pressure on poles fwp 900
2
m
N
Wind pressure on FO Cable f foc 900
2
m
POLE DETAILS
Type of poles Stout Poles Per BS 1990
Dpg = 0.292 m
Dpl Dpt
Diameter of Pole at bottom Dpb hp Dpt
hp 1.5 m
Dpb = 0.312 m
Diameter of pole at Top of X-Brace DB 0.214 m
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APPENDIX-C1 (Contd.)
π . Dpb
2
Area of pole at bottom Ab
4
2
Ab = 0.076 m
hp
Volume of pole Vp Ab At Ab . At
3
3
Vp = 0.554 m
Weight of Pole Wp Vp. Dep
3
Wp = 3.859 10 N
Wind Force Coefficient for pole Cfp 1.0
The horizintal forces create uplift. The poles shall be checked for uplift created by
horizontal forces.
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APPENDIX-C1 (Contd.)
ho = 2.979 m
Distance between Plane of Contraflex h co hc ho
& bottom of X-Brace
h co = 2.221 m
DB . π . f
3
Allow. Load at Top of X-Brace Ballow B
32
4
Ballow B = 5.176 10 m N
Ballow B 4
Allow. Load at Top of X-Brace with FS = 2.071 10 m N
FS
Dc . π . f
3
Allow. Load at Bottom of X-Brace Ballow c
32
4
Ballow c = 6.768 10 m N
Ballow c 4
Allow. Load at Bottom of X-Brace with FS = 2.707 10 m N
FS
Dpg . π . f
3
Allow. Load at Ground Line Ballow pg
32
5
Ballow pg = 1.311 10 m N
Ballow pg 4
Allow. Load at Ground Line with FS = 5.243 10 m N
FS
F pi = 173.266 N
F Ti = 253.935 N
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APPENDIX-C1 (Contd.)
Wind on Poles
Above X-Brace
( DB Dpt )
Wind Load on pole above X-Brace W PB fwp . hpc .
2
W PB = 399.96 N
2 ( DB 2 Dpt )
Moment due to wind Load above X-Brace M PB fwp . hpc .
6
M PB = 431.244 m N
L PB = 1.078 m
W Po = 855.895 N
2 . ( Do 2 . DB)
Moment due to wind load between M Po fwp . hc h Bc ho
Top of X-Brace & Plane of Contra flex 6
3
M Po = 1.666 10 m N
M Po
Distance from Plane of Contra flex to L Po
Point where force WPO is applied W Po
L Po = 1.947 m
( Dpg Do )
Wind Load on Pole between W Pb fwp . ho .
Plane of Contra flex and Ground Line 2
W Pb = 738.191 N
2 ( Dpg 2 . Do )
Moment due to wind load between M Pb fwp . ho .
Plane of Contra flex and Ground Line 6
3
M Pb = 1.078 10 m N
M Pb
Distance from Ground Line to Point L Pb
where force WPb is applied W Pb
L Pb = 1.46 m
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APPENDIX-C1 (Contd.)
At Ground Line
1.
Bending Moment at Ground Line Mb F W PB W Po . ho M Pb
2
4
Mb = 1.211 10 m N
5
Allow. Load at Ground Line Ballow pg = 1.311 10 m N
Ballow pg
Factor of Safety = 10.825
Mb
At Bottom of X-Brace
1.
Bending Moment at Bottom of X-Brace Mc F W PB W Po . h co
2
3
Mc = 8.225 10 m N
4
Allow. Load at Bottom of X-Brace Ballow c = 6.768 10 m N
Ballow c
Factor of Safety = 8.228
Mc
At Top of X-Brace
1. .
Bending Moment at Top of X-Brace MB F hA hB M PB
2
3
M B = 5.448 10 m N
4
Allow. Load at Top of X-Brace Ballow B = 5.176 10 m N
Ballow B
Factor of Safety = 9.502
MB
5o Line Angle
Note
Factors/Considerations other than pole strength may dictate the Max. Span Length specified.
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APPENDIX-C1 (Contd.)
Overturn Forces
F. h A ho
Uplift or down thrust due to the VF
applied force a
4
V F = 1.651 10 N
2 W PB. h B L PB ho W Po . L Po
Uplift or down thrust due to wind VP
on the two poles of the structure a
3
V P = 4.118 10 N
Forces in X-Brace
1.
VT
2
Tx = Cx Cx (cos 45 = 0.707)
0.707
4
Cx = 1.459 10 N
Structure & Conductor Weight
3
Pole weight 11m Stout Scotch Pine Wp = 3.859 10 N
Crossarm Length Lc 3.2 m
N
Crossarm Weight per meter (15.0 kg/m) Wm 48.0
m
Number of Crossarm Nc 2
*
Crossarm Weight Wc ( ( Wm . Lc) . 1.2) . Nc
Wc = 368.64 N
* 20% added with Crossarm weight to consider the weight of Line Terminating strap,
Batten Plate and etc..,
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APPENDIX-C1 (Contd.)
Wc WI Wcd
Total Weight WT Wp
2
3
W T = 5.915 10 N
Uplift Uplift VT WT
4
Uplift = 1.471 10 N
Check Uplift
( Cpb Cbt ) .
Surface area of Cylinder Sfc Hc
2
2
Sfc = 1.707 m
3 N
Resistance to Uplift (Skin Friction) U res 23.9. 10 Based on Crushed
2 Rock Backfill
m
Uplift resistance for 1.707m2 of Up U res . Sfc
Surface of Cylinder
4
Up = 4.079 10 N
4
Uplift = 1.471 10 N
Up
Factor of Safety Fs
Uplift
Fs = 2.773
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APPENDIX-C1 (Contd.)
2
Apb = 0.076 m
DT T
Bearing Load at Pole Butt BL PB
Apb
5 2
BL PB = 3.481 10 m N
4
Compression in X-Brace Cx = 1.459 10 N
9 N
Youngs Modulus E 205. 10 (1 Gpa = 1x109 N/m 2 )
2
m
4
Moment of Inertia I 37.7 cm
Theoretical Effective Length Leff 2.55 m
E. I . π
2
CxAllowable Cxallow
2
Leff
5
Cxallow = 1.173 10 N
Cxallow
Factor of Safety FOSafety
Cx
FOSafety = 8.042
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CONDUCTOR DETAIL
INSULATOR DETAILS
d pout d pin
Average Diameter d pavg
2
d pavg = 0.097 m
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APPENDIX-C2 (Contd.)
WIND PRESSURE
N
Wind pressure on conductors fw 900
and insulators 2
m
N
Wind pressure on poles fwp 900
2
m
N
Wind pressure on FO Cable f foc 900
2
m
POLE DETAILS
Type of poles Stout Poles Per BS 1990
Dpg = 0.292 m
Dpl Dpt
Diameter of Pole at bottom Dpb hp Dpt
hp 1.5 m
Dpb = 0.312 m
Diameter of pole at Top of X-Brace DB 0.214 m
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APPENDIX-C2 (Contd.)
π . Dpb
2
Area of pole at bottom Ab
4
2
Ab = 0.076 m
hp
Volume of pole Vp Ab At Ab . At
3
3
Vp = 0.554 m
Weight of Pole Wp Vp. Dep
3
Wp = 3.859 10 N
Wind Force Coefficient for pole Cfp 1.0
The horizintal forces create uplift. The poles shall be checked for uplift created by
horizontal forces.
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APPENDIX-C2 (Contd.)
ho = 2.979 m
Distance between Plane of Contraflex h co hc ho
& bottom of X-Brace
h co = 2.221 m
DB . π . f
3
Allow. Load at Top of X-Brace Ballow B
32
4
Ballow B = 5.176 10 m N
Ballow B 4
Allow. Load at Top of X-Brace with FS = 2.071 10 m N
FS
Dc . π . f
3
Allow. Load at Bottom of X-Brace Ballow c
32
4
Ballow c = 6.768 10 m N
Ballow c 4
Allow. Load at Bottom of X-Brace with FS = 2.707 10 m N
FS
Dpg . π . f
3
Allow. Load at Ground Line Ballow pg
32
5
Ballow pg = 1.311 10 m N
Ballow pg 4
Allow. Load at Ground Line with FS = 5.243 10 m N
FS
F pi = 173.266 N
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APPENDIX-C2 (Contd.)
Wind on Poles
Above X-Brace
( DB Dpt )
Wind Load on pole above X-Brace W PB fwp . hpc .
2
W PB = 399.96 N
2 ( DB 2 Dpt )
Moment due to wind Load above X-Brace M PB fwp . hpc .
6
M PB = 431.244 m N
L PB = 1.078 m
W Po = 855.895 N
2 . ( Do 2 . DB)
Moment due to wind load between M Po fwp . hc h Bc ho
Top of X-Brace & Plane of Contra flex 6
3
M Po = 1.666 10 m N
M Po
Distance from Plane of Contra flex to L Po
Point where force WPO is applied W Po
L Po = 1.947 m
( Dpg Do )
Wind Load on Pole between W Pb fwp . ho .
Plane of Contra flex and Ground Line 2
W Pb = 738.191 N
2 ( Dpg 2 . Do )
Moment due to wind load between M Pb fwp . ho .
Plane of Contra flex and Ground Line 6
3
M Pb = 1.078 10 m N
M Pb
Distance from Ground Line to Point L Pb
where force WPb is applied W Pb
L Pb = 1.46 m
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APPENDIX-C2 (Contd.)
At Ground Line
1.
Bending Moment at Ground Line Mb F F foc W PB W Po . ho M Pb
2
4
Mb = 1.439 10 m N
5
Allow. Load at Ground Line Ballow pg = 1.311 10 m N
Ballow pg
Factor of Safety = 9.106
Mb
At Bottom of X-Brace
1.
Bending Moment at Bottom of X-Brace Mc F F foc W PB W Po . h co
2
3
Mc = 9.929 10 m N
4
Allow. Load at Bottom of X-Brace Ballow c = 6.768 10 m N
Ballow c
Factor of Safety = 6.816
Mc
At Top of X-Brace
1. .
Bending Moment at Top of X-Brace MB F hA hB M PB
2
3
M B = 4.646 10 m N
4
Allow. Load at Top of X-Brace Ballow B = 5.176 10 m N
Ballow B
Factor of Safety = 11.14
MB
5o Line Angle
Note
Factors/Considerations other than pole strength may dictate the Max. Span Length
specified.
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APPENDIX-C2 (Contd.)
Overturn Forces
F. h A ho
Uplift or down thrust due to the VF
applied force a
4
V F = 1.387 10 N
2 W PB. h B L PB ho W Po . L Po
Uplift or down thrust due to wind VP
on the two poles of the structure a
3
V P = 4.118 10 N
Forces in X-Brace
1.
VT
2
Tx = Cx Cx (cos 45 = 0.707)
0.707
4
Cx = 1.272 10 N
Structure & Conductor Weight
3
Pole weight 11m Stout Scotch Pine Wp = 3.859 10 N
Crossarm Length Lc 3.2 m
N
Crossarm Weight per meter (15.0 kg/m) Wm 48.0
m
Number of Crossarm Nc 2
*
Crossarm Weight Wc ( ( Wm . Lc) . 1.2) . Nc
Wc = 368.64 N
* 20% added with Crossarm weight to consider the weight of Line Terminating strap,
Batten Plate and etc..,
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APPENDIX-C2 (Contd.)
Wfoc = 177 N
Wc WI Wcd
Total Weight WT Wp Wfoc
2
3
W T = 5.922 10 N
Uplift Uplift VT WT
4
Uplift = 1.207 10 N
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APPENDIX-C2 (Contd.)
2
Apb = 0.076 m
DT T
Bearing Load at Pole Butt BL PB
Apb
5 2
BL PB = 3.136 10 m N
4
Compression in X-Brace Cx = 1.272 10 N
9 N
Youngs Modulus E 205. 10 (1 Gpa = 1x109 N/m 2 )
2
m
4
Moment of Inertia I 37.7 cm
Theoretical Effective Length Leff 2.55 m
E. I . π
2
CxAllowable Cxallow
2
Leff
5
Cxallow = 1.173 10 N
Cxallow
Factor of Safety FOSafety
Cx
FOSafety = 9.221
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CONDUCTOR DETAIL
INSULATOR DETAILS
d pout d pin
Average Diameter d pavg
2
d pavg = 0.097 m
Length of tension insulator hit 550 mm
Outer Diameter dout 93 mm
Inner Diameter dinn 78 mm
( dout dinn )
Average Diameter di di = 0.085 m
2
Weight of post Insulator (9 kg) wp 88 N
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APPENDIX-C3 (Contd.)
WIND PRESSURE
N
Wind pressure on conductors fw 900
and insulators 2
m
N
Wind pressure on poles fwp 900
2
m
POLE DETAILS
Type of poles Stout Poles Per BS 1990
Height of pole hp 11.0 m
Distance between the Poles a 2.0 m
of the structure
Minm Diameter of the pole at top Dpt 190 mm
Maxm Diameter of pole at top Dptm 250 mm
Diameter at 1.5m from butt end Dpl 295 mm
N
Density of pole (710 kg/m 3 ) Dep 6965
3
m
Pole Planting Depth pd 1.8 m
( Dpl Dpt )
Diameter at ground level Dpg ( hp pd ) Dpt
( hp 1.5 m)
Dpg = 0.292 m
Dpl Dpt
Diameter of Pole at bottom Dpb hp Dpt
hp 1.5 m
Dpb = 0.312 m
Diameter of pole at Top of X-Brace DB 0.214 m
Diameter of pole of Bottom of X-Brace Dc 0.236 m
Diameter of pole at Plane of Contraflex Do 0.261 m
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APPENDIX-C3 (Contd.)
6 N
Ultimate bending Stress f 53.8. 10
2
m
π . Dpt
2
Area of pole at top At
4
2
At = 0.028 m
π . Dpb
2
Area of pole at bottom Ab
4
2
Ab = 0.076 m
hp
Volume of pole Vp Ab At Ab . At
3
3
Vp = 0.554 m
The horizintal forces create uplift. The poles shall be checked for uplift created by
horizontal forces.
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APPENDIX-C3 (Contd.)
ho = 2.85 m
DB . π . f
3
Allow. Load at Top of X-Brace Ballow B
32
4
Ballow B = 5.176 10 m N
Ballow B 4
Allow. Load at Top of X-Brace with FS = 2.071 10 m N
FS
Dc . π . f
3
Allow. Load at Bottom of X-Brace Ballow c
32
4
Ballow c = 6.943 10 m N
Ballow c 4
Allow. Load at Bottom of X-Brace with FS = 2.777 10 m N
FS
Dpg . π . f
3
Allow. Load at Ground Line Ballow pg
32
5
Ballow pg = 1.311 10 m N
Ballow pg 4
Allow. Load at Ground Line with FS = 5.243 10 m N
FS
F pi = 173.266 N
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APPENDIX-C3 (Contd.)
Wind on Poles
Above X-Brace
( DB Dpt )
Wind Load on pole above X-Brace W PB fwp . hpc .
2
W PB = 399.96 N
2 ( DB 2 Dpt )
Moment due to wind Load above X-Brace M PB fwp . hpc .
6
M PB = 431.244 m N
L PB = 1.078 m
W Po = 886.966 N
2 . ( Do 2 . DB)
Moment due to wind load between M Po fwp . hc h Bc ho
Top of X-Brace & Plane of Contra flex 6
3
M Po = 1.78 10 m N
M Po
Distance from Plane of Contra flex to L Po
Point where force WPO is applied W Po
L Po = 2.006 m
W Pb = 708.93 N
2 ( Dpg 2 . Do )
Moment due to wind load between M Pb fwp . ho .
Plane of Contra flex and Ground Line 6
M Pb = 991.686 m N
M Pb
Distance from Ground Line to Point L Pb
where force WPb is applied W Pb
L Pb = 1.399 m
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APPENDIX-C3 (Contd.)
At Ground Line
1.
Bending Moment at Ground Line Mb F W PB W Po . ho M Pb
2
4
Mb = 2.48 10 m N
5
Allow. Load at Ground Line Ballow pg = 1.311 10 m N
Ballow pg
Factor of Safety = 5.285
Mb
At Bottom of X-Brace
1.
Bending Moment at Bottom of X-Brace Mc F W PB W Po . h co
2
4
Mc = 1.796 10 m N
4
Allow. Load at Bottom of X-Brace Ballow c = 6.943 10 m N
Ballow c
Factor of Safety = 3.867
Mc
At Top of X-Brace
1. .
Bending Moment at Top of X-Brace MB F hA hB M PB
2
4
M B = 1.492 10 m N
4
Allow. Load at Top of X-Brace Ballow B = 5.176 10 m N
Ballow B
Factor of Safety = 3.47
MB
Note
Factors/Considerations other than pole strength may dictate the Max. Span Length specified.
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APPENDIX-C3 (Contd.)
Overturn Forces
F. h A ho
Uplift or down thrust due to the VF
applied force a
4
V F = 4.381 10 N
2 W PB. h B L PB ho W Po . L Po
Uplift or down thrust due to wind VP
on the two poles of the structure a
3
V P = 3.87 10 N
Forces in X-Brace
1.
VT
2
Tx = Cx Cx (cos 45 = 0.707)
0.707
4
Cx = 3.372 10 N
Structure & Conductor Weight
3
Pole weight 11m Stout Scotch Pine Wp = 3.859 10 N
Crossarm Length Lc 3.2 m
N
Crossarm Weight per meter (15.0 kg/m) Wm 48.0
m
Number of Crossarm Nc 2
*
Crossarm Weight Wc ( ( Wm . Lc) . 1.2) . Nc
Wc = 368.64 N
* 20% added with Crossarm weight to consider the weight of Line Terminating strap,
Batten Plate and etc..,
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APPENDIX-C3 (Contd.)
Wc WI Wcd
Total Weight WT Wp
2
3
W T = 7.431 10 N
Uplift Uplift VT WT
4
Uplift = 4.025 10 N
Check Uplift
Install a 1.1m diameter concrete collar at Butt of Pole to Resist Uplift and Bearing Forces
Calculate Weight of Soil to Resist Uplift using 30 o angle of Repose for Average Soil.
2
( 3.18 m)
Area of Top of Foundation AF1 π.
2 (Top of Foundation Dia=3.18m)
2
AF1 = 7.942 m
2
1.1 m
Area of Bottom of Foundation AF2 π. (Bottom of Foundation Dia=1.1m)
2
2
AF2 = 0.95 m
Hc .
Total Volume of Foundation VF AF1 AF2 AF1 . AF2
3
3
VF = 6.984 m
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APPENDIX-C3 (Contd.)
Hc .
Volume of Pole below Ground Line VP ( AP1 ) AP2 AP1 . AP2
3
3
VP = 0.129 m
Fs = 2.677
2
Apb = 0.076 m
DT T
Bearing Load at Pole Butt BL PB
AF2
4 2
BL PB = 5.799 10 m N
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APPENDIX-C3 (Contd.)
4
Compression in X-Brace Cx = 3.372 10 N
9 N
Youngs Modulus E 205. 10 (1 Gpa = 1x109 N/m 2 )
2
m
4
Moment of Inertia I 37.7 cm
E. I . π
2
CxAllowable Cxallow
2
Leff
4
Cxallow = 9.524 10 N
Cxallow
Factor of Safety FOSafety
Cx
FOSafety = 2.825
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APPENDIX C4 – 33KV OVERHEAD LINE CALCULATION FOR TWIN ELM WITH FIBRE
OPTIC CABLE ON TWO POLE STRUCTURE
BASIC DATA
CONDUCTOR DETAIL
INSULATOR DETAILS
d pout d pin
Average Diameter d pavg
2
d pavg = 0.097 m
Length of tension insulator hit 550 mm
Outer Diameter dout 93 mm
Inner Diameter dinn 78 mm
( dout dinn )
Average Diameter di di = 0.085 m
2
Weight of post Insulator (9 kg) wp 88 N
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APPENDIX-C4 (Contd.)
WIND PRESSURE
N
Wind pressure on conductors fw 900
and insulators 2
m
N
Wind pressure on poles fwp 900
2
m
N
Wind pressure on FO Cable f foc 900
2
m
POLE DETAILS
Type of poles Stout Poles Per BS 1990
Height of pole hp 11.0 m
Distance between the Poles a 2.0 m
of the structure
Minm Diameter of the pole at top Dpt 190 mm
Maxm Diameter of pole at top Dptm 250 mm
Diameter at 1.5m from butt end Dpl 295 mm
N
Density of pole (710 kg/m 3 ) Dep 6965
3
m
Pole Planting Depth pd 1.8 m
( Dpl Dpt )
Diameter at ground level Dpg ( hp pd ) Dpt
( hp 1.5 m)
Dpg = 0.292 m
Dpl Dpt
Diameter of Pole at bottom Dpb hp Dpt
hp 1.5 m
Dpb = 0.312 m
Diameter of pole at Top of X-Brace DB 0.214 m
Diameter of pole of Bottom of X-Brace Dc 0.236 m
Diameter of pole at Plane of Contraflex Do 0.261 m
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APPENDIX-C4 (Contd.)
π . Dpb
2
Area of pole at bottom Ab
4
2
Ab = 0.076 m
hp
Volume of pole Vp Ab At Ab . At
3
3
Vp = 0.554 m
The horizintal forces create uplift. The poles shall be checked for uplift created by
horizontal forces.
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APPENDIX-C4 (Contd.)
ho = 2.85 m
DB . π . f
3
Allow. Load at Top of X-Brace Ballow B
32
4
Ballow B = 5.176 10 m N
Ballow B 4
Allow. Load at Top of X-Brace with FS = 2.071 10 m N
FS
Dc . π . f
3
Allow. Load at Bottom of X-Brace Ballow c
32
4
Ballow c = 6.943 10 m N
Ballow c 4
Allow. Load at Bottom of X-Brace with FS = 2.777 10 m N
FS
Dpg . π . f
3
Allow. Load at Ground Line Ballow pg
32
5
Ballow pg = 1.311 10 m N
Ballow pg 4
Allow. Load at Ground Line with FS = 5.243 10 m N
FS
F pi = 173.266 N
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APPENDIX-C4 (Contd.)
Wind on Poles
Above X-Brace
( DB Dpt )
Wind Load on pole above X-Brace W PB fwp . hpc .
2
W PB = 399.96 N
2 ( DB 2 Dpt )
Moment due to wind Load above X-Brace M PB fwp . hpc .
6
M PB = 431.244 m N
L PB = 1.078 m
W Po = 886.966 N
2 . ( Do 2 . DB)
Moment due to wind load between M Po fwp . hc h Bc ho
Top of X-Brace & Plane of Contra flex 6
3
M Po = 1.78 10 m N
M Po
Distance from Plane of Contra flex to L Po
Point where force WPO is applied W Po
L Po = 2.006 m
W Pb = 708.93 N
2 ( Dpg 2 . Do )
Moment due to wind load between M Pb fwp . ho .
Plane of Contra flex and Ground Line 6
M Pb = 991.686 m N
M Pb
Distance from Ground Line to Point L Pb
where force WPb is applied W Pb
L Pb = 1.399 m
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APPENDIX-C4 (Contd.)
At Ground Line
1.
Bending Moment at Ground Line Mb F F foc W PB W Po . ho M Pb
2
4
Mb = 2.896 10 m N
5
Allow. Load at Ground Line Ballow pg = 1.311 10 m N
Ballow pg
Factor of Safety = 4.526
Mb
At Bottom of X-Brace
1.
Bending Moment at Bottom of X-Brace Mc F F foc W PB W Po . h co
2
4
Mc = 2.109 10 m N
4
Allow. Load at Bottom of X-Brace Ballow c = 6.943 10 m N
Ballow c
Factor of Safety = 3.291
Mc
At Top of X-Brace
1. .
Bending Moment at Top of X-Brace MB F hA hB M PB
2
4
M B = 1.377 10 m N
4
Allow. Load at Top of X-Brace Ballow B = 5.176 10 m N
Ballow B
Factor of Safety = 3.759
MB
Note
Factors/Considerations other than pole strength may dictate the Max. Span Length specified.
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APPENDIX-C4 (Contd.)
Overturn Forces
F. h A ho
Uplift or down thrust due to the VF
applied force a
4
V F = 4.035 10 N
2 W PB. h B L PB ho W Po . L Po
Uplift or down thrust due to wind VP
on the two poles of the structure a
3
V P = 3.87 10 N
Forces in X-Brace
1.
VT
2
Tx = Cx Cx (cos 45 = 0.707)
0.707
4
Cx = 3.127 10 N
Structure & Conductor Weight
3
Pole weight 11m Stout Scotch Pine Wp = 3.859 10 N
Crossarm Length Lc 3.2 m
N
Crossarm Weight per meter (15.0 kg/m) Wm 48.0
m
Number of Crossarm Nc 2
*
Crossarm Weight Wc ( ( Wm . Lc) . 1.2) . Nc
Wc = 368.64 N
* 20% added with Crossarm weight to consider the weight of Line Terminating strap,
Batten Plate and etc..,
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APPENDIX-C4 (Contd.)
Wc WI Wcd
Total Weight WT Wp Wfoc
2
3
W T = 7.476 10 N
Uplift Uplift VT WT
4
Uplift = 3.674 10 N
Check Uplift
Install a 1m diameter concrete collar at Butt of Pole to Resist Uplift and Bearing Forces
Calculate Weight of Soil to Resist Uplift using 30 o angle of Repose for Average Soil.
2
( 3.08 m)
Area of Top of Foundation AF1 π.
2 (Top of Foundation Dia=3.08m)
2
AF1 = 7.451 m
2
1m
Area of Bottom of Foundation AF2 π. (Bottom of Foundation Dia=1m)
2
2
AF2 = 0.785 m
Hc .
Total Volume of Foundation VF AF1 AF2 AF1 . AF2
3
3
VF = 6.393 m
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APPENDIX-C4 (Contd.)
Hc .
Volume of Pole below Ground Line VP ( AP1 ) AP2 AP1 . AP2
3
3
VP = 0.129 m
Fs = 2.68
2
Apb = 0.076 m
DT T
Bearing Load at Pole Butt BL PB
AF2
4 2
BL PB = 6.582 10 m N
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APPENDIX-C4 (Contd.)
4
Compression in X-Brace Cx = 3.127 10 N
9 N
Youngs Modulus E 205. 10 (1 Gpa = 1x109 N/m 2 )
2
m
4
Moment of Inertia I 37.7 cm
E. I . π
2
CxAllowable Cxallow
2
Leff
4
Cxallow = 9.524 10 N
Cxallow
Factor of Safety FOSafety
Cx
FOSafety = 3.046
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Refer sections 2.1.1, 2.1.2, 2.1.4, 2.1.7, 2.3.1.1 and 2.3.1.2 for relevant parameters
Effective Weight of Conductor = (Cond. Wt2 + Wind force2)0.5 kg/m
The sag of the conductor or FO cable for a particular span having a tension calculated as above
= T/W * (cosh (W * S/T/2) - 1)
As a starting point, calculating the maximum sag (and minimum tension) at 90°C and still air, in the
equivalent span will result in the lowest stresses in the system
The equivalent span for a range of differing spans subject to the same horizontal tension between
Section structures is calculated from the following.
Equivalent Span = [(S13 + S23 + S33 ......... ) / (S1 + S2 + S3.........) ]0.5
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NOTE : The above formula shall NOT be used for 132kV Overhead Line Phase Clearance.
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Legend Description
Qbasic 900N/m2
A exposed area (m2)
F force (N)
FOS 2.5 (Cantilever Strength of Insulators Per NESC)
Shape Factor 1.0 for Insulators
1.1 for ELM Conductor
Dia.cond. 0.0188m
Lwind 80m
Conductor Tension 2400kg
NOTE:
Based on the above calculations, a Silicon Rubber Insulator with a Specified Cantilever Load of 9kN
shall be required for Single ELM conductor Overhead Lines with a wind span of 80 meters and a maximum
conductor tension of 23.5kN.
Specified Cantilever Load = SCL as defined in Section 3.3.1 of ANSI Standard C29.11-1989
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APPENDIX G - AERODROME
The above sketch is prepared for easy reference by PDO Air Operations, taking into account the requirement
as laid down in "INTERNATIONAL STANDARDS AND RECOMMENDED PRACTICES
AERODROMES ANNEX-14".
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APPENDIX-H (Contd.)
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APPENDIX-H (Contd.)
STD-4-1123-002 0
33kV TENSION INSULATOR FOR SINGLE ELM SILICON
RUBBER INSULATOR
STD-4-1124-001 0 33kV LINE POST INSULATOR FOR SINGLE ELM SILICON
RUBBER INSULATOR
6. Twin ELM Wooden Poles Assembly Drawings
STD-4-1161-001 0 GA-33kV TWIN ELM WITH FOC, INTERMEDIATE
STRUCTURE, TYPE-BI
STD-4-1162-001 0 GA-33kV TWIN ELM WITH FOC, LIGHT ANGLE STRUCTURE,
TYPE-BLA
STD-4-1163-001 0 GA-33kV TWIN ELM WITH FOC, HEAVY ANGLE STRUCTURE,
TYPE-BHA
STD-4-1164-001 0 GA-33kV TWIN ELM WITH FOC, TERMINAL STRUCTURE,
TYPE-BT
STD-4-1165-001 0 GA-33kV TWIN ELM WITH FOC, SECTION STRUCTURE,
TYPE-BS
STD-4-1166-001 0 GA-33kV TWIN ELM WITH FOC, ROAD CROSSING
STRUCTURE, TYPE-BRC
STD-4-1167-001 0 GA-33Kv TWIN ELM WITH FOC, TERMINAL STRUCTURE
W/CABLE EXIT & SURGE DIVERTER, TYPE-BT/D2
STD-4-1168-001 0 GA-33kV TWIN ELM WITH FOC, TERMINAL STRUCTURE
W/CABLE EXIT, SURGE DIVERTER & SADDLE, TYPE-BT/E2
STD-4-1169-001 0 ASSEMBLY OF 33kV TWIN ELM FIELD ISOLATOR
STRUCTURE WITH FOC, TYPE-F
7. Twin ELM Wooden Poles
STD-4-1171-001 0 33kV TWIN ELM WOOD POLE 11m, 12m, & 13m STOUT CLASS,
TYPE-BI
STD-4-1171-002 0 33kV TWIN ELM WOOD POLE 14m & 15m, STOUT CLASS,
TYPE-BI
STD-4-1171-003 0 33kV TWIN ELM WOOD POLE 16m STOUT CLASS, TYPE-BI
STD-4-1171-004 0 33kV TWIN ELM WOOD POLE 17m & 18m STOUT CLASS,
TYPE-BI
STD-4-1172-001 0 33kV TWIN ELM WOOD POLE 12m & 13m, STOUT CLASS,
TYPE-BLA
STD-4-1172-002 0 33kV TWIN ELM WOOD POLE 14m & 15m, STOUT CLASS,
TYPE-BLA
STD-4-1172-003 0 33kV TWIN ELM WOOD POLE 16m & 17m, STOUT CLASS,
TYPE-BLA
STD-4-1173-001 0 33kV TWIN ELM WOOD POLE 12m & 13m, STOUT+ / ANSI H1
CLASS, TYPE-BHA
STD-4-1173-002 0 33kV TWIN ELM WOOD POLE 14m & 15m, STOUT+ / ANSI H1
CLASS, TYPE-BHA
STD-4-1173-003 0 33kV TWIN ELM WOOD POLE 16m & 17m, STOUT+ / ANSI H1
CLASS, TYPE-BHA
STD-4-1174-001 0 33kV TWIN ELM WOOD POLE 12m & 13m, STOUT CLASS,
TYPE-BT
STD-4-1174-002 0 33kV TWIN ELM WOOD POLE 14m & 15m, STOUT CLASS,
TYPE-BT
STD-4-1174-003 0 33kV TWIN ELM WOOD POLE 16m & 17m, STOUT CLASS,
TYPE-BT
STD-4-1175-001 0 33kV TWIN ELM WOOD POLE 12m & 13m, STOUT CLASS,
TYPE-BS
STD-4-1175-002 0 33kV TWIN ELM WOOD POLE 14m & 15m, STOUT CLASS,
TYPE-BS
STD-4-1175-003 0 33kV TWIN ELM WOOD POLE 16m & 17m, STOUT CLASS,
TYPE-BS
STD-4-1176-001 0 33kV TWIN ELM WOOD POLE 21m & 22m, H3 CLASS, TYPE-
BRC
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APPENDIX-H (Contd.)
STD-4-1177-001 0
33kV TWIN ELM WOOD POLE 12m, STOUT CLASS, TYPE-
BT/D2
STD-4-1178-001 0 33kV TWIN ELM WOOD POLE 12m, STOUT CLASS, TYPE-
BT/E2
STD-4-1179-001 0 33kV TWIN ELM WOOD POLE 12m, STOUT CLASS, TYPE-F
8. Twin ELM Wooden Pole Crossarms
STD-4-1181-001 0 33kV TWIN ELM – CROSSARM TYPE-BI
STD-4-1181-002 0 33kV TWIN ELM – CROSSARM TYPE-BLA & F
STD-4-1181-003 0 33kV TWIN ELM – CROSSARM TYPE-BHA
STD-4-1181-004 0 33kV TWIN ELM – CROSSARM TYPE-BT
STD-4-1181-005 0 33kV TWIN ELM – CROSSARM TYPE-BS/BRC
STD-4-1181-006 0 33kV TWIN ELM – CROSSARM FOR SURGE DIVERTER
STD-4-1181-007 0 33kV TWIN ELM – CROSSARM FOR CABLE SUPPORT
STD-4-1181-008 0 33kV TWIN ELM – CROSSARM FOR PIPE SADDLE SUPPORT
STD-4-1181-009 0 33kV TWIN ELM – CROSSARM FOR WOODEN CABLE CLAMP
SUPPORT (CONDUCTOR/PHASE)
STD-4-1181-010 0 33kV TWIN ELM – CROSSARM FOR ISOLATOR HOLDING
TYPE-F
STD-4-1181-012 0 33kV TWIN ELM – CROSSARM FOR ISOLATOR & D.O. FUSES
STD-4-1181-013 0 33kV TWIN ELM – CROSSARM FOR FOC FIXING
STD-4-1181-014 0 33kV TWIN ELM – CROSSARM FOR FOC FIXING
STD-4-1182-001 0 33kV TWIN ELM – TIE STRUTS FOR TYPE-BI
STD-4-1182-002 0 33kV TWIN ELM – TIE STRUTS FOR TYPE-BLA
STD-4-1183-001 0 33kV TWIN ELM – CABLE STAND-OFF BRACKET
STD-4-1184-001 0 GA-33kV TWIN ELM, CROSS BRACE FOR TYPE BI/BLA/F
STRUCTURE
9. Twin ELM Foundations
STD-4-1196-001 0 33kV TWIN ELM, POLE FOUNDATION DETAILS
STD-4-1196-002 0 GA-33kV TWIN ELM, POLE & STAY FOUNDATION
ARRANGEMENT
10. Twin ELM 33kV Insulator Sets
STD-4-1186-001 0 33kV LINE POST INSULATOR FOR TWIN ELM – SILICON
RUBBER INSULATOR
STD-4-1186-002 0 33kV TWIN ELM TENSION INSULATOR SET ASSEMBLY
(120kN)
STD-4-1186-003 0 33kV TWIN ELM TENSION INSULATOR SET ASSEMBLY
(120kN) WITH VERNIER PLATES
STD-4-1187-001 0 33kV TWIN ELM, SPACER FOR ‘ELM’ CONDUCTOR
11. Single & Twin ELM Wooden Pole Fittings
STD-4-1119-001 0 33kV SINGLE & TWIN ELM SADDLE FOR PVC PIPES &
CABLES FLAT SURFACE MOUNTING
STD-4-1119-002 0 33kV SINGLE & TWIN ELM SADDLE FOR PVC PIPES &
CABLES OHL POLE CURVATURE MOUNTING
STD-4-1120-001 0 33kV SINGLE ELM LINE TERMINATING STRAP
STD-4-1120-002 A 33kV SINGLE ELM BATTEN PLATE
STD-4-1134-001 0 33kV SINGLE & TWIN ELM WOODEN CABLE CLAMP FOR 3
CORE CABLES
STD-4-1134-002 0 33kV SINGLE & TWIN ELM WOODEN CABLE CLAMP FOR 1
CORE CABLE
STD-4-1134-003 A 33kV SINGLE & TWIN ELM WOODEN CABLE CLAMP FOR
100mm O.D. PVC PIPE
STD-4-1185-001 0 33kV TWIN ELM – LINE TERMINATING STRAP
STD-4-1185-002 A 33kV TWIN ELM – BATTEN PLATE
STD-4-1185-003 0 33kV TWIN ELM – POST INSULATOR SUPPORTING PLATE
12. Single & Twin ELM Accessories
STD-4-1125-001 0 33kV SINGLE & TWIN ELM OHL POLE IDENTIFICATION
CODE PLATE
STD-4-1125-002 0 DANGER PLATE OVERHEAD LINE WOOD POLES
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APPENDIX-H (Contd.)
APPENDIX-H (Contd.)
STD-4-1198-004 A
33kV TWIN ELM MAIN AND GRADED ROAD CROSSING
OVERHEAD LINE PROFILE AND CLEARANCES
17. 33kV Single ELM Switchrack
STD-4-1501-001 0 33kV SINGLE ELM SWITCHRACK PLAN - GENERAL
ARRANGEMENT
STD-4-1501-002 0 33kV SINGLE ELM SWITCHRACK - GENERAL
ARRANGEMENT - ELEVATION A-A & B-B
STD-4-1501-003 0 33kV SINGLE ELM SWITCHRACK - GENERAL
ARRANGEMENT - ELEVATION C-C
STD-4-1502-001 0 33kV SINGLE ELM EXTENDED SWITCHRACK PLAN -
GENERAL ARRANGEMENT
STD-4-1502-002 0 33kV SINGLE ELM EXTENDED SWITCHRACK - GENERAL
ARRANGEMENT - ELEVATION A-A & B-B
STD-4-1502-003 0 33kV SINGLE ELM EXTENDED SWITCHRACK - GENERAL
ARRANGEMENT - ELEVATION C-C
STD-4-1503-001 0 33kV SINGLE ELM SWITCHRACK POLE 12m, STOUT CLASS,
TYPE-E1
STD-4-1504-001 0 33kV SINGLE ELM SWITCHRACK - TENSION CROSSARM,
4830mm LENGTH
STD-4-1504-002 0 33kV SINGLE ELM SWITCHRACK - CABLE CROSSARM
CHANNEL, 4810mm LENGTH
STD-4-1504-003 0 33kV SINGLE ELM SWITCHRACK - CROSSARM - ON-LOAD
DISC WITH D.O. FUSE CHANNEL
STD-4-1505-001 0 33kV SINGLE ELM SWITCHRACK - TENSION CROSSARM,
4650mm LENGTH
STD-4-1505-002 0 33kV SINGLE ELM SWITCHRACK - CROSSARM - POST INS.,
SURGE ARRESTER & DISCONNECTOR CHANNEL
STD-4-1505-003 0 33kV SINGLE ELM SWITCHRACK - CABLE CROSSARM
CHANNEL, 4650mm LENGTH
STD-4-1506-001 0 33kV SWITCHRACK - TENSION CROSSARM CONNECTION
PLATE
STD-4-1506-002 0 33kV SWITCHRACK - CHANNEL CROSSARM CONNECTION
PLATE
STD-4-1506-003 0 33kV SWITCHRACK - CROSSARM CONNECTION CHANNEL
STD-4-1507-001 0 33kV SWITCHRACK - TENSION CROSSARM GRID GAIN AND
CONNECTION PLATE ARRANGEMENT
STD-4-1507-002 0 33kV SWITCHRACK - CHANNEL CROSSARM GRID GAIN AND
CONNECTION PLATE ARRANGEMENT
18. 33kV Single ELM Autorecloser
STD-4-1511-001 0 33kV SINGLE ELM AUTORECLOSER - ASSEMBLY
STRUCTURE
19. Wood Pole Measurement
STD-4-1514-001 0 DELETED
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For the purpose of this document the following definitions shall apply.
General Terminology
Company - Petroleum Development Oman LLC of Muscat, Sultanate of Oman
Consultant - A party to a Contract with the Company or Contractor who is responsible
for providing design, engineering, and other related consultancy services
under a Contract
Contractor - A party to a Contract with the Company who is responsible for the
construction, commissioning and other related works specified in the
Contract. On occasion, a Contractor may be responsible for the duties of
both Consultant and Contractor
Manufacturer - A party responsible for the manufacture of material or equipment to
perform the duties specified by the Consultant, Contractor or the
Company
May - The word 'may' is to be understood as indicating a possible course of
action
Shall - The word 'shall' is to be understood as mandatory
Should - The word 'should' is to be understood as strongly recommended
User - A qualified engineer, Consultant or Contractor who applies these
standards in the execution of a PDO project or Contract
Vendor/supplier - The party responsible for the manufacture of materials, equipment or
product related services in accordance with the purchase order issued by
the Consultant, Contractor or its nominated purchasing office
Technical Terminology
Basic Span - The Span length assumed as an equivalent span for a complete overhead
line consisting of many sections.
Equivalent Span - The span length adopted for sag / tension calculations for a particular
line section.
Sag - The vertical distance, under any system of conductor loading, between
the conductor and a straight line joining adjacent supporting joints.
Section - The portion of an overhead line between two fully supported tension
points.
Span Length - The horizontal distance between adjacent supports.
Weight Span - The horizontal distance between the lowest points of the conductor on
two adjacent spans.
Wind Span - Half of the sum of the spans adjacent to a particular support.
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SP USER-COMMENT FORM
SP User-Comment Form
If you find something that is incorrect, ambiguous or could be better in an SP, write your comments
and suggestions on this form. Send the form to the Document Control Section (DCS). They make a
record of your comment and send the form to the correct CFDH. The form has spaces for your
personal details. This lets DCS or the CFDH ask you about your comments and tell you about the
decision.
SP Details Title Issue Date:
Number:
Comments:
Suggestions:
CFDH Actions
Recd Decision: Inits: Ref. Date:
Date: Reject: Ind:
Accept, revise at next issue:
Accept, issue temporary amendment
Comments:
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