NAVISTAR, INC.

NUMBER:
Material, Parts, and Process Specifications
MPAPS F-6032
(MPAPS) Former Designation: TMS-6032

TITLE: CURRENT REV No.: DATE:

Hose, Fuel and Oil Resistant, Low Pressure 1510 OCT. 2015
WRITTEN/EDITED BY: APPROVED BY: SUPERSEDES:
M. Ghaddar R. Goluch 1310 – Oct. 2013
PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION
This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of
the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the
applicability of regulatory limits prior to use.
Change Notice: Added Note after Table 1. Switched format to MPAPS

1.0 APPLICATION
This specification covers fuel and oil resistant, fabric reinforced rubber hose suitable for use with
diesel fuel, oil, or power steering fluid hoses with clamped joints or fitted connections. If Type is not
specified on the Engineering drawing, Type I shall be supplied. Type II is no longer available and
shall be replaced by Type VI per MPAPS F-6016 unless Engineering approves use of Type I material.

2.0 SCOPE
This specification covers the general requirements, labeling/identification, property and performance
requirements, qualification, and source approval and quality control.
2.1 Restricted Chemical Substances
Effective January 1, 2007, all product supplied to the requirements of this specification must comply
with the requirements of the MPAPS B-50 specification.

3.0 REFERENCE DOCUMENTS

Unless otherwise specified the latest issue of all referenced standards shall apply. The following
specifications, standards, and regulations are referenced in this specification.
Quality System Standard ISO 9001 or TS-16949 NAVISTAR TMS-6811 SAE J1019
CFR Title 29, Part 1910 NAVISTAR MPAPS F-2 ASTM D 380
NAVISTAR Manufacturing Std. MS-D-13 NAVISTAR MPAPS-9543 ASTM D 471
NAVISTAR MPAPS A-0, Parts I and II NAVISTAR MPAPS F-6016 ASTM D 622
NAVISTAR MPAPS A-40 SAE J20 ASTM D 2137
NAVISTAR CEMS C-3 SAE J30 ASTM D 3884
NAVISTAR MPAPS B-50 SAE J246 ASTM G 154

This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2015 by Navistar, Inc.

OCTOBER 2015 --`,`,```,`,`,,```````````,``-`-`,,`,,`,`,,`---

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 NUMBER: TITLE: REVISION:
MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

4.0 GENERAL REQUIREMENTS

4.1 Hose Construction
4.1.1 Type I
This hose shall consist of a smooth-bore tube of butadiene/acrylonitrile copolymer compound,
reinforced with one ply of braided, knit or woven polyester fiber yarn or two ply counter directional
helically wound yarn (polyester or aramid fiber) and covered with a suitable heat, fuel, oil, and ozone
resistant synthetic elastomer. This hose is available as either bulk, straight hose or as formed (curved)
hose and may be assembled with either clamps or with crimped hose fittings.
4.1.2 Type II
Type II is no longer available and shall not be specified on new engineering prints. Current
requirements specifying Type II shall use TYPE VI per MPAPS F-6016.
4.2 Fittings - Reference SAE J246
The hose fittings shall have permanently attached ends of brass or coated steel.
4.2.1 Brass
UNS No. C36000 (Half hard), C34500, or C35000 for bar or extruded stock, or C37700 for forgings
per CEMS C-3.
4.2.2 Steel
Shall meet the requirements of Code 0-115 per MPAPS A-0, Part II. Flareless type ferrules shall be
made from steel 1008, 1010, 1112, or 12L14 per MPAPS A-0, Part I, and shall be case hardened Class
3 or Class 3A per MPAPS A-40, Section A.
4.3 Dimensions and Tolerances
Unless otherwise specified, hose shall meet the dimension and tolerance requirements shown in Table
1 (Type I Bulk Hose) and Table 2 (Type I Formed Hose).

TABLE 1: DIMENSIONS TYPE I (Bulk Hose)

Nominal ID Inside Diameter Outside Diameter Part Number

inches in. (mm) in. (mm) Production - Parts
5/32 .156±.016 [3.97±.4] .366±.024 [9.3±.6] L2643540 - 2643540R1
3/16 .188±.016 [4.76±.4] .406±.024[10.3±.6] L2643541 - 2643541R1
7/32 .219±.016 [5.56±.4] .445±.024 [11.3±.6] L2643542 - 2643542R1
1/4 .232±.016 [5.9±.4] .482±.024 [12.25±.6] L2643543 - 2643543R1
5/16 .281±.016[7.14±.4] .531±.024 [13.5±.6] L2643544 - 2643544R1
3/8* .354±.016 [9.0±.4] .605±.024 [15.37±.6] L2643545 - 2643545R1
1/2* .472±.023[12.0±.58] .799±.031 [20.3±.8] L2643546 - 2643546R1
5/8 .595±.031[15.1±.79] .969±.031 [24.62±.8] L2643547 - 2643547R1
3/4* .724±.031[18.4±.79] 1.116±.031 [28.35±.8] L2643655 - 2643655R1
1* .968±.031[24.6±.79] 1.374±.039 [34.9±1.0] L2643623 - 2643623R1
* Preferred (Standard) sizes for use in new design.

NOTE: For formed hoses with expanded ends, the wall thickness of the expanded end should be 4.0 ±
0.8mm for hose ID sizes between 9.0mm and 25.4mm.

This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2015by Navistar, Inc.

OCTOBER 2015 Page 2 of 7

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Copyright Navistar International Corporation

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 NUMBER: TITLE: REVISION:
MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

TABLE 1-A: DIMENSIONS TYPE I (Bulk Hose – Alternative Dimensions)

Nominal ID Inside Diameter Outside Diameter Part Number
inches in. (mm) in. (mm) Production - Parts
1/2 .472±.016[12.0±.4] .752±.016 [19.1±.4] L2643546 - 2643546R1
3/4 .724±.016[18.6±.4] 1.026±.014 [26.06±.35] L2643655 - 2643655R1
1 .968±.016[24.6±.4] 1.374±.039 [34.9±1.0] L2643623 - 2643623R1

TABLE 2 - LENGTH TOLERANCES (Formed Hose)

Dimension Straight Hose Arm Length
Mm in mm in ±mm ±in
0-150 0-6 ±3.2 ±.12 4.0 .16
150-300 6 - 12 +9.7, -4.8 +.38, -.12 6.4 .25
300-610 12 - 24 +9.7, -4.8 +.38, -.19 7.2 .28
610-1000 24 - 36 +12.7, -6.4 +.50, -.25 9.7 .38
over 1000 over 36 ±2% ± 2% ± 2% ± 2%
Inside Diameter - Same as Bulk Hose – See Table 1

4.4 Property And Performance Requirements

All tests shall be in accordance with ASTM D 380 or ASTM D 622 as appropriate unless otherwise
specified.
4.4.1 Original Properties
Tensile Strength: Tube and Cover: 8.0 MPa (1160 psi) minimum
Elongation: Tube and Cover: 200% minimum
Adhesion: All plies: 1.0 N/mm (6 lbf/in) width minimum
Burst Strength: All sizes: 2.0 MPa (290 psi) minimum.
Assembly Tensile Strength: All Sizes: 145 kN (325 lb) minimum - crimp only.
4.4.2 Cold Flexibility
4.4.2.1 Method
Perform test on virgin (unaged) hose, on heat aged hose (see Method 2 under Section 4.4.4.2), and on
fluid aged hose (see Method 1 under “Fluid Resistance”); perform Cold Flexibility test per SAE J30
Method for SAE30R7 hose.
4.4.2.2. Required
The hose shall not show any cracks, checks, or breaks in the tube or cover. Shall pass a proof test [hold
1.0 MPa (145 psi) pressure for 30 seconds without leakage or failure].
4.4.3 Vacuum Collapse
4.4.3.1 Method
4.4.3.1.1 Install a 45 cm (18 in) length of hose on a test fixture. The test fixture shall hold both ends
rigidly with the hose suspended between the ends.
4.4.3.1.2 Measure the OD at several locations and mark these locations.
4.4.3.1.3 Heat soak hose and fixture in a forced convection oven, 4 hours at 125°± 2°C (257°± 5°F).

This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2015by Navistar, Inc.

OCTOBER 2015 Page 3 of 7

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Copyright Navistar International Corporation

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 NUMBER: TITLE: REVISION:
MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

4.4.3.1.4. Apply a vacuum of 81 kPa (24 inches of Hg) for sizes less than 12.7mm (1/2 inch) ID; 34
kPa (10 inches of Hg) for sizes 12.7 mm to 25.4 mm (1/2 to 1 inches) ID; and 10 kPa (40 inches of
water) for sizes greater than 25.4 mm (1 inch) ID for a min of 15 seconds and max of 60 seconds.
4.4.3.1.5 Measure the OD at the marked locations while under vacuum.
4.4.3.2 Required
Diameter shall not decrease by more than 20% during application of a vacuum.
4.4.4 Aged Properties
4.4.4.1 Method - 1
Expose sample for 600 hours at 125 ± 2°C (255 ± 5°F), while wrapped 180° over a mandrel with a
diameter of 10X the nominal OD. After exposure, remove and slowly straighten (taking 4 to 8
seconds).
4.4.4.1.1 Required: Sample shall show no cracks, charring or disintegration externally or internally.
4.4.4.2 Method - 2
Expose samples for 70 hours at 125°±2°C (255°±5°F)
4.4.4.2.1 Required:
Hose: Pass cold flexibility; See Section 4.4.2
Tube and cover: Tensile change -20% max
Elongation change -60% max
Hardness change -5, +20 pts
4.4.5 Kink Resistance - Bulk Hose Only
Same as SAE J30 for SAE30R7 hose. For hose I.D. greater than or equal to 5/8”, use Table 3 below.
TABLE 3
Nominal Hose ID. Hose Inside Hole Center Distance Hole Diameter
Hose Length
In. (mm) Diameter In. (mm) In. (mm) In. (mm)
5/8 (15.88) .625 (16) 5.90 (150) 1.14 (29) 12 (304.8)
3/4 (19.05) .725 (19) 6.89 (175) 1.26 (32) 18 (457.2)
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1 (25.4) 1.00 (25) 9.84 (250) 1.61 (41) 24 (609.6)

4.4.6 Fluid Resistance

4.4.6.1 Method
Immerse tensile samples for 70 hours in the specified test fluids at the indicated temperatures:
4.4.6.1.1 IRM 903 oil (per ASTM D 471) at 125 ± 2°C (255 ± 5°F).
4.4.6.1.2 #2 Diesel Fuel at 23 ± 2°C (73 ± 3.6°F).
4.4.6.1.3 Power steering fluid (per TMS-6811) at 125 ± 2°C (255 ± 5°F).
4.4.6.1.4 Measure reduction in tensile strength and elongation and volume change of tube and cover
within 1 hour after removal from the fluid.
4.4.6.1.5 Required

Tube Cover
Hardness Change ± 10 pts ± 20 pts
Tensile strength reduction 30% maximum 50% maximum
Elongation reduction 40% maximum 50% maximum
Volume change -5 to +15% 0 to +60%
Cold flexibility (Type 1 only) Pass

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MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

4.4.7 Ozone Resistance - Same as SAE J30 for SAE30R7 hose.

4.4.8 Temperature Cycling
4.4.8.1 Method
Test per SAE J1019 Temperature Cycling Test except as indicated in Section 4.4.8.1.1.
4.4.8.1.1 Obtain production fittings and/or clamps as appropriate. Assemble hoses and fittings as
specified for a production assembly. Where applicable, each hose fitting shall have a sight hole drilled
into the fitting at the point where the hose end bottoms out. Each assembly shall be at least 150mm (6
inches) long and there shall be at least 6 assemblies per coupling type based on hose nipples. For
instance, crimp assemblies shall require only 6 sets per size as the nipple is constant regardless of
terminal end configuration. But, clamped joints will require six sets of each nipple/clamp combination
since the nipple may change by connection. Weigh assemblies empty. Fill the assembly with the
specified fluid and reweigh. Assemble to an air manifold in a controllable environmental chamber.
Pressurize assemblies to 340 kPa (50 psi) and cycle as specified except that the maximum temperature
shall be 125 C.
4.4.8.2 Required
No visible fluid leakage is permitted during the test. Minor air leakage around the end fittings or due to
air entrapment in the braid is permitted. Final weight measurements shall not have more than a 3% fluid
weight loss. Assemblies shall pass a Proof test without leakage.
4.4.9 Performance Requirements for Labeling
These tests requirements are to assure that any labeling or marking on the hose is durable enough to
last through the warranty period of the part that the labeling is being applied to
4.4.9.1 QUV Test (100 hour)
4.4.9.1.1 Test Method: Perform test per ASTM G 154 (FS-40 bulbs) with the following test cycle:
8 hours ultraviolet light - 4 hours condensing humidity - Repeat until 100 hour exposure is complete
4.4.9.1.2 Required: No visible sign of degradation
4.4.9.2 Abrasion Resistance
4.4.9.2.1 Method: Test per ASTM D 3884 (RPDH). Use CS-10 wheel, 250 gram load, 100 cycles.
4.4.9.2.2 Required: Labeling or marking must not smear and must remain legible as compared to the
go / no go picture described in section 7.1.1.4.1.

5.0 QUALITY
All product supplied shall be clean and free from dirt, oils, sharp edges, or defects harmful to product
performance. Parts and assemblies shall meet the cleanliness requirements of CEMS F-2. All rubber
debris from cutting and processing shall be removed. Any internal release agents shall be flushed
from the inside of the hose. There shall be no fabric or flash exposed on the ID of the hose. Parts
shall be free of voids and/or reinforcement splices.
5.1 Qualification
Material and processes submitted for approval to this specification shall include the following:
5.1.1 Report: A detailed and signed test report documenting testing to this specification prepared as
per TMS-9543. The report will include actual test data not merely test summaries.
5.1.2 Failure Modes: Test samples or photographs showing failure modes for each destructive test.
5.1.3 Test Procedure: The procedure used for preparing, curing and assembling materials for test.
5.1.4 Analysis: A detailed analysis of the test results including assumptions made, unexpected results
and an explanation of any non-compliant results.
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Suppliers are required to assume all patent liability. 2015by Navistar, Inc.

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MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

6.0 SOURCE APPROVAL AND QUALITY CONTROL

6.1 Supplier Requirements
All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements.
NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG
PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must
maintain their certification with an accredited registrar and must furnish copies of registration
certificates to their Corporate Buyer upon request.
6.2 Approval
Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all
respects to those samples that were approved by the purchaser. No changes in formulation or
processing practices are permitted without approval. In the event that changes in material, properties,
processing practices, construction, color, or labeling of the product are required, the supplier shall
notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed
change(s). Test data indicating conformance to all requirements of this specification, test samples,
and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title
29, Part 1910 shall be submitted with the request for change.

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6.3 Process Control
The supplier shall either perform and report results of tests on specific lots of parts produced using
ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a
state of statistical control and with a process capable of providing all required properties. The part
supplier and the quality control manager of the using NAVISTAR plant may determine testing and
reporting requirements on specific products.

7.0 SHIPPING AND IDENTIFICATION

Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-
13. When packaged for resale, containers, packaging and identification shall be in accordance with
requirements set forth by the NAVISTAR Parts Marketing Division of the Parts Operation.
7.1 Identification
Each hose manufacturer shall incorporate into the construction of the hose, when appropriate, an
identifying yarn (color) as assigned by the Rubber Manufacturers Association.
7.1.1 Labeling or Marking Requirements
7.1.1.1 Location: Shall be permanently labeled or marked along the entire length of the outer cover of
the hose at regular intervals, or on each piece (see Sections 4.4.9 and 7.2 for additional requirements).
7.1.1.2 Color: Shall be labeled or marked in a color that contrasts to the hose color
7.1.1.3 Content: Shall include the following information:
7.1.1.3.1 Vendor Code: A four-or-five-digit code assigned by NAVISTAR to each vendor. Contact
Corporate Technical Standards for assignment of codes.
7.1.1.3.2 Hose Type: Identification by hose type, as required
7.1.1.3.3 Part Number: The International Part Number
7.1.1.3.4 Date Code: The six-digit date code, with first two digits (01-12) representing the month,
second two digits (01-31) representing the day, and last two digits (e.g., 01) representing the year, is
the preferred method for date codes. Other methods of date code may be used by agreement between
the purchaser and supplier.

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MPAPS F-6032 Hose, Fuel And Oil Resistant, Low Pressure 1510

7.1.1.4 Legibility: Shall be labeled/marked in clear/legible capital letters not less than 3 mm high
7.1.1.4.1 Appearance Approval Report: Supplier to submit a go/no go picture of what is acceptable
and not acceptable, using the Appearance Approval Report – to be signed off by the customer.
7.1.1.4.2 Training: Supplier to include, in their control plan, training of the operator to determine what
conditions are acceptable and non-acceptable.
7.1.1.4.3 Quality Control Plan: Supplier to include a detailed description of the maintenance plan for
this process in the quality control plan.
7.2 Identification: Additional Requirements
Identification shall include the Fleetrite Brand Identifier*, dimensional information (ID fraction), the
vendor code, the date code, and the part number. Unless otherwise designated on the purchase order
or contract, part numbers to be used for each size of hose shall be as indicated in Table 2. An example
of the required identification is shown below.
* The design and use of the Fleetrite Brand Identifier on products marketed by the Company is
controlled by the Parts Marketing Division of the Parts Operation.

FLEETRITE® 2643655R1/L2643655 FUEL/OIL HOSE 3/8 32594 101596

Size of printing (i.e., height of letters) shall not be less than 3 mm (1/8 inch or 9 point). Preferred
size for letter height is 3/16 to 1/4 inch (13.5 to 18 point).
* Part Number - The part number may be listed as "L2643655R1" as shown or as
“L2643655/2643655R1," as agreed upon by the purchaser and supplier.

8.0 DESIGNATION ON DRAWINGS

Hose: Type I per MPAPS F-6032

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9.0 APPROVED SOURCES
Type I - Goodyear 580-537
Type I - Eaton

10.0 TECHNICAL INFORMATION

For further information related to the Suppliers may purchase controlled

technical content of this specification, copies of this specification by
contact: contacting:
Materials Engineering and Technology Dept. IHS Global Inc.
10400 W. North Avenue 15 Inverness Way East
Melrose Park, IL 60160 Englewood CO 80112-5776
E-mail: [email protected] Phone: 1-800-854-7179
E-mail: [email protected]
Website: http://global.ihs.com

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