Design and Characteristic Analysis of Vibration Fe
Design and Characteristic Analysis of Vibration Fe
doi: 10.1093/ce/zkaa021
Advance Access Publication Date: 18 December 2020
Homepage: https://academic.oup.com/ce
Research Article
Abstract
A vibration feeder is a piece of equipment for rationing and conveying powder, particle and block materials. In order to
test the regeneration performance of de-dusting medium for high-temperature coal gas, a set of de-dusting medium-
feeding systems was designed quantitatively. The de-dusting medium-feeding system is used in the gasification
process for cleaning coal gas. The system is mainly composed of a hopper unit, control unit and feeding unit. In order to
optimize the feeding stability of the coal-gas dust-removal medium vibration feeding system, the setting and scope of
the following design factors and operating factors are investigated. Specifically, it includes the influence of gate-valve-
opening adjustment of the control unit on the feeding stability of a vibrating feeding system; the influence of the gap
size of the dipleg of the control unit on the feeding sensitivity of the vibration system; the influence of the particle size
of the de-dusting medium on the operating range of the vibrating feeding system; the influence of the digitization of
the working-current indicator of electromagnetic vibrating feeders on measurement variation and the process variation
of a vibration feeding system. This vibration feeding system can realize the function of precise and quantitative feeding
of the de-dusting medium, which can meet the design requirements of subsequent experimental research.
Graphical abstract
800 1.0 200
µF
700 σF
0.9 180
σF / µF 0.8 160
600
0.7 140
σF / kg.h–1
µF / kg.h–1
De-dusting medium
400 0.5 100
Gate valve
Keywords: vibrating feed system; coal-gas dust-removal medium; feeding stability; feeding sensitivity; measurement
variation; process variation; gasification
A B
φ 1250
De-dusting medium
Gate valve
500
Fastening bolt
Suspension
Sleeve
spring
Suspension spring
Vibration feeder
300 × 120
1150
φ 250
dust-removal medium. The controlling unit consists of a 2.1 Influence of the gate-valve opening on the
manual DN200 square gate valve and a square sleeve with stability of the de-dusting-medium feeding
adjustable height forming different gap sizes of the dis- To test the influence of the gate-valve opening on the
charge port, as shown in Fig. 1b. The gate-valve opening coal-gas dust-removal medium-feeding stability of the
can be adjusted from 0% to 100%, which can directly cut off vibration feeding system, the gate-valve opening was set
and restore the supply of de-dusting medium. The height to 100%, 50%, 35% and 20%, respectively, at the operation
adjustment of the feeding leg sleeve can control the dis- condition of the electromagnetic vibration-feeder current
tance between the feeding-tube bottom and the chute of 1.0 A for 6-mm coal-gas dust-removal medium. The dur-
plane of the vibration feeder. The feeding unit is a sus- ation of each working condition was 2 min and the test
pended electromagnetic vibration feeder and the actual results are shown in Fig. 2.
σF / kg.h–1
µF / kg.h–1
Fig. 2: Variation of de-dusting medium feeding under different gate- Fig. 3: Influence of the opening of the gate valve on the stability of
valve openings in the vibration feeding system de-dusting medium feeding in the vibration feeding system
4 | Clean Energy, 2020, Vol. XX, No. XX
Fball / kg.h–1
fluence curve of continuous changes in gate-valve open-
ings on the standard deviation of the coal-gas dust-removal 800
medium-feeding quantity is obtained, as shown in Fig. 3. In
600
order to measure the stability of the coal-gas dust-removal
medium-feed quantity, the ratio of the standard deviation of 400
of which in the same conveying equipment is different. size is better than that with a large particle size and is
For the preparation of follow-up studies and experiments, closer to that of a continuous medium.
the feeding quantity of the second type of coal-gas dust-
removal medium with a particle size of 3 mm on the vi-
bration feeding system was tested and the influence of the 2.4 Measurement variation and process
particle size of the coal-gas dust-removal medium on the variation of a vibration feeding system
operating range of the feeding quantity of the vibration The core of the vibration feeding system is the electromag-
feeding system was obtained, as shown in Fig. 5. netic vibration feeder. During the regeneration process,
In combination with Figs 4 and 5, it can be seen that it is directly driven by its power-supply equipment—an
the coal-gas dust-removal medium-feeding amount of the SCR power-supply module, so as to directly control the
2500 3 Conclusions
This paper focuses on the design of the vibration feeding
2000 system for coal-gas dust-removal medium. The influence
of the design factors and operation factors of the vibration
Fball / kg.h–1
A B
1400 1400
1300 1300
1200 1200
F/(kg.h–1)
1000 1000
900 900
800 800
700 700
600 600
1 1.2 1.4 1.6 1.8 1 1.2 1.4 1.6 1.8 I/A 1 1.2 1.4 1.6 1.8 1 1.2 1.4 1.6 1.8 I/A
He Liu Operator He Liu Operator
120 120
100 100
80 80
60
S/(kg.h–1)
S/(kg.h–1)
60
40 40
20 20
0
0
1 1.2 1.4 1.6 1.8 1 1.2 1.4 1.6 1.8 I/A 1 1.2 1.4 1.6 1.8 1 1.2 1.4 1.6 1.8 I/A
He Liu Operator He Liu Operator
Fig. 6: Influence of the digital modification of the SCR current indicator on the measurement variation and process variation of the vibration feeding
system of de-dusting medium
fluctuation in the case of a low feed volume more obvious The digital reconstruction of the working-condition cur-
and the stability of the feed volume is damaged. It can be rent indicator of the electromagnetic vibration feeder can
concluded from the experiments of this research that the obviously reduce the measurement variation and process
gate valve is optimized at ~30% open. variation of the whole set of vibration feeding systems, and im-
The gap adjustment of the discharge port in the prove the repeatability and reproducibility of the whole set of
vibration-feeder system affects the sensitivity of the vibration feeding systems for coal-gas dust-removal medium.
working current of the vibration feeder to the amount of In summary, the vibration feeding system can realize
coal-gas dust-removal medium. A larger gap in the feeding the function of precise and quantitative feeding for coal-
port makes the working current of the vibrating feeder gas dust-removal medium, which can meet the design re-
control the feeding quantity of the de-dusting medium in quirements of subsequent experimental research.
an uneasy way and the feeding quantity easily changed.
The gap size of the discharge port should be designed to
meet the adjustment range of the coal-gas dust-removal
medium-feeding quantity evenly distributed in the adjust- Conflict of Interest
able range of the working current of the electromagnetic None declared.
vibration feeder. Generally, it should not exceed twice the
particle size.
The particle size of the de-dusting medium affects the
working-current-regulation range of the electromagnetic References
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